Sandvik QJ330 Electrical Spare Parts

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Spare Parts Manual - QJ330

Document Name: QJ330 MPROS Electrical Spares

JMG Systems Ltd 34.01.1002


Product Code Reference:

Customer Sandvik
Customer Reference 14-04-1260 & 14-04-1261
Machine Reference QJ330

Document information:

Created on Date: April 2010 Issue: 3

Author: C. Mc Manus / S. Conwell


Issue 2 – Created to replace old references to match new Sandvik product branding
History:
Issue 3- Addition of Sandvik Part Codes
Scope:
This spare parts manual identifies replacement components that can be supplied by JMG Systems Ltd for the machine
reference listed above.(It also covers parts associated with Fintec 1107 Electrical Kits)

Issue 3 – April 2010 Page 1 of 12

© JMG Systems Ltd. 2010


Spare Parts Manual - QJ330

1 Introduction
All JMG Systems Ltd. products are manufactured to the highest quality, incorporating highly sensitive
components and parts. In the interest of continuous plant reliability, it is essential that the equipment is
maintained with meticulous care and attention.

This manual has been produced to assist the user to determine and source parts associated with the
machine.

No copies or reproductions may be made from this manual without prior consent of JMG SYSTEMS Ltd. This
manual, complete or in part, must not be loaned to a third party without the authorization of JMG Systems
Ltd.

JMG Systems Ltd. reserves the right to modify this document and product software content without prior
notice to incorporate improvements where necessary.

© COPYRIGHT JMG Systems Ltd. 2010

66-68a Derry Road, Omagh, County Tyrone, N. Ireland, BT78 5ED

 Tel +44 (0) 28 8224 4131  Email [email protected]


 Fax +44 (0) 28 8225 2686  Web http://www.jmgsystems.co.uk

1.1. Table of Contents


1 INTRODUCTION ............................................................................................................... 2
1.1. TABLE OF C ONTENTS ................................................................................................................................... 2
2 COMPLETE SYSTEM COMPONENT OVERVIEW ...............................................................3
3 PANEL EXTERIOR – SANDVIK QJ330 MPROS ................................................................6
4 PANEL (INTERNAL) – SANDVIK QJ330 MPROS ..............................................................7
5 SECONDARY CONTROL PANEL PARTS (INTERIOR)......................................................... 8
6 TRACKING SYSTEM / AUXILIARY PARTS.........................................................................9
7 RADIO REMOTE CONTROL PARTS ................................................................................ 10
8 ADDITIONAL SPARE PARTS ........................................................................................... 11

Issue 3 – April 2010 Page 2 of 12

© JMG Systems Ltd. 2010


Spare Parts Manual - QJ330

2 Complete system Component Overview


When ordering complete machine kits, deliveries comprise of two separate kits and codes
to reflect Sandvik Production processes.

JMG Part No. 34.03.1001 (14-04-1260)

Description: QJ330 M-PRO S Chassis Kit

JMG Systems
Description Customer Codes
Part No.

34.10.1000 Main PANEL Kit Contact Sandvik

34.10.1001 Chassis PANEL Kit Contact Sandvik

34.18.1004 Panel Link Cable 14-04-1240

34.18.1003 Chassis Lead Kit Contact Sandvik

34.11.1009 Small Harness Loom Contact Sandvik

Contact Sandvik
34.12.1004 Stop Kit
4 Stops, Junction Box and Spider

Issue 3 – April 2010 Page 3 of 12

© JMG Systems Ltd. 2010


Spare Parts Manual - QJ330

34.10.1002 Node System 14-04-2110

34.15.1000 Crusher Handset 14-04-1136

20.00.1024 Battery Isolator Kit 14-05-0168

20.00.1046 Proximity Sensor (30mm) 14-04-1117

20.00.1151 Crusher Level Sensor 14-04-1116

20.00.1022 Dummy Plug Contact Sandvik

Issue 3 – April 2010 Page 4 of 12

© JMG Systems Ltd. 2010


Spare Parts Manual - QJ330

JMG Part No. 34.02.1001 (14-04-1261)

Description: QJ330 M-PRO S Powerunit Kit

JMG Systems
Description Customer Codes
Part No.

34.11.1010 Engine Loom Contact Sandvik

Contact Sandvik
34.13.1001 Battery Leads
(inc. Altenator Leads)

34.19.1001 Buzzer Lead Kit Contact Sandvik

34.19.1002 Beacon/Worklamp Kit Contact Sandvik

20.00.1003 Loom Brackets Contact Sandvik

20.00.1004 Loom Clips Contact Sandvik

20.00.1116 Fuel Sensor (850mm) 14-05-0149

20.00.1027 Temperature Sensor 14-04-1027

Issue 3 – April 2010 Page 5 of 12

© JMG Systems Ltd. 2010


Spare Parts Manual - QJ330

3 Panel Exterior – Sandvik QJ330 MPROS


1
5

4
2

Ref JMG Part No. Description Customer Codes


1 20.00.1117 Lock + Key 14-04-1189

2 20.00.1015 Emergency Stop Button 14-04-3545

3 20.00.1010 Ignition Switch 14-05-0010

4 34.30.1001 Display Screen (programmed) 14-04-1209

5 34.10.1000 Main Control Panel Complete Contact Sandvik

6 20.00.1121 Remote Battery Charger Socket 14-04-1314

7 34.11.1009 Secondary Harness Loom Contact Sandvik

8 20.00.1118 Aerial Socket Contact Sandvik

9 20.00.1137 CAT Diagnostic Plug 14-04-1318

10 20.00.1120 Manual Track Panel Socket 14-04-1189

6 10

8 9

Issue 3 – April 2010 Page 6 of 12

© JMG Systems Ltd. 2010


Spare Parts Manual - QJ330

4 Panel (Internal) – Sandvik QJ330 MPROS

7 8

Ref JMG Part No Description Customer Codes


1 20.00.1123 Safety Relay 14-04-1145
20.00.1067 RELAY 24V 25AMP 14-04-1303
2
20.00.1122 Relay Holder 14-04-1312

3 20.00.1138 16 Amp 24V Double Pole Relay & Holder 14-04-1331

4 20.00.1129 Maintenance Reset Relay & Holder 14-04-1331

5 20.00.1071 LED Fuse Holder 14-04-1304

6 20.00.1072 Junction Connector 14-04-1310

7 20.00.1070 Single Tier Terminal Block Small 14-04-1307

8 34.31.1002 Main Panel Controller (A102) 14-04-1213

Issue 3 – April 2010 Page 7 of 12

© JMG Systems Ltd. 2010


Spare Parts Manual - QJ330

5 Secondary Control Panel Parts (Interior)


5

6
7

1
10 9

3 4

Ref JMG Part No. Description Customer Codes


1 20.00.1071 LED Fuseholder 14-04-1304

2 20.00.1129 24V Interface Relay & Holder 14-04-1331

3 20.00.1072 Junction Connector 14-04-1310

4 20.00.1070 Terminal Block Small 14-04-1307

5 34.31.1003 Secondary Panel Controller (A103) 14-04-1214

6 34.18.1004 Panel Interface CAN Lead 14-04-1240

7 34.10.1001 Secondary Control Panel Complete Contact Sandvik

8 20.00.1128 10 Way Female Insert and Socket (Down stream) Contact Sandvik

9 20.00.1128 10 Way Male Insert and Socket (up stream) Contact Sandvik

10 20.00.1128 10 Way Female Insert and Socket (X10F) Contact Sandvik

Issue 3 – April 2010 Page 8 of 12

© JMG Systems Ltd. 2010


Spare Parts Manual - QJ330

6 Tracking System / Auxiliary Parts


This section although included in a spare parts catalogue is common across the JMG Systems Ltd range.
Information in the following table is for reference purposes only.

1
5

Ref JMG Part No Description Customer Codes


1 34.15.1000 Crusher Manual Handset 14 -04 -1136

2 20.00.1016 3 position forward/reverse lever 14 -05 -0060

3 20.00.1015 Manual Stop Button 14 -04 -1184

4 20.00.1022 Handset Male Connector (Square) 14 -05 -0083

5 20.00.1105 Handset Female Plug (Square) 14 -05 -0084

Issue 3 – April 2010 Page 9 of 12

© JMG Systems Ltd. 2010


Spare Parts Manual - QJ330

7 Radio Remote Control Parts


This section although included in a spare parts catalogue is common across the JMG Systems Ltd range.
Information in the following table is for reference purposes only.

7
6 8

Ref JMG Part No. Description Customer Codes


1 25.00.1005 Radio Remote Receiver (CE/US/) Contact Sandvik
2 25.00.1001 Battery Charger Unit 14-04-1133
3 25.00.1000 Replacement Battery 14-04-1150
4 25.00.1006 Radio Remote Transmitter (CE/US) Contact Sandvik
5 25.00.1007 Standard Antenna 14-04-1149
6 25.00.1008 Aerial Long 14-04-1148
7 25.00.1009 Key Switch Contact Sandvik
8 25.00.1010 HET ANTENNA EXTENSION (5m) 14-04-1222
26.05.1001 Radio Remote Control Complete Kit CE 14-04-1030
9
26.06.1001 Radio Remote Control Complete Kit US 14-04-1040

Issue 3 – April 2010 Page 10 of 12

© JMG Systems Ltd. 2010


Spare Parts Manual - QJ330

8 Additional Spare Parts


This section although included in a spare parts catalogue is common across the JMG Systems Ltd range.
Information in the following table is for reference purposes only.

Image JMG Part No Description Customer Codes


20.00.1013 Main Supply Harness Fuse (30 Amp) 14 -05 -0125

20.00.1023 Heater Fuse (40 Amp) (optional) 14 -05 -0130

20.00.1020 Hydraulic Oil Level Sensor 14 -04 -1122

20.00.1043 LED Solenoid Plug 24V Contact Sandvik

20.00.1017 Emergency/Machine Stop Box 14 -04 -1151

20.19.1001 Siren/Buzzer Connection Kit 14 -04 -3546

20.00.1025 Water Level Sensor 14 -05 -0151

20.00.1019 Spare Ignition Key 14 -05 -0015

20.00.1156 Inspection Lamp Contact Sandvik

20.00.1014 Track Junction Box 6 Way 14 -04 -1441

Issue 3 – April 2010 Page 11 of 12

© JMG Systems Ltd. 2010


Spare Parts Manual - QJ330

For more detailed information, please contact your product dealer, or the JMG Systems Ltd. Engineering
team.

© COPYRIGHT JMG Systems Ltd. 2010

66-68a Derry Road, Omagh, County Tyrone, N.Ireland, BT78 5ED

 Tel +44 (0) 28 8224 4131  Email [email protected]


 Fax +44 (0) 28 8225 2686  Web http://www.jmgsystems.co.uk

Issue 3 – April 2010 Page 12 of 12

© JMG Systems Ltd. 2010

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