An Intelligent Load Shedding Ils System Application in A Large I
An Intelligent Load Shedding Ils System Application in A Large I
Abstract ― Conventional methods of system load frequency. A brief discussion of these two dynamic loops is
shedding are too slow and do not effectively calculate the given below.
correct amount of load to be shed. This results in either
excessive or insufficient load reduction. In recent years, A. Excitation / Generator – Reactive Power – Voltage
load shedding systems have been repackaged using
conventional under-frequency relay and/or breaker During a fault condition, one of the direct effects of a fault
interlocks schemes integrated with Programmable Logic current is the drainage of reactive power from the system.
Controllers to give a new look to an antiquated load This reactive power is essential for the transfer of mechanical
preservation methodology. A truly modern and intelligent energy to electrical energy (and vice versa) in the rotating
load shedding system with a computerized power machines (generators and motors). After the fault clearance,
management system should provide fast and optimal load system is faced with partially collapsed flux energy in the
management by utilizing system topology and actual rotating machines and has to balance its generation and load
operating conditions tempered with knowledge of past levels while rebuilding its magnetic energy. During this time,
system disturbances. This paper demonstrates the need depending on the motor residual back emf, the system is also
for a modern load shedding scheme and introduces the faced with an additional reactive power demand from the
new technology of intelligent load shedding. Comparisons motor loads under reacceleration conditions.
of intelligent load shedding with conventional load
shedding methods are made from perspectives of system The voltage regulation and operating voltage of the overall
design, system engineering, project implementation, and system will directly depend on the amount of reactive power
system operation. A case study of the application of an that the generators could deliver to the system. On severe
intelligent load shedding scheme in a large industrial disturbances, the generators may automatically call upon its
facility is provided. over-excitation capability (ceiling voltage), which help in
recovering the system stability.
Index Terms ― Load Shedding, Intelligent Load
Shedding, Power System Monitoring and Simulation, B. Prime Mover / Generator – Real Power - Frequency
Frequency Relay, PLC, ILS.
Turbine governors and the type of prime movers also have
I. INTRODUCTION AND BACKGROUND a dramatic impact on the performance of the power system
during major disturbances.
In general, load shedding can be defined as the amount of
load that must almost instantly be removed from a power The frequency conditions of the overall system directly
system to keep the remaining portion of the system depend on the amount of real power that the generator prime
operational. This load reduction is in response to a system movers can deliver to the system. Also, the mechanical
disturbance (and consequent possible additional disturbances) energy available to help the generators prime mover ride
that results in a generation deficiency condition. Common through a fault or other disturbances plays an important role
disturbances that can cause this condition to occur include on the system behavior. This stored energy varies
faults, loss of generation, switching errors, lightning strikes, dramatically between that of a gas turbine, steam turbine, and
etc. hydro units. As a consequence, the performance of power
systems supplied by different types of prime movers and
When a power system is exposed to a disturbance, its governors will behave very differently under both steady-
dynamics and transient responses are mainly controlled state and transient conditions.
through two major dynamic loops. One is the excitation
(including AVR) loop that will control the generator reactive In addition to system upsets caused by faults, there are
power and system voltage. Another is the prime-mover loop, disturbances caused by switching surges or lightning strikes.
which will control the generator active power and system As an example, some switching disturbances can result in a
loss of generation or cause a system to separate from the
utility grid (system islanding condition). This condition can
1
Operation Technology, Inc., 17 Goodyear, Suite 100, Irvine, CA 92618, USA, (949) 462-0100, [email protected]
2
Technip, P.O. Box 1, 92973 Paris La Defense, France, + 33 (0) 1 4778 3664, [email protected]
This section is a review of a number of load shedding In addition, the breaker interlock scheme has other inherent
techniques that have been previously devised. Each system drawbacks:
has its own set of applications and drawbacks. • Difficult to change load priority since the actions for
load shedding are hardwired and amount of load
A. Breaker Interlock Scheme shedding is calculated for the worst-case scenario.
• Only one stage of load shedding is available.
This is the simplest method of carrying out load shedding. • More loads are shed than necessary.
For example a source breaker would be interlocked via • The operation of this type of load shedding system
hardwired or remote signals to a set of load breakers that will most likely shut the entire industrial facility down
have been pre-selected to trip. When a generator breaker or a in a non-orderly way. This unplanned outage may
grid connection is lost for any reason, signals are result in processing equipment damage, reduced
automatically sent to load breakers to open. This system is equipment lifetime, or worse.
very fast since there is no processing required and all • Plant restarting may be delayed because of the
decisions about the amount of load to be shed were made requirement to shut down and then restart other remote
long before the fault occurred. facilities that have been affected by the loss of the
main facility, before the main facility can be started.
In Fig. 1, the load is supplied by a combination of a
generator and a power grid. A disturbance outside the facility B. Under Frequency Relay (ANSI Device 81) Scheme
causes the main breaker to operate and open. This would
isolate the system from the power grid causing the system Frequency relays do not detect disturbances but react to the
load to be supplied solely by the local generator (STG1). The disturbances. They detect either a rapid change in frequency
opening of the main breaker (MainBreaker) would signal the or gradual frequency deterioration and initiate staged
interlocked load breakers (LoadCB_1…n) to trip without any operation of interlocked breakers. When the first stage is
intentional time delay. This pre-selected breaker interlock list reached, the relay waits a predetermined amount of time, to
is typically determined without any knowledge of system avoid nuisance tripping, and then trips one or more load
transient response and is often too conservative, resulting in breakers. This is done to allow the frequency to recover. If
unnecessary load shedding. the frequency continues to decay, the relay will wait for the
next stage to be reached and after an additional time delay,
opens other load breakers. For the system shown in Fig. 2, the
frequency relay (FreqRelay) detects the first load shedding
stage and the interlocked load circuit breakers (LoadCB_1 to
LoadCB_i) are tripped accordingly, which will reduce the
real and reactive power demand on the generator. If the
frequency continues to decay then subsequent load shedding
B. Types of Disturbances
Fig. 7. ILS vs. PLC-Based Load Shedding The loss of a generator has tremendous effects on the
system process since the electrical demand is approximately
92% of the generating capacity of the steam plant. For
IV. ILS CASE STUDY: INSTALLATION AND example, losing one STG unit reduces the generating capacity
IMPLEMENTATION IN A REAL INDUSTRY FACILITY by about 20%. As a result of this condition, the two mill
motors are shed. Operators then have to manually start up the
A. System Description diesel generators in order to restart the mill motors.
A working example of ILS system was recently installed at 2) Two Generators Trip
PT Newmont Batu Hijau, a mining plant in Indonesia. An
overall one-line diagram is shown in Fig. 8. This islanded When a fault occurs on the transmission line, two
system draws power from four 34 MW steam turbine driven generators (about 45% of the generating capacity) could be
generators (STG) and nine 5.1 MW diesel engine driven tripped by the transformer protection relays. The loss of two
generators (DG). The 11 kV generation plant supplies system STG units can potentially escalade very quickly to a total
load through two 150 kV transmission lines stretching 15 system shutdown if the proper amount of load is not shed
kilometers (10 miles). The voltage is stepped down to supply before the remaining system becomes unstable.
the distribution system at 33 kV. The entire system operates
at 50Hz. 3) Pulverizer and Boiler Trips
Under normal operation all STGs are online and The powerhouse steam boilers are fired with pulverized
maintaining an average operating load of 110 MW. The coal. Each boiler has two pulverizes that are capable of
average load per generator is between 25 and 30 MW. supplying only half of the steam capacity from each
Spinning reserve is provided by two DGs. When one STG pulverizer. One or both pulverizes can shut down when a
unit goes offline, about five to seven DGs are manually mechanical problem occurs, or the supply of coal is lost.
brought online to carry approximately 18 to 20 MW of plant When a pulverizer is shut down for any reason, the steam
load, respectively. generating capacity of the boiler is reduced with a reduction
in electric power generating capacity. The generating
Based on historical disturbances, an electrical fault on the capacity will not immediately fall to zero if both pulverizers
150 kV transmission lines would cause the generator units to are lost because of the residual capacity of the boiler. The
trip offline, which in turn triggered the existing frequency remaining generating capacity of each boiler during upset
relay load shedding scheme to operate. Due to the inherently conditions must be known so appropriate settings of the load
slow speed of this scheme, too much load was often dropped shedding system can be made.
resulting in significant impact on production with losses
averaging USD 200,000 per day.
V. CONCLUSION