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Warping Calculation - Calculation For Direct Warping and Sectional Warping - Tex 1

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GOWTHAM CHANDRU
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100% found this document useful (1 vote)
356 views4 pages

Warping Calculation - Calculation For Direct Warping and Sectional Warping - Tex 1

Uploaded by

GOWTHAM CHANDRU
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Warping:
The warping consists of collecting predetermined number of ends from a set of wound package and Find Us @
transferring them in a sheet form to a weavers beam. The parallel winding of warp ends small package
(bobbin) to a common package (warp beam) is called warping.
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The operation of winding warp yarns to a beam usually in preparation for sizing, weaving or warp
knitting is called warping. 44% 12%

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Warping

I have published lots of article on warping. You can find at warping category. Now I will discuss on
warping calculation both direct warping and sectional warping. Sponsored

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Page 1 of 4
Warping Calculation:
Production = Surface speed of drum × π × Dia. of drum × Creel Capacity

Warping calculation related to warp beam preparation is done by the following process.

Total no of ends = EPI x Fabric Width


Creel capacity = Total number of ends/number of warp beam required
No. of warp beam = Total ends/creel capacity
Ends per beam = Total no of ends/no. of warp beam

A Typical Calculation for Direct Warping: Popular Posts


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Burn out Print 1

Different Types of Dyes with Chemical


Total no. of ends = EPI x fabric width
Structure 2
= 100 x 116
= 11600 Interview Questions and Answers for
Garments Job (Part-1) 3
No. of warp beam = Total no of ends /creel capacity
= 11600/580 (Creel Capacity is available up to 656) Major Formula on Garments for Beginners 4
= 20
Different Parts of Modern Cotton Ginning
Machine 5
The no. of cone available in a packet is 24 & total weight of the packet is 100 lbs.
Textile Calculation | Different Formula of
Now 1 cone weight = 100/24 Textile Calculation 6
= 4.16 lbs.
= 4.16/0.04 kg Dyeing Process | Different Types of Dyes |

= 1.88 kg Classification of Dyes 7

Textile Manufacturing Process | Process


Now 1 cone length = Warp Count x Cone wt. in lbs x 840
Flow Chart of Textile Manufacturing 8
= 40 x 4.16 x 840
= 139776 yds
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= 139776/1.0936 m
= 127812.73 m Table Cutting Machine

Length Variation = 127812.73 m x 5% (If length variation is 5%) Production Machine


= 6390.64 m
Manufacturing and Production
So, yarn length in 1 cone = Calculated length – length variation
=127812.73 m – 6390.64 m Garment Manufacturing
= 121422.90 m
Steel Sheet
Length of yarn per warp beam = Total length in 1 cone/no of warp beam
= 121422.90/20
= 6071 m Important Categories

Now this length will be fixed in warping machine & each time the warp sheet will be cut off after Accessories Advanced Dyeing
reaching the fixed length wound on the beam. In this way warp beams will be wound continuously. Then Automation
it goes to sizing section.
Bleaching Bra Calculation
Production = Surface speed of drum × π × Dia. of drum × Creel Capacity Campus Carding
= 20.65 × 3.1416 × 30” × 580
Career
= 1128808.3 inch/ min
= (1128808.3/39.37) × 60 m/hr Circular Knitting Clothing Color
= 1720307.3 m/hr
Color Fastness Combing Computer
Costing
A Typical Calculation for Sectional Warping:
Available Creel capacity = 560 Cotton Count Cutting Defects
Total no. of ends per pattern = 42

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Page 2 of 4
Denim Disperse Dye Drafting Dye
So, no. of pattern per section = Creel Capacity/Total ends in pattern
= 560 / 42 Dyeing Dyeing Auxiliaries
= 13.33 Dyeing M/C Ebooks Enzyme ETP
≈12 pattern (As required)
Experiment Fabric
Creel to be used = Total pattern x Total ends in pattern Fabric Manufacturing
= 12 x 42
Fabric Stracture and Design
= 504
Fabric Test Factory Fashion
Total section = Total Ends / Creel used
Fashion and Design Fiber
= 7000 / 504
= 14 sections Finishing Finishing M/C

Production = Surface speed of drum × π × Dia. of drum × Creel Capacity Flow Chart
= 20.65 × 3.1416 × 30” × 504 Garment Wash Garments M/C
= 980895.48 inch/ min
= (980895.48/39.37) × 60 m/hr Garments Manufacturing IE
= 1494887.7 m/hr Inspection Jute Fiber Jute Spinning

Knitting Knitting M/C Loom


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