38 H Gyrasphere Crusher Manual

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The document outlines various safety precautions that should be followed when working with crushers and other heavy machinery, including locking out power, wearing protective equipment, and staying clear of moving parts.

Safety precautions that should be followed include never working on equipment while it is operating, locking out power and tagging controls before performing maintenance, wearing protective equipment such as goggles and steel-toe shoes, and staying clear of pinch points and moving components.

To order repair parts, the model and serial number should be found on the data plate and used to identify needed parts using the parts lists and diagrams. Parts can then be ordered from the local dealer or factory.

Osborn Engineered Products SA (Pty) Ltd

P.O. Box 8182, Elandsfontein, 1406


Tel: 27 11 820-7600 Fax: 27 11 388-1136
www.osborn.co.za
[email protected]
Reg. No. 2000/015019/07
Vat Reg. No. 4570189573
An Astec Company

Model 38 GYRASPHERE CRUSHER

Produced by ILLUSTECH CC
www.illustech.co.za
Failure to follow the safety precautions shown below may result
in serious personal injury or death!

• Never attempt to work on quarry equipment while it is in operation. Always stop the machinery,
lockout power and tag controls….

1. Before performing any lubrication, maintenance, adjustment or repairs.

2. Before removing spilled materials.

3. Before clearing jams or working inside the machinery.

4. If any unusual noises or sudden changes in operation are noticed.

• Stay clear of feed and discharge areas and other places where falling rock is present. Keep away
from loading vehicles. Wear and use personal protective equipment in accordance with all applicable
health and safety regulations. Safety goggles, hardhat, earplugs and steel toe shoes are mandatory
when working near machinery. Wear and use additional personal protective equipment as required.
• Stay clear of springs and other pinch points. Never reach in -between vibrating equipment and its
support structure. Keep a safe distance from all moving components.
• Never attempt to enter the crushing chamber when tramp iron or other uncrushable objects are
wedged inside. These materials are under tremendous pressure and may be propelled upwards
through the feed opening at any time. On crushers not equipped with hydrauli c clearing, use a pole,
hook, grappling device or breaker bar to safely dislodge uncrushable objects.
• Do not make equipment modifications that will result in a safety hazard or create a dangerous
situation. Never remove or disable safety devices. Maintain all machinery in accordance with
manufacturer’s instructions and maintenance schedules.
• Read the operator’s manual for the equipment that you operate. Be sure that you fully understand all
phases of operation for each machine. A careful and well -trained op erator is the best insurance
against an accident.
• All rotating power products are potentially dangerous and must be properly guarded. Placement of
guards and other safety equipment is the user’s responsibility. Such equipment must be installed
wherever appropriate and maintained are required.
• It is the purchaser’s responsibility to ensure that quarry equipment is installed and used in a safe and
lawful manner. All machinery must be operated in compliance with applicable health and safety laws
and general standards of reasonable care.
OSBORN
How to Order Repair Parts
1. Find the model and serial number of the Contacting Osborn
crusher. This information is located on a data
plate attached to the crusher main frame. Tag • Use the following phone numbers when
controls and lock out power before contacting the Osborn factory for product
attempting to read data plate! support:
2. Determine which parts are needed. Use the Service Department: (011) 820-7600
parts lists and exploded diagrams contained in Parts Department: (011) 820-7600
this booklet to help identify replaceable Fax: (011) 388-1136
components and subassemblies.
• Send all written correspondence to:
3. Order parts from your local Osborn dealer Osborn Engineered Products
or the Osborn Parts Department. To ensure
that you receive the correct parts, don’t forget P O Box 8182, Elandsfontein, 1406
to include your crusher’s model and serial South Africa
numbers when ordering. • Send all e-mail correspondence to:
[email protected]
Transportation Damage or Loss Claims
All shipments are carefully inspected and delivered
to the carrier in good condition. However, always
check for any loss or damage that may have
occurred during transit.
Refuse to accept any shipment with lost or
damaged items until the carrier provides a written
acknowledgment of the problem. In the event of
concealed damage, notify the carrier as soon as
possible.
By following these suggestions you will have less
difficulty in collecting your claim. Note that for
most carriers, freight claims must be filed with the
destination carrier by the consignee.
Return of Repair Parts
OSBORN
Since returned parts must be thoroughly inspected
prior to resale, there may be a return charge
which will be quoted when authorization is given.
Additional Information
The actual parts used on your machine may be
different than shown in this catalog, due to
Where to Order Repair Parts
fabrication variables, custom engineering, or
Order genuine Osborn parts from your local product improvements.
Osborn dealer. If necessary, contact the Osborn
If a repair part has been improved in design and
Parts Department for the name and location of the
bears a revised part number, the improved part will
Osborn dealer nearest you.
be supplied in place of the part ordered.
If there is no Osborn dealer assigned to your area,
Orders for obsolete parts requiring fabrication are
parts may be ordered factory-direct from the
not subject to cancellation or return. Supplier items
Osborn Parts Department.
which are specially ordered are also not subject to
cancellation or return.
Client: Greenstone Management Serv. OPERATING AND MAINTENANCE
Tag : 09-CTGH38SBS-01
38 H Series
Job No: B20438 Osborn Telsmith
Gyrasphere Cone Crusher
Revision Date: March 2010

Osborn Engineered Products SA (Pty) Limited Page 4 May 10


Client: Greenstone Management Serv. OPERATING AND MAINTENANCE
Tag : 09-CTGH38SBS-01
38 H Series
Job No: B20438 Osborn Telsmith
Gyrasphere Cone Crusher
Revision Date: March 2010

Osborn Engineered Products SA (Pty) Limited Page 5 May 10


Client: Greenstone Management Serv. OPERATING AND MAINTENANCE
Tag : 09-CTGH38SBS-01
38 H Series
Job No: B20438 Osborn Telsmith
Gyrasphere Cone Crusher
Revision Date: March 2010

PARTS LIST
ITEM N° DESCRIPTION SYMBOL N° OTY
1 Main Frame 0F0038F109A 1
2 Frame Liner AF0038C179A 1
3 Rotary Seal Element 02-000009568 1
4 Low Head Socket Cap Screw M10x25 LG ZD-16-M10x025 12
5 Loctite for Screw Strips - A/R
6 Labyrinth Seal Strips AD0036J215C 13
7 Frame Arm Shield AF0038D604A 4
8 Countershaft Box Shield AF0038D605A 1
9 Countershaft Box Shield AF0038D606A 1
10 Outer Bronze Sleeve AF0038B222A 1
11 Outer Snap Ring AD0036B221C 1
12 White Metal (for Sleeve Keyways) - A/R
13 Inspection Hatches (Not Shown) AF0038C772A 1 Set
14 Miscellaneous Brackets (Not Shown) AF0038C776A 1 Set
15 Power Rotate Gear Ass’y 0F0038J783A 1
16 Receiving Hopper 0F0038D808A 1
17 Receiving Hopper Inner 0F0038D809A 1
18 Felt Seal 16 SQ (Receiving Hopper) ZM-604-16 2.9M
19 Lock Nut 0F0038J471A 1
19a Linear Bearings 0F0038C795A 8
19b Ø12x50 Spring Pins ZM-625-M12X050 16
20 M20x50 Shoulder Bolts ZD-09-M20X050 8
21 Piston Seal (1235x1275 – Seals Galore) ZM-630-1235x1275 1
22 Support Bowl 0F0038B331A 1
23 Thread Lubricant Grease - A/R
24 Drive Key 0F0038J787A 3
25 SKT Head Cap Screw M20x60 LG ZD-17-M20x060 12
26 Lock Washer – M20 ZC-62-M20 12
27 Taper Segment AF0038A719A 4
28 Felt Seal 16 SQ (Support Bowl) ZM-604-16 3.5M

Osborn Engineered Products SA (Pty) Limited Page 6 May 10


Client: Greenstone Management Serv. OPERATING AND MAINTENANCE
Tag : 09-CTGH38SBS-01
38 H Series
Job No: B20438 Osborn Telsmith
Gyrasphere Cone Crusher
Revision Date: March 2010

Osborn Engineered Products SA (Pty) Limited Page 7 May 10


Client: Greenstone Management Serv. OPERATING AND MAINTENANCE
Tag : 09-CTGH38SBS-01
38 H Series
Job No: B20438 Osborn Telsmith
Gyrasphere Cone Crusher
Revision Date: March 2010

PARTS LIST
ITEM N° DESCRIPTION SYMBOL N° OTY
29 Concave Ring See Table 1
30 Kits “Smithbond” ZM-600-10 6
31 Upper Frame 0F0038D139A 1
32 Felt Seal 16 SQ (Upper Outer) ZM-604-16 4.25M
33 Felt Seal 16 SQ (Lower Inner) ZM-604-16 3.8M
34 Grease Nipple M6 Straight ZM-609-4-M06 3
35 Thread Lubricant Grease - A/R
36 Eccentric AF0038B224A 1
37 Eccentric Key AD0036J222C 1
38 Eccentric Key Pin ZM-625-08x12 1
39 Rotary Seal Ring AF0038B215A 1
40 Rotary Seal Ring Weight AF0038B216A 1
41 Outer Piston Ring AF0038B207C 1
42 Inner Sleeve AF0044B212A 1
43 White Metal for Sleeves ZM-603-W/METAL 9Kg
44 Thrust Roller Bearings AD0036J226C 2
45 Bevel Gear AF0044B150A 1
46 Bevel Gear Key AF0038J159A 2
47 M10x40 LG Hex Head Bolt ZB-01-M10x040 2
48 M10 Spring Washer ZC-62-M10 2
49 Thrust Bearing Shims AD0036J050A-052A A/R
50 Bevel Gear Shim 0.4mm Type ’A’ & Type ’B’ AF0044J041C 1 Set

Table for Item 29 Symbol N°


A Concave Ring – FC Fine AF0038B700A
B Concave Ring – SX Coarse AF0038B701A
C Concave Ring – S Medium AF0038B711A
D Concave Ring – FC Medium AF0038B714A
E Concave Ring – Medium S Coarse AF0038B708A
F Concave Ring – FC Coarse AF0038B709A

Osborn Engineered Products SA (Pty) Limited Page 8 May 10


Client: Greenstone Management Serv. OPERATING AND MAINTENANCE
Tag : 09-CTGH38SBS-01
38 H Series
Job No: B20438 Osborn Telsmith
Gyrasphere Cone Crusher
Revision Date: March 2010

Osborn Engineered Products SA (Pty) Limited Page 9 May 10


Client: Greenstone Management Serv. OPERATING AND MAINTENANCE
Tag : 09-CTGH38SBS-01
38 H Series
Job No: B20438 Osborn Telsmith
Gyrasphere Cone Crusher
Revision Date: March 2010

PARTS LIST
ITEM N° DESCRIPTION SYMBOL N° OTY
51 Bevel Gear Shim 0.8mm Type ’A’ & Type ’B’ AF0044J043C 1 Set
52 Bevel Gear Shim 1.6mm Type ’A’ & Type ’B’ AF0044J045C 1 Set
53 Bevel Gear Screw AF0044J071C 8
54 24mm Through Hardened Washer ZC-61-M24 8
55 Ø2,5 Lock Wire - 2M
56 Labyrinth Seal Strip AD0036J215C 22
57 Shellac - A/R
58 SKT Head Cap Screw M16x50 LG ZD-17-M16x050 2
59 SKT Head Cap Screw M16x90 LG ZD-17-M16x090 2
60 M16 Through Hardened Washer ZC-16-M16 4
61 Hex Head Bolt M20x100 LG ZB-01-M20x100 3
62 M20 Through Hardened Washer ZC-16-M20 3
63 Dowel Pins Ø25x90 LG ZM625-1-M25x090 2
64 Loctite No. 270 - A/R
65 Taper Head AF0038B206A 1
66 Inner Piston Ring AF0036B213C 1
67 Mantle AF0038B409A 1
68 Kits “ Smithbond” ZM-600-10 4
69 Burning Ring AE1110B410A 1
70 Shaft Nut AF0038B406A 1
71 Shaft Nut Cap AF0038B404A 1
72 Main Shaft AF0038H200A 1
73 Hex Head Bolt M30x85 LG ZB-01-M30x085 1
74 M30 Through Hardened Washer ZC-16-M30 1
75 Countershaft Box AF0044B158A 1
76 Hex Head Set Screw M24x90 LG ZB-11-M24x090 8
77 Lock Washer – M24 ZC-62-M24 8
78 Countershaft Box Shim 0.175 THK AF0044B041A 2
79 Countershaft Box Shim 0.50 THK AF0044B042A 2
80 Countershaft Box Shim 0.80 THK AF0044B043A 2

Osborn Engineered Products SA (Pty) Limited Page 10 May 10


Client: Greenstone Management Serv. OPERATING AND MAINTENANCE
Tag : 09-CTGH38SBS-01
38 H Series
Job No: B20438 Osborn Telsmith
Gyrasphere Cone Crusher
Revision Date: March 2010

Osborn Engineered Products SA (Pty) Limited Page 11 May 10


Client: Greenstone Management Serv. OPERATING AND MAINTENANCE
Tag : 09-CTGH38SBS-01
38 H Series
Job No: B20438 Osborn Telsmith
Gyrasphere Cone Crusher
Revision Date: March 2010

PARTS LIST
ITEM N° DESCRIPTION SYMBOL N° OTY
81 Countershaft Box Shim 1.60 THK AF0044B044A 2
82 Countershaft Box Shim 3.00 THK AF0044B045A 2
83 Countershaft AF0044B152A 1
84 Taper Roller Bearing AF0044B228C 2
85 Adjusting Nut AF0044B156A 1
86 Socket Head Cap Screw M12x60 LG ZD-17-M12x060 1
87 Lock Washer – M12 ZC-62-M12 2
88 Socket Head Cap Screw M12x40 LG ZD-17-M12x040 1
89 Key (Lock Washer) AC0024J161C 1
90 Lock Washer AF0044B090A 1
91 Bevel Pinion (22 Tooth) AF0044B151A 1
92 Bevel Pinion Taper Key AE1110J088A 1
93 Oil Guard AE1110B159A 1
94 Oil Guard Gasket AE1110J042A 1
95 Oil Guard Oil Seal – Ref SM10513012 AE1110J157A 1
96 Ø07 – ‘O’ Ring x 1220 LG (Make-Up) ZM-642-1-07x1,2 1
97 Hex Head Set Screw M12x35 LG ZB-11-M12x035 4
98 Lock Washer – M12 ZC-62-M12 4
99 3/4” BSP Pipe Plug ZF-106-06BSP 1
100 Oil Flow Sight Glass ZH-239-A4-78-22 1
101 17 Tooth Pinion 0F0044J751A 1
102 Locking Ass’y ZM-624-65x95 1
103 Hydraulic Motor ZP835-2000/1029 1
104 Planetary Gearbox ZQ970-GB53.78.1 1
105 Drive Gear Cover AF0038C764A 1
106 Gearbox Bracket 0F0038J791A 1
107 Adaptor Plate AF0038J766A 1
108 Hydraulic Cylinder 0F0038J039A 8
109 Extension Rod – Lifting Cylinder 0F0038J147A 8
110 M42x4.5 Pitch Hex Nut ZB-40-M42 8

Osborn Engineered Products SA (Pty) Limited Page 12 May 10


Client: Greenstone Management Serv. OPERATING AND MAINTENANCE
Tag : 09-CTGH38SBS-01
38 H Series
Job No: B20438 Osborn Telsmith
Gyrasphere Cone Crusher
Revision Date: March 2010

Osborn Engineered Products SA (Pty) Limited Page 13 May 10


Client: Greenstone Management Serv. OPERATING AND MAINTENANCE
Tag : 09-CTGH38SBS-01
38 H Series
Job No: B20438 Osborn Telsmith
Gyrasphere Cone Crusher
Revision Date: March 2010

PARTS LIST
ITEM N° DESCRIPTION SYMBOL N° OTY

111 Extension Rod Lock Nut 0F0038J145A 16


112 Upper Frame Blank Washer 0F0038J144A 8
113 M6x10 Grub Screw ZE-18-M06x010 8
114 Upper Frame Spherical Seat 0F0038J148A 8
115 Upper Frame Spherical Cap 0F0038J149A 8
116 Flywheel AF0038B270A 1
117 Flywheel Key AF0038B089A 1
118
119 Anti Spin Ass’y AF0044L035A 1
120 Bottom Plate Ass’y AF0044F145A 1

RECOMMENDED SPARE PARTS LIST


See
Page Qty Part No: Description Dwg No:
Recommended Spares
01 AF0038D605A • Shield, Countershaft Box
01 AF0038D606A • Shield, Countershaft Box
04 AF0038D604A • Shield, Frame Arm
01 AF0038B222A • Sleeve, Outer
08 OF0038C795A • Linear Bearing
01 AF0038B709A • Concave Ring (FC - Coarse)
01 AF0038B708A • Concave Ring (Medium S Coarse)
01 AF0038B714A • Concave Ring (FC Medium)
01 AF0038B711A • Concave Ring (S Medium)
01 AF0038B701A • Concave Ring (SX - Coarse)
01 AF0038B700A • Concave Ring (FC Fine)
06 ZM-600-10 • Kits Smithbond
01 ZM-630-1235x1275 • Seal, Piston
10 AD0036J215C • Labyrinth Seal Strip
01 AF0044B212A • Sleeve, Inner
ZM-603-W/METAL • White Metal
02 AD0036J226C • Bearing, Thrust
01 AF0038B409A • Mantle
01 AE1110B410A • Burning Ring
01 AF0038B406A • Shaft Nut
02 AE1110J157A • Seal, Oil SM10513012
01 ZM-642-1-07x1,2 • O-Ring, DIA 7 x 1220Lg

Note: Special Manganese Spares AF0038B409A Mantle

Osborn Engineered Products SA (Pty) Limited Page 14 May 10


Client: Greenstone ILLUSTRATED PARTS MANUAL
Management Services
Serial No: Model 38 H Series Gyrasphere Crusher
09-CTGH38SBS-01
Anti-Spin Valve Block & Hydraulic Lines
Job No: B20438

00

SEE FIG URE 7

1101

1102

1105A
1105B
1105 1105C
1104 1105D

1105A

1103

1105B 1106
1107

1105D 1110
1108
1105C
TO HYDRAUL IC 1117 1109 1111
POWER UN IT
(SEE FIGURE 14) 1116
SEE FIGURE 10
1123
1112
1122 1113 1113
1121
1120

1115
1123 1124

1114
1122
1121
1120

1119

1118

Page15
Client: Greenstone ILLUSTRATED PARTS MANUAL
Management Services
Serial No: Model 38 H Series Gyrasphere Crusher
09-CTGH38SBS-01
Job No: B20438 Anti-Spin Valve Block & Hydraulic Lines
SEE
ITEM PAGE QTY PART NO: DESCRIPTION
00 Anti-Spin Valve Block & Hydraulic Lines
1101 1 23P99  Elbow, 8-8
1102 1 38ASH-005  Hose Assembly ( anti-spin supply)
1103 1 23H54  Connecter, 8-8
1104 1 23N48  Elbow, 10-10
1105 1 62B80  Valve and Block Assembly ( Includes items 1105A thru 1105D)
1105A 1 62F54  Valve, Check
1105B 1 62B79  Valve, Kick Down Relief
1105C 1 62A04  Valve, Reducing
1105D 1  Valve Block
1106 1 60Z59  Coupling, Pressure Test
1107 1 23H53  Connector, 10-10
1108 3 ZC-62-M10  Washer, Lock M10
1109 3 ZD-17-M10x065  Capscrew, Hex hd., M10 x 65Lg
1110 1 38ASH-001  Hose assembly (Oil Return, “M2”)
1111 1 ZD-17-M16x050  Capscrew, Hex hd., M16 x 50Lg
1112 2 62D51  Plate, Cover
1113 2 62D50  Clamp Set
1114 1 38ASH-002  Hose Assembly (Oil Supply, “M1”)
1115 1 38ASH-004  Hose Assembly (Case Drain)
1116 1 62D33  Tee, #6
1117 1 28T15  Reducer, 8-6
1118 1 62D38  Hydraulic Tube Assembly
1119 1 23P61  Elbow, 6-6
1120 2 62D40  Hydraulic Tube Assembly
1121 2 62D34  Reducer, 12-16
1122 2 15x33  Elbow, 12-16
1123 2 12W73  Elbow, 10-10
1124 1 10D98  Elbow, 6-6

Page 16
Client: Greenstone ILLUSTRATED PARTS MANUAL
Management Services
Serial No: Model 38 H Series Gyrasphere Crusher
09-CTGH38SBS-01
Powerpack Unit GA
Job No: B20438

00
6

14 35 9
24
25
31
23
8

34
7
29
1

28
30

32
13 33
3
27

18 17
22
36
13
21
12 20
16
11

10
15

Page17
Client: Greenstone ILLUSTRATED PARTS MANUAL
Management Services
Serial No: Model 38 H Series Gyrasphere Crusher
09-CTGH38SBS-01
Powerpack Unit GA
Job No: B20438
See
Item Page Qty Part No. Description Dwg No.
00 Powerpack Unit GA
01 1 270 Litre Reservoir
02 1 7.5kW 380V 4Pole Electric Motor
03 1 PV15-2R1D-F02 Piston Pump
04 1 SKB-2 Suction Seperator
05 1 EF607EZ10MS5 Pressure Filter
06 1 4DO1 3111 01 01 00A1 Directional Valve
07 1 RPEC LAN FBA Relief Valve
08 1 FOT-1 Oil Cooler
09 1 RT1-K10-PD Return Filter
10 1 DQSMBSP1 Manifold Block
11 1 ZDV PO2 5S0B1 Pressure Relief Valve
12 1 NCEB LCN DBP Flow Control
13 2 4D02.3208.03.02.00A106 Directional Control
14 1 4D01.3111.01.01.00A106 Directional Control
15 1 NCEB LCN DBP Flow Control
16 1 MRp 5 P 1/4 Tapping Plate
17 1 CXCB XCN ECH P.O. Check Valve
18 1 CSAA EXN DBS Shuttle Valve
19 1 CBEA LHN BBY Counterbalance Valve
20 1 PDBD LBN EBQ Pressure Reducing Valve
21 1 NCCB LCN GBA Flow Control
22 1 4D01.3111.01.01.00A106 Directional Control
23 1 XMLA 160 DS11 Pressure Switch
24 1 213 63 25 Pressure Gauge
25 1 GF-400S Snubber
26 1 IVR06 06 R3 Check Valve
27 1 Base Grillage
28 1 LOT 3022 Level Gauge
29 1 TA80C80 Filler Breather
30 1 Shut Off Valve
31 1 Drain Valve
32 1 Bel Housing
33 1 MDC 3 Coupling
34 1 DQS MB SP2 Manifold
35 1 Control Box
36 1 Adaptor Plate

Page18
Client: Greenstone ILLUSTRATED PARTS MANUAL
Management Services
Serial No: Model 38 H Series Gyrasphere Crusher
09-CTGH38SBS-01
Hydraulic Power Unit - Hose Connections
Job No: B20438

00

POWER UNIT TO RELIEF CYLINDERS

SEE FIGURE 12

1401
1402
1403
1404
1405
1401
1406
1405
SEE FIGURE 7
1404
1403
1402 1406

1407

1407

POWER UNIT TO LOCKING CYLINDERS

SEE FIGURE 12 1408

1410

1412
1413
1409 1414
1416
1411

1415
CONNECT TO PISTON SEAL PORT
ON UPPER FRAME

1437 1417

Page19
Client: Greenstone ILLUSTRATED PARTS MANUAL
Management Services
Serial No: Model 38 H Series Gyrasphere Crusher
09-CTGH38SBS-01
Job No: B20438 Hydraulic Power Unit – Hose Connections
SEE
ITEM PAGE QTY PART NO: DESCRIPTION
00 Hose Connections
1401 2 62D80  Union, Straight thread
1402 2 62D18  Dust Plug, 3/4 in.
1403 2 62D16  Quick Coupling, Female, 3/4 in.
1404 2 62D17  Quick Coupling, Male, 3/4 in.
1405 2 62D19  Dust Cap, 3/4 in.
1406 2 23F98  Connector, 12-12
1407 2 H1222-12122222-120  Hose Assembly, 10 ft.
2 H1222-12122222-180  Hose Assembly, 15 ft.
2 H1222-12122222-240  Hose Assembly, 20 ft.
2 H1222-12122222-300  Hose Assembly, 25 ft.
1408 1 60S74  Hex Plug, Hollow
1409 1 10G09  Bushing, Reducer
1410 1 62A27  O-Ring
1411 1 62D11  Dust Cap, 3/8 in.
1412 1 23W72  Connector, Straight Head
1413 1 62D09  Quick Coupling, Male, 3/8 in.
1414 1 62D08  Quick Coupling, Female, 3/8 in.
1415 1 62D10  Dust Plug, 3/8 in.
1416 1 23R05  Connector, 6-6
1417 1 H0620-06062222-150  Hose Assembly, 10 ft.
1 H0620-06062222-210  Hose Assembly, 15 ft.
1 H0620-06062222-270  Hose Assembly, 20 ft.
1 H0620-06062222-330  Hose Assembly, 25 ft.
1437 ZM-630-1420-1380  Connect to Piston Seal on Upper Frame

Page 20
Client: Greenstone ILLUSTRATED PARTS MANUAL
Management Services
Serial No: Model 38 H Series Gyrasphere Crusher
09-CTGH38SBS-01
Hydraulic Power Unit - Hose Connections
Job No: B20438

POWER UNIT TO ANTI-SPIN VA LVE BLOCK

1418

SEE FI GURE 12
1420 1419

1421 1423
1424
1422 1425
1427

1426

SEE FIGURE 1 1

1428

POWER UNIT TO POWER ROTATOR

1429
1432
1431
1434
1433
SEE FIGURE 12
1429 1430
1430
1435
1431
1433
1434
1432
1435
1436
SEE F IGURE 9

1436

Page21
Client: Greenstone ILLUSTRATED PARTS MANUAL
Management Services
Serial No: Model 38 H Sreies Gyrasphere Crusher
09-CTGH38SBS-01
Job No: B20438 Hydraulic Power Unit – Hose Connections cont.
SEE
ITEM PAGE QTY PART NO: DESCRIPTION
00 Hose Connections
1418 1 14C15  Bushing, Reducer
1419 1 60S74  Hex Plug, Hollow
1420 1 62C19  Elbow, Straight Thread
1421 1 62A27  O-Ring
1422 1 23W72  Connector, Straight Thread
1423 1 62D10  Dust Plug 3/8 in.
1424 1 62D08  Quick Coupling Female 3/8 in.
1425 1 62D09  Quick Coupling Male 3/8 in.
1426 1 62D11  Dust Cap, 3/8 in.
1427 1 23R05  Connector, 6-6
1428 1 H0620-06062222-120  Hose Assembly, 10 ft.
1 H0620-06062222-180  Hose Assembly, 15 ft.
1 H0620-06062222-240  Hose Assembly, 20 ft.
1 H0620-06062222-300  Hose Assembly, 25 ft.
1429 2 10G09  Bushing, Reducer
1430 2 62D15  Dust Cap, 1/2 in.
1431 2 62D79  Union, Straight Thread
1432 2 62D14  Dust Plug, 1/2 in.
1433 2 62D13  Quick Coupling Male 1/2 in.
1434 2 62D12  Quick Coupling Female 1/2 in.
1435 2 23H54  Connector, 8-8
1436 2 H0820-08082225-166  Hose Assembly, 10 ft.
2 H0820-08082225-226  Hose Assembly, 15 ft.
2 H0820-08082225-286  Hose Assembly, 20 ft.
2 H0820-08082225-346  Hose Assembly, 25 ft.

Page 22
Client: Greenstone ILLUSTRATED PARTS MANUAL
Management Services
Serial No: Model 38 H Series Gyrasphere Crusher
09-CTGH38SBS-01
Lube Unit GA - Air Cooled
Job No: B20438

00

14

18
17 16
21
15
12
19
23

02

10

11
05
03

01
06
07
08
09
20

Page23
Client: Greenstone ILLUSTRATED PARTS MANUAL
Management Services
Serial No: Model 38 H Series Gyrasphere Crusher
09-CTGH38SBS-01
Lube Unit GA - Air Cooled
Job No: B20438
See
Item Page Qty Part No. Description Dwg No.
00 Lube Unit GA - Air Cooled
01 1 550 Litre Reservoir
02 1 3/4" BSP Drain Valve
03 1 LOT3022 Level Gauge
04 1 TA80C80 Breather
05 1 NFCC LCN GAU Flow Control Valve
06 1 PR50-17/73cc Pump
07 1 RITEWAY Bell Housing
08 1 MDC 2 M38x10P7/8x1/4 Coupling
09 1 D132H-380V, 7,5KW Electric Motor
10 2 T6382 Heater
11 1 KF3 2K25 PD Filter*
12 1 1" Relief Valve
13 1 3/4" BSP Drain Plug
14 1 C311644435 Oil Cooler
15 1 1600kPA Pressure Gauge 63mm
16 2 2H224-10004X70 Temperature Probe
17 1 R2TT46 Temperature Gauge
18 1 ZH-205-OK75 Pressure Switch
19 1 ZH-205-OK75LM Flow Meter
20 1 SKB-2 Suction Strainer
21 1 RITEWAY Manifold
22 1 RITEWAY Canopy
23 1 Control Box
2 K25 *Filter Cartridge for 11

Page24
Client: Greenstone ILLUSTRATED PARTS MANUAL
Management Services
Serial No: Model 38 H Series Gyrasphere Crusher
09-CTGH38SBS-01
Lube Unit GA - Water Cooled
Job No: B20438

00

18
16
17
15
14 21
12
19
23

02

10 05
03
11

06
07
08
09
20
01

Page25
Client: Greenstone ILLUSTRATED PARTS MANUAL
Management Services
Serial No: Model 38 H Series Gyrasphere Crusher
09-CTGH38SBS-01
Lube Unit GA - Water Cooled
Job No: B20438
See
Item Page Qty Part No. Description Dwg No.
00 Lube Unit GA - Water Cooled
01 1 550 Litre Reservoir
02 1 3/4" BSP Drain Valve
03 1 LOT3022 Level Gauge
04 1 TA80C80 Breather
05 1 NFCC LCN GAU Flow Control Valve
06 1 PR50-17/73cc Pump
07 1 RITEWAY Bell Housing
08 1 MDC 2 M38x10P7/8x1/4 Coupling
09 1 D132H-380V, 7,5KW Electric Motor
10 2 T6382 Heater
11 1 KF3 2K25 PD Filter*
12 1 1" Relief Valve
13 1 3/4" BSP Drain Plug
14 1 ZH-222A-C3134 Water Cooler C3134
15 1 1600kPA Pressure Gauge 63mm
16 2 2H224-10004X70 Temperature Probe
17 1 R2TT46 Temperature Gauge
18 1 ZH-205-OK75 Pressure Switch
19 1 ZH-205-OK75LM Flow Meter
20 1 SKB-2 Suction Strainer
21 1 RITEWAY Manifold
22 1 RITEWAY Canopy
23 1 Control Box
2 K25 *Filter Cartridge for 11

Page26

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