Checklist For Airhandling Units Area: NO. Trait Status Remarks Pre-Commissioning Checks
Checklist For Airhandling Units Area: NO. Trait Status Remarks Pre-Commissioning Checks
Checklist For Airhandling Units Area: NO. Trait Status Remarks Pre-Commissioning Checks
Owners:
AREA:
PRE-COMMISSIONING CHECKS
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Project: Checklist for Airhandling units
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AREA:
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Project: Checklist for Airhandling units
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AREA:
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Project: Checklist for Shop Drawings
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Project: Checklist for Shop Drawings
Owners:
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Project: Checklist for Shop Drawings
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Project: Checklist for Shop Drawings
Owners:
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Project: Checklist for Handing over Documents
Owners:
JOB NO:
PROJECT NAME
NAME OF CONTRACTOR
1 Design Brief
2 Heat load summary
3 Technical Submittals
4 Catalogues
5 O & M literatures
6 Electrical load summary
7 A3 sized drawings
8 Suggested spares
9 Log sheet formats
10 Operation procedures
11 Snag compliance report
12 Water Balancing report
13 Air balancing report
14 Test readings as per tender format
15 Service response chart
16 Call escalation chart
17 As built drawing hard copy
18 As built drawing Soft copy
19 Spares handing over status
20 Training imparted
21 Display boards
Notes:
Guarantee to commence on
Guarantee period
Guarantee to end on
AMC rates
Notes:
AREA:
PRE-COMMISSIONING CHECKS
AREA:
AREA:
PRE-COMMISSIONING CHECKS
TOILETS
Yes/No
15 Whether the toilet fan is fixed Yes/No
16 Whether the grilles are fixed Yes/No
17 Whether the fan is powered Yes/No
18 Whether there is a door louver/undercut Yes/No
19 Whether access is available for the fan Yes/No
AREA:
LEVEL DATA
Note :
Finshed - From finshed floor level
Unfinshed - From unfinshed floor level
TESTS
Relative humidity -%
Noise - dBA
DESIGN ACTUALS
Noise in dBA
COMPRESSOR:
Capacity in TR
% LOAD
COP
Voltage - Volts
Power Factor
Power consumed in KW
KW/TR
CONDENSER :
Approach - deg. C
CHILLER
Approach - Deg. C
Voltage - Volts
Vibration in microns
COMPRESSOR:
Capacity in TR
% LOAD
COP
Voltage - Volts
Power Factor
Power consumed in KW
KW/TR
CONDENSER :
Voltage - Volts
CHILLER
Approach- Deg. C
DESIGN/ACTUAL ESIGN/ACTUASIGN/ACTUAL
Suction pressure - KSC
Noise at 1m - dBA
Voltage - Volts
Current - Amps
Power Factor
Power consumed in KW
Vibration in microns
Static pressure - MM wg
Voltage - Volts
Current - Amps
Power Factor
Power consumed in KW
Static pressure - MM wg
Voltage - Volts
Current - Amps
Power Factor
Power consumed in KW
Static pressure - MM wg
Voltage - Volts
Current - Amps
Power Factor
Power consumed in KW
Velocity - MPM
COMPRESSOR:
Voltage - Volts
Power Factor
Power consumed in KW
CONDENSER :
Voltage - Volts
EVAPORATOR
Static pressure - MM wg
Voltage - Volts
Current - Amps
COMPRESSOR:
Voltage - Volts
CONDENSER :
Voltage - Volts
EVAPORATOR
Static pressure - MM wg
Voltage - Volts
Current - Amps
Water balancing shall be indicated on the schematic chilled water and condenser water layout
drawings indicating the design and actual quantity
Air balancing shall be done and indicated in the layout drawing and the schematic
duct layout drawings showing the design and actual quantities
CONDENSER WATER
RECOMMENDED ACTUALS
Make up water TDS
Cooling tower sump water TDS
Hardness of Make up water
Hardness of cooling tower sump Water
Physical appearance
submit the water quality analysis from an authorised test lab for both make up and
cooling tower sump water showing all the suggested parameters
CHILLED WATER
RECOMMENDED ACTUALS
Hardness
Totally dissolved Solids
Physical appearance
submit the water quality analysis from an authorised test lab for both make up and
cooling tower sump water showing all the suggested parameters
Interlock of the fresh air fan with the exhaust fan Yes/No
NOTE:
ALL INSTRUMENTS SHALL BE PROVIDED BY THE AIR-CONDITIONING CONTRACTOR.
PROVIDE CALIBRATION CERTIFICATE FOR ALL INSTRUMENTS
TAKE TEMPERATURE AND NOISE IN A GRID OF 3 X 3 M
GUIDELINES OF PARAMETERS:
All performance charts and curves for equipments and valves shall be provided and used
Provide calibration certificate for all the instruments
Air-Conditioning Consultants
Air-Conditioning System for : Quality checklist for air-conditioning system
Item : Ducting
Area :
Date :
Checked by :
FABRICATION:
FOLDING PROPER / IMPROPER
JOINTS LEAK/AIRTIGHT
SHEET METAL FLANGES WAVY / STRAIGHT
BOLT HOLES UNIFORMLY SPACED OR NOT
GAP NEAR FLANGE TERMINATION YES/NO
MORE SMALL CUT SHEETS YES/NO
CROSS BREAKING/BRACING YES/NO
FLANGES:
THICKNESS OF ANGLE AS PER REQUIREMENT - YES/NO
UNIFORMLY CUT YES/NO
WELDING PROPER / IMPROPER
PRIMER APPLIED / NOT APPLIED
BLACK PAINT APPLIED / NOT APPLIED
CORNERS/EDGES SHARP / BEVELED / GROUND
BOLT HOLES UNIFORMLY SPACED OR NOT
GASKETS:
THICKNESS AS PER REQUIREMENT - YES/NO
QUALITY OF GASKET ACCEPTABLE / NOT ACCEPTABLE
FIXING OF GASKET PROPER / NOT PROPER
FASTENERS:
QUALITY ACCEPTABLE / NOT ACCEPTABLE
MATERIAL OF FASTENER GALVANISED / MS
SUPPORTS:
THICKNESS AS PER REQUIREMENT - YES/NO
QUALITY ACCEPTABLE / NOT ACCEPTABLE
ANCHOR FASTENERS:
SIZE AS PER REQUIREMENT - YES/NO
FIXING PROPER / IMPROPER
Item: Ducting
SHOE PIECES:
VANES PROVIDED/NOT PROVIDED
LENGTH ADEQUATE / INADEQUATE
AIR LEAKAGE YES / NO
GASKETS/FOLDING TO DUCT YES / NO
DROPPERS/COLLARS:
LENGTH ADEQUATE / INADEQUATE
AIR LEAKAGE YES / NO
GASKETS/FOLDING TO DUCT YES / NO
DIFFUSERS/GRILLES:
QUALITY ACCEPTABLE/NOT ACCEPTABLE
PAINTING PROPER / IMPROPER
LOUVERS STRAIGHT / BENT
DAMPER:
MATERIAL GI / MS
FINISH PAINTED / POWDER COATED
THICKNESS OF SHEET AS PER REQUIREMENT - YES/NO
ERECTION WORKS:
DUCTING:
STIFFENERS AS PER REQUIREMENT - YES/NO
TIGHTNESS OF JOINTS PROPER / IMPROPER
FASTENERS MISSING / PERFECT
FLANGES BELOW BEAM YES / NO
GASKETS MISSING / PERFECT
SPACING OF SUPPORTS PROPER / IMPROPER
BOTTOM OF DUCT AS PER REQUIREMENT - YES/NO
TIE RODS AS PER REQUIREMENT - YES/NO
PAINTING OF DUCT FACING GRILLE YES / NO
PAINTING OF FALSE CEILING
SUPPORT FACING GRILLE YES / NO
GRILLE/DIFFUSER FIXING:
FIXING FRAME PROPER / IMPROPER
COLLAR/DROPPER LENGTH SUFFICIENT / INSUFFICIENT
ALIGNMENT PROPER / IMPROPER
FIXING / FASTENERS PROPER / IMPROPER
DAMPER OPERATION POSSIBLE / NOT POSSIBLE
CONTINUOUS GRILLE JUNCTIONS PROPER / IMPROPER
BLACK PLAINT FOR SCREWS DONE / NOT DONE
Item: Ducting
CANVAS:
QUALITY ACCEPTABLE / NOT ACCEPTABLE
ZIP PROVIDED / NOT PROVIDED
FRESH AIR GRILLE
ANGLE OF LOUVERS AS PER REQUIREMENT - YES/NO
FIXING OF BASE FRAME PROPER / IMPROPER
FRESH AIR GRILLE FIXED / NOT FIXED
Item:
Area:
ROOF INSULATION:
MATERIAL OF INSULATION NITRILE RUBBER/EXTRUDED
POLYSTYRENE
THICKNESS AS PER REQUIREMENT YES/NO
FLAME SPREAD INDEX AS PER REQUIREMENT YES/NO
FLARE INSULATION MISSING / FOUND
MATERIAL OF INSULATION SYNTHETIC FOAM
PIPES CONCEALED IN PVC PIPE YES/NO
ELECTRICAL:
CABLING & EARTHING DONE / NOT DONE
TERMINATIONS PROPER / IMPROPER
ELECTRONIC CONTROL PANEL FIXED / NOT FIXED
TRAP DOORS:
SIZE ADEQUATE/INADEQUATE
Item: Piping
Area:
PIPING
APPEARANCE CLEAN/RUSTED
THICKNESS/CLASS AS PER REQUIREMENT
CUTTING PROPER/IMPROPER
WELDING PROPER/IMPROPER
SUPPORTS AS PER REQUIREMENT
SPAN OF SUPPORT OK/NOT OK
GASKETS FOR VALVES OK/NOT OK
PIPE SLEEVES FOR
WALL/CEILING CROSSING YES/NO
SPACE FOR INSULATION YES/NO
SPACE FOR EQUIPMENT
CONNECTION YES/NO
SPACE FOR EQUIPMENT ACCESS YES/NO
POSITIONING OF VALVES PROPER/IMPROPER
DRAIN PIPING
BLUE PVC PIPE YES / NO
JOINTS THREADED / ADHESIVE FIXING
INSULATION OF GI JOINTS DONE/NOT DONE
MATERIAL OF JOINT INSULATION SYNTHETIC FOAM
INSULATION
ACOUSTIC INSULATION:
THICKNESS OF INSULATION AS PER REQUIREMENT - YES/NO
THICKNESS OF AL. PERF. SHEET AS PER REQUIREMENT - YES/NO
SECURING OF PERFORATED SHEET PROPER / IMPROPER
FASTENERS MISSING / FOUND
SAGGING INSULATION YES/ NO
EXPOSED FIBREGLASS YES / NO
THERMAL INSULATION:
MATERIAL OF INSULATION Nitirle Rubber/EPS
THICKNESS AS PER REQUIREMENT - YES / NO
WHETHER TF GRADE YES/NO
DENSITY KG/CUM.A280
ALUMINIUM FOIL PROPER / IMPROPER
ALUMINIUM TAPE MISSING / FOUND
FLAME SPREAD INDEX AS PER REQUIREMENT - YES / NO
SAGGING INSULATION YES / NO
EXPOSED FIBERGLASS YES / NO
REFRIGERANT PIPES:
SUPPORTS PROPER / IMPROPER
PRESSURE TESTING DONE / NOT DONE
SUCTION LINE INSULATION MISSING / FOUND
PIPE INSULATION:
MATERIAL OF INSULATION Nitrile Rubber
THICKNESS OF INSULATION AS PER REQUIREMENT
WHETHER TF YES/NO
FINISHING AL CLAD/POLYTHENE/SCP/FRP
For insulated ducts the inside casing sheet shall have thickness of 0.8mm
MS pipe
PIPING Material Diameter of pipe Class of pipe
Black Steel MS Upto 300 mm dia 'B' Class (Medium) IS 1239
TWO PIPES
upto 450 mm dia 100 x 50 mm ISMC 4.4 mm 150 x 150 mm plate 12 mm thick
500 to 750mm dia 150 x 75 mm ISMC 5.4 mm 200 x 200 mm plate 12 mm thick
900 mm & above 200 x 100 mm ISMB 5.7 mm 300 x 300 mm plate 12 mm thick
Anchor fastners for pipes up to 600 mm dia - 12 mm - 4 nos per plate with 100 mm insertion
Anchor fastners pipes 750 mm dia and above 16 mm - 4 nos per plate with 100 mm minimum
insertion
Pull out test to be done as required
Working Pressure
Valves Working Pressure rating (Standard)
Ball valve 35 KSC
Butterfly valve 16.5 KSC
Check valve 16.5 KSC
Stainers 21 KSC
Suction guide 16 KSC
Air vents 16 KSC
Pressure reducing valve 16 KSC
Pressure Gauge 25 KSC
Thermometer 25 KSC
Expansion bellows 16 KSC
HIGH RISE BUILDINGS 21 KSC as specified
Expanded polystyrene - 0.029 K-cal hr/Sq.m/deg.c/m at 20 deg.c Not less than 20kg/cum
Synthetic rubber 0.0340W/M. deg at 20 Deg.C 45 to 60 kg/cum
Resin bonded 0.029 K-cal hr/Sq.m/deg.c/m at 20 deg.c Not less than 20kg/cum
Insulation Thickness
PIPING Buried piping TF graded Expanded polystrene 80mm
Exposed Synthetic preformed rubber upto 600mm dia pipe 25mm
Synthetic preformed rubber 750 mm to 900 mm dia 32mm
Synthetic performed rubber 1000 mm dia 40 mm
For insulated pipes with 0.6mm thick commercial grade aluminium sheet cladding
Insulation Thickness
Supply air duct For exposed - Synthetic rubber 19mm
DUCTING Thermal Return air path- Synthetic rubber 15 mm
(tail end)
For exposed - Fibreglass 50mm
Return air path- Fibreglass 25mm
Wrap nylon packing strap around duct at a spacing of not less than 600mm
The louvers shall shall have a profile thickness of 5.5mm at the front and 2.5mm at the rear
Floor grilles shall be fabricated out of MS with 3mm thick powder coated
and having adequate perforations
Spigots The spigot shall be complete with diffuser and shall have a height
not exceding 150mm
Quality of water for the condenser water system and the chilled water system of the refrieration unit
Water quality standards.
DATE:
TIME AMBIENT CONDITIONS CANVAS RETURN WATER TEMP WATER PRESS VFD REMARKS
DB WB RH DB WB RH DB WB RH IN OUT IN OUT Hz VOLT AMPS
AMBIENT CONDITION COMP-1 COMP-2 CHILLER - 1 CHILLER - 2 CHW Temp COND -1 COND -2 CHW. PUMP PR CHW. PUMP SEC
PRESS. TEMP PRESS. TEMP HEADER AIR AIR PRESS PRESS
TIME
% load
% load
Amps
Amps
Volts
Volts
Supply
S.P.
O.P.
S.P.
D.P.
D.P
O.P
Return
Amps.
Amps.
Out
Out
Out
Out
Out
Out
Out
Out
DB WB RH
Hz
In
In
In
In
In
In
In
In
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Last modified: 19/08/2019 37 of 39 C. TECHNICAL FORMATS
Log Sheet Plant Room Water cooled
SPECIMEN LOG SHEET FOR PLANT ROOM READINGS WATER COOLED DATE:
AMBIENT CONDITION COMP-1 COMP-2 CHILLER - 1 CHILLER - 2 CHW Temp CONDENSER 1 CONDENSER 2 CONDTemp CHW. PUMP PR CHW. PUMP SEC CTOWER1 CTOWER 2 COND. PUMP 1 COND. PUMP 2
PRESS. TEMP PRESS. TEMP HEADER PRESS. TEMP PRESS. TEMP HEADER PRESS PRESS TEMP TEMP PRESS PRESS
TIME
Amps
Amps
% load
% load
S.P.
O.P.
S.P.
D.P.
D.P
O.P
Volts
Volts
Supply
Supply
Return
Return
Amps.
Amps.
Amps.
Amps.
Out
Out
Out
Out
Out
Out
Out
Out
Out
Out
Out
Out
Out
Out
DB WB RH
Hz
In
In
In
In
In
In
In
In
In
In
In
In
In
In
Last modified: 19/08/2019 Cerebration Consultants
38 of 39 C. TECHNICAL FORMATS
Log Sheet Temperature
TIME DB WB RH DB WB RH DB WB RH