Profile Control

General profile Set point

SELECTED BRAND NO:1
Start Temp. End Temp. Time Hr. Time Min.

Segment1 12.5 12.5 56 1

Segment2 12.5 15.5 2 1

Segment3 15.5 15.5 85 1

Segment4 15.5 4 20 1

Segment5 4 -1 20 1

Segment6 -1 -1 24 1

Segment7 -1 -1.1 120 1

Segment8 -1 -1.1 120 1

Segment9 -1 2 120 1

Segment10 2 -1.2 120 1

Profile Hyst. 0.1

Change SP
 Profile Control
General profile Set point
SELECTED BRAND NO:1
Start Temp. End Temp. Time Hr. Time Min.

Segment1

Segment2

Segment3

Segment4

Segment5

Segment6

Segment7

Segment8

Segment9

Segment10

Profile Hyst.

Change SP
 MEURA MILL

RECIPE PARAMETERS

Grist bin Selected Fixed speed dosing Shice

MALT
Type of Raw material Current Malling Setp on

CHECK STARTING CONDITION SHUT DOWN

2
Maxcimam Sequence timer Maximam Sequence timer

CLOSE MAGENT & CHOOSE DIRE CTION Time after inlet rotary valve stop
2
Maximam Sequence timer Time after Main Mill Motor stop

START MILLING LINE Time after Discharge Screw stop

5 Min
Maximam Sequence timer Time after outlet rotary valve stop
10 Sec
Time after Fan start Time after Flow Controller stop
5 Sec
Time after Flow Controller start Time after Fan stop
2 Sec
Time after Route Open confrmed UNIT PARAMETERS
5 Sec
Time after outlet rotary valve start Maximum allowed Current for main M
5 Sec
Time after Discharge Screw start Malt set Weight
60 Sec
Time after Main Mill Motor start Mait Cut-Off weight
5 Sec
Time after Inlet rotary valve start ADJUNCTS CONVEYING SEQ

MALT MILLING Adjuncts set Weight

75
Maxcimam Sequence timer Rotary Airlock RAL 202 Speed SP
Fixed speed dosing Shice IDLE
20%
SUGAR HANDLING SYSTEM
Timer Fixed speed dosing Shice
20 Sec
Sugar set Weight
 45%
Fixed speed dosing Shice
130 Amp
Current Malling Setp on

SHUT DOWN
20 Min
Maximam Sequence timer
5 Sec
Time after inlet rotary valve stop
60 Sec
Time after Main Mill Motor stop
10 Sec
Time after Discharge Screw stop
5 sec
Time after outlet rotary valve stop
5 Sec
Time after Flow Controller stop
5 Sec
Time after Fan stop

UNIT PARAMETERS
160 Amp
Maximum allowed Current for main Mill Motor
5000kg
Malt set Weight
300kg
Mait Cut-Off weight

ADJUNCTS CONVEYING SEQ

260.5 kg
Adjuncts set Weight
60%
Rotary Airlock RAL 202 Speed SP

SUGAR HANDLING SYSTEM

700 kg
Sugar set Weight
 MASH KETTLE-1

MASHING PROGRAM PARAMETERS

Start End Agitator Dead

Minutes
Temp. Temp. Speed Band

REST 1 68 68 20 10
22
REST 1 68 85 25 15

REST 2 85 85 18 15
1.8
REST 2 85 99 30 8

REST 3 99 99 18 20
0
REST 3 99 99 10 0

REST 4 99 99 10 0
0
REST 4 99 99 10 0

REST 5 99 99 10 0
0
REST 5 99 99 10 0

ADJUUNCT TRANSFER
Foundation Water Quandity(Q1) 5.00 HL

Total Water Quandity(Q2) 74.00 HL

set Water Temp during Mashing 75.00 DegC

set Water Flow during Mashing 600.00 HL/HR

Preheating time 60.00 Sec

Flushing Time 60.00 Sec

Additional Time during Cooking Program if 0.00 Min

Agitator speed during mashing In 18.0 RPM

Agitator speed during Transfer 20.0 RPM

Conveyour speed during Mashing In 95.00 RPM

Saccerfication Test Step number 4

Saccerfication Temp. Sp 71.00 DegC

Starting Temperature Dead Band 20

 MASH KETTLE-2

MASHING PROGRAM PARAMETERS

Start End Agitator Dead

Minutes
Temp. Temp. Speed Band

REST 1 45 45 15 0
2
REST 1 45 51 10 5

REST 2 51 51 4 15
0
REST 2 51 65.5 12 10

REST 3 65.5 65.5 4 30

1.8
REST 3 65.5 71 18 7

REST 4 71 71 4 5
1.7
REST 4 71 76 18 0

REST 5 76 76 8 0
0
REST 5 76 76 8 0

ADJUUNCT TRANSFER
2

Foundation Water Quandity(Q1) 10.00 HL

Total Water Quandity(Q2) 145.00 HL

Set Water Temp during Mashing 43.00 DegC

Set Water Flow during Mashing 900.00 HL/HR

Preheating time 80.00 Sec

Flushing Time 80.00 Sec

Additional Time during Cooking Program if 5.00 Min

Agitator speed during mashing In 15.0 RPM

Agitator speed during Transfer 4.0 RPM

Conveyour speed during Mashing In 95.00 RPM

Saccerfication Test Step number 4

Saccerfication Temp. Sp 71.00 DegC

Starting Temperature Dead Band 20

 MEURA FILTER

FILTRATION PROGRAM

CHECK STARTING CONDITIONS

Maximum Sequence Time
4 Min

FILLING
Maximum Sequence Time
7 Min

Speed Mash pump filter not full

40%

Speed Mash pump filter full

40%

High level filter time

1 Sec

Filter Inlet Pressure

550 mBar

FILTRATION
Maximum Sequence Time
35 min

Filter Inlet Pressure

600 mBr

Filter Outlet Flow

600 HL/HR

Timer mash vessel empty

4 Sec

Minimal Filtration Flow for Upper Mash inlet

400 HL/HR

Minimal Fixed Speed Filtration time

130Sec

Speed Mash pump filter not full

40%

Speed Mash pump filter full

40%

Membranes discharge valve Position

50%

RINSING AND MASH FILTER INLET

Maximum Sequence Time
1 Min

Flushing Timer
30 Sec

Filter Inlet Pressure

550 mBar

Speed Mash pump filter full

52%

Speed Mash pump filter not full

55%

PRECOMPRESSION
Maximum Sequence Time
6 Min

Pre compression coefficient

40%
Pre compression Max Time
300 Sec

Pre compression pressure

600 mBar
RA FILTER

SPARGING
Maximum Sequence Time 60 min
Speed Mash pump filter not full 60%
Speed Mash pump filter full 55%
Filter Inlet Pressure 1000 mBar
Mrimal frist Spaging Time 180 Sec
Secound Sparging flow 389HL/HR
Secound Sparging cumulated volume 86HL
Third sparging flow 360 HL/HR
Third Sparging cumulated volume 180 HL
Fourth sparging flow 330 HL/HR
Fourth Sparging cumulated volume 290 HL
Membranes discharge valve Position 35%
Upper Mash inlet Open for fourth sparging(Y/N) NO
COMPRESSION
Maximum Sequence Time
10 Min

Frist compression coefficient

70%

Frist compression Max Time

200 Sec

Frist compressor pressure

650 mBar

Secound Compression cumulated volume

30 HL

Secound compression Max Time

300 sEC

Secound compressor pressure

950 mBar

Third Compression cumulated volume

45 HL

Third compression Max Time

300 Sec

Third compressor pressure

950 mBar

Speed wort pump

80%
 MEURA FILTER

FILTRATION PROGRAM - A

RINSING
Maximum Sequence Time
2 min

Speed Mash pump filter not full

55%

Speed Mash pump filter full

42%

Rinsing Time
60 Sec

Filter Inlet Pressure

1000 mBar

Speed Wort Pump

60%

EMPIYING
Maximum Sequence Time
3 Min

Emptying Minimum Buffertank level

10%

Emptying Max Time

30 Sec

Speed Wort Pump

80%

Emptying +Draining Time

80 Sec

DECOMPRESSION
Maximum Sequence Time
2 Min

Minimal decopressor Time

90 Sec

Low level filter Time

20 Sec

Membranes discharge valve Position

35%

Vending Mash side valve Position

100%

SPENT GRAINS DISCHARGE

Maximum Sequence Time
20 Min

SPENT GRAINS EXPULSION PROGRAM

CHECK STARTING CONDITIONS
Maximum Sequence Time 5 Min
SPENT GRAINS EXPULSION
Maximum Sequence Time
40 Min

Timer Spent grains hopper Empty

40 Sec

Timer Spent grains hopper Rinsing

70 Sec
A FILTER

GENERAL
Cleaning Vent Mash side open time
5 Sec

Cleaning Vent Pause time

10 Sec

Cleaning Vent Wort side open time

5 Sec

Cleaning Vent Mash side Valve Position

50%

Vending Time Mash side

5 Sec

Buffer Tank Regulation Start out put

35

Buffer Tank level during filtration

70%

Buffer Tank level during CIP

70%

Circulation Time by bottom

10 Min

Circulation Time by top

10 Min

Shifing speed forward

70%

Shifing speed backward

70%

Alarm level Sparging Water tank

15%

Sparging tank low level timer

10 Sec

Sparging Water level

75%

Minimum Sparging Temp

76 Deg C

Maximum Sparging Temp

78 Deg C

Vending Timer Wort side

5 Sec

Vending Timer buffer Tank

3 Sec

Volume switch to Weak Wort tank

0 HL

Vending Mash side valve Position

35%
 WORT KETTLE

Wort Kettle Preheating Time 30 Sec

Wort Volume sp for hot water addition 430 HL

Wort Volume sp for hot water addition 0 HL

Wort Kettle 1 st HOPS addition time of T211/T212 2 Min

Wort Kettle 2nd HOPS addition time of T211/T212 45 Min

HOPS Circulation time of T211/T212 15 Min

Wort Kettle Flushing Time after Wort transfer 1.2 Min

Wort Kettle Boiling Time 75 Min

Wort Kettle Additional Boiling Time 5 Min

Water Qty required for Sugar Preperation 15 HL

Sugar chasing and Flushing Time 15 Sec

Wort Gravity Check time prior to end Boiling time 200 Sec

Sugar addition start Time after Boiling starts 25 Min

Sugar Hoping time 0 Sec

Pump Speed during Transfer 0%

Steam Quantity Set point for Wort Boiling 4200 kg

Specific Gravity 1.046

WORT KETTLE

400 HL
Wort Kettle Total Wort volume to start Wort Boiling Time
450 HL
1 st Preheating Wort Collection Set Point Q1

490 HL
2 nd Preheating Wort Collection Set Point Q2
500 HL
3 rd Preheating Wort Collection Set Point Q3
85 DegC
1 st Temp. rise set point

95 DegC
2 nd Temp. rise set point
99 DegC
3 rd Temp. rise set point

99 DegC
Wort Boiling Temp (SP TE V203A&B.1)
104 DegC
Wort Boiling Temp (SP TE H201A&B.2)

HRS SET POINTS

25 HL
LT _216 Min Level SP for HRS Wort Preheating during transfer

95 DegC
Temperature SP for HRS Wort Preheating during transfer
250 HL
Hot water volume SP(LT215)for Vapoure condensing
70 DegC
Hot water Temperature SP(TI215)for Vapoure condensing

700 HL
Volume SP to STOP Vapoure condensing
95 DegC
Temperature Set point for Vapoure condensing
 WHIRLPOOL
500 HL/HR
Wort cooling Flow Rate SP
10 DegC
Wort cooling Temperature SP

120 Sec
Whirlpool Prebeating Time
4 Min
Turb Removal Time
15 Min
Whirlpool Reset Time

30 Sec
Whirlpool Flushing Time
180 Sec
Pre- Sterlization time

130 Sec
Wort Pre cooling Time
60 Sec
Whirlpool Chasing Time SP
0 HL
Additional Water Qty SP

200 Sec
Post- Sterlization time
120 Sec
Back Flushing Time

25 HL
Wort Volume SP to start Wort Aeration
480 HL
Wort Volume SP to stop Wort Aeration
450 HL/hr
Wort Flow SP during transfer when FQI>=450HL

430 HL/hr
Wort Flow SP during transfer when FQI>=460HL
400 HL/hr
Wort Flow SP during transfer when FQI>=470HL

WORT AERATION PARAMETERS

30 m3n/HR
Air Flow Sp

100 HL/HR
Minimal Wort Flow rate

10 Sec
Timer after Wort flow stops
 MEURA MILL

RECIPE PARAMETERS

Grist bin Selected

MALT
Type of Raw material

CHECK STARTING CONDITION

2
Maxcimam Sequence timer

CLOSE MAGENT & CHOOSE DIRE CTION

2
Maximam Sequence timer

START MILLING LINE

5 Min
Maximam Sequence timer
10 Sec
Time after Fan start

5 Sec
Time after Flow Controller start
2 Sec
Time after Route Open confrmed
5 Sec
Time after outlet rotary valve start

5 Sec
Time after Discharge Screw start
60 Sec
Time after Main Mill Motor start

5 Sec
Time after Inlet rotary valve start

MALT MILLING
75
Maxcimam Sequence timer

20%
Fixed speed dosing Shice IDLE
20 Sec
Timer Fixed speed dosing Shice
A MILL

45%
Fixed speed dosing Shice

130 Amp
Current Malling Setp on

SHUT DOWN
20 Min
Maximam Sequence timer

5 Sec
Time after inlet rotary valve stop
60 Sec
Time after Main Mill Motor stop
10 Sec
Time after Discharge Screw stop

5 sec
Time after outlet rotary valve stop
5 Sec
Time after Flow Controller stop

5 Sec
Time after Fan stop

UNIT PARAMETERS
160 Amp
Maximum allowed Current for main Mill Motor

6600kg
Malt set Weight
300kg
Mait Cut-Off weight

ADJUNCTS CONVEYING SEQ

2900 kg
Adjuncts set Weight
60%
Rotary Airlock RAL 202 Speed SP

SUGAR HANDLING SYSTEM

1050 kg
Sugar set Weight
 MASH KETTLE-1

MASHING PROGRAM PARAMETERS

Start End Agitator Dead

Minutes
Temp. Temp. Speed Band
REST 1 68 68 20 10
1.5
REST 1 68 85 25 15
REST 2 85 85 15 15
1.6
REST 2 85 98 30 8
REST 3 98 98 18 20
0
REST 3 98 98 10 0
REST 4 98 98 10 0
0
REST 4 98 98 10 0

REST 5 98 98 10 0
0
REST 5 98 98 10 0

ADJUUNCT TRANSFER
1

Foundation Water Quandity(Q1) 5.00 HL

Total Water Quandity(Q2) 82.00 HL

set Water Temp during Mashing 75.00 DegC

set Water Flow during Mashing 600.00 HL/HR

Preheating time 60.00 Sec

Flushing Time 60.00 Sec

Additional Time during Cooking Program if 0.00 Min

Agitator speed during mashing In 18.0 RPM

Agitator speed during Transfer 20.0 RPM

Conveyour speed during Mashing In 95.00 RPM

Saccerfication Test Step number 4

Saccerfication Temp. Sp 71.00 DegC

Starting Temperature Dead Band 20

 MASH KETTLE-2

MASHING PROGRAM PARAMETERS

Start End Agitator Dead

Minutes
Temp. Temp. Speed Band
REST 1 45 45 15 0
2.2
REST 1 45 50 10 3
REST 2 50 50 4 15
0
REST 2 50 63.5 12 7
REST 3 63.5 63.5 4 40
1.5
REST 3 63.5 71 18 7
REST 4 71 71 4 30
1.5
REST 4 71 76 18 5

REST 5 76 76 4 0
0
REST 5 76 76 4 0

ADJUUNCT TRANSFER
-2

Foundation Water Quandity(Q1) 10.00 HL

Total Water Quandity(Q2) 205.00 HL

Set Water Temp during Mashing 43.00 DegC

Set Water Flow during Mashing 900.00 HL/HR

Preheating time 80.00 Sec

Flushing Time 80.00 Sec

Additional Time during Cooking Program if 5.00 Min

Agitator speed during mashing In 15.0 RPM

Agitator speed during Transfer 4.0 RPM

Conveyour speed during Mashing In 95.00 RPM

Saccerfication Test Step number 4

Saccerfication Temp. Sp 71.00 DegC

Starting Temperature Dead Band 20

 MEURA FILTER

FILTRATION PROGRAM

CHECK STARTING CONDITIONS

Maximum Sequence Time
4 Min

FILLING
Maximum Sequence Time
7 Min

Speed Mash pump filter not full

45%

Speed Mash pump filter full

45%

High level filter time

1 Sec

Filter Inlet Pressure

550 mBar

FILTRATION
Maximum Sequence Time
35 min

Filter Inlet Pressure

600 mBr

Filter Outlet Flow

600 HL/HR

Timer mash vessel empty

4 Sec

Minimal Filtration Flow for Upper Mash inlet

400 HL/HR

Minimal Fixed Speed Filtration time

90Sec

Speed Mash pump filter not full

47%

Speed Mash pump filter full

45%

Membranes discharge valve Position

50%

RINSING AND MASH FILTER INLET

Maximum Sequence Time
1 Min

Flushing Timer
30 Sec

Filter Inlet Pressure

550 mBar

Speed Mash pump filter full

52%

Speed Mash pump filter not full

50%

PRECOMPRESSION
Maximum Sequence Time
6 Min

Pre compression coefficient

40%

Pre compression Max Time

200 Sec
Pre compression pressure
700 mBar
A FILTER

SPARGING
Maximum Sequence Time 60 min
Speed Mash pump filter not full 60%
Speed Mash pump filter full 55%
Filter Inlet Pressure 1000 mBar
Mrimal frist Spaging Time 180 Sec
Secound Sparging flow 390HL/HR
Secound Sparging cumulated volume 86HL
Third sparging flow 370 HL/HR
Third Sparging cumulated volume 149 HL
Fourth sparging flow 330 HL/HR
Fourth Sparging cumulated volume 230 HL
Membranes discharge valve Position 35%
Upper Mash inlet Open for fourth sparging(Y/N) NO
COMPRESSION
Maximum Sequence Time
10 Min

Frist compression coefficient

70%

Frist compression Max Time

300 Sec

Frist compressor pressure

650 mBar

Secound Compression cumulated volume

30 HL

Secound compression Max Time

300 Sec

Secound compressor pressure

900 mBar

Third Compression cumulated volume

40 HL

Third compression Max Time

300 Sec

Third compressor pressure

950 mBar

Speed wort pump

80%
 MEURA FILTER

FILTRATION PROGRAM - A

RINSING
Maximum Sequence Time
1 Min

Speed Mash pump filter not full

60%

Speed Mash pump filter full

42%

Rinsing Time
55 Sec

Filter Inlet Pressure

1000 mBar

Speed Wort Pump

60%

EMPIYING
Maximum Sequence Time
3 Min

Emptying Minimum Buffertank level

10%

Emptying Max Time

30 Sec

Speed Wort Pump

80%

Emptying +Draining Time

80 Sec

DECOMPRESSION
Maximum Sequence Time
2 Min

Minimal decopressor Time

90 Sec

Low level filter Time

20 Sec

Membranes discharge valve Position

35%

Vending Mash side valve Position

100%

SPENT GRAINS DISCHARGE

Maximum Sequence Time
20 Min

SPENT GRAINS EXPULSION PROGRAM

CHECK STARTING CONDITIONS
Maximum Sequence Time 5 Min
SPENT GRAINS EXPULSION
Maximum Sequence Time
40 Min

Timer Spent grains hopper Empty

40 Sec

Timer Spent grains hopper Rinsing

70 Sec
RA FILTER

GENERAL
Cleaning Vent Mash side open time
5 Sec

Cleaning Vent Pause time

10 Sec

Cleaning Vent Wort side open time

5 Sec

Cleaning Vent Mash side Valve Position

50%

Vending Time Mash side

5 Sec

Buffer Tank Regulation Start out put

35%

Buffer Tank level during filtration

85%

Buffer Tank level during CIP

70%

Circulation Time by bottom

10 Min

Circulation Time by top

10 Min

Shifing speed forward

70%

Shifing speed backward

70%

Alarm level Sparging Water tank

15%

Sparging tank low level timer

10 Sec

Sparging Water level

75%

Minimum Sparging Temp

76 Deg C

Maximum Sparging Temp

78 Deg C

Vending Timer Wort side

5 Sec

Vending Timer buffer Tank

3 Sec

Volume switch to Weak Wort tank

0 HL

Vending Mash side valve Position

35%
 WORT KETTLE

Wort Kettle Preheating Time 30 Sec

Wort Volume sp for hot water addition 470 HL

Wort Volume sp for hot water addition 0 HL

Wort Kettle 1 st HOPS addition time of T211/T212 2 Min

Wort Kettle 2nd HOPS addition time of T211/T212 45 Min

HOPS Circulation time of T211/T212 15 Min

Wort Kettle Flushing Time after Wort transfer 1.1 Min

Wort Kettle Boiling Time 75 Min

Wort Kettle Additional Boiling Time 5 Min

Water Qty required for Sugar Preperation 10 HL

Sugar chasing and Flushing Time 15 Sec

Wort Gravity Check time prior to end Boiling time 200 Sec

Sugar addition start Time after Boiling starts 25 Min

Sugar Hoping time 0 Sec

Pump Speed during Transfer 0%

Steam Quantity Set point for Wort Boiling 4400 kg

Specific Gravity 1.046

RT KETTLE

420 HL
Wort Kettle Total Wort volume to start Wort Boiling Time
460 HL
1 st Preheating Wort Collection Set Point Q1
490 HL
2 nd Preheating Wort Collection Set Point Q2
500 HL
3 rd Preheating Wort Collection Set Point Q3
85 DegC
1 st Temp. rise set point
95 DegC
2 nd Temp. rise set point
99 DegC
3 rd Temp. rise set point
99 DegC
Wort Boiling Temp (SP TE V203A&B.1)
104 DegC
Wort Boiling Temp (SP TE H201A&B.2)

HRS SET POINTS

25 HL
LT _216 Min Level SP for HRS Wort Preheating during transfer
95 DegC
Temperature SP for HRS Wort Preheating during transfer
250 HL
Hot water volume SP(LT215)for Vapoure condensing
75 DegC
Hot water Temperature SP(TI215)for Vapoure condensing
700 HL
Volume SP to STOP Vapoure condensing
95 DegC
Temperature Set point for Vapoure condensing
 WHIRLPOOL

Wort cooling Flow Rate SP

Wort cooling Temperature SP

Whirlpool Prebeating Time

Turb Removal Time

Whirlpool Reset Time

Whirlpool Flushing Time

Pre- Sterlization time

Wort Pre cooling Time

Whirlpool Chasing Time SP

Additional Water Qty SP

Post- Sterlization time

Back Flushing Time

Wort Volume SP to start Wort Aeration

Wort Volume SP to stop Wort Aeration

Wort Flow SP during transfer when FQI>=450HL

Wort Flow SP during transfer when FQI>=460HL

Wort Flow SP during transfer when FQI>=470HL

WORT AERATION PARAMETERS

Air Flow Sp

Minimal Wort Flow rate

Timer after Wort flow stops

OOL
490 HL/HR

10 DegC

120 Sec

4 Min

15 Min

30 Sec

180 Sec

130 Sec

60 Sec

0 HL

240 Sec

60 Sec

25 HL

480 HL

500 HL/hr

480 HL/hr

460 HL/hr

30 m3n/HR

100 HL/HR

10 Sec