RENR7240-04

October 2009
FLUID POWER SYMBOLS
45
BASIC COMPONENT SYMBOLS

MAIN AUX
Component Locations
PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
Part Machine Schematic COMPENSATED)
Description Number Location Location
Attachment: Boom Float (Smart Boom)
Block - Stick Lowering Control 201-9379 1 D-5 22 VARIABILITY SPRING
(ADJUSTABLE)
LINE RESTRICTION
(VARIABLE)
PRESSURE
COMPENSATION
HYDRAULIC PNEUMATIC
ENERGY TRIANGLES
LINE RESTRICTION
(VARIABLE & PRESSURE
COMPENSATED)
ATTACHMENT

Valve Gp - Load Control Stick Cylinder 225-4843 2 E-4, E-5

BOOM CYLINDERS VALVE ENVELOPES VALVES VALVE PORTS
Standard Machine
Accumulator Gp - Pilot Manifold Note B 20 B-4
Block Note B 21 C-7 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

Cylinder Gp - Boom Note A 22 F-2 CONTROL VALVES CHECK VALVES

Cylinder Gp - Bucket Note A 23 E-5 46 AB A B

Cylinder Gp - Stick Note A 24 F-5 P T P T

Filter Gp - Case Drain Note B 25 A-5 45 46 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
BASIC
SYMBOL
SPRING
LOADED
SHUTTLE PILOT
CONTROLLED

Filter Gp - Pilot Hydraulic Note B 26 A-4

BOOM CYLINDERS
FLUID STORAGE RESERVOIRS
Filter Gp - Return Oil Note B 27 B-6 22
Manifold Gp - Control Note B 28 B-5, C-5
Motor Gp - Swing Note B 29 F-7 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

Motor Gp - Left Travel

Motor Gp - Right Travel
Note B
Note B
30
31
F-4
F-3
325D and 329D Excavator MEASUREMENT ROTATING SHAFTS

Pump Gp - Main Hydraulic

Sensor As - Left Pump Pressure
Note B
Note B
32
33
B-3
C-3
Hydraulic System - Attachment PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

Sensor As - Right Pump Pressure Note B 34 A-3 COMBINATION CONTROLS

Switch As - LH Travel Pressure Note B 35 D-7
325D: 329D:
Switch As - Pilot Pressure Note B 36 A-7 GPB1-UP XDB1-UP
Switch As - RH Travel Pressure Note B 37 D-6 PKE1-UP BFC1-UP SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT

Swivel Gp Note B 38 E-3 BOOM COMPONENTS LAL1-UP CZF1-UP

OR MANUAL & PILOT PILOT OR MANUAL

MANUAL CONTROL SYMBOLS

Tank Gp - Hydraulic Oil Note B 39 A-5
MCL1-UP RSK1-UP
Valve Gp - Cooler Bypass Note B 42 D-6
Valve Gp - Heavy Lift Solenoid Note B 43 B-4
GBR1-UP EBM1-UP
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Valve Gp - LH Joystick Note B 44 B-7 T2S1-UP TPM1-UP
RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
Valve Gp - Load Control Boom (Left Cylinder) Note B 45 D-5 2 CYW1-UP WLT1-UP
Valve Gp - Load Control Boom (Right Cylinder) Note B 46 D-5 SCY1-UP
Valve Gp - Main Control Note B 47 D-2 thru D-5
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
Valve Gp - Pilot Travel Note B 49 D-6, D-7 SUPPLY PRESSURE

Valve Gp - Pressure Reducing Boom/Swing Note B 50 C-4 ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

Valve Gp - RH Joystick Note B 53 B-6

Valve Gp - Shuttle Note B 54 A-6, A-7
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
Valve Gp - Swing Cushion (With Fine Swing) Note B 56 E-7
HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
(Without Fine Swing) Note B 56 E-6
Valve Gp - Travel LT Counterbalance Note B 57 E-4
Valve Gp - Travel RT Counterbalance Note B 58 E-3
24 FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
INFINITE
POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL
Note A: Refer to parts manual for specific cylinder information. STICK CYLINDER
Note B: Part numbers are located on the main Hydraulic System Schematic according to
the effectivity of the machine.
Stick Lowering Control Valve BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW IN
EITHER
DIRECTION

STICK LOWERING CONTROL © 2009 Caterpillar, All Rights Reserved Printed in U.S.A.

ELECTRICAL SYMBOLS TABLE

EE BB AA HYDRAULIC SYMBOLS (ELECTRICAL)
30 57 42 53 44 21 36
54 35 G
M
1 47 37 49 TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)

(Dimensions: 34 inches x 28 inches)

22
24
20 28

RENR7240-04
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
(ADJUSTABLE) SWITCH
43 50
ELECTRICAL SYMBOLS (ELECTRICAL)

32 23 T

22 PRESSURE TEMPERATURE LEVEL FLOW

33 34 SWITCH SWITCH SWITCH SWITCH

WIRE NUMBER IDENTIFICATION CODES

31 5 25 29 38 FF DD ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD CURRENT STANDARD

58 26 27 39 56 HARNESS IDENTIFICATION CODE THIS EXAMPLE

INDICATES WIRE 135 IN HARNESS “AG”
WIRE

PUMP GP - MAIN HYDRAULIC

24 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE WIRE GAUGE

42 1 39 44 IDENTIFICATION COLOR 325-PK

PREVIOUS STANDARD

20 28 47 53 SOS WIRE WIRE COLOR

43 50 24 325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)

IDENTIFICATION

32
33 34
22

5 25
Tap Locations
Pressure, Sampling, and Sensor
26 27 Tap
Description
Schematic
Number Location
23 AA
BB
Left Pump Delivery Pressure
Right Pump Delivery Pressure
B-3
A-3
CC Pilot Pump Delivery Pressure A-4
DD Left Pump Power Shift Pressure B-2

30 31 29 21 35 EE
FF
Case Drain Pressure
Right Pump Power Shift Pressure
B-2
B-2

CC SOS Hydraulic Oil Sampling Port A-4

57 58 56 38 36 54 37 49

MACHINE COMPONENT LOCATIONS FILTER AND VALVE GP - PILOT

 7 6 5 4 3 2 1

TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT) MOTOR GP

SWING MOTOR MOTOR GP
STICK TRAVEL RIGHT
CYLINDER TRAVEL LEFT BOOM
AG MOTOR GP CYLINDERS
SWING
DR
VALVE GP VALVE GP
F LOAD CONTROL LOAD CONTROL F
MU LEFT CYLINDER RIGHT CYLINDER
VALVE GP 225-4785 225-4785
AG SWING CUSHION
BG WITHOUT FINE SWING
R.C.V-C VALVE GP
158-9085
AL3 LOAD CONTROL PP3 PP3
DR DR STICK LOWERING
225-4843 T1 T1 CYL X CYL X
B1 A1 B1 A1
X X
T2 T2
FINE CYL
SWING
BUCKET
CYLINDER Dr Dr

AG AG CV Pi T CV Pi T
BG BG
VALVE GP
SWING CUSHION B A
WITH FINE SWING CV Pi T
158-9090
BL2 AL2
B A A B B A
AR3 BR3
VALVE GP VALVE GP
BL2 AL2 TRAVEL LT TRAVEL RT
COUNTERBALANCE COUNTERBALANCE
BL1 AL1 BR1 AR1
E E
SWIVEL GP

VALVE GP
PILOT TRAVEL
BLOCK
TP TT
BOOM LOWERING
TRAVEL(L) TRAVEL(R) CONTROL
AL3
VALVE GP
SP3 SP2
LOAD CONTROL BP3 BP2
VALVE GP
STICK aL2 aL1 MAIN CONTROL
AR1 BR1 HEAVY LIFT aR4
R.C.V-A aR3 R.C.V-B
AL2 AL1
FWD aR1
BACK FWD BACK BL2 BL1 BR3 AR3
T1 T5 T2 T4 T6 T3 aL4 SP1 ST aL3 Di4 Pi4 Pi1 BP1 BT aR5 R3
T AL4 (UP) BL3 R2 (IN) (L) (BACK) (BACK) Ar2 BR2 AR2 (CLOSE) (DOWN) BR4 R1 AR5 (IN)
aL1 bL1 bR1 aR1 BR5
D D
SWITCH AS. R.C.V-B R.C.V-C SWITCH AS.
LH TRAVEL RH TRAVEL
PRESSURE PRESSURE

G
D E F
R.C.V-A

TRAVEL(R)
BOOM(2)

STICK(2)
BUCKET
SWING

BOOM(1)
TRAVEL(L)

ATCH
STICK(1)
VALVE GP
COOLER BYPASS
(Dimensions: 34 inches x 28 inches)

(OUT) (R) (FWD) (FWD) Br2 (OPEN) (UP) Di1 (OUT)

Di2 Pi2 Pi3 Di3 DST Pi5 bR5
bR1
bL3 bL2 bL1 bR3 bR4 HR
HL bL4
PL PR
RENR7240-04

C C

VALVE GP
PRESS. REDUCING
PSA1 BOOM / SWING
P2 Pi1 P-IN PSA2 DR1 B1 A1 B2 A2
T-OUT2 DR2
(TRAVEL)

(SWING)
NO.1

NO.2

(LOCK)
T PUMP GP
NO.3

P1 P2 SENSOR GP
AA MAIN, HYDRAULIC

PRESSURE
G2 M2

FILTER GP P1 A HL
RETURN OIL PAC Pn2
DR4 Pi2 DR5 DR6
24 Page,

DR3 T PL Ps2
T-OUT1
P
A2
DD
PsM2 R.C.V : RETURN CHECK VALVE
ACCUMULATOR GP S3 G4
VALVE GP
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
VALVE GP SOLENOID
MANIFOLD GP Dr2
RIGHT MAIN PUMP OUTPUT
RH JOYSTICK HEAVY LIFT PILOT PUMP OUTPUT
CONTROL
B JLP JLT JRT JRP S1 Dr1 LEFT MAIN PUMP OUTPUT B
STICK SWING BUCKET BOOM DrM EE TRAVEL SPEED CONTROL CIRCUIT
SUPPLY LINE
G3 DRAIN / RETURN LINE
LEFT & RIGHT MAIN PUMP POWERSHIFT CIRCUIT
PsM1 ATTACHMENT CONTROL CIRCUIT
VALVE GP HEAVY LIFT CONTROL CIRCUIT
LH JOYSTICK Ps1 RIGHT TRAVEL MOTOR CONTROL CIRCUIT

OUT IN R L OPEN CLOSE DOWN UP A1 HR

FF LEFT TRAVEL MOTOR CONTROL CIRCUIT
SWING MOTOR CONTROL CIRCUIT
JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1 BOOM CYLINDER CONTROL CIRCUIT
FILTER GP PR BUCKET CYLINDER CONTROL CIRCUIT
PILOT, OIL Pn1 STICK CYLINDER CONTROL CIRCUIT
SWING BRAKE CONTROL CIRCUIT
Pi
A3
OUT IN LINE PATTERNS
G1 M1 Pm
Pressure Line
T Pilot / Load Sensing Pressure
PG PC BB Drain / Return Lines
SOL Pi1 SENSOR GP
PRESSURE
Component Group
CC SOS
Attachment
FILTER GP Air Line
A1 A2 A3 A4 A5 A6 A7 A8
CASE DRAIN
CALLOUTS
VALVE GP
A SHUTTLE
YY Taps (Pressure, Sampling, Sensor - by letter) A
B1 B2 B3 B4 B5 B6 B7 B8 52 Components (By number)

THIS SCHEMATIC IS FOR THE 325D and 329D EXCAVATOR

HYDRAULIC SYSTEM
aR3 aR4-a bR3 bR4 bL3 bL2 bL4 aL2 ATTACHMENT: STICK LOWERING CONTROL VALVE
MEDIA NUMBER: RENR7240-04
SWITCH AS. PART NUMBER: 255-5732, CHANGE: 01, VERSION: HE
PRESSURE
Components are shown installed on a fully operable machine.

Refer to the appropriate Service Manual for Troubleshooting, Specifications.

7 6 5 4 3 2 1