21-1

CLUTCH
CONTENTS

SERVICE SPECIFICATIONS . . . . . . . . . . . . . . 2 CLUTCH PEDAL . . . . . . . . . . . . . . . . . . . . . . . . . 4

LUBRICANTS . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 CLUTCH CONTROL . . . . . . . . . . . . . . . . . . . . . 5

Clutch Master Cylinder . . . . . . . . . . . . . . . . . . . . . 6
ON-VEHICLE SERVICE . . . . . . . . . . . . . . . . . . 2
1. Clutch Pedal Inspection and Adjustment . . 2
2. Bleeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
 Service Specifications /
21-2 CLUTCH – Lubricants / On-vehicle Service

SERVICE SPECIFICATIONS
Items Standard value

Clutch pedal height mm 162.5 – 165.5

Clutch pedal clevis pin play mm 1–3

Clutch pedal free play mm 6 – 13

Distance between the clutch pedal and the toeboard when the clutch is disengaged mm 70 or more

LUBRICANTS
Items Specified lubricants Quantity

Clutch fluid MITSUBISHI genuine brake fluid “DIA-QUEEN As required

BRAKE FLUID SUPER 4”

Push rod assembly Rubber grease

Boot

Release cylinder push rod MOLYKOT BR-2 PUS

Clutch pedal height ON-VEHICLE SERVICE

1. CLUTCH PEDAL INSPECTION AND
ADJUSTMENT
(1) Turn up the carpet, etc. under the clutch pedal.
(2) Measure the clutch pedal height.
A Standard value (A): 162.5 – 165.5 mm

Setting nut (3) If the height of the clutch pedal is outside the standard
Adjusting bolt
value, loosen the lock nut and adjust the pedal height
to the standard value using the adjusting bolt.

Locking
nut
13 {1.3}

6 {0.6}
 CLUTCH – On-vehicle Service 21-3
Clutch pedal clevis pin play (4) Measure the clutch pedal play.
Standard value (B): 1 – 3 mm
(5) If the clutch pedal play is not within the standard value,
loosen the setting nut and move the push rod to adjust.
Caution
Do not push in the master cylinder push rod at this
B time.

Clutch pedal free Distance between the (6) After completing the adjustments, confirm that the clutch
play clutch pedal and the pedal free play (measured at the face of the pedal pad)
toeboard when the and the distance between the clutch pedal (the face of
clutch is disengaged
the pedal pad) and the toeboard when the clutch is
disengaged are within the standard value ranges.
Standard value (C): 6 – 13 mm
D Standard value (D): 70 mm or more
C (7) If the clutch pedal free play and the distance between
the clutch pedal and the toeboard when the clutch is
disengaged do not agree with the standard values, it
is probably the result of either air in the hydraulic system
or a faulty master cylinder or clutch. Bleed the air, or
disassemble and inspect the master cylinder, release
cylinder or clutch.
(8) Turn back the carpet, etc.

2. BLEEDING
Specified fluid:
MITSUBISHI genuine brake fluid “DIA-QUEEN BRAKE
FLUID SUPER 4”
Caution
Use the specified brake fluid. Avoid using a mixture of
the specified fluid and other fluid.
21-4 CLUTCH – Clutch Pedal

CLUTCH PEDAL
REMOVAL AND INSTALLATION
Post-installation Operation
D Clutch Pedal Adjustment (Refer to P.21-2.)

4
13 {1.3}
13
1

12 {1.2}
2
11
12
24 {2.4}
5 13 {1.3}
7
6

(Spring installation position)

6
13
3
5

10

8 9

Unit: Nm {kgf@m}

Removal steps
1. Clutch master cylinder installation 7. Pipe
nut 8. Clutch pedal
2. Master cylinder member bracket 9. Pedal pad
installation bolt 10. Stopper
3. Clevis pin 11. Adjusting bolt
4. Bolt 12. Locking nut
5. Return spring 13. Pedal and master cylinder support
6. Bushing member
 CLUTCH – Clutch Control 21-5
CLUTCH CONTROL
REMOVAL AND INSTALLATION
Pre-removal Operation Post-installation Operation
D Clutch Fluid Draining (1) Clutch Fluid Supplying
(2) Clutch Line Bleeding (Refer to P.21-3.)
(3) Clutch Pedal Adjustment (Refer to P.21-2.)

Release Release
cylinder fork
push rod 13 {1.3} 1

2
6
Specified grease:
MOLYKOT BR-2 PLUS

19 {1.9} 7
15 {1.5} 6

5 {0.5}
6

8
5 4

Unit: Nm {kgf@m}

Clutch master cylinder removal Clutch line removal steps

steps 6. Clutch pipe
1. Clevis pin 7. Hose clip
2. Clutch pipe connection 8. Clutch hose
3. Clutch master cylinder
Clutch release cylinder removal
steps
4. Clutch pipe connection
5. Clutch release cylinder
21-6 CLUTCH – Clutch Control

CLUTCH MASTER CYLINDER

DISASSEMBLY AND REASSEMBLY

7
13 {1.3}
4
1
6

8 Unit: Nm {kgf@m}

2
4 2
1
2

3
Clutch fluid: DIA-QUEEN BRAKE
Piston repair kit FLUID SUPER 4 Grease: Rubber grease

Disassembly steps
1. Piston stopper ring
2. Piston assembly
3. Push rod assembly
4. Boot
5. Reservoir cap
6. Spring pin Caution
7. Reservoir tank Do not disassemble piston assembly.
8. Clutch master cylinder body