Colorflex Ez User Manual
Colorflex Ez User Manual
User’s Manual
A60-1014-593
Manual Version 1.2
August, 2013
For CFEZ firmware version 1.07 and above
CFEZ User’s Manual Version 1.2
Safety Notes
For safety when using the ColorFlex EZ, pay particular attention to
the following types of statements in this User’s Guide. Each
description is shown in its representative typeface.
CAUTION
Specific instruction critical to the type of instrument
operation being explained in the area of the manual
where the caution appears.
Note: Additional clarification of instructions, not safety-
related.
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CFEZ User’s Manual Version 1.2
Table of Contents
INTRODUCTION TO THE COLORFLEX EZ SYSTEM .............. 7
Accessories ......................................................................................... 8
Options and Sample Devices ......................................................... 9
External Printer ......................................................................... 10
Keyboard ..................................................................................... 11
Bar Code Scanner ...................................................................... 11
USB mass storage devices ........................................................ 12
Sample Clamp/Port Forward Stand ...................................... 12
Skein Holder ............................................................................... 13
Port Inserts ................................................................................. 13
Glass Port Insert ........................................................................ 14
420-nm UV Filter Assembly...................................................... 15
Sample Cup Set ......................................................................... 15
Sample Cup Port Plate.............................................................. 16
Sample Cup ................................................................................ 17
Opaque Cover............................................................................. 17
Ring & Disk ................................................................................ 18
EasyMatch QC Software .......................................................... 19
The Basics of ColorFlex EZ Operation ........................................ 19
The Button Pad and LCD Display ........................................... 20
Menus and Prompts................................................................... 20
About The Instrument ............................................................... 21
Terminology Used ........................................................................... 22
Product Standard ....................................................................... 22
Sample ......................................................................................... 22
Tolerances ................................................................................... 22
Installation ........................................................................................ 23
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Global Options................................................................................. 26
Language ..................................................................................... 26
Display Settings ...................................................................... 26
Setups Locked? ........................................................................... 29
AutoSave ..................................................................................... 29
Stdz Interval ................................................................................ 29
AutoSearch .............................................................................. 30
Date/Time ............................................................................... 31
Product Setups ................................................................................. 32
Setup Name............................................................................. 33
Standard ...................................................................................... 33
Averaging .................................................................................... 35
Views ....................................................................................... 35
Standard Values ..................................................................... 40
Tolerances................................................................................ 41
AutoSearch .................................................................................. 42
Setup Maintenance.......................................................................... 42
Reset All Setups ...................................................................... 43
Print All Setups ...................................................................... 43
Print One Setup ...................................................................... 43
Clone All Setups ..................................................................... 44
STANDARDIZATION AND READING ...................................... 45
Standardizing ................................................................................... 45
Standardization Process ............................................................ 46
Reading Individual Samples ......................................................... 48
Reading with Datalog ..................................................................... 49
Reading with Averaging ................................................................ 50
Working with Saved Readings ..................................................... 52
Delete All Readings ............................................................... 53
Print All Readings .................................................................. 53
View Saved Readings ............................................................ 53
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Selecting Samples............................................................................ 55
Preparing Samples ..................................................................... 56
Sample Presentation ....................................................................... 56
Directional Samples ................................................................... 57
Non-opaque Samples ................................................................ 57
Translucent Samples .................................................................. 57
MAINTAINING AND TESTING COLORFLEX EZ .................... 59
SPECIFICATIONS.............................................................................. 65
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Warranty ............................................................................................ 71
Shipping Claims .............................................................................. 72
Breakage or Damage .................................................................. 72
Shortage ....................................................................................... 73
Incorrect Shipment ..................................................................... 74
Returns/Repairs ............................................................................... 74
Packing and Shipping Instruments for Repair ...................... 75
When You Need Assistance ........................................................... 76
APPENDIX
INDEX ........................................................................................... A-78
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CFEZ User’s Manual Version 1.2
CHAPTER ONE
Introduction to the
ColorFlex EZ System
The ColorFlex EZ spectrophotometer is a versatile color
measurement instrument that can be used on products of virtually
any size, and in industries as diverse as paint, food, and textiles.
Accessories
The following accessories are included
with the ColorFlex EZ:
Calibration tiles - A NIST traceable
white calibrated tile that is placed at the
sample port during standardization to set
the top of scale, the Black Glass that is
placed at the sample port during
standardization to set the zero, and the
Green Check Tile that is used to assess
long-term instrument performance during
the Green Tile Test.
Certificate of traceability for the standard
White Tile.
Tile data sheet - provides NIST-traceable
calibrated values for the standard White
Tile and values read at factory for the
Green Tile.
USB cable for connecting the ColorFlex
EZ to a computer.
Standards care card - gives instructions on
how to clean the standards.
Lens wipes
Lens brush
USB Flash Drive for data transfer
AC adapter, 12 W/9V.
ColorFlex EZ User’s Manual.
External Printer
(A13-1014-259)
The external thermal printer connects to the
ColorFlex EZ’s USB port and prints
measurement data or product setup
parameters on request. The communications
cable supplied with the printer must be used
to connect the printer to the ColorFlex EZ.
More information on the external printer is
provided in its separate User’s Manual.
Keyboard (A13-1014-294)
The optional flexible keyboard connects
to the ColorFlex EZ’s USB port to allow
easy entry of any alphanumeric
information (such as setup names)
required.
Skein Holder
This is a device for measuring yarn skeins.
Wind the yarn around the skein holder in
multiple taut layers until it is effectively
opaque and is as flat as possible. Secure it in
place with the detachable arms on the sides of
the skein holder. Place the skein holder at the
sample port and back it with the sample
clamp or a white backing tile to provide a
consistent background and pressure. Make
several measurements of the skein, rotating
the holder 90° between measurements and
averaging the readings for the final result.
Port Inserts
Port inserts with various-sized openings may
be purchased and placed at the reflectance
port to change the area of view Remove the
standard port insert by pulling it out of the
port insert retainer. Replace it with the
special port insert. Make sure that the flat
portion of the insert is facing outward with
the beveled portion toward the interior of the
sensor. Then standardize the instrument.
Any change in port size must be followed by
standardization on both the Black Glass and
the calibrated White Tile.
Terminology Used
Throughout this user’s guide and within the ColorFlex EZ’s firmware,
several terms will be used repeatedly. These terms are defined below.
Product Standard
A product standard (or “standard”) is an object that represents the ideal
target color for the product. This object is the one to which others will
be compared and deemed acceptable or unacceptable. The product
standard may either be a physical item that is measured using the
ColorFlex EZ or a set of color values that is entered into the ColorFlex
EZ’s memory.
Sample
A sample is an object that will be measured with the ColorFlex EZ and
compared to the product standard. The color of the sample is
generally similar to the color of the product standard.
Tolerances
Tolerances are limits that indicate how different a sample can be from
the product standard and still be acceptable. Positive and negative
tolerances may be set for each color scale and index parameter chosen
for display. Then, the ColorFlex EZ can show a pass or fail indicator
after a sample is read.
Samples that differ from the standard by no more than the entered
tolerance are said to pass. Samples that exceed the tolerance for one or
more parameter are said to fail.
Installation
Before operating the ColorFlex EZ, connect the instrument to a power
source, a computer or to an optional component, such as a printer.
Instructions are provided below.
1. Unpack the cartons and remove wrappings and cable ties. Inspect for
damage and notify the carrier and HunterLab immediately if any is
discovered. Save the packing materials in case it becomes necessary
to return the instrument to the factory.
2. Place the ColorFlex EZ on a flat, stable surface near and electrical
outlet.
3. Connect the connector of the AC adapter to the acceptor on the left
back of the ColorFlex EZ.
4. Plug the female end of the power cord into the AC Adapter and the
male end into a wall outlet.
5. If the instrument is to be used connected to a computer, printer, or
other USB device, plug the hexagonal end of the USB cable into the
USB port on the ColorFlex EZ.
6. Plug the flat end of the USB cable into the appropriate USB port on
the computer or device. If connecting to a computer, Windows’ plug
and play feature should automatically find and install the ColorFlex
EZ. Let it do so until the “Found new hardware” message disappears.
Other devices, such as the printer, bar code reader, and keyboard, are
automatically detected by the ColorFlex EZ.
7. Turn the ColorFlex EZ on by pressing the Go button on the button pad.
CHAPTER TWO
Global Options
Global Options is selected from the main menu by moving the cursor
highlight to the “Global Options” position using the up and down
arrow buttons and then pressing the Go button.
Language
ColorFlex EZ can display screens and
prompts in English, French, German, Italian,
Japanese, Spanish and Simple Chinese.
Display Settings
When Display Settings is highlighted and the
right arrow button is pressed, a submenu
appears. In this submenu, the following
parameters can be set:
Contrast :
Press the right arrow button to increase the
LCD’s contrast or the left arrow button to
decrease the contrast. Values between 0 and
100 may be selected in increments of 5.
Setups Locked?
Choose YES to lock the product setups so
that changes cannot be made. Choose NO to
allow changes to the product setups. Each
press of the right arrow button toggles
between YES and NO.
AutoSave
Choose YES to save each measurement
automatically to the instrument’s Datalog.
Choose NO to save the measurements
manually, only on demand.
Stdz Interval
Indicate the amount of time that must elapse
(in hours) after the last standardization and
before the instrument prompts for re-
standardization . Press the right arrow button
to increase the number of hours or the left
arrow button to decrease the number. Values
between 1 and 16 may be selected in
increments of 1. Selecting 4 is suggested.
The choice of OFF disables prompting for
standardization, but its use is not
recommended.
AutoSearch
One of the features of the ColorFlex EZ is
that it can find the closest physical, numeric,
or hitch standard stored in the instrument’s
memory to a sample read.
When AutoSearch is highlighted and the right
arrow button is pressed, a submenu appears.
In this submenu, may set the following
parameters:
Color Diff: To deselect the AutoSearch
feature, set this parameter to (...). To use this
feature, select the color difference index for
comparison of the sample/standard. The
choices are dE, dE*, and dEcmc. This index
and the illuminant/observer set in each
product setup searched will be used for the
comparison.
Each press of the right arrow button changes
the color difference index to the next one
available.
Average: To select this feature, choose the
number of readings to average for each
sample before the AutoSearch comparison to
available standards is made. This applies to
all setups selected for AutoSearch. Press the
right arrow button to increase the number of
readings or the left arrow button to decrease
the number. Values between 2 and 20 may be
selected in increments of 1. To deselect the
average measurements used in
Date/Time
When Date/Time is highlighted and the right
arrow button is pressed, a submenu appears.
In this submenu, set the current date and time.
Product Setups
Product Setup is selected from the main menu
by moving the cursor highlight to the Product
Setup position using the up and down arrow
buttons and then pressing the Go button.
Setup Name
Press the right arrow button to obtain the
Product Name screen and enter any
descriptive name for the product setup. Up to
15 characters may be entered using all the
letters and numbers, as well as the space
character.
Standard
Four types of standards are available for
selection depending on the measurements and
data needed. Choose Working when a
number of different standards and samples are
Averaging
Select OFF if to make only one reading of
each standard and sample. To average
several readings into a single measurement,
indicate the number of readings to be
averaged, up to 20.
Views
The settings made under Views indicate what
will be shown on the ColorFlex EZ’s LCD
screen after a measurement is made.
Standard Values
The Standard Values parameter is only
relevant when the Standard Type is
physical, numeric, or hitch. When
Standard Values is highlighted, press the
right arrow button to move to the
Standard Values configuration screen.
Tolerances
When Tolerances is highlighted, press the
right arrow button to move to the
Tolerances configuration screen. Select
the color scale and indices for the
tolerances.
AutoSearch
Select YES to include this product setup
when using the automatic standard
searchfeature, which pulls up the most
appropriate product setup (based on the
closest standard’s color values) each time
a sample is read. Only the setups where
AutoSearch is enabled (YES) will be
included in the automatic serach.
Setup Maintenance
Setup Maintenance is selected from the
main menu by moving the cursor
highlight to its position using the up and
down arrow buttons and then pressing the
Go button.
CHAPTER THREE
Standardization and
Reading
This chapter describes the various steps performed in the course of
normal instrument operations, such as standardizing, reading,
storing and printing data.
Standardizing
Standardization sets the top and bottom-
of-scale for the neutral axis. During
standardization, the bottom-of-scale
(zero) is set first. This is done by placing
the Black Glass at the sample port. The
top-of-scale is then set by reading the
calibrated White Tile. Messages on the
LCD screen prompt through the
standardization process as described
below. The time elapsed (in minutes)
since the last standardization is shown in
the upper right corner of the screen.
Standardization Process
Standardization of a ColorFlex EZ is
performed as follows:
Reading Individual
Samples
Complete the following steps to take
individual readings using the ColorFlex
EZ:
Reading with
Averaging
Complete the following steps to take and
average multiple readings using the
ColorFlex EZ:
Filter By Setup
Filter By Setup views the readings by
choosing the product setup. The Saved
Readings screen is shown first.
CHAPTER FOUR
Selecting Samples
Choose samples that are representative of the material used. If
samples are non-representative of the batch or are spoiled,
damaged, or irregular, then the result may be biased. When
choosing a sample, select randomly and examine the sample to
avoid biased results. If the sampling procedure is adequate,
another sample selected from the same batch should result in
comparable measured values.
Preparing Samples
Prepare samples in exactly the same manner each time they are
measured. Follow standard industry methods if they exist, such as
ASTM or TAPPI methods.
Sample Presentation
Present the samples to the instrument in a standard, repeatable
manner. Results obtained depend on the condition of the samples
and their presentation. If a method is established so that the same
procedure is used each time specific samples or types of samples
are measured, then there will be a valid basis for comparison of
measured results. This also ensures repeatability of results when
measuring the same sample. Make a checklist so that operators
may simply check each step. The checklist will also help in the
training of new operators.
When taking readings, make sure that the sample surface is flat
against the ColorFlex EZ sample port. This may be difficult if the
sample is curved or irregularly shaped. Look at the instrument
from all angles to make sure the port makes as much contact as
possible with the product. When measuring thin, soft materials
(such as fabric or paper) place a hard, flat surface behind the
product to ensure proper contact with the sample port and to ensure
that it does not pillow into the sample port. Average several
readings when measuring samples that are textured, patterned, or
irregular in color.
Directional Samples
Directionality can be minimized by averaging several
measurements with rotation of the sample between readings.
Examination of the standard deviation displayed with the
averaging function can guide in selecting the appropriate number
of readings to average.
Non-opaque Samples
Non-opaque samples must have consistent backings. A white
uncalibrated tile is recommended. If the sample is such that it can
be folded to give multiple layers, such as tissue or fabric, the
number of layers for each sample should be noted.
Translucent Samples
Light trapped in a translucent sample can distort the color. The
thickness of the sample presented should be chosen to maximize
color difference between limit samples and the sample should be
backed with multiple layers or a White Tileto eliminate the effects
of ambient (room) light. Translucent liquids can be measured using
in a sample cup, or a sample cup with the ring-and-disk set with
the sample has low solids.
CHAPTER FIVE
Clean the tiles and Black Glass using a soft nylon bristle brush and
a solution of warm water and a laboratory grade detergent such as
SPARKLEEN. Rinse the tiles in a stream of warm tap water. Blot
them dry using a clean, non-optically brightened, lint-free paper
towel.
Diagnostics
The Diagnostics Tests can be run to verify
instrument performance. Diagnostics is
selected from the main menu by moving
the cursor highlight to its position using
the up and down arrow buttons and then
pressing the center Go button. The
Diagnostics menu appears.
Choose the desired function by scrolling
using the up and down arrow buttons until
the desired test is highlighted and then
pressing the right arrow button.
White Repeatability
The White Tile Repeatability screens
prompts through a normal standardization
for the instrument. When standardization
is complete, leave the calibrated White
Tile in position at the sample port and
press the Go button.
Twenty readings of the calibrated White
Tile are made automatically and the
results of each reading shown as it is
made. This test may be cancelled at any
time by pressing Cancel. When all
readings are complete, the final result, as
well as whether the instrument passes or
fails the test, is shown.
To PASS, dE* must be less than or equal
to 0.05.
Press Print to print the result (if a printer
is connected to the instrument’s USB
Signal Levels
The Signal Levels diagnostic prompts to
place a sample at the measurement port.
Normally this will be the White Tile, but
other instructions may be provided by
HunterLab’s Technical Support staff.
Place the White Tile at the port and press
Go.
The sample and monitor channels are
plotted on a graph for examination by
HunterLab’s Technical Support staff.
Press Read to read again. Press Diags
Menu to return to the Diagnostics menu.
Press Main Menu to return to the main
menu.
Self Test
The DIAGNOSTICS MENU contains a
fourth function named SELF TEST.
When this function is selected,
communications tests between the
ColorFlex EZ’s subsystems are run. If
successful, the versions of the firmware
present would be displayed. Also shown
is the value of the checksum of the
instrument’s calibration data as four
hexadecimal digits.
CHAPTER SIX
Specifications
The specifications and characteristics of the instrument are given
in this chapter. For best performance, the instrument should be
placed where there is ample work space with medium or subdued
illumination and no drafts. The operating conditions (temperature
and humidity ranges) are given in the Operating Conditions section
below.
Operating Conditions
Do not leave ColorFlex EZ in an area where temperature or
humidity extremes are possible.
Specifications 6-65
CFEZ User’s Manual Version 1.2
Physical Characteristics
Weight 4.5 kg (9.9 lb)
6-66 Specifications
CFEZ User’s Manual Version 1.2
Instrument Performance
Spectral Data Range: 400-700 nm
Reporting Interval (nm): 10 nm
Bandwidth at Half- 10 nm
height
Spectral Resolution ≤3 nm
Measurement 3 seconds
Interval
Measurement Speed ≤1.5 seconds
(at 23°C)
Inter-instrument ∆E* ≤ 0.15 CIE L*a*b* (Avg) on BCRA II
Agreement Tile Set; ∆E* ≤ 0.25 CIE L*a*b* (Max) on
BCRA II Tile Set
Measurement
Data Views Color Data, Color Difference Data,
Tristimulus Color Plot, Spectral Data,
Spectral Difference Plot, Spectral Plot,
Spectral Difference Plot
Specifications 6-67
CFEZ User’s Manual Version 1.2
6-68 Specifications
CFEZ User’s Manual Version 1.2
Regulatory Notice
DECLARATION OF CONFORMITY
according to ISO/IEC Guide 22 and EN 45014
Manufacturer’s Name: Hunter Associates Laboratory, Inc.
Manufacturer’s Address: 11491 Sunset Hills Road
Reston, Virginia U.S.A. 20190
Declares that the Product:
Product Name: ColorFlex EZ
Model: CLFX EZ 45/0 LAV.
Conforms to the following Standards:
IEC 61326-1:2005 (CISPR 11:2003:A1:2004, EN 61000-4-2:1995, and EN
61000-4-3:2006 + A1:2008)
EN 61010-1:2001
Supplementary Information:
Specifications 6-69
CFEZ User’s Manual Version 1.2
6-70 Specifications
CFEZ User’s Manual Version 1.2
CHAPTER SEVEN
Instrument Replacement,
Repair, Problems, and
Questions
The following HunterLab policies are described in this chapter:
Warranty
Shipping claims
Returns/service
Technical assistance.
Warranty
HunterLab warrants that all instruments it manufactures will be
free from defects in material and workmanship under normal use
and service. Our obligation under this warranty is limited to
repairing or replacing any parts which our examination disclose to
have been factory defective when returned to us by prepaid
transportation. The time limit on this warranty is one year from
date of shipment of new instruments and two months from the date
of shipment of repaired instruments.
Shipping Claims
All materials are sold F.O.B. from Reston, Virginia (unless
otherwise specified) and HunterLab responsibility ends upon
delivery to the first carrier. All claims for loss or damage must be
rendered by the consignee against the carrier within fifteen days of
receipt of goods. A copy of this notice must also be forwarded to
HunterLab within five days of its receipt.
Breakage or Damage
According to the contract terms and conditions of the carrier, the
responsibility of the shipper ends at the time and place of
shipment. The carrier then assumes full responsibility. Perform
the following procedures in the case that the instrument arrives
broken or damaged.
Freight or Express
1. Notify a local carrier.
2. Hold the damaged goods with their container and packaging
for inspection by the examining agent. Do not return any
goods to HunterLab prior to inspection by and authorization of
the carrier.
3. File a claim against the carrier. Substantiate this claim with the
examining agent’s report. A certified copy of our invoice is
available upon request. The original B/L is attached to our
original invoice. If the shipment is prepaid, write for a
receipted transportation bill.
4. Advise HunterLab regarding replacement.
Shortage
Perform the following procedure if the order appears to be missing
items.
Incorrect Shipment
Perform the following procedure if material received does not
correspond with the order.
Returns / Repairs
A service request order (SRO) number is required before any items
can be returned to HunterLab. Contact HunterLab’s Order
Processing Department to obtain an SRO for damaged or incorrect
parts, or Technical Support to obtain an SRO to return and
instrument for service.
HunterLab
Attn: SRO #____________
11491 Sunset Hills Road
Reston, VA 20190 U.S.A
Instrument Repair, Problems, & Questions 7-75
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INDEX
A-78 Index
CFEZ User’s Manual Version 1.2
Index A-79
CFEZ User’s Manual Version 1.2
A-80 Index