ASTM A234 2011a Fittings-of-Wrought-Carbon-Steel-and-Alloy-Steel Mod N High-Temp
ASTM A234 2011a Fittings-of-Wrought-Carbon-Steel-and-Alloy-Steel Mod N High-Temp
ASTM A234 2011a Fittings-of-Wrought-Carbon-Steel-and-Alloy-Steel Mod N High-Temp
1
A234/A234M – 11a
2.7 AWS Specifications7 cation. In case of a conflict between the requirements of this
A5.5/A5.5M Specification for Low-Alloy Steel Electrodes specification and Specification A960/A960M, this specification
for Shielded Metal Arc Welding shall prevail.
A5.23/A5.23M Specification for Low-Alloy Steel Elec-
trodes and Fluxes for Submerged Arc Welding 5. Materials
A5.28/A5.28M Specification for Low-Alloy Steel Elec- 5.1 The material for fittings shall consist of killed steel,
trodes for Gas Shielded Arc Welding forgings, bars, plates, sheet, and seamless or fusion-welded
A5.29/A5.29M Low-Alloy Steel Electrodes for Flux Cored tubular products with filler metal added and shall conform to
Arc Welding the chemical requirements of Table 1. Unless otherwise speci-
fied for carbon steel plates and sheet, the steel may be made to
3. Ordering Information
either coarse grain or fine grain practice. Grade WP9 shall be
3.1 See Specification A960/A960M. made to fine grain practice.
5.2 A starting material specification that specifically re-
4. General Requirements
quires the addition of any element beyond those listed for the
4.1 Product furnished to this specification shall conform to materials in Table 1 for the applicable grade of material is not
the requirements of Specification A960/A960M, including any permitted. This does not preclude the use of deoxidizers or the
supplementary requirements that are indicated in the purchase judicious use of elements for grain size control.
order. Failure to comply with the requirements of Specification
A960/A960M constitutes non-conformance with this specifi- 6. Manufacture
6.1 Forging or shaping operations may be performed by
7
hammering, pressing, piercing, extruding, upsetting, rolling,
Available from American Welding Society (AWS), 550 NW LeJeune Rd.,
Miami, FL 33126, http://www.aws.org.
bending, fusion welding, machining, or by a combination of
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A234/A234M – 11a
two or more of these operations. The forming procedure shall 6.3 All welds including welds in tubular products from
be so applied that it will not produce injurious imperfections in which fittings are made shall be (1) made by welders, welding
the fittings. operators, and welding procedures qualified under the provi-
6.2 Fittings NPS-4 and under may be machined from sions of ASME Section IX, (2) heat treated in accordance with
hot-forged or rolled, cold-sized, and straightened bar stock Section 7 of this specification, and (3) radiographically exam-
having the chemical composition of the Grade in Table 1 and ined throughout the entire length of each weld in accordance
the mechanical properties of the Grade in Table 2. Heat with Article 2, ASME Section V with acceptance limits in
treatment shall be in accordance with Section 7. All caps accordance with Paragraph UW-51 of ASME Section VIII,
machined from bar stock shall be examined by liquid penetrant Division 1 of the ASME Boiler & Pressure Vessel Code. In
or magnetic particle in accordance with S52 or S53 in place of radiographic examination, welds may be ultrasonically
Specification A960/A960M. examined in accordance with Appendix 12 of Section VIII. The
Note—This table gives the computed minimum % elongation value for each 1⁄32 in. [0.79 mm] decrease in wall thickness. Where the wall thickness lies between two
values above, the minimum elongation value is determined by the following equations:
where:
E = elongation in 2 in. or [50 mm], %, and
t = actual thickness of specimen, in. [mm].
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A234/A234M – 11a
NDE of welds in Grades WPB, WPC, WP1, WP11 Class 1, normalized, or normalized and tempered. Fittings such as
WP11 Class 2, WP11 Class 3, WP12 Class 1, WP12 Class 2, elbows, tees, header tees, reducers and lap joint stub ends with
and WPR may be performed either prior to or after forming. a carbon content less than 0.26 %, NPS 12 and under, shall not
NDE of welds in Grades WP5, WP9, WP91, WP911, WP22 require heat treatment after forming a locally heated portion of
Class 1, and WP22 Class 3 shall be done after forming. the fitting.
6.3.1 All welds in WP91 shall be made with one of the 7.2.4 Cold-formed WPB, WPC, and WPR fittings, upon
following welding processes and consumables: SMAW, A5.5/ which the final forming operation is completed at a temperature
A5.5M E90XX-B9; SAW, A5.23/A5.23M EB9 + flux; GTAW, below 1150 °F [620 °C], shall be normalized, or shall be stress
A5.28/A5.28M ER90S-B9; and FCAW A5.29/A5.29M E91T1- relieved at 1100 to 1275 °F [595 to 690 °C].
B9. In addition, the Ni+Mn content of all welding consumables 7.2.5 WPB, WPC, and WPR fittings produced by fusion
used to fabricate WP91 fittings shall not exceed 1.0 %. welding and having a nominal wall thickness at the welded
6.4 Personnel performing NDE examinations shall be quali- joint of 3⁄4 in. [19 mm] or greater shall be post-weld heat treated
fied in accordance with SNT-TC-1A. at 1100 to 1250 °F [595 to 675 °C], or in accordance with 7.2.6.
6.5 The welded joints of the fittings shall be finished in 7.2.6 At the option of the manufacturer, WPB and WPC
accordance with the requirements of Paragraph UW-35 (a) of fittings produced by any of the methods in Section 6 may be
ASME Section VIII, Division 1. annealed, normalized, or normalized and tempered.
6.6 All butt-weld tees manufactured by cold-forming meth- 7.3 Fittings Other than WPB, WPC, and WPR:
od(s) shall be liquid penetrant or magnetic particle examined 7.3.1 Fittings of Grades WP1, WP11 Class 1, WP11 Class 2,
by one of the methods specified in Supplementary Requirement WP11 Class 3, WP12 Class 1, WP12 Class 2, WP22 Class 1,
S52 or S53 in Specification A960/A960M. This examination WP22 Class 3, WP5, and WP9 shall be furnished in the
shall be performed after final heat treat. Only the side wall area full-annealed, isothermal-annealed, or normalized and tem-
of the tees need be examined. This area is defined by a circle pered condition. If normalized and tempered, the tempering
that covers the area from the weld bevel of the branch outlet to temperature for WP11 Class 1, WP11 Class 2, WP11 Class 3,
the center line of the body or run. Internal and external surfaces WP12 Class 1, and WP12 Class 2 shall not be less than 1150
shall be examined when size permits accessibility. No cracks °F [620 °C]; for Grades WP5, WP9, WP22 Class 1, and WP22
shall be permitted. Other imperfections shall be treated in Class 3 the tempering temperature shall not be less than 1250
accordance with Section 14 on Surface Quality. After the °F [675 °C].
removal of any crack, the tee(s) shall be re-examined by the
7.3.2 Fittings of Grades WP1, WP12 Class 1, or WP12
original method. Acceptable tees shall be marked with the
Class 2 either hot formed or cold formed may be given a final
symbol PT or MT, as applicable, to indicate compliance.
heat treatment at 1200 °F [650 °C] instead of the heat treatment
6.7 Stubends may be produced with the entire lap added by
specified in 7.3.1.
the welding of a ring, made from plate or bar of the same alloy
7.3.3 Fittings in all thicknesses produced by fusion welding
grade and composition, to the outside of a straight section of
after the heat treatment specified in 7.3.1 shall be post-weld
pipe, provided the weld is double welded, is a full penetration
heat treated at a temperature not less than prescribed above for
joint, satisfies the requirements of 6.3 for qualifications and
tempering except that Grade WP1 is required to be post-weld
7.3.3 for post weld heat treatment.
heat treated only when the nominal wall thickness at the
7. Heat Treatment welded joint is 1⁄2 in. [13 mm] or greater.
7.1 Heat Treatment Procedures—Fittings, after forming at 7.3.4 Except when Supplementary Requirement S1 is speci-
an elevated temperature, shall be cooled to a temperature fied by the purchaser, Grade WP91 shall be normalized at 1900
below the critical range under suitable conditions to prevent °F [1040 °C] minimum, and 1975 °F [1080 °C] maximum, and
injurious defects caused by too rapid cooling, but in no case tempered in the temperature range of 1350 °F [730 °C] to 1470
more rapidly than the cooling rate in still air. Heat treatment °F [800 °C] as a final heat treatment.
temperatures specified are metal (part) temperatures. Heat- 7.3.5 Grade WP911 shall be normalized in the temperature
treated fittings shall be treated according to paragraph 7 in range of 1900 to 1975 °F [1040 to 1080 °C], and tempered in
Specification A960/A960M. the temperature range of 1365 to 1435 °F [740 to 780 °C] as a
7.2 WPB, WPC, and WPR Fittings: final heat treatment.
7.2.1 Hot-formed WPB, WPC, and WPR fittings upon 7.4 WPB and WPC Fittings Made from Bar— Cold-finished
which the final forming operation is completed at a temperature bars reduced in cross-sectional area more than 10 % by cold
above 1150 °F [620 °C] and below 1800 °F [980 °C] need not drawing or cold rolling are not acceptable for use in the
be heat treated provided they are cooled in still air. manufacture of these fittings unless the bars have been either
7.2.2 Hot-formed or forged WPB, WPC, and WPR fittings stress relieved in the temperature range of 1100 to 1250 °F
finished at temperature in excess of 1800 °F [980 °C] shall [595 to 675 °C], normalized, normalized and tempered, or fully
subsequently be annealed, normalized, or normalized and annealed. Mechanical testing must be performed subsequent to
tempered. Hot-forged fittings NPS 4 or smaller need not be the final heat-treating operation.
heat treated. 7.5 Liquid quenching followed by tempering shall be per-
7.2.3 WPB, WPC, and WPR fittings over NPS 12, produced mitted for all grades when approved by the purchaser. Mini-
by locally heating a portion of the fitting stock to any mum tempering temperature shall be 1100 °F [595 °C] for
temperature for forming, shall be subsequently annealed, WPB, WPC, and WPR, 1150 °F [620 °C] for Grades WP1,
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A234/A234M – 11a
WP11 Class 1, WP11 Class 2, WP11 Class 3, WP 12 Class 1, purchaser may verify that the requirement has been met by
and WP12 Class 2 and 1250 °F [675 °C] for Grades WP5, testing at any location on the fitting provided such testing does
WP9, WP22 Class 1, and WP22 Class 3, and 1350 °F [730 °C] not render the fitting useless.
for Grade WP91 and WP911. 10.1.1 Fittings of Grades WP5, WP9, and WPR—217 HBW
maximum.
8. Chemical Composition 10.1.2 Fittings of Grade WP911—248 HBW maximum.
8.1 The chemical composition of each cast or heat used 10.1.3 Fittings of all other grades—197 HBW maximum.
shall be determined and shall conform to the requirements of 10.2 All fittings of Grade WP91 shall be hardness tested and
the chemical composition for the respective materials listed in shall have a hardness of 190 HBW-250 HBW.
Table 1. The ranges as shown have been expanded to include 10.3 When additional hardness testing of the fittings is
variations of the chemical analysis requirements that are listed required, see Supplementary Requirement S57 in Specification
in the various specifications for the starting materials (pipe, A960/A960M.
tube, plate, bar, and forgings) normally used in the manufac-
11. Hydrostatic Tests
turing of fittings to this specification.
8.2 The steel shall not contain any unspecified elements for 11.1 See Specification A960/A960M.
the ordered grade to the extent that it conforms to the 12. Nondestructive Examination
requirements of another grade for which that element is a
specified element having a required minimum content. 12.1 For WP91, one of the following examinations, as
8.3 Weld metal used in the construction of carbon-steel found in the Supplementary Requirements of Specification
fittings shall be mild steel analysis No. A1 of Table QW-442, A960/A960M, shall be performed: S52 Liquid Pentrant Ex-
Section IX of the ASME Boiler and Pressure Vessel Code, No. amination, S53 Magnetic Particle Examination, S62 Ultrasonic
A2 may be used for Grade WPCW. Test, or S72 Nondestructive Electromagnetic (Eddy-Current)
8.4 The molybdenum and chromium content of the depos- Test.
ited weld metal of alloy steel fittings shall be within the same 13. Dimensions
percentage range as permitted for the base metal.
13.1 Butt-welding fittings and butt-welding short radius
9. Tensile Requirements elbows and returns purchased in accordance with this specifi-
cation shall conform to the dimensions and tolerances given in
9.1 The tensile properties of the fitting material shall con- the latest revision of ASME B16.9. Steel socket-welding and
form to the requirements listed in Table 2. threaded fittings purchased in accordance with this specifica-
9.1.1 Specimens cut either longitudinally or transversely tion shall conform to the sizes, shapes, dimensions, and
shall be acceptable for the tension test. tolerances specified in the latest revision of ASME B16.11,
9.1.2 While Table 2 specifies elongation requirements for MSS-SP-79, or MSS-SP-83. Swage(d) Nipples, Bull Plugs,
both longitudinal and transverse specimens, it is not the intent and Integrally Reinforced Forged Branch Outlet Fittings pur-
that both requirements apply simultaneously. Instead, it is chased in accordance with this specification shall conform to
intended that only the elongation requirement that is appropri- the sizes, shapes, dimensions, and tolerances specified in the
ate for the specimen used be applicable. latest revision of MSS-SP-95 or MSS-SP-97.
9.2 One tension test shall be made on each heat of material 13.2 Fittings of size or shape differing from these standards,
and in the same condition of heat treatment as the finished but meeting all other requirements of this specification may be
fittings it represents. The sample thickness shall not vary more furnished in accordance with Supplementary Requirement S58
than 1⁄4 in. [6 mm] from the fitting wall thickness it represents. in Specification A960/A960M.
9.3 When cold-formed fittings are furnished, samples of the
raw material shall be normalized or stress relieved as required 14. Surface Quality
in 7.2.4. Tension tests conducted on these heat-treated samples 14.1 See Specification A960/A960M.
shall be considered to be the tensile properties of the cold-
formed fittings. 15. Repair by Welding
9.4 Records of the tension tests shall be certification that the 15.1 See Specification A960/A960M.
material of the fitting meets the tensile requirements of this 15.2 In addition to the requirements for weld repair of
specification provided the heat treatments are the same. If the Specification A960/A960M, weld repairs to WP91 fittings shall
raw material was not tested, or the fitting is not in the same meet the requirements of 6.3.1.
condition of heat treatment, the fitting manufacturer shall
perform the required test on material representative of the 16. Inspection
finished fitting from each heat of starting material. 16.1 See Specification A960/A960M.
16.2 Other tests, when required by agreement, shall be made
10. Hardness from material of the lots covered in the order.
10.1 Except when only one fitting is produced, and except
for Grade WP91, a minimum of two pieces per batch or 17. Rejection and Rehearing
continuous run shall be hardness tested to ensure the fittings are 17.1 Material that fails to conform to the requirements of
within the following limits for each grade in Table 2. The this specification may be rejected. Rejection should be reported
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A234/A234M – 11a
to the producer or supplier promptly in writing. In case of 19. Product Marking
dissatisfaction with the results of the tests, the producer or 19.1 All fittings shall have the prescribed information
supplier may make claim for a rehearing. stamped or otherwise suitably marked on each fitting in
17.2 Fittings that develop defects in shopworking or appli- accordance with the Standard Marking System for Valves,
cation operations may be rejected. Upon rejection, the manu- Fittings, Flanges and Unions (MSS-SP-25, latest edition).
facturer shall be notified promptly in writing. 19.2 The prescribed information for butt-welding fittings
shall be: The manufacturer’s name or trademark (see Note 1),
18. Certification schedule number or nominal wall thickness designation, size,
fitting designation in accordance with Annex A1 and the heat
18.1 Test reports are required for all fittings covered by this number or manufacturer’s heat identification.
specification. Each test report shall include the following
NOTE 1—For purposes of identification marking, the manufacturer is
information: considered the organization that certifies the piping component complies
18.1.1 Chemical analysis results, Section 8 (Table 1). Re- with this specification.
ported results shall be to the same number of significant figures 19.3 The prescribed information for threaded or socket-
as the limits specified in Table 1 for that element. welding fittings shall be: The manufacturer’s name or trade-
18.1.2 Tensile property results, Section 9 (Table 2), report mark (see Note 1), pressure class or schedule number and
the yield strength and ultimate strength in ksi [MPa] and fitting designation in accordance with Annex A1, and the heat
elongation in percent, number or the manufacturer’s heat identification.
18.1.3 Hardness results, Section 10, 19.4 Specification number, year of issue and revision letter
18.1.4 Type heat treatment, if any, Section 7, are not required to be marked on fittings.
19.5 Bar Coding—In addition to the requirements in 19.1,
18.1.5 Seamless or welded, 19.2, 19.3 and 19.4, bar coding is acceptable as a supplemental
18.1.6 Starting material, specifically pipe, plate, etc., identification method. The purchaser may specify in the order
18.1.7 Statement regarding radiographic or ultrasonic ex- a specific bar coding system to be used. The bar coding system,
amination, 6.3, if applied at the discretion of the supplier, should be consistent
18.1.8 Any supplemental testing required by the purchase with one of the published industry standards for bar coding. If
order, used on small fittings, the bar code may be applied to the box
or a substantially applied tag.
18.1.9 Statement that the fitting was manufactured,
sampled, tested, and inspected in accordance with the specifi- 20. Keywords
cation, and was found to meet the requirements, and 20.1 pipe fittings—steel; piping applications; pressure con-
18.1.10 The specification number, year of issue, revision taining parts; pressure vessel service; temperature service
letter (if any), grade and class of the fittings. applications—elevated
SUPPLEMENTARY REQUIREMENTS
These requirements shall not be considered unless specified in the order, in which event, the
supplementary requirements specified shall be made at the place of manufacture, unless otherwise
agreed upon, at the purchaser’s expense. The test specified shall be witnessed by the purchaser’s
inspector before shipment of material, if so specified in the order.
6
A234/A234M – 11a
ANNEX
(Mandatory Information)
SUMMARY OF CHANGES
Committee A01 has identified the location of selected changes to this specification since the last issue,
A234/A234M–11, that may impact the use of this specification. (Approved November 1, 2011)
(1) Revised Section 10 to delete the reference to Test Methods (2) Revised Footnote D in Table 1 to raise permitted maximum
and Definitions A370 and to clarify that all WP91 fittings shall Mn content.
be hardness tested. Also deleted Test Methods and Definitions (3) Moved Note 1 of 6.1 into the text as 6.2 and renumbered
A370 from Referenced Documents. subsequent paragraphs.
Committee A01 has identified the location of selected changes to this specification since the last issue,
A234/A234M–10b, that may impact the use of this specification. (Approved April 1, 2011)
(1) Deleted maximum tensile requirements in Table 2 for WPB, (2) Revised Section 10 and 18.1.3 on hardness testing
WPC, P11, P12, P22, P5, P9, and P91 grades while maintain- requirements/reporting.
ing the maximum hardness for each grade.
7
A234/A234M – 11a
Committee A01 has identified the location of selected changes to this specification since the last issue,
A234/A234M–10a, that may impact the use of this specification. (Approved December 1, 2010)
Committee A01 has identified the location of selected changes to this specification since the last issue,
A234/A234M–10, that may impact the use of this specification. (Approved October 1, 2010)
(1) Revised Section 10 to require a hardness range for WP91, (2) Added Section 12 to require one of UT or EC or MT of
to change HB nomenclature to HBW, and to revise the WP91 fittings and renumbered subsequent sections.
hardness maximum of WP91. (3) Revised Table 2 to raise the minimum and maximum tensile
strengths of Grade WP91.
Committee A01 has identified the location of selected changes to this specification since the last issue,
A234/A234M–07, that may impact the use of this specification. (Approved May 1, 2010)
(1) Added MSS-SP-97 to 1.1, 13.1, and Referenced Docu- (4) Added 6.3.1 and 15.2 to limit the chemistry of welding
ments. Added MSS-SP-95 to 13.1. consumables for fabrication and weld repair of WP91 fittings.
(2) Revised 5.1 to include sheet among the permitted product (5) Added reference to AWS specifications in 6.3.1 and
forms for starting material. Referenced Documents.
(3) Added value for transverse elongation of round tensile
(6) Revised 18.1.1 on reporting of chemical analysis.
specimens fot WP91 and WP911 in Table 2.
ASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentioned
in this standard. Users of this standard are expressly advised that determination of the validity of any such patent rights, and the risk
of infringement of such rights, are entirely their own responsibility.
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if not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standards
and should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of the
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make your views known to the ASTM Committee on Standards, at the address shown below.
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8
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