Heavy Engineering Corporation Assignment ON Electrical Engineering Internship
Heavy Engineering Corporation Assignment ON Electrical Engineering Internship
Heavy Engineering Corporation Assignment ON Electrical Engineering Internship
ASSIGNMENT
ON
ELECTRICAL ENGINEERING INTERNSHIP
SUBMITTED BY –
1
D.C Generator
An electrical Generator is a machine which converts mechanical energy (or power) into electrical
energy (or power). The generator operates on the principle of the production of dynamically induced emf
i.e., whenever flux is cut by the conductor, dynamically induced emf is produced in it according to the
laws of electromagnetic induction, which will cause a flow of current in the conductor if the circuit is
closed.
In dc generators the field is produced by the field magnets which are stationary. Permanent
magnets are used for very small capacity machines and electromagnets are used for large machines to
create magnetic flux. The conductors are situated on the periphery of the armature being rotated by the
prime-mover.
Armature Core
Commutator
Purpose of Yoke is
The field magnets consist of pole cores and pole shoes. The Pole shoes serve two purposes:
c) Armature
When current is passed through field coils, they electro-magnetize the poles which produce
It is drum shaped and is built up of laminations made sheet steel to reduce eddy current loss.
Slots are punched on the outer periphery of the disc. The Armature windings or conductors are
wound in the form of flat rectangular coils and are placed in the slots of the Armature. The Armature
conductors and converts the alternating current induced in the armature conductors into
unidirectional current in the external load circuit. The commutator is made up of insulated copper
segments. Two brushes are pressed to the commutator to permit current flow. The Brushes are made
of carbon or Graphite. Bearings are used for smooth running of the machine.
Generated emf, Eg emf generated in any one of the parallel path i.e. E
d
Average emf generated/conductor volts, n 1
dt
d P weber
N
No. of revolutions per second
60
60
Time for one revolution, dt second
N
dt 60
z
No. of conductors in one path
P
PN z zN
Hence, EMF generated/path volts
60 P 60
For a simplex wave-wound generator:
60 2 120
DC generators are usually classified according to the way in which their fields are excited.
DC generators may be divided into, (a) separately excited dc generators, and (b) self excited dc
generators.
Separately excited generators are those whose field magnets are energized from an
Self excited generators are those whose field magnets are energized by the current produced
by the generators themselves. Due to residual magnetism, there is always present some flux in the
poles. When the armature is rotated, some emf and hence some current flows which is partly or fully
passed through the field coils thereby strengthening the residual pole flux.
There are three types of self excited dc generators named according to the manner in which
their field coils (or windings) are connected to the armature. In shunt the two windings, field and
armature are in parallel while in series type the two windings are in series. In compound type the
part of the field winding is in parallel while other part in series with the armature winding.
Fig.1.3 DC generators classification
D.C. Motor
An electric motor is a machine which converts electrical energy into mechanical energy.
It is based on the principle that when a current-carrying conductor is placed in a magnetic field, it
experiences a mechanical force whose direction is given by Fleming's Left-hand rule and whose
magnitude is given by
Force, F = B I l newton
Where B is the magnetic field in weber/m 2. I is the current in amperes and l is the length of the coil in
meter.
Fleming’s left hand rule says that if we extend the index finger, middle finger and thumb of our
left hand in such a way that the current carrying conductor is placed in a magnetic field (represented by
the index finger) is perpendicular to the direction of current (represented by the middle finger), then the
conductor experiences a force in the direction (represented by the thumb) mutually perpendicular to both
Constructionally, there is no basic difference between a dc generator and motor. In fact, the same
motor contains a current carrying armature which is connected to the supply end through commutator
segments and brushes and placed within the north south poles of a permanent or an electro-magnet.
When the motor armature rotates, the conductors also rotate and hence cut the flux. In accordance
with the laws of electromagnetic induction, emf is induced in them whose direction, as found by
Fleming’s Right hand Rule, is in opposition to the applied voltage. Because of its opposing direction, it is
Hence, V Eb I a Ra
VI E I I 2 R
a b a a a
Differentiating both side with respect to Ia and equating the result to zero, we get
dP
m V 2I a Ra 0
dIa
Hence, I a Ra V / 2
As, V Eb I a Ra and I a Ra V / 2
Hence, Eb V / 2
Thus gross mechanical power developed by a motor is maximum when back emf is equal to half
the supply voltage. This condition is, however, not realized in practice, because in that case current would
be much beyond the normal current of the motor. Moreover, half the input would be wasted in the form of
heat and taking other losses (mechanical and magnetic) into consideration, the motor efficiency will be
2.5 Torque
The turning or twisting moment of a force about an axis is called torque. It is measured by the
product of the force and the radius at which this force acts.
Consider a pulley of radius r meter acted upon by a circumferential force of F newton which
revolution
=Force distance
F 2r joule
2N / 60 rad/s
Hence, P
2 2
T or P .NT NT
N
60 9.55
60
watt.
If N is in rpm, then Eb I a
Ta 9.55 N-m
N
The whole of the armature torque, as calculated above, is not available for doing useful work,
because of iron and friction losses in the motor. The torque which is available for doing useful work is
Hence, Tsh
Output _ in _ watts
, if N is in rps
2N
Speed control means intentional change of the drive speed to a value required for performing the
specific work process. Speed control is a different concept from speed regulation where there is natural
change in speed due to change in load on the shaft. Speed control is either done manually by the operator
One of the important features of dc motor is that its speed can be controlled with relative ease.
controlled by changing the quantities on RHS of the expression. So speed can be varied by changing
The first two cases involve change that affects armature circuit and the third one involves change
The starting of DC motor is somewhat different from the starting of all other types of electrical
motors. This difference is credited to the fact that a dc motor unlike other types of motor has a very high
starting current that has the potential of damaging the internal circuit of the armature winding of dc
motor if not restricted to some limited value. This limitation to the starting current of dc motor is brought
about by means of the starter. Thus the distinguishing fact about the starting methods of dc motor is that it
is facilitated by means of a starter. Or rather a device containing a variable resistance connected in series
to the armature winding so as to limit the starting current of dc motor to a desired optimum value taking
understanding. But on a brief over-view the main types of starters used in the industry today can be
illustrated as:-
1. 3 point starter.
2. 4 point starter.
Fig. 2.6
Fig. 2.7
Fig. 2.8
Single phase Transformer
A transformer is a static or stationary piece of apparatus by means of which electric power in one
circuit is transformed into electric power of the same frequency in another circuit. Although transformers
have no moving parts, they are essential to electromechanical energy conversion. They make it possible to
increase or decrease the voltage so that power can be transmitted at a voltage level that results in low
costs, and can be distributed and used safely. In addition, they can provide matching of impedances, and
The physical basis of a transformer is mutual induction between two circuits linked by a common
magnetic field.
In its simplest form, it consists of two inductive coils which are electrically separated but
magnetically linked through a path of low reluctance. The two coils posses high mutual
inductance.
If one coil is connected to a source of alternating voltage, an alternating flux is set up in the
laminated core, most of which is linked with the other coil in which it produces mutually induced
emf.
Constructionally, the transformers are of two general types, distinguished from each other merely
by the manner in which the primary and secondary coils are placed around the laminated core.
a) Core type
b) Shell type
In the so-called core type transformer, the windings surround a considerable part of the core
whereas in shell-type transformer, the core surrounds considerable portions of the winding.
Fig.3.1 Physical diagram of a transformer
An ideal transformer is one which has no losses i.e. its windings have no ohmic
resistance, there is no magnetic leakage and hence which has no copper and core losses. An
ideal transformer consists of two purely inductive coils wound on a loss free core.
In its simplest form it consist of, two inductive coils which are electrically separated
but magnetically linked through a path of low reluctance. If one coil (primary) is connected to a source of
alternating voltage, an alternating flux is set up in the laminated core, most of which is linked with the
other coil in which it produces mutually-induced e.m.f. according to Faraday's Laws of Electromagnetic
Induction. If the second coil (secondary circuit) is closed, a current flows in it and so electric energy is
transferred (entirely magnetically) from the first coil to the second coil.
Fig.3.2 Elementary Transformer
Fig.3.3 Vector representation of applied voltage, induced emf flux and magnetizing current of a single
phase transformer
Let,
N1 No. of turns in primary
A Area
f Frequency of ac input in Hz
The flux increases from its zero value to maximum value m in one quarter of the cycle i.e. in
1/ 4 second.
f
m
The average rate of change of flux 4 wb/sec or volts
1/ 4 fm
f
Now, rate of change of flux per turn means induced emf in volts.
If flux varies sinusoidally, then rms value of induced emf is obtained by multiplying the average
E2 N2
K
E1 N1
Fig. 3.3(a)
Fig. 3.3(b)
Fig.3.4 Approximate equivalent circuit of transformer
use the three phase system rather than the single phase. For three phase transformation, two arrangements
are possible. First is to use a bank of three single phase transformer and the second, a single three phase
transformer with the primary and secondary of each phase wound on three lags of a common core. The
advantages of a single unit of 3-phase transformer as compared to a bank of three single phase
transformer are the cost is much less, occupies less floor space for equal rating and weighs less.
A variety of connections are possible on each side of a 3-phase transformer. The three phases
could be connected in star, delta, open delta or zig-zag star. Each of the three phases could have two
windings or may have auto connection. Further, certain types of connections require a third winding
known as tertiary.
secondary. In this transformer the primary and secondary are not electrically isolated from each other as is
the case with a two winding transformer. But its theory and operation are similar to those of a two
winding transformer. Because of one winding, it uses less copper and hence is cheaper. It is used where
W0 (1 K)WO
KWO
up. If we employ additive polarity between the high voltage and low voltage sides, we get a step-up
transformer. If, however, we use the subtractive polarity, we get a step-down autotransformer. The
Synchronous Machines
A synchronous machine operates at constant speed in the steady state. Under steady state
conditions, the rotating air gap field and the rotor in a synchronous machine rotate at the same speed,
called the synchronous speed which depends on the frequency of the armature current and the number of
field poles. Synchronous machines are used primarily as gemerators of electric power. In this case they
are called alternators. Synchronous generators are the primary energy conversion devices of the worlds
A synchronous machine consists of two main parts namely, an armature winding and a magnetic
field, similar to a dc machine. The following are the main advantages of rotating field type synchronous
machines.
(a) Two slip rings are required for the supply of direct current to the rotor while in stationary field
machine and that too is supplied at low voltage, thus it is easier and economical to design slip
(c) The voltage generated in the armature is much higher and therefore greater insulation is required
for the armature winding. Thus it is much easier to insulate the high voltage winding when it is
(d) Note that by the use of stationary armature this high voltage insulation is not subjected to
mechanical stress due to centrifugal forces. The end conductors of the armature winding can be
braced securely in position thereby making it fit to withstand the large forces by sudden short
circuit.
(e) The main connecting cables can be connected directly with the armature winding. With rotating
armature, the current would have to be calculated by means of slip rings and with high voltage
(f) Rotating field is comparatively light and can be constructed for high speed operation.
6.1.1 Stator
The stator of a three phase synchronous machine consists of a stator frame, a slotted stator, which
provides a low reluctance path for the magnetic flux. It has a distributed winding embedded in the slots
6.1.2 Rotor
The rotor has a winding called the field winding, which carries direct current. The field winding
on the rotating frame is normally fed from an external dc source through slip rings and bruses. Two types
of rotors are used in synchronous machines, the cylindrical rotor and a salient pole rotor. Depending on
the type of rotor used synchronous machines are broadly divided into two groups as follows:
The cylindrical rotor has one distributed winding and an essentially uniform air gap. These rotors
are used in large generators with two or sometimes four poles and are usually driven by steam turbines.
The rotors are long and have a small diameter. The features are,
The rotors of salient pole machines have concentrated winding on the poles and a non-uniform air
gap. Salient pole generators have a large number of poles, sometimes as many as 50, and operate at lower
speed. The alternators in hydroelectric power stations are of the salient pole type and are driven by water
turbines. The rotors are shorter in length but have a large diameter. The speed is 120 to 400 rpm.
Kd distribution factor
msin / 2
Kc or KP pitch or coil span factor cos
2
K f form factor
In one revolution of the rotor (i.e. in 60 / N seconds) each conductor is cut by a flux of P weber.
60
Hence, d P and dt seconds
N
d NP
Hence, average emf induced/conductor volts, n 1
dt 60
PN
Now, we know that f or
120 f
120 N
P
60 P
If there are z no. of conductors in series/phase, then average emf/phase 2 fz volts 4 fT volts
This would have been the actual value of the induced voltage if all the coils in a phase were,
(i)full pitched, and (ii)concentrated or bunched in one slot. But this is not being so, the actually available
4K f Kc Kd fT volts
If the alternator is star connected then the line voltage is 3times the phase voltage.
Advantages
Advantages
Disadvantage
A synchronous motor runs under steady state condition at a fixed speed called the synchronous speed.
The synchronous speed depends only upon the frequency of the applied voltage and the number of poles
in the machine. The speed of the synchronous motor is independent of the load as long as the load is
within the capability of the motor. If the load torque exceeds the maximum torque that can be developed
Synchronous motor is a doubly excited machine i.e two electrical inputs are provided to it. It’s
stator winding which consists of a 3 phase winding is provided with 3 phase supply and rotor is provided
with DC supply. The 3 phase stator winding carrying 3 phase currents produces 3 phase rotating magnetic
flux. The rotor carrying DC supply also produces a constant flux. Considering the frequency to be 50 Hz,
from the above relation we can see that the 3 phase rotating flux rotates about 3000 revolution in 1 min or
50 revolutions in 1 sec. At a particular instant rotor and stator poles might be of same polarity (N-N or S-
S) causing repulsive force on rotor and the very next second it will be N-S causing attractive force. But
due to inertia of the rotor, it is unable to rotate in any direction due to attractive or repulsive force and
direction as magnetic field to a speed very close to synchronous speed. After some time magnetic locking
occurs and the synchronous motor rotates in synchronism with the frequency.
Fig.6.1
1. Start with variable frequency: In this method the frequency of the source voltage is gradually
increased and hence the speed also increases gradually and the motor reached its synchronous
speed.
2. Pony motor start: Synchronous motors are mechanically coupled with another motor. It could be
either 3 phase induction motor or DC shunt motor. DC excitation is not fed initially. It is rotated
at speed very close to its synchronous speed and after that DC excitation is given. After some
time when magnetic locking takes place supply to the external motor is cut off.
3. Damper winding: In case, synchronous motor is of salient pole type, additional winding is placed
in rotor pole face. Initially when rotor is standstill, relative speed between damper winding and
rotating air gap flux is large and an emf is induced in it which produces the required starting
torque. As speed approaches synchronous speed, emf and torque is reduced and finally when
magnetic locking takes place, torque also reduces to zero. Hence in this case synchronous motor
is first run as three phase induction motor using additional winding and finally it is synchronized
1. Synchronous motor having no load connected to its shaft is used for power factor improvement.
Owing to its characteristics to behave at any electrical power factor, it is used in power system in
2. Synchronous motor finds application where operating speed is less (around 500 rpm) and high
power is required. For power requirement from 35 kW to 2500 KW, the size, weight and cost of
the corresponding three phase induction motor is very high. Hence these motors are preferably
called as Asynchronous Motors, because an induction motor always runs at a speed lower than
synchronous speed. The induction motor is made up of the stator, or stationary windings, and the rotor.
The stator consists of a series of wire windings of very low resistance permanently attached to the motor
frame. When a voltage is applied to the stator winding terminals, a magnetic field is developed in the
windings. By the way the stator windings are arranged, the magnetic field appears to synchronously rotate
Depending upon the input supply there are basically two types of induction motor,
7.1 Construction
a) a stationary stator
It consisting of a steel frame that supports a hollow, cylindrical core, constructed from stacked
laminations having a number of evenly spaced slots, providing the space for the stator winding.
Fig.7.2 Stator
b) a revolving rotor
It composed of punched laminations, stacked to create a series of rotor slots, providing space for
the rotor winding. There are two types of rotors, squirrel cage type and slip ring type.
- Squirrel-cage: conducting bars laid into slots and shorted at both ends by shorting rings.
- Slip ring: complete set of three-phase windings exactly as the stator. Usually Y-
connected, the ends of the three rotor wires are connected to 3 slip rings on the rotor
As a general rule, conversion of electric power into mechanical power takes place in the rotating
part of an electric motor. In a DC motor, the electric power is conducted directly to the armature through
brushes and commutator. Hence, in this sense a dc motor can be called a conduction motor. However, in
ac motors, the rotor does not receive electric power by conduction but by induction in exactly the same
way as the secondary of a two winding transformer receives its power from the primary. That is why such
constant magnitude, but rotating at synchronous speed, is set up. The flux passes through the air gap,
sweeps past the rotor surface and so cuts the rotor conductors which, as yet, are stationary. Due to the
relative speed between the rotating flux and stationary conductors, an emf is induced in the later,
according to Faraday’s laws of electro-magnetic induction. The frequency of the induced emf is same as
the supply frequency. Its magnitude is proportional to the relative velocity between the flux and the
conductors and its direction is given by Fleming’s Right-hand rule. Since the rotor bars or conductors
form a closed circuit, rotor current is produced whose direction, as given by Lenz’s law, is such as to
oppose the very cause producing it. In this case, the cause which produces the rotor current is the relative
velocity between the rotating flux of the stator and the stationary rotor conductors. Hence, to reduce the
relative speed, the rotor starts running in the same direction as that of the flux and tries to catch up with
7.3 Slip
In practice, the motor never succeeds in catching up with the stator fiel. If it really did so, then
there would be no relative speed between the two, hence no rotor emf, no rotor current and so there will
be no torque to maintain rotation. That is why the rotor runs at a speed which is always less than yhe
speed of the stator field. The difference in speed depends upon the load on the motor.
The difference between the synchronous speed and the actual speed of the rotor is known as slip.
Ns N
%slip s 100
Ns
Sometimes,
Ns N is called the slip speed.
It may be noted here that revolving flux is rotating synchronously, relative to the stator (i.e.
stationary space) but at slip speed relative to the motor.
7.4 Frequency of Rotor Current
When the rotor is stationary, the frequency of rotor current is same as the supply frequency. But
when the rotor starts revolving, then the frequency depends upon the relative speed or on slip speed. Let
N s N 120 f 120
, also N s
fP
P
After solving, we f Ns N
get, s
f Ns
f sf
As we know, the torque Ta is proportional to the product of armature current and flux per pole.
TaIa
K a constant
E2
Hence, T E2 I2 cos2 or T E2 I2 cos2
Where, K1
is another constant.
The torque developed by the motor at the instant of starting is called starting torque.
Let, E2 rotor emf per phase at standstill
Z R 2
X 2 =rotor impedance per phase at standstill
2 2 2
E2
Then, I2 E
Z
R 22 2
2 2
2
X
cos2 R2 R
Z
2
R 22 2
22
X
E R
K1 E2 I2 cos2 K1 E2
Starting torque,
Tst
R XR
22
2
2 2
22
2
2
2
X
E2R
Or, 1
R2 2 X2 2
T
s K
t
2 2
Now, K1 3
2Ns
3 E2R
T
Hence,
2 2
2 N R
st
2
X2
s 2 2
If supply voltage V is constant, then the flux and hence, E2 both are constant
Tst K 2
2
R2 2
R2 X 2
dTst
1 0
K R2 .2R2
dR 2
R2 X 2 R2 X 2
2 2 2 2 2
R2 X 2
sE2
f r sf 2
Due to decrease in frequency of the rotor emf, the rotor reactance will also decrease.
Hence,
X r sX 2
TIr cos2
Now, Er Er sE2
sE2 and Ir
Z 2
R22 s 2
r
X
Also, cos2 R2 R2
2
Z R22 s 2
r
X
sE R
TrE2
R222 sX2 R222 sX2
2 2
Or, sE 2 R
T
K 2 2
R 2 sX 2
2 2
st
3
Where, K is a constant. Its value can be proved to be equal to . Hence, in that case,
2Ns
3 sE 2 R
T 2 2
r
2Ns R 22 sX 2
2
conditions is,
sE 2 R
T K 2 2
r
R 22 sX 2
2
The condition for maximum torque may be obtained by differentiating the above expression with
respect to slip and then putting equal to zero, and solved we get
R2 sX 2
Hence, torque under running condition is maximum when at that the slip which makes rotor
Single phase motors are designed to operate from a single phase supply, are manufactured in a
large number of types to perform a wide variety of useful services in home, offices, factories, workshops
and in business establishments etc. Single phase motors may be classified as induction motors, repulsion
The characteristics of single phase induction motors are identical to 3-phase induction motors
except that single phase induction motor has no inherent starting torque and some special arrangements
have to be made for making itself starting. It follows that during starting period the single phase induction
motor must be converted to a type which is not a single phase induction motor in the sense in which the
term is ordinarily used and it becomes a true single phase induction motor when it is running and after the
speed and torque have been raised to a point beyond which the additional device may be dispensed with.
For these reasons, it is necessary to distinguish clearly between the starting period when the motor is not a
single phase induction motor and the normal running condition when it is a single phase induction motor.
The starting device adds to the cost of the motor and also requires more space. For the same output a 1-
The single phase induction motor in its simplest form is structurally the same as a poly-phase
induction motor having a squirrel cage rotor, the only difference is that the single phase induction motor
has single winding on the stator which produces mmf stationary in space but alternating in time, a poly-
phase stator winding carrying balanced currents produces mmf rotating in space around the air gap and
constant in time with respect to an observer moving with the mmf. The stator winding of the single phase
motor is disposed in slots around the inner periphery of a laminated ring similar to the 3-phase motor.
– Cross-field theory
This theory makes use of the idea that an alternating uni-axial quantity can be represented by two
oppositely rotating vectors of half magnitude. Accordingly, an alternating sinusoidal flux can be
represented by two revolving fluxes, each equal to half the value of the alternating flux and each rotating
As shown in fig.8.2 (a), let the alternating flux have a maximum value of m . Its component
respectively.
After some time, when A and B would have rotated through angle and , as in fig.8.2 (b),
the resultant flux would be
m 2
2 cos
cos
m
2 2
After a quarter cycle of rotation, fluxes A and B will be oppositely directed as shown in fig8.2(c)
cycle, again the resultant is zero, as shown in fig8.2 (e) and so on. If we plot the value of resultant flux
against between limits 00 to 3600 , then a curve similar to the one shown in fig8.3 is obtained.
That is why an alternating flux can be looked upon as composed of two revolving fluxes, each of half the
A single phase induction motor is not self-starting. To overcome this drawback and make the
motor self-starting, it is temporarily converted into a two-phase motor during starting period. For this
purpose, the stator of a single phase motor is provided with an extra winding, known as starting winding,
in addition to the main or running winding. The two windings are spaced 90 0 electrically apart and are
It is so arranged that the phase difference between the currents in the two stator windings is very
large (ideal value being 90 0). Hence, the motor behaves like a two phase motor. The two currents produce