Performance: Rebuilds For Your KTA50 G3

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The document discusses the benefits of upgrading a Cummins KTA50 G3 engine to the G20 performance specification when it reaches 20,000-25,000 hours, including improved fuel economy and power density.

The G20 performance upgrade can provide up to 5% improved fuel economy, 14% increased power density, improved reliability with updated components, and improved service intervals.

The Cummins rebuild process involves disassembling the engine completely, cleaning and inspecting all components, integrating genuine Cummins parts, and hot-testing the engine to meet or exceed original factory standards.

PERFORMANCE

REBUILDS
FOR YOUR
KTA50 G3
PERFORMANCE REBUILDS:
LONGER LIFE.
MORE RELIABILITY.
As your Cummins KTA50 G3 nears 20,000–25,000 hours in service, it’s
time to start considering rebuild options. In addition to the standard G3
rebuild, Cummins is now offering a G20 performance upgrade option that
pays for itself in five months. The G20 performance includes up to a 5%*
improvement in fuel economy and 14% increase in power density for
continuous generator set applications. Visit your local Cummins distributor
or authorized Cummins dealer to calculate your savings. Cummins products
are always backed by an uncompromising level of technical support that’s
available for after the sale for complete peace of mind.

UPGRADE BENEFITS
U
 p to 5% fuel economy improvement GENUINE
•\琀$283,506 in fuel savings in five years
† CUMMINS PARTS
•\琀Two years’ worth of fuel savings pay for the performance rebuild INCLUDED IN THE
•\ 14% increase in power density G20 PERFORMANCE
•\ Improved reliability with updated components REBUILD
•\ Improved service intervals An air handling system with
•\琀Genuine Cummins Parts guaranteed – designed for durability turbochargers and charge
and longevity air/exhaust manifolds moves
* Up to 5% calculated using G20 at kW max power more air through the engine,
Fuel savings based upon Cummins internal data and calculations. Fuel savings are
making it more efficient. And

compared to G3 with G20 865 kWe/900 kWm continuous generator set operation running
for over 8,000 hours at 100% load at $.80 a liter. a cooling system with water
KTA50 G3 KTA50 G20 pump, thermostat housing
Continuous Power and pipework keeps the
(No Emissions Req.) engine cooler, helping you
\ 50 Hz\ 60 Hz\ 50 Hz\ 60 Hz
operate at peak output.
Break Mean Effective Pressure (psi)\ 207\ 192\ 240\ 220
Engine Speed (rpm)\ 1,500\ 1,800\ 1,500\ 1,800
Engine Power Output (hp)\ 1,206\1,340\1,392\ 1,537
Engine Power Output (kWm)\ 900\ 1,000\ 1,038 \ 1,146

KTA50 G20
PERFORMANCE REBUILD

14% Power Up to 5% Increase


Density Increase in Fuel Economy

Cooling Air Handling


System System
MASTER REBUILD CENTERS:
CUMMINS INNOVATION TO
MATCH YOUR INVESTMENT
High-horsepower engines are a significant Cummins. That’s the reason we offer a full one-year/
investment, so it’s crucial for you to get maximum unlimited-hours warranty on every engine from our
performance over the total life cycle. Cummins Master Rebuild Centers. The result is an engine that’s
High-Horsepower Master Rebuild Centers make sure been restored to original performance and at a better
you’re getting the best value and performance using value than a new replacement engine.
Genuine Cummins Parts and a highly trained rebuild
team. Cummins rebuilds your engine in a world-class
controlled environment, taking it apart to the last
component and integrating Genuine Cummins Parts, THE HIGHEST STANDARDS.
then cleaning and inspecting it to ensure unmatched
product quality.
THE BEST EXPERTISE.
• ISO 9001 quality certification, with a common
Following the Cummins quality manufacturing
global process for resolving customers’
process, engines are hot-tested by highly trained
quality concerns
specialists to ensure they meet or exceed the
original factory standards. Cummins has strict • ISO 14001 and OHSAS 18001 safety and
criteria for parts acceptance as all Genuine Cummins environmental certification
Parts must pass measurements and deformities • Engine support program to maximize
specifications. Every rebuilt engine is tested to new customer uptime
engine standards, ensuring you are receiving the
quality and reliability you’ve come to expect from • Predefined process using state-of-the-art
equipment to ensure reliability
• Utilization of plant production tooling capable
of meeting Cummins’ manufacturing and
Health, Safety and Environmental standards
• Use of Genuine Cummins new and ReCon
Parts, for enhanced effectiveness and
quality standards
• High-quality paint finish to meet customers’
color and quality standards
• All engines 100% tested to Cummins’ high-
horsepower new engine test standards
AN EXTENSIVE, EXPERT
DISTRIBUTION NETWORK
NO OTHER COMPANY
CAN OFFER
At approximately 500 branch locations in
more than 190 countries and territories
in almost every corner of the world, an
expert Cummins distributor is the first line
of support for application, commissioning,
troubleshooting and aftermarket service
requirements for every aspect of the power
system. Specifiers and owners need only one
point of contact for the entire power system,
saving time and simplifying complicated
integration and service scenarios. With sales
staff and service technicians numbering in
the thousands, Cummins distributors provide
complete power-system accountability to
customers all around the world, who depend
on Cummins for power on demand.
For more information about Cummins rebuilt
engines, please contact your local distributor
or a Cummins Care representative at
1-800-CUMMINSTM (1-800-286-6467)
or care.cummins.com.

Cummins Inc.
Box 3005
Columbus, IN 47202-3005
U.S.A.
Phone: 1-800-CUMMINS™
(1-800-286-6467)
cummins.com

Bulletin 5544323 Printed in U.S.A. 12/18 ©2018 Cummins Inc.

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