OPERATION MANUAL

WM 16 B

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 NOTE

The information contained in this handbook is intended as a guide to the operation of these machines and
does not form part of any contract. The data it contains has been obtained from the machine manufacturer
and from other sources. Whilst every effort has been made to ensure the accuracy of these transcriptions
it would be impracticable to verify each and every item. Furthermore, development of the machine may
mean that the equipment supplied may differ in detail from the descriptions herein. The responsibility
therefore lies with the user to satisfy himself that the equipment or process described is suitable for the
purpose intended.

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 LIMITED WARRANTY

We Makes every effort to assure that its products meet high quality and durability standards and warrants to
the original retail consumer/purchaser of our products that each product be free from defects in materials and
workmanship as follow: ONE YEAR LIMITED WARRANTY ON ALL PRODUCTS UNLESS SPECIFIED OTHERWISE. This
Warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents,
normal wear-and tear, repair or alterations outside our facilities, or to a lack of maintenance.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or
consequential damages arising from the use of our products.

To take advantage of this warranty, the product or part must be returned to us for examination, postage
prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our
inspection discloses a defect, we will either repair or replace the product, or refund the purchases price if we
cannot readily and quickly provide a repair or replacement, if you are willing to accept a refund. We will return
repaired product or replacement at our expense, but if it is determined there in no defect, or that the defect
resulted from causes not within the scope of our warranty, then the user must bear the cost of storing and
returning the product.

The manufacturers reserve the right to change specifications at any time as they continually strive to achieve
better quality equipment.

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 WARNING! 13. Keep children and visitors away. All visitors
Read and understand the entire instruction should be kept a safe distance from the work area
manual before attempting set-up or
operation of this mill/drill 14 Make the workshop child proof. Use padlocks,
. master switches and remove starter keys.
1. This machine is designed and intended for use
by properly trained and experienced personnel 15. Wear proper apparel. Loose clothing, gloves,
only. If you are not familiar with the proper safe use neckties, rings, bracelets, or other jewelry may
of mill/drills, do not use this machine until proper get caught in moving parts. Non-slip footwear
Training and knowledge has been obtained. is recommended. Wear protective hair covering
to contain long hair. Do not wear any glove.
2. Keep guards in place. Safety guards must
be kept in place and in working order. 16. Always use safety glasses. Also use face or
dust mask if cutting operation is dusty.
3. Remover adjusting keys and wrenches. Before Everyday eyeglasses only have impact
turning on machine, check to see that any adjusting resistant lenses, they are not safety glasses.
wrenches are removed from the tool. accessories may be hazardous.

4. Reduce the risk of unintentional starting. 17 Do not overreach. Keep proper footing and
Make sure switch is in the OFF position before balance at all times.
plugging in the tool.
18. Do not place hands near the cutterhead
5. Do not force tools. Always use a tool at the rate while the machine is operating.
for which it was designed.
19. Do not perform any set-up work while
6. Use the right tool. Do not force a tool or machine is operating.
attachment do a job for which it was not designed.
. 20. Read and understand all warnings posted
7. Maintain tools with care. Keep tools sharp and on the machine.
clean for best and safest performance. Follow
instructions for lubrication and changing accessories. 21 This manual is intended to familiarize you with
the technical aspects of this mill/drill. It is not,
8. Always disconnect the tools from the power nor was it intended to be, a training manual.
Source before adjusting or servicing.
22. Failure to comply with all of theses warnings
9. Check for damaged parts. Check for alignment of may result in serious injury.
moving parts, breakage of parts, mounting, and any
Other condition that may affect the tools operation. 23. Some dust created by power sanding, sawing,
grinding, drilling and other construction activites
10. Turn power off. Never leave a tool unattended. contains chemicals known to cause cancer, birth
Do not leave a tool until it comes to a complete stop. defects or other reproductive harm.

11. Keep work area clean. Cluttered areas and bench 24. Your risk from those exposures varies,
Invite accidents. depending on how often you do this type of work.
To reduce your exposure to these chemicals,
12. Do not use in a dangerous environment. Do not work in a well ventilated are, and work with
Use power tools in damp or wet locations, or expose approved safety equipment
Them to rain. Keep work area well lighted.

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 MAIN TECHNICAL SPECIFICATION

SPECIFICATION WM 16 B

Drilling Capacity …………………………………………………………………………... 25mm

End Mill Capacity ………………………………………………………………………. 16mm

Face Mill Capacity ……………………………………………………………………….. 63mm
Spindle Taper ……………………………………………………………………… MT3/ R8
Spindle Stroke ………………………………………………………………………….. 50mm
Head Tilt ………………………………………………………………………………….. ±90º
Number of Spindle Speeds ……………………………………………...............… Variable
Ranger of Spindle Speeds ………………………………………………...................… 50~2500RPM
Working Surface of Table ……………………………………………………700x180mm / 600x180mm
Max. Table longitudinal Travel ………………………………………………............… 480mm /280mm
Max. Table Cross Travel …………………………………………………………......… . 175mm
Max. vertical travel …………………………………………………………......… . 380mm
Number of T-Slots …………………………………………………………………........… .. 3
T-Slot Size ………………………………………………………………………………....…10mm
Motor …………………………………………………………………………brushless 750W, 1Ph, 240 V
Overall Dimensions ………………………………………………………….........… . 610 x 560 x 820mm
Net Weight(approx.) ………………………………………………………………….....… . 115KGS
Shipping Weight (approx.) …………………………………………………………....…130KGS

The specifications in this manual are given as general information and are not binding. We reserves the right to
effect, at any time and without prior notice, changes or alterations to parts, fitting and accessory equipment
deemed necessary for any reason whatsoever.

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 TABLE OF CONTENTS

WARRANTY ………………………………………………………………………………………………… 1
WARNINGS …………………………………………………………………………………………………… 2
SPECIFICATIONS …………………………………………………………………………………………. 3
TABLE OF CONTENTS …………….………………………………………………………………………… 4
CONTENTS OF SHIPPING CONTAINER ……………………………………..…… ………………….. 5
UNPACKING AND CLEAN-UP ………………………………………………..…………………………….. 5
ASSEMBLY……………………….………………………………… ………………………………………… 6
INSTALLATION ………………………………………..………………………………………….. ………… 6
CONTROLS……………………….…………………………………..……………………………………..7 - 8
ELECTRICAL CONNECTIONS..……………………………………………..…………………………….… 9
ARBOR REPLACE ……….………………………………………………………………………………….. 10
GIB ADJUSTMENT….………………………………………………………………………………………… 11
MAINTENANCE………………………………………………………… ……………………………………..12
TROUBLE SOLUTION……………………………….. …………..……………………………..……………12

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 ! WARNING
Read and understand the entire contents of this
Manual before attempting set-up or operation!
Failure to comply may cause serious injure!

CONTENTS OF SHIPPING CONTAINER

z
1 Milling & Drilling Machine
1 3/8 Drawbar
1 Digital Scale & Speed Readout (Optional)
1 Test Flow Chat
1 Operator manual
1 Toolbox & Tools

Toolbox Contents (Fig. 01)

1 Oil Gun
1 MT2 Arbor
2 Double End Spanner (17-19)
6 Hex Socket Wrench (2.5,3,4,5,6,8mm)
1 Flat Blade Screwdriver
1 Cross Blade Screwdriver
4 Handle
2 M10 “T” Screw Fig. 01
2 M10 Washer
2 M10 Nut

Unpacking and Clean-up

1. Finish removing the wooden crate from around

the mill/drill.

2. Unbolt the machine from the crate bottom.

3. Sling mill/drill with the proper equipment.

4. Clean all rust protected surfaces using a mild

commercial solvent, kerosene or diesel fuel. Do not
use paint thinner, gasoline, or lacquer thinner.
These will damage painted surfaces. Cover all
cleaned surfaces with a light film of machine oil.

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 Assembly

1. Screw handles (A, Fig.02) onto handwheel (B,

Fig.3) and tighten.

2. Repeat for remaining handles of table.

Installation

! WARNING!
Machine is heavy! Use an appropriate lifting
device and use extreme caution when moving the
machine to its final location.
Failure to comply may cause serious injury!
Fig. 02

1. The location for the mill/drill should be well lit, dry,

and have room enough to allow the head to rotate
360º.

2. Carefully lift the mill/drill with properly rated

equipment to a sturdy stand or working bench.
For best performance, through bolt the mill/drill to
a stand.

We do not recommend that unattached machines be

operated, as the machine will move during operation!

3. Before bolting the mill/drill to a bench or stand, the

unit must be level in both directions. Place a level
on the table in both directions.

4. If the table of mill is not to level, shim under the

low corner(s) until level. Tighten the fastening
bolts. Check for level again. Adjust as necessary
until the mill/drill is level. Check again when
securing bolts are tightened.

Fig. 03
Installation Drawing (Fig. 03)

The installation drawing described below may differ

from the real dimensions. The tolerances are in the
range of the general tolerances according to DIN
7168.

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 CONTROL

Longitudinal Handwheel (A, Fig. 04)

Located on two side of the table. Moves table side to
side.

Cross Feed Handwheel (B, Fig. 04)

A
Located on the front of the base. Moves table toward,
or away from the column.
B
Head Elevating handwheel (C, Fig.05),
Locate on the right of column. The head can be Fig. 04
adjusted up or down to suit height requirements for
different workpieces. Turn it clockwise to up head on
the column and counter-clockwise to down. When the
head is at the desired height, lock in place with the
locks.
.
Caution: Have to loosen the locks for the slideways
before above operation!

Adjustable Table Stops (D, Fig.06)

Located on table front. Adjust to stop table at any
setting along the longitudinal axis.

Table locks
Longitudinal table locks (E, Fig. 06) are located on
Fig. 05
front of the table. Cross-feed table locks (F, Fig.05) D
F
are located on the right side under the table. Turn
clockwise to lock the slideways.

Mill Head locks (G, Fig.07)

Located on the right of column. Turn clockwise to lock
the mill head. E

Quill Lock Lever (H, Fig. 07)

Located on the left of the mill head. The height of the
spindle can be locked with the quill lock lever. Set the
desired height with the quill lever and turn the lever Fig. 06
down. Turn clockwise to lock the quill, reverse to
loosen.

Caution: For best results. All milling operations

should be done with the quill/spindle as close to the
head assembly as possible. Lock spindle, table and
mill head in place before starting milling operations!

Fig. 07

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 Down feed Handles: (J, Fig. 08):
Located on the right side of the head casting.
Counter-clockwise movement advances the quill
toward the table. Return spring retracts the handles.
The knob (K, Fig. 08) must be loose before the
operating the handles. The graduated dials (L, Fig.
08) on the handle base can be indexed or “zeroed” to
help make accurate and convenient movements.

Fine Down Feed

Turn counter-clockwise the knob (K, Fig. 08) to
engage the fine down feed knob (M, Fig. 08) what
located on the front of the head. Turn it according to
you want to move downward, Clockwise turn the hand
wheel to down feed the spindle, reverse to retract it. Fig. 08

Mill Head Rotation

The head is designed to tilt 90 ° either left or right,
enabling it to perform task such as angle drilling or
horizontal slotting. Loosen the lock nuts (N, Fig. 09)
under the head. Rotate the head to its desired
position, using the reference guide (O, Fig.09). Once
in place, re-tighten the lock nuts.
Note: make sure to provide support for the head
so it doesn’t unexpectedly rotate on its own.
Always maintain control of the head.
Fig. 09
Keep in mind that the head must be dialed in when it’s
returned to the “zero” position if high levels of
accuracy are required. If you are able to use an angle
vise to accomplish your milling operation without tilting
the mill head, you will save yourself a good amount of
set-up time.

High/Low Speed Knob (P, Fig. 10)

Located on the right of the mill head. You can select
H/L speed by moving the knob right or left. Note:
Change speed keep machine is at low speed! Fig. 10
See the chart below for spindle speeds:

L:50-1250
H:100-2500

Caution: Even at low spindle speeds, metal

fragments from the cutting process can be expelled
by the mill/drill. Always wear eyewear and
protective clothing when operating the machine!

ELECTRICAL CONNECTIONS
Fig.11
WARNING!
A qualified electrician must make all electrical
connections!
Failure to do so may cause serious injury!

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 Before connecting the machine to the mains, make sure
that the electrical values of the mains supply are the
same as those for the machine’s electrical components.
Use the wiring diagram (Fig. 11) for connecting the lathe
to the mains supply.

WARNING!
Make sure the machine is properly ground!
Failure to do so may cause serious injury and
damage to user!

DC-Motor - its type is 91ZYT005, 230V, 5600rpm, 2.7A,

750W

Make sure that all 2 phase (L, N) are connected.

Defective or incorrect connection will render the
guarantee null and void.
Indicators are:
Motor runs hot immediately (3-4 minutes).
Motor doesn’t run silently and has no power.

Fig.12
Magnetic Switch (A, Fig.12) has the function of
emergency stopping and the protective function to the
machine and electric components. Green push button
marked “I” to start the motor, Red push button marked
“O” to switch the motor off.

Speed Control Knob (B, Fig. 12) turn it clockwise to

increase the spindle speed, reverse to decrease. The
knob should be turned to zero each time the machine
is stopped. Always start the machine with the knob set
at zero.

F/R switch (C, Fig.12) changing the position of switch

will reverse the direction of the motor. F-forward
direction, R- reverse direction.
Fig.13
Fuse Base (D, Fig. 13) located on the back plate of
electrical box. Fuse what rate is 8A is put in the base.
Turn counter-clockwise the button to open and
change the fuse, reverse to retighten.

! WARNING!
This machine is designed and intended for use by
properly trained and experienced personnel only! If
you are not familiar with the proper and safe use of
mill/drills, don’t use the machine until proper training
Arbor Replacement
and knowledge have been obtained!
Failure to comply may cause serious injury!
1. Disconnect machine from the power source,
unplug.

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 2. Remover the cover of drawbar onto the motor
cover (A, Fig, 14).

3. Hold the flat of spindle (B, Fig.15) to keep it from

moving while loosening the drawbar with the
22-25 spanner in toolbox.

4. Loosen the drawbar approximately three to four

full turns.

5. Tap the drawbar head with a rubber mallet to

dislodge the arbor.

6. Grasp the arbor with on hand while loosening the

drawbar with the other. Continue to loosen the
drawbar until the arbor can be withdrawn from the
spindle. Wipe out the spindle with a clean dry rag.

7. Wipe down the new arbor with a clean dry rag

Fig. 14
and place the arbor into the spindle. Thread the
drawbar into the arbor. Tighten the drawbar with a
spanner while holding the spindle.

WARNING!
Do not loosen the drawbar more than three or four
turns before hitting with a rubber mallet.
Damage to the drawbar threads may occur!

GIBS ADJUSTMENT

After a period of time, movement of the table over the Fig. 15

ways will cause normal wear. Adjust the gibs to
compensate for this wear.

1. The horizontal gib adjustment screw (A, Fig.17) is

found to the rear right on table. The traverse gib
adjustment screw (B, Fig.17) is found on the right
side of saddle under the table. The vertical gib
adjustment screw (C, Fig.18) is found onto the
column.

2. Loose the screw from small taper end of gib. Turn

the screw from large taper end of gib slightly
clockwise to tighten. Turn the table handwheel and
check the tension.

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 3. Re-adjust as required.

A
B

Fig. 17

Fig. 18

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 Maintenance
Keep the maintenance of the machine tool during the operation to guarantee the accuracy and
service life of the machine.

1. In order to retain the machine’s precision and functionality, it is essential to treat it with care, keep
it clean and grease and lubricate it regularly. Only through good care, you can be sure that the
working quality of the machine will remain constant. Disconnect the machine plug from the
mains supply whenever you carry out cleaning, maintenance or repair work!

2. Lubrication all slideways lightly before every use. The leadscrew must also be lightly lubricated
with lithium base grease.

3. During the operation, the chips what falls onto the sliding surface should be cleaned timely, and
the inspection should be often made to prevent chips falling into sliding ways. Asphalt felt should
be cleaned at certain time. Do not remove the chips with your bare hands. There is a risk of
cuts due to sharp-edged chips.

4. After the operation every day, eliminate all the chips and clean different part of the machine and
apply machine oil to prevent rusting.

5. In order to maintain the machining accuracy, take care of the arbor, drawbar, the surface of the
worktable and the guide way and avoid mechanical damage and the wear due to improper guide.

6. If the damage is found, the maintenance should be done immediately.

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 Trouble Solution

Problem Possible Cause Solution

Gibs too loose on table, column Readjust gibs
Unused feeds not locked Lock all axes but the one moving
Mill head not locked Lock mill head
Too chatters
Quill too loose Tighten quill lock
Tool not on center Center tool
Improper tool shape, tool dull reshape, sharpen, or replace tool
Quill moving Lock quill
Depth of cut is not consistent
Setup wrong Make sure setup is parallel to table
Bit dull Use sharp bits
Bit not mounted correctly in chuck Remount tool
Chuck loose in spindle Remount chuck on arbor
Hole is off center or bit wanders
Drawbar not secured Tighten drawbar
Bearing loosen or worn Tighten or replace bearings
Cutting too fast Reduce speed
Bit turns erratically or stops Bit fed into work too fast Reduce feed rate
Chuck sticking Apply lubricant
Chuck is difficult to tighten or loosen
Debris in chuck Clean chuck
Chuck loose on arbor Clean arbor and remount
Chuck wobbles
Drawbar not tight Clean spindle and replace drawbar
Machine unplugged Plug in machine
Turn on machine and nothing happer
Loose electrical connections Tighten wiring connections

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