IMPERIAL AUTO INDUSTRIES LTD. Job Card Job Card No.

:
Ref. No. :
21/63J15033
21/39JCA/15034
Date : 02/08/2021
:P39CHAKAN - NIGHOJE PLANT Page 1 of 10
Sch. Ref. No. :
PLOT NO. A 13, PHASE IV, MIDC, CHAKAN INDUSTRIAL AREA, VILLAGE NIGHOJE - CHAKAN MAHARASHTRA Area Code : 39C Date :
Phone No: - Lot Qty : 50.00 Store Code :
Prod Group : HHA-96 UOM : NOS
Cycle Time (Hrs) : Issued By :
Item Code (Rev.No) :01-HPA-03559 (00) HOSE ASSEY(SJ29243) Hose Batch Code : Hose/Tube Batch Code/Heat No. :

Customer Part No:

Cust Part No.(Rev. No) / Description :SJ29243 (00) / HOSE

Process Inspection Report
M/C Device
Process Name Calib./ Product/ Sp Product/Process Calib./Ref Smpl Observations Last Pc. Prod. Qty. Acc.Qty.
JIG Tool For Inspection
Operaton/ Ref. No. Process Chr. Specification/ Qty./ Freq.
MFG./ Technique . No. 1 2 3 4 5
Rej.Qty.
Description Operator Tolerance

PRODUCED_QTY
Cust Code / Name : JDP-01-06 / JOHN DEERE INDIA PVT LTD EOU Batch Code : 21-08-01
Bill Of Material
S.No Item Code Rev. No. Description Store Code Bin No. Quantity UOM Insp. No. MRN No. Supp Code Remarks/Bat.Cd.
1 04CA-FCS-22022-01 02 C0136942-04 CAP Ø21.90 x Ø12.60 100.00 NOS
x 25.50L Trivalent Blue Passivation
2 03HS-HP-04M3K-01 00 17-04AT Hose ID 1/4" 4M3K 17.25 MTR
4657-4778 GPL-01-04
3 04NU-FCS-217H03-08 03 41196099-04 Nut 9/16"-18UNF,Hex. 50.00 NOS
17 A/F, L-14.7,CID-Ø12.8mm
Trivalent
4 04SG-SPS-016032-03 00 G1603202 Spring Ø16 x 1.5 x 320 3.00 KGS
mm Trivalent Blue Passivation
5 04MN-FCS-0H0304G-02 03 414003-04-04 Male Nipple 50.00 NOS
9/16"-18UNF/17 Hex/L-48.10MM
6 05FM-160H0304G-11 00 442010-04-04 Fem. Bend 90°, 50.00 NOS
HDH-55xVDH-21mm, 9/16"-18 unf

30H / Hose cutting

Length
03HS-HP-04R17-01 Hose Cutter 345MM+/-2MM Measuring Tape 3.00/ Set
Up

Length
03HS-HP-04R17-01 Hose Cutter 345MM+/-2MM Measuring Tape 2.00/ 1/2
HOUR

FM/I/QA/111 ISSUE NO : 00 NOTE:- > 0-- CRITICAL

 IMPERIAL AUTO INDUSTRIES LTD. Job Card Job Card No.:
Ref. No. :
21/63J15033
21/39JCA/15034
Date : 02/08/2021
:P39CHAKAN - NIGHOJE PLANT Page 2 of 10
Sch. Ref. No. :
PLOT NO. A 13, PHASE IV, MIDC, CHAKAN INDUSTRIAL AREA, VILLAGE NIGHOJE - CHAKAN MAHARASHTRA Area Code : 39C Date :
Phone No: - Lot Qty : 50.00 Store Code :
Prod Group : HHA-96 UOM : NOS
Cycle Time (Hrs) : Issued By :
Item Code (Rev.No) :01-HPA-03559 (00) HOSE ASSEY(SJ29243) Hose Batch Code : Hose/Tube Batch Code/Heat No. :

Customer Part No:

M/C Device
Process Name Calib./ Product/ Sp Product/Process Calib./Ref Smpl Observations Last Pc. Prod. Qty. Acc.Qty.
JIG Tool For Inspection
Operaton/ Ref. No. Process Chr. Specification/ Qty./ Freq.
MFG./ Technique . No. 1 2 3 4 5
Rej.Qty.
Description Operator Tolerance

PRODUCED_QTY
Hose OD
03HS-HP-04R17-01 Manual 14.1+/-0.1 Vernier Caliper 3.00/ Set
Up

Hose OD
03HS-HP-04R17-01 Manual 14.1+/-0.1 Vernier Caliper 2.00/ 1/2
HOUR

I.D.
03HS-HP-04R17-01 Manual 6.2/7.00 Vernier Caliper 3.00/ Set
Up

I.D.
03HS-HP-04R17-01 Manual 6.2/7.00 Vernier Caliper 2.00/ 1/2
HOUR

240P / Identification
by Punching/Tag
punching
Logo/Part
04CA-FCS-22023-02 Stamping No./Batch code SJ29243/DATE Visual 3.00/ Set
M/c Up

Logo/Part
04CA-FCS-22023-02 Stamping No./Batch code SJ29243/DATE Visual 50.00/
M/c 100%

600H / Marking on
Hose
Length
03HS-HP-04R17-01 Manual UP TO CAP Vernier Caliper 3.00/ Set
Up

FM/I/QA/111 ISSUE NO : 00 NOTE:- > 0-- CRITICAL

 IMPERIAL AUTO INDUSTRIES LTD. Job Card Job Card No.:
Ref. No. :
21/63J15033
21/39JCA/15034
Date : 02/08/2021
:P39CHAKAN - NIGHOJE PLANT Page 3 of 10
Sch. Ref. No. :
PLOT NO. A 13, PHASE IV, MIDC, CHAKAN INDUSTRIAL AREA, VILLAGE NIGHOJE - CHAKAN MAHARASHTRA Area Code : 39C Date :
Phone No: - Lot Qty : 50.00 Store Code :
Prod Group : HHA-96 UOM : NOS
Cycle Time (Hrs) : Issued By :
Item Code (Rev.No) :01-HPA-03559 (00) HOSE ASSEY(SJ29243) Hose Batch Code : Hose/Tube Batch Code/Heat No. :

Customer Part No:

M/C Device
Process Name Calib./ Product/ Sp Product/Process Calib./Ref Smpl Observations Last Pc. Prod. Qty. Acc.Qty.
JIG Tool For Inspection
Operaton/ Ref. No. Process Chr. Specification/ Qty./ Freq.
MFG./ Technique . No. 1 2 3 4 5
Rej.Qty.
Description Operator Tolerance

PRODUCED_QTY
Length
03HS-HP-04R17-01 Manual UP TO CAP Vernier Caliper 2.00/ 1/2
HOUR

620A / Assy of
component/ sub-assy./
End fittings - end A
Insert
03HS-HP-04R17-01 Manual Tube/Sleeve/Com LUBRICATION Visual 3.00/ Set
p/S.Assy Up

Insert
04CA-FCS-22023-02 Manual Tube/Sleeve/Com - Visual 3.00/ Set
p/S.Assy Up

Insert
05FM-160H0304G-11 Manual Tube/Sleeve/Com - Visual 3.00/ Set
p/S.Assy Up

Insert
03HS-HP-04R17-01 Manual Tube/Sleeve/Com LUBRICATION Visual 50.00/
p/S.Assy 100%

Insert
04CA-FCS-22023-02 Manual Tube/Sleeve/Com - Visual 50.00/
p/S.Assy 100%

Insert
05FM-160H0304G-11 Manual Tube/Sleeve/Com - Visual 50.00/
p/S.Assy 100%

FM/I/QA/111 ISSUE NO : 00 NOTE:- > 0-- CRITICAL

 IMPERIAL AUTO INDUSTRIES LTD. Job Card Job Card No.:
Ref. No. :
21/63J15033
21/39JCA/15034
Date : 02/08/2021
:P39CHAKAN - NIGHOJE PLANT Page 4 of 10
Sch. Ref. No. :
PLOT NO. A 13, PHASE IV, MIDC, CHAKAN INDUSTRIAL AREA, VILLAGE NIGHOJE - CHAKAN MAHARASHTRA Area Code : 39C Date :
Phone No: - Lot Qty : 50.00 Store Code :
Prod Group : HHA-96 UOM : NOS
Cycle Time (Hrs) : Issued By :
Item Code (Rev.No) :01-HPA-03559 (00) HOSE ASSEY(SJ29243) Hose Batch Code : Hose/Tube Batch Code/Heat No. :

Customer Part No:

M/C Device
Process Name Calib./ Product/ Sp Product/Process Calib./Ref Smpl Observations Last Pc. Prod. Qty. Acc.Qty.
JIG Tool For Inspection
Operaton/ Ref. No. Process Chr. Specification/ Qty./ Freq.
MFG./ Technique . No. 1 2 3 4 5
Rej.Qty.
Description Operator Tolerance

PRODUCED_QTY
650N / Cap / Nut
collor crimping/Ferrul
crimping
O.D.
04NU-FCS-217H03-03 Crimping 15.20/15.40 Vernier Caliper/Snap Gauge 3.00/ Set
Die Up

O.D.
04NU-FCS-217H03-03 Crimping 15.20/15.40 Vernier Caliper/Snap Gauge 2.00/ 1/2
Die HOUR

Width
04NU-FCS-217H03-03 Crimping 2.40/2.60 Vernier Caliper 3.00/ Set
Die Up

Width
04NU-FCS-217H03-03 Crimping 2.40/2.60 Vernier Caliper 5.00/ 1/2
Die HOUR

Dot Marking on
04MN-FCS-0H0304G-02 Manual Nut White Dot Mark Visual 50.00/
100%

Dot Marking on
04NU-FCS-217H03-03 Manual Nut White Dot Mark Visual 50.00/
100%

650A / Crimping end

A
Crimping
0
03HS-HP-04R17-01 Crimping diameter 15.60/15.80 Vernier Caliper 3.00/ Set
Die Up

FM/I/QA/111 ISSUE NO : 00 NOTE:- > 0-- CRITICAL

 IMPERIAL AUTO INDUSTRIES LTD. Job Card Job Card No.:
Ref. No. :
21/63J15033
21/39JCA/15034
Date : 02/08/2021
:P39CHAKAN - NIGHOJE PLANT Page 5 of 10
Sch. Ref. No. :
PLOT NO. A 13, PHASE IV, MIDC, CHAKAN INDUSTRIAL AREA, VILLAGE NIGHOJE - CHAKAN MAHARASHTRA Area Code : 39C Date :
Phone No: - Lot Qty : 50.00 Store Code :
Prod Group : HHA-96 UOM : NOS
Cycle Time (Hrs) : Issued By :
Item Code (Rev.No) :01-HPA-03559 (00) HOSE ASSEY(SJ29243) Hose Batch Code : Hose/Tube Batch Code/Heat No. :

Customer Part No:

M/C Device
Process Name Calib./ Product/ Sp Product/Process Calib./Ref Smpl Observations Last Pc. Prod. Qty. Acc.Qty.
JIG Tool For Inspection
Operaton/ Ref. No. Process Chr. Specification/ Qty./ Freq.
MFG./ Technique . No. 1 2 3 4 5
Rej.Qty.
Description Operator Tolerance

PRODUCED_QTY
Crimping
0
04CA-FCS-22023-02 Crimping diameter Vernier Caliper 3.00/ Set
Die Up

620B / Assy of
component/ sub-assy./
End fittings - end B
Insert
03HS-HP-04R17-01 Manual Tube/Sleeve/Com LUBRICATION Visual 3.00/ Set
p/S.Assy Up

Insert
04CA-FCS-22023-02 Manual Tube/Sleeve/Com - Visual 3.00/ Set
p/S.Assy Up

Insert
04MN-FCS-0H0304G-02 Manual Tube/Sleeve/Com - Visual 3.00/ Set
p/S.Assy Up

Insert
03HS-HP-04R17-01 Manual Tube/Sleeve/Com LUBRICATION Visual 50.00/
p/S.Assy 100%

Insert
04CA-FCS-22023-02 Manual Tube/Sleeve/Com - Visual 50.00/
p/S.Assy 100%

Insert
04MN-FCS-0H0304G-02 Manual Tube/Sleeve/Com - Visual 50.00/
p/S.Assy 100%

650B / Crimping end

B

FM/I/QA/111 ISSUE NO : 00 NOTE:- > 0-- CRITICAL

 IMPERIAL AUTO INDUSTRIES LTD. Job Card Job Card No.:
Ref. No. :
21/63J15033
21/39JCA/15034
Date : 02/08/2021
:P39CHAKAN - NIGHOJE PLANT Page 6 of 10
Sch. Ref. No. :
PLOT NO. A 13, PHASE IV, MIDC, CHAKAN INDUSTRIAL AREA, VILLAGE NIGHOJE - CHAKAN MAHARASHTRA Area Code : 39C Date :
Phone No: - Lot Qty : 50.00 Store Code :
Prod Group : HHA-96 UOM : NOS
Cycle Time (Hrs) : Issued By :
Item Code (Rev.No) :01-HPA-03559 (00) HOSE ASSEY(SJ29243) Hose Batch Code : Hose/Tube Batch Code/Heat No. :

Customer Part No:

M/C Device
Process Name Calib./ Product/ Sp Product/Process Calib./Ref Smpl Observations Last Pc. Prod. Qty. Acc.Qty.
JIG Tool For Inspection
Operaton/ Ref. No. Process Chr. Specification/ Qty./ Freq.
MFG./ Technique . No. 1 2 3 4 5
Rej.Qty.
Description Operator Tolerance

PRODUCED_QTY
Crimping
0
03HS-HP-04R17-01 Crimping diameter 15.60/15.80 Vernier Caliper 3.00/ Set
Die Up

Crimping
0
04CA-FCS-22023-02 Crimping diameter Vernier Caliper 3.00/ Set
Die Up

670 / Assembly length

inspection
Length
03HS-HP-04R17-01 Manual CENTER TO Measuring Tape / Rec. Fixture3.00/
/ Gauge/
Set Visual
END 400MM+/ Up
-4MM
Length
04CA-FCS-22023-02 Manual CENTER TO Measuring Tape / Rec. Fixture2.00/
/ Gauge/
1/2 Visual
END 400MM+/ HOUR
-4MM
790 / Blockage testing

Blockage
03HS-HP-04R17-01 Manual BALL PASSING Visual 50.00/
2.8MM 100%

Blockage
04CA-FCS-22023-02 Manual BALL PASSING Visual 50.00/
2.8MM 100%

750 / Leakage Testing

( Air under water / Oil
)

FM/I/QA/111 ISSUE NO : 00 NOTE:- > 0-- CRITICAL

 IMPERIAL AUTO INDUSTRIES LTD. Job Card Job Card No.:
Ref. No. :
21/63J15033
21/39JCA/15034
Date : 02/08/2021
:P39CHAKAN - NIGHOJE PLANT Page 7 of 10
Sch. Ref. No. :
PLOT NO. A 13, PHASE IV, MIDC, CHAKAN INDUSTRIAL AREA, VILLAGE NIGHOJE - CHAKAN MAHARASHTRA Area Code : 39C Date :
Phone No: - Lot Qty : 50.00 Store Code :
Prod Group : HHA-96 UOM : NOS
Cycle Time (Hrs) : Issued By :
Item Code (Rev.No) :01-HPA-03559 (00) HOSE ASSEY(SJ29243) Hose Batch Code : Hose/Tube Batch Code/Heat No. :

Customer Part No:

M/C Device
Process Name Calib./ Product/ Sp Product/Process Calib./Ref Smpl Observations Last Pc. Prod. Qty. Acc.Qty.
JIG Tool For Inspection
Operaton/ Ref. No. Process Chr. Specification/ Qty./ Freq.
MFG./ Technique . No. 1 2 3 4 5
Rej.Qty.
Description Operator Tolerance

PRODUCED_QTY
Test pressure
03HS-HP-04R17-01 Testing Rig 450BAR Pressure Gauge 3.00/ Set
Up

Test pressure
04EC-PVC-H03NU5-01 Testing Rig 450BAR Pressure Gauge 50.00/
100%

Time
03HS-HP-04R17-01 Manual 45 Seconds Timer 50.00/
100%

Time
04CA-FCS-22023-02 Manual 45 Seconds Timer 50.00/
100%

760 / Flushing 1st time

Cleanliness
03HS-HP-04R17-01 Testing Rig 15.30 SEC As Work Inst. 50.00/
100%

Cleanliness
04CA-FCS-22023-02 Testing Rig 15.30 SEC As Work Inst. 50.00/
100%

10F / Final inspection

Profile
04EC-PVC-H03NU5-01 Manual Rec. Fixt/Gauge 50.00/
100%

FM/I/QA/111 ISSUE NO : 00 NOTE:- > 0-- CRITICAL

 IMPERIAL AUTO INDUSTRIES LTD. Job Card Job Card No.:
Ref. No. :
21/63J15033
21/39JCA/15034
Date : 02/08/2021
:P39CHAKAN - NIGHOJE PLANT Page 8 of 10
Sch. Ref. No. :
PLOT NO. A 13, PHASE IV, MIDC, CHAKAN INDUSTRIAL AREA, VILLAGE NIGHOJE - CHAKAN MAHARASHTRA Area Code : 39C Date :
Phone No: - Lot Qty : 50.00 Store Code :
Prod Group : HHA-96 UOM : NOS
Cycle Time (Hrs) : Issued By :
Item Code (Rev.No) :01-HPA-03559 (00) HOSE ASSEY(SJ29243) Hose Batch Code : Hose/Tube Batch Code/Heat No. :

Customer Part No:

M/C Device
Process Name Calib./ Product/ Sp Product/Process Calib./Ref Smpl Observations Last Pc. Prod. Qty. Acc.Qty.
JIG Tool For Inspection
Operaton/ Ref. No. Process Chr. Specification/ Qty./ Freq.
MFG./ Technique . No. 1 2 3 4 5
Rej.Qty.
Description Operator Tolerance

PRODUCED_QTY
Profile
04SG-SPS-016032-01 Manual Rec. Fixt/Gauge 50.00/
100%

Visual defect
03HS-HP-04R17-01 Manual NO Visual 50.00/
THREADS/HEX 100%
DAMAGE/PIN/
BLOW
HOLES/CRACK
ES/DENTS
Visual defect
04CA-FCS-22023-02 Manual NO Visual 50.00/
THREADS/HEX 100%
DAMAGE/PIN/
BLOW
HOLES/CRACK
ES/DENTS
Thread size
03HS-HP-04R17-01 Manual Thread Plug Gg Thread Plug Gg 50.00/
9/16-16 100%

Thread size
04NU-FCS-217H03-03 Manual Thread Plug Gg Thread Plug Gg 50.00/
9/16-16 100%

Fitment
04EC-PVC-H03NU5-01 Manual Rec. Fixt/Gauge 50.00/
100%

FM/I/QA/111 ISSUE NO : 00 NOTE:- > 0-- CRITICAL

 IMPERIAL AUTO INDUSTRIES LTD. Job Card Job Card No.:
Ref. No. :
21/63J15033
21/39JCA/15034
Date : 02/08/2021
:P39CHAKAN - NIGHOJE PLANT Page 9 of 10
Sch. Ref. No. :
PLOT NO. A 13, PHASE IV, MIDC, CHAKAN INDUSTRIAL AREA, VILLAGE NIGHOJE - CHAKAN MAHARASHTRA Area Code : 39C Date :
Phone No: - Lot Qty : 50.00 Store Code :
Prod Group : HHA-96 UOM : NOS
Cycle Time (Hrs) : Issued By :
Item Code (Rev.No) :01-HPA-03559 (00) HOSE ASSEY(SJ29243) Hose Batch Code : Hose/Tube Batch Code/Heat No. :

Customer Part No:

M/C Device
Process Name Calib./ Product/ Sp Product/Process Calib./Ref Smpl Observations Last Pc. Prod. Qty. Acc.Qty.
JIG Tool For Inspection
Operaton/ Ref. No. Process Chr. Specification/ Qty./ Freq.
MFG./ Technique . No. 1 2 3 4 5
Rej.Qty.
Description Operator Tolerance

PRODUCED_QTY
Fitment
04SG-SPS-016032-01 Manual Rec. Fixt/Gauge 50.00/
100%

820F / Final Packing

Identification
04CA-FCS-22023-02 Manual sticker AS PER AS Visual 50.00/
PACKING STD. 100%

Identification
04EC-PVC-H03NU5-01 Manual sticker AS PER AS Visual 50.00/
PACKING STD. 100%

Quantity
03HS-HP-04R17-01 Manual AS PER AS Visual 50.00/
PACKING STD. 100%

Quantity
04CA-FCS-22023-02 Manual AS PER AS Visual 50.00/
PACKING STD. 100%

10PD / Pre-dispatch
Inspection
Profile
03HS-HP-04R17-01 Manual AS PER Rec. Fixt/Gauge 1.00/ As
QUALITY per Insp.
Std.
PLAN
Profile
04CA-FCS-22023-02 Manual AS PER Rec. Fixt/Gauge 1.00/ As
QUALITY per Insp.
Std.
PLAN
FM/I/QA/111 ISSUE NO : 00 NOTE:- > 0-- CRITICAL
 IMPERIAL AUTO INDUSTRIES LTD. Job Card Job Card No.:
Ref. No. :
21/63J15033
21/39JCA/15034
Date : 02/08/2021
:P39CHAKAN - NIGHOJE PLANT Page 10 of 10
Sch. Ref. No. :
PLOT NO. A 13, PHASE IV, MIDC, CHAKAN INDUSTRIAL AREA, VILLAGE NIGHOJE - CHAKAN MAHARASHTRA Area Code : 39C Date :
Phone No: - Lot Qty : 50.00 Store Code :
Prod Group : HHA-96 UOM : NOS
Cycle Time (Hrs) : Issued By :
Item Code (Rev.No) :01-HPA-03559 (00) HOSE ASSEY(SJ29243) Hose Batch Code : Hose/Tube Batch Code/Heat No. :

Customer Part No:

M/C Device
Process Name Calib./ Product/ Sp Product/Process Calib./Ref Smpl Observations Last Pc. Prod. Qty. Acc.Qty.
JIG Tool For Inspection
Operaton/ Ref. No. Process Chr. Specification/ Qty./ Freq.
MFG./ Technique . No. 1 2 3 4 5
Rej.Qty.
Description Operator Tolerance

PRODUCED_QTY
Visual defect
04EC-PVC-H03NU5-01 Manual AS PER Visual 1.00/ As
QUALITY per Insp.
Std.
PLAN
Visual defect
04SG-SPS-016032-01 Manual AS PER Visual 1.00/ As
QUALITY per Insp.
Std.
PLAN

Remarks :

Lot Status :
Accepted Qty :
Rejected Qty :
Rework :
Seggregation :

Deviation Date : Rej./RW/Seg. Date Approved By Date Inspected By Date

Approved By Approved By
ECN CHANGE INFORMATION
Piece Approval Approved By Sign & Date
NEW ECN REV NO.

CUTTOFF DATE
First Piece Approval

Last Piece Approval

FM/I/QA/111 ISSUE NO : 00 NOTE:- > 0-- CRITICAL