ORDER NO.

PHAMOS1103030CE

Microwave Oven
NN-GF560M

YUE(Vietnam)

© Panasonic Home Appliances Microwave Oven

(Shanghai) Co., Ltd. 2011.
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CONTENTS
Page Page
1 FEATURE CHART 5 7.1. Primary, Secondary Latch Switch interlocks & Power
2 CONTROL PANEL 5 Relay RY1 16
3 SCHEMATIC DIAGRAM 6 7.2. Short Switch 16
4 DESCRIPTION OF OPERATING SEQUENCE 7 7.3. Magnetron 16
4.1. Variable power cooking control 7 7.4. Inverter power supply (U) 17
4.2. Inverter power supply circuit 7 7.5. Temperature thermistor 17
4.3. Turbo defrost, Auto cook 7 8 MEASUREMENTS AND ADJUSTMENTS 18
4.4. Grill cooking control 7 8.1. Adjustment of primary latch switch, secondary latch switch
4.5. Combination Cooking 7 and short switch. 18
5 CAUTIONS TO BE OBSERVED WHEN TROUBLESHOOTING 8 8.2. Measurement of microwave output 18
5.1. Check the grounding 8 9 TROUBLESHOOTING GUIDE 19
5.2. Inverter warnings 8 9.1. (Troubleshooting) Oven stops operation during cooking 19
5.3. Part replacement. 9 9.2. (Troubleshooting) Other problems 20
5.4. When the 10A fuse is blown due to the malfunction of the 9.3. Troubleshooting of inverter circuit (U) and magnetron 21
short switch: 9 9.4. Trouble related to Digital Programmer Circuit 22
5.5. Avoid inserting nails, wire etc. through any holes in the 9.5. SIMPLE WAY OF H.V. INVERTER/MAGNETRON
unit during operation. 9 TROUBLESHOOTING 23
5.6. Verification after repair 9 9.6. How to check the semiconductors using an OHM meter 23
5.7. Sharp edges 9 9.7. H.V. Inverter main parts list (F606YM300BP) 24
6 DISASSEMBLY AND PARTS REPLACEMENT PROCEDURE 10 10 EXPLODED VIEW AND PARTS LIST 25
6.1. Inverter power supply 10 10.1. EXPLODED VIEW 25
6.2. Magnetron 11 10.2. PARTS LIST 26
6.3. Digital programmer circuit (D.P.C) & Membrane Switch 11 10.3. ESCUTCHEON BASE ASSEMBLY 27
6.4. Low voltage transformer and/or power relays (RY1, RY2, 10.4. DOOR ASSEMBLY 28
RY3) 13 10.5. WIRING MATERIALS 29
6.5. Fan motor 13 10.6. PACKING AND ACCESSORIES 30
6.6. Quartz heater 14 11 DIGITAL PROGRAMMER CIRCUIT 31
6.7. Door assembly 14 11.1. SCHEMATIC DIAGRAM 31
6.8. Stirrer motor 15 11.2. PARTS LIST 33
7 COMPONENT TEST PROCEDURE 16

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1 FEATURE CHART

2 CONTROL PANEL

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3 SCHEMATIC DIAGRAM

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4 DESCRIPTION OF OPERATING SEQUENCE

4.1. Variable power cooking 4.3. Turbo defrost, Auto cook
control When the Auto Control feature is selected and the [Start] pad
is tapped:
High Voltage Inverter Power Supply (U) controls output power
by the signal from Digital Programmer Circuit (DPC). Power 1. The digital programer circuit determines the power level and
relay always stay on, but PWM (Pulse Width Modulation) signal cooking time to complete cooking and indicates the
controls microwave output power. operating state in the display window.
NOTE: 2. When cooking time in the display window has elapsed, the
oven turns off automatically by a control signal from the
The ON/OFF time ratio does not correspond with the
digital programmer circuit.
percentage of microwave power since approximately 2
seconds are required for heating of magnetron Turbo Defrost
WEIGHT SELECTED COOKING TIME
filament.
1.0KG 15min. 50sec.
Variable Power Cooking
POWER SETTING OUTPUT MANUAL MICROWAVE Auto Cook (Vegetables)
POWER(%) DUTY WEIGHT SELECTED COOKING TIME
APPROX. ON(Sec.) OFF(Sec.) 100g 2min. 10sec.
HIGH 100% 22 0
MEDIUM-HIGH
MEDIUM
70%
55%
22
22
0
0
4.4. Grill cooking control
MEDIUM-LOW 30% 22 0 Grill cooking is accomplished by upper heaters only. One grill
LOW 10% 13 9 cooking cycle is 33 seconds.
DEFROST 30% 17 5
1. During grill cooking, the digital programmer circuit controls
power relay RY3´s ON-OFF time. In all three grill cooking
4.2. Inverter power supply circuit categories, power relay RY1 always stay ON, but RY3´s
The Inverter Power Supply circuit powered from the line ON-OFF time are shown in Figure.
voltage, 220V 50Hz AC input supplies 4,000V DC to the GRILL GRILL (RY3) MICROWAVE (DUTY)
magnetron tube, and functions in place ofthe H.V. transformer, CATEGORY ON (sec.) OFF (sec.) ON (sec.) OFF (sec.)
the H.V. capacitor and H.V. diode. 1 33 0
2 24 9 0 33
1. The AC input voltage 220V-240V 50Hz is rectified to DC
3 18 15
voltage immediately.
2. DC voltage will be supplied to the switching devices called
IGBT. These devices are switched ON-OFF by the 20 to 40
4.5. Combination Cooking
kHz PWM (pulse width modulation) signal from the Combination cooking is accomplished by microwave and grill
microcomputer in the DPC. cooking (upper heaters) being done synchronously during one
3. This drives the High voltage transformer to increase voltage combination cooking cycle. One combination cooking cycle is
up to 2,000V AC. 33 seconds.
4. Then the half-wave doubler voltage rectifier circuit, 1. During combination cooking, the digital programmer circuit
consisting of the H.V. diodes and capacitors, generates the controls power relay RY3 & RY1´s duty ON-OFF time. In all
necessary 4,000V DC needed for the magnetron. three combination cooking categories, power relay RY3 &
RY1’s duty ON-OFF time are as shown in Figure.
5. Output power of the magnetron tube is always monitored by
the signal output from the current transformer built into the COMBINATION GRILL(RY3) MICROWAVE(DUTY)
CATEGORY ON(sec.) OFF(sec.) ON(sec.) OFF(sec.)
inverter circuit.
1 27 6 6 27
6. This signal is fed back to the microcomputer in the DPC to 2 21 12 12 21
determine operating conditions and output necessary to 3 14 19 19 14
control PWM signal to the Inverter Power Supply for control
of the output power.

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5 CAUTIONS TO BE OBSERVED WHEN

TROUBLESHOOTING
Unlike many other appliances, the microwave oven is a high
voltage, high current device. It is free from danger in ordinary
use, though extreme care should be taken during repair.
CAUTION
Servicemen should remove their watches & rings whenever
working close to or replacing the magnetron.

5.1. Check the grounding

Do not operate on a two wire extension cord. The microwave
oven is designed to be grounded when used. It is imperative,
therefore, to ensure the appliance is properly grounded before
beginning repair work.

5.2. Inverter warnings

WARNING HIGH VOLTAGE AND HIGHTEMPERATURE
(HOT/LIVE) OF THE INVERTERPOWER SUPPLY (U)
The High Voltage Inverter Power Supply generates very Grounding of the inverter circuit board
high voltage and current for the magnetron tube. Though it
WARNING DISCHARGE THE HIGH VOLATGE
is free from danger in ordinary use, extreme care should be
CAPACITORS
taken during repair.
For about 30 seconds after the oven is turned off, an
The aluminum heat sink is also energized with high voltage
electric charge remains in the high voltage capacitors of the
(HOT), do not touch when the AC input terminals are
Inverter Power Supply circuit board.
energized. The power device Collector is directly connected
to the aluminum heat sink. When replacing or checking parts, remove the power plug
from the outlet and short the inverter output terminal of the
The aluminum heat sink may be HOT due to heat energy,
magnetron filament terminals to the chassis ground with an
therefore, extreme care should be taken during servicing.
insulated handle screwdriver to discharge. Please be sure
to contact the chassis ground side first and then short to the
output terminal.

H.V. Inverter warning

WARNING FOR INVERTER POWER SUPPLY (U)
GROUNDING
Check the High Voltage Inverter Power Supply circuit
grounding. The high voltage inverter power supply circuit
board must have a proper chassis ground. The inverter
grounding plate must be connected to the chassis. If the
inverter board is not grounded it will expose the user to very
high voltages and cause extreme DANGER! Be sure that
the inverter circuit is properly grounded via the inverter
grounding plate.

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Discharging the high voltage capacitors 5.6. Verification after repair

WARNING
1. After repair or replacement of parts, make sure that the
There is high voltage present with high current capabilities
screws of the oven, etc. are neither loosen or missing.
in the circuits of the primary and secondary windings, choke
Microwave energy might leak if screws are not properly
coil and heat sinkof the inverter. It is extremely dangerous
tightened.
to work on or near these circuits with the oven energized.
DO NOT measure the voltage in the high voltage circuit 2. Make sure that all electrical connections are tight before
including the filament voltage of the magnetron. inserting the plug into the wall outlet.

WARNING 3. Check for microwave energy leakage.

Never touch any circuit wiring with your hand or with an CAUTION OF MICROWAVE RADIATION LEAKAGE
insulated tool during operation. USE CAUTION NOT TO BECOME EXPOSED TO
RADIATION FROM THE MICROWAVE MAGNETRON OR
5.3. Part replacement. OTHER PARTS CONDUCTING MICROWAVE ENERGY.
When troubleshooting any part or component is to be replaced, IMPORTANT NOTICE
always ensure that the power cord is unplugged from the wall 1. The following components have potentials above 2000V
outlet. while the appliance is operated.
• Magnetron
5.4. When the 10A fuse is blown
• High voltage transformer (Located on inverter (U))
due to the malfunction of the • High voltage diodes (Located on inverter (U))
short switch: • High voltage capacitors (Located on inverter (U))
WARNING Pay special attention to these areas.
When the 10A 250V fuse is blown due to the malfunction of 2. When the appliance is operated with the door hinges or
the short switch, replace all of the components (primary magnetron installed incorrectly, the microwave leakage
latch switch, short switch and power relay RY1). can exceed more than 5mW/cm 2. After repair or
1. This is mandatory. Refer to “measurements and exchange, it is very important to check if the magnetron
adjustments” for the location of these switches. and the door hinges are correctly installed.

2. When replacing the fuse, confirm that it has the 5.7. Sharp edges
appropriate rating for these models.
3. When replacing faulty switches, be sure the mounting CAUTION
tabs are not bent, broken or deficient in their ability to Please use caution when disassembling or reassembling
hold the switches. internal parts. Some exposed edges may be sharp to the
touch and can cause injury if not handled with care.
5.5. Avoid inserting nails, wire etc.
through any holes in the unit
during operation.
Never insert a wire, nail or any other metal object through the
lamp holes on the cavity or any holes or gaps, because such
objects may work as an antenna and cause microwave
leakage.

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6 DISASSEMBLY AND PARTS REPLACEMENT

PROCEDURE
6.1. Inverter power supply 5. Release locking tabs connecting inverter air guide with
inverter bracket.
CAUTIONS 6. Remove 1 screw holding H.V.Inverter to Inverter bracket.
1. Always leave the grounding plate in place.
2. Always securely tighten the ground screw through the bottom of the
chassis (base).
3. Securely connect 3 lead wire connectors.
4. Make sure the heat sink has enough space (gap) from the oven.
Take special care not to dress any lead wire over the aluminum heat
sink because it is hot.

1. Discharge high voltage remaining in high voltage capacitor.

2. Disconnect 2 high voltage lead wires from magnetron
filament terminals.
3. Disconnect connector CN701 & CN702 from H.V. Inverter
board.
4. Remove 4 screws holding inverter reinforcement bracket A
on right heater panel & base plate respectively.

7. Remove 1 screw holding grounding plate to H.V. Inverter.

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6.2. Magnetron 6.3. Digital programmer circuit

1. Steps same as disassembly of H.V. Inverter step 1 to step
(D.P.C) & Membrane Switch
4. NOTE:
2. Remove 1 screw holding thermistor on magnetron. Be sure to ground any static electric charge built up on
your body before handling the D.P.C.
1. Disconnect 1 grounding connector.

3. Remove 4 screws holding the magnetron.

2. Remove 1 screw holding reinforcement bracket and
escutcheon base on front plate.
3. Disconnect all connectors from D.P.C. board.

NOTE:
After replacement of the magnetron, tighten mounting
screws properly in an x pattern, making sure there is no
gap between the waveguide and the magnetron to
prevent microwave leakage.
CAUTION
When replacing the magnetron, be sure the antenna gasket is in
place.

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4. Disconnect connector CN701 from H.V. Inverter board. 8. Use tools such as kinfe etc. to lift the edge of membrane
5. Remove 6 screws holding D.P.C. board on escutcheon sheet and peel off escutcheon sheet & key board
base. membrane completely from escutcheon base.
NOTE:
a. The membrane key board is attached to the
escutcheon base with double faced adhesive tape.
Therefore, applying hot air such as using a hair dryer
is recommended for smoother removal.
b. When installing the new key board membrane, make
sure that the surface of escutcheon base is clean to
prevent a malfunction or shorted contacts.

6. Separate D.P.C board from tabs on the escutcheon base

and remove D.P.C board.
To replace membrane key board
7. Remove 1 screw.

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6.4. Low voltage transformer 6.5. Fan motor

and/or power relays (RY1, 1. Disconnect 2 lead wires from fan motor terminals.
RY2, RY3) 2. Remove 4 screws holding inverter reinforcement bracket A
on right heater panel & base plate respectively.
NOTE:
Be sure to ground any static electric charge built up on
your body before handling the D.P.C.
1. Disconnect all connectors from D.P.C. board.
2. Remove 6 screws holding D.P.C. board on escutcheon
base.
3. Replace D.P.C. board.
(A) Using solder wick or a desoldering tool and 30W
soldering iron carefully remove all solder from the terminal
pins of the low voltage transformer and/or power relays.
NOTE:
Do not use a soldering iron or desoldering tool of
more than 30 watts on D.P.C. contacts.
(B) With all the terminal pins cleaned and separated from
D.P.C. contacts, remove the defective transformer/power
relays, Replace components making sure all terminal pins
are inserted completely resolder all terminal contacts
carefully.

3. Remove 2 screws holding fan moter on oven assembly.

4. Remove fan blade from the fan motor shaft by pulling it

straight out.

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6.6. Quartz heater 6.7. Door assembly

1. Disconnect lead wires from heater terminals. 1. Remove door C from door E by carefully pulling outward,
starting from upper right hand corner using a flat blade
2. Remove 1 screw holding reinfercement bracket & heater
screwdriver.
mounting plate.
2. Separate door E from tabs on door A and remove door A
(U).
3. Open Door E at the opening angle of approximately
10°(Note: The door cannot be removed if the opening
angle is greater than 10°).
4. Remove the door E from its hinges by pushing the door E
upward and out.
5. Remove door key and door key spring.
To re-install components:
1. Place the door’s lower hinge pin into the bottom hinge
hole.
2. Use your left index finger to support the door’s lower
hinge pin while guiding the door’s upper hinge pin into
the top hinge hole.
3. Lower your finger to seat the door onto the hinges.

3. Remove another screw holding reinforcement bracket on 4. Replace other components.

front plate, then remove reinforcement bracket. NOTE:
4. Remove the heater by pulling it out. Adjust so that the upper portion of the door will
touch firmly to the oven cavity front plate, without
pushing the door. If the door assembly is not
mounted properly, microwave power may leak from
the clearance between the door and oven.
NOTE:
Always perform the microwave leakage
measurement test after installation and adjustment
of door assembly.

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6.8. Stirrer motor

1. Remove the motor cover by breaking off at the 8 spots
indicated by arrows with a cutter or the like.

NOTE:
After removing the motor cover, be sure that cut
portions are properly trimmed or bent to the inside
so that no sharp edges will be exposed to outside.
2. Disconnect 2 lead wires connected to the stirrer motor.
3. Remove the stirrer motor by removing screw.

NOTE:
After reinstalling the new stirrer motor and
reconnecting the 2 lead wires, reinstall the motor
cover by rotating it around 180, tucking the 2 tabs
under the base in the 2 provided slots, then screw
the single tab to the base using a 4mm × 6mm
screw.

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7 COMPONENT TEST PROCEDURE

WARNING
1. High voltage is present at the output terminals of the High Voltage
7.3. Magnetron
Inverter (U) including aluminum heat sink during any cook cycle. Continuity checks can only indicate an open filament or a
2. It is neither necessary nor advisable to attempt measurement of the
high voltage. shorted magnetron. To diagnose for an open filament or
3. Before touching any oven components, or wiring, always unplug shorted magnetron.
the power cord and discharge the high voltage capacitors (see page
8). 1. Isolate magnetron from the circuit by disconnecting the
leads.
7.1. Primary, Secondary Latch 2. A continuity check across magnetron filament terminals
should indicate one ohm or less.
Switch interlocks & Power
3. A continuity check between each filament terminal and
Relay RY1 magnetron case should read open.
1. Unplug lead connectors to Power Relay RY1 and verify
open circuit of the Power Relay RY1 1-2 terminals.
2. Unplug lead connectors to Primary Latch Switch and
Secondary Latch Switch.
3. Test the continuity of switches at door opened and closed
positions with ohm meter (low scale).
Normal continuity readings should be as follows.
Door Closed Door Opened
Primary Latch Switch 0Ω (Close) Ω(Open)
Secondary Latch Switch 0Ω (Close) Ω(Open)
Power Relay RY1 Ω (Open) Ω(Open)

7.2. Short Switch

1. Unplug lead wires from Inverter Power Supply (U) primary
terminals.
2. Connect test probes of ohm meter to the disconnected
leads that were connected to Inverter Power Supply (U).
3. Test the continuity of short switch with door opened and
closed positions using lowest scale of the ohm meter.
Normal continuity readings should be as follows.
Door Opened Door Closed
0Ω (Close) Ω (Open)

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7.4. Inverter power supply (U) d. Press Micro Power pad once.
5. Program oven at High power for 1 minute and press [Start]
DO NOT try to REPAIR H.V. Inverter power supply pad.
(U).Replace complete H.V. Inverter(U) Unit.
a. After approximately 3 seconds, oven stops operating.
b. During oven operation, the input current is
approximately 0.4A.
INPUT CURRENT FAILURE CODE
Unplug CN701 0.4A Oven stops in 3
seconds after started.

If both a and b check OK, the Inverter Power Supply (U) can be
determined to be OK.

7.5. Temperature thermistor

These sensor monitors the heat produced by the heater circuit
and maintains the magnetron temperature which user had
selected. Normal room temperature 10°C to 30°C, the reading
across the temperature thermistor should be from 35KΩ to 110
KΩ.
If the resistance reading is out of the range stated here, the
thermistor is detective and must be replaced.
It is also possible to display thermistor level by taking the
WARNING: HIGH VOLTAGE following steps.
Test if failure codes H95, H97 or H98 appear when performing 1. Program the DPC into TEST MODE (Plug-in oven → press
the following procedure. It is recommended to use an AC line Clock pad once → press Timer pad once → press
input current ammeter for testing. Start pad once → press Micro Power pad once).
Test 1 2. Program oven at Standing Time for 1 minute and press
1. With the oven unit’s AC power supply cord is unplugged [Start] pad.
from the wall outlet, unplug the 2 pin H.V. connector CN703 3. Press Micro Power once, the thermistor level reading will
from the magnetron tube. shown on the display.
2. Place 1 liter of water load into oven cavity. The normal reading should be in the range of 16-230.
3. Plug in the oven’s AC power supply cord into outlet.
4. Program DPC.
a. Press Clock pad once.
b. Press Timer pad once.
c. Press Start pad once.
d. Press Micro Power pad once.
5. Program oven at High power for 1 minute and press [Start]
pad.
a. After approximately 23 seconds, oven stops operating.
b. During oven operation, the input current is
approximately 0.5 to 1A. If both a and b are OK,
proceed to test 2.
INPUT CURRENT FAILURE CODE
Unplug CN703 0.5 to 1A Oven stops in 23
seconds after started.

Test 2
Continued from Test 1
1. Unplug the oven’s AC power supply cord from outlet.
2. Unplug 3 pin connector CN701. CN703 remains unplugged.
3. Plug in the oven’s AC power supply cord into outlet.
4. Program DPC.
a. Press Clock pad once.
b. Press Timer pad once.
c. Press Start pad once.

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8 MEASUREMENTS AND ADJUSTMENTS

8.1. Adjustment of primary latch 8.2. Measurement of microwave
switch, secondary latch switch output
and short switch. The output power of the magnetron can be determined by
performing IEC standard test procedures. However,due to the
1. Mount the Primary latch switch, the Secondary latch switch
complexity of IEC test procedures, it is recommended to test
and the Short switch to the door hook assembly as shown
the magnetron using the simple method outlined below.
in illustration.
Necessary Equipment:
NOTE:
• 1 liter beaker
No specific individual adjustments during
installation of the Primary latch switch, Secondary • Glass thermometer
latch switch or Short switch to the door hook are • Wrist watch or stopwatch
required. NOTE:
2. When mounting the door hook assembly to the oven Check the line voltage under load. Low voltage will
assembly, adjust the door hook assembly by moving it in lower the magnetron output. Take the temperature
the direction of the arrows in the illustration so that the oven readings and heating time as accurately as possible.
door will not have any play in it. Check for play in the door
1. Fill the beaker with exactly one liter of tap water.Stir the
by pulling the door assembly. Make sure that the latch keys
water using the thermometer and record the water’s
move smoothly after adjustment is completed. Completely
temperature. (recorded as T1).
tighten the screws holding the door hook assembly to the
oven assembly. 2. Place the beaker on the center of glass tray.
Set the oven for High power and heat it for exactly one
3. Reconnect the short switch and check the continuity of the
minute.
monitor circuit and all latch switches again by following the
component test procedures. 3. Stir the water again and read the temperature of the water.
(recorded as T2).
4. The normal temperature rise at High power level for each
model is as shown in table.
TABLE (1L-1min. test)
RATED OUTPUT TEMPERATURE RISE
1000W Min. 8.5°C

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9 TROUBLESHOOTING GUIDE
DANGER: HIGH VOLTAGES
1. DO NOT RE-ADJUST PRESET CONTROL on the H.V.Inverter (U). It is very dangerous to repair or adjust without proper test equipment
because this circuit generates very large current and high voltage. Operating a misaligned inverter circuit is dangerous.
2. Ensure proper grounding before troubleshooting.
3. Be careful of the high voltage circuitry, taking necessary precautions when troubleshooting.
4. Discharge high voltage remaining in the H.V.Inverter (U).
5. When checking the continuity of the switches or the H.V.Inverter, disconnect one lead wire from these parts and then check continuity with the
AC plug removed. Doing otherwise may result in a false reading or damage to your meter. When disconnecting a plastic connector from a
terminal, you must hold the plastic connector instead of the lead wire and then disconnect it, otherwise lead wire may be damaged or the
connector cannot be removed.
6. Do not touch any parts of the circuitry on the digital programmer circuit, since static electric discharge may damage this control panel. Always
touch ground while working on this panel to discharge any static charge in your body.
7. 220V AC is present on the digital programmer circuit (Terminals of power relay’s and primary circuit of Digital Programmer Circuit). When
troubleshooting, be cautious of possible electrical shock hazard.

Before troubleshooting, operate the microwave oven following the correct operating procedures in the instruction manual in order
to find the exact cause of any trouble, since operator error may be mistaken for the oven’s malfunction.

9.1. (Troubleshooting) Oven stops operation during cooking

SYMPTOM CAUSE CORRECTIONS
1. Oven stops in 3 seconds after No input AC is supplied to H.V.Inverter (U) 1. Latch Switch
pressing [Start] pad. CN702 terminals 2. Power relay RY1
3. Loose lead wire connector CN701, CN702
4. H.V. Inverter (U)
Oven stops in 23 seconds after H.V.Inverter (U) operates by the control signals 1. Magnetron
pressing [Start] pad. from DPC but magnetron is not oscillating 2. Loose lead wire connector CN703
3. H.V. Inverter (U)
2. No display and no operation at all. Most probably loose connection of connectors, or 1. Align door, Door Latch Switches
Fuse is blown. door latch mechanism is not adjusted properly 2. Loose wiring connectors

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9.2. (Troubleshooting) Other problems

SYMPTOM CAUSE CORRECTIONS
1. Oven is dead. 1. Open or loose lead wire harness
Fuse is OK. 2. Open thermal cutout / thermistor Check thermal cutout is defective.
No display and no operation at all. 3. Open low voltage transformer
4. Defective DPC
2. No display and no operation at all. 1. Shorted lead wire harness Check adjustment of primary, secondary latch
Fuse is blown. 2. Defective primary latch switch (NOTE 1) switch and short switch including door.
3. Defective short switch (NOTE 1)
4. Defective Inverter Power Supply (U)
NOTE 1:
All of these switches must be replaced at the same time.
Check continuity of power relay RY1 contacts (between 1 and 2) and if it has continuity, replace
power relay RY1 also.
3. Oven does not accept key input 1. Key input is not in proper sequence Refer to operation procedure.
(Program) 2. Open or loose connection of membrane key
pad to DPC (Flat cable)
3. Shorted or open membrane key board
4. Defective DPC Refer to DPC troubleshooting.
4. Fan motor turns on when oven is 1. Misadjustment or loose wiring of secondary Adjust door and latch switches.
plugged in with door closed. latch switch
2. Defective secondary latch switch
3. Door switch CN4
5. Timer starts count down but no 1. Off-alignment of primary latch switch Adjust door and latch switches.
microwave oscillation. 2. Open or loose connection of high voltage
(No heat while oven lamp and fan circuit especially magnetron filament circuit
motor turn on) NOTE:
Large contact resistance will cause lower
magnetron filament voltage and cause
magnetron to have lower output and/or be
intermittent.
3. Defective high voltage component Check high voltage component according to
H.V. Inverter Power Supply (U) component test procedure and replace if it is
Magnetron defective.
4. Open or loose wiring of power relay RY1
5. Defective primary latch switch
6. Defective DPC or power relay RY1 Refer to DPC troubleshooting
6. Oven can program but timer does not 1. Open or loose wiring of secondary latch switch
start countdown. 2. Off-alignment of secondary latch switch
3. Defective secondary latch switch
7. Microwave output is low. Oven takes 1. Decrease in power source voltage Consult electrician
longer time to cook food. 2. Open or loose wiring of magnetron filament
circuit.(Intermittent oscillation)
3. Aging change of magnetron
8. Fan motor turns on and stirrer motor 1. Low voltage transformer on DPC.
rotates when door is opened.
9. Oven does not operate and return to 1. Defective DPC Check grounding connector on escutcheon
plugged in mode as soon as [Start] base.
pad is pressed.
10. Loud buzzing noise can be heard. 1. Loose fan and fan motor
11. Heater does not turn on. 1. Open or loose wiring of heater
2. Defective heater
3. Defective power relay
4. Defective DPC
12. Oven stops operation during cooking. 1. Open or loose wiring of primary and Adjust door and latch switches.
secondary latch switch
2. Operation of thermal cutout

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9.3. Troubleshooting of inverter circuit (U) and magnetron

This oven is programmed with a self diagnostics failure code system which will help for troubleshooting. H95, H97, H98 and H99
are the provided failure codes to indicate magnetron and inverter circuit problem areas. This section explains failure codes of H95,
H97, H98 and H99. First, you must program the DPC into TEST MODE, press Clock pad once → press Timer pad once →
Press Start pad once → press Micro Power pad once. Program unit for operation. H95, H97, H98, H99 appears in display
window a short time after [Start] pad is pressed and there is no microwave oscillation.

Alternate way to troubleshoot oven with AC Ampere meter used

H95, H97, H98, H99 appears in display window a short time after [Start] pad is pressed and no microwave oscillation with AC
Ampere meter used for troubleshooting.

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9.4. Trouble related to Digital Programmer Circuit

SYMPTOM STEP CHECK RESULT CAUSE/CORRECTIONS
No display when oven is first plugged 1 Fuse pattern of D.P.C. Normal →Step2
in
Open Replace D.P.C. or Fuse
Pattern
2 Low voltage transforment (L.V.T.) Abnormal 0V L.V.T.
secondary voltage Normal →Step3
3 IC1 pin23 voltage Abnormal Q11, ZD11,Q10,ZD10
Normal=3.3V IC1, CX320, Display
No key input 1 Membrane switch continuity Abnormal Membrane switch
Normal IC1
No beep sound 1 IC1 pin 1 voltage Abnormal IC1
Normal=3.3V BZ210, Q210
Power relay RY2 does not turn on 1 IC1 pin 2 voltage while operation Abnormal IC1
even though the program had been set Normal=3.3V →Step2
and the [start] pad is tapped 2 Short circuit between collector and emitter Still not turn on RY2
of Q223
RY2 turns on Q223
No microwave oscillation at any power 1 IC1 pin 20 voltages while operation at high Abnormal IC1
power Normal=3.3V →Step2
2 Collector of Q220 voltage Abnormal Q220 and /or
Q225,Q221,Q227
Normal 0.7V →Step3
Dark or unclear display 1 Replace display and check operation Normal Display
Abnormal IC1
Missing or lighting of unnecessary 1 Replace IC1 and check operation Normal IC1
segment Abnormal Display
H95/H97/H98 appears in window and 1 Unplug CN702 (2 pin) connector and Abnormal=0V 1. Latch Switch
oven stops operation.Program High measure voltage between terminals 2. D.P.C. /Power Relay
power for 1 minute and conduct Normal=220V →Step2
following test quickly, unless 2 Unplug CN701 (3 pin) connector and Abnormal=0V D.P.C.
H95/H97/H98 appears and oven stops measure pin1 voltage of CN3 Approx. AC 3V Magnetron

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9.5. SIMPLE WAY OF H.V. INVERTER/MAGNETRON TROUBLESHOOTING

Purpose:
Simple way (3/23 seconds rule) of identifying whether it’s Magnetron, Inverter or others.
Set-up:
The unit under question is connected through the Ammeter as shown below.

Procedure:
Follow the matrix table below to identify the problem source.
Note:
Do not replace both Inverter board and Magnetron simultaneously and automatically without going through this
procedure.
Power will: Ammeter reading is: To do: Remedy:
Shut off in 23 seconds 1. Between 0.5A and 1.0A. Check and repair open magnetron circuit Open magnetron wiring between Inverter
after “Start”. CN703. and magnetron terminal.
2. Between 1.0A and 2.0A. Check continuity of D702 in Inverter PCB.

1. D702 shorted Replace H.V.Inverter(F606YM300BP)

2. D702 is OK Replace magnetron
Shut off in 3 seconds 1. Less than 0.5A Check open circuit: Latch Switch, DPC, Replace defective component(s), or
after “Start”. Power Relay, CN701 and CN702. correct switch, cables and connectors.

9.6. How to check the semiconductors using an OHM meter

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9.7. H.V. Inverter main parts list (F606YM300BP)

Ref. No. Part No. Part Name & Description Pcs/Set Remarks
Q701 A691EM300BP IGBT 1
Q702 IGBT 1
C701 ECWF5184N300 FILM CAPACITOR 1
C702 ECQE2505T869 FILM CAPACITOR 1
C703 ECWF2395N632 FILM CAPACITOR 1
DB701 B0FBBS000001 RECTIFIER BRIDGE 1
L701 F5020M300XN CHOKE COIL 1
R702 D0CM352JA002 SAND BAR RESISTOR 1
T701 A609A7F40QP TRANSFORMER 1 (INCLUDING D701,D702,C706,C707)
D701,D702 B0FBAZ000002 DIODE 2
C706 F0C3F562A002 FILM CAPACITOR 1 5600PF,3KV
C707 F0C3F432A002 FILM CAPACITOR 1 4300PF,3KV

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 NN-GF560M

10 EXPLODED VIEW AND PARTS LIST

10.1. EXPLODED VIEW

25
NN-GF560M

10.2. PARTS LIST

NOTE:
1. When ordering replacement part(s), please use part number(s) shown in this part list.
Do not use description of the part.
2. Important safety notice:
Components identified by mark have special characteristics important for safety.
When replacing any of these components, use only manufacture’s specified parts.
Ref. No. Part No. Part Name & Description Pcs/Set Remarks
1 F00079Q70SYU NAME PLATE 1
2 F10019L10XPG BASE 1
3 F1008-1L40BS RUBBER FOOT 4
4 F110D9L00SXP CABINET BODY 1
5 F200A9L30RE OVEN 1

6 F010T9L40HP FLAT TABLE (U) 1

7 F202K7R00QP ANTENNA STIRRER (U) 1
8 F20197J70XP ANTENNA BRACKET 3
9 F30206G30AP DOOR HOOK 1
10 F31366G30AP HOOK LEVER A 1

11 F31376G30AP HOOK LEVER B 1

12 F31386G30AP HOOK LEVER C 1
13 F400A9L00XP FAN MOTOR 1
14 F4008-1L70 FAN BLADE 1

18 F40479L60XP AIR GUIDE E 1

19 F41449L00XP UPPER ORIFICE 1
20 F4146-1P00 LOWER ORIFICE 1

21 F612E9L60XP INCANDESCENT LAMP(U) 1

22 J61415G10XN MICRO SWITCH 1 (PRIMARY LATCH SWITCH)
23 F61415U30XN MICRO SWITCH 1 (SECONDARY LATCH SWITCH)
24 F61459L00XP THERMAL CUTOUT 1
25 F61785U30XN MICRO SWITCH 1 (SHORT SWITCH)

26 2M291-M32QVL MAGNETRON 1

31 F62306V60BP FUSE 1 10A,250V

32 F62315G10XN FUSE HOLDER 1
34 F61449L00XP STIRRER MOTOR 1
35 F900C9L40KT AC CORD W/PLUG 1

36 F630G9L00XP HEATER 2
37 F64609L00XP HEATER MOUNTING PLATE 2
38 F67359L00XP HEATER PROTECTOR 1

40 F11404J60XN STOPPER 1
41 F1161-1P00 REINFORCEMENT BRACKET A 1
42 F1165-1P00 REINFORCEMENT BRACKET B 1
45 F10529L10XP STOPPER 2

46 F20999L70XP REINFORCEMENT BRACKET D 1

47 XTWBFE4+8D SCREW 4 FOR CABINET BODY
48 XTT4+8RDN SCREW 4 FOR MAGNETRON
50 F22369Q30AP RIGHT HEATER PANEL 1

51 F40279L00XP INVERTER AIR GUIDE 1

52 F606YM300BP H.V.INVERTER (U) 1
53 F60749L00XP INCANDESCENT LAMP BRACKET 1
54 F65859L00XP INVERTER BRACKET 1
55 MKPX2335K CAPACITOR 1

56 F00066V00HP CAUTION LABEL 1

58 F01508G60HP NO TOUCHING LABEL 1

62 F00068H00YT CAUTION LABEL 1

26
 NN-GF560M

10.3. ESCUTCHEON BASE ASSEMBLY

Ref. No. Part No. Part Name & Description Pcs/Set Remarks
E1 F603L9L40TU D.P.CIRCUIT(AU) 1
E4 F630Y9Q70KHP MEMBRANE SWITCH(U) 1
E5 F80349Q30SAP ESCUTCHEON BASE 1

E6 F891P9L60KXP DOOR OPENING BUTTON (U) 1

E7 F80375K00AP COOK BUTTON SPRING 1
E8 F82569M60BP DOOR OPENING LEVER 1
E9 F80579M60BBP ESCUTCHEON BASE B 1

27
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10.4. DOOR ASSEMBLY

Ref. No. Part No. Part Name & Description Pcs/Set Remarks
D1 F30186P40AG DOOR KEY A 1
D2 F302A9Q30SRP DOOR A(U) 1
D3 F301P9L30RE DOOR E(U) 1
D4 F30215G10XN DOOR KEY SPRING 1
D5 F30859Q30AP DOOR C 1

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 NN-GF560M

10.5. WIRING MATERIALS

Ref. No. Part No. Part Name & Description Pcs/Set Remarks
W1 F030A9L10XP LEAD WIRE HARNESS 1
W2 F030E-1P00 H.V.LEAD WIRE 1
W3 F03539L00XP THERMISTOR HARNESS 1

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10.6. PACKING AND ACCESSORIES

Ref. No. Part No. Part Name & Description Pcs/Set Remarks
P1 F00039Q70YT INSTRUCTION MANUAL 1
P2 F01029Q70SHP PACKING CASE,PAPER 1
P3 F01049Q30AP UPPER FILLER 1
P4 F01059Q30AP LOWER FILLER 1
P5 F01064W00AP P.E.BAG 1

P6 F01078100XN DOOR SHEET 1

P7 F060V9L40YP OVEN RACK 1
P9 F01089L00XP RACK PACKING 1
P10 F01924T00AP SHEET 1

P11 F000B9L40MP COOKING GUIDE 1

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 NN-GF560M

11 DIGITAL PROGRAMMER CIRCUIT

11.1. SCHEMATIC DIAGRAM

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 NN-GF560M

11.2. PARTS LIST

Ref. No. Part No. Part Name & Description Pcs/Set Remarks
BZ210 L0DDEA000014 BUZZER 1 2.0KHz
C10 F2A1V471B281 AL CHEM CAPACITOR 1 470µF/35V
C13,C16 F2A1C220B624 AL CHEM CAPACITOR 2 22µF/16V
CX320 H1A8004A0014 CRYSTAL RESONATOR 1 8.00MHz
DISP110 L5AAAGE00023 LCD 1
F67529L60XP DIFFUSION SHEET 1
DISP1 HOLDER F66179L60XP LCD HOLDER 1
D10-D13 B0EAKT000025 DIODE 4
D220-D223,D225,D227-D229 B0AACK000004 DIODE 8
D40 B0JAAE000001 DIODE 1
D25 D4EAY511A036 ZENER RESISTOR 1 510V
D26,D27 D4EAY112A036 ZENER RESISTOR 2 1100V
IC1 MN101C78AFJ L.S.I. 1
IC350 C0EBE0000401 IC 1
Q10,Q180 B1BAAJ000003 TRANSISTOR 2
R11 D0AE472JA155 CARBON FILM RESISTOR 1 4.7K,1/4W,5%
R225,R231 D0AE470JA155 CARBON FILM RESISTOR 2 47Ω,1/4W,5%
R211 D0AE102JA155 CARBON FILM RESISTOR 1 1KΩ,1/4W,5%
R228,R352 D0AE104JA155 CARBON FILM RESISTOR 2 100K,1/4W,5%
RY1,RY3 AEBGJQC25F18 POWER RELAY 2
RY2 K6B1AZA00010 POWER RELAY 1
T10 G4C3AAH00008 LOW VOLTAGE TRANSFORMER 1
ZD10 B0BA5R600016 ZENER DIODE 1
ZD11 B0BA4R400002 ZENER DIODE 1

03/11
S-9Q7
33 Printed in China