F-1000 Mud Pump Skid

Parts Manual

Shandong Kerui Petroleum Equipment Co. Ltd.

 山东科瑞石油装备有限公司
Shandong Kerui Petroleum Equipment Co.,Ltd.

Contents

1. Mud pump skid assembly of F-1000 ............................................................. 1

2. F-1000 main pump skid ................................................................................. 3

2.1. Power system ........................................................................................ 5

2.2. Transmission system ............................................................................. 9

2.2.1. Drive chain case assembly ......................................................... 10

2.3. Mud pump system .............................................................................. 16

2.3.1. Safety manifold.......................................................................... 18

2.3.3. Assembly of Mud Pump System ............................................... 21

2.4. Fuel system ......................................................................................... 24

2.4.1. Fuel tank assembly .................................................................... 24

2.4.1. Fuel tube .................................................................................... 25

2.4.2. Pneumatic control system .......................................................... 26

3. Injection Skid System .................................................................................. 27

3.1. Structural style .................................................................................... 27

3.2. Pipeline assembly ............................................................................... 28

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 山东科瑞石油装备有限公司
Shandong Kerui Petroleum Equipment Co.,Ltd.

1. Mud pump skid assembly of F-1000

Fig1 F-1000 Mud Pump Skid（NJBQ10.00）

Fig2 F-1000 Mud Pump Skid（NJBQ10.00）

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 山东科瑞石油装备有限公司
Shandong Kerui Petroleum Equipment Co.,Ltd.

Fig3 F-1000 Mud Pump Skid（NJBQ10.00）

List of F-1000 mud pump skid assembly(Table 1) :

Part drawing number

F-1000 mud pump skid
NJBQ10.00

NO. Code Name Qty. Remarks

Main Pump Skid

1 NJBQ10. 16.00 2
Assembly

2 NJBQ10. 03.00 Injection Skid Assembly 1

Discharge Manifold
3 NJBQ10.03.02.00 2
Assembly
Suction Connecting Pipe
4 NJBQ10.03.02.00 2 Flexible Hose
of Pump

5 NJBQ10.11.20.00 Hinge Bar of Pump Skid 2 Adjustable

Hinge Bar of injection

6 NJBQ10.11.30.00 2 Adjustable
Skid
High Pressure
7 NJBQ10.02.05.00 2 None
Connecting Pipe
Table 1 F-1000 list of mud pump skid assembly

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Shandong Kerui Petroleum Equipment Co.,Ltd.

2. F-1000 main pump skid

Fig 4 Main Pump Skid(NJBQ10. 16.00)

Fig 5 Main Pump Skid(NJBQ10. 16.00)

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Shandong Kerui Petroleum Equipment Co.,Ltd.

Fig 6 Main Pump Skid(NJBQ10. 16.00)

List of mud pump skid assembly（NJBQ10.16.00）(Table 2)

Part drawing number

F-1000 main pump skid assembly
NJBQ10.16.00

NO. Code Name Qty. Remarks

1 NJBQ10.11.00 Base Assembly 1

Transmission
2 NJBQ10.10.00 1
System

3 NJBQ10.02.00 Mud Pump System 1

4 NJBQ10.06.00 Control System 1

5 NJBQ10.04.00 Fuel System 1

6 NJBQ10.01.00 Power System 1

Table 2 List of Main Pump Assembly(NJBQ10.16.00)

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Shandong Kerui Petroleum Equipment Co.,Ltd.

2.1. Power system

Fig 7 Power System Assembly Drawing（NJBQ10.01.00）

Fig 8 Power System Assembly Drawing（NJBQ10.01.00）

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Shandong Kerui Petroleum Equipment Co.,Ltd.

Fig 9 Power System Assembly Drawing（NJBQ10.01.00）

List of power system assembly（NJBQ10.01.00）(Table 3)

Part drawing number

F-1000 power system
assembly
NJBQ10.01.00

NO Code Name Qty. Remarks

1 CAT C32-C Engine 1 C Calibrated

Hydraulic Transmission
2 BY920B 1 Guizhou Winstar
Box
Hexagonal Head Bolt
3 M18×70 10 Standard Parts
GB/T5783-2000
Standard
4 Nut GB/T6170-2000 M18 10
Spring Washer Standard
5 18 10
GB/T 93-1987
Flat Washer Standard
6 18 10
GB/T 97.1—2002

7 NJBQ10.01.02 Damping Rubber 2 Cutting on site

Hexagonal Head Bolt Standard

8 M22×80 4
GB/T5783-2000
Flat Washer Standard
9 22 8
GB/T 97.1—2002

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Shandong Kerui Petroleum Equipment Co.,Ltd.

Spring Washer Standard

10 22 4
GB/T 93-1987
Standard
11 Nut GB/T6170-2000 M22 4
Hexagonal Head Bolt Standard
12 M30*165 4
GB/T5783-2000
Standard
13 NJBQ10.01.01 Cushion Clamp 4

Standard
14 Cushion δ30×Φ120 8
Flat Washer Standard
15 30 4
GB/T 97.1—2002
Spring Washer Standard
16 30 4
GB/T 93-1987
Standard
17 Nut GB/T6170-2000 M30 4
Self-locking Nut Standard
18 M30 4
GB/T 3098.9-2002
Hexagonal Bolt Standard
19 M10×50 12
GB/T5783-2000
Standard
20 Nut GB/T6170-2000 M10 12
Spring Washer Standard
21 10 12
GB/T 93-1987
Flat Washer Standard
22 10 12
GB/T 97.1—2002
Hexagonal Bolt Standard
23 M12*55 16
GB/T5783-2000
Standard
24 Nut GB/T6170-2000 M12 16
Spring Washer Standard
25 12 16
GB/T 93-1987
Flat Washer Standard
26 12 16
GB/T 97.1—2002
Standard
27 Bolt of British System 5/8″-11UNC-2B*50 12
Flat Washer Standard
28 16 12
GB/T 97.1—2002
Spring Washer Standard
29 16 12
GB/T 93-1987
30 NJBQ10.05.00 Radiator Assembly 1 C32-1350HP

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Shandong Kerui Petroleum Equipment Co.,Ltd.

31 NJBQ10.01.02.00 Air Filter Bracket 1

32 EL-25 Silencer 1

33 308-3424 Air Filter 2

Connecting Line of
34 NJBQ10.01.05.00 1
Silencer
Fixed Seat of Air Filter
35 NJBQ10.01.09.00 2
Bracket
36 NJBQ10.01.12.00 Lower Silencer Bracket 1

37 NJBQ10.01.08.00 Upper Silencer Bracket 1

Intermediate Silencer
38 NJBQ10.01.10.00 1
Bracket
39 NJBQ10.01.11.00 Air Cooling Inlet Line 2

40 NJBQ10.01.13.00 Water Cooling Inlet Line 1

Right Support of Water

41 NJBQ10.11.02.00 1
Tank
42 NJBQ10.01.12.00 Air Cooling Return Line 2
Water Line of Cylinder
43 NJBQ10.01.14.00 1
Sleeve
Connecting Line of Air
44 NJBQ10.01.06.00 2
Filter
45 NJBQ10.11.03.00 Front Support of Engine 1

46 NJBQ10.11.06.00 Band and Beam（Right） 1

47 NJBQ10.11.05.00 Band and Beam（Left） 1

Left Support of Water
48 NJBQ10.11.01.00 1
Tank
Table 3 List of Power System Assembly(NJBQ10.01.00)

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Shandong Kerui Petroleum Equipment Co.,Ltd.

2.2. Transmission system

Fig 10 Assembly of Transmission System(NJBQ10.10.00)

List of transmission system assembly（NJBQ10.10.00）(Table 4) :

Part drawing number

Assembly of Transmission System
NJBQ10.10.00

NO. Code Name Qty. Remarks

Assembly of hydraulic
1 NJBQ10.09.00 1
transmission box
Hexagonal Bolt
2 M18*75 16
GB/T5783-2000

3 Nut GB/T41-2000 M18 16

SWC250DH
4 NJBQ10.12.00 Drive shaft assembly 1
1

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Shandong Kerui Petroleum Equipment Co.,Ltd.

5 NJBQ10.12.01.00 Drive shaft shield 1

Drive chain case

6 NJBQ10.10.00 1
assembly
RSF-1000
7 NJBQ10.02.00 Mud pump assembly 1
mud pump
8 NJBQ10.11.00 Base assembly 1

9 Nut GB/T6170-2000 M12 8

Flat washer
10 12 8
GB/T 97.1—2002
Hexagonal Bolt
11 M12*55 8
GB/T5783-2000
Table 4 List of Power System Assembly(NJBQ10.10.00)

2.2.1. Drive chain case assembly

Fig 11 Assembly Drawing of Drive Chain Case（LTXF1000）

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Shandong Kerui Petroleum Equipment Co.,Ltd.

Fig 12 Assembly Drawing of Drive Chain Case（LTXF1000）

Fig 13 Assembly Drawing of Drive Chain Case(LTXF1000)

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Shandong Kerui Petroleum Equipment Co.,Ltd.

Fig 14 Assembly Drawing of Drive Chain Case(LTXF1000)

Fig 15
Assembly Drawing of Drive Chain Case(LTXF1000)

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 山东科瑞石油装备有限公司
Shandong Kerui Petroleum Equipment Co.,Ltd.

List of drive chain case assembly(Table 5):

Part drawing number
Drive Chain Case Assembly
LTXF1000
NO. Code Name Qty.
1 NJBQ10.10.01.00 Drive Chain Case Support 1

2 GB/T5782-2000 Bolt M24x100 8

3 GB/T97.1-2002 Washer 24 8

4 GB/T93-1987 Spring Washer 24 8

5 GB/T6170-2000 Nut M24 8

6 NJBQ10.10.05 Observation Hole Cover Board 1

Cushion of Observation Hole
7 NJBQ10.10.06 1
Cover Board Cover Board
8 NJBQ10.10.07 Right-side Plate Cover Board 1
Cushion of Right-side Plate
9 NJBQ10.10.08 1
Cover Board
10 EF3-40 Air Filter 1

11 NJBQ10.10.09 Upper Seal Plate 1

12 NJBQ10.10.10 Cushion of Upper Seal Plate 1

13 GB/T5783-2000 Bolt M10x30 35

14 GB/T97.1-2002 Washer 10 35

15 GB/T93-1987 Spring Washer 10 35

16 NJBQ10.10.04.00 Right Cover Plate 1

17 NJBQ10.10.23 Left Bearing Pedestal 1

18 GB/T5783-2000 Bolt M12x40 29

19 GB/T97.1-2002 Washer 12 29

20 GB/T93-1987 Spring Washer 12 29

21 GB/T5782-2000 Bolt M16x50 18

22 GB/T97.1-2002 Washer 16 21

23 GB/T93-1987 Spring Washer 16 21

24 NJBQ10.10.11 Locating Sleeve 1

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Shandong Kerui Petroleum Equipment Co.,Ltd.

25 NJBQ10.10.01 Big Sprocket 1

26 NJBQ10.10.12 Pump Shaft Damper 1

27 NJBQ10.10.13 Bolt 5/8-11UNCx40 3

28 GB/T5595-2007 Chain 120-6*105 1

29 NJBQ10.10.14 Input Flange 1

30 NJBQ10.10.15 Clamp 1

31 NJBQ10.10.03 Sprocket Shaft 1

Oil Seal Pedestal of Sprocket
32 NJBQ10.10.16 1
Shaft
Oil Seal Seat Cushion of
33 NJBQ10.10.17 1
Sprocket Shaft
34 GB/T288-1994 Self-aligning Roller Bearing 2

35 NJBQ10.10.02 Small Sprocket 1

36 NJBQ10.10.18 Spacer Bush 1

37 NJBQ10.10.19 Left Bearing End Plate 1

38 NJBQ10.10.20 Left Bearing End Plate Sealing 1

39 NJBQ10.10.21 Enclosed Fitting Sealing Strip 1

40 NJBQ10.10.22 Right Cover Board Sealing Strip 1

41 NJBQ10.10.34 Sprocket Shaft Oil Sealing 1

42 TF-250x100F Self-sealing Suction Filter 1

43 YWZ-250T Liquid Level Meter 1

44 NJBQ10.10.05.00 Enclosed Fitting Assembly 1

45 NJBQ10.10.03.00 Cab 1

46 NJBQ10.03.04 Flat Key 1

47 NJBQ10.10.24 Left Bearing Pedestal Sealing 1

48 NJBQ10.10.28 Liquid Level Meter Shield 1

49 NJBQ10.10.26 Pump Sealing Gasket 1

50 NJBQ10.10.27 Breather Branch Drum 1

51 NJBQ10.10.29 Enter Key 1

52 NJBQ10.10.25 Bearing Pressing Plate 1

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Shandong Kerui Petroleum Equipment Co.,Ltd.

53 NJBQ10.10.31 Filter Flange Welding Pipe 1

54 NJBQ10.10.32 Drain Outlet Plug 1

55 NJBQ10.10.30 Drive Chain Case Nameplate 1

56 NJBQ10.10.33 Adjusting Shim Unit 1

Table 5 List of Drive Chain Case Assembly（LTXF1000）

2.2.2.1. Drive chain case lubricating system

Fig 16 Lubricating System Schematic Diagram(NJBQ10.10.06.00)

Part list of drive chain case lubricating system（NJBQ10.10.06.00）(Table 6):

Drive Chain Case Lubricating Part drawing number

System NJBQ10.10.06.00

NO. Code Name Qty. Remarks

Lubricating Oil Drive chain case
1 CB-F40 1
Pump pumping oil
Lubrication oil’s
2 GLQ-01 Filter 1
filtering
Oil pressure
3 YLF-02 Overflow Valve 8 control of
lubricating oil

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Shandong Kerui Petroleum Equipment Co.,Ltd.

4 NJBQ10.10.01 Sprocket 2

5 GB/T288-1994 Bearing 2
Lubrication oil’s
6 YLB-03 Pressure Gauge 1
display
Fig 6 List of Drive Chain Case Lubricating System

2.3. Mud pump system

Fig 17 Mud Pump System（NJBQ10.02.00）

Fig 18 Mud Pump System（NJBQ10.02.00）

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Shandong Kerui Petroleum Equipment Co.,Ltd.

Fig 19 Mud Pump System（NJBQ10.02.00）

List of mud pump assembly（NJBQ10.02.00）(Table 7):

Part drawing number
Mud Pump System
NJBQ10.02.00
NO. Code Name Qty. Remarks
High Pressure
1 NJBQ10.02.02.00 1
Discharge Manifold
F-1000 Mud
2 RSF-1000 Mud Pump 1
Pump(RongSheng)
Union Type Pressure YS21502
3 YS21502M-70 3
Sensor M-70
Pressure Sensor
4 3-5M-21502F 1
Connector
5 NJBQ10.02.01.02.00 Tee Joint 1
Safety Pressure Relief
6 NJBQ10.02.01.00 1
Manifold
2 1/16″×5M-4″1502
7 FY4-35-1502M 1
M Flange Union
8 SLD41502-35 High Pressure Water 1 Offered

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Shandong Kerui Petroleum Equipment Co.,Ltd.

Hose by
customer
9 LZ118-8-2A Stud 16

10 LM118-8-2B Nut 32
Sealing Gasket Ring
11 R35 2
R35
12 LZ114-8-2A Stud 8

13 LM114-8-2B Nut 16
Sealing Gasket Ring
14 R39 1
R39
Fig 7 List of Mud Pump System Assembly(NJBQ10.02.00)

2.3.1. Safety manifold

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Shandong Kerui Petroleum Equipment Co.,Ltd.

Fig 20 Safety Pressure Relief Manifold(NJBQ10.02.01.00)

List of safety pressure relief manifold assembly(NJBQ10.02.01.00)(Table 8):

Part drawing number

Safety Manifold Pressure Relief Manifold
NJBQ10.02.01.00

NO. Code Name Qty. Remarks

R35 Seal
1 NJBQ10.02.01.01 Flange 1
Groove
2 NJBQ10.02.01.02 Elbow 1
Welding Union M
3 NJBQ10.02.01.03 3
Head
Welding Union F
4 NJBQ10.02.01.04 3
Head
T Type of Tee
5 NJBQ10.02.01.05 2
Joint
Safety Valve
6 TAG32025-2IN 1
Imported Flange
3" Safety Valve
7 TAG32025-2B 1
Body
Safety Valve
8 TAG32025-2O 1
Outlet Flange
9 NJBQ10.02.01.06 Steel Tube 1

10 NJBQ10.02.01.07 Steel Tube 1

11 NJBQ10.02.01.08 Elbow 1

12 NJBQ10.02.01.09 Mud Brake Valve 1

13 NJBQ10.02.01.10 Steel Tube 1

Table 8 List of Safety Assembly

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Shandong Kerui Petroleum Equipment Co.,Ltd.

2.3.2. Discharge manifold

Fig 21 Discharge Manifold Assembly Drawing(NJBQ10.02.02.00)

List of discharge manifold assembly(NJBQ10.02.02.00)(Table 9):

Part drawing number

Discharge Manifold
NJBQ10.02.02.00

NO. Code Name Qty. Remarks

4 1/16"x5M-4"FIG1502(F)
1 NJBQ10.02.02.01 3
Flange Union
2 NJBQ10.02.02.02 T Type of Tee Joint 1

3 NJBQ10.02.02.03 Parallel Brake Valve 2

4 NJBQ10.02.02.04 Welding Flange Straight Tube 1

5 NJBQ10.02.02.05 Sealing Gasket Ring R39 6

6 NJBQ10.02.02.06 Stud 48

7 NJBQ10.02.02.07 Nut 96
Table 9 List of Discharge Manifold(NJBQ10.02.02.00)

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Shandong Kerui Petroleum Equipment Co.,Ltd.

2.3.3. Assembly of Mud Pump System

Fig 22 Assembly Drawing of Mud Pump Set(NJBQ10.02.03.00)

Fig 23 Assembly Drawing of Mud Pump Set(NJBQ10.02.03.00)

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Shandong Kerui Petroleum Equipment Co.,Ltd.

Fig 24 Assembly Drawing of Mud Pump Set(NJBQ10.02.03.00)

Fig 25 Assembly Drawing of Mud Pump Set(NJBQ10.02.03.00)

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Shandong Kerui Petroleum Equipment Co.,Ltd.

List of mud pump set assembly(Table 10):

Schematic Diagram of Mud Part drawing number

Pump Set Assembly NJBQ10.02.03.00

NO. Code Name Qty. Remarks

1 NJBQ10.11.00 Pedestal Assembly 1

2 NJBQ10.02.00 Mud Pump Assembly 1

Drive Chain Case
3 NJBQ10.10.00 1
Assembly
4 NJBQ10.02.01 Pressing Plate Base 6

5 NJBQ10.02.02 Mud Pump Pressing Plate 6

6 GB/T97.1-2002 Flat Washer 30 6

7 GB/T 5783-2002 Bolt M30×60 6

8 NJBQ10.11.40.00 Push Rod of Mud Pump 4

Table 10 List of mud pump set assembly (NJBQ10.02.03.00)

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 山东科瑞石油装备有限公司
Shandong Kerui Petroleum Equipment Co.,Ltd.

2.4. Fuel system

2.4.1. Fuel tank assembly

Fig 26 Discharge Manifold Assembly Drawing(NJBQ10.04.00)

List of fuel oil tank assembly(NJBQ10.04.00)(Table 11):

Part drawing number

Fuel Oil Tank Assembly
NJBQ10.04.00

NO. Code Name Qty. Remarks

1 YWS-1000 Liquid Level Sensor 1 Module

2 NJBQ10.04.02.00 Oil Tank Support 1 Module

3 YWZ-450 Liquid Level Meter 1 Module

4 EF7-100 Air Filter 1 Module

5 NJBQ10.04.01.00 Oil Tank 1 304

6 NJBQ10.04.01.08 Oil Inlet and Outlet 2 304

Table 11 List of Fuel Oil Tank Assembly

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Shandong Kerui Petroleum Equipment Co.,Ltd.

2.4.1. Fuel tube

Fig 27 Engine Fuel Oil-way(NJBQ10.04.00)

List of fuel tube schematic diagram(Table 12):

Schematic diagram of Part drawing number

fuel tube NJBQ10.04.00

NO. Code Name Qty. Remarks

1 YSFLQ-01 Oil-water Separator 1 Module

2 RYGLQ-02 Fuel Oil Filter 1 Module

3 CYB-01 Diesel Oil Pump 1 Module

4 C32 Engine 1 Module

5 LQQ-01 Cooler 1 304

Table 12 List of Fuel Tube

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Shandong Kerui Petroleum Equipment Co.,Ltd.

2.4.2. Pneumatic control system

Fig 28 Pneumatic Control Assembly Drawing(NJBQ10.06.04.00)

List of pneumatic control system(Table 13):

Pneumatic Control Part drawing number

System Principle NJBQ10.06.04.00

NO. Code Name Qty. Remarks

1 DQB-01 Blast Pump 1 Module

2 NJBQ10.07.00 Gas Bomb 1 Module

3 AQF-02 Safety Valve 1 Module

4 YLB-04 Pressure Gauge 1 Module

5 SLJ-05 Pneumatic FRL 1 304

Table 13 List of Pneumatic Control System

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Shandong Kerui Petroleum Equipment Co.,Ltd.

3. Injection Skid System

3.1. Structural style

Fig 29 Injection System Assembly Drawing(NJBQ10.03.00)

List of injection skid system assembly is as shown in Table 14:
Part drawing number
Injection System
NJBQ10.03.00
NO. Code Name Qty.
1 NJBQ10.03.01.00 Pipeline Assembly 1
2 NJBQ10.03.02.00 Base Assembly 1
3 NJBQ10.03.03.00 Sand Pump Base 2
4 NJBQ10.03.04.00 Pipe Support 12
Table 14 List of Injection System(NJBQ10.03.00)

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Shandong Kerui Petroleum Equipment Co.,Ltd.

3.2. Pipeline assembly

Fig 30 Injection System Assembly Drawing(NJBQ10.03.01.00)

List of pipeline assembly is as shown in Table 15:

Part drawing number
Pipeline Assembly
NJBQ10.03.01.00
NO. Code Name Qty.
1 DN300-1.0DF Turbine Worm Butterfly Valve 2

2 DN150-1.0DF Turbine Worm Butterfly Valve 3

3 GB/T26121-2010 XTQ1RF1.0-150 Flexible Rubber Joint 2

4 NJBQ10.03.01.02 Injection Pump Set(levorotation) 1

5 GB/T26121-2010 XTQ1RF1.0-200 Flexible Rubber Joint 2

6 NJBQ10.03.01.03 Pipeline Assembly 1

7 NJBQ10.03.01.05 Pressure Gauge 2

8 NJBQ10.03.01.06 Basket filter 2

9 GSRG-DN300 Wire Braider Rubber Hose 2

10 DN200-1.0DF Turbine Worm Butterfly Valve 3

11 GB/T 9115.1—2000 DN150 Welding Flange 6

12 GB/T5782-2000 Bolt M20x85 136

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Shandong Kerui Petroleum Equipment Co.,Ltd.

13 GB/T93-1987 Gasket 12 8

14 GB/T6170-2000 Nut M20 208

15 GB/T93-1987 Gasket 20 208

16 GB/T5782-2000 Bolt M20x165 24

17 GB/T5782-2000 Bolt M20x140 48

18 GB/T5782-2000 Bolt M12x55 8

19 GB/T6170-2000 Nut M12 8

20 GB/T93-1987 Gasket 12 8
Table 15 List of Pipeline Assembly(NJBQ10.03.01.00)

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