Checklist For Airhandling Units Area: NO. Trait Status Remarks Pre-Commissioning Checks

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Project: Checklist for Airhandling units

Owners:

CHECKLIST FOR AIRHANDLING UNITS

AREA:

NO. TRAIT STATUS REMARKS

PRE-COMMISSIONING CHECKS

1 Whether the door is fixed Yes/No


2 Whether the door is lockable Yes/No
3 Is there threshold for the door Yes/No
4 Fresh air louver is fixed Yes/No
5 Whether fresh air louver is partially dummied Yes/No
6 Whether all openings and shafts sealed Yes/No
7 Whether Variable frequency drive is fixed Yes/No
8 Whether cable and earthing is terminated to VFD Yes/No
9 Whether cable and earthing is terminated to motor Yes/No
10 Whether cabling and earthing is running at higher level Yes/No
11 Megger testing done for the motors Yes/No
12 Whether earthing resistance checked Yes/No
13 Whether lighting is provided inside AHU room Yes/No
14 Whether plenum and duct connection is completed Yes/No
15 Whether pipe insulation is completed Yes/No
16 Whether FRP/polyshied done for pipe insulation Yes/No
17 Whether wiring between DP/thermostat and VFD done Yes/No
18 Whether pressure gauge is fixed Yes/No
19 Whether thermometer is fixed Yes/No
20 Whether ducting is with supports Yes/No
21 Whether the duct supports are painted Yes/No
22 Whether chilled water piping is with supports Yes/No
23 Whether the pipe supports are painted Yes/No
24 Whether floor drain is provided Yes/No
25 Whether floor drain is functional Yes/No
26 Whether drain pipe is provided Yes/No
27 Whether the pipes are supported Yes/No
28 Sign writing for dampers Yes/No
29 Sign writing for pipes Yes/No
30 Sign writing for VFD Yes/No
31 Whether valve is insulated and cladded Yes/No
32 Whether pressure gauge/thermometer stem
insulated Yes/No
33 Whether BAS thermowell provided Yes/No
34 Whether filter pressure sensor fixed Yes/No
35 Whether BAS sensors fixed Yes/No
36 Whether sound attenuators are fixed for AHU Yes/No
37 Whether standby motor is with pulley Yes/No
38 Whether belt is available for spare motor Yes/No
39 Whether the AHU is with commissioning filters Yes/No
40 Whether permanent filters for AHU available Yes/No
41 Whether tiling/flooring inside AHU room is completed Yes/No
42 Whether return air opening is adequate and
finished properly Yes/No
44 Whether wiring for the limit switch and light
is completed and functional Yes/No
45 Whether AHU is clean on the inside Yes/No
46 Whether the AHU room is clean Yes/No
47 Whether excess support rods trimmed Yes/No

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Last modified: 19/08/2019 1 of 39 C. TECHNICAL FORMATS
Project: Checklist for Airhandling units
Owners:

CHECKLIST FOR AIRHANDLING UNITS

AREA:

NO. TRAIT STATUS REMARKS


48 Whether the plenum screw caps fixed Yes/No
49 Whether fire damper is fixed and wired Yes/No
50 Whether sign writing for AHU is completed Yes/No
51 Whether two way motorised valve and thermostat Yes/No
fixed complete with wiring
52 Whether BTU meter is fixed complete with wiring Yes/No
53 Whether BTU meter is insulated and cladded Yes/No
54 Whether UPS power is available for BTU meter Yes/No
55 Whether UPS power; is available for fire dampers Yes/No
56 Whether AHU compliance with submittal is done Yes/No
(dimensions, motor KW and EFF 1 motor)
57 Whether all fastners are galvanised Yes/No

POST COMMISSIONING CHECKS

58 Whether the motor 1 is test run Yes/No


59 Whether log of current and voltage done Yes/No
60 Whether Over load relay setting is alright Yes/No
61 Whether the belt is alright Yes/No
62 Whether two way motorised valve is functioning Yes/No
63 Whethter VFD is modulating for DP/thermostat Yes/No
64 Whether Two way motorised valve is closing when Yes/No
AHU is off and vice-versa
65 Whether AHU is switching off when the door is opened
66 Whether light is switching on when the door is opened
67 Whether light switch is functioning
68 Logging of the parameters of the AHU as per
tender format Yes/No
69 Air quantity of AHU is in line with tender Yes/No
70 Noise at 1m from AHU is in line with tender Yes/No
71 Whether fresh air quantity is throttled to design Yes/No
72 Checking of the readings with the BAS readings Yes/No
73 Whether VFD responds to VAV open/closure Yes/No
74 Whether fire damper is functional Yes/No
75 Whether the damper is throttled to the requirements Yes/No
76 Whether as built drawings submitted Yes/No
77 Whether performance readings submitted Yes/No
78 Whether O & M manual submitted Yes/No

SIGNATURE OF CONTRACTOR DATE

SIGNATURE OF PROJECT MANAGER DATE

SIGNATURE OF CONSULTANT DATE

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Last modified: 19/08/2019 2 of 39 C. TECHNICAL FORMATS
Project: Checklist for Airhandling units
Owners:

CHECKLIST FOR AIRHANDLING UNITS

AREA:

NO. TRAIT STATUS REMARKS

SIGNATURE OF OWNERS DATE

Note: It is considered unfit for operation if the checks answer as 'NO'

Cerebration Consultants
Last modified: 19/08/2019 3 of 39 C. TECHNICAL FORMATS
Project: Checklist for Shop Drawings
Owners:

DUCT DRAWING CHECK LIST

SL.NO DESCRIPTION STATUS DRG 1 DRG 2 DRG 3


1 Duct dimension YES NO
2 Duct flanges YES NO
3 Acoustic insulation YES NO
4 Tail end insulation YES NO
5 VAVs to be shown if requried YES NO
6 Power point for VAVs YES NO
7 Parition walls upto slab YES NO
8 Parition walls upto flase ceiling YES NO
9 Parition above flase ceiling YES NO
10 CTS Location in Cabins & wherever requ YES NO
11 Return air grilles or diffusers YES NO
12 Trap doors if requried YES NO
13 Specification of ducting YES NO
14 Specification of acoustic insulation YES NO
15 Specification of thermal insulation YES NO
16 Section drawing with following levels with YES NO
17 1) Bottom of slab YES NO
18 2) Bottom of capital YES NO
19 3) Bottom of Beam YES NO
20 4)Top of duct flange YES NO
21 5) Top of Duct YES NO
22 6) Bottom of duct YES NO
23 7) Bottom of Duct flange YES NO
24 8) Bottom of collar YES NO
25 9) Bottom of grille YES NO
26 10) Top of grille YES NO
27 Slot diffuser fixing details YES NO
28 Grille fixing details YES NO
29 CTS fixing details YES NO
30 Standard notes YES NO
31 Requriment from other services YES NO
32 Cutout in slab if requried YES NO
33 Dimensions of AHU YES NO
34 Weight of AHU YES NO
35 KW of AHU YES NO
36 Power Termination point at AHU YES NO
37 Capacity of AHU in TR & CFM YES NO
38 Chilled water piping YES NO
39 Drain point and water point YES NO
40 AHU room floor drain YES NO
41 VFD Location YES NO
42 Supply and return air attenuator YES NO
43 Fire damper YES NO
44 Power point for Fire dampers YES NO
45 Power point for 2way/3 way valve YES NO
46 Power point for DDC panel YES NO
47 AHU supply plenum size YES NO
48 Fresh air Louver with damper YES NO
49 Toilet door louvers YES NO
50 Legend and check with drawing YES NO
51 Room Name and number YES NO
52 Interior layout (in lijght backward) YES NO
53 Other services ( in light background) YES NO

Cerebration Consultants
Last modified: 19/08/2019 4 of 39 C. TECHNICAL FORMATS
Project: Checklist for Shop Drawings
Owners:

SL.NO DESCRIPTION STATUS DRG 1 DRG 2 DRG 3


54 Volume control dampers for toilet branch YES NO
55 Fire damper for branches form riser ducts YES NO
56 Notes YES NO
57 Duct numbers YES NO
58 Duct supports YES NO
59 Airquantity in each outlet YES NO
60 Quantities of ducting YES NO
61 Quantities of Acoustic insulation YES NO
62 Quantities of Thermal insulation YES NO
63 Quantities of Underdeck insulation YES NO
64 Quantities of Grilles YES NO
65 Quantities of collar damper YES NO
66 Quantities of supply diffusers YES NO
67 Quantities of Returnair diffuser YES NO
68 Quantities of slot diffuser YES NO
69 Quantities of Hit & miss damper YES NO
70 Quantities of Sound attenuators YES NO
71 Quantities of Fire dampers YES NO
72 Quantities of VAV YES NO
73 Communication wiring for VAVs YES NO
74 Location of VAV thermostat YES NO
75 Requriment from other services YES NO

AHU ROOM DRAWING CHECK LIST

SL.NO DESCRIPTION STATUS DRG 1 DRG 2 DRG 3


1 Dimensions of AHU YES NO
2 Weight of AHU YES NO
3 KW of AHU YES NO
4 AHU airquantity YES NO
5 Capacity of AHU in TR YES NO
6 Chilled water piping with all valves YES NO
7 Drain piping YES NO
8 AHU room floor drain YES NO
9 VFD Location YES NO
10 Returnair sound attenuator location or Re YES NO
11 Power point for Fire dampers YES NO
12 Power point for 2way valve YES NO
13 Power point for DDC panel YES NO
14 AHU supply plenum size YES NO
15 Location of 2way valve thermostat YES NO
16 Fresh air Louver with damper location YES NO
17 Section view with all levels YES NO
18 AHU cable entry YES NO
19 AHU door interlock wiring YES NO
20 AHU coil oriention ( Left or Right ) YES NO
21 Schedules of Sound attenuators YES NO
22 Schedules of Fire dampers YES NO
23 Schedules of Butterfly valves YES NO
24 Quantities of balancing valves YES NO
25 Quantities of Mixing valves YES NO
26 Details of filters YES NO
27 AHU room door with Thershold YES NO
28 AHU room lighting YES NO

Cerebration Consultants
Last modified: 19/08/2019 5 of 39 C. TECHNICAL FORMATS
Project: Checklist for Shop Drawings
Owners:

SL.NO DESCRIPTION STATUS DRG 1 DRG 2 DRG 3

PLANT ROOM DRAWING CHECK LIST

SL.NO DESCRIPTION STATUS DRG 1 DRG 2 DRG 3


1 Dimensions of chiller YES NO
2 Dimensions of Pumps YES NO
3 Dimensions of Cooling tower YES NO
4 Weight of the chiller YES NO
5 Weight of the Pumps YES NO
6 Weight of the cooling tower YES NO
7 KW of chiller YES NO
8 KW of Pump YES NO
9 KW of cooling tower YES NO
10 Location of expansion tank YES NO
11 Makeup water line to expansion tank YES NO
12 Makeup water line to cooling tower YES NO
13 Raw water point for service YES NO
14 Raw power point for service YES NO
15 Drain point near chiller YES NO
16 Drain point near cooling tower YES NO
17 Location of DDC panel YES NO
18 Location of VFD control panel YES NO
19 Location of chiller panel YES NO
20 Location of Plant manager YES NO
21 Chiller foundation details with point loads YES NO
22 Chiller yard lighting YES NO
23 Cable entry of all equipments YES NO
24 Pump VFD panel location YES NO
25 Batter limits for cooling tower & Expansio YES NO
26 Battery limits for electrical YES NO

BURIED PIPING DRAWING CHECK LIST

SL.NO DESCRIPTION STATUS DRG 1 DRG 2 DRG 3


1 Referance from building YES NO
2 Level of the piping from groud level YES NO
3 Pipe supports YES NO
4 Pipe support distance YES NO
5 Specification of piping YES NO
6 Specification of insulation YES NO
7 Specification of RCC block YES NO
8 Specification of sand refilling YES NO
9 Valve chambers if required YES NO
10 Sections with details of pipe entry into bu YES NO
11 Quantities of piping YES NO
12 Quantities of insulation YES NO
13 Quantities of valves YES NO
14 Quantities of RCC block YES NO
15 Details of cross over with other services YES NO

Cerebration Consultants
Last modified: 19/08/2019 6 of 39 C. TECHNICAL FORMATS
Project: Checklist for Shop Drawings
Owners:

SL.NO DESCRIPTION STATUS DRG 1 DRG 2 DRG 3

SCHEMATIC DRAWING CHECK LIST

SL.NO DESCRIPTION STATUS DRG 1 DRG 2 DRG 3


1 Technical details of chiller YES NO
2 Technical details of cooling tower YES NO
3 Technical details of pumps YES NO
4 Total chilled water piping with all valves YES NO
5 Standard piping for pump connection YES NO
6 Standard piping for cooling tower connec YES NO
7 Standard piping for AHU connection YES NO
8 Standard piping for chiller connection YES NO
9 All floor AHUs with piping &technical deta YES NO
10 Schedules of piping with size YES NO
11 Schedules of butterfly valves with size YES NO
12 Schedules of AHUs YES NO
13 Schedules of balancing valves with size YES NO
14 Schedules of mixing valves with size YES NO
15 Schedules of strainers with size YES NO
16 Location of purge valves YES NO
17 Location of drain valves YES NO
18 Piping specification YES NO
19 Insulation specification YES NO
20 Water flow rate for each AHUs YES NO
21 Battery limits for electrical YES NO
22 KW / Weight for all equipments YES NO

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Last modified: 19/08/2019 7 of 39 C. TECHNICAL FORMATS
Project: Checklist for Handing over Documents
Owners:

JOB NO:
PROJECT NAME
NAME OF CONTRACTOR

No Description STATUS REMARKS

1 Design Brief
2 Heat load summary
3 Technical Submittals
4 Catalogues
5 O & M literatures
6 Electrical load summary
7 A3 sized drawings
8 Suggested spares
9 Log sheet formats
10 Operation procedures
11 Snag compliance report
12 Water Balancing report
13 Air balancing report
14 Test readings as per tender format
15 Service response chart
16 Call escalation chart
17 As built drawing hard copy
18 As built drawing Soft copy
19 Spares handing over status
20 Training imparted
21 Display boards

Notes:
Guarantee to commence on
Guarantee period
Guarantee to end on

AMC rates

Notes:

Last modified: 19/08/2019 Cerebration Consultants


8 of 39 C. TECHNICAL FORMATS
Project: Checklist for Plant room
Owners:

CHECKLIST FOR PLANT ROOM

AREA:

NO. TRAIT STATUS REMARKS

PRE-COMMISSIONING CHECKS

1 Whether cushy mounts for chillers installed Yes/No


2 Whether cushy mounts for pumps installed Yes/No
3 Whether rubber bellows for chiller installed Yes/No
4 Whether rubber bellows for pumps installed Yes/No
5 Whether rubber bellows for pipes are expansion Yes/No
joints installed
6 Whether cabling and earthing terminated to chiller Yes/No
7 Whether cabling and earthing terminated to pumps Yes/No
8 Whether thermowells installed for BAS Yes/No
9 Whether plant manager installed and wired Yes/No
10 Whether pipes have proper supports Yes/No
11 Whether chiller has proper access platform Yes/No
12 Whether there is ramp for pipe cross over Yes/No
13 Whether pipes and valves are insulated Yes/No
14 Whether the insulation is cladded Yes/No
15 Whether the thermometer/gauge stem insulated Yes/No
16 Whether the supports are painted Yes/No
17 Whether the chiller area is clean Yes/No
18 Whether all BAS sensors are fixed Yes/No
19 Whether water flow switch is fixed for chillers Yes/No
20 Whether precommissioning check for chiller done Yes/No
21 Whether the pipes are thoroughly flushed Yes/No
22 Whether make up water system is functional Yes/No
23 Whether air purge, drain and vents are functional Yes/No
24 Whether the system is charged with fresh water Yes/No
25 Whether megger readings done Yes/No
26 Whether earth resistance checked Yes/No
27 Whether all valves are open Yes/No
28 Is there chiller yard lighting Yes/No
29 Whether pumps have isolating switches Yes/No
30 Whether sign writing for pumps completed Yes/No
31 Whether sign writing for chillers completed Yes/No
32 Whether sign writing for pipes completed Yes/No
33 Whether two way motorised valves for chiller, Yes/No
condenser and cooling tower fixed, insulated
34 Whether two way motorised valves are wired Yes/No
35 Whether flow switch is fixed and wired Yes/No
36 Whether DPT is fixed and wired Yes/No
37 Whether equipments have been checked for Yes/No
compliance with technical submittals
(chiller, pumps, cooling tower)
38 Whether decoupler line is installed Yes/No
39 Whether fastners are galvanised Yes/No

Last modified: 19/08/2019 Cerebration Consultants


9 of 39 C. TECHNICAL FORMATS
Project: Checklist for Plant room
Owners:

AREA:

NO. TRAIT STATUS REMARKS

POST COMMISSIONING CHECKS

40 Whether the pump is functioning normally Yes/No


41 Logging of pump parameters as per tender format Yes/No
42 Whether pump interlock is functional Yes/No
43 Whether the pump vibration is within limits Yes/No
44 Whether the chiller is functioning normally Yes/No
45 Logging of chiller parameters as per tender Yes/No
46 Whether two way motorised valves are functioning Yes/No
(chiller, condenser and cooling tower)
47 Whether Secondary pump VFD functioning Yes/No
48 Whether Chiller is integrated Yes/No
49 Whether BAS readings tally with analog readings Yes/No
50 Noise level in the area measured Yes/No
51 Whether as built drawings submitted Yes/No
52 Whether maintenance manual submitted Yes/No
53 Whether service escalation submitted Yes/No
54 Whether diplay boards are installed Yes/No
55 Whether training is imparted Yes/No
56 Whether test readings are submitted Yes/No

SIGNATURE OF CONTRACTOR DATE

SIGNATURE OF PROJECT MANAGER DATE

SIGNATURE OF CONSULTANT DATE

SIGNATURE OF OWNERS DATE

Note: It is considered unfit for operation if the checks answer as 'NO'

Last modified: 19/08/2019 Cerebration Consultants


10 of 39 C. TECHNICAL FORMATS
Project: Checklist for Conditioned Areas
Owners:

CHECKLIST FOR CONDITIONED AREA

AREA:

NO. TRAIT STATUS REMARKS

PRE-COMMISSIONING CHECKS

1 Whether the area is clean Yes/No


2 Whether the area has doors duly lockable Yes/No
3 Whether the area has windows duly lockcable Yes/No
4 Whether all air terminals are fixed Yes/No
5 Whether the terminals are properly aligned Yes/No
6 Whether power is available for all VAVs Yes/No
7 Whether the VAVs are integrated Yes/No
8 Whether ceiling/cassette units are fixed Yes/No
9 Whether the ceiling/cassette units have proper drain Yes/No
10 Whether power is available for ceiling/cassette units Yes/No
11 Whether cabins have partition upto slab and Yes/No
fully sealed
12 Whether return air opening is adequate Yes/No
13 Whether widows have blinds Yes/No
14 Whether the VAV/units have access door Yes/No
15 Whether CTS is fixed Yes/No
16 Whether opening around ducts, CTS, cable tray, Yes/No
fire pipe sealed

TOILETS
Yes/No
15 Whether the toilet fan is fixed Yes/No
16 Whether the grilles are fixed Yes/No
17 Whether the fan is powered Yes/No
18 Whether there is a door louver/undercut Yes/No
19 Whether access is available for the fan Yes/No

Last modified: 19/08/2019 Cerebration Consultants


11 of 39 C. TECHNICAL FORMATS
Project: Checklist for Conditioned Areas
Owners:

AREA:

NO. TRAIT STATUS REMARKS


POST COMMISSIONING CHECKS

20 Whether all air terminals are open Yes/No


21 Whether AHU is kick started to blow dust in duct Yes/No
22 Whether air flow is observed in all terminals Yes/No
23 Whether the area is noisy Yes/No
24 Whether air balancing is done as required Yes/No
25 Whether water balancing is done as required Yes/No
26 Whether VAV is functional Yes/No
27 Whether temperature is measured as per tender Yes/No
28 Whether noise level is measured Yes/No
29 Whether readings are submitted Yes/No
30 Whether as built drawings submitted Yes/No
31 Whether sign writing for AHU is completed Yes/No
32 Whether the air terminals are clean Yes/No
33 Whether the toilet has negative pressure Yes/No

SIGNATURE OF CONTRACTOR DATE

SIGNATURE OF PROJECT MANAGER DATE

SIGNATURE OF CONSULTANT DATE

SIGNATURE OF OWNERS DATE

Note: It is considered unfit for operation if the checks answer as 'NO'

Last modified: 19/08/2019 Cerebration Consultants


12 of 39 C. TECHNICAL FORMATS
Project: Checklist Level Data
Owners:

LEVEL DATA

Location Bottom of false ceiling


Bottom of slab Bottom of capital Bottom of beam Top of duct flange Top of duct Bottom of duct Bottom of duct flange High Low
Tender Actuals Tender Actuals Tender Actuals Tender Actuals Tender Actuals Tender Actuals Tender Actuals Tender Actuals Tender Actuals

Note :
Finshed - From finshed floor level
Unfinshed - From unfinshed floor level

Last modified: 19/08/2019 Cerebration Consultants


13 of 39 C. TECHNICAL FORMATS
Project: Test Data
Owners:

TESTS

THE FOLLOWING READINGS SHALL BE TAKEN DURING THE TESTING OF THE


AIR-CONDITIONING PLANT. FUNCTION OF EACH CONTROL, ELECTRICAL INTERLOCK
SHALL BE TESTED. ALL THESE READINGS SHALL BE TAKEN JOINTLY WITH THE
OWNERS/ CONSULTANTS OR THEIR REPRESENTATIVES AND SHALL BE JOINTLY
SIGNED. A COPY OF THE TEST REPORT WITH CAPACITY COMPUTATION AS
PER TENDER DOCUMENTS ARE TO BE SUBMITTED TO THE CONSULTANTS

ALL MEASUREMENTS SHALL BE COMPARED WITH A CALIBRATED INSTRUMENT


AND COMPLAINCE TO THAT EFFECT SHALL BE CLEARLY INDICATED

1. AMBIENT CONDITIONS : DESIGN ACTUALS


(RECORD ON HOURLY BASIS)

Dry bulb temperature - deg. C

Wet bulb temperature - deg. C

Relative humidity -%

Outdoor Air Quality Index (


(Carbon-di-oxide, VOC, Other gases,
PM 2.5 and PM 10)

2. INSIDE CONDITIONS : (These readings shall be indicated in the as-built drawings)


(RECORD ON HOURLY BASIS)
DESIGN ACTUALS
Dry bulb temperature - deg. C

Wet bulb temperature - deg. C

Relative humidity - deg. C

Noise - dBA

Indoor Air Quality - ppm of Carbon-di-oxide

3. GRILLE LEAVING TEMPERATURE /AIR FLOW/NOISE:


(These readings for various zones shall be indicated in the as-built drawings )

DESIGN ACTUALS

Dry bulb temperature - deg. C

Wet bulb temperature - deg. C

Relative humidity - deg. C

Air flow - CMH

Noise in dBA

4. WATER COOLED CHILLER PACKAGE: DESIGN ACTUALS

COMPRESSOR:

Last modified: 19/08/2019 Cerebration Consultants


14 of 39 C. TECHNICAL FORMATS
Project: Test Data
Owners:

Suction pressure - KSC

Discharge pressure - KSC

Oil pressure - KSC

Suction temperature - deg. C

Condensing temperature - deg. C

Compressor speed - RPM

Capacity in TR

% LOAD

COP

Motor speed - RPM

Voltage - Volts

Current at full load - Amps

Power Factor

Power consumed in KW

KW/TR

Vibration level - microns

Noise level at 1m - dBA


(take noise level for different capacities)

CONDENSER :

Entering water temperature - deg. C

Leaving water temperature - deg. C

Entering water pressure - (KSC)

Leaving water pressure (KSC)

Water flow - (LPM)

Approach - deg. C

Water Quality parameters

CHILLER

Entering water temperature - deg. c

Last modified: 19/08/2019 Cerebration Consultants


15 of 39 C. TECHNICAL FORMATS
Project: Test Data
Owners:

Leaving water temperature - deg. C

Pressure at inlet - KSC

Pressure at outlet - KSC

Water flow rate - LPM

Approach - Deg. C

Water Quality parameters

5. COOLING TOWER DESIGN ACTUALS

Entering air temperature - Deg. C

Leaving air temperature - Deg. C

Ambient wet bulb temperature - Deg. C

Entering water temperature - Deg. C

Leaving water temperature - Deg. C

Water flow - LPM

Frequency of the VFD Hz

Voltage - Volts

Current drawn - Amps

Water quality parameters at sump

Make up water quality parameters

Noise level at 1m - dBA


(for both the speeds)

Vibration in microns

6. AIR-COOLED CHILLER PACKAGE: DESIGN ACTUALS

COMPRESSOR:

Suction pressure - KSC

Discharge pressure - KSC

Oil pressure - KSC

Suction temperature - deg. C

Condensing temperature - deg. C

Compressor speed - RPM

Last modified: 19/08/2019 Cerebration Consultants


16 of 39 C. TECHNICAL FORMATS
Project: Test Data
Owners:

Capacity in TR

% LOAD

COP

Motor speed - RPM

Voltage - Volts

Current at full load - Amps

Power Factor

Power consumed in KW

KW/TR

Vibration level - microns

Noise level - dBA

CONDENSER :

Entering air temperature - deg. C

Leaving air temperature - deg. C

Fan speed - RPM

Air flow - CMH

Voltage - Volts

Fan motor current - Amps

Noise level at 1m - dBA

CHILLER

Entering water temperature - deg. c

Leaving water temperature - deg. C

Pressure at inlet - KSC

Pressure at outlet - KSC

Water flow rate - LPM

Approach- Deg. C

Water quality Parameters

7. PUMPS CONDENSER PRIMARY ECONDARY

Last modified: 19/08/2019 Cerebration Consultants


17 of 39 C. TECHNICAL FORMATS
Project: Test Data
Owners:

DESIGN/ACTUAL ESIGN/ACTUASIGN/ACTUAL
Suction pressure - KSC

Discharge pressure - KSC

Noise at 1m - dBA

Frequency of the VFD Hz

Voltage - Volts

Current - Amps

Power Factor

Power consumed in KW

Vibration in microns

8. FLOOR MOUNTED AIR HANDLING UNITS


DESIGN/ACTUAL
Entering air dry bulb temperature - deg. C

Entering air wet bulb temperature - deg.C

Leaving air dry bulb temperature - deg.C

Leaving air wet bulb temperature - deg.C

Water entering temperature - deg.C

Water leaving temperature - deg.C

Coil face area - Sq.mt

Face velocity - MPM

Air flow rate - CMH

Static pressure - MM wg

Fan speed - RPM

Voltage - Volts

Current - Amps

Power Factor

Power consumed in KW

Frequency of the VFD Hz

Water pressure at inlet - KSC

Water pressure at outlet - KSC

Last modified: 19/08/2019 Cerebration Consultants


18 of 39 C. TECHNICAL FORMATS
Project: Test Data
Owners:

Noise level at 1m - dBA

Vibration level - Microns

Water flow rate - LPM

9. CEILING SUSPENDED/VERTICAL AIR HANDLING/FAN COIL UNITS


DESIGN/ACTUAL
Entering air dry bulb temperature - deg. C

Entering air wet bulb temperature - deg. C

Leaving air dry bulb temperature - deg. C

Leaving air wet bulb temperature - deg. C

Coil face area - Sq.mt

Face velocity - MPM

Air flow rate - CMH

Static pressure - MM wg

Fan speed - RPM

Frequency of the VFD Hz

Voltage - Volts

Current - Amps

Power Factor

Power consumed in KW

Noise level at 1m -dBA

10. FAN FOR EXHAUST/FRESH AIR


DESIGN/ACTUAL
Face area - Sq.mt

Face velocity - MPM

Static pressure - MM wg

Fan speed - RPM

Frequency of the VFD Hz

Air flow rate - CMH

Voltage - Volts

Last modified: 19/08/2019 Cerebration Consultants


19 of 39 C. TECHNICAL FORMATS
Project: Test Data
Owners:

Current - Amps

Power Factor

Power consumed in KW

Noise level -dBA

11 FRESH AIR INTAKE DESIGN/ACTUAL

Face area - Sq.mt

Velocity - MPM

Air flow - CMH

12. VARIABLE FREQUENCY DRIVE UNITS:


Check for protection, bypass (manual mode)
Analyse operation at various test conditions

13. NOISE LEVEL


Noise level inside the conditioned area - dBA

14. IAQ LEVEL


Carbon-di-oxide measure in ppm for various
areas including basement

15. DIRECT EXPANSION UNITS: DESIGN/ACTUAL

COMPRESSOR:

Suction pressure - KSC

Discharge pressure - KSC

Suction temperature - deg. C

Condensing temperature - deg. C

Voltage - Volts

Current at full load - Amps

Power Factor

Power consumed in KW

Noise level - dBA

CONDENSER :

Entering air temperature - deg. C

Leaving air temperature - deg. C

Air flow - CMH

Last modified: 19/08/2019 Cerebration Consultants


20 of 39 C. TECHNICAL FORMATS
Project: Test Data
Owners:

Voltage - Volts

Fan motor current - Amps

Noise level - dBA

EVAPORATOR

Air flow rate - CMH

Static pressure - MM wg

Fan speed - RPM

Voltage - Volts

Current - Amps

Entering air dry bulb temperature - deg. C

Leaving air dry bulb temperature - deg.C

Entering air wet bulb temperature - deg. C

Leaving air wet bulb temperature - deg.C

Noise level - dBA

KW/TR for the entire unit

16. PRECISION UNITS DESIGN/ACTUAL

COMPRESSOR:

Suction pressure - KSC

Discharge pressure - KSC

Suction temperature - deg. C

Condensing temperature - deg. C

Voltage - Volts

Current at full load - Amps

Noise level - dBA

CONDENSER :

Entering air temperature - deg. C

Leaving air temperature - deg. C

Last modified: 19/08/2019 Cerebration Consultants


21 of 39 C. TECHNICAL FORMATS
Project: Test Data
Owners:

Air flow - CMH

Voltage - Volts

Fan motor current - Amps

Noise level - dBA

EVAPORATOR

Air flow rate - CMH

Static pressure - MM wg

Fan speed - RPM

Voltage - Volts

Current - Amps

Entering air dry bulb temperature - deg. C

Leaving air dry bulb temperature - deg.C

Entering air wet bulb temperature - deg. C

Leaving air wet bulb temperature - deg.C

Noise level - dBA

Water flow rate - LPM

Entering water temperature - deg. C

Leaving water temperature - deg.C

17. WATER BALANCING

Water balancing shall be indicated on the schematic chilled water and condenser water layout
drawings indicating the design and actual quantity

18. AIR BALANCING

Air balancing shall be done and indicated in the layout drawing and the schematic
duct layout drawings showing the design and actual quantities

19. WATER QUALITY

CONDENSER WATER
RECOMMENDED ACTUALS
Make up water TDS
Cooling tower sump water TDS
Hardness of Make up water
Hardness of cooling tower sump Water
Physical appearance

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22 of 39 C. TECHNICAL FORMATS
Project: Test Data
Owners:

submit the water quality analysis from an authorised test lab for both make up and
cooling tower sump water showing all the suggested parameters

CHILLED WATER
RECOMMENDED ACTUALS
Hardness
Totally dissolved Solids
Physical appearance

submit the water quality analysis from an authorised test lab for both make up and
cooling tower sump water showing all the suggested parameters

20. CHECKS OF INTERLOCKS/SEQUENCING

Whether all interlocks and sequencing done Yes/No

Motorised valve function through thermostat Yes/No

Closure of Motorised valve when AHU is off

Changing of Pump Speed from temperature Yes/No


Sensor/Pressure Transducer

Changing of Fan Speed from temperature Yes/No


Sensor/Pressure Transducer

Closure of outlet damper for idle equipments Yes/No

Opening of damper while given ON signal Yes/No

VFD speed change through VAV operation Yes/No

Fire trip of AHU Yes/No

Evaporator motorised outlet valve functioning Yes/No

Condenser motorised outlet valve functioning Yes/No

Cooling Tower motorised inlet valve functioning Yes/No

Jet Fan speed change from CO Sensor Yes/No

Jet Fan speed change from fire signal Yes/No

Axial Fan speed change from CO Sensor Yes/No

Axial Fan speed change from fire signal Yes/No

Fire damper operation based on fire signal Yes/No

Interlock of the fresh air fan with the exhaust fan Yes/No

Auto Change over panel function of DX/CHW Yes/No


units for critical areas

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23 of 39 C. TECHNICAL FORMATS
Project: Test Data
Owners:

Chiller Plant Manager functioning Yes/No

Evaporator and Condenser flow switch Yes/No

Fan getting off/lights on while opening AHU door Yes/No

Other important functions:


Details:

NOTE:
ALL INSTRUMENTS SHALL BE PROVIDED BY THE AIR-CONDITIONING CONTRACTOR.
PROVIDE CALIBRATION CERTIFICATE FOR ALL INSTRUMENTS
TAKE TEMPERATURE AND NOISE IN A GRID OF 3 X 3 M

GUIDELINES OF PARAMETERS:

Noise level inside the conditioned area - 45 dBA


Noise level of chiller at a distance of 1 m - not exceeding 78 dBA
Noise level of pump sets and cooling tower at 1m distance - not exceeding 75 dBA
Noise level of air handling units at 1 m distance - not exceeding 65 dBA
Vibration level of airhandling units - not exceeding 75 microns peak to peak
Vibration level of chiller and pumps - not exceeding 100 microns peak to peak
Coil face velocity across air handling units shall not exceed 2.5 mps
Face velocity across filters having a thickness of 50 mm shall not exceed 1.75 mps
Chiller capacity in TR and KW consumed shall be within a tolerance of +/- 5%
The performance of all equipments shall be as per the equipment schedule/technical submittal
approved and shall be within a tolerance of +/-5%

Air quantity shall be measured using digital anemometer


Dry bulb temperature shall be measured using electronic thermometers
Wet bulb temperature shall be measured using sling psychrometer with mercury thermometers
in deg. F scale
Noise level shall be measured using dB meter using octave band scale
Flow shall be measured using balancing valve using electronic gadgets and ultrasonic flow
measuring stations
Water Pressure drop shall be measured using bourden type pressure gauge
Air side pressure drop shall be measured using manometer
Electrical parameters shall be measured using voltmeters, ammeters, power factor meters and watt
meter
Speed shall be measured using electronic stroboscope
For differential readings use the same instrument
For IAQ measurement use Infrared Carbon-di-oxide sensor
For water flow use ultrasonic flow meters

All performance charts and curves for equipments and valves shall be provided and used
Provide calibration certificate for all the instruments

Last modified: 19/08/2019 Cerebration Consultants


24 of 39 C. TECHNICAL FORMATS
Quality Check list

Air-Conditioning Consultants
Air-Conditioning System for : Quality checklist for air-conditioning system
Item : Ducting
Area :
Date :
Checked by :

DESCRIPTION CHECK LIST OBSERVATION


GENERAL
MATERIAL OF DUCT SHEET GI/ALUMINIUM
THICKNESS OF SHEET AS PER REQUIREMENT - YES/NO
QUALITY OF ALUMINIUM GI SHEETS BRIGHT/SOILED

FABRICATION:
FOLDING PROPER / IMPROPER
JOINTS LEAK/AIRTIGHT
SHEET METAL FLANGES WAVY / STRAIGHT
BOLT HOLES UNIFORMLY SPACED OR NOT
GAP NEAR FLANGE TERMINATION YES/NO
MORE SMALL CUT SHEETS YES/NO
CROSS BREAKING/BRACING YES/NO

FLANGES:
THICKNESS OF ANGLE AS PER REQUIREMENT - YES/NO
UNIFORMLY CUT YES/NO
WELDING PROPER / IMPROPER
PRIMER APPLIED / NOT APPLIED
BLACK PAINT APPLIED / NOT APPLIED
CORNERS/EDGES SHARP / BEVELED / GROUND
BOLT HOLES UNIFORMLY SPACED OR NOT

GASKETS:
THICKNESS AS PER REQUIREMENT - YES/NO
QUALITY OF GASKET ACCEPTABLE / NOT ACCEPTABLE
FIXING OF GASKET PROPER / NOT PROPER

FASTENERS:
QUALITY ACCEPTABLE / NOT ACCEPTABLE
MATERIAL OF FASTENER GALVANISED / MS

SUPPORTS:
THICKNESS AS PER REQUIREMENT - YES/NO
QUALITY ACCEPTABLE / NOT ACCEPTABLE

PAINT FOR CUT EDGES APPLIED / NOT APPLIED


BLACK PAINT APPLIED / NOT APPLIED

ANCHOR FASTENERS:
SIZE AS PER REQUIREMENT - YES/NO
FIXING PROPER / IMPROPER

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25 of 39 C. TECHNICAL FORMATS
Quality Check list

DESCRIPTION CHECK LIST OBSERVATION

Item: Ducting
SHOE PIECES:
VANES PROVIDED/NOT PROVIDED
LENGTH ADEQUATE / INADEQUATE
AIR LEAKAGE YES / NO
GASKETS/FOLDING TO DUCT YES / NO
DROPPERS/COLLARS:
LENGTH ADEQUATE / INADEQUATE
AIR LEAKAGE YES / NO
GASKETS/FOLDING TO DUCT YES / NO

DIFFUSERS/GRILLES:
QUALITY ACCEPTABLE/NOT ACCEPTABLE
PAINTING PROPER / IMPROPER
LOUVERS STRAIGHT / BENT

DAMPER:
MATERIAL GI / MS
FINISH PAINTED / POWDER COATED
THICKNESS OF SHEET AS PER REQUIREMENT - YES/NO

ERECTION WORKS:
DUCTING:
STIFFENERS AS PER REQUIREMENT - YES/NO
TIGHTNESS OF JOINTS PROPER / IMPROPER
FASTENERS MISSING / PERFECT
FLANGES BELOW BEAM YES / NO
GASKETS MISSING / PERFECT
SPACING OF SUPPORTS PROPER / IMPROPER
BOTTOM OF DUCT AS PER REQUIREMENT - YES/NO
TIE RODS AS PER REQUIREMENT - YES/NO
PAINTING OF DUCT FACING GRILLE YES / NO
PAINTING OF FALSE CEILING
SUPPORT FACING GRILLE YES / NO

GRILLE/DIFFUSER FIXING:
FIXING FRAME PROPER / IMPROPER
COLLAR/DROPPER LENGTH SUFFICIENT / INSUFFICIENT
ALIGNMENT PROPER / IMPROPER
FIXING / FASTENERS PROPER / IMPROPER
DAMPER OPERATION POSSIBLE / NOT POSSIBLE
CONTINUOUS GRILLE JUNCTIONS PROPER / IMPROPER
BLACK PLAINT FOR SCREWS DONE / NOT DONE

Item: Ducting
CANVAS:
QUALITY ACCEPTABLE / NOT ACCEPTABLE
ZIP PROVIDED / NOT PROVIDED
FRESH AIR GRILLE
ANGLE OF LOUVERS AS PER REQUIREMENT - YES/NO
FIXING OF BASE FRAME PROPER / IMPROPER
FRESH AIR GRILLE FIXED / NOT FIXED

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26 of 39 C. TECHNICAL FORMATS
Quality Check list

DESCRIPTION CHECK LIST OBSERVATION

Item: Packaged unit/Split units


Area:
PACKAGED/SPLIT UNITS:
FINISH / APPEARANCE ACCEPTABLE/ NOT ACCEPTABLE
SUPPORTS FOR UNITS PROPER / IMPROPER
PAINTING OF SUPPORT PROPER / IMPROPER
SLOPE TOWARDS DRAIN PROPER / IMPROPER
SPACE FOR AIR FLOW SUFFICIENT/INSUFFICIENT
VI PADS FOR OUTDOOR UNITS PROVIDED NOT PROVIDED
CANVAS
QUALITY ACCEPTABLE/NOT ACCEPTABLE
ZIP PROVIDED / NOT PROVIDED
ISOLATION DAMPER PROVIDED/NOT PROVIDED
DRAIN PIPING
BLUE PVC PIPE YES / NO
JOINTS THREADED / ADHESIVE FIXING
INSULATION OF GI JOINTS DONE/NOT DONE
MATERIAL OF JOINT INSULATION SYNTHETIC FOAM
ACOUSTIC INSULATION:
THICKNESS OF FIBREGLASS AS PER REQUIREMENT - YES/NO
THICKNESS OF AL. PERF. SHEET AS PER REQUIREMENT - YES/NO
SECURING OF PERFORATED SHEET PROPER / IMPROPER
FASTENERS MISSING / FOUND
SAGGING INSULATION YES/ NO
EXPOSED FIBREGLASS YES / NO
THERMAL INSULATION:
MATERIAL OF INSULATION FIBRE GLASS / EPS/SYN. FOAM
THICKNESS AS PER REQUIREMENT - YES / NO
ALUMINIUM FOIL PROPER / IMPROPER
PVC TAPE MISSING / FOUND
SAGGING INSULATION YES / NO
EXPOSED FIBREGALSS YES / NO
FLAME SPREAD INDEX AS PER REQUIREMENT - YES / NO
REFRIGERANT PIPES:
SUPPORTS PROPER / IMPROPER
PRESSURE TESTING DONE / NOT DONE
SUCTION LINE INSULATION MISSING / FOUND
ENCLOSURE GI RACE WAY DONE / NOT DONE

Item:
Area:
ROOF INSULATION:
MATERIAL OF INSULATION NITRILE RUBBER/EXTRUDED
POLYSTYRENE
THICKNESS AS PER REQUIREMENT YES/NO
FLAME SPREAD INDEX AS PER REQUIREMENT YES/NO
FLARE INSULATION MISSING / FOUND
MATERIAL OF INSULATION SYNTHETIC FOAM
PIPES CONCEALED IN PVC PIPE YES/NO
ELECTRICAL:
CABLING & EARTHING DONE / NOT DONE
TERMINATIONS PROPER / IMPROPER
ELECTRONIC CONTROL PANEL FIXED / NOT FIXED
TRAP DOORS:
SIZE ADEQUATE/INADEQUATE

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27 of 39 C. TECHNICAL FORMATS
Quality Check list

DESCRIPTION CHECK LIST OBSERVATION


OPERATION EASY / DIFFICULT
EQUIPMENT EASILY ACCESSIBLE YES / NO
INSULATION FOR ALUMINIUM DOOR DONE / NOT DONE

Item: Piping
Area:

PIPING
APPEARANCE CLEAN/RUSTED
THICKNESS/CLASS AS PER REQUIREMENT
CUTTING PROPER/IMPROPER
WELDING PROPER/IMPROPER
SUPPORTS AS PER REQUIREMENT
SPAN OF SUPPORT OK/NOT OK
GASKETS FOR VALVES OK/NOT OK
PIPE SLEEVES FOR
WALL/CEILING CROSSING YES/NO
SPACE FOR INSULATION YES/NO
SPACE FOR EQUIPMENT
CONNECTION YES/NO
SPACE FOR EQUIPMENT ACCESS YES/NO
POSITIONING OF VALVES PROPER/IMPROPER

DRAIN PIPING
BLUE PVC PIPE YES / NO
JOINTS THREADED / ADHESIVE FIXING
INSULATION OF GI JOINTS DONE/NOT DONE
MATERIAL OF JOINT INSULATION SYNTHETIC FOAM

INSULATION
ACOUSTIC INSULATION:
THICKNESS OF INSULATION AS PER REQUIREMENT - YES/NO
THICKNESS OF AL. PERF. SHEET AS PER REQUIREMENT - YES/NO
SECURING OF PERFORATED SHEET PROPER / IMPROPER
FASTENERS MISSING / FOUND
SAGGING INSULATION YES/ NO
EXPOSED FIBREGLASS YES / NO

THERMAL INSULATION:
MATERIAL OF INSULATION Nitirle Rubber/EPS
THICKNESS AS PER REQUIREMENT - YES / NO
WHETHER TF GRADE YES/NO
DENSITY KG/CUM.A280
ALUMINIUM FOIL PROPER / IMPROPER
ALUMINIUM TAPE MISSING / FOUND
FLAME SPREAD INDEX AS PER REQUIREMENT - YES / NO
SAGGING INSULATION YES / NO
EXPOSED FIBERGLASS YES / NO
REFRIGERANT PIPES:
SUPPORTS PROPER / IMPROPER
PRESSURE TESTING DONE / NOT DONE
SUCTION LINE INSULATION MISSING / FOUND
PIPE INSULATION:
MATERIAL OF INSULATION Nitrile Rubber
THICKNESS OF INSULATION AS PER REQUIREMENT
WHETHER TF YES/NO
FINISHING AL CLAD/POLYTHENE/SCP/FRP

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28 of 39 C. TECHNICAL FORMATS
Quality Check list

DESCRIPTION CHECK LIST OBSERVATION


PAINTING ON INSULATION YES/NO

Owners Representative Contractors Representative

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29 of 39 C. TECHNICAL FORMATS
Gist of Specifications

ITEM DESCRIPTION SPECIFICATION


RECTANGULAR Sheet Thickness Maximum size of the duct in mm GSS (mm) Aluminium (mm)
DUCTING
Upto 500mm 0.63(24G) 0.80
501mm to 1500mm 0.80(22G) 1.00
1501mm to 2250mm 1.00(20G) 1.50
2251 mm and above 1.25(18G) 1.80
Class of sheet GSS class IV-270 grams/Sq.meter
Ductmate flanges Maximum size of duct in mm Thickness
(mm)
Upto 500 mm 0.6mm
501mm to 750mm 0.80mm
751mm to 900mm 1.00mm
901mm to 1200mm 1.25mm
1201mm and above 1.5mm
Width of flanges upto 750mm 29mm
above 750mm 39mm
Angle iron brazing Maximum size of duct in mm Angle size
(MS) (mm)
Upto 300 mm None
301 to 750 mm 25 x 25 x 3 1.2 m from joint
751 to 1500 mm 40 x 40 x 3 1.2 m from joint
1501 to 2250 mm 40 x 40 x 3 0.6 m from joint
2251 mm and above 40 x 40 x 3 0.6 m from joint

Gasket 10mm and 4.5mm thick


Supports Maximum size of duct in mm Rod thickness
(Galvanised and
fully threaded) Upto 750 mm 10mm
751 mm and above 12mm
Plenums 16mm 75 x 40 mm 4.5 mm
ISMC 2/3 nos
Wired supports up to 1500 mm 2 mm multistrands 7 x 7
Wired supports above 1501 mm 4.75 mm Multistrands 7 x 19
Support saddle Maximum size of duct in mm Thickness
(Galvanised and
slotted Rail) Upto 750 mm 1.6 mm
751 mm to 1500 mm 2.4mm
1501 mm and above 50 x 50 x 6mm Angles
Spacing of Maximum size of duct in mm Spacing
supports
Upto 1500 mm 2000mm
1501mm and above 1200mm
Collors exceding 450mm Extra supports
Tie rods Ducts having a width more than 1500mm, provide 12mm thick
threaded tie rod span not exceeding 750mm and 600 mm in longitudinal
section
Duct crossbreaking having span not exceding 400mm

Spacing between the cleats shall not exceed 300mm

Pop rivetting not to exceed 150mm center to center

ROUND Sheet Thickness Diameter of duct in mm GSS (mm) Aluminium (mm)


DUCTING
150mm to 500mm 0.63(24G) 0.80
501mm to 1000mm 0.80(22G) 1.00
1001mm to 1250mm 1.00(20G) 1.25
1251mm and above 1.25(20G) 1.25

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30 of 39 C. TECHNICAL FORMATS
Gist of Specifications

ITEM DESCRIPTION SPECIFICATION


Bends shall be a minimum of 2 gauges heavier than ducts of straight length of equal dia
SPIRAL Sheet Thickness Diameter of duct in mm GSS (mm) Aluminium (mm)
DUCTING
upto 900mm 0.80(22G) 1.00
900mm above 1.00(20G) 1.25

For insulated ducts the inside casing sheet shall have thickness of 0.8mm

No seams of the spiral ducts to be cut

Nibbling machine has to be used for cutting the collors

SUPPORT FOR CEILING SUSPENDED UNITS

Upto 2 TR FCU 10 mm dia threaded rod 4 nos

Upto 10 TR Capacit12 mm dia threaded rod multiple

15 TR 12 mm dia threaded rod with


75 x 40 mm ISMC 4.5 mm thick

Diffuser plenum Chain 4 mm thick - 4 nos with J hook


Wired hanger 2 mm multistrands 7 x 7

VAV 8 mm threaded rod 4 nos


or wired hanger 2 mm multistrands 7 x 7

Exhaust ducts to be smoke tested or pressure tested as per specifications

MS pipe
PIPING Material Diameter of pipe Class of pipe
Black Steel MS Upto 300 mm dia 'B' Class (Medium) IS 1239

20 mm dia 2.6 mm thick


25 mm dia 3.2 mm thick
32 mm dia 3.2 mm thick
40 mm dia 3.2 mm thick
50 mm dia 3.6 mm thick
65 mm dia 3.6 mm thick
80 mm dia 4 mm thick
100 mm dia 4.5 mm thick
125 mm dia 4.8 mm thick
150 mm dia 4.8 mm thick

200 mm dia 6.35 mm thick


250 mm dia 6.35 mm thick
300 mm dia 6.35 mm thick
'C' Class (Heavy) IS 3589
350 mm dia 8 mm thick
400 mm dia 8 mm thick
450 mm dia 8 mm thick
500 mm dia 8 mm thick
600 mm dia 8 mm thick
750 mm dia 8 mm thick
800 mm dia 10 mm thick
900 mm dia 10 mm thick
1100 mm dia 10 mm thick
1200 mm dia 12 mm thick
GI drain pipes 'B' Class (Medium) IS 1239

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31 of 39 C. TECHNICAL FORMATS
Gist of Specifications

ITEM DESCRIPTION SPECIFICATION


TEST PRESSURE 15 KSC STANDARD
21 KSC HIGH RISE BUILDINGS
The Tolerance on thickness and weight = +/-10%
The maximum permissible pressure = 21KSC
Support span Diameter of pipe Spacing
Nominal pipe size upto 25mm 1500mm
32mm to 150m 2500mm
150mm above 3000mm
Support rods Diameter of pipe Thickness
(Galvanised) Upto 150mm dia 12mm
150mm above Channel

Drain valves Diameter of chilled water pipes Drain valve


Upto 100mm dia 25mm
100mm above 40mm

PIPE SUPPORTS FROM CEILING


ONE PIPE

Upto 150 mm Clevis hanger with 12 mm thick threaded road

200 to 450 mm Clevis hanger with 25 mm thick threaded rod

500 to 750 mm Clevis hanger with 32 mm thick threaded rod

TWO PIPES
upto 450 mm dia 100 x 50 mm ISMC 4.4 mm 150 x 150 mm plate 12 mm thick

500 to 750mm dia 150 x 75 mm ISMC 5.4 mm 200 x 200 mm plate 12 mm thick

900 mm & above 200 x 100 mm ISMB 5.7 mm 300 x 300 mm plate 12 mm thick

PIPE SUPPORTS IN SHAFTS

up to 300 mm dia 150 x 75 mm ISMC 5.4 mm with cup


200 x 200 mm plate 12 mm thick
350 to 600 mm dia 150 x 75 mm ISMC 5.4 mm multiple without cup
200 x 200 mm plate 12 mm thick
750 mm and above 250 x 80 mm ISMC 7.1 mm multiple without cup
300 x 300 mm plate 12 mm thick

Anchor fastners for pipes up to 600 mm dia - 12 mm - 4 nos per plate with 100 mm insertion

Anchor fastners pipes 750 mm dia and above 16 mm - 4 nos per plate with 100 mm minimum
insertion
Pull out test to be done as required
Working Pressure
Valves Working Pressure rating (Standard)
Ball valve 35 KSC
Butterfly valve 16.5 KSC
Check valve 16.5 KSC
Stainers 21 KSC
Suction guide 16 KSC
Air vents 16 KSC
Pressure reducing valve 16 KSC
Pressure Gauge 25 KSC
Thermometer 25 KSC
Expansion bellows 16 KSC
HIGH RISE BUILDINGS 21 KSC as specified

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32 of 39 C. TECHNICAL FORMATS
Gist of Specifications

ITEM DESCRIPTION SPECIFICATION


Dye penetration test for welding - 10% of the joints
X Ray test 1% of the pipe joints

All bolts to be galvanised

INSULATION Thermal conductivity Density

Expanded polystyrene - 0.029 K-cal hr/Sq.m/deg.c/m at 20 deg.c Not less than 20kg/cum
Synthetic rubber 0.0340W/M. deg at 20 Deg.C 45 to 60 kg/cum
Resin bonded 0.029 K-cal hr/Sq.m/deg.c/m at 20 deg.c Not less than 20kg/cum

Insulation Thickness
PIPING Buried piping TF graded Expanded polystrene 80mm
Exposed Synthetic preformed rubber upto 600mm dia pipe 25mm
Synthetic preformed rubber 750 mm to 900 mm dia 32mm
Synthetic performed rubber 1000 mm dia 40 mm

Pre-Insulated Polyurethane foam upto 150mm dia 40mm


Polyurethane foam above 150mm dia 65mm

Drain pipes Synthetic preformed rubber 19mm


Refrigerant suction lines - Synthetic preformed rubber 25mm
Chiller and pumps Synthetic preformed rubber 25mm

For insulated pipes with 0.6mm thick commercial grade aluminium sheet cladding
Insulation Thickness
Supply air duct For exposed - Synthetic rubber 19mm
DUCTING Thermal Return air path- Synthetic rubber 15 mm
(tail end)
For exposed - Fibreglass 50mm
Return air path- Fibreglass 25mm

Wrap nylon packing strap around duct at a spacing of not less than 600mm

Acoustic Synthetic rubber open cell Densigy kg/cum 15 mm


140-180
Roof Expanded Polystyrene 50mm
Synthetic rubber 19 mm

Floor insulation Synthetic rubber 32 mm

Over deck Extruded Polystyrene 80 mm

Ahu room Fibreglass with RP tissue and 0.6mm thick


aluminium sheet having 60% perforations 50mm

AIR Material Thickness


TERMINALS Diffusers Extruded aluminium single pressed sheet 1.2mm
Perforated woth 70% perforations 1.2mm
Collar dampers 1.2mm

Linear Grilles Extruded aluminium profiles 20X16X1.2mm


Louvers 5mm front, 2mm rear
Black aluminium space bushes 12mm
Single piece for lengths upto 3500mm with end flanges, end flanges
shall not have lesser than 600mm

Supply air grille Extruded aluminium profiles 20X16X1.2mm


Exhaust air grille

Slot grille Extruded aluminium profiles 20X60X1.2mm

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33 of 39 C. TECHNICAL FORMATS
Gist of Specifications

ITEM DESCRIPTION SPECIFICATION

Floor grille MS powder coated with adequate 3mm


perforations
Louvers with extruded aluminium 5.5mm front,2.5mm
rear

The louvers shall shall have a profile thickness of 5.5mm at the front and 2.5mm at the rear
Floor grilles shall be fabricated out of MS with 3mm thick powder coated
and having adequate perforations

Jet diffusers Aluminium sheet 1.2mm

Spigots The spigot shall be complete with diffuser and shall have a height
not exceding 150mm

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34 of 39 C. TECHNICAL FORMATS
Water Quality Requirements

Water quality control

Quality of water for the condenser water system and the chilled water system of the refrieration unit
Water quality standards.

Items 1 Cooling water Chilled water or hot water Tendency


US figs g or circulationoling tower supply wa Circulation system Supply water Corrosion Creation of scale
PH (25C) 7.5 to 8.5 6.5 -8 6.0 to 8 6.5 to 8 6.5 to 8 0 0
Conductivity (25Cp S/CM) Under 800 Under 200 Under 500 Under 200 0
M Alkali (PPM) 200 to 500 ppm Under 100 Under 50 Under 100 Under 50 0
Total hardness (PPM) 400 ppm up lmt Under 200 Under 50 Under 100 Under 50 0
Chorine ion (PPM) Under 200 Under 50 Under 100 Under 50 0
Sulfuric acid ion (PPM) Under 200 Under 50 Under 100 Under 50 0
Total iron (PPM) Under 1.0 Under 1.0 Under 0.3 Under 1.0 Under 0.3 0 0
Sulphur ion (PPM) No trace No trace No trace No trace 0
Anmonium ion (PPM) Under 1.0 Under 0.2 Under 0.5 Under 0.2 0
Silica (PPM) Under 50 Under 30 Under 50 Under 30 0
Free carbonic acid (PPM) Under 10 Under 10 0
Total disolved solids, TDS 1500 PPM Under 800 Under 200 Under 800 Under 200 0 0
Chloride (PPM) 125mg/l max Under 50 Under 50 Under 50 Under 50 0 0
Sulfate (PPM) 35mg/l max Under 250 Under 250 Under 250 Under 250 0 0

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35 of 39 C. TECHNICAL FORMATS
Log Sheet for Airhandling units

SPECIMEN LOG SHEET FOR AHU READINGS

DATE:
TIME AMBIENT CONDITIONS CANVAS RETURN WATER TEMP WATER PRESS VFD REMARKS
DB WB RH DB WB RH DB WB RH IN OUT IN OUT Hz VOLT AMPS

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36 of 39 C. TECHNICAL FORMATS
Log Sheet Plant Room Air cooled

SPECIMEN LOG SHEET FOR PLANT ROOM READINGS (AIRCOOLED) DATE:

AMBIENT CONDITION COMP-1 COMP-2 CHILLER - 1 CHILLER - 2 CHW Temp COND -1 COND -2 CHW. PUMP PR CHW. PUMP SEC
PRESS. TEMP PRESS. TEMP HEADER AIR AIR PRESS PRESS
TIME

% load

% load
Amps

Amps
Volts

Volts

Supply
S.P.

O.P.

S.P.

D.P.
D.P

O.P

Return

Amps.

Amps.
Out

Out

Out

Out

Out

Out

Out

Out
DB WB RH

Hz
In

In

In

In

In

In

In

In
Cerebration Consultants
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Log Sheet Plant Room Water cooled

SPECIMEN LOG SHEET FOR PLANT ROOM READINGS WATER COOLED DATE:

AMBIENT CONDITION COMP-1 COMP-2 CHILLER - 1 CHILLER - 2 CHW Temp CONDENSER 1 CONDENSER 2 CONDTemp CHW. PUMP PR CHW. PUMP SEC CTOWER1 CTOWER 2 COND. PUMP 1 COND. PUMP 2
PRESS. TEMP PRESS. TEMP HEADER PRESS. TEMP PRESS. TEMP HEADER PRESS PRESS TEMP TEMP PRESS PRESS
TIME

Amps

Amps
% load

% load
S.P.

O.P.

S.P.

D.P.
D.P

O.P
Volts

Volts

Supply

Supply
Return

Return

Amps.

Amps.

Amps.

Amps.
Out

Out

Out

Out

Out

Out

Out

Out

Out

Out

Out

Out

Out

Out
DB WB RH

Hz
In

In

In

In

In

In

In

In

In

In

In

In

In

In
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38 of 39 C. TECHNICAL FORMATS
Log Sheet Temperature

SPECIMEN LOG SHEET FOR TEMPERATURE READINGS


DATE:
OUTSIDE TEMP INSIDE TEMP ZONE 1 INSIDE TEMP ZONE 2 REMARKS

TIME DB WB RH DB WB RH DB WB RH

TAKE READINGS IN A ZONE OF 3 M X 3M

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39 of 39 C. TECHNICAL FORMATS

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