Layered Audit Form

Supervisor: Manager:
Production Time: Time:
DATE: Date:

Audit Supervisors daily, Management daily, Plant Manager monthly

Frequency:

Record line/product audited:

Supervis Manag
or er
Audit Audit
Item Audit Criteria Findings / Action Taken Findings/Action Taken
Result Result
Audited

Key Area's

House Is floor clean? (including parts, tags Y N Y N

Keeping
or other
items)
Is the area organized? Y N Y N

Labeling Is all non-conforming product tagged Y N Y N

and segregated from good product?
Is all obsolete stock off the dock? Y N Y N
Are all areas of the tags properly
Y N Y N
filled
out?
Are all containers properly labeled,
Y N Y N
are moved tickets filled out?

Operator Are work instruction posted at each

Y N Y N
operation with training matrix?

Safety Is all proper Personal Protective

Y N Y N
Equipment being worn?
Are all containers stacked in a safe
Y N Y N
and proper manner?

Quality If there are quality alerts, are they Y N Y N

posted and signed off?
If applicable, are all steel coils
Y N Y N
properly identified?
QSF 17.6 Rev. D 05/04/05
 Layered Audit Form
Supervisor:
Time: Manager:
Quality DATE: Time:
Date:
Audit Frequency: Supervisors daily, Management daily, Plant Manager monthly
Record line/product audited:
Supervi Superintendent / Manager
sor
Audi
Item Audit Criteria t Findings / Action Taken Audit Result Findings/Action Taken
Audited Resu
lt

Key Area's

House Is the floor clean? (including parts, Y N Y N

Keeping
tags or other items)
Is the proper lighting available for
visual inspection? Y N Y N
Are there any light bulbs out? Y N Y N

Labeling Is all non-conforming product Y N Y N

tagged
and segregated from good product?
Is containment area clearly Y N Y N
identified?
Are all areas of the tags properly
filled Y N Y N
out?
Are there any pre-printed or old
part number labels in the area? Y N Y N

Operator Are work instruction posted at each

Y N Y N
operation with training matrix?
Is shift SAR sheet present and
in use? Y N Y N

Safety Is all proper Personal Protective

Y N Y N
Equipment being worn?
Are all the containers stacked in a
safe and proper manner? Y N Y N

Quality Are all dimensional checks being Y N Y N

completed?
Are all GP12 requirements being
completed? Y N Y N
Are all dimensional checks within
customer tolerances? Y N Y N
Is there an action plan or corrective
action in place to deal with non- Y N Y N
conformances?
Is there any missing information or
improper information on the Y N Y N
boards?
Are all stage samples available at
the line? Y N Y N
Are all first off's signed, dated and
available at the line? Y N Y N

QSF 17.7 Rev. D 05/04/05

 Layered Audit Form
Supervisor: Manager:
Shipping Time: Time:
DATE: Date:
Audit Frequency: Supervisors daily, Management daily, Plant Manager monthly

Record line/product audited:

Supervi Mana
sor ger
Audit
Item Audit Criteria Findings / Action Taken Audit Findings/Action Taken
Result
Audited Result

Key
Area's
House Is floor clean? (including parts, tags Y N Y N
Keeping
or other
items)
Is the area organized? Y N Y N

Labeling Is all non-conforming product tagged Y N Y N

and segregated from good product?
Is all obsolete stock off the dock? Y N Y N
Are all areas of the tags properly filled
Y N Y N
out?
Are there any pre-printed or old
Y N Y N
part number labels in the area?

Operator Are work instruction posted at each

Y N Y N
operation with training matrix?

Safety Is all proper Personal Protective

Y N Y N
Equipment being worn?
Are all containers stacked in a safe
Y N Y N
and proper manner?

Quality Is the dock auditor stamp present on Y N Y N

all shipping labels?
Is the dock auditor book available for
Y N Y N
review?

QSF 17.5 Rev. C 02/08/05