35% Extra 300 ARF: Assembly Manual
35% Extra 300 ARF: Assembly Manual
35% Extra 300 ARF: Assembly Manual
Assembly Manual
Notice Table of Contents Intro
Intro.................................................................................. 2 Pulling from the success of its predecessor, designer Mike
All instructions, warranties and other collateral Product Support............................................................... 2 McConville built on strengths of the popular 35% Extra 260
documents are subject to change at the sole discretion Specifications.................................................................... 2 to create the new Extra 300, which is undoubtedly his best
of Horizon Hobby, Inc. For up-to-date product
Included Parts . ................................................................ 3 Extra design yet.
literature, visit http://www.horizonhobby.com and click
on the support tab for this product. Contents of Kit and Parts Number..................................... 4 With improved aerodynamic design, and a completely
Safety Precautions and Warnings..................................... 4 reengineered structure, the Extra 300 offers straight and true
35% Extra 300 Operating Recommendations................... 5 flight performance in an airframe designed to stand up to the
Meaning of Special Language Important Information Regarding Warranty...................... 5 most extreme acrobatic routines.
The following terms are used throughout the product Using the Manual.............................................................. 5 Ideal for IMAC competition, freestyle flying or extreme 3D,
literature to indicate various levels of potential harm Aileron Servos Installation................................................ 7 the Extra will not disappoint.
when operating this product: Elevator Servo Installation.............................................. 11
Finished in a new trim scheme from the creative mind of
Rudder Installation.......................................................... 13
NOTICE: Procedures, which if not properly followed, create Mike Hilderbrandt, the Extra is as visible in the air as it is
Tail Wheel Assembly Installation..................................... 14 beautiful on the tarmac.
a possibility of physical property damage AND a little or no
possibility of injury. Rudder Servo Installation............................................... 15
Main Gear and Wheel Pants Installation.......................... 17 All guess work has been taken out of this ARF— the most
CAUTION: Procedures, which if not properly followed, popular engine and exhaust choices are covered in this
Engine and throttle Servo Installation............................. 19
create the probability of physical property damage AND a manual.
In-Cowl Mufflers Installation........................................... 22
possibility of serious injury. The Hangar 9® 35% Extra 300 sets a new standard for giant
Canisters Installation....................................................... 23
WARNING: Procedures, which if not properly followed, Tuned Pipe Installation . ................................................. 25 —scale: ease of assembly and world class performance.
create the probability of property damage, collateral damage, Receiver and Ignition Battery Installation........................ 28 Enjoy your new 300 and many happy landings.
and serious injury OR create a high probability of superficial
Ignition Module, Switch and Regulator Installation......... 29
injury. Product Support
Fuel Tank, Fill and Over Flow Installation......................... 31
Cowl Mounting................................................................ 33
For technical assistance with this product, please contact the
Pilot Installation.............................................................. 33
appropriate Horizon Product Support office.
Receiver, Switch and throttle Servo
Regulator Installation................................................... 34 Specifications
WARNING: Read the ENTIRE instruction manual to Satellite Receivers Installation........................................ 36
become familiar with the features of the product before Center of Gravity............................................................. 37 Wingspan 105 in (2.7 m)
operating. Failure to operate the product correctly can result Control Throws............................................................... 37 Length 98.0 in (2.5 m)
in damage to the product, personal property and cause Applying Decals.............................................................. 38 Wing Area 2003 sq in (129.2 sq dm)
serious injury. Preflight.......................................................................... 39 Weight 27.0–30.0 lb (12.2–13.6 kg)
This is a sophisticated hobby product and NOT a toy. It must Range Test Your Radio.................................................... 39 Transmitter & Servos
be operated with caution and common sense and requires Safety Do’s and Don’ts for Pilots..................................... 39 4-channel (or greater) with 8 servos
some basic mechanical ability. Failure to operate this Product Daily Flight Checks.......................................................... 39
in a safe and responsible manner could result in injury or Engine 100cc - 120cc gas engine
Warranty and Repair Policy............................................. 40
damage to the product or other property. This product is not Warranty Services........................................................... 40
intended for use by children without direct adult supervision.
Compliance Information for the European Union............ 41
Do not attempt disassembly, use with incompatible
components or augment product in any way without the 2011 Official Academy of
approval of Horizon Hobby, Inc. This manual contains Model Aeronautics Safety Code.................................. 42
instructions for safety, operation and maintenance. It is
essential to read and follow all the instructions and warnings
in the manual, prior to assembly, setup or use, in order to
operate correctly and avoid damage or serious injury.
Hardware bags
Pushrods
Flight
Fly only in open areas to ensure safety. It is recommended
flying be done at AMA (Academy of Model Aeronautics)
6 approved flying sites. Consult local ordinances before
3 13 choosing a flying location.
14
Propeller
Keep loose items that can get entangled in the propeller
5 away from the prop, including loose clothing, neck strap or
other objects such as pencils and screwdrivers. Especially
keep your hands away from the propeller as sever injury can
occur. Using a thick glove is highly recommended.
7 Batteries
4. A string has been installed in the wing to pull the 6. Remove the servo. Using a pin vise, drill the servo
aileron servo extension through the wing. Tie or tape the mounting screw locations.
string to the end of the extension and pull the lead to the
wing root.
9. Prepare the linkage and control horn for installation. 12. Mount the servo arm so it is perpendicular to
the center line of the stab, make adjustment to sub-trim if
necessary.
3. Mount the sheet metal screws provided and back them 5. Apply threadlock to the tail gear bolts.
out.
6. Mount the tail gear. Required Tools and Adhesives 3. Mount the servo so the output shaft is closer to the
Pin vise Phillips screwdriver: #1 rudder hinge line and mark the mounting lugs.
String (Dental floss)
3/32-inch ball driver
Note: The fuselage is made to accept 2 rudder servos,
however if the recommended servo is used, only one
servo is needed even for the most extreme 3D flying.
For lower torque servo, use two servos.
7. Hook the springs to the T-bracket from the tiller arm.
Pass through the hole and wrap the spring around the arm a 4. Using a pin vise, drill the marked spots.
couple of times.
7. The wheel needs to be in the center of the pant as in 9. To install the landing gear to the fuselage, use a long
the picture below. If the wheel is rubbing against the wheel 3mm ball driver and #9 socket. It is also helpful to have a
pant, make sure to correct this by loosening the wheel magnet to insert the landing gear bolt and washers from the
collars and adjusting the wheel position. top of the fuselage into the plate. The picture below shows
the tools needed to install the landing gear.
10. Use the long 3mm ball driver from the top and
socket from the bottom to tighten the landing gear to the
fuselage.
The picture below shows how the mount looks after 6. Insert the header and canister into the coupler. Leave
silicone tubing is properly wrapped around the canister 1/8--1/4-inch gap between header and pipe.
mount.
9. Slide the canisters inside the tunnel and into the
mount. Mount the header using blue threadlock and gasket.
4. Remove the balsa ramp. 9. Apply some epoxy to the fuselage where the mount
interlocks and the walls where the mount touches.
13. Push the other side of coupler into the RE2 pipe and
leave 1/8–1/4 inch gap between header and pipe.
14. Once satisfied with the gap, pull the clamps on and
over the coupler and pipe. Then slide the other clamp on
the pipe and header, such that is it forward the bump on the
header.
6. Cut a piece from the hook and loop roll provided in the
kit and strap the ignition module in place.
5. Loop the vent line behind the tank then forward and
through the hole in the bottom of the motor box.
Before going to the field, be sure your batteries are • o not fly your model near spectators, parking areas or
D
fully charged per your radio’s instructions. Charge the any other area that could result in injury to people or
transmitter and motor battery for your airplane. Use the damage of property.
recommended charger supplied with your particular radio • Do not fly during adverse weather conditions. Poor
system, following the instructions provided with the radio. visibility can cause disorientation and loss of control of
In most cases, the radio should be charged the night before your aircraft. Strong winds can cause similar problems.
going out flying.
• o not take chances. If at any time during flight
D
Before each flying session, be sure to range check your you observe any erratic or abnormal operation, land
radio. See your radio manual for the recommended immediately and do not resume flight until the cause of
range and instructions for your radio system. Each radio the problem has been ascertained and corrected. Safety
manufacturer specifies different procedures for their radio can never be taken lightly.
systems. Next, run the motor. With the model securely
anchored, check the range again. The range test should not • Do not fly near power lines.
be significantly affected. If it is, don’t attempt to fly! Have
your radio equipment checked out by the manufacturer. Daily Flight Checks
Double-check that all controls (aileron, elevator, rudder and
throttle) move in the correct direction. • 1 . Check the battery voltage of the transmitter battery.
Do not fly below the manufacturer’s recommended
Check the radio installation and make sure all the control voltage. To do so can crash your aircraft.
surfaces are moving correctly (i.e., the correct direction and
with the recommended throws). When you check these batteries, ensure you have the
Check all the control horns, servo horns, and clevises to polarities correct on your expanded scale voltmeter.
make sure they are secure and in good condition. • 2 . Check all hardware (linkages, screws, nuts, and bolts)
prior to each day’s flight. Be sure that binding does not
Range Test Your Radio occur and that all parts are properly secured.
Before each flying session, and especially with a new model, • 3. Ensure all surfaces are moving in the
it is important to perform a range check. It is helpful to have proper manner.
another person available to assist during the range check. If • 4 . Perform a ground range check before each day’s
you are using a Spektrum transmitter, please refer to your flying session.
transmitter’s manual for detailed instructions on the range
check process. • 5. Prior to starting your aircraft, turn off your
transmitter, then turn it back on. Do this each time you
start your aircraft. If any critical switches are on without
your knowledge, the transmitter alarm will sound a
warning at this time.
• 6. Check that all trim levers are in the proper location.
• 7 . All servo pigtails and switch harness plugs should be
secured in the receiver. Make sure the switch harness
moves freely in both directions.