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    Assessment of Digital Twin Manufacturing Frameworks

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    azaz 01
    1) The document discusses frameworks for digital twin manufacturing systems and classifies examples by level of detail, communication style, and application. 2) A small-scale digital twin framework was tested on two machine tools and measured the accuracy of the digital twin model based on sensor data from the physical machines. 3) Larger framework proposals are suggested to manage multiple digital twin agents across different memory spaces to model more complex manufacturing systems at various scales from individual machines to full plants.

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    Assessment of Digital Twin Manufacturing Frameworks

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    azaz 01
    80 views12 pages
    1) The document discusses frameworks for digital twin manufacturing systems and classifies examples by level of detail, communication style, and application. 2) A small-scale digital twin framework was tested on two machine tools and measured the accuracy of the digital twin model based on sensor data from the physical machines. 3) Larger framework proposals are suggested to manage multiple digital twin agents across different memory spaces to model more complex manufacturing systems at various scales from individual machines to full plants.

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    Assessment of Digital Twin Manufacturing

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    08c_assesssment_of_digital_twin_manufcturing_frameworks_-_hardwick

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    1) The document discusses frameworks for digital twin manufacturing systems and classifies examples by level of detail, communication style, and application. 2) A small-scale digital twin framework was tested on two machine tools and measured the accuracy of the digital twin model based on sensor data from the physical machines. 3) Larger framework proposals are suggested to manage multiple digital twin agents across different memory spaces to model more complex manufacturing systems at various scales from individual machines to full plants.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    80 views12 pages

    Assessment of Digital Twin Manufacturing Frameworks

    Uploaded by

    azaz 01
    1) The document discusses frameworks for digital twin manufacturing systems and classifies examples by level of detail, communication style, and application. 2) A small-scale digital twin framework was tested on two machine tools and measured the accuracy of the digital twin model based on sensor data from the physical machines. 3) Larger framework proposals are suggested to manage multiple digital twin agents across different memory spaces to model more complex manufacturing systems at various scales from individual machines to full plants.

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    of 12

    Assessment of Digital Twin

    manufacturing frameworks
    Dr. Martin Hardwick
    Convener WG15 Digital Manufacturing
    President STEP Tools, Inc.
    Troy, NY USA
    Background
    • In 2017 our team issued a call for Digital Twin manufacturing
    framework examples.
    • 10 examples were received from 4 countries
    • We classified the examples and used them as input for a new ISO
    23247 standard.
    • The author then extended the classifications and used them to
    measure the performance of a small scale digital twin framework.
    • The team results are shown on slides 3 and 4, and the rest describe
    the authors results.
    Framework classifications

    LARGE MEDIUM

    Level of Detail Physical Element


    - material/component level (production item) Personnel
    - process level (production line) - Equipment
    - site level (many processes) - Material
    - enterprise level (supply chain) - Process Definition
    - regulatory level (industry sector) - Product Definition

    SMALL
    Communication styles Application Paradigm
    - closed loop adjustment - real time control
    - collision prevention - off line analytics
    - visualization - preventative maintenance
    - off line analysis - health check
    Framework benefits

    • Owner/Operators • Equipment suppliers and builders


    • Want to know real time comprehensive status of their • Want to make it easier to implement and integrate their
    manufacturing/production products
    • Want to drive optimization and production efficiency to maximize • Want to efficiently monitor equipment performance for
    profit improved performance
    • Production/Machinist/Operators • IT developer / integrator
    • Want a more intuitive user interface • Want to be certain organizational security and access control
    • Want to prevent mistakes protocols are being followed
    • Want system to robust, flexible, fault tolerant, accurate,
    • Engineers scalable and wherever possible non-prescriptive
    • Want more comprehensive view to understand the true value of • Regulatory agencies
    their efforts
    • Want to eliminate non-value add tasks such as data re-entry • Want to prove that a process has been followed
    • Want a standardized interface into product information
    • Maintenance
    • Want insight to why equipment is failing • Software vendors
    • Want windows of opportunity to do preventative maintenance • Want a consistent, reliable, affordable interface to external
    data, tools and systems
    • Subcontractors • Want to make it easier to deploy their solutions
    • Want access to information so they can bid more easily and • Standards Development Organizations (SDO's)
    accurately
    • Want ability to share manufacturing processes • Want to promote their standards
    • Want to enhance their value by becoming part of an eco-system
    Two Digital Twin qualities
    • Observable
    • A digital twin is a model of something that is observable in the real world.
    • Describes one or more aspects of the real world phenomenon.
    • Makes it easier to understand, use, control, or operate.
    • Measurable
    • The digital twin is “meaningful” to measure.
    • Will learn something about the physical twin.
    • Will not get the same result for every twin.
    Digital Twin machining experiment

    Hyundai XF6300
    CAD and DMG 125
    STEP QIF
    Combiner Machining and
    Measurement Agent
    CAM
    MTConnect MCD

    Fast Adapter
    CNC or LOG

    • Small scale framework (one agent)


    • Shown on two five axis machine tools at IMTS 2018
    • Twin performance measured after the show from log files
    Small Scale Framework

    Physical Twin Digital Twin


    Experimental results
    Twitches Changes Points Change % Point % Avg Short Long Epsilon

    Stage12Hyundai 711451 639789 5303 90% 0.75% 0.178 0.0009 49.38 1.00E-03

    Stage12Hyundai 711438 567313 3699 80% 0.52% 0.226 0.0009 49.35 2.00E-03

    Stage12Hyundai 711439 542266 2628 76% 0.37% 0.320 0.0009 49.66 5.00E-03

    • Twitches are differences to the lowest significant digit of a value


    • Many twitches are roll overs
    • Changes are new values in the tool location
    • Many changes are on the same path
    • Points are locations where the direction of machining changes
    • These must be captured to make an accurate digital twin
    Small Scale Framework
    • Digital Twin Challenges • Digital Twin Benefits
    • We can measure models in real time • Stronger, lighter structures
    • Identify issues, optimize processes • Reduced tooling costs
    • Coordinate multiple operations • Adaptive manufacturing

    AP238 Process Materials AP235 Wing panel


    GD&T IP
    CAD

    Mesh
    Paths Twin Models CAE AP242
    MTConnect Agent DTPart 21
    Closed Loop

    Holes
    Shortcut

    Robot CNC
    CAM
    Proposal for medium scale
    Twin
    Server

    Paths Paths Paths Paths

    Robot Robot Robot Robot


    CNC CNC CNC CNC

    Twin Server Applications


    • Single large memory space • Collision prevention
    • Many cores (128) • Dynamic scheduling
    • One core per agent • Accuracy management
    Large Scale Framework

    ISO 23247
    Part 1 Overview
    Administration Shell Part 2 Architecture
    Part 3 Digital Representation
    Part 4 Information Exchange

    30Hz
    Machining Agent Person Agent Device Agent

    100Hz
    CNC
    Complete automotive or
    aerospace plant

    IoT Architecture (ISO 30141)


    Conclusion
    • A digital twin is a measurable model of a physical element that can be
    observed in the real world.
    • A digital twin agent processes messages streamed from sensors and
    uses them to synchronize the current state of digital twins with that
    of their corresponding physical elements.
    • A small scale framework manages one agent. A medium scale
    framework manages multiple agents in a shared memory space. A
    large scale framework manages multiple levels of agents distributed
    between many memory spaces.

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