Lubricity of Ethanol-Biodiesel-Diesel Fu
Lubricity of Ethanol-Biodiesel-Diesel Fu
Lubricity of Ethanol-Biodiesel-Diesel Fu
1021/ef901082k
Published on Web 12/01/2009
Blending bioethanol with diesel fuels is an alternative to incorporate a renewable fraction in vehicle fuels
which is receiving growing attention for its economic and environmental advantages. The generalized
practice in Europe of including some biodiesel content in the commercial diesel fuel has even enhanced the
interest of the ethanol blends as a consequence of the wider range of stability when biodiesel is added.
However, one of the main concerns is related to the loss of lubricity caused by the presence of ethanol. First,
this work reviews the previous experiences studying the effect of renewable components on the diesel fuel
lubricity. Second, an experimental work, carried out in a high frequency reciprocating rig at different
temperatures, is presented trying to distinguish the nonlinear contributions of ethanol, biodiesel, and
petroleum diesel fuel to the lubricity of three series of blends (one composed of binary ethanol-diesel blends
and two more composed by different ternary blends). The incorporation of ethanol did not result in
significant losses of lubricity until the ethanol concentration was close to 100%. Additionally, in this range,
increasing temperatures led to improved lubricities as a consequence of the ethanol evaporation from the
lubricating layer.
1. Introduction The addition of specific fatty acids or fatty acid esters has
proven to enhance diesel fuel lubricity.7 Moreover, the addi-
The continuous advances in diesel engine technology
tion of biodiesel improves the lubricity of low sulfur diesel fuel
and the more stringent emissions standards have led to
even more than pure fatty esters,8 meaning that different fatty
higher injection pressure and to modifications in some fuel
acid esters show synergistic effects when they are mixed.
properties. Among the latter ones, diesel fuels need to
Anastopoulos et al.7 found that the addition of biodiesel,
increase their lubricity to protect the fuel injection system
independently of the raw material, improves the lubricity
and other engine components. A higher boiling point and
more than other fatty acid derivatives (lauric diethylamide
aromatic, nitrogen, and sulfur contents appear to improve
and palmitic dibutylamide) when they were added to two
diesel fuel lubricity.1 Several studies have reported that the
different low sulfur diesel fuels. Additionally, they did not find
key agents are the highly polar compounds (especially
major differences between different biodiesel fuels in the
those containing oxygen and nitrogen) present in diesel
corrected wear scar. Other studies have found that there are
fuels which derive in forming a protective layer on the
no appreciable differences between fatty acids as lubricity
metal surface.2 However, many of these surface-active
enhancers, except with the hydroxylated ones whose OH
polar compounds are eliminated during the desulfuriza-
group makes them more effective as a wear protector.9-15
tion processes causing loss of lubricity.3,4 To meet the wear
Goodrum and Geller11 found that the effect of the oil feed-
scar limits established in diesel fuel standards (460 and 520
stock was minor when biodiesel fuels were added in concen-
μm in European and U.S. regulations, respectively (EN
trations around 5%. However, the addition of biodiesel
590:2009,5 ASTM D 9756)), a variety of lubricity additives
produced from hydroxilated oils, such as lesquerella and
can be used, which have a high affinity to metallic surfaces
castor oils, reduced the wear scar much more sharply (with
forming a thin protective metal-metal contact layer. This
lubricant film is formed by the adsorption of the polar
molecules of the additives on the metal surface, which is (7) Anastopoulos, G.; Lois, E.; Serdari, A.; Zanikos, F.; Stournas, S.;
negatively charged.4 Kalligeros, S. Energy Fuels 2001, 15, 106–112.
(8) Knothe, G. SAE technical paper 2005-01-3672, SAE International
(www.sae.org), 2005.
*To whom correspondence should be addressed. E-mail: Magin. (9) Kajdas, C.; Majzner, M. SAE technical paper 2001-01-1929, SAE
[email protected]. Telephone: þ(34) 926295431. Fax: þ(34) International (www.sae.org), 2001.
926295361. (10) Geller, D. P.; Goodrum, J. W. Fuel 2004, 83, 2351–2356.
(1) Wei, P.; Spikes, H. A. Wear 1986, 111, 217–235. (11) Goodrum, J.; Geller, D. Bioresour. Technol. 2005, 96 (7), 851–
(2) Safran, S. Statistical thermodynamics of surfaces, interfaces, and 855.
membranes; Westview press: Boulder, CO, 2003. (12) Knothe, G.; Steidley, K. R. Energy Fuels 2005, 19, 1192–1200.
(3) Nikanjam, M.; Henderson, P. T. SAE technical paper 932740, SAE (13) Ribeiro, N; Pinto, A.; Quintella, C.; da Rocha, G.; Teixeira, L.;
International (www.sae.org), 1993. Guarieiro, L.; do Carmo, M.; Veloso, M.; Rezende, M.; Serpa da Cruz,
(4) Barbour, R. H.; Rickeard, D. J.; Elliott, N. G. SAE technical paper R.; de Oliveira, A.; Torres, E.; Andrade, J. Energy Fuels 2007, 21, 2433–
2000-01-1918, SAE International (www.sae.org), 2000. 2445.
(5) EN-590:2009. Automotive fuels-Diesel-Requirements and test (14) Moser, B. R.; Cermak, S. C.; Isbell, T. A. Energy Fuels 2008, 22,
methods. 1349–1352.
(6) ASTM D 975 Standard specification for diesel fuel oils. (15) Knothe, G. Energy Fuels 2008, 22, 1358–1364.
less than 1% concentrations) than in the case of nonhydroxy- decrease of wear scar when a low dosage of a low acidic
lated oils (rapeseed and soybean). lubricity improver is used. Diesel No. 2 (340 ppm of sulfur)
Almost all studies agree that adding 1% to 2% (% v/v) blended with 10% ethanol and low acidic improver produced
of biodiesel improves fuel lubricity.7,11,16-20 Several studies a wear scar diameter of 377 μm according to ASTM D 607930
have found that there is no longer improvement in lubricity (60 °C) standard; this was a significant reduction with respect
when a certain concentration of biodiesel is added into the to 431 μm reported to the same blend without the additive.
blend with diesel fuel, this optimal concentration ranging Although this result is below the EN 590 standard require-
from 2%16,21,22 up to 15%.23 The same was reported when ment of 460 μm,5 this blend produced a failure in the injection
Fischer-Tropsch (FT) fuel was used as a base fuel. In this pump during the Bosch pump test.
case, the corrected wear scar diminished from 672 μm (pure In a recent work, Barab as et al.31 reported the corrected
FT) to 195 μm when 2% of biodiesels obtained from different wear scar diameters (EN ISO 12156-132 at 60 °C) for some
feedstock was added.21 Contrary to most of the literature, ternary diesel þ ethanol þ biodiesel blends in which the etha-
Bhatnagar et al.24 reported an almost linear decrease in wear nol was added in 5% and 10% (v/v) and biodiesel was added
scar as biodiesel concentration was increased in the blend from 5% to 25% (v/v) every 5%. They found that the lubricity
(tests were made with four Indian indigenous nonedible vege- of the ternary blends lower when the ethanol content is
table biodiesels in a concentration up to 100%). increased, while it is improved when biodiesel concentration
The impurities of biodiesel, such as monoglycerides and free is increased, although with unclear tendency. Nevertheless,
fatty acids, are among the main variables affecting biodiesel the corrected wear scar (WSD 1.4) of all the tested blends
lubricity.8,19,25 On the contrary, triglycerides almost have no remained below that of diesel fuel reference.
effect on lubricity due to its poor solubility with diesel fuel.25 The aim of this work is to evaluate the effect of adding
Ethyl esters have better lubricity than methyl esters, as ethanol over the lubricity of diesel fuel and biodiesel-diesel
reported by Kulkarni et al.26 Renewable diesel fuel obtained blends as base fuels, as well as to investigate the effect of
by pyrolysis of soybean oil (pyrodiesel) has proven to be a temperature on the lubricity of these blended fuels. This work
lubricity enhancer, especially when it is blended in low con- is complementary to other previous studies about blending
centrations (2-5%) with low or high sulfur diesel fuel. For stability of e-diesel33 and e-b-diesel blends34 and about engine
concentrations higher than 5%, biodiesel showed better performance and emissions with ethanol blends under labora-
performance than pyrodiesel.22 tory conditions34-36 and work conditions37 and must be conti-
A small number of lubricity tests have been published on nued with further long-term engine studies, such as those
ethanol-diesel fuel blends (e-diesel) or ethanol-biodiesel-diesel performed by Hansen et al.,38,39 to limit the range of usable
blends (e-b-diesel). However, it is necessary to establish a limit blends and to confirm their capability to partially substitute
of wear scar for these blends in order to ensure that fuel diesel fuels with minor failure risk.
injection system durability is not compromised. In general, the
addition of ethanol to diesel fuel lowers fuel viscosity and 2. Fuels and Experimental Schedule
lubricity,27-29 but as reported in this work, the lubricity of
The following fuels were used for preparing the blends to be
e-diesel and e-b-diesel is governed by the tribological proper-
tested:
ties of the fuel and the ethanol evaporation, showing that no
• Anhydrous ethanol (99.7%) provided by Abengoa
linear relationship between those properties can be found.
Bioenergy and made by fermentation of wheat, barley,
According to Corkwell et al.,29 the addition of 10% (v/v)
and corn, fulfilling the European norm EN 15376:
ethanol (7700 ppm of water content) in diesel fuel does not
2007.40
have a clear effect on lubricity, even if 2000 ppm of water was
• The diesel fuel is a typical low sulfur diesel fuel similar to
added to the final blend. They also reported a dramatic
those available in Spanish petrol stations and supplied
by Repsol. This fuel is supplied with lubricity enhancers
(16) Karonis, D.; Anastopoulos, G.; Lois, S.; Stournas, S.; Zannikos, so as to keep the wear scar far below the limit required
F.; Serdari, A. SAE technical paper 1999-01-1471, SAE International by norm EN 590:20095 (460 mm) for commercial
(www.sae.org), 1999. reasons.
(17) Van Herpen, J. H.; Soylu, S.; Tat, M. E.ASAE paper 996134, The
American Society of Agricultural Engineers, 1999.
(18) Kinast, J. A. Production of biodiesels from multiple feedstocks and
properties of biodiesels and biodiesel/diesel blends; NREL/SR-510-31460; (30) ASTM D 6079. Standard test method for evaluating lubricity of
National Renewable Energy Laboratory: Golden, CO, 2003. diesel fuels by the High-Frequency Reciprocating Rig (HFRR).
(19) Knothe, G. Fuel Process. Technol. 2005, 86, 1059–1070. (31) Barabas, I.; Todorut, A. SAE technical paper 2009-01-1810, SAE
(20) Schumacher, L.; Adams, B. T. Appl. Eng. Agric. 2008, 24 (5), 539– International (www.sae.org), 2009.
544. (32) EN ISO 12156-1:2006. Diesel fuel-Assessment of lubricity using
(21) Wadumesthrige, K.; Ara, M.; Salley, S. O.; Simon, K. Y. Energy the high-frequency reciprocating rig (HFRR)-Part 1: Test method.
Fuels 2009, 23, 2229–2234. (33) Lapuerta, M.; Armas, O.; Garcı́a-Contreras, R. Fuel 2007, 86,
(22) Suarez, P. A.; Moser, B. R.; Sharma, B. K.; Erhan, S. Z. Fuel 1351–1357.
2009, 88, 1143–1147. (34) Lapuerta, M.; Armas, O.; Garcı́a-Contreras, R. Energy Fuels
(23) Sulek, M. W.; Kulczycki, A.; Malysa, A. Wear 2010, 268, 104- 2009, 23, 4343–4354.
108. (35) Lapuerta, M.; Armas, O.; Herreros, J. M. Fuel 2008, 87, 25–31.
(24) Bhatangar, A. K.; Kaul, S.; Chhibber, V. K.; Gupta, A. K. (36) Armas, O.; Cardenas, M. D.; Mata, C. SAE technical paper 2007-
Energy Fuels 2006, 20, 1341–1344. 24-0131, SAE International (www.sae.org), 2007.
(25) Hu, J.; Du, Z.; Li, C.; Min, E. Fuel 2005, 84, 1601–1606. (37) Armas, O.; Lapuerta, M.; Mata, C.; Perez, D. Energy Fuels 2009,
(26) Kulkarni, M. G.; Dalai, A. K.; Bakhshi, N. N. Bioresource 23, 2989–2996.
technology 2007, 98, 2027–2033. (38) Hansen, A. C.; Zhang, Q.; Hornbaker, R. H. Engine fuel system
(27) Hansen, A. C.; Zhang, Q.; Lyne, P. W. L. Bioresour. Technol. durability with ethanol-diesel blends. Proc. of the 10th Biennial Bio-
2005, 96, 277–285. energy Conference, Boise, ID, 2002; pp 10.
(28) Li, D.g.; Zhen, H.; Xingcai, L.; Wu-gao, Z.; Jian-guang, Y. (39) Hansen, A. C.; Zhang, Q. ASAE paper 0306033, The American
Renewable energy 2005, 30, 967–976. Society of Agricultural Engineers, 2003.
(29) Corkwell, K.; Jackson, M. SAE technical paper 2002-01-2849, (40) EN 15376:2007. Automotive fuels-Ethanol as a blending com-
SAE International (www.sae.org), 2002. ponent for petrol-Requirements and test methods.
1375
Energy Fuels 2010, 24, 1374–1379 : DOI:10.1021/ef901082k Lapuerta et al.
Table 1. Fuel Properties Table 2. Methyl Ester Profile of Biodiesel, Made of Soybean and
Palm Oils
diesel soybean/palm
properties fuel oils biodiesel bioethanol methyl ester (% w/w)
density at 15 °C (kg/m )
3
834.9 878 792 myristic C14:0 0.275
viscosity at 40 °C (cSt) 2.72 4.33 1.13 palmitic C16:0 27.453
gross heating 45.54 39.83 28.05 palmitoleic C16:1 0.084
value (MJ/kg) stearic C18:0 5.469
lower heating 42.58 37.22 25.22 oleic C18:1 29.649
value (MJ/kg) linoleic C18:2 32.384
CFPP (°C) -19 7 linolenic C18:3 3.355
lubricity 315 257 842 araquic C20:0 0.507
(μm corrected gadoleic C20:1 0.231
wear scar at 60 °C) behenic C22:0 0.392
ester content (% w/w) 0 98.4 0 erucic C22:1 0.010
acid number 0.48 lignoceric C24:0 0.155
sulfur (ppm w/w) 33.9 0 nervonic C24:1 0.037
water (ppm w/w) 57 448.23 2024
C (% w/w) 86.13 76.74 52.14
H (% w/w) 13.87 12.16 13.13
O (% w/w) 0 11.09 34.73
molecular C15.18H29.13 C18.43H34.82O2 C2H6O
formula
iodine number 90.74
molecular 211.7 288.5 46.06
weight (g/mol)
Table 3. Composition in Volume and Mass of the Tree Series of Tested Blends
1st series: e-diesel blends 2nd series: e-b-diesel blends (with B30) 3rd series: e-b-diesel blends (with E7.7)
Table 4. Wear Scar and Corrected Wear Scar for E-Diesel Blends
(Series 1)
tests at 60 °C tests at 25 °C
(EN 12156-1) (ASTM D 6907)
% ethanol MWSD WS 1.4 MWSD
blend v/v (μm) (μm) (μm)
diesel 0 285 315 188.5
e-diesel 1 297 328 276
e-diesel 2.5 364.5 351 274
e-diesel 7.7 335 327 268
(E7.7)
e-diesel 17 277 304 316
Figure 2. Corrected wear scar for e-diesel blends at 25 and 60 °C. e-diesel 50 304.5 307 405.5
e-diesel 75 363 355 465.5
e-diesel 90 372.35 417 529.65
ethanol 100 854 842 632
Table 5. Wear Scar and Corrected Wear Scar for E-B-Diesel Blends
(Series 2)
tests at 60 °C tests at 25 °C
(EN 12156-1) (ASTM D 6907)
Figure 4. Corrected wear scar for e-diesel (left) and e-b-diesel (right) blends at 25 and 60 °C for small ethanol concentrations.
fraction in the vehicle-engine fuels. In the tested blending ethanol. In comparison with e-diesel blends, e-b-diesel blends
ranges, based on the addition of different ethanol contents led to smaller wear scars and to flatter lubricity curves (less
into both a commercial diesel fuel and a B30 biodiesel-diesel sensitive to the ethanol concentration). The results presented
blend and on the addition of 7.7% ethanol v/v into different prove that blending ethanol in biodiesel-diesel blends nowa-
biodiesel-diesel blends, the progressive incorporation of etha- days, within the previously studied range of stability, could
nol did not result in significant losses of lubricity (increases in guarantee the engine preservation to friction wear even better
wear scar) until the ethanol concentration was close to 100%. than in the past, when the presence of biodiesel in the
At 60 °C a certain synergistic effect was observed, since the commercial diesel fuel was unusual.
lubricity of some of the tested blends with intermedium
ethanol content became even better than those of their
Acknowledgment. The authors gratefully acknowledge the
components. Additionally, in this range of ethanol concentra- financial support provided by the Spanish CDTI (research
tion, the effect of temperature was opposite to the usual, this project CENIT 2007-1031, IþDEA). The companies Abengoa
meaning improved lubricities under hot conditions. Both Greencell, Repsol, and Biotel Combustibles Ecol
ogicos S.L. are
effects can be explained because the ethanol evapora- also acknowledged for the supply of the ethanol, diesel, and
tion losses compensate the poorer tribological properties of biodiesel fuels, respectively.
1379