DR. A. P. J.

ABDUL KALAM TECHNICAL UNIVERSITY

LUCKNOW, UTTAR PRADESH

STUDY & EVALUATION SCHEME WITH SYLLABUS

FOR

B. TECH. 3rd YEAR

Production Engineering/
Industrial Production Engineering

[Effective from Session: 2020-21]

1
 Syllabus Content of B. Tech Production Engineering/ Industrial Production Engineering

Departmental Page
S. No. Code Subject Name L T P Credits
Component No.
1 Third Year Evaluation Scheme (V & VI Semester)
2 KME 501 Core Heat and Mass Transfer 310 4
3 KME 502 Core Strength of Material 310 4
4 KME 503 Core Industrial Engineering 310 4
5 KME 551 Lab Heat and Mass Transfer Lab 002 1
6 KME 552 Lab Python Lab 002 1
7 KMT 551 Lab Measurement & Metrology Lab 002 1
8 KME 051 Elective Computer Integrated Manufacturing 300 3
KME 052 Elective Mechatronics Systems 300 3
9 KPI 051 Elective Advance Manufacturing Science 300 3
10 KME 055 Elective Advance welding 300 3
Programming, Data Structures And
11 KME 056 Elective 300 3
Algorithms Using Python
12 KPI 052 Elective Quality Assurance & Reliability 300 3
16 KME 602 Core Machine Design 310 4
17 KME 603 Core Theory of Machines 310 4
18 KME 604 Core Tool Design 310 4
19 KME 652 Lab Machine Design Lab 002 1
20 KME 653 Lab Theory of Machines Lab 002 1
21 KME 654 Lab Tool Design Lab 002 1
13 KME 061 Elective Nondestructive Testing 300 3
14 KME 062 Elective Artificial Intelligence 300 3
15 KPI 061 Elective Decision Support and Intelligent System 300 3
26 Fourth Year Evaluation Scheme (VII & VIII Semester)
27 KME 071 Elective Additive Manufacturing 300 3
28 KPI 071 Elective Flexible Manufacturing System 300 3
29 KPI 072 Elective Facility Planning & Design 300 3
Mathematical Modeling of
30 KME 073 Elective 300 3
Manufacturing Processes
31 KME 074 Elective Machine Learning 300 3
32 KPI 073 Elective Project Management 300 3

2
 B. Tech Production Engineering/ Industrial Production Engineering
Evaluation Scheme
SEMESTER- V
Evaluation End
Sl. Periods
Code Subject Scheme Semester Total Credit
No.
L T P CT TA Total PS TE PE
1 KME 501 Heat and Mass Transfer 3 1 0 30 20 50 100 150 4
2 KME 502 Strength of Material 3 1 0 30 20 50 100 150 4
3 KME 503 Industrial Engineering 3 1 0 30 20 50 100 150 4
4 Departmental Elective-I 3 0 0 30 20 50 100 150 3
5 Departmental Elective-II 3 0 0 30 20 50 100 150 3
6 KME 551 Heat Transfer LAB 0 0 2 25 25 50 1
7 KME 552 Python Lab 0 0 2 25 25 50 1
8 KME 553 Internet of Things Lab 0 0 2 25 25 50 1
Mini Project or Internship
9 KPI 551 0 0 2 50 50 1
Assessment*
Constitution of India/ Essence
+
10 NC of Indian Traditional 2 0 0 15 10 25 50
Knowledge
11 MOOCs (Essential for Hons. Degree)
Total 17 3 6 950 22
*The Mini Project or internship (4 - 5 weeks) conducted during summer break after IV semester and will
be assessed during V semester.

SEMESTER- VI
Evaluation End
Sl. Periods
Code Subject Scheme Semester Total Credit
No.
L T P CT TA Total PS TE PE
1 KME 602 Machine Design 3 1 0 30 20 50 100 150 4
2 KME 603 Theory of Machine 3 1 0 30 20 50 100 150 4
3 KME 604 Tool Design 3 1 0 30 20 50 100 150 4
4 Departmental Elective-III 3 0 0 30 20 50 100 150 3
5 Open Elective-I 3 0 0 30 20 50 100 150 3
6 KME 652 Machine Design Lab 0 0 2 25 25 50 1
7 KME 653 Theory of Machine Lab 0 0 2 25 25 50 1
8 KME 654 Tool Design Lab 0 0 2 25 25 50 1
Essence of Indian Traditional
9 NC+ Knowledge/ Constitution of 2 0 0 15 10 25 50
India
10 MOOCs (Essential for Hons. Degree) 17 3 6
Total 900 21

3
Production Engineering/ Industrial Production Engineering: Departmental electives
Student can choose any elective horizontally from the pool of electives
Code KME 051 KME 052 KPI 051
Sem V Departmental Computer Integrated Advance Manufacturing
Mechatronics Systems
Elective-I Manufacturing Science
Code KME 055 KME 056 KPI 052
Programming, Data
Sem V Departmental Quality Assurance &
Advance welding Structures And Algorithms
Elective-II Reliability
Using Python
Code KME 061 KME 062 KPI 061
Sem VI Departmental Decision Support and
Nondestructive Testing Artificial Intelligence
Elective-III Intelligent System
Code KME 071 KPI 071 KPI 072
Sem VII Departmental Flexible Manufacturing
Additive manufacturing Facility Planning & Design
Elective-IV System
Code KME 073 KME 074 KPI 073
Sem VII Departmental Mathematical Modeling
of Manufacturing Machine Learning Project Management
Elective-V
Processes

Suggested MOOCs
It is suggested that the students may also do the following MOOCs in addition to mandatory courses.
This will enhance their learning.
Advance Machining Process Control Systems Work System design
Sem V https://swayam.gov.in/nd1_n https://swayam.gov.in/nd1_noc https://swayam.gov.in/explor
oc20_me76/preview 20_ee90/preview er?searchText=work
Product Design and
Introduction to robotics Industrial Safety Engineering
Manufacturing
Sem VI https://swayam.gov.in/nd1_noc https://swayam.gov.in/nd1_n
https://swayam.gov.in/nd1_n
20_de11/preview oc20_mg43/preview
oc20_me12/preview
Automation in Introduction to Industry 4.0 and
Introduction to Composites
Manufacturing Industrial Internet of Things
Sem VII https://swayam.gov.in/nd1_n
https://swayam.gov.in/nd1_n https://swayam.gov.in/nd1_noc
oc20_me95/preview
oc20_me58/preview 20_cs69/preview
Production and Operation Supply Chain management Operation Research
Management MOOC: MOOC
Sem VIII
https://swayam.gov.in/nd1_n https://swayam.gov.in/nd2_cec https://swayam.gov.in/nd1_n
oc20_mg06/preview 20_mg11/preview oc20_ma45/preview

4
Subject Code: KME 501 Heat and Mass Transfer LTP:310 Credits: 4

Blooms
The students will be able to
Taxonomy
CO-1 Understand the fundamentals of heat and mass transfer. K2
CO-2 Apply the concept of steady and transient heat conduction. K3
CO-3 Apply the concept of thermal behavior of fins. K3
CO-4 Apply the concept of forced and free convection. K3
CO-5 Apply the concept of radiation for black and non-black bodies. K3

CO-6 Conduct thermal analysis of heat exchangers. K4

UNIT-1
Introduction to Heat Transfer (L-5 Hours)
Introduction of thermodynamics and Heat Transfer, Modes of Heat Transfer: Conduction, convection
and radiation, Effect of temperature on thermal conductivity of different types of materials, Introduction
to combined heat transfer mechanism, General differential heat conduction equation in the rectangular,
cylindrical and spherical coordinate systems, Initial and system boundary conditions.

Steady State one-dimensional Heat conduction (L-3 Hours)

Simple and Composite Systems in rectangular, cylindrical and spherical coordinates with and without
energy generation, Concept of thermal resistance, Analogy between heat and electricity flow, Thermal
contact resistance and over-all heat transfer coefficient, Critical radius of insulation for cylindrical, and
spherical bodies.

UNIT-2
Fins (L-3 Hours)
Heat transfer through extended surfaces and its classification, Fins of uniform cross-sectional area, Error
in measurement of temperature of thermometer wells.
Transient Conduction (L-3 Hours)
Transient heat conduction, Lumped capacitance method, Time constant, Unsteady state heat conduction
in one dimension only, Heisler charts and their applications.

UNIT-3
Forced Convection (L-5 Hours)
Basic concepts: Hydrodynamic boundary layer, Thermal boundary layer, Approximate integral boundary
layer analysis, Analogy between momentum and heat transfer in turbulent flow over a flat surface,
Mixed boundary layer, Flow over a flat plate, Flow across a single cylinder and a sphere, Flow inside
ducts, Thermal entrance region, Empirical heat transfer relations, Relation between fluid friction and
heat transfer, Liquid metal heat transfer.

Natural Convection (L-5 Hours)

Physical mechanism of natural convection, Buoyant force, Empirical heat transfer relations for natural
convection over vertical planes and cylinders, horizontal plates, cylinders and sphere, combined free and
forced convection, Effect of turbulence.

5
UNIT-4
Thermal Radiation (L-8 Hours)
Basic concepts of radiation, Radiation properties of surfaces, Black body radiation Planck’s law, Wein’s
displacement law, Stefan-Boltzmann law, Kirchhoff’s law, Gray body, Shape factor, Black-body radiation,
Radiation exchange between diffuse non-black bodies in an enclosure, Radiation shields, Radiation
combined with conduction and convection; Absorption and emission in gaseous medium; Solar radiation;
Greenhouse effect, Radiation network analysis.

UNIT-5
Heat Exchanger (L-5 Hours)
Different types of heat exchangers, Fouling factors, Overall heat transfer coefficient, Logarithmic mean
temperature difference (LMTD) method, Effectiveness-number of transfer unit (NTU) method and
Compact Heat Exchangers.

Condensation and Boiling (L-3 Hours)

Introduction of condensation phenomena, Heat transfer relations for laminar film condensation on
vertical surfaces and on outside& inside of a horizontal tube, Effect of non-condensable gases, Drop wise
condensation, Heat pipes, Boiling modes, pool boiling, Hysteresis in boiling curve, Forced convection
boiling.

Introduction to Mass Transfer (L-2 Hours)

Introduction of Fick's law of diffusion, Steady state equimolar counter diffusion, Steady state diffusion
through a stagnant gas film, Heat and Mass Transfer Analogy -Convective Mass Transfer Correlations

Reference Books:-
1. Fundamentals of Heat and Mass Transfer, by Incroperra & DeWitt, John Wiley and Sons
2. Heat and Mass Transfer by Cengel, McGraw-Hill
3. Heat Transfer by J.P. Holman, McGraw-Hill
4. Heat and Mass Transfer by Rudramoorthy and Mayilsamy, Pearson Education
5. Heat Transfer by Ghoshdastidar, Oxford University Press
6. A text book on Heat Transfer, by Sukhatme, University Press.
7. Heat Transfer by Venkateshan, Ane Books Pvt Ltd
8. Schaum's outline of Heat Transfer by Pitts & Sisson McGraw-Hill
9. Heat and Mass Transfer by R Yadav, Central Publishing House.

6
Subject Code: KME 502 Strength of Material LTP:310 Credits: 4

Blooms
Course Outcomes: The student will be able to
Taxonomy
CO 1 Understand the concept of stress and strain under different conditions of loading K2
CO 2 Determine the principal stresses and strains in structural members K3
CO 3 Determine the stresses and strains in the members subjected to axial, bending K3
and torsional loads
CO 4 Apply the concepts of stresses and strain in solving problems related to springs, K3
column and pressure vessels
CO 5 Calculate the slope, deflection and buckling of loaded members K3
CO 6 Analyze the stresses developed in straight and curved beams of different cross K4
sections

Unit I 8 Hours
Compound stress and strains: Introduction, normal stress and strain, shear stress and strain, stresses on
inclines sections, strain energy, impact loads and stresses, state of plane stress, principal stress and
strain, maximum shear stress, Mohr’s circle for plane stress, three dimensional states of stress & strain,
equilibrium equations, generalized Hook’s law, theories of failure. Thermal Stresses.

Unit II 8 Hours
Stresses in Beams: Pure Bending, normal stresses in beams, shear stresses in beams due to transverse
and axial loads, composite beams.

Deflection of Beams: Differential equation of the elastic curve, cantilever and simply supported beams,
Macaulay’s method, area moment method, fixed and continuous beams

Torsion: Torsion, combined bending & torsion of solid & hollow shafts, torsion of thin walled tubes.

Unit III 8 Hours

Helical and Leaf Springs: Deflection of springs by energy method, helical springs under axial load and
under axial twist (respectively for circular and square cross sections) axial load and twisting moment
acting simultaneously both for open and closed coiled springs, laminated springs.

Columns and Struts: Buckling and stability, slenderness ratio, combined bending and direct stress,
middle third and middle quarter rules, struts with different end conditions, Euler’s theory for pin ended
columns, effect of end conditions on column buckling, Ranking Gordon formulae, examples of columns
in mechanical equipment and machines.

Unit IV 8 Hours
Thin cylinders & spheres: Introduction, difference between thin walled and thick walled pressure
vessels, thin walled spheres and cylinders, hoop and axial stresses and strain, volumetric strain.

Thick cylinders: Radial, axial and circumferential stresses in thick cylinders subjected to internal or
external pressures, compound cylinders, stresses in rotating shaft and cylinders, stresses due to
interference fits.
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Unit V 8 Hours
Curved Beams: Bending of beams with large initial curvature, position of neutral axis for rectangular,
trapezoidal and circular cross sections, stress in crane hooks, stress in circular rings subjected to tension
or compression.

Unsymmetrical Bending: Properties of beam cross-section, slope of neutral axis, stress and deflection in
unsymmetrical bending, determination of shear center and flexural axis (for symmetry about both axis
and about one axis) for I-section and channel section.

Text Books:
1. Strength of materials by Sadhu Singh, Khanna Book Publishing Co. (P) Ltd.
2. Strength of Material by Rattan, MC GRAW HILL INDIA
3. Mechanics of Materials by B.C. Punmia, Laxmi Publications (P) Ltd.

Reference Books:
1. Mechanics of Materials by Hibbeler, Pearson.
2. Mechanics of material by Gere, Cengage Learning
3. Mechanics of Materials by Beer, Jhonston, DEwolf and Mazurek, MC GRAW HILL INDIA
4. Strength of Materials by Pytel and Singer, Harper Collins
5. Strength of Materials by Ryder, Macmillan.
6. Strength of Materials by Timoshenko and Yσungs, East West Press.
7. Introduction to Solid Mechanics by Shames, Pearson
8. Mechanics of material by Pytel, Cengage Learning
9. An Introduction to Mechanics of Solids by Crandall, MC GRAW HILL INDIA
10. Strength of Materials by Jindal, Pearson Education
11. Strength of Materials by Basavajaiah and Mahadevappa, University Press.

8
Subject Code: KME 503 Industrial Engineering LTP:310 Credits: 4

Blooms
Course Outcomes: The students will be able to
Taxonomy
Understand the concept of production system, productivity, facility and process
CO1 K2
planning in various industries
CO2 Apply the various forecasting and project management techniques K3
Apply the concept of break-even analysis, inventory control and resource
CO3 K3
utilization using queuing theory
CO4 Apply principles of work study and ergonomics for design of work systems K3
Formulate mathematical models for optimal solution of industrial problems using
CO5 K4
linear programming approach

Unit-I:
Overview of Industrial Engineering: Types of production systems, concept of productivity, productivity
measurement in manufacturing and service organizations, operations strategies, liability and process
design.

Facility location and layout: Factors affecting facility location; principle of plant layout design, types of
plant layout; computer aided layout design techniques; assembly line balancing; materials handling
principles, types of material handling systems, methods of process planning, steps in process selection,
production equipment and tooling selection, group technology, and flexible manufacturing.

Unit II:
Production Planning and control: Forecasting techniques – causal and time series models, moving
average, exponential smoothing, trend and seasonality; aggregate production planning; master
production scheduling; materials requirement planning (MRP) and MRP-II; routing, scheduling and
priority dispatching, concept of JIT manufacturing system

Project Management: Project network analysis, CPM, PERT and Project crashing.

Unit III:
Engineering economy and Inventory control: Methods of depreciation; break-even analysis, techniques
for evaluation of capital investments, financial statements, time-cost trade-off, resource levelling;
Inventory functions, costs, classifications, deterministic inventory models, perpetual and periodic
inventory control systems, ABC analysis, and VED analysis.

Queuing Theory: Basis of Queuing theory, elements of queuing theory, Operating characteristics of a
queuing system, Classification of Queuing models.

Unit IV
Work System Design: Taylor’s scientific management, Gilbreths’s contributions; work study: method
study, micro-motion study, principles of motion economy; work measurement –time study, work
sampling, standard data, Predetermined motion time system (PMTS); ergonomics; job evaluation, merit
rating, incentive schemes, and wage administration.
9
Product Design and Development: Principles of product design, tolerance design; quality and cost
considerations; product life cycle; standardization, simplification, diversification, value engineering and
analysis, and concurrent engineering.

Unit V:
Operational Analysis: Formulation of LPP, Graphical solution of LPP, Simplex Method, Sensitivity
Analysis, degeneracy and unbound solutions. transportation and assignment models; Optimality test:
the stepping stone method and MODI method, simulation.

Books and References:

1. Industrial Engineering and Production Management by Martand T Telsang S. Chand Publishing
2. Industrial Engineering and Production Management by M. Mahajan Dhanpat Rai & Co. (P)
Limited
3. Industrial Engineering and Management by Ravi Shankar, Galgotia Publications Pvt Ltd
4. Production and Operations Management by Adam, B.E. & Ebert, R.J., PHI
5. Product Design and Manufacturing by Chitale A.V. and Gupta R.C., PHI
6. Operations Research Theory & Applications by J K Sharma, Macmillan India Ltd,
7. Production Systems Analysis and Control by J.L.Riggs, John Wiley & Sons
8. Automation, Production Systems & Computer Integrated Manufacturing by Groover, M.P. PHI
9. Operations Research, by A.M. Natarajan, P. Balasubramani, A. Tamilarasi, Pearson Education
10. Operations Research by P. K. Gupta and D. S. Hira, S. Chand & Co.

10
Subject Code: KME 551 Heat and Mass Transfer Lab LTP:001 Credits: 1

Blooms
The students will be able to
Taxonomy
CO1 Apply the concept of conductive heat transfer. K3
Apply empirical correlations for both forced and free convection to determine K3
CO2
the value of convection heat transfer coefficient
CO3 Apply the concept of radiation heat transfer for black and grey body. K3

CO4 Analyze the thermal behaviour of parallel or counter flow heat exchangers K4

CO5 Conduct thermal analysis of a heat pipe K4

List of Experiments

Minimum eight experiment of the following

1. To determine thermal conductivity of conductive material(s).
2. To determine thermal conductivity of insulating material(s).
3. To determine heat conduction through lagged pipe.
4. To determine heat transfer through fin under natural convection.
5. To determine the heat transfer Rate and Temperature Distribution for a Pin Fin.
6. Determination of thermal conductivity of different types of fluids.
7. Experiment on Stefan's Law - determination of emissivity, etc.
8. Experiment on convective heat transfer through flat plate solar collector.
9. To compare LMTD and Effectiveness of Parallel and Counter Flow Heat Exchangers.
10. To find the heat transfer coefficient for Forced Convection in a tube.
11. To find the heat transfer coefficient for Free Convection in a tube.
12. To conduct experiments on heat pipe.
13. To study the rates of heat transfer for different materials and geometries.
14. Visit to a Thermal Power Station for practical exposure.

11
Subject Code: KME 552 Python Lab LTP:001 Credits: 1

Blooms
Course outcomes: The students will be able to
Taxonomy
CO1 Apply conditional statement, loops condition and functions in python program K3

CO2 Solve mathematical and mechanical problems using python program K3

CO3 Plot various type of chart using python program K3

CO4 Analyze the mechanical problem using python program K4

List of Python Program

1. Write a program to find root of quadratic equation
2. Write a program to find and delete repeating number in Given List
3. Write a program to input and print the element sum of user defined matrix
4. Write a program to input and multiply two different matrices
5. Write a program to compute eigen value and vector of a given 3*3 matrix using NumPy
6. Write a program to find a solution of linear equations in y-mx+c
7. Write a program to draw line using equation y=mx+c
8. Write the program to determine the intersection point of two line.
9. Draw various types of charts using matplotlib
10. Write a program to perform equations of uniform motion of kinematics :
i. v = u + at0
ii. s = ut + ½(at2)
iii. v2 = u2 – 2as
11. Write a menu driven program to perform following properties of thermodynamics as given
below:
i. First Law of thermodynamics ( U = Q - W), where ΔU is the change in the internal energy. Q is
the heat added to the system, and W is the work done by the system.
ii. Efficiency of Heat Engine = TH – TC / TH where TH & TC is the temperature of HOT and COLD
Reservoirs.
12. Write the menu program to find the to find the out relationship between stress and strain
curve as given below:
i. Young’s Modulus
ii. Shear Modulus
iii. Poisson Ratio
13. Write the program to determine the shear force and bending moment in beams.
14. Write a program to find maxima/minima of functions of two variables and evaluate some real
definite and finite integrals.
15. Write a Program to find out unknown magnitude of TB and TD of unknown tension can be
obtained from two scalar equations of equilibrium i.e EF_x = 0 and EF_y =0.
16. Write a program to perform interpolation of equally and unequally spaced data.
17. Write a program to calculate total pressure exerted in ideal fluid as equation is given below:
p+1/2(ρv2) + ρgh =constant
Where P is Pressure, V is Velocity of fluid, ρ is density and h is the height of the container.
12
18. Write a program to find numerical differentiation using Finite differences Method by
importing NumPy and plot the numerical values using matplotlib libraries of python.
19. Write a program for bresenham’s line drawing algorithm.
20. Write a program for geometric transformation of a given object.

13
Subject Code: KME 553 Internet of Things Lab LTP:001 Credits: 1

Blooms
The students will be able to
Taxonomy
CO1 Understand Internet of Things and its hardware and software components K2
CO2 Interface I/O devices, sensors & communication modules K3
CO3 Remotely monitor data and control devices K3
CO4 Design prototype of IoT based smart system K4
CO5 Develop IoT based projects for real life problem K6

List of Experiments:
S.No. Name of Experiment Outcome
Will be able to understand IoT,
Familiarization with concept of IoT,
Arduino/Raspberry Pi, and also able to
1 Arduino/Raspberry Pi and perform necessary
install software setup of Arduino/
software installation.
Respberry Pi
To interface motor using relay with
Able to use relay to control motor and
2 Arduino/Raspberry Pi and write a program to turn
other mechanical devices
ON/OFF motor.
To interface sensors* with Arduino/Raspberry Pi
Able to retrieve data from sensors and to
3 and write a program to displaysensors data on the
display it on computer screen
computer screen.
To interface OLED with Arduino/Raspberry Pi and Able to retrieve data from sensors and to
4
write a program to display sensor data on it. display it on OLED
To interface sensor with Arduino/Raspberry Pi and
Able to control relay with help of
5 write a program to turn ON/OFF Relay when
microcontroller and sensors
sensor data is detected.
To interface sensor with Arduino/Raspberry Pi and
Able to control Solenoid valve with help of
6 write a program to turn ON/OFF Solenoid valve
microcontroller and sensors
when sensor data is detected.
To interface sensor with Arduino/Raspberry Pi and
Able to control linear actuator with help of
7 write a program to turn ON/OFF Linear Actuator
microcontroller and sensors
when sensor data is detected.
To interface sensor with Arduino/Raspberry Pi and
Able to control Starter Motor with help of
8 write a program to turn ON/OFF Starter Motor
microcontroller and sensors
when sensor data is detected.
To interface Bluetooth with Arduino/Raspberry Pi
Able to communicate sensor data from
9 and write a program to send sensor data to smart
microcontroller to smart phone
phone using Bluetooth.
To interface Bluetooth with Arduino/Raspberry Pi
and write a program to turn Actuators* ON/OFF Able to control actuators using mobile
10
when message is received from smart phone using phone through Bluetoth
Bluetooth.
Write a program on Arduino/Raspberry Pi to Able to upload status of devices and
11
upload Sensor data to thingspeak cloud. sensors on web cloud
14
 Write a program on Arduino/Raspberry Pi to Able to retrieve status of devices and
12
retrieve sensors data from thingspeak cloud. sensors from web cloud
Develop IoT based smart lock system for Motor Able to develop smart lock system of motor
13
cycle/Car cycle/car

14 Develop IoT based Smart water flow system Able to develop smart water flow system

Able to develop smart home security

15. Develop IoT based home security system
system

Components required-
1. Arduino with cable
2. Raspberry Pi with cable and memory card
3. Node MCU
4. *Sensors-IR, LDR, DHT11 sensor, Push button, Pressure senser, Temperature sensor, Vibration,
Rotation, Location, Torque, Sound, Weight etc.
5. *Actuators-LED, Buzzer, Relay Switch, Motors, Motor Drivers, OLED, Display, Linear Actuator,
Solenoid Valve, Starter Motor etc.
6. Bluetooth Module, Wi-fi Module, Ethernet Module
7. Smart Phone
8. Computer
9. Power Supply-5V, 12V, 3.3V
10. Internet facility

15
Semester – V: Departmental Elective – I: Specialization – Manufacturing and Automation
Subject Code: KME 051 Computer Integrated Manufacturing LTP:300 Credits: 3

Bloom
Course Outcome: Student will be able to
Taxonomy
Understand the basic concepts of automation, computer numeric control
CO 1 K2
machining
Understand the algorithms of line generation, circle generation, transformation, K2
CO 2
curve, surface modeling and solid modeling
Understand group technology, computer aided process planning, flexible K2
CO 3
manufacturing, Industry 4.0, robotics
Understand information system and material handling in CIM environment, rapid K2
CO 4
prototyping
CO 5 Apply the algorithms of line & circle generation and geometric transformations K3
CO6 Develop CNC program for simple operations K3

Unit 1
Introduction to Computer Integrated Manufacturing (CIM): Introduction to CAD, CAM, CIM, Automated
Manufacturing system; Need of automation, Basic elements of automation, Levels of automation,
Automation Strategies, Advantages & disadvantages of automation, Historical development and future
trends. Computer Integrated Manufacturing, Computers in manufacturing industries.

Unit 2
Principles of Computer Graphics:
Point plotting, drawing of lines, Bresenham’s circle algorithm.

Transformation in Graphics:
2D transformations – rotation, scaling, translation, mirror, reflection, shear – homogeneous
transformations – concatenation, 3D transformations.

Curves: Introduction to Hermite cubic splines, Bezier curves, B-spline curves, NURBS

Surface Modeling: Polygon surfaces, Quadric surfaces, Superquadric surfaces and blobby objects

Solid modeling: Boolean set operations, Primitive instancing, Sweep representation, Boundadry
representation, Constructive solid geometry,

Unit 3
Computer Aided Manufacturing:
NC in CAM – Principal types of CNC machine tools and their construction
features – tooling for CNC – ISO designation for tooling – CNC operating system
Programming for CNC machining – coordinate systems – manual part programming – computer assisted
part programming.

Unit 4
Group Technology: Group technology, Cellular Manufacturing, CAPP – Variant and Generative systems-
Concurrent Engineering and Design for Manufacturing.
16
Flexible Manufacturing System: characteristics – economics and technological justification – planning,
installation, operation and evaluation issues – role of group technology and JIT in FMS – typical case
studies future prospects, Industry 4.0.

Robotics: Classification and specification – drive and controls – sensors - end effectors - grippers- tool
handling and work handling – machine vision – robot programming concepts – case studies in assembly.
Introduction to Programmable logical controller

Unit 5
Data and information in CIM: Management information system in CIM environment, MRP – MRP II – ERP
- Capacity planning.

Material handling in CIM environment: Types – AGVS – AS/RS – Swarf handling and disposal of wastes –
single and mixed mode assembly lines – quantitative analysis of assembly systems.

Rapid prototyping: Need for rapid prototyping, Basic principles and advantages of RP, General features
and classifications of different RP techniques with examples.

Books and References:

1. Mikell P.Groover - Automation , Production Systems and Computer IntegratedManufacturing, Second
edition, Prentice Hall of India.
2. Ibrahim Zeid - CAD/CAM theory and Practice, Tata McGraw Hill Publishing Co. Ltd.,Company Ltd.,
New Delhi.
3. Yoram Koren,Control of machine tools,McGraw-Hill.
4. Hearn & Baker, Computer Graphics, Prentice Hall of India
5. Sunil Kumar Srivastava, Computer Aided Design: A Basic and Mathematical Approach, I K
International Publishing House
6. P.Radhakrishnan, - CAD/CAM/CIM, New Age International (P) Ltd., New Delhi

17
Semester – V: Departmental Elective – I: Specialization – Automation and Industry 4.0
Subject Code: KME 052 Mechatronics Systems LTP:300 Credits: 3

Bloom
Course Outcome: Student will be able to
Taxonomy
CO 1 Identify key elements of mechatronics and its representation by block diagram. K2
CO 2 Understand the concept of sensors and use of interfacing systems. K2
CO 3 Understand the concept and applications of different actuators K2
CO 4 Illustrate various applications of mechatronic systems. K2
CO 5 Develop PLC ladder programming and implementation in real life problem. K5

Unit I: Mechatronics & Its Scope

Mechatronics System: Introduction to Mechatronic Systems, Evolution, Scope, Application Areas, Basic
Elements and Control of Mechatronics systems, Advantages and disadvantages of Mechatronics,
Industrial applications of Mechatronics, autotronics, bionics, and avionics and their applications

Control System Concepts: Introduction to Control Systems, Elements of control system, Basic of open
and closed loop control with example.

Unit II: Sensor & Transducer

Definition and classification of sensor and transducer, performance terminology, static and dynamic
characteristics, Principle of working and application of Inductive Proximity, Capacitive Proximity,
Photoelectric, Ultrasonic, Magnetic, Hall Effect, Tactile Sensor, load cell, LVDT and interfacing sensors in
Mechatronic system.

UNIT III: ACTUATION SYSTEMS

Fluid Based Actuation: Concept of Hydraulic and Pneumatic Actuation system, Oil and Air preparation
unit, Direction Control Valve, Pressure Control Valve, Single and doubly actuated systems, Actuators and
Accumulators.

Electrical Actuation Systems: Introduction to Switching devices,Concept of Electro Mechanical

Actuation, Solenoids and Solenoid Operated Direction Control Valves, Principle of working of DC and 3
Phase Induction Motor, Stepper motors and Servo Motors with their merits and demerits.

UNIT IV: INDUSTRIAL CONTROLLERS

Programmable Logic Controllers: Basic Structure, Types and Working Principle, Concept of Scan Cycle
and Scan Time, IO’s and its Types, Selection Criteria and Applications

Programming Techniques: Ladder diagram –Concept of Contacts and Coil, Latching/ Holding Circuit,
Memory Bits, Timers and Counter.

UNIT V: MECHATRONICS APPLICATIONS:

Control of conveyor motor, sorting and packaging unit, pick and place robot, coin counter, operations of
bottling plant, domestic washing machine, use of PLC for extending and retracting pneumatic pistons
and their different combinations, automatic car park system, engine management system, other
applications in manufacturing.

18
Text Books:
1. Rolf Isennann, " Mechatronics Systems", Springer, 2005.
2. W. Bolten, "Mechatronics", Pearson Education 2003.
3. HMT Ltd, "Mechatronics:, Tata McGraw Hill 1998.
4. K. P. Ramachandran, G.K. Vijayaraghavan, M.S. Balasundaram, Mechatronics - Integrated
Mechanical Electronic Systems, Wiley.

19
Semester – V: Departmental Elective – V: Specialization – Production Engineering/ Industrial
Production Engineering
Subject Code: KPI 051 Advance Manufacturing Science L T P : 3 0 0 Credits: 3

Blooms
Course Outcomes: The students will be able to
Taxonomy
Understand the principles of material removal mechanism of advanced
CO-1 K2
machining processes.
CO-2 Understand the basic concept of advance metal forming processes. K2
CO-3 Understand the basic concept of advance casting processes. K2
CO-4 Understand the basic concepts of advance welding process. K2
CO-5 Understand various hybrid modern manufacturing methods. K2

UNIT-1
Introduction (3 Hours)
Types of advanced manufacturing processes, Evolution, need, and classification of advanced machining
processes.

Advanced Machining Processes (5 Hours)

Introduction Need & benefits, application and working principle, Advantages & Disadvantages of
Abrasive jet machining (AJM) Water jet machining (WJM) Abrasive water jet machining (AWJM),
Advance abrasive finishing process, Abrasive Flow Finishing, Magnetic Field Assisted Abrasive Finishing,
Magneto Rheological Finishing.

UNIT-2
Advanced Machining Processes continued... (7 Hours)
Process principle, Mechanism of material removal, Process Parameters, Process Capabilities, and
Applications of Electrochemical machining (ECM), Electro discharge machining (EDM), Electron beam
machining (EBM), Laser beam machining (LBM) processes.

UNIT-3
Advanced Metal Forming Processes (6 Hours)
Details of high energy rate forming (HERF) process, Electro-magnetic forming, explosive forming, Electro-
hydraulic forming, Stretch forming and Contour roll forming.

UNIT-4
Advanced Casting Processes (7 Hours)
Metal mould casting, Continuous casting, Squeeze casting, Vacuum mould casting, Evaporative pattern
casting, Ceramic shell casting.

Advance Welding Processes: Magnetic arc welding, Friction welding, Explosive welding, Ultrasonic
welding, Laser welding, Electron beam welding

UNIT-5 (8Hours)
Derived and Hybrid Modern manufacturing Methods: Introduction of process like rotary ultrasonic
machining , electro stream drilling, shape tube electro machining, wire electro discharge machining,

20
electro chemical grinding, electro chemical honing, electro chemical deburring and electro chemical
spark machining.

Reference Books:-
1. "Materials and Processes in Manufacturing" (8th Edition), E.P. De Garmo, J. T Black, R.A.Kohser,
Prentice Hall of India, New Delhi (ISBN 0-02-978760).
2. "Manufacturing Science" A. Ghosh, and A.K. Mallik, Affiliated East-West Press Pvt. Ltd. New Delhi.
3. "Non traditional Manufacturing Processes", G.F.Benedict, Marcel Dekker, Inc. New York (ISBN 0-
8247-7352-7).
4. H. Abdel and G. El-Hofy, Advanced Machining Processes: Non traditional and Hybrid Machining
Processes, 1 st edition, McGraw-Hill Professional, 2005. ISBN: 978- 0071453349.

21
Semester – V: Departmental Elective – II: Specialization – Manufacturing and Automation
Subject Code: KME 055 Advance welding LTP:300 Credits: 3

Bloom
Course Outcome: Student will be able to
Taxonomy
Understand the physics of arc welding process and various operating characteristics
CO 1 K2
of welding power source.
CO 2 Analyse various welding processes and their applications. K3
Apply the knowledge of welding for repair & maintenance, along with the
CO 3 K3
weldability of different materials.
Apply the concept of quality control and testing of weldments in industrial
CO 4 K3
environment.
CO 5 Evaluate heat flow in welding and physical metallurgy of weldments. K4

UNIT-I:
Introduction: Introduction to welding, application, classification and process selection criterion. Health
& safety in welding.

Welding Arc: Physics of welding arc, arc initiation, voltage distribution, arc characteristics, arc efficiency,
arc temperatures and arc blow. Mechanism and types of metal transfer.

Welding Power Sources: Types of welding power sources, operation characteristics and specifications.

UNIT-II:
Welding Processes: Shielded Metal Arc Welding (SMAW), Gas Metal Arc Welding (GMAW) Gas Tungsten
Arc Welding (GTAW) Plasma Arc, Submerged Arc Welding, Electro gas and Electroslag, Resistance
welding, Friction welding, Brazing, Soldering & Braze welding. Laser beam welding, Electron beam
welding, Ultrasonic welding, Explosive welding, Friction Stir Welding, Underwater welding.

Advances in Welding Processes: Narrow Gap, Tandem (Twin / Multi Wire) Welding, A-TIG, Hybrid
Welding processes, Magnetically impelled arc butt (MIAB) welding, welding automation and robotic
applications.

UNIT-III:
Heat Flow Welding: Weld thermal cycle, Temperature distribution, Peak temperature; Heat Affected
Zone (HAZ), heating, cooling and solidification rates.

Welding Metallurgy: Fundamentals of physical metallurgy, Principle of solidification of weld metal,

Reactions in weld pool - Gas metal reaction, Slag metal reaction, factors affecting changes in
microstructure and mechanical properties of HAZ, Micro and macro structures in weld metal and HAZ

UNIT-IV:
Repair & Maintenance Welding: Hardfacing, Cladding, Surfacing, Metallizing processes and Reclamation
welding.

Weldability: Effects of alloying elements on weldability, carbon equivalent, welding of plain carbon
steel, Stainless steel, Cast Iron and Aluminium alloys, Welding of Dissimilar Materials

22
UNIT-V:
Weld Design: Types of welds & joints, Welding Symbols, Weld defects and Remedies, Residual Stresses
& Distortion, Inspection and testing of welds: Introduction to Non Destructive Techniques; Destructive
Techniques - Bulk and Microhardness test, Wear test and types, corrosion test, tensile test, bend test,
SEM, EDS and XRD.

Welding Codes, WPS & PQR: Introduction to welding codes, ISO, ASME and BIS specifications, Welding
Procedure Specification (WPS) & Procedure Qualification Record (PQR), Welding of pipe-lines and
pressure vessels.

Books and References:

1. Welding and Welding Technology, by- Richard L. Little, McGraw Hill Education.
2. Welding Principals and Practices, by- Edwars R. Bohnart, McGraw Hill Education.
3. Welding Engineering and Technology, by- R. S. Parmar, Khanna Publishsers.
4. Welding Technology Fundamentals by William. A. Bowditch.
5. Welding Technology by N K Srinivasan.
6. Welding Engineering and Technology by R S Parmar.
7. Modern Welding Technology by Howard B Cary and Scott Helzer.
8. Welding Handbooks (Vol. I & II)
9. Advanced Welding Processes, Woodhead publishing, J. Norrish
10. ASME Sec. IX, Boiler and Pressure Vessel Code

23
Semester – V: Departmental Elective – II: Specialization – Automation and Industry 4.0
Subject Code: KME 056 Programming, Data Structures And Algorithms L T P : 3 0 0 Credits: 3
Using Python

Bloom
Course Outcome: Student will be able to
Taxonomy
Understand the numbers, math’s function, strings, list, tuples, and dictionaries in
CO 1 K2
pythons
CO 2 Apply conditional statement and functions in python K3
CO 3 Apply file handling techniques in python K3
CO 4 Analyze the graphical demonstration in python K4
CO 5 Apply techniques of Classes and Object Concept in Python K3

UNIT 1: Introduction (8 Hours)

Introduction to Python, Python IDE’s,Assignment statement, basic types - int, float, complex, bool,
Strings, Lists, bytes, byte array, Functions, Loop control statements-break, continue, pass, Anonymous
function-filter(),map(),reduce(), more about range().

UNIT 2: Data Structure (7Hours)

Arrays vs lists, Tuples and dictionaries, Sets, frozenset, Slicing,binary search, Efficiency, Selection Sort,
Insertion Sort, Recursion, Mergesort, Quicksort.

UNIT 3: Function and File Handling (8 Hours)

Function definitions, Global scope, nested functions, Lambda Function, List Comprehension, Exception
Handling, Standard input and output, Handling files, String functions, pass, del() and None

UNIT 4: Classes and Object (8 Hours)

Generating permutations, Stack, Queue, Circular Queue, Abstract datatypes, classes and objects, Classes
and objects in Python, User defined lists, Search trees, Tree, Graph, Hashing

UNIT 5: Algorithm (7 Hours)

Asymptotic Notation – Big-O, Big Omega, Big Theta Notation, Memorization and dynamic programming,
Grid paths, longest common subsequence, Matrix multiplication, Algorithms, and programming: simple
gcd, improving naive gcd, Euclid's algorithm for gcd.

Reference Books:
1. Guido van Rossum and Fred L. Drake Jr, An Introduction to Python – Revised and updated for Python
3.2, Network Theory Ltd., 2011
2. Allen B. Downey, “Think Python: How to Think Like a Computer Scientist”, 2nd edition, Updated for
Python 3, Shroff/ OReilly Publishers, 2016
3. Robert Sedgewick, Kevin Wayne, Robert Dondero, Introduction to Programming in Python: An Inter-
disciplinary Approach, Pearson India Education Services Pvt. Ltd., 2016

24
Semester – V: Departmental Elective – II: Specialization – Production Engineering/ Industrial
Production Engineering
Subject Code: KPI 052 Quality Assurance & Reliability L T P : 3 0 0 Credits: 3

Blooms
Course Outcomes: The students will be able to
Taxonomy
CO-1 Acquire basic knowledge of total quality management K2
Apply statistical quality control concepts in the management of quality control
CO-2 K3
processes in industries
Apply the principles and techniques of Total Quality Management in improving
CO-3 K3
quality practices within an organization

CO-4 Describe and use the modern tools of quality management K2

Apply principles and techniques of reliability engineering to predict product and

CO-5 K3
system performance

CO-6 Apply standard safety procedures in an industrial environment K3

Unit-1:
Quality- Quality: Definition, History, Importance, Cost of Quality, Approaches of Quality Management,
Hierarchy of Quality management: Inspection & Test, Quality Control, Quality Assurance, Total Quality
Management

Unit-2:
Quality Control- Statistical Quality Control- SQC tools, Benefits of SQC, Attributes & variables, Problems
on FD curve & ND curve. Control chart for variable, Control chart patterns, Process capability. Problems
on x & R chart and Process capability. Control chart for attribute, Problems on p, c charts. Sampling:
Definition, types of sampling, importance, benefits, and limitations of sampling.

Unit-3:
Modern Concepts related to Quality Management- Quality Assurance (QA): Introduction, Definition,
Management principles in QA, Forms of QA, QA in different stages. Quality planning, QA program, QA
aspect, Quality in material management. ISO: Introduction, Benefits of ISO. Total Quality Management:
Definition, Models of TQM, Elements of TQM, Principles of TQM, JIT, Training for Quality management.
Quality Improvement Programme: Histogram, Charts, Brain-storming, Cause & Effect diagram, Pareto
analysis, Quality Circle, Introduction to Six Sigma and Taguchi concepts

Unit-4:
Reliability- Definition, Factor of safety and reliability, Reliability analysis procedure; Basic probability
theory, Central limit theorem; Functions of random variables, Probability distribution functions, density
functions for different types of discrete and continuous variables, mean, mode and median; Failure rate
versus time, reliability and hazard functions and different distributions, Estimation of failure rate,
Expected residual life, Series, parallel and mixed systems, complex systems, Reliability enhancement.

25
Unit-5:
Industrial Safety- Introduction, key concepts, terminologies, and safety quantification, safety by design;
Hazard identification techniques (e.g., HAZOP, FMEA, etc.); Fault tree and event tree analysis (qualitative
& quantitative); Bow-tie and quantitative risk assessment (QRA); Safety function deployment; Safety vs
reliability – quantification of basic events (repair to failure, repair-failure-repair, and combined
processes); Systems safety quantification (e.g., truth tables, structure functions, minimal cut sets);
Human error analysis and safety; Accident investigation and analysis.

Books and References

1. Mitra, A. Fundamentals of Quality Control and Improvement, Prentice-Hall, 2nd Edn. (1998), ISBN:
0-13-645086-5.
2. Dukkipati, R V, and Pradip K Ray, Product and Process Design for Quality, Economy and Reliability,
New Age International. 1st Edn. (2010), ISBN: 978-81-224-2661-8.
3. Probabilistic Risk Assessment for Engineering and Scientists, Komamoto and Henley, IEEE Press,
1995. Industrial Accident Prevention, Heinrich, et al., McGraw Hill, 1980. Techniques for safety
management - A systems approach, Petersen D, ASSE 1998.
4. Eppinger, S., & Ulrich, K.(2015). Product design and development. McGraw-Hill Higher Education.
5. Green, W., & Jordan, P. W. (Eds.).(1999).Human factors in product design: current practice and
future trends. CRC Press.
6. Sanders, M. S., & McCormick, E. J. (1993). Human factors in engineering and design. McGRAW-HILL
book company.
7. Roozenburg, N. F., & Eekels, J. (1995). Product design: fundamentals and methods (Vol. 2). John
Wiley & Sons Inc.
8. Lidwell, W., Holden, K., & Butler, J.(2010). Universal principles of design, revised and updated: 125
ways to enhance usability, influence perception, increase appeal, make better design decisions,
and teach through design. Rockport Pub.
9. Magrab, E.B., Gupta, S.K., McCluskey, F.P., and Sandborn, P., 2009. Integrated product and process
design and development: the product realization process. CRC Press.
10. Boothroyd, G., 1994. Product design for manufacture and assembly. Computer-Aided Design,
26(7), pp505-520.

26
Subject Code: KME 602 Machine Design LTP:310 Credits: 4

Blooms
Course Outcomes: The student will be able to
Taxonomy
CO 1 Recall the basic concepts of Solid Mechanics to understand the subject. K2
CO 2 Classify various machine elements based on their functions and applications. K2
Apply the principles of solid mechanics to machine elements subjected to static
CO 3 K3
and fluctuating loads.
Analyze forces, bending moments, twisting moments and failure causes in various
CO 4 K4
machine elements to be designed.
CO 5 Design the machine elements to meet the required specification. K5

Unit I 8 Hours
Introduction
Definition, Design requirements of machine elements, Design procedure, Standards in design, Standards
designation of carbon & alloy steels, Selection of preferred sizes, Selection of materials for static and
fatigue loads, Design against Static Load

Design against Fluctuating Loads

Cyclic stresses, Fatigue and endurance limit, Stress concentration factor, Stress concentration factor for
various machine parts, Design for finite & infinite life, Soderberg, Goodman, Gerber criteria

Unit II 8 Hours
Riveted Joints
Riveting methods, materials, Types of rivet heads, Types of riveted joints, Caulking and Fullering, Failure
of riveted joint, Efficiency of riveted joint, Design of boiler joints, Eccentric loaded riveted joint

Welded Joints
Stress relieving of welded joints, Butt Joints, Fillet Joints, Strength of Butt Welds, Strength of parallel
fillet welds, Strength of transverse fillet welds

Shafts
Cause of failure in shafts, Materials for shaft, Stresses in shafts, Design of shafts subjected to twisting
moment, bending moment and combined twisting and bending moments, Shafts subjected to fatigue
loads, Design for rigidity, Keys, Types of keys, Selection of square and flat keys, Strength of sunk key

Unit III 8 Hours

Spur Gears
Tooth forms, System of gear teeth, contact ratio, Standard proportions of gear systems, Interference in
involute gears, Backlash, Selection of gear materials, Gear manufacturing methods, Design
considerations, Beam strength of gear tooth, Dynamic tooth load, Wear strength of gear tooth, Failure
of gear tooth, Design of spur gears, AGMA and Indian standards.

Helical Gears
Terminology, Proportions for helical gears, Force components on a tooth of helical gear, Virtual number
of teeth, Beam strength and wear strength of helical gears, Dynamic load on helical gears, Design of
helical gears.
27
Introduction, Classification and Applications of Bevel & Worm Gears

Unit IV 8 Hours
Sliding Contact Bearing
Types, Selection of bearing, Plain journal bearing, Hydrodynamic lubrication, Properties and materials,
Lubricants and lubrication, Hydrodynamic journal bearing, Heat generation, Design of journal bearing.

Rolling Contact Bearing

Advantages and disadvantages, Types of ball bearing, Thrust ball bearing, Types of roller bearing,
Selection of radial ball bearing, Bearing life, Selection of roller bearings, Dynamic equivalent load for
roller contact bearing under constant and variable loading, Reliability of Bearing.

Unit V 8 Hours
IC Engine Parts
Selection of type of IC engine, General design considerations, Design of Cylinder and cylinder head;
Design of piston, piston ring and gudgeon pin;

Friction Clutches
Clutches, Difference between coupling and clutch, Single plate friction clutch, Torque transmitting
capacity, Multi-Disk Clutches, Friction Material

Note: Design data book is allowed in the examination

Text Books:
1. Design of Machine Elements-V.B. Bhandari, Tata McGraw Hill Co.
2. Design of Machine Elements, Sharma and Purohit, PHI.
Reference Books:
1. Mechanical Engineering Design, 9e – Joseph E. Shigely, McGraw Hill Education.
2. Machine Design-Maleev and Hartman, CBS Publishers.
3. Design of Machine Design-M.F. Spott, Pearson Education.
4. Elements of Machine Component Design, Juvinal & Marshek, John Wiley & Sons.
5. Machine design, Robert L. Norton, Pearson Education
6. Theory & Problem of Machine Design (Schaum’s Outline Series) Hall, Holowenko, Laughlin, Tata
McGraw Hill Co.
7. Machine Design-Sharma and Agrawal, S.K. Kataria & Sons.
8. Machine Design, U C Jindal, Pearson Education.

28
Subject Code: KME 603 Theory of Machines LTP:310 Credits: 4

Blooms
Course Outcomes: The students will be able to
Taxonomy
CO1 Understand the principles of kinematics and dynamics of machines. K2
CO2 Calculate the velocity and acceleration for 4-bar and slider crank mechanism K3
CO3 Develop cam profile for followers executing various types of motions K3
CO4 Apply the concept of gear, gear train and flywheel for power transmission K3
Apply dynamic force analysis for slider crank mechanism and balance rotating &
CO5 K3
reciprocating masses in machines.
Apply the concepts of gyroscope, governors in fluctuation of load and brake &
CO6 K3
dynamometer in power transmission

Unit I (09 Hours)

Introduction, mechanisms and machines, kinematics and kinetics, types of links, kinematic pairs and
their classification, types of constraint, degrees of freedom of planar mechanism, Grubler’s equation,
mechanisms, inversion of four bar chain, slider crank chain and double slider crank chain.

Velocity analysis: Introduction, velocity of point in mechanism, relative velocity method, velocities in
four bar mechanism, instantaneous center.

Acceleration analysis: Introduction, acceleration of a point on a link, acceleration diagram, Corioli’s

component of acceleration, crank and slotted lever mechanism,.

Unit II (10 Hours)

Cams: Introduction, classification of cams and followers, cam profiles for knife edge, roller and flat faced
followers for uniform velocity, uniform acceleration

Gears and gear trains: Introduction, classification of gears, law of gearing, tooth forms and their
comparisons, systems of gear teeth, length of path of contact, contact ratio, minimum number of teeth
on gear and pinion to avoid interference, simple, compound, reverted and planetary gear trains, sun and
planet gear train.

Unit III (08 Hours)

Force analysis: Static force analysis of mechanisms, D’Alembert’s Principle, dynamics of rigid link in
plane motion, dynamic force analysis of planar mechanisms, piston force and crank effort. Turning
moment on crankshaft due to force on piston, Turning moment diagrams for single cylinder double
acting steam engine, four stroke IC engine and multi-cylinder engines, Fluctuation of speed, Flywheel.

Unit IV (09 Hours)

Balancing: Introduction, static balance, dynamic balance, balancing of rotating masses, two plane
balancing, graphical and analytical methods, balancing of reciprocating masses, balancing of single
cylinder engine.
Governors: Introduction, types of governors, characteristics of centrifugal governors, gravity controlled
and spring controlled centrifugal governors, hunting of centrifugal governors, inertia governors. Effort
and Power of governor.

29
Unit V (09 Hours)
Brakes and dynamometers: Introduction, Law of friction and types of lubrication, types of brakes, effect
of braking on rear and front wheels of a four wheeler, dynamometers, belt transmission dynamometer,
torsion dynamometer, hydraulic dynamometer

Gyroscope: Space motion of rigid bodies, angular momentum, gyroscopic couples, gyroscopic
stabilization, ship stabilization, stability of four wheel and two wheel vehicles moving on curved paths.

Text / Reference Books

1. Kinematics and dynamics of machinery: Wilson and Sadler, Third edition, Pearson.
2. Theory of Mechanisms and Machines: Amitabh Ghosh and Ashok Kumar Mallik, Third Edition
Affiliated East-West Press.
3. Theory of Machines and Mechanisms: Joseph Edward Shigley and John Joseph Uicker, Jr. Oxford
University Press
4. Kinematics and dynamics of machinery: R L Norton, McGraw Hill
5. Theory of Machines: S.S. Rattan, McGraw Hill
6. Theory of Machines: Thomas Bevan, CBS Publishers.

Suggested Software
MechAnalyzer

30
Subject Code: KME 604 Tool Design LTP:310 Credits: 4

Blooms
Course Outcomes: The students will be able to
Taxonomy
Explain the design criterion for single and multipoint cutting tools for different
CO1 K2
machines.
CO2 Design jigs and fixtures with required tolerances and economy. K3
CO3 Design the dies for casting and injection moulding processes. K3
CO4 Design the dies for casting and injection moulding processes. K3
Select a suitable control system, drives and kinematic mechanism for a machine
CO5 K3
tool.

Unit-1 Cutting Tools

Single point Cutting Tools: Tooling, requirements of a tool designer, general tool design procedure,
design of single point lathe tool: design of shank dimension using strength and rigidity considerations for
rectangular, square and round cross section and selection of tool geometry; solid type tool, brazed tip
tool, long index able insert, throwaway index able insert types and chip breakers.

Multi Point Cutting Tool: Drill bit design of elements like back taper, web thickness, land width, margin,
flute length and cross section and selection of tool geometry; design of milling cutter: design of
elements like number of teeth and height circular pitch, body thickness, chamfer width, fillet radius and
selection of tool geometry.

Unit-2 Jigs and Fixtures

Jigs & Fixtures: Tolerance analysis and procedure of designing; the economic calculations, location of
the work piece, degree of freedom, references surfaces, resting components, fixture elements for
surface concentric and radial locations, clamping of the work-piece, review of cutting forces, principles
and methods of clamping; quick clamping devices, standards; guiding elements for tools, gauge for
cutter, jig bushes, indexing methods, design of jigs/fixtures/accessories for drilling, milling, turning,
broaching, grinding, and welding.

Unit-3 Sheet Metal, Bending and Drawing

Design of dies: Simple piercing and blanking process, design of inverted die, compound die, progressive
dies, rules for developing stock, strip layouts for progressive dies, types of progressive dies, load centre,
analytical and graphical method to determine load centre (i.e. centre of pressure), miscellaneous dies,
shaving, horn, cam actuated and precision lamination dies, fine blanking dies, principles - design
considerations.

Bending dies: Theory of bending, blank development, spring back effect, spring back factor, methods of
correction to overcome spring back, types of bending dies, pressure pad dies, forces in bending,
construction and working principles, press brake tooling, curling, flanging principles of stretch forming –
stretch forming dies.

Unit-4 Die Casting Dies and Injection Moulding

Design of dies for metal casting : Casting dies, terminology applicable to process, terminology applicable
to dies, alignment of metal flow in hot chamber, horizontal cold chamber and vertical cold chamber

31
machines, modification for casting of deep core or with limitations of stroke, design for various
elements, effect of off-centre cavity layout, necessity of balancing, types of dies, parameters influencing
the runner and gate design, ejection mechanism, ejection elements and various locations, die locking
mechanism, trimming , types of trim dies and alloys suitable for die making.

Injection Moulding: Injection moulding machine and its elements, general configuration of a mould, 2-
plate and 3-plate mould, gate, runner, parting surface, ejection system, core and cooling system,
introduction to compression die, transfer die, blow moulding dies, extrusion dies, forming and
calendaring dies.

Unit 5: Control, drives and structure

Machine tool control systems, control systems for speed and feed changing, adaptive control systems,
CNC machines.

Kinematics of machine tools, motion transmission, design of hydrostatic, hydrodynamic and antifriction
guideways, design of spindles, design of speed gear boxes and feed box, feed drives, stepped and
stepless regulations of speed, feed diagram, ray diagrams and design considerations.

Vibration in machine tools, lubrication, rigidity, and reliability in machine tools

Text Book
1. Machine Tool Design and Numerical Control by N.K. Mehta, Mc Graw Hill

Reference Books:
2. Principles of Machine Tools by G.C. Sen and A. Bhattacharya, Central Book Agency
3. Design of Machine Tools by D. K Pal and S. K. Basu, Allied Publishers
4. Machine Tool Design, Vol. I, II, III and IV, N. S. Acherkhan, Mir Publishers
5. Jigs and Fixtures, by Joshi, Tata Mc Graw Hill, New Delhi.
6. Theory and Application of Metal Cutting, by Juneja, Wiley Eastern Ltd
7. Basic Die Making & Advance Die Making by D. Eugene Ostergaard, McGraw Hill
8. Injection Mould Design by R.G.W Pye, Longman Scientific & Technical Publishers

32
Subject Code: KME 652 Machine Design Lab LTP:002 Credits: 1

Blooms
Course Outcomes: The student will be able to
Taxonomy
Apply the principles of solid mechanics to design various machine Elements
CO-1 K3
subjected to static and fluctuating loads.
Write computer programs and validate it for the design of different machine
CO-2 K4
elements
CO-3 Evaluate designed machine elements to check their safety. K5

A Design of Machine Elements

1. Design a knuckle joint subjected to given tensile load.
2. Design a riveted joint subjected to given eccentric load.
3. Design of shaft subjected to combined constant twisting and bending loads
4. Design a transverse fillet welded joint subjected to given tensile load.
5. Design & select suitable Rolling Contact Bearing for a shaft with given specifications
6. Design a cylinder head of an IC Engine with prescribed parameters.
7. Design of Piston & its parts of an IC Engine

B. Computer Programs for conventional design

Computer and Language: Students are required to learn the basics of computer language such as
C/C++/MATLAB so that they should be able to write the computer program.

1. Design a pair of Spur Gear with given specifications to determine its various dimensions using
Computer Program in C/C++.
2. Design a pair of Helical Gear with given specifications to determine its various dimensions using
Computer Program in C/C++.
3. Design of Sliding Contact Bearing with given specifications & determine its various parameters
using Computer Program in C/C++.

33
Subject Code: KME 653 Theory of Machines Lab LTP:002 Credits: 1

Blooms
The students will be able to:
Taxonomy
Demonstrate various mechanisms, their inversions and brake and clutches in
CO1 K2
automobiles
CO2 Apply cam-follower mechanism to get desired motion of follower. K3
Apply the concepts of gears and gear train to get desired velocity ratio for power
CO3 K3
transmission.
CO4 Apply the concept of governors to control the fuel supply in engine. K3
CO5 Determine the balancing load in static and dynamic balancing problem K3

List of Experiments
(Minimum eight experiments out of the following)
NOTE: Student has to write computer program in C / C++ / Python and to run to compute the output
values for at least ONE experiments.
1. To study various types of kinematics links, pairs, chains & Mechanisms
2. To study Whitworth Quick Return Motion Mechanisms, Reciprocating Engine Mechanism, and
Oscillating Engine Mechanism
3. To study of inversions of four bar linkage
4. To study of inversions of single/double slider crank mechanisms
5. To study various types of gear (Helical, cross helical, worm, bevel gear) and gear profile (involute
and cycloidal) and condition for interference Helical, cross helical, worm, bevel gear
6. To compute the output velocity invarious gear trains
7. To study gyroscopic effects through models
8. To determine gyroscopic couple on Motorized Gyroscope
9. To perform experiment on dead weight type governor to prepare performance characteristic
Curves, and to find stability & sensitivity
10. To perform experiment on spring controlled governor to prepare performance characteristic
Curves, and to find stability & sensitivity
11. To determine whirling speed of shaft theoretically and experimentally
12. To perform the experiment for static / dynamic balancing
13. To perform experiment on brake
14. To perform experiment on clutch
15. To perform the experiment for static / dynamic balancing.
16. To perform experiment on longitudinal vibration
17. To perform experiment on transverse vibration

34
Subject Code: KME 654 Tool Design Lab LTP:001 Credits: 1

Blooms
Course Outcomes: The students will be able to
Taxonomy
K4
CO1 Analyze the cutting forces in orthogonal machining.
CO2 Develop a single point cutting tool using tool grinder K6
CO3 Develop jig and fixtures for various applications K6
CO4 Develop mould for injection moulding/ metal forming K6
CO5 Develop die for balking/drawing/bending K6

List of Experiments: (Minimum eight experiments out of the following)

1. Design and prototype development of angle plate jig.
2. Design and prototype development of milling fixture.
3. Design and prototype development of turning fixture.
4. Design and prototype development of two plate mould.
5. Design of different types of gates used in injection moulding.
6. Design of Two plate moulds for metal forming work.
7. Design of Blanking Die with fixed stripper for a given blank.
8. Design of drawing die for a cylindrical/ rectangular component.
9. Design of 'V' Bending Die for 90-degree V shape bend.
10. Design of 'U' Bending Die for U shape bend.
11. Design and manufacturing of a single point cutting tool using tool grinder.
12. Measurement and analysis of cutting forces in orthogonal turning for different materials at
different process parameters.

35
Semester – VI: Departmental Elective – III: Specialization – Manufacturing and Automation
Subject Code: KME 061 Nondestructive Testing LTP:300 Credits: 3

Bloom
Course Outcome: Student will be able to
Taxonomy
CO1 Understand the concept of destructive and Non-destructive testing methods. K2
Explain the working principle and application of die penetrant test and magnetic
CO2 K2
particle inspection.
CO3 Understand the working principle of eddy current inspection. K2
CO4 Apply radiographic techniques for testing. K3
Apply the principle of Ultrasonic testing and applications in medical and engineering
CO5 K3
areas.

Unit-I:
Introduction to NDT, DT, advantages & limitations of NDT, classification of NDT methods, Comparison
with DT, Terminology, Flaws and Defects. Scope of NDT. Codes, Standards and Certifications in NDT.

Visual Inspection– Equipment used for visual inspection, Borescopes, Application of visual inspection
tests in detecting surface defects and their interpretation, advantages & limitations of visual inspection,
Visual Inspection in Welding.

Unit-II:
Liquid Penetrant Testing – Principle, Scope, Testing equipment, Advantages, Limitations, types of
penetrants and developers, standard testing procedure, Zyglo test, Illustrative examples and
interpretation of defects.

Magnetic Particle Inspection – Principle, Scope, Testing equipment, Advantages, Limitations, Application
of MPI & standard testing procedure, DC & AC magnetization, Skin Effect, different methods to generate
magnetic fields, Illustrative examples and interpretation of defects.

Unit-III:
Radiographic Testing – Introduction to electromagnetic waves and radioactivity, various decays,
Attenuation of electromagnetic radiations, Photoelectric effect, coherent scattering and Incoherent
scattering, Beam geometry.

X-ray Radiography – Principle, equipment & methodology, applications, source, types of radiations and
limitations; γ-ray Radiography – Principle, equipment, γ-ray source & technique; Radiography Image
Quality Indicators, Film Processing, advantages of γ-ray radiography over X-ray radiography. Precautions
against radiation hazards.

Unit-IV:
Ultrasonic Testing – Introduction, Principle, Piezoelectricity and Piezoelectric Transducers, Wave
propagation, Ultrasonic probes, selection of angle probes, Acoustic Impedance, Reflection and
transmission coefficient, Snell’s law, standard testing procedure & calibration, advantages & limitations.
Data representation - A-scan, B-scan, C-scan. Applications in inspection of welded joints, castings,
forgings and dimensional measurements. Introduction to TOFD & Phased Array Ultrasonic Testing.

36
Unit-V:
Special NDT Techniques:
Eddy Current Inspection– Introduction, Principle, Methods, scope, Equipment, types of probes,
Sensitivity, standard testing procedure, advanced ECT methods, advantages and limitations.

Acoustic Emission Technique– Introduction, Types of AE signal, Principle, Advantages & Limitations,
Interpretation of Results, Applications.

Holography, Thermography– Introduction, Principle, advantages, limitations and applications.

Books and References:

1. Non-Destructive Testing and Evaluation of Materials, by- Prasad, Mc Graw Hill Education.
2. Practical Non-destructive Testing, by- Baldev Raj, T. Jayakumar, M. Thavasimuthu, Woodhead
Publishing.
3. Non-Destructive Testing Techniques, by- Ravi Prakash, New Age International.
4. Non destructive Testing Handbook, by Robert C. McMaster, American Society for Nondestructive.
5. Introduction to Non destructive Testing: A Training Guide, by- Paul E. Mix, wiley.
6. Electrical and Magnetic Methods of Non-destructive Testing, by- J. Blitz, springer.
7. Practical non destructive testing by Raj, Baldev.
8. Basics of Non-Destructive Testing, by Lari & Kumar, KATSON Books.
9. ASME Sec. V, boiler and pressure vessel code

37
Semester – VI: Departmental Elective – III: Specialization – Automation and Industry 4.0
Subject Code: KME 062 Artificial Intelligence LTP:300 Credits: 3

Course Outcomes: Students are able to Bloom's

Taxonomy
CO 1 Understand concepts of Artificial Intelligence K2
CO 2 Solve problem by Search-I & Search-II K3
CO 3 Understand Knowledge representation K2
CO 4 Apply concepts of Learning methods K3
CO 5 Analyse Decision Networks K4
CO 6 Build planning graphs K5

Unit 1: (9Hours)
Introduction of Artificial Intelligence, Intelligent Agents,and Behaviors of Artificial Agents, Structure of
Intelligent Agents. Problem solving and state space search, Uninformed Search, Heuristic search, Best-
First Search, Heuristic Functions, Constraints satisfaction problem, Iterative Improvement Algorithms.

(Recommended lab practice sessions: Games as Search Problems, Alpha-Beta Pruning, State-of-the-Art
Game Programs.)

Unit 2: (8Hours)
Introduction to Knowledge Representation, Propositional Logic, 1st order logic-I, 1st order logic-II,
Inference in First-Order Logic, Using First-Order Logic, Building a Knowledge Base, Logical Reasoning
Systems; Indexing, Retrieval, and Unification, Inference in FOL-II, Answer Extraction.

Unit 3: (9Hours)
Procedural control of reasoning, reasoning under uncertainty, Bayesian Networks, Decision Networks,
Uncertain knowledge and reasoning, The Axioms of Probability, Bayes' Rule and Its Use, Probabilistic
Reasoning Systems, Making Simple Decisions, Making Complex Decisions, Introduction to Planning,
Practical Planning and Acting, Inductive Learning, Learning from Observations.

Unit 4: (7Hours)
Neural Networks: Learning in Neural Networks, How the Brain Works, Perceptron, Multilayer Feed-
Forward Networks, Applications of Neural Networks, Introduction to Learning, Kinds of Learning,
Supervised and Unsupervised Learning, Clustering, Reinforcement Learning.

Learning a Function, Aspects of Function Learning, and Types of function learning aspects: Memory,
Averaging and Generalization, Example problems based on Function Learning.Learning methods,
Nearest Neighbor, Decision Trees, and Neural Networks.

Unit 5: (7Hours)
Intelligent Agents, Types of Communicating Agents, A Communicating Agent, Practical Natural Language
Processing: Practical Applications, Efficient Parsing, Scaling Perception: Image-Processing Operations for
Early Vision, Using Vision for Manipulation and Navigation, Speech Recognition.Robotics: Tasks: What
Are Robots Good For? Parts: What Are Robots Made Of? Architectures, Configuration Spaces: A
Framework for Analysis, Navigation and Motion Planning

38
Text Book:
1. Stuart Russell, Peter Norvig, “Artificial Intelligence – A Modern Approach”, Pearson Education
Reference Books:
2. Elaine Rich and Kevin Knight, “Artificial Intelligence”, McGraw-Hill
3. E Charniak and D McDermott, “Introduction to Artificial Intelligence”, Pearson Education
4. Dan W. Patterson, “Artificial Intelligence and Expert Systems”, Prentice Hall of India,

39
Semester – VI: Departmental Elective – III: Specialization – Production Engineering/ Industrial
Production Engineering
Subject Code: KPI 061 Decision Support & Intelligent System L T P : 3 0 0 Credits: 3

Blooms
Course Outcomes: The students will be able to
Taxonomy
Explain the fundamentals of decision support systems, computerized decision
CO-1 K2
aids, expert systems and executive information systems.

CO-2 Understand the concept of hybrid support system for decision making K2

Understand different components of DSS like Data warehousing, Data mining,

CO-3 K2
modeling and analysis.

CO-4 Understand the basics of Artificial intelligence and expert systems. K2

Examine the uses of various mathematical models, heuristics and simulation as

CO-5 K3
a subsystem of DSS.

UNIT-I:
Management Support Systems: An Overview: Managers and Decision-Making; Managerial Decision-
Making and Information Systems; Managers and Computer Support; Computerized Decision Support
and the Supporting Technologies.

A Framework for Decision Support; The Concept of Decision Support Systems; Group Support Systems;
Enterprise Information Systems; Knowledge Management Systems; Expert Systems; Advanced Intelligent
Decision Support Systems; Hybrid Support Systems.

Decision-Making Systems, Modelling, and Support: Decision-Making: Introduction and Definitions;

Systems; Models; Phases of the Decision-Making Process.

UNIT-II: Decision Support Systems: Different types of Managerial Decision Problems and the Role of a
DSS in solving them, DSS Configurations; Characteristics and Capabilities of DSS; Components of DSS; the
Data Management Subsystem.

Modelling and Analysis: Modelling; Classification of Models, Purpose of Modelling, Solution

Techniques:Optimization, Heuristics, and Simulation, Desirable features for Models in DSS, Models and
Managers Static and Dynamic Models; Certainty, Uncertainty, and Risk; Influence Diagrams; MSS
Modelling with Spreadsheets; Decision Analysis of a Few Alternatives.

Decision Support System Development: Introduction to DSS Development; The Traditional System
Development Life cycle; Alternative Development Methodologies.

UNIT-III: Knowledge Management

Introduction to Knowledge Management; Organizational Learning and Transformation; Knowledge
Management Initiatives; Approaches to Knowledge Management; Information Technology in Knowledge
Management.

40
Knowledge Management Systems Implementation; Roles of People in Knowledge Management;
Ensuring Success of Knowledge Management.

UNIT-IV:
Artificial Intelligence and Expert Systems: Representation in logic and schemas, semantic networks,
production rules and frames, inference techniques – DSS applications.

Social networking: package choices- knowledge security, Integrating with web -based and internal
operational & support systems, change management, reward systems continuous improvement,
Intellectual Property Rights.

UNIT-V:
Advanced Intelligent Systems: Machine-Learning Techniques; Case-Based Reasoning; Basic Concept of
Neural Computing; Learning in Artificial Neural Networks; Genetic Algorithms Fundamentals; Developing
Genetic Algorithm Applications; Fuzzy Logic Fundamentals.

Intelligent Systems over the Internet: Web-Based Intelligent Systems; Intelligent Agents: An Overview;
Characteristics of Agents; need of Intelligent Agents; Classification and Types of Agents; Internet-Based
Software Agents; DSS Agents and Multi-Agents.

Books and References:

1. Decision Support Systems and Intelligent Systems, Seventh Edition, Efraim Turban, Jay E. Aronson,
Richard V. McCarthy, Prentice-Hall of India, 2007.
2. Decision Support Systems, A Knowledge-Based Approach, Clyde W. Holsapple and Andrew B.
Whinston.
3. Business Intelligence and Analytics: Systems for Decision Support” by Ramesh Sharda and
DursunDelen.
4. Decision Support and Business Intelligence Systems” by Efraim Turban and Ramesh E Sharda.
5. Decision Making and Knowledge Decision Support Systems” by Anna Maria Gil-Lafuente and
Constantin Zopounidis.
6. Decision Support, Analytics, and Business Intelligence (Information Systems Collection)” by Daniel J
Power.
7. Fuzzy Sets, Decision Making, and Expert Systems (International Series in Management Science
Operations Research)” by Hans-Jürgen Zimmermann.
8. Decision Support Systems for Business Intelligence by Vicki L. Sauter.

41
 B. Tech Production Engineering/ Industrial Production Engineering
Evaluation Scheme
SEMESTER- VII
End
Sl. Periods Evaluation Scheme Total Credit
Code Subject Semester
No.
L T P CT TA Total PS TE PE
1 HSMC-1/HSMC-2 3 0 0 30 20 50 100 150 3
2 Departmental Elective-IV 3 0 0 30 20 50 100 150 3
3 Departmental Elective-V 3 0 0 30 20 50 100 150 3
4 Open Elective-II 3 0 0 30 20 50 100 150 3
5 Lab-1 0 0 2 25 25 50 1
Mini Project or Internship
6 0 0 2 50 50 1
Assessment*
7 Project 0 0 8 150 150 4
8 MOOCs (Essential for Hons. Degree)
Total 9 0 12 21 850 18
*The Mini Project or internship (5 - 6 weeks) conducted during summer break after VI semester and will be assessed during
VII semester.

SEMESTER- VIII
End
Sl. Periods Evaluation Scheme
Code Subject Semester Total Credit
No.
L T P CT TA Total PS TE PE
1 HSMC-2/HSMC-1 3 0 0 30 20 50 100 150 3
2 Open Elective-III 3 0 0 30 20 50 100 150 3
3 Open Elective-IV 3 0 0 30 20 50 100 150 3
4 Project 0 0 18 100 300 400 9
5 MOOCs (Essential for Hons. Degree)
Total 9 0 18 27 850 18

42
Semester – VII: Departmental Elective – IV: Specializations –
Manufacturing and Automation
Automation and Industry 4.0
Subject Code: KME 071 Additive manufacturing LTP:300 Credits: 3

Bloom
Course Outcome: Student will be able to
Taxonomy
Understanding the basics of additive manufacturing/rapid prototyping and its
CO 1 K2
advantages and disadvantages
Understanding the role of additive manufacturing in the design process and the
CO 2 K2
implications for design.
Understanding the processes used in additive manufacturing for a range of
CO 3 K2
materials and applications
Understand the various software tools, processes and techniques that enable
CO 4 K2
advanced/additive manufacturing and personal fabrication.
CO 5 Apply knowledge of additive manufacturing for various real-life applications K3

UNIT I
Introduction
History and Advantages of Additive Manufacturing, Distinction Between Additive Manufacturing and
CNC Machining, Types of Additive Manufacturing Technologies, Nomenclature of AM Machines, Direct
and Indirect Processes; Prototyping, Manufacturing and Tooling.

Layer Manufacturing Processes: Polymerization, Sintering and Melting, Extrusion, Powder Binder
Bonding, Layer Laminate Manufacturing, Other Processes; Aerosol printing and Bio plotter.

UNIT II
Development of Additive Manufacturing Technology
Computer Aided Design Technology, Other Associated Technology, Metal and Hybrid Systems.

Generalized Additive Manufacturing Process Chain; The Eight Steps in Additive Manufacturing,
Variation from one AM Machine to Another, Metal System, Maintenance of Equipment, Material
Handling Issue, Design of AM.

UNIT III
Additive Manufacturing Processes
Vat Photo polymerization; Materials, Reaction Rates, Photo polymerization Process Modelling, Scan
Patterns

Powder Bed Fusion Processes; Material, Powder Fusion Mechanism, Process Parameters and Modeling,
powder Handling

Extrusion Based System; Basic principles, plotting and Path Control, Other Systems

Material Jetting; Materials, Material Processing Fundamentals, Material Jetting Machines

43
Directed Energy Deposition Processes; General DED Process Description, Material Delivery, DED
systems, Process Parameters, Processing-Structure-Properties Relationships

UNIT IV: Design & Software Issues

Additive Manufacturing Design and Strategies; Potentials and Resulting Perspectives, AM based New
Strategies, Material Design and Quality Aspects for Additive Manufacturing; Material for AM,
Engineering Design Rules for AM.

Software Issue for Additive Manufacturing; Introduction, Preparation of CAD Models: The STL file,
Problem with STL file, STL files Manipulation, Beyond the STL file, Additional Software to Assist AM

UNIT V
Material Design & Quality Aspects
Machines for Additive Manufacturing, Printers, Secondary Rapid Prototyping processes, Intellectual
Property, Product Development, Commercialization, Trends and Future Directions in Additive
Manufacturing, Business Opportunities

Applications
Aerospace, Automotive, Manufacturing, Architectural Engineering, Art, Jewellery, Toys, Medical,
Biomedical, Dental, Bio-printing, Tissue & Organ Engineering and many others.

Books and References:

1. Additive Manufacturing Technologies: Rapid Prototyping to Direct Digital Manufacturing, by- Ian
Gibson , DSavid W. Rosen , Brent Stucker, Springer.
2. Understanding Additive Manufacturing, by- Andreas Gebhardt, Hanser.
3. Additive Manufacturing, by- AmitBandyopadhyay, Susmita Bose, CRC Press.
4. Rapid Prototyping: Principles and Applications, by -Chee Kai Chua, Kah Fai Leong, Chu Sing Lim.

44
Semester – VI: Departmental Elective – IV: Specialization – Production Engineering/ Industrial
Production Engineering
Subject Code: KPI 071 Flexible Manufacturing System L T P : 3 0 0 Credits: 3

Blooms
Course Outcomes: The students will be able to
Taxonomy
CO-1 Understand the manufacturing systems, flexibility, components of FMS K2
CO-2 Understand production, planning, scheduling and simulation of FMS K2
Understand concepts of group technology and economics issues in the
CO-3 K2
application of FMS
Understand the application of FMS in various operations & involvement of AI in
CO-4 K2
flexible manufacturing system.

CO-5 Apply the concepts of scheduling and simulation in FMS K3

UNIT-I: Understanding of FMS

Introduction To FMS, Evolution of Manufacturing Systems, objective and Need, Benefits, Components,
Types of Flexibility, Merits, Demerits and Applications of Flexibility.

Composition of FMS, CNC machines, robots, automatic storage and retrieval, automatic material
handling, computerized control, Hierarchy of Computer Control ,Computer Control of Work Centre and
Assembly Lines, FMS Supervisory Computer Control.

UNIT-II: Planning, scheduling and control of flexible manufacturing systems:

Process planning, machine loading, cycle time, machine output vs cycle time, methods to reduce cycle
time, machine balancing.

Scheduling, data requirement for scheduling, mater production scheduling, Gantt charts, scheduling
rules, scheduling in FMS, Single Product, Single Batch, N–Batch Scheduling Problem, Knowledge Based
Scheduling System.

Dispatching, Dispatch activities.

UNIT-III: FMS simulation and data base

Application of Simulation, Model of FMS, Simulation Software, Limitation, Manufacturing Data Systems,
Data Flow, FMS Database Systems, Planning For FMS Database.

Design of FMS: Performance Evaluation of FMS, Analytical model and Simulation model of FMS.

UNIT-IV: Group technology and justification of FMS

Introduction, Matrix Formulation, Mathematical Programming Formulation, Graph Formulation,
Knowledge Based System for Group Technology, Economic Justification Of FMS, Implementation issues
and maintenance of FMS, Application of Possibility Distributions in FMS Systems Justification.

45
UNIT-V: Applications of FMS and factory of the future
FMS Application in Machining, Sheet Metal Fabrication, Prismatic Component Production, Aerospace
Application, FMS Development Towards Factories of The Future, Artificial Intelligence and Expert
Systems in FMS, Design Philosophy and Characteristics for Future, case studies.

Books and References:

1. Jha, N.K. “Handbook of Flexible Manufacturing Systems”, Academic Press Inc., 1991.
2. Radhakrishnan P. And Subramanyan S., “CAD/CAM/CIM”, Wiley Eastern Ltd., New Age
International Ltd., 1994.
3. Raouf, A. And Ben-Daya, M., Editors, “Flexible Manufacturing Systems: Recent Development”,
Elsevier Science, 1995.
4. Groover M.P., “Automation, Production Systems And Computer Integrated Manufacturing”,
Prentice Hall Of India Pvt., New Delhi, 1996.
5. Reza A Maleki “Flexible Manufacturing system” Prentice Hall of Inc New Jersey, 1991
6. Taiichi Ohno, “Toyota Production System: Beyond Large-Scale Production”, Productivity Press
(India) Pvt. Ltd. 1992.

46
Semester – VII: Departmental Elective – V: Specialization – Production Engineering/ Industrial
Production Engineering
Subject Code: KPI 072 Facility Planning and Design LTP:300 Credits: 3

Blooms
Course Outcomes: The students will be able to
Taxonomy
Understand the group technology, Plant Layout, material handling systems, & their
CO-1 K2
constituents
CO-2 Understand the various plant layout design algorithms and quantitative models. K2
Apply various graphical and computerised layout techniques & algorithms for plant
CO-3 K3
layout development
Analyse various types of plant layouts, and factors affecting facility location and its
CO-4 K4
layout
CO-5 Evaluate different plant layout alternatives within given constraints K5
Development of part families, machine cell formation for implementation of
CO-6 K4
Group Technology and their balancing
CO-7 Able to suggest a material handling system for a plant under given constraints K4

UNIT -I
Factory Planning: Introduction, factors to be considered
Plant Location and Site Selection: Levels of plant location, rural, urban and suburban location of plants,
factors influencing the plant location, optimum plant location, location theories.

UNIT -II
Plant Layout: Introduction of production system, scope, objectives, importance, and types of plant
layout, characteristics of a good plant layout, factoring affecting plant layout, procedure of developing a
plant layout, different graphical and computerised plant layout design techniques, installation and
evaluation of plant layout, optimum plant layout.

UNIT -III
Group Technology: Definition, objectives, planning, part families and machine cell formation, evaluation
of machine cells, types of GT layout, benefits of GT, implementation of GT.

UNIT -IV
Line Balancing: Definitions, heuristic and analytical methods of balancing the assembly and production
line, single and mixed model line balancing, alternatives to line balancing.

UNIT -V
Materials Handling: Definition, scope, objectives, principles, importance, factors in materials handling
problem, analysis of materials handling, types and selection of materials handling equipment’s, aids and
techniques in materials handling equipment selection. Planning of material flow, advantages of planned
material flow, flow planning principles, flow patterns, analysis of material flow.

Recommended Books:
1. Francis, R.L., McGinnis, L.F., and White, J.A.,“Facility Layout and Location: An Analytical Approach”,
Prentice Hall of India 2004
2. Meyers, F.E., and Stephens, M.P., “Manufacturing Facilities Design and Material Handling”,

47
 Prentice-Hall, Inc. 2000
3. Groover,M.P.,“Automation, Production Systems and ComputerIntegrated Manufacturing”,2nd
2001 Ed., Pearson Education Inc. Delhi
4. Sule,D.R.,“Manufacturing Facilities-Location, Planning, and Design”, PWS Publishing Company 1984
5. Tompkins,J.A., White, J.A.,Bozer,Y.A.,Frazelle, E.H.,Tanchoco, J.M., and Tervino,J.,“Facilities
Planning”,2nd 1996 Ed., John Willey & Sons

48
Semester – VII: Departmental Elective – V: Specialization – Manufacturing and Automation
Subject Code: KME 073 Mathematical Modeling of Manufacturing LTP:300 Credits: 3
Processes

Bloom
Course Outcome: Student will be able to
Taxonomy
Understand the fundamentals of manufacturing processes, mathematical models
CO 1 K2
and their solutions.
Understand unconventional and conventional machining, their discrete-time linear
CO 2 K2
and non-linear models and solutions.
Apply the principles of casting, powder metallurgy, coating and additive
CO 3 K3
manufacturing.
CO 4 Analyze the mechanism of heat and mass transfer in welding. K4
Evaluate microstructure properties and residual stress of different manufacturing
CO 5 K5
processes.

Unit-1: Introduction to Manufacturing processes; Materials Processing; Types and Properties of

Engineered Materials; Evaluation of Properties of Manufactured Products; Statistical and data-driven
modelling approach; Overview of mathematical modeling, types of mathematical models and methods
to solve the same.
Physics of manufacturing processes; Solid-state deformation (Elasticity and Plasticity) and residual
stresses; solid-state phase transformation and recrystallization; melting and solidification; Coupled
Systems

Unit-2: Conventional machining; Orthogonal cutting; Tool geometry; chip formation; force components;
heat generation; tool life; mathematical modelling approach; solution of problems; Introduction to
discrete-time linear and non-linear models.
Non-conventional machining; Principal and mechanism of different processes; Parametric analysis of
heat transfer, material removal, and surface finish.

Unit-3: Metal forming; Mechanics of bulk metal forming; mechanics of sheet metal forming; heat
transfer and deformation;

Welding; Fusion welding; Welding-heat source modeling, temperature distribution, effect of surface-
active elements, modes of metal transfer in welding; Solid-state welding; Solidification and
microstructure; Residual stress and distortion.

Unit-4: Casting and powder metallurgy; Cooling and Solidification; principle of powder metallurgy;
Coating and additive manufacturing; Principle of surface and coating technology; Principle and
development of additive manufacturing technologies

Unit-5: Heat treatment; Fundamentals of heat treatment; Evaluation of microstructure properties and
residual stress of different manufacturing processes.

Micro/nanoscale manufacturing; Down-scaling of conventional manufacturing processes, Change of

properties, Micro-to-nano manufacturing; Packaging, finishing, micro joining and nano joining, micro
casting, micro forming, micromachining.

49
Processing of non-metallic materials; Principle of plastic processing and shaping of plastics, processing of
non-metallic bio-materials; Principle of glass and ceramics processing and shaping of glass and ceramics.

Books and References

1. A Ghosh and A K Mallik: Manufacturing Science, East-West Press Pvt Ltd,2nd Ed., 2010.
2. D A Brandt, J C Warner: Metallurgy Fundamentals, Goodheart- Willcox, 2009.
3. C Lakshmana Rao and Abhijit P Deshpande: Modelling of Engineering Materials, Ane Books Pvt.
Ltd., New Delhi, India, 2010.
4. J. Chakrabarty: Theory of plasticity, 3rd Eds, Elsevier India,2009.
5. Norman Y Zhou: Microjoining and Nanoioining, Woodhead publishing, 2008
6. R W Messler: Principles of Welding John Wiley and Sons, 1999.
7. J T Black and Ronald A Kohser: DeGarmo's Materials & processes in Manufacturing Wiley-India,
2010.
8. V K Jain: Advanced Machining Processes, Allied Publishers, Mumbai, 2002.
9. Yi Qin: Micromanufacturing Engineering and Technology, Elsevier, 2015.
10. J Zhang and Yeon-Gil Jung: Additive Manufacturing: Materials, Processes, Quantifications and
Applications, Elsevier, 2018.
11. J A Dantzig and M Rappaz: Solidification, CRS press, 2009.
12. J.N. Kapur, Mathematical Models in Biology and Medicine, East-West Press Private limited.
13. Leah, Edelstein, Keshet, Mathematical Models in Biology, SIAM publications.
14. J.D. Murray, Mathematical Biology Vol. I, II, 3rd edition, Springer publications.

Related Course’s / Useful Links

1. https://swayam.gov.in/nd1_noc20_hs79/preview
2. https://swayam.gov.in/nd1_noc19_me47/preview
3. https://nptel.ac.in/content/syllabus_pdf/112103273.pdf
4. https://swayam.gov.in/nd1_noc20_ma47/preview

50
Semester – VII: Departmental Elective – V: Specialization – Automation and Industry 4.0
Subject Code: KME 074 Machine Learning LTP:300 Credits: 3

Bloom's
Course Outcomes: Students are able to
Taxonomy
CO 1 Understand machine learning concepts K2
CO 2 Apply machine learning algorithms K3
CO 3 Solve prediction based problems K3
CO 4 Analyze machine learning algorithms K4
CO 5 Solve real-world machine learning problems K3

Unit 1: Introduction to Machine Learning (6Hours)

An Introduction to Machine Learning, Types of Machine Learning, and Applications of ML in Mechanical
Engineering, Designing a Learning System, Issues in Machine Learning,AI vs. ML, and Essential Math for
ML and AI, Common software’s for ML.

Unit 2: Supervised Learning (9Hours)

Supervised Learning: Introduction to Supervised Learning, Linear Methods for Classification, Basis
Expansions, Model Selection Procedures, Bayesian Decision Theory: Classification, Discriminant
Functions, Association Rules, And Parametric Methods: Maximum Likelihood Estimation, Evaluating an
Estimator: Bias and Variance, Parametric Classification, Linear Methods for Regression, Support Vector
Machines.

Unit 3: Unsupervised Learning (9Hours)

Unsupervised Learning: Introduction to Unsupervised Learning, Association Rules Preview, Cluster
Analysis, K-Means Clustering, Expectation-Maximization Algorithm, Multivariate Methods: Multivariate
Data, Parameter Estimation, Estimation of Missing Values, Multivariate Normal Distribution, Multivariate
Classification, Dimensionality Reduction: Principal Components Analysis, Independent Component
Analysis,Multidimensional Scaling, Linear Discriminant Analysis.

Unit 4: Nonparametric estimations & Neural Networks (9Hours)

Nonparametric Methods, Nonparametric Density Estimation, Kernel Estimator, Nonparametric
Classification, Decision Trees, Issues in Decision tree learning, Introduction to Neural Networks, The
Perceptron, The Back propagation Algorithm, The Convergence analysis and universal approximation
theorem for back propagation algorithm, Training Procedures Preview, Convolutional Neural Networks,
Kernel Machines: Optimal Separating Hyperplane, Defining Kernels, Multiple Kernel Learning.

Unit 5: Predictive Algorithms (7Hours)

Bayesian Estimation, Gaussian Processes, Hidden Markov Models, Model Selection in HMM,
Reinforcement Learning: Model-Based Learning, Temporal Difference Learning, Generalization, Real
World ML, Choosing an Algorithm, Design and Analysis of ML Experiments.

Suggested topics for project based learning: Weather Forecasting using Machine Learning, House Price
Prediction using Machine Learning, Signal Processing using Machine Learning, and Automatic robot
control using machine learning.

51
Text Book:
1. “Introduction to Machine Learning” second edition by Ethem Alpaydın, The MIT Press Cambridge,
Massachusetts London, England

Reference Book:
1. “Machine Learning” by Tom M. Mitchell, Publisher: McGraw-Hill Science/Engineering/Math
2. “Machine Learning for Absolute Beginner’s” A complete guide to master machine learning
concepts and create real world ML solutions

52
Semester – VII: Departmental Elective – V: Specialization – Production Engineering/ Industrial
Production Engineering
Subject Code: KPI 072 Project Management LTP:300 Credits: 3

Blooms
The students will be able to
Taxonomy
CO-1 Understand the concepts, applications and advantages of Project Management. K2

Explain Project organization structure, and leadership quality require for a good project
CO-2 K2
team.

Understand various modern approach to project performance analysis, time value of

CO-3 K2
money, cash flows, payback period, IRR, etc.

CO-4 Analyze a project using network diagram and project scheduling software. K4

CO-5 Create a CPM/PERT network for project scheduling K6

UNIT-I:
Concepts of project management (PM): Meaning, definition and characteristics of a project, technical
and socio-cultural dimensions; Establishing project and goals, project life cycle phases, project planning
and graphic presentation; work breakdown structure, Establishing the project and goals.

Nature & context of project management; phases of PM, A framework for PM issues, PM as a
conversion process, project environment & complexity.
UNIT-II:
Project organization, culture and leadership: projects within functional organization; dedicated project/
task-force teams; staff, matrix and network organization; choosing appropriate project organization;
Organization culture; ten characteristics; cultural dimensions supportive to projects; different traits of a
manager and leader; managing project teams; five stage team development model; shared vision;
conflicts; rewards; rejuvenating project teams; project stakeholders; concept of project partnering.

UNIT-III:
Project Appraisal & Cost Estimation: Introduction, technical appraisal, commercial appraisal, economic
appraisal, financial appraisal, management appraisal, project risk analysis, components of capital cost of
a project, modern approach to project performance analysis, time value of money; cash flows; payback
period; Internal rate of return (IRR); cost of capital; NPV; social cost benefit analysis,

UNIT-IV:
Project Planning & Scheduling: Introduction to PERT & CPM, planning and scheduling networks, time
estimation. determination of critical path and its length, expected length of critical path, calculating the
project length and variance, event slack and floats, Expected time for activities, PERT & CPM cost
accounting systems, lowest cost schedule, crashing of networks, linear programming formulation of
event-oriented networks, Line of balance (LOB) technique, Introduction to project scheduling software
like overview of MS-project-2000, ProjectLibre, WBS Schedule pro, Smart Draw, etc

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UNIT-V:
Modification & Extensions of Network Models: Complexity of project scheduling with limited resources,
resource levelling of project schedules, resource allocation in project scheduling - heuristic solution.
Precedence networking- examples with algorithm, decision networks, probabilistic models in networks.

Project Management Software: Introduction, Advantages of Using Project Management Software,

Common Features Available in Most of the Project Management Software, essential requirements of PM
software, working on any project management software like Teamwork, Basecamp, Zoho, Proofhub,
Celoxis etc
Books and References:
1. Project Management by Harvey Maylor, Pearson India.
2. Project Management by Choudhury, McGraw Hill.
3. Project Management by K. Nagarajan.
4. Project Management: A Systems Approach to Planning, Scheduling and Controlling, by Kerzner,
Willey.
5. Project Management: A Life Cycle Approach by Kanda, PHI, India.
6. Stoner JAF, Freeman RE and Gilbert DR, Management, 6th ed., Pearson Education, 2004.
7. Tripathy PC & Reddy PN, Principles of Management, Tata McGraw Hill, 1999. 8. Project Management
and Appraisal, by Khatua, Oxford University Press.

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