Nitrogen Generator Manual
Nitrogen Generator Manual
Table of contents
1 Description of functions 4
1.1 The Principle 4
1.2 The Process 5
1.3 Influence of settings 5
1.3.1 Influence of flow rate 5
1.3.2 Influence of temperature 5
1.3.3 Influence of membrane pressure (inner parts of hollow fibre) 6
1.3.4 Influence of hollow fibre membrane outer pressure 6
2 Safety Instructions 6
2.1 Legend of safety symbols as shown 6
2.2 Due Diligence of the Operator 7
2.3 Exclusion of Liability 7
2.4 Safety Regulations 8
2.4.1 Oxygen content limits 10
2.5 Special Risks 11
3 Operating Data 12
3.1 Specification of compressed air 12
3.2 Ambient conditions 12
3.3 Electrical Data 12
3.4 Technical dimensions and connections 13
3.5 Noise level 13
4 Technical
Technical Data MN model range 13
4.1 Capacity Nm³/h 13
4.2 Correction factor at variation from nominal pressure 13
4.3 Calculation of compressed air supply* 13
5 Selection of compressor 14
5.1 General information 14
6 Transport and Installation 14
6.1 Condition of delivery 14
6.2 Installation 14
6.3 Installation Site 14
7 Operation of the Nitrogen generator 15
7.1 General Instructions for operation 15
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1 Description of functions
Illustration 1: membrane
As part of the process the treated compressed air is guided through the inner parts
of the fibres (see illustration 2). Oxygen and traces of nitrogen permeate through the
fibre wall and are discharged from the system under atmospheric pressure.
At the outlet of the modules the nitrogen, i.e. air being separated from oxygen, is
supplied in concentrated form for further application.
Nitrogen
Air
Nitrogen
Air
= H2O
= O2
= N2
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The ambient air is compressed, cleansed as well as dehumidified and then conducted
through the INMATEC nitrogen generator. Hereby the air flow enriched with
oxygen is collected under atmospheric pressure and subsequently blown out into
the ambient air.
The compressed air flow enriched with nitrogen is supplied as result of the
separation process at the outlet of the plant for further application.
The measuring of composition of the produced gas is effected by gauging the
residual oxygen content in volume percentage. The content of nitrogen is
calculated by subtracting the measured residual oxygen content from 100 %.
It should also be considered that this data value is designated as nitrogen content
and quoted in %, but is in fact the content of inert gas, because this flow is com-
posed not only of nitrogen, but also of slightest traces of other rare gases,
even if they are present in lowest concentration only.
As an option the system may be completed by further components, such as
hourmeter, gas analysis, heater, pressure booster, or else be designed in ATEX layout.
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2 Safety Instructions
The respective symbol used cannot substitute for the wording of the safety instructions.
Therefore, always read the entire wording of the safety instructions!
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However, this safety may only be achieved in practice, if all relevant necessary
measures are taken. It is part of the due diligence of the operator of the nitrogen
generator and of its users to plan these measures accordingly and to supervise their
implementation.
The operator must especially ensure that:
the nitrogen generators will only be operated in compliance to their intended use
the nitrogen generators will only be operated in a faultless and well functioning
state and that especially the safety devices will regularly be monitored with regard
to their full functionality.
the necessary personal protective equipment will be made available for and be
used by the operation, maintenance and repair staff.
the operation manual will always be available in legible and complete condition
at operation site of the nitrogen generators.
only sufficiently qualified and authorized personnel operate, maintain and repair
the nitrogen generators.
the authorized personnel will be regularly trained in labour safety and environmental
protection and that they are familiar with the operation manual and especially the
safety instructions included therein.
all safety instructions, warning notices and symbols attached to the nitrogen
generators shall not be removed and are kept in legible condition.
In any such case the product warranty and any liability shall be null and void.
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Make sure that the INMATEC Nitrogen generator is always connected to the
electrical power line and that the power switch is activated.
If the INMATEC Nitrogen generator is operated without being connected
to the electrical power line and without being activated, this may result in ir-
Attention
reparable damage to the membranes.
Make sure that the separation and removal of condensate from the com-
pressed air is always in correct function. Damage to the membranes
caused by a poor condensate separation is not covered by the
Attention manufacturer’s warranty.
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Indication
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3 Operating Data
Air quality Acc. to ISO 8573.1; Class 1 dirt and oil, Class 4 water
* Operating data marked with (*) are depending upon the quality of filters. The filters
need to be examined as instructed and be replaced according to maintenance plan
instructions (minimum once per year).
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Pressure ( bar ) 5 6 7 8 9 10 11 12
Correction factor 0,65 0,85 1,0 1,2 1,4 1,6 1,8 2,0
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5 Selection of compressor
6.2 Installation
Before installation of the INMATEC Nitrogen generator it is essential to check the
designated site for available space, as well as for compressed air and electric power
supply, and also for appropriate ventilation of the room. Transport of the generator
has always to be carried out by use of appropriate equipment, such as forklift truck.
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7.3 Starting up
switch-on the power switch of the plant
The plant shall now produce nitrogen within the settings of pressure range.
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7.4 Shutdown
If nitrogen production is suspended temporarily, please cut compressed air
supply to the nitrogen generator.
As soon as compressed air supply to the nitrogen generator is opened again,
production may resume.
If nitrogen production is discontinued for a longer period, e.g. over night,
it is recommended to cut compressed air supply and to power-off the plant.
After disconnecting compressed air supply, please wait a few minutes until the
system is depressurised, Check it on the inlet pressure gauge.
Attention
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8 Maintenance
Indication
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The following routine checks need to be effected regularly on the INMATEC Nitrogen
generator:
Daily Check of drains
Monthly Check of Analyser unit (if existent)
- Visual inspection of the entire plant
- Inspection of gas connections for tightness
- Inspection of Oxygen outlets for flow through
- Inspection of pneumatic switching- and control elements
- Inspection of entire electrical equipment for functioning
- Inspection of electrical connections and fixing of all lines
- Replacement of industry filter elements
- Inspection of floater drainage for functioning
- Inspection of condensate drain for tightness
Yearly - Replacement of kits for check valves
- Setting of inlet pressure control
- Inspection and setting of gas adjusting valves
- Inspection and setting of pressure transducer for solenoid valves
- Measuring of inlet and outlet pressure of the plant
- Replacement of gas analyser sensor
- Calibration of air intake- and nitrogen flow on the Gas Analyser unit
- Inspection and Calibration of N2-purity
- Calibration and setting of N2-supply flow
- Functions test of Nitrogen generator
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9 Fault Clearance
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10 Wear Parts
11 Spare Parts
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12 Drawings
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13 Product Warranty
The INMATEC
INMATEC Warranty is valid with regard to manufacture and use of faultless com-
ponents for all nitrogen generators during a period of 12 months.
The warranty period is set to start from the date of invoice to purchaser.
The warranty performance is deemed to be provided under the precondition of
normal utilisation. For this purpose it is assumed that nitrogen generators are
operated in one daily shift, or resp. 2.000 operating hours yearly.
Liability of INMATEC in line with this warranty is limited to repair (all components
and labour expense without charging, however filter elements are excluded
hereof), or refund of the purchasing price of such plant. Each generator for which
warranty claim is submitted, shall be returned to INMATEC by purchaser under freight
prepaid upon request by INMATEC,
INMATEC with evidence of the purchasing date. Any re-
placement part shall be warranted as stated above for the unexpired
portion of the original one-year warranty.
This warranty is not valid for the generator or parts of it, in case a failure or
malfunction was caused by incorrect utillisation (the assessment of which is
exclusively established by INMATEC)
INMATEC in particular by:
The warranty is invalid (null and void), in case the generator was subject to repair
or modification outside of the INMATEC factory premises, without the formal and
written authorisation of INMATEC.
INMATEC The before mentioned warranty is valid in lieu of
any other warranty, expressed or implied, in fact or in law, including and without
limitation the warranty of merchantability or the warranty of fitness for a particular
purpose.
It is expressly agreed that the purchaser’s sole and exclusive remedy for defect in
parts is limited to enforcement of INMATEC’s obligation as set forth above. INMATEC
shall not be liable to the purchaser or others for loss of use of the equipment or for
other special, indirect, incidental or consequential damages.
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Rev.001_02/02/2009
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