The "Brandon Motor"
The "Brandon Motor"
The "Brandon motor" uses four AIR CORE coils and four NdFeB
magnets mounted on rotor.
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The rotor can be build from a computer fan or anything that may
come in handy.
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direction of the field inside the coil. The side of the magnet that the
field lines emerge from is defined to be the north pole.
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BAT 42 schottky diode: is used for general
purpose applications. These diodes feature very low
turn- on voltage and fast switching. These devices
are protected by a PN junction guard ring against
excessive voltage, such as electrostatic discharges.
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2.2 ohms ceramic resistor are almost universally used in the far
east for all radio, TV and industrial equipment applications.
They are resistant to humidity and shock and have a pretty low price.
Due to a very high degree of insulation and low surface temperature,
these resistor can be mounted with their bodies relatively closer to
the PCB.
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Low and High Resistance value available
Temperature Coefficient: ±300ppm/°C
Resistance Tolerance: ±5%
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ILS reed switches is an electrical switch operated by an
applied magnetic field. It was invented at Bell Telephone
Laboratories in 1936 by W. B.
Ellwood. It consists of a pair
of contacts on ferrous metal
reeds in a hermetically
sealed glass envelope. The
contacts are opened in state,
closing when a magnetic field is
applied, or they could be closed in
the origin state and opened when
a magnetic field is applied. The
switch can be actioned by a coil,
making a reed relay, or by bringing
a magnet close to it. Once the magnet is pulled away from the switch,
the reed switch will go back to its original position.
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You will find, below, the full construction details and diagram of the
"Brandon motor".
Magnets specifications:
4 NdFeB magnets (Bremag 27) of 27 MGoe (208 kJ/m3) polarisation N
outward.
Magnet size: diameter 22 mm, 10 mm thick
Coils specifications:
Four AIR CORE coils: Monacor LSIP 180
Inductance : 1.8 mH, Rdc: 0.55 ohm
Outer diameter: 70 mm, Inner diameter: 23 mm, thickness: 30 mm
Rotor specifications:
Rotor made from an old computer fan, diameter = 52 mm
less than 2mm gap beetwen the rotor and the air core coils
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The blades of the computer fan have been removed and the
Neodymium magnets have been fixed with cyanoacrylate glue on the
rotor.
In the closed loop test, I have used 4 NiMh cells (4x 1.2v connected in
parallel),
Each cell capacity is 2650 mAh, this gives a total of 10600 mAh,
With this battery, the "Brandon motor" is able to self run for a very
long time...
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This is the schematic diagram of Brandon Motor:
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The ceramic resistor 2.2 ohms is used to reduce the current flow in
the coils
Above, the voltage across the coils: Timing is very important here, the
1st ILS switch is used to set the start of the pulse, the 2nd ILS
switch is used to set the end of the pulse. Shorter the pulse is, better
the efficiency... The CEMF induced in the air coils by the strong
Neodymium magnets is used here to charge the battery, so the motor
is able to self-charge its own battery through the fast switching and
low voltage drop.
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This are the voltage recorded across the battery in closed loop mode.
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To reduce the duration of the battery voltage measurement, I
have used a 4.8V NiMh battery (2800 mAh) (photo below),
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I have reduced significantly the pulse current by adding two 22 ohms
resistors in series with the ILS reed switches and removed the
previous 2.2 ohms in serie with the coil. So, the coils are connected
directly to the battery through the Schottky diodes and thus the
charging effect is better while the current spent for the pulse is
significantly reduced.... See the new diagram below :
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TEST RESULTS
Woow... The result is indeniable, the "Brandon motor" still turns at full
speed and continue to produce a strong CEMF to contribute to the
charge of the battery while shape of the pulse begins insignificant
compared of the level of the CEMF. Only the start and the end of
pulse spikes can be observed... See the scope picture below :
In this case the "Brandon motor" is able to run itself for a lot of days...
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After the long week test run in closed loop,
the NiMh battery has been recharged and 3028 mA have been
reloaded.
So, it is interesting to notice that during this long test run, the
"Brandon motor" has needed less than 20 mA per hour to run at full
speed... If we take in account the self discharge, non negligible, of the
NiMh battery and the mechanical losses, we can say that this motor is
very efficient...
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