Disclosure To Promote The Right To Information
Disclosure To Promote The Right To Information
Disclosure To Promote The Right To Information
Indian Standard
BASIC ENVIRONMENTAL TESTING
PROCEDURES FOR ELECTRONIC AND
ELECTRICAL ITEMS
PART VIII VIBRATION (SINUSOIDAL) TEST
0 Copyright 1982
Gr 5 September 1982
IS:!NOO(PartVIlI)-1981
Indian Standard
BASIC ENVIRONMENTAL TESTING
PROCEDURES FOR ELECTRONIC AND
ELECTRICAL ITEMS
PART VIII VIBRATION (SINUSOIDAL ) TEST
Members
SHRI K. N. TIWARI ( Al&mate to
Lt-Gen D. Swaroop )
SHRI K. R. ANANDAKUMARAN NAIR Lucas-TVS Ltd, Madras
Smu C. RANGANATHAN ( Alternate )
BRIG R. C. DHINGRA Ministry of Defence ( DGI )
ET-COL V. K. KMNNA ( Alternate )
Dmrxcro~ STANDARDS(S&T), RDSO Research, Designs & Standards Organization,
Ministry of Railways, Lucknow
Jpnrr DIRECTORSTANDARDS (S&T)-&
RDSO ( Alternate I )
Jom~ DIRECTORSTANDARDS (EIII),
RDSO ( Alternate II )
DR P. K. D~JTTA Peico Electronics & Electricals Ltd, Bombay
SI-IRIV. NARAYANAN( Alternate )
SHEUGHASITASINGH Central Electronics Engineering Research Institute
( CSIR ), Pilani
SHRI B. P. Gmxa National Test House, Calcutta
SHRI B. C. MUK~ERJEE ( Alternate )
SHRI G. R. GHOSH Society of Environmental Engineers, Bangalore
Srmr T. C. GOSALIA National Radio & Electronics Co Ltd, Bombay
SHRI S. P. KULKARNI Radio Electronic & Television Manufacturers’
Association, Bombay
DR P. K. DI~TTAf Alternate I
SHRI H. C. MATHUR ’ ’ Posts and Telegraphs Board, New Delhi
SHRI U. R. G. ACHARYA (A1termzt.e)
COL B. S. NMENDRA RAO Electronics Corporation of India Ltd, Hyderabad
SHRXT. D. VEERVANI( Alternate )
BRIG Y. NIRULA Instrumentation Ltd, Kota
SW A. P. GUPTA ( Alternate )
(Continued on poltr 2
0 Cogrright 1982
BUREAU OF INDIAN STANDARDS
This publication is protected under the Indian Copyright Act ( XIV of 1957) and
reproduction in whole or in part by any means except with written permission of the
publisher shall be deemed to be an infringement of copyright under the raid Aoc
IS : 9888 ( Part VIII ) - 1981
Members Representing
SHRI D. V. PETKAR Bhabha Atomic Research Centre, Trombay, Bombay
SXRIJAGDISH LAL ( Alternate )
SXRI P. S. K. PRASAD Bharat Electronics Ltd, Bangalore
Sxm D. S. GOPALAKRISFNA ( Ahnate )
SXRI P.V. RAO Indian Telephone Industries Ltd, Bangalore
Sxru B. VIRE~ALINGAM ( Alternate )
DR R. C. TRIPATXI Department of Electronics, New Delhi
SHR~A. K. JAIN ( Alternate )
SHRI H. C. VERMA All India Instrument Manufacturers’ & Dealers’
Association, Bombay
DEPUTY SECRETARY,IMDA ( Alternate )
DR R. P. WADXWA National Physical Laboratory ( CSIR ), New Delhi
Sxnr K. C. CXHABRA ( Alternate )
SHIU R. C. JAIN, Director General, IS1 ( Ex-o@cio Member )
Head ( Electronics )
Secretary
SXRIHARC-N SINGX
Deputy Director ( Electronics ), IS1
Gnzvener
SXRI G. R. GHOSH Ministry of Defence ( DGI )
Members
SXRX S. G. BHAT ( A16cmate to
Shri G. R. Ghosh )
DR P. K. DWITA Peico Electronics and Electricah Ltd, Bangalore
SXRI V. NARAYANAN( Alternate )
SXRI D. .S. GOPALAKRISHNA Bharat Electronics Ltd, Bangalore
SXRI K. M. MANKAD Electronics Corporation of India Ltd, Hyderabad
SXRIC.RANGANATHAN Lucas-TVS Ltd, Madras
SHRI P. K. SXUKLA Ministry of Defence ( LCSO )
SHRIH.K. 'FXANDANI National Physical Laboratory ( CSIR ), New Delhi
SXRI S. P. THUKRAL Bhabha Atomic Research Centre, Trombay, Bombay
SXRI M. S. VENKATESXA~AH Indian Telephone Industries Ltd, Bangalore
SHRI B. VIRESALINGAM ( Alternate )
2
IS : 9000 ( Part VIII ) - 1981
Indian Standard
BASIC ENVIRONMENTAL TESTING
PROCEDURES FOR ELECTRONIC AND
ELECTRICAL ITEMS
PART VIII VIBRATION (SINUSOIDAL) TEST
0. FOREWORD
0.1 This Indian Standard ( Part VIII ) was adopted by the Indian Stand-
ards Institution, on 25 September 1981, after the draft finalized by the
Environmental Testing Procedures Sectional Committee had been approved
by the Electronics and Telecommunication Division Council.
*Basic climatic and mechanical durability tests for components for electronic and electrical
3
IS : 9000 ( Part VIII ) - 1981
0.4 This standard ( Part VIII ) covers the test procedure for vibration
( sinusoidal ) test. The guidance details are covered in IS : 9001 ( Part
XIII )-1981*.
1. SCOPE
1.1 This standard ( Part VIII ) gives procedure for vibration ( sinusoidal )
test for electronic and electrical items as a part of basic environmental
testing procedures.
2. TERMINOLOGY
2.0 For the purpose of this standard, the following terms and definitions,
in addition to those given in IS : 9000 ( Part I )-19771 shall apply.
2.2 Distortion (d )
2
. hot - a:
d
d = x 100 ( in percent )
aI
where
a1 = the rms value of the specified acceleration at the driving
frequency, and
atot = the total rms value of the applied acceleration ( including
the value of a, ).
4
IS : !bOOO( Part Vile ) - 1981
2.5 Fixing Point -A part of the equipment in contact with the fixture
or vibration table at a point where the equipment is normally fastened in
service. If a part of real mounting structure is used as the fixture, the fixing
point shall be taken as that of mounting structure and not of the equipment.
2.6 Reference Point ---The single point from which the reference signal
is obtained to confirm the test requirement and is taken to represent the
motion of the equipment. It may be a cor.\trol point, or an imaginary
point created by a manual or automatic processing of the signals from the
control points. Unless otherwise specified, t’he signal from the reference
point shall be the average of signals from the control points. The relevant
equipment specification shall state the point to be used or how it should
be chosen. It is recommended that for large and/or complex equipment an
imaginary point be used.
2.8 Single Point Control -- This is achieved by using the signal from the
transducer at the reference point in order to maintain this point at the
specified level.
5
IS : 9000 ( Part VIII ) - 1981
3. OBJECT
4. GENERAL DESCRIPTION
4.4 The main part of this standard deals primarily with the methods of
controlling the test at specified points and gives, in detail, the testing
procedure. The requirements for vibration motion, choice of severities
including frequency ranges, amplitudes and endurance times are also
specified.; the severities representing a rationalized series of parameters.
The relevant specification writer is expected to choose the testing procedure
and values appropriate to the item and its usage.
4.5 IS : 9001 ( Part XIII )-I981 * has been prepared in which Appendices
are included, giving general guidance and a selection of severities for
components and for equipment in order to assist users.
6
IS:9OOO(PartVIII)-1981
NOTE- In some cases, for example, for large items, it may be difficult to
maintain a limit of 25 percent. In such cases, the value shall be noted and agreed
between the customer and the supplier.
NOTE 1 - In some cases, for example, for large items and/or at high frequencies,
it may be difhcult to achieve the figures quoted at some discrete frequencies within
the range. In such cases, it is expected ‘that a wider tolerance or-an alternative
method of assessment ~111 be specified and stated in the test report.
-1s : 9900 ( Part VIII )‘ - 1981
where
m =mass of the complete moving assembly ( ,that is, vibration
table, drive coil, jig or fixture and item under test, etc )
in kg ; and
5.1.7 Ambient 7kmperature Range - The vibration test system and the
instrument console shall be capable of operating over the ambient tempera-
ture of 10 to 40°C.
5.1.8 Sweep- The sweeping when provided shall be continuous [ see 6.3
of IS : 9001 ( Part XIII )-1981* ] and logarithmic, and the sweep rate
shall be approximately one octave per minute. A linear sweeping approxi-
mation may be used provided the actual sweep rate does not exceed one
octave per minute at any time and the duration of passage through each
octave above 60 Hz is approximately the same as with the logarithmic
sweep. Provision should be made for the temporary stopping of the sweep
at any desired point of the frequency ranges.
8
IS : 9000 ( Part VlII ) - 1981
6. SEVERITIES
6.0 A vibration severity is defined by the combination of parameters like
frequency range, vibration amplitude and duration of endurance ( in
sweep cycles or time ).
For each parameter, the relevant specification shall choose the appro-
priate requirements from those listed below. If the known environment,
however, is substantially different, the requirements shall be related to
it by the relevantxspecification.
Examples of severities for equipment are given in Appendix A and
for components in Appendix B of IS : 9001 ( Part XIII )-1981*.
6.1 Frequency Range-The frequency range shall be given in the
relevant specification by selecting a lower frequency from Table 1 and a
higher frequency from Table 2.
The recommended rangesare shown in Table 3.
TABLE 1 TABLE 2
LOWER FREQUENCY UPPER FREQUENCY RECirnED
FREQUENCY RANGES
fi from f, to fi
HZ HZ
:x l-35
35 l-100
5-35
1;; 5-150
5-350
150 5-500
10-5 000
55- 00
55-2 A 00
55-5 000
100-2 000
9
IS : 9000 ( Part VIII ) - 1981
(1) (‘4
0.35 :
1.5
0.75 5
3.5 10
7.5
10 ‘38
15 50
10
rii
.
IO2 I
E 1
I
I
/
J--t--l
10' --i---
C._O 1 1
C
C
(
1
c
l-8
0.1 05
1 Illi
1
I I
5
I
Illlll
10
I
20
I
FREQUENCY
I I 1111
60
( tjz-1
1 /
I I lllllll
500 i
1 OC
FREQUENCY (Hz)
FIO. 3 VII~RATION
DISPLACEMENT
AMPLITUDE,ONLY APPLICABLE FOR
FREQUENCY RANGESWITHAN UPPER FREQUENCY OF 10 Hz
13
IS : 9000 ( Part VIII ) - 1981
( Clause 6.2 )
0’035 5 (0.5)
0.075
0’15 :: t:::{
0.35 50 (5.0)
0.75 100 (10)
1’0 150 (‘5)
;:; 200
300 [$oo{
3.5 500 (50) \
( Clause 6.2 )
DISPLACEMENTAMPLITUDE
mm
14
IS :9OOO(PartVIII)-1981
7. PRECONDITIONING
8. INITIAL MEASUREMENTS
9. CONDITIONING
9.0 The relevant specification shall state the number of axes in which the
item shall be vibrated, and their respective positions. In the absence of
this requirement, the item shall be vibrated successively in 3 mutually
perpendicular axes which shall be so chosen that faults are most likely to
be revealed.
.c
15 ._’
IS : 9000 ( Part VIII ) - 1981
16
IS:9OOO(PartVIII)-19Sl
The frequency shall be swept over the frequency range at the amplitude
and for the duration selected by the relevant specification ( see 6 ). If,
necessary, the frequency range may be sub-divided provided that the
stresses in the item are not reduced.
The test shall be applied at the amplitude and for the duration stated
in the relevant specification [see 5.2 of IS : 9001 ( Part XIII )-1981*].
NOTE 1 - If the actual critical frequency is not clearly evident,, for example,
chatter, or where a number of individual items arc being tested simultaneously,
it may be convenient to sweep over a restricted frequency range around the control
frequency in order to be sure of exciting the effect fully.
NOTE 2 - In the case ofan item mounted on isolators, the relevant specification
shall state whether or not the response frequencies of the item on its isolators
should be chosen for this endurance [ ssc 7 of IS : 9001 ( Part XIII )-1981*].
10.1 When called for by the relevant specification, the item shall be
functioning and its performance checked during the conditioning for the
specified proportion of the total time [see 5.2 and 10 of IS : 9001
( Part XIII )-1981*].
11. RECOVERY
17
IS : 9000 ( Part VIII ) - 1981
Clause Ref
Control points 2.4
;] Transverse motion 5.1.2
Distortion 5.1.3
2) Derivation of reference signal 5.1.4
5.1.4
4 Tolerances at check points
f> Mounting of items 5.2
g) Frequency range* 6.1
h) Vibration amplitude* 6.2
Special crossover frequency
ij Duration of endurance* E
ml Pre-conditioning 7’
4 Initial measurements* 8
P) Axes of vibration
Force limitation ;
:; Test stages to be performed and sequence* t’l t.ld a$ 9.2
s> Any functioning and functional checks* .
t> Action to be taken after the vibration 9.1
response investigation
u) Action to be taken if a change of response 9.1
frequency is found when a final
response investigation is performed
v> Predetermined frequencies 9.2.2
w) Conditioning at the resonance frequencies 9.2.2
of the item on its isolators
Y> Final measurements* 12
18
c -1
-_
ffe8dqU8ftMS :