Baron, G Ungemach - 1981 - European Geothermal Drilling Experience - Problem Areas and Case Studies
Baron, G Ungemach - 1981 - European Geothermal Drilling Experience - Problem Areas and Case Studies
Baron, G Ungemach - 1981 - European Geothermal Drilling Experience - Problem Areas and Case Studies
Belglum
ABSTRACT
5-1
DISCLAIMER
P r i o r t o 1974 geothermal energy (GE) was more o r l e s s regarded b y European (EC) cii
S t a t e s an e x o t i c c u r i o s i t y o f m a r g i n a l impact although, n o t m e n t i o n i n g Roman ages,
a t l e a s t two c o u n t r i e s h a d - l o n g been i n v o l v e d i n geothermal m a t t e r s -
Italy in
power g e n e r a t i o n from d r y steam sources (Larderello, 19041 and France i n d i r e c t use
of low e n t h a l p y a q u i f e r s (Melun 1'Almont d i s t r i c t h e a t i n g doublet, 1969).
For t h e sake o f s i m p l i f i c a t i o n , d r i l l i n g i s d i v i d e d a c c o r d i n g t o t h e e n t h a l p y
o f t h e geothermal f l u i d , as d r i l l i n g o f h i g h and low e n t h a l p y w e l l s adresses i n
f a c t c o n t r a s t e d g e o l o g i c a l and t h e r m a l environments and d i f f e r e n t usage and
economics.
GEOTHERMAL EP!VIRONMENTS
5-2
~~
I
i
I
i
-
h i g h e n t h a l y r e s e r v o i r s p l a c e d along t h e mediterranean b e l t , c h i e f l y t h e
Tuscanian d i s t e n s i v e t e c t o n i c system, t h e Northern Latium and Campanian p l i o -
quaternary volcanism and t h e subduction magmatism o f t h e E o l i a n Arc.
I LI
5-3
LOW ENTHALPY DRILLING " ,
Well Completion
---------------
A major d i f f i c u l t y i n geothermal energy i s t h e adequate cementing o f columns
i n c l u d i n g l i n e r hangers, a problem w i t h which one has t o l i v e .
M u l t i A q u i f e r Reconnaissance
............................
I n t h e c e n t e r o f t h e P a r i s B a s i n c o e x i s t t h e p o s s i b i l i t y o f producing e i t h e r
t h e Dogger o r t h e T r i a s r e s e r v o i r s . The Dogger i s a r e l i a b l e open h o l e producer but
i s c o o l e r whereas t h e T r i a s i s h o t t e r but random as t o p o r o s i t i e s and moreover i t
r e q u i r e s a completion. Only d i r e c t assessment b y t e s t i n g can o p t i m i z e t h i s balance.
There a r e t h r e e p o s s i b l e s t r a t e g i e s :
i. Target r e s e r v o i r : T r i a s Produced r e s e r v o i r : T r i a s
ii. Target r e s e r v o i r : Dogger Produced r e s e r v o i r : Dogger
iii. Target r e s e r v o i r : T r i a s Produced r e s e r v o i r : Dogger
5-4
-P r o d u c t i o n o f t h e Dogger by r e l e a s i n g t h e "Ken Flow" through p e r f o r a t i o n s o r
t h e b 8" 112 open h o l e a f t e r p u l l i n g o u t t h e 0 7" l i n e r .
-The 0 9" 5 / 8 becomes t h e r e i n j e c t i o n column.
-D r i l l i n g o f t h e p r o d u c t i o n borehole, o b j e c t i v e Dogger.
O i l Based Muds
_-------------
I n general, r e l u c t a n c e i s f r e q u e n t l y n o t i c e d among p r o f e s s i o n a l s towards u s i n g
o i l base muds d e s p i t e t h e i r many advantages,principally because o f environmental
( d i s p o s a l and f i r e ) and economical considerations.
Noise
-----
Conventional, non e l e c t r i c , petroleum r i g s used i n geothermal d r i l l i n g can
generate n o i s e up t o €5 dbA whereas l e g a l environmental regulations set t h e l i m i t s
i n urban areas, w i t h heavy t r a f f i c , t o 45 ?. 15 = 60 dbA and 45 + 5 = 50 dbA d u r i n g
day and n i g h t t i m e . Excess n o i s e margins are o f 5 and 3 dbA r e s p e c t i v e l y .
Type o f w e l l : w i l d c a t .
O b j e c t i v e : e v a l u a t i o n o f h o t water b e a r i n g formations i n f e r r e d i n T r i a s s i c
f l u v i o c o n t i n e n t a l deposits; r e s e r v o i r rocks = sand, sandstone, interbedded clay.
P r e d i c t e d down h o l e c h a r a c t e r i s t i c s : TD = 3000 m, BHT = 130-150OC, p r e s s u r e =
hydrostatic.
L o c a t i o n : populated suburban d i s t r i c t , optimized by a v i b r o s e i s m i c survey.
Regional background knowledge : p r e v i o u s hydrocarbon e x p l o r a t i o n and produc-
t i o n d r i l l i n g s , some 20 km apart, and playback o f a continuous seismic coverage
enable t h e geology o f p o s t i r i a s s i c t e r r a i n s t o be r e l i a b l y assessed.
Technical column : 0 13" 3/8 casing (1200 m), 0 9" 5/8 l i n e r (1100-1900 m),
0 7" l i n e r (1800-2600 m) - Reservoir ; e i t h e r open hole, w i r e wrapped screen
(b 4" 1 / 2 1 o r s l o t t e d l i n e r ( 0 4" 1/21.
Mud programme : b e n t o n i t i c , b e n t o n i t i c + l i g n o s u l f o n a t e and baryte, s a t u r a t e d
brine.
5-6
!
Major events : incomplete cementing o f t h e 13" 3 / 8 -9" 5 / 8 l i n e r hanger. A t
2000 m a mini e r u p t i o n o f o i l and d i s s o l v e d gas i s c o n t r o l l e d b y t h e crew. I t causes
l a s t r e n g h t e n i n g o f s a f e t y r e g u l a t i o n s : w e l l head change and a n t i - e x p l o s i v e m o d i f i -
i c a t i o n s brought t o t h e r i g . D r i l l i n g resumes w i t h a b e n t o n i t e l i g n o s u l f o n a t e mud o f
t
d e n s i t y 1.13 a t r e s e r v o i r t o p (1.08 f o r h o l e c o n t r o l and c u t t i n g recovery, 0.05 f o r
5 bars/1000 m over pressure c o n t r o l ) . T o t a l l o s t c i r c u l a t i o n a t 2850 m. Mud losses :
185 m3. A f t e r c o n t r o l , d r i l l i n g progresses t o TD w i t h a b e n t o n i t i c mud ( d : 1.03 -
1.04). Mud losses : 290 m3. An a c i d f r a c j o b i s performed and a 600 m 0 4" 1 / 2
I
H I G H ENTHALPY DRILLING
Genera 1
-------
For many years h i g h enthalpy d r i l l i n g - w a s bound t o Tuscan d r y steam f i e l d s
and i t i s o n l y r e c e n t l y t h a t more d i v e r s i f i e d s e t t i n g s have e n t e r e d t h e geothermal
d r i l l i n g and p r o d u c t i o n p i c t u r e . O f t h e 814 w e l l s d r i l l e d a t temperatures above
1 5 O O C about 30, d r i l l e d i n t h e p a s t decade, d e a l t w i t h water dominated systems.
Relevant environments can e x h i b i t f o r m a t i o n temperatures i n excess of 4OOOC and a
bottom h o l e t e m p e r a t u r e o f 300OC i s a q u i t e common f i g u r e . CO c o n t e n t s a s h i g h as
2
80 % a r e sometimes n o t i c e d i n t h e e a r l y producing stage ( T o r r e ALfina). R e s e r v o i r
rocks include : q u a r t z i t e , p h y l l i t e and a n h y d r i t e (Larderello, Travale, Monte
Amiata, P i a n Castagnaio) - Carbonate (limestone and d o l o m i t e ) rocks (Larderello,
Travale, T o r r e A l f i n a , Cesano, L a t e r a l - a l k a l i n e t u f f a c e o u s p r o d u c t s (Mofete,
San V i t o ) - micaschists, c r y s t a l l i n e and metamorphic rocks (Milos). But i n g e n e r a l
i t i s l e s s t h e n a t u r e o f t h e rock t h a n i t s f r a c t u r e d p o r o s i t y , t h e dominant f e a t u r e
o f geothermal r e s e r v o i r s , which i s a problem. Hard and a b r a s i v e rocks a r e d r i l l e d
a t e s w i t h conventional t o o l s . Lengths f 75, 100 and even 125 m d r i l l e d
w i t h t h e same t o o l a r e n o t uncommon i n geotherma b i t records. I t i s more a m a t t e r
o f t o o l t o f o r m a t i o n adequacy t h a n o f adequate t o o l a v a i l a b i l i t y .
5-8
S l i m hole w i l d c a t t i n g
Deep d r i l l i n g case s t u d i e s
stinguished, name
6d
5-9
- second,
t h e d r i l l i n g below 3000 m, i n a harsh environment as t o rocks and
temperatures. I t i s c h a r a c t e r i z e d by l o s t c i r c u l a t i o n , t o o l deviation, d r i l l p i p e
corrosion, breakage, f i s h i n g and s i d e t r a c k i n g (see.Fig. IO). I t l a s t e d e l e v e n
LJ
months.
kid
5-10
However, t h e outcome o f t h i s deep d r i l l i n g venture was n o t n e g l i g i b l e . From a
geothermal s t a n d p o i n t i t proved a t a second r e s e r v o i r was developing down t o a
u d e p t h o f 3800 m. Over one m i l l i o 3 o f water were i n j e c t e d which demonstrated t h e
h i g h a b s o r p t i o n c a p a c i t y o f t h e f r a c t u r e d basement rocks. Core analyses l e d a l s o t o
a r e f i n e d s c e n a r i o o f t h e temperature h i s t o r y o f t h e Tuscan geothermal f i e l d . Para-
genesis study showed, i n p a r t i c u l a r , a h i g h temperature event a s s o c i a t e d w i t h ana-
t e c t i c magmatism f o l l o w e d by a r e c e n t hydrothermal a c t i v i t y . As f a r as d r i l l i n g
technology i s concerned, t h e major conclusions can be summarized as f o l l o w s :
-
new s p e c i f i c a t i o n s as t o tubular, w e l l heads, BOP'S and p a r t i c u l a r i t y s e a l
requirements and i n s p e c t i o n a r e u r g e n t l y needed f o r h i g h temperature operation.
ufaiLs=
5-11
Again,the bottom h o l e assembly i s l e f t down h o l e and a back-off i s planned i n a
shallower h o r i z o n (2013 m, some 30 m above t h e 9" 5/8 casing shoe) where lower
f o r m a t i o n temperature c o u l d secure t h e operation. The j o b succeeds and t h e assembly
LJ
i s released b u t 395 m of 0 6" 3 / 4 d r i l l c o l l a r s remain a t bottom hole.
-
i mud can be used as a d r i l l i n g f l u i d p r o v i d e d i t i s designed f o r h i g h
temperature usage.
-
ii a t San Vito, muds contained a t t a p u l g i t e ( o r s e p i o l i t d suspended i n a polymer
s o l u t i o n w i t h K C l as a s w e l l i n g i n h i b i t o r i n a t u f f a c e o u s a l k a l i n e r o c k context.
-
iii mud d e n s i t y ought t o be increased and kept as c l o s e as p o s s i b l e t o t h e
1.35 target, t a k i n g i n t o account losses.
iv -
keeping t h e mud below 100°C, and p r e f e r a b l y around 90OC,is e s s e n t i a l . I t
i s achieved by r a p i d c i r c u l a t i o n and by a c o o l i n g f a c i l i t y (tower) a t surface.
vi - i t i s necessary, by a l l a v a i l a b l e means, t o s h o r t e n i n t e r r u p t i o n s o f
c i r c u l a t i o n and t o c a r r y o u t p a r t i a l c i r c u l a t i o n d u r i n g manoeuvers.
ix - p e r i o d i c a l cleaning o f d r i l l p i p e i s mandatory t o o p t i m i z e c i r c u l a t i o n . LJ
5-12
ACKNOWLEDGEMENTS
W T h i s work forms p a r t o f t h e f i r s t and second R 8 D programmes on a l t e r n a t i v e
energy sources (subprogramme Geothermal Energy) sponsored by t h e Commission o f t h e
European Communi.ties, D i r e c t o r a t e G e n e r a l . f o r Research, Science and Education.
REFERENCES
'AGXP S.p.A., 1980. Mofete 1 and 2 wells. F i n a l Report, San Donato Milanese,
30 June, 1980. EC c o n t r a c t GE 01/79, 23 p., 15 fig., 9 tab.
5Cioppi, D., Ghelardoni, R. Pauci, G., Sommaruga, C. and Verdiani, G,. 1980.
Demonstration P r o j e c t . E v a l u a t i o n o f t h e Mofete High Enthalpy R e s e r v o i r (Phlegreaen
Fields). I n : A.S. Strub and P. Ungemach (Editors), Advances i n European Geothermal
Research, R e i d e l Pub. Co., Dordrecht, pp. 291-302.
5-13
... . . ~ - ... . . . -. ..- ~ . ~ . . .. 1 , .. .-.. -.
Table 2
Table 1 I
T y p i c a l cost f i g u r e s o f a geothermal
EC Geothermal Well Record
d i s t r i c t h e a t i n g scheme
-- Monte (1976-1978)
Amiata, P i a n Castagnaio
66
63
39
33
38
20
50
60
51
, t a l c o s t (1981) : 6 m i l l i o n US S
-- Travale, Radicondoli
T o r r e A l f i n a , Cesano, Vico, L a t e r a 19
7
10
5
53
71
- Vulcano, Sciacca, Mofete, San V i t o
Viterbo, Campi Flegrei, I s c h i a (1940-1960) 105 5 5 Breakdown o f c o s t s :
Greece
cost (1,000 us $1 x
-
- Milos 2 2 100
rilling 1380 23
T o t a l High Enthalpy 814 45 1 55
roducts, services 450 7.5
o t a l s u b s o i l investment 3720 62
Germany
- Rhine Graben 1 0 0
u r f a c e equipment
(*) 360 6
Denmark tiping 1440 24
- Danish B a s i n 1 0 0
Belgium
- Hainault 2 2 100
: o n s u l t i n g fees -
480 -8
U n i t e d Kingdom Ratios :
- Wessex B a s i n
_c_
1 1 100
sayback t i m e : 13 years
?ate o f r e t u r n : 8.5 X
T o t a l Lou Enthalpy 33 27 82
- Grand T o t a l 847 478 56
(*I T i t a n e p l a t e heat exchanger and degassing unit
(*I i n c l u d i n g r e i n j e c t i o n w e l l s and w i l d c a t s
6
Legend
1
o w ma m a moa-
P a r i s Basin
-
2
- __
Aquitaine Basin
3 Bas-Qhhe Langucdoc
.I PO V a l l e y
5 Wcssex Basin
6 East Yoikshire Basin
.7 Northern I r e l a n d Basins
8 Alpine Forcdecp
9 Northern Germany,
Munstcr land, Net her land’ Basins
0 Danish Embayme&
1 Limagnc
2 Rhane R i f t V a l l e y ’
3 Rhinc Graben
4 Campldana Crdben
6 Centrat Turerny
Northern Latium
7
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E o l i a n Arc
5-15
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G r a v e t l y and o o l i t i c l i m e s t o n e
Zoogenic m a r l
M A L M
O O G G E R
L I A S
SINERUR IAN
-__ -
HETTANCIAN A l t e r n a t i n g m a r l and d o l o m i t e
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RHETIC Clayey sandstone
T R I A S
Fine g r a i n e d s a n d s t o n e a d
-conglorerate
Schist C A L L O f O I C
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v1
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Fig. 4 - MD ruilltli i na gq uand
i f e r reconnaissance.
w e l l design
Fig. 5 - Synthetic lithostratigraphic log i n the
centre of t h e P a r i s Basin
P
4 ( a f t e r Geoservices Hydrologie)
ralld pumpln9 t o waste
cuttlnpr cleaner c i r c u l a t ion fluids
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