Design of Machine Elements - Ii: Course Code:13ME1126 L TPC 4 1 0 3

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Mechanical Engineering 137

DESIGN OF MACHINE ELEMENTS -II

Course Code:13ME1126 L T P C
4 1 0 3
Pre requisites:
Engineering Mechanics, Mechanics of Solids, Material Science,
Kinematics of Machines, Dynamics of Machinery and Design of
Machine Elements-I
Course Outcomes:
At the end of the course, the student will be able to
CO 1 Explain basic concepts, application and design of threaded
fasteners and devices
CO 2 Design shafts, keys, couplings and welded joints for static and
fluctuating loads
CO 3 Explain the theory and design sliding and rolling contact
bearings for static and dynamic loads
CO 4 Explain the theory and design springs, chain and rope drives
CO 5 Design spur and helical gears.
UNIT-I (12 Lectures)
THREADED FASTENERS:
Introduction, threaded forms, terminology, standards, threaded fastener
types, materials, bolt tightening, initial tension, thread locking, bolt
design for static loads, axial and eccentric and fatigue loads.
POWER SCREWS:
Introduction, comparison of types of power screw threads, differential
and compound power screws, derivations for torque for lifting,
lowering, self locking conditions , efficiency, effect of collar friction,
design of power screws, applications, screw jack, C- clamp.

G V P College of Engineering (Autonomous) 2014


138 Mechanical Engineering

UNIT-II (12 Lectures)


SHAFT, KEYS AND COUPLINGS:
Introduction, terminology, overall shaft design, axial bending and
torsional loading design for torsional rigidity, keys, pins and splines,
types of couplings, concept of shaft alignment.
WELDED JOINTS:
Introduction, types of welded joints, static, axial, direct shear, torsion,
bending loads, fatigue considerations
UNIT-III (12 Lectures)
BEARINGS:
Introduction, sliding bearings, basic concepts of hydrostatic and
hydrodynamic lubrication, Petroff, Steinbeck, Mc Kee‘s equations,
bearing design, design charts, heat dissipation and equilibrium oil
film temperature, rolling contact bearings – Introduction, types,
comparison with sliding element bearings, design and selection of
rolling bearings – static loads dynamic load, life, reliability, influence
of axial load, variable loads.
UNIT-IV (12 Lectures)
SPRINGS:
Introduction, types and terminology, design of helical springs – static
and fluctuating loads, shear stress, deflection, spring rate, initial
compression, types of ends, buckling, surging, helical torsion springs,
leaf springs – bending stress, deflection.
Chain drives, wire ropes: Introduction to chain drives, roller chains,
inverted – tooth chains, geometric relationships, polygon effect, power
rating, design of chain drives. Wire rope types – construction, breaking
strength, selection of wire ropes
UNIT-V (12 Lectures)
Spur and helical gears: Spur Gears, gear tooth strength, basic analysis
of gear tooth bending stress (Lewis equation), velocity factor, service
factor, overload correction factor, Buckingham equation for
incremental dynamic load, gear tooth surface durability and fatigue
G V P College of Engineering (Autonomous) 2014
Mechanical Engineering 139

analysis, helical gears – geometry, force analysis, tooth bending,


surface fatigue strength.
TEXT BOOKS:
1. RC Juvinall & K M Marshek, “Fundamental of Machine
Components Design”, John Wiley&Sons, 5th Edition, 2011.
2. Design Data Hand Book, PSG College of Technology,
Coimbatore, 1992.
REFERENCE:
V. B. Bhandari, “Design of Machine Elements”, 3rd Edition, Tata
McGraw-Hill, 2010.
Note: Design Data Book to be permitted during the examination

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G V P College of Engineering (Autonomous) 2014

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