Osram-Dam-8598130 AppGuide OT TW en
Osram-Dam-8598130 AppGuide OT TW en
Osram-Dam-8598130 AppGuide OT TW en
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Tunable White LED systems with constant-current drivers | Contents
Contents
1 Introduction 03 4 Handling 27
1.1 Content and intention 03 4.1 Wiring 27
4.2 Release connections 27
2 Physical and technical background/basics 04 4.3 Electrostatic discharge (ESD) 27
2.1 Color space 04 4.4 Possible combinations (non-isolated) 28
2.2 Color mixing in the color space 04 4.5 NFC programming 28
2.3 Melanopic effect 05 4.6 Exemplary assembly of a five-foot luminaire with 5500 lm 29
2.4 Temperature and current dependency of color
coordinates and efficacy of LEDs 06 5 Thermal considerations 30
2.4.1 Typical properties of LEDs 06 5.1 Introduction and definitions 30
2.4.2 Data models for LED modules 07 5.2 tc point position and measurement 30
Please note:
All information in this guide has been prepared with great
care. OSRAM, however, does not accept liability for pos
sible errors, changes and/or omissions. Please check
www.osram.com or contact your sales partner for an updated
copy of this guide. This technical application guide is for
information purposes only and aims to support you in tack
ling the challenges and taking full advantage of all opportu
nities the technology has to offer. Please note that this guide
is based on own measurements, tests, specific parameters
and assumptions. Individual applications may not be covered
and need different handling. Responsibility and testing
obligations remain with the luminaire manufacturer/OEM/
application planner.
2
Tunable White LED systems with constant-current drivers | Introduction
1 Introduction
1.1 Content and intention life, work and leisure is consistently placed in the focus
This application guide for dynamic Tunable White LED sys- of attention. The interdisciplinary balance between the
temswith constant-current drivers informs about technical parameters of artificial lighting, natural daylight, archi
basics of light and necessary system components and tecture and technology creates the right light at the
configurations. right time.
TW systems enable the creation of “white light” within a Leading luminaire manufacturers and OSRAM Lighting
bandwidth of two different color temperatures by using Solutions develop tailor-made Human Centric Lighting
LED modules equipped with LEDs that have two different concepts based on scientific expertise and with consid-
color temperatures. eration of the set of standards for indoor lighting. You
can find more information here: www.osram.com/hcl
TW systems provide basic technical components for
Human Centric Lighting (HCL) solutions. The usage of
such components and systems enables the generation
of biologically effective white light in terms of dynamic
brightness and variable color temperature settings.
3
Tunable White LED systems with constant-current drivers | Physical and technical background/basics
0.320
0.5 0.300
0.290 0.330 0.370 0.410 0.450 0.490
0.4
Color mixing of two white tones
0.3
LED modules providing light with adjustable color tem-
perature are equipped with LEDs that have two different
0.2 color temperatures. The adjustable color locations are
addressable by supplying suitable current levels to the
respective LEDs.
0.1
Principally, only color locations that lie on the connecting
0.0 line between both LED color locations can be addressed.
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
It should be considered that the color coordinates of
Color space with Planck curve
LEDs do not necessarily lie on the Planck curve.
The color space visualizes all visible colors that a human The deviation between the cx/cy coordinates of the ap-
eye can perceive. Color locations that lie on the Planck plied LEDs and the intersection of the Judd line with the
curve are designated as white light. This curve is charac- Planck curve can lead to color coordinates of the mixed
terized by the fact that the color temperature corresponds light that differ significantly from a desired target color
to the light emission of a solid body at the respective tem location.
perature. Color locations outside of the Planck curve can
also be referred to as white light; constant color tempe The following picture exemplarily shows that the color
ratures are located on the Judd straight lines. Color loca- temperature of the mixed light depends on the actual
tions which are more than approx. 10 threshold units color coordinates of the LEDs, although their nominal
away from the Planck curve are usually not considered color temperature and forward current are the same.
to be white light.
cy
0.46
0.44 2700 K
0.42
0.40
0.38
3618 K
0.36 3753 K
3901K
6500 K
0.34
0.32
0.30
0.3 0.35 0.4 0.45
cx
Deviation of the color coordinates from LEDs with
identical nominal color temperature
4
Tunable White LED systems with constant-current drivers | Physical and technical background/basics
Spectral sensitivity
Melanopic S mel
Relative values Photopic V (λ)
1.0
0.8
0.6
0.4
0.2
0.0
380 420 460 500 540 580 620 660 700 740 780
Wavelength [nm]
5
Tunable White LED systems with constant-current drivers | Physical and technical background/basics
Relative luminous flux vs. forward current cx, cy vs. forward current
250
0.005
200
150 0.000
100
-0.005
50
0 -0.010
0 50 100 150 200 250 300 350 400 450 500 0 100 200 300 400 500
Forward current [mA] Forward current [mA]
Relative luminous flux as a function of forward current Color coordinates as a function of forward current
110 0.015
0.010
105
0.005
100
0.000
95 -0.005
90 -0.010
20 30 40 50 60 70 80 90 100 110 20 30 40 50 60 70 80 90 100 110
Temperature [°C] Temperature [°C]
6
Tunable White LED systems with constant-current drivers | Physical and technical background/basics
2.4.2 Data models for LED modules 2. By performing the iterative calculation process of the
To match the various requirements with regard to simple output currents of the driver, a higher color accuracy
operation and high color quality, three data modes for LED is achieved by considering the positions of the inter-
modules are available for configuring OSRAM TW drivers. sections of the Judd lines with the connecting line.
7
Tunable White LED systems with constant-current drivers | System components
3 System components
3.1 TW modules the background calculations carried out in the T4T and in
the driver require the following information:
3.1.1 TW module data —— The dependency of the color coordinates (cx/cy) on
To allow the alignment of an LED driver with a TW the temperature of the LED
module in Advanced or Premium Mode, data of the —— The dependency of the color coordinates (cx/cy) on
TW module regarding its construction and certain the forward current through the LED
properties must be obtained. —— The dependency of the luminous flux (lm) on the LED
temperature
Such data can normally be derived from data sheets —— The dependency of the luminous flux (lm) on the
of TW modules that usually provide nominal values for forward current through the LED
luminous flux, color coordinates and forward voltage
depending on their nominal operating current. These data can be found in standard product documen-
tations of the components, e.g. data sheets. They must
To improve the performance of a TW system, TW modules be entered as described in chapter 3.3 “Configuration tool
may be measured to verify how far the nominal data are Tuner4TRONIC® (T4T)”.
met. In case of significant differences between nominal
and measured data, the measured data can be imple- These data are not required in the Advanced Mode,
mented in the T4T. where the usual decrease of the luminous flux with in-
creasing component temperature is taken into account
3.1.2 LED data with a fixed factor.
For an optimal balancing of TW driver and TW module,
it is necessary to check the temperature and current de- 3.1.3 OSRAM PrevaLED ® TW modules
pendency of the color coordinates and the efficacy of the In case an OSRAM TW module is selected for a project,
LEDs used for a TW module and to enter this information all relevant data of the module and of the applied LEDs
in the T4T (chapter 2.4). When using the Premium Mode, are already available in the T4T.
Product name Flux (lm) CCT (K) CRI SDCM U f (V) I f (mA) P (W) Efficacy (lm/W)
PL-LIN-Z1 245-TW 62X20 241 2700 > 80 3 5.75 275 1.6 154
249 6500 > 80 3 5.75 275 1.6 160
PL-LIN-Z1 1100-TW 280X20 1075 2700 > 80 3 25.7 275 7.1 152
1140 6500 > 80 3 25.7 275 7.1 162
PL-LIN-Z1 2200-TW 560X20 2152 2700 > 80 3 51.5 275 14.2 152
2287 6500 > 80 3 51.5 275 14.2 162
Product name Flux (lm) CCT (K) CRI SDCM U f (V) I f (mA) P (W) Efficacy (lm/W)
PL-LIN-Z1 245-TW 62X20 245 2700 > 80 3 5.8 280 1.6 154.4
245 6500 > 80 3 5.7 271 1.5 160.4
PL-LIN-Z1 1100-TW 280X20 1100 2700 > 80 3 25.8 281.4 7.3 151.6
1100 6500 > 80 3 25.6 263.9 6.8 162.5
PL-LIN-Z1 2200-TW 560X20 2200 2700 > 80 3 51.6 281.4 14.5 151.6
2200 6500 > 80 3 51.3 263.9 13.5 162.5
Product name Flux (lm) CCT (K) CRI SDCM U f (V) I f (mA) P (W) Efficacy (lm/W)
PL-LIN-Z1 245-TW 62X20 361 2700 > 80 3 5.92 425 2.52 143
374 6500 > 80 3 5.92 425 2.52 148
PL-LIN-Z1 1100-TW 280X20 1520 2700 > 80 3 26.7 400 10.7 142
1620 6500 > 80 3 26.7 400 10.7 152
PL-LIN-Z1 2200-TW 560X20 3050 2700 > 80 3 53.4 400 21.4 142
3240 6500 > 80 3 53.4 400 21.4 152
* Typical values valid for t p = 55 °C
Notes:
Energy efficiency class according to 2012/874/EC: A++
Due to the complex manufacturing process of light-emitting diodes, the above-specified typical values of the technical LED parameters merely represent purely
statistical variables. They do not necessarily correspond to the actual technical parameters of each individual product, which may deviate from typical values.
Sum of current [mA] in WW channel and sum of current [mA] in CW channel should not exceed max. current of 400 mA.
Tolerance for optical and electrical data: +/-10 % 8
Tunable White LED systems with constant-current drivers | System components
Ratio luminous flux to forward current EULUMDAT and IES files can be found on the OSRAM
website at www.osram.com/prevaled-lin-tw.
6500 K 1100 lm 2700 K 1100 lm
6500 K 2200 lm 2700 K 2200 lm
Light distribution curve
Luminous flux [lm]
3000 C 0°
2500
75°
2000
1500
60°
1000
500
0
25 75 125 175 225 275 325 45°
30° 15°
Luminous flux and efficacy as a function of tc point
Light distribution curve (LDC)
temperature
The diagram below shows the correlation between the
tc point temperature and the relative luminous efficacy. Color coordinates and spectrum
The following tables show the color coordinates and the
Ratio luminous efficacy to forward current spectrum of the PrevLED ® Linear TW modules.
6500 K 2700 K
Color temperature and coordinates
190
cx 0.4579 0.3092
cy 0.4076 0.3233
180
Spectral distribution
170
Relative spectral emission [K] 3000 K 4000 K
160 1.0
150 0.8
140 0.6
25 75 125 175 225 275 325
0
380 480 580 680 780
Wavelength [nm]
9
Tunable White LED systems with constant-current drivers | System components
Melanopic values
PL-LIN-Z1 245-TW 62X20: Melanopic values when operated with nominal current
PL-LIN-Z1 245-TW 62X20: Melanopic values when operated with max. current
PL-LIN-Z1 1100-TW 280X20: Melanopic values when operated with nominal current
PL-LIN-Z1 1100-TW 280X20: Melanopic values when operated with max. current
10
Tunable White LED systems with constant-current drivers | System components
PL-LIN-Z1 2200-TW 560X20: Melanopic values when operated with nominal current
PL-LIN-Z1 2200-TW 560X20: Melanopic values when operated with max. current
11
Tunable White LED systems with constant-current drivers | System components
Lifetime data
PrevaLED ® TW modules have a nominal service life of
50,000 hours (L80B10) at a tc point temperature of 55 °C.
This means that after 50,000 hours, at least 90 % of LED
modules provide at least 80 % of the initial luminous flux.
1.0
0.8
0.6
0.4
0.2
0
0 20,000 40,000 60,000 80,000 100,000 120,000
Lifetime [h]
LxBy
x 70 80 90
y 10 50 10 50 10 50
I [mA] Lifetime [h]
t p [°C] = 45 275 > 50,000 > 50,000 > 50,000 > 50,000 37,000 48,000
t p [°C] = 55 275 > 50,000 > 50,000 > 50,000 > 50,000 34,000 44,000
t p [°C] = 65 275 > 50,000 > 50,000 > 50,000 > 50,000 31,000 40,000
t p [°C] = 75 275 > 50,000 > 50,000 > 50,000 > 50,000 29,000 37,000
12
Tunable White LED systems with constant-current drivers | System components
3.2 Drivers
The operation of TW constant-current drivers with TW
modules offers even better color accuracies than CV
systems when using one of the LED data models in
the T4T.
Electrical specifications
13
Tunable White LED systems with constant-current drivers | System components
14
Tunable White LED systems with constant-current drivers | System components
240 240
220 220
200
200
180
180
160
160
140
140
120
120
100
100
80
80 60
60 40
40 20
0 100 200 300 400 500 600 700 0 100 200 300 400
Output current [mA] Output current [mA]
Operating window OTi DALI 75 W TW Operating window OTi DALI 35 W TW
Power factor as a function of input power OTi DALI 75 W TW Power factor as a function of input power OTi DALI 35 W TW
15
Tunable White LED systems with constant-current drivers | System components
Efficiency [%] 700 mA 500 mA 300 mA Efficiency [%] 400 mA 300 mA 150 mA
94 93
93 92
91
92
90
91
89
90
88
89
87
88
86
87
85
86 84
85 83
10 20 30 40 50 60 70 80 10 20 30 40
Output power [W] Output power [W]
Typical efficiency vs. load (230 V/50 Hz) OTi DALI 75 W TW Typical efficiency vs. load (230 V/50 Hz) OTi DALI 35 W TW
16 16
14 15
12 14
10 13
8 12
6 11
4 10
2 9
0 8
0 10 20 30 40 50 60 70 80 90 0 10 20 30 40 50
Input power [W] Input power [W]
THD as a function of input power OTi DALI 75 W TW THD as a function of input power OTi DALI 35 W TW
16
Tunable White LED systems with constant-current drivers | System components
Product features
— DALI DT8: TW or DALI 2 x DT6: 2 channels
— Analog or hybrid dimming
— Programmable by DALI/NFC
— DALI dimming range 1…100 %
— Very low ripple current ≤ 1 %
— 50,000 h lifetime at tc max = 75 °C
— Very high efficiency of up to 90 %
— Low stand-by power consumption < 0.2 W
— Suitable for emergency lighting
50 50
0 0
100 ~ 30 1 100 1
At low dimming levels, amplitude dimming shows a signi- LED module. This can be avoided with hybrid dimming, in
ficantly lower light modulation, while at the same time a which the driver changes from amplitude dimming to
higher efficiency is achieved. PWM dimming when the output current falls below 20 mA.
In the low dimming range, amplitude dimming can lead to The picture below shows how the dimming mode can be
(small) color deviations and brightness differences on the set in the T4T software:
17
Tunable White LED systems with constant-current drivers | System components
3.2.4. Emergency lighting settings of TW drivers Under the tab "LED Module Data", PrevaLED ® TW
(ex factory) modules can be selected in various combination
Ex factory, like all OSRAM indoor drivers, the TW drivers options for different designs.
provide an active DC detection and adjust the light level/
luminous flux to 15 % (DALI value 185). The color temper- 1 560
ature is always set to 4000 K, regardless if OSRAM TW 2 560 280
modules or TW modules from other manufacturers are
used. If higher luminous fluxes are required for emergen- 3 560 560
cy lighting, this can be programmed using the T4T con- 4 560 560 280
figuration tool. Generally, the DC detection can be deac-
tivated if required. 5 560 560 560
Data of OSRAM PrevaLED® TW modules are automatically 3.3.1 Administration of module data: Loading and
provided by the T4T and can simply be called up. creation of module data
To call up previously stored LED modules that are intended
Since device descriptions of all TW drivers are also stored to be used in a new project, or to generate a new data
in the T4T, all possibilities to configure these drivers are set for an LED module, the "LED Module Data" tab must
provided. be selected.
The configuration of a TW driver is always carried out 3.3.1.1 Loading of stored TW modules
in a project. To start a TW project, one of the stored TW In case the required module is already stored, it can
drivers must be chosen and afterwards the operating simply be selected in this pull-down menu:
mode “Tunable White – DALI DT8” must be selected:
18
Tunable White LED systems with constant-current drivers | System components
3.3.1.2.1 Input data for data model “Basic Mode” In the Advanced Mode, the data shown above, repre-
senting a specific operating point of the module, must b
e
implemented.
19
Tunable White LED systems with constant-current drivers | System components
Tuner4TRONIC ®: Data set creation for a new LED module in the Premium Mode
20
Tunable White LED systems with constant-current drivers | System components
The newly created TW module can be stored using the As default setting for the module ID, T4T always shows
same name and the same ID as the originally chosen TW the lowest number that is not in use in the database of
module. This should be done if the changes were correc- the PC. If already used module names or module IDs are
tions of incorrectly entered data. To do so, the button entered, T4T displays a warning. In this case, alternative
“Overwrite” must be clicked. entries shall be made.
21
Tunable White LED systems with constant-current drivers | System components
Activation of the T4T Premium license Once you have the license available, please enter it into
To edit and create LED modules using the Premium Mode the “License Key” field and click the “Add Key” button to
data model, a Tuner4TRONIC ® Premium software license activate the license. The corresponding features will be
must be purchased from a local OSRAM sales represen- available now for use in Tuner4TRONIC®.
tative. The Tuner4TRONIC® Premium license bundles the
following new premium functionalities: All entered licenses are shown comprehensively in the
— Luminaire Info window shown above, including their expiration dates.
— Monitoring Data Premium
— Tunable White Premium Mode 3.3.2 Confi guration of TW drivers
— Service Key
3.3.2.1 Adjustment of 100 % operating current and
To get access to the Tuner4TRONIC® Premium license, balancing with TW module
open Tuner4TRONIC ® Development and choose the To configure the driver according to the application (project)
menu Help Ú About Ú License Key(s): and to enable the balancing of driver and TW module, an
LED module must be selected for each project. Balancing
is then provided automatically by the T4T. Based on the
selected TW module, the T4T displays the characteristic
data that can be expected in this project, depending on
the implemented operating currents (100 % values) and
temperatures. Each time an editable value is changed,
T4T recalculates all depending data.
22
Tunable White LED systems with constant-current drivers | System components
Different types of DALI drivers are defined in the DALI Typical applications for 2 x DT6 are: direct/indirect lumi-
standard as Device Types DTx. Relevant types for LED naires (2 channels, independently controllable). In this
applications are: operating mode, the LED driver behaves like two individual
— DALI DT6: For “standard” LED drivers (one DALI address LED drivers. Both output channels can be operated almost
is used for each DALI driver/each channel, DALI only independently. In function tabs (e.g. operating current),
provides dimming and switching commands). the settings for each channel can be defined individually.
— DALI DT8: For color control (2-channel control gear,
one DALI address per driver, DALI provides commands
for dimming, switching and color temperature).
23
Tunable White LED systems with constant-current drivers | System components
~ 230 V
Product features
Wiring example DALI MCU TW
— Up to 4 DALI MCUs can be connected in parallel to
set up multiple control points
— Automatic synchronization between the control points For more information, please refer to the data sheet and
— Cover and rotary switch in neutral white instruction sheet at www.osram.com/mcu-tw.
— Length of the DALI control cable: up to 300 m
24
Tunable White LED systems with constant-current drivers | System components
Product benefits
Daytime-dependent adjustment of brightness and color temperature (HCL)
Suitable for Human Centric Lighting (HCL) applications
Lighting control via smartphone
Adjustment of all setting options via smartphone
Up to four timers with adjustable on/off time and weekday
Plug and play: Basic functions available without app
Simplified commissioning thanks to pre-defined function modes
Intuitive manual dimming, switching and setting of color temperature
Separate control of up to four groups
Adjustable offset for different groups
Easy scene generation in the app
Scene recall possible via OSRAM DALI PRO PB pushbutton coupler
Wireless fi rmware update possible via Bluetooth
Integrated DALI supply
Control of Standard White or Tunable White light according
to DALI Device Type 8 (DT8)
Selected DALI parameters adjustable via app
Areas of application
Floor-standing lamps
Offi ces
Conference rooms
Training rooms
Classrooms
Corridors
Shop lighting
Equipment/accessories
Free app for iOS and Android available in the App Store
Ceiling integration or independent installation possible via ECO CI KIT
25
Tunable White LED systems with constant-current drivers | System components
26
Tunable White LED systems with constant-current drivers | Handling
4 Handling
4.1 Wiring 4.2 Release connections
The connectors provide a simple insertion and release
mechanism. Solid wires can be easily inserted into the
connector. When using stranded wires, it is recommend-
ed to push the release mechanism on the top side of the
connector to simplify the insertion. The release mecha-
The terminals of the PrevaLED® Linear Tunable White LED nism can also be used to easily release the wire.
module (see picture above) are suitable for rigid and flexible
conductors with a cross-section of 0.2 mm² to 0.75 mm² The following pictures show the removal of a wire.
(AWG 24-18). The usage of rigid wires is recommended.
Stripping length
27
Tunable White LED systems with constant-current drivers | Handling
28
Tunable White LED systems with constant-current drivers | Handling
Module 3 (280 mm) From the OSRAM LED driver portfolio, the OTi DALI 75/
Electrical parameters of a PL-LIN-Z1 1100-TW 280X20: 220-240/700 D NFC TW L with its operating range per-
Forward current If = 275 mA, forward voltage Vf = 25.7 V fectly fits this module selection.
29
Tunable White LED systems with constant-current drivers | Thermal considerations
5 Thermal considerations
No additional heat sink is necessary to avoid that tc max = 5.2 tc point position and measurement
75 °C is exceeded when a PrevaLED ® Linear TW G4 is Proper thermal design of an LED luminaire is essential for
operated at nominal operating conditions and mounted achieving best performance and ensuring a long lifetime
onto or into a luminaire housing with heat exchange to of all components. To achieve a lifetime of 50,000 hours
the ambience. (L80B10), the sufficient thermal dissipation of the light
engine has to be verified by measuring the temperature
To avoid overheating, it is nevertheless strongly recom- at the tc point.
mended to check the LED module temperature in any
newly designed luminaires. The maximum temperature reached at the tc point must
not exceed 75 °C. This reference point for the tempera-
It should also be mentioned that lower tc point tempera- ture measurement of PrevaLED ® Linear G4 is shown in
tures of the LED module increase the module’s efficiency. the following picture for the 1100-lm/280-mm LED mod-
Therefore, efficient cooling for the PrevaLED ® Linear G4 ule type (for other similar LED module types, the position
LED modules increases the system efficiency of the lumi- is similar).
naire/application.
30
Tunable White LED systems with constant-current drivers | Thermal considerations
tc measurement point
Different thermocouples
31
Tunable White LED systems with constant-current drivers | Thermal considerations
tc measurement point
32
Tunable White LED systems with constant-current drivers | Mechanical considerations
6 Mechanical considerations
6.1 LED module dimensions
The PrevaLED ® Linear TW family has three types of
dimensions:
— 62 mm x 20 mm x 5 mm
— 280 mm x 203mm x 5 mm
2 4 5 6 7 8
— 560 mm x 20 mm x 5 mm
2.2
5.1
62
22.5 22.5
4.70 3.4
0.80
C
11.60
18.40
20
6.55 x 45°
1 2 3 4 5 6 7 8
2.2
5.1
RELEASE DATE
3.32g 2363.94mm³ not applicable
CHANGE No. DESCRIPTION FORMAT
SWD 3744456
LANGUAGE VER
EN 00
DOC TYPE
2D1
NEUTRAL FORMAT No.
3744840
VER
00
STATUS
IW
SCALE
1:1
F
DOC TYPE 3D MODEL No. DOC PART VER PLM MAT TYPE PLM MATERIAL No. PAGE
© OSRAM
B 125 SWM 3744358 000 00 125
DMAT D30052025 1/1 B
If this text is readable then this document is not valid! The document is only valid in pdf format with the vertical stamp on the right margin.
2 3 4117.60 5 6 117.60 7 8
105.60 105.60
102.5 102.5
55 55
C C
20
12.20
18.40
16.80
6.6x45°
3.30
62.50 62.50
125.40 125.40
D D
E E
notes:
missing dimensions according 3d files
CREATED BY CREATED AT SURFACE FINISH
GENERAL TOLERANCE
CO.SIMON 2018/Apr/27 not applicable
not applicable
33
CHANGED BY CHANGED AT BASIC MATERIAL
CO.SIMON 2018/Mai/03 not applicable PROJECTION 1
CHECKED BY RELEASE DATE CALC. WEIGHT / UNIT WEIGHT VOLUME / UNIT VOLUME NOTES
9.12g 9119.27mm³ first edition
CHANGE No. DESCRIPTION FORMAT
F PL-LIN-Z1-TW-XXX 280 Product Drawing A3
Tunable White LED systems with constant-current drivers | Mechanical considerations
1 2 3 4 5 6 7 8
PL-LIN-Z1 2200-TW 560X20
A A
1.6
2.2
559.50
265 265
257.40 257.40
B 245.40 245.40 B
242.47 242.47
195 195
140 140
85 85
C C
20
6.60x45°
18.40
16.80
3
77.50 77.50 ~15.7
140 140
202.50 202.50
D D
265.40 265.40
E E
notes:
missing dimensions according 3d-files
CREATED BY CREATED AT SURFACE FINISH
GENERAL TOLERANCE
P.SACHSENWEG 2018/Jan/31 not applicable
CHANGED BY CHANGED AT BASIC MATERIAL not applicable
P.SACHSENWEG 2018/Jan/31 not applicable PROJECTION 1
CHECKED BY RELEASE DATE CALC. WEIGHT / UNIT WEIGHT VOLUME / UNIT VOLUME NOTES
27.22g 18103.37mm³ Update copper thickness
CHANGE No. DESCRIPTION FORMAT
F PL-LIN-Z1-2200-TW-XXX 560 Product Dra. A3
OSRAM DOC TYPE PLM DOC No. LANGUAGE VER DOC TYPE NEUTRAL FORMAT No. VER STATUS SCALE
F
SolidWorks
1 2 3 4 5 6 7 8
34
Tunable White LED systems with constant-current drivers | Mechanical considerations
Number of LEDs and LED pitch for the different modules in the PrevaLED ® Linear TW family
6.2 Mechanical protection Cylinder head, torx drive M4 screw (ISO 4762)
For operation in damp, wet or dusty environments,
adequate ingress protection (IP) must be ensured with Diameter 4.0 mm
a suitable luminaire.
Head diameter 7.0 mm
6.3 Mounting instructions
Please apply force only to the dedicated mounting posi- Head height 4.0 mm
tions. Strong mechanical stress can lead to an irreversible
damage of the LED module. To fix the module into the
luminaire housing, M4 screws according to DIN 7984 Torx, hexagon socket, button head M4 screw (ISO 7380)
should be used.
Diameter 4.0 mm
When no isolating washer is used between the screw and
the mounting hole, the maximum permissible screw head Head diameter 7.5 mm
diameter is 7.5 mm. With larger screw heads, the minimum
distance between the screw and other conductive parts Head height 2.1 mm
on the PrevaLED ® Linear TW LED module can fall below
the required creepage distances.
It is also possible to use clips instead of screws, e.g. the
The maximum torque that should be applied to the push-to-fix (P2F) connectors from BJB: www.bjb.com.
screws depends on factors such as the screw type and
the luminaire material. It is also influenced by the usage To achieve optimal fixation of the LED module and opti-
of washers. In most cases, a torque between 0.5 Nm and mal thermal management, it is recommended to use all
1 Nm is enough to fix the LED module in the luminaire mounting holes in the PrevaLED ® Linear G4 LED mod-
housing and will not damage the module. ules. Nevertheless, it is possible to reduce the number
of screws. In this case, however, thermal behavior and
mechanical strength should be verified.
Disclaimer
All information contained in this document has been col-
lected, analyzed and verified with great care by OSRAM.
However, OSRAM is not responsible for the correctness
and completeness of the information contained in this
document and OSRAM cannot be made liable for any
damage that occurs in connection with the use of and/or
reliance on the content of this document. The information
contained in this document reflects the current state of
knowledge on the date of issue.
35
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