L i q u i d Too l i n g Mate ri a l s

Liquid Tooling Materials

Repro Fast-Cast Polyurethanes
Repro Fast-Cast Polyurethanes are world-renowned as the leading
class of quick-curing casting resin systems available today. These
products are designed for ease of mixing, quick demolding, and
unsurpassed accuracy. Repro is manufactured by Freeman and has
become the standard that all other fast-setting castable urethanes
are measured against.

Repro features:
• One to one mix ratio by weight or volume
• Very low shrinkage
• Low viscosity ensuring easy pouring characteristics
and excellent surface reproduction

Repro Fast-Cast Polyurethanes Specifications

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Repro One 1:1 6-7 60 - 90 87 1.75 1,500 15.8 0.001 7,860 4,290 799,000 2,350 582,000 0.30 156°F/69°C 1.79 x 10-5
Repro 83 1:1 6-7 60 - 90 84 1.9 1,100 14.5 0.001 6,470 5,140 939,000 3,130 941,000 0.31 135°F/57°C 131°F/55°C –
Repro NS 1:1 6-7 60 - 90 84 1.9 1,750 14.5 0.001 5,970 2,990 – 1,710 – 0.35 142°F/61°C 133°F/56°C 1.45 x 10-5
Repro Fast 1:1 4-5 15 - 30 84 1.9 1,100 14.5 0.002 6,470 5,140 939,000 3,130 941,000 0.31 135°F/57°C 131°F/55°C –
Repro 10 1:1 5-6 30 - 60 84 1.9 1,100 14.5 0.001 6,470 5,140 939,000 3,130 941,000 0.31 135°F/57°C 131°F/55°C –
Repro Slow 1:1 12-14 3 - 4 hr 84 1.9 1,100 14.5 0.001 6,470 5,140 939,000 3,130 941,000 0.31 135°F/57°C 131°F/55°C –
Repro Light 1:1 6-8 90 - 120 68 0.9 1,500 30.0 0.001 3,980 2,620 347,000 1,530 350,000 0.15 132°F/56°C 118°F/48°C 3.50 x 10-5
Repro
1:1 10-11 2 - 3 hr 55 0.59 1,400 47.0 0.001 2,700 1,840 160,000 1,490 72,400 0.12 128°F/53°C 119°F/48°C 4.18 x 10-5
Ultra Light
Repro 95 1:1 6-7 60 - 90 84 1.9 1,450 14.5 0.001 7,140 3,070 505,000 1,770 561,000 0.29 131°F/55°C 117°F/47°C 3.13 x 10-5
Surface Coat 1:1 13 3 - 4 hr 84 1.9 6,000 14.5 – – – – – – – – –
Laminating
1:1 15 3 - 4 hr 84 1.9 3,500 14.5 – – – – – – – – –
Resin
ASTM Tests D-2566 D-695 D-790 D-790 D-638 D-638 D-256 D-648 D-648 D-696-88
*Dependant upon mass.

Choosing a Repro Formulation

Criteria Product
Balance of Features Repro 83
Higher Temperatures Repro One, Repro NS
Speed Repro Fast, Repro 10
Accuracy Repro Slow
Light Weight Repro Light, Repro Ultra Light
Machinability Repro 95, Repro Ultra Light
Large Size Repro Surface Coat and Laminating Resin

14 1. 800. 321 .8 5 1 1
Repro Fast-Cast Polyurethanes [CONTD.]

Repro One Repro Fast

• Our most advanced • 4-5 Min Gel Time
fast-cast urethane • 15-30 Min Demold
• 6-7 Min Gel Time Formulated to have the shortest demold time of all of the Repro
• 60-90 Min Demold products for maximum part production. Repro Fast is the best choice
Repro One is the latest formulation in when time is most important.
our extensive line of fast-cast ure- Catalog Net Wt.
thanes. This castable polyurethane Number Description Availability (Lbs.)

Liquid Tooling Materials

can be used in durable foundry tooling, thermoforming applications, 053181 Repro Fast – Tan Quart Unit 5
mold making, as well as most general plastic casting applications. 053183 Repro Fast – Tan Gallon Unit 20
053184 Repro Fast – Tan 5 Gallon Unit 100
Additional Advantages:
• Higher heat resistance for elevated temperature applications Repro 10
• Higher Shore D hardness for improved abrasion resistance • 5-6 Min Gel Time
• Lower moisture sensitivity for void-free castings • 30-60 Min Demold
• Improved release characteristics for easier demold The original Repro formulation, this product has a slightly longer work
• Lower density for greater volume yield time, longer demold time, and less shrinkage than Repro Fast.
• Non-settling formulation for fast and easy mixing Catalog Net Wt.
• Compatible with expanded polystyrene (Styrofoam) Number Description Availability (Lbs.)
Catalog Net Wt. 053060 Repro 10 – Tan Quart Unit 5
Number Description Availability (Lbs.) 053064 Repro 10 – Tan Gallon Unit 20
053090 Repro One – Gray Quart Unit 5 053062 Repro 10 – Black Quart Unit 5
053093 Repro One – Gray Gallon Unit 20 053066 Repro 10 – Black Gallon Unit 20
053095 Repro One – Gray 5 Gallon Unit 100
Repro Slow
Repro 83 • Highest level of accuracy available
• 6-7 Min Gel Time • 12-14 Min Gel Time
• 60-90 Min Demold • 3-4 Hr. Demold
Repro 83 is our most popular tooling Our most accurate fast-cast polyurethane system, Repro Slow
urethane with a great balance features extremely low shrinkage and an extended work time that
of speed and accuracy. This castable allows for the creation of larger tools.
polyurethane is used extensively in Catalog Net Wt.
foundry and thermoforming applica- Number Description Availability (Lbs.)
tions, mold making, and in most general plastic casting applications. 053201 Repro Slow – Tan Gallon Unit 20
Offered in a choice of blue, gray, or white. 053202 Repro Slow – Tan 5 Gallon Unit 100
Catalog Net Wt.
Number Description Availability (Lbs.) Repro Light
053150 Repro 83 – White Quart Unit 5 • 1⁄2 the weight of Repro 83
053156 Repro 83 – White Gallon Unit 20 • 6-8 Min Gel Time
053152 Repro 83 – Blue Quart Unit 5
• 90-120 Min Demold
053158 Repro 83 – Blue Gallon Unit 20
Repro Light is a versatile castable urethane that is approximately one
053164 Repro 83 – Blue 5 Gallon Unit 100
053154 Repro 83 – Gray Quart Unit 5
half the weight of our other Repro products. This material, which is
053160 Repro 83 – Gray Gallon Unit 20 colored brown, can be used for lightweight tools, backfill applications,
053166 Repro 83 – Gray 5 Gallon Unit 100 and as an adhesive for many urethane modeling boards. Its hardness
and color is an almost exact match to the popular tooling board
RenShape 450. This material also offers lower internal porosity com-
Repro NS (Non-Settling)
pared to competitive products. Repro Light offers easy machinability
• 6-7 Min Gel Time
and can be readily worked and carved with hand tools.
• 60-90 Min Demold
Repro NS features a non-settling additive that eliminates filler Catalog Net Wt.
Number Description Availability (Lbs.)
“hard-packing” and dramatically reduces the time required to pre-mix 053197 Repro Light – Brown Quart Unit 2.5
the material for use. Shakers and mixers are no longer required – 053198 Repro Light – Brown Gallon Unit 10
simply stir with a paint paddle! 053199 Repro Light – Brown 5 Gallon Unit 50
It is formulated to match the color, mix ratio, work time, low
shrinkage, and surface hardness of our most popular fast cast
product, Repro 83. However, Repro NS offers a higher temperature
resistance. Therefore, like Repro 83, it is used in foundry and
thermoforming applications, mold making, and in most general
plastic casting applications.
Catalog Net Wt.
Number Description Availability (Lbs.)
053153 Repro NS – Blue Quart Unit 5
053159 Repro NS – Blue Gallon Unit 20
053165 Repro NS – Blue 5 Gallon Unit 100

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 L i q u i d Too l i n g Mate ri a l s

Repro Fast-Cast Polyurethanes [CONTD.]

Repro Ultra Light Repro Surface Coat & Laminating Resin System
• 1⁄3 the Weight of Repro 83 • 13 Min Gel Time (Surface Coat)
• 10-11 Min Gel Time • 15 Min Gel Time (Laminating Resin)
• 2-3 Hr. Demold • 3-4 Hr. Demold (Complete Tool)
A unique castable urethane, Repro Ultra Light is a very low-density, A Freeman exclusive! The Repro Surface Coat and Laminating System
syntactic polyurethane casting resin designed for weight critical appli- is a low-cost, fast, and very accurate alternative to traditional epoxy
cations and easy machinability. This cream colored formulation may fiberglass tooling. Although this tooling urethane is not designed to be
be worked with hand tools or CNC machining equipment when cured. used in high-temperature or high-wear applications, Repro Surface
A long work time allows for large, accurate castings. Coat and Laminating Resin is the ideal material choice for many
Like Repro Light, this material offers a low internal porosity that larger moldmaking applications. Both materials are white in color.
produces an excellent machined surface finish. Repro Ultra Light is
also an excellent choice to use as a hardness-matched adhesive for Additional Advantages:
RenShape urethane foam boards. • Low exotherm
Catalog Net Wt.
system provides for
Number Description Availability (Lbs.) very low-shrinkage
053196 Repro Ultra Light – Cream Gallon Unit 7 tools. System will not
053200 Repro Ultra Light – Cream 5 Gallon Unit 35 get hot even in thick
applications.
1 2
Repro 95 • Quick three hour
• Aluminum-Filled demold time versus
• 6-7 Min Gel Time 24 hour cure time for
• 60-90 Min Demold epoxy systems.
Repro 95 is a unique castable polyure- • Very easy system
thane featuring a high aluminum to use for first time
content which provides excellent toolmakers.
machining and polishing characteris- • Both the surface coat 3 4
tics. This casting resin has a gray metal-like appearance and is ideal and laminating resin
for prototype thermoforming and wax injection mold applications for will adhere to material that has previously been cured.
investment casting. Catalog Net Wt.
Number Description Availability (Lbs.)
Unique Advantages: 053188 Repro Surface Coat – White Quart Unit 5
• Dense, non-porous surface even after machining 053189 Repro Surface Coat – White Gallon Unit 20
• Reduced tool wear compared to standard fast-cast 053194 Repro Laminating Resin – White Gallon Unit 20
053195 Repro Laminating Resin – White 5 Gallon Unit 100
materials when machining
054073 1⁄4" Fiberglass Strand Box 5
• The ultra-smooth finish of the material, even after
054071 1⁄4" Fiberglass Strand Box 50
machining, allows for easy sand release in pattern
and core box applications
Catalog Net Wt.
Number Description Availability (Lbs.)
053051 Repro 95 – Gray Quart Unit 5
053052 Repro 95 – Gray Gallon Unit 20

SEE ALSO Product Page No.

Tooling Plastics Fillers 48-49
Red Devil Mixer 98
Mixing Cups, and Paddles 109
Pattern Coatings (Primers, Paints & Sealers) 102-103
Mold Releases 104-107
Freeman 302 Urethane Protectant 109

16 1. 800. 321 .8 5 1 1
Pro-Cast Fast-Cast Polyurethanes Ren Fast-Cast Urethane Systems

These urethanes are highly filled, very hard (84 Shore D), fast setting, RenCast 205-3
low exotherm, low shrink, and low cost for producing foundry patterns, • 9-10 Minute Gel Time
molds, fixtures, prototype vacuum form molds, or prototypes. • 60-90 Minute Demold
• 80D-85D Shore Hardness
Pro-Cast 10 (w/DT 082 Filler)
• 6-10 Minute Gel Time This three-component, polyurethane cast-
• 30-60 Minute Demold ing system features good dimensional
This fast-setting, low-shrinkage polyurethane also features a low stability, low shrink, and rapid cure.

Liquid Tooling Materials

viscosity to reproduce fine detail. Ideal for producing prototype parts, The addition of DT 082 (1:1:3 ratio) makes this material ideal
molds and fixtures, foundry patterns, and core boxes. for foundry patterns, pattern plates, core boxes, cores, gating, risers,
Catalog Net Wt. prototypes, jigs and fixtures.
Number Description Availability (Lbs.) Catalog Net Wt.
056361 Procast 10 – Black Gallon Unit 20 Number Description Availability (Lbs.)
056362 Procast 10 – Tan Gallon Unit 20 056320 RenCast 205-3 – Tan Gallon Unit 15
056321 RenCast 205-3 Resin Only 5 Gallon 38
056322 Ren 205-3 Hardener Only 5 Gallon 38
Pro-Cast 20 056236 Ren DT 082 High Density Filler 5 Gallon 33
• 7-10 Minute Gel Time
• 60-90 Minute Demold
This fast-setting, low-shrinkage RenCast 6426-1
polyurethane features a cured • 7-8 Minute Gel Time
hardness of 85 Shore D. Ideal for • 60-120 Minute Demold
molds, patterns and core boxes. • 60D-65D Shore Hardness (w/DT 081 Filler)
• 70D-80D Shore Hardness (w/DT 082 Filler)
Catalog Net Wt.
Number Description Availability (Lbs.) This unique three-component polyurethane features ease of mixing,
056364 Procast 20 – Gray Gallon Unit 20 good surface reproduction and excellent physical properties. Demold
056365 Procast 20 – White Gallon Unit 20 time is 60 to 120 minutes depending upon mass and cure temperature.
056363 Procast 20 – Blue Gallon Unit 20 Depending upon product application, either DT-081 Low Density
(1:1:1 ratio) or DT-082 High Density (1:1:3 ratio) fillers can be used
Pro-Cast 3-33 with RenCast 6426-1 (sold separately).
• 7-10 Minute Gel Time Catalog Net Wt.
• 60-90 Minute Demold Number Description Availability (Lbs.)
056203 RenCast 6426-1 – Gray Gallon Unit 18
A low viscosity, fast setting, rigid polyurethane. This material, which
056235 Ren DT 081 Low Density Filler 50 lb. Bag 50
is green in color, may be used to create patterns, coreboxes, and
056236 Ren DT 082 High Density Filler 5 Gallon 33
vacuum-form tools.
Catalog Net Wt.
Number Description Availability (Lbs.) RenCast 3265
056366 Procast 3-33 – Green Gallon Unit 20 • 3 Minute Gel Time
• 15-30 Minute Demold
Pro-Cast 132 • 78D Shore Hardness
• 5-7 Minute Gel Time This two component fast cast urethane features a fast demold time
• 30-60 Minute Demold of 15 to 30 minutes, permitting multiple parts to be made in one day.
Formerly RenCast 132. This durable, fast-curing polyurethane offers This product is highly filled for low shrinkage and good wear resistance.
accurate reproductions with fine detail. Good for producing holding Catalog Net Wt.
Number Description Availability (Lbs.)
fixtures, foundry patterns and vacuum-forming molds.
056103 Ren 3265 Hardner Only 6 Quarts 18
Catalog Net Wt. 056101 RenCast 3265 Resin Only 6 Quarts 18
Number Description Availability (Lbs.)
056347 ProCast 132 – Gray Gallon Unit 20

Pro-Cast Tool
• 10 Minute Gel Time
• 60-90 Minute Demold
Formerly Pur-Fect Tool. Pro-Cast Tool is a fast-curing, gray
polyurethane with a cured hardness of 85 Shore D that requires no
specialized mixing equipment to disperse the fillers. Ideal for molds,
patterns, and core boxes.
Catalog Net Wt.
Number Description Availability (Lbs.)
056345 Pro-Cast Tool – Gray Gallon Unit 20

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 L i q u i d Too l i n g Mate ri a l s

Polyurethane Elastomers – Intermediate Cure

These hand pourable urethanes offer a wide range of hardnesses

and working times, and can be demolded in as little as 30 minutes
to two hours enabling the production of multiple thermoplastic-like
prototypes and short run end use parts per day.

Polyurethane Elastomers – Intermediate Cure Specifications

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Freeman 1070 100:92 1:1 3 15-30 min 70 80 1.05 26.6 0.004 – – 3000 – – – –
Freeman 1080 Fast 117:100 1:1 7 1-3 80 150 1.12 24.7 0.001 8,300 9,500 6,650 2.88 x 105 134 – –
Freeman 1080 Slow 117:100 1:1 20 2-4 80 150 1.12 24.7 0.001 8,300 9,500 6,650 2.88 x 105 134 – –
Freeman 1085 1:1 1:1 6 1/2 - 2 69 80 1.12 24.7 0.002 4,880 5,600 3,300 1.7 x 105 137 – –
Freeman 1090 Fast 100:90 1:1 9 1/2 - 4 80 600 1.04 26.7 0.001 – 11,000 2,500 – – – –
Freeman 1090 Slow 100:90 1:1 20 16 80 600 1.04 26.7 0.001 – 11,000 2,500 – – – –
RenCast 6432-1 100:50 100:50 5-6 1-2 72 50/1,100 1.09 25.4 – 7,200 8,600 5,900 234,000 163 0.6 153
RenCast 6463 Fast 1:1 1:1 4-6 4-6 79 280/700 1.09 25.4 – 6,800 10,800 5,700 230,000 152 1.1 -
RenCast 6486 Slow 100:50 100:50 7-8 8 67 7,800/75 1.16 23.9 – – 4,800 3,600 110,000 156 6.6 217
RenCast 6491 1:1 89:100 4-5 4-6 85 200/640 1.14 24.3 – 33,500 16,000 8,600 400,000 205 0.8 224
RenCast 6496 1:1 89:100 5-6 2-4 68 – 1.10 25.2 – – – 4,000 110,000 140 0.8 –
RenCast 6497 1:1 – 4-5 2 70A – 1.10 25.2 – – – 995 – – – –
ASTM – – D-2471 – D-2240 D-2393 D-792 D-792 D-2566 D-695 D-790 D-638 D-790 D-648 D256 D4065

Freeman 1070 – Off-White Freeman 1085 – Tan

• 3 Min Gel Time | 15-30 Min Demold • 6 Min Gel Time | 30-120 Min Demold
• 70D Shore Hardness • 69D Shore Hardness
This off-white urethane elastomer is able to be hand mixed and poured Freeman 1085 is an economical,
to create parts that simulate injection molded plastic. Freeman 1070 is tan colored urethane elastomer
economical and features very low viscosity and low moisture sensitivity. that is suitable for creating proto-
A demold time of 15 to 30 minutes enables many parts to be poured in type injection molded parts. This
one day without the expenditure for a meter-mix machine. Castable to product is easy to use because of
1⁄ " in thickness. a 1:1 mix ratio by weight or vol-
2
Catalog Net Wt. ume, low moisture sensitivity low
Number Description Availability (Lbs.) viscosity for easy pouring, and can
055500 Freeman 1070 Pint Unit 2 be cast to 11⁄2" thick.
055406 Freeman 1070 Gallon Unit 15.4 Catalog Net Wt.
Number Description Available (Lbs.)
Freeman 1080 – White 055502 Freeman 1085 Pint Unit 2
• 7 Min or 20 Min Gel Time | 1-3 Hr. or 2-4 Hr. Demold 055127 Freeman 1085 Gallon Unit 15.2
• 80D Shore Hardness 055125 Freeman 1085 Resin Only 5 Gallon 38
055126 Freeman 1085 Hardener Only 5 Gallon 38
This brilliant white urethane elastomer offers two gel times, 7 minutes
with a fast hardener and 20 minutes with the slow hardener. Both
materials feature a 1:1 mix ratio by volume, a low viscosity for pouring
thin-walled parts, and sufficient time to degas. The Freeman 1080
Fast can be demolded within 1-3 hours and the Slow can be
demolded within 2-4 hours. Castable to 1⁄2" in thickness.
Catalog Net Wt.
Number Description Availability (Lbs.)
055409 Freeman 1080 Fast Gallon Unit 16
055410 Freeman 1080 Fast 5 Gallon Unit 80
055419 Freeman 1080 Slow Pint Unit 2
055412 Freeman 1080 Slow Gallon Unit 16
055411 Freeman 1080 Slow 5 Gallon Unit 80

18 1. 800. 321 .8 5 1 1
Polyurethane Elastomers – Intermediate Cure [CONTD.]

Freeman 1090 – Clear RenCast 6486 Slow – Amber

• 9 Min or 20 Min Gel Time • 7-8 Min Gel Time
• 1⁄2 -4 Hr. or 16 Hr. Demold • 8 Hr. Demold
• 80D Shore Hardness • 67D Shore Hardness
Freeman 1090 is a water clear urethane An extremely tough material which
elastomer that is ideal for creating parts features a notched IZOD impact
which require near-perfect clarity. strength over 6 ft.lb./in. This system
This product is available in both a is designed to closely simulate the

Liquid Tooling Materials

fast formulation which has a demold time of a half hour to four hours, performance characteristics of polyethylene and polypropylene.
as well as a slow formulation (for pouring larger parts) which requires Long gel time for making large parts.
a 16 hour cure before demolding. Both feature a one to one mix ratio Catalog Net Wt.
and low mixed viscosity which makes it excellent for pouring thin- Number Description Availability (Lbs.)
walled parts. 056634 RenCast 6486 Slow Gallon Unit 12
Freeman 1090 Fast may be cast up to 1⁄2" thick and the
Freeman 1090 Slow may be cast up to 3" thick. RenCast 6491 – Amber
Note: Part thickness greatly affects the curing rate of Freeman • 4-5 Min Gel Time
1090. Thin-walled parts may require a post cure. Permit the material • 4-6 Hr. Demold
to solidify at room temperature and then heat cure the part in the • 85D Shore Hardness
mold at 110 to 150F for two to six hours. After cooling, the part is RenCast 6491 is specifically designed for simulating ABS parts. A
ready to demold. flexural modulus of 400,000 psi and impact resistance of 1.2 ft.lb./in.
Catalog Net Wt. gives this product an excellent combination of rigidity & durability.
Number Description Availability (Lbs.) Heat resistance is 224°F Tg by DMA.
055440 Freeman 1090 Fast Gallon Unit 15.2 Catalog Net Wt.
055417 Freeman 1090 Slow Pint Unit 2 Number Description Available (Lbs.)
055415 Freeman 1090 Slow Gallon Unit 15.2 056675 RenCast 6491 Gallon Unit 16

RenCast 6432-1 – Off-White RenCast 6496 – White

• 5-6 Min Gel Time • 5-6 Min Gel Time
• 1-2 Hr. Demold • 2-4 Hr. Demold
• 72D Shore Hardness • 68D Shore Hardness
RenCast 6432-1 is a low viscosity polyurethane casting system for RenCast 6496 is a non-mercury polyurethane system which closely
simulating injection molded plastic parts. The five to six minute gel simulates polyethylene and TPO. A five to six minute gel time enables
time permits hand mixing and pouring, yet the parts are demoldable hand mixing and pouring, but the product cures in two to four hours.
in one to two hours. This enables production of multiple parts in one Ideal for simulating thermoplastic parts.
day without the expense of a meter-mix machine. Catalog Net Wt.
Catalog Net Wt. Number Description Availability (Lbs.)
Number Description Availability (Lbs.) 056687 RenCast 6496 Gallon Unit 14
056678 RenCast 6432-1 Gallon Unit 13.8
056679 RenCast 6432-1 Resin Only 5 Gallon 37.5
056680 RenCast 6432-1 Hardener Only 5 Gallon 37.5
RenCast 6497 – Amber
*Please note that two 5 gallon pails of resin are required for each 5 gallon pail of
• 4-5 Min Gel Time
hardener to provide the correct mix ratio. • 2 Hr. Demold
• 70A Shore Hardness
RenCast 6497 is an amber colored flexible polyurethane casting
RenCast 6463 Fast – Clear system used to produce rubber-like parts quickly and easily. A four to
• 4-6 Min Gel Time five minute gel time permits hand mixing and pouring, yet the rapid
• 4-6 Hr. Demold cure enables multiple parts to be made in one day without the use of
• 79D Shore Hardness a meter-mix machine. Ideal for making rubber-like parts and molds
Designed for production of crystal clear, durable, short run, and requiring flexibility.
rapid prototyping parts using low cost tooling and hand mix and
Catalog Net Wt.
meter-mixing equipment. The low mixed viscosity helps produce Number Description Availability (Lbs.)
quality parts. This material features a one-to-one mix ratio by weight 056723 RenCast 6497 Gallon Unit 16
or volume.
Catalog Net Wt.
Number Description Availability (Lbs.)
056643 RenCast 6463 Fast Gallon Unit 14 SEE ALSO: Product Page No.
Mixing Cups and Paddles 109
Freeman Color Tints 49

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Polyurethane Elastomers – Overnight Cure – Flexible

Urethane rubber is generally less expensive than silicone rubber and

more abrasion resistant, making it a preferred material for concrete
and architectural castings. However, flexible urethanes are not self-
releasing and therefore require a more thorough procedure (wax and
PVA) to facilitate clean and easy part release.

Overnight Cure Flexible Polyurethane Specifications

Mix Mix
Ratio Ratio Gel Demold
Resin: Resin: Time Time Mixed Volumetric Tensile Tear Tear, Tear,
Hardener Hardener (Min) @ (hours) @ Hardness Viscosity Density Yield Shrink Strength Strength Elongation Die C Split
(by wt.) (by vol.) 72° F 72° F (Shore) (cps) (g/cc) (cu. in./lb.) (in./in.) (psi) (psi) (%) (PLI) (PLI)
Freeman 1035 1:1 1:1 30 16 35A 1,500 1.02 27.2 0.001 450 – – – –
Freeman 1035T 80:100 1:1 20 16 40A Thixotropic 1.17 23.6 – – – – – –
Freeman 1040 10:100 9:100 28 16 52A 1,350 1.04 26.6 0.001 1,190 110 410 – –
RenCast 6400-1 10:100 9:100 30 16 52A 1,300 1.04 26.6 0.001 1,260 112 420 – –
RenCast 6401-1 25:100 22:100 20 16 65A 1,000 1.07 25.9 0.0005 1,820 171 340 – –
RenCast 6410-1 100:100 93:100 30 16 37A 1,200 1.04 26.6 0.003 505 74 330 – –
RenCast 6434 25:100 25:100 17 16 35 - 40A 500 1.16 24.0 0.001 1,100 120 500 – –
Por-A-Mold S111 100:88 1:1 20 16 20A 2,000 1.29 21.5 0.001 211 – 500 51 8.1
Por-A-Mold S333 100:89 1:1 20 16 35A 1,500 1.11 24.9 0.001 400 – 450 78 9
Por-A-Mold S333TA – 1:1 30 24 35A Thixotropic – – – – – – – –
Por-A-Mold S555 100:80 1:1 15-20 16 50A 7,500 1.20 23.0 0.001 415 – 250 88 12
Por-A-Mold SX50-1 1:1 1:1 20 16 50A 2,000 1.03 26.9 0.001 1,200 – 450 147 20
ASTM – – D-2471 – D-2240 D-2393 D-792 D-792 D-2566 D-638 D-624 D-638

Freeman 1035 – Beige Freeman 1040 – Off-White

• Castable to 2" in Thickness • Castable to 2" in Thickness
• 30 Min Gel Time | 16 Hr. Demold • 28 Min Gel Time | 16 Hr. Demold
• 35A Shore Hardness • 52A Shore Hardness
This flexible material is excellent for This flexible urethane is an excellent low-cost alternative to RTV
making molds with deep undercuts or silicone rubber mold making materials. Like most castable urethane
where a flexible mold makes demolding rubber systems, it is ideal for general flexible mold construction,
easier. This economical urethane fea- flexible parts and gaskets, plaster casting, and prototypes. Freeman
tures a one to one mix ratio by weight or volume, 1040 flows easily and features a high tear strength.
making mixing easy and convenient. Catalog Net Wt.
Catalog Net Wt. Number Description Availability (Lbs.)
Number Description Available (Lbs.) 055130 Freeman 1040 Gallon Unit 8.8
055129 Freeman 1035 Pint Unit 2 055131 Freeman 1040 Resin Only 2 Quarts 4
055401 Freeman 1035 Gallon Unit 16 055132 Freeman 1040 Hardener Only 5 Gallons 40
055402 Freeman 1035 5 Gallon Unit 80
RenCast 6400-1 – Off-White
Freeman 1035T – Beige • Castable to 1.5" in Thickness
• Brushable for Creating Glove Molds • 30 Min Gel Time | 16 Hr. Demold
• 20 Min Gel Time | 16 Hr. Demold • 52A Shore Hardness
• 40A Shore Hardness Features outstanding tear strength and elongation. Molds made
This flexible urethane features a thick viscosity which enables it to of RenCast 6401-1 can be flexed and stretched, allowing for easy
be brushed over the surface of larger models or patterns without removal of parts.
sagging or flowing from vertical surfaces. By applying several coats, Catalog Net Wt.
a flexible “skin” may be created and subsequently reinforced with a Number Description Availability (Lbs.)
back-up structure to offer support during use. 056530 RenCast 6400-1 Gallon Unit 8.79
Catalog Net Wt.
056531 RenCast 6400-1 Resin Only 2 Quarts 4
Number Description Available (Lbs.) 056532 Ren 6400-1 Hardener Only 5 Gallons 40
055404 Freeman 1035T Gallon 18

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Polyurethane Elastomers – Overnight Cure – Flexible [CONTD.]

RenCast 6401-1 – Off-White Por-A-Mold S333 – Blue

• Castable to 4" in Thickness • Castable to 2" in Thickness
• 20 Min Gel Time | 16 Hr. Demold • 20 Min Gel Time | 16 Hr. Demold
• 65A Shore Hardness • 35A Shore Hardness
Ideal for producing very flexible molds This flexible urethane is used to make
and resilient parts. Features one to one molds of detailed masters that contain
mix ratio by weight and low viscosity. shallow undercuts. The most common
Catalog Net Wt. uses include architectural and sculpture

Liquid Tooling Materials

Number Description Availability (Lbs.) reproductions, taxidermy, prototypes,
056527 RenCast 6401-1 Gallon Unit 10 and general moldmaking applications. This economical material
056528 RenCast 6401-1 Resin Only Gallon 9 features a 1:1 mix ratio by volume for easy use.
056529 Ren 6401-1 Hardener Only 5 Gallon 36
Catalog Net Wt.
Number Description Availability (Lbs.)
RenCast 6434 – Light Amber 057337 Por-A-Mold S333 Quart Unit 4.6
• Castable to 1" in Thickness 057538 Por-A-Mold S333 Gallon Unit 18.5
• 17 Min Gel Time | 16 Hr. Demold
• 8-40A Shore Hardness Por-A-Mold S333TA – Blue
The most flexible of Huntsman’s urethanes. Its hardness may be • Brushable for Creating Glove Molds
varied from 8 to 40 Shore A by the addition of Additive-6434. • 30 Min Gel Time | 24 Hr. Demold
Catalog Net Wt. • 35A Shore Hardness
Number Description Availability (Lbs.) S333TA is a thixotropic version of the S333 that is thick enough to be
056328 RenCast 6434 Gallon Unit 10 applied with a brush or trowel. This provides an inexpensive and easy
056332 Additive 6434 5 Gallon 42 method for creating a flexible rubber mold of large masters. This flexi-
ble “skin” may be reinforced with rigid materials to support the rubber
Ren Accelerator 178-62 part for molding.
This liquid catalyst will accelerate the curing process, and reduce Net Wt.
demold times. Accelerator 178-62 should be mixed thoroughly in the Number Description Availability (Lbs.)
hardener before adding the required amount of resin. 057342 Por-A-Mold S333TA Quart Unit 4.8
For use only with polyurethanes RenCast 6400-1, RenCast
6401-1, RenCast 6402-1, RenCast 6403-1, RenCast 6405, RenCast Por-A-Mold S555 – Pink
6410-1, RenCast 6419, and Freeman 1040. Please read the Technical • Castable to 2" in Thickness
Data Sheet for mixing instructions before using this material. • 15-20 Min Gel Time | 16 Hr. Demold
Catalog Net Wt. • 50A Shore Hardness
Number Description Availability (Lbs.) This flexible urethane is used to make molds of detailed masters that
056556 Ren Accelerator 178-62 Quart 1.7 do not contain undercuts. This pink rubber features a 1:1 mix ratio
by volume and is used for architectural and sculpture reproductions,
Por-A-Mold S111 – Off-White taxidermy, prototypes, and general mold making applications.
• Castable to 2" in Thickness Catalog Net Wt.
• 20 Min Gel Time | 16 Hr. Demold Number Description Availability (Lbs.)
• 20A Shore Hardness 057348 Por-A-Mold S555 Gallon Unit 22
This flexible urethane is used to make molds of detailed master that 057349 Por-A-Mold S555 5 Gallon Unit 99
contain moderately deep undercuts. The most common uses include
architectural and sculpture reproductions, taxidermy, prototypes, and Por-A-Mold SX50-1 – Beige
general moldmaking applications. This economical material features a • Castable to 2" in Thickness
1:1 mix ratio by volume for easy use. • 20 Min Gel Time | 16 Hr. Demold
Catalog Net Wt. • 50A Shore Hardness
Number Description Availability (Lbs.) This flexible urethane is used to make molds of detailed masters
057531 Por-A-Mold S111 Gallon Unit 19 that do not contain undercuts. This beige colored product is ideal for
making concrete molds and form lines.
Catalog Net Wt.
Number Description Availability (Lbs.)
057541 Por-A-Mold SX50-1 Gallon Unit 16

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Polyurethane Elastomers – Overnight Cure – Semi-Rigid

Semi-rigid urethanes are known for their excellent impact strength

and abrasion resistance, making them ideal for foundry tooling as well
as semi-rigid part production.

Overnight Cure Semi-Rigid Polyurethane Specifications

Mix Ratio Mix Ratio Gel Demold
Resin: Resin: Time Time Mixed Volumetric Tensile Tear
Hardener Hardener (Min) (hours) Hardness Viscosity Density Yield Shrink Strength Strength Elongation
(by wt.) (by vol.) @ 72° F @ 72° F (Shore) (cps) (g/cc) (cu. in./lb.) (in./in.) (psi) (psi) (%)
Freeman 1050 1:1 100:94 26 16 85A 1,650 1.10 25.2 0.001 2,050 280 510
Freeman 1060 100:60 100:60 28 16 60D 2,600 1.05 26.4 0.001 3,200 545 320
Freeman 1066 100:50 100:50 15-17 2-4 65D 3,200 1.03 26.9 0.003 3,100 630 140
RenCast 6402-1 35:100 31:100 20 16 82A 900 1.08 25.6 0.001 2,200 180 320
RenCast 6403-1 50:100 44:100 15 16 92A 800 1.10 25.2 0.001 2,500 470 240
RenCast 6442 1:1 100:94 28 16 85A 1,600 1.09 25.4 0.001 2,100 290 525
RenCast 6443 100:60 100:60 18 16 95A 2,450 1.06 26.1 0.001 3,500 375 475
RenCast 6444 100:60 100:60 27 16 60D 2,500 1.05 26.4 0.001 3,400 550 325
RenCast 178-88/ 100:60 100:60 27 16 60D 2,500 1.05 26.4 0.001 3,400 550 325
Ren 6444
Flexane 80 Liquid 100:30 – 30 – 87A 10,000 – 26.5 0.002 2,100 – –
Flexane 94 100:45 – 10 – 97A 6,000 – 26.5 0.001 2,800 – –
Por-A-Mold 2070 96:100 1:1 15 16 70A 2,650 1.06 26.2 0.001 1,468 – 443
ASTM – – D-2471 – D-2240 D-2393 D-792 D-792 D-2566 D-638 D-624 D-638

Freeman 1050 – Amber Freeman 1066 – Red or Black

• Castable to 4" in Thickness • Castable to 2" in Thickness
• 26 Min Gel Time | 16 Hr. Demold • 15-17 Min Gel Time | 2-4 Hr. Demold
• 85A Shore Hardness • 65D Shore Hardness
Freeman 1050 is a tough, semi-flexible urethane that is ideal for Freeman 1066 is a 65 Shore D polyurethane elastomer specifically
creating molds requiring some degree of flexibility, as well as for designed for highly abrasive resistant foundry tooling. Harder than
producing semi-rigid prototypes and finished parts. A one to one mix our Freeman 1060, this product will not deflect as much under high
ratio by weight. Its 26 minute gel time provides ample time to vacuum pressure molding processes. Plus, it has increased rigidity in thin wall
degas prior to pouring. Overnight demold time is required. sections and is able to be machined or sanded without softening.
Catalog Net Wt. Freeman 1066 also features a fast demold time of two to four hours
Number Description Availability (Lbs.) and a heat deflection temperature of 181°F.
055142 Freeman 1050 Quart Unit 2.5 Catalog Net Wt.
055141 Freeman 1050 Gallon Unit 10 Number Description Availability (Lbs.)
055139 Freeman 1050 Resin only 5 Gallon 25 055120 Freeman 1066 Black Gallon Unit 9.75
055140 Freeman 1050 Hardener only 5 Gallon 25 055119 Freeman 1066 Red Gallon Unit 9.75
055121 Freeman 1066 Resin Only 5 Gallon 32.5
Freeman 1060 – Red or Black 055122 Freeman 1066 Black Hardener Only 5 Gallon 16.25
• Castable to 2" in Thickness 055118 Freeman 1066 Red Hardener Only 5 Gallon 16.25
055123 Freeman 1066 Resin Only 55 Gallon 420
• 28 Min Gel Time | 16 Hr. Demold
055124 Freeman 1066 Black Hardener Only 55 Gallon 210
• 60D Shore Hardness
055112 Freeman 1066 Red Hardener Only 55 Gallon 210
This semi-rigid polyurethane casting
resin is renown throughout the industry
for its excellent impact strength and RenCast 6402-1 – Off White
abrasion resistance, particularly in • Castable to 1" in Thickness
foundry tooling and other modeling and • 20 Min Gel Time | 16 Hr. Demold
prototyping applications requiring strength and durability. • 82A Shore Hardness
Ideal for production models, metal-forming pads, and a variety of
Catalog Net Wt.
Number Description Availability (Lbs.) mechanical parts.
055108 Freeman 1060 Black Quart Unit 2.5 Catalog Net Wt.
055106 Freeman 1060 Black Gallon Unit 10 Number Description Available (Lbs.)
055110 Freeman 1060 Red Gallon Unit 10 056533 RenCast 6402-1 Gallon Unit 7.75
055107A Freeman 1060 Resin Only 5 Gallon 31.25 056534 RenCast 6402-1 Resin Only Gallon 9.1
055107B Freeman 1060 Black Hardener Only 5 Gallon 18.75 056535 Ren 6402-1 Hardener Only 5 Gallon 26
055111B Freeman 1060 Red Hardener Only 5 Gallon 18.75
055116 Freeman 1060 Resin Only 55 Gallon 460
055117 Freeman 1060 Black Hardener Only 55 Gallon 280

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Polyurethane Elastomers – Overnight Cure – Semi-Rigid [CONTD.]

RenCast 6403-1 – Off White RenCast 178-88 / Ren 6444 – Red

• Castable to 1⁄2 " in Thickness • Castable to 2" in Thickness
• 15 Min Gel Time | 16 Hr. Demold • 27 Min Gel Time | 16 Hr. Demold
• 92A Shore Hardness • 60D Shore Hardness
Ideal for metal-forming applications and parts such as impellers, This is the red version of RenCast 6444 for foundry patterns. It uses
rollers, gears and wheels. Features low viscosity, fast cure, high the Ren 6444 hardener.
tensile strength and good load recovery. Catalog Net Wt.
Catalog Net Wt. Number Description Availability (Lbs.)

Liquid Tooling Materials

Number Description Availability (Lbs.) 056519 RenCast 178-88 Resin Only 5 Gallon 40
056536 RenCast 6403-1 Gallon Unit 12 056523 Ren 6444 Hardener Only 5 Gallon 24
056537 RenCast 6403-1 Resin Only 5 Gallon 40 056672 RenCast 178-88 Resin Only 55 Gallon 460
056538* Ren 6403-1 Hardener Only 5 Gallon 40 056670 Ren 6444 Hardener Only 55 Gallon 276
*Please note that two 5 gallon pails of hardener are required per each 5 gallon
pail of resin to provide the correct mix ratio. Ren Accelerator 178-57
This liquid catalyst will accelerate the curing process and reduce
RenCast 6442 – Light Amber demold times. Accelerator 178-57 should be mixed thoroughly in the
• Castable to 4" in Thickness hardener before adding the required amount of resin.
• 28 Min Gel Time | 16 Hr. Demold For use only with polyurethanes RenCast 6442, RenCast 6443,
• 85A Shore Hardness RenCast 6444, Freeman 1050, & Freeman 1060.
Ideal for vibration-dampening applications as well as production Please read the Technical Data Sheet for mixing instructions
and prototype parts. RenCast 6442 features one to one mix ratio before using this material.
by weight, long pot life, low viscosity and good wear resistance. Catalog Net
4" maximum thickness. Number Description Availability Wt.
Catalog Net Wt.
056557 Ren Accelerator 178-57 Quart 1.5
Number Description Availability (Lbs.)
056542 RenCast 6442 Gallon Unit 13.8 Flexane® 80 – Black
056543 RenCast 6442 Resin Only 5 Gallon 40 • 30 Min Gel Time
056544 Ren 6442 Hardener Only 5 Gallon 40 • 87A Shore Hardness
Devcon Flexane 80 features low shrink and high chemical and
RenCast 6443 – Light Amber abrasion resistance. It is ideal for creating flexible molds and holding
• Castable to 2" in Thickness fixtures.The Flex-Add additive may be used with Flexane 80 Liquid to
• 19 Min Gel Time | 16 Hr. Demold produce a lower durometer castable urethane.
• 95A Shore Hardness Catalog Net Wt.
Used for foundry patterns and core boxes because it features good Number Description (Lbs.)
abrasion resistance and is moisture tolerant during casting. Cures 054625 Devcon Flexane 80 Liquid 1
semi-rigid in mass and is flexible in thin cross-sections. 054626 Devcon Flexane 80 Liquid 10
Catalog Net Wt.
054642 Flex-Add Additive 8 fl.oz.
Number Description Availability (Lbs.)
056545 RenCast 6443 Gallon Unit 11.2 Flexane® 94 – Black
056546 RenCast 6443 Resin Only 5 Gallon 40 • 10 Min Gel Time
056547 Ren 6443 Hardener Only 5 Gallon 24 • 97A Shore Hardness
Devcon Flexane 94 features low shrink and high chemical and
RenCast 6444 – Light Amber abrasion resistance. It is a semi-rigid material for creating extremely
• Castable to 2" in Thickness tough, flexible molds and non-marring holding and assembly fixtures.
• 27 Min Gel Time | 16 Hr. Demold Catalog Net Wt.
• 60D Shore Hardness Number Description (Lbs.)
A semi-rigid, amber-colored, elastomer for use where wear-resistance 054627 Devcon Flexane 94 Liquid 1
is required such as foundry patterns and core boxes. Features low 054628 Devcon Flexane 94 Liquid 10
viscosity and good working life allowing for ease of handling and
release of entrapped air. Por-A-Mold 2070 – Amber
Catalog Net Wt. • Castable to 2" in Thickness
Number Description Availability (Lbs.) • 15 Min Gel Time | 16 Hr. Demold
056521 RenCast 6444 Gallon Unit 11.2 • 70A Shore Hardness
056522 RenCast 6444 Resin Only 5 Gallon 40 This semi-rigid urethane is used to make molds of detailed masters
056523 Ren 6444 Hardener Only 5 Gallon 24
that do not contain undercuts. The most common uses include foundry
056669 RenCast 6444 Resin Only 55 Gallon 460
patterns and core boxes, gaskets, liners, and fixtures. This economical
056670 Ren 6444 Hardener Only 55 Gallon 276
material features a 1:1 mix ratio by volume for ease of use.
Catalog Net Wt.
Number Description Availability (Lbs.)
057527 Por-A-Mold 2070 Gallon Unit 17.5

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Polyurethane Elastomers – Overnight Cure – Rigid

This selection of harder polyurethanes have a wide variety of end

uses including prototyping thermoplastic-like parts, constructing molds
for low volume metal forming applications, and making heat resistant
foundry tooling. All of these products have a long gel time to provide
the user sufficient time to vacuum degas prior to pouring. A 16-18
hour cure time is required before demolding.

Overnight Cure Rigid Polyurethane Specifications

Mix Ratio Mix Ratio
Resin: Resin: Gel Mixed Volumetric Tensile Tear
Hardener Hardener Time (Min) Hardness Viscosity Density Yield Shrink Strength Strength Elongation
(by wt.) (by vol.) @ 72° F (Shore D) (cps) (g/cc) (cu. in./lb.) (in./in.) (psi) (psi) (%)
RenCast 6405 100:100 90:100 20 75 240 1.07 25.9 0.003 5,300 300 13.3
RenCast 6419 100:80 100:85 20 85 250 1.25 22.1 0.002 10,000 – 6.7
RenCast 6463 Slow 100:100 100:100 18-25 79 500 1.09 25.4 0.002 4,800 – –
RenCast 6470 80:100 – 60-80 86 250-500 1.23 22.5 0.002 4,700 – 1.3
RenCast 178-59-1 36:100 50:100 20 88 4,000 1.61 17.2 0.001 5,500 – –
ASTM D-2471 D-2240 D-2393 D-792 D-792 D-2566 D-412 D-624 D-638

RenCast 6405 – White RenCast 6470 – Off White

• Castable up to 1⁄2" in Thickness • Castable up to 3⁄4" (or 10" with DT 082 Filler) in Thickness
• 20 Min Gel Time • 60-80 Min Gel Time
• 75D Shore Hardness • 85D Shore Hardness
Ideal for prototyping of injection molded or thermo-formed parts. A polyurethane casting system ideal for sheet metal forming tools,
Features low viscosity, minimal air entrapment, and easy mixing. duplicate milling models, foundry pattern plates, vacuum-forming
RenCast 6405 produces a brilliant white colored part. tools, negative molds/fixtures and large volume molds for the
Catalog Net Wt. ceramic industry.
Number Description Availability (Lbs.) Catalog Net Wt.
056270 RenCast 6405 Gallon Unit 16 Number Description Availabilty (Lbs.)
056273 RenCast 6405 Resin Only 5 Gallon 38 056559 RenCast 6470 Resin Only 5 Gallon 32
056274 Ren 6405 Hardener Only 5 Gallon 38 056560 Ren 6470 Hardener Only 5 Gallon 40
056236 Ren DT 082 High Density Filler 5 Gallon 33
RenCast 6419 – Off White
• Castable up to ½" in Thickness RenCast 178-59-1 – Red Brown
• 20 Min Gel Time • Castable up to 11⁄2" in Thickness
• 85D Shore Hardness • 22 Min Gel Time
Developed specifically for prototyping, this elastomer passes • 85D Shore Hardness
UL94V-O at a thickness of .125 inches for flame retardency. A polyurethane that forms a very hard, durable, heat-resistant com-
Catalog Net Wt. pound. Used in foundry applications with hot sand conditions.
Number Description Availability (Lbs.) Catalog Net Wt.
056550 RenCast 6419 Gallon Unit 15 Number Description Availability (Lbs.)
056354 RenCast 178-59-1 Resin Only 5 Gallon 45
RenCast 6463 Slow – Clear 056355* Ren 178-59-1 Hardener Only 5 Gallon 41
• Castable up to 1⁄2" in Thickness *Please note that three 5 gallon pails of hardener are required per each 5 gallon
pail of resin to provide the correct mix ratio.
• 18-25 Min Gel Time
• 79D Shore Hardness
Designed for production of crystal clear, durable, short run, and Ren Accelerator 178-62
rapid prototyping parts using low cost tooling and hand mix and This liquid catalyst will accelerate the curing process, and reduce
meter-mixing equipment. The 1:1 weight and volume mix ratio, demold times. Accelerator 178-62 should be mixed thoroughly in the
combined with a low mixed viscosity, help produce high quality parts. hardener before adding the required amount of resin.
Catalog Net Wt. For use only with polyurethanes RenCast 6400-1, RenCast 6401-1,
Number Description Availability (Lbs.) RenCast 6402-1, RenCast 6403-1, RenCast 6405, RenCast 6410-1,
056581 RenCast 6463 Slow Gallon Unit 14 and RenCast 6419. Please read the Technical Data Sheet for mixing
instructions before using this material.
Catalog Net Wt.
Number Description Availability (Lbs.)
056556 Ren Accelerator 178-62 Quart 1.7

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Polyurethane Elastomers – Rapid Cure

This group of polyurethanes are used to produce parts that simulate

the appearance and performance of injection molded thermoplastic
parts. These products are low viscosity systems designed to be used
with automated dispensing equipment (pg. 99) and low cost tooling.
With their extremely fast gel times, these formulas permit demolding
of durable parts in 15-45 minutes.

Liquid Tooling Materials

Rapid Cure Polyurethane Elastomers Specifications
Mix Ratio Ultimate Ultimate Deflection
Resin: Gel Time Demold Viscosity Ultimate Flexural Tensile Flexural Temp.* Tg per
Hardener (seconds) Time (Min) Resin: Hardener Density Compressive Hardness Strength Strength Modulus (264 psi) Izod Impact DMA
(by vol.) @ 72° F @ 72° F (cps.) (g/cc) Strength (psi) (Shore D) (psi) (psi) (psi) (°F) (ft.lb./in.) (°F)
RenPIM 6450 67:100 45-65 15-30 170 / 1,600 1.16 23,100 77 7,000 4,900 184,000 208 0.9 306
RenPIM 6451 67:100 65-85 20-45 170 / 1,600 1.16 17,900 76 6,900 4,200 174,000 212 0.6 302
RenPIM 6452 67:100 50-70 15-30 30 / 1,600 1.16 22,300 79 7,900 4,300 198,000 162 0.8 252
RenPIM 6456 50:100 45-65 15-30 170 / 1,600 1.15 8,700 70 5,700 3,800 143,000 190 0.5 270
RenPIM 6458 100:100 35-60 15-30 75 / 400 1.21 14,500 86 16,500 10,200 432,000 129 0.9 190
RenPIM 6460 67:100 45-65 15-30 170 / 1,500 1.18 24,500 80 7,100 5,400 181,000 232 1.1 320
ASTM test D2393 D792 D695 D2240 D790 D638 D790 D648 D256 D4065

RenPIM 6450 – Buff RenPIM 6456 – Black

• General Purpose Polyurethane • Medium Flexural Modulus Polyurethane
• 45-65 Second Gel Time • 46-65 Second Gel Time
• 15-30 Minute Demold • 15-30 Minute Demold
• 77D Shore Hardness • 70D Shore Hardness
Ideal for the casting of prototypes that weigh up to 10 lbs. Its 70D hardness is ideal for casting prototypes requiring
Offers good dimensional stability, heat resistance and impact polyethylene-like performance. Because of a 50:100 mix ratio,
strength. Can be demolded in 15 to 30 minutes. RenPIM 6456 can be dispensed from auto meter/mix equipment
Catalog Net Wt. or dual-barrel cartridges.
Number Description Availability (Lbs.) Catalog Net Wt.
056553 RenPIM 6450 Iso (Resin) 5 Gallon 32 Number Description Availability (Lbs.)
056554 RenPIM 6450 Polyol (Hardener) 5 Gallon 40 056593 RenPIM 6456 Iso (Resin) 5 Gallon 24
056577 RenPIM 6456 Polyol (Hardener) 5 Gallon 40
RenPIM 6451 – Black 056631 RenPIM 6456 Iso (Resin) 55 Gallon 270
056632 RenPIM 6456 Polyol (Hardener) 55 Gallon 450
• Slower Set General Purpose Polyurethane
• 65-85 Second Gel Time
• 20-45 Minute Demold RenPIM 6458 – Clear Amber
• 76D Shore Hardness • Very High Flexural Modulus Polyurethane
This material provides a slightly longer gel time for casting larger • 35-60 Second Gel Time
parts 16 to 22 lbs. Excellent high temperature performance (250°F) • 15-30 Minute Demold
for prototype parts requiring heat resistance. • 86D Shore Hardness
Catalog Net Wt. A fast-setting polyurethane with an outstanding flexural modulus of
Number Description Availability (Lbs.) 432,000 psi, excellent flexural strength of 16,500 psi and good izod
056568 RenPIM 6451 Iso (Resin) 5 Gallon 32 impact strength of 0.9 ft. lb./in.
056596 RenPIM 6451 Polyol (Hardener) 5 Gallon 40 Net Wt.
*Buff colored Polyol is available by special order. Lead times and minimums apply. Number Description Availability (Lbs.)
056507 RenPIM 6458 Iso (Resin) 5 Gallon 45
056608 RenPIM 6458 Polyol (Hardener) 5 Gallon 38.25
RenPIM 6452 – Off-White
• High Flexural Modulus Polyurethane
• 50-70 Second Gel Time RenPIM 6460 – Black
• 15-30 Minute Demold • Heat Resistant Polyurethane
• 79D Shore Hardness • 45-65 Second Gel Time
Ideal for the casting of prototypes that weigh up to 10 lbs in less than • 15-30 Minute Demold
30 minutes, this material offers good durability, compressive and • 80D Shore Hardness
flexural strengths. This material features a glass transition temperature of 320°F, excellent
Catalog Net Wt.
izod impact strength of 1.1 ft.lb./in. and a good dimensional stability.
Number Description Available (Lbs.) Net Wt.
056571 RenPIM 6452 Iso (Resin) 5 Gallon 32 Number Description Availability (Lbs.)
056572 RenPIM 6452 Polyol (Hardener) 5 Gallon 40 056574 RenPIM 6460 Iso (Resin) 5 Gallon 32
056671 RenPIM 6460 Polyol (Hardener) 5 Gallon 40
*Buff colored Polyol is available by special order. Lead times and minimums apply.

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Mold Making Silicone Rubbers

Bluestar RTV Silicone Rubber (also known as Rhodorsil®) is

used extensively in applications where a flexible, self-releasing
mold material is required, specifically rapid prototype tooling,
polyurethane casting, and general silicone mold-making. This top
quality line of silicone systems offers high accuracy, high heat
resistances, and excellent tear strength and elongation properties.
Silicone rubbers are available in two types—addition cure
formulations that feature a platinum-based catalyst and
condensation cure silicones that feature a tin-based catalyst.

Addition Cure Silicone Rubber Condensation Cure Silicone Rubber

Addition Cure Silicones Offer The Following: Condensation Cure Silicones Offer The Following:
1. Unlimited shelf life (in cured state) 1. Low shrinkage, though not as low as platinum-catalyzed rubber
2. Very low shrinkage – for increased mold accuracy 2. Softer cured hardness (lower durometer) than addition cure
3. Higher durometers – for greater mold stability materials, making them ideal for molds with deep undercuts.
4. Excellent heat resistance – up to 400°F intermittently 3. Heat resistance up to 350°F intermittently.
5. A platinum based catalyst that makes it ideal for polyurethane 4. A tin based catalyst that creates a more inhibition resistant
casting because this material, when cured, won’t inhibit the material. However, these rubbers, when cured, may inhibit the
curing of the urethane. curing of urethanes when poured into them.

Addition Cure Silicone Rubber Specifications

Mixed Gel Time Demold Time Tear
Hardness Viscosity Mix Ratio (Min) (hours) Elongation Strength Specific Volumetric Yield
(Shore A) (cps) (by wt.) @ 72° F @ 72° F (%) (ppi) Color Gravity (cu.in./lb.)
V-240 60 100,000 10:1 150 16 160 74 Gray 1.23 22.5
V-243* 60 100,000 10:1 300 16 – – Beige 1.24 22.3
V-330 (w/ CA35) 25 10,000 10:1 100 16 510 180 Blue 1.30 21.3
V-330 (w/ CA45) 33 10,000 10:1 100 16 500 170 Blue 1.30 21.3
V-340 (w/ CA35) 40 25,000 10:1 100 16 500 180 Blue 1.33 21.0
V-340 (w/ CA45) 45 25,000 10:1 100 16 400 150 Blue 1.33 21.0
V-340 (w/ CA55) 55 25,000 10:1 100 16 340 75 Gray 1.33 21.0
V-3040 39 40,000 10:1 120 16 350 135 Clear 1.08 25.6
RTV-3460 60 85,000 10:1 90 16 230 140 Gray 1.20 23.1
*Heat Cure Required 3-4 hours @ 300 degrees F.

Condensation Cure Silicone Rubber Specifications

Mixed Gel Time Demold Time Tear
Hardness Viscosity Mix Ratio (Min) @ (hours) @ Elongation Strength Specific Volumetric Yield
(Shore A) (cps) (by wt.) 72° F 72° F (%) (ppi) Color Gravity (cu.in./lb.)
GP-25/Hi-Pro Green 25 50,000 10:1 210 16 380 150 Green 1.20 23.1
GP-25/Hi-Pro Blue 25 50,000 10:1 90 6 370 115 Blue 1.16 23.9
V-1062/Hi-Pro Green 14 35,000 10:1 270 16 520 120 Green 1.10 25.2
V-1062/Hi-Pro Blue 15 32,000 10:1 90 6 500 110 Blue 1.11 24.9
V-1065/Hi-Pro Green 25 45,000 10:1 180 16 440 120 Green 1.11 24.9
V-1065/Hi-Pro Blue 30 43,000 10:1 120 6 430 100 Blue 1.11 24.9
V-1067/1067B 40 50,000 100:2.5 240-300 16 300 50 Blue 1.12 24.7
V-1067/Hi-Pro Blue 37 50,000 10:1 60 6-8 250 40 Blue 1.12 24.7
V-1068/Hi-Pro Clear 14 25,000 10:1 240 16 450 115 Translucent 1.10 25.2
V-1082/Hi-Pro Clear 10 35,000 10:1 210 16 550 120 Translucent 1.10 25.1
RTV-3625/Hi-Pro Green 25 20,000 10:1 240 16 450 120 Green 1.10 25.2
RTV-3625/Hi-Pro Blue 27 20,000 10:1 30 4 390 120 Blue 1.10 25.2

26 1. 800. 321 .8 5 1 1
Mold Making Silicone Rubbers [CONTD.]

Bluestar Addition Cure Silicone Rubbers V-340 Silicone Rubber

• 40A, 45A, or 55A Shore Hardness
• 25,000 cps Viscosity
V-240 Silicone Rubber • 180 ppi (CA35), 150 ppi (CA45), or
• 60A Shore Hardness
75 ppi (CA55) Tear Strength
• 100,000 cps Viscosity Bluestar V-340 is one of our most popular
• 74 ppi Tear Strength silicone rubber systems for prototype mold-
Bluestar V-240 is an extremely durable and accurate silicone ing applications, V-340 is a versatile system
rubber that features a high platinum content, which offers excellent which offers the flexibility of three different cured hardnesses depending

Liquid Tooling Materials

resistance to cure inhibition. Used in rapid prototyping, especially in on the catalyst used. This is a low viscosity silicone which offers high
the simulation of injection-molded plastic parts. strength and is economically priced.
Catalog Net Wt.
Catalog Net Wt.
Number Description Availability (Lbs.)
Number Description UM (Lbs.)
054834 V-240 5 kg Unit 11 055209 V-340/CA-45 1 kg Unit 2.2
054846KG V-240 - Base Only 20 kg 44.1 055217 V-340/CA-35 5 kg Unit 11
054847KG V-240 - Catalyst Only 2 kg 4.4 055200 V-340/CA-45 5 kg Unit 11
054819KG V-240 - Base Only 200 kg 440.9 055201 V-340/CA-55 5 kg Unit 11
054820KG V-240 - Catalyst Only 20 kg 44.1 055202KG V-340 Base Only 20 kg 44.1
055218KG CA-35 Catalyst Only 2 kg 4.4
V-243 Heat Cure Silicone Rubber 055203KG CA-45 Catalyst Only 2 kg 4.4
• 60A Shore Hardness 055204KG CA-55 Catalyst Only 2 kg 4.4
• 100,000 cps Viscosity 055205KG V-340 Base Only 200 kg 440.9
Bluestar V-243 is a two component, high strength, silicone system 055219KG CA-35 Catalyst Only 20 kg 44.4
that requires a heat cure to obtain optimum properties. Long work life, 055206KG CA-45 Catalyst Only 20 kg 44.1
055207KG CA-55 Catalyst Only 20 kg 44.1
high strength properties, and its ability to accept high levels of silicone
diluent fluid make it an excellent choice for transfer print pad and
roll applications. V-3040 Clear Silicone Rubber
Catalog Net Wt. • 39A Shore Hardness
Number Description Availability (Lbs.) • 40,000 cps Viscosity
054922KG V-243 - Base Only 20 kg 44.1 • 135 ppi Tear Strength
054923KG V-243 - Catalyst Only 2 kg 4.4 Bluestar V-3040 is specifically formulated to
make clear rubber molds. V-3040 features the
V-330 Silicone Rubber high strength and excellent clarity required in
• 25A or 30A Shore Hardness high-end prototyping applications.
• 10,000 cps Viscosity Catalog Net Wt.
Number Description Availability (Lbs.)
• 180 ppi (CA35) or 170 ppi (CA45)
054903 V-3040 1 kg Unit 2.2
Tear Strength
054823 V-3040 5 kg Unit 11
Bluestar V-330 is a silicone that offers the 054857KG V-3040 Base Only 20 kg 44.1
flexibility of two different cured hardnesses 054858KG V-3040 Catalyst Only 2 kg 4.4
depending on the catalyst used. V-330/ 054871KG V-3040 Base Only 200 kg 440.9
CA-35 cures to a 25A Shore hardness while V-330/CA-45 results in a 054869KG V-3040 Base Only – Unlined Drum 200 kg 440.9
slightly harder compound of 33A. Both systems have high tear strength 054872KG V-3040 Catalyst Only 20 kg 44.1
and offer the lowest viscosity in our platinum mold making line.
Catalog
Number Description Availability
Net Wt.
(Lbs.)
RTV-3460 Silicone Rubber
054809 V-330/CA-45 1 kg Unit 2.2
• 60A Shore Hardness
054810 V-330/CA-35 5 kg Unit 11 • 85,000 cps Viscosity
054808 V-330/CA-45 5 kg Unit 11 • 140 ppi Tear Strength
054805KG V-330 Base Only 20 kg 44.4 Bluestar RTV 3460 is designed for the prototype and architectural
055218KG CA-35 Catalyst Only 2 kg 4.4 industries where urethane elastomers and foams are commonly used.
055203KG CA-45 Catalyst Only 2 kg 4.4 Molds made from RTV 3460 feature high tear strength, excellent dimen-
054804KG V-330 Base Only 200 kg 440.9 sional stability in high pressure applications, and improved release
055219KG CA-35 Catalyst Only 20 kg 44.4 characteristics for long mold life.
055206KG CA-45 Catalyst Only 20 kg 44.1 Catalog Net Wt.
Number Description Availability (Lbs.)
054936 RTV 3460 5 kg Unit 11
054934KG RTV-3460 Base Only 20 kg 44.1
054935KG RTV-3460 Catalyst Only 2 kg 4.4
054932KG RTV-3460 Base Only 200 kg 440.9
054933KG RTV-3460 Catalyst Only 20 kg 44.1

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Mold Making Silicone Rubbers [CONTD.]

Bluestar Condensation Cure Silicone Rubbers V-1067 Silicone Rubber

• 40A or 37A Shore Hardness
GP-25 Silicone Rubber • 50,000 cps Viscosity
• 25A Shore Hardness • 50 ppi or 40 ppi Tear Strength
• 50,000 cps Viscosity Bluestar V-1067 is a high performance, tin-catalyzed, room tempera-
• 150 ppi or 115 ppi Tear Strength ture curing silicone. This rubber may be used with the V-1067B
Bluestar GP-25 features an excellent mold life when casting polyester catalyst at a ratio of 100:2.5 (base to catalyst) to produce a low
or plaster parts. Used with Hi-Pro Green or Hi-Pro Blue catalyst. shrink, 40 Shore A rubber with a 16 hour demold.
Catalog Net Wt. The V-1067 base may also be used with Hi-Pro Blue catalyst at
Number Description Availability (Lbs.) a ratio of 10:1 base to catalyst. This faster curing system is able to
054811KG GP-25 Base Only 20 kg 44.1 be demolded within 6-8 hours. Both systems are ideal for general
054813KG Hi-Pro Green Catalyst Only 2 kg 4.4 moldmaking applications.
054812KG GP-25 Base Only 200 kg 440.9 Catalog Net Wt.
054814KG Hi-Pro Blue Catalyst Only 20 kg 44.1 Number Description Availability (Lbs.)
054815KG Hi-Pro Green Catalyst Only 20 kg 44.1 054883KG V-1067 Base Only 20 kg 44.1
054884 V-1067 Catalyst (Blue) Only Pint 1
V-1062 Silicone Rubber 054878KG Hi-Pro Blue Catalyst Only 2 kg 4.4
• 14A or 15A Shore Hardness 054921KG V-1067 Base Only 200 kg 440.9
• 35,000 or 32,000 cps Viscosity 054919KG V-1067 Catalyst (Blue) Only 6 kg 13.2
054879KG Hi-Pro Blue Catalyst Only 20 kg 44.1
• 120 ppi or 110 ppi Tear Strength
Bluestar V-1062 is a high-performance, tin-catalyzed, room tempera-
ture curing silicone. The V-1062 base may be used with the Hi-Pro V-1068 Special Effects Silicone Rubber
Green Catalyst at a ratio of 10:1 (base to catalyst) to produce a low • 14A Shore Hardness
shrink rubber with a 16 hour demold time. • 25,000 cps Viscosity
The V-1062 base may also be used with Hi-Pro Blue catalyst • 115 ppi Tear Strength
at a ratio of 10:1 (base to catalyst). This faster curing system is able Bluestar V-1068 is a translucent silicone rubber that may be easily
to be demolded in 6 hours. pigmented for making robotic and animatronic skins, prosthetics, and
Both rubbers are commonly used for production of polyester props for theme parks and the film industry.
figurines, giftware casting, and general purpose and production Catalog Net Wt.
molding applications. Number Description Availability (Lbs.)
054888KG V-1068 Base 20 kg 44.1
Catalog Net Wt.
Number Description Availability (Lbs.) 054889KG Hi-Pro Clear Catalyst Only 2 kg 4.4
054836 V-1062/Hi-Pro Green 4 kg Unit 8.8
054837KG V-1062 Base Only 20 kg 44.1 V-1082 Special Effects Silicone Rubber
055213KG Hi-Pro Green Catalyst Only 2 kg 4.4 • 10A Shore Hardness
054878KG Hi-Pro Blue Catalyst Only 2 kg 4.4 • 35,000 cps Viscosity
• 120 ppi Tear Strength
V-1065 Silicone Rubber Bluestar V-1082 is a slightly softer version of the V-1068. Also trans-
• 25A or 30A Shore Hardness lucent, this product may be easily pigmented for making robotic and
• 45,000 or 43,000 cps Viscosity animatronic skins, prosthetics, and props for theme parks and the film
• 120 ppi or 100 ppi Tear Strength industry.
Bluestar V-1065 is a high-performance, tin-catalyzed, room tempera- Catalog Net Wt.
ture curing silicone. This popular rubber may be used with the Hi-Pro Number Description Availability (Lbs.)
Green Catalyst at a ratio of 10:1 (base to catalyst) to produce a low 054904KG V-1082 Base Only 20 kg 44.1
shrink, 25 shore A rubber with a 16 hour demold time. 054889KG Hi-Pro Clear Catalyst Only 2 kg 4.4
The V-1065 base may also be used with Hi-Pro Blue catalyst 054906KG V-1082 Base Only 200 kg 440.9
054886KG Hi-Pro Clear Catalyst Only 20 kg 44.1
at a ratio of 10:1 (base to catalyst). This faster curing system is able
to be demolded in 6 hours.
Both rubbers are commonly used for production of polyester RTV-3625 Silicone Rubber
figurines, giftware casting, and production molding applications. • 25A or 27A Shore Hardness
Catalog Net Wt. • 20,000 cps Viscosity
Number Description Availability (Lbs.) • 120 ppi Tear Strength
055210 V-1065/Hi-Pro Green 1 kg Unit 2.2 Bluestar RTV 3625 is a low viscosity, tin-catalyzed, room temperature
055211 V-1065/Hi-Pro Green 4 kg Unit 8.8 curing silicone rubber. It is available with two catalysts. Hi-Pro Green
055212KG V-1065 Base Only 20 kg 44.1 catalyst will provide very low shrink with a 16-18 hour demold, while
055213KG Hi-Pro Green Catalyst Only 2 kg 4.4 Hi-Pro Blue is able to be demolded in 4 hours with slightly higher
054878KG Hi-Pro Blue Catalyst Only 2 kg 4.4 shrink. Available in drums only.
055214KG V-1065 Base Only 200 kg 440.9
Catalog Net Wt.
055215KG Hi-Pro Green Catalyst Only 20 kg 44.1 Number Description Availability (Lbs.)
054879KG Hi-Pro Blue Catalyst Only 20 kg 44.1 054926KG RTV 3625 Base 200 kg 440.9
054879KG Hi-Pro Blue Catalyst Only 20 kg 44.1
055215KG Hi-Pro Green Catalyst Only 20 kg 44.1

28 1. 800. 321 .8 5 1 1
Silicone Rubbers & Accessories

Bluestar Aerospace & Electronics Silicone Rubbers Bluestar Silicone Rubber Accessories

V-612 Pratt & Whitney Specification Sealant 47V-50 Silicone Fluid

Bluestar V-612 is a black, two component, thixotropic, addition Bluestar 47V-50 (also known as V-50) is a non-reactive, 50 cps
cure, aerospace sealant. Qualified to Pratt & Whitney specification viscosity, silicone fluid that is used to reduce the viscosity of the
PWA-404-2, this product is a sealant designed as a vane potting and silicone rubber. Adding 47V-50 to the “A” side (base) will also reduce
damping material. the hardness of the rubber by a slight amount. Maximum usage
Catalog Net Wt. should not exceed 10% by weight.

Liquid Tooling Materials

Number Description Availability (Lbs.) Catalog Net Wt.
054895KG V-612 5 KG Kit 5 kg Unit 11 Number Description Availability (Lbs.)
054924 47V-50 Silicone Liquid Quart 2
V-622 Pratt & Whitney Specification Sealant 054832 47V-50 Silicone Liquid Gallon 8
054833KG 47V-50 Silicone Liquid 20 kg 44.1
Bluestar V-622 is a black two component aerospace sealant which
054925KG 47V-50 Silicone Liquid 200 kg 441
adheres to Pratt & Whitney Specification PWA 407. This material is
designed for use as abradable air seals for compressor blades of jet
engines. V-04 Silicone Adhesion Primer
Catalog Net Wt. Bluestar V-04 Silicone Primer is a dilute solution of reactive silicone
Number Description Availability (Lbs.) resin in naphtha, used to provide adhesion to various metal and
054894KG V-622 2.74 kg Unit 6.04 wood substrates.
Catalog Net Wt.
V-695 GE Aircraft Engine Specification Sealant Number Description Availability (Lbs.)
054816 V-04 Blue Primer Pint 0.75
Bluestar V-695 is a black two component aerospace sealant which
054920KG V-04 Clear Primer 3 kg 6.6
adheres to General Electric Aircraft Engine Specification A15F18A1.
This material is designed for use as abradable air seals for compres-
sor blades of jet engines. V-06 Silicone Adhesion Primer
Bluestar V-06 Silicone Primer is a diluted solution of a reactive silicone
Catalog Net Wt.
Number Description Availability (Lbs.) resin in naptha used as an adhesion promoter with Bluestar aerospace
054893KG V-695 2.74 kg Unit 6.05 and industrial grade materials. This primer is qualified to Pratt &
Whitney spec #PWA-556 and Allied Signal spec #PCS-5611 Type X.
V-205 Silicone Electronic Coating Catalog Net Wt.
Number Description Availability (Lbs.)
Bluestar V-205 is a one component addition cure silicone rubber
054828KG V-06R Primer Pint 0.75
compound. This opaque black product is formulated to provide a
protective coating for light sensitive transistors and integrated circuits.
Features include primerless adhesion to inorganic substrates. Product Vicure #2 Catalyst
must be refrigerated when not in use. Bluestar Vicure #2 Catalyst is a fast reacting catalyst used with
Cure Schedule for thick sections (25-50 ml) is 2 hours at 230°F condensation cure silicone rubbers to accelerate cure times. Please
and for thin sections (less than 20 ml) is 15-60 Min at 300°F. consult Product Data Sheet before using this product.
Catalog Net Wt. Catalog Net Wt.
Number Description Availability (Lbs.) Number Description Availability (Lbs.)
054838KG V-205 454 Grams 1 054829KG #2 Catalyst 110 gm Bottle 0.25

V-1022 Electronic Potting Silicone Thixo Additive 22646

Bluestar V-1022 is a two component condensation cure silicone Bluestar Thixo Additive 22646, when added to any condensation
rubber specifically designed for potting and encapsulating electronic cure and some addition cure silicone rubbers as a third component,
and electrical components. No primer is required and V-1022 bonds changes the viscosity from a pourable consistency to brushable. The
to most metals and plastics. use of this additive is perfect for making glove molds. A typical ratio is
100 parts base to 10 parts catalyst to 0.5 parts Thixo Additive.
Catalog Net Wt.
Number Description Availability (Lbs.) Multiple layers may be applied to build thickness.
054821KG V-1022 Base Only 20 kg 44.1 Catalog Net Wt.
054822KG V-1022 Catalyst Only 0.4 kg 0.88 Number Description Availability (Lbs.)
054826KG Thixo Additive 22646 227 grms 0.5
054825KG Thixo Additive 22646 20 kg 44.1

PT Accelerator
Bluestar PT Accelerator, when added to addition cure silicone rubbers
as a third component, can significantly reduce the waiting time
required to demold. Ratios of 100 parts base to 10 parts catalyst
to 2 parts PT Accelerator will result in a 2 hour demold time.
Catalog Net Wt.
Number Description Availability (Lbs.)
054839KG PT Accelerator 454 grms 1

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Epoxy Casting Resins

Freeman and Huntsman Advanced Materials offer a broad, diverse line

of pourable epoxy casting resins for the production of foundry patterns,
core boxes, molds, fixtures, and tooling.
Iron-filled epoxy casting resins (black in color) are heavy, highly
wear-resistant compounds that are suitable for foundry patterns or
thin-gauge metal-forming tools. Aluminum-filled epoxy casting resins
(gray in color) are not as heavy, are more readily machinable, and
are available with higher temperature resistances. Epoxy casting
resins generate heat (exotherm) during the curing process. This heat
can become excessive if the epoxy is poured thicker than the sug-
gested casting thickness, causing warping, cracking and/or brittleness.
Therefore, be careful to choose the correct system to pour your part.

Epoxy Casting Resin Specifications

Mix Ratio Mix Ratio Gel Demold
(by wt.) (by vol.) Time Time Mixed Volumetric Compressive Flexural Tensile
Resin: Resin: (Min) (hours) Hardness Viscosity Density Yield Shrink Strength Strength Strength C.T.E. Deflection Tg
Product Number Hardener Hardener @ 72°F @ 72°F (Shore D) (cps) (g/cc) (cu. in./lb.) (in/in) (psi) (psi) (psi) (in/in/°F)* Temp. (°F) (°F)
Aluminum-Filled Epoxy Casting Resins
Freeman 801 100:12 100:23 150 24 86 4,650 1.70 16.3 0.002 12,500 11,590 7,280 3.82 x 10-5 142 –
Freeman 805 100:18 100:29 150 24 88 9,750 1.47 18.8 0.001 17,200 9,600 8,100 – 200 –
RenCast 3269 100:9 100:18 60 24 87 4,300 1.78 15.6 0.001 14,400 13,000 8,700 3.76 x 10-5 – 171
Devcon Aluminum
100:11 3:1 75 24 85 15-25,000 1.58 17.5 0.001 9,820 3,540 2,700 5.20 x 10-5 250* –
Liquid
High Temperature Aluminum-Filled Epoxy Casting Resins
RenCast 4036 / 100:6 100:10 60 24 90 20,000 1.69 16.5 0.004 30,000 7,500 6,500 1.90 x 10-5 – 300
Ren 1500
RenCast 4036 / 100:13 100:22 140 24 91 15,000 1.58 17.6 0.005 25,800 9,300 6,300 2.25 x 10-5 – 350
Ren 1511
RenCast 4037 / 100:13 100:22 140-165 24 91 12-18,000 1.58 17.6 0.005 25,800 9,300 6,300 2.25 x 10-5 – 350
Ren 4037
Iron-Filled Epoxy Casting Resins
Freeman 855 100:10 100:25 150 24 87 13,950 2.23 12.4 0.001 13,400 9,100 6,800 – 230 –
RenCast 3209 / 100:10 100:25 90 24 75 15,000 2.04 13.5 0.005 16,500 8,400 5,500 2.60 x 10-5 163 160
Ren 3209-1
RenCast 3209 / 100:11 100:28 240 24 85 15,000 2.15 12.9 0.006 11,500 8,000 5,000 3.20 x 10-5 120 138
Ren 3209-2
RenCast 3215-1/ 100:18 100:35 200 24 88 3,600 1.65 16.9 0.004 11,100 7,300 4,900 3.80 x 10-5 132 154
Ren 3215-2
RenCast 3253 100:5 100:16 30 24 90 7,500 2.99 9.3 0.002 15,200 8,500 7,100 3.26 x 10-5 120 169
RenCast 3261 100:5 100:16 25 24 88 35,000 2.94 9.4 0.003 16,500 8,500 6,000 3.00 x 10-5 138 180
Steel-Filled Epoxy Casting Resin
Devcon Plastic
100:11 3:1 45 24 85 15-25,000 2.11 13.1 0.001 10,200 7,480 4,900 3.80 x 10-5 250* –
Steel Liquid
ASTM – – D-2471 – D-2240 D-2393 D-792 D-792 D-2566 D-695 D-790 D-638 D-696 D-648 D-648
*Maximum operating temperature

30 1. 800. 321 .8 5 1 1
Epoxy Casting Resins [CONTD.]

Aluminum-Filled Room Temperature Resins Aluminum-Filled High Temperature Resins

Freeman 801 RenCast 4036/Ren 1500
• Castable to 3" in Thickness • Castable to 1" in Thickness
• 150 Min Gel Time • 60 Min Gel Time
• 86D Shore Hardness • 90D Shore Hardness
This product is an economical alumi- This product is an aluminum-filled casting resin formulated for con-
num-filled epoxy casting resin that is structing hard and durable molds that will be subjected to elevated

Liquid Tooling Materials

excellent for making wear resistant temperatures up to 300°F. With a maximum casting thickness of 1",
core boxes, patterns, and tooling 4036 is excellent for making smaller vacuum form tools, prototype
fixtures. Low shrinkage, long gel time, and lower exotherm, enables injection molds, and other tooling requiring a high temperature resin.
this material to be poured to 3" in thickness. Catalog Net Wt.
Net Wt. Number Description Availability (Lbs.)
Number Description Availability (Lbs.) 056161 RenCast 4036 Resin Only 5 Gallon 65
055626Q Freeman 801 Resin Only Quart 2.65 056020 Ren 1500 Hardener Only Gallon 4
055627Q Freeman 801 Hardener Only Pint 0.32
055626 Freeman 801 Resin Only 6 Quarts 15.9 RenCast 4036/Ren 1511
055627 Freeman 801 Hardener Only 6 Pints 1.92
• Castable to 4" in Thickness
055630 Freeman 801 Resin Only 5 Gallon 60
• 140 Min Gel Time
055631 Freeman 801 Hardener Only Gallon 7.2
• 91D Shore Hardness
RenCast 4036/Ren 1511 is a lower exotherm formulation of the
Freeman 805 4036/1500, enabling this product to be poured to a maximum
• Castable to ½" in Thickness thickness of 4" for larger high temperature tooling.
• 150 Min Gel Time
Catalog Net
• 88D Shore Hardness Number Description Availability Wt.
Freeman 805 is also an aluminum- 056166Q RenCast 4036 Resin Only Quart 3.12
filled epoxy casting resin that is 056167Q Ren 1500 Hardener Only Quart 0.24
similar in wear characteristics to the 056166 RenCast 4036 Resin Only 6 Quarts 18.72
801, but is designed for smaller jobs 056167 Ren 1500 Hardener Only 6 Quarts 1.44
where the maximum casting thickness is only ½". This product also 056161 RenCast 4036 Resin Only 5 Gallon 65
works very well for the construction of foundry tooling. 056160 Ren 1511 Hardener Only 2 Gallon 8.4
Catalog Net Wt.
Number Description Availability (Lbs.) RenCast 4037 Cast-IT™ System
055812 Freeman 805 Resin Only Quart 2 • Castable to 4" in Thickness
055813 Freeman 805 Hardener Only ½ Pint 0.36 • 140-165 Min Gel Time
055809 Freeman 805 Resin Only 6 Quarts 12 • 91D Shore Hardness
055810 Freeman 805 Hardener Only 6 – ½ Pints 2.17
This economical, high temperature, aluminum-filled epoxy is excellent
055807 Freeman 805 Resin Only 5 Gallons 45
for constructing larger vacuum form tools, prototype injection molds,
055808 Freeman 805 Hardener Only Gallon 8.1
compression molds, and other high temperature tooling. Maximum
continuous temperatures of 300°F and castable to 4" in thickness
RenCast 3269 makes this a very versatile resin system.
• Castable to ¾" in Thickness Important Note: The amount of resin and hardener contained in
• 60 Min Gel Time this package size is approximately 2.5 gallons total. The manufacturer
• 87D Shore Hardness limits the liquid volume and uses a 5 gallon pail so there is adequate
This aluminum-filled epoxy features a slightly lower viscosity than the space for the addition of aluminum fillers.
Freeman 801 and 805 for ease of pouring. Castable to ¾", RenCast
Catalog Net Wt.
3269 is also designed for smaller tooling projects that require good Number Description Availability (Lbs.)
durability and wear resistance. 056162 RenCast 4037 Resin Only 5 Gallon 33
Catalog Net Wt. 056163 Ren 4037 Hardener Only Gallon 4.4
Number Description Availability (lbs.)
056116 RenCast 3269 Resin Only 5 Gallon 60
056117 Ren 3269 Hardener Only Gallon 5.5

Devcon Plastic Aluminum

• Castable to ¾" in Thickness
• 75 Min Gel Time
• 85D Shore Hardness
This aluminum-filled epoxy is ideal for producing low-cost molds for
plastic and rubber parts or applications requiring high strength
at higher temperatures. Also available in putty form. See page 58
for details.
Catalog Net Wt.
Number Description Mfg. No. (lbs.)
054600 Devcon Plastic Aluminum Liquid F2-1 1
054605 Devcon Plastic Aluminum Liquid F2-3 3

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Epoxy Casting Resins [CONTD.]

Iron-Filled Casting Resins RenCast 3253

• Castable to ¾" in Thickness
Freeman 855 • 30 Min Gel Time
• Castable to ½" in Thickness • 90D Shore Hardness
• 150 Min Gel Time A very tough material with excellent abrasion resistance. Ideal for
• 87D Shore Hardness dies, core boxes, foundry patterns, hammer forms, and fixtures.
This iron-filled epoxy tooling resin features higher abrasion resistance Catalog Net Wt.
than our aluminum-filled epoxies. Freeman 855 is used in foundry Number Description Availability (Lbs.)
patterns, corebox construction, and some metal forming applications. 056087 RenCast 3253 Resin Only 5 Gallon 60
056088 Ren 3253 Hardener Only Gallon 3
Catalog Net
Number Description Availability Wt.
RenCast 3261
055857 Freeman 855 Casting Resin Only 5 Gallon 45
• Castable to ½" in Thickness
055858 Freeman 855 Casting Hardener Only Gallon 4.5
• 25 Min Gel Time
• 88D Shore Hardness
RenCast 3209 A dual purpose material which may be used as a casting resin or a
• Castable to 2" or 6" in Thickness surface coat, this resin offers fine surface detail and impact resistance
• 90 or 240 Min Gel Time and is well suited for patterns, hammer form dies, core boxes and
• 75 or 85D Shore Hardness housing fixtures.
RenCast 3209-1 Resin with Ren 3209-1 Hardener is an iron-filled Catalog Net Wt.
casting resin that is able to be poured to a maximum thickness of 2". Number Description Availability (Lbs.)
Features include high impact strength, 90 minute gel time, and low 056092Q RenCast 3261 Resin Only Quart 4.99
shrink. The material is excellent for stretch press forms, foundry 056098Q Ren 3261 Hardener Only Quart 0.28
patterns, and molds. 056092 RenCast 3261 Resin Only 6 Quarts 29.94
RenCast 3209-1 Resin with Ren 3209-2 Hardener is a slower 056098 Ren 3261 Hardener Only 6 Quarts 1.68
curing version of the 3209-1/3209-1. This material may be cast up to
6" in thickness. This product also features good impact strength and
wear resistance for light gage metal forming and foundry patterns. Steel-Filled Casting Resin
Catalog Net Wt.
Number Description Availability (Lbs.) Devcon Plastic Steel
056059Q RenCast 3209-1 Resin Only Quart 3.71 • Castable to ¾" in Thickness
056061Q Ren 3209-1 Hardener Only Quart 0.40 • 45 Min Gel Time
056059 RenCast 3209-1 Resin Only 6 Quarts 22.24
• 85D Shore Hardness
056061 Ren 3209-1 Hardener Only 6 Quarts 2.40
056062 RenCast 3209-1 Resin Only 5 Gallon 39
Contains 80% steel, 20% epoxy resins and modifiers. This dark gray
056063 Ren 3209-1 Hardener Only Gallon 3.9 product is very machinable with a high impact strength and an excel-
056068 Ren 3209-2 Hardener Only Gallon 4.29 lent resistance to chemicals and solvents. Also available in putty form.
See page 58 for details.
RenCast 3215 Catalog
Number Description Mfg. No.
Net Wt.
(Lbs.)
• Castable to 6" in Thickness 054570 Devcon B-1 Liquid-Type Plastic Steel 1 Lb 10210 1
• 200 Min Gel Time 054575 Devcon B-4 Liquid-Type Plastic Steel 4 Lb 10220 4
• 88D Shore Hardness 054580 Devcon B-25 Liquid-Type Plastic Steel 25 Lb 10230 25
RenCast 3215-1 Resin with Ren 3215-2 Hardener is an iron-filled
casting resin that is able to be poured to a maximum thickness of 6".
A very long 200 minute gel time permits casting very large parts.
Thin sections may require a 48 hour demold time.
Catalog Net Wt.
Number Description Availability (Lbs.)
056072 RenCast 3215-1 Resin Only 5 Gallons 60
056078 Ren 3215-2 Hardener Only 2 Gallons 10.81
SEE ALSO: Product Page No.
Tooling Plastics Fillers 48-49
Mixing Cups, Paddles and Shop Rags 109
Gloves and Protective Wear 108
Pattern Coatings (Primers, Paints & Sealers) 102-103
Mold Releases 104-107

32 1. 800. 321 .8 5 1 1
Epoxy Laminating Resins
Epoxy Laminating Resin Specifications
Mix Ratio Mix Ratio Gel Demold
(by wt.) (by vol.) Time Time Mixed Volumetric Compressive Flexural Flexural Tensile Deflection
Product Resin: Resin: (Min) (hours) Hardness Viscosity Density Yield Strength Strength Modulus Strength C.T.E. Temp. Tg
Number Hardener Hardener @ 72°F @ 72°F (Shore D) (cps) (g/cc) (cu. in./lb.) (psi) (psi) (psi) (psi) (in/in/°F) (°F) (°F)
Room Temperature Laminating Resins
Freeman 601 100:10 100:14 28 24 88 3,000 1.39 19.9 39,900 34,600 – 25,000 – 128 –
Freeman 605 - 15 100:16 100:20 20 24 82 2,850 1.30 21.3 40,000 33,500 1.8 x 106 25,300 – 188 –
Freeman 605 - 45 100:20 100:26 37 24 86 2,800 1.28 21.6 40,000 33,500 1.8 x 106 25,300 – 188 –
Freeman 690 100:33 100:37 90 24 85 1,445 1.10 25.0 26,500 39,900 1.3 x 106 35,500 – 180 –

Liquid Tooling Materials

Miapoxy 100/95 100:24 100:25 38 24 90 800 1.13 24.5 26,000 39,000 – 36,000 0.93 x 10-5 128 –
Miapoxy 100/97 100:26 100:25 20 24 90 1,120 1.13 24.5 28,000 37,000 – 26,000 1.0 x 10-5 128 –
RenLam 1700-1/
100:26 100:28 20 24 90 2,000 1.13 24.5 28,100 37,000 1.5 x 106 26,000 1.00 x 10-5 128 –
Ren 1700-1
RenLam 1700-1/
100:23 100:25 36 24 89 2,000 1.13 24.5 24,700 40,700 1.7 x 106 34,900 0.97 x 10-5 129 –
Ren 956
RenLam 1710/
100:16 100:23 22 24 90 3,500 1.35 20.5 23,000 30,000 1.8 x 106 25,000 1.20 x 10-5 129 –
Ren 1710
RenLam 1710/
100:16 100:23 35 24 89 2,000 1.35 20.5 26,900 32,900 1.5 x 106 25,000 0.81 x 10-5 – –
Ren 956
RenLam 1720/
100:15 100:21 40 24 90 3,200 1.34 20.5 – 36,000 1.6 x 106 – 1.02 x 10-5 – 164
Ren 956
RenLam 177-114/
100:24 – 38 24 90 800 1.15 24.1 26,000 39,000 – 36,000 0.93 x 10-5 – 273
Ren 956
High Temperature Laminating Resins
Freeman 917 100:10 100:13 52 24 92 4,000 1.46 19.0 24,500 30,574 1.6 x 106 23,000 2.56 x 10-5 – 301
RenLam 1310/
100:15 – 400 24 91 9,000 1.22 22.7 43,000 82,000 5.7 x 106 77,000 – – 412
Ren 1510
RenLam 4005/
100:14 100:15 50 24 90 1,900 1.19 23.3 28,000 35,000 1.6 x 106 26,000 0.85 x 10-5 289 338
Ren 1500
RenLam 4014/
100:11 100:14 55 24 90 4,000 1.34 20.8 28,000 34,000 1.7 x 106 24,000 1.41 x 10-5 – 333
Ren 1500
RenLam 4017/
100:15 100:18 90 24 93 8,000 1.42 19.6 44,000 77,000 – 80,000 3.4 x 10-6 – 385
Ren 1510
RenLam 5052 100:38 100:47 7 hrs. 24 – 500 1.17 20.2 – 19,580 4.5 x 106 8,700 – – 273
ASTM – – D-2471 – D-2240 D-2393 D-792 D-792 D-695 D-790 D-790 D-638 D-696 D-648 D-648

Room Temperature Laminating Resins Freeman 605 – White

• General Purpose &
Freeman 601 – White Plastic Faced Plaster
• Economical, General Purpose • 20 Min Gel Time
• 28 Min Gel Time (605-15)
• 88D Shore Hardness • 37 Min Gel Time
This economical epoxy laminating resin is used for large composite (605-45)
tooling and mold construction and check fixtures. Freeman 601 is white • 82D Shore Hardness
in color and is designed to be used with Freeman 701 Surface Coat. This epoxy laminating resin is used for general composite tooling and
Catalog Net Wt. mold construction. Freeman 605 is white in color, features a variable
Number Description Availability (Lbs.) gel time (depending on the hardener used) and is designed to be
055621 Freeman 601 Resin Only 5 Gallon 45 used with Freeman 705 and Freeman 706 surface coats.
055622 Freeman 601 Hardener Only Gallon 4.5 Catalog Net Wt.
055623 Freeman 601 Resin Only 55 Gallon 400 Number Description Availability (Lbs.)
055624 Freeman 601 Hardener Only 5 Gallon 40 055612 Freeman 605 Resin Only Quart 2
055606 Freeman 605-15 Hardener Only ½ Pint 0.32
055613 Freeman 605-45 Hardener Only ½ Pint 0.4
055609 Freeman 605 Laminating Resin Only 6 Quarts 12
055605 Freeman 605-15 Hardener Only 6 – ½ Pints 1.93
055610 Freeman 605-45 Hardener Only 6 – ½ Pints 2.4
055607 Freeman 605 Laminating Resin Only 5 Gallon 45
055608 Freeman 605-45 Hardener Only 2 – 1 Gallons 9
055614 Freeman 605 Laminating Resin Only 55 Gallon 450
055615 Freeman 605-45 Hardener Only 2 – 5 Gallons 45

w w w .freemansupply. com 33
 L i q u i d Too l i n g Mate ri a l s

Epoxy Laminating Resins [CONTD.]

Freeman 690 – Translucent RenLam 1700-1 – Translucent

• Clear Epoxy Laminating Resin • Unfilled Laminating System
• 90 Min Gel Time • Popular Adhesive for Lumber
• 85D Shore Hardness and RenShape
Freeman 690 features a long gel time for construction of large lami- • 20 Min Gel Time
nated molds and finished parts. This product is clear, making it easy to • 90D Shore Hardness
identify any air entrapment. It is low in viscosity for easy cloth wet out. This unfilled, general purpose laminat-
Catalog Net Wt. ing system features excellent moisture
Number Description Availability (Lbs.) and chemical resistance. Also used for adhesive applications and rec-
055015 Freeman 690 Resin Only 5 Gallon 45 ommended for bonding wood and Ren-Shape. RenLam 1700-1 Resin
055016 Freeman 690 Hardener Only 2 – 1 Gallons 14.85 can also be used with Ren 956 Hardener for extended working time.
Catalog Net Wt.
Miapoxy 100 – Translucent Number Description Availability (Lbs.)
• Clear Epoxy Laminating Resin 056042Q RenLam 1700-1 Resin Only 1 Quart Quart 1.63
• 38 Min Gel Time (Mia 95) 056044Q Ren 1700-1 Hardener Only 1 Pint Pint 0.47
• 20 Min Gel Time (Mia 97) 056042 RenLam 1700-1 Resin Only 6 Quart 6 Quarts 9.79
056044 Ren 1700-1 Hardener Only 6 Pint 6 Pints 2.82
• 90D Shore Hardness
056045 RenLam 1700-1 Resin Only 5 Gallon 5 Gallon 42
Miapoxy 100 is a clear, two component
056046 Ren 1700-1 2 Gallon Hardener Only 2 – 1 Gallons 10.92
epoxy laminating system specifically 056043 RenLam 1700-1 55 Gallon Resin Only 55 Gallon 480
designed for producing strong and 056048 Ren 1700-1 5 Gallon Hardener Only 5 Gallon 31.2
accurate fiberglass laminates or repairs. 056192 Ren 956 5 Gal Hardener Only 5 Gallon 40
This product features two hardeners:
Mia 95, for longer 38 minute working
RenLam 1710 – White
time for larger parts, and Mia 97, for
• General Purpose
smaller parts or repairs with a 20 minute working time. This product
• 22 Min Gel Time
is available with convenient proportioning pumps (pg. 99) for quick,
• 90D Shore Hardness
accurate, and trouble-free metering of the correct amount of resin
This laminating system features low odor, excellent wetting qualities,
and hardener.
room-temperature cure and works very well on vertical surfaces.
Catalog Net Wt. RenLam 1710 Resin can also be used with Ren 956 Hardener for
Number Description Availability (Lbs.)
405665 Miapoxy 100 Resin Only Quart 2
extended working time.
405615 Mia 95 Hardener Only Pint 0.5 Catalog Net Wt.
405630 Mia 97 Hardener Only Pint 0.5 Number Description Availability (Lbs.)
405660 Miapoxy 100 Resin Only Gallon 8 056047Q RenLam 1710 Resin Only Quart 2
405620 Mia 95 Hardener Only Quart 2 056058Q Ren 1710 Hardener Only Quart 0.35
405635 Mia 97 Hardener Only Quart 2.1 056047 RenLam 1710 Resin Only 6 Quarts 12
405650 Miapoxy 100 Resin Only 5 Gallon 32 056058 Ren 1710 Hardener Only 6 Quarts 2.08
405610 Mia 95 Hardener Only Gallon 8 056050 RenLam 1710 Resin Only 5 Gallon 38
405625 Mia 97 Hardener Only Gallon 8 056051 Ren 1710 Hardener Only Gallon 6.08
405655 Miapoxy 100 Resin Only 55 Gallon 450 056334 RenLam 1710 Resin Only 55 Gallon 500
405605 Mia 95 Hardener Only 5 Gallon 40 056192 Ren 956 Hardener Only 5 Gallon 40
405624 Mia 97 Hardener Only 5 Gallon 40
RenLam 1720 – White
RenLam 177-114 – Amber • Dimensionally Stable
• Unfilled Laminating System • 40 Min Gel Time
• 38 Min Gel Time • 90D Shore Hardness
• 90D Shore Hardness RenLam 1720 resin with Ren 956 hardener is a white, room tempera-
RenLam 177-114 is an unfilled amber colored laminating resin. Very ture curing laminating resin system. This material is ideal for a variety
low viscosity and a 38 minute gel time makes this an excellent resin of room temperature applications where a stable fiberglass laminate
for constructing large fiberglass tools and parts. is required. This product features a 40 minute gel time for larger
Catalog Net Wt. tooling. It is approved and commonly used in the automotive and
Number Description Availability (Lbs.) aircraft industry for close tolerance tools.
056212 RenLam 177-114 Resin Only 55 Gallon 450 Catalog Net Wt.
056202 Ren 956 Hardener Only 55 Gallon 450 Number Description Availability (Lbs.)
056052 RenLam 1720 Resin Only 5 Gallon 45
056192 Ren 956 Hardener Only Gallon 40

34 1. 800. 321 .8 5 1 1
Epoxy Laminating Resins [CONTD.]

High Temperature Laminating Resins RenLam 4014 / Ren 1500 – Gray

• Aluminum-Filled, High
Freeman 917 – Gray Temperature System
• Economical • 55 Min Gel Time
• 52 Min Gel Time • 90D Shore Hardness
• 92D Shore Hardness This laminating system is an aluminum-
This aluminum-filled laminating resin is used in large elevated filled, general-purpose product used for
temperature fixtures & tooling. Freeman 917 is designed to work tooling up to 300°F. Ideal for vacuum-

Liquid Tooling Materials

with Freeman 945 Surface Coat. forming, foam molds, and RIM molds.
Catalog Net Wt. Catalog Net Wt.
Number Description Availability (Lbs.) Number Description Availability (Lbs.)
055976 Freeman 917 Resin Only 5 Gallon 45 056141 RenLam 4014 Resin Only 5 Gallon 54.5
055977 Freeman 917 Hardener Only Gallon 4.5 056039 Ren 1500 Hardener Only Gallon 6
056142 RenLam 4014 Resin Only 55 Gallon 550
056038 Ren 1500 Hardener Only 5 Gallon 40
RenLam 1310 / Ren 1510 – Black
• Ultra High Temperature
• 400 Min Gel Time RenLam 4017 / Ren 1510 – Black
• 91D Shore Hardness • High Temperature System
RenLam 1310 Resin / Ren 1510 Hardener is a high temperature • 90 Min Gel Time
epoxy laminating resin that features a 412°F Tg. This material is ideal • 93D Shore Hardness
for laminated tooling requiring 350°F temperature resistance with This laminating system features an extended gel time and good
extended service life. Caution: This product will produce high exotherm cloth wet-out for construction of large, high temperature tools which
and give off acrid smoke if left to cure in thicker masses. Left over may operate at temperatures up to 350°F. Allows enough time for
mixed resin and hardener should be spread out in a thin layer to cure. vacuum bagging when required and is ideal for bonding fixtures,
Catalog Net Wt.
prepreg lay-up molds, and vacuum-form molds.
Number Description Availability (Lbs.) Catalog Net Wt.
056181 RenLam 1310 Resin Only 5 Gallon 45 Number Description Availability (Lbs.)
056040 Ren 1510 Hardener Only Gallon 6.75 056146 RenLam 4017 Resin Only 5 Gallon 45
056040 Ren 1510 Hardener Only Gallon 6.75

RenLam 4005 / Ren 1500 – Amber

• Unfilled, High Temperature System RenLam 5052 – Translucent
• 50 Min Gel Time • Unfilled Laminating System
• 90D Shore Hardness • 7 Hour Gel Time
This laminating system is an unfilled, RenLam 5052 has a 7 hour gel time for large tool and part construc-
heat-resistant epoxy suitable for continu- tion. Designed for wet layup, RTM, pressure molding, and filament
ous temperature of 300°F. This material winding, this system will cure at room temperature and may also be
is an excellent adhesive for bonding postcured at elevated temperatures for higher mechanical properties.
high-temperature tooling boards. Catalog Net Wt.
Number Description Availability (Lbs.)
Catalog Net Wt.
Number Description Availability (Lbs.) 056283 RenLam 5052 Resin Only 5 Gallon 37
056132Q RenLam 4005 Resin Only Quart 2 056284 Ren 5052 Hardener Only 2 – 1 Gallons 14
056133Q Ren 1500 Hardener Only Pint 0.3
056132 RenLam 4005 Resin Only 6 Quarts 12
056133 Ren 1500 Hardener Only 6 Pints 1.8
056136 RenLam 4005 Resin Only 5 Gallon 43
056039 Ren 1500 Hardener Only Gallon 6
056137 RenLam 4005 Resin Only 55 Gallon 500
056038 Ren 1500 Hardener Only 5 Gallon 40

w w w .freemansupply. com 35
 L i q u i d Too l i n g Mate ri a l s

Epoxy Surface Coats

These epoxy surface coats by Freeman and Huntsman

Advanced Materials are ideal for creating superior tool surfaces
on general purpose laminated tools as well as more demanding
abrasion-resistant or heat-resistant laminated tools.

Epoxy Surface Coat Specifications

arde l.)
arde .)

)
./lb.
ner

ner
in: H y wt

in: H y vo

in.)

sity
72°F

/°F)
c)

)
)

)
rs) @ e

(psi
(psi

(psi
ngth ive
(psi
in/in
(g/c
@ 7 ime (m

u. in
Res atio (b

Res atio (b

(cps Visco
(hou ld Tim

n/in
Yiel etric

F)
Tem ction
s
)
(Sho ss
re D

pres

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ulus
ngth

ngth
ural

Mod ral
nk (
sity

d (c

E. (i
2°F

dne

Stre le

°F)
m
Product
ed
o
R

si
T

e
)
Dem

Den

Volu

Com
Shri

Flex
Stre

Flex
Stre

Defl
Mix

Mix

Mix

Tg (
Ten
Har

C.T.
Gel

Number
Room Temperature Surface Coats
Freeman 701 100:8 100:13 15 24 87 Thixotropic 1.5 18.7 – 13,200 10,800 – 6,100 – 127 –
Freeman 705 - 15 100:14 100:20 15 24 90 18,300 1.4 19.6 – 16,800 7,000 0.76 x 106 5,100 – 250 –
Freeman 705 - 45 100:14 100:20 45 24 90 18,300 1.4 19.6 – 16,800 7,000 0.76 x 106 5,100 – 250 –
Freeman 706 100:14 100:20 45 24 90 15,000 1.3 21.0 – 16,800 7,000 0.76 x 106 5,100 – 250 –
RenGel 1118 100:9 100:13 30 24 90 Paste 1.5 19.0 0.002 13,400 6,500 – 3,500 2.56 x 10-5 235 169
RenGel 1124 100:18 100:27 25 24 90 Paste 1.4 19.0 0.002 14,500 10,000 – 6,200 2.86 x 10-5 127 149
RenGel 1126 100:18 100:25 24 24 90 Paste 1.4 19.7 0.002 12,000 6,800 – 4,700 2.6 x 10-5 127 165
RenGel 1129 100:20 100:26 20 24 85 Paste 1.4 19.9 0.002 13,800 15,500 0.49 x 106 4,900 3.16 x 10-5 117 156
RenGel 3260 100:9 100:16 33 24 88 30,000 1.9 14.6 0.002 17,000 9,600 1.4 x 106 6,500 2.10 x 10-5 138 181
High Temperature Surface Coats
Freeman 935 - 15 100:11 100:18 28 24 88 27,500 1.6 17.7 – 26,500 7,900 1.3 x 106 4,000 2.3 x 10-5 370 –
Freeman 935 - 30 100:11 100:18 43 24 90 29,500 1.6 17.3 – 26,500 7,950 1.3 x 106 4,000 2.3 x 10-5 370 –
Freeman 935 - 90 100:11 100:18 90 24 88 25,350 1.6 17.4 – 26,500 7,950 1.3 x 106 4,000 2.3 x 10-5 370 –
Freeman 945 100:10 100:14 50 24 90 Thixotropic 1.4 19.9 – 25,000 8,000 – 5,000 3.7 x 10-5 310 –
RenGel 4026 / 100:10 100:14 50-60 24 90 Paste 1.4 19.5 – 27,000 8,500 – 5,500 3.7 x 10-5 – 310
Ren 1500
RenGel 4026 / 100:10 100:14 30-40 24 90 Paste 1.4 19.5 – 27,000 8,000 – 4,000 3.2 x 10-5 – 310
Ren 1501
RenGel 4026 / 100:10 100:14 120-150 24 90 Paste 1.4 19.5 – 26,000 8,700 – 6,000 3.8 x 10-5 – 335
Ren 1510
RenGel 177-144 / 100:10 100:15 60 24 92 Paste 1.6 17.8 0.002 28,000 12,500 0.7 x 106 7,000 2.4 x10-5 – 284
Ren 1500
ASTM – – D-2471 – D-2240 D-2393 D-792 D-792 D-2566 D-695 D-790 D-790 D-638 D-696 D-648 D-648

Almost Tack-Free – Testing A Surface Coat

The surface coat should dent, but leave no deposit on the finger.
At this stage the next coat is applied; surface coat (2nd applica-
tion), coupling coat, or laminate as required.

Wrong Right Wrong

Tacky Tack-Free Hard

36 1. 800. 321 .8 5 1 1
Epoxy Surface Coats [CONTD.]

Room Temperature Resins RenGel 1124 – White

• General Purpose
Freeman 701– White • 25 Min Gel Time
• Economical, General Purpose This durable epoxy surface coat system has a green color indicator
• 15 Min Gel Time added to the resin that changes to amber when the product is com-
This economical epoxy surface coat is used for constructing larger pletely mixed. RenGel 1124 is also formulated so multiple applications
laminated tools, fixtures, and molds where a general purpose product of successive layers aggressively bond to themselves, even if the
will meet the necessary tooling requirements. The 701 is a thick underlying layer is fully cured.

Liquid Tooling Materials

viscosity material that will not sag on vertical walls. Catalog Net Wt.
Number Description Availability (Lbs.)
Catalog Net Wt. 056040Q RenGel 1124 Resin Only Quart 2.81
Number Description Availability (Lbs.)
056042Q Ren 1124 Hardener Only Quart 0.51
055721 Freeman 701 Resin Only 5 Gallon 45
056040 RenGel 1124 Resin Only 6 Quarts 16.86
055722 Freeman 701 Hardener Only Gallon 3.6
056042 Ren 1124 Hardener Only 6 Quarts 3.06
056343 RenGel 1124 Resin Only 5 Gallon 56
Freeman 705 – White 056344 Ren 1124 Hardener Only 2 – 1Gallon 10
• General Purpose & Plastic
Faced Plaster RenGel 1126 – White
• 15 Min Gel Time (705-15) • General Purpose
• 45 Min Gel Time (705-45) • 24 Min Gel Time
Freeman 705 is a durable and tough RenGel 1126 is a general purpose epoxy surface coat that is lower
epoxy surface coat for making a wide in viscosity than the 1124, but will still provide uniform coverage on
variety of composite tooling. Because this product will cure in the vertical surfaces without sagging. This product has slightly lower
presence of moisture, it is ideal for constructing plastic-face plaster mechanical properties than the other surface coats in the Huntsman
tools. Other features include two hardeners enabling the selection of line for less demanding applications.
the proper working time for smaller of larger parts. Catalog Net Wt.
Catalog Net Wt. Number Description Availability (Lbs.)
Number Description Availability (Lbs.) 056023Q RenGel 1126 Resin Only Quart 2.27
055712 Freeman 705 Resin Only Quart 2 056024Q Ren 1126 Hardener Only Quart 0..44
055706 Freeman 705-15 Hardener Only ½ Pint 0.28 056023 RenGel 1126 Resin Only 6 Quarts 13.60
055713 Freeman 705-45 Hardener Only ½ Pint 0.28 056024 Ren 1126 Hardener Only 6 Quarts 2.64
055709 Freeman 705 Resin Only 6 Quarts 12 056026 RenGel 1126 Resin Only 5 Gallon 45
055705 Freeman 705-15 Hardener Only 6 – ½ Pints 1.69 056027 Ren 1126 Hardener Only Gallon 8.3
055710 Freeman 705-45 Hardener Only 6 – ½ Pints 1.69
055707 Freeman 705 Resin Only 5 Gallon 45
055704 Freeman 705-15 Hardener Only Gallon 6.3 RenGel 1129 – White
055708 Freeman 705-45 Hardener Only Gallon 6.3 • Impact Resistant
• 20 Min Gel Time
This epoxy surface coat is formulated to produce a very high impact
Freeman 706 – Blue resistant and durable surface for laminated tooling. 1129 has a medium
• General Purpose & Plastic Faced Plaster
viscosity for easy application but still resists sagging on vertical walls.
• 45 Min Gel Time
Catalog Net Wt.
Freeman 706 is very similar in to our Freeman 705 except that it
Number Description Availability (Lbs.)
has a powder blue color. This epoxy surface coat also cures in the 056031 RenGel 1129 Resin Only 5 Gallon 45
presence of moisture for making plastic-faced plasters 056032 Ren 1129 Hardener Only Gallon 9
Catalog Net Wt.
Number Description Availability (Lbs.)
055714 Freeman 706 Resin Only Quart 2 RenGel 3260 – Blue
055715 Freeman 706-45 Hardener Only ½ Pint 0.28 • Silicon Carbide Filled
055703 Freeman 706 Resin Only 6 Quarts 12 • Castable up to ½ inch thick
055716 Freeman 706-45 Hardener Only 6 – ½ Pints 1.69 • 33 Min Gel Time
055717 Freeman 706 Resin Only 5 Gallon 45 RenGel 3260 is a silicon carbide filled surface coat that offers very high
055718 Freeman 706-45 Hardener Only Gallon 6.3 wear resistance and excellent mechanical properties for laminated tool-
ing used in very demanding applications. This product is recommended
RenGel 1118 – Blue for making foundry tooling, check fixtures, and metal forming dies.
• General Purpose & Plastic Faced Plaster Alterations to the cured resin are very difficult due to the carbide filler.
• 30 Min Gel Time Catalog Net Wt.
This epoxy surface coat will cure in the presence of moisture and is Number Description Availability (Lbs.)
specifically designed for creating plastic-faced plaster tooling. RenGel 056085Q RenGel 3260 Resin Only Quart 2.93
056086Q Ren 3260 Hardener Only Quart 0.29
1118 is a thick viscosity that will not sag on vertical walls.
056085 RenGel 3260 Resin Only 6 Quarts 17.55
Catalog Net Wt. 056086 Ren 3260 Hardener Only 6 Quarts 1.74
Number Description Availability (Lbs.)
056090 RenGel 3260 Resin Only 5 Gallon 60
056011Q RenGel 1118 Resin Only Quart 2.63
056091 Ren 3260 Hardener Only Gallon 5.5
056013Q Ren 1118 Hardener Only Quart 0.23
056011 RenGel 1118 Resin Only 6 Quarts 15.75
056013 Ren 1118 Hardener Only 6 Quarts 1.53
056016 RenGel 1118 Resin Only 5 Gallon 40
056017 Ren 1118 Hardener Only Gallon 3.6

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 L i q u i d Too l i n g Mate ri a l s

Epoxy Surface Coats [CONTD.]

High Temperature Resins RenGel 4026 – Gray

• Aluminum Filled
Freeman 935 – Gray • 50 Min Gel Time (Ren 1500)
• High-Temperature Tooling 30 Min Gel Time (Ren 1501)
• 28 Min Gel Time (935-15) 150 Min Gel Time (Ren 1510)
• 43 Min Gel Time (935-30) • 90D Shore Hardness
• 90 Min Gel Time (935-90) RenGel 4026 is specifically formulated
This product is a high temperature where a high temperature resistant epoxy surface coat is required.
resistant epoxy surface coat for con- This product features a medium viscosity for ease of application but
structing laminated tooling that will be will not sag on vertical mold surfaces. This material is designed for
subjected to elevated temperatures such as vacuum forming tools constructing vacuum form tools, prototype injection molds, and high
and prototype injection molds. Freeman 935 is available with three temperature molds for the manufacture of composite parts requiring
different hardeners for a variety of gel times. an elevated temperature cure.
Catalog Net Wt.
Catalog Net Wt.
Number Description Availability (Lbs.)
Number Description Availability (Lbs.)
056153Q RenGel 4026 Resin Only Quart 2.18
055942 Freeman 935 Hi-Temp Resin Only Quart 2
056154Q Ren 1501 Hardener Pint 0.24
055943 Freeman 935-30 Hi-Temp Hardener Only ½ Pint 0.22
056153 RenGel 4026 Resin Only 6 Quarts 13.08
055939 Freeman 935 Hi-Temp Resin Only 6 Quarts 12
056154 Ren 1501 Hardener 6 Pints 1.44
055940 Freeman 935-30 Hi-Temp Hardener Only 6 – ½ Pints 1.32
056156 RenGel 4026 Resin Only 5 Gallon 60
055937 Freeman 935 Hi-Temp Resin Only 5 Gallon 45
056039 Ren 1500 Hardener Only Gallon 6
055944 Freeman 935-15 Hi-Temp Hardener Only Gallon 4.94
056157 Ren 1501 Hardener Only Gallon 7.5
055938 Freeman 935-30 Hi-Temp Hardener Only Gallon 4.94
056040 Ren 1510 Hardener Only Gallon 6.75
055947 Freeman 935-90 Hi-Temp Hardener Only Gallon 4.94

Freeman 945 – Gray RenGel 177-144 – Gray

• Silicon Carbide Filled, Styrene Resistant
• High-Temperature Tooling
• 60 Min Gel Time
• 50 Min Gel Time
• 92D Shore Hardness
This epoxy surface coat is an economical alternative to Freeman 935,
This epoxy surface coat is specifically designed for constructing
for constructing large laminated tools that will be subjected to high
close tolerance and long lasting molds to produce polyester parts. It
temperatures. Uses include making vacuum form tools, molds to pro-
is formulated with a silicon carbide filler to resist wear from abrasive
duce composite parts that require an elevated cure to solidify, as well
materials, a chemistry that resists the effect of styrene monomer on
as variety of other high temperature applications. 945 is a medium
the tool surface, and has a high temperature resistance to withstand
viscosity material that will not sag on vertical walls.
the high exotherm generated during the polyester curing process.
Catalog Net Wt.
Number Description Availability (Lbs.) Catalog Net Wt.
Number Description Availability (Lbs.)
055966 Freeman 945 Resin Only 5 Gallon 45
056025 RenGel 177-144 Resin Only 5 Gallon 60
055967 Freeman 945 Hardener Only Gallon 4.5
056039 Ren 1500 Hardener Only Gallon 6

SEE ALSO: Product Page No.

TUF-Fil White 56
TUF-Fil Hi-Temp 57
Brushes 110

38 1. 800. 321 .8 5 1 1
Polyester Resins & Gelcoats Resin Infusion Epoxy Systems

Ordering Instructions:
For Quart of Resin purchase one 0.75 oz Catalyst
For Gallon of Resin purchase two 0.75 oz Catalysts
For 5-Gallon of Resin purchase one Pint Catalyst

MiaLam F-37 Polyester

Laminating Resin – Light Amber
MiaLam F-37 is a general purpose polyester

Liquid Tooling Materials

laminating resin that is specifically designed
for making high quality fiberglass reinforced
molds and parts. Excellent chemical and
water resistance make this product ideal for
boat repair or construction. Catalyzed with Araldite LY 8601 / Aradur 8601 – Clear
Methyl Ethyl Ketone Peroxide (MEKP) at a A two-component, low viscosity system with excellent toughness and
ratio of 1.25% by weight. enhanced wet-ability. For uses up to 140°F (60°C) with only a room
Catalog Net Wt.
temperature cure.
Number Description Availability (Lbs.) Catalog Net Wt.
406135 MiaLam F-37 Resin Only Quart 2.2 Number Description Availability (Lbs.)
406130 MiaLam F-37 Resin Only Gallon 8.8 056708 Araldite LY 8601 Resin 5 Gallon 36
406110 MiaLam F-37 Resin Only 5 Gallon 44.1 056719 Aradur 8601 Hardener 5 Gallon 36
412161 MEKP Liquid Hardener 0.75 oz 0.05
412114 MEKP 9 Liquid Hardener Pint 1 Araldite LY 8601 / Aradur 8602 – Clear
412115 MEKP 9 Liquid Hardener Gallon 8 Araldite LY 8601 / Aradur 8602 is a stronger and faster curing
version of the LY 8601 / 8601. The use of the Aradur 8602 hardener
MiaGel F-707 Polyester Gelcoat – White provides improved flexural, tensile, and compressive strength to the
This polyester gelcoat is a brilliant white color for making high quality LY 8601 Resin.
fiberglass parts. It is ideal for the boating industry due to its excellent Catalog Net Wt.
water resistance and gloss retention. Catalyzed with Methyl Ethyl Number Description Availability (Lbs.)
Ketone Peroxide (MEKP) at a suggested rate of 1.8% by weight. 056708 Araldite LY 8601 Resin 5 Gallon 36
Catalog Net Wt. 056713 Aradur 8602 Hardener 2 Gallons 9
Number Description Availability (Lbs.)
406170 MiaGel F-707 Quart 2.2 Araldite LY 8605 / Aradur 8605 – Clear
406165 MiaGel F-707 Gallon 8.82 RenInfusion 8605 features exceptionally long room temperature gel
406160 MiaGel F-707 5 Gallon 44.09 time for uses up to 300°F (149°C) after heated post cure.
412161 MEKP Liquid Hardener 0.75 oz 0.05
Catalog Net Wt.
412114 MEKP 9 Liquid Hardener Pint 1
Number Description Availability (Lbs.)
412115 MEKP 9 Liquid Hardener Gallon 8
056697 Araldite LY 8605 Resin - 5 Gal 5 Gallon 40
056698 Aradur 8605 Hardener - 5 Gal 5 Gallon 31.5
MiaGel F-944 Polyester Gelcoat – Neutral 056699 Aradur 8605 Hardener - 2 Gal 2 Gallons 14
This polyester gelcoat is neutral in color, enabling the user to custom 056711 Araldite LY 8605 Resin - 55 Gal 55 Gallon 450
color this product as desired. Use polyester coloring pastes (pg. 49) 056712 Aradur 8605 Hardener - 55 Gal 55 Gallon 315
only for a high quality surface. Excellent for the boating industry due
to excellent water resistance and gloss retention. Catalyzed with Araldite LY 8615 / Aradur 8615 – Light Amber
Methyl Ethyl Ketone Peroxide (MEKP) at a suggested rate of 1.8% Features exceptionally long room temperature gel time for uses up to
by weight. 400°F (204°C) after heated post cure.
Catalog Net Wt. Catalog Net Wt.
Number Description Availability (Lbs.) Number Description Availability (Lbs.)
411760 MiaGel F-944 Gallon 8.8 056702 Araldite LY 8615 Resin 5 Gallon 45
412161 MEKP Liquid Hardener 0.75 oz. 0.05 056703 Aradur 8615 Hardener 5 Gallon 22.5

Orange Tooling Gelcoat – Brilliant Orange

Orange Tooling Gelcoat is a polyester based compound specifically
designed for making fiberglass molds. Formulated to resist mold dis-
tortion from repeated use, this product also features a high gloss and
a durable finish for long mold life. Catalyzed with Methyl Ethyl Ketone
Peroxide (MEKP) at a suggested rate of 1.8% by weight.
Catalog Net Wt.
Number Description Availability (Lbs.)
411023 Orange Tooling Gelcoat Gallon 9
411025 Orange Tooling Gelcoat 5 Gallon 44
412161 MEKP Liquid Hardener 0.75 oz 0.05
412114 MEKP 9 Liquid Hardener Pint 1
412115 MEKP 9 Liquid Hardener Gallon 8

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 L i q u i d Too l i n g Mate ri a l s

Specialty Tooling Pastes & Resin Systems

These epoxy repair materials and paste compounds by Freeman and

Huntsman Advanced Materials represent a wide range of specialty
tooling materials for unique tool construction, repair, and alteration.
Many of these materials are also often used as an alternative to
fiberglass cloth reinforcement behind surface coats.

Room Temperature Surface Coats

Specialty Tooling Pastes & Resin Specifications
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Number
Gel

Freeman 1010 100:100 100:100 60 24 77 Paste 0.95 29.1 0.001 5,000 4,600 3.1 x 105 3,800 – 180 Grey
Freeman 1015 100:20 – 90 24 65 Paste 1.05 26.4 0.001 – – – – – 180 Grey
Freeman 1020 100:33 100:36 50 24 55 Paste 0.46 60.7 0.001 – – – – – 190 Biege
Freeman 1030 41:100 33:100 9 90 Min 70 Paste 1.04 26.7 – – – – – – – Off–White
RenLam 569/
100:11 100:18 35 24 80 Paste 1.20 23.0 – 5,000 4,600 3.8 x 105 2,800 3.8 x10-5 150 Blue
Ren 569-1
RenLam 569/
100:14 100:23 50 24 80 Paste 1.14 21.0 – 8,000 4,000 2.5 x 105 1,800 4.8 x10-5 138 Blue
Ren 569-2
RenPaste 1250 100:100 100:100 28 24 87 Paste 1.52 18.2 0.002 12,000 7,300 –  3,800 2.16x 10-5 176 Gray
RenPaste 1257-3 100:100 100:100 30 24 – Paste 1.71 16.2 – 13,000 6,000 –  3,980 – – Blue
RenPaste 8281 100:100 100:100 90-165 24 45 Paste 0.60 46.2 0.001 1,300 549 1.2 x 105 413 9.4 x 10-6 118 Blue
Por-A-Foam 90:100 100:100 2 15-20 Min – 540 0.072 – – – – – – – – Lt. Yellow
ASTM – – D–2471 – D–2240 D-2393 D-792 D-792 D–2566 D-695 D-790 D-790 D-638 D-696 D-648

Freeman 1010 High-Density Epoxy Paste Freeman 1020 Low-Density Epoxy Paste
• Recommended ½" in Thickness • Recommended ½" in Thickness
• 60 Min Gel Time • 50 Min Gel Time
• 77D Shore Hardness • 55D Shore Hardness
This high density epoxy paste is a two component “clay-like” material This is a lightweight paste laminate for surface coat or fiberglass
that can be rolled out to a uniform thickness and applied behind an reinforcement. Freeman 1020 is easily hand-mixed into a
epoxy surface coat to provide a quick and easy method of surface dough-like consistency.
coat reinforcement. Freeman 1010 is much stiffer in consistency than Catalog Net Wt.
our Freeman 1020. Number Description Availability (Lbs.)
Catalog Net Wt. 055001 Freeman 1020 Gallon Unit 3.52
Number Description Availability (Lbs.) 055002 Freeman 1020 5 Gallon Unit 17.6
055101 Freeman 1010 Gallon Unit 12
055105 Freeman 1010 5 Gallon Unit 60 Freeman 1030 Polyurethane Reinforcement Paste
• Recommended ½" in Thickness
Freeman 1015 High-Density Epoxy Paste • Trowelable Consistancy
• Recommended ½" in Thickness • 9 Min Gel Time
• 90 Min Gel Time • 70D Shore Hardness
• 65D Shore Hardness This fiber-filled urethane paste is perfect for creating a strong, yet
Freeman 1015 is a two component epoxy paste material that may be lightweight back-up for flexible urethanes, silicones, or epoxies.
rolled out to a uniform thickness and applied behind an epoxy surface Features include easy mixing (1:3 ratio by volume), easy application
coat to provide a quick and easy method of surface coat reinforcement. without sagging, low shrinkage, a quick 90 minute demold time.
Freeman 1015 is between our Freeman 1010 and 1020 in hard- Catalog Net Wt.
ness and strength. It features much improved mixing properties when Number Description Availability (Lbs.)
compared to our Freeman 1010. 055418 Freeman 1030 Gallon Unit 11.4
Catalog Net Wt.
Number Description Availability (Lbs.)
055003 Freeman 1015 Gallon Unit 10.8

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Specialty Tooling Pastes & Resin Systems [CONTD.]

Liquid Tooling Materials

RenLam 569 / Ren 569-1 Fiber-Reinforced Epoxy Paste RenPaste 8281 Granular Backfill
• Recommended ½" in Thickness • Maximum 8" in Thickness
• 35 or 50 Min Gel Time • 150 Min Gel Time
• 80D Shore Hardness • 50D Shore Hardness
This glass fiber reinforced laminating paste simplifies construction of This two-part epoxy system is ideal for negative mold and core mask
intricate tools and tooling aids. May be cleaned up with warm water. construction as well as internal core structures for production patterns
Mechanical mixing produces the best results, however smaller quanti- and core boxes. It is lightweight, features low shrink, and offers
ties may be hand kneaded. excellent dimensional stability.
Catalog Net Wt. Catalog Net Wt.
Number Description Availability (Lbs.) Number Description Availability (Lbs.)
056007 RenLam 569 Resin Only 5 Gallon 23 056150 RenPaste 8281 Resin Only 5 Gallon 16
056008 Ren 569-1 Hardener Only Gallon 2.53 056151 Ren 8281 Hardener Only 5 Gallon 16
056012 Ren 569-2 Hardener Only Gallon 3.22
Por-A-Foam Expanding Urethane Foam
RenPaste 1250 High-Density Epoxy Paste • 2 Min Gel Time
• Aluminum-Filled • 4-5 lb/cu ft. Density
• 28 Min Gel Time This compound is a two part component
• 87D Shore Hardness liquid urethane foam that rises to
This 1:1 mix ratio, aluminum-filled epoxy paste combines excellent approximately 15 times its original
adhesive qualities with the machining characteristics of aluminum. poured volume. Por-A-Foam features a
Bonds to most metals, ceramics, glass, concrete and wood. This 1:1 mix ratio by volume, low viscosity, 4
material is an excellent choice for potting drill bushings in composite to 5 lb/cu ft. cured density, and a 15 to
materials and metal tools. 20 minute demold, depending on vol-
Catalog Net Wt. ume. The product makes an excellent
Number Description Availability (Lbs.) light weight backup material or void filler.
056036Q RenPaste 1250 Resin Only Quart 2.5 Catalog Net Wt.
056037Q Ren 1250 Hardener Only Quart 2.5 Number Description Availability (Lbs.)
056036 RenPaste 1250 Resin Only 6 Quarts 15 057539 Por-A-Foam Gallon Unit 16
056037 Ren 1250 Hardener Only 6 Quarts 15 057542 Por-A-Foam 5 Gallon Unit 80

RenPaste 1257-3 Highly Filled Fairing Compound

• Non-metallic
• 28 Min Gel Time
• Creamy Consistency
This epoxy paste is excellent for fairing conventional aerodynamic
surfaces. Widely used by aircraft manufactures for blending contours
and surface repairs for flyaway and prototype windtunnel applications.
One to one mix ratio, creamy consistancy, no electrolytic corrosion, and
great adhesion combine to make this product high in performance and
easy to use.
Catalog Net Wt.
Number Description Availability (Lbs.)
056014 RenPaste 1257-3 Resin Only 6 Quarts 18.02
056015 Ren 1257-3 Hardener Only 6 Quarts 18.02

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 L i q u i d Too l i n g Mate ri a l s

Plaster, Gypsum Cements & Accessories

A complete line of Industrial Plasters and Gypsum Cements for the

tooling, art, and casting markets. We are able to supply most all USG
plasters with minimum quantities. Please call our customer service
department at 800-321-8511 for further details.

USG Specifications ter

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Ma
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Set

USG Gypsum Cements

Ultracal 30 38 25-35 0.08 115.0 99.0 6,000
Ultracal 60 39 75-90 0.07 114.4 97.5 5,000
Hydrocal A-11 42 16-20 0.12 112.5 93.8 5,500
Hydrocal B-11 44 25-35 0.11 111.2 91.6 4,500
White Hydrocal 45 25-35 0.39 110.6 90.0 5,000
Hydrocal B-11
Hydrocal FGR-95 30 50-70 – 112.0 101.6 –
Similar to Hydrocal A-11 in setting expansion and accuracy. The main
Medium-High Expansion 48 25-35 1.05 108.7 – –
Hydrostone 32 17-20 0.24 119.4 108.7 10,000
difference with Hydrocal B-11 is that it is formulated to have a longer
USG Industrial Plasters period of plasticity enabling it to be used with templates to screed
#1 Moulding Plaster 70 27-37 0.20 99.0 69.0 2,000 models directly from gypsum. This material has slightly less strength
#1 Casting Plaster 65 27-37 0.22 100.0 72.5 2,400 than Hydrocal A-11.
#1 Pottery Plaster 70 27-37 0.21 99.0 69.0 2,400 Net Wt.
Lab Dental Plaster 70 6-9 – 99.0 69.0 2,000 Number Description (Lbs.)
Puritan Pottery Plaster 66 27–37 0.22 100.5 72.5 2,400 036069 Hydrocal B-11 50
Duramold Pottery Plaster 62 27–37 0.22 102.0 75.0 2,900 036010 Hydrocal B-11 100

White Hydrocal
USG Gypsum Cements Basic Hydrocal Cement with a gradual set time. This product may be
carved after it solidifies. For areas that need modification, additional
Ultracal 30 layers of Hydrocal can be applied to itself.
Primarily used as a “mass-casting material” where the mold is poured Net Wt.
Number Description (Lbs.)
from solid gypsum. Ultracal 30 is the most popular gypsum used in
036037 White Hydrocal 100
tooling applications because of its good surface hardness, high com-
pressive strength and low expansion. This material offers a slightly
higher surface hardness and compressive strength then Hydrocal B-11. Hydrocal FGR-95
Net Wt.
This material is a high-strength gypsum cement designed for use with
Number Description (Lbs.) glass fiber for fabricating glass-reinforced gypsum cement products.
036055 Ultracal 30 50 Excellent choice for large architectural applications.
036005 Ultracal 30 100 Net Wt.
Number Description (Lbs.)
036022 Hydrocal FGR-95 100
Ultracal 60
Similar to Ultracal 30 but features almost twice the working time which Available by special order only. Minimum 40 bags (1 skid)
makes it suitable for larger molds. It is ideal for applications where
extreme accuracy is required. Medium-High Expansion
Net Wt. Medium-High Expansion Plaster expands in a controllable manner to
Number Description (Lbs.) compensate for metal shrinkage in foundry applications. Patterns may
036007 Ultracal 60 100 be expanded from 1⁄8" to 3⁄16" per linear foot with a single pour.
Available by special order only. Minimum 40 bags (1 skid) Net Wt.
Number Description (Lbs.)
036020 Medium-High Expansion 100
Hydrocal A-11
Primarily used in the “splash casting” technique of producing large Available by special order only. Minimum 40 bags (1 skid)
hemp-reinforced models of high accuracy, high strength and low cost.
Fast setting time permits mold construction to be completed quickly Hydrostone
and accurately. Hydrostone is the strongest and hardest gypsum cement available.
Net Wt. Used primarily in tooling and high quality art object applications.
Number Description (Lbs.) This is an extremely wear-resistant material.
036009 Hydrocal A-11 100
Net Wt.
Number Description (Lbs.)
036034 Hydrostone 100

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Plaster, Gypsum Cements & Accessories [CONTD.]

USG Industrial Plasters Plaster Accessories

#1 Moulding Plaster Manila Hemp

A general-purpose plaster, commonly known as Plaster of Paris, that Special, fibrous material used for reinforcement of shell-type plaster
produces casts of nominal strength, hardness and of the finest detail reproductions. A premium-quality grade that is soft and absorbent with
reproduction. Casts made of Moulding Plaster are porous and must a good tensile strength.
be carefully sealed. Net Wt.
Net Wt. Number Description (Lbs.)

Liquid Tooling Materials

Number Description (Lbs.) 054485 Manila Hemp 40–45 Lbs.
036060 #1 Moulding 50
036015 #1 Moulding 100 Rubber Plaster Mixing Containers
Available in various sizes, these containers are made of black
#1 Casting Plaster neoprene rubber for flexibility, durability and a non-stick surface.
The industry standard for figurines, plaques and cast objects. This material is not attacked by plasters or gypsum cements. Not
Produces a hard surface finish, minimal paint absorption and good recommended for use with thermoset type epoxies, urethanes,
resistance to chipping. This material offers higher strength and chip or polyesters.
resistance than Moulding Plaster. Net Wt.
Net Wt. Number Description (Lbs.)
Number Description (Lbs.) 054440 Rubber Mixing Bowl 12 oz
036030 #1 Casting 100 054445 Rubber Mixing Bowl 20 oz
054450 Rubber Mixing Bowl 11⁄2 Qt
054455 Rubber Mixing Bowl 5 Qt
#1 Pottery Plaster
Because of its strength and long mold life, #1 Pottery Plaster is ideal
for use in the ceramic industry for making slip molds. Freeman Plaster Release, Liquid or Powder
Freeman Liquid Plaster Release is a mixture containing a light oil and
Net Wt.
Number Description (Lbs.) powdered mica. When applied to the mold surface, this product will
036028 #1 Pottery 50 create a thin wet film for effective plaster release. Powdered mica is
036027 #1 Pottery 100 also sold separately for people who make their own release.
Net Wt.
Number Description (Lbs.)
Laboratory Dental Plaster 054405 Plaster Release – Powdered Mica Pound
Similar to Moulding Plaster, this formulation produces intricate 054410 Plaster Release – Liquid Quart
detail with acceptable hardness and strength with a set time of 054412 Plaster Release – Liquid Gallon
6 to 9 minutes.

Number Description
Net Wt.
(Lbs.)
Freeman PVC Fre-Sealer
Freeman PVC Fre-Sealer is used to seal plasters. It forms a moisture
036025 Lab Dental Plaster 100
and chemical barrier. Enough coats should be applied to produce a
Available by special order only. Minimum 40 bags (1 skid) gloss on the mold face. CAUTION: Fre-Sealer is not a release, but a
barrier coat.
Puritan Pottery Plaster Net Wt.
Similar to #1 Pottery Plaster, this formulation produces slightly denser Number Description (Lbs.)
and longer wearing molds for the ceramic industry. 027880 PVC Fre-Sealer Quart

Net Wt.
Number Description (Lbs.) Ren 802 PVC Lacquer Sealer
036029 Puritan Pottery 50 A green-colored, lacquer-type sealing agent recommended for
Available by special order only. Minimum 40 bags (1 skid) plaster surfaces.
Net Wt.
Number Description (Lbs.)
Duramold Pottery Plaster 056213 Ren RP 802 PVC Sealer 12 oz Spray
Designed for use at a lower water to plaster ratio, this plaster has a 056215 Ren RP 802 PVC Sealer Quart
higher wet strength for less breakage in process and provides longer
mold-casting life. Plaster Gloves
Net Wt. Made of a tough, synthetic rubber that is resistant to most types of solvents.
Number Description (Lbs.)
Net Wt.
036040 Duramold Plaster 100
Number Description (Lbs.)
Available by special order only. Minimum 40 bags (1 skid) 054062 Plaster Gloves (Nitrile Rubber) 12 Pair

Plaster Release, Steric Acid Powder

Steric acid powder, when melted and mixed with kerosene to a milky
consistency, provides an excellent for plaster.
Net Wt.
Number Description (Lbs.)
054430 Plaster Release – Steric Acid Pound

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