CAD 6801 Continuing Airworthiness of Aircraft CAAM PART M 2
CAD 6801 Continuing Airworthiness of Aircraft CAAM PART M 2
CAD 6801 Continuing Airworthiness of Aircraft CAAM PART M 2
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CIVIL AVIATION DIRECTIVE – 6801
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CONTINUING
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AIRWORTHINESS OF
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AIRCRAFT
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CAAM PART M
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ISSUE 01
REVISION 00 – 1 S T MAY 2021
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Introduction
Introduction
In exercise of the powers conferred by section 24O of the Civil Aviation Act 2019 [Act 3], the
Chief Executive Officer makes this Civil Aviation Directive (CAD) 6801 – Continuing
Airworthiness of Aircraft (CAAM Part M) pursuant to Regulation 26, 30A, 31, 32, 110, 189 and
193 of the Malaysian Civil Aviation Regulations (MCAR) 2016.
This CAD contains the standards and requirements pertaining to the continuing airworthiness
of aircraft registered in Malaysia.
Civil Aviation Directive 6801 - Continuing Airworthiness of Aircraft (CAAM Part M) is published
by the Chief Executive Officer under section 24O of the Civil Aviation Act 1969 [Act 3] and
comes into operation on 1st May 2021.
Any person who contravenes any provision in this CAD commits an offence and shall on
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conviction be liable to the punishments under Section 24O of the Civil Aviation Act 1969 (Act
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3) and/or under Malaysia Civil Aviation Regulation 2016.
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Definitions: Terms used in the Standards and Recommended Practices which are not self-
explanatory in that they do not have accepted dictionary meanings. A definition does not have
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an independent status but is an essential part of each Standard and Recommended Practice
in which the term is used, since a change in the meaning of the term would affect the
specification.
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Tables and Figures: These add to or illustrate a Standard or Recommended Practice and
which are referred to therein, form part of the associated Standard or Recommended Practice
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and have the same status.
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Notes: Included in the text, where appropriate, Notes give factual information or references
bearing on the Standards or Recommended Practices in question but not constituting part of
the Standards or Recommended Practices;
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It is to be noted that some Standards in this Civil Aviation Directive incorporates, by reference,
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other specifications having the status of Recommended Practices. In such cases, the text of
the Recommended Practice becomes part of the Standard.
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The units of measurement used in this document are in accordance with the International
System of Units (SI) as specified in CAD 5. Where CAD 5 permits the use of non-SI alternative
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units, these are shown in parentheses following the basic units. Where two sets of units are
quoted it must not be assumed that the pairs of values are equal and interchangeable. It may,
however, be inferred that an equivalent level of safety is achieved when either set of units is
used exclusively.
Any reference to a portion of this document, which is identified by a number and/or title,
includes all subdivisions of that portion.
Throughout this Civil Aviation Directive, the use of the male gender should be understood to
include male and female persons.
Record of Revisions
Revisions to this CAD shall be made by authorised personnel only. After inserting the revision,
enter the required data in the revision sheet below. The ‘Initials’ has to be signed off by the
personnel responsible for the change.
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Table of Contents
GENERAL ..............................................................................................................................................1-1
1.1 CITATION............................................................................................................................................... 1-1
1.2 APPLICABILITY ........................................................................................................................................ 1-1
1.3 REVOCATION .......................................................................................................................................... 1-1
1.4 DEFINITIONS .......................................................................................................................................... 1-1
ACCOUNTABILITY (SUBPART B) ............................................................................................................2-1
2.1 RESPONSIBILITIES (M.201) ................................................................................................................. 2-1
2.2 MANDATORY OCCURRENCE REPORTING – AIRWORTHINESS ASPECT (M.202)................................................... 2-3
CONTINUING AIRWORTHINESS (SUBPART C) ........................................................................................3-1
3.1 CONTINUING AIRWORTHINESS TASKS (M.301) ......................................................................................... 3-1
3.2 AIRCRAFT MAINTENANCE PROGRAMME (M.302) ..................................................................................... 3-1
3.3 AIRWORTHINESS DIRECTIVES (M.303) ................................................................................................... 3-2
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3.4 DATA FOR MODIFICATIONS AND REPAIRS (M.304) ..................................................................................... 3-2
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3.5 AIRCRAFT CONTINUING AIRWORTHINESS RECORD SYSTEM (M.305) ................................................................ 3-3
3.6 AIRCRAFT JOURNEY LOG SYSTEM (M.306) ............................................................................................... 3-5
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3.7 TRANSFER OF AIRCRAFT CONTINUING AIRWORTHINESS RECORDS (M.307) ........................................................ 3-5
4.2
MAINTENANCE DATA
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MAINTENANCE STANDARDS (SUBPART D) ...........................................................................................4-1
4.1 (M.401) ............................................................................................................ 4-1
PERFORMANCE OF MAINTENANCE (M.402) ............................................................................................ 4-1
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4.3 AIRCRAFT DEFECTS (M.403) ............................................................................................................... 4-2
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General
1.1 Citation
1.1.1 This Civil Aviation Directive (CAD) are the Civil Aviation Directive 6801 –
Continuing Airworthiness of Aircraft (CAAM Part M), issue 01/Revision 00, and
comes into operation on 1st May 2021.
1.1.2 This CAD 6801 – Continuing Airworthiness of Aircraft (CAAM Part M), Issue
01/Revision 00 will remain current until withdrawn or superseded.
1.2 Applicability
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the lessee of an aircraft; and
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an organisation that is approved to manage continuing airworthiness.
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This CAD establishes the measures to be taken to ensure that airworthiness is
maintained, including maintenance. It also specifies the conditions to be met by
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the organisations involved in such continuing airworthiness management.
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1.3 Revocation
1.3.1 This CAD revokes Airworthiness Notice 6101 - Continuing Airworthiness of Aircraft
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1.4 Definitions
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Critical maintenance task means a maintenance task that involves the assembly or
any disturbance of a system or any part on an aircraft, engine or propeller that, if an
error occurred during its performance, could directly endanger the flight safety;
Large aircraft means—
a) an aeroplane with a maximum certificated take-off mass exceeding 5,700 kg;
b) an aeroplane equipped with turbojet engine(s) or more than one turboprop
engine;
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c) a rotorcraft with a maximum certificated take-off mass exceeding 3,175 kg; or
d) a rotorcraft with more than one engine;
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MCAR means Civil Aviation Regulations;
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Pre-flight inspection means the inspection carried out before flight to ensure that
the aircraft is fit for the intended flight; and
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TSO means technical standard order which is a minimum performance standard for
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specified materials, parts, and appliances used on civil aircraft. When authorised to
manufacture a material, part, or appliances to a TSO standard, this is referred to as
TSO authorisation.
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Accountability (Subpart B)
2.1.1 The owner of an aircraft shall be responsible for the continuing airworthiness of
the aircraft and shall ensure that no flight takes place unless:
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2.1.2 In the case of lease, the responsibilities of the owner of an aircraft are transferred
to the lessee if:
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the lessee is stipulated on the registration document; or
as applicable.
2.1.3 Any organisation performing maintenance shall be responsible for the tasks
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performed.
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2.1.4 The owner shall be responsible for the satisfactory accomplishment of the pre-
flight inspection. The pre-flight inspection shall be carried out by the pilot or
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another qualified person but need not be carried out by an approved maintenance
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organisation.
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2.1.5 In the case of aircraft used by AOC holder, the owner shall be responsible for the
continuing airworthiness of the aircraft and shall:
the owner shall be responsible for the continuing airworthiness of the aircraft and
shall ensure that:
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approved in accordance with CAD 8601. When the CAMO referred to in
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paragraph 2.1.6(c)(2) of this CAD is not an AMO approved in accordance
with CAD 8601 then the CAMO shall establish a written maintenance
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contract with such AMO.
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For any other aircraft not included in paragraph 2.1.5 or paragraph 2.1.6 of this
CAD, the owner is responsible for the continuing airworthiness of the aircraft and
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shall ensure that—
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no flight takes place unless the conditions defined in paragraph 2.1.1 of this
CAD are met;
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contract in accordance with Appendix 1 of this CAD with such CAMO; and
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CAD 8601 or CAD 8602 then the CAMO shall establish a written maintenance
contract with such AMO.
2.1.8 The CAMO shall ensure at the maintenance facility during the inspection for any
aspect of the maintenance arrangements of the contracted work to satisfy its
responsibility for the airworthiness of the aircraft during the period of the contract.
2.1.9 When the owner of an aircraft contract, in accordance with Appendix 1 of this CAD,
the tasks associated with continuing airworthiness to a CAMO, the CAMO
assumes responsibility for the proper accomplishment of these tasks.
2.2.1 The persons and organisations as mentioned in Chapter 2 of this CAD, shall report
to CAAM and the organisation responsible for the type design (or supplemental
type design), of any identified condition of an aircraft or component that endangers
flight safety.
2.2.2 Reports shall be made in accordance with CAD 1900 and contain all pertinent
information about the conditions known to the person.
2.2.3 Where the organisation maintaining the aircraft is contracted by an owner to carry
out maintenance, the organisation maintaining the aircraft shall also report to the
owner and the CAMO any such condition affecting the owner's aircraft or
component.
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2.2.4 Reports shall be made as soon as practicable, and within 48 hours of the person
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identifying the condition to which the report relates.
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3.1.1 The aircraft continuing airworthiness and the serviceability (serviceable status) of
both operational and emergency equipment shall be ensured by:
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the analysis of the effectiveness of the approved maintenance programme;
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the accomplishment of any applicable:
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airworthiness directive;
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any other safety directive with a continuing airworthiness impact;
continued airworthiness requirement established by CAAM; and
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4) measures mandated by CAAM in immediate reaction to a safety problem.
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and/or inspections.
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3.2.2 The aircraft maintenance programme and any subsequent amendments shall be
approved by CAAM.
3.2.4 The aircraft maintenance programme shall contain details, including frequency of
all maintenance to be carried out, including any specific tasks linked the type and
the specific operations. When applicable, the aircraft maintenance programme
shall include the certification maintenance requirements item.
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3.2.5 When the maintenance programme is based on maintenance steering group logic
or on condition monitoring, the aircraft maintenance programme shall include a
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reliability programme.
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The aircraft maintenance programme shall be subject to periodic reviews and
amended accordingly. These reviews shall ensure that the programme continues
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to be valid in light of the operating experience and instructions from CAAM whilst
taking into account new maintenance instructions and modified maintenance
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3.3.1 Any applicable airworthiness directive issued by CAAM or by the State of Design
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shall be carried out within the requirements of that airworthiness directive, unless
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3.3.2 The CAMO shall update CAAM for the compliance of any AD issued by CAAM or
by the State of Design by using appropriate means and at period acceptable to
the CAAM.
3.5.1 The aircraft continuing airworthiness records shall consist of, as appropriate, an
aircraft logbook, engine logbook(s) or engine module log cards, propeller
logbook(s), log cards for any service life limited component and an aircraft journey
logbook.
3.5.2 At the completion of any maintenance, the associated maintenance release shall
be entered in the appropriate logbook in the aircraft continuing airworthiness
records. Each entry shall be made as soon as practicable and within 30 days after
the day of the maintenance action.
3.5.3 The aircraft logbook shall be identified with the aircraft type and registration mark.
The date together with the following information, as appropriate, shall be entered
in the appropriate logbooks:
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total flight time;
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total flight cycles; and
3.5.4
total landings.
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The aircraft continuing airworthiness records shall contain the current:
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status of airworthiness directives and measures mandated by CAAM in
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the type, serial number and registration of the aircraft to which the particular
component has been fitted, along with the reference to the installation and
removal of the component;
the date together with the component’s accumulated total flight time, flight
cycles, landings and calendar time, as appropriate; and
3.5.7 All entries made in the aircraft continuing airworthiness records shall be clear and
accurate. When it is necessary to correct an entry, the correction shall be made
with a single line strikethrough that clearly shows the original entry.
3.5.8 An owner of an aircraft shall ensure that a system has been established to keep
the following records for the periods specified—
all detailed maintenance records in respect of the aircraft and any life-limited
component fitted thereto, shall be kept at least 12 months after the aircraft or
component has been permanently withdrawn from service;
all detailed maintenance records in respect of the aircraft and any life-limited
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component fitted thereto, shall be kept until such time as the information
contained therein is superseded by new information equivalent in scope and
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detail but not less than 36 months after the aircraft or component has been
released to service or at least 12 months after the aircraft or component has
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been permanently withdrawn from service;
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the total time in service (hours, calendar time, cycles and landings) of the
aircraft and all service life-limited components, shall be kept at least 12
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months after the aircraft or component has been permanently withdrawn from
service;
the time in service (hours, calendar time, cycles and landings) as appropriate,
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life limit, shall be kept at least until the component scheduled maintenance
has been superseded by another scheduled maintenance of equivalent work
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3.6.1 In addition to the requirements of paragraph 3.5 of this CAD, the owner shall use
an aircraft journey log system containing the following information for each
aircraft—
all outstanding deferred defects rectifications that affect the operation of the
aircraft; and
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any necessary guidance instructions on maintenance support arrangements.
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3.6.2 The aircraft journey log system and any subsequent amendment shall be
incorporated in the continuing airworthiness management exposition (CAME) and
3.6.3
approved by CAAM.
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An owner shall ensure that the aircraft journey log is retained for at least 36 months
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after the date of the last entry.
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3.7.1 The owner shall ensure, when an aircraft is permanently transferred from one
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paragraph 3.5 of this CAD and, if applicable, aircraft journey log as specified in
paragraph 3.6 of this CAD, are also transferred.
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3.7.2 The owner of an aircraft shall ensure, when he contracts the continuing
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CAMO.
3.7.3 The time periods prescribed for the retention of records shall continue to apply to
the new owner of the aircraft or CAMO.
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4.1.1 The organisation maintaining an aircraft shall have access to and use only
applicable current maintenance data in the performance of maintenance including
modifications and repairs.
4.1.2 For the purposes of this CAD, applicable maintenance data are—
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any applicable instructions for continuing airworthiness, issued by the holders
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of the type certificate, restricted type certificate, supplemental type certificate,
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TSO authorisation, major modification approval, major repair design approval
or any other relevant approval deemed to have been issued by CAAM; and
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any applicable maintenance instructions issued by maintenance organisation.
The organisation should only modify maintenance instructions in accordance
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with a procedure specified in the maintenance organisation's exposition. With
respect to those changes, the organisation shall demonstrate that they result
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modifications.
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4.1.3 The organisation maintaining an aircraft shall ensure that all applicable
maintenance data is current and readily available for use when required. The
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organisation shall establish a work card or worksheet system to be used and shall
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either transcribe accurately the maintenance data onto such work cards or
worksheets or make precise reference to the particular maintenance task or tasks
contained in such maintenance data.
ensure that the area in which maintenance is carried out is well organised and
clean in respect of dirt and contamination;
ensure that proper facilities are used in case of inclement weather or lengthy
maintenance;
ensure that the risk of multiple errors during maintenance and the risk of errors
being repeated in identical maintenance tasks are minimised;
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aircraft or component is clear of all tools, equipment and any extraneous parts
or material, and that all access panels removed have been refitted.
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4.3 Aircraft defects (M.403)
4.3.1
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Any aircraft defect not within any limits specified in the maintenance data or MEL
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that hazards seriously the flight safety shall be rectified before further flight.
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4.3.2 Only the authorised certifying staff of an approved maintenance organisation shall
decide using maintenance data as specified in paragraph 4.1 of this CAD, whether
an aircraft defect hazards seriously the flight safety and therefore decide when
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and which rectification action shall be taken before further flight and which defect
rectification can be deferred. However, this does not apply when the MEL is used
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4.3.3 Any aircraft defect within any limits specified in the maintenance data or MEL that
would not hazard seriously the flight safety shall be rectified as soon as
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practicable.
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4.3.4 Any defect not rectified before flight shall be recorded in the aircraft continuing
airworthiness record system.
4.3.5 The MEL shall be developed on a basis of Master Minimum Equipment List
(MMEL).
Components (Subpart E)
5.1.2 Prior to installation of a component on an aircraft the AMO shall ensure that the
particular component is eligible to be fitted when different modification or
airworthiness directive configurations should be applicable.
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5.1.3 Standard parts shall only be fitted to an aircraft or a component when the
maintenance data specifies the particular standard part. Standard parts shall only
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be fitted when accompanied by evidence of conformity traceable to the applicable
5.1.4
standard.
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Material being either raw material or consumable material shall only be used on
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an aircraft or a component when the aircraft or component manufacturer states so
in relevant maintenance data. Such material shall only be used when the material
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meets the required specification and has appropriate traceability. All material shall
be accompanied by documentation clearly relating to the particular material and
containing a conformity to specification statement plus both the manufacturing and
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supplier source.
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organisations approved in accordance with CAD 8601 or CAD 8602, with a ‘C’
rating.
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5.2.3 Nevertheless, such organisation should temporarily remove this component for
maintenance in order to improve access to the component, except when such
removal generates the need for additional maintenance not eligible for the
provisions of this paragraph. Component maintenance performed in accordance
with this paragraph is not eligible for the issuance of an authorised release
document CAAM Form 1 and shall be subject to the aircraft release requirements
in accordance with CAD 8601 or 8602, as applicable.
5.2.5 Nevertheless, such organisation should temporarily remove this component for
maintenance in order to improve access to the component, except when such
removal generates the need for additional maintenance not eligible for the
provisions of this paragraph.
5.3.1 Installed service life limited components shall not exceed the approved service life
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limit as specified in the approved maintenance programme and airworthiness
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directives, except as provided for in paragraph 5.4.3 of this CAD.
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5.3.2 The approved service life is expressed in calendar time, flight hours, landings or
5.3.3
cycles, as appropriate.
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At the end of the approved service life, the component shall be removed from the
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aircraft for maintenance, or for disposal in the case of components with a
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circumstances:
5.4.3 Components which have reached their certificated life limit or contain a non-
repairable defect shall be classified as unsalvageable and shall not be permitted
to re-enter the component supply system, unless certificated life limits have been
extended or a repair solution has been approved according to paragraph 3.4 of
this CAD.
5.4.4 In the case of unsalvageable components specified in paragraph 5.4.3 of this CAD,
any person or organisation accountable under this CAD shall—
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beyond economic salvage or repair before relinquishing responsibility for such
component.
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5.4.5 Notwithstanding paragraph 5.4.4 of this CAD, a person or organisation
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accountable under this CAD should transfer the responsibility for components
classified as unsalvageable to an organisation for training or research without
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mutilation but shall be permanently marked “NOT FOR AIRCRAFT USE”.
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10.1.1 CAAM shall require performance of proving/demonstration flight to ensure that all
airworthiness requirements for AOC are met. The CAMO shall provide the
necessary support to CAAM for the proving/demonstration flight(s).
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Appendices
11.1.1 Introduction
11.1.1.2 The contract shall be developed taking into account the requirements of CAD
6801, CAD 6802, CAD 8601 and CAD 8602 and shall define the obligations of
the signatories in relation to continuing airworthiness of the aircraft.
11.1.1.3 The contract shall amongst others, contain the following information—
a) aircraft registration;
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b) aircraft type;
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c) aircraft serial number;
d)
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aircraft owner's name and company details including the address;
The owner declares, to the best of its belief that all the information given to the
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CAMO concerning the continuing airworthiness of the aircraft is accurate and will
not be altered without prior approval of the CAMO.
In case of any non-conformity with this contract, by either party, this contract shall
become null and void. In such a case, the owner shall hold full responsibility for
every task linked to the continuing airworthiness of the aircraft and both parties
shall undertake to inform CAAM within two full weeks from the date of the non-
conformity with this contract by either party.”
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5) organise for all maintenance to be carried out by an approved
maintenance organisation;
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6) organise for all applicable airworthiness directives to be accomplished;
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organise for all defects discovered during scheduled maintenance,
airworthiness reviews or reported by the owner to be corrected by an
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approved maintenance organisation;
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9) inform the owner each time the aircraft shall be brought to an approved
maintenance organisation; and
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f) inform CAAM whenever the present contract has not been respected;
g) ensure that the airworthiness review of the aircraft is carried out when
necessary and ensure that the airworthiness review report and its
recommendation is sent to CAAM;
b) have a general understanding of CAD 6801, CAD 6802, CAD 8601 and
CAD 8602;
e) inform the CAMO of all maintenance carried out without the knowledge and
control of the CAMO;
f) report to the CAMO through the aircraft journey log all defects found during
operations;
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g) inform CAAM whenever the present contract is terminated by either party
and ensure all continuing airworthiness records are returned by the CAMO;
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h) inform CAAM and the CAMO whenever the aircraft is sold;
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report to CAAM in accordance with paragraph 2.2 of CAD 6801; and
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j) inform the CAMO, on a regular basis, about the aircraft flying hours and
any other utilisation data, as agreed with the CAMO.
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