Dredging: John H Sargent
Dredging: John H Sargent
Contents
41.1 History 41/3 41.7 Other important considerations 41/11
41.2 Dredging plant and techniques 41/3 41.8 Environmental aspects 41/11
41.2.1 General comments 41/3
41.9 Hydrographic surveys and geotechnical
41.3 Mechanically operated dredgers 41/3 investigations 41/12
41.3.1 Bucket ladder dredging 41/3
41.3.2 Grab dredging 41/4 41.10 Organizations 41/13
41.3.3 Dipper and backhoe dredgers 41/5 41.10.1 World Association of Dredging
Organizations 41/13
41.4 Hydraulically operated dredgers 41/5 41.10.2 Permanent International Association
41.4.1 General comments 41/5 of Navigational Congresses 41/13
41.4.2 Plain suction dredgers 41/6 41.10.3 International Association of Dredging
41.4.3 Cutter suction dredgers 41/6 Companies 41/13
41.4.4 Hopper suction dredgers 41/8
41.4.5 Pump-ashore plant 41/9 References 41/13
Figure 41.4 Large cutter suction dredger. (Courtesy: Boskalis Westminster Baggeren b.v.)
spud, pulled by side anchors in order that the cutter head can be and development is in hand in this respect and greater depths
hauled across the working face. A second stern spud known as can be achieved with specific units.
the 'walking spud' is employed to move the dredger forward. In The design of the cutter is a subject with innumerable
the majority of cutter suction dredgers, the side lines are led individual ideas and opinions. When working in hard and
through sheaves fixed to the suction ladder and run to anchors abrasive materials it is essential that cutter replacement can be
along or just above the sea or river bed. Side booms are often effected at high speed, and in order to assist with this problem
fitted which allow the facility of lifting and moving anchors many rock cutters have replaceable teeth. A very wide variety of
forward without the necessity to use a separate workboat. cutters have been designed for different soil and rock conditions
Depending on the structural strength of the design (in parti- but contractors usually employ their own preferences based on
cular the weight of the ladder and the available power on the experience.
cutter coupled to the power available from the centrifugal Modern cutter suction dredgers are both expensive to build
dredge pump) the cutter suction dredger can excavate and and operate and are becoming increasingly more sophisticated.
remove most 'normal' soils and soft rock formations. With In order to work at optimum efficiency, it is necessary to provide
regard to large units, it may be considered as a rough guide that adequate control and instrumentation, and to do this it is
the softer sedimentary rocks such as chalk, marl, coral and essential to provide a system to optimize output by co-ordinat-
weathered sandstones are within the scope of direct excavation. ing the functions of vacuum (on the dredger pump), cutter
After excavation, the material can either be pumped through torque and the swing speed of the cutter ladder via side winches.
a pipeline system (in which case suitable material will be used as Of particular interest for small-project work is the dismantie-
reclamation fill and unsuitable material placed into a deposit able cutter suction dredger, typified by a standard range from a
area) or pumped through the dredge pump and loaded into major manufacturer with units with installed powers ranging
hoppers or barges which lie alongside the dredger. The dis- from 100 to 1120 kW. Although these units can be broken down
charge distance through the pipeline system from the dredger into component parts for road, rail or water transport, the size
will be dictated by the installed pump power, unless separate and weight of the individual pontoons with the larger units
booster units are used. should not be underestimated.
Working depths vary considerably with size of plant but are All conventional dredging plant are vulnerable to swell condi-
commonly up to 30 m or so with the larger units. Much research tions which restrict working. In answer to the problems of
Figure 41.5 Self-elevating walking heavy-duty cutter suction dredger. (Courtesy: Gulf-Cobla (Private) Ltd)
operating under severe sea conditions on a project in the Middle 41.4.4.1 Trailer dredger
East, a self-elevating walking heavy duty cutter suction dredger
The trailer dredger is designed as a self-contained vessel
was designed (see Figure 41.5). The vessel could be raised above
equipped with a suction pipe or pipes trailed along the bottom
the sea and was able to work continuously in swell over 4 m and
whilst the dredger is moving forward under its own propulsion.
in high winds.
The dredged material is excavated by a suction head and taken
through the pipe and dredge pump and passed into the hopper.
41.43.1 Bucket wheel dredger After loading, the dredger will either (in the case of poor-quality
material) sail to sea to deposit the cargo through bottom doors
A recent development of the cutter suction dredger has been
or (if the material is suitable) sail to a pump-out installation for
adaption of the bucket wheel in the place of the cutter head.
reclamation fill. In the latter instance an alternative method is to
Very large bucket wheel excavators have been used in open-cast
deposit the material in a prepared location for double-handling,
mining on land for many years, but recently small bucket wheel
probably by stationary suction or cutter suction dredger and
dredgers have been developed for underwater work. It is
pipeline system.
claimed that the bucket wheel gives a greater efficiency than the
A considerable improvement in the bottom discharge of
normal cutter head in certain soil types and different designs are
certain types of soil (especially in relation to material such as
being developed to extend its use. Designs so far have been fairly
boulder clay) has been effected through the successful develop-
limited in size, dredgers typically being small to medium in
ment of split-hull vessels. Originally confined to dumb hopper
relation to cutter suction dredging plant.
barges, the design has been extended to self-propelled hoppers
and to trailer dredgers (see Figure 41.6).
A trailer dredger operates in exactly the same manner as a
41.4.4 Hopper suction dredgers ship without wires, spuds or other restrictions, and is conse-
In this category of 'suction dredging' plant, two types are best quently highly manoeuvrable. It does, however, require suffi-
known; the trailer dredger and the stationary dredger, of which cient room to work both in terms of waterway and water depth.
the self-propelled trailer hopper suction dredger has become a Manoeuvrability is often improved by the provision of twin-
dominant member of the dredging family in recent years, propulsion units and sometimes by the addition of bow thrus-
particularly in its role of deepening or maintaining navigable ters.
waterways under exposed conditions. Sizes of trailer dredgers vary greatly as with all dredging
Figure 41.6 Seagoing split trailer hopper dredger. (Courtesy: Costain-Blankevoort (UK) Dredging Co. Ltd)
plant, but typically the medium-sized trailer dredger in present- forward direction. Vessels of this type have been much
day use will have about 2500 m3 hopper capacity and an overall employed for the dredging of offshore sand and gravel deposits
length of about 110 m. Dredging depths vary but are frequently to obtain aggregates.
up to 25 m with an increasing number of vessels able to dredge Offloading of the material will be in the same manner as the
to 35 m. trailer dredger with the exception that, for sand and gravel
Because the trailer dredger is frequently used to produce and extraction operation, the cargo may often be rehandled directly
maintain waterways for modern shipping, particularly large from the hopper by a grab to stockpiles or to screening and
tanker transport, the dredging depth and capacity of the dredger washing plant ashore. In some instances screening may be
are geared to the optimum waterway depth required by ports on carried out on the vessel with reject material pumped overboard,
a global scale. where this is permitted by local legislation.
Close control of a sophisticated and costly ship such as the
modern trailer dredger is vital and the control systems for both
the suction pipe and operation of the sand pump are usually 41.4.4.3 Scraper dredger
centred on the bridge together with the usual controls for A recent development by a Finnish company has involved the
propulsion and other navigational equipment. Further automa- construction of a scraping hopper dredger in which the complete
tion and dredging aids now provided include the use of concen- hopper is hinged and lowered to the sea-bed, to be filled
tration, production and loading meters together with multi- mechanically by moving forward at low level prior to the hopper
channel recorders and on-board computer systems, both to being lifted in place for transport. Such plant, although interest-
provide automatic dredging and to give instant read-out facili- ing in conception, has a very small hopper capacity and its
ties of survey position and production to aid the dredgemaster. application will be restricted.
A limited number of trailer dredgers have pump-ashore
facilities. To effect this operation, a suction line is installed in the
hopper well together with an upper set of doors plus the 41.4.5 Pump-ashore plant
necessary discharge lines. Designs provide either for the sand Pump-ashore units are normally used in conjunction with other
pump to be connected directly to a shore line or for an dredging plant, the purpose of the installation being to empty a
additional pressure pump to be included which may be driven filled barge or hopper by suction means and to move the
by one of the trailer's propulsion engines. dredged material ashore through a pipeline system to a reclama-
The trailer dredger has a high production characteristic in tion area or stockpile.
soft or loose alluvial soils but due to the need to drag the suction In essence, the technique provides an alternative in the cycle
head, it is more difficult for the dredger to excavate stiff or hard of the total dredging operation and avoids the use of lengthy
clays, cemented sands or similar material. The work can be floating pipeline systems (in the case of suction or cutter suction
undertaken with adapted dragheads, but low productions have or bucket wheel dredgers) and is applicable in particular where
normally to be accepted. Very fine material such as silt can be the distance from dredging location to reclamation site is too
loaded easily, but because of its poor settlement characteristics great or is uneconomic for direct pumping by the dredger.
in the hopper it is usual to take only part loads during each
cycle.
A dredging technique where hydraulic conditions are known 41.5 Ancillary plant and equipment
to be suitable and in which the soil is a fine freely moving
sediment, such as fluid silt, is agitation dredging. One method is In conjunction with the major items of dredging plant discussed
to use the side-cast or boom trailer dredger. This involves a so far, the provision of waterborne ancillary plant and craft to
special design of trailer dredger with a revolving deck-mounted support the dredging operation is essential and includes barges,
boom that will allow discharge of the dredged material outside tugs, workboats, survey launches and small marine craft.
the limits of the navigable channel. It follows that the hydraulic Of prime importance are dumb barges and hoppers, used
conditions must be suitable to remove the discharged material extensively with bucket ladder dredgers and other plant for
away from the navigable channel with the minimum of resil- carrying dredged material to disposal grounds or to pump-
tation. ashore plant for reclamation fill.
Adaptation of plant is typified by the development of a trailer The size of project and quantities of dredged material will
dredger as an alternative oil-spill recovery vessel. The economics dictate the capacity and type of such craft to be used, e.g. self-
of such vessels must, however, be closely checked since, as is propelled hoppers are used where large volumes and long sailing
usual with engineering plant, multi-purpose tools invariably distances are involved.
suffer in cost effectiveness.
Recent research and development has taken place regarding
the development of a silt draghead for use in trailer dredging. It 41.6 Reclamation works
has a useful application in specific cases and should improve the
results of maintenance dredging in harbours and waterways. A major contribution of the dredging industry to development is
An important feature of the trailer dredger when considering the use of dredging plant to enable land reclamation (in the
the dredging requirements of a new project is its ability to sense of building new land) to take place. Particular examples of
operate in exposed locations, often in swell in excess of several this are the immense reclamation schemes in Holland, the US
metres and in wind, weather and sea conditions totally beyond and Japan and schemes in many other countries, including the
the capacity of other types of dredging plant. There is little UK (see Figure 41.7).
doubt that it will continue to be of major importance for work Reclamation methods using dredging plant as the prime
in sea or estuary approach channels. mover may be subdivided into reclamation by polder method or
reclamation using pumped fill material.
In the case of the former (polder) method, normal practice is
41.4.4.2 Stationary dredger
to construct dykes around a water area and artificially drain the
The stationary hopper dredger is of the same basic design as the area. The resulting dry land (frequently below sea- or ground-
trailer dredger but does not move from the working location water level) is in Holland termed a 'polder' which gives its name
while dredging and often has the suction pipe placed in a to the method.
Figure 41.7 Reclamation at port using cutter suction dredger
In this instance it will be necessary to maintain the water with water as the transport medium. Reclamation works using
levels inside the polder by pumping through a series of intercon- dredging methods therefore involve very large quantities of
necting drainage ditches and systems. water which must either be drained away or recirculated within
A major problem where land is open to the sea in tidal areas the system (see Figure 41.8).
will be the final closure of the dyke where the final gap will pass
large quantities of tidal flow at increasing velocities.
In the case of the second method, the general level will be
raised by pumping-in soil dredged from elsewhere. It is normal
practice to elevate the surface above high water mark for safety.
When considering the economics of the two methods, a major
cost of polder reclamation will be the dyke construction and its
subsequent protection. A project covering a large area will
therefore often be more attractive since the cost of the boundary
dyke will be lower in cost in relation to the reclaimed area.
In considering reclamation using fill material, a significant
cost will be the availability of suitable material. Ideally, the fill
material should be easily dredgeable, close to the site and have
good pumping characteristics with low wear and tear during
pumping and high compaction and load-bearing characteristics
when in place. In Holland, where reclamation works are exten-
sive, the predominant soil is a fine sand which meets several
(though not all) of these needs. In the UK an exceedingly wide
range of naturally occurring soils is encountered and a balance
will have to be obtained in deciding the choice of fill material.
Fill by dredging methods normally means that the material is
pumped hydraulically through a pipeline system as a mixture Figure 41.8 Reclamation in progress using hydraulic fill
From a geotechnical viewpoint, materials such as sand and from the previous construction and dredging works is needed.
gravel will make excellent earthworks fill, but granular materials As implied previously, the nature of the materials to be
with increasing particle size (from coarse sand grading upwards) dredged and the quantities involved are vital statistics when
become increasingly expensive to pump. deciding on the correct dredging plant. For efficiency it is
Soft clays and silts are easily dredged and pumped but are important to use a common scientific language when describing
unsatisfactory fill materials and are usually avoided when soil and rocks and it is recommended that a standard classifica-
possible. However, use has been made of such material, both in tion method should be adopted. In this respect, the best
Holland and the UK, where deposit grounds can be husbanded approach is to use the PIANC report2 which provides a suitable
and redeveloped for agriculture. classification system for dredging purposes and gives recom-
In reclamation works clays with a firm or stiff cohesion mendations regarding the best type of soil and rock tests and
characteristic usually 'ball' if passed through a dredge pump, investigation procedures to be adopted.
and although they may form satisfactory fills, care is needed to When major dredging works are being considered, the possi-
analyse and predict the behaviour of such material. bility of trial dredging should not be overlooked. Clearly,
Prior to the commencement of reclamation projects, site because of the cost of mobilization it is likely to be economic
investigation into the virgin land conditions (which will become only if suitable equipment is available locally, or is passing the
the subsoil below the dredged fill) is important, in particular to location. If trial dredging can be arranged, the measurement of
provide the basic information for the engineering design of the trial work must be to a high standard and recorded in a
substructures. suitable manner for use in the future by the port engineer, his
civil consultant, and by dredging contractors required to bid for
the work.
41.6.1 Construction of 'islands9 Increasingly over the last few years, instrumentation has been
The construction of offshore 'islands' by dredging methods has installed in dredging plant. The majority of dredging plant now
developed rapidly in recent years and designs ranging from very has instrumentation which indicates the dredged material den-
small islands for pleasure purposes to jumbo projects for sity, pipeline velocity and the hopper loading. The larger and
airports or waste disposal have been researched. more sophisticated plant may have advanced data-collection
Such islands, except where they are of a temporary nature, systems based on computer technology to guide the operator in
will require effective (and usually expensive) protection against the search for high production. Where it is designed and
wave and wind attack. installed efficiently the introduction of such a system should lead
A new dredging technology has developed in order to con- to labour, energy and time saving, lowering of training time,
struct from silt or fine-grained materials temporary islands improved recording and an increased dredging efficiency.
beyond the Arctic Circle in seas which become icebound for
much of the year. The purpose of such islands is to enable oil
and gas exploration to be effected on a year-long basis rather 41.8 Environmental aspects
than be confined to a narrow weather window. Hybrid dredgers
with very high production capacities have been developed and In common with civil engineering projects, present-day dredging
used for such work. works need great care to evaluate environmental factors and to
meet legislation which is local, national and international.
Each country will have its own regulations concerning aspects
41.7 Other important considerations of dredging work. For example, in the UK the disposal of
dredged material at sea must conform to the Food and Environ-
In the final analysis technical factors relating to the type of mental Protection Act (Part H) 1985. Furthermore, in the UK
dredging plant or which system to employ are one aspect of the Oslo and London (Dumping) Conventions3-4 regulate dispo-
implementing effective dredging work. Equally important fac- sal and often impose strict requirements. Developments in 1986
tors can be identified as: in the London Dumping Convention5 have produced guidelines
for dredged materials which is a first rational step to consider
(1) Exposure of the port and harbour to weather and sea and dredged materials separately from industrial wastes and sewage
the hydraulic conditions in the vicinity. sludge. Although the greater proportion of material deposited
(2) Volume and frequency of dredging requirement. at sea comprises dredged materials, the percentage of polluted
(3) Environmental aspects such as availability of dredged material is very small and has been estimated as probably only
material disposal grounds or land-fill areas. 5% of the total volume.
(4) Availability of dredging plant from private contractors or While every care must be taken to comply with environmental
publicly-owned organizations. restrictions when using dredging plant, the greatest attention is
required at the disposal situation. Disposal at sea should be
Where a port is to be built from new, or where developments considered as an equal option with disposal on land. When the
take place at an existing port or harbour, the designer should dredged material is coarse-grained and clean, its use causes no
take into account a wide range of engineering criteria to problem and it may be ideal for landfill. Fine-grained materials
determine the design and location of waterways, structures and (such as silts and clays) are much more difficult to use and
land reclamation in order to minimize future dredging and limit disposal to lagoons on land or disposal areas at sea would be the
the chance of siltation. usual method. In these cases, environmental studies will often be
In relation to the dredging aspects, it cannot be over-empha- needed if a new site is under consideration.
sized that the most comprehensive site investigation (involving a Greater attention is now being given to the beneficial use of
study of the geological, climatic and hydraulic conditions) in dredged material, including widespread application for beach
conjunction with an assessment of the dredging quantities and creation or nourishment. A further recent example is processing
available time-scales is needed in order to decide on the most of silt material into a useful topsoil, although such special
suitable plant and modus operandi for the works. treatment is rarely economic except in specific circumstances.
Where a port is already in operation and it is necessary to At the present time, views on the impact of dredged material
plan the dredging maintenance, a more specific site investigation disposal both at sea and on land sites vary widely. Several
matched to a review of all earlier data collected over the years authorities maintain that (provided the material for deposit is
not itself severely contaminated) disposal at sea causes no harm
if the site is properly selected. Even where some contamination
is present in the material, a well-argued case has been presented
that the natural 'binding' properties of the material will contain
the pollutant.
Deposition of polluted material on land, apart from being
very expensive, may well be detrimental if leaching of pollutants
into the ground water system occurs.
The sensible approach to the selection of a disposal site
appears to be that of evaluating the 'choice of least detriment'
(accepting that in most instances there will be no detrimental
and even beneficial effects to be gained) and allowing disposal at
sea to be on an equal basis with land disposal.
For an overview on this developing subject reference should
be made to a PIANC report6 issued in 1986 which is concerned
with disposal at sea. The Association is currently preparing a
further report which will deal with disposal on land.