Dismantling Information For Use by Professional Recyclers

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The manual provides dismantling information and part lists for Sony LCD TV models to aid in professional recycling and repair.

The manual covers many Sony LCD TV models ranging from 43-inch to 85-inch screens under the KD and KE series.

The manual recommends bringing a Phillips screwdriver, multimeter, ESD wrist straps, a coin or washer to remove the rear cover, and optionally a smaller Phillips screwdriver and parts tray.

Dismantling information for use

by professional recyclers

ORIGINAL MANUAL ISSUE DATE: 2021.02

Model:
KD-43XH8077 KE-55XH8077 KE-75XH8096
KD-43XH8096 KE-55XH8096 KE-85XH8096
KD-43XH8196 KE-55XH8196
KD-49XH8077 KE-65XH8077
KD-49XH8096 KE-65XH8096
KD-49XH8196 KE-65XH8196
9-888-778-41
Conditions of Use:
(1) Please use this information only for the purpose of repair and recycling of Sony products. Using this information for any LCD TV
purpose other than the purpose described foregoing is forbidden.
(2) Do not copy, replicate, reproduce, alter, translate, transmit, sell, lease, or distribute this information in whole or in part
without the prior written permission of the author.

Revision of Information:
This information may be changed or updated at any time without any prior notice. Please confirm that this information is up-
to-date before using it. Sony Home Entertainment & Sound Products Inc.
© 2021.02
MODEL LISTS

MODEL REMOTE DESTINATION REMOTE

KD-43XH8077 RMF-TX500E CEI


KD-43XH8096 RMF-TX500E CEI, UKA RMF-TX500E RMF-TX600E
KD-43XH8196 RMF-TX600E CEI, UKA

KD-49XH8077 RMF-TX500E CEI


KD-49XH8096 RMF-TX500E CEI, UKA
KD-49XH8196 RMF-TX600E CEI, UKA

KE-55XH8077 RMF-TX500E CEI


KE-55XH8096 RMF-TX500E CEI, UKA
KE-55XH8196 RMF-TX500E CEI, UKA

KE-65XH8077 RMF-TX500E CEI


KE-65XH8096 RMF-TX500E CEI, UKA
KE-65XH8196 RMF-TX500E CEI, UKA

KE-75XH8096 RMF-TX500E CEI, UKA

KE-85XH8096 RMF-TX500E CEI, UKA


TOOLS & EQUIPMENTS

1 LIST OF ITEMS TO BRING


1. Screwdriver (e.g. #2 Phillips Screwdriver)
2. Multimeter
3. ESD Wrist Straps
4. Metal Washer (Flat) or Coin (for remove Rear Cover)
5. Ruler (for remove Rear Cover)

2 OPTIONAL EQUIPMENT
1. Screwdriver (e.g. #0 Phillips Screwdriver) Thickness: approx. 1.5mm
Diameter: 20~25mm
2. Parts Tray for loose screws and small items (wrap in tape (L=50mm))

3. Flashlight
Plastic or Metal Ruler
(In case of Metal ruler, wrap
in tape (L=50mm) for prevent
For Surface Mounted Parts/Connectors;
scratches)

Hot-Air Type soldering Iron is needed.

3
DISSASSEMBLY AND REMOVAL CAUTION 43”
EXPLODED VIEW 43”

•Place the TV set facing downwards on a stable, level surface before disassembly and assembly of parts.  (*) Parts are not stocked since they are seldom required for routine service.
• ! and shaded parts are critical for safety. Replace only with part number specified. Some delays should be anticipated when ordering these components.
• Parts contain confidential information. Strictly follow the instruction whenever the components are  Picture provided in this section might have slight difference from the actual sets.
repaired and/or replaced.  The reference number beside the part indicates the disassembly sequence.
 Remove screws before disassembly. Unplug connectors before disassembly

1-4 EXPLODED VIEW AND * Only on limited region / country /


PART LIST TV model
16 *

11 7
10

15
14

13
3
21
12
4 5
20
19
Stand
15
4 22 23
18

8
9

17
2
1

5
HARNESS/CABLES 43”

CONNECTOR

3
2 1

5
4

REF. NO PART NO. DESCRIPTION DESTINATION REMARKS

1 1-006-226-11 HARNESS ASSY CN1202(BCN)-CN1(SM) / CN3201(BCN)-SP(1)

2 1-006-228-11 CONNECTOR ASSY 30P CN400(BCN)-CN3000(LD3)(1)

3 1-006-229-11 FLEXIBLE FLAT CABLE 51P KD-43XH8005 / 8096 (RU3) CN4400(BCN)-(T-CON)(1)

3 1-006-230-11 FLEXIBLE FLAT CABLE 51P KD-43XH8077 / 8096 / 8196 (CEI, UKA) CN4400(BCN)-(T-CON)(1)

4 1-006-231-11 FLEXIBLE FLAT CABLE 15P KD-43XH8005 / 8096 (RU3) CN1200(BCN)-CN103(HCN)(1)

4 1-006-232-11 FLEXIBLE FLAT CABLE 15P KD-43XH8077 / 8096 / 8196 (CEI, UKA) CN1200(BCN)-CN103(HCN)(1)

5 1-006-233-11 FLEXIBLE FLAT CABLE 20P KD-43XH8005 / 8096 (RU3) CN1200(BCN)-WIFI(1)

5 1-006-234-11 FLEXIBLE FLAT CABLE 20P KD-43XH8077 / 8096 / 8196 (CEI, UKA) CN1200(BCN)-WIFI(1)

6
PARTS LIST 43”

SET PART LIST

REF. NO PART NO. DESCRIPTION REMARKS

14 A-5010-444-A LD4_43 MOUNT KD-43XH8077 / 8096 / 8196 (CEI, UKA) Printed Circuit Board, incl. capacitors
18 A-5015-343-A COMPL_SVC_BCN_AEP
Printed Circuit Board, incl. capacitors
19 1-001-519-11 MOUNTED PWB E-T-CON (43)

20 ! A-5017-617-A P-MOD (YS9S043HNG01)(SERVICE) KD-43XH8005 / 8096 / 8196


Liquid Crystal Display
20 ! A-5017-618-A P-MOD (YS9S043HNG01)(SERVICE) KD-43XH8077

OTHER PARTS

PART NO. DESCRIPTION REMARKS

1-493-490-13 AC ADAPTOR (120W) KD-43XH8077 / 8096 / 8196 (CEI, UKA) AC Adaptor


! 1-912-186-12 POWER SUPPLY CORD SET KD-43XH8077 / 8096 / 8196 (CEI)
Cable
! 1-846-421-11 CORD SET, POWER-SUPPLY KD-43XH8096 / 8196 (UKA)

7
DISSASSEMBLY AND REMOVAL CAUTION 49”

8
EXPLODED VIEW 49”

•Place the TV set facing downwards on a stable, level surface before disassembly and assembly of parts.  (*) Parts are not stocked since they are seldom required for routine service.
• ! and shaded parts are critical for safety. Replace only with part number specified. Some delays should be anticipated when ordering these components.
• Parts contain confidential information. Strictly follow the instruction whenever the components are  Picture provided in this section might have slight difference from the actual sets.
repaired and/or replaced.  The reference number beside the part indicates the disassembly sequence.
 Remove screws before disassembly. Unplug connectors before disassembly

2-4 EXPLODED VIEW AND * Only on limited region / country /


PART LIST TV model

12 17
*
11
8

16

15

14
22
4 13
5 20
6
21 Stand
19 16 23 24
5

1 10 9
18

3
2

9
HARNESS/CABLES 49”

CONNECTOR

3
2 1

5
4

REF. NO PART NO. DESCRIPTION DESTINATION REMARKS

1 1-006-235-11 HARNESS ASSY CN1202(BCN)-CN1(SM) / CN3201(BCN)-SP(1)

2 1-006-237-11 CONNECTOR ASSY 30P CN400(BCN)-CN3000(LD3)(1)

3 1-006-238-11 FLEXIBLE FLAT CABLE 51P KD-49XH8005 / 8096 (RU3) CN4400(BCN)-(T-CON)(1)

3 1-006-239-11 FLEXIBLE FLAT CABLE 51P KD-49XH8077 / 8096 / 8196 (CEI, UKA) CN4400(BCN)-(T-CON)(1)

4 1-006-240-11 FLEXIBLE FLAT CABLE 15P KD-49XH8005 / 8096 (RU3) CN1200(BCN)-CN103(HCN)(1)

4 1-006-241-11 FLEXIBLE FLAT CABLE 15P KD-49XH8077 / 8096 / 8196 (CEI, UKA) CN1200(BCN)-CN103(HCN)(1)

5 1-006-242-11 FLEXIBLE FLAT CABLE 20P KD-49XH8005 / 8096 (RU3) CN1200(BCN)-WIFI(1)

5 1-006-243-11 FLEXIBLE FLAT CABLE 20P KD-49XH8077 / 8096 / 8196 (CEI, UKA) CN1200(BCN)-WIFI(1)

10
PARTS LIST 49”

SET PART LIST

REF. NO PART NO. DESCRIPTION REMARKS

15 A-5014-214-A LD4_49_EUJP_MOUNT KD-49XH8077 / 8096 / 8196 (CEI, UKA) Printed Circuit Board, incl. capacitors
19 A-5015-343-A COMPL_SVC_BCN_AEP
Printed Circuit Board, incl. capacitors

20 1-001-521-11 MOUNTED PWB E-T-CON (49) Printed Circuit Board, incl. capacitors
21 ! A-5017-614-A P-MOD (YS9S049HNG01)(SERVICE) KD-49XH8005 / 8096 / 8196
Liquid Crystal Display
21 ! A-5017-615-A P-MOD (YS9S049HNG01)(SERVICE) KD-49XH8077

OTHER PARTS

PART NO. DESCRIPTION REMARKS


1-493-490-13 AC ADAPTOR (120W) KD-49XH8077 / 8096 / 8196 (CEI, UKA) AC Adaptor

! 1-912-186-12 POWER SUPPLY CORD SET KD-49XH8077 / 8096 / 8196 (CEI)


Cable
! 1-846-421-11 CORD SET, POWER-SUPPLY KD-49XH8096 / 8196 (UKA)

11
DISSASSEMBLY AND REMOVAL CAUTION 55”

12
DISSASSEMBLY AND REMOVAL CAUTION 55”

13
EXPLODED VIEW 55”

•Place the TV set facing downwards on a stable, level surface before disassembly and assembly of parts.  (*) Parts are not stocked since they are seldom required for routine service.
• ! and shaded parts are critical for safety. Replace only with part number specified. Some delays should be anticipated when ordering these components.
• Parts contain confidential information. Strictly follow the instruction whenever the components are  Picture provided in this section might have slight difference from the actual sets.
repaired and/or replaced.  The reference number beside the part indicates the disassembly sequence.
 Remove screws before disassembly. Unplug connectors before disassembly

3-4 EXPLODED VIEW AND * Only on limited region / country /


PART LIST TV model

*
9

13

12

4
6
14

8
7 16
5 Stand
15
17 18 19
3 11

2 10

14
HARNESS/CABLES 55”

CONNECTOR

1
2

3
4

REF. NO PART NO. DESCRIPTION DESTINATION REMARKS

1 1-006-502-21 CONNECTOR ASSY 30P KD-55XH8005 / 8096 (RU3) CN400(BNB)-CN6401(G)(1)

1 1-006-502-11 CONNECTOR ASSY 30P KD / KE-55XH8077 / 8096 / 8196 (CEI, UKA) CN400(BNB)-CN6401(G)(1)

2 1-006-503-11 FLEXIBLE FLAT CABLE 51P KD-55XH8005 / 8096 (RU3) CN4400(BNB)-(T-CON)(1)

2 1-006-504-11 FLEXIBLE FLAT CABLE 51P KD / KE-55XH8077 / 8096 / 8196 (CEI, UKA) CN4400(BNB)-(T-CON)(1)

3 1-006-506-11 FLEXIBLE FLAT CABLE 20P KD-55XH8005 / 8096 (RU3) CN1200(BNB)-WIFI(1)

3 1-006-505-11 FLEXIBLE FLAT CABLE 20P KD / KE-55XH8077 / 8096 / 8196 (CEI, UKA) CN1200(BNB)-WIFI(1)

4 1-006-507-11 FLEXIBLE FLAT CABLE 25P KD-55XH8005 / 8096 (RU3) CN1201(BNB)-CN102(HT1)(1)

4 1-006-508-11 FLEXIBLE FLAT CABLE 25P KD / KE-55XH8077 / 8096 / 8196 (CEI, UKA) CN1201(BNB)-CN102(HT1)(1)

5 1-006-501-41 CONNECTOR ASSY 4P (SP) KD-55XH8005 / 8096 (RU3) CN3201(BNB)/CN9002(BM3JT)-SP(1)

5 1-006-501-11 CONNECTOR ASSY 4P (SP) KD / KE-55XH8077 / 8096 / 8196 (CEI, UKA) CN3201(BNB)/CN9002(BM3JT)-SP(1)

15
PARTS LIST 55”

SET PART LIST


REF. NO PART NO. DESCRIPTION REMARKS

3 ! 1-005-621-11 C7L AC POWER CODE SETS (EU) KD-55XH8077 / 8096 / 8196 ( CEI ) / KE55XH8077 / 8096 / 8196 (CEI)
Cable
3 ! 1-005-628-11 C7L AC POWER CODE SETS (UK) KD / KE-55XH8096 , KD / KE-55XH8196 (UKA )
11 A-5015-317-A COMPL_SVC_BNB_AEP Printed Circuit Board, incl. capacitors
12 ! 1-004-422-11 GL01-STATIC CONVERTER (TV) KD-55XH8077 / 8096
Internal power supply
12 ! 1-004-422-21 GL01B-STATIC CONVERTER (TV) KE-55XH8077 / 8096 / 8196
14 ! 1-007-125-11 MOUNTED PWB E-T-CON (55) Printed Circuit Board, incl. capacitors
15 ! A-5017-610-A P-MOD (YSAS055CNO01)(SERVICE) KD-55XH8005 / 8096 / 8196 / KE-55XH8096 / 8196
Liquid Crystal Display
15 A-5017-611-A P-MOD (YSAS055CNO01)(SERVICE) KD-55XH8077 / KE-55XH8077

16
DISSASSEMBLY AND REMOVAL CAUTION 65”

17
DISSASSEMBLY AND REMOVAL CAUTION 65”

18
EXPLODED VIEW 65”

•Place the TV set facing downwards on a stable, level surface before disassembly and assembly of parts.  (*) Parts are not stocked since they are seldom required for routine service.
• ! and shaded parts are critical for safety. Replace only with part number specified. Some delays should be anticipated when ordering these components.
• Parts contain confidential information. Strictly follow the instruction whenever the components are  Picture provided in this section might have slight difference from the actual sets.
repaired and/or replaced.  The reference number beside the part indicates the disassembly sequence.
 Remove screws before disassembly. Unplug connectors before disassembly

4-4 EXPLODED VIEW AND * Only on limited region / country /


PART LIST TV model

*
7

11

10

12 4
6
2
5
14

3 13 Stand

15 16 17

19
HARNESS/CABLES 65”

CONNECTOR

1
2

3
4

REF. NO PART NO. DESCRIPTION REMARKS

1 1-006-502-11 CONNECTOR ASSY 30P CN400(BNB)-CN6401(G)(1)

2 1-006-504-11 FLEXIBLE FLAT CABLE 51P CN4400(BNB)-(T-CON)(1)

3 1-006-505-11 FLEXIBLE FLAT CABLE 20P CN1200(BNB)-WIFI(1)

4 1-006-508-11 FLEXIBLE FLAT CABLE 25P CN1201(BNB)-CN102(HT1)(1)

5 1-006-513-11 CONNECTOR ASSY 4P (SP) CN3201(BNB)/CN9002(BM3JT)-SP(1)

20
PARTS LIST 65”

SET PART LIST

REF. NO PART NO. DESCRIPTION REMARKS

9 A-5015-317-A COMPL_SVC_BNB_AEP Printed Circuit Board, incl. capacitors


10 ! 1-004-423-21 GL02P-STATIC CONVERTER (TV) Internal power supply
12 1-007-127-11 MOUNTED PWB E-T-CON (65) Printed Circuit Board, incl. capacitors
13 ! A-5017-608-A P-MOD (YSAS065CNO01)(SERVICE) KD / KE-65XH8096 / 8196
Liquid Crystal Display
13 ! A-5017-609-A P-MOD (YSAS065CNO01)(SERVICE) KD / KE-65XH8077

OTHER PARTS

PART NO. DESCRIPTION REMARKS

! 1-005-621-11 C7L AC POWER CODE SETS (EU) KD-65XH8077 / 8096 (CEI, RU3) KE-65XH8077 / 8096 / 8196 ( CEI)
Cable
! 1-005-628-11 C7L AC POWER CODE SETS (UK) KD / KE-65XH8096, 8196 (UKA)

21
DISSASSEMBLY AND REMOVAL CAUTION 75”

22
DISSASSEMBLY AND REMOVAL CAUTION 75”

23
EXPLODED VIEW 75”

•Place the TV set facing downwards on a stable, level surface before disassembly and assembly of parts.  (*) Parts are not stocked since they are seldom required for routine service.
• ! and shaded parts are critical for safety. Replace only with part number specified. Some delays should be anticipated when ordering these components.
• Parts contain confidential information. Strictly follow the instruction whenever the components are  Picture provided in this section might have slight difference from the actual sets.
repaired and/or replaced.  The reference number beside the part indicates the disassembly sequence.
 Remove screws before disassembly. Unplug connectors before disassembly

5-4 EXPLODED VIEW AND * Only on limited region / country /


PART LIST TV model

*
9

13

12

4
14 8
16
7

5
Stand
15
17 18 19
11

3 10

24
HARNESS/CABLES 75”

CONNECTOR

3
4

REF. NO PART NO. DESCRIPTION REMARKS

1 1-006-502-11 CONNECTOR ASSY 30P CN400(BNB)-CN6401(G)(1)

2 1-006-504-11 FLEXIBLE FLAT CABLE 51P CN4400(BNB)-(T-CON)(1)

3 1-006-505-11 FLEXIBLE FLAT CABLE 20P CN1200(BNB)-WIFI(1)

4 1-006-508-11 FLEXIBLE FLAT CABLE 25P CN1201(BNB)-CN102(HT1)(1)

5 1-006-514-11 CONNECTOR ASSY 4P (SP) CN3201(BNB)/CN9002(BM3JT)-SP(1)

25
PARTS LIST 75”

SET PART LIST

REF. NO PART NO. DESCRIPTION REMARKS

3 ! 1-005-621-11 C7L AC POWER CODE SETS (EU) KD-75XH8096 (CEI / RU3) / KE-75XH8096 (CEI)
Cable
3 ! 1-005-628-11 C7L AC POWER CODE SETS (UK) KD / KE-75XH8096 (UKA)
11 A-5015-317-A COMPL_SVC_BNB_AEP Printed Circuit Board, incl. capacitors
12 ! 1-004-424-21 GL03P-STATIC CONVERTER (TV) Internal power supply
14 1-007-129-11 MOUNTED PWB E-T-CON (75) Printed Circuit Board, incl. capacitors
15 ! A-5017-630-A P-MOD (YSAS075CNG02)(SERVICE) Liquid Crystal Display

26
DISSASSEMBLY AND REMOVAL CAUTION 85”

27
DISSASSEMBLY AND REMOVAL CAUTION 85”

28
EXPLODED VIEW 85”

•Place the TV set facing downwards on a stable, level surface before disassembly and assembly of parts.  (*) Parts are not stocked since they are seldom required for routine service.
• ! and shaded parts are critical for safety. Replace only with part number specified. Some delays should be anticipated when ordering these components.
• Parts contain confidential information. Strictly follow the instruction whenever the components are  Picture provided in this section might have slight difference from the actual sets.
repaired and/or replaced.  The reference number beside the part indicates the disassembly sequence.
 Remove screws before disassembly. Unplug connectors before disassembly

6-4 EXPLODED VIEW AND * Only on limited region / country /


PART LIST TV model
18

* 16
9

13

12

17
4
6
19
14
8
7

Stand
5 15
20 21
3 11
2
10

29
HARNESS/CABLES 85”

CONNECTOR

1
2

3
4

REF. NO PART NO. DESCRIPTION REMARKS

1 1-006-518-11 CONNECTOR ASSY 30P CN400(BNB)-CN6401(G)(1)

2 1-006-519-11 FLEXIBLE FLAT CABLE 51P CN4400(BNB)-(T-CON)(1)

3 1-006-521-11 FLEXIBLE FLAT CABLE 20P CN1200(BNB)-WIFI(1)

4 1-006-524-11 FLEXIBLE FLAT CABLE 25P CN1201(BNB)-CN102(HT1)(1)

5 1-006-517-11 CONNECTOR ASSY 4P (SP) CN3201(BNB)/CN9002(BM3JT)-SP(1)

30
PARTS LIST 85”

SET PART LIST

REF. NO PART NO. DESCRIPTION REMARKS

3 1-005-621-11 C7L AC POWER CORD SETS (EU) KD-85XH8096(CEI / RU3) / KE-85XH8096 ( CEI)
! Cable
3 ! 1-005-628-11 C7L AC POWER CODE SETS (UK) KD / KE-85XH8096 (UKA)
A-5015-317-A COMPL_SVC_BNB_AEP Printed Circuit Board, incl. capacitors
11
12 ! 1-004-424-21 GL03P-STATIC CONVERTER (TV) Internal power supply
14 1-007-131-11 MOUNTED PWB E-T-CON (85) Printed Circuit Board, incl. capacitors
15 A-5017-629-A P-MOD (YSAS085CNU02)(SERVICE)
! Liquid Crystal Display

31
English
9-888-778-41 Sony Home Entertainment & Sound Products Inc.
© 2021.02
32

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