1

JULY 2017
INCLUDIND RE-EXAM 1
MATRRIAL AND HARDWARE

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MATERIAL & HARDWARE

JULY 2017 (INCLUDIND RE-EXAM)

1) AN 320 is
NOTE -PLEASE CROSS CHECK
a) Castle nut THE ANSWERS
b) Light hex nut
c) Castellated nut
2) Which nut is tightened by finger
a) AN 320
b) AN 350
c) AN 345
3) Which washer provide a greater bearing area & used in wooden structure
a) AN 970
b) AN 965
c) AN 960
4) Taper pin are used
a) Tension load
b) High rod terminal
c) Shear load
d) All
5) Flat head rivet is
a) AN 456
b) AN 441
 c) AN 456
6) MTCS- Integranular corrosion
a) This type of corrosion is an attach along grain boundaries
b) As in (a) with visible structure evidence
c) As in (b) detected by ultrasonic & eddy work
7) Which corrosion is evidence for surface & airframe corrosion
a) Stress & integranular
b) Dissimilar metal
c) Fillifirm
8) Complete corrosion treatment involve
a) Removing the corrosion
b) As in (a) neutralizing the material in pits & are vies
c) As in (b) westurning protective surface film
d) As in (c) apply temporary or permanent coating on point
9) Which tubing are used for low and instrument line
a) Al 5052
b) Steel
c) Al 1100
10) Scratch abrasion or minor corrosion are smoothed out
a) Bushing tool
b) Bushing tool & Al wool
c) Al wool
11) Which are excellent to skydrol
a) Buna – N
 b) Butyl
c) Buna – S
12) Mechanical lock rivet
a) Is similar to self plugging (friction lock rivet) except for the manner in
which the stem retained in the rivet sleeve
b) Is used where access to only one side
c) both
13) The hardness of the steel may be determined by
a) File test
b) Spark test
c) Compression test
14) Dedendum of gear tooth
a) The outside of pitch circle
b) Addendum  clearance
c) both
15) MTCS
a) The red terminal fits wire from 26-22 gauge
b) A blue terminal fits wire from 16-14 gauge
c) A yellow terminal fits wire from 12-10 gauge
d) all
16) MTCS
a) AN fitting has longer length
b) AC fitting has longer length
c) AN fitting has fine threads
17) The spring is used for compression and tension load
a) Helical spring & tension spring
b) Torsion spring
c) Leaf spring
18) A triangle mark on head
a) Close tolerance bolt
b) Eye bolt
c) Clevis bolt
19) Charpy test & Izod test is
a) Hardness test
b) Impact test
c) Fatigue test
20) Proof test at least
a) 30 minute
b) 30 second
c) 1 minute
21) The flaring angle is
a) 35° to 37°
b) 35° to 45°
c) 37 to 45°
22) The flaring tool used for aircraft tubing to produce a flare
a) 37°
b) 35°
c) Both
23) The %age of carbon in steel
a) 0.1
b) 0.5
c) 2
d) 1
24) Be-Cu strength is increased by
a) Heat treatment
b) Cold working
c) annealing
25) Fatigue limit of steel is about
a) 0.5% UTS
b) 0.3% UTS
c) 0.1% UTS
26) Self locking nut is
a) Boot self locking nut
b) Stainless steel self locking nut
c) Elastic stop nut
d) All
27) Spring is made by
a) Electromeric plastic, metallic , composite
b) Metallic
c) Composite
28) The color of different wire is
a) 11- red
 b) 10- yellow
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29) Interchangeable series IF YOU HAVE MODULE QUESTIONS THEN PLEASE
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a) AN3 & AN73
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b) AN3 & AN37
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PREPARATION OF MODULE EXAM
30) MTCS
a) The structural screw is are used for general repair
b) Drive screw is not screw but nails
31) The penetration occurs on the surface of metal
a) Pitting
b) Stress corrosion
c) Intergranular corrosion
32) Drop of the beam method determined
a) Brittleness
b) Yield point
c) Hardness
33) What structure method used in vicinity of compass
a) Inconel
b) Monel
c) K- monel
34) Which is nickel leading alloy
a) Muntz metal
 b) Monel
c) Beryllium copper
35) In case of Rockwell tester
a) 120° diamond cone shape used for soft metal
b) 1/16” dia harden steel ball is used for testing of soft material
c) 120° diamond cone shaped penetrator are used for harden metal & 1/16”
dia harden steel ball is used for soft material
36) The hardness test is made with a diamond penetrator in the form of
square base pyramid
a) Brinnel
b) Rockwell
c) Vickers
136°
37) Which rubber is used with phosphate ester base hydraulic fluid skydrol
a) Buna –N
b) Neoprene
c) Butyl
38) Cadmium plating is electrical process carried out a low voltage
a) Not exceed 120 volt
b) Not exceed 12 volt
c) Not exceed 10 volt
39) Shearodising carried out by heating the part in a closed rotating chamber
containing
a) Al oxide at 1400° F
b) Zinc oxide at 1400°F
 c) Zinc oxide at 700°F
40) Compression failure in wooden structure
a) A longitudinal crack
b) Caused by overstressed across the annual ring
c) Caused by overstressed due to natural forces
41) Which is used over fabric and under the rib structure to prevent the
stitching & cutting the fabric
a) Fabric
b) Reinforcing tape
c) Seams
42) Rib lacing cord purchased
a) To sew the fabric to the ribs
b) To sew the fabric to the spar
c) both
43) The testing of steel may be performed by
a) Spark test
b) file test
c) chemical test
44) The steel containing carbon in %age ranging from 0.30 to 0.50% is classed
as
a) Lowe carbon steel
b) High carbon steel
c) Medium carbon steel
45) The steel containing carbon in %age ranging from 0.50 to 1.50% is classed
as
a) Low carbon steel
b) Medium carbon steel
c) High carbon steel
46) The steel in the sheet form is used for secondary structure part & clamps
a) Low carbon steel
b) Medium carbon steel
c) High carbon steel
47) Self locking nut are in category
a) Boots self locking nut
b) Stainless steel self locking nut
c) Elastic stop nut
d) all
48) Elastic stop nut can be reversed if
a) The nut can be turned with the finger
b) If free from burrs around the holes
c) If the part become slightly brittle
49) Lock washer never be used
a) With fasteners to primary or secondary structure
b) Where the screw is subject to frequent removal
c) When the washer are subject to corrosion condition
d) All
50) 1100 rivet is used
 a) Soft material
b) Structure part
c) Hard material
51) An O ring designed for static application can be used for
a) Running part
b) Stationary part
c) both
52) When strength is not a deciding factor which fastener is used
a) Rivet
b) Screw
c) Bolt
53) Which type of thread are designed by the number of fines the inclined
threads rotates around 1 inches length of a given bolt & screw
a) NC
b) NF
c) UNF
54) MTCS
a) In the 1 inch dia size the NF thread specify 14 threads per inches
b) The UNF thread specify 12 threads per inches
c) Both thread is designed by the number of fine the incline rotates around 1
inch length of given diameter bolt & screw
d) All
55) The oilamation is the separation between the layer of composite: the
purpose of delamination
 a) To remove damage put ply material
b) Adjustment of foreign object
56) In the case of ultrasonic test of composite
a) The part need not to remove from aircraft
b) The part need to remove to bring in the stop
c) both
57) Work on sonic or ultrasonic
a) in case of quick disconnect coupling
b) some quick disconnect coupling always required a wrench to tight
c) some coupling required wrench to other are connect & disconnect by
honel
d) they are not specified with safety wire
58) in case of proof testing the medium is
a) hydraulic oil
b) water
c) nitrogen
d) all
59) MTCS
a) 5056 rivet used with Al alloy
b) 2117 used with Mg alloy
c) Cu rivet is used with Cu alloy
d) All
60) In which corroding action take place
a) 100 &3003
 b) 21127 & 2017
c) 3003 & 2017
d) 7075 &2117
61) The head is large enough to strength the sheet around the hole & at the
same time offer resistance to tension
a) Round head rivet
b) Flat head rivet
c) Brazier head rivet
62) In case of diameter pitch
a) Higher diameter pitch smaller tooth size
b) Higher dia larger tooth size
c) Lower dia smaller tooth size
63) MTCS
a) Group 2 bearing have the largest radius internal clearance
b) Group 4 bearing have the smaller internal clearance & normally used in
precision work
c) Normal group bearing are used for most general application where only on
owing is interface fit
64) Which type of bearing used with crankshaft
a) Plain bearing
b) Taper & roller bearing
c) Cylindrical bearing
65) MTCS
a) Harder the material , smaller the barcol number
 b) Harder the material , higher the Barcol number
c) Softer the material , higher the barcol number
66) Which type of silicon carbide composite has high tensile strength
a) AV co SIC
b) –SIC
c) Si-Ti SIC
67) The purpose of lubrication of bearing
a) Reduce friction and wear between rubber parts
b) Corrosion prevention
c) Dissipate heat
d) All
68) Which type of corrosion has also called false brinneling
a) Stress corrosion
b) Integranular corrosion
c) Fretting corrosion
d) Dissimilar metal corrosion
69) The hacksaw blade design for cut
a) IN RETURN STROKE DIRECTION ONLY
b) ONLY IN ON DIRECTION
c) NONE
70) Which type of fitting used in plumbing
a) Flare , flare less & swaged
b) Beading & flare only
c) Cutting, beading, flare less
71) MTICS- marking of fluid line
a) Oxygen- green
b) Fuel- red
c) Lubrication- yellow
d) Coolant- white
72) The fitting are used to joint hydraulics line in areas where connection that
is visually maintenance free
a) Swaged fitting
b) Union fitting
c) Cryot fitting
73) Internal wrenching bolts are suitable use in
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74) MTCS
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a) Clevis bolt used in tension OR YOU CAN ALSO SEND ON FACEBOOK PAGE .
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b) Eye bolt is used in shear only PREPARATION OF MODULE EXAM
c) Jo bolt has the high shear and tensile strength
75) In case of Jo bolt
a) These are used in areas which are not often subjected to replacement or
servicing
b) As in (a) & it should not used where any part in becoming loose
c) As in (a) four piece rivet internally threaded
d) As in (C) & available in four diameter
76) In cryo fittings
a) The sleeve is manufactured 3 % smaller frozen in liquid N2
b) Expanded to 5% larger than line
c) During installation , the fitting is removed from the liquid N2 insert on to
tube
d) All
77) Which material used in spring , is used where high temperatures & creep is
required. Spring material base excellent resistance to corrosion
a) Stainless steel
b) Chrome vanadium steel
c) Molybdenum steel
78) Which determine the selection of wire in the electrical system
a) Conductor length
b) Voltage drop
c) Current carrying capacity
d) All
79) In which gear teeth are cut so that they radiates from the opex cone & lie
on conical surface
a) Bevel gear
b) Spur gear
c) Helical gear
80) MTCS
a) Large gear is called gear & small gear is called pinion
b) As in (a) large gear will always driver & small gear in one direction
 c) As in (a) either large or small could be driver or driven
81) In a simpler gear train
a) At least two or more gear rotate at different shafts
b) As in (a) even number of gear rotate in same direction
c) As in (b) odd number of gear rotate in opposite direction
d) As in (a) even number of gear rotate in opposite direction
82) MTCS
a) 10 gauge- blue
b) 15 gauge- red
c) 11 gauge- yellow
83) MTCS
a) The wire is displayed in red when gauge number is from 18 to 22
b) The wire is display in blue when the gauge number is from 10 to 15
c) The wire is displayed in yellow when the gauge number is from 16 to 18
84) Type of damage and defect in composite
a) Crack
b) As in (a) and cosmetic
c) As in (b) and impact
d) As in (c) and holes
85) The direction of fabric that run along the length (lengthwise)
a) Warp
b) Weft
c) Salvage
86) Minimum taper ratio of wood grain in the main wing spar
 a) 8:1
b) 10:1
c) 12:1
d) 14:1
87) In compound gear train
a) It is a series of gears with two of internally gear mounted on the same
shaft
b) As in (a) and rotate at same speed
c) As in (b) having at least 4 gears
d) As in (c) having at least 6 gears
88) Which are provided by pouring liquid metal into the mold? The metal
flowing under force of gravity alone
a) Permanent mold
b) Die cast
89) In four digit of index system of Al & Al alloy the second digit indicate
a) Alloy type
b) Special modification
c) Percentage of middle carbon range
90) The strength of which cannot increase by heat treatment
a) Beryllium copper
b) Aluminum bronze
c) Muntz metal
d) Monel
91) Cast Al pronges having copper
 a) 89%
b) 90%
c) 80%
d) 85%
92) Which type of ray used in radiography
a) alpha ray
b) beta ray
c) gamma ray
93) a file test is a method of determining the hardness
a) a piece of material by trying to cut into if with the corners of a file
b) a piece of material by trying to cut into if without the corners of a file
c) both
94) In needle bearing
a) The length of the roller is equal to the dia of the roller
b) The length of roller is many times longer than dia
c) The dia of the roller is 2 times larger than roller
95) MTCS
a) A rivet coated with zinc chromate is yellow
b) A rivet anodized surface is Perl gray
c) A rivet metal sprayed is silvery gray color
d) All
96) MTCS
a) A rivet coated with zinc chromate is Perl gray
b) Anodized surface is yellow
 c) A rivet metal sprayed is silver gray color
d) All
97) A corroding action will take place if metal contact with metal in the
presence of moisture
a) 2117 & 2017
b) 3003 & 5052
c) 6053 & 7075
98) Which rivet are used in the interior of the aircraft where clearance is not
required
a) Round head rivet
b) Brazier head rivet
c) Universal head rivet
99) Which screw are used for attaching removable part such as name plate to
casting & parts in which screw cut in own threads
a) Self taping screw
b) Drive screw with 100° countersunk
c) Machine screw
100) Where great strength is required used
a) Screw
b) Bolt
c) Rivet
101) MTCS
a) Anodic film may be removed from the Al alloy by 10% H2SO4 by weight
and 4% potassium fluoride by volume
 b) Anodic film may be removed from the Al alloy by 10% H2SO4 by weight
and 4% potassium fluoride by weight
102) The purpose of lubricant are
a) Lubricate the area of rubbing contact eg. Between the rolling element
b) As in (a ) cage
c) As in (b) protect from corrosion
d) As in (c) dissipate heat
103) The addendum of spur gear
a) The portion of tooth that project above or outside the pitch circle
b) The portion of tooth that project below or outside the pitch circle
c) Dedendum+clearance
104) Which alloy adaptable for welding
a) Chrome vanadium
b) monel
c) Molybdenum
105) 4000 series
a) Silicon
b) Magnesium
c) Al
106) The disadvantage of titanium is
a) High melting point
b) Brittle due to long time air
c) both
107) Which process have wear resistance surface or case over a strong tough
case
a) Annealing
b) normalising
c) Case hardening
108) The heat treatment of Al alloy
a) Solution heat treatment
b) Precipitation
c) Both
109) Barcol taster is used
a) Non ferrous metal
b) Soft metal
c) Both
110) The chrome vanadium steel made of approximately
a) 18% chromium
b) 1 % vanadium
c) 1 % chromium
111) Which steel especially adoptable for welding
a) Chrome Vanadium steel
b) Molybdenum steel
c) Stainless steel
112) Which casting are produced by processing liquid metal into the mold , the
metal flowing under force of gravity
a) Die casting
 b) Sand and permanent casting
c) Both
113) MTCS
a) The machine screw AN 500 & 501 is fillister head
b) As in (a) & AN500 has fine thread & AN 501 has course thread
c) As in(b) and both screw have no clearly define grip length
114) The most common aircraft cable used is
a) 1×7 & 7×19
b) 7×7 & 7×19
c) 1×6 & 6×19
115) The extra flexible cable used in aircraft
a) Used in primary control
b) As in (a) & not adjusted frequently
c) As in (b) & 7×19
116) When copper wire is replaced by Al wire
a) Copper wire 2times larger than Al wire
b) Al wire is 2 times larger than copper wire
c) Copper wire 6 times larger than aluminum wire
117) Bolt and bushing are fitted in aircraft
a) Loosely
b) Tightly
c) Snugly
118) MTCS In wire gauge
a) Larger the diameter then smaller the wire gauge number
 b) Smaller the diameter then smaller the wire gauge number
c) None
119) Barcole tester is used for
a) Copper , brass, Al
b) As in (a) steel
c) None
120) Which process of forming a product by hammering or pressing
a) Casting
b) molding
c) Forging
121) Which plastic reheating has no safetying refer
a) Thermoplastic
b) Thermosetting
c) Semi rigid plastic
122) The plastic cannot be reshaped once being cored by heat
a) Thermoplastic
b) Monolitic
c) Thermosetting
123) Which lock bolt are used mountly in aircraft primary and secondary
structure
a) Stump type
b) Pull type
c) Blind type
124) The use where the desired tightness can be obtain with the finger and
where the assembly is frequently removed
a) Plane check nut AN 316
b) The light hex nut AN 340 & AN 345
c) The wing nut AN 350
125) The type of self locking nut currently in use are the
a) Boot self locking nut
b) Elastic stop nut
c) Both
126) The elastic stop nut is not installed where the temperature
a) Not exceed 260°F
b) Not exceed 120°F
c) Not exceed 250°F
127) Which flare is smoother & more concentric and seals better & also more
resistance to shearing effect
a) Single flare
b) Double flare
c) Both
d) None
128) Flare less tube installation
a) It is important that the find tightness commence at the point where the
nut just being to bottom
b) As in (a) and use a wrench and turn the nut 1/6 turn
 c) As in (b) and use a wrench on the connector to prevent it from turning the
nut
129) The metal used for making the compressor disks spacer rings , compressor
blade, & vanes through bolts, turbine housing and lining
a) Titanium
b) Stainless steel
c) Chromium steel
130) MTCS
a) Muntz metal is a brass composed 40% copper % 60% zinc
b) Be Cu has low fatigue & wear
c) Cast Al bronze alloy are useful in area exposed to salt water & corrosive
area
131) The cold water quenching temprature should be
a) Not exceed 65°F
b) Not exceed 85°F
c) Above 120°F
132) Which gears is a wheel having teeth cut angular with the axis of rotation &
radially in gear face
a) Helical gear
b) Worm gear
c) Bevel gear
133) The surface of thread between crest and root called
a) Root
b) Helix angle
 c) Flank
134) If the weight is primary importance which alloy used in aircraft
a) Al alloy
b) Mg alloy
c) Wrought Al alloy
135) 7××× is contain the major allowing element
a) Zinc
b) Mg
c) Mg & Si
136) In spark test the spark stream to contain small white blocks of light within
the main burst
a) Wrought iron
b) Nickel steel
c) Cast iron
137) Which alloy increase the hardness , tensile strength & elastic limit of steel
without appreciably decreasing the ductility
a) Nickel
b) Molebdnum
c) Carbon
138) Which steel used extensively for aircraft parts such as bolts, terminals, lays
, clevis , & pins
a) SAE 6150
b) SAE 2330
c) SAE 6195
139) MTCS
a) The cable used in primary control system only
b) Cable has high mechanical efficiency can be set up without back backless
c) It is not adjusted frequently
140) MTCS about cable
a) 1/16 copper brass
b) 3/32 stainless steel
c) 1/8 copper brass
d) 5/32 copper brass
141) MTCS – Corrosion color
a) A surface of Al alloy is white powdery deposit
b) Magnesium –gray
c) Copper –red
142) MTCS – Corrosion color
a) Copper – white
b) Steel – reddish
c) Both
143) Barrels method requires the voltages
a) Voltage between 4 & 6 volt
b) Voltage between 8 to 12 volt
c) Voltage 230 volt
144) The thickness of cadmium platting deposit is dependent upon the
a) Voltage & current
b) Time & voltage
 c) Time & current density
145) MTCS
a) Simple gear train consist of two or more gear mounted on separate shaft
b) As in (a) & even number of gear rotate same direction
c) As in (a) & odd numbers of gears rotate opposite direction
d) As in (a) even number of gears rotate opposite direction
146) If leakage still occur after tightening the nut a total 1/3rd turn , remove the
assembly & inspect for
a) Scores
b) Cracks
c) Damage for overheating
d) All
147) Four numeral series is used to designate the
a) Al
b) Plain carbon & alloy steel
c) Titanium
148) In AN standard fitting letter “D” indicate
a) Brass
b) Steel
c) Al alloy
149) The miter gears is the gears
a) It is mating the bevel gears
b) It mating the worm gears
c) As in (a) and conical angle of 75°
 d) As in (b) and pitch cone angle is 45°
150) When meshed with gear is used to change rotary motion to reciprocating
motion
a) Gear pinion
b) Gear rack
c) Internal gear
151) MTCS
a) Class 1 fit can easily be turned with fingers
b) As in (a) and bolt manufactured in case 2 fit
c) As in (a) and class 3 fit is close fit
152) The most common rotating beam or rotating cantilever test of the the
material
a) Impact test
b) Torsion test
c) Fatigue test

PREPARED BY SURAJ PRAJAPATI & KISHAN SINGH RAWAT

AERONAUTICAL TRAINING INSTITUTE LUCKNOW U.P.