Installation Manual ACRD301

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InRow® Direct Expansion Air Conditioners

ACRD300 and ACCU30000 Series


Installation Manual

990-91193B-001
Release date: 05/2019

www.schneider-electric.com
Legal Information
The Schneider Electric brand and any trademarks of Schneider Electric SE and its
subsidiaries referred to in this guide are the property of Schneider Electric SE or its
subsidiaries. All other brands may be trademarks of their respective owners.
This guide and its content are protected under applicable copyright laws and
furnished for informational use only. No part of this guide may be reproduced or
transmitted in any form or by any means (electronic, mechanical, photocopying,
recording, or otherwise), for any purpose, without the prior written permission of
Schneider Electric.
Schneider Electric does not grant any right or license for commercial use of the guide
or its content, except for a non-exclusive and personal license to consult it on an "as
is" basis. Schneider Electric products and equipment should be installed, operated,
serviced, and maintained only by qualified personnel.
As standards, specifications, and designs change from time to time, information
contained in this guide may be subject to change without notice.
To the extent permitted by applicable law, no responsibility or liability is assumed by
Schneider Electric and its subsidiaries for any errors or omissions in the informational
content of this material or consequences arising out of or resulting from the use of the
information contained herein.
ACRD300 and ACCU30000 Series

Table of Contents
Safety ............................................................................................................5
Important Safety Instructions — SAVE THESE INSTRUCTIONS....................5
Safety During Installation ............................................................................6
General Information ....................................................................................7
Document Overview ...................................................................................7
Original Instructions ..............................................................................7
Save These Instructions ........................................................................7
Manual Updates ...................................................................................7
Cross-Reference Symbol Used in This Manual........................................7
Abbreviations .......................................................................................7
Receiving and Inspecting the Equipment ......................................................8
Filing a Claim........................................................................................8
Radio Frequency Interference .....................................................................8
California Proposition 65—Warning Statement for California
Residents ..................................................................................................8
Storing the Cooling Unit Before Installation ...................................................8
Moving the Unit ..........................................................................................9
Unit Overview........................................................................................... 11
Model Identification ............................................................................. 11
Equipment Guidelines .........................................................................13
Unit Compatibility................................................................................15
Inventory.....................................................................................................16
Package Contents—Indoor Unit.................................................................16
Package Contents—Outdoor Unit ..............................................................17
Component Identification .........................................................................19
External Components ...............................................................................19
Indoor Unit—All ACRD30X Units..........................................................19
Outdoor Unit—All ACCU30XXX Units...................................................20
Internal Components ................................................................................21
Indoor Unit .........................................................................................21
Outdoor Unit.......................................................................................23
Electrical Panels.......................................................................................25
Indoor Unit .........................................................................................25
Outdoor Unit.......................................................................................26
Refrigeration Piping Diagram.....................................................................32
Display Interface.......................................................................................33
Alarm LED..........................................................................................33
Status LED.........................................................................................34
Link-RX/TX (10/100) LED ....................................................................34
Dimensions and Weights .........................................................................35
Indoor Unit ...............................................................................................35
Outdoor Unit ............................................................................................36
Service Access.........................................................................................37
Airflow Clearance .....................................................................................38
Piping and Electrical Access Locations.......................................................39
Indoor Unit .........................................................................................39
Outdoor Unit.......................................................................................43

990-91193B-001 3
ACRD300 and ACCU30000 Series

Installation ..................................................................................................44
Location and Power Considerations ...........................................................44
Room Preparation...............................................................................44
Incoming Power Supply Requirements .................................................44
Indoor Unit Location ............................................................................45
Outdoor Unit Location .........................................................................45
Removing Doors and Panels .....................................................................46
Indoor Unit .........................................................................................46
Outdoor Unit.......................................................................................48
Stabilizing the Cooling Unit........................................................................50
Joining the Equipment to Enclosures ....................................................50
Leveling .............................................................................................51
Stabilizing the Outdoor Unit .......................................................................52
Mounting Hole Dimensions ..................................................................52
Vibration Damping Pads ......................................................................53
Connections Overview ..............................................................................54
Power Connections.............................................................................54
Sensor and Communication Connections .............................................55
Mechanical Connections ...........................................................................56
Installing the Main Switch ....................................................................56
Condensate Drain Connections ...........................................................58
Refrigerant Piping ...............................................................................61
Suction and Liquid Line Piping Connections..........................................63
Electrical Connections ..............................................................................71
Power Connections.............................................................................72
Communication Connections.....................................................................89
Interface Connection ...........................................................................89
A-Link Connections.............................................................................90
Modbus Switch Configuration ..............................................................91
Output Relays and Standby Input .........................................................92
Leak Detector—Optional .....................................................................93
Rack Air Temperature Sensors ............................................................94
Network Connection............................................................................95
Outdoor Unit Connection .....................................................................96
Charging the Refrigeration System ............................................................97
Calculating R410A Refrigerant Charge .................................................97
Refrigerant Charging Process ..............................................................97
Compressor Oil Charge ............................................................................98
Oil Charging Procedure .......................................................................98

4 990-91193B-001
Safety ACRD300 and ACCU30000 Series

Safety
Important Safety Instructions — SAVE THESE INSTRUCTIONS
Read these instructions carefully and look at the equipment to become familiar
with it before trying to install, operate, service or maintain it. The following safety
messages may appear throughout this manual or on the equipment to warn of
potential hazards or to call attention to information that clarifies or simplifies a
procedure.

The addition of this symbol to a “Danger” or “Warning” safety


message indicates that an electrical hazard exists which will
result in personal injury if the instructions are not followed.

This is the safety alert symbol. It is used to alert you to potential


personal injury hazards. Obey all safety messages with this
symbol to avoid possible injury or death.

DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
Failure to follow these instructions will result in death or serious injury.

WARNING
WARNING indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
Failure to follow these instructions can result in injury or equipment
damage.

NOTICE
NOTICE is used to address practices not related to physical injury. The safety
alert symbol shall not be used with this type of safety message.
Failure to follow these instructions can result in equipment damage.

Please Note
Electrical equipment should only be installed, operated, serviced, and maintained
by qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction,
installation, and operation of electrical equipment and has received safety training
to recognize and avoid the hazards involved.

990-91193B-001 5
ACRD300 and ACCU30000 Series Safety

Safety During Installation

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Apply appropriate personal protective equipment (PPE) and follow safe
electrical work practices.
• This equipment must be installed and serviced by qualified personnel only.
• Turn off all power supplying this equipment before working on or inside the
equipment.
• Replace all devices, doors, and covers before turning on power to this
equipment.
Failure to follow these instructions will result in death or serious injury.

WARNING
HAZARD TO EQUIPMENT OR PERSONNEL
This equipment is not to be operated or installed by persons with reduced
physical, sensory, or mental capabilities, or persons lacking experience or
knowledge. Children are not to operate or play on or around this equipment.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

WARNING
HAZARD OF EQUIPMENT FALLING OVER
• Use two or more persons at all times to move or turn this equipment.
• Always push, pull, or turn while facing the front and rear of this equipment.
Never push, pull, or turn while facing the sides of this equipment.
• Slowly move this equipment across uneven surfaces or door thresholds.
• Lower leveling feet to floor when this equipment is at rest.
• Lower leveling feet and attach joining brackets to adjacent racks when this
equipment is in final position.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

WARNING
HAZARD FROM MOVING PARTS
Keep hands, clothing, and jewelry away from moving parts. Check the
equipment for foreign objects before closing the doors and starting the
equipment.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

WARNING
HAZARD TO EQUIPMENT OR PERSONNEL
All work must be performed by Schneider Electric qualified personnel.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

6 990-91193B-001
General Information ACRD300 and ACCU30000 Series

General Information
Document Overview
Original Instructions
These are the original instructions provided by the manufacturer.

Save These Instructions


This manual contains important instructions that must be followed during the
installation of this equipment.

Manual Updates
Schneider Electric™ policy is one of continuous technological innovation and the
company reserves the right to amend any data herein without prior notice. The
images shown in this manual are for descriptive purposes only and they may differ
from specific models that are selected.
NOTE: Unit images and component identification information are examples
only. The final configuration of the unit may change according to the different
options.
Check for updates to this manual on the Schneider Electric Web site,
www.schneider-electric.com/support. Select the Download Documents and
Software link under the Support tab and enter the manual part number or SKU
for your equipment in the search field. See the back cover of this manual for the
part number.

Cross-Reference Symbol Used in This Manual

See another section of this document or another document for more


information on this subject.

Abbreviations
The following are abbreviations and terms used in this manual:
• EEV: Electronic expansion valve
• VFD/VSD: Variable-frequency drive/variable-speed drive
• DX: Direct expansion
• BMS: Building management system
• ATS: Automatic transfer switch
• HACS: Hot aisle containment system
• CACS: Cold aisle containment system
• RACS: Rack aisle containment system

990-91193B-001 7
ACRD300 and ACCU30000 Series General Information

Receiving and Inspecting the Equipment


Your InRow air conditioner has been tested and inspected for quality assurance
before shipment from Schneider Electric. Carefully inspect both the exterior and
interior of the equipment immediately upon receipt to ensure that the equipment
has not been damaged during transit.
Verify that all parts ordered were received as specified and that the equipment is
the correct type, size, and voltage.

Filing a Claim
If damage is identified on receipt of the equipment, note the damage on the bill of
lading and file a damage claim with the shipping company. Contact Schneider
Electric Worldwide Customer Support at one of the numbers listed on the Web
page on the back page of this manual for information on how to file a claim with
the shipping company. The shipping claim must be filed at the receiving end of the
delivery.
NOTE: In case of shipping damage, do not operate the equipment. Keep all
packaging for inspection by the shipping company and contact Schneider
Electric.

Radio Frequency Interference


The SKUs ACRD301, ACRD301G, ACRD306, ACRD306G. ACRD307,
ACRD307G, ACCU30001, ACCU30002, ACCU30101, and ACCU30102 comply
with part 15 of the FCC Rules. Operation is subject to the following two conditions:
1. These devices may not cause harmful interference.
2. These devices must accept any interference received, including interference
that may cause undesired operation.
Any changes or modifications not expressly approved by the party responsible for
compliance could void the user’s authority to operate the equipment.

California Proposition 65—Warning Statement for California


Residents

WARNING: This product can expose you to chemicals including lead and lead
compounds, that are known to the State of California to cause cancer and birth
defects or other reproductive harm. For more information go to
www.P65Warnings.ca.gov.

Storing the Cooling Unit Before Installation

NOTICE
DAMAGE FROM EXPOSURE
Leaving the equipment uncovered and exposed to possible damage from the
environment will void the factory warranty.
Failure to follow these instructions can result in equipment damage.

If the cooling unit will not be installed immediately, store it in a safe place,
protected from the weather.

8 990-91193B-001
General Information ACRD300 and ACCU30000 Series

Moving the Unit

WARNING
DAMAGE TO EQUIPMENT OR PERSONNEL
• The equipment is heavy. For safety purposes, adequate personnel must be
present when moving this item.
• The load must always be solidly anchored to the bearing element of the
lifting equipment and means of transport.
• No one should be near the suspended load, nor in the working area of the
crane, forklift, truck, or any other lifting equipment or means of transport.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

Lifting and transporting the units must be carried out by qualified personnel as
described in this manual.
Use all relevant safety standards to prevent any possible damage to people or
objects.

Indoor Unit
The cooling unit is packaged in a wooden crate or anchored to a pallet and
covered with transparent film. The recommended tools for moving and installing
the equipment include the following:
Forklift Pallet Jack

990-91193B-001 9
ACRD300 and ACCU30000 Series General Information

Outdoor Unit
The condensing unit is packaged in a wooden crate. The recommended tools for
moving and installing the equipment include the following:
Forklift Crane

Use field-supplied eyebolts rated for angular lifting with a shoulder similar to the
one shown below. The minimum weight rating for a 90° lift is 726 kg (1600 lb).
M10 EYEBOLT

44.1 N•m
(32.5 ft•lb)

na7012a

The lifting angle for the lifting straps must be greater than or equal to 73°.

≥73°
na7013a

10 990-91193B-001
General Information ACRD300 and ACCU30000 Series

Unit Overview
Model Identification

Indoor Unit

The model number can be found on


the outside of the shipping crate and
on the name plate located on the unit
as shown. Use the table below to
verify that the equipment is the right REAR
type and voltage.

NAME PLATE

na4402b
NOTE: The unit is not to be accessed by the general public.

SKU Voltage Frequency 65 kAIC Power Feed Number of Drainage Airflow


Fan Power System Pattern
Supplies

ACRD300 220 V~ 50 Hz No Dual feed 1 Condensate Rear to front


pump

ACRD300D 220 V~ 50 Hz No Dual feed 2 Condensate Rear to front


pump

ACRD300G 220 V~ 50 Hz No Dual feed 1 Gravity drain Rear to front

ACRD300GD 220 V~ 50 Hz No Dual feed 2 Gravity drain Rear to front

ACRD300-LT 220 V~ 50 Hz No Dual feed 1 Condensate Rear to front


pump

ACRD300D-LT 220 V~ 50 Hz No Dual feed 2 Condensate Rear to front


pump

ACRD300G-LT 220 V~ 50 Hz No Dual feed 1 Gravity drain Rear to front

ACRD300GD-LT 220 V~ 50 Hz No Dual feed 2 Gravity drain Rear to front

ACRD301 100–120 V~* / 50/60 Hz Yes Dual feed 1 Condensate Rear to front
200–240 V~ pump

ACRD301G 100–120 V~* / 50/60 Hz Yes Dual feed 1 Gravity drain Rear to front
200–240 V~
ACRD306 100–120 V~* / 50/60 Hz Yes Dual feed 1 Condensate Rear to front
200–240 V~ pump

ACRD306G 100–120 V~* / 50/60 Hz Yes Dual feed 1 Gravity drain Rear to front
200–240 V~
ACRD307 100–120 V~* / 50/60 Hz Yes Dual feed 1 Condensate Rear to front
200–240 V~ pump

ACRD307G 100–120 V~* / 50/60 Hz Yes Dual feed 1 Gravity drain Rear to front
200–240 V~
*Configure proper voltage before applying power to the cooling unit.

990-91193B-001 11
ACRD300 and ACCU30000 Series General Information

Outdoor Unit

The model number can be found on


the outside of the shipping crate and
on the name plate located on the unit
as shown. Use the table below to NAME PLATE
verify that the equipment is the right
type and voltage.

na6990a
NOTE: The unit is not to be accessed by the general public.

SKU Voltage Frequency 65 kAIC Power Feed Accumulator Outdoor Temperature Minimum
Operation Temperature

ACCU30301 380 V 3~ 50 Hz No Single feed Yes –25°C (–13°F)

ACCU30302 380 V 3~ 50 Hz No Dual feed Yes –25°C (–13°F)

ACCU30001 200–240 V 3~ 50/60 Hz Yes Single feed Yes (UL) –25°C (–13°F)

ACCU30002 200–240 V 3~ 50/60 Hz Yes Dual feed Yes (UL) –25°C (–13°F)

ACCU30201 380–415 V 3~ 50/60 Hz Yes Single feed Yes (PED) –25°C (–13°F)

ACCU30202 380–415 V 3~ 50/60 Hz Yes Dual feed Yes (PED) –25°C (–13°F)

ACCU30101 460–480 V 3~ 50/60 Hz Yes Single feed Yes (UL) –25°C (–13°F)

ACCU30102 460–480 V 3~ 50/60 Hz Yes Dual feed Yes (UL) –25°C (–13°F)

12 990-91193B-001
General Information ACRD300 and ACCU30000 Series

Equipment Guidelines

Working Conditions and Environmental Limits


InRow DX units have a minimum heat load to ensure proper operation. Failure to
operate the unit with at least the minimum load will result in one or more of the
following conditions:
• Unstable unit operation
• Decreased operating efficiency
• Equipment on/off cycling
• Inadequate dehumidification
• Increased wear and tear caused by frequent on/off cycles
• Decreased group control effectiveness
• Potential increase in cost of ownership

Limit Working Conditions—Indoor Units (ACRD300, ACRD300D, ACRD300G, ACRD300GD, ACRD301, ACRD301G)

Refrigerant type R410A

Voltage input tolerance ±10%

Minimum recommended load 9.5 kW (32,400 BTU/hr)

Outdoor ambient temperature Down to –15°C (+5°F)


Up to 48°C (118°F)

Ambient %RH 5 to 80%RH


Altitude 3000 m (9843 ft)

Storage Conditions

Temperature –25°C to +65°C (–13°F to +149°F)

Humidity 5 to 95%RH

Limit Working Conditions—Indoor Units (ACRD300-LT, ACRD300D-LT, ACRD300G-LT, ACRD300GD-LT, ACRD306, ACRD306G,
ACRD307, ACRD307G)

Refrigerant type R410A

Voltage input tolerance ±10%

Minimum recommended load 9.5 kW (32,400 BTU/hr)

Outdoor ambient temperature Down to –25°C (–13°F)


Up to 48°C (118°F)

Ambient %RH 5 to 80%RH


Altitude 3000 m (9843 ft)

Storage Conditions

Temperature –25°C to +65°C (–13°F to +149°F)

Humidity 5 to 95%RH

NOTE: ACRD301, ACRD301G, ACRD306, ACRD306G, ACRD307, and ACRD307G are in accordance with the Electromagnetic
Compatibility Standard (EMC): EN 55032, EN55024, EN61000-3-2, EN61000-3-3, EN61000-6-3, EN61000-6-1, EN61000-3-11, EN
61000-3-12.
ACRD301, ACRD301G, ACRD306, ACRD306G, ACRD307, and ACRD307G are in accordance with FCC: ANSI C63.4.
NOTE: The SKUs comply with EN61000-3-12 provided that the short-circuit power SSC is greater than or equal to 350 at the interface
point between the user supply and the public system. It is the responsibility of the installer or user of the equipment to ensure, by
consultation with the distribution network operator if necessary, that the equipment is connected only to a supply with a short-circuit
power SSC greater than or equal to 350.

990-91193B-001 13
ACRD300 and ACCU30000 Series General Information

Limit Working Conditions—Outdoor Units

Refrigerant type R410A

Compressor oil type PVE (Daphne Hermetic Oil FVC32D)

Operating outdoor temperature –25°C to +48°C (-13°F to +118°F)

Altitude 3000 m (9843 ft)

Storage Conditions

Temperature –25°C to +65°C (–13°F to +149°F)

Humidity 5 to 95%RH

NOTE: ACCU30201 and ACCU30202 are in accordance with the Electromagnetic Compatibility Standard (EMC): EN 55032,
EN55024, EN61000-3-2, EN61000-3-3, EN61000-6-3, EN61000-6-1, EN61000-3-11, EN 61000-3-12.
ACCU30001, ACCU30002, ACCU30101, and ACCU30102 are in accordance with FCC: ANSI C63.4.
NOTE: The SKUs comply with EN61000-3-12 provided that the short-circuit power SSC is greater than or equal to 350 at the interface
point between the user supply and the public system. It is the responsibility of the installer or user of the equipment to ensure, by
consultation with the distribution network operator if necessary, that the equipment is connected only to a supply with a short-circuit
power SSC greater than or equal to 350.

14 990-91193B-001
General Information ACRD300 and ACCU30000 Series

Unit Compatibility

Standard Units

SKU ACRD300 ACRD300D ACRD300G ACRD300GD ACRD301 ACRD301G


ACCU30301 Yes Yes Yes Yes No No
ACCU30302 Yes Yes Yes Yes No No
ACCU30001 No No No No Yes Yes
ACCU30002 No No No No Yes Yes
ACCU30201 No No No No Yes Yes
ACCU30202 No No No No Yes Yes
ACCU30101 No No No No Yes Yes
ACCU30102 No No No No Yes Yes

Low Ambient Temperature Units

SKU ACRD300-LT ACRD300D-LT ACRD300G-LT ACRD300GD-LT


ACCU30301 Yes Yes Yes Yes
ACCU30302 Yes Yes Yes Yes
ACCU30001 No No No No
ACCU30002 No No No No
ACCU30201 No No No No
ACCU30202 No No No No
ACCU30101 No No No No
ACCU30102 No No No No

SKU ACRD306 ACRD306G ACRD307 ACRD307G


ACCU30301 No No No No
ACCU30302 No No No No
ACCU30001 No No Yes Yes
ACCU30002 No No Yes Yes
ACCU30201 Yes Yes No No
ACCU30202 Yes Yes No No
ACCU30101 No No Yes Yes
ACCU30102 No No Yes Yes

990-91193B-001 15
ACRD300 and ACCU30000 Series Inventory

Inventory
Package Contents—Indoor Unit
na6952a

Item Description Quantity Item Description Quantity


ACRD3xx 1 Suction line pipe 1
insulation
Panel keys 2 Suction line pipe 1
insulation
Temperature sensor 1 Liquid line pipe* 1
Wire clip 3 Suction line pipe* 1
Philips screw—M5 x 12** 4 Bracket and screw for 1
ACCS1009
installation****
Bolt-down kit*** 1 Connector kit —
Gasket (inlet pipe)—1 in. 2 RJ-45 terminator 1
Gasket (outlet pipe)— 2 3–position connector† 2
1 1/4 in.
Wire tie 16 9–position connector‡ 1
Wire tie 3 8–position connector‡ 1
Documentation —
Clamp insulation 1
*Shipped inside the unit attached to side braces.
**Use to join the equipment to adjacent enclosures.
***Shipped with ACRD301, ACRD301G, ACRD306, ACRD306G, ACRD307, and ACRD307G models only.
****Do not throw away. Keep these parts for use with the ACCS1009 extension kit.
†Use for the controller connection (RS485 (1)) for the condensing unit communication cable. (See Outdoor Unit
Connection, page 96.)
‡Use for the output relay and standby input connections. (See Output Relays and Standby Input, page 92.)

16 990-91193B-001
Inventory ACRD300 and ACCU30000 Series

Package Contents—Outdoor Unit


ACCU30301, ACCU30302

na6979a

Item Description Quantity


ACCU30XXX unit 1
Key* 1
Main switch handle installation kit** 1
Main switch handle 1
Main switch gasket 1
Tap screws 4
Grommet 4
Nut*** 1
*Attached to the fan grille with a wire tie.
**Shipped inside the electrical panel.
***Not used. This item can be recycled.

990-91193B-001 17
ACRD300 and ACCU30000 Series Inventory

ACCU30001, ACCU30002, ACCU30201, ACCU30202, ACCU30101, ACCU30102

na6979b

Item Description Quantity


ACCU30XXX unit 1
Key* 1
Main switch handle installation kit**
Main switch handle*** 1
Main switch gasket*** 1
Nuts*** 4
Machine screws*** 4
Tap screws**** 4
*Attached to the fan grille with a wire tie.
**Shipped inside the electrical panel.
***Quantity will be doubled for models ACCU30002, ACCU30102, and
ACCU30202.
****Not used. This item can be recycled.

18 990-91193B-001
Component Identification ACRD300 and ACCU30000 Series

Component Identification
External Components
Indoor Unit—All ACRD30X Units
na6950a

Item Description
Upper side panel
Upper piping connection openings
Filters
Rear panel
Lower side panel
Rear casters (non-swiveling)
Lower piping connection openings
Front casters (swiveling)
Leveling feet
Front panel
Display interface

990-91193B-001 19
ACRD300 and ACCU30000 Series Component Identification

Outdoor Unit—All ACCU30XXX Units

na6953a

NOTE: Model ACCU30301 is shown.

Item Description Item Description


Fan Mounting holes
Main disconnect switch handle (field Signal cable inlet
installed)
Electrical panel access doors Liquid line inlet
Quarter-turn latches Suction line inlet
Service panel Coil grilles
Power feed A inlet Lifting eyebolts (field supplied)
Power feed B inlet

20 990-91193B-001
Component Identification ACRD300 and ACCU30000 Series

Internal Components
Indoor Unit

ACRD300, ACRD300D, ACRD300G, ACRD300GD, ACRD301,


ACRD301G

na6951a

NOTE: Some components not shown for easier viewing.


Item Description Item Description
Power supply connections (top) Lower return air temperature sensor
Fans Gas line service port
Upper supply air temperature sensor Automatic transfer switch (ATS)
Solenoid valve Condensate drain pump
(ACRD300, ACRD300D, and ACRD301 only)
Liquid line service port Temperature and humidity sensor (optional)
Cooling coil Inlet connection
Lower supply air temperature Outlet connection
Refrigerant temperature sensor Electronic expansion valve (EEV)
Leveling feet Sight glass
Condensate drain pan Filter drier
Drain pan float switch Electrical box
Temperature sensor (suction) Upper return air temperature sensor
Joining bracket

990-91193B-001 21
ACRD300 and ACCU30000 Series Component Identification

ACRD300-LT, ACRD300D-LT, ACRD300G-LT, ACRD300GD-LT,


ACRD306, ACRD306G, ACRD307, ACRD307G

na7240a

NOTE: Some components not shown for easier viewing.


Item Description Item Description
Power supply connections (top) Liquid receiver*
Fans Gas line service port
Upper supply air temperature sensor Automatic transfer switch (ATS)
Solenoid valve Condensate drain pump
(ACRD300-LT, ACRD300D-LT, ACRD306, and
ACRD307 only)
Liquid line service port Temperature and humidity sensor (optional)
Cooling coil Lower return air temperature sensor
Lower supply air temperature Inlet connection
Refrigerant temperature sensor Outlet connection
Leveling feet Electronic expansion valve (EEV)
Condensate drain pan Sight glass
Drain pan float switch Filter drier
Temperature sensor (suction) Electrical box
Joining bracket Upper return air temperature sensor
*The liquid receiver in ACRD306 and ACRD306G units is equipped with a safety valve; the liquid receiver in all other units is equipped with
a fusible plug.

22 990-91193B-001
Component Identification ACRD300 and ACCU30000 Series

Outdoor Unit

ACCU30301, ACCU30302, ACCU30001, ACCU30002,


ACCU30101, ACCU30102

na6954a
Item Description Item Description
Electrical panel Variable frequency drive (VFD)
Accumulator Interior protection panel
Liquid line connection EMI filter
Suction line connection Service port
Oil separator High pressure switch
Compressor sight glass High (discharge) pressure sensor
Low (suction) pressure sensor Service port
Variable-speed compressor

990-91193B-001 23
ACRD300 and ACCU30000 Series Component Identification

ACCU30201, ACCU30202

na6954b
Item Description Item Description
Electrical panel Variable frequency drive (VFD)
Accumulator Interior protection panel
Liquid line connection Line reactor and EMI filter
Suction line connection Service port
Oil separator High pressure switch
Compressor sight glass High (discharge) pressure sensor
Low (suction) pressure sensor Service port
Variable-speed compressor

24 990-91193B-001
Component Identification ACRD300 and ACCU30000 Series

Electrical Panels
Indoor Unit

na5053b

Item Description
Upper electrical box cover
J5 controller
Controller cover
Power supply 2 (ACRD300D, ACRD300GD, ACRD300D-LT, and
ACRD300GD-LT)
Power supply 1

990-91193B-001 25
ACRD300 and ACCU30000 Series Component Identification

Outdoor Unit

ACCU30301
na6981a

Item Description Item Description


Crank case heater power transformer Fan motor switch
Terminal block Compressor variable-speed drive
switch
Crank case heater switch Main switch
Crank case heater power transformer
switch

26 990-91193B-001
Component Identification ACRD300 and ACCU30000 Series

na6980a
ACCU30302

Item Description Item Description


Crank case heater power transformer Supply line selector relay
Terminal block Supply A line monitor
Crank case heater switch Supply B line monitor
Crank case heater power transformer Supply A contactor timer
switch
Fan motor switch Supply B contactor timer
Compressor variable-speed drive ATS circuit fuse
switch
Main switch Supply line selector A/B
ATS supply A power transformer Supply A contactor
ATS supply B power transformer Supply B contactor

990-91193B-001 27
ACRD300 and ACCU30000 Series Component Identification

ACCU30001

na7034a
Item Description Item Description
Terminal block Compressor variable-speed drive
switch
Crank case heater switch Main switch
Fan motor switch

28 990-91193B-001
Component Identification ACRD300 and ACCU30000 Series

ACCU30002

na7035a
Item Description Item Description
Terminal block Supply A contactor timer
Crank case heater switch Supply B contactor timer
Fan motor switch ATS circuit fuse
Compressor variable-speed drive Supply line selector A/B
switch
Power supply A main switch Supply A contactor
Supply line selector relay Supply B contactor
Supply A line monitor Power supply B main switch
Supply B line monitor

990-91193B-001 29
ACRD300 and ACCU30000 Series Component Identification

ACCU30101 and ACCU30201

na7032a
Item Description Item Description
Crank case heater power transformer Fan motor switch
Terminal block Compressor variable-speed drive
switch
Crank case heater switch Main switch
Crank case heater power transformer
switch

30 990-91193B-001
Component Identification ACRD300 and ACCU30000 Series

ACCU30102 and ACCU30202

na7033a
Item Description Item Description
Crank case heater power transformer Supply B line monitor
Terminal block Supply A contactor timer
Crank case heater switch Supply B contactor timer
Crank case heater power transformer ATS circuit fuse
switch
Fan motor switch Supply line selector A/B
Compressor variable-speed drive Supply A contactor
switch
Power supply A main switch Supply B contactor
ATS supply A power transformer Power supply B main switch
Supply line selector relay ATS supply B power transformer
Supply A line monitor

990-91193B-001 31
ACRD300 and ACCU30000 Series Component Identification

Refrigeration Piping Diagram


BOTTOM PIPING TOP PIPING

CONDENSING UNIT
CONDENSING UNIT

GAS LINE

LIQUID
GAS LINE

LIQUID
RD
RD

na2543e
Item Description Item Description
Pitch in direction of refrigerant flow P-trap

32 990-91193B-001
Component Identification ACRD300 and ACCU30000 Series

Display Interface

Display
Reset 10/100

Micro
SD
Service
Port

USB
Console

na4820a
Item Description Function
LCD Display 4.3-inch touch-screen color display
Power LED The cooling unit is powered when the LED is
illuminated. Unit firmware is updating when
LED is blinking.
Check Log LED When this LED is illuminated, a new entry has
been made to the event log.
Alarm LED Displays current alarm condition of unit.
Status LED Displays current network management card
status.
Display Reset button Resets the display microprocessor. This has
no effect on the air conditioner controller.
Link-RX/TX (10/100) Displays current network link status.
LED
Micro SD card slot Memory card expansion slot.
Service port USB-B port used only by service personnel.
USB-A port Supports firmware upgrades.
Serial Configuration Connects the display to a local computer to
port configure initial network settings or access the
command line interface (CLI).

Alarm LED
This LED indicates active alarms on the display.

Condition Description
Off No alarm
Solid yellow Warning alarm
Solid red Critical alarm

990-91193B-001 33
ACRD300 and ACCU30000 Series Component Identification

Status LED
This LED indicates the status of the display.

Condition Description
Off One of the following situations exist:
• The display is not receiving input
power.
• The display is not operating
properly. It may need to be
repaired or replaced. Contact
Schneider Electric Customer
Support.
Solid green The display has valid TCP/IP settings.
Solid orange A hardware malfunction has been
detected in the display. Contact
Schneider Electric Customer Support.
Flashing green The display does not have valid TCP/
IP settings.
Flashing orange The display is making BOOTP
requests.
Alternately flashing green and orange If the LED is flashing slowly, the
display is making DHCP requests. If
the LED is flashing rapidy, the display
is starting up.

Link-RX/TX (10/100) LED


This LED indicates the network status of the display.

Condition Description
Off One or more of the following situations exist:
• The display is not receiving input power.
• The cable or device that connects the cooling unit
to the network is disconnected or not functioning
properly.
• The display itself is not operating properly. It may
need to be repaired or replaced. Contact
Schneider Electric Customer Support.
Solid green The display is connected to a network operating at 10
megabits per second (Mbps).
Solid orange The display is connected to a network operating at 100
Mbps.
Flashing green The display is receiving or transmitting at 10 Mbps.
Flashing orange The display is receiving data packets at 100 Mbps.

34 990-91193B-001
Dimensions and Weights ACRD300 and ACCU30000 Series

Dimensions and Weights


Indoor Unit

1991 ( 2152 (
78.39) 84.72)
na6955b

1095 (
43.11)
1.80) 1137 (
300 (1 44.76) 6.02)
661 (2
NOTE: Image is an example only to show dimensions of unit: your unit may
differ.

SKU Net Weight Shipping Weight


– kg (lb) – kg (lb)
ACRD300, ACRD300D, ACRD300G, 160 (352.7) 200 (440.9)
ACRD300GD, ACRD301, ACRD301G
ACRD300-LT, ACRD300D-LT, 175 (385.8) 215 (474.0)
ACRD300G-LT, ACRD300GD-LT,
ACRD306, ACRD306G
ACRD307, ACRD307G 180 (396.8) 220 (485.0)

990-91193B-001 35
ACRD300 and ACCU30000 Series Dimensions and Weights

Outdoor Unit

C
C

na6956a
A B
A B

SKU Unit Dimensions – mm (in.) Shipping Dimensions – mm Net Shipping


(in.) Weight – Weight –
kg (lb) kg (lb)
A B C A B C
ACCU30301 1000 1000 1555 1136 1085 1745 267 297 (654.8)
(39.4) (39.4) (61.2) (44.7) (42.7) (68.7) (588.6)
ACCU30302 1000 1000 1555 1136 1085 1745 272 305 (672.4)
(39.4) (39.4) (61.2) (44.7) (42.7) (68.7) (600.0)
ACCU30001 1000 1000 1600 1136 1085 1745 267 297 (654.8)
(39.4) (39.4) (63.0) (44.7) (42.7) (68.7) (588.6)
ACCU30002 1000 1000 1600 1136 1085 1745 272 305 (672.4)
(39.4) (39.4) (63.0) (44.7) (42.7) (68.7) (600.0)
ACCU30201 1000 1000 1555 1136 1085 1745 273 303 (668.0)
(39.4) (39.4) (61.2) (44.7) (42.7) (68.7) (601.9)
ACCU30202 1000 1000 1555 1136 1085 1745 278 308 (679.0)
(39.4) (39.4) (61.2) (44.7) (42.7) (68.7) (612.9)
ACCU30101 1000 1000 1555 1136 1085 1745 267 297 (654.8)
(39.4) (39.4) (61.2) (44.7) (42.7) (68.7) (588.6)
ACCU30102 1000 1000 1555 1136 1085 1745 272 305 (672.4)
(39.4) (39.4) (61.2) (44.7) (42.7) (68.7) (600.0)

36 990-91193B-001
Dimensions and Weights ACRD300 and ACCU30000 Series

Service Access
Indoor Unit
A minimum of 900 mm (36 in.) of clear floor space in front of and behind the
equipment is recommended for service access. All required normal maintenance
is performed from the front and rear of the equipment.
Most of the cooling components in the equipment can be replaced while the unit is
installed in row and without the use of heavy lift equipment or a welding torch.
However, if it is necessary to remove the unit for repair, use the casters on the
equipment to remove it from the row. An area of minimum 1200 mm (48 in.) of
clear floor space in front of or behind the equipment is recommended to roll out
the equipment.
NOTE: Check local and national codes and regulations for further service
access requirements.
NOTE: Image is an example only: your unit may differ.
na5810a

0) .00)
900 (36.0 1200 (48

0) .00)
900 (36.0 1200 (48

SERVICE ACCESS REQUIRED FREE SPACE NEEDED TO


WHEN EQUIPMENT IS MOVE EQUIPMENT
INSIDE THE ROW OUTSIDE THE ROW
NOTE: Dimensions are shown in mm (in.).

990-91193B-001 37
ACRD300 and ACCU30000 Series Dimensions and Weights

Outdoor Unit
A minimum of 1 m (39 in.) of clear space on all sides of the equipment is
recommended for service access.

in.)
1m (39

1m (3 in.)
9 in.) 1m (39

1m (3

na6963a
in.) 9
1m (39 in.)

Airflow Clearance
The following clearances are required for proper airflow around the outdoor unit.

> 3 m (9.8 ft)

> 1 m (3.3 ft)

>1m
(3.3 ft)
na7029a

38 990-91193B-001
Dimensions and Weights ACRD300 and ACCU30000 Series

Piping and Electrical Access Locations


Indoor Unit

ACRD300, ACRD300G, ACRD300D, ACRD300GD, ACRD300-LT,


ACRD300G-LT, ACRD300D-LT, ACRD300GD-LT

47.8 (1.9)

55.1 (2.2)

73.5 (2.9) 42.8 (1.7)


62.8 (2.5)

150.4 (5.9)
188.8 (7.4)

(3.1)
78.4
123.4 (4.9)
182.8 (7.2)

190.4 (7.5)
TOP VIEW

55.1 (2.2)
73.5 (2.9)
47.0 (1.9) 102.0 (4.0)

148.8 (5.6)

157.9 (6.2)
177.9 (7.0)
217.9 (8.6)

213.6 (8.4)
92.66
(3.6)
437.1 (17.2)
101.7 (4.0)
111 (4.37)

na6957a

BOTTOM VIEW
(LOOKING UP)
NOTE: Dimensions are shown in mm (in.).

990-91193B-001 39
ACRD300 and ACCU30000 Series Dimensions and Weights

TOP VIEW

na6958a
BOTTOM VIEW
(LOOKING UP)

Item Description
Low voltage input wiring inlets
Power supply 1 inlet
Power supply 2 inlet
Suction line connection—1 1/4 in. (12 UNF)
Liquid line connection—1 in. (14 UNS)
Condensate drain line outlet
Gravity drain connection

40 990-91193B-001
Dimensions and Weights ACRD300 and ACCU30000 Series

ACRD301, ACRD301G, ACRD306, ACRD306G, ACRD307,


ACRD307G

47.8 (1.9)

55.1 (2.2)

73.5 (2.9) 87.3 (3.4)


62.8 (2.5)
188.8 (7.4)

(3.1)
78.4
123.4 (4.9)

190.4 (7.5)
182.8 (7.2)

150.4
(5.9)
TOP VIEW

55.1 (2.2)
73.5 (2.9)
56.5 (2.2) 102.0 (4.0)

148.8 (5.6)

157.9 (6.2)

213.6 (8.4)
227.0 (8.9)
274.0 (10.8)

92.66
(3.6)
101.7 (4.0)
111 (4.37)

437.1 (17.2)

na6957a

BOTTOM VIEW
(LOOKING UP)

990-91193B-001 41
ACRD300 and ACCU30000 Series Dimensions and Weights

TOP VIEW

na6958b

BOTTOM VIEW
(LOOKING UP)

Item Description
Low voltage input wiring inlets
Power supply 1 inlet
Power supply 2 inlet
Suction line connection—1 1/4 in. (12 UNF)
Liquid line connection—1 in. (14 UNS)
Condensate drain line outlet
Gravity drain connection

42 990-91193B-001
Dimensions and Weights ACRD300 and ACCU30000 Series

Outdoor Unit

105.6 (4.2)
na6961a

371.0 (14.6)
309.3 (12.2)
206.5 (8.1)
na6962a

169.0 (6.7)
121.8 (4.8)

NOTE: Dimensions are shown in mm (in.).

Item Description
Power supply 1 inlet
Power supply 2 inlet
Communication cable inlet
Liquid line connection inlet
Suction line connection inlet

990-91193B-001 43
ACRD300 and ACCU30000 Series Installation

Installation
Location and Power Considerations
Room Preparation
During the design of the data center, consider ease of entry for the equipment,
floor loading factors, and accessibility to piping and wiring. In addition, the room
temperature and humidity combination should conform to the environmental
operating envelope as defined in the following graphics.
Seal the room with a vapor barrier to minimize moisture infiltration. Polyethylene
film is recommended for ceiling and wall applications. Apply rubber- or plastic-
based paints to concrete walls and floors.
Insulate the room to minimize the influence of exterior heat loads. Reduce fresh
air to the minimum required by local and national codes and regulations. Fresh air
imposes extreme load variation on the cooling equipment from summer to winter
and causes increased system operating costs.

Incoming Power Supply Requirements

WARNING
ELECTRICAL HAZARD
• Electrical service must conform to local and national electrical codes and
regulations.
• The equipment must be grounded.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

See the name plate on the unit to determine the maximum possible current draw
of the cooling unit. Provide either a single outlet circuit or a Power Distribution Unit
(PDU) with sufficient capacity to handle all loads. Do not plug two InRow units into
the same branch circuit or PDU.

44 990-91193B-001
Installation ACRD300 and ACCU30000 Series

Indoor Unit Location


Refer to the floor layout drawing for the exact placement of the cooling unit in the
row of IT equipment. This layout drawing can be found in the Configure-to-Order
(CTO) report or the engineering specification drawings provided by the Consulting
Engineer.
Due to potentially high noise levels during peak loads, the InRow cooling unit is
not intended to be used in an occupied office environment. It is recommended that
ear protection be worn if prolonged exposure to the high noise level is expected.

Outdoor Unit Location


The installation area must follow these requirements:
• Installed on a flat, level surface
• Can only be installed at the same level or higher than the indoor unit
• Not exposed to air containing inflammable or greasy substances
• Service clearance of 1 m (39 in.) must be available on all sides
• Clearance of 3 m (10.8 ft) above the unit to allow for proper airflow
• Installing the unit in areas with increased airborne debris may result in more
frequent service intervals
Secure the unit to its foundation using the mounting holes located on the bottom of
the frame.

See Stabilizing the Outdoor Unit, page 52.

990-91193B-001 45
ACRD300 and ACCU30000 Series Installation

Removing Doors and Panels

WARNING
MOVING PARTS HAZARD
Do not remove rear panels if the equipment is operating.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

NOTICE
EQUIPMENT DAMAGE
Do not lean the doors against a wall with the side panel latches facing the wall.
This can deform the latches and prevent them from working properly.
Failure to follow these instructions can result in equipment damage.

Indoor Unit

Front and Rear Panels


The front and rear panels must first be unlocked before they can be removed. Two
keys are provided with the unit.
NOTE: Image is an example only: your unit may differ.
na4336c

46 990-91193B-001
Installation ACRD300 and ACCU30000 Series

Side Panels
REMOVING THE SIDE PANEL

INSTALLING THE SIDE PANEL

na5720c

990-91193B-001 47
ACRD300 and ACCU30000 Series Installation

Outdoor Unit

Electrical Panel Access


1. Turn the main switch to the “Off” position and then rotate the quarter-turn
latches to the right.

MAIN DISCONNECT
SWITCH

QUARTER-TURN
LATCH

KEY
na6975a

NOTE: Model ACCU30301 is shown.


2. Open the electrical panel access doors.
na6974a

48 990-91193B-001
Installation ACRD300 and ACCU30000 Series

Panel Removal
1. Turn the quarter-turn latch to the right and pull the service panel away from
the unit.

QUARTER-TURN
LATCH
na6977a

2. Remove the screws and pull the internal protective panel away from the unit.
na6978a

990-91193B-001 49
ACRD300 and ACCU30000 Series Installation

Stabilizing the Cooling Unit

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Turn off all power supplying this equipment before working on the equipment.
All electrical work must be performed by qualified personnel. Practice Lockout/
Tagout procedures. Do not wear jewelry when working with electrical
equipment.
Failure to follow these instructions will result in death or serious injury.

WARNING
HAZARD OF EQUIPMENT FALLING OVER
• Use two or more persons at all times to move or turn this equipment.
• Always push, pull, or turn while facing the front and rear of this equipment.
Never push, pull, or turn while facing the sides of this equipment.
• Slowly move this equipment across uneven surfaces or door thresholds.
• Lower leveling feet to floor when this equipment is at rest.
• Lower leveling feet and attach joining brackets to adjacent racks when this
equipment is in final position.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

Joining the Equipment to Enclosures

Joining to NetShelter™ SX Enclosures


Joining brackets are installed on the unit, two in the front and two on the rear.
Each bracket is designed to accommodate both 24-in. or 600- mm enclosure
spacing.
NOTE: Image is an example only: your unit may differ.

1. Loosen the attachment screw.


2. Rotate the brackets 90°.
3. Install a provided Phillips M5 screw
through the bracket and into the adjoining
enclosure. 90°

4. Re-tighten the attachment screw.


na4354a

Joining to NetShelter VX and VS Enclosures

For information on joining the equipment to NetShelter VX and VS


enclosures, see the installation sheet NetShelter SX to VX or VS
External Joining Kit—AR7601, AR7602.

50 990-91193B-001
Installation ACRD300 and ACCU30000 Series

Leveling
The leveling feet provide a stable base if the floor is uneven but cannot
compensate for a badly sloped surface.
Once the cooling unit is in its intended location, use a screwdriver to turn each
leveling foot until it makes contact with the floor. Adjust each foot until the cooling
unit is level and plumb. The casters and leveling feet can be removed to allow the
cooling unit to rest directly on the floor.
NOTE: Front and rear panels will need to be removed to access the leveling
screw.
NOTE: Image is an example only: your unit may differ.

na1572b
NOTE: Use a 13-mm open-ended wrench to level the equipment without
removing the doors.

990-91193B-001 51
ACRD300 and ACCU30000 Series Installation

Stabilizing the Outdoor Unit


Mounting Hole Dimensions
The following image shows the dimensions for the mounting holes located on the
frame of the outdoor unit.
FRONT OF UNIT 1000.0 (39.4)
122 122
27 (1.1)
(4.8) 756 (29.8) (4.8)

MOUNTING HOLE
MOUNTING HOLE

946
(37.2) 1000.0
(39.4)

MOUNTING HOLE MOUNTING HOLE

+ +

122 756 (29.8) 122


(4.8) (4.8) 27 (1.1)

na7028a
1000.0 (39.4)
REAR OF UNIT

NOTE: Dimensions are shown in mm (in.).


NOTE: View is bottom view looking up.

52 990-91193B-001
Installation ACRD300 and ACCU30000 Series

Vibration Damping Pads


It is recommended to place field-supplied vibration damping pads under the
outdoor unit to minimize vibration and noise. The following specs are
recommended for the vibration pads:
• Hardness: Durometer 90A
• Material: Green neoprene rubber
• Dimensions: 152 mm x 152 mm (6 in. x 6 in.)
• Thickness: 9.5 mm (3/8 in.)
Place the vibration damping pads flush with the edges of the unit so they are not
visible. The following is the recommended placement of the vibration damping
pads:

na7044a
NOTE: Do not block the mounting holes with vibration damping pads.
Vibration damping pads may need to be cut to size.

990-91193B-001 53
ACRD300 and ACCU30000 Series Installation

Connections Overview
All connections to and from the indoor unit can be made through either the top or
the bottom of the unit. Once the corresponding connectors are sweated or
soldered into place, the equipment can be disconnected without soldering,
welding, or gluing. See the following tables for information about the sizes and
types of connectors.

Power Connections

Model Type Minimum Maximum Torque


ACRD300 Screw connector AWG 14 (2.5 mm2) — 1.0 Nm (0.74 ft-lb)
ACRD300D Screw connector AWG 14 (2.5 mm2) — 1.0 Nm (0.74 ft-lb)
ACRD300G Screw connector AWG 14 (2.5 mm2) — 1.0 Nm (0.74 ft-lb)
ACRD300GD Screw connector AWG 14 (2.5 mm2) — 1.0 Nm (0.74 ft-lb)
ACRD300-LT Screw connector AWG 14 (2.5 mm2) — 1.0 Nm (0.74 ft-lb)
ACRD300D-LT Screw connector AWG 14 (2.5 mm2) — 1.0 Nm (0.74 ft-lb)
ACRD300G-LT Screw connector AWG 14 (2.5 mm2) — 1.0 Nm (0.74 ft-lb)
ACRD300GD-LT Screw connector AWG 14 (2.5 mm2) — 1.0 Nm (0.74 ft-lb)
ACRD301 Screw connector AWG 14 (2.5 mm2) — 1.0 Nm (0.74 ft-lb)
ACRD302 Screw connector AWG 14 (2.5 mm2) — 1.0 Nm (0.74 ft-lb)
ACRD306 Screw connector AWG 14 (2.5 mm2) — 1.0 Nm (0.74 ft-lb)
ACRD306G Screw connector AWG 14 (2.5 mm2) — 1.0 Nm (0.74 ft-lb)
ACRD307 Screw connector AWG 14 (2.5 mm2) — 1.0 Nm (0.74 ft-lb)
ACRD307G Screw connector AWG 14 (2.5 mm2) — 1.0 Nm (0.74 ft-lb)
ACCU30301 Screw connector AWG 14 (2.5 mm2) — 1.5 Nm (1.1 ft-lb)
ACCU30302 Screw connector AWG 14 (2.5 mm2) — 1.5 Nm (1.1 ft-lb)
ACCU30001 Screw connector AWG 10 (6 mm2) — 1.5 Nm (1.1 ft-lb)
ACCU30002 Screw connector AWG 10 (6 mm2) — 1.5 Nm (1.1 ft-lb)
ACCU30201 Screw connector AWG 14 (2.5 mm2) — 1.5 Nm (1.1 ft-lb)
ACCU30202 Screw connector AWG 14 (2.5 mm2) — 1.5 Nm (1.1 ft-lb)

54 990-91193B-001
Installation ACRD300 and ACCU30000 Series

Sensor and Communication Connections

Wire Size

Connection Type Minimum Maximum


Rack temperature RJ-45 — —

Leak Rope RJ-45 — —

A-Link IN RJ-45 — —
A-Link OUT RJ-45 — —
Network port RJ-45 — —

Console port USB (Type B) — —

Customer output, Push-in spring AWG 24 (0.2 mm2) AWG 18 (0.75 mm2)
Normally Closed (NC) connection
Customer output, Push-in spring AWG 24 (0.2 mm2) AWG 18 (0.75 mm2)
Common (COM) connection
Customer output, Push-in spring AWG 24 (0.2 mm2) AWG 18 (0.75 mm2)
Normally Open (NO) connection
Supply GND Push-in spring AWG 24 (0.2 mm2) AWG 18 (0.75 mm2)
connection
Supply 12 Vdc Push-in spring AWG 24 (0.2 mm2) AWG 18 (0.75 mm2)
connection
Supply 24 Vdc Push-in spring AWG 24 (0.2 mm2) AWG 18 (0.75 mm2)
connection
Customer input + Push-in spring AWG 24 (0.2 mm2) AWG 18 (0.75 mm2)
connection
Customer input - Push-in spring AWG 24 (0.2 mm2) AWG 18 (0.75 mm2)
connection
Modbus D1 Push-in spring AWG 24 (0.2 mm2) AWG 18 (0.75 mm2)
connection/ Spring-cage
connection
Modbus D0 Push-in spring AWG 24 (0.2 mm2) AWG 18 (0.75 mm2)
connection/ Spring-cage
connection
Modbus GND Push-in spring AWG 24 (0.2 mm2) AWG 18 (0.75 mm2)
connection/ Spring-cage
connection
Temperature sensor 2P Molex Mini-Fit Jr.™ — —

Humidity sensor 6P Molex Mini-Fit Jr.™ — —

Display interface HDMI — —

990-91193B-001 55
ACRD300 and ACCU30000 Series Installation

Mechanical Connections
Installing the Main Switch

ACCU30301 and ACCU30302


The main switch handle of the condensing unit is shipped inside the electrical
panel of the unit and must be installed in the field.
1. Open the electrical panel access door.
2. Make sure the power supply is in the “OFF” position.

ON
ON

OFF
OFF
na7010a

PRIMARY SECONDARY
(FEED A) (FEED B)
SINGLE FEED DUAL FEED
3. Install the main switch handle on the outside of the door using the gasket, 2
tap screws, and 2 grommets.
NOTE: Make sure the main switch handle is in the “OFF” position.
TAP SCREW
GROMMET
DOOR
GASKET

MAIN SWITCH
HANDLE
na7011a

4. Close the door and make sure the shaft of the switch and main switch handle
align properly.

56 990-91193B-001
Installation ACRD300 and ACCU30000 Series

ACCU30001, ACCU30002, ACCU30201, ACCU30202,


ACCU30101, and ACCU30102
The main switch handle of the condensing unit is shipped inside the electrical
panel of the unit and must be installed in the field.
1. Open the electrical panel access door.
2. Make sure the power supply is in the “OFF” position.
NOTE: Make sure both power supplies are in the “OFF” position if two are
present.

ON

OFF

na7030a
3. Remove the cover from the main switch handle.

na7031a
4. Install the main switch handle on the outside of the door using the gasket, 4
machine screws, and 4 nuts.
NOTE: Place the flat side of the nuts against the main switch handle.
DOOR
MAIN SWITCH GASKET NUTS
HANDLE
MACHINE
SCREWS
MAIN SWITCH
HANDLE COVER
na7027a

990-91193B-001 57
ACRD300 and ACCU30000 Series Installation

Condensate Drain Connections

NOTICE
COMPLIANCE REQUIREMENT
The installation must comply with local plumbing codes.
Failure to follow these instructions can result in equipment damage.

With Condensate Pump


The pump is factory-wired and piped internally to the condensate drain pan. The
pump uses an on-board, condensate-high-level float switch wired into the
equipment for alarm capabilities.
The condensate drain line can be connected through either the top or the bottom
of the equipment using factory-installed male quick connectors and tubing.
The following image shows routing options for the condensate drain line:

CONDENSATE
PUMP CONDENSATE
PUMP

WIRE TIE
(SQUARE-HEAD)

TUBING

TUBING
na6964a

TOP ROUTING BOTTOM ROUTING

58 990-91193B-001
Installation ACRD300 and ACCU30000 Series

With Gravity Drain


NOTE: A hole at least 102 mm (4 in.) in diameter is required in the raised floor
to access the gravity drain connection.
1. Remove the rubber seal cap from the drain connection.

na7002a
2. Attach tubing with a 136-mm (0.5-in.) internal diameter (field supplied) to the
barbed connection with a tube clamp (field supplied).

CLAMP
(FIELD SUPPLIED)
na7003a

TUBING
(FIELD SUPPLIED)
3. Remove the silicon plug.
NOTE: Water will not drain if the plug is not removed.

SILICON PLUG
na7004a

4. Route the tubing through the hole in the raised floor.

990-91193B-001 59
ACRD300 and ACCU30000 Series Installation

Connection to Building Drain

2.5 cm PER 2.1 m


(1 in PER 10 ft)

na4737a
Item Description
Drain
Trap
Minimum slope

1. Connect the unit drainage tube to the building drains using a rubber or plastic
tube with a 25-mm (1-in.) internal diameter.
2. Use a trap on the external drainage tube in order to avoid unpleasant odors
and to allow the condensate pan to drain properly. Consult local building
codes for drain requirements.
3. Once the connections have been made, pour water into the condensate drain
until the trap inside the unit is full.

60 990-91193B-001
Installation ACRD300 and ACCU30000 Series

Refrigerant Piping
The indoor unit connects to an external condensing unit. Install all refrigerant lines
in accordance with applicable industry guidelines as well as local and national
codes and regulations. Calculate an equivalent length based on the actual linear
length of the run, including valves and fittings.
NOTE: All fittings should be long-radius to minimize pressure drop.

See Refrigeration Piping Diagram, page 32.

Make all refrigerant lines as short and direct as possible. Horizontal suction lines
must be pitched downward at a minimum of 4 mm per m (1/2 in. per 10 ft) in the
direction of flow to aid in oil return. Install a trap in the suction line at the bottom of
the riser and additional traps approximately every 6 m (20 ft) of rise to ensure
proper oil return. Isolate piping from structural surfaces using vibration clamps.
NOTE: Field-installed gas lines must be insulated.
NOTE: Install all piping in accordance with applicable industry guidelines as
well as local and national codes and regulations.
The following table provides ASHRAE standards for equivalent piping lengths of
fittings and valves.

Type of Fitting or Valve—Equivalent Length of Pipe in m (ft)

Nominal ACR Gate Valve Angle Valve Globe Standard Contraction Tee Branch Tee
Pipe Size Tubing Size Valve Elbow 90° 1/2 Straight

3/4 in. 7/8 in. 0.27 (0.9) 2.74 (9.0) 6.71 (22.0) 0.61 (2.0) 0.30 (1.0) 1.22 (4.0) 0.43 (1.4)

1 in. 1 1.8 in. 0.30 (1.0) 3.66 (12.0) 8.84 (29.0) 0.79 (2.6) 0.37 (1.2) 1.52 (5.0) 0.52 (1.7)

1 1/4 in. 1 3.8 in. 0.46 (1.5) 4.57 (15.0) 11.58 (38.0) 1.01 (3.3) 0.55 (1.8) 2.13 (7.0) 0.70 (2.3)

Size the suction line piping based on the equivalent Size the liquid line piping based on the equivalent
length to provide a capacity greater than 90% of the length to provide a sub-cooling loss of less than 2°C
rated capacity. (3.6°F).

RECOMMENDED PIPE SIZES


100%

98%
PERCENT OF RATED CAPACITY

7 (12.6)

96% 6 (10.8)
SUB-COOLING LOSS – °C (°F)

5 (9.0)
94%
1 1/8 in. 4 (7.2)
92% UNACCEPTABLE
RANGE
7/8 in. 3 (5.4)
1/2 in. 5/8 in.
90%
3/4 in.
2 (3.6)

UNACCEPTABLE
88% RANGE 1 (1.8)
7/8 in.
0 (0)
86% 0 20.0 40.0 60.0 80.0 100.0 120.0 140.0
0 20.0 40.0 60.0 80.0 100.0 120.0 140.0
(0) (65.6) (131.2) (196.9) (262.5) (328.1) (393.7) (459.3)
(0) (65.6) (131.2) (196.9) (262.5) (328.1) (393.7) (459.3)
na7005a

na7006a

SUCTION LINE EQUIVALENT PIPING LINE LENGTH – m (ft) LIQUID LINE EQUIVALENT LINE LENGTH – m (ft)

NOTE: The maximum vertical height of the condensing unit above the indoor unit is 30 m (98 ft).

Unit Connections
Be sure to use only clean, air conditioning/refrigeration (ACR) pipe and follow
standard procedures for pipe size selection for air-cooled equipment. All
refrigerant piping must be Type L ACR hard-drawn copper pipes (soft/annealed

990-91193B-001 61
ACRD300 and ACCU30000 Series Installation

copper is unacceptable) and must be 700 psig UL rated or equivalent. The


maximum allowable equivalent length between the evaporator and condenser is
120 equivalent m (394 equivalent ft). Vertical runs require a trap every 6 m (20 ft)
of rise.
NOTE: When brazing field-installed copper refrigeration lines, use a nitrogen
purge to minimize contamination of the refrigeration system during the brazing
process.
The air-cooled equipment has been dehydrated at the factory and is shipped with
a holding charge of nitrogen. Test refrigerant connections for leaks before
replacing the holding charge.
NOTE: Remove the nitrogen holding charge tag from the lines after nitrogen
removal and product startup.

62 990-91193B-001
Installation ACRD300 and ACCU30000 Series

Suction and Liquid Line Piping Connections


The suction and liquid line pipes are shipped inside the unit attached to the side
braces. Remove the piping from inside the unit.

See Removing Doors and Panels, page 46.

na6983b

NOTE: Some components not shown for clarity.

990-91193B-001 63
ACRD300 and ACCU30000 Series Installation

Top Routing
1. Remove the pipe connection caps from the unit piping, the caps from the
inlets, and the pipe clamps from the side of the unit.

PLUGS

PIPE
CLAMPS

CAPS
na6982a

2. Remove the grommets from the bottom piping inlets and move them to the
top piping inlets.

GROMMETS
na7007a

64 990-91193B-001
Installation ACRD300 and ACCU30000 Series

3. Place the plugs from the top piping inlets in the bottom piping inlets.

na7008a

4. Hold the pipes in position by replacing the pipe clamps. Tighten connections
to 50 Nm (37 lb-ft).
NOTE: Use caution when routing the pipes through the top of the unit to
avoid damaging sensors.

PIPE
CLAMPS

LIQUID LINE
PIPE
na6984a

SUCTION LINE
PIPE

990-91193B-001 65
ACRD300 and ACCU30000 Series Installation

5. Place insulation on the suction line unit piping.


SUCTION LINE PIPE

na6986a

NOTE: There is a gap between the provided insulation around the union.
Insulation needs to be field supplied for the suction line union.
GAP
na7051a

SUCTION LINE UNION


PIPE

66 990-91193B-001
Installation ACRD300 and ACCU30000 Series

6. Make customer piping connections.

If the ball valve and union kit (ACAC10037) will be installed, see the
sheet included with the kit for installation instructions.

CUSTOMER PIPING
(FIELD SUPPLIED)

BALL VALVE AND UNION


(ACAC10037
OR FIELD SUPPLIED)

1 1/4 IN. GASKET

CUSTOMER PIPING
(FIELD SUPPLIED)

SUCTION LINE
BALL VALVE AND UNION
(ACAC10037
OR FIELD SUPPLIED)

1 IN. GASKET

LIQUID LINE

na7009a

990-91193B-001 67
ACRD300 and ACCU30000 Series Installation

Bottom Routing
1. Remove the pipe connection caps from the unit piping and the pipe clamps
from the side of the unit.

CAPS

PIPE
na6987a

CLAMPS

2. Hold the pipes in position by replacing the pipe clamps. Tighten connections
to 50 Nm (37 lb-ft).
NOTE: Use caution when routing the pipes through the bottom of the unit
to avoid damaging sensors.

PIPE
CLAMPS
na6988a

LIQUID LINE
PIPE

SUCTION LINE PIPE

68 990-91193B-001
Installation ACRD300 and ACCU30000 Series

3. Place insulation on the suction line unit piping.

na6989a

SUCTION LINE PIPE


NOTE: There is a gap between the provided insulation around the union.
Insulation needs to be field supplied for the suction line union.
GAP
na7051a

SUCTION LINE UNION


PIPE

990-91193B-001 69
ACRD300 and ACCU30000 Series Installation

4. Make customer piping connections.

If the ball valve and union kit (ACAC10037) will be installed, see the
sheet included with the kit for installation instructions.

LIQUID LINE

1 IN. GASKET

BALL VALVE AND UNION


(ACAC10037
OR FIELD SUPPLIED)

SUCTION LINE
CUSTOMER PIPING
(FIELD SUPPLIED)
1 1/4 IN. GASKET

BALL VALVE AND UNION


(ACAC10037
OR FIELD SUPPLIED)

CUSTOMER PIPING
na7009b

(FIELD SUPPLIED)

70 990-91193B-001
Installation ACRD300 and ACCU30000 Series

Electrical Connections

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Apply appropriate personal protective equipment (PPE) and follow safe
electrical work practices.
• This equipment must be installed and serviced by qualified personnel only.
• Turn off all power supplying this equipment before working on or inside the
equipment.
• Replace all devices, doors, and covers before turning on power to this
equipment.
Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Potentially dangerous and lethal voltages exist within this unit. More than one
disconnect switch may be required to energize or de-energize this equipment.
Observe all cautions and warnings. Failure to do so could result in serious injury
or death. Only qualified service and maintenance personnel may work on this
equipment.
Failure to follow these instructions will result in death or serious injury.

WARNING
ELECTRICAL HAZARD
• Electrical service must conform to local and national electrical codes and
regulations.
• The equipment must be grounded.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

The following electrical connections are required in the field:


• Power to the indoor unit (single-phase plus ground)
• Power to the outdoor unit (three-phase plus ground)
• Communication (A-Link, Building Management System, Modbus)
• Outdoor unit RS-485 connection
• Sensors

See the electrical schematic (located on the electrical box) for all
electrical connections.

See the equipment name plate for voltage and current requirements.

All low-voltage connections, including data and control connections, must be


made with properly insulated wires. Low-voltage wiring must be insulated based
on the wiring with which it is routed. The low-voltage connections must have 300-
V minimum insulation.
NOTE: A power disconnect is required to isolate each unit for maintenance
and servicing.

990-91193B-001 71
ACRD300 and ACCU30000 Series Installation

Power Connections

WARNING
ELECTRICAL HAZARD
• Electrical service must conform to local and national electrical codes and
regulations.
• The equipment must be grounded.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

WARNING
HAZARD TO EQUIPMENT OR PERSONNEL
All work must be performed by Schneider Electric qualified personnel.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

Primary and Secondary Power Feeds


All indoor unit models and some of the outdoor units (ACCU30302, ACCU3002,
ACCU30202, and ACCU30102) are capable of receiving power through one of
two separate feeds: primary feed or secondary feed. Use the display interface to
configure the unit to receive power through the primary feed, the secondary feed,
or both. The equipment receives power through the primary feed regardless of
whether the secondary feed is receiving power. If power is removed from the
primary feed, the secondary feed takes over and supplies power to the equipment
(if a secondary feed is connected).
Connect the primary feed and secondary feed input cables to individual, breaker-
controlled branch circuits or to PDUs backed by separate Uninterruptible Power
Supply (UPS) units.
NOTE: The primary and secondary feeds must not use the same branch
circuit, PDU, or UPS.

72 990-91193B-001
Installation ACRD300 and ACCU30000 Series

Indoor Unit—ACRD300, ACRD300D, ACRD300G, ACRD300GD,


ACRD300-LT, ACRD300D-LT, ACRD300G-LT, ACRD300GD-LT
Power connections can be routed through the top or bottom of the unit.
NOTE: Some components not shown for easier viewing.
1. Remove the plugs from the power supply inlets that will be used on top of the
unit or bottom of the unit.
na6969a

TOP CONNECTION BOTTOM CONNECTION


2. Remove the rear door and filters.

See Removing Doors and Panels, page 46.

3. Remove the cover from the ATS.


na7203a

990-91193B-001 73
ACRD300 and ACCU30000 Series Installation

4. Route the cable or cables through the unit to the ATS.

na6971b

TOP CONNECTION BOTTOM CONNECTION

74 990-91193B-001
Installation ACRD300 and ACCU30000 Series

5. Connect the power cable or cables in the ATS.

3
1

3
1
3
1
GND

GND
GND
SECONDARY
PRIMARY (FEED B)
(FEED A) SECONDARY
PRIMARY (FEED B)
(FEED A)
na6972b

SINGLE FEED DUAL FEED


6. Replace the ATS cover.

990-91193B-001 75
ACRD300 and ACCU30000 Series Installation

Indoor Unit (Top Routing)—ACRD301, ACRD301G, ACRD306,


ACRD306G, ACRD307, ACRD307G
Power connections can be routed through the top or bottom of the unit: this
section covers a top routing.
NOTE: Some components not shown for easier viewing.
1. Remove the cover plate from the top of the unit.

na7036a
2. Remove the rear door and filters.

See Removing Doors and Panels, page 46.

3. Remove the cover from the ATS.

na6970b

76 990-91193B-001
Installation ACRD300 and ACCU30000 Series

4. Route the cable or cables through the cover plate and through the factory-
installed conduits to the ATS.

na7037a
5. Connect the power cables in the ATS.

PRIMARY SECONDARY
(FEED A) (FEED B)

F4 F3 F2 F1
na7038a

990-91193B-001 77
ACRD300 and ACCU30000 Series Installation

6. Slide the electrical box out of the unit.

na7048s

7. Remove the upper electrical box cover.


na7049a

78 990-91193B-001
Installation ACRD300 and ACCU30000 Series

8. Configure the voltage.


• 200–240 V: Connect the wire labeled F2-1 to the 240–V fuse.
• 100–120 V: Connect the wire labeled F2-1 to the 120–V fuse.

24 DC
240 V
24 AC
120 V
F2 F1
F4 F3
na7050a

See the ladder diagram included with the unit for more information.

9. Replace the ATS cover, filters, and rear door.

990-91193B-001 79
ACRD300 and ACCU30000 Series Installation

Indoor Unit (Bottom Routing)—ACRD301, ACRD301G,


ACRD306, ACRD306G, ACRD307, ACRD307G
Power connections can be routed through the top or bottom of the unit: this
section covers a bottom routing.
NOTE: Some components not shown for easier viewing.
1. Remove the rear door and filters.

See Removing Doors and Panels, page 46.

2. Remove the cover plate from the bottom of the unit and recycle the plate.

na7039a
3. Remove the cover from the ATS.
na6970b

80 990-91193B-001
Installation ACRD300 and ACCU30000 Series

4. Remove the power cable conduit box from the top of the unit.
TORX SCREWS

na7040a
5. Route the power cables through the conduits to the ATS and attach the
conduit box to the bottom of the unit.

na7042a

990-91193B-001 81
ACRD300 and ACCU30000 Series Installation

6. Connect the power cables in the ATS.

PRIMARY SECONDARY
(FEED A) (FEED B)

F4 F3 F2 F1

na7038a

82 990-91193B-001
Installation ACRD300 and ACCU30000 Series

7. Slide the electrical box out of the unit.

na7048s

8. Remove the upper electrical box cover.


na7049a

990-91193B-001 83
ACRD300 and ACCU30000 Series Installation

9. Configure the voltage.


• 200–240 V: Connect the wire labeled F2-1 to the 240–V fuse.
• 100–120 V: Connect the wire labeled F2-1 to the 120–V fuse.

24 DC
240 V
24 AC
120 V
F2 F1
F4 F3
na7050a

See the ladder diagram included with the unit for more information.

10. Replace the ATS cover, filters, and rear door.

84 990-91193B-001
Installation ACRD300 and ACCU30000 Series

Outdoor Unit—ACCU30301, ACCU30302


1. Remove the service and internal protection panels, and open the electrical
panel.

See Removing Doors and Panels, page 46.

2. Remove the cover plate and plugs from the power supply inlets.

COVER PLATE
na6968c

PLUGS

3. Route the cable or cables through the unit to the electrical panel.
NOTE: Use a conduit at least 25 mm (1 in.) ID to protect the exposed
portion of the power cable between the unit and the building. The conduit
must conform to any applicable local and national codes.
na6968b

990-91193B-001 85
ACRD300 and ACCU30000 Series Installation

4. Connect the power cables to the power supply.

SINGLE FEED DUAL FEED


PRIMARY SECONDARY
(FEED A) (FEED B)

GND

GND
GND

L1_A

L1_B

L2_B
L2_A

L3_A

L3_B
L2_A

L3_A
L1_A
na6973a

5. Re-install the panels and close the doors.

86 990-91193B-001
Installation ACRD300 and ACCU30000 Series

Outdoor Unit—ACCU30001, ACCU30002, ACCU30201,


ACCU30202, ACCU30101, ACCU30102
1. Remove the service and internal protection panels, and open the electrical
panel.

See Removing Doors and Panels, page 46.

2. Remove the cover plate and plugs from the power supply inlets.

COVER PLATE
na6968c

PLUGS

3. Route the cable or cables through the unit to the electrical panel.
NOTE: Use a conduit at least 25 mm (1 in.) ID to protect the exposed
portion of the power cable between the unit and the building. The conduit
must conform to any applicable local and national codes.
na6968b

990-91193B-001 87
ACRD300 and ACCU30000 Series Installation

4. Connect the power cables to each power supply.

ON

OFF

GND

na7043a
5. Re-install the panels and close the doors.

88 990-91193B-001
Installation ACRD300 and ACCU30000 Series

Communication Connections
Interface Connection

24V 24V
J9 J10 J11 J12 J13 J14 J15 J16 J17 J18 J19
100-240V

– + 24V 12V 0V NC COM NO NC COM NO NC COM NO

1 1 2 4 3 2 1
– Link
2
3 4

(1)

RS485
(2)

(3)

FIELDBUS TX TX MODBUS NETWORK


RS485 (2) RS485 (3)
CAN RS485 (1) 2W/4W D0- D1+ 0V 2W/4W D0- D1+ 0V

RX RX 1 2 3 4
CANH CANL 0V D0- D1+ 0V D0- D1+ 0V D0- D1+ 0V

J1 J2 J3 RS485 J4 CAN J5 J6 J7 J8
M

na6256a

Item Description Item Description


USB device port Touch screen display connection
USB host port (Not available) Modbus connection
Serial port (Not available) Modbus configuration switches
A-Link ports Fieldbus Modbus connection (Not
available)
Reset button Fieldbus Modbus configuration switches
(Not available)
Output relay 4/standby input Fieldbus CANbus configuration switches
Output relay 1–3 (Not available) Fieldbus CANbus connection
Universal sensor ports Processor status LED
Network connection

990-91193B-001 89
ACRD300 and ACCU30000 Series Installation

A-Link Connections
NOTE: All input and output connections should be wired as Class 2 circuits.
The A-Link bus connection allows a maximum group of twenty (20) InRow
ACRD30X units to communicate with each other.
To enable the units to function as a group, link them together using a standard pin-
out CAT-5 cable with RJ-45 connectors. The A-Link bus must be terminated at the
first and last unit installed in the group. An A-Link terminator is supplied with each
unit.
NOTE: The maximum wire length for the entire group must not exceed 500 m
(1640 ft).

Active Flow Controllers (AFC)


AFC units are installed in the cooling group in a HACS or CACS environment, they
are connected to the A-Link bus as shown. If the cooling group is in an under floor
environment, the AFC unit is connected through the J5 port on the controller.

NOTICE
CAT 5 PINOUT
Devices connected on the A-Link ports should use a standard pin-out (1-1, 2-2,
3-3, 4-4, 5-5, 6-6, 7-7, 8-8) CAT5 cable only.
Failure to follow these instructions can result in equipment damage.

See the AFC Installation Manual for more information.

90 990-91193B-001
Installation ACRD300 and ACCU30000 Series

Modbus Switch Configuration

The DIP switches in DIP switch bank RS485 (3) ( in Interface Connection, page
89) may need to be configured during installation.

Position Status DIP Switches Mode


1 and 2 Open (up) 4-wire Modbus (needs TXD0-,
TXD1+, RXD0-, RXD0+, and
COM connected to Modbus
123 4 master)

1 and 2 Closed (down) 2-wire Modbus (needs TXD0-,


TXD1+, and COM, or RXD0,
RXD0+, and COM)
123 4
3 and 4 Open (up) 2-wire or 4-wire Modbus (no
termination)

123 4
3 and 4 Closed (down) 4-wire Modbus (termination
enabled)

123 4
3 Closed (down) 2-wire Modbus (termination
enabled, position 4 must remain
in the Open (up) position in 2-
123 4 wire mode, or double
termination will occur)

990-91193B-001 91
ACRD300 and ACCU30000 Series Installation

Output Relays and Standby Input

Item Name Description na6274a

Output relay 1 N.O. (Not available) Normally Open contact


Output relay 1 COM (Not available) Common contact
Output relay 1 N.C. (Not available) Normally Closed contact
Output relay 2 N.O. (Not available) Normally Open contact
Output relay 2 COM (Not available) Common contact
Output relay 2 N.C. (Not available) Normally Closed contact
Output relay 3 N.O. (Not available) Normally Open contact
Output relay 3 COM (Not available) Common contact
Output relay 3 N.C. (Not available) Normally Closed contact
Output relay 4 N.O. Normally Open contact
Output relay 4 COM Common contact
Output relay 4 N.C. Normally Closed contact
Ground Ground reference, typically connected to the negative connection of Standby
Input, when using the 12-VDC or 24-VDC power supply.
12VDC Standby input 12-VDC supply current limited to 20 mA
24VDC Standby input 24-VDC supply current limited to 20 mA
Standby Input + Positive connection used for Standby Input
Standby Input – Negative connection used for Standby Input. Typically connected to ground.

92 990-91193B-001
Installation ACRD300 and ACCU30000 Series

Output Relays
Four output relays connections are available. These relays can be configured,
through the user interface, to various alarms detecting normal or abnormal
conditions.
Output relays are Form C type, having a Normally Open (N.O.), Normally Closed
(N.C.), and Common (COM) contacts.
NOTE: Output relays are rated at 24 VDC, 6 A maximum.

Standby Input
Standby input allows the cooling unit to be remotely placed in backup mode.
Backup mode is configured through the user interface and can be set as a
normally “active” or “not active” input.
NOTE: Standby Input is rated at 12-/24-V AC or DC. If using field supplied
voltage, the Standby Input consumes 10 mA maximum at 24 VDC:
EXTERNAL POWER SUPPLY
SD–
STANDBY 12–30V AC/DC
12-30 V AC/DC SD+ POWER SUPPLY

24V_SD NOT USED


N.O. OR N.C.
12V_SD CONTACTS
NOT USED

GND NOT USED

12V POWER SUPPLY 24V POWER SUPPLY

STANDBY SD– STANDBY SD–


12-30 V AC/DC 12-30 V AC/DC
SD+ SD+

24V_SD NOT USED 24V_SD

12V_SD 12V_SD NOT USED


N.O. OR N.C.

na4478a
GND CONTACTS GND
*Normally open contacts shown.

Leak Detector—Optional

The leak rope detector (NBES0308)


connects to a universal sensor port
connection using the supplied cable in
the leak detector kit. Route the leak
detector cable through one of the low
voltage wiring openings.

NOTE: The total length of the rope


leak sensor can be extended up to
24.4 m (80 ft) using a Rope Leak
Sensor Extension kit (NBES0309).

See the documentation supplied with the kit for installation


information.

990-91193B-001 93
ACRD300 and ACCU30000 Series Installation

Rack Air Temperature Sensors

The rack air temperature sensors control unit airflow


and ensure an adequate supply of cooling air to the
server racks in the data center. The unit is supplied
with . These sensors are attached on the unit front
door.

Installation
NOTE: Rack temperature sensor installation is not required if the equipment
operates in Rack Air Containment System (RACS) or Hot Aisle Containment
System (HACS) mode. The InRow configuration requires temperature sensor
installation.
1. Route the sensor through either the top or the bottom of the adjacent server
rack.
2. Secure the temperature sensor cable to the front door of the adjacent server
rack at multiple locations using the provided wire clips as shown.

TEMPERATURE
SENSOR

WIRECLIPS

NOTE: Remote rack sensors must be installed for proper operation.


The sensors should be located on racks that are adjacent to the cooling
unit. The optimum position of the rack temperature sensors will vary from
installation to installation but should be located in close proximity to fan-
cooled IT equipment to ensure accurate readings. Servers most likely to
have insufficient or inadequately cooled cooling air due to the
recirculation of hot air from the hot aisle include:
• Servers positioned at the top of a rack
• Servers positioned at any height in the last rack at an open end of a
row
• Servers positioned behind flow-impairing obstacles such as building
elements
• Servers positioned in a bank of high-density racks
• Servers positioned next to racks with Air Removal Units (ARU)
• Servers positioned very far from the equipment
• Servers positioned very close to the equipment

94 990-91193B-001
Installation ACRD300 and ACCU30000 Series

Network Connection
FIRST COOLING UNIT SECOND COOLING UNIT LAST COOLING UNIT

na6273a
LAN CABLE
(10/100 BASE-T)
SWITCH/HUB

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ACRD300 and ACCU30000 Series Installation

Outdoor Unit Connection


Remove the cover plate and route the signal cable through the unit as shown
below:
NOTE: Some components not shown for easier viewing.

na6968a

NOTE: Routing of the signal cable in the indoor unit is left to the discretion of
the installer. The signal cable located outside the building requires a conduit to
protect the cable. The cable protection must conform to local regulations.

Indoor Unit J5 Outdoor Unit


Controller Terminal Blocks
0 V to GND
TO J5 CONTROLLER
RS485 (1) PORT D1+ to RSB
D0– to RSA

FIELDBUS TX
RS485 (2)
CAN RS485 (1) 2W/4W D0- D1+ 0V

RX
CANH CANL 0V D0- D1+ 0V D0- D1+ 0V
GND
RSA
RSB

J1 J2

J5 CONTROLLER
(INDOOR UNIT) TO OUTDOOR
UNIT TERMINAL
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BLOCKS
TERMINAL BLOCKS
(OUTDOOR UNIT)

96 990-91193B-001
Installation ACRD300 and ACCU30000 Series

Charging the Refrigeration System


Calculating R410A Refrigerant Charge
The nominal equipment charge for standard units is 15 kg (33.1 lb) with a standard
piping connection of 7.5 m (24.6 ft). The nominal equipment charge for low
temperature units is 19.5 kg (43.0 lb) with a standard piping connection of 7.5 m
(24.6 ft). If the piping length is longer than 7.5 m (24.6 ft), the refrigerant charge
must be calculated and added to the overall system charge. The following table
provides a reference for the added charge if the piping length is longer than 7.5 m
(24.6 ft):

U.S. Nominal Pipe Outside Diameter – Wall Thickness – Cross-Section – Refrigerant Charge
Type
Size – in. in. mm mm2 – kg/m (lb/ft)

3/8 L 1/2 0.89 94 0.094 (0.063)

1/2 L 5/8 1.02 150 0.151 (0.101)

5/8 L 3/4 1.07 224 0.226 (0.151)

3/4 L 7/8 1.14 312 0.314 (0.211)

Refrigerant Charging Process


R410A is a mixed refrigerant. When charging this equipment with mixed
refrigerant, only liquid refrigerant must be used.
NOTE: The equipment must be charged only with R410A refrigerant. The
installing contractor is responsible for providing sufficient refrigerant for a
complete system charge during start-up.

See Component Identification, page 19 for the location of service ports.

1. Pressurize the system to 17.2 bar (250 PSI) with nitrogen (use the service
and discharge ports). Leave the system pressurized for 24 hours then check
the gauges for a drop in pressure.
2. Use a vacuum pump and pull the first vacuum down to 750 microns (use the
vacuum ports on the connection piping). The initial pull-down can take up to
24 hours.
3. Once the vacuum level has reached 750 microns, close the manifold gauge
valves and turn off the vacuum pump. Wait for one hour (the vacuum should
not rise above 1500 microns) and then break the vacuum with nitrogen gas
(use the service and discharge ports) until the system pressure equals
atmospheric pressure.
4. Pull a final vacuum down to 300 microns for a minimum of two hours.
5. Charge with liquid R410A refrigerant through the service port and needle
valve on the condenser until the pressure equalizes with the refrigerant
canister.
6. Open the ball valves and start the system. Charge the refrigerant slowly
through the suction.

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ACRD300 and ACCU30000 Series Installation

Compressor Oil Charge


Oil Charging Procedure

WARNING
HAZARD TO EQUIPMENT OR PERSONNEL
All work must be performed by Schneider Electric qualified personnel.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

NOTICE
DAMAGE TO EQUIPMENT
Do not charge the compressor with too much oil: compressor damage could
result. The only way to drain oil from the compressor is to remove the
compressor from the equipment. The following system damage could also
occur:
• Failure of valves and pistons due to oil slugging.
• Excessive oil carryover.
• Loss of evaporator performance due to oil level build-up in the low-pressure
side of the system.
Failure to follow these instructions can result in equipment damage.

The system must be field-charged with 600 ml (20 oz) of PVE oil to make sure the
system functions normally.
In installations with good oil return and line runs up to 15 m (49 ft), no additional oil
above the initial 600 ml (20 oz) of oil is required. If the installation lines exceed 15
m (49 ft), additional oil may be needed. 1% or 2% of the total system refrigerant
charge can be used to calculate the required oil. Regardless, the oil charge has to
be adjusted based on the oil level in the compressor sight glass: the oil level must
be no lower than 1/3 in the sight glass when the compressor is running.

MINIMUM OIL
LEVEL
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1. Prepare to add oil:


a. Use a new sealed oil can and a manual oil pump. The pump hose must
be sized for 1/4 in. flare fittings and must include a valve depressor at its
end, which will open the valve on the suction port of the compressor.
b. Use Daphne Hermetic PVE Oil FVC32D. Any other oil must be approved
by Schneider Electric before using.

98 990-91193B-001
Installation ACRD300 and ACCU30000 Series

2. Purge the pump and hose


a. Ensure that the oil pump is clean. Insert the pump in the oil container and
make sure that the container is open to the atmosphere for as short a
period of time as possible. When available, use a plug adapter kit to
further reduce the exposure of the oil to the atmosphere.
b. Bleed all air from the pump and hose with a few strokes of the pump.
Purging the pump removes the moisture-saturated oil left inside the hose
from previous usage.
c. Connect the hose to the suction port of the compressor immediately after
purging to avoid moisture contamination.
3. While the equipment is running, charge 600 ml (60 oz) PVE oil through the
suction port. Pump the oil very slowly. (This is to ensure the oil separator is
functioning properly.)
4. Other than the amount required for the oil separator, no additional oil should
be required. Let the compressor run at full capacity for at least one hour and
check the oil level in the oil sight glass. The level should be between 1/3 and
2/3 full, or within the limit shown on the oil level sticker. If the oil is not within
the acceptable limit, check the oil return line for restrictions. When oil is
flowing properly, the oil return line should feel warm to the touch.
NOTE: Dispose of the oil waste appropriately.

990-91193B-001 99
Schneider Electric
35 rue Joseph Monier
92500 Rueil Malmaison
France
+ 33 (0) 1 41 29 70 00
www.schneider-electric.com

As standards, specifications, and design change from time to time,


please ask for confirmation of the information given in this publication.

© 2018 – 2019 Schneider Electric. All rights reserved.


990-91193B-001

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