ORBIT 60 SERIES System Overview Datasheet - 137M5182-2

ORBIT 60 SERIES System Overview
Datasheet
Bently Nevada Machinery Condition Monitoring 137M5182 Rev. J
Plant-wide • One System

The Orbit 60 Series Protection and Condition Monitoring
System provides one continuous, online monitoring
system for both critical and plant-wide applications.
Cyber Secure • Data Isolation

Orbit 60 Series data isolation creates a safe industrial data
environment designed to meet ISA 62443 with world class
network security features and segregation of protection
and condition monitoring functions.
Modular • Flexible • Scalable

The Orbit 60 Series system is deployable in any
combination of rackmounted and distributed hardware.
This provides for better alignment of instrumentation to
the machinery application.
High Speed Process Data Integration

Next generation architecture facilitates full bi-directional
communications with plant control systems over a suite
of standard protocols.
Extended Field Wiring Length

With the Orbit 60 Series distributed architecture,
connection of multiple chassis through Bridge modules
decreases overall electrical installation costs, reduces
analog ground loops and noise issues, and moves key
maintenance activities further from hazardous areas.
Industry Leading System Capabilities

The Orbit 60 Series supports monitoring of one or multiple
*Embedded display will not be available in first release. machine trains in a single deployment. One System
Interface Module (SIM) defines each system and can
encompass up to 88 dynamic channels and 4 chassis*
using Bridge modules to link them.
* Initial release supports 48 dynamic channels with 1 chassis.
Datasheet 137M5182 Rev. J
Overview
The Orbit 60 Series Protection and Condition Monitoring System provides a single platform for the
continuous online monitoring of both critical and plant-wide applications. The Orbit 60 Series system
is deployable in any combination of rackmounted and distributed hardware, with Bridge modules
creating a seamless connection between chassis to make a single system.
The table below gives a general overview of the components that make the Orbit 60 platform.
Table 1: Component Modules
3U Chassis- 19 general purpose slots

Chassis 6U Chassis -28 general purpose slots
3U Mini Chassis- 10 general purpose slots
System User Guide Power Power Interface Module (PIM)

Modules (142M9080)
System Interface Module (SIM)
Processors
Protection Processing Module (PPM)
Connect Bridge (BRG)*
User Guide S1
CMM Condition Monitoring Module (CMM)
(148M9082) Interface
Communication Gateway (CGW)

User Guide
CGW Comms - Modbus (Ethernet or Serial*)
(148M9083)
Negative Dynamic Input (PAV, PAS*, PAA, PAD*, KPH)

(provides power for negatively powered transducers)
Input User Guide Dynamic Positive Dynamic Input (PVT*)
Modules (137M0804) 4-channel (provides power for positively powered transducers)
Linear Variable Differential Transformer (AC LVDT*)
RTD/TC, RTD/TC Temperature (RTD)

User Guide Static
Process, Isolated TC Temperature (ITC*)
(157M8568) 6-channel
Discrete Isolated Discrete Input or Process Variable (PVD)
Relays ElectroMechanical Relays (EMR)

Output User Guide 8-channel Solid State Relays (SSR)
Modules (146M5032) Rec Outs
Recorder Outputs (REC*)
8-channel
Display User Guide

Display External Display (EXD)
and CPU (137M0702)
* Modules not available in first release.
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Orbit 60 System Level Diagram
S1 - System 1 Server or Client

SIM - System Interface Module
CNFG - Orbit Studio Configuration Software
CMM - Condition Monitoring Module
DCS/PLC - Distributed Control Systems/
CGW - Comm Gateway Module
Programmable Logic Controller
BRG - Bridge Module*
L1 - Unit Network L4 - Business Network
Figure 1: System Diagram

One System Interface Module (SIM) defines a system of up to 88 dynamic channels*,
accommodating multiple machine trains and supporting unrestricted synchronous Keyphasors for
any channel. The Condition Monitoring Module (CMM) interfaces to the business network through a
cyber-secure access port. The Communications Gateway (CGW) sends(data, status, setpoints) and
receives(inhibit, reset, trip multiply)* high speed process data with the control systems. Bridged
(BRG) connections allow up to 3 chassis to act as a single system while decreasing overall installation
costs, reducing ground loops, and minimizing electrical noise.
* Features not available first release.
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Orbit 60 Series Chassis

You can flexibly deploy each chassis option with a public facing side (for rack or panel mounts) and a
utility side (for wiring connections and bulkhead mounts). Insert modules and make all wiring
connections from the utility side. Provisions for the public side of the chassis include status LEDs,
configuration port, Config/Run key, and reset button. Three chassis types are available.
Chassis Types
Note: Embedded display will not be available in first release.
Mounting Options
l Panel Mount – Mounts to rectangular cutouts in panels and secures to the panel using clamps
supplied with the chassis in 3U Mini*, 3U 19" standard, and 6U 19" standard* configurations. The
6U 19" will fit in the space of a 3500 rack.*
l Rackmount – Mounts the 3U or 6U chassis on 19-inch EIA rails. Two 3U units or a single 6U* form
factor have been designed to fit within the space of a single 19” rackmount 3500 unit, as a
retrofit.
l Bulkhead - Typically mounts into a protective enclosure fastened to a sub panel in 3U Mini*, 3U
19" standard, and 6U 19" standard* configurations. NEMA 4 and 4X weatherproof housings are
available when required for environmental protection or when purge air is used.
* Features not available in first release.
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Front Panel Options

There are two Orbit 60 Front Panel Module options.
Remote Front Panel Module*

Standard Front Panel Module
The Remote Front Panel Module is for Orbit 60

chassis that do not have a SIM module installed.
The Standard Front Panel Module is for Orbit 60
The Remote Front Panel displays the status of
chassis that have a SIM module installed.
the power supplies.
Statuses
The Standard Front Panel Module shows the status of the power supplies and the
presence and operation of the SIM Module.
Key Switch
This front panel can send run or program requests via the key switch.
When the key is in the RUN position the ring lights green and the
protection system is engaged, but when the key is in the PRG, or
program mode, the ring lights amber and system configuration
changes can be made through Ethernet connection to the SIM.

Reset
A RESET button is located on the Standard Front Panel.
Ethernet
An RJ45 jack provides Ethernet connection to the SIM for external display or
configuration tasks from the public side of the system.
* Not available in first release.

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System Interface Module
Each Orbit 60 system requires a single System Interface Module (SIM) The SIM
provides the user access to manage protection configuration, local display,
system-level diagnostics, system LEDs, system contacts, and the system
protection fault relay. The SIM occupies one slot and must be adjacent to the
Power Input Module (PIM) in the chassis.
The SIM is the access point for configuring and maintaining the system. The
module communicates to the Orbit Studio configuration software and transmits
the configuration to other modules in the system. The SIM provides a physical
access security feature through a key-lock switch on the public side and a
contact on the utility side of the SIM. Either of these controls can be used to secure
the system configuration, preventing unauthorized changes.
The SIM has 3 independently configurable ethernet ports, each port can be used
for system configuration, system time synchronization, temporary
troubleshooting, or an external display.

Communication Gateway Module

The Communication Gateway Module (CGW) provides information to external
hosts including measurements, alarms, statuses, and configuration information
using standard industrial protocols. The CGW is designed to be used as part of a
protection loop.
Through the Communication Gateway module, the system can acquire process
data from external control systems, human interfaces, and data historians. The
data can also be passed through to System 1. The Communication Gateway
module occupies a single slot.
There are two versions of the CGW module:
• Serial* - RS-485 port supporting Modbus protocol*
• Ethernet - Two RJ-45 ethernet ports supporting Modbus and EGD* protocols

* Features not available in first release.
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Protection Processing Module

The Protection Processing Module (PPM) serves as the computational engine for
the Orbit 60 monitoring system. It extracts all machinery measurements for the
protection system and performs alarm determinations. The PPM analyzes signals
from transducers, generates measurements\statuses and publishes them to
other modules for data collection and external communication. Each PPM
occupies a single slot within the system.
Each PPM provides capacity for a large number of sensors and can support
typical monitored machine trains. The PPM capacity is a function of the type of
processing required on each input. If the system requires more processing than a
single PPM can provide additional PPMs can be added to the system for complex
monitoring deployments. . For protection systems, redundant PPMs are
recommended.
The Orbit Studio Configuration Software provides a System Utilization Calculator
to evaluate the remaining capacity of the PPMs in your system. If your processing
capacity reaches 90%, a warning indicator displays and we recommend adding
another PPM, or 2 PPMs if the system is redundant.

Condition Monitoring Module

The CMM listens to all information within the system, including all
measurements, waveforms, digital transducer signals, system
controls, status information, system configuration information,
process data from external systems, and alarm and events logs.
It only listens, with no capability to write, allowing interface to
System 1 over the business networks, with no risk to the
protection system.
Each module occupies two slots within the system. Placing
multiple CMM modules allows the connection of two
independent System 1 clients to the Orbit 60 System. Data is
transferred to System 1 continuously, but in the event the
connection is lost or System 1 is not utilized, non-volatile storage
buffers historical data until the information is off-loaded to the
host software. System 1 can configure the CMM module to
extract additional measurements and waveforms from system
sensor data.
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Bridge Module (BRG)*

The base-to-base Bridge module connects multiple chassis to make a

distributed system. Bridge connectivity enables flexible deployments in linear or
star topologies. The Orbit 60 System significantly reduces field wiring cost,
especially when extending to remote locations. Each Bridge module
communicates all data in the local chassis and replicates to the remote chassis.
In this way, the system communicates all data within the system to all devices in
the system.
The Bridge module provides protection from incompatible networks interfering
with the operation of the system by blocking any transmissions from non-
approved sources onto the chassis.
* Module not available in first release.

Power Input Module

The Power Input Modules (PIM) always reside in a special-purposed slot located in the
first slot of the chassis. This slot accommodates two PIMs for redundancy. At least one
PIM must power every chassis, and every chassis requires its own PIMs and power
sources. Redundant PIMs and power sources are strongly recommended.
The PIM is a half-height module that connects an external power source to the system.
Each Orbit 60 Series chassis supports two stacked redundant power input modules.
Failure of one power source does not affect the operation if the system uses both power
inputs. The PIM employs out-of-range protection for miswiring, overvoltage, and
overcurrent protection for the input power sources.
The PIMs support input voltages ranging from +21 Vdc to +32 Vdc. The most common
power source comes from external DIN rail mounted AC/DC +24 Vdc output power
supplies. The Instrument Common(IS) and Protective Earth connections for the
system are made at the utility side of the PIM. External redundant power supplies are
recommended for the system.
Remove and insert a single Power Input Module without disrupting system operation, as
long as another PIM remains installed and connected to its input power source.
For detailed information on requied Power Supply see associated datasheet
(142M8947).
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Dynamic Input Modules

The primary purpose of the Dynamic Input module is to digitize the sensor
signal at a rate that completely encompasses the signal content and
provides transducer power for various sensors. The Orbit 60 Series Dynamic
Input module is a 4-channel input module available in both negative and
positive dynamic input options. The inputs are also used for speed or
Keyphasor signals.
Negative Transducer Input Module

These cards work with negative-voltage external sensors offering four
variants:
• PAV Negative Dynamic Sampler (Prox, Accel, Velom)
• PAS Negative Dynamic Sampler (Prox, Accel, Seismic) *
• PAA Negative Dynamic Sampler (Prox, Accel, Aero)

• PAD Negative Dynamic Sampler (Prox, Accel, DC LVDT) *
Positive Transducer Input Module

The Positive Voltage (PVT) input module interfaces with industry-standard
third-party ICP sensors, as well as sensors that use a 3-wire (power,
common, signal) or 2-wire ( A/+ and B/-) positive-voltage interface.
• PVT Positive Dynamic Sampler (Prox, Accel, Velom) *

* Modules not available in initial release.
Connectors
The Dynamic Input module uses an ix Industrial connection to provide access to four- buffered
transducer output (BTO) connectors. The BTO connection is available on the public and utility side of
the module.
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High Speed Keyphasor Input Module

Unlike previous systems, the Orbit 60 Series system supports Keyphasor
configurations for any dynamic input channel through the PAV, PAS, PAA, and
PAD input modules. For high-phase accuracy applications (over 12,000 rpm) the
high speed Keyphasor module can support four transducer inputs per module.
Input configurations to this module can also serve as prox-vibration inputs. The
Keyphasor input module occupies a single slot.
You can configure any channel on the module as a once-per-turn Keyphasor or
a multiple-event-per-turn speed signal from a rotating shaft or gear used to
provide a precision timing measurement. The Keyphasor Input Module works with
the following transducers:
• Magnetic pickup
• 3-wire Prox
• 3-wire Accel

AC LVDT Input Module*

The Orbit 60 Series AC LVDT Input Module provides inputs to interface with four AC
Linear Variable Differential Transformers for position measurements. The module's
primary use is the measurement of case expansion and valve position. The AC
LVDT input module occupies a single slot.
The four AC LVDT configured channels can connect to a:
• 4-wire AC LVDT
• 5-wire AC LVDT
• 6-wire AC LVDT

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Temperature Input Modules
TC/RTD Temperature Module

The primary purpose of temperature modules is to interface to the
temperature transducers and convert the signal into a digital
representation. These modules condition and digitize the inputs at a rate
that completely encompasses the signal content and allows for removal of
typical noise sources.
The Orbit 60 Series TC/RTD Temperature Input Modules provide six channels of
either Thermocouple (TC) or Resistive Temperature Detector (RTD)
temperature input sensors.
Each channel of the Orbit 60 Series TC/RTD input module is individually
configurable for sensor type and range using Orbit Studio configuration
software.
TC sensors - The thermocouple configured channels provide cold
junction compensation for any J, K, E, or T Type Thermocouple.
RTD sensors - The RTD configured channels can be connected to a 3-Wire
100 Ohm Platinum 0.00392 RTD, 3-Wire 100 Ohm Platinum 0.00385 RTD, 3-
Wire 10 Ohm Copper RTD, or 3-Wire 120 Ohm Nickel RTD.
The RTD/TC inputs reference the internal system ground, and for this reason,
should only connect to transducers isolated at the sensing end.
Isolated TC Input (ITC)*

The Orbit 60 Series Isolated Thermocouple Temperature Input modules
provide six channels of temperature input sensors. The module conditions
and digitizes input at a rate that completely encompasses the signal
content and allows for removal of typical noise sources.
Each channel of the Orbit 60 Series TC input module is individually configurable for sensor type and
range. The thermocouple configured channels provide cold junction compensation for type J, K, E, or
T thermocouple.
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Isolated Process Variable / Discrete Input Module (PVD)

The Orbit 60 Series Isolated Process Variable and Discrete (PVD) Input module
processes machine-critical parameters such as pressure, flow, temperature,
and levels that merit continuous monitoring. The module conditions and
digitizes the signals so the result can be compared with user-programmable
alarm setpoints. The user can program the PVD module using the Orbit
Configuration software to perform current, voltage or discrete input
measurements. This module provides discrete inputs for essential operational
commands, such as Trip Multiply for machine start-up and Alarm Inhibit.
The monitor accepts +4 to +20 mA current inputs or any proportional voltage
inputs between -10 Vdc and +10 Vdc, in addition to monitoring “dry” or “wet”
contacts which can be a sensor, switch, or relay.
* Process Variable measurements are not available in the first release.

Recorder Outputs (REC)*

The Recorder Output module is an 8-channel module that converts
measurements within the Orbit 60 Series to a proportional current or voltage
output that can be connected to external systems for communications
purposes.
Recorder Output modules can be configured to represent any measurement
provided within the system. This module occupies a single slot.
These outputs adhere to Namur 43 specification and indicate Not OK conditions.
This module is available for SIL applications.
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Relay Modules
Relay modules provide a set of relays that you can program to
actuate based on alarm conditions defined in other modules.
They are programmable with standard logic elements(True
AND, Normal AND, OR and NOT) to combine various alarms and
statuses(alarm statuses, OK statuses and other statuses
(Bypass, Protection State, Test Mode, Inhibit, Attention,
Protection Fault, etc.)) into relay activation conditions. Use Orbit
Studio to program the voting logic.
You can also program relays to operate as a system or group
protection fault relay, especially when the protection fault relay
on the SIM does not provide adequate granularity of system
health - typically for multiple machines in one system.
Pairs of relays within the module function as a single Double-
Pole, Double-Throw relay when appropriately configured. All
relay types are available for SIL system implementation.

Electromechanical Relay (EMR)
(Refer to the image above)

This relay drives a load directly, or through, an interposing relay. This module
takes two slots. It features 8 Epoxy Sealed, Single-Pole Double-Throw
Electromechanical Relays. This module supports an AC voltage range of 5-250
Vac for loads of 100 mA to 4 A. The module also supports DC voltages and loads
of 5-30 Vdc at 4 A.
Solid State Relay (SSR)
(Refer to the image left)

This relay connects to an external system’s discrete input for low current
communication. It occupies a single slot and features 8 Solid-State Relays. This
module supports secondary voltages up to 125 Vdc and loads of 0.1-125 mA.
13/30
Input Module Sensors and Measurements

Static Input
Dynamic Input Module Type
Module Type
(4 channels)
(6 channels)
Sensor Type Supported Measurement Type
AC
PAV PAS PAA PAD PVT KPH RTD ITC PVD
LVDT
Proximitor
(3-wire)
Displacement X X X X X X
Accelerometer
(3-wire)
Acceleration* X X X X X
HTVAS High-Temp Velocity

Accel
Acceleration*, Velocity* X
86517 and 86497 Interface Acceleration*, Velocity*,

Modules Dynamic Pressure
X
350500 Charge Amplifier Dynamic Pressure X X X X
350501 Charge Amplifier Acceleration* X X X X

Velomitor
(2-wire)
Velocity* X X
Seismoprobe
(2-wire)
Velocity* X
Proximitor Keyphasor
(3-wire)
Speed, Gap X X X X X
IEPE Positive Constant Acceleration*, Velocity*,

Current (370300) (2-wire) Dynamic Pressure
X
Negative Biased Constant Acceleration*, Velocity*,

Current (2-wire) Dynamic Pressure
X
DC LVDT Position X
AC LVDT Position X
Type J, K, E, T Temperature X X
3-wire RTD Temperature X
4-20 mA Current X
-10 V to +10 V Voltage X
Dry/wet contacts Open/Closed X
Magnetic Speed Pickups Speed X X X X X
* Designates the ability to integrate these measurements to provide additional measurement types.
14/30
External Display
The external display utilizes an industrial computer connected to the SIM via Ethernet. The computer
and display placement varies based on application needs. The 10.4", 15", and 21.5" VGA touchscreen
displays provide excellent viewing quality for industrial applications. The 10.4" display is suitable for use
in hazardous area locations across the world. The 15" display is certified for hazardous areas for North
America only. The 21.5" display is intended for non-hazardous (safe) area applications only.
Display Mounting Options

You can mount the displays in a remote enclosure, panel, or rack.
l 10.4" Display Can be mounted in a rack, panel, and enclosure.

l 15" Display Can be mounted in a rack, panel, and enclosure.
l 21.5" Display Can be mounted in a rack or panel.
Bently Nevada Industrial Computer

The Orbit 60 Series Industrial Computer is certified for hazardous environments when installed in a
NEMA3 or NEMA4 enclosure. The industrial computer communicates with an Orbit 60 Base SIM module
to gather and output data to supported displays. The small form factor of 5.2 x 4.8 x 3.4 (132 x 122 x 87
mm) enables DIN-rail mounting.
Orbit Display Software

By default, a bar-graph screen shows all primary measurements. Use the Orbit Display software to
create custom screens showing bar graphs, event lists, and statuses for machine-train groups from
up to twelve systems on one display.
l System-event list
l Alarm-event list
l All module and channel data
l Alarm and OK status
l Nine custom display options
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Orbit Studio Configuration Software

The Orbit Studio software configures Orbit 60 chassis, modules, channels, measurements, setpoints,
relays, and many other aspects to protect plant assets.
Multiple Systems Configuration

Connect multiple systems from a single Orbit Studio client session, opening multiple offline
configuration files alongside actively connected systems to allow for easy cross-referencing across
systems, while enabling security through user-based permissions. Copy and paste modules and
channels across systems and configuration files, as well as send and retrieve configurations for
multiple systems at once.
Graphical System and Relay Configuration

Create and manage multiple pages of relay logic by graphically configuring with drag and drop
elements and connectors. You can also graphically assemble your system by dragging and
dropping components from a library of modules. The resulting assembly produces a hierarchical
representation of the system for access to individual channels.
Current Values and Loop Check

View current value data across all channels within a system. Loop checks can be performed via bar
graphs and tabular lists from channels throughout the system.
To configure Orbit 60, refer to the online help.

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System 1 Integration
Offering plant-wide condition monitoring insights to reduce risk, increase productivity, and minimize
unplanned downtime, System 1 streamlines decision-making processes by bringing machine data
into a single platform, providing clarity and context to your operations and enterprise. Harnessing the
power of Bently Nevada’s decades of machinery research and advanced diagnostics expertise, this
powerful tool is a key component of successful digital transformation in any industrial facility. By
combining its Connectivity, Analytics, and Visualization capabilities, System 1 is the premier Edge
historian and condition monitoring platform among industrial operators.
Take full advantage of System 1 Condition Monitoring Software in conjunction with Orbit 60 Series for
complete monitoring and advanced diagnostics for all machine types, including roller-element
bearings. Use the Orbit 60 Series Condition Monitoring Module (CMM) for a read-only access point to
provide a cyber-secure approach for obtaining data through the business network or other systems.
When used in conjunction with the Comm Gateway module (CGW), you can relay high speed
process data to System 1 along with system measured data.

Bently Nevada has a rich heritage in helping customers solve industrial maintenance challenges that
is over 60 years strong. Through user research in 25 countries with more than 500 end users, we have
studied our customers’ team dynamics, site processes, and technology suites to determine how
System 1 can best support plant-wide machinery management. The resulting platform is the most
comprehensive and user-intuitive condition monitoring solution ever developed.
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System Environmental
Specifications Degree
Orbit 60 System Installation
Category II
Category
3U 19" Full-Load Chassis
Power Consumption To determine the temperature rating of

the cable connecting the field wiring
Typical 120 watts terminals, identify the operating
temperature range of the location
Maximum 180 watts
where Orbit Display is installed.
Characteristics
Voltage Input +21 to +32 Vdc

CAUTION
Current Draw 8.6 Amps max
ENVIRONMENTAL
An undervoltage does not CONSIDERATIONS
Out of Range harm the PIM.
For installations of temperatures
Protection An overvoltage causes the above 40°C (104°F), active
fuse to open. environmental control may be
needed. For example, a
No minimum chassis dehumidifier or air-conditioning
Chassis Loading may be used to control formation
loading is required.
of condensation.
Weight

3U 19" Chassis 32 lbs (14.5 kg)

System Environmental System Interface Module (SIM)

Operating System Contacts
Temperature
Range -30° C to +65° C Trip Multiply
(indoor use (-22° F to 149° F)
only) 4 contacts Alarm Inhibit
on utility or
Storage rear side System Reset
-40°C to +85°C
Temperature
(-40° F to 185° F) Configuration Lock
Range
Voltage In 24V max
0% to 95% rH non-
Relative
condensing operating and Current
Humidity <1 mA to 125 mA
storage rating
5 g @ 57-500 Hz. IEC 60068- Protection Fault Relay (steady state)
Vibration
2-6
Voltage: 5 Vdc to 125 Vdc
Shock 10 g, 11 ms IEC 60068-2-27
Current 0.01 to 125mA
Altitude < 2000 m (6,562 ft)
Pollution Pollution Degree 2
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System Interface Module (SIM) System Interface Module (SIM)
Communications alarming functions within the

system.
1 ethernet
port - public Used to place the system in
Independent Ethernet ports TM - Trip
side Trip Multiply. LED indicates that
1000/100/10 Base-T Auto- Multiply
the system is in Trip Multiply
2 ethernet negotiation Contact
mode.
ports - utility
side PRG - Allows configuration
changes to be made to the
Connector RJ-45 system. Amber LED indicates
LOCK -
NTP time sources Configuration the system is in Run mode.
Lock Contact RUN - Locks the system,
SF Protocol - System or Key
Supported blocking configuration
configuration
Connections changes. Green LED indicates
SF Protocol - Local system the system is in Run mode. 2
display
ARM - Indicates that all the
Cable Protection protection functions within
100 meters (328 feet) max
Length Fault Relay the system are operational.
Cyber Security Performed by either closing the contact on the

1
module or pressing the button on the front
l Aligned to the IEC 62443 standard. panel.
l Encrypted communications using
latest TLS standards. 2 Performed by either closing the contact on
l PKI implemented signed firmware the module or setting the key on the front to
images to facilitate secure boot and the RUN setting on the front panel.
trusted firmware updates.
l Device identity management uses
certificates for trusted connections.
l Configure user, roles and rights
account management.
l Uses physical Run/Program control
System Interface Module (SIM)
Controls and Contacts
Used to clear all latched

RST - Reset alarms and NOT OK statuses
Contact or across the system. LED
Button indicates reset contact
closed. 1
SAI - System Used to inhibit all alarms

Alarm Inhibit within the system. LED
Contact indicates the state of the
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Protection Processor Module Protection Processor Module (PPM)
Protection Processor Module (PPM) Valid when the machine is

Number of spinning backwards and
Channel Types Reverse has exceeded the reverse
Rotation speed setpoint, counting
l Radial Vibration revolutions.
l Acceleration
l Velocity Rotor acceleration is a ramp
l Thrust rate of a rotor (in rpm / min)
Rotor
l Speed as its speed increases from
Acceleration
l Dynamic Pressure zero rpm to the machine's
l Temperature running speed value.
Measurements and Signal Processing Available for Velocity and

Acceleration channels to be
Set based on the bandwidth Integration/RMS applied to Direct, Bandpass,
Direct 1X, 2X, nX an SMAX
of the selected transducer
measurements.
Adjustable lowpass and
highpass corners based on Alarming
the frequency range of the
Bandpass 100 ms to 60 sec for
transducer.
Number of poles selectable vibration and position
Alarm Time
from 1, 2, 4, 6 or 8. measurements.
Delays
1 sec to 60 sec for speed
1X/2X/nX Supported for machine measurements
Amplitude and speed ranges from 50 to
Phase 120,000 rpm. Four setpoint levels
Setpoints available at a each
Applicable to Proximitor measurement.
Gap
sensor inputs
Up to 32 Protection States
Applicable to Acceleration that be controlled by
Bias Discrete contacts or
and Velocity sensor inputs Protection
configurable measurement
Supported for ranges down States
SMAX ranges. Alarm setpoints are
to 50 rpm. adjustable for different
Protection States.
Speed 1 rpm to 120,000 rpm
Valid when the machine is

spinning backwards. This
Reverse Speed measurement behaves like
a typical speed
measurement.
Valid when the machine is

spinning backwards and
Reverse Peak has exceeded the reverse
Speed speed setpoint, storing the
highest achieved reverse
speed.
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Communications Gateway 10.4” Hazardous Area Display
Communications Gateway (CGW) Power Consumption
Data Communications 24 Vdc nominal voltage range

Voltage
10 to 28 Vdc
2 ethernet Independent Ethernet ports
ports - utility 1000/100/10 Base-T Auto- Operating
Less than 500 mA
or rear side negotiation Current
Connector RJ-45 Physical Characteristics
Cable Length 100 meters (328 feet) max 15.25 x 9.8 x 1.93 in
Dimensions
387.4 x 248.9 x 49 mm
Condition Monitoring Module Environmental Limits - Indoor Use Only
Condition Monitoring Module (CMM) Designed for IP54 ingress
IP Rating protection against dust and
Data Communications water spray to the front only.
2 ethernet Independent Ethernet ports Operating
ports - utility 1000/100/10 Base-T Auto- Temperature 0 to 60°C (32 to 140°F)
or rear side negotiation
Connector RJ-45 Standards and Certifications

Cable Length 100 meters (328 feet) max Refer to External Display Datasheet (154M8401)
10.4" Hazardous Area Display 15" Hazardous Location Display

10.4” Hazardous Area Display 15” Hazardous Location Display
Part Number 120M8155-01 Part Number 102M8950
Warranty 1 Year Warranty 1 Year
Features Features
Video Video
VGA VGA
Interface Interface
Touch Touch
Resistive Touch Screen 5-Wire Resistive Touch Screen
Screen Type Screen Type
Cable Touch
Serial
Interface Screen Serial
Control Interface
Front panel button
Settings Control
Front panel button
Panel Mount, 19” EIA Rack Settings
Mounting
Mount, and Independent Mounting Panel Mount and 19” EIA Rack
Styles
Mount Styles Mount
21/30
15” Hazardous Location Display 21.5” Industrial Display
Power Power
24 Vdc nominal voltage range 24 Vdc nominal voltage range

Voltage Voltage
12 to 24 Vdc 22 to 26 Vdc
Operating Operating
~100 mA ≈ 200 mA
Current Current
Physical Characteristics Physical Characteristics
16.61 x 13.31 x 2.68 in 422 x 338 x 21.98 x 13.77 x 1.88 in

Dimensions Dimensions
68 mm 558.4 x 349.8 x 47.7 mm
Environmental Limits - Indoor Use Only Environmental Limits - Indoor Use Only
IP65 ingress protection against IP66 ingress protection against

IP Rating dust and water spray IP Rating dust and water spray
compliant to the front only. compliant to the front only.
Operating Operating
Temperature -20 to 60°C (-4 to 140°F) Temperature 0 to 55°C (32 to 131°F)
Standards and Certifications Storage

Temperature -20 to 60°C (-4 to 140°F)
Refer to External Display Datasheet (154M8401)
21.5" Industrial Display Ambient

Relative 10 to 95% non-condensing
21.5” Industrial Display Humidity
Part Number 150M1466 Standards and Certifications
Warranty 1 Year Refer to External Display Datasheet (154M8401)
Features Display CPU Module

Video CPU Module
VGA
Interface
Intel® Atom™ processor E3845
Touch Projected Capacitive Touch CPU
(quad-core, 1M cache, 1.91 GHz)
Screen Type Screen
System
Touch 4 GB
Memory
Screen USB
Interface Storage SD 3.0 (SDHC/SDXC) 128 GB
Control Display Intel® HD Graphics 4000
Control buttons on rear panel
Settings
Peripherals
Mounting Panel Mount and 19” EIA Rack
Styles Mount USB 2 – USB-A 2.0
22/30
CPU Module Dynamic Input Modules
Resolution up to 1920 x 1200 and Measurements on

VGA
pixels at 75 Hz HDDB-15F port page 14.
Resolution up to 2560 x 1600 Channels

DisplayPort 4 Dynamic Inputs
pixels at 60 Hz receptacle Supported
4 – Auto-sensing 10/100/1000 Outputs

Ethernet Mbps RJ45 ports Magnetic
Isolation Protection 1.5 kV Analog Short circuit protected
Buffered output signal available
2 – RS-232/422/485 DB9M ports Transducer through BTO connector on
Serial
(BTO) public and utility side.
Power
Voltage 12/24 Vdc (11.4 to 36 Vdc) BTO Connector

Power Less than 30 W (nominal)
Physical Characteristics
* Not available for first release.
Weight 1.75 kg (3.86 lbs.)
High Speed Keyphasor
132 x 122 x 87 mm (5.20 x 4.81 x
Dimensions
3.43 in.) High Speed Keyphasor Inputs (KPH)
Environmental Limits - Indoor Use Only
Inputs
Operating
l Proximitor (3-wire)
Temperature -40 to 70°C (-40 to 158°F)
l Accelerometer (3-wire)
l Proximitor Keyphasor
Analog Input
Standards and Certifications (3-wire)
l Magnetic Speed
Refer to External Display Datasheet (154M8401)
Pickups
Dynamic Input Modules Channels 4 Dynamic Inputs
Dynamic Input Modules Signal Conditioning
PAV (-) (Prox, Accel, Velom) Speed /

Input range of 1 to 120,000
Frequency
cpm (0.017 to 2 kHz).
PAS (-) (Prox, Accel, Seismic) * Signal Ranges
Analog Short-circuit protected

PAA (-) (Prox, Accel, Aero)
Buffered output signal available
PAD (-) (Prox, Accel, DC LVDT) * Transducer through BTO connector on
Output public and utility side.
PVT (+) (Prox, Accel, Velom) *
This is a true analog signal from the
Dynamic Inputs input, not digital-to-analog
See Input Module Sensors reconstitution of the input signal.
Analog Input
23/30
Isolated Process Variable / Discrete Isolated Thermocouple (ITC)

Input
ITC Electrical
Isolated PV / Discrete Input (PVD)
Inputs
Power Consumption
Thermocouple
Type J, K, E, T
Channels 6 Sensor
5700 V Channel to System Electrical

Isolation and 250 V Channel to
500 V Channel to System and
Channel isolation
250 V Channel to Channel
Process Isolation isolation700 V Channel-to-
4 to 20 mA System and Channel-to-
Variable Input
0 to 25 mA Channel isolation
(Current)

-10 to 10 Vdc
Process
0 to 10 Vdc Electromagnetic Relay (EMR)
2 to 10 Vdc
Variable Input
0 to 5 Vdc Electromagnetic Relay (EMR)
(Voltage)
1 to 5 Vdc
-10 to 0 Vdc Characteristics
* The voltage drop across the input when Electromechanical Single-

Type
configured for a current input is 100 Ohms x Pole, Double-Throw
Input Current + 0.3 V. Number of
8
Relay Outputs
Discrete Input
Environmental Epoxy Sealed
Dry Contact,
Internally Wetted Each relay is configurable for
Discrete Input Operation Normally De-Energized or
Wetted Contact,
Normally Energized
0 to 10 Vdc
Contact Rating for Standard Systems

Minimum Switched Current 100 mA
TC/RTD Temperature
DC Maximum Switched
4 A @ 30 Vdc
Temperature Current
Thermocouple (TC) Temperature DC Maximum Switched

30 Vdc
Voltage
Thermocouple Type J, K, E, T
AC Maximum Switched
250 Vrms
Channel Voltage
6
Supported
AC Maximum Switched
4A
RTD Temperature Current
Pt100 (385), Pt100 (392), Ni120, 180 W or 1800

RTD Type Maximum Switched Power
Cu10 VA

24/30
Electromagnetic Relay (EMR)
Contact Rating for Hazardous Area Systems
Maximum Switched Current 4A
DC Maximum Switched
30 Vdc
Voltage
AC Maximum Switched
160 Vrms
Voltage

Characteristics
Solid State Single-Pole,

Type
Double-Throw
Number of
8
Relay Outputs
Environmental Plastic Encapsulated
Arc
150 Vdc, installed standard
Suppressor
100,000 cycles @4.5 A, 30

Contact Life
VDC or 240 AC
Each relay is configurable for

Operation Normally De-Energized or
Normally Energized
Contact Rating for Standard Systems
Minimum Switched Current 1 mA
DC Maximum Switched 125 mA @ 125

Current Vdc
DC Maximum Switched
125 Vdc
Voltage
Maximum Switched Power 650 mW
Contact Rating for Hazardous Area Systems
Maximum Switched Current 125 mA
DC Maximum Switched
50 Vdc
Voltage
25/30

Maritime*
Compliance and ABS Rules for Condition of Classification,
Certifications Part 1
FCC l Steel Vessels Rules

l Offshore Units and Structures
This device complies with part 15 of the
FCC Rules. Operation is subject to the Functional Safety*
following two conditions:
SIL 2
l This device may not cause harmful
interference. * Approvals pending
l This device must accept any
interference received, including
interference that may cause
undesired operation.
Hazardous Area Approvals
EMC For the detailed listing of country and
product specific approvals, refer to
European Community Directive: the Approvals Quick Reference Guide
(108M1756) available from Bently.com.
EMC Directive 2014/30/EU
Standards:
CSA/NRTL/C
EN 61000-6-2; Immunity for
Industrial Environments Class I, Zone 2: AEx/Ex ec nC IIC T4 Gc;
EN 61000-6-4; Emissions for Class I, Zone 2: AEx/Ex nA nC IIC T4 Gc;
Industrial Environments Class I, Division 2, Groups A, B, C, D T4;
Class I, Division 2, Groups A, B, C, D T4 (N.I.);
Electrical Safety T4 @ Ta= -30˚C to +65˚C (-22˚F to +149˚F)
European Community Directive:
ATEX/IECEx
LV Directive 2014/35/EU
Standards: II 3 G
Ex ec nC IIC T4 Gc
EN 61010-1; Ex nA nC IIC T4 Gc
EN 61010-2-201; T4 @ Ta= -30˚C to +65˚C (-22˚F to +149˚F)
RoHS
European Community Directive:
RoHS Directive 2011/65/EU
Cyber Security
Designed to meet IEC 62443

26/30
• Country-specific codes
• SIL level
Ordering Information Communications
For the detailed listing of country and Condition Monitoring Module

product specific approvals, refer to
with options for:
the Approvals Quick Reference Guide
60R/CMM01 • Country-specific
(108M1756) available from Bently.com.
codes
Chassis Communications Gateway
Chassis: 3U Rack with options for:

60R/CGW01 RJ-45 • Country-specific
with options for: Ethernet codes
60R/CHA01 • Country-specific codes • SIL level
• SIL level

Chassis: 3U Panel Input Modules

with options for: Input: (PAV) Prox/Accel/Velom Module
60R/CHA02 • Country-specific codes
• SIL level with options for:
60R/INP01 • Country-specific codes
Chassis: 3U Bulkhead • SIL level
with options for: Input: (PAA) Prox/Accel/Aero Module
60R/CHA03 • Country-specific codes
• SIL level with options for:
System Modules • SIL level
Input: (KPH) Keyphasor Module

with options for:
with options for:
60R/SIM01 • Country-specific codes
• SIL level
• SIL level
Input: RTD / TC Module
Protection Processing Module
with options for:
with options for:
60R/PPM01 • Country-specific codes
• SIL level
• SIL level
Input: (PVD) Isolated PV / DI Module
Power Input Modules
with options for:
3 U Power Input Module
60R/PIM01 with options for: • SIL level
• SIL level
Output Modules
6 U Power Input Module Relay: (EMR) Electro-Mech Relay Module

60R/PIM02
with options for:
27/30
with options for: Bently Nevada Industrial Computer

60R/RLY01 • Country-specific codes
• SIL level 60X/CMP-AAA
Relay: (SSR) Solid State Relay Module AAA Hazardous Area Certifications
with options for: Includes DIN Mounting Kit, 24 Vdc 90-Watt DIN
60R/RLY02 • Country-specific codes Mountable Power Supply, USB Mouse, 24 Vdc
• SIL level Power Cable, 10' (3m) Ethernet Cable. A 20’
Ethernet cable accessory is available.
Power Supply Options
Front Panel Configurations
60X/XPSAA-BBB
240W Power Supply for 3U chassis 3U Front Panel: SIM w/ No Display
with options for: with options for:

60X/XPS01 60R/PNL01 • Country-specific codes
• SIL level
External Display
Dongles and Cables
60X/EXDAA-BBB-CC
4-Channel Buffered Output
60X/BTC01
AA Adapter
01 10.4" Hazardous Area Display External Barriers

02 15" Hazardous Area Display
175502 3-pin Transducer Barrier
04 21.5" Industrial Display
177241 2-pin Velomitor Barrier
BBB – Hazardous Area Certifications
175990 Thermocouple Barrier
See Approvals Quick Reference
2- 3 digits Guide (108M1756) for more 129M0190 RTD Barrier
information.
External Galvanic Isolators
CC
103M7134 3-pin Transducer Isolator
01 19" Rack Mount Panel
103M7134 2-pinTransducer Isolator
02 Panel Mount Kit
04 Independent Mount Configuration Software
* Displays include 10' power cable. Orbit Studio Configuration

60X/CFG
Software
Miscellaneous
60R/BLK01 Blank: Module slot blank cover
28/30

Glossary of Terms

Accel Acceleration
REB Roller Element Bearing
Aero Aeroderivative
REC Recorder Outputs
API American Petroleum Institute
RMC Remote Monitoring Center
BRG Bridge
RST Reset
BTO Buffered Transducer Output
RTD Resistance Temperature Detector
CGW Communication Gateway Module
SAI System Alarm Inhibit
CMM Condition Monitoring Module
SHLD Shield
COM Common
SIL Safety Integrity Level
DCS Distributed Control Systems
SIM System Interface Module
EGD Ethernet Global Data protocol
SSR Solid State Relay
ESD Emergency Shutdown Device
SW Software
EIA Energy Information Administration
TC Thermocouple
EMR electromechanical Relay
Thermocouple/Resistance Temp
HAZLOC Hazardous Location TC/RTD
Detector
High Temperature Velocity/Accel Transmission Control Protocol
HTVAS TCP/IP
Sensor Internet Protocol
I/O Input/Output TM Trip Multiply
IEPE Integrated Electronics Piezo-Electric OEM Orginal Equipment Manufacturer
ITC Isolated Thermocouple Velom Velomitor
KPH High Speed Keyphasor
Linear Variable Differential
LVDT
Transformer
NC Normally Closed
National Electrical Manufacturers
NEMA
Association
NO Normally Opened
OEM Orginal Equipment Manufacturer
PAA Prox, Accel, Aero
PAD Prox, Accel, DC LVDT
PAS Prox, Accel, Seismic
PAV Prox, Accel, Velom
PIM Power Input Module
PLC Programmable Logic Controller
PPM Protection Processing Module
Prox Proximitor
Isolated Process Variable, Discrete
PVD
Input
PVT Positive Voltage Transducer
29/30
Copyright 2021 Baker Hughes Company. All rights reserved.
Bently Nevada, Adapt, Keyphasor, Proximitor, Seismoprobe, System 1, Velomitor and Orbit Logo are registered
trademarks of Bently Nevada, a Baker Hughes Business, in the United States and other countries. The Baker Hughes
logo is a trademark of Baker Hughes Company. All other product and company names are trademarks of their
respective holders. Use of the trademarks does not imply any affiliation with or endorsement by the respective
holders.
Baker Hughes provides this information on an “as is” basis for general information purposes. Baker Hughes does not
make any representation as to the accuracy or completeness of the information and makes no warranties of any
kind, specific, implied or oral, to the fullest extent permissible by law, including those of merchantability and fitness
for a particular purpose or use. Baker Hughes hereby disclaims any and all liability for any direct, indirect,
consequential or special damages, claims for lost profits, or third party claims arising from the use of the
information, whether a claim is asserted in contract, tort, or otherwise. Baker Hughes reserves the right to make
changes in specifications and features shown herein, or discontinue the product described at any time without
notice or obligation. Contact your Baker Hughes representative for the most current information.
The information contained in this document is the property of Baker Hughes and its affiliates; and is subject to
change without prior notice. It is being supplied as a service to our customers and may not be altered or its content
repackaged without the express written consent of Baker Hughes. This product or associated products may be
covered by one or more patents. See Bently.com/legal.
1631 Bently Parkway South, Minden, Nevada USA 89423

Phone: 1.775.782.3611 (US) or Bently.com/support
Bently.com
30/30

ORBIT 60 SERIES System Overview Datasheet - 137M5182-2

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ORBIT 60 SERIES System Overview

Plant-wide • One System

Cyber Secure • Data Isolation

Modular • Flexible • Scalable

High Speed Process Data Integration

Extended Field Wiring Length

Industry Leading System Capabilities

3U Chassis- 19 general purpose slots

System User Guide Power Power Interface Module (PIM)

Connect Bridge (BRG)*

Communication Gateway (CGW)

Negative Dynamic Input (PAV, PAS*, PAA, PAD*, KPH)

RTD/TC, RTD/TC Temperature (RTD)

Relays ElectroMechanical Relays (EMR)

Display User Guide

* Modules not available in first release.

Orbit 60 System Level Diagram

S1 - System 1 Server or Client

Figure 1: System Diagram

Orbit 60 Series Chassis

Note: Embedded display will not be available in first release.

Front Panel Options

Remote Front Panel Module*

The Remote Front Panel Module is for Orbit 60

A RESET button is located on the Standard Front Panel.

System Interface Module

Communication Gateway Module

Protection Processing Module

Condition Monitoring Module

Bridge Module (BRG)*

The base-to-base Bridge module connects multiple chassis to make a

Power Input Module

Dynamic Input Modules

Negative Transducer Input Module

• PAA Negative Dynamic Sampler (Prox, Accel, Aero)

Positive Transducer Input Module

High Speed Keyphasor Input Module

AC LVDT Input Module*

Temperature Input Modules

TC/RTD Temperature Module

Isolated TC Input (ITC)*

Isolated Process Variable / Discrete Input Module (PVD)

Recorder Outputs (REC)*

Electromechanical Relay (EMR)

(Refer to the image above)

Solid State Relay (SSR)

(Refer to the image left)

Input Module Sensors and Measurements

HTVAS High-Temp Velocity

86517 and 86497 Interface Acceleration*, Velocity*,

350500 Charge Amplifier Dynamic Pressure X X X X

350501 Charge Amplifier Acceleration* X X X X

IEPE Positive Constant Acceleration*, Velocity*,

Negative Biased Constant Acceleration*, Velocity*,

3-wire RTD Temperature X

-10 V to +10 V Voltage X

Dry/wet contacts Open/Closed X

Magnetic Speed Pickups Speed X X X X X

Display Mounting Options

l 10.4" Display Can be mounted in a rack, panel, and enclosure.

Negative Dynamic Input (PAV, PAS, PAA, PAD, KPH)

86517 and 86497 Interface Acceleration, Velocity,

IEPE Positive Constant Acceleration, Velocity,

Negative Biased Constant Acceleration, Velocity,