ConocoPhilips Indonesia Inc, Ltd.

Structural Analysis Report

LOADING AND CONNECTIONS CALCULATIONS OF PIPE SUPPORT TYPE 1 (PS-01)

Beam 2

Beam 1

1. Material Specification of Pipe Support

Grade = ASTM A36

Yield Strength of Member Profile (Fy) = 24.8 KN/cm2
Member Profile = 6" OD SCh. 40 Pipe
Outside Diameter (OD) = 16.830 cm
Wall Thickness (thk) = 0.711 cm
Sectional Area of Member Profile (A) = 36.005 cm2
Center of Gravity (C = OD*0.5) = 8.415 cm
Geometrical Moment of Inertia = 1171.623 cm4
Modulus of Section (Elastics) = 466.623 cm3

2. Design Loads

For Design Load Provided by Piping Stress Analysis

Pz = 1301.000 lbs
Px = 115.000 lbs
Py = 373.000

3. Structural Calculation of Pipe Support

Based on Structural Analysis Result conducted by using SACS Software, it's found that Maximum Member
Stress Unity Check is 0.04 due to Bending Stress.
Therefore, it can be concluded that the pipe supports are still adequate to resist the considered loads.

4. Allowable Stress Modifier Factor

The AMOD Factor of 1.000 is applied for all member and connection stress calculation.
AMOD Factor = 1.000

Appendix E-1 Pipe Support Calculation Page 1 of 10

ConocoPhilips Indonesia Inc, Ltd. Structural Analysis Report

5. Proposed Welded Connection Calculation of Beam 1 to Beam 2 (Fillet Weld)

ODW

Weld Connection Section of Beam 1 to Beam 2

Grade = E70XX
Ultimate Strength of Weld (Fuw) = 48.200 KN/cm2
Yield Strength of Base Metal (Fy) = 24.800 KN/cm2
Allowable Bending Stress of Weld Fbyw (Same as base metal) * = 14.880 KN/cm2
Allowable Bending Stress of Weld Fbzw (Same as base metal) * = 14.880 KN/cm2
Allowable Shear Stress of Weld Fvw [Fvw = AMOD * 0.3 Fuw] = 14.460 KN/cm2
Allowable Compression Stress of Weld Fcw (Same as base metal) * = 14.880 KN/cm2
Thickness of Weld (twe) = 0.600 cm
Effective Thickness of Weld (twef) [twef = 0.707 twe] = 0.424 cm
Effective of Weld (ODw) [ODw = OD] = 16.830 cm
Effective of Weld for Shear (ODwv) [ODwv = OD] = 16.830 cm
Shear Stress Area of Weld (Avw) [Avw = 2 * PI() * Odwv * twef] = 44.857 cm2
Inertia of Weld (Iyw) [Iyw = PI() * r )] **
3
= 1872.028 cm4
Inertia of Weld (Izw) [Iyw = PI() * r3)] ** = 1872.028 cm4
Section Modulus of Weld (Syw) [Iyw = PI() * r )] **
2
= 222.463 cm3
Section Modulus of Weld (Szw) [Iyw = PI() * r2)] ** = 222.463 cm3

Member Forces of Vertical Frame, it's found :

Moment Force at Weld (Myw) = 0.120 KN-m
Moment Force at Weld (Mzw) = 0.040 KN-m
Shear Force at Weld (Vyw) = 0.510 KN
Shear Force at Weld (Vzw) = 1.660 KN
Axial Compression Force of Weld (Cxw) = 17.620 KN

Bending Stress of Weld (σw y-y) [σw y-y = Myw / Syw] = 0.001 KN/cm2
Bending Stress of Weld (σw z-z) [σw z-z = Mzw / Szw] = 0.000 KN/cm2
Shear Stress of Weld (tyw) [tyw = Vyw / Avw] = 0.011 KN/cm2
Shear Stress of Weld (tzw) [tzw = Vzw / Avw] = 0.037 KN/cm2
Axial Compression Stress of Weld (σxw) [σxw = Cxw / Acw] = 0.393 KN/cm2

Bending Stress U.C. of Weld (y axis) [U.C. = σw y-y / Fbyw] = 0.000 OK

Bending Stress U.C. of Weld (z axis) [U.C. = σw z-z / Fbzw] = 0.000 OK
Shear Stress U.C. of Weld (tyw) [U.C. = tyw / Fvw] = 0.001 OK

Appendix E-1 Pipe Support Calculation Page 2 of 10

ConocoPhilips Indonesia
Shear Stress Inc, Ltd.
U.C. of Weld (tzw) [U.C. = tzw / Fvw] = 0.003 OK Structural Analysis Report
Axial Compr. Stress U.C. of Weld (σxw) [U.C. = σxw / Fcw] = 0.026 OK

Combined Compression and Bending Stress U.C. = 0.026 OK

Combined Shear Stress U.C. = 0.003 OK
Check All Combined Stress U.C. = OK
(Both Combined Weld Stres U.C. is less than 1.0)

Conclusion :
The proposed welded connection is adequate to resist the considered loads.

6. Stress Calculation of Proposed Base Plate

The Base Plate for Pipe Support Type 01 is planned to use A36 Plate with dimension 23 cm x 23 cm x 0.9 cm.
Yield Strength of Base Plate Fy = 24.8 KN/cm2
Allow. Bending Stress of Base Plate Fbxb [Fbxb = 0.66Fy*AMOD] = 16.368 KN/cm2
Allow. Bending Stress of Base Plate Fbyb [Fbyb = 0.66Fy*AMOD] = 16.368 KN/cm2
Allow. Shear Stress of Base Plate Fvb [Fvb = 0.40Fy*AMOD] = 9.920 KN/cm2
Allowable Compression Stress of Base Plate Fcb = 14.880 KN/cm2
(Same as Beam 1 - Pls. see Attachment 3.10 for more detail description)

23 cm

23 cm

Base Plate of Beam 1

Width of Base Plate (bp) = 23.000 cm

Length of Base Plate (lp) = 23.000 cm
Thickness of Base Plate (tp) = 0.900 cm
Inertia of Base Plate (Ixb) [Ixb = 1/12 * lp * b ]
p
3
= 23320.083 cm4
Inertia of Base Plate (Iyb) [Iyb = 1/12 * bp * l ]
p
3
= 23320.083 cm4
Section Modulus of Base Plate (Sxb) [Sxb = Ixb / (0.5 bp)] = 2027.833 cm3
Section Modulus of Base Plate (Syb) [Syb = Iyb / (0.5 lp)] = 2027.833 cm3
Shear Area of Base Plate (Avb) [Avb = bp * tp] = 20.700 cm2
Compression Area of Base Plate (Acb) [Acb = bp * lp] = 529.000 cm2

From SACS Output - Support Reactions Forces - Global Structure Coordinate, it's found :
Moment Force at Base Plate (Mxb) = 0.370 KN-m
Moment Force at Base Plate (Myb) = 0.110 KN-m
Shear Force at Base Plate (Vxb) = 0.510 KN
Shear Force at Base Plate (Vyb) = 1.660 KN
Compression Force at Base Plate(Czb) = 31.000 KN

Appendix E-1 Pipe Support Calculation Page 3 of 10

ConocoPhilips Indonesia
Bending Stress Inc,Plate
of Base Ltd. (σ ) [σb x-x = Mxb / Sxb] = 0.000 Structural
KN/cm2 Analysis Report
b x-x

Bending Stress of Base Plate (σb y-y) [σw y-y = Myb / Syb] = 0.000 KN/cm2
Shear Stress of Base Plate (txb) [txb = Vxb / Avb] = 0.025 KN/cm2
Shear Stress of Base Plate (tyb) [tyb = Vyb / Avb] = 0.080 KN/cm2
Comp. Stress of Base Plate (σzb) [σzb = Czb / Acb] = 0.059 KN/cm2

Bending Stress U.C. of Base Plate (σb x-x) [U.C. = σb x-x / Fbxb] = 0.000 OK
Bending Stress U.C. of Base Plate (σb y-y) [U.C. = σw y-y / Fbyb] = 0.000 OK
Shear Stress U.C. of Base Plate (txb) [U.C. =txb / Fvb] = 0.002 OK
Shear Stress U.C. of Base Plate (tyb) [U.C. =tyb / Fvb] = 0.008 OK
Comp. Stress U.C. of Base Plate (σzb) [U.C. = σzb / Fcb] = 0.0039 OK

Combined Compression and Bending Stress U.C. of Base Plate = 0.004 OK, U.C. < 1.0
Combined Shear Stress U.C. of Base Plate = 0.011 OK, U.C. < 1.0
Check All Bolts Combined Stress Unity Check
OK, All Combined Stress are less than 1.0

Conclusion :
The proposed Base Plate is adequate to resist the considered loads.

7. Welding Calculation of Proposed Base Plate to Existing Beam

lwe = 7.00"

E70XX
7
16"
y

x
bwe = 7.00"

Base Plate A36 For Beam 1

7" x 7" x 12"

Welding Connection of Proposed Base Plate

to Existing Beam

Grade = E70XX
Ultimate Strength of Weld (Fuw) = 48.200 KN/cm2
Yield Strength of Base Plate (Fy) = 24.800 KN/cm2
Allowable Bending Stress of Weld Fbxw (Same as base plate) = 16.368 KN/cm2
Allowable Bending Stress of Weld Fbyw (Same as base plate) = 16.368 KN/cm2
Allowable Shear Stress of Weld Fvw [Fvw = AMOD * 0.3 Fuw] = 14.460 KN/cm2
Allowable Tension Stress of Weld Ftw (Same as base plate) = 14.880 KN/cm2
Allowable Compression Stress of Weld Fcw (Same as base plate) = 14.880 KN/cm2

Thickness of Weld = 0.600 cm

Effective Thickness of Weld (twef) [twef = 0.707 twe] = 0.424 cm
Length of 1 Weld Line [lwe] = 23.000 cm

Appendix E-1 Pipe Support Calculation Page 4 of 10

ConocoPhilips Indonesia
Distance Between Inc,Line
Weld Ltd. [bwe] = 23.000 cm Structural Analysis Report
Total Stress Area of Weld [Aw = (2lwe + 2bwe) * twef] = 39.026 cm2
Section Modulus of Weld (Sxw) [Sxw = bwe/3 (3lwe + bwe)] * = 705.333 cm3
Section Modulus of Weld (Syw) [Syw = lwe/3 (3bwe + lwe)] * = 705.333 cm3

Support Reactions Forces - Global Structure Coordinate, it's found :

Force Reaction (FRx) = 0.510 KN
Force Reaction (FRy) = 1.660 KN
Force Reaction (FRz) - Compression Force = 31.000 KN
Moment Reaction (MRx) = 0.370 KN-m
Moment Reaction (MRy) = 0.110 KN-m

Shear Stress of Weld Lines with FRx [fvw-FRx = FRx / Aw] = 0.013 KN/cm2
Shear Stress of Weld Lines with FRy [fvw-FRy = FRy / Aw] = 0.043 KN/cm2
Comp. Stress of Weld Lines with FRz [ftw-FRz = FRz / Aw] = 0.794 KN/cm2
Bending Stress of Weld Lines with MRx [fbw-MRx = MRx / Sxw] = 0.001 KN/cm2
Bending Stress of Weld Lines with MRy [fbw-MRy = MRy / Syw] = 0.000 KN/cm2

Shear Stress U.C of Weld Lines with FRx [UC = fvw-FRx / Fvw] = 0.001 OK
Shear Stress U.C of Weld Lines with FRy [UC = fvw-FRy / Fvw] = 0.003 OK
Compres. Stress U.C of Weld Lines with FRz [UC = fcw-FRz / Fcw] = 0.053 OK
Bending Stress U.C. of Weld Lines with MRx [UC = fbw-MRx/Fbxw] = 0.000 OK
Bending Stress U.C. of Weld Lines with MRy [UC=fbw-MRy / Fbyw] = 0.000 OK

Combined Weld Compression and Bending Stress U.C. = 0.053 OK

Combined Weld Shear Stress U.C. = 0.004 OK
Check All Weld Combined Stress U.C. =
OK, All Combined Stress are less than 1.0

Conclusion :
The proposed Welding Profile is adequate to resist the considered loads.

Appendix E-1 Pipe Support Calculation Page 5 of 10

ConocoPhilips Indonesia Inc, Ltd. Structural Analysis Report
LOADING AND CONNECTIONS CALCULATIONS OF PIPE SUPPORT TYPE 2 (PS-02)

1. Material Specification of Pipe Support

Grade = ASTM A36

Yield Strength of Member Profile (Fy) = 24.8 KN/cm2
Member Profile = 6" OD SCh. 40 Pipe
Outside Diameter (OD) = 16.830 cm
Wall Thickness (thk) = 0.711 cm
Sectional Area of Member Profile (A) = 36.005 cm2
Center of Gravity (C = OD*0.5) = 8.415 cm
Geometrical Moment of Inertia = 1171.623 cm4
Modulus of Section (Elastics) = 466.623 cm3

2. Design Loads

For Design Load Provided by Piping Stress Analysis

Pz = 148.000 lbs
Px = 111.000 lbs
Py = 609.000

3. Structural Calculation of Pipe Support

Based on Structural Analysis Result conducted by using SACS Software, it's found that Maximum Member
Stress Unity Check is 0.04 due to Bending Stress.
Therefore, it can be concluded that the pipe supports are still adequate to resist the considered loads.

4. Allowable Stress Modifier Factor

The AMOD Factor of 1.000 is applied for all member and connection stress calculation.
AMOD Factor = 1.000

Appendix E-1 Pipe Support Calculation Page 6 of 10

ConocoPhilips Indonesia Inc, Ltd. Structural Analysis Report

5. Proposed Welded Connection Calculation of Beam 1 to Beam 2 (Fillet Weld)

ODW

Weld Connection Section of Beam 1 to Beam 2

Grade = E70XX
Ultimate Strength of Weld (Fuw) = 48.200 KN/cm2
Yield Strength of Base Metal (Fy) = 24.800 KN/cm2
Allowable Bending Stress of Weld Fbyw (Same as base metal) * = 14.880 KN/cm2
Allowable Bending Stress of Weld Fbzw (Same as base metal) * = 14.880 KN/cm2
Allowable Shear Stress of Weld Fvw [Fvw = AMOD * 0.3 Fuw] = 14.460 KN/cm2
Allowable Compression Stress of Weld Fcw (Same as base metal) * = 14.880 KN/cm2
Thickness of Weld (twe) = 0.600 cm
Effective Thickness of Weld (twef) [twef = 0.707 twe] = 0.424 cm
Effective of Weld (ODw) [ODw = OD] = 16.830 cm
Effective of Weld for Shear (ODwv) [ODwv = OD] = 16.830 cm
Shear Stress Area of Weld (Avw) [Avw = 2 * PI() * Odwv * twef] = 44.857 cm2
Inertia of Weld (Iyw) [Iyw = PI() * r )] **
3
= 1872.028 cm4
Inertia of Weld (Izw) [Iyw = PI() * r3)] ** = 1872.028 cm4
Section Modulus of Weld (Syw) [Iyw = PI() * r )] **
2
= 222.463 cm3
Section Modulus of Weld (Szw) [Iyw = PI() * r2)] ** = 222.463 cm3

Member Forces of Vertical Frame, it's found :

Moment Force at Weld (Myw) = 0.040 KN-m
Moment Force at Weld (Mzw) = 0.050 KN-m
Shear Force at Weld (Vyw) = 0.660 KN
Shear Force at Weld (Vzw) = 0.490 KN
Axial Compression Force of Weld (Cxw) = 14.550 KN

Bending Stress of Weld (σw y-y) [σw y-y = Myw / Syw] = 0.000 KN/cm2
Bending Stress of Weld (σw z-z) [σw z-z = Mzw / Szw] = 0.000 KN/cm2
Shear Stress of Weld (tyw) [tyw = Vyw / Avw] = 0.015 KN/cm2
Shear Stress of Weld (tzw) [tzw = Vzw / Avw] = 0.011 KN/cm2
Axial Compression Stress of Weld (σxw) [σxw = Cxw / Acw] = 0.324 KN/cm2

Bending Stress U.C. of Weld (y axis) [U.C. = σw y-y / Fbyw] = 0.000 OK

Bending Stress U.C. of Weld (z axis) [U.C. = σw z-z / Fbzw] = 0.000 OK
Shear Stress U.C. of Weld (tyw) [U.C. = tyw / Fvw] = 0.001 OK

Appendix E-1 Pipe Support Calculation Page 7 of 10

ConocoPhilips Indonesia
Shear Stress Inc, Ltd.
U.C. of Weld (tzw) [U.C. = tzw / Fvw] = 0.001 OK Structural Analysis Report
Axial Compr. Stress U.C. of Weld (σxw) [U.C. = σxw / Fcw] = 0.022 OK

Combined Compression and Bending Stress U.C. = 0.022 OK

Combined Shear Stress U.C. = 0.002 OK
Check All Combined Stress U.C. = OK
(Both Combined Weld Stres U.C. is less than 1.0)

Conclusion :
The proposed welded connection is adequate to resist the considered loads.

6. Stress Calculation of Proposed Base Plate

The Base Plate for Pipe Support Type 01 is planned to use A36 Plate with dimension 39 cm x 39 cm x 0.9 cm.
Yield Strength of Base Plate Fy = 24.8 KN/cm2
Allow. Bending Stress of Base Plate Fbxb [Fbxb = 0.66Fy*AMOD] = 16.368 KN/cm2
Allow. Bending Stress of Base Plate Fbyb [Fbyb = 0.66Fy*AMOD] = 16.368 KN/cm2
Allow. Shear Stress of Base Plate Fvb [Fvb = 0.40Fy*AMOD] = 9.920 KN/cm2
Allowable Compression Stress of Base Plate Fcb = 14.880 KN/cm2
(Same as Beam 1 - Pls. see Attachment 3.10 for more detail description)

39 cm

39 cm

Base Plate of Beam 1

Width of Base Plate (bp) = 39.000 cm

Length of Base Plate (lp) = 39.000 cm
Thickness of Base Plate (tp) = 0.900 cm
Inertia of Base Plate (Ixb) [Ixb = 1/12 * lp * b ]
p
3
= 192786.750 cm4
Inertia of Base Plate (Iyb) [Iyb = 1/12 * bp * l ]
p
3
= 192786.750 cm4
Section Modulus of Base Plate (Sxb) [Sxb = Ixb / (0.5 bp)] = 9886.500 cm3
Section Modulus of Base Plate (Syb) [Syb = Iyb / (0.5 lp)] = 9886.500 cm3
Shear Area of Base Plate (Avb) [Avb = bp * tp] = 35.100 cm2
Compression Area of Base Plate (Acb) [Acb = bp * lp] = 1521.000 cm2

From SACS Output - Support Reactions Forces - Global Structure Coordinate, it's found :
Moment Force at Base Plate (Mxb) = 0.500 KN-m
Moment Force at Base Plate (Myb) = 0.670 KN-m
Shear Force at Base Plate (Vxb) = 0.660 KN
Shear Force at Base Plate (Vyb) = 0.490 KN
Compression Force at Base Plate(Czb) = 100.960 KN

Appendix E-1 Pipe Support Calculation Page 8 of 10

ConocoPhilips Indonesia
Bending Stress Inc,Plate
of Base Ltd. (σ ) [σb x-x = Mxb / Sxb] = 0.000 Structural
KN/cm2 Analysis Report
b x-x

Bending Stress of Base Plate (σb y-y) [σw y-y = Myb / Syb] = 0.000 KN/cm2
Shear Stress of Base Plate (txb) [txb = Vxb / Avb] = 0.019 KN/cm2
Shear Stress of Base Plate (tyb) [tyb = Vyb / Avb] = 0.014 KN/cm2
Comp. Stress of Base Plate (σzb) [σzb = Czb / Acb] = 0.066 KN/cm2

Bending Stress U.C. of Base Plate (σb x-x) [U.C. = σb x-x / Fbxb] = 0.000 OK
Bending Stress U.C. of Base Plate (σb y-y) [U.C. = σw y-y / Fbyb] = 0.000 OK
Shear Stress U.C. of Base Plate (txb) [U.C. =txb / Fvb] = 0.002 OK
Shear Stress U.C. of Base Plate (tyb) [U.C. =tyb / Fvb] = 0.001 OK
Comp. Stress U.C. of Base Plate (σzb) [U.C. = σzb / Fcb] = 0.0045 OK

Combined Compression and Bending Stress U.C. of Base Plate = 0.004 OK, U.C. < 1.0
Combined Shear Stress U.C. of Base Plate = 0.003 OK, U.C. < 1.0
Check All Bolts Combined Stress Unity Check
OK, All Combined Stress are less than 1.0

Conclusion :
The proposed Base Plate is adequate to resist the considered loads.

7. Welding Calculation of Proposed Base Plate to Existing Beam

lwe = 7.00"

E70XX
7
16"
y

x
bwe = 7.00"

Base Plate A36 For Beam 1

7" x 7" x 12"

Welding Connection of Proposed Base Plate

to Existing Beam

Grade = E70XX
Ultimate Strength of Weld (Fuw) = 48.200 KN/cm2
Yield Strength of Base Plate (Fy) = 24.800 KN/cm2
Allowable Bending Stress of Weld Fbxw (Same as base plate) = 16.368 KN/cm2
Allowable Bending Stress of Weld Fbyw (Same as base plate) = 16.368 KN/cm2
Allowable Shear Stress of Weld Fvw [Fvw = AMOD * 0.3 Fuw] = 14.460 KN/cm2
Allowable Tension Stress of Weld Ftw (Same as base plate) = 14.880 KN/cm2
Allowable Compression Stress of Weld Fcw (Same as base plate) = 14.880 KN/cm2

Thickness of Weld = 0.600 cm

Effective Thickness of Weld (twef) [twef = 0.707 twe] = 0.424 cm
Length of 1 Weld Line [lwe] = 39.000 cm

Appendix E-1 Pipe Support Calculation Page 9 of 10

ConocoPhilips Indonesia
Distance Between Inc,Line
Weld Ltd. [bwe] = 39.000 cm Structural Analysis Report
Total Stress Area of Weld [Aw = (2lwe + 2bwe) * twef] = 66.175 cm2
Section Modulus of Weld (Sxw) [Sxw = bwe/3 (3lwe + bwe)] * = 2028.000 cm3
Section Modulus of Weld (Syw) [Syw = lwe/3 (3bwe + lwe)] * = 2028.000 cm3

Support Reactions Forces - Global Structure Coordinate, it's found :

Force Reaction (FRx) = 0.660 KN
Force Reaction (FRy) = 0.490 KN
Force Reaction (FRz) - Compression Force = 100.960 KN
Moment Reaction (MRx) = 0.500 KN-m
Moment Reaction (MRy) = 0.670 KN-m

Shear Stress of Weld Lines with FRx [fvw-FRx = FRx / Aw] = 0.010 KN/cm2
Shear Stress of Weld Lines with FRy [fvw-FRy = FRy / Aw] = 0.007 KN/cm2
Comp. Stress of Weld Lines with FRz [ftw-FRz = FRz / Aw] = 1.526 KN/cm2
Bending Stress of Weld Lines with MRx [fbw-MRx = MRx / Sxw] = 0.000 KN/cm2
Bending Stress of Weld Lines with MRy [fbw-MRy = MRy / Syw] = 0.000 KN/cm2

Shear Stress U.C of Weld Lines with FRx [UC = fvw-FRx / Fvw] = 0.001 OK
Shear Stress U.C of Weld Lines with FRy [UC = fvw-FRy / Fvw] = 0.001 OK
Compres. Stress U.C of Weld Lines with FRz [UC = fcw-FRz / Fcw] = 0.103 OK
Bending Stress U.C. of Weld Lines with MRx [UC = fbw-MRx/Fbxw] = 0.000 OK
Bending Stress U.C. of Weld Lines with MRy [UC=fbw-MRy / Fbyw] = 0.000 OK

Combined Weld Compression and Bending Stress U.C. = 0.103 OK

Combined Weld Shear Stress U.C. = 0.001 OK
Check All Weld Combined Stress U.C. =
OK, All Combined Stress are less than 1.0

Conclusion :
The proposed Welding Profile is adequate to resist the considered loads.

Appendix E-1 Pipe Support Calculation Page 10 of 10