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Asme Demo 125l

1. The document provides design data and calculations for the cylindrical shell and pipe of a vessel. 2. It analyzes the main cylindrical shell using the ASME Section VIII Division 1 code and calculates the minimum required thickness, maximum allowable working pressure, and maximum test pressure. 3. It also analyzes a smaller diameter pipe attached to the main shell and performs similar calculations to verify its design meets code requirements.

Uploaded by

Udoy Hossen Khan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
186 views10 pages

Asme Demo 125l

1. The document provides design data and calculations for the cylindrical shell and pipe of a vessel. 2. It analyzes the main cylindrical shell using the ASME Section VIII Division 1 code and calculates the minimum required thickness, maximum allowable working pressure, and maximum test pressure. 3. It also analyzes a smaller diameter pipe attached to the main shell and performs similar calculations to verify its design meets code requirements.

Uploaded by

Udoy Hossen Khan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Helsingin Painesailio Oy -

Client : Vessel Tag No.:


Drawing no 1-793-3GDB
Visual Vessel Design by OhmTech Ver:15.1 Operator : Rev.:A

1 Design Data & Process Information

Design Data & Process Information


Description Units Design Data

Process Card
ASME VIII Div 1
Design Code & Specifications
Ed2013
Internal Design Pressure (MPa) MPa 1
External Design Pressure (MPa) MPa
Hydrotest Pressure (MPa) MPa
Maximum Design Temperature ('C) 'C 120
Minimum Design Temperature ('C) 'C -20
Operating Temperature ('C) 'C
Corrosion Allowance (mm) mm 1
Content of Vessel
Specific Density of Oper.Liq
Normal Liquid Level NLL (mm) mm

Page: 1
Helsingin Painesailio Oy -
Client : Vessel Tag No.:
Drawing no 1-793-3GDB
Visual Vessel Design by OhmTech Ver:15.1-01 Operator : Rev.:A
ASME VIII Div.1:2013 - UG-27 CYLINDRICAL SHELL
S1.1 Main Shell 09 Sep. 2015 13:03
2 S1.1 Cylindrical Shell Main Shell

INPUT DATA
COMPONENT ATTACHMENT/LOCATION
GENERAL DESIGN DATA
PRESSURE LOADING: Design Component for Internal Pressure Only
PROCESS CARD: : Temp= 120°C, P=1.0000 MPa, c=1.0 mm, Pext=0.0000 MPa

SHELL DATA
CYLINDER FABRICATION: Plate Material
DIAMETER INPUT: Base Design on Shell Inside Diameter
SA-516(M) Gr.70, K02700 Plate 120'C
ST=485 SY=260 SYd=235.8 S=138 Sr=138 Stest=234 (N/mm2)
WELD JOINT EFFICIENCY FACTOR: None RT UW-11(c) Type 1 (E=0.7)
INSIDE SHELL DIAMETER (corroded)....................:Di 890.00 mm
LENGTH OF CYLINDRICAL PART OF SHELL.................:Lcyl 2000.00 mm
NOMINAL WALL THICKNESS (uncorroded).................:tn 6.0000 mm
NEGATIVE TOLERANCE/THINNING ALLOWANCE...............:th 0.00 mm
Split shell into several shell courses and include welding information: NO

CALCULATION DATA
UG-27 - CYLINDRICAL SHELLS UNDER INTERNAL PRESSURE
Inside Radius of Shell
R = Di / 2 = 445.00 mm
»Thin Cylinder Check P=1 <= 0.385 * S * E=37.19[MPa] « » OK«
Required Minimum Shell Thickness Excl.Allow. tmin :
tmin = P * R / (S * E - 0.6 * P) (UG-27(1)) = 4.6354 mm
»Thin Cylinder Check tmin=4.64 < 0.5 * R=222.5[mm] « » OK«
Required Minimum Shell Thickness Incl.Allow. :
tmina = tmin + c + NegDev = 5.6354 mm
Analysis Thickness
ta = tn - c - NegDev = 5.0000 mm
Internal Pressure tmina=5.64 <= tn=6[mm] 93.9% OK
»Shell - Min.thickness to UG-16 Thk=5 >= UG-16(b) (1.5mm)=1.5[mm] «» OK«

MAXIMUM ALLOWABLE WORKING PRESSURE MAWP :


Outside Diameter of Shell
Do = Di + 2 * ta = 900.00 mm
Outside Radius of Shell
Ro = Do / 2 = 450.00 mm
MAWP HOT & CORR. (Corroded condition at design temp.)
MAWPHC = S * E * ta / (R + 0.6 * ta) = 1.0781 MPa
MAWP NEW & COLD (Uncorroded condition at ambient temp.)
MAWPNC = Sr * E * (ta + c) / (R - c + 0.6 * (ta + c))
= 1.2949 MPa

MAX TEST PRESSURE (Uncorroded cond.at ambient temp.)


MAX TEST PRESSURE (Uncorroded cond.at ambient temp.)
Ptmax = SYtest * Etest * (ta + c) / (R + 0.6 * (ta + c))
= 3.1297 MPa

UG-99(b) REQUIRED MINIMUM TEST PRESSURE: NEW AT AMBIENT TEMP.


Ptmin
Ptmin = 1.3 * Pd * Sr / S = 1.3000 MPa

2 S1.1 Cylindrical Shell Main Shell Umax= 93.9% Page: 2


Helsingin Painesailio Oy -
Client : Vessel Tag No.:
Drawing no 1-793-3GDB
Visual Vessel Design by OhmTech Ver:15.1-01 Operator : Rev.:A
ASME VIII Div.1:2013 - UG-27 CYLINDRICAL SHELL
S1.1 Main Shell 09 Sep. 2015 13:03
Test Pressure Ptmin=1.3 <= Ptmax=3.13[MPa] 41.5% OK
Table UG-79-1 Forming Strain/Extreme Fiber Elongation
fext = 50 * tn / Rf * (1 - Rf / INFINITY) = 0.6711 %

CALCULATION SUMMARY
UG-27 - CYLINDRICAL SHELLS UNDER INTERNAL PRESSURE
Required Minimum Shell Thickness Excl.Allow. tmin :
tmin = P * R / (S * E - 0.6 * P) (UG-27(1)) = 4.6354 mm
Required Minimum Shell Thickness Incl.Allow. :
tmina = tmin + c + NegDev = 5.6354 mm

Internal Pressure tmina=5.64 <= tn=6[mm] 93.9% OK


MAWP HOT & CORR. (Corroded condition at design temp.)
MAWPHC = S * E * ta / (R + 0.6 * ta) = 1.0781 MPa
MAWP NEW & COLD (Uncorroded condition at ambient temp.)
MAWPNC = Sr * E * (ta + c) / (R - c + 0.6 * (ta + c))
= 1.2949 MPa

MAX TEST PRESSURE (Uncorroded cond.at ambient temp.)


MAX TEST PRESSURE (Uncorroded cond.at ambient temp.)
Ptmax = SYtest * Etest * (ta + c) / (R + 0.6 * (ta + c))
= 3.1297 MPa

Test Pressure Ptmin=1.3 <= Ptmax=3.13[MPa] 41.5% OK

2 S1.1 Cylindrical Shell Main Shell Umax= 93.9% Page: 3


Helsingin Painesailio Oy -
Client : Vessel Tag No.:
Drawing no 1-793-3GDB
Visual Vessel Design by OhmTech Ver:15.1-01 Operator : Rev.:A
ASME VIII Div.1:2013 - UG-27 CYLINDRICAL SHELL
S1.1 Main Shell 09 Sep. 2015 13:03

2 S1.1 Cylindrical Shell Main Shell Umax= 93.9% Page: 4


Helsingin Painesailio Oy -
Client : Vessel Tag No.:
Drawing no 1-793-3GDB
Visual Vessel Design by OhmTech Ver:15.1-01 Operator : Rev.:A
ASME VIII Div.1:2013 - UG-27 CYLINDRICAL SHELL
S1.2 Pipe 2" 09 Sep. 2015 13:03 ConnID:S1.1
3 S1.2 Cylindrical Shell Pipe 2"

INPUT DATA
COMPONENT ATTACHMENT/LOCATION
Attachment: S1.1 Cylindrical Shell Main Shell
Location: Along z-axis zo= -100

GENERAL DESIGN DATA


PRESSURE LOADING: Design Component for Internal Pressure Only
PROCESS CARD: : Temp= 120°C, P=1.0000 MPa, c=1.0 mm, Pext=0.0000 MPa

SHELL DATA
CYLINDER FABRICATION: Seamless Pipe
NEGATIVE TOLERANCE: Negative tolerance specified in mm
SA-106(M) Gr.B, K03006 Smls. pipe, PNo=1 120'C
ST=415 SY=240 SYd=217.6 S=118 Sr=118 Stest=216 (N/mm2)
WELD JOINT EFFICIENCY FACTOR: None RT UW-11(c) Type 1 (E=0.7)
OUTSIDE DIAMETER OF SHELL...........................:Do 73.00 mm
LENGTH OF CYLINDRICAL PART OF SHELL.................:Lcyl 100.00 mm
NOMINAL WALL THICKNESS (uncorroded).................:tn 4.5000 mm
NEGATIVE TOLERANCE/THINNING ALLOWANCE...............:th 0.00 mm
Split shell into several shell courses and include welding information: NO

CALCULATION DATA
UG-27 - CYLINDRICAL SHELLS UNDER INTERNAL PRESSURE
Outside Radius of Shell
Ro = Do / 2 = 36.50 mm
»Thin Cylinder Check P=1 <= 0.385 * S * E=31.8[MPa] « » OK«
Required Minimum Shell Thickness Excl.Allow. tmin :
tmin = P * Ro / (S * E + 0.4 * P) (APP.1-1 (1)) = 0.4398 mm
»Thin Cylinder Check tmin=0.4398 < 0.5 * R=18.25[mm] « » OK«
Required Minimum Shell Thickness Incl.Allow. :
tmina = tmin + c + NegDev = 1.4398 mm
Analysis Thickness
ta = tn - c - NegDev = 3.5000 mm
Internal Pressure tmina=1.44 <= tn=4.5[mm] 31.9% OK
»Shell - Min.thickness to UG-16 Thk=3.5 >= UG-16(b) (1.5mm)=1.5[mm] «» OK«

MAXIMUM ALLOWABLE WORKING PRESSURE MAWP :


Inside Diameter of Shell
Di = Do - 2 * ta = 66.00 mm
Inside Radius of Shell
R = Di / 2 = 33.00 mm
MAWP HOT & CORR. (Corroded condition at design temp.)
MAWPHC = S * E * ta / (R + 0.6 * ta) = 8.2365 MPa
MAWP NEW & COLD (Uncorroded condition at ambient temp.)
MAWPNC = Sr * E * (ta + c) / (R - c + 0.6 * (ta + c))
= 10.71 MPa

MAX TEST PRESSURE (Uncorroded cond.at ambient temp.)


MAX TEST PRESSURE (Uncorroded cond.at ambient temp.)
Ptmax = SYtest * Etest * (ta + c) / (R + 0.6 * (ta + c))
= 27.23 MPa

3 S1.2 Cylindrical Shell Pipe 2" Umax= 31.9% Page: 5


Helsingin Painesailio Oy -
Client : Vessel Tag No.:
Drawing no 1-793-3GDB
Visual Vessel Design by OhmTech Ver:15.1-01 Operator : Rev.:A
ASME VIII Div.1:2013 - UG-27 CYLINDRICAL SHELL
S1.2 Pipe 2" 09 Sep. 2015 13:03 ConnID:S1.1
UG-99(b) REQUIRED MINIMUM TEST PRESSURE: NEW AT AMBIENT TEMP.
Ptmin
Ptmin = 1.3 * Pd * Sr / S = 1.3000 MPa

Test Pressure Ptmin=1.3 <= Ptmax=27.23[MPa] 4.7% OK

CALCULATION SUMMARY
UG-27 - CYLINDRICAL SHELLS UNDER INTERNAL PRESSURE
Required Minimum Shell Thickness Excl.Allow. tmin :
tmin = P * Ro / (S * E + 0.4 * P) (APP.1-1 (1)) = 0.4398 mm
Required Minimum Shell Thickness Incl.Allow. :
tmina = tmin + c + NegDev = 1.4398 mm

Internal Pressure tmina=1.44 <= tn=4.5[mm] 31.9% OK


MAWP HOT & CORR. (Corroded condition at design temp.)
MAWPHC = S * E * ta / (R + 0.6 * ta) = 8.2365 MPa
MAWP NEW & COLD (Uncorroded condition at ambient temp.)
MAWPNC = Sr * E * (ta + c) / (R - c + 0.6 * (ta + c))
= 10.71 MPa

MAX TEST PRESSURE (Uncorroded cond.at ambient temp.)


MAX TEST PRESSURE (Uncorroded cond.at ambient temp.)
Ptmax = SYtest * Etest * (ta + c) / (R + 0.6 * (ta + c))
= 27.23 MPa

Test Pressure Ptmin=1.3 <= Ptmax=27.23[MPa] 4.7% OK

3 S1.2 Cylindrical Shell Pipe 2" Umax= 31.9% Page: 6


Helsingin Painesailio Oy -
Client : Vessel Tag No.:
Drawing no 1-793-3GDB
Visual Vessel Design by OhmTech Ver:15.1-01 Operator : Rev.:A
ASME VIII Div.1:2013 - UG-27 CYLINDRICAL SHELL
S1.2 Pipe 2" 09 Sep. 2015 13:03 ConnID:S1.1

3 S1.2 Cylindrical Shell Pipe 2" Umax= 31.9% Page: 7


Helsingin Painesailio Oy -
Client : Vessel Tag No.:
Drawing no 1-793-3GDB
Visual Vessel Design by OhmTech Ver:15.1-01 Operator : Rev.:A
ASME VIII Div.1:2013 - UG-32 ELLIPSOIDAL HEADS
E2.1 09 Sep. 2015 13:03 ConnID:S1.1
4 E2.1 Ellipsoidal End

INPUT DATA
COMPONENT ATTACHMENT/LOCATION
Attachment: S1.1 Cylindrical Shell Main Shell
Location: Along z-axis zo= -100

GENERAL DESIGN DATA


PRESSURE LOADING: Design Component for Internal Pressure Only
PROCESS CARD: : Temp= 120°C, P=1.0000 MPa, c=1.0 mm, Pext=0.0000 MPa

DIMENSIONS OF HEAD
Design Diameter: Base Design on Inside Diameter
Type of Ellipsoidal Head: Semi-Ellipsoidal Head R:h 2:1
WELD JOINT EFFICIENCY FACTOR: Spot RT UW-11(b) Type 1 (E=0.85)
INSIDE SHELL DIAMETER (corroded)....................:Di 890.00 mm
LENGTH OF CYLINDRICAL PART OF END...................:Lcyl 20.00 mm
NEGATIVE TOLERANCE/THINNING ALLOWANCE...............:th 0.5000 mm
NOMINAL THICKNESS OF HEAD/END (uncorroded)..........:tn 6.0000 mm

MATERIAL DATA FOR HEAD


SA-516(M) Gr.60, K02100 Plate 120'C
ST=415 SY=220 SYd=198.6 S=118 Sr=118 Stest=198 (N/mm2)
MODULUS OF ELASTICITY at design temp................:E 1,9993E05 N/mm2

CALCULATION DATA
UG-32(d) ELLIPSOIDAL HEADS UNDER INTERNAL PRESSURE
Factor K from Appendix 1 Article 1-4(c)
K = 1 = 1.0000

Application of Rules for Ellipsoidal Heads:


»Geometry Check Di/2h=2 >= 1.0=1« » OK«
»Geometry Check Di/2h=2 <= 3.0=3« » OK«
Required Minimum Head Thickness Excl.Allow. tmin :
tmin = P * Di * K / (2 * S * E - 0.2 * P) (APP.1-4(c)) = 4.4411 mm
Required Minimum Head Thickness Incl.Allow. :
tmina = tmin + c + th = 5.9400 mm

Head - Internal Pressure tmina=5.94 <= tn=6[mm] 99.0% OK


»Thin Cylinder Check P=1 <= 0.385 * S * E=45.43[MPa] « » OK«
Straight Flange Required Thickness Excl.Allow. tminF :
tminF = P * R / (S * E - 0.6 * P) (UG-27(1)) = 3.7905 mm
»Thin Cylinder Check tmin=3.79 < 0.5 * R=222.5[mm] « » OK«
Straight Flange Required Thickness Incl.Corr.Allow. :
tminaF = tminF + c = 4.7900 mm

Straight Flange - Internal Pressure tminaF=4.79 <= tn=6[mm] 79.8% OK


»End - Min.thickness to UG-16 Thk=4.5 >= UG-16(b) (1.5mm)=1.5[mm] «» OK«
Analysis Thickness
ta = tn - c - th = 4.5000 mm
Outside Diameter of Shell
Do = Di + 2 * (tn - c) = 900.00 mm
Mean Diameter of Shell
Dm = (Do + Di) / 2 = 895.00 mm
h = Di / 4 + (tn - c) = 227.50 mm

4 E2.1 Ellipsoidal End Umax= 99% Page: 8


Helsingin Painesailio Oy -
Client : Vessel Tag No.:
Drawing no 1-793-3GDB
Visual Vessel Design by OhmTech Ver:15.1-01 Operator : Rev.:A
ASME VIII Div.1:2013 - UG-32 ELLIPSOIDAL HEADS
E2.1 09 Sep. 2015 13:03 ConnID:S1.1
MAXIMUM ALLOWABLE WORKING PRESSURE MAWP :NEW & COLD
Pmax = 2 * S * E * ta / (K * Di + 0.2 * ta) = 1.2381 MPa

MAXIMUM ALLOWABLE WORKING PRESSURE MAWP :HOT & CORR


Pmax = 2 * S * E * ta / (K * Di + 0.2 * ta) = 1.0132 MPa

MAX TEST PRESSURE (Uncorroded cond.at ambient temp.)


Pmax = 2 * S * E * ta / (K * Di + 0.2 * ta) = 2.4442 MPa

UG-99(b) REQUIRED MINIMUM TEST PRESSURE: NEW AT AMBIENT TEMP.


Ptmin
Ptmin = 1.3 * Pd * Sr / S = 1.3000 MPa

Test Pressure Ptmin=1.3 <= Ptmax=2.44[MPa] 53.1% OK


Table UG-79-1 Forming Strain/Extreme Fiber Elongation
fext = 75 * tn / Rf * (1 - Rf / INFINITY) = 3.0506 %

CALCULATION SUMMARY
UG-32(d) ELLIPSOIDAL HEADS UNDER INTERNAL PRESSURE
Required Minimum Head Thickness Excl.Allow. tmin :
tmin = P * Di * K / (2 * S * E - 0.2 * P) (APP.1-4(c)) = 4.4411 mm
Required Minimum Head Thickness Incl.Allow. :
tmina = tmin + c + th = 5.9400 mm

Head - Internal Pressure tmina=5.94 <= tn=6[mm] 99.0% OK


Straight Flange Required Thickness Excl.Allow. tminF :
tminF = P * R / (S * E - 0.6 * P) (UG-27(1)) = 3.7905 mm
Straight Flange Required Thickness Incl.Corr.Allow. :
tminaF = tminF + c = 4.7900 mm

Straight Flange - Internal Pressure tminaF=4.79 <= tn=6[mm] 79.8% OK


MAXIMUM ALLOWABLE WORKING PRESSURE MAWP :NEW & COLD
Pmax = 2 * S * E * ta / (K * Di + 0.2 * ta) = 1.2381 MPa

MAXIMUM ALLOWABLE WORKING PRESSURE MAWP :HOT & CORR


Pmax = 2 * S * E * ta / (K * Di + 0.2 * ta) = 1.0132 MPa

MAX TEST PRESSURE (Uncorroded cond.at ambient temp.)


Pmax = 2 * S * E * ta / (K * Di + 0.2 * ta) = 2.4442 MPa

Test Pressure Ptmin=1.3 <= Ptmax=2.44[MPa] 53.1% OK

4 E2.1 Ellipsoidal End Umax= 99% Page: 9


Helsingin Painesailio Oy -
Client : Vessel Tag No.:
Drawing no 1-793-3GDB
Visual Vessel Design by OhmTech Ver:15.1-01 Operator : Rev.:A
ASME VIII Div.1:2013 - UG-32 ELLIPSOIDAL HEADS
E2.1 09 Sep. 2015 13:03 ConnID:S1.1

4 E2.1 Ellipsoidal End Umax= 99% Page: 10

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