FrymaKoruma URS - Vacuum process

Process Equipment MaxxD

PART A Contact details *mandatory fields that have to be filled out

*Company, address *Country *Date
Text Text Text

*Phone Text *Contact person Representative

Mobile Text Text Text
*E-Mail Text

PART B Application/ process

*Category ☐ Food ☐ Text
*Product (Name, characteristics, pH, explosion risk, solvents, toxicity etc.)
Text

*Formulation/ recipe
Text

*Description of customer requirement and process (General process description, existing process,
improvements required, upstream and downstream process etc. - please add sketch to appendix)
Text

*Type of ☐ Emulsion ☐ Text

product
*Product Shear sensitive ☐ yes ☐ no Product tends to foam ☐ no ☐ less ☐ strong
characteristics
Density Text kg/dm3 Spec. heat capacity (if known) Text kJ/kgK
Special product behaviour if applicable and known (e.g. corrosion, abrasion)
Text

*Viscosity ☐ aqueous ☐ pasty ☐ semi-solid ☐ Haake ☐ Brookfield

Text mPas at Text °C during process

Text mPas at Text °C finished product

*Droplet size Required droplet size Text µm ☐ D50 ☐ D99 ☐ Text
*Operating normal Text °C ☐ min. Text °C ☐ max. Text °C
temperature
*Batch size ☐ min. Text liter ☐ max. Text liter
*Production ☐ min. Text kg/h ☐ max. Text kg/h
21.04.2016/SN 1

FrymaKoruma AG, Theodorshofweg, 4310 Rheinfelden, CH

phone +41 61 8364-141, fax +41 61 8312-000, www.frymakoruma.com
FrymaKoruma URS - Vacuum process
Process Equipment MaxxD
output
Shift operation ☐ 8 h/day ☐ 16 h/day ☐ 24 h/day

PART C Documentation
Language ☐ English ☐ Text
Certificates ☐ Certificate of compliance 2.1 according DIN EN10204

PART D Construction of machine

Machine type
☐ MaxxD Lab ☐ MaxxD 85 ☐ MaxxD 200 ☐ MaxxD 400 ☐ MaxxD 700
☐ MaxxD 1300 ☐ MaxxD 1800 ☐ MaxxD 2400 ☐ MaxxD 3500 ☐ MaxxD 5200
☐ no ☐ yes serial no. Text year Text
Reference if yes, machine ☐ identical (considering common industry and new FrymaKoruma standards)
machine shall be:
☐ similar with changes: Text
Design
*machine drawings are
examples that can vary
depending on the
execution

Main vessel (standard: -1/0 bar with double and isolating jacket according PED)
☐ Pressure resistant process vessel Text bar
☐ ASME ☐ China Stamp ☐ AS 1210 ☐ Others Text
Inlets and side vessels (please describe process under PART B or add sketch to appendix)
Ingredients Valves Feeding Side vessel
Proportion

Lance

Heating

CIP
Manual

Load cell

Mixer
Size*
Dosing unit

Cooling

Lid

Text ☐ ☐ ☐ ☐ Text ☐ ☐ ☐ ☐ ☐ ☐
Text ☐ ☐ ☐ ☐ Text ☐ ☐ ☐ ☐ ☐ ☐
Text ☐ ☐ ☐ ☐ Text ☐ ☐ ☐ ☐ ☐ ☐
Text ☐ ☐ ☐ ☐ Text ☐ ☐ ☐ ☐ ☐ ☐
Text ☐ ☐ ☐ ☐ Text ☐ ☐ ☐ ☐ ☐ ☐
Text ☐ ☐ ☐ ☐ Text ☐ ☐ ☐ ☐ ☐ ☐
*usable volume size 30l/50l/100l/300l/500l/800l/1000l

Recirculation pipe
☐ Second recirculation pipe with pump
Scraper agitator
☐ With frequency converter
21.04.2016/SN 2

FrymaKoruma AG, Theodorshofweg, 4310 Rheinfelden, CH

phone +41 61 8364-141, fax +41 61 8312-000, www.frymakoruma.com
FrymaKoruma URS - Vacuum process
Process Equipment MaxxD
Homogenizer
☐ With frequency converter
Sealing system for homogenizer (standard: single acting mechanical seal)
☐ Double acting mechanical seal with,
☐ Sealing water connection ☐ Barrier fluid system
Electrical equipment (standard: control cabinet mounted on base frame with attached panel)
☐ 400 V/ 50 Hz (standard) ☐ Others Text
☐ Control cabinet separate from machine ☐ Panel separate, not attached to control cabinet
Automation level AL (standard: AL 1 without options)
AL 1 Based on SPS Siemens S7 (300 Series), 7” touch panel, user management, language
switch, alarming, status indicator, set points and parameters, manual operation
Options: ☐ Remote control ☐ Logging ☐ Modem*
☐ AL 2 Based on SPS Siemens S7 (300 Series), 12” touch panel, user management, language
switch, alarming, status indicator, set points and parameters, manual operation,
Options: modem*
☐ Remote control ☐ Logging ☐ Allen Bradley
☐ Recipe manager ☐ Visualization ☐ Service mode
☐ 19” touch panel ☐ Second operator station
☐ AL 3 Based on SPS Siemens S7 (300 Series), 19” touch panel, user management, language
switch, alarming, status indicator, set points and parameters, manual operation,
modem*, logging, recipe manager, visualization, service mode, daily production planer
Options: ☐ Allen Bradley ☐ Second operator station
☐ Preventive Maintenance ☐ Housing with external keyboard
*Modem: Please select between following options if you have chosen the function “modem”
☐ WAN/ LAN Router ☐ Mobile communication network/ LAN Router
☐ VPN access provided by customer
Further functions are available after consultation with FrymaKoruma
Tempering of main vessel
☐ Heating and cooling of main vessel ☐ Heating only of main vessel
☐ Cooling only of main vessel ☐ External electrical heating/cooling unit
☐ Extension of temperature control, split double jacket ☐ Direct steam injection
Available heating medium:

yes no T (°C) p (bar abs) m (kg/h) remarks

industrial steam ☐ ☐ Text Text Text Text
pure steam ☐ ☐ Text Text Text Text
hot water ☐ ☐ Text Text Text Text
Text ☐ ☐ Text Text Text Text
Available cooling medium:
yes no T (°C) p (bar abs) m (kg/h) remarks
city water ☐ ☐ Text Text Text Text
chilled water system ☐ ☐ Text Text Text Text
Cleaning
☐ External CIP unit shall be provided by FrymaKoruma
☐ External CIP unit provided by customer
Elastomers (standard: NBR)
☐ EPDM ☐ FPM
Fittings (Standard: internal and external Tri-Clamp DIN32676)
External:
☐ Dairy DIN11851 ☐ Tri-Clamp ISO 2852/OD inch ☐ Others Text

21.04.2016/SN 3

FrymaKoruma AG, Theodorshofweg, 4310 Rheinfelden, CH

phone +41 61 8364-141, fax +41 61 8312-000, www.frymakoruma.com
FrymaKoruma URS - Vacuum process
Process Equipment MaxxD
FAT / Additional Customer Support
☐ FAT together with customer ☐ Installation and commissioning on site
☐ Start-up with product on site ☐ Training on site
Transport
☐ FCA Basel ☐ FOB North European Harbour ☐ Others Text
Remarks/ Space for sketches
Text

21.04.2016/SN 4

FrymaKoruma AG, Theodorshofweg, 4310 Rheinfelden, CH

phone +41 61 8364-141, fax +41 61 8312-000, www.frymakoruma.com