Suspension System
Suspension System
System
GENERAL REAR UPPER ARM
REAR LOWER ARM
FRONT SUSPENSION SYSTEM REAR ASSIST ARM
FRONT STRUT ASSEMBLY TRAILING ARM
FRONT LOWER ARM REAR STABILIZER BAR
FRONT STABILIZER BAR
TIRES/WHEELS
REAR SUSPENSION SYSTEM WHEEL
REAR SHOCK ABSORBER TIRE
SS -2 SUSPENSION SYSTEM
GENERAL
SPECIFICATIONS EBB7B67D
Items Specification
Type Macpherson strut
Type Gas
Stroke mm(in) 161(6.34)
Items Specification
Type Multi link
Type Gas
Stroke mm(in) 144 (5.67)
Expansion mm(in) 436.0±3 (17.17±0.12)
Shock 292.0 +3, -Free
Compression mm(in)
Absorber (11.50 +0.12, -Free)
Items Specification
235/70 R16
235/65 R17
Tire Size
235/60 R18
T 165/90 R17 (Temporary)
7.0J X 16
7.0J X 17
Wheel size Aluminium
7.0J X 18
4T X 17 (Temporary)
Front Rear
235/70 R16 206 (2.1, 30) 206 (2.1, 30)
235/65 R17 206 (2.1, 30) 206 (2.1, 30)
Tire Pressure
235/60 R18 206 (2.1, 30) 206 (2.1, 30)
T 165/90 R17
412 (4.2, 60) 412 (4.2, 60)
(Temporary)
WHEEL ALIGNMENT
TIGHTENING TORQUE
FRONT SUSPENSION
REAR SUSPENSION
CAUTION
Replace the self-locking nuts with new ones after
removal.
SS -6 SUSPENSION SYSTEM
E4626000
E6834000
KPRE103I
GENERAL SS -7
WHEEL/TIRE CHECK :
Tire Pressure Check Yes/No
Balance Check Yes / No
Maximum Runout Allowed :
Wheel : Radial Lateral
Tire : Radial Lateral
Measured Runout :
Tire/Wheel Radial : LF LR RF RR
Lateral : LF LR RF RR
Wheel Only Radial : LF LR RF RR
Lateral : LF LR RF RR
SUSPENSION INSPECTION :
Concerns Shimmy Clunk Squeak Harshness
Suspension Bushing : Loose Worn Missing OK
Front stabilizer Rear stabilizer (sway bar) Rear trailing arm
Front lower arm Rear suspension front Rear suspension rear arm
Other
BHKG500C
SS -8 SUSPENSION SYSTEM
SYMPTOM CHART
CONDITIONS DETAILS/RESULTS/ACTIONS
A1 ROAD TEST THE VEHICLE
1. Test drive the vehicle.
2. During the road test, drive the vehicle over a rough road. Determine from which
area/component the noise is originating.
⇒ YES
Go to A2.
⇒ NO
The suspension system is OK. Conduct a diagnosis on other suspect systems.
A2 INSPECT THE STEERING SYSTEM
1. Check the steering system for wear or damage.
Perform a steering linkage test.
Inspect the tire wear pattern.
⇒ YES
Repair the steering system. Install new components as necessary.
Test the system for normal operation.
⇒ NO
Go to A3.
A3 FRONT SHOCK ABSORBER/STRUT CHECK
1. Check the front shock absorbers/strut mounts for loose bolts or nuts.
2. Check the front shock absorbers/struts for damage. Perform a shock absorber check.
⇒ YES
Tighten to specifications if loose.
Install new front shock absorbers/struts if damaged. Test the system for normal operation.
⇒ NO
Go to A4.
A4 CHECK THE FRONT SPRINGS
Check the front spring and front spring mounts/brackets for wear or damage.
⇒ YES
Repair or Install new components as necessary. Test the system for normal operation.
⇒ NO
Go to A5.
SS -12 SUSPENSION SYSTEM
CONDITIONS DETAILS/RESULTS/ACTIONS
A5 CHECK THE STABILIZER BAR
1. Check the stabilizer bar bushings and links for damage or wear.
2. Check the stabilizer bar for damage.
3. Check for loose or damaged stabilizer brackets.
⇒ YES
Repair or Install new components as necessary. Test the system for normal operation.
⇒ NO
Suspension system is OK. Conduct diagnosis on other suspect systems.
CONDITIONS DETAILS/RESULTS/ACTIONS
B1 ROAD TEST THE VEHICLE
1. Test drive the vehicle.
2. During the road test, drive the vehicle over a rough road. Determine from which
area/component the noise is originating.
⇒ YES
Go to B2.
⇒ NO
The suspension system is OK. Conduct a diagnosis on other suspect systems.
B2 REAR SHOCK ABSORBER/STRUT CHECK
1. Raise and support the vehicle. See GI group - lift support point.
2. Check the rear shock absorber/strut mounts for loose bolts or nuts.
3. Check the rear shock absorbers/strut for damage. Perform a shock absorber check.
⇒ YES
Tighten to specifications if loose.
Install new rear shock absorbers/struts if damaged. Test the system for normal operation.
⇒ NO
Go to B3.
B3 CHECK THE REAR SPRINGS
Check the rear springs and rear spring mounts/brackets for wear or damage.
⇒ YES
Repair or Install new components as necessary. Test the system for normal operation.
⇒ NO
Go to B4.
GENERAL SS -13
CONDITIONS DETAILS/RESULTS/ACTIONS
B4 CHECK THE TRAILING ARMS
1. Inspect the trailing arm bushings for wear or damage. Check for loose trailing arm bolts.
2. Inspect for twisted or bent trailing arms.
⇒ YES
Repair or Install new components as necessary. Test the system for normal operation.
⇒ NO
Suspension system is OK. Conduct diagnosis on other suspect systems.
CONDITIONS DETAILS/RESULTS/ACTIONS
C1 ROAD TEST THE VEHICLE
NOTE
Wheel or tire vibrations felt in the steering wheel are most likely related to the front wheel or tire.
Vibration felt through the seat are most likely related to the rear wheel or tire. This may not always
be true, but it can help to isolate the problem to the front or rear of the vehicle.
Test drive the vehicle at different speed ranges.
During the road test, if the vibration can be eliminated by placing the vehicle in neutral or is
affected by the speed of the engine, the cause is not the wheels or tires.
⇒ YES
Go to C2.
⇒ NO
The wheel and tires are OK. Conduct a diagnosis on other suspect systems.
C2 CHECK THE FRONT WHEEL BEARINGS
Check the front wheel bearings.
Refer to Wheel Bearing Check (See DS group - front axle).
⇒ YES
Go to C3.
⇒ NO
Inspect the wheel bearings. Adjust or Repair as necessary. Test the system for normal operation.
SS -14 SUSPENSION SYSTEM
CONDITIONS DETAILS/RESULTS/ACTIONS
C3 INSPECT THE TIRES
1. Check the tires for missing weights.
2. Check the wheels for damage.
3. Inspect the tire wear pattern.
⇒ YES
Correct the condition that caused the abnormal wear. Install new tire(s).
Test the system for normal operation.
⇒ NO
Go to C4.
C4 TIRE ROTATION DIAGNOSIS
1. Spin the tires slowly and watch for signs of lateral runout.
2. Spin the tires slowly and watch for signs of radial runout.
⇒ YES
Go to C5.
⇒ NO
Check the wheel and tire balance.
Correct as necessary. Test the system for normal operation.
C5 RADIAL RUNOUT CHECK ON THE TIRE
Measure the radial runout of the wheel and tire assembly. A typical specification
for total radial runout is 1.15mm (0.059 inch).
⇒ YES
Go to C8.
⇒ NO
Go to C6.
C6 RADIAL RUNOUT CHECK ON THE WHEEL
Measure the radial runout of the wheel. A typical specification for total radial
runout is 1.14mm (0.045 inch.).
⇒ YES
Install a new tire. Test the system for normal operation.
⇒ NO
Go to C7.
GENERAL SS -15
CONDITIONS DETAILS/RESULTS/ACTIONS
C7 CHECK THE HUB/BRAKE DISC OR DRUM PILOT RUNOUT OR BOLT CIRCLE RUNOUT
Measure the pilot or bolt circle runout. A typical specification for radial runout is :
● pilot runout - less than 0.15mm (0.006 inch.)
● bolt circle runout - less than 0.38 mm (0.015 inch.)
⇒ YES
Install a new wheel. Test the system for normal operation.
⇒ NO
Repair or Install new components as necessary.
C8 LATERAL RUNOUT CHECK ON THE TIRE
Measure the lateral runout of the wheel and tire assembly. A typical specification
for total lateral runout is 2.5mm (0.098 inch).
⇒ YES
Wheel and tires are OK. Conduct diagnosis on other suspect systems.
⇒ NO
Go to C9.
C9 LATERAL RUNOUT CHECK ON THE WHEEL
Measure the lateral runout of the wheel. A typical specification for total radial
runout is 1.2mm (0.047 inch.)
⇒ YES
Install a new tire. Test the system for normal operation.
⇒ NO
Go to C10.
C10 CHECK THE FLANGE FACE LATERAL RUNOUT
Measure the flange face lateral runout. A typical specification for lateral runout is :
● hub/brake disc - less than 0.13mm (0.005 inch)
⇒ YES
Install a new wheel. Test the system for normal operation.
⇒ NO
Repair or Install new components as necessary.
SS -16 SUSPENSION SYSTEM
CONDITIONS DETAILS/RESULTS/ACTIONS
D1 CHECK FOR FRONT WHEEL BEARING ROUGHNESS
1. Raise and support the front end of the vehicle so that the front wheel and tire assemblies can spin.
See GI group - lift support point.
2. Spin the front tires by hand.
⇒ YES
Inspect the wheel bearings. Repair as necessary. Test the system for normal operation.
⇒ NO
Go to D2.
D2 CHECK THE END PLAY OF THE FRONT WHEEL BEARINGS
Check the end play of the front wheel bearings.
⇒ YES
Go to D3.
⇒ NO
Adjust or Repair as necessary. Test the system for normal operation.
D3 MEASURE THE LATERAL RUNOUT AND THE RADIAL RUNOUT OF THE FRONT WHEELS ON THE VEHICLE
Measure the lateral runout and the radial runout of the front wheels on the vehicle. Go to detailed test C.
⇒ YES
Go to D4.
⇒ NO
Install new wheels as necessary and Balance the assembly. Test the system for normal operation.
D4 MEASURE THE LATERAL RUNOUT OF THE FRONT TIRES ON THE VEHICLE
Measure the lateral runout of the front tires on the vehicle. Go to detailed test C.
⇒ YES
Go to D5.
⇒ NO
Install new tires as necessary and Balance the assembly. Test the system for normal operation.
GENERAL SS -17
CONDITIONS DETAILS/RESULTS/ACTIONS
D5 MEASURE THE RADIAL RUNOUT OF THE FRONT TIRES ON THE VEHICLE
Measure the radial runout of the front tires on the vehicle. Go to detailed test C.
⇒ YES
Balance the front wheel and tire assemblies. If any tire cannot be balanced, Install
a new tire. Test the system for normal operation.
⇒ NO
Go to D6.
D6 MATCH MOUNT THE TIRE AND WHEEL ASSEMBLY
Mark the high runout location on the tire and also on the wheel. Break the assembly down and rotate
the tire 180 degrees (halfway around) on the wheel. Inflate the tire and measure the radial runout.
⇒ YES
Balance the assembly. Test the system for normal operation.
⇒ NO
If the high spot is not within 101.6mm (4 inches) of the first high spot on the tire, Go to D7.
D7 MEASURE THE WHEEL FLANGE RUNOUT
Dismount the tire and mount the wheel on a wheel balancer. Measure the runout
on both wheel flanges. Go to detailed test C
⇒ YES
Locate and Mark the low spot on the wheel. Install the tire, matching the high spot
on the tire with the low spot on the wheel. Balance the assembly. Test the system for
normal operation. If the condition persists, Go to D8.
⇒ NO
Install a new wheel. Check the runout on the new wheel. If the new wheel is within limits, locate and
Mark the low spot. Install the tire, matching the high spot on the tire with the low spot on the wheel.
Balance the assembly. Test the system for normal operation. If the condition persists, Go to D8.
D8 CHECK FOR VIBRATION FROM THE FRONT OF THE VEHICLE
Spin the front wheel and tire assemblies with a wheel balancer while the vehicle is raised on
a hoist. Feel for vibration in the front fender or while seated in the vehicle.
⇒ YES
Substitute known good wheel and tire assemblies as necessary.
Test the system for normal operation.
⇒ NO
Check the driveline components. Test the system for normal operation.
SS -18 SUSPENSION SYSTEM
CONDITIONS DETAILS/RESULTS/ACTIONS
E1 CHECK THE TIRES
Inspect the tires for excessive wear or damage.
⇒ YES
Install new tires.
⇒ NO
Go to E2.
E2 CHECK THE STEERING LINKAGE
1. Raise and support the vehicle.
2. Check the steering components for indications of excessive wear or damage.
See ST group - specification.
⇒ YES
Repair or Install new components as necessary.
⇒ NO
Go to E3.
E3 CHECK THE VEHICLE ALIGNMENT
1. Place the vehicle on an alignment rack.
Check the vehicle alignmnt.
⇒ YES
Go to E4.
⇒ NO
Adjust the alignment as necessary.
E4 BRAKE DRAG DIAGNOSIS
Apply the brakes while driving.
⇒ YES
See BR group - specification.
⇒ NO
If the steering wheel is in the center, the vehicle is OK.
CONDITIONS DETAILS/RESULTS/ACTIONS
F1 CHECK THE CLEAR VISION
Place the vehicle on an alignment rack.
⇒ YES
Go to F2.
⇒ NO
Adjust the clear vision to specification.
F2 INSPECT THE STEERING COMPONENTS
1. Raise and support the vehicle.
2. Inspect the steering components for excessive wear or damage.
See ST group - specification.
⇒ YES
Repair or Install new components as necessary.
⇒ NO
If it tracks corectly, vehicle is OK.
CONDITIONS DETAILS/RESULTS/ACTIONS
G1 CHECK THE CASTER
Place the vehicle on an alignment rack.
⇒ YES
Go to G2.
⇒NO
Replace bent or damaged parts.
G2 CHECK THE REAR SUSPENSION
1. Measure the vehicle wheel base for LH and RH.
2. Compare the measurements.
⇒ YES
If the ride is smooth, vehicle is OK.
⇒ NO
Inspect the rear suspension components for wear or damage.
Repair or Install new components as necessary.
CONDITIONS DETAILS/RESULTS/ACTIONS
H1 CHECK THE FRONT SHOCK ABSORBER
1. Raise support the vehicle.
2. Inspect the front shock absorber for oil leaks or damage.
⇒ YES
Install new front shock absorbers.
⇒ NO
Go to H2.
H2 CHECK THE REAR SHOCK ABSORBERS
Inspect the rear shock absorbers for oil leaks or damage.
⇒ YES
Install new rear shock absorbers.
⇒ NO
The vehicle is OK. Go to TROUBLESHOOTING.
GENERAL SS -21
CONDITIONS DETAILS/RESULTS/ACTIONS
I1 INSPECT THE SUSPENSION
1. Raise and support the vehicle.
2. Inspect the shock absorber mounting bolts.
⇒ YES
Tighten or Install new shock absorber mounting bolts.
⇒ NO
Go to I2.
I2 INSPECT THE SPRING AND TORSION BARS
Inspect the springs and stabilizer bars for damage.
⇒ YES
Install new spring and/or stabilizer bars.
⇒ NO
Go to I3.
I3 INSPECT THE FRONT SUSPENSION
Inspect the front suspension components for excessive wear or damage.
⇒ YES
Install new front suspension components.
⇒ NO
The vehicle is OK. Go to TROUBLESHOOTING.
SS -22 SUSPENSION SYSTEM
CONDITIONS DETAILS/RESULTS/ACTIONS
J1 INSPECT THE TIRES
1. Raise and support the vehicle.
2. Inspect the tires for uneven wear on the inner or outer shoulder.
⇒ YES
Align the vehicle. Install new tires if badly worn.
⇒ NO
Go to J2.
J2 UNEVEN TIRE WEAR
Inspect the tires for a feathering pattern.
⇒ YES
Align the vehicle. Install new tires if badly worn.
⇒ NO
Go to J3.
J3 CHECK FOR CUPPED TIRE
Inspect the tires for cupping or dishing.
⇒ YES
Balance and Rotate the tires.
⇒ NO
The vehicle is OK. Go to TROUBLESHOOTING.
GENERAL SS -23
CONDITIONS DETAILS/RESULTS/ACTIONS
K1 ROAD TEST
Accelerate the vehicle to the speed at which the customer indicated the vibration occured.
⇒ YES
Go to K2.
⇒ NO
The vehicle is OK. Go to TROUBLESHOOTING.
K2 INSPECT THE TIRES
1. Raise and support the vehicle with a frame contact hoist.
2. Inspect the tires for extreme wear or damage, cupping, or flat spots.
⇒ YES
Go to K3.
⇒ NO
Check the suspension components for misalignment, abnormal wear, or damage
that may have contributed to the tire wear.
Correct the suspension concerns and Install new tires.
K3 INSPECT THE WHEEL BEARINGS
Spin the tires by hand to check for wheel bearing rougness.
⇒ YES
Go to K4.
⇒ NO
Install new front wheel bearings as necessary.
See Ds group - front axle.
K4 TIRE/WHEEL BALANCE
Check the tire/wheel balance.
⇒ YES
Go to K5.
⇒ NO
Balance the tires and wheels as necessary.
SS -24 SUSPENSION SYSTEM
⇒ YES
Go to K7.
⇒ NO
Go to K6.
K6 SUBSTITUTE THE WHEELS AND TIRE
1. Substitute a known good set of wheels and tires.
2. Perform a road test.
3. If the vehicle still exhibits a shake or vibration, note the vehicle speed
and/or engine rpm which it occurs.
⇒ YES
Engine/transmission imbalance.
See the specification of TR group, EM group, FL group and EC group.
⇒ NO
Install the original tire/wheel assemblies one by one, Road testing at each step until the
damaged tire(s)/wheel(s) as necessary. Test the system for normal operation.
GENERAL SS -25
Wheel /tire noise, vibration and harshness concerns are assemblies. This can initially isolate a concern to the front
directly related to vehicle speed and are not generally or rear.
affected by acceleration, coasting or decelerating. Also, Careful attention must be paid to the tire and wheels.
out-of-balance wheel and tires can vibrate at more than There are several symptoms that can be caused by
one speed. A vibration that is affected by the engine rpm, damaged or worn tire and wheels. Perform a careful
or is eliminated by placing the transmission in Neutral is visual inspection of the tires and wheel assemblies. Spin
not related to the tire and wheel. As a general rule, tire the tires slowly and watch for signs of lateral or radial
and wheel vibrations felt in the steering wheel are related runout. Refer to the tire wear chart to determine the tire
to the front tire and wheel assemblies. Vibrations felt in wear conditions and actions
the seat or floor are related to the rear tire and wheel
FRONT SUSPENSION
SYSTEM
COMPONENTS EAC2BB36
4
7 1
COMPONENTS E41E65D1
58.8~68.6
4
(6 ~7, 43.4~50.6)
5 9
10
11
8
12
13
2. Remove the front wheel and tire (A) from the front hub
(B).
B SCMSS6001D
CAUTION
Be careful not to damage to the hub bolts (C) when
removing the front wheel and tire (A).
3. Remove the front stabilizer link (A) from the strut as-
sembly.
A
SCMSS6030D
SCMSS6503D
FRONT SUSPENSION SYSTEM SS -29
1. Remove the dust cover (A). 1. Check the strut insulator for wear or damage.
SCMSS6525D
C
KHQE120A
A DISPOSAL
09546-26000
KHQE110C
CAUTION
The gas coming out is harmless, but be careful of
chips that may fly when drilling.
Be sure to wear safety goggles or eye protection
when performing this task.
SS -30 SUSPENSION SYSTEM
REASSEMBLY EEA17FEF 4. After seating the upper and lower ends of the coil
spring (A) in the upper and lower spring seat grooves
1. Install the spring lower pad (D) so that the protru- (B) correctly, tighten new self-locking nut temporarily.
sions(A) fit in the holes (C) in the spring lower seat
(B).
A B
C A
B
A
KSMSS44B
2. Compress coil spring using special tool (09546- 6. Tighten the self-locking nut to the specified torque.
26000). Install compressed coil spring into shock
absorber. Tightening torque Nm (kgf-m, lb-ft) :
58.8~68.6 (6~7, 43.4~50.6)
NOTE
a. Indicated identification color marks on the coil
spring. Pay attention to identification mark and
then install them.
b. Install the coil spring with the identification mark
directed toward the knuckle.
C
09546-26000
KHQE110C
INSTALLATION E16F245F 3. Install the front stabilizer link (A) to the strut assembly.
1. Install the strut assembly and then tighten the strut Tightening torque Nm (kgf-m, lb-ft) :
upper mounting nuts (A). Nut(B) : 98.1~117.7 (10.0~12.0, 72.3~86.8)
SCMSS6504D
4. Install the wheel and tire (A) to the front hub (B).
SCMSS6001D
Tightening torque Nm (kgf-m, lb-ft) :
2. Install the wheel speed sensor cable(A) and strut 88.3~107.9 (9~11, 65.1~79.6)
lower mounting bolts(B).
B A
SCMSS6502D
CAUTION
SCMSS6030D
Be careful not to damage the hub bolts (C) when
installing the front wheel and tire (A).
SS -32 SUSPENSION SYSTEM
COMPONENT EA0C06AB
137.3~156.9
(14~16, 101.3~115.7)
137.3~156.9
(14~16, 101.3~115.7)
1
REMOVAL E1F461EA 4. Remove the lower arm mounting bolts (A,B) and then
remove the lower arm.
1. Loosen the wheel nuts slightly.
Raise the vehicle, and make sure it is securely sup-
ported.
B
2. Remove the front wheel and tire (A) from the front hub
(B).
C A
B
SCMSS6002D
CAUTION
If the bush is excessive worn and damaged, re-
A place the lower arm assembly.
SCMSS6502D
CAUTION
Be careful not to damage to the hub bolts (C) when
removing the front wheel and tire (A).
A
B
SCMSS6505D
SS -34 SUSPENSION SYSTEM
INSPECTION ECA7D9CF 3. Install the wheel and tire (A) to the front hub (B).
1. Check the bushing for wear and deterioration. Tightening torque Nm (kgf-m, lb-ft) :
88.3~107.9 (9~11, 65.1~79.6)
2. Check the lower arm for bending or breakage.
INSTALLATION EFFDBA92
1. Install the lower arm and then tighten the lower arm
B
mounting bolts (A, B).
SCMSS6502D
B CAUTION
Be careful not to damage the hub bolts(C) when
installing the front wheel and tire (A).
SCMSS6002D
2. Install the split pin and front lower arm mounting bolt
(B) to the knuckle (A).
A
B
SCMSS6505D
FRONT SUSPENSION SYSTEM SS -35
COMPONENT EA57CFB0
98.1~117.7
(10~12, 72.3~86.8)
49.0~63.7
3
(5.0~6.5, 36.2~47.0)
2
3
4 98.1~117.7
(10~12, 72.3~86.8)
4
2
1
REMOVAL EBD7E8CF 4. Remove the split pin and front lower arm mounting
bolt (B) from the knuckle (A).
1. Loosen the wheel nuts slightly.
Raise the vehicle, and make sure it is securely sup-
ported.
2. Remove the front wheel and tire (A) from the front hub
(B).
A
B
B
SCMSS6505D
A
A
SCMSS6502D
CAUTION
Be careful not to damage to the hub bolts (C) when
removing the front wheel and tire (A).
3. Remove the front stabilizer link (A) from the strut as-
sembly.
SCMSS6506D
A
SCMSS6503D
SCMSS6507D
FRONT SUSPENSION SYSTEM SS -37
8. Remove the front muffler (A). 11. Remove the sub frame stay mounting bolts (A), nuts
(B) and the sub frame mounting bolts (C) by support-
A
ing it with a jack.
SCMSS6508D A
B
9. Remove the front roll stopper mounting bolts (A). SCMSS6004D
A
B
A
SCMSS6509D SCMSS6005D
10. Remove the rear roll stopper mounting bolts (A). 12. Remove the sub frame (A).
A A
SCMSS6510D SCMSS6511D
SS -38 SUSPENSION SYSTEM
13. Remove the stabilizer bar bracket (A) mounting bolts INSPECTION EEE538DD
SCMSS6006D
INSTALLATION E2DAFBCB 5. Install the sub frame (A) by supporting it with a jack.
SCMSS6007D A
SCMSS6511D
NOTE
Bring clamp (C) of stabilizer bar (A) into contact with 6. Install the sub frame stay mounting bolts(A), nuts(B)
bushing (B). and the sub frame mounting bolts(C).
2. Install the bracket on the bushing (B). Tightening torque Nm (kgf-m, lb-ft) :
Bolt(A) : 68.6~88.3 (7.0~9.0, 50.6~65.1)
3. Install the stabilizer bar to the sub frame. Nut(B) : 68.6~88.3 (7.0~9.0, 50.6~65.1)
Bolt(C) : 137.3~156.9 (14~16, 101.3~115.7)
4. Install the stabilizer bar bracket (A) mounting bolts (B).
A
A B
SCMSS6004D
SCMSS6006D
B
A
SCMSS6005D
SS -40 SUSPENSION SYSTEM
7. Install the front roll stopper mounting bolts (A). 9. Install the front muffler (A).
SCMSS6508D
SCMSS6509D
10. Install the connecting bolt (A) between the steering
8. Install the rear roll stopper mounting bolts (A). universal joint assembly and the pinion shaft.
B
A
SCMSS6510D
SCMSS6507D
FRONT SUSPENSION SYSTEM SS -41
12. Install the under cover (A). 14. Install the front stabilizer link (A) to the strut assembly.
A B
SCMSS6506D SCMSS6504D
13. Install the split pin and front lower arm mounting bolt 15. Install the wheel and tire (A) to the front hub (B).
(B) to the knuckle (A).
Tightening torque Nm (kgf-m, lb-ft):
Tightening torque Nm (kgf-m, lb-ft) : 88.3~107.9 (9~11, 65.1~79.6)
98.1~117.7 (10.0~12.0, 72.3~86.8)
A
A
B
SCMSS6502D
SCMSS6505D
CAUTION
Be careful not to damage the hub bolts (C) when
installing the front wheel and tire (A).
SS -42 SUSPENSION SYSTEM
REAR SUSPENSION
SYSTEM
COMPONENT E0ADC96A
1
2
3
4
5
10 11
8 6
9
COMPONENT EFEACBB1
98.1~117.7
(10~12, 72.3~86.8)
137.3~156.9
(14~16, 101.3~115.7)
5.9~9.8
(0.6~1.0, 4.3~7.2) 1
2. Remove the rear wheel and tire (A) from the rear hub A
(B).
B
C
SCMSS6514D
CAUTION
If the bush is excessive worn and damaged, re-
A place the shock absorber assembly.
SCMSS6512D
CAUTION
Be careful not to damage to the hub bolts (C) when
removing the rear wheel and tire (A).
SCMSS6526D
REAR SUSPENSION SYSTEM SS -45
1. Check the rubber parts for damage or deterioration. 1. Support the rear lower arm with a jack as shown in
the illustration.
2. Check the shock absorber for abnormal resistance or
unusual sounds.
DISPOSAL
SCMSS6526D
SCMSS6527D
SS -46 SUSPENSION SYSTEM
NOTE
After checking the distance(453±10mm(17.83
±0.39in)) between the wheel housing garnish (A) and
the hub assembly (B) as shown in the illustration,
tighten the mounting bolts and nuts of rear chassis
part with specified torque.
453 10 mm
SCMSS6528D
3. Install the wheel and tire (A) to the rear hub (B).
B
C
SCMSS6512D
CAUTION
Be careful not to damage the hub bolts (C) when
installing the rear wheel and tire (A).
REAR SUSPENSION SYSTEM SS -47
COMPONENT E2E5AEF7
98.1~117.7
(10~12, 72.3~86.8)
98.1~117.7
(10~12, 72.3~86.8) 78.5~88.3
1 (8~9, 57.9~65.1)
SCMSS6506L
SS -48 SUSPENSION SYSTEM
2. Remove the rear wheel and tire (A) from the rear hub A
(B).
B
C
SCMSS6514D
SCMSS6512D
CAUTION
Be careful not to damage to the hub bolts (C) when
removing the rear wheel and tire (A). B
SCMSS6515D
SCMSS6526D
SCMSS6516D
REAR SUSPENSION SYSTEM SS -49
6. Remove the wheel speed sensor (A) and the parking 9. Remove the rear cross member stay (A) and mounting
brake cable (B) from the rear axle carrier. bolt (B) and nut (C).
A B
C
A
SCMSS6517D SCMSS6011D
7. After making a match mark (C) on the rubber coupling 10. Remove the rear cross member mounting bolts (A) ,
(A) and rear differential companion (B), remove the nuts (B) and plate (C).
propeller shaft mounting bolts (D).
D
C
B
A
SCMSS6012D
SCMSS6518D
A
B
SCMSS6013D
SCMSS6010D
SS -50 SUSPENSION SYSTEM
11. Remove the rear cross member. 13. Remove the mounting bolts (A) of the rear upper arm
and the cross member, then remove the rear upper
12. Remove the split pin (A) and the castle nut (B) from arm (B).
the rear upper arm ball joint (C), and then remove
the rear upper arm ball joint (C) by using the special A
tool(09568-34000). B
SCMSS6014D
A
CAUTION
SCMSS6521D
If the bush is excessive worn and damaged, re-
place the upper arm assembly.
C INSPECTION EDD1FF86
SCMSS6519D
REAR SUSPENSION SYSTEM SS -51
INSTALLATION E163969D 2. Install the split pin (A) and the castle nut (B) to the rear
upper arm ball joint (C).
1. Install the rear upper arm (B), then install the mount-
ing bolts (A) of the rear upper arm and the cross mem- Tightening torque Nm (kgf-m, lb-ft) :
ber. 78.5~88.3 (8.0~9.0, 57.9~65.1)
A
B
SCMSS6521D
A
A
453 10 mm
SCMSS6010D
SCMSS6528D
SS -52 SUSPENSION SYSTEM
5. Install the rear cross member mounting bolts (A), nuts 6. Install the rear cross member stay (A) and mounting
(B) and plate (C). bolt (B) and nut (C).
A B
C
A
SCMSS6012D SCMSS6011D
SCMSS6013D
D
C
B
SCMSS6518D
REAR SUSPENSION SYSTEM SS -53
8. Install the wheel speed sensor (A) and the parking 10. Support the rear lower arm with a jack as shown in
brake cable (B) to the rear axle carrier. the illustration.
SCMSS6526D
SCMSS6527D
SCMSS6515D
SS -54 SUSPENSION SYSTEM
12. Install the wheel and tire (A) to the rear hub (B).
B
C
SCMSS6512D
CAUTION
Be careful not to damage the hub bolts (C) when
installing the rear wheel and tire (A).
REAR SUSPENSION SYSTEM SS -55
COMPONENT EBAFBDF9
137.3~156.9
(14~16, 101.3~115.7)
137.3~156.9
(14~16, 101.3~115.7)
REMOVAL E9AD5A7C 4. Remove the spring (A), the upper pad (B) and the
lower pad (C).
1. Loosen the wheel nuts slightly.
Raise the vehicle, and make sure it is securely sup-
ported.
2. Remove the rear wheel and tire (A) from the rear hub
(B). B
B
C
A
SCMSS6522D
A CAUTION
SCMSS6512D
If the bush is excessive worn and damaged, re-
place the lower arm assembly.
CAUTION
Be careful not to damage to the hub bolts (C) when INSPECTION E852A9AA
SPRING
2. Check the spring upper pad and lower pad for aging
B
or damage.
SCMSS6529D
REAR SUSPENSION SYSTEM SS -57
INSTALLATION EEF25C9F
NOTE
1. Pretighten the mounting bolt of the cross member and After checking the distance(453±10mm(17.83
the rear lower arm. ±0.39in)) between the wheel housing garnish (A) and
the hub assembly (B) as shown in the illustration,
2. Install the spring (A), the upper pad (B) and the lower tighten the mounting bolts and nuts of rear chassis
pad (C). part with specified torque.
B 453 10 mm
SCMSS6522D SCMSS6528D
3. Install the mounting bolt (B) of the rear lower arm (A)
4. Install the wheel and tire (A) to the rear hub (B).
and the rear carrier with a specified torque, while sup-
porting the lower arm (A) with a jack as shown in
Tightening torque Nm (kgf-m, lb-ft) :
the illustration. Tighten the mounting bolt (C) of the
88.3~107.9 (9~11, 65.1~79.6)
cross member and the rear lower arm with a speci-
fied torque.
B
Tightening torque Nm (kgf-m, lb-ft) :
Bolt(B) : 137.3~156.9 (14~16, 101.3~115.7) C
Nut(C) : 137.3~156.9 (14~16, 101.3~115.7)
C
SCMSS6512D
A
CAUTION
Be careful not to damage the hub bolts (C) when
SCMSS6529D installing the rear wheel and tire (A).
SS -58 SUSPENSION SYSTEM
COMPONENT EBE5C437
137.3~156.9
(14~16, 101.3~115.7)
98.1~117.7
(10~12, 72.3~86.8)
REMOVAL E46DA66A
NOTE
1. Loosen the wheel nuts slightly. Remove the rear assist arm ball joint (A) by using the
Raise the vehicle, and make sure it is securely sup- special tool(09568-4A000).
ported.
2. Remove the rear wheel and tire (A) from the rear hub
(B).
B
C
09568-4A000
SCMSS6523D
A CAUTION
SCMSS6512D
If the bush is excessive worn and damaged, re-
place the assist arm assembly.
CAUTION
Be careful not to damage to the hub bolts (C) when
removing the rear wheel and tire (A).
B
A
C
SCMSS6031D
SS -60 SUSPENSION SYSTEM
INSPECTION EDACAA4A 2. Install the wheel and tire (A) to the rear hub (B).
1. Check the bushing for wear and deterioration. Tightening torque Nm (kgf-m, lb-ft) :
88.3~107.9 (9~11, 65.1~79.6)
2. Check the rear assist arm for bending or breakage.
INSTALLATION EC8E3BD8
B
A SCMSS6512D
C
CAUTION
Be careful not to damage the hub bolts (C) when
installing the rear wheel and tire (A).
SCMSS6031D
NOTE
After checking the distance(453±10mm(17.83
±0.39in)) between the wheel housing garnish (A) and
the hub assembly (B) as shown in the illustration,
tighten the mounting bolts and nuts of rear chassis
part with specified torque.
453 10 mm
SCMSS6528D
REAR SUSPENSION SYSTEM SS -61
TRAILING ARM
COMPONENT E39A3EAF
137.3~156.9
(14~16, 101.3~115.7) 1
137.3~156.9
(14~16, 101.3~115.7)
1. Loosen the wheel nuts slightly. 1. Check the bushing for wear and deterioration.
Raise the vehicle, and make sure it is securely sup-
ported. 2. Check the rear trailing arm for bending or breakage.
2. Remove the rear wheel and tire (A) from the rear hub 3. Check all bolts.
(B).
B
C
SCMSS6512D
CAUTION
Be careful not to damage to the hub bolts (C) when
removing the rear wheel and tire (A).
C
A
B
SCMSS6039D
CAUTION
If the bush is excessive worn and damaged, re-
place the assist arm assembly.
REAR SUSPENSION SYSTEM SS -63
INSTALLATION EC498CBE 2. Install the wheel and tire (A) to the rear hub (B).
1. Install the rear trailing arm (A) to the rear carrier. Tightening torque Nm (kgf-m, lb-ft) :
88.3~107.9 (9~11, 65.1~79.6)
Tightening torque Nm (kgf-m, lb-ft) :
Bolt(B) : 137.3~156.9 (14~16, 101.3~115.7)
B
Nut(C) : 137.3~156.9 (14~16, 101.3~115.7)
C
A
C
SCMSS6512D
A
B
CAUTION
SCMSS6039D
Be careful not to damage the hub bolts (C) when
installing the rear wheel and tire (A).
NOTE
After checking the distance(453±10mm(17.83
±0.39in)) between the wheel housing garnish (A) and
the hub assembly (B) as shown in the illustration,
tighten the mounting bolts and nuts of rear chassis
part with specified torque.
453 10 mm
SCMSS6528D
SS -64 SUSPENSION SYSTEM
COMPONENT E4306EFA
58.8~78.5
(6.0~8.0, 43.4~57.9)
58.8~78.5
(6.0~8.0, 43.4~57.9)
4
3 1
44.1~53.9
(4.5~5.5, 32.5~39.8)
SCMSS6510L
REAR SUSPENSION SYSTEM SS -65
2. Remove the rear wheel and tire (A) from the rear hub A
(B).
B
C
SCMSS6514D
SCMSS6512D
CAUTION
Be careful not to damage to the hub bolts (C) when
removing the rear wheel and tire (A). B
SCMSS6515D
SCMSS6526D
SCMSS6516D
SS -66 SUSPENSION SYSTEM
6. Remove the wheel speed sensor (A) and the parking 9. Remove the rear cross member stay (A) and mounting
brake cable (B) from the rear axle carrier. bolt (B) and nut (C).
A B
C
A
SCMSS6517D SCMSS6011D
7. After making a match mark (C) on the rubber coupling 10. Remove the rear cross member mounting bolts (A),
(A) and rear differential companion (B), remove the nuts (B) and plate (C).
propeller shaft mounting bolts (D).
D
C
B
A
SCMSS6012D
SCMSS6518D
A
B
SCMSS6013D
SCMSS6010D
REAR SUSPENSION SYSTEM SS -67
12. Remove the rear stabilizer bar link (A) and bracket (B). 1. Install the bushing (B) on the stabilizer bar (A).
D B
C
A
SCMSS6020D SCMSS6021D
1. Check the bushing for wear and deterioration. 2. Install the bracket (D) on the bushing (B).
2. Check the stabilizer bar for bending or breakage. 3. Install the rear stabilizer bar to the rear cross member.
3. Check the ball joint dust cover for cracks. 4. Install the rear stabilizer bar bracket (B) and link (A).
SCMSS6020D
6. Support the rear cross member assembly (A) with the 8. Install the rear cross member stay (A) and mounting
jack. bolt (B) and nut (C).
A B
SCMSS6010D
C A
A
D
SCMSS6012D
C
B
SCMSS6518D
SCMSS6013D
REAR SUSPENSION SYSTEM SS -69
10. Install the wheel speed sensor (A) and the parking 12. Support the rear lower arm with a jack as shown in
brake cable (B) to the rear axle carrier. the illustration.
SCMSS6526D
SCMSS6527D
SCMSS6515D
SS -70 SUSPENSION SYSTEM
NOTE
After checking the distance(453±10mm(17.83
±0.39in)) between the wheel housing garnish (A) and
the hub assembly (B) as shown in the illustration,
tighten the mounting bolts and nuts of rear chassis
part with specified torque.
453 10 mm
SCMSS6528D
14. Install the wheel and tire (A) to the rear hub (B).
B
C
SCMSS6512D
CAUTION
Be careful not to damage the hub bolts (C) when
installing the rear wheel and tire (A).
TIRES/WHEELS SS -71
TOE [FRONT]
TIRES/WHEELS
Toe-in (B-A) is adjusted by turning the tie rod turnbuckles.
Toe-in on the left front wheel can be reduced by turning
WHEEL the tie rod toward the rear of the car. Toe- in change is
adjusted by turning the tie rods for the right and left heels
WHEEL ALIGNMENT EDA8EF14 simultaneously at the same amount as follows.
Front
EHRF400A
Item Description
AHIE107B
A-B < 0 Positive (+) toe (toe in)
When the wheels are turned in toward the front of the vehi-
cle, toe is positive (+) (toe in). When the wheels are turned
out toward the front of the vehicle, toe is negative (-) (toe
out). Toe is measured in degrees, from side to side, and
totaled.
SS -72 SUSPENSION SYSTEM
Standard value : Camber is the inward or outward tilting of the wheels at the
Toe-in (B-A) mm (in) : 2 ± 2 (0.0787 ± 0.0787) top.
CAMBER [FRONT]
Adjust the toe-in by turning the cambolt of the rear assist
arm. Standard value :
Camber angle (A) : 30´ ± 30´
Left cambolt : Clockwise → toe- out
Right cambolt : Clockwise → toe- in
B
The variation of toe by a rotation of the cambolt :
About 4.3 mm (0.17 in)
A
CAUTION
• Each toe should be within 1±1 mm (0.039±
0.039 in). If the difference between right and
left is not within +2mm (0.079 in), repeat ad-
justment.
• After adjusting the cambolt, tighten the nut to
the specified torque.
Item Description
A Positive camber angle
B True vertical
When the wheel tilts out at the top, then the camber is
positive (+).
When the wheel tilts in at the top, then the camber is neg-
ative(-).
Toe adjusting cambolt
NOTE
SCMSS6511L
Camber is pre-set at the factory and doesn’t need to
be adjusted. If the camber is not within the standard
value, replace the bent or damaged parts.
TIRES/WHEELS SS -73
Standard value : Caster is the tilting of the strut axis either forward or back-
Camber angle (A) : -1 ± 30´ ward from vertical. A backward tilt is positive (+) and a
Difference between right and left angle is within 30´ forward tilt is negative (-).
Caster is pre-set at the factory and doesn’t need to be ad-
justed. If the caster is not within the standard value, re-
Adjust the camber by turning the cambolt of the rear lower
place the bent or damaged parts.
arm.
Standard value :
Left cambolt : Clockwise → camber(-) Caster :
Right cambolt : Clockwise →camber(+) 4 25´ ± 30´ (to ground)
The variation of camber by a rotation of the 4 48´ ± 30´ (to body)
cambolt : About 0 0.9´
SCMSS6514L
1. Tightening torque. 1. Jack up the vehicle and support it with jack stands.
Tightening torque Nm (kgf-m, lb-ft) : 2. Measure the wheel runout with a dial indicator as il-
88.3~107.9 (9~11, 65.1~79.6) lustrated.
3 4
5 2
KHQE810A
1
KHRE402A
4 3
2 5
KHQE810B
TIRES/WHEELS SS -75
NOTE
When the tread depth of the tires is less than 1.6
mm(0.063 in), the wear indicators (B) will appear.
KHRE405A
KHRE404A
SS -76 SUSPENSION SYSTEM
CHECKING FOR PULL AND WANDER 3. If the steering continues to pull to one side, rotate the
front right and left tires again, and perform a road test.
If the steering pulls to one side, rotate the tires according
to the following wheel rotation procedure.
1. Rotate the front right and front left tires, and perform
a road test in order to confirm vehicle stability.
F R
F R
EHRF405B
EHRF405B
F R
F R
EHRF405E
EHRF405C