Computer-14df - XX - 144a: Fast Power Factor Regulator
Computer-14df - XX - 144a: Fast Power Factor Regulator
Computer-14df - XX - 144a: Fast Power Factor Regulator
Computer-14df - xx - 144a
INSTRUCTION MANUAL
( M 981 611 / 00A )
The computer-14df is a fast response power factor regulator specially designed for the control of
thyristor driven capacitors bank. The regulator is provided with static optocoupled outputs ( to
connect to zero switching control modules - CPC card ) . The computer-8df permits the
visualization on a digital display of power system cos ϕ, and the automatic connection and
disconnection of capacitors in function of this cos ϕ.
Built with a microprocessor and based on the FCP system (FAST Computerized Program), the
power factor regulator becomes an intelligent instrument, able to accurately inform about the
power system status, and to take complex decisions that most times require a high quantity of
calculations. This series compiles the CIRCUTOR’s large experience with power factor regulators,
so improving their previous features by the application of latest technology.
Main features:
- True r.m.s. measurements: The regulator measure the reactive power in the facility, and will
connect or disconnect available capacitors according to setup data.
The manual you hold in your hands contains information and warnings about the Computer 14df
that the user should respect in order to guarantee a proper operation of all the instrument
functions and keep its safety conditions.
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Led :
Indication of an Led :
inductive visualization
cos ϕ of current
in A
Led :
Indication of a Led :
capacitive visualization of
cos ϕ current in A x 10
(in case of a r.m.s
current higher
9 leds : than 999 A )
When in
SET-UP mode,
Led :
leds indicate
visualization of
diverse
current distortion
programming
factor in %
options
SET
Indication that alarm event
the SET-UP is indication
KEYBOARD on the display (Display : -C.E, -D.E.... )
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Computer-14df display :
Parameters visualized on this display are:
- cos ϕ : x.xx
- Current measurement ( in A or
in A x 10 )
- Current distortion factor ( d % )
Parameter on display can be switched just pressing the key . 4 leds on the right indicate the
parameter shown on display.
When the last parameter is reached, whether this key is pressed again, the "SCAN" mode is
accessed, which provides an automatic and sequential visualization of all parameters (3 s
cadence). Pressing it again, the regulator turns back to "normal" mode.
ALARM messages are also displayed (see pertinent section).
Note : The regulator works at four quadrant measuring mode. That way, whether a negative
sign is shown at the first digits of the display, it means that the power system is a generator
one. Check connection of phases and setup whether the indication is not correct. ( SET-UP -
phase ) .
2.2.- KEYBOARD
Diverse functions are assigned to each key according to the operation mode.
- Pressing the key (SET ) the regulator configuration can be visualized, but this
cannot be modified (see setup procedure section). Led "SET" is on.
F The key permits to access diverse configuration sections.
F Press the key (SET ) again to exit. (whether no key is press for more than 3
minutes, setup visualization is automatically exited).
Note: during this visualization mode, the regulator continues measuring the power
system, and, therefore, connection-disconnection actions are carried out if necessary.
- Within the SET-UP mode, use this key to VALIDATE configuration choices.
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• Set here the rated current of the first capacitor in the bank.
• From this current and the C.T. ratio, the regulator automatically calculated the C/K value.
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- When the regulator is powered up, delay time for the connection of the first capacitor is
the safety time Ts.
(9) NUMBER OF CAPACITORS: When selecting this option, the number of capacitors selected is
shown up on display, as well as related leds are on.
- Whether no current is measured ( indication 0.00 on display ), and any outputs are closed, the
regulator will automatically open them.
- If a very high capacitive cos ϕ is measured, all steps are automatically disconnected.
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The manual you hold in your hands contains information and warnings about the Computer 14df
that the user should respect in order to guarantee a proper operation of all the instrument
functions and keep its safety conditions
The regulator must not be used until its definitive assembly inside the switchgear board.
When any protection failure is suspected to exist (for example, it presents external visible
damages), the instrument must be immediately powered off. In this case contact a qualified
service.
- Frequency : 45 ... 65 Hz
- Supply tolerance : + 15 % / --15 %
- Connection terminals : 1 - 2 or 1 - 3 ( see drawings at the regulator )
- Burden : 10 VA
4.2.- CONNECTIONS
The regulator is to be mounted on panel ( cut out 138+1 x 138+1 mm as per DIN 43 700 ) .
Note that with the instrument powered on, the terminals could be dangerous to touching and
cover opening actions or elements removal may allow accessing dangerous parts.
Therefore, the instrument must not be used until this is completely installed.
The regulator must be powered from a power source protected with gl type (IEC 269 ) or M
type fuses rated between 0.5 and 2 A. This circuit should be provided with an automatic switch
(I/0) or any equivalent element to connect (ON) or disconnect (OFF) the instrument from the power
supply network. Power supply circuit as well as connections to different outputs will be wired with
cables of a minimum cross-section of 2.5 mm2. The circuit from de current transformer secondary
will be also wired with a cable with a have a minimum cross-section of 2,5 mm2.
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Connect the regulator according to the connection drawing attached at the rear part of the
regulator. Take following points into account:
- The regulator is powered between two phases (except for a single-phase model). The phase in
the power system where the C.T. is placed can or not coincide with any of the phases the
regulator is powered from.
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No Terminal description
OUTPUTS: 4 to 14
COM
Lower terminals
C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 1 Voltage input 0 V
2 Voltage input 230 V a.c.
3 Voltage input 400 V a.c.
13 14 15 16 17 18 19 20 21 22 23 24 common output C1,C2,C3
4
L2
5 Output 1
L3 OUTPUTS: 1 to 3 L1
ALARM RELAY 6 Output 2
7 Output 3
230 V
Alarm relay NC
400 V
COM NO C NC 8
0 S2 S1 9 Alarm relay common
C1 C2 C3
10 Alarm relay NO
11 Current input S2
1 2 3 4 5 6 7 8 9 10 11 12 12 Current input S1
Upper terminals
13 common output C4 to C14
14 Output 4
S2 S1
15 Output 5
L1 16 Output 6
P2 P1
17 Output 7
L2 18 Output 8
19 Output 9
L3
20 Output 10
N
21 Output 11
22 Output 12
23 Output 13
24 Output 14
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- The C.T. must be placed at any point of the power system entrance where the whole current of
the facility, even the own current of capacitors, can be measured.
RIGHT WRONG
- The C.T. must be obligatory - No capacitor is connected as - All capacitors of the bank are
placed before the capacitor the C.T. does not provide any connected, but none will be
bank and loads (motors, etc). signal disconnected when the load
- Check that the C.T. is not at falls. The power system may
shot-circuit or placed out from be over-compensated when
load circuit. no load exists.
- Connect the C.T. secondary (S1-S2) to the terminals marked as S1-S2 ( 11 & 12 ). Whether the
display shows an incoherent value for the cos ϕ:, a discrepancy with the set phase relation may
exist: access set-up, and then the option "Phase" ( see related section ) .
- Whether the display shows "0.00", no enough current signal is provided to the regulator, and
therefore this cannot measure the cos ϕ. In case that loads are in operation, check the circuit
coming from the C.T. secondary (this could be open or in short-circuit at any point).
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- If the regulator is powered on and keys & are simultaneously press within first five
seconds, SET-UP options are accessed and configuration parameters may be modified.
If the process is correctly done, the word "SET" is shown on display for some seconds, and the led
"Set" is on.
F Whether more than 5 seconds has passed from the regulator was powered on, no action
occurs if keys & are pressed.
FWhen pressing the key (SET ) at any moment, the regulator configuration can be visualized
by display, but this cannot be modified. The led "Set" is also on for this action.
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Set here the value of the current transformer primary ( from 5 A to 9990 A ).
For a value fixed between 5 to 999 A, current readout is direct, and from 1000 A, the readout will
be the total current divided by ten, and the led I(A x 10 ) will be on (real value = readout x 10 ).
The secondary value is fixed and cannot be programmed ( standard …5 A a.c. ).
The value of the previously set primary is shown on display, and the first digit blinks.
- Repeatedly pressing the key the value of the blinking digit is increased.
- Press the key to pass to next digit. When last digit is reached, whether the key (#) is
again pressed, the led " I(A)" or " I(A x 10 ) " starts to blink, since then pressing the key
the scale can be switched: x 1 (value up to 999 A ) or x 10 (value up to 9990 A) .
Note :if the scale "I(Ax 10) is chosen, the value programmed on the screen must be divided by 10
Example: the value 1000 is set as 100 and the led " I(A x 10 )" must be on.
( Real value = value on display x 10 ).
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d.- Press to exit this menu option and to validate modifications General SET-UP menu is
again accessed.
Set here the value of the rated current of the first capacitor in the power factor correction bank
(value programmable from 0.01 A to 999 A ).
Note : From this current (2) and the C.T. ratio (1), the regulator automatically calculated the C/K
value.
The value of the previously set primary is shown on display, and the first digit blinks.
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- Repeatedly pressing the key the value of the blinking digit is increased.
- Press the key to pass to next digit. When last digit is reached, whether the key
is again pressed, the decimal point starts to blink, since then pressing the key the
position of this decimal point can be moved: ( x . xx à xx . x à xxx . à x . xx)
d.- Press to exit this menu option and to validate modifications General SET-UP menu is
again accessed.
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Select here the installation configuration: the current transformer is placed at one phase and
the voltage input is taken between two phases.
Default configuration is that placing the C.T. at one phase and taking the voltage input
between other two left phases ( t-2 ), but other configuration can be set.
L2 L3 CPC card L1
COM ACT ALARM RELAY
230 V
400 V
NO C NC
COM
0 S2 S1
C1 C2 C3
1 2 3 4 5 6 7 8 9 10 11 12
S2 S1
L1
P2 P1
L2
L3
N
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The previously set choice is shown on display (t-x), and the cos ϕ readout in the installation
according to the selected connection mode is also automatically shown up.
- Repeatedly pressing the key the connection mode choice is modified. Some
seconds later the cos ϕis shown. In case that this value is not a reasonable value press
again the key
d.- Press to exit this menu option and to validate modifications General SET-UP menu is
again accessed.
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Three-phase connection ( L1 -L2 -L3 ): Current signal from one phase and voltage
measurement between two phases.
Direct C.T.
t-1 30º Current = L3
Voltage = L2-L3
Phase of current
Inverted coincides with one
C.T. 210º phase of voltage
t-4
Direct C.T.
t-2 90º Current = L1
Voltage = L2-L3
Phase of current is
Inverted none phase of
C.T. 270º voltage
t-5
Direct C.T.
t-3 150º Current = L2
Voltage = L2-L3
Phase of current
Inverted coincides with one
C.T. 330º phase of voltage
t-6
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d.- Press to exit this menu option and to validate modifications General SET-UP menu is
again accessed.
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Use this option to set the cos ϕ value to be reached at the installation. This is an user-
programmable value from 0.80 Inductive to 0.95 capacitive.
d.- Press to exit this menu option and to validate modifications General SET-UP menu is
again accessed.
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Use this option to set the value for the distortion alarm of the installation. This is an user-
programmable value from 1 to 999 %
The value of the previously set choice is shown on display, and the first digit blinks.
- Repeatedly pressing the key the value of the blinking digit is increased.
- Press the key to pass to next digit.
d.- Press to exit this menu option and to validate modifications General SET-UP menu is
again accessed.
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Set here the delay time between the connection of automatic bank steps. This is an user-
programmable value from 0,1 s to 9,99 s
The value of the previously set choice is shown on display, and the first digit blinks.
0,1 s to 9,99 s
SET
Modify
Select Enable validate
option 7 option 7 0 to 9 digits
7 next digit
- Repeatedly pressing the key the value of the blinking digit is increased.
- Press the key to pass to next digit.
d.- Press to exit this menu option and to validate modifications General SET-UP menu is
again accessed.
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Set here the delay time for the reconnection of a same capacitor in the automatic bank (safety
time). This is an user-programmable value from 0,1 s to 9,99 s.
a.- Use the key to place at position 8: the led "8" is on.
b.- Use the key to enable safety time in seconds setting
The value of the previously set choice is shown on display, and the first digit blinks.
0,1 s to 9,99 s
SET
Modify
Select Enable validate
option 8 option 8 0 to 9 digits
8 next digit
- Repeatedly pressing the key the value of the blinking digit is increased.
- Press the key to pass to next digit.
d.- Press to exit this menu option and to validate modifications General SET-UP menu is
again accessed.
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When entering this set-up option, the number of capacitor is shown on display, as well as related
leds are on.
Use this option to set the number of outputs used in the regulator. This is an user-programmable
value from 1 to 14 outputs.
a.- Use the key to place at position Nº: only the led "set" is on.
b.- Use the key to enable number of outputs .
SET
Modify
Select Enable validate
option 9 option 9
SET
- Repeatedly pressing the key the number of outputs changes along C-1 .... C-14, and
related leds are on.
d.- Press to exit this menu option and to validate modifications General SET-UP menu is
again accessed.
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6.- ALARMS
The regulator is equipped with diverse alarms that will trip whether following conditions are met:
Ineffective "- C.E" - Alarm condition is met when a reactive power two time higher
power factor (Correction than the set unit power is being measured during more than 100
correction Error) seconds. The alarm led (H) is then on and the displays shows the
message "- C.E".
- Time considered for this alarm starts when all programmed
outputs are on and a higher demand is detected, or when all
outputs are off and capacitive power is still in excess.
Distortion "- d.E " - This alarm trips when user-defined alarm conditions occur during
alarm (Distortion at least 10 seconds. When this alarm is activated, the regulator
d% Error) successive switch off steps until alarm conditions are not met
anymore.
- For a set value of 0, this alarm is disable.
Overcurrent "- A.E" - This alarm trips when an overload higher than 5.8 A is detected
alarm (A error) at the current input during at least 10 seconds.
Overvoltage "- U.E"
alarm (Voltage - This alarm instantaneously trips when an overvoltage is detected
error) at the regulator power supply.
For all above cases, the alarm led (H) is on, and the related message is shown on display to
indicate the alarm type.
Whether the regulator is also provided with an alarm relay (according to the model), such relay is
an independent and switch-over (terminals 8 ,9 & 10 ) type one. When the regulator is powered
and no alarm condition is met, such contacts switch (8 - 9 closed and 9-10 open ).
NOTE : When any key is pressed, the alarm message is not shown on display. Whether alarm conditions are
still met, the message will appear up again 2 minutes later.
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With data received from the external circuit (voltage and current), the regulator calculates the
phase angle and the capacitor value necessary to reach the pre-set target cos ϕ.
Once this value has been obtained, the FCP system takes the decision to switch on appropriate
steps.
In case that, for instance, the operation program is 1.2.2, the regulator will decide, according to the
reactive demand, whether the most convenient decision is to connect the first step or directly to
switch on a double-power one (this system avoid unnecessary switching operations of the first
step) thus increasing the life span of the whole power factor correction unit.
Besides, in order to get a uniform wear of the automatic bank, the FCP system keeps in memory
the time each capacitor remains switched off, so that when a capacitor is required to be
connected, this capacitor will be the one switched off for the longest time.
A safety system avoids a capacitor to be re-connected if the user-defined safety time (Ts) has not
passed yet.
Example :Required switching operation for a 100 % demand from zero for a regulator set at 6
steps.
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Mechanic characteristics :
Connection Through plug-in connection terminal
Case material Self-extinguishing, V0, plastic
Protection class Assembled instrument (frontal ) : IP 54
Not-assembled instrument (side and rear plates): IP 31
External dimensions 144 x 144 mm - depth : 100 mm (with plug-in c. t. )
Net weight 0.830 kg
Standards : EN 61010, EN 61000-3-2, EN 61000-3-3,
EN 50081-2, EN 50082-1, EN 50082-2, EN 61000-4-2,
EN 61000-4-4, EN 61000-4-8, EN 61000-4-5,
EN 61000-4-11 , UL 94,
Codes : computer-14df-14-144a : code 1 11 389
Dimensions :
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The user should take into account all installation instructions referred in sections related
with INSTALLATION AND STARTUP, CONNECTION INSTRUCTIONS and TECHNICAL
FEATURES of the regulator.
Note that with the instrument powered on, the terminals could be dangerous to touching,
and cover opening or elements removal actions may allow accessing dangerous parts. The
regulator is factory-shipped in proper conditions.
10.- MAINTENANCE
The Computer 14df does not require any special maintenance. No adjustment,
maintenance or repairing actions should be done over the instrument open and, should those are
essential, high-qualified operators must perform them.
Before any adjustment, replacement, maintenance or repairing operation is carried out, the
instrument must be disconnected from any power supply source. When any protection failure is
suspected to exist, the instrument must be immediately put out of service. The own instrument
design permits a quick replacement in case of damage.
For any inquiry about the instrument operation mode or in case of malfunction, you can
contact CIRCUTOR S.A.’s technical service.