Epc&C of Gas Train 5 Project at Maa Refinery: Instrument Check List Cjx31 - Instrument Junction Box Installation

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EPC&C OF GAS TRAIN 5 PROJECT AT MAA REFINERY

CONTRACT NO: CA/CSPD/0116


INSTRUMENT CHECK LIST
CJX31 - INSTRUMENT JUNCTION BOX INSTALLATION
APPLICABLE QMS: PRJ-QMS 9C-03-5243

*A10049727*
*A10049727*
TAG: 334-JC-P-015-IS DESCRIPTION: INSTRUMENTATION JUNCTION BOX
SUB-SYSTEM: 0I03-004 - MULTICABLE & JUNCTION BOX 334
P&ID / DWG: 3-D-334-1-64-7381-4 USER GROUP: GULFSPIC

ITEM CHECK LIST RESULT


1 Location of JB as per the approved drawing
2 Check equipment is de-energized and safe.
3 Check nameplate data/certification is in accordance with project data.
4 Check enclosure is correctly tagged as per drawing.
5 Check enclosure is correctly mounted and easily accessible.
6 Check enclosure is correctly earthed.
7 Check all unused entries are plugged with approved blanks.
8 Check segregation barriers are fitted where necessary.
9 Check support frame installation
10 Incoming cable size and numbers verified
11 Outgoing cable size and numbers verified
12 Cables are properly glanded
13 Cablels termination correct and neatly done
14 All materials used as per approved specifications
N.A. Not applicable. P_ Punch item (categorized PA, PB, PC) to be recorded in the punch list register. No further work required.
No te: if there are NO ADDITIONA L REM A RKS enter NONE, initials and date. If there are remarks, reaso n to be written in "REM A RKS" sectio n and, where applicable, raised as an
exceptio n o r o utstanding issue as part o f the system hando ver/punchlist.
Remarks :

SUBCONTRACTOR CONTRACTOR COMPANY

Signature

Name
Designation
Date

CJX31, Rev.0
SHEET 1 OF 1
EPC&C OF GAS TRAIN 5 PROJECT AT MAA REFINERY
CONTRACT NO: CA/CSPD/0116
INSTRUMENT TEST SHEET
TJX10 - INSTRUMENT MULTICABLE CONTINUITY & INSULATION TEST
APPLICABLE QMS: PRJ-QMS 9C-03-5224/5252

*A10039795*
*A10039795*
TAG: 334-JC-P-015-IS. DESCRIPTION: FIR.RES,06Px0.9mm2,Arm,LightBlue,300V
SUB-SYSTEM: 0I03-004 - MULTICABLE & JUNCTION BOX 334
P&ID / DWG: USER GROUP: GULFSPIC

FROM: 334-JC-P-015-IS TO: 334-PLC5-MAR-002

ITEM CHECK LIST RESULT


1 Check cable is as specified in project cable schedule.
2 Check cable is routed in accordance with cable layout drawings.
3 Check cable for any physical damage.
4 Check cable is adequately supported and correctly fixed to rack.
5 Check cable tray/conduit is in accordance with project specification and layout drawings.
6 Check bending radius is within the specified limits.
7 Check cable and core marking are in accordance with specification.
8 Check cable labelling is in accordance with specification.
N.A. Not applicable. P_ Punch item (categorized PA, PB, PC) to be recorded in the punch list register. No further work required.

TEST RESULTS (TEST ALL CORES AND RECORD LOWEST VALUE)


CONTINUITY INSULATION
CORES: CORE to EARTH:
SCREEN: CORE to CORE:
EARTH: CORE to SCREEN:
ARMr: CORE to ARMr:
TEST VOLTS: SCREEN to EARTH:
SCREEN to ARMr:
Testing m ethod :
Continuity test for core / screen / armour are achieved by using one core for return and deducting this value.
Insulation tests on screened singles, pairs and triples w ill be tested as follow s :
Test voltage applied betw een :
1. each core and all others cores 2. each core and screen 3. each core and earth/armour 4. each screen and others screens

TESTING INSTRUMENTS USED


Type / Serial N° / Calibration date :
No te: if there are NO ADDITIONA L REM A RKS enter NONE, initials and date. If there are remarks, reaso n to be written in "REM A RKS" sectio n and, where applicable, raised as an
exceptio n o r o utstanding issue as part o f the system hando ver/punchlist.
Remarks :

SUBCONTRACTOR CONTRACTOR COMPANY

Signature

Name
Designation
Date

TJX10, Rev.0
SHEET 1 OF 1
EPC&C OF GAS TRAIN 5 PROJECT AT MAA REFINERY
CONTRACT NO: CA/CSPD/0116
INSTRUMENT CHECK LIST
CJX31 - INSTRUMENT JUNCTION BOX INSTALLATION
APPLICABLE QMS: PRJ-QMS 9C-03-5243

*A10049798*
*A10049798*
TAG: 334-JW-P-013 DESCRIPTION: INSTRUMENTATION JUNCTION BOX
SUB-SYSTEM: 0I03-004 - MULTICABLE & JUNCTION BOX 334
P&ID / DWG: 3-D-334-1-64-7381-4 USER GROUP: GULFSPIC

ITEM CHECK LIST RESULT


1 Location of JB as per the approved drawing
2 Check equipment is de-energized and safe.
3 Check nameplate data/certification is in accordance with project data.
4 Check enclosure is correctly tagged as per drawing.
5 Check enclosure is correctly mounted and easily accessible.
6 Check enclosure is correctly earthed.
7 Check all unused entries are plugged with approved blanks.
8 Check segregation barriers are fitted where necessary.
9 Check support frame installation
10 Incoming cable size and numbers verified
11 Outgoing cable size and numbers verified
12 Cables are properly glanded
13 Cablels termination correct and neatly done
14 All materials used as per approved specifications
N.A. Not applicable. P_ Punch item (categorized PA, PB, PC) to be recorded in the punch list register. No further work required.
No te: if there are NO ADDITIONA L REM A RKS enter NONE, initials and date. If there are remarks, reaso n to be written in "REM A RKS" sectio n and, where applicable, raised as an
exceptio n o r o utstanding issue as part o f the system hando ver/punchlist.
Remarks :

SUBCONTRACTOR CONTRACTOR COMPANY

Signature

Name
Designation
Date

CJX31, Rev.0
SHEET 1 OF 1
EPC&C OF GAS TRAIN 5 PROJECT AT MAA REFINERY
CONTRACT NO: CA/CSPD/0116
INSTRUMENT TEST SHEET
TJX10 - INSTRUMENT MULTICABLE CONTINUITY & INSULATION TEST
APPLICABLE QMS: PRJ-QMS 9C-03-5224/5252

*A10041396*
*A10041396*
TAG: 334-JW-P-013. DESCRIPTION: FIR.RES,40Cx2.5mm2,Arm,Black,600V
SUB-SYSTEM: 0I03-004 - MULTICABLE & JUNCTION BOX 334
P&ID / DWG: USER GROUP: GULFSPIC

FROM: 334-JW-P-013 TO: 334-PLC5-MAR-001

ITEM CHECK LIST RESULT


1 Check cable is as specified in project cable schedule.
2 Check cable is routed in accordance with cable layout drawings.
3 Check cable for any physical damage.
4 Check cable is adequately supported and correctly fixed to rack.
5 Check cable tray/conduit is in accordance with project specification and layout drawings.
6 Check bending radius is within the specified limits.
7 Check cable and core marking are in accordance with specification.
8 Check cable labelling is in accordance with specification.
N.A. Not applicable. P_ Punch item (categorized PA, PB, PC) to be recorded in the punch list register. No further work required.

TEST RESULTS (TEST ALL CORES AND RECORD LOWEST VALUE)


CONTINUITY INSULATION
CORES: CORE to EARTH:
SCREEN: CORE to CORE:
EARTH: CORE to SCREEN:
ARMr: CORE to ARMr:
TEST VOLTS: SCREEN to EARTH:
SCREEN to ARMr:
Testing m ethod :
Continuity test for core / screen / armour are achieved by using one core for return and deducting this value.
Insulation tests on screened singles, pairs and triples w ill be tested as follow s :
Test voltage applied betw een :
1. each core and all others cores 2. each core and screen 3. each core and earth/armour 4. each screen and others screens

TESTING INSTRUMENTS USED


Type / Serial N° / Calibration date :
No te: if there are NO ADDITIONA L REM A RKS enter NONE, initials and date. If there are remarks, reaso n to be written in "REM A RKS" sectio n and, where applicable, raised as an
exceptio n o r o utstanding issue as part o f the system hando ver/punchlist.
Remarks :

SUBCONTRACTOR CONTRACTOR COMPANY

Signature

Name
Designation
Date

TJX10, Rev.0
SHEET 1 OF 1

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