HydraQuacker Double Acting Hydraulic Drilling Jar.

HydraQuaker
Double-Acting Hydraulic Drilling Jar
Service Manual
ES21.40748H
OSC
Table of Contents
Section 1 ......................................................................................................................... 1
1.0 General Description ................................................................................... 1
1.1 Control of HydraQuaker Drilling Jar ................................................ 1
Section 2 ......................................................................................................................... 4
2.0 Safety Procedures ..................................................................................... 4
2.1 Thread Galling Cautions ................................................................. 5
2.2 Steps to Prevent Galling ................................................................. 5
2.3 To Break a Stuck Connection.......................................................... 5
2.4 Shop Service ................................................................................... 6
2.5 Incoming Inspection ........................................................................ 6
2.6 Incoming Test.................................................................................. 6
2.7 Hydrogen Sulfide Test..................................................................... 7
2.8 Service Guidelines for Hydrogen Sulfide Test Results .................... 7
2.9 Equipment ....................................................................................... 8
Section 3 ......................................................................................................................... 9
3.0 Disassembly .............................................................................................. 9
Section 4 ....................................................................................................................... 17
4.0 Inspection & Acceptance Criteria ............................................................. 17
4.1 Cleaning ........................................................................................ 17
4.2 Inspection Procedures .................................................................. 17
4.3 Magnetic Particle Inspection Guideline ......................................... 18
4.4 Coating/polished surface Guidelines ............................................. 19
4.5 Part Inspection Guideline .............................................................. 19
Section 5 ....................................................................................................................... 36
5.0 Allowable Repair ...................................................................................... 36
5.1 Coating Repair .............................................................................. 36
5.2 Impact Surface Repair Allowances ............................................... 39
5.3 Connecter Sub Pin Face Re-surface Allowance ........................... 43
Section 6 ....................................................................................................................... 45
6.0 Seal Assemblies ...................................................................................... 45
6.1 Seal Inspection.............................................................................. 45
6.2 Seal Assembly Procedures ........................................................... 45
Section 7 ....................................................................................................................... 54
7.0 Assembly ................................................................................................. 54
Section 8 ....................................................................................................................... 63
8.0 Function Testing ...................................................................................... 63
8.1 Check Points for Filling ................................................................. 63
8.2 Preferred Filling Method ................................................................ 63
8.3 Lubrication .................................................................................... 66
8.4 Detent Test Procedures ................................................................ 68
Section 9 ....................................................................................................................... 73
9.0 Finishing & Marking ................................................................................. 73
9.1 Painting ......................................................................................... 73
9.2 Thread Protection.......................................................................... 73
ES21.40748H i of iv HydraQuaker
OSC Private – Double-Acting Hydraulic Drilling Jar
Service Manual
9.3 Stenciling Code ............................................................................. 73
9.4 Typical Transportation Policy ........................................................ 75
Section 10 ..................................................................................................................... 77
10.0 Critical Fishing Dimensions...................................................................... 77
Section 11 ..................................................................................................................... 82
11.0 Parts List .................................................................................................. 82
The last numbered page of this engineering specification is page86.
List of Figures
Figure 1-1 HydraQuaker Drilling Jar Positions ................................................................ 3
Figure 3-1 Extending the Tool ......................................................................................... 9
Figure 3-2 Fill Plugs ...................................................................................................... 10
Figure 3-3 Removal of Oil ............................................................................................. 11
Figure 3-4 Upper Flex Joint ........................................................................................... 12
Figure 3-5 Pressure Cylinder ........................................................................................ 12
Figure 3-6 Knocker (4.75, 9.50 and 10.00 OD Tools) ................................................... 13
Figure 3-7 Knocker (6.25, 6.50, 7.00 & 8.00 OD Tools) ................................................ 13
Figure 3-8 Connector Sub ............................................................................................. 14
Figure 3-9 Detent Mandrel ............................................................................................ 14
Figure 3-10 Drive Cylinder ............................................................................................ 15
Figure 3-11 Kelly Stabilizer ........................................................................................... 15
Figure 3-12 Lower Flex Joint ......................................................................................... 15
Figure 3-13 Servicing Connector Sub ........................................................................... 16
Figure 4-4 Drive Cylinder .............................................................................................. 22
Figure 4-5 Kelly Stabilizer ............................................................................................. 23
Figure 4-6 Lower Flex Joint ........................................................................................... 25
Figure 4-7 Kelly Mandrel ............................................................................................... 26
Figure 4-9 Knocker ........................................................................................................ 29
Figure 4-10 Detent Pistons............................................................................................ 30
Figure 4-11 Retainer Sleeve (Piston Retainer).............................................................. 31
Figure 4-12 Bushings .................................................................................................... 32
Figure 4-13 Back-Up Rings ........................................................................................... 33
Figure 5-4 Knocker ........................................................................................................ 39
ES21.40748H ii of iv HydraQuaker
Service Manual
Figure 6-2 Kelly Stabilizer (4.75, 9.50 and 10.00 Tool Sizes)........................................ 46
Figure 6-3 Kelly Stabilizer (6.25, 6.50, 7.00 & 8.00 Tool Sizes) .................................... 47
Figure 6-6 Detent Mandrel (4.75, 9.50, and 10.00 Tool Sizes)...................................... 49
Figure 6-7 Detent Mandrel (6.25, 6.50, 7.00 & 8.00 Tool Sizes) ................................... 50
Figure 6-8 Knocker (4.75, 9.50, 10.00 Tool Size) .......................................................... 51
Figure 6-9 Knocker (6.25, 6.50, 7.00 & 8.00 Tool Size) ................................................ 52
Figure 6-10 Upper Flex Joint ......................................................................................... 53
Figure 7-2 Lower Flex Joint ........................................................................................... 55
Figure 7-3 Kelly Stabilizer ............................................................................................. 56
Figure 7-7 Knocker (4.75, 9.50, and 10.00 Tool Size) ................................................... 59
Figure 7-8 Knocker (6.25, 6.50, 7.00 & 8.00 Tool Size) ................................................ 60
Figure 7-10 Upper Flex Joint ......................................................................................... 62
Figure 8-1 Filling HydraQuaker with Oil......................................................................... 63
Figure 10-1 Fishing Diagram ......................................................................................... 77
List of Tables
Table 1-1 Maximum Manufactured OD inches [millimeters] ............................................ 2
Table 2-1 Shop & Vessel Floor Mounted Equipment....................................................... 8
Table 4-1 Upper Flex Joint Critical Dimensions ............................................................ 20
Table 4-2 Pressure Cylinder Critical Dimensions .......................................................... 20
Table 4-3 Connector Sub Critical Dimensions............................................................... 21
Table 4-4 Drive Cylinder Critical Dimensions ................................................................ 22
Table 4-5 Kelly Stabilizer Critical Dimensions ............................................................... 23
Table 4-6 Lower Flex Joint Critical Dimensions ............................................................ 25
Table 4-7 Kelly Mandrel Critical Dimensions ................................................................. 27
Table 4-8 Detent Mandrel Critical Dimensions .............................................................. 28
Table 4-9 Knocker Critical Dimensions ......................................................................... 29
Table 4-10 Detent Piston Critical Dimensions ............................................................... 30
Table 4-11 Busing Critical Dimensions.......................................................................... 32
Table 4-12 Back-up Rings Critical Dimensions ............................................................. 33
Table 4-13 Outside Diameter Wear down Tolerance inches [millimeters] ..................... 34
Table 5-1 Pressure Cylinder Bore Diameter.................................................................. 36
Table 5-2 Detent Mandrel Coated Finished Diameters ................................................. 38
Table 5-3 Kelly Mandrel Shaft Diameter........................................................................ 39
Table 5-4 Knocker Repair Allowances .......................................................................... 40
Table 5-5 Detent Mandrel Repair Allowances ............................................................... 41
Table 5-6 Upper Flex Joint Repair Allowances ............................................................. 42
Table 5-7 Drive Cylinder Repair Allowances ................................................................. 43
ES21.40748H iii of iv HydraQuaker
Service Manual
Table 5-8 Connector Sub Repair Allowances................................................................ 44
Table 7-1 Kelly Mandrel Shaft Extension ...................................................................... 56
Table 7-2 Make up Torque ............................................................................................ 62
Table 8-1 Safety Ratio for New Tools............................................................................ 63
Table 8-2 Lubrication & Hydraulic Oil Selection ............................................................ 66
Table 8-3 Alternate Oil .................................................................................................. 66
Table 8-4 Alternative Oil Specifications ......................................................................... 67
Table 8-5 HydraQuaker Drilling Jar Service Report ...................................................... 69
Table 8-6 Safety Clamp Inspection Checklist ................................................................ 70
Table 8-7 Detent Load vs. Time .................................................................................... 70
Table 8-8 Travel ............................................................................................................ 71
Table 8-9 Troubleshooting Guide .................................................................................. 72
Table 9-1 Specification .................................................................................................. 75
Table 10-1 Fishing Dimensions ..................................................................................... 78
Table 11-1 Parts List ..................................................................................................... 82
Table 11-2 O-ring Kit ..................................................................................................... 84
Table 11-3 Seal Kit ........................................................................................................ 85
Table 11-4 Packing Kit .................................................................................................. 85
Table 11-5 Service Tools .............................................................................................. 85
ES21.40748H iv of iv HydraQuaker
Service Manual
Section 1
1.0 General Description
The HydraQuaker is a double-acting hydraulic drilling jar capable of delivering a
heavy impact, when a bottom hole assembly becomes stuck. The HydraQuaker
drilling jar is designed with simplicity and quality in mind. The tool is simple to
build, easy to dress, and is extremely durable. Designed to operate as an integral
part of a drill string, it can withstand normal drilling conditions of torque, pump
pressure, and temperatures up to 300 deg F [149 deg C] for standard seal kits or
500 deg F [260 deg C] for high temperature seal kits.
The HydraQuaker can also be assemble to be a single-acting hydraulic fishing

jar. The up-jarring only HydraQuaker has the same technical specification minus
the down jarring capability.
The HydraQuaker drilling jar can easily be racked as part of a stand of drill
collars because it is similar in length and diameter and has compatible
connections and slip setting areas.
In the drilling mode, the jarring mechanism is not active and is not affected by
normal drilling conditions or torque.
1.1 Control of HydraQuaker Drilling Jar

By adjusting the amount of surface push or pull (no torque or external
adjustments are required) the operator can deliver impacts in either
direction, while controlling the number of impacts in any given time frame.
The direction of impact is controlled, as shown in Figure 1-1.
• If the drill string becomes stuck on bottom, the drilling jar can deliver
impact in an ‘up-only’ direction.
Date: Sept 2nd, 2020
Drawn: K. Leung Service

*Mark of OSC
Manual
Approved: R. Hamilton
P.O. Box 1518 Dubai, UAE
This document is copyright protected. No part of this

document may be reproduced, stored in a retrieval
system, or transcribed in any form or by any means,
electronic or mechanical, including photocopying and
recording, without the permission of OSC. Further, the H GR-030 Nov 5, 2020 K. Leung HydraQuaker
document contains information proprietary to OSC and Double-Acting
should not be disclosed or distributed to third parties G GR-020 Aug 5, 2020 K. Leung Hydraulic Drilling Jar
without the permission of OSC. To the extent that
documents are provided in electronic format, OSC grants
permission for the document to be stored electronically. F GR-003 Jan 7, 2020 K Leung
All other restrictions set forth above regarding the
documents use or distribution shall apply. Revision ECO Date Initiated By
OSC Private
SPEC. NO.
Revision bar in margin indicates the latest revision.
ES21.40748
1 of 87
Section 1 General Description
• If the drill string becomes stuck off bottom, the drilling jar can deliver
impact in a ‘down-only’ direction.
• When differential sticking is encountered, and movement is needed to
regain rotation and circulation, the drilling jar will ‘up-jar’ and ‘down-jar’.
1.2 General sizing HydraQuaker Drilling Jar
It is possible a newly manufacture Hydra Quaker outside diameter

(OD) to be slightly larger than the listed size. The maximum
manufactured OD are listed below:
Table 1-1
Maximum Manufactured OD
inches [millimeters]
Tool Size OD Maximum Manufactured OD
4.75 4.875
[120.65] [123.83]
6.25 6.266
[158.75] [159.16]
6.50 6.516
[165.10] [165.5]
7.00 7.016
[177.80] [178.21]
8.00 8.016
[203.2] [203.61]
9.50 9.516
[241.3] [241.71]
10.00 10.016
[254.00] [254.40]
ES21.40748H 2 of 87 HydraQuaker
Service Manual
Section 1 General Description
Upper Flex Joint
Up-Jar Section
Serial Number
Down-Jar Section
Drive Section
Safety Clamp
Lower Flex Joint

Up-Jar Up-Jar or Down-Jar
Down-Jar
Figure 1-1
HydraQuaker Drilling Jar Positions
Service Manual
Section 2
2.0 Safety Procedures
OSC service and test equipment is designed to provide a safe service operation
when used as prescribed in the appropriate service manuals. If other than OSC
equipment is used for the service operations, the user must determine through
an appropriate professional that it provides comparable control and safe
operation for the disassembly, assembly, and test procedures.
Any person responsible for servicing of OSC tools shall be fully knowledgeable
concerning all safety procedures and require all service personnel to be
thoroughly trained in safe procedures as set forth in OSC service manuals and
tool service courses.
Use proper Personal Protection Equipment (PPE) for servicing (incoming test,
disassembly, and assembly) and function testing of the tool.
• Keep unauthorized personnel away from tool during disassembly,

assembly, and testing.
• Be absolutely certain any pressure is depleted before removing
adapters or unscrewing service connections of the tool.
• Protect hands, face, and body with gloves, glasses, and safety face
shields at all times when depressurizing, pressurizing, and testing.
NOTE: Any additional information concerning OSC tools or equipment may be
obtained by contacting:
OSC
P.O. Box 1518
Dubai, UAE
Service Manual
Section 2 Safety Procedures
2.1 Thread Galling Cautions

Galling can be caused by the following
• Dirty or damaged threads.

• Threads and shoulders not completely covered with thread lubricant
before assembly.
• Misalignment of the connection during assembly or disassembly.
• Applying a bending load when applying torque to the connection during
assembly or disassembly.
• Leakages allowing the connection to become dry or filled with abrasive
matter.
2.2 Steps to Prevent Galling

• Clean and dry connection threads and shoulders thoroughly.
• Apply thread lubricant adequately to connection threads and shoulder.
• Support parts as described in disassembly and assembly sections.
• Position the breakout heads close to the connection.
• Maintain Service Equipment.
• Torque connection to the recommended make-up torque.
2.3 To Break a Stuck Connection

Tap the outside surface of the connection with a hammer while slowly
unscrewing the part. It may be helpful to back-up and unscrew the part
several times to work the connection out.
If such methods fail, one part of the connection can sometimes be

machined away in an attempt to salvage the other.
Ultimately, the connection can be forced apart with a breakout unit. This
may scrap both parts.
Service Manual
2.4 Shop Service

Clean, service, and perform incoming test on tool as soon as possible
after use.
Special attention to be use with the breakout machine spinner. It is critical

to properly align the parts when disassembly/assembly.
Jars are always redressed after each use, regardless of the number of run
hours or if they are fired. If the jar is not used on job (jar never went below
rotary table and was only on standby) redress is not required but it needs
to be function tested per Section 8.0 to ensure detent times are within
specifications.
If the jar sits on ready rack for a period of six months it must be function
tested again before shipping, and if it sits for 1 year it must be re-serviced.
2.5 Incoming Inspection

Visually inspect for damage to the external members and note abnormal
wear or markings.
2.6 Incoming Test

Incoming test results are recorded on the Tool Service Report, page 68.
Incoming tests are optional in an area that has very mild drilling
conditions, or that is experiencing no tool problems.
Incoming tests are an especially good defensive measure when tool

performance comes into question, when getting timely performance
information is difficult or when there is a customer complaint. Incoming
tests are viewed as necessary when tools come in but not immediately
torn down and serviced. In cases where tools are not serviced for some
time after use, incoming tests provide a quick method for determining
problems and potential tool damage, which can be taken up with the
customer sooner rather than later.
Conversely, incoming tests are not as critical when tools are turned
around quickly; therefore, damages are quickly noted at tear down and
can be followed up with the customer.
Incoming tests are recommended when any of the following exists:
• Customer complaint about tool performance.

• Drilling jar performance is questioned for any reason.
• Drilling jar is not serviced immediately after use.
• Service area just entering the market.
Service Manual
• Drilling conditions are considered rough.
2.7 Hydrogen Sulfide Test

Check for Hydrogen Sulfide residue using any Lead Acetate Tape
Hydrogen Sulfide Testing Kit. Place tape strips at all ports and vents were
the tape can come in contact with the well fluids left in the tool. Record
results on the Tool Service Report, page 68.
2.8 Service Guidelines for Hydrogen Sulfide Test Results

1) Reading of <5 PPM – normal service.
2) Reading of 5 PPM – disassemble (using adequate ventilation) and
then set the parts outside in the sunshine for 2-3 days and then
proceed with servicing.
NOTE: Be sure to remove any scale, grease, oil etc. so that the removal
of the hydrogen is not hindered. Have the parts thoroughly
inspected for any cracks before proceeding with servicing.
3) Reading of 10 PPM – disassemble (using adequate ventilation) and

then have the parts baked in an oven for 2 hours at 375° and then
proceed with servicing. If ovens are not readily available parts can be
set out for 1-2 weeks in warmer/sunny climates.
NOTE: Be sure to remove any scale, grease, oil etc. so that the removal
of the hydrogen is not hindered. Have the parts thoroughly
inspected for any cracks before proceeding with servicing.
4) Reading of 20 PPM - Notify InTouch and await service instructions.

NOTE: Record your reading on the Tool Service Report in the
“comments” area.
Service Manual
2.9 Equipment
Service tools needed to disassemble and assemble the HydraQuaker
drilling jar are located in Table 11-5. Shop equipment recommended for
servicing drilling jars are located below in Table 2-1.
Table 2-1
Shop & Vessel
Floor Mounted Equipment
Assembly
Description
Number
CC 600 Console 14397
Jar Test Rack H16741
H15500/2 220V
Fill Unit
H15500/4 440V
05554600 120V
80000610 120V
Data Acquisition with computer
System
(optional) 05554601 220V
80000611 220V
with computer
Breakout Machine with
Spinner, Push/Pull Cylinder, N/A
and Support Rollers
Service Manual
Section 3
3.0 Disassembly
For disassembly of the HydraQuaker drilling jar, use proper service tools. Closely
follow instructions and cautions. All parts to be cleaned and prepared for
inspection.
Do not stand in front of tong or vise when applying torque to the tool
connection.
All rejected, non-useable parts, and other waste will be disposed of per local
environmental regulations or laws.
Connector Sub
Kelly Kelly Mandrel
Upper Flex Drive Stabilizer
Joint Pressure
Cylinder Cylinder
Lower Flex Joint

Figure 3-1
Extending the Tool
1) Place tool in test rack.
2) Perform Incoming Test and record results on Tool Service Report, page 68,
Incoming Report section.
3) Extend tool to the full length of stroke.
Service Manual
Section 3 Disassembly
Fill Plug
Oil Drip Tray
Figure 3-2
Fill Plugs
Caution: Cylinder may have internal pressure. Do not expose hands or any
other part of the body to escaping gas or fluid. Wear safety shield
and safety glasses while removing fill plugs.
1) Place Allen wrench in one fill plug located in the connector sub (3), cover the
Allen wrench and fill plug with a shop towel.
2) Loosen fill plug with a half turn to release pressure;

DO NOT REMOVE FILL PLUG COMPLETELY. Allow tool to depressurize.
3) Remove fill plug.
4) Rotate the tool 180 degrees and remove the other fill plug.
Note: Heating is not permissible in the removal of stuck oil plugs. Stuck plugs
are to be removed by following the drill out procedure in the Service
Manual for each of the respective tools. Applying heat to the tool can
weaken the material properties.
Fill Plug Drill-Out Procedure
Inform drill press operator tool is under pressure. Use suitable clamping fixture to
hold tool in drill press.
1) Drill a 1/16-in diameter hole in center of plug until oil begins to escape. The
seat in the fill plug hole must remain flat for the fill plug to seat.
2) Allow tool to depressurize.
3) Drill 5/16-in or proper size hole to allow use of screw extractor/easy out.
4) Remove plug with screw extractor/easy out.

Service Manual
3
Air in
Figure 3-3
Removal of Oil
1) Rotate the drilling jar until one of the plug holes of the connector sub (3) is
facing down into the oil drip tray.
2) Connect air to the upward facing plug hole of the connector sub (3) as shown
in Figure 3-3.
3) Expel oil from the cylinders through the connector sub (3).
4) To filter and reuse oil it must be clean and not contaminated by water, drilling
fluid, and shavings or discolored or smell burnt. Check and clean the filters on
the fill unit and oil catch tray at thirty-day intervals to ensure that the filters are
not plugged and bypassing.
5) Rotate the drilling jar and visually check end-to-end for bent service
connections.
Service Manual
1 2
Figure 3-4
Upper Flex Joint
1) Clamp onto pressure cylinder (2) and the upper flex joint (1) near the
connection.
2) Apply sufficient left-hand torque to break the connection, and record breakout
torque on the Tool Service Report, page 68.
3) Remove the upper flex joint (1).
2 3
Figure 3-5
Pressure Cylinder
1) Clamp onto the connector sub (3) and the pressure cylinder (2) near the
connection.
3) Remove the pressure cylinder (2).
Note: If the pressure cylinder cannot be removed with the breakout machine,
use the service bail (45) and push/pull cylinder to remove the pressure
cylinder.
For 4.75, 9.50, and 10.00 OD tools proceed to Figure 3-6.
For 6.25, 6.50, 7, and 8.00 OD tools skip to Figure 3-7.
Service Manual
9 3
Tong Space
Figure 3-6
Knocker (4.75, 9.50 and 10.00 OD Tools)
1) Clamp onto the connector sub (3) OD and onto the tong space of the knocker
(9).
3) Remove the knocker (9).
Skip to Figure 3-8.
9 3
46
Figure 3-7
Knocker (6.25, 6.50, 7.00 & 8.00 OD Tools)
1) Clamp onto the connector sub (3).
2) Insert the knocker service tool (46) into the end of the knocker (9). Make
certain to align the splines of the service tool with the slots on the end of the
knocker.
3) Clamp onto the knocker service tool (46).
5) Remove the knocker (9) and service tool (46).
Proceed to Figure 3-8.
Service Manual
3 4
Figure 3-8
Connector Sub
1) Clamp onto the connector sub (3) and the drive cylinder (4) near the
connection.
3) Remove the connector sub (3).
8 4
Coated Coated
Section Section
Figure 3-9
Detent Mandrel
1) Clamp onto the detent mandrel (8) and the drive cylinder (4).
Note: Do not clamp onto the polished section near the pin end or the
exposed coated section of the detent mandrel (8).
3) Remove the detent mandrel (8).
Note: If the detent mandrel cannot be removed with the breakout machine, use
the service bail (45) and push/pull cylinder to remove the detent mandrel.
Service Manual
4 5
Figure 3-10
Drive Cylinder
1) Clamp onto drive cylinder (4) and kelly stabilizer (5) near the connection.
3) Remove the drive cylinder (4).
5 7 6
Figure 3-11
Kelly Stabilizer
1) Clamp onto the kelly stabilizer (5) and the lower flex joint (6).
2) Pull the kelly stabilizer (5) from the kelly mandrel (7).
Polished 7 6
shaft
Figure 3-12
Lower Flex Joint
1) Clamp onto kelly mandrel (7) and the lower flex joint (6) near the connection.
2) Note: Do not clamp on the polished shaft of the kelly mandrel.
torque on Tool Service Report, page 68.
Service Manual
4)
12 3 12
11
10
Figure 3-13
Servicing Connector Sub
1) Support the connector sub (3).
2) Unscrew and remove the piston retainer sleeve (12) from each end of
connector sub (3).
3) Remove upper piston (10) and lower piston (11).
Note: Take care to protect both ends of the connector sub (3), as these are
critical sealing surfaces.
Service Manual
Section 4
4.0 Inspection & Acceptance Criteria
Inspection should occur as soon as possible after tool and safety clamp is used.
Replace parts that do not comply to an acceptable condition. No machining or
reworking is to be performed without OSC approval.
Use the Critical Parts Inspection, page34, to record disposition of individual tool
parts.
4.1 Cleaning
1. Water-soak tool parts to remove dried, caked mud.
2. Use steam and a strong biodegradable cleaner to remove oil and

grease.
3. Allow steam cleaned parts to dry and cool before inspecting tool.
4.2 Inspection Procedures

Inspect all parts, including safety clamp, using the steps below, each time
the tool is disassembled.
• Inspect all rotary shouldered connections (RSC) per API. Inspection

procedures will meet the applicable content of latest API RP 7G,
Section 13.
• Inspect all make up shoulders and faces for galling and wash. Repair
or replace part as needed.
• Inspect all threads and relief area for corrosion pits, cuts, and gouges.
• Remove all seal packing from knocker, detent mandrel, and kelly
stabilizer.
• Check all external parts for wear down. Replace part when the OD
wear is below the diameters listed in Table 4-13.
• Heavy grooves or junk cuts that exceed minimum wear down are not
acceptable.
• OD Corrosion pitting exceeding the OD Wear down Tolerance is not
acceptable.
• Multiple grooves or cuts are in a small area are not acceptable.
• Use the Magnetic Particle Inspection Guideline, page17, for Magnetic
Particle Inspection of parts.
• Use the Coating/polished surface Guidelines, page18, to inspect
coating.
Service Manual
Section 4 Inspection & Acceptance Criteria
• Use the Part Inspection Guideline, page18, for inspection of individual

parts. Repair or replace part if condition noted in guideline exists.
• Use the Critical Parts Inspection, page34, to record part condition, part
diameters, and results from magnetic particle inspection.
4.3 Magnetic Particle Inspection Guideline

Refer to latest API RP 7G for guidelines. Subject critical stress areas to
Magnetic Particle Inspection at each service. All testing to be done for
transverse direction unless longitudinal cracking is observed, then
longitudinal testing shall be performed. Replace parts if indication is found
and cannot be removed by acceptable practice.
A characteristic of industrial hard chrome is micro cracking. Micro cracking

does not pose a problem or threat of failure to the part. Typical micro
cracking should not constitute criteria for rejecting a part.
Critical Stress Areas:
• Pin connections plus 1.0-in [25.4 mm] beyond the shoulder or end of
the thread.
• External component box connections (inside and outside] plus 1.0-in
[25.4 mm] beyond the connection.
• Internal component box connections (inside and outside] and all
grooves up to the end of the last groove or end of the relief or make-up
face.
• Fill plug holes and 2.0-in [50.8mm] either side.
• Large diameter changes plus 4.0-in [101.60 mm] either side.
• Seal packing grooves.
• The entire length of both spline sections plus 4.0-in [101.6 mm] either
side.
Service connections, Corrosion Pits, Cuts, and Gouges:
• Cracks of any length are not acceptable.

• Thread Areas-Pits, cuts and gouges in the service connection that
result in slight depressions in the flanks and crests of the threads are
acceptable as long as they do not extend more than 1.5-in [38.1 mm]
in length. Sharp bottom imperfections in the thread roots shall be
cause for rejection. Pits, cuts, and round bottom gouges that are in the
root of the thread are rejected if they are within two threads of the last
engaged thread. Pits, cuts, and round bottom gouges that are in the
root of the thread in other threads may not exceed 0.030-in [.76 mm]
depth.
Service Manual
• Stress Relief Area-The cylindrical section in back of the thread area

shall be free of round bottom corrosion, pits, cuts, or other stress risers
deeper than 0.060-in [1.52 mm] and sharp bottom imperfections
deeper than 0.030-in [.76 mm]. It is permissible to remove small areas
of corrosion by polishing the area with emery clothes of a flapper
wheel.
4.4 Coating/polished surface Guidelines

Record the condition of coated area on Critical Parts Inspection form. The
following guidelines may be tempered based on knowledge and
experience for a given area and environment tools will be utilized.
4.4.1 Hydraulic Fluid Seal Area

• The maximum acceptable pit diameter is .125-in [3.18 mm].
• The maximum acceptable pit depth is .016-in [.381mm].
• Multiple pits must be at least .375-in [9.53 mm] apart.
• A maximum of 3 pits in a 1.0-in x 1.0-in [25.40 mm x 25.40 mm]
square area are acceptable.
• Missing or chipped coating is not acceptable.
It is acceptable for chrome/HVOF outside of the seal area to be
pitted, missing, or chipped. Dress and remove sharp edges from
these areas.
4.5 Part Inspection Guideline

4.5.1 Upper Flex Joints IMPACT SURFACE
1A
RSC 1B
Figure 4-1
Upper Flex Joint
a. Visually check box and pin threads for wash, galling, pits, cuts,
and gouges.
b. Visually check ID for excessive corrosion and wear. The ID
should not exceed dimension 1B in Table 4-1.
c. Visually check flex joint for straightness.
d. Visually check diameter changes plus 4.0-in [101.6 mm] either
side. The OD should not be less than dimension 1A in Table
4-1.
Service Manual
e. Pin face of upper flex joint is the impact surface during jarring.
Repairs may be required to remove deformation. See Allowable
Repair Section page35.
Table 4-1
Upper Flex Joint Critical Dimensions
Tool Size Dim 1A Dim 1B
4.75 4.625 2.313
[120.7] [117.48] [58.75]
6.25 6.125 2.813
[158.75] [155.58] [71.45]
6.50 6.375 2.813
[165.10] [161.93] [71.45]
7.00 6.875 2.813
[177.80] [174.625] [71.45]
8.00 7.875 3.063
[203.2] [200.02] [77.80]
9.50 9.38 3.063

[241.3] [238.25] [77.80]
10.00 9.875 3.063

[254.00] [250.83] [77.80]
4.5.2 Pressure Cylinder

2A
2B
Figure 4-2
Pressure Cylinder
a. Visually check both box threads for wash, galling, pits, cuts, and
gouges.
b. Visually check ID chrome section for scratches, gouges, or
chips. Repair if noted. Measure the ID chrome section with
micrometer. The ID should not exceed dimension 2B in
c. Table 4-2. See Allowable Repair Section page35.
d. The OD should be no less than dimension 2A in Table 4-2.
Table 4-2
Pressure Cylinder Critical Dimensions
4.75 4.688 4.010
[120.7] [119.08] [101.85]
Service Manual
6.25 6.125 5.131

[158.75] [155.58] [130.33]
6.50 6.375 5.131
[165.10] [161.93] [130.33]
7.00 6.875 5.131
[177.80] [174.625] [130.33]
8.00 7.875 6.010
[203.2] [200.02] [152.65]
9.50 9.38 7.385
[241.3] [238.25] [187.58]
10.00 9.875 7.385
[254.00] [250.83] [187.58]
4.5.3 Connector Sub

3A
Critical Sealing
Critical Sealing
Surface Surface
Figure 4-3
Connector Sub
a. Visually check threads for wash, galling, pits, cuts, and gouges.
b. Visually check both ends of connector subs for surface finish
defects. Repair if noted. See Allowable Repair Section page35.
c. The OD should be no less than dimension 3A in Table 4-3.
Table 4-3
Connector Sub Critical Dimensions
Tool Size Dim 3A

4.75 4.625
[120.7] [117.48]
6.25 6.125
[158.75] [155.58]
7.00 6.875
[177.80] [174.625]
6.50 6.375
[165.10] [161.93]
8.00 7.875
[203.2] [200.03]
9.50 9.38
[241.3] [238.25]
10.00 9.875
[254.00] [250.83]
Service Manual
4.5.4 Drive Cylinder
4C
4A DETAIL A
IMPACT SURFACE DETAIL A
4B
Figure 4-4
Drive Cylinder
a. Visually inspect threads and sealing shoulders for wash, galling,
pits, cuts, and gouges.
b. Check seal area ID for wear. The ID should not exceed
dimension 4B in Table 4-4.
c. Check splines for wear, steps, and cracking. Minimum spline
width at the spline minor should be no less than dimension 4C in
Table 4-4.
d. The internal shoulder of the drive cylinder is the impact surface
during jarring. Repairs may be required to remove deformation.
See Allowable Repair Section page35.
e. The OD should be no less than dimension 4A in Table 4-4.
Table 4-4
Drive Cylinder Critical Dimensions
Tool Size Dim 4A Dim 4B Dim 4C
4.75 4.688 4.010 .168
[120.7] [119.08] [101.85] [4.27]
6.25 6.125 5.131 .351
[158.75] [155.58] [130.33] [8.92]
6.50 6.375 5.131 .351
[165.10] [161.93] [130.33] [8.92]
7.00 6.875 5.131 .351
[177.80] [174.625] [130.33] [8.92]
8.00 7.875 6.005 0.527
[203.2] [200.02] [152.53] [13.39]
9.50 9.38 7.385 0.570
[241.3] [238.25] [187.58] [14.478]
10.00 9.875 7.385 0.570
[254.00] [250.83] [187.58] [14.478]
Service Manual
4.5.5 Kelly Stabilizer
5E
5B 5D
5B 5E 5B
5C 5B 5B
5D
DETAIL A
DETAIL A 6.25, 6.50, 7.00 &
4.75 OD Tools 8.00 OD Tools
5C
5E
5B 5D
5B
DETAIL A
9.50 & 10.00 OD Tools
DETAIL A
5A
Figure 4-5
Kelly Stabilizer
a. Visually inspect threads and sealing shoulders for wash, galling,
pits, cuts, and gouges.
b. Check seal and bearing grooves for cracking and excessive
wear. Sealing diameters and bearing groove diameters should
not exceed dimensions listed in Table 4-5.
c. The OD should be no less than dimension 5A in Table 4-5.
Table 4-5
Kelly Stabilizer Critical Dimensions
Tool Size Dim 5A Dim 5B Dim 5C Dim 5D Dim 5E
4.75 4.688 3.904 4.133 4.260 4.130
[120.7] [119.08] [99.16] [104.98] [108.20] [104.9]
6.25 6.125 5.177 5.761 5.218
-
[158.75] [155.58] [131.50] [146.33] [132.54]
6.50 6.375 5.177 5.761 5.218
-
[165.10] [161.93] [131.50] [146.33] [132.54]
Service Manual

7.00 6.875 5.177 5.761 5.218
-
[177.80] [174.625] [131.50] [146.33] [132.54]
8.00 7.875 6.047 6.638 6.103
-
[203.2] [200.02] [153.67] [168.61] [155.02]
9.50 9.38 7.060 7.260 7.760 7.103
[241.3] [238.25] [179.32] [184.4] [197.10] [180.41]
10.00 9.875 7.060 7.260 7.760 7.103
[254.00] [250.83] [179.32] [184.4] [197.10] [180.41]
Service Manual
4.5.6 Lower Flex Joints

6A RSC
6B
Figure 4-6
Lower Flex Joint
a. Visually check box and pin threads for wash, galling, pits, cuts,
and gouges.
b. Visually check ID for excessive corrosion and wear. The ID
should not exceed dimension 6B in Table 4-6.
c. Visually check flex joint for straightness.
d. Visually check diameter changes plus 4.0-in [101.6 mm] either
side. The OD should be no less than dimension 6A in Table 4-6.
Table 4-6
Lower Flex Joint Critical Dimensions
4.75 4.688 2.313
[120.7] [119.08] [58.75]
6.25 6.125 2.813
[158.75] [155.58] [71.45]
6.50 6.375 2.813
[165.10] [161.93] [71.45]
7.00 6.875 2.813
[177.80] [174.625] [71.45]
8.00 7.875 3.063
[203.2] [200.02] [77.80]
9.50 9.38 3.063
[241.3] [238.25] [77.80]
10.00 9.875 3.063
[254.00] [250.83] [77.80]
Service Manual
4.5.7 Kelly Mandrel

7D
7B 7A
DETAIL A
7C DETAIL A
SECTION B-B
Figure 4-7
Kelly Mandrel
a. Check splines for wear, steps, and cracking. Minimum spline
width at the spline major should be no less than dimension 7D in
Table 4-7.
b. Using OD micrometer check diameter of the polished shaft
section. The shaft diameter should be no less than dimension 7B
in Table 4-7. Repair if needed. See Allowable Repair Section
page35.
c. Visually check pin threads for wash, galling, pits, cuts, and
gouges.
d. Visually check ID for excessive corrosion and wear. Maximum
allowable pit depth is 1/32-in [.79 mm]. The ID should not
exceed dimension 7C in Table 4-7.
e. Visually check diameter changes plus 4.0-in [101.6 mm] either
side. The OD should be no less than dimension 7A in Table 4-7.
f. Maximum run out [TIR] is .250-in [6.35 mm].
Service Manual
Table 4-7
Kelly Mandrel Critical Dimensions
Tool Size Dim 7A Dim 7B Dim 7C Dim 7D
4.75 4.625 3.865 2.313 .247
[120.7] [117.48] [98.17] [58.75] [6.27]
6.25 6.125 5.113 2.813 .419
[158.75] [155.58] [129.87] [71.45] [10.64]
6.50 6.375 5.113 2.813 .419
[165.10] [161.93] [129.87] [71.45] [10.64]
7.00 6.875 5.113 2.813 .419
[177.80] [174.625] [129.87] [71.45] [10.64]
8.00 7.875 5.988 3.063 0.513
[203.2] [200.02] [152.10] [77.80] [13.03]
9.50 9.38 6.988 3.063 0.680
[241.3] [238.25] [177.50] [77.80] [17.27]
10.00 9.875 6.988 3.063 0.680
[254.00] [250.83] [177.50] [77.80] [17.27]
Service Manual
4.5.8 Detent Mandrel

IMPACT SURFACE
8D 8A 8B 8C
8E
Figure 4-8
Detent Mandrel
b. The box face is the impact surface during jarring. Repairs may
be required to remove deformation. See Allowable Repair
Section page35.
c. Visually check coating sections for scratches, gouges, or chips.
Repair if noted. See Allowable Repair Section page35.
d. Using OD micrometer, measure the coated sections 8A and 8B.
Diameters must measure within dimensions listed in Table 4-8.
e. Visually check ID for excessive corrosion and wear. Maximum
allowable pit depth is 1/32-in [.79 mm]. The ID should not
exceed dimension 8E in Table 4-8.
f. Sealing diameters 8C and 8D should be no less than
dimensions listed in Table 4-8.
g. For the 4.75-inOD tool size, the bushing gland should be no less
than dimension 9B in Table 4-9.
Table 4-8
Detent Mandrel Critical Dimensions
4.75 2.8265/2.8270 2.8395/2.8400 3.488 2.753 2.298
[120.7] [71.793/71.806] [72.123/72.136] [88.60] [69.926] [58.37]
6.25 3.8605/3.8610 3.8795/3.8800 4.488 3.738 2.813
[158.75] [98.057/98.069] [98.539/98.552] [114.00] [94.95] [71.45]
6.50 3.8605/3.8610 3.8795/3.8800 4.488 3.738 2.813
[165.10] [98.057/98.069] [98.539/98.552] [114.00] [94.95] [71.45]
7.00 3.8605/3.8610 3.8795/3.8800 4.488 3.738 2.813
[177.80] [98.057/98.069] [98.539/98.552] [114.00] [94.95] [71.45]
8.00 4.7365/4.7370 4.7565/4.7570 5.365 4.615 3.063
[203.2] [120.307/120.320] [120.815/120.828] [136.271] [117.221] [77.800]
9.50 5.6715/5.6720 5.6915/5.6920 6.615 5.490 3.063
[241.3] [144.06/144.07] [144.56/144.58] [168.02] [139.45] [77.80]
10.00 5.6715/5.6720 5.6915/5.6920 6.615 5.490 3.063
[254.00] [144.06/144.07] [144.56/144.58] [168.02] [139.45] [77.80]
Service Manual
4.5.9 Knocker
IMPACT SURFACE 9B IMPACT SURFACE

9A 9A 9A 9A
4.75, 9.50, and 10 OD Tool 6.25, 6.50, 7.00, & 8.00 OD

Tools
Figure 4-9
Knocker
b. The face opposite to the box is the impact surface during jarring.
Repairs may be required to remove deformation. See Allowable
Repair Section page 35.
c. Sealing diameters 9A and bearing groove diameter 9B should
be no less than dimensions listed in Table 4-9.
Table 4-9
Knocker Critical Dimensions
4.75 3.490 3.745
[120.7] [88.65] [95.12]
6.25 4.490
-
[158.75] [114.05]
6.50 4.490
-
[165.10] [114.05]
7.00 4.490
[177.80] [114.05]
8.00 5.365
-
[203.2] [136.271]
9.50 6.615 7.110
[241.3] [168.02] [180.59]
10.00 6.615 7.110
[254.00] [168.02] [180.59]
Service Manual
4.5.10 Detent Pistons
Metering
Critical Sealing
Groove
Surfaces
10A
Figure 4-10
Detent Pistons
a. Check pistons for excessive wear. ID must be within dimensions
listed in Table 4-10.
b. Reject pistons if there are any noticeable scratches or
deformations on the ID or the sealing face.
c. Check that the metering groove is clean and free from debris.
Table 4-10
Detent Piston Critical Dimensions
Upper Lower
Tool Size Dim 10A Dim 10A
4.75 2.8250/2.8260 2.8380/2.8390
[120.7] [71.755/71.780] [72.085/72.111]
6.25 3.8585/3.8595 3.8775/3.8785
[158.75] [98.006/98.031] [98.488/98.514]
6.50 3.8585/3.8595 3.8775/3.8785
[165.10] [98.006/98.031] [98.488/98.514]
7.00 3.8585/3.8595 3.8775/3.8785
[177.80] [98.006/98.031] [98.488/98.514]
8.00 4.735/4.736 4.755/4.756
[203.2] [120.269/120.294] [120.777/120.802]
9.50 5.670/5.671 5.690/5.691
[241.3] [144.01/144.04] [144.53/144.55]
10.00 5.670/5.671 5.690/5.691
[254.00] [144.01/144.04] [144.53/144.55]
Service Manual
4.5.11 Retainer Sleeve
Thread Bore
Figure 4-11
Retainer Sleeve (Piston Retainer)
a. Visually check thread for rolling, galling, pits, cuts, and gouges.
b. Visually inspect part for corrosion, cracking, or excessive wear.
Service Manual
4.5.12 Bushings
13A Wear Indicator

Groove
Wear Indicator
Groove
4.75, 9.50, and 10.00 OD Tool 6.25, 6.50, 7.00, & 8.00 OD Tool
Size Sizes
Composite Bushing Aluminum Bronze Bushings
Figure 4-12
Bushings
a. Visually inspect for excessive wear, gouges, cuts, and cracks.
b. For 6.25, 6.50, 7.00, & 8.00 OD tools, locate and visually
inspect wear indicator groove on bushing, and discard if not
visible. Indicator groove is located in the ID of the 3-piece
stabilizer bushing and on the OD of all others.
c. For 4.75, 9.50, and 10.00 OD tools, the minimum allowable
bushing thickness should be no less than dimension 13A in
Table 4-11.
Table 4-11
Busing Critical Dimensions
Tool Size Dim 13A
4.75 .118
[120.7] [3.00]
9.50 .118
[241.3] [3.00]
10.00 .118
[254.00] [3.00]
Service Manual
4.5.13 Back-UP Rings
14A 14B
Skive Cut
Detent Stabilizer
Back-up Ring Back-up Ring
Figure 4-13
Back-Up Rings
a. Visually inspect for excessive wear, gouges, cuts, and cracks.
b. The minimum allowable thickness for the detent and stabilizer
back-up rings should be no less than dimensions 14A and 14B
in Table 4-12.
Table 4-12
Back-up Rings Critical Dimensions
4.75 .245 .185
[120.7] [6.22] [4.70]
6.25 .298 .298
[158.75] [7.57] [7.57]
6.50 .298 .298
[165.10] [7.57] [7.57]
7.00 .298 .298
[177.80] [7.57] [7.57]
8.00 0.294 0.294
[203.2] [7.47] [7.47]
9.50 .365 .365
[241.3] [9.27] [9.27]
10.00 .365 .365
[254.00] [9.27] [9.27]
Service Manual
4.5.14 Safety Clamp

Inspect jar safety clamps prior to sending out on each job.
Visually inspect and record on OSC Safety Clamp Inspection

Checklist, page69, as follows:
a. Visually inspect all surfaces of the clamp for detection of cracks

and other discontinuities/defects. Remove clamp from service if
any discontinuities are found.
b. Visually inspect bolts, hinges, and bolt lugs to ensure they are
crack free and undamaged.
c. Ensure nuts make-up freely with no resistance onto the clamp
bolts.
d. Complete safety clamp checklist and attach to tool service
report.
Note: In addition to clamp inspection, proper makeup and care and
handling for the clamp is critical to the performance of the
clamp. Safety clamps should be carefully handled and
operated to avoid personal injury and/or equipment damage.
Table 4-13
Outside Diameter Wear down Tolerance
inches [millimeters]
Tool Size Upper Flex Pressure Connector Drive Kelly Kelly Lower Flex
OD Joint Cylinder Sub Cylinder Stabilizer Mandrel Joint
4.75 4.625 4.688 4.625 4.688 4.688 4.625 4.688
[120.65] [117.48] [119.08] [117.48] [119.08] [119.08] [117.48] [119.08]
6.25 6.125 6.125 6.125 6.125 6.125 6.125 6.125

[158.75] [155.58] [155.58] [155.58] [155.58] [155.58] [155.58] [155.58]
6.50 6.375 6.375 6.375 6.375 6.375 6.375 6.375
[165.10] [161.93] [161.93] [161.93] [161.93] [161.93] [161.93] [161.93]
7.00 6.875 6.875 6.875 6.875 6.875 6.875 6.875
[177.80] [174.625] [174.625] [174.625] [174.625] [174.625] [174.625] [174.625]
8.00 7.875 7.875 7.875 7.875 7.875 7.875 7.875
[203.2] [200.03] [200.03] [200.03] [200.03] [200.03] [200.03] [200.03]
9.50 9.38 9.38 9.38 9.38 9.38 9.38 9.38
[241.3] [238.25] [238.25 [238.25 [238.25 [238.25 [238.25 [238.25
10.00 9.875 9.875 9.875 9.875 9.875 9.875 9.875

[254.00] [250.83] [250.83] [250.83] [250.83] [250.83] [250.83] [250.83]
Uniform tool wear down (per tool) must be maintained.
Service Manual
Critical Parts Inspection

Date:
Record part conditions and external Tool Serial Number
wear. Record Magnetic Particle Inspection Company

Inspection results. Inspector
OK…Reject OK… Reject

(Box Conn.) (Threads)
OK… Reject
OK… Reject
( ) O.D. (Seal Face) (Threads) OK… Reject
Dimension
(Splines)
OK… Reject
(Threads) ( ) O.D.
Dimension
( ) O.D.
Dimension OK… Reject
OK… Reject (Polished
(ID Surface) Shaft)
OK… Reject
( ) O.D. (Threads)
Dimension OK… Reject
(Impact Face)
OK… Reject
(Seal Face) ( ) O.D.
OK… Reject OK… Reject Dimension
(Threads) Connector Sub (Threads)
OK… Reject
OK… Reject OK…Reject OK… Reject (Threads)
(Impact Face) (Threads) (Internal Splines))
Upper Flex Joint Kelly Mandrel
Drive Cylinder
OK… Reject
(Threads)
OK… Reject
(Threads)
OK… Reject
( ) O.D. OK… Reject (Threads)
Dimension (Coating) ( ) O.D.
TYP 2 PLCS Dimension
OK… Reject
(ID Coating)
( ) O.D.
Dimension
OK… Reject
(Threads)
Pressure Cylinder ( ) O.D.

Dimension
OK… Reject
OK… Reject
(Bearing Grv.)
(Impact Face) OK… Reject
(Threads)
OK… Reject
OK… Reject (Packing Grv.)
OK… Reject OK… Reject
(Impact Face)
(Threads) Kelly Stabilizer (Pin Conn.)
Knocker Detent Mandrel Lower Flex Joint
Service Manual
Section 5
5.0 Allowable Repair
5.1 Coating Repair
COATING AREA
BEVEL 1A BEVEL
16
√
Figure 5-1
Pressure Cylinder
Prep Notes:
• Grind or turn diameter 1A to .020-in-.080-in [.51mm – 2.03mm] over

finished diameter located in Table 5-1 ensuring that all irregularities
have been removed.
Finish Notes:
• Apply sulfamate nickel to coating area .001-in-.002-in [.03mm - .05mm]

per side per ES8.PS120.
• Apply chrome to coating area per ES8.PS101.
• Grind or hone coating area to finished diameter 1A with a tolerance of
+/- .002n [+/-.05mm], and surface finish noted in Figure 5-1.
• Buff or polish both entry bevels to maximum of 32 RMS.
Table 5-1
Pressure Cylinder Bore Diameter
Tool Size Dim 1A
4.75 4.002
[120.7] [101.651]
6.25 5.123
[158.75] [130.124]
6.50 5.123
[165.10] [130.124]
7.00 5.123
[177.80] [130.124]
8.00 6.002
[203.2] [152.451]
9.50 7.375
[241.3] [187.33]
10.00 7.375
[254.00] [187.33]
Service Manual
Section 5 Allowable Repair
COATING AREA COATING AREA
8 8
√ √
2A 2B
Figure 5-2
Detent Mandrel
Prep Notes:
• Grind or turn diameters 2A and 2B to .020-in -.080-in [.51 mm –

2.03mm] under finished diameter located in Table 5-2 ensuring that all
irregularities have been removed.
• Lead in bevels on either side might need to be rework. If the lead in
bevel is damaged or a coating change (chrome/HVOF), then the bevel
coating must be removed.
o It is acceptable to not reword lead in bevels if there is no damage to
bevels.
o The bevels are deviated 2° from the mandrel center line.
o Repaired coatings and base metal transition:
o Acceptable to grind into base metal by Ø.020” [Ø.51 mm] for
complete clean up.
o Acceptable to have a maximum transition step between the
coating and base metal
Finish Notes:
• Apply coating to recoat area per:

o Chrome: ES8.PS101
o HVOF: ES8.40395
• Coat over bevels if necessary.
• Grind coating areas to finished diameters 2A and 2B with a tolerance
of +.0000/-.0005-in [+.000mm/-.013mm], and surface finish noted in
Figure 5-2.
• Buff or polish all coated bevels to maximum of 16 RMS.
• Buff or polish new coating transition to bevel or uncoated OD.
Service Manual
Table 5-2
Detent Mandrel Coated Finished Diameters
4.75 2.8270 2.8400
[120.7] [71.806] [72.136]
6.25 3.8610 3.8800
[158.75] [98.069] [98.552]
6.50 3.8610 3.8800
[165.10] [98.069] [98.552]
7.00 3.8610 3.8800
[177.80] [98.069] [98.552]
8.00 4.370 4.7570
[203.2] [110.998] [120.828]
9.50 5.6720 5.6920
[241.3] [144.07] [144.58]
10.00 5.6720 5.6920
[254.00] [144.07] [144.58]
Service Manual
COATING AREA RELIEF

BEVEL
32
√
3A
Figure 5-3
Kelly Mandrel
Prep Notes:
• Grind or turn diameter 3A to .020-in-.080-in [.51mm – 2.03mm] under

finished diameter located in Table 5-3 ensuring that all irregularities
have been removed.
Finish Notes:
• Apply sulfamate nickel to coating area .001-in-.002-in [.03mm - .05mm]

per side per ES8.PS120.
• Apply chrome to coating area per ES8.PS101. Chrome over bevel.
• Grind coating area to finished diameter 3A with a tolerance of
+/- .002-in [+/-.05mm], and surface finish noted in Figure 5-3.
• Buff or polish entry bevel to a maximum of 32 RMS.
Table 5-3
Kelly Mandrel Shaft Diameter
Tool Size Dim 3A
4.75 3.875
[120.7] [98.43]
6.25 5.123
[158.75] [130.124]
6.50 5.123
[165.10] [130.124]
7.00 5.123
[177.80] [130.124]
8.00 5.998
[203.2] [152.35]
9.50 6.998
[241.3] [177.749]
10.00 6.998
[254.00] [177.749]
5.2 Impact Surface Repair Allowances

The components contained in this section are used as the hammer or
anvil during the impact of the jar. It is acceptable to re-surface the
indicated impact surfaces to remove deformation caused during jarring. All
Service Manual
indications of cracking must be removed. Deformations interfering with the

proper functioning of the tool must be removed. The tables below contain
the repair allowances for these components.
4A
IMPACT
SURFACE
Figure 5-4
Knocker
Table 5-4
Knocker Repair Allowances
Tool Size Dim 4A
4.75 5.375
[120.7] [136.53]
6.25 4.060
[158.75] [103.12]
6.50 4.060
[165.10] [103.12]
7.00 4.060
[177.80] [103.12]
8.00 4.185.
[203.2] [106.30]
9.50 7.375
[241.3] [187.33]
10.00 7.375
[254.00] [187.33]
Service Manual
5A
Figure 5-5 IMPACT

Detent Mandrel SURFACE
Table 5-5
Detent Mandrel Repair Allowances
Tool Size Dim 5A
4.75 6.125
[120.7] [155.58]
6.25 6.760
[158.75] [171.70]
6.50 6.760
[165.10] [171.70]
7.00 6.760
[177.80] [171.70]
8.00 7.035
[203.2] [178.69]
9.50 9.03
[241.3] [229.36]
10.00 9.03
[254.00] [229.36]
Service Manual
Figure 5-6
Upper Flex Joint
SEE DETAIL A
IMPACT
SURFACE
6A
DETAIL A
Table 5-6
Upper Flex Joint Repair Allowances
Tool Size Dim 6A
4.75 0.315
[120.7] [8.00]
6.25 0.255
[158.75] [6.48]
6.50 0.255
[165.10] [6.48]
7.00 0.255
[177.80] [6.48]
8.00 0.255
[203.2] [6.48]
9.50 0.444
[241.3] [11.28]
10.00 0.444
[254.00] [11.28]
7A
IMPACT
SURFACE
Figure 5-7
Drive Cylinder
Service Manual
Table 5-7
Drive Cylinder Repair Allowances
Tool Size Dim 7A
4.75 7.375
[120.7] [187.33]
6.25 13.020
[158.75] [330.71]
6.50 13.020
[165.10] [330.71]
7.00 13.020
[177.80 [330.71]
8.00 13.154
[203.2] [338.88]
9.50 14.50
[241.3] [368.30]
10.00 14.50
[254.00] [368.30]
5.3 Connecter Sub Pin Face Re-surface Allowance

The pin face of the connecter sub serves as a primary, metal-to-metal
sealing surface during the detent process. Periodic re-surfacing of the
connector sub pin face is required to maintain a proper seal. The pin faces
should be maintained with a surface finish of 32 RMS. The table below
contains the repair allowances for this component.
8A
Figure 5-8
Connector Sub
Service Manual
Table 5-8
Connector Sub Repair Allowances
Tool Size Dim 8A
4.75 1.755
[120.7] [44.58]
6.25 2.042
[158.75] [51.87]
6.50 2.042
[165.10] [51.87]
7.00 2.042
[177.80] [51.87]
8.00 2.042
[203.2] [51.87]
9.50 2.105
[241.3] [53.47]
10.00 2.105
[254.00] [53.47]
Service Manual
Section 6
6.0 Seal Assemblies
6.1 Seal Inspection
Remove and inspect all seals (O-rings and packing). It is recommended to
replace all components of the packing and seal kits. As a minimum,
replace all rubber components, replace all retainer rings, and inspect and
replace damaged or worn non-rubber components. Replace and install
rubber components after steam cleaning parts.
6.2 Seal Assembly Procedures

Seals may be assembled into all designated parts before assembly of the
tool, or they may be assembled as designated parts are assembled.
Seal grooves must be clean and free from debris.
7
28
29
30
Figure 6-1
Kelly Mandrel
1) Install one O-ring (29) over the pin threads and into the O-ring groove
nearest the shoulder of the connection.
2) Install one O-ring (28) over the nose of the pin and into the O-ring
groove nearest the nose of the pin.
groove nearest the nose of the pin on the spline end of the mandrel.
OSC Private Double-Acting Hydraulic Drilling Jar
Service Manual
Section 6 Seal Assemblies
42 39
21 40
Figure 6-2
Kelly Stabilizer (4.75, 9.50 and 10.00 Tool Sizes)
1) Install the skive cut stabilizer bushing (21) into the internal groove of
the kelly stabilizer (5) as shown.
2) Install the skive cut back-up ring (42) into the back of the internal
groove of the kelly stabilizer (5) as shown.
3) Install the stabilizer seal (39) into the internal groove of the kelly
stabilizer (5) as shown.
4) 4.75 tool size only, install the wiper (40) into the internal groove of the
kelly stabilizer (5) as shown.
Service Manual
42 39
21
Figure 6-3
Kelly Stabilizer (6.25, 6.50, 7.00 & 8.00 Tool Sizes)
1) Install the skive cut back-up ring (42) into the internal groove of the
2) Install the two-piece stabilizer seal (39) into the internal groove of the
3) Install the three-piece stabilizer bushing (21) into the back of the
internal groove of the kelly stabilizer (5) as shown.
Service Manual
4
32 31
Figure 6-4
Drive Cylinder
groove nearest the nose of the pin. The 4.75-in OD tool does not
contain this O-ring (31).
3
37 36 36 37
Figure 6-5
Connector Sub
3) Repeat Steps 1 and 2 for opposite side of connector sub (3).
Service Manual
38 41
15 20
17
Figure 6-6
Detent Mandrel (4.75, 9.50, and 10.00 Tool Sizes)
1) Install the skive cut bushing (20) into the external groove of the detent
mandrel (8) as shown.
2) Install the detent back-up ring (41) over the shaft of the detent mandrel
(8) against the back of the seal groove.
3) Install the two-piece detent seal (38) over the shaft of the detent
mandrel (8) and against the pack-up ring (41).
4) Install the packing retainer (15) over the shaft of the detent mandrel (8)
and against the seal (38) as shown.
5) Install the retainer ring (17) over the shaft of the detent mandrel (8) and
into the retainer ring groove.
Service Manual
16 20 38
15 41
17
33 8
Figure 6-7
Detent Mandrel (6.25, 6.50, 7.00 & 8.00 Tool Sizes)
1) Install the detent back-up ring (41) over the shaft of the detent mandrel
(8) against the back of the seal groove.
2) Install the two-piece detent seal (38) over the shaft of the detent
mandrel (8) and against the pack-up ring (41).
3) Install the detent mandrel bushing (20) over the shaft of the detent
mandrel (8) and against the seal assembly (38).
4) Install the packing retainer (15) over the shaft of the detent mandrel (8)
and against the bushing (20) as shown.
5) Install the retainer ring (17) over the shaft of the detent mandrel (8) and
into the retainer ring groove.
6) Install the split wave spring (16) into the seal gland between the
packing retainer (15) and the bushing (20) as shown.
groove on the nose of the pin.
Service Manual
15 38
41
17
TYP BOTH SIDES

18
35
34
Figure 6-8
Knocker (4.75, 9.50, 10.00 Tool Size)
1) Install the skive cut bushing (18) into the external groove of the
knocker (9) as shown.
2) Install the detent back-up ring (41) over the end of the knocker (9)
against the back of the seal groove.
3) Install the two-piece detent seal (38) over the end of the knocker (9)
and against the pack-up ring (41).
4) Install the packing retainer (15) over the end of the knocker (9) and
against the seal (38) as shown.
5) Install the retainer ring (17) over the end of the knocker (9) and into the
retainer ring groove.
6) Repeat steps 2 through 5 for the opposite side of the knocker (9).
7) Install the O-ring (35) into the O-ring groove located in the bore behind
the box threads.
8) Install the O-ring (34) into the O-ring groove located in the counterbore
of the box connection.
Service Manual
16 38
15 41 41 38 16
18 19 15
17 17
34
Figure 6-9
Knocker (6.25, 6.50, 7.00 & 8.00 Tool Size)
1) Install the upper knocker bushing (18) against the back of the upper
seal gland of the knocker (9).
2) Install the detent back-up ring (41) over the end of the knocker (9)
against the bushing (18).
3) Install the two-piece detent seal (38) over the end of the knocker (9)
and against the pack-up ring (41).
4) Install the packing retainer (15) over the end of the knocker (9) and
against the seal (38) as shown.
5) Install the retainer ring (17) over the end of the knocker (9) and into the
retainer ring groove.
6) Install the split wave spring (16) into the seal gland between the
packing retainer (15) and the seal assembly (38) as shown.
7) Repeat steps 1 through 6 for the opposite side of the knocker (9)
substituting the lower knocker bushing (19) for the upper knocker
bushing (18).
Service Manual
8) Install the O-ring (34) into the O-ring groove located in the counterbore
of the box connection.
1 27
26
Figure 6-10
Upper Flex Joint
Service Manual
Section 7
7.0 Assembly
All rejected, non-useable parts, and other waste will be disposed of per local
environmental regulations or laws.
Thoroughly steam clean all parts. Pay particular attention to the ID’s of the
Pressure Cylinder and Drive Cylinder, OD of the Detent Mandrel, and the OD
and ID of the Connector Sub and Knocker. Ensure that no sediment remains in
either fill port of the Connector Sub. Dry all parts with shop air.
Inspect both pin faces of the connector sub for any dings, scratches, or
imperfections. If any imperfection is noticed, reface this surface to a 32 RMS
finish. Refer to Section 5.0 for resurfacing allowances.
Assembly begins with new, repaired, or reusable parts. All parts must be clean
and free from debris. If portable skid unit or automated service unit is being used,
every connection should be tapped at time of torque.
Identification
12 3 12
Groove
11
10
Figure 7-1
Connector Sub
1) Install the connector sub (3) seals as shown in the Seal Assembly
Procedures.
Notes: Skip steps 2) to 5) for up-jarring only HydraQuaker
2) Align the lower detent piston (11) to the pin face of the connector sub (3)
closest to the identification groove.
Note: The ID of the lower detent piston (11) is slightly larger than that of the
upper detent piston (10). Therefore, the connector sub (3) will only fit
one way.
3) Install the retainer sleeve (12) over the piston (11) and onto the connector sub
(3).
Service Manual
Section 7 Assembly
4) Coat the ID of the piston (11) with Lubriplate. Ensure that the Lubriplate does
not get contaminated with trash or particulates.
5) Make up to the specified torque listed in Table 7-2.
6) Align the upper detent piston (10) to the pin face of the connector sub (3)
farthest to the identification groove.
7) Install the retainer sleeve (12) over the upper detent piston (10) and onto the
connector sub (3).
8) Coat the ID of the piston (10) with Lubriplate. Ensure that the Lubriplate does
not get contaminated with trash or particulates.
9) Make up to the specified torque listed in Table 7-2.
Polished 7 6
shaft
Figure 7-2
Lower Flex Joint
1) Install the kelly mandrel (7) seals as shown in the Seal Assembly Procedures.
2) Support the lower flex joint (6).
3) Coat the threads and shoulders of the kelly mandrel (7) and lower flex joint (6)
with Kopr-Kote®.
4) Thread the pin connection of the kelly mandrel (7) into the box connection of
the lower flex joint (6).
Note: Do not clamp onto the polished shaft of the kelly mandrel (7).
5) Make up to the specified torque listed in Table 7-2, and record makeup torque
on the Tool Service Report, page 68.
5 7
Dim X
Service Manual
Section 7 Assembly
Figure 7-3
Kelly Stabilizer
1) Install the kelly stabilizer (5) seals as shown in the Seal Assembly
Procedures.
2) Apply grease to the seals and bearings inside the kelly stabilizer (5).
3) Coat the splines and polished shaft of the kelly mandrel (7) with Kopr-Kote®.
Coat the threads of the small kelly mandrel (7) pin with Kopr-Kote®.
4) Install the kelly stabilizer (5) onto the shaft of the kelly mandrel (7). Take care
as to prevent damage to the seals. See Table 7-1 below for the appropriate
location of the kelly stabilizer (5).
Table 7-1
Kelly Mandrel Shaft Extension
Tool Size (in) Dim X (in)
4.75 33.5
[120.7] [851]
6.25 29.0
[158.75] [737]
6.50 29.0
[165.10] [737]
7.00 29.0
[177.80] [737]
8.00 29.0
[203.2] [737]
9.50 30.5
[241.3] [774.7]
10.00 30.5
[254.00] [774.7]
Service Manual
Section 7 Assembly
4 5
Figure 7-4
Drive Cylinder
1) Install the drive cylinder (4) seals as shown in the Seal Assembly Procedures.
2) Coat the threads and shoulder of the drive cylinder (4) pin connection with
Kopr-Kote®.
3) Clamp onto the kelly stabilizer (5), and thread the pin connection of the drive
cylinder (4) into the box connection of the kelly stabilizer (5).
Service Manual
Section 7 Assembly
8 4
Coated Coated 7
Section Section
Figure 7-5
Detent Mandrel
1) Install the detent mandrel (8) seals as shown in the Seal Assembly
Procedures.
2) Coat the detent mandrel seals and bearings with Lubriplate.
3) Coat the threads and internal shoulder of the detent mandrel (8) box
connection with Lubriplate.
4) Guide the detent mandrel (8) into the bore of the drive cylinder (4) taking care
as to not damage the detent mandrel seals.
Note: Do not clamp onto the polished seal section or the coated section
of the detent mandrel (8). If the detent mandrel cannot be inserted into
the drive cylinder using only the breakout machine, use the service bail
(45) and push/pull cylinder to insert the detent mandrel.
5) Thread the detent mandrel (8) box connection onto the pin connection of the
kelly mandrel (7).
7) Remove tong marks from the detent mandrel (8). Always use lint free towels
or rags to wrap the exposed bore of the pressure cylinder (4). Remove rags
and towels before proceeding with assembly.
Service Manual
Section 7 Assembly
3 4
Figure 7-6
Connector Sub
1) Coat the connector sub (3) threads with LUBRIPLATE 630-AA. Kopr-Kote can
be applied to pin shoulder and one inch from the shoulder on the threads in
conjunction with the LUBRIPLATE 630-AA.
2) Thread the pin connection of the connector sub (3) into the box connection of
the drive cylinder (4).
9
Tong Space 8
Figure 7-7
Knocker (4.75, 9.50, and 10.00 Tool Size)
1) Install the knocker (9) seals as shown in the Seal Assembly Procedures.
2) Coat the threads and pin face of the detent mandrel (8) pin connection with
Lubriplate.
3) Thread the box connection of the knocker (9) onto the pin connection of the
detent mandrel (8).
4) Clamp onto the tong space of the knocker (9) and make up to the specified
torque listed in Table 7-2, and record makeup torque on the Tool Service
Report, page 68.
Service Manual
Section 7 Assembly
9
46 8
Figure 7-8
Knocker (6.25, 6.50, 7.00 & 8.00 Tool Size)
1) Install the knocker (9) seals as shown in the Seal Assembly Procedures.
2) Coat the threads and pin face of the detent mandrel (8) pin connection with
Lubriplate.
3) Thread the box connection of the knocker (9) onto the pin connection of the
detent mandrel (8).
4) Insert the knocker service tool (46) into the end of the knocker (9). Make
certain to align the splines of the service tool with the slots on the end of the
knocker
5) Clamp onto the OD of the knocker service tool (46) and make up to the
specified torque listed in Table 7-2, and record makeup torque on the Tool
Service Report, page 68.
Service Manual
Section 7 Assembly
2 3
Figure 7-9
Pressure Cylinder
1) Coat the seals and bearing on the knocker (9) with Lubriplate.
2) Coat the connector sub (3) threads with LUBRIPLATE 630-AA. Kopr-Kote can
be applied to pin shoulder and one inch from the shoulder on the threads in
conjunction with the LUBRIPLATE 630-AA.
3) Insert the box of the pressure cylinder (2) opposite to the identification groove
to the pin of the connector sub (3).
4) Guide the pressure cylinder (2) over the knocker (9) and onto the threads of
the connector sub (3) taking care as to not damage the knocker seals
5) If the pressure cylinder cannot be installed over the knocker seals using only
the breakout machine, use the service bail (45) and push/pull cylinder to
install the pressure cylinder.
6) Thread the box connection of the pressure cylinder (2) onto the pin
connection of the connector sub (3).
Service Manual
Section 7 Assembly
1 2
Figure 7-10
Upper Flex Joint
1) Install the upper flex joint (1) seals as shown in the Seal Assembly
Procedures.
2) Coat the threads and shoulder of the upper flex joint (1) pin connection with
Kopr-Kote®.
3) Thread the pin connection of the upper flex joint (1) into the box connection of
the pressure cylinder (2).
Table 7-2
Make up Torque
Lower Detent Connector Upper Piston
Drive Knocker Pressure
Flex Mandrel Sub Flex Joint Retainer Safety
Tool Cylinder to to Cylinder Fill
Joint to to to to Assembly Sleeve to Clamp
OD Kelly Detent to Connector Plugs
Kelly Kelly Drive Pressure Connector Bolt
Stabilizer Mandrel Sub
Mandrel Mandrel Cylinder Cylinder Sub
inches lbf·ft lbf·ft lbf·ft lbf·ft lbf·ft lbf·ft lbf·ft lbf·ft lbf·ft lbf·ft lbf·ft
[mm] [N·m] [N·m] [N·m] [N·m] [N·m] [N·m] [N·m] [N·m] [N·m] [N·m] [N·m]
4.75 14,000 10,000 9,000 14,000 3,000 14,000 14,000 14,000
[121] [18,981] [13,558] [12,202] [18,981] [4,067] [18,981] [18,981] [18,981]
6.25 33,000 20,000 10,000 29,000 6,000 29,000 29,000 29,000
[159] [55,046] [30,641] [13,558] [45,827] [8,135] [45,827] [46,640] [45,827]
6.50 40,600 22,600 10,000 33,800 6,000 33,800 34,400 33,800
[165] [55,046] [30,641] [13,558] [45,827] [8,135] [45,827] [46,640] [45,827]
7.00 40,600 22,600 10,000 33,800 6,000 33,800 34,400 33,800 500 45 100
[177.80] [55,046] [30,641] [13,558] [45,827] [8,135] [45,827] [46,640] [45,827] [677] [61] [136]
8.00 64,800 25,000 13,000 51,000 7,000 51,000 51,000 51,000

[203.2] [87,857] [33,895] [17,626] [69,147] [9,491] [69,147] [69,147] [69,147]
9.50 74,000 30,000 18,000 82,000 8,000 82,000 74,000 74,000
[241.3] [100,330] [40,675] [24,404] [111,177] [10,847] [111,177] [100,330] [100,330]
10.00 79,000 30,000 18,000 87,000 8,000 87,000 79,000 79,000
[254.00] [113,888] [40,675] [24,404] [126,091] [10,847] [126,091] [113,888] [113,888]
Service Manual
Section 8
8.0 Function Testing
Unless otherwise specified in these instructions, test load and stroke tolerances
are located in ES17.39971.
8.1 Check Points for Filling

• Fill with a clean hydraulic fluid specified in Table 8-2.
• After filling, replace fill plugs and make up to specified torque as listed
in Table 7-2.
• Inspect fill plugs for leakage after test.
• Fill plugs are precision SAE National Fine thread cup point set screws
and have been hardened so that cup point seals off the small fill hole
similar to a needle valve. No other fill plug can be substituted.
Table 8-1
Safety Ratio for New Tools
Tool OD 4.75 6.25 6.50 7.00 8.00 9.50 10.00
inches [121] [159] [165] [177.8] [203.2] [241.3] [254]
Maximum Pull
60,000 75,000 75,000 75,000 75,000 90,000 90,000
Testing Load, lbf [266,893] [333,617] [333,617] [333,617] [333,617] [400,339] [400,339]
[N]
Safety Factor for
1.7 2.9 2.9 2.9 4.7 5.5 5.5
Pull Testing
8.2 Preferred Filling Method

The pressure and drive cylinders are filled at the same time. The jar
should be completely open during the filling process. The objective of the
following process is to fill the internal sections of the jar with oil and to
remove as much air from the system as possible.
Detail A
Figure 8-1
Filling HydraQuaker with Oil
1) The tool should be oriented such that one fill plug hole in connector
sub (3) is facing up and the other is facing down.
Service Manual
Section 8 Function Testing
2) Attach return hose to the fill hole on the top of the connector sub
(3), as shown in Figure 8-1, Detail A. The appropriate fill plug
adapter (44) should be used.
3) Attach fill hose to fill hole on the bottom of the connector sub (3), as
shown in Figure 8-1, Detail A. The appropriate fill plug adapter (44)
should be used.
QD Fitting Return Hose
44
QD Fitting Fill Hose
Figure 8-1, Detail A

4) The jar should be filled in a position level to the floor.
5) Turn on fill unit to begin slowly filling the jar with oil.
6) Continue to circulate for 15 to 20 minutes or until no air is noticed

escaping from the return hose.
7) Using a dead blow hammer, tap both the pressure cylinder (2) and
drive cylinder (4) until no air is noticed escaping from the return
hose.
8) Elevate the upper flex joint (1) by about 3-in-6-in [76mm-152mm].

Continue to circulate until no air is noticed escaping from the return
hose.
9) Using a dead blow hammer, tap the drive cylinder (4) until no air is
noticed escaping from the return hose.
10) Repeat steps 8 and 9, elevating the upper flex joint (1) an addition
3-in-6-in [76mm-152mm] at each step until the upper flex joint has
been elevated to about 4'-5' [1.2m-1.5m] from its original height.
11) Begin slowly lowering the upper flex joint (6). Stop lowering when
air in noticed escaping from the return hose.
Service Manual
12) Using a dead blow hammer, tap the drive cylinder (4) until no air is
noticed escaping from the return hose.
13) Repeat steps 11 and 12 until the jar has returned to level.
14) Elevate the lower flex joint (6) by about 3-in-6-in [76mm-152mm].
Continue to circulate until no air is noticed escaping from the return
hose.
15) Using a dead blow hammer, tap the pressure cylinder (2) until no
air is noticed escaping from the return hose.
16) Repeat steps 14 and 15, elevating the lower flex joint (6) an
addition 3-in-6-in [76mm-152mm] at each step until the lower flex
joint has been elevated to about 4'-5' [1.2m-1.5m] from its original
height.
17) Begin slowly lowering the lower flex joint (6). Stop lowering when
air in noticed escaping from the return hose.
18) Using a dead blow hammer, tap the pressure cylinder (2) until no
air is noticed escaping from the return hose.
19) Repeat steps 17 and 18 until the jar has returned to level.
20) Alternate raising and lowering the upper flex joint (1) and the lower
flex joint (6) by repeating steps 8 through 19 until no air is noticed
escaping from the return hose.
21) Return the jar to level.
22) Turn off the fill unit. Remove pressure from the system.
23) Remove the return hose and fill plug adapter (44) and replace with
a fill plug (14). Apply torque specified in Table 7-2.
24) Rotate the jar so that the fill hose is facing up. Remove the fill hose
and fill plug adapter (44) and replace with a fill plug (14). Apply
torque specified in Table 7-2.
Service Manual
8.3 Lubrication
Do not use oils with "HD" additives. Refer to product's MSDS sheet for
proper storage, handling, and PPE requirements.
Table 8-2
Lubrication & Hydraulic Oil Selection
Hydraulic Approx. Qty of Qty of Detent Oil to
Tool Size
Detent Oil Detent Oil Remove
4.75 0.7 Gal. 4 fl oz
[121] 2.7 Liter 118 mL
6.25 1.8 Gal. 16 oz
[159] 6.8 Liter 464 mL
6.50 1.8 Gal. 16 oz
[165] Conoco Hydroclear Ultra- 6.8 Liter 464 mL
Clean Spindle Oil ISO 22
7.00 1.8 Gal. 16 oz
[177.8] 6.8 Liter 464 mL
Texaco Transformer, R&O
8.00 32 or R&O 150 2.4 Gal. 18 oz
[203] 9.1 Liter 537 mL
9.50 3.4 Gal 18 oz
[241.3] 12.88 Liter 537 mL
10.00 3.4 Gal 18 oz
[254] 12.88 Liter 537 mL
Table 8-3
Alternate Oil
Acceptable
Texaco Mobil Shell Esso Chevron Exxon Conoco
Transformer Velocite 6 Diala Oil-B Univolt-52 - Univolt 60 -
Spindura 22, HCUC

- - - - -
Rando HD 22 Spindle
R&O-32 DTE Light Turbo T-32 Teresso-68 R&O-32 - -
DTE Extra AW 150 or

R&O-150 Tellus-C-150 Teresso-77 - -
Heavy R&O-150
If the Detent oil planned for use is not listed in Table 8-3, check that the
detent oil meets the specifications in Table 8-4 and then email the data
sheets for the detent oil to engineering for final approval.
Service Manual
Table 8-4
Alternative Oil Specifications
Kinematic Viscosity, cSt Flash Point, minimum
40 deg C [104 deg 100 deg C [212
Oil Name/Type deg C deg F
F] deg F]
Transformer 8 to 10 2 to 3 149 300
Conoco
20 to 24.5 4 to 5 168 334
HCUC Spindle
R&O-32 27 to 33.5 4.7 to 5.7 204 400
R&O150 130 to 160 12 to 15.6 260 500
Service Manual
8.4 Detent Test Procedures

Test detent performance after cylinders are filled. Use Table 8-7 for load
and time. Use Table 8-8 for travel lengths. Record test data on the OSC
Tool Service Report (page 68) and file for reference. Each jar should be
tested for three (3) down detents and three (3) up detents.
Note: Down detent tests are not required for up-jarring only
HydraQuaker
Place the tool in a 25-in [635 mm] minimum stroke jar test rack. Use
appropriate hanger subs that will withstand jar detent loads. The test will
be for full detent “DOWN” and “UP”. It is acceptable to test alternating
down then up detent cycles. It is also acceptable to test all down detent
cycles and then test all up detent cycles.
If metering times are unsatisfactory, see Table 8-9 for assistance in

troubleshooting the problem.
The tool travels listed in Table 8-8 are for reference only and are not to be
used as an acceptance criteria for function test.
CAUTION During detent test stand away from the tool, wear proper
Personal Protection Equipment (PPE) and follow all
safety procedures.
8.4.1 Full Detent Down

a. Check for full detent travel.
b. Check the full stroke of the tool.
c. Check for free travel up.
d. Check fill plugs for leaks during detent travel.
8.4.2 Full Detent Up

a. Check for full detent travel.
b. Check the stroke distance of the tool.
c. Check for free travel down.
d. Check fill plugs for leaks during detent travel.
Service Manual
Table 8-5
HydraQuaker Drilling Jar Service Report
Customer Serial No.
Days Out Tool Size
HydraQuaker (Drilling & Evaluation) District
INCOMING REPORT
OPERATION TEST BY: Date
PULL TEST PUSH TEST Comments:
Tension Time Compression Time
H2S Test PPM
DISASSEMBLY TORQUE
BREAKOUT BY: Date
Torque (lbf·ft) Torque (lbf·ft)
Upper Flex joint Connector Sub
Pressure Cylinder Drive Cylinder
Detent Mandrel Lower Flex Joint
Knocker
Retainer Sleeve
ASSEMBLY TORQUE
MAKE UP BY: Date
Torque (lbf·ft) Torque (lbf·ft)
Upper Flex joint Connector Sub
Pressure Cylinder Drive Cylinder
Detent Mandrel Lower Flex Joint
Knocker
Retainer Sleeve
OUTGOING REPORT
OPERATION TEST BY: Date
PULL TEST PUSH TEST Comments:
Tension Time (sec) Compression Time (sec)
COMPLETION REPORT
Coat T.J. Connections: Full Service
Approved By:
Thread Protectors:
Paint—Ident.—Clamp: Date
Service Manual
Table 8-6
Safety Clamp Inspection Checklist
Safety Clamp
OSC
Inspection
P.O. Box 1518 DUBAI, UAE
Checklist
√
ID
1 Thoroughly Clean Clamp and Components
Number
2 Visually Inspect All Bolt Holes for Damage / Cracks
3 Visually Inspect All Bolts and Nuts for Damage
Visually Inspect All Hinge Areas and Pockets for
4
Damage / Cracks Size
5 Lubricate All Threads
6 Okay For Field Use
Appr
oved Okay For Field Use
By: District
Comments Date:
Note Replaced Parts
Table 8-7
Detent Load vs. Time
UP UP DETENT TIME DOWN DETENT TIME
DOWN
DETENT —SECONDS— —SECONDS—
TOOL SIZE DETENT LOAD
LOAD
lbf [N]
lbf [N] Full Detent Full Detent
4.75 60,000 40,000
30-60 30-60
[121] [266,893] [177,929]
6.25 75,000 45,000
30-60 30-60
[159] [333,617] [200,170]
6.50 75,000 45,000
30-60 30-60
[165.1] [333,617] [200,170]
7.00 75,000 45,000
30-60 30-60
[177.80] [333,617] [200,170]
8.00 75,000 45,000
30-60 30-60
[203] [333,617] [200,170]
9.50 90,000 45,000
30-60 30-60
[241.3] [400,339] [200,170]
10.00 90,000 45,000
30-60 30-60
[25.4] [400,339] [200,170]
Service Manual
Table 8-8
Travel
inches [mm]
Up Down
Tool Total
Size Travel Full Full
Free Free
Detent Detent
4.75 30.25 8.25 7.00 6.00 7.00
[121] [768] [210] [178] [152] [178]
6.25 26.00 6.50 7.50 5.00 5.00
[159] [660] [165] [191] [127] [127]
6.50 26.00 6.50 7.50 5.00 5.00
[165] [660] [165] [191] [127] [127]
7.00 26.00 6.50 7.50 5.00 5.00
[177.8] [660] [165] [191] [127] [127]
8.00 26.07 5.97 7.45 3 6.28
[203.2] [662] [152] [189] [76] [160]
9.50 26.2 6 7 3 8.7
[241.3] [665] [152] [178] [76] [221]
10.00 26.2 6 7 3 8.7
[25.4] [665] [152] [178] [76] [221]
Service Manual
Table 8-9
Troubleshooting Guide
Problem Probable Causes Solutions
Timing - Fast See Section 8.2 for preferred filling
Length - Short or Inconsistent Excess air in the system
instructions
Timing - Fast and Consistent
Length - Norm Detent piston metering groove too large Replace detent piston
Timing - Fast and/or Degrading

Length - Norm Oversized detent piston ID Replace detent piston
Replace detent piston or resurface piston

Damage to detent piston ID or seal face
seal face ]cannot resurface ID)
Detent mandrel coated section undersized or Replace detent mandrel or re-coat detent
damaged mandrel
Replace connector sub or resurface pin
Damage to connector sub pin face
face
Knocker packing damage Replace knocker packing
Detent mandrel packing damage Replace detent mandrel packing
Timing - None
Length – None Extremely oversized detent piston ID Measure and replace detent piston
]freely bypasses detent section)
Detent mandrel coated sections extremely Measure and replace detent coat or re-
undersized coated detent mandrel
Inspect and replace detent mandrel or re-
Severe detent mandrel section damage
coat detent mandrel
Severe Knocker packing damage Replace knocker packing
Severe Detent mandrel packing damage Replace detent mandrel packing
Piston retainer back-off Reinstall piston and piston retainer
Timing - Long
Length - Norm Detent piston metering groove too small Replace detent piston
Detent piston metering groove Inspect and clean detent piston metering
contaminated/clogged groove
Timing - Locked Detent piston metering groove Inspect and clean detent piston metering
Length - Locked contaminated/clogged groove
Undersized detent piston ID Replace detent piston
Detent mandrel coated sections oversized Replace detent mandrel
Service Manual
Section 9
9.0 Finishing & Marking
9.1 Painting
Paint with OSC Green (RAL #6036) as noted in graphic.
Use white paint for stenciling.
Use white paint for left-hand connection stenciling.
Use light gray for stencil groove.
9.2 Thread Protection

All exposed threaded connections shall be protected from corrosion and
handling damage.
Apply a lubricant that is 40 to 60 percent, by weight, of finely powered

metallic zinc.
Install thread protector to protect threads and shoulders during shipping

and storing.
9.3 Stenciling Code

• White paint should be used for stenciling.
• Use “Left-Hand Conn.” stencil for left-hand connections only.
See specification table for tensile yield and torque yield information.
Service Manual
Section 9 Finishing & Marking
1-in High Letters Paint Stencil
OD_____ x _____ID
Tool Serial No.

on Connector Sub
Opposite OSC Stencil
on Drive Cylinder 4-in High Letters Paint Stencil
HydraQuaker OSC
1-in High Letters Paint Stencil

See Specification Table in Service
Manual for Load Ratings
MAX. OVERPULL _______LBF

TENSILE YIELD_________LBF
*UP-JARRING ONLY
* Applicable for Up-jarring only jar
Service Manual
9.4 Typical Transportation Policy

All personnel involved with loading drilling jars must be aware of proper
support methods.
Pole trailers are not to be used to transport HydraQuaker drilling jars.
This the preferred method of support for

all HydraQuaker drilling jars transported
by a gooseneck trailer.
This is an acceptable, alternative

method of support for all HydraQuaker
drilling jars transported by a gooseneck
trailer.
This is an acceptable, alternative

method of support for all HydraQuaker
drilling jars transported in a flatbed or
enclosed trailer.
Service Manual
Table 9-1
Specification
Tool Size
ID Common Max. Detent Tensile Yield Torsional Yield Tool Tool
OD
inches Tool Joint Working Load Strength Strength Weight Length
inches
[mm] Connection lbf [N] lbf [N] lbf·ft [N·m] lb [kg] ft [m]
[mm]
4.75 2.25 3-1/2 90,000 452,737 19,116 1,800 31
[120.65] [57.15] API IF [400,340] [2,013,875] [25,918] [483] [9.4]
6.25 2.75 4-1/2 185,000 761,980 41,315 2,400 33
[158.75] [69.85] API IF [822,921] [3,389,456] [56,015] [894] [10.1]
6.50 2.75 4-1/2 185,000 916,152 56,395 2,600 33
[165.10] [69.85] API IF [822,921] [4,075,247] [76,461] [969] [10.1]
7.00 2.75 185,000 916,152 57,000 2800 33
XT-57
[177.80] [69.85] [822,921] [4,075,247] [76,461] [1270] [10.1]
8 3 6-5/8 300,000 1,302,363 102,056 3,800 34
[203.20] [76.20] API REG [1,334,466] [5,793,199] [138,369] [1,550] [10.4]
9.50 3 7-5/8 500,000 1,682,000 151,791 5,230 33
[241.30] [76.20] API REG [2,224,110] [7,481,908] [205,800] [2372] [10.1]
10.00 3 7-5/8 500,000 1,682,000 155,517 5,810 33
[254.00] [76.20] API H90 [2,224,110] [7,481,908] [210,852] [2372] [10.1]
Service Manual
Section 10
10.0 Critical Fishing Dimensions
Fishing Dimensions are used to determine the type and size of equipment
needed to recover a HydraQuaker drilling jar part lost in the hole. Use Figure
10-1 in conjunction with Table 10-1.
Dimensions reflect parts that have not been reworked or re-machined.
Connector
Sub
Upper
Flex Joint
Detent Drive
Piston Cylinder
Piston Kelly
Retainer Mandrel
Pressure
Cylinder Kelly
Stabilizer
Detent
Mandrel
Knocker
Lower Flex
Joint
Figure 10-1
Fishing Diagram
Service Manual
Section 10 Critical Fishing Dimensions
Table 10-1
Fishing Dimensions
Assembly Q10010 Q10011 Q10012 Q10016 Q10013 Q10014 Q10015
Tool In. 4.75 6.25 6.50 7.00 8.00 9.50 10.00
OD [mm] [120.7] [158.8] [165.1] [177.80] 203.2 [241.30] [254.00]
Tool In. 2.25 2.75 2.75 2.75 3.00 3.00 3.00
ID [mm] [57.2] [69.9] [69.9] [69.9] [76.2] [76.2] [76.2]
Upper Flex Joint
4.875 6.25 6.5 7.00 8 9.50 10.00
A [123.8] [158.8] [165.1] [177.80] [203.2] [241.30] [254.00]
2.25 2.75 2.75 2.75 3 3 3
B
[57.2] [69.9] [69.9] [69.9] [76.2] [76.2] [76.2]
84.5 88.5 88.5 88.5 88.5 88.5 88.5
C
[2146] [2247.9] [2247.9] [2247.9] [2247.9] [2247.9] [2247.9]
3.64 4.5 4.5 4.5 5.5 7.00 7.00
D
[92.4] [114.3] [114.3] [114.3] [139.7] [177.80] [177.80]
22 16.75 16.75 16.75 17.3 25.00 25.00
E
[558.8] [425.5] [425.5] [425.5] [439.4] [635] [635]
4.5 IF & 4.5
F 3.5 IF 4.5 IF & 4.5 XH
XH
XT-57 6.60 REG 7-5/8 REG 7-5/8 H90
Pressure Cylinder
4.875 6.25 6.5 7.00 8 9.50 10.00
A [123.8] [158.8] [165.1] [177.80] [203.2] [241.30] [254.00]
4.00 5.12 5.12 5.12 6 7.37 7.37
B
[101.6] [130] [130] [130] [152.4] [187.2] [187.2]
55.38 66.44 66.44 66.44 66.44 62.18 62.18
C
[1407] [1687.6] [1687.6] [1687.6] [1687.6] [1579.4] [1579.4]
Connector Sub
4.875 6.25 6.5 7.00 8 9.50 10.00
A [123.8] [158.8] [165.1] [177.80] [203.2] [241.30] [254.00]
3.00 4.09 4.09 4.09 4.88 5.79 5.79
B
[76.2] [104] [104] [104] [124] [147.07] [147.07]
24.0 29.3 29.3 29.3 29.3 29.3 29.3
C
[610] [744.2] [744.2] [744.2] [744.2] [744.2] [744.2]
4.25 5.46 5.46 5.46 6.77 7.75 7.75
D
[103.1] [138.7] [138.7] [138.7] [172] [196.85] [196.85]
8.00 10.61 10.61 10.61 10.58 10.27 10.27
E
[203.2] [269.5] [269.5] [269.5] [268.7] [260.86] [260.86]
Drive Cylinder
4.875 6.25 6.5 7.00 8 9.50 10.00
A [123.8] [158.8] [165.1] [177.80] [203.2] [241.30] [254.00]
4.00 5.12 5.12 5.12 6 6.05 6.05
B
[101.6] [130] [130] [130] [152.4] [153.67] [153.67]
56.5 72.56 72.56 72.56 72.56 72.56 72.56
C
[1435] [1843] [1843] [1843] [1843] [1843] [1843]
4.25 5.67 5.67 5.67 6.65 7.875 7.875
D
[108.0] [144] [144] [144] [168.9] [200.03] [200.03]
4.75 8.72 8.72 8.72 8.72 8.30 8.30
E
[120.7] [221.5] [221.5] [221.5] [221.5] [210.8] [210.8]
Service Manual
Assembly
Q10010 Q10011 Q10012 Q10016 Q10013 Q10014 Q10015
Numbers
In. 4.75 6.25 6.50 7.00 8.00 9.50 10.00
Tool OD [mm] [120.7] [158.8] [165.1] [177.80] [203.2] [241.30] [254.00]
In. 2.25 2.75 2.75 2.75 3.00 3.00 3.00
Tool ID [mm] [57.2] [69.9] [69.9] [69.9] [76.2] [76.2] [76.2]
Kelly Stabilizer
4.875 6.25 6.5 7.00 8 9.50 10.00
A [123.8] [158.8] [165.1] [177.80] [203.2] [241.30] [254.00]
4.06 5.17 5.17 5.17 6.28 7.05 7.05
B
[103.1] [131.3] [131.3] [131.3] [159.5] 179.07 179.07
43.25 47.69 47.69 47.69 47.66 42.66 42.66
C
[1099] [1211.3] [1211.3] [1211.3] [1210.6] [1083.6] [1083.6]
Lower Flex joint
4.875 6.25 6.5 7.00 8 9.50 10.00
A [120.7] [158.8] [165.1] [177.80] [203.2] [241.30] [254.00]
2.25 2.75 2.75 2.75 3 3 3
B
[57.2] [69.9] [69.9] [69.9] [76.2] [76.2] [76.2]
79.0 62 62 62 47.66 66 66
C
[2007] [1574.8] [1574.8] [1574.8] [1210.6] [1676] [1676]
3.89 5 5 5 8 7 7
D
[98.8] [127] [127] [127] [203.2] [177.8] [177.8]
20.0 16.2 16.2 16.2 16.2 17.00 17.00
E
[508] [411.5] [411.5] [411.5] [411.5] [431.8] [431.8]
Kelly Mandrel
4.875 6.25 6.5 7.00 8 9.50 10.00
A [123.8] [158.8] [165.1] [177.80] [203.2] [241.30] [254.00]
2.25 2.75 2.75 2.75 3 3 3
B
[57.2] [69.9] [69.9] [69.9] [76.2] [76.2] [76.2]
104.13 108.25 108.25 108.25 108.25 105 105
C
[26.45] [2749.6] [2749.6] [2749.6] [2749.6] [2667] [2667]
3.19 4.17 4.17 4.17 4.75 5.63 5.63
D
[81.0] [105.9] [105.9] [105.9] [120.7] [143] [143]
3.69 4.88 4.88 4.88 5.88 6.74 6.74
E
[93.7] [124] [124] [124] [149.4] [171.2] [171.2]
3.88 5.13 5.13 5.13 6 7.00 7.00
F
[98.6] [130.3] [130.3] [130.3] [152.4] [177.8] [177.8]
4.75 6.35 6.35 6.35 6.35 6.05 6.05
G
[120.7] [161.3] [161.3] [161.3] [161.3] [153.7] [153.7]
44.25 49.43 49.43 49.43 48.71 48.25 48.25
H
[1124] [1255.5] [1255.5] [1255.5] [1237.2] [1225.6] [1225.6]
19.5 19.6 19.6 19.6 19.6 20.55 20.55
I
[495] [497.8] [497.8] [497.8] [497.8] [522] [522]
3.75 4.95 4.95 4.95 6 7.125 7.125
J
[953] [125.7] [125.7] [125.7] [152.4] [181] [181]
Service Manual
Assembly
Q10010 Q10011 Q10012 Q10016 Q10013 Q10014 Q10015
Numbers
in. 4.75 6.25 6.50 7.00 8.00 9.50 10.00
Tool OD
[mm] [120.7] [158.8] [165.1] [177.80] [203.2] [241.30] [254.00]
in. 2.25 2.75 2.75 2.75 3.00 3.00 3.00
Tool ID
[mm] [57.2] [69.9] [69.9] [69.9] [76.2] [76.2] [76.2]
Detent Mandrel
3.98 5.09 5.09 5.09 5.97 7.33 7.33
A [101.1] [129.3] [129.3] [129.3] [151.6] [186.2] [186.2]
2.24 2.75 2.75 2.75 3 3 3
B
[56.9] [69.9] [69.9] [69.9] [76.2] [76.2] [76.2]
70.94 88.4 88.4 88.4 88.4 85.65 85.65
C
[1801.9] [2245.4] [2245.4] [2245.4] [2245.4] [2175.5] [2175.5]
2.75 3.63 3.63 3.63 4.41 5.375 5.375
D
[69.9] [92.2] [92.2] [92.2] [112] [136.5] [136.5]
2.75 3.62 3.62 3.62 4.63 5.5 5.5
E
[69.9] [95.3] [95.3] [95.3] [117.6] [139.7] [139.7]
2.83 3.86 3.86 3.86 4.74 5.5 5.5
F
[71.9] [98] [98] [98] [120.4] [139.7] [139.7]
2.63 3.45 3.45 3.45 3.45 3.40 3.40
G
[66.8] [87.6] [87.6] [87.6] [87.6] [86.4] [86.4]
12.91 17.81 17.81 17.81 17.81 22.70 22.70
H
[327.9] [452.4] [452.4] [452.4] [452.4] [576.6] [576.6]
7.5 5.97 5.97 5.97 5.97 5.97 5.97
I
[190.5] [151.6] [151.6] [151.6] [151.6] [151.6 [151.6
8.125 7.16 7.16 7.16 7.16 11.75 11.75
J
[206.4] [181.9] [181.9] [181.9] [181.9] [298.5] [298.5]
Knocker
3.98 5.09 5.09 5.09 5.96 7.34 7.34
A [102] [129.3] [129.3] [129.3] [151.4] [186.4] [186.4]
2.25 2.75 2.75 2.75 3 3 3
B
[57.2] [69.9] [69.9] [69.9] [76.2] [76.2] [76.2]
9.0 13.4 13.4 13.4 13.4 12.9 12.9
C
[229] [340.4] [340.4] [340.4] [340.4] [327.6] [327.6]
3.50 4.5 4.5 4.5 5.38 6.150 6.150
D
[89] [114.3] [114.3] [114.3] [136.7] [156.21] [156.21]
5.50 4.31 4.31 4.31 4.31 4 4
E
[140] [109.5] [109.5] [109.5] [109.5] [101.6] [101.6]
3.50 4.5 4.5 4.5 5.38 6.63 6.63
F
[89] [114.3] [114.3] [114.3] [136.7] [168.4] [168.4]
1.875 3.33 3.33 3.33 3.33 2.53 2.53
G
[48] [84.6] [84.6] [84.6] [84.6] [64.2] [64.2]
Service Manual
Assembly
Q10010 Q10011 Q10012 Q10016 Q10013 Q10014 Q10015
Numbers
Tool in. 4.75 6.25 6.50 7.00 8.00 9.50 10.00
OD [mm] [120.7] [158.8] [165.1] [177.80] [203.2] [241.30] [254.00]
in 2.25 2.75 2.75 2.75 3.00 3.00 3.00
Tool ID
[mm] [57.2] [69.9] [69.9] [69.9] [76.2] [76.2] [76.2]
Retainer Sleeve
3.97 5.15 5.15 5.15 6.47 7.35 7.35
A
[100.8] [130.8] [130.8] [130.8] [164.3] [186.7] [186.7]
3.25 4.27 4.27 4.27 5.27 6.31 6.31
B
[82.6] [108.5] [108.5] [108.5] [133.9] [160.3] [160.3]
3.38 3.95 3.95 3.95 3.95 4 4
C
[85.7] [100.3] [100.3] [100.3] [100.3] [101.6] [101.6]
Piston
3.5 4.62 4.62 4.62 5.75 6.50 6.50
A [88.9] [117.3] [117.3] [117.3] [146.1] [165.1] [165.1]
2.8 3.87 3.87 3.87 4.74 5.67 5.67
B
[71.1] [98.3] [98.3] [98.3] [120.4] [144] [144]
1.5 1.38 1.38 1.38 1.63 1.63 1.63
C
[38.1] [35.1] [35.1] [35.1] [41.4] [41.4] [41.4]
Service Manual
Section 11
11.0 Parts List
Use part description, part number, and quantity from parts lists to order parts.
See diagrams after parts list table.
*The Base Assembly Number is without flex joints. Use part numbers on this
table to add Blank Flex Joints or search a Blank Flex Joint of a given size in
GEMS database for more options and RSC (Rotary Shoulder Connections).
Search Base Assembly Number of a given size in GEMS database for more
assemblies with options and RSC. Refer to ES2.40733 for more details on
Underscore Numbering System.
Table 11-1
Parts List
Size OD
4.75 6.25 6.50 7.00 8.00 9.50 10.00
[inches]
Size ID
2.25 2.75 2.75 2.75 3.00 3.00 3.00
[inches]
Base
Item Part Assembly *Q10010 *Q10011 *Q10012 *Q10016 *Q10013 *Q10014 *Q10015
Number Description Number
Blank Upper Part Num. Q20010 Q20011 Q20012 Q21019 Q20013 Q21015 Q21017
1
Flex Joint (UFJ) Qty 1 1 1 1 1 1 1
20181752-
Pressure
2 Part Num. 80003261 80004186 20181752 700 20181786 95003001 100003001
Cylinder (PC)
Qty 1 1 1 1 1 1 1
80010048-
Connector Sub
3 Part Num. 80003262 80010211 80010048 700 80016557 95002002 100002002
(CS)
Qty 1 1 1 1 1 1 1
20181754-
Drive Cylinder
4 Part Num. 80003263 80004188 20181754 700 20181788 95003003 100003003
(DC)
Qty 1 1 1 1 1 1 1
20181755-
Kelly Stabilizer
5 Part Num. 80003264 80004189 20181755 700 20181789 95002004 100002004
(KS)
Qty 1 1 1 1 1 1 1
Blank Lower Part Num. Q20014 Q20015 Q20016 Q21020 Q20017 Q21016 Q21018
6
Flex Joint (LFJ)
Qty 1 1 1 1 1 1 1
80010050-
Kelly Mandrel
7 Part Num. 80003266 80010212 80010050 700 20181791 95003007 100003007
(KM)
Qty 1 1 1 1 1 1 1
Detent Mandrel Part Num. 80003267 80010049 80010049 80010049 20181792 95003006 95003006
8
(DM) Qty 1 1 1 1 1 1 1
Knocker Part Num. 80003268 20181759 20181759 20181759 20181793 95003005 95003005
9
(KN)
Qty 1 1 1 1 1 1 1
Upper Detent Part Num. 80003269 80010051 80010051 80010051 20181795 95002014 95002014
10
Piston
Qty 1 1 1 1 1 1 1
Lower Detent Part Num. 80003270 80010052 80010052 80010052 20181794 95002015 95002015
11
Piston
Qty 1 1 1 1 1 1 1
Piston Retainer Part Num. 80003271 20181762 20181762 20181762 20181796 95002013 95002013
12
Sleeve
Qty 2 2 2 2 2 2 2
Service Manual
Section 11 Parts List
Table 11-1 Parts List continued
Item Part
Size OD 4.75 6.25/6.50/7.00 8.00 9.50/10.00
Number Description
Bearing Part Num. NA NA NA NA
13
(Removed)
Qty - - - -
Part Num. H113007 H113007 H113007 H113007
14 Fill Plug
Qty 2 2 2 2
Packing Part Num. 80003272 20181763 20181797 95003010

15
Retainer Qty 3 3 3 3
Part Num. NA 90003733 90003759 NA
16 Wave spring
Qty - 3 3 -
Part Num. 80013604 90003732 90003758 95003018
17 Retainer (Snap) Ring
Qty 3 3 3 3
Set Screw, Part Num. M-003-C4-003 NA NA NA

18
Piston Retainer Qty 8 - - -
Knocker Part Num. 80003274 80010053 80016559 95003016

18
Bushing, Up Qty 1 1 1 1
Knocker Part Num. NA 80010054 80016560 NA

19
Bushing, Low Qty - 1 1 -
Part Num. 80003274 80010055 80016561 95003016
20 Detent Man Bushing
Qty 1 1 1 1
Stabilizer Part Num. 80003273 80010056 80016562 95002017

21
Bushing Qty 1 1 1 1
Service Part Num. 80013704 20181783 20181807 95002019

22
Clamp Qty 1 1 1 1
Part Num. 80013612 80010233 80016579 95003024
23 O-ring Kit
Qty 1 1 1 1
Part Num. 80013613 80010062 80016570 95003025
24 Seal Kit
Qty 1 1 1 1
Part Num. 80013608 80010063 80016576 95003026
25 Packing Kit
Qty 1 1 1 1
Service Manual
Table 11-2
O-ring Kit
Size OD
4.75 6.25/6.50/7.00 8.00 9.50/10.00
(inches)
STD High STD High STD High
Material STD Temp
Temp Temp Temp Temp Temp Temp
O-ring Kit
Item Part Part 80013612 80013606 80010233 80010234 80016579 80016581 95003024
Number Description Number
O-ring Part Num. 40714945 50201-236 50203-249 50201-249 50203-259 50201-259 50203-362
26
UFJ Pin Nose Qty 1 1 1 1 1 1 1
M-050-90- 50203-262
O-ring Part Num. 50201-238 50203-252 50201-252 50203-260 50201-260
238
27
UFJ Pin 1
Qty 1 1 1 1 1 1
Shoulder
M-050-90- 50203-362
O-ring Part Num. 40714945 50201-236 B50201-347 50203-355 B50201-355
347
28
KM Lrg Pin 1
Qty 1 1 1 1 1 1
Nose
M-050-90- M-050-90- 50203-262
O-ring Part Num. 50201-238 40718153 50201-248 50201-256
238 256
29 1
KM Pin Shoulder Qty 1 1 1 1 1 1
M-050-90- M-050-90- 50203-353

O-ring Part Num. 50201-232 50201-341 50203-345 50201-345
232 341
30 1
KM Small Pin
Qty 1 1 1 1 1 1
Nose
M-050-90-
O-ring Part Num. NA NA 50203-250 50201-250 50201-258 50203-263
31 258
DC Pin Nose Qty - - 1 1 1 1 1
M-050-90-
O-ring Part Num. 50201-155 40714946 50201-254 50203-260 50201-260 50203-265
32 155
DC Pin Shoulder Qty 1 1 1 1 1 1 1
M-050-90- M-050-90-
O-ring Part Num. NA NA 50201-235 50201-241 50203-351
33 235 241
DM Pin Nose Qty - - 1 1 1 1 1
M-050-90- M-050-90- M-050-90- 50203-254
O-ring Part Num. 50201-148 50201-241 50201-247
34 148 241 247
KN c-bore Qty 1 1 1 1 1 1 1
M-050-90- NA
O-ring Part Num. 50201-231 NA NA NA NA
35 231
KN back-bore Qty 1 1 - - - - -
M-050-90- 50203-264
O-ring Part Num. 50201-155 50203-252 50201-252 50203-260 50201-260
36 155
CS Pin Shoulder Qty 2 2 2 2 2 2 2
M-050-90- 50203-263
O-ring Part Num. 50201-240 50203-249 50201-249 50203-259 50201-259
37 240
CS Pin Nose Qty 2 2 2 2 2 2 2
Service Manual
Table 11-3
Seal Kit
Size OD
4.75 6.25/6.50/7.00 8.00 9.50/10.00
(inches)
High STD STD
Material STD Temp High Temp High Temp STD Temp
Temp Temp Temp
Seal Kit
Part Part 80013613 80013607 80010062 80010210 80016570 80016573 95003025
Item No. Desc. Number
Detent Seal, Part Num. 80013609 80013599 80010058 80010207 80016571 800016574 95003020
38
2 piece
Qty 3 3 3 3 3 3 3
00 Part Num. 80013610 80013600 80010059 80010208 80016572 80016574 95002021
39 ,0
2 piece Qty 1 1 1 1 1 1 1
Part Num. 80013611 80013601 NA NA NA NA NA
40 Wiper, Drive
Qty 1 1 - - - - -
Table 11-4
Packing Kit
Size OD
4.75 6.25/6.50/7.00 8.00 9.50/10.00
(inches)
Part Packing Kit
80013608 80010063 80016576 95003026
Item No. Desc. Part Number
Detent Part Num. 80013602 80010060 80016577 95003022
41 Back-up
Ring Qty 3 3 3 3
Stabilizer Part Num. 80013603 80010061 80016578 95002023
42 Back-up
Ring Qty 1 1 1 1
Table 11-5
Service Tools
Item Part Size OD
4.75 6.25/6.50/7.00 8.00/9.50/10.00
Number Desc. (inches)
Hex Key Part Num. H113558 H113558 H113558
43
1/4-in Qty 1 1 1
Fill Plug Part Num. H113012 H113012 H113012

44
Adapter Qty 2 2 2
Part Num. 20181839 20181840 20181841
45 Service Bail
Qty 1 1 1
Knocker Part Num. N/A 80006388 NA

46
Service Tool Qty - 1
Packing Part Num. H113515 H113515 H113515

47
Hook Qty 1 1 1
Service Manual
4.75, 9.50, & 10.00-in HydraQuaker Parts List Details
17
1 15
30
38
4
41
35
32 17
18
15
41
5 38
38
41
15
20
34
17
Detail A
7
12 Detail D
27
10
26
2 29
28
9
18
21
37
8 Detail B
37 6 42
18 39
36
40
3
14
Detail E
11
36
12
Detail C
Service Manual
6.25, 6.50, 7.00 & 8.00-in HydraQuaker Parts List Details
17
15
1
16 30
17
38 4
15
41
16
18 20
33 32
38
19 31
41
41
38
5
16
15
Detail D
Detail A 34
27
17
26
12
7
2
10
9
37
29
8 28
Detail B
37
6
36
21
3
42
14
11
39
36
12
Detail C Detail E
Service Manual
P.O. Box 1518 • Dubai, UAE
Tel: + 971 4 8836800 • Fax: +971 4 8836431
www.oscdubai.com

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HydraQuaker

Double-Acting Hydraulic Drilling Jar

The last numbered page of this engineering specification is page86.

The HydraQuaker can also be assemble to be a single-acting hydraulic fishing

1.1 Control of HydraQuaker Drilling Jar

The direction of impact is controlled, as shown in Figure 1-1.

Date: Sept 2nd, 2020

Drawn: K. Leung Service

This document is copyright protected. No part of this

1.2 General sizing HydraQuaker Drilling Jar

It is possible a newly manufacture Hydra Quaker outside diameter

Upper Flex Joint

Lower Flex Joint

• Keep unauthorized personnel away from tool during disassembly,

2.1 Thread Galling Cautions

• Dirty or damaged threads.

2.2 Steps to Prevent Galling

2.3 To Break a Stuck Connection

If such methods fail, one part of the connection can sometimes be

2.4 Shop Service

Special attention to be use with the breakout machine spinner. It is critical

2.5 Incoming Inspection

2.6 Incoming Test

Incoming tests are an especially good defensive measure when tool

Incoming tests are recommended when any of the following exists:

• Customer complaint about tool performance.

• Drilling conditions are considered rough.

2.7 Hydrogen Sulfide Test

2.8 Service Guidelines for Hydrogen Sulfide Test Results

3) Reading of 10 PPM – disassemble (using adequate ventilation) and

4) Reading of 20 PPM - Notify InTouch and await service instructions.

Jar Test Rack H16741

Lower Flex Joint

3) Extend tool to the full length of stroke.

Oil Drip Tray

2) Loosen fill plug with a half turn to release pressure;

3) Remove fill plug.

Fill Plug Drill-Out Procedure

2) Allow tool to depressurize.

4) Remove plug with screw extractor/easy out.

3) Remove the upper flex joint (1).

3) Remove the pressure cylinder (2).

For 4.75, 9.50, and 10.00 OD tools proceed to Figure 3-6.

For 6.25, 6.50, 7, and 8.00 OD tools skip to Figure 3-7.

3) Remove the knocker (9).

Skip to Figure 3-8.

3) Clamp onto the knocker service tool (46).

5) Remove the knocker (9) and service tool (46).

Proceed to Figure 3-8.

3) Remove the connector sub (3).

3) Remove the detent mandrel (8).

3) Remove the drive cylinder (4).

2) Note: Do not clamp on the polished shaft of the kelly mandrel.

3) Remove upper piston (10) and lower piston (11).

2. Use steam and a strong biodegradable cleaner to remove oil and

4.2 Inspection Procedures

• Inspect all rotary shouldered connections (RSC) per API. Inspection

• Use the Part Inspection Guideline, page18, for inspection of individual

4.3 Magnetic Particle Inspection Guideline

A characteristic of industrial hard chrome is micro cracking. Micro cracking