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LO W V O LTA G E AC D R I V E S
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Reliability, performance and safety.
ACS880 series.
3
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Table of contents
08 Easy to use
10 Extended connectivity
11 Reliability
19 Technical data
44 – 45 Dimensions
49 PC tool options
52 – 53 Safety options
58 – 59 SynRM packages
66 – 73 Brake options
74 – 75 DU/dt filters
79 Drives service
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The all-compatible ACS880 series
Reliability and flexibility
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High quality
Food and
Material beverage
handling
Reliability and consistent high quality
ACS880 drives are designed for customers
Mining and minerals
who value high quality and robustness in their
applications. They have features such as coated
boards and high enclosure classes, making the
Oil and gas ACS880 suitable for harsh conditions.
Chemical
High performance, safety and configurability
The ACS880 offers the highest level of
Rubber and plastics performance. The drives are equipped with
ABB’s signature direct torque control (DTC),
Sawmill Marine which provides precise speed and torque control
Power plants for all applications and supports virtually any
type of motor.
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Simplify your world
without limiting your possibilities
The ACS880 industrial drive is equipped with built-in features that simplify
ordering and delivery, and reduce commissioning costs, since everything is
provided in a single, compact and ready-to-use package.
Easy to use
• All-compatible ACS880 drives share
the same easy-to-use user interface.
See page 08
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Up to IP55
Simple to select and install
• All the essential features built-in for
simple drive selection, installation and use
• Flexible product configurations
• Enclosure classes for different environments
• Possibility for flange mounting
See page 09
Extended connectivity
• Communication with all major automation
networks
• Remote monitoring
• Mobile connectivity
• Integration tools for PLCs from ABB and
various other manufacturers
See page 10
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9-year maintenance interval
Reliability
• Robust, long lifetime design for
maximum reliability
• Removable memory unit
• Each drive factory tested at full load
• Nine-year service interval
See page 11
S IM P L I F Y Y O U R W O R L D W I T H O U T L I M I T I N G YO U R P O S S I B I L I T I E S 7
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ACS880 drives are designed
for maximum reliability
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Easy to use
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The ACS880, part of the
all-compatible drives portfolio
9
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Simple to select and install
Brake chopper
Extensive I/O
10 A B B I N D U S T R I A L D R I V E S , A C S 8 8 0 , S I N G L E D R I V E S , C ATA LO G
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Extended connectivity
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Better connectivity and
user experience
11
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Reliability
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Cost and time savings with
drive-based functional safety
Safety functions
ACS880 drives have a safe torque off (STO)
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function as a standard. Extended safety Integrated safety simplifies
functions are provided by optional safety
modules, which are easy to integrate inside the
configuration
drive. Integration with automation systems is
quick and reliable using PROFIsafe connectivity. Easy configuration
Most safety functions achieve the SIL 3/PL e Configuring the safety functions module is
safety level. easy thanks to the graphical user interface of
the Drive composer pro PC tool.
Scalable safety with PROFIsafe and safety PLC
The safety functionality can be scaled to your TÜV-certified safety design tool
needs. From STO wired to an emergency push The FSDT-01 functional safety design tool
button, to a complete safety system with can be used to design complete safety circuits.
PROFIsafe and a safety PLC, e.g. the AC500-S. It helps to increase the safety of users in the
vicinity of machines. You can perform functional
Safely limited speed with or without encoders safety modeling, design, calculations and
The SIL 3/PL e-certified safely limited speed (SLS) verification for machine functional safety.
function prevents the motor from exceeding a
defined speed limit, with or without using an
encoder. This allows machine interaction to be
performed at a safe speed without stopping
the process.
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Compatible with all kinds of
processes
Regeneration of energy
The ACS880 offers a number of solutions for
applications where electrical braking is needed.
As standard, ACS880 drives have a flux braking
feature that provides greater deceleration by
increasing the motor flux. If this is not sufficient,
the internal brake chopper can be used together
with a brake resistor.
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Application- and industry-specific
solutions and programmability
Winches, +N5100
• Mooring
• Anchor control
• Accurate open loop speed & torque control
• Winch interface for multiple control stands
Winders, +N5000
• Roll diameter calculation
• Tension control
• Dancer and load cell control
• Inertia and friction compensation
Chemical industry
• Direct torque control with sine filters
• Nine-year service interval
• Functionality that conforms with NAMUR requirements
Explosive atmospheres
• Type approval with ABB Ex motors
• ATEX-approved safe torque off, STO (+Q971) and thermistor
protection module (+L537)
Marine
• Type approval from various key classification bodies (+C132)
• Product certification process
• 440 V variant
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Standard interface and extensions
for plug-in connectivity
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01
in
load
in
As output:
Safe torque off (XSTO) For the drive to start, both connections must be closed
Built-in Modbus
Assistant control panel/PC tool connection
S TA N D A R D I N T E R FA C E A N D E X T E N S I O N S F O R P L U G - I N C O N N E C T I V I T Y 17
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02
XPOW External power input
1
24 V DC, 2 A
2 GND
XAI Reference voltage and analog inputs
1 +VREF 10 V DC, L 1 to 10 kohm
2 -VREF -10 V DC, L 1 to 10 kohm
3 AGND Ground
4 AI1+ Speed reference
5 AI1- 0(2) to 10 V, in > 200 kohm
6 AI2+ By default not in use.
7 AI2- 0(4) to 20 mA, in > 100 ohm
J1 J1 AI1 current/voltage selection jumper
J2 J2 AI2 current/voltage selection jumper
XAO Analog outputs
1 AO1
Motor speed rpm 0 to 20 mA, L
< 500 ohm
2 AGND
3 AO2
Motor current 0 to 20 mA, L
< 500 ohm
4 AGND
Drive-to-drive link
1 B
2 A Drive-to-drive link or built-in Modbus
3 BGND
J3 J3 Drive-to-drive link termination switch
Relay outputs
11 NC Ready
12 COM 250 V AC/30 V DC
13 NO 2A
21 NC Running
22 COM 250 V AC/30 V DC
23 NO 2A
Fault
31 NC Faulted (-1)
32 COM 250 V AC/30 V DC
33 NO 2A
Digital interlock
1 DIIL Digital interlock
2 +24VD +24 V DC 200 mA
3 DICOM Digital input ground
4 +24VD +24 V DC 200 mA
5 DIOGND Digital input/output ground
Ground selection switch
XDIO Digital input/outputs
1 Output: Ready
2 Output: Running
XDI Digital inputs
1 Stop (0)/Start (1)
2 Forward (0)/Reverse (1)
3 Reset
4 Acceleration and deceleration select
5 Constant speed 1 (1=On)
Not in use by default
XSTO Safe torque off
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How to select a drive
The right drive is extremely easy to select. The following instructions
show you how to order the right drive for your application.
1
your supply voltage and select the related rating
table. Or use ABB’s DriveSize dimensioning tool. N
Drive type Frame size Nominal ratings Light overload use Heavy-duty use Noise level Heat dissipation
N MA X N Ld Ld Hd Hd
21
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Ratings, types and voltages Nominal ratings
Light-overload use
N Ld Ld
N MA X N Ld Ld Hd Hd
Heavy-duty use
Hd Hd
Hd
— Bluetooth control panel, ACS-AP-W for free on the Google Play and the Apple App
01 Assis tant c ontrol
panel w ith Blu etooth is (standard control panel) store. Drivetune features include: commissioning,
inc luded as standard. troubleshooting, monitoring and controlling the
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02 Option al Indus trial easy with the assistant control panel. The panel drive remotely. Drivetune also has full parameter
Assistant c ontrol pan el has a multilingual graphical display, Bluetooth access and backup and restore functionality.
wi thout Bluetooth.
— connectivity and a USB interface, for PC tool
03 Control panel connection. The panel can be used with all drives Industrial control panel, ACS-AP-I
mounting platform
DPMP- 01 belonging to ABB’s all-compatible product The ACSAP-I industrial control panel has the same
portfolio. functionality as the ACSAP-W Bluetooth panel,
but without the Bluetooth connectivity.
There is no need to know any drive parameters,
as the control panel helps you set up the essential Control panel mounting platform, DPMP-01/ 02
settings quickly and get the drive into action. The DPMP-01 mounting platform is for flush
mountings, and the DPMP-02 is for surface
The Bluetooth connection enables the use of mountings.
mobile apps like Drivetune. This app is available
3
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Control panel options
Assistant control panel ACS-AP-W is included as standard in the delivery.
Drive type: – xx – – +
Product series
Types and construction
Rating
Voltage
Options
19
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Technical data
Mains connection Environmental limits
Voltage and Ambient
power range temperature
Transport
Storage
Operation area
(air-cooled)
(liquid-cooled)
Cooling method
Air-cooled Dry clean air
Frequency Liquid-cooled Direct liquid-cooling, Antifrogen® L
Power factor
cos Inlet water temperature without liquid-cooling unit:
cos
cos
Efficiency
Inlet water temperature with liquid cooling-unit
(at nominal power)
(optional):
Motor connection
Voltage / / / freshwater or seawater)
Frequency
freshwater or seawater
Motor control Direct torque control (DTC)
Torque control Torque step rise time: Altitude
Open loop Without derating
Closed loop
Non-linearity:
Relative humidity
Open loop
Closed loop Degree of
protection
Speed control Static accuracy:
Open loop
Closed loop
Dynamic accuracy:
Open loop
Closed loop
Product compliance
Paint color
CE
Contamination No conductive dust allowed
levels
Storage
Operation
RoHS
UL , RCM, EAC Transportation
Functional safety: STO TÜV Nord certificate
Functional safety
Marine type approvals:
Standard Safe torque off (STO according to
: ABS, Bureau veritas, CCS, DNV GL, LR
o
C ambient temperature Safety over PROFIsafe over PROFINET, certified
fieldbus
20 A B B I N D U S T R I A L D R I V E S , A C S 8 8 0 , S I N G L E D R I V E S , C ATA LO G
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Wall-mounted single drives
ACS880-01
The drives have an extensive selection of built-in features and options. See page 82.
Higlights
• Wide power range supporting wall-mounting, 0.55 to 250 kW
• Enclosure classes up to IP55
• Compact, single package with all the essential features built-in
• Easy installation for different environments
• Robust and reliable design
• Optional marine type approved version
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Ratings, types and voltages
Wall-mounted drives, ACS880-01
Drive type Frame size Nominal ratings Light overload use Heavy-duty use Noise level Heat dissipation Air flow
N
(A) MAX
(A) N
(kW) Ld
(A) Ld
(kW) Hd
(A) Hd
(kW) (dBA) (W) (m /h)
Drive type Frame size Nominal ratings Light overload use Heavy-duty use Noise level Heat dissipation Air flow
N
(A) MAX
(A) N
(kW) Ld
(A) Ld
(kW) Hd
(A) Hd
(kW) (dBA) (W) (m /h)
22 A B B I N D U S T R I A L D R I V E S , A C S 8 8 0 , S I N G L E D R I V E S , C ATA LO G
Drive type Frame size Nominal ratings Light overload use Heavy-duty use Noise level Heat dissipation Air flow
N
(A) MAX
(A) N
(kW) Ld
(A) Ld
(kW) Hd
(A) Hd
(kW) (dBA) (W) (m /h)
Drive type Frame size Nominal ratings Light overload use Heavy-duty use Noise level Heat dissipation Air flow
N
(A) MAX
(A) N
(kW) Ld
(A) Ld
(kW) Hd
(A) Hd
(kW) (dBA) (W) (m /h)
R AT I N G S , T Y P E S A N D V O LTA G E S : W A L L- M O U N T E D D R I V E S , A C S 8 8 0 - 0 1 23
Nominal ratings
N
Typical motor power in no-overload use.
Maximum output current
max
Light-overload use
Ld Ld
Ld
Typical motor power in light-overload use.
Heavy-duty use
Hd Hd
Hd
Typical motor power in heavy-duty use.
1)
2)
3)
For drives with enclosure class IP55 the ratings apply at 40 °C ambient temperature .
4)
For drives with enclosure class IP55 the ratings apply at 40 °C ambient temperature.
5)
For drives with enclosure class IP55 the maximum ambient temperature is 35 °C
6)
For drives with enclosure class IP55 the ratings apply at 40 °C ambient temperature.
At higher temperatures the derating is from 40 to 45 °C.
7)
For drives with IP55 enclosure class the ratings apply at 40 °C ambient temperature.
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Dimensions
ACS880
H2 H1
D
W
H1 = Height with cable entry box. H2 = Height without cable entry box.
Width and depth with cable entry box.
Dimensions of the IP20 version are in the ACS880 drive modules catalog.
D
W
H2 H1
H1 = Height with cable entry box. H2 = Height without cable entry box. D
Width and depth with cable entry box. W
1)
For types -105A-3, 145A-3, -101A-5, -124A-5: 102 kg
For types -169A-3, 206A-3, -156A-5, -180A-5: 112 kg
D
W