Navistar, Inc.: Electrical Circuit Diagrams

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US, Canada, Mexico

Electrical Circuit Diagrams - ProStar® and LoneStar®


ELECTRICAL CIRCUIT DIAGRAM MANUAL
Electrical Circuit Diagrams

ProStar® and LoneStar® - Models Built June 14, 2010 and After
Engine Family: MaxxForce® 11, 13, and 15L, Cummins ISX, and N13

0000002122

Navistar, Inc.
Revision 16
May 2020

2701 Navistar Drive, Lisle, IL 60532 USA

© 2020 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.
TABLE OF CONTENTS

TABLE OF CONTENTS
2. INSTRUCTIONS AND CHARTS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2.1. ABBREVIATIONS, P. 1. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 1
2.2. ACRONYMS, P. 2. .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. 2
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3. . . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . 3
2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4. .. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . . 4
2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.7. LAMP BULB CHART, P. 7.. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. 7
2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . . 8
2.9. SCHEMATIC SYMBOL CHART, P. 9. .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. 9
2.10. SCHEMATIC SYMBOL CHART (CONT.), P. 10. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 10
2.11. SCHEMATIC SYMBOL CHART (CONT.), P. 11. .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. 11
2.12. SCHEMATIC SYMBOL CHART (CONT.), P. 12. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 12

3. 12 VOLT POWER DISTRIBUTION (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13


3.1. BATTERY FEED, P. 1. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . 13
3.2. BATTERY FEED (CONT.), P. 1A. .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . 14
3.3. BATTERY FEED (CONT.), P. 2. . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . 15
3.4. BATTERY FEED (CONT.), P. 2A. .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . 16
3.5. BATTERY FEED (CONT.), P. 3. . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . 17
3.6. BATTERY FEED (CONT.), P. 3A. .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . 18
3.7. BATTERY FEED (CONT.), P. 4. . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . 19
3.8. BATTERY FEED (CONT.), P. 4A. .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . 20
3.9. IGNITION FEED – STANDARD REMOTE START / STOP, AUTO START / STOP, P. 5. . . . . . . . . . 21
3.10. IGNITION FEED – STANDARD REMOTE START / STOP, AUTO START / STOP, P. 5A. . . . . . . . 22
3.11. IGNITION FEED WITH 500K BAUD RATE, P. 5B. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. 23
3.12. IGNITION FEED – STANDARD, P. 6. . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . 24
3.13. IGNITION FEED – STANDARD (CONT.), P. 6A. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . 25
3.14. IGNITION FEED – STANDARD (CONT.), P. 7.. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . 26
3.15. IGNITION FEED – STANDARD (CONT.), P. 7A. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . 27
3.16. IGNITION FEED – STANDARD (CONT.), P. 8.. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . 28
3.17. IGNITION FEED – STANDARD (CONT.), P. 8A. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . 29
3.18. IGNITION FEED – STANDARD (CONT.), P. 8B. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . 30
3.19. ACCESSORY FEED, P. 9. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. 31
3.20. ACCESSORY FEED (CONT.), P. 9A.. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. 32
3.21. ACCESSORY FEED WITH 500K BAUD RATE, P. 9B. .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . 33
3.22. ACCESSORY FEED WITH 500K BAUD RATE (CONT.), P. 9C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.23. CAB J1939 – COMPASS AND ANTILOCK BRAKING SYSTEM EFFECTS, P. 10. . . . . . . . . . . . . . . . 35
3.24. CAB J1939 WITH ALL OPTIONS, P. 11.. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . 36
3.25. J1939 DATA LINK WITH ROLLTEK SEAT WIRING, P. 11A.. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . 37
3.26. CAB J1939 WITH ALL OPTIONS (CONT.), P. 12. . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . 38
3.27. CAB J1939 WITH ALL OPTIONS (CONT.), P. 13. . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . 39
3.28. CAB J1939 WITH ALL OPTIONS (CONT.), P. 13A.. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. 40
3.29. CAB J1939 ENGINE WITH ALL OPTIONS (CONT.), P. 13B.. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. 41
3.30. CAB J1939 ENGINE, P. 14. . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . 42
3.31. CAB J1939 ENGINE – ISX, P. 14A. . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . 43
3.32. J1939 CHASSIS, P. 15. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . 44
3.33. J1939 CHASSIS (CONT.), P. 15A.. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . 45
3.34. J1939 CHASSIS (CONT.), P. 15B.. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . 46
3.35. J1939 CHASSIS (CONT.), P. 15C. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. 47
3.36. J1939 CHASSIS (CONT.), P. 15D. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. 48

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TABLE OF CONTENTS

TABLE OF CONTENTS (CONT.)


3.37. J1939 WITH SLEEPER, P. 16.. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . . 49
3.38. J1939 WITH SLEEPER (CONT.), P. 16A. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . . 50
3.39. J1708 PRIVATE, P. 17. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . . 51
3.40. J1708 PUBLIC, P. 18. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. 52
3.41. J1708 PUBLIC (CONT.), P. 19.. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . . 53
3.42. J1708 PUBLIC (CONT.), P. 20.. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . . 54
3.43. GROUND – CAB, P. 21. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. . 55
3.44. GROUND – CAB (CONT.), P. 22. . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . .. 56
3.45. GROUND – CAB (CONT.), P. 23. . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . .. 57
3.46. GROUND – CAB (CONT.), P. 24. . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . .. 58
3.47. GROUND – CAB (CONT.), P. 25. . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . .. 59
3.48. GROUND – CAB (CONT.), P. 26. . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . .. 60
3.49. GROUND – CHASSIS, P. 27. . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . . .. 61
3.50. GROUND – SLEEPER, P. 28. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . . 62
3.51. GROUND – SLEEPER (CONT.), P. 29. . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . 63
3.52. GROUND – SLEEPER (CONT.), P. 30. . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . 64
3.53. GROUND ADAPTER – IBB ENGINE, P. 31. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. . 65
3.54. GROUND ADAPTER – IBB ENGINE (CONT.), P. 32. .. . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . 66
3.55. GROUND ADAPTER, P. 33.. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . . 67
3.56. BATTERY FEED, SINGLE, P. 34. .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . . 68
3.57. BATTERY FEED, SINGLE (CONT.), P. 34A. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. . 69
3.58. BATTERY FEED, SINGLE (CONT.), P. 35. . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . .. . . 70
3.59. BATTERY FEED, SINGLE (CONT.), P. 35A. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. . 71
3.60. GROUND ADAPTER - ISX ENGINE, P. 36. . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. 72
3.61. GROUND ADAPTER - ISX ENGINE (CONT.), P. 37.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . 73
3.62. ENGINE GROUND FOR 2010 SCR 13L ENGINE, P. 38. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . . 74
3.63. ALTERNATOR POWER AND GROUND (2010 SCR 13L ENGINE), P. 39. . . . . . . . . . . . . . . . . . . . . . . . . 75
3.64. J1939 TERMINATOR (2010 SCR 13L ENGINE), P. 40. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . . 76
3.65. CAB J1939 DATA LINK (2010 SCR 13L ENG), P. 41. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. 77
3.66. GROUND – IP WITH RUSSIAN PROSTAR, P. 42. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . 78
3.67. CAB J1939, P. 43. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. 79
3.68. CAB J1939 500K WIRING, P. 44. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . . 80
3.69. CAB J1939 500K WIRING (CONT.), P. 45. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . 81
3.70. CAB J1939 500K WIRING (CONT.), P. 46. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . 82
3.71. CAB J1939 500K WIRING (CONT.), P. 47. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . 83
3.72. CAB J1939 500K WIRING (CONT.), P. 48. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . 84
3.73. CAB J1939 500K WIRING (CONT.), P. 49. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . 85
3.74. CAB J1939 500K WIRING (CONT.), P. 50. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . 86
3.75. CAB J1939 500K WIRING (CONT.), P. 51. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . 87
3.76. CAB J1939 500K WIRING (CONT.), P. 52. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . 88
3.77. CAB J1939 250K WIRING, P. 53. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . . 89
3.78. CAB J1939 250K WIRING (CONT.), P. 54. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . 90
3.79. CAB J1939 250K WIRING (CONT.), P. 55. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . 91
3.80. CAB J1939 250K WIRING (CONT.), P. 56. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . 92
3.81. CAB J1939 250K WIRING (CONT.), P. 57. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . 93
3.82. CAB J1939 250K WIRING (CONT.), P. 58. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . 94

4. CAB ACCESSORIES (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95


4.1. CB POWER RADIO, P. 1. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. . 95
4.2. CIGAR LIGHTER, TEMPERATURE DISPLAY AND AUX POWER, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . 96
4.3. ELECTRIC WINDOWS AND DOOR LOCKS, P. 3. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . 97

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TABLE OF CONTENTS

TABLE OF CONTENTS (CONT.)


4.4. ELECTRIC HORN, P. 4.. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. 98
4.5. AIR HORN, P. 4A. . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . 99
4.6. MIRRORS HEATED AND LIGHTED, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
4.7. MIRRORS HEATED AND LIGHTED (CONT.), P. 6. . .. . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . 101
4.8. HEATED MIRROR HOOD MOUNTED – ISX ENGINE, P. 6A. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . 102
4.9. INTENTIONALLY LEFT BLANK, P. 7. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. . 103
4.10. SATELLITE COMMUNICATION SYSTEM – QUALCOMM TERRESTRIAL MOBILE
COMMUNICATIONS TERMINAL DAYCAB, P. 8. .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . 104
4.11. SATELLITE COMMUNICATION SYSTEM – QUALCOMM TERRESTRIAL MOBILE
COMMUNICATIONS TERMINAL DAYCAB (CONT.), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
4.12. SATELLITE COMMUNICATION SYSTEM – QUALCOMM TERRESTRIAL MOBILE
COMMUNICATIONS TERMINAL SLEEPER, P. 10. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. . 106
4.13. SATELLITE COMMUNICATION SYSTEM – QUALCOMM TERRESTRIAL MOBILE
COMMUNICATIONS TERMINAL SLEEPER (CONT.), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
4.14. SATELLITE COMMUNICATION SYSTEM – QUALCOMM INTEGRATED MOBILE
COMMUNICATIONS TERMINAL, P. 12. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . 108
4.15. SATELLITE COMMUNICATION SYSTEM – QUALCOMM INTEGRATED MOBILE
COMMUNICATIONS TERMINAL (CONT.), P. 13.. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . . 109
4.16. SATELLITE COMMUNICATION SYSTEM – QUALCOMM INTEGRATED MOBILE
COMMUNICATIONS TERMINAL (CONT.), P. 13A.. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . 110
4.17. QUALCOMM INTEGRATED MOBILE COMMUNICATIONS TERMINAL – SLEEPER, P. 14. . . 111
4.18. COMMUNICATIONS SYSTEM, WIRING, P. 14A. . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . 112
4.19. COMMUNICATIONS SYSTEM, WIRING (CONT.) , P. 14B. . . . . . . .. . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . 113
4.20. COMMUNICATIONS SYSTEM, WIRING (CONT.), P. 14C. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . 114
4.21. PANIC BUTTON, P. 15. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . 115
4.22. SATELLITE COMMUNICATION SYSTEM – XATA WITH DAYCAB, P. 16. . . . . . . . . . . . . . . . . . . . . . . . 116
4.23. SATELLITE COMMUNICATION SYSTEM – XATA WITH SLEEPER, P. 17. . .. . . .. . .. . .. . . .. . .. . . 117
4.24. RADIO ENTERTAINMENT, SPEAKERS, P. 18.. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . 118
4.25. RADIO ENTERTAINMENT, SPEAKERS (CONT.), P. 19. . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
4.26. RADIO ENTERTAINMENT, SPEAKERS (CONT.), P. 19A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
4.27. RADIO ENTERTAINMENT, SPEAKERS (CONT.), P. 19B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
4.28. SWITCH PACK, P. 20. . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . 122
4.29. WINDSHIELD WIPER MOTOR, P. 21.. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . 123
4.30. WINDSHIELD WIPER MOTOR (CONT.), P. 21A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
4.31. WINDSHIELD WASHER PUMP, P. 22. . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . 125
4.32. WINDSHIELD WASHER PUMP (CONT.), P. 22A.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . 126
4.33. DRIVER DISPLAY – VEHICLE INFORMATION, P. 23. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 127
4.34. BEACON LIGHT SWITCH – FOR DUAL CUSTOMER ACCESSORY, P. 24. . . . . . . . . . . . . . . . . . . . . 128
4.35. BEACON LIGHT SWITCH – FOR DUAL CUSTOMER ACCESSORY (CONT.), P. 24A. . . . . . . . . 129
4.36. DOOR SWITCHES – DOME LAMP, P. 25.. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . . 130
4.37. SPARE SWITCH – FOR SINGLE CUSTOMER ACCESSORY, P. 26.. .. .. .. . .. .. .. .. .. .. .. .. .. .. . 131
4.38. SPARE SWITCH – FOR SINGLE CUSTOMER ACCESSORY (CONT.), P. 26A. . . . . . . . . . . . . . . . . 132
4.39. SPARE SWITCH – FOR DUAL CUSTOMER ACCESSORY, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
4.40. SPARE SWITCH – FOR DUAL CUSTOMER ACCESSORY (CONT.), P. 27A.. . .. . .. . . .. . .. . .. . . 134
4.41. EATON VORAD VS-400, P. 28. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . 135
4.42. EATON VORAD EVT 300, P. 28A. . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . . 136
4.43. BENDIX WINGMAN, P. 28B. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. . 137
4.44. WABCO ONGUARD WARNING SYSTEM, P. 28C. . . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . 138
4.45. WABCO ONGUARD WARNING SYSTEM (CONT.), P. 28D. .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . 139
4.46. BENDIX WINGMAN (CONT.), P. 28E. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . . 140
4.47. QUALCOMM OMNIVISION, P. 29. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . 141

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4.48. QUALCOMM OMNIVISION (CONT.), P. 30. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. 142
4.49. SATELLITE COMMUNICATION SYSTEM – PEOPLENET SLEEPER (0008RHA), P. 30A. . . . . 143
4.50. SATELLITE COMMUNICATION – PEOPLENET DAYCAB (0008RHA), P. 30B. . . . . . . . . . . . . . . . . . 144
4.51. GATEWAY MODULE SLEEPER / DAYCAB (0008RHA), P. 30C. .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. 145
4.52. SATELLITE COMMUNICATION – PEOPLENET SLEEPER WITH VIDEO ADAPTER
(0008RLK / RLG), P. 30D.. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. 146
4.53. SATELLITE COMMUNICATION – PEOPLENET DAY CAB WITH VIDEO ADAPTER
(0008RLK / RLG), P. 30E. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. 147
4.54. SLEEPER / DAYCAB VIDEO INPUT MODULE WIRING, P. 30F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
4.55. PEOPLENET WITH J1708 WITH 6CH ABS, P. 30G. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
4.56. MOTIENT MOBILE MAX, P. 31. .. . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . 150
4.57. REMOTE RADIO, P. 32. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. 151
4.58. REMOTE RADIO (CONT.), P. 33. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . . . 152
4.59. SART CLOCK MODULE, P. 34. .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . 153
4.60. LANE DEPARTURE SYSTEM – TAKATA, P. 35. . . .. . . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . 154
4.61. CLOCK SPRING, P. 36.. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . 155
4.62. TRANSLATOR MODULE, P. 37. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. 156
4.63. POWER DISPLAY, P. 38. .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. 157
4.64. POWER DISPLAY (CONT.), P. 39.. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . 158
4.65. PREWIRE MOBILEYE, P. 40.. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. 159
4.66. INTENTIONALLY LEFT BLANK, P. 41. . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . 160
4.67. INTENTIONALLY LEFT BLANK, P. 42. . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . 161
4.68. DRIVER DISPLAY – VEHICLE INFORMATION, P. 43. . . . . .. . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . 162
4.69. INTENTIONALLY LEFT BLANK, P. 44. . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . 163
4.70. ROOF / TACHOGRAPH WITH RUSSIAN PROSTAR, P. 45. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. 164
4.71. 4-WIRE CLOCK SPRING MODULE, P. 46. . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . 165
4.72. SDP CONN (BENDIX FUSION), P. 47. .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . 166
4.73. DRIVER SEAT POWER (BENDIX FUSION), P. 48. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . 167
4.74. NEXT GEN CRUISE CONTROL, P. 49. .. . . . . . . . .. . . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . . .. . . . . . . . .. . . . . 168
4.75. INTENTIONALLY LEFT BLANK, P. 50. . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . 169
4.76. QUALCOMM MCT WITH DAY CAB AND CADEC GPS POWER CONNECTION, P. 51. . . . . . . . 170
4.77. RADIO WIRING AND DRIVER DISPLAY WITH WIRED REMOTE WITH AMPLIFIER, P. 52. .. 171
4.78. REMOTE POWER MODULE IN CAB, P. 53.. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. 172
4.79. ROLLTEK SEAT WIRING, P. 54. .. . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . 173

5. CHARGING AND CRANKING SYSTEM (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174


5.1. CHARGING AND CRANKING – MANUAL TRANSMISSION, P. 1. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. 174
5.2. CHARGING AND CRANKING – AUTOMATIC TRANSMISSION, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
5.3. CHARGING AND CRANKING – MANUAL TRANSMISSION WITH 500K BAUD RATE, P. 3. .. 176
5.4. CHARGING AND CRANKING – AUTOMATIC TRANSMISSION WITH 500K BAUD
RATE, P. 4.. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. 177

6. FAN WIRING (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178


6.1. FAN WIRING – IBB ENGINE AND 2010 SCR 13L ENGINE, P. 1. .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. 178
6.2. FAN AND ETHER START WITH ISX (2013), P. 1A. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. 179
6.3. STARTING AID – COLD START ASSIST (IBB AND 2010 SCR 13L ENGINE), P. 2. . . . . . . . . . . . . 180
6.4. FAN WIRING IBB & 2010 SCR 13L ENGINE, P. 2A. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . .. 181
6.5. FAN AND ETHER START WITH 2013 INTL IBB ENGINE, P. 3. .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . 182

7. ENGINES (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183


7.1. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183

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7.2. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 2. .. . .. . .. . .. . .. . .. . .. .. . . 184
7.3. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 3. .. . .. . .. . .. . .. . .. . .. .. . . 185
7.4. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 4. .. . .. . .. . .. . .. . .. . .. .. . . 186
7.5. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 5. .. . .. . .. . .. . .. . .. . .. .. . . 187
7.6. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 6. .. . .. . .. . .. . .. . .. . .. .. . . 188
7.7. ELECTRONIC ENGINE CONTROLS – MAXXFORCE 15 LITRE, P. 6A. . . . . . . . . . . . . . . . . . . . . . . . . . 189
7.8. ELECTRONIC ENGINE CONTROLS – MAXXFORCE 15 LITRE (CONT.), P. 6B.. .. . .. .. .. .. .. . 190
7.9. ELECTRONIC ENGINE CONTROLS – MAXXFORCE 15 LITRE (CONT.), P. 6C. . . . . . . . . . . . . . . 191
7.10. ELECTRONIC ENGINE CONTROLS – MAXXFORCE 15 LITRE (CONT.), P. 6D. . . . . . . . . . . . . . . 192
7.11. ELECTRONIC ENGINE CONTROLS – MAXXFORCE 15 LITRE (CONT.), P. 6E.. .. . .. .. .. .. .. . 193
7.12. REMOTE START / STOP, P. 7. .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . 194
7.13. REMOTE START / STOP (CONT.), P. 7A.. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . 195
7.14. REMOTE START / STOP (CONT.), P. 8. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . 196
7.15. REMOTE START / STOP (CONT.), P. 8A.. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . 197
7.16. REMOTE START / STOP WITH 500K BAUD RATE, P. 8B. . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . 198
7.17. NO IDLE HEAT, P. 9.. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . 199
7.18. TRI-PAC NO IDLE, P. 10. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 200
7.19. IDLE CONTROL TEMP SENSOR, P. 11. .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . 201
7.20. AUTO START / STOP, P. 12.. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . 202
7.21. AUTO START / STOP (CONT.), P. 12A. .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . 203
7.22. AUTO START / STOP (CONT.), P. 13. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . . 204
7.23. AUTO START / STOP (CONT.), P. 14. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . . 205
7.24. AUTO START / STOP (CONT.), P. 15. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . . 206
7.25. ELECTRONICS ENGINE CONTROL (ISX 2013), P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
7.26. ELECTRONICS ENGINE CONTROL (ISX 2013) (CONT.), P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 208
7.27. ISX 2013 DEF & AFTERTREATMENT, P. 18.. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . 209
7.28. ISX 2013 DEF & AFTERTREATMENT (CONT.), P. 19. . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . . 210
7.29. ISX 2013 DEF & AFTERTREATMENT (CONT.), P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
7.30. ISX 2013 DEF & AFTERTREATMENT (CONT.), P. 21. . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . . 212
7.31. ISX 2013 DEF & AFTERTREATMENT (CONT.), P. 22. . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . . 213
7.32. ISX 2013 DEF & AFTERTREATMENT (CONT.), P. 23. . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . . 214
7.33. ACCELERATOR PEDAL MODULE (ISX 2013), P. 24.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . 215
7.34. ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE), P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . 216
7.35. ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE) (CONT.), P. 26. . . . .. . . . . .. . . . . . 217
7.36. ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE) (CONT.), P. 27. . . . .. . . . . .. . . . . . 218
7.37. ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE) (CONT.), P. 28. . . . .. . . . . .. . . . . . 219
7.38. ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE) (CONT.), P. 29. . . . .. . . . . .. . . . . . 220
7.39. ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE) (CONT.), P. 30. . . . .. . . . . .. . . . . . 221
7.40. DEF AND AFTERTREATMENT (2010 SCR 13L ENG), P. 31. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . . 222
7.41. DEF AND AFTERTREATMENT (2010 SCR 13L ENG) (CONT.), P. 32.. .. .. .. . .. .. .. .. .. .. .. .. .. . 223
7.42. DEF AND AFTERTREATMENT (2010 SCR 13L ENG) (CONT.), P. 33.. .. .. .. . .. .. .. .. .. .. .. .. .. . 224
7.43. DEF AND AFTERTREATMENT (2010 SCR 13L ENG) (CONT.), P. 34.. .. .. .. . .. .. .. .. .. .. .. .. .. . 225
7.44. DEF AND AFTERTREATMENT (2010 SCR 13L ENG) (CONT.), P. 34A.. . . . .. . . . .. . . . .. . . . .. . . . . 226
7.45. CAB J1939 DATA LINK (2010 SCR 13L ENG), P. 35. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 227
7.46. INTENTIONALLY LEFT BLANK P. 36. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . 228
7.47. INTENTIONALLY LEFT BLANK, P. 37.. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . 229
7.48. INTENTIONALLY LEFT BLANK, P. 38.. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . 230
7.49. INTENTIONALLY LEFT BLANK, P. 39.. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . 231
7.50. INTENTIONALLY LEFT BLANK, P. 40.. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . 232
7.51. ELECTRONIC ENGINE CONTROLS WITH F-2013 ISX ENGINE, P. 41. . . . . . . . . . . . . . . . . . . . . . . . . 233
7.52. ELECTRONIC ENGINE CONTROLS WITH F-2013 ISX ENGINE (CONT.), P. 42. . . . . . . . . . . . . . . 234

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7.53. DEF & AFTERTREATMENT WITH F-2013 ISX ENGINE, P. 43.. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. 235
7.54. DEF & AFTERTREATMENT WITH F-2013 ISX ENGINE (CONT.), P. 44. . . . . . . . . . . . . . . . . . . . . . . . . 236
7.55. INTENTIONALLY LEFT BLANK, P. 45. . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . 237
7.56. DEF & AFTERTREATMENT WITH F-2013 ISX ENGINE, P. 46.. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. 238
7.57. DEF & AFTERTREATMENT WITH F-2013 ISX ENGINE (CONT.), P. 46A. . . . . . . . . . . . . . . . . . . . . . . 239
7.58. DEF & AFTERTREATMENT WITH F-2013 ISX ENGINE (CONT.), P. 47. . . . . . . . . . . . . . . . . . . . . . . . . 240
7.59. DEF & AFTERTREATMENT WITH F-2013 ISX ENGINE (CONT.), P. 48. . . . . . . . . . . . . . . . . . . . . . . . . 241
7.60. ACCELERATOR PEDAL MODULE F-2013 ISX ENGINE, P. 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
7.61. DEF & AFTERTREATMENT WITH F-2013 ISX ENGINE, P. 50.. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. 243
7.62. DEF & AFTERTREATMENT WITH F-2013 ISX ENGINE (CONT.), P. 51. . . . . . . . . . . . . . . . . . . . . . . . . 244

8. GAUGES AND WARNING LIGHTS (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245


8.1. AIR PRESSURE INPUT CIRCUIT AND AIR RESTRICTION GAUGE, P. 1. . . . . . . . . . . . . . . . . . . . . . 245
8.2. AXLE TEMPERATURE GAUGES, P. 2. . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . 246
8.3. ENGINE OIL PRESSURE AND TEMPERATURE, SPEEDOMETER, TACHOMETER,
VOLTMETER AND WATER TEMPERATURE GAUGES, P. 3. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . 247
8.4. ENGINE OIL AND TRANSMISSION OIL TEMPERATURE GAUGE, P. 4. .. . .. .. .. .. .. .. . .. .. .. .. 248
8.5. FUEL HEATER, P. 5. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. 249
8.6. FUEL HEATER (CONT.), P. 5A. . . . . . . .. . . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . . .. . . . . . 250
8.7. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
8.8. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR (CONT.), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252
8.9. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR (CONT.), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253
8.10. IP / GAUGES, P. 9. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. 254
8.11. IP / GAUGES AND WARNING LIGHTS – GAUGE CLUSTER, P. 10. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. 255
8.12. SECONDARY INSTRUMENT CLUSTER, P. 11.. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. 256
8.13. PARKING WARNING LIGHT, P. 12. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. 257
8.14. WARNING LIGHTS, P. 13. .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . 258
8.15. IP TEXT MESSAGES AND WARNING LIGHTS – CONTROLLED BY ENGINE,
TRANSMISSION AND ANTILOCK BRAKING SYSTEM CONTROLLER, P. 14. . . . .. . . . . . . . .. . . . 259

9. LIGHTING SYSTEM (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260


9.1. LIGHTS – STOP, TAIL, TURN AND BACK-UP NOT WITH FREEDOMLINE, P. 1. . . . . . . . . . . . . . . 260
9.2. LIGHTS – STOP, TAIL, TURN AND BACK-UP WITH FREEDOMLINE, P. 2.. .. .. . .. .. .. .. . .. .. .. 261
9.3. LIGHTS – STOP, TAIL, TURN AND BACK-UP (6 X 4), P. 2A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
9.4. LIGHTS – STOP, TAIL, TURN AND BACK-UP (4 X 2), P. 2B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
9.5. STOP, TAIL, TURN AND BACK-UP WITH FREEDOMLINE LIGHTS, P. 2C. . . . . . .. . . . . . . . . . . . . . . 264
9.6. DOME / MAP AND COURTESY LIGHTS – DAY CAB, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
9.7. DOME / MAP (BENDIX FUSION), P. 3A. . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . 266
9.8. DOME / MAP AND COURTESY LIGHTS – SLEEPER, P. 4.. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. 267
9.9. FOG LIGHTS AND SPOT LIGHT, P. 5. . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . 268
9.10. HEADLIGHTS, P. 6. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. 269
9.11. HEADLIGHTS (CONT.), P. 6A. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. 270
9.12. TRIPMASTER, P. 7. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. 271
9.13. TRIPMASTER (CONT.), P. 7A. . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . 272
9.14. TURN AND STOP SWITCH, P. 8.. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . 273
9.15. LIGHT SYSTEM – PARK, MARKER, CLEARANCE, ID, TURN, STOP, TAIL, P. 9. . . . . . . . . . . . . . . 274
9.16. ECE TAIL LIGHTS, P. 9A.. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . 275
9.17. BODY BUILDER AND ECE TAIL LIGHT CONNECTION, P. 9B. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. 276
9.18. LIGHT SYSTEM – PARK, MARKER, FRONT – TURN AND MODESTY PANEL LIGHT,
P. 10. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. 277

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9.19. LIGHT SYSTEM – PARK, MARKER, FRONT – TURN AND MODESTY PANEL LIGHT,
P. 10A.. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. . 278
9.20. LIGHT SYSTEM – CLEARANCE, ID, P. 11. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . 279
9.21. LIGHT SYSTEM – SKIRT LIGHT, P. 12.. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . 280
9.22. LIGHT SYSTEM – SKIRT LIGHT (CONT.), P. 12A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281
9.23. TRAILER LIGHT SYSTEM – MARKER, STOP, TAIL, TURN, P. 13. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . 282
9.24. TRAILER LIGHT SYSTEM – MARKER, STOP, TAIL, TURN (CONT.), P. 13A. . . . . . . . . . . . . . . . . . . 283
9.25. TRAILER SOCKET – BACK OF CAB, P. 14. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . 284
9.26. TRAILER SOCKET – BACK OF CAB AND END OF FRAME, P. 15. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . 285
9.27. TRAILER SOCKET WITH RUSSIAN PROSTAR, P. 15A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286
9.28. TRAILER SOCKET WITH RUSSIAN PROSTAR (CONT.), P. 15B. . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . 287
9.29. TRAILER SOCKET – AUXILIARY, P. 16. . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . 288
9.30. TRAILER SOCKET – AUXILIARY WITH RUSSIAN PROSTAR, P. 16A. .. .. . .. . .. . .. . .. . .. . .. . .. . 289
9.31. AUXILIARY TRAILER SOCKET WITH 500K BAUD RATE, P. 16B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290
9.32. FLOOR LIGHT, P. 17. .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . 291
9.33. CRESCENT LIGHT LONESTAR, P. 17A. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . 292
9.34. CRESCENT LIGHT LONESTAR (CONT.), P. 17B. . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . . 293
9.35. FLOOR LIGHT, P. 17C. .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . 294
9.36. DOME AND ACCENT LIGHT – SLEEPER, P. 18.. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . 295
9.37. DOME AND ACCENT LIGHT – SLEEPER LONESTAR, P. 18A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
9.38. DOME AND ACCENT LIGHT – SLEEPER (CONT.), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
9.39. LIGHTED AIR SHIELD, P. 20. . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . 298
9.40. PANEL LIGHTS, P. 21. . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . . 299
9.41. WORK LIGHTS – DAY CAB, P. 22. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . 300
9.42. WORK LIGHTS – DAY CAB (CONT.), P. 22A. .. . . . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . 301
9.43. WORK LIGHTS – SLEEPER CAB, P. 23. . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . 302
9.44. WORK LIGHTS – SLEEPER CAB (CONT.), P. 23A. . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . . 303
9.45. DOME AND ACCENT LIGHT – SLEEPER, P. 24.. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . 304
9.46. BEACON LIGHT LONESTAR, P. 25. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . 305
9.47. DFM WITH RUSSIAN PROSTAR, P. 26.. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . 306
9.48. DFM WITH RUSSIAN PROSTAR (CONT.), P. 27. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . 307
9.49. DFM WITH RUSSIAN PROSTAR (CONT.), P. 28. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . 308
9.50. LOW BEAM FEEDBACK WITH RUSSIAN PROSTAR, P. 29. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . 309
9.51. MARKER LIGHT WITH DFM WITH RUSSIAN PROSTAR, P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310
9.52. HEADLIGHTS, P. 31.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. 311
9.53. FOG LIGHT LONESTAR SE, P. 32. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . 312
9.54. LIGHTS – STOP, TAIL, TURN AND BACK-UP (6 X 4), P. 33. .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . 313
9.55. LIGHTS – STOP, TAIL, TURN AND BACK-UP (6 X 4) (CONT.), P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . 314
9.56. LIGHTS – STOP, TAIL, TURN AND BACK-UP (4 X 2), P. 35. .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . 315
9.57. TURN SIGNAL WITH SCR WITH BENDIX LANE DEPART, P. 36. . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . 316
9.58. TURN SIGNAL WITH SCR WITH BENDIX LANE DEPART (CONT.), P. 36A. . . . . . . . . . . . . . . . . . . . 317
9.59. MARKER AND MODESTY LIGHTS, P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318
9.60. BEACON LIGHT PROSTAR, P. 38. . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . 319
9.61. MAP / READING LIGHT (BENDIX FUSION), P. 39.. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. . 320
9.62. BENDIX DEPART (SMART CRUISE WITH BENDIX FUSION) , P. 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . 321

10. CHASSIS ACCESSORIES (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322


10.1. TIRE PRESSURE MONITOR / ANTENNA, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . 322
10.2. AIR DRYER, P. 2.. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . 323
10.3. DUAL AIR DRYER AND DRAIN VALVES, P. 2A. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . 324
10.4. AIR SOLENOID PACK – 4 WAY, P. 3.. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . 325

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10.5. AIR SOLENOID PACK – 4 WAY (CONT.), P. 4. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. 326
10.6. AIR SUSPENSION WITH LOAD INDICATOR, P. 5. .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. 327
10.7. BATTERY FEED – TRAILER AUXILIARY, P. 6.. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. 328
10.8. BATTERY FEED – TRAILER AUXILIARY (CONT.), P. 6A. . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 329
10.9. ANTILOCK BRAKE SYSTEM WITH BENDIX, P. 7. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . 330
10.10. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 8. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. 331
10.11. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 9. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. 332
10.12. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333
10.13. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 10A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334
10.14. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335
10.15. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336
10.16. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 12A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337
10.17. ANTILOCK BRAKE SYSTEM WITH WABCO, P. 12B.. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. 338
10.18. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.) , P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339
10.19. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 13A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340
10.20. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 13B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341
10.21. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342
10.22. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343
10.23. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 15A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344
10.24. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345
10.25. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 16A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 346
10.26. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 16B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 347
10.27. POWER TAKE OFF, P. 17. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . 348
10.28. VEHICLE SENSOR MODULE, P. 18. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . 349
10.29. VEHICLE SENSOR MODULE (CONT.), P. 19.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 350
10.30. BRAKE SENSOR – WEAR / STROKE, P. 20. . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351
10.31. BRAKE SENSOR – WEAR / STROKE (CONT.), P. 21. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . 352
10.32. BODY BUILDER, P. 22. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 353
10.33. LIFT GATE POWER FEED, P. 22A. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. 354
10.34. CUMMINS ICON, P. 23.. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . 355
10.35. POWER TAKE-OFF CONNECTION, P. 24. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . 356
10.36. CUSTOMER SUPPLIED LIGHTS, P. 25. .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . 357
10.37. SMARTIRE TPMS RECEIVER, P. 26. . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . 358
10.38. FUEL SENDER WITH ISX ENGINE, P. 27. . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . 359
10.39. 5TH WHEEL JAW MONITOR, P. 28. .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. 360
10.40. THE PRESSURE MONITORING, P. 29. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. 361
10.41. AUXILIARY TRAILER SOCKET, P. 30. .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . 362
10.42. AUXILIARY TRAILER SOCKET (CONT.), P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363

11. TRANSMISSION CONTROL MODULE (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 364


11.1. EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 364
11.2. EURO IV EATON ULTRASHIFT TRANSMISSION, P. 1A. .. . .. . .. .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. 365
11.3. ULTRASHIFT AND EATON AUTOSHIFT TRANSMISSION, P. 1B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 366
11.4. EATON ULTRASHIFT WITH EURO IV, P. 1C. . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . 367
11.5. EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION (CONT.), P. 2. . .. . . .. . .. . .. . .. . .. . . .. 368
11.6. COLUMN SHIFTER, P. 3. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . 369
11.7. COLUMN SHIFTER (CONT.), P. 3A.. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . 370
11.8. ULTRASHIFT TRANSMISSION ECA POWER FOR ISX 2013 AND ISX EURO IV, P. 4. . . . . . . . 371
11.9. ALLISON TRANSMISSION (2010 SCR 13L ENG), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372
11.10. ALLISON TRANSMISSION (2010 SCR 13L ENG) (CONT.), P. 6. . .. . . . . . .. . . . . . .. . . . . . .. . . . . .. . . . 373
11.11. ALLISON TRANSMISSION (2010 SCR 13L ENG) (CONT.), P. 7. . .. . . . . . .. . . . . . .. . . . . . .. . . . . .. . . . 374

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11.12. ALLISON TRANSMISSION (2010 SCR 13L ENG) (CONT.), P. 8.. . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . 375
11.13. ALLISON TRANSMISSION (2010 SCR 13L ENG) (CONT.), P. 9.. . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . 376
11.14. ALLISON TRANSMISSION (2010 SCR 13L ENG) (CONT.), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 377
11.15. ALLISON TRANSMISSION (2010 SCR 13L ENG) (CONT.), P. 11.. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . 378
11.16. ALLISON TC10 TRANSMISSION, P. 12. .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . 379
11.17. ALLISON TC10 TRANSMISSION (CONT.), P. 13. .. . .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. . 380
11.18. ALLISON TC10 TRANSMISSION (CONT.), P. 13A. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . 381

12. HVAC (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 382


12.1. AIR CONDITIONING, P. 1. .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . 382
12.2. HVAC SYSTEM – CAB, P. 2. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. . 383
12.3. HVAC SYSTEM – CAB (CONT.), P. 3. . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . 384
12.4. HVAC SYSTEM – SLEEPER, P. 4. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. . 385
12.5. HVAC SYSTEM – SLEEPER (CONT.), P. 5. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . 386
12.6. NO IDLE HEAT AND HVAC – SWITCHES, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 387
12.7. NO IDLE HEAT AND HVAC – APU, P. 7.. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . 388
12.8. NO IDLE HEAT AND HVAC – SENSORS AND HVAC CONTROL, P. 8.. .. . .. .. .. .. .. .. . .. .. .. .. . 389
12.9. HVAC TEMPERATURE SENDER, P. 8A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 390
12.10. NO IDLE HEAT AND HVAC – POWER SUPPLY, P. 9. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . .. . 391
12.11. NO IDLE HEAT AND HVAC – HEAT VALVE, LPM AND BLEND MOTOR, P. 10. . . . . . . . . . . . . . . . . 392
12.12. NO IDLE HEAT AND HVAC – FUEL FIRED HEATER AND A/C COMPRESSOR, P. 11. . . . . . . . 393
12.13. NO IDLE HEATER, ESPAR IN CAB FUEL FIRED HEATER, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 394
12.14. NO IDLE HEATER, ESPAR IN CAB FUEL FIRED HEATER WIRED FOR KEY OFF
MODE, P. 12A.. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 395
12.15. NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED HEATER, P. 13. . .. . .. . . .. . . .. . .. . . .. . . .. . . 396
12.16. NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED HEATER WITH LVD, P. 14. .. .. .. . .. .. .. . 397
12.17. HVAC SYSTEM – SLEEPER WITH BERGSTROM NO IDLE WITH PROSTAR, P. 15. . . . . . . . . . 398
12.18. HVAC SYSTEM – SLEEPER WITH BERGSTROM NO IDLE, P. 15A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . 399
12.19. HVAC SYSTEM – SLEEPER WITH BERGSTROM NO IDLE SWITCHES – LOCATED IN
SLEEPER CONTROL PANEL, P. 16. .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . 400
12.20. HVAC SYSTEM – SLEEPER WITH BERGSTROM NO IDLE SWITCHES – LOCATED IN
SLEEPER CONTROL PANEL (CONT.), P. 17. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. . 401
12.21. HVAC SYSTEM – SLEEPER WITH BERGSTROM NO IDLE POWER SUPPLY 12V, P. 18. . . . 402
12.22. HVAC SYSTEM – SLEEPER WITH BERGSTROM NO IDLE POWER SUPPLY 12V
(CONT.), P. 18A.. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . 403
12.23. HVAC SYSTEM – SLEEPER WITH BERGSTROM NO IDLE FUEL FIRED HEATER, P. 19. . . 404
12.24. IDLE MANAGEMENT WITH NO IDLE 12V DC NOT WITH AUTO SEVERE SERVICE
LONESTAR, P. 20.. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . 405
12.25. IDLE MANAGEMENT WITH NO IDLE 12V DC NOT WITH AUTO SEVERE SERVICE
LONESTAR (CONT.), P. 21. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . 406
12.26. IDLE MANAGEMENT WITH NO IDLE 110V AND SLEEPER BOX NO IDLE ISOLATED
BATTERY AND GROUND, P. 22. . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . 407
12.27. SLEEPER BOX WITH NO IDLE 12V DC WITH AUTO SEVERE SERVICE LONESTAR,
P. 23. .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . 408
12.28. HVAC-CONDENSATION MODULE FOR ESPAR AND WEBASTO NO IDLE HEAT, P. 24. . . . . 409
12.29. SLEEPER WIRING WITH NO IDLE DASH SWITCH, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410
12.30. ESPAR HEATER WITH DAYCAB, P. 26. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 411

13. BUNK LIGHTS AND ACCESSORIES (CHAPTER 13). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 412


13.1. READING AND WARDROBE LIGHTS – BUNK, P. 1.. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 412
13.2. LUGGAGE COMPARTMENT LIGHTS – BUNK, P. 2. .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . 413

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13.3. POWER SOURCE – BUNK, P. 3. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . . . 414
13.4. TELEVISION / REFRIGERATOR WIRING, P. 4.. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. 415
13.5. SPEAKER – BUNK, P. 5. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. 416
13.6. FAN – BUNK, P. 6. .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . 417
13.7. SKY RISE LIGHT, P. 7. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . 418
13.8. FLAT PANEL TV / DVD PLAYER – BUNK, P. 8. .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . 419

14. CONNECTOR COMPOSITES (CHAPTER 14). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 420


14.1. CONNECTOR BODY COMPOSITE (1), P. 1.. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . 420
14.2. CONNECTOR BODY COMPOSITE (7A), (8A), (9A), (10A), P. 1A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421
14.3. CONNECTOR BODY COMPOSITE (10F), (11A), (12A), (13A), (14A), P. 2. . . . . . . . . . . . . . . . . . . . . . 422
14.4. CONNECTOR BODY COMPOSITE (15B), (16B), P. 2A. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . 423
14.5. CONNECTOR BODY COMPOSITE (100A), (100B), (113F1), (113M1), (166M), (344), P. 3. . . . 424
14.6. CONNECTOR BODY COMPOSITE (345), (346F), (347F), (348F), (349F), (512), P. 3A. . . . . . . 425
14.7. CONNECTOR BODY COMPOSITE (608), (670), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 426
14.8. CONNECTOR BODY COMPOSITE (670A), (670B), (670C), P. 4A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 427
14.9. CONNECTOR BODY COMPOSITE (671), (672), (673), P. 4B. .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . 428
14.10. CONNECTOR BODY COMPOSITE (674), P. 4C.. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . 429
14.11. CONNECTOR BODY COMPOSITE (674), (674A), (674D), P. 4D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 430
14.12. CONNECTOR BODY COMPOSITE (674E), (674F), (674G), P. 4E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 431
14.13. CONNECTOR BODY COMPOSITE (675), (676), (677), (678), P. 4F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 432
14.14. CONNECTOR BODY COMPOSITE (679), P. 4G. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . 433
14.15. CONNECTOR BODY COMPOSITE (679), P. 4H.. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . 434
14.16. CONNECTOR BODY COMPOSITE (679), (680), P. 4I. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. 435
14.17. CONNECTOR BODY COMPOSITE (680), (681), (682), P. 4J. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 436
14.18. CONNECTOR BODY COMPOSITE (685), (686), P. 4K.. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. 437
14.19. CONNECTOR BODY COMPOSITE (690), (691), (830M), P. 4L. . . . . .. . . . . . . . . . .. . . . . . . . . . . .. . . . . . 438
14.20. CONNECTOR BODY COMPOSITE (1007), (1010), (1011), (1012), (1013), (1014),
(1015), (1016), (1017), (1018), (1019), (1020), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 439
14.21. CONNECTOR BODY COMPOSITE (1010), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 440
14.22. CONNECTOR BODY COMPOSITE (1010), P. 6A. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. 441
14.23. CONNECTOR BODY COMPOSITE (1011), P. 7.. .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. 442
14.24. CONNECTOR BODY COMPOSITE (1011), P. 7A. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . 443
14.25. CONNECTOR BODY COMPOSITE (1011), P. 7B. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . 444
14.26. CONNECTOR BODY COMPOSITE (1012), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 445
14.27. CONNECTOR BODY COMPOSITE (1012), P. 8A. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. 446
14.28. CONNECTOR BODY COMPOSITE (1013), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 447
14.29. CONNECTOR BODY COMPOSITE (1013), P. 9A. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. 448
14.30. CONNECTOR BODY COMPOSITE (1014), P. 10. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . 449
14.31. CONNECTOR BODY COMPOSITE (1014), P. 10A. . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 450
14.32. CONNECTOR BODY COMPOSITE (1014), P. 10B. . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 451
14.33. CONNECTOR BODY COMPOSITE (1015), P. 11. . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . 452
14.34. CONNECTOR BODY COMPOSITE (1015), P. 11A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453
14.35. CONNECTOR BODY COMPOSITE (1016), P. 12. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . 454
14.36. CONNECTOR BODY COMPOSITE (1016), P. 12A. . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 455
14.37. CONNECTOR BODY COMPOSITE (1017), P. 13. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . 456
14.38. CONNECTOR BODY COMPOSITE (1017), P. 13A. . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 457
14.39. CONNECTOR BODY COMPOSITE (1017), P. 13B. . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 458
14.40. CONNECTOR BODY COMPOSITE (1018), P. 14. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . 459
14.41. CONNECTOR BODY COMPOSITE (1018), P. 14A. . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 460
14.42. CONNECTOR BODY COMPOSITE (1019), P. 15. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . 461

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14.43. CONNECTOR BODY COMPOSITE (1019), P. 15A. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 462
14.44. CONNECTOR BODY COMPOSITE (1019), P. 15B. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 463
14.45. CONNECTOR BODY COMPOSITE (1020), P. 16. .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . 464
14.46. CONNECTOR BODY COMPOSITE (1020), P. 16A. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 465
14.47. CONNECTOR BODY COMPOSITE (1021), (1022), P. 16B. . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 466
14.48. CONNECTOR BODY COMPOSITE (1023), (1024), P. 17. .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . . 467
14.49. CONNECTOR BODY COMPOSITE (1025), (1026), (1027), P. 18. .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 468
14.50. CONNECTOR BODY COMPOSITE (1028), (1035), P. 18A. . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 469
14.51. CONNECTOR BODY COMPOSITE (1100M), (1101M), (1110M), P. 18B. . . . . . . . . . . . . . . . . . . . . . . . . 470
14.52. CONNECTOR BODY COMPOSITE (1111M), (1112), (1112M), (1113), (1113M), P. 19. . . . . . . . . . 471
14.53. CONNECTOR BODY COMPOSITE (1114M), (1115M), (1116M), (1117M), P. 20. . . . . . . . . . . . . . . . 472
14.54. CONNECTOR BODY COMPOSITE (1118M), (1119F), (1119M), (1120M), P. 21. . . . . . . . . . . . . . . . . 473
14.55. CONNECTOR BODY COMPOSITE (1121M), (1122M), (1123M), (1124M), P. 21A. . . . . . . . . . . . . . 474
14.56. CONNECTOR BODY COMPOSITE (1125M), (1126M), (1127M), (1200), P. 21B. . . . . . . . . . . . . . . . 475
14.57. CONNECTOR BODY COMPOSITE (1210), (1215), (1220), (1230), P. 21C. . . . . .. . . . .. . . . . .. . . . . 476
14.58. CONNECTOR BODY COMPOSITE (1300), (1301), P. 22. .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . . 477
14.59. CONNECTOR BODY COMPOSITE (1378), P. 22A. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 478
14.60. CONNECTOR BODY COMPOSITE (1400), (1401), (1402), P. 23. .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 479
14.61. CONNECTOR BODY COMPOSITE (1403), (1410), (1420), P. 24. .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 480
14.62. CONNECTOR BODY COMPOSITE (1421), (1422), (1500), (1501), P. 25. .. . . .. . .. . .. . .. . .. . .. . . 481
14.63. CONNECTOR BODY COMPOSITE (1423), (1500), (1501), P. 25A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 482
14.64. CONNECTOR BODY COMPOSITE (1501), (1502), P. 26. .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . . 483
14.65. CONNECTOR BODY COMPOSITE (1503), (1510), P. 26A. . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 484
14.66. CONNECTOR BODY COMPOSITE (1511), (1512), (1550), (1559), P. 27. . . . . . . . . . .. . . . . . . . . . . . . 485
14.67. CONNECTOR BODY COMPOSITE (1600), P. 28. .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . 486
14.68. CONNECTOR BODY COMPOSITE (1601), P. 29. .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . 487
14.69. CONNECTOR BODY COMPOSITE (1602), P. 30. .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . 488
14.70. CONNECTOR BODY COMPOSITE (1603), (1604), P. 31. .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . . 489
14.71. CONNECTOR BODY COMPOSITE (1605), (1606), (1607), (1610), P. 31A. . . . . . . . . . . . . . . . . . . . . . 490
14.72. CONNECTOR BODY COMPOSITE (1620), (1650), P. 32. .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . . 491
14.73. CONNECTOR BODY COMPOSITE (1660), (1661), (1657M), (1657MA), P. 33. . . . . . . . . . . . . . . . . 492
14.74. CONNECTOR BODY COMPOSITE (1700), P. 34. .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . 493
14.75. CONNECTOR BODY COMPOSITE (1700), P. 34A. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 494
14.76. CONNECTOR BODY COMPOSITE (1700F), P. 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 495
14.77. CONNECTOR BODY COMPOSITE (1700F), P. 35A. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . 496
14.78. CONNECTOR BODY COMPOSITE (1701), P. 36. .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . 497
14.79. CONNECTOR BODY COMPOSITE (1701), P. 36A. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 498
14.80. CONNECTOR BODY COMPOSITE (1701F), P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 499
14.81. CONNECTOR BODY COMPOSITE (1702), P. 38. .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . 500
14.82. CONNECTOR BODY COMPOSITE (1702), P. 39. .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . 501
14.83. CONNECTOR BODY COMPOSITE (1702), P. 39A. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 502
14.84. CONNECTOR BODY COMPOSITE (1800), P. 40. .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . 503
14.85. CONNECTOR BODY COMPOSITE (1800F), P. 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 504
14.86. CONNECTOR BODY COMPOSITE (1801), (1802), P. 42. .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . . 505
14.87. CONNECTOR BODY COMPOSITE (1803), (1804), P. 43. .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . . 506
14.88. CONNECTOR BODY COMPOSITE (1805), (1806), (1807), P. 44. .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 507
14.89. CONNECTOR BODY COMPOSITE (1808), (1809), (1810), P. 45. .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 508
14.90. CONNECTOR BODY COMPOSITE (1811), (1812), (1814), (1815), (1820F), (1820M), P. 46.. . 509
14.91. CONNECTOR BODY COMPOSITE (1820), P. 46A. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 510
14.92. CONNECTOR BODY COMPOSITE (1821), (1821A), (1822), (1823), (1860), (1861), P. 47. . . . 511
14.93. CONNECTOR BODY COMPOSITE (1824), (1852), (1873), (1873B), (1874), P. 47A. . . . . . . . . . . 512

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14.94. CONNECTOR BODY COMPOSITE (1873), (1874), (1874A), (1874B), P. 48. . . . . . . . . . . . . . . . . . . . 513
14.95. CONNECTOR BODY COMPOSITE (1874B), (1874C), (1901), (1903), P. 48A. . . . . . . . . . . . . . . . . . 514
14.96. CONNECTOR BODY COMPOSITE (1906), (1907), (1909M), (1910 / 1910A), (1911),
(1912), (1916), P. 49. . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . 515
14.97. CONNECTOR BODY COMPOSITE (1917), (1918), (1918A), (1918B), (1919), (1919A),
(1919B), (1920), P. 50. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. 516
14.98. CONNECTOR BODY COMPOSITE (1921), (1922), (1922M), (1923), P. 50A.. . . .. . . .. . . . .. . . .. . 517
14.99. CONNECTOR BODY COMPOSITE (1924), (1924M), (1925), (1925F), (1926), (1930), P. 51. .. 518
14.100.CONNECTOR BODY COMPOSITE (1932), (1933), (1934M), (1935M), (1935N),
(1936M), (1937M), (1937N), P. 52. . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . 519
14.101.CONNECTOR BODY COMPOSITE (1937P), (1938M), (1939), (1939M), (1939N),
(1942F), P. 52A. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . 520
14.102.CONNECTOR BODY COMPOSITE (1943M), (1946F), (1948), (1949), (1950), P. 53. . . . . . . . . . 521
14.103.CONNECTOR BODY COMPOSITE (1951), (1953), (1960), P. 53A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 522
14.104.CONNECTOR BODY COMPOSITE (1961), (1962), P. 54. . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . 523
14.105.CONNECTOR BODY COMPOSITE (1965), P. 54A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 524
14.106.INTENTIONALLY LEFT BLANK, P. 55. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . 525
14.107.CONNECTOR BODY COMPOSITE (1970), (1978), (1979), (1979A), P. 56. . . . . . . . . . . . . . . . . . . . . 526
14.108.CONNECTOR BODY COMPOSITE (1992), (2000), P. 57. . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . 527
14.109.CONNECTOR BODY COMPOSITE (2002M), (2003M), (2004M), (2005M), (2006M),
(2007F), P. 58.. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. 528
14.110.CONNECTOR BODY COMPOSITE (2010), (2100), (2101), (2102M), (2103M), P. 59. . . . . . . . . 529
14.111.CONNECTOR BODY COMPOSITE (2200), (2201), (2223), (2224), (2225), (2227),
(2227B) P. 60.. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. 530
14.112.CONNECTOR BODY COMPOSITE (2300), (2302), (2303F), (2303M), (2304), (2312), P.
61. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. 531
14.113.CONNECTOR BODY COMPOSITE (2313), (2500), (2505), P. 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 532
14.114.CONNECTOR BODY COMPOSITE (3000), (3003M), (3100), (3100M), P. 63. .. .. . .. .. .. . .. .. .. 533
14.115.CONNECTOR BODY COMPOSITE (3200), (3200F), (3201), (3201M), (3202M), (3203),
P. 64. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. 534
14.116.CONNECTOR BODY COMPOSITE (3204), (3204M), (3205M), (3205F), (3206M),
(3300), (3400), (3410), P. 65. . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . 535
14.117.CONNECTOR BODY COMPOSITE (4004), (4101), (4111), (4204), P. 66. . . . . . . . . . . . . . . . . . . . . . . 536
14.118.CONNECTOR BODY COMPOSITE (4113), (4114), (4115), (4450BF), P. 66A. . . . . . . . . . . . . . . . . . 537
14.119.CONNECTOR BODY COMPOSITE (4204), (4328), P. 66B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 538
14.120.CONNECTOR BODY COMPOSITE (4450AM), (4450BM), (4450M), (4460BF), P. 67. . . . . . . . . 539
14.121.CONNECTOR BODY COMPOSITE (4460M), (4460AM), (4460BM), (4470BM), P. 67A. . . . . . . 540
14.122.CONNECTOR BODY COMPOSITE (4480BM), (4500), (4705), P. 67B. . . . . . . . . . . . . . . . . . . . . . . . . . 541
14.123.CONNECTOR BODY COMPOSITE (5000 / 5000A), P. 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 542
14.124.CONNECTOR BODY COMPOSITE (5000), P. 69. . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . 543
14.125.CONNECTOR BODY COMPOSITE (5001), P. 70. . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . 544
14.126.CONNECTOR BODY COMPOSITE (5001), (5002), P. 71. . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . 545
14.127.CONNECTOR BODY COMPOSITE (5002), (5003), (5005), (5006), (5007), P. 72. .. . . . .. . . . .. . 546
14.128.CONNECTOR BODY COMPOSITE (5009), (5010), (5011), (5011M), (5011F), P. 73. . . . . . . . . . 547
14.129.CONNECTOR BODY COMPOSITE (5011M), P. 73A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 548
14.130.CONNECTOR BODY COMPOSITE (5012), (5013), (5014), (5015), (5020), (5031), P. 74.. . .. 549
14.131.CONNECTOR BODY COMPOSITE (5034), (5035), (5035A), (5036), (5037), (5038), P.
74A.. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. 550
14.132.CONNECTOR BODY COMPOSITE (5100), (5101), (5102), (5103), P. 75.. . . . . . .. . . . . .. . . . . .. . . 551
14.133.CONNECTOR BODY COMPOSITE (5103), (5104), (5105), (5106), (5107), (5109),
(5110), (5111), P. 76.. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. 552

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14.134.CONNECTOR BODY COMPOSITE (5112), (5113), (5114), (5115), P. 76A.. . . . . . .. . . . . . .. . . . . . . 553
14.135.CONNECTOR BODY COMPOSITE (5117), (5118), (5119), P. 77. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 554
14.136.CONNECTOR BODY COMPOSITE (5123), (5124), (5125), (5126), P. 78. . . . .. . . . . .. . . . . .. . . . . . 555
14.137.CONNECTOR BODY COMPOSITE (5126), (5127), (5128), (5129), (5130), P. 79. . . . .. . . . .. . . . 556
14.138.CONNECTOR BODY COMPOSITE (5130), (5131), (5134), P. 79A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 557
14.139.CONNECTOR BODY COMPOSITE (5134), (5134F), (5135), P. 80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 558
14.140.CONNECTOR BODY COMPOSITE (5135F), (5136), (5200), (5202), (5205), P. 81. . . . . . . . . . . . 559
14.141.CONNECTOR BODY COMPOSITE (5210), (5212), (5213), P. 81A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 560
14.142.CONNECTOR BODY COMPOSITE (5214), (5215), (5216), (5217), (5218), (5219), P. 82. . .. . 561
14.143.CONNECTOR BODY COMPOSITE (5220), (5222), (5230), P. 83. . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . . 562
14.144.CONNECTOR BODY COMPOSITE (5232), (5233), (5234), P. 84. . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . . 563
14.145.CONNECTOR BODY COMPOSITE (5235), (5236), (5237), (5238), P. 84A. . . . . . . . . . . . . . . . . . . . . 564
14.146.CONNECTOR BODY COMPOSITE (5300), (5303), (5312), (5313), P. 85. . . . .. . . . . .. . . . . .. . . . . . 565
14.147.CONNECTOR BODY COMPOSITE (5314), (5500), (5501), (5502), (5510), P. 86. . . . .. . . . .. . . . 566
14.148.CONNECTOR BODY COMPOSITE (5530), (5600), (5601M), (5602M), (5602F),
(5603M), P. 86A. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . 567
14.149.CONNECTOR BODY COMPOSITE (5700), (5701), (5702), (5754), P. 87. . . . .. . . . . .. . . . . .. . . . . . 568
14.150.CONNECTOR BODY COMPOSITE (5757), (5758), (5758F), (5759F), (5760), (5761),
(5803), P. 88. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . 569
14.151.CONNECTOR BODY COMPOSITE (5803), (5822), (5899), (5899A), (5899B), (5900),
(5901), P. 88A.. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . 570
14.152.CONNECTOR BODY COMPOSITE (5902), (5903), P. 88B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 571
14.153.CONNECTOR BODY COMPOSITE (5904), (5904M), (5905), (5905F), P. 89. . . . . . . . . . . . . . . . . . . 572
14.154.CONNECTOR BODY COMPOSITE (5906), (5907), P. 90. . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . 573
14.155.CONNECTOR BODY COMPOSITE (5909), (5925), (5926), (5927), (5930M), (5940), P. 91.. . 574
14.156.CONNECTOR BODY COMPOSITE (6000), P. 91A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 575
14.157.CONNECTOR BODY COMPOSITE (6000), P. 91B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 576
14.158.CONNECTOR BODY COMPOSITE (6018), P. 92. . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . . 577
14.159.CONNECTOR BODY COMPOSITE (6018), P. 92A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 578
14.160.CONNECTOR BODY COMPOSITE (6019), P. 93. . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . . 579
14.161.CONNECTOR BODY COMPOSITE (6019), P. 93A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 580
14.162.CONNECTOR BODY COMPOSITE (6033), P. 94. . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . . 581
14.163.CONNECTOR BODY COMPOSITE (6200), (6201), (6201A), (6201P), P. 94A. . . . . . . . . . . . . . . . . 582
14.164.CONNECTOR BODY COMPOSITE (6260A), (6260F), (6260FP), (6260H), (6300), P. 94B. . . 583
14.165.CONNECTOR BODY COMPOSITE (6260VH), (6260VL), (6260VM), (6260VN),
(6316M), (6400), P. 95. . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . 584
14.166.CONNECTOR BODY COMPOSITE (6400A), (6401), (6408), (6420), (6566), P. 95A. . . . . . . . . . 585
14.167.CONNECTOR BODY COMPOSITE (6567), (6568), (6569), P. 95B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 586
14.168.CONNECTOR BODY COMPOSITE (6702), (6703), (6703A), (6704), P. 96. . . . . . . . . . . . . . . . . . . . . 587
14.169.CONNECTOR BODY COMPOSITE (6703A), (6706), P. 96A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 588
14.170.CONNECTOR BODY COMPOSITE (6712), (6720), (6730), (6748), (7104F), P. 97. . . . . . . . . . . . 589
14.171.CONNECTOR BODY COMPOSITE (7150), P. 97A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 590
14.172.CONNECTOR BODY COMPOSITE (7105), (7104B), (7104F), (7110), (7110A), P. 98. . . . . . . . . 591
14.173.CONNECTOR BODY COMPOSITE (7150), P. 98A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 592
14.174.CONNECTOR BODY COMPOSITE (7205), (7206), (7211), (7212), (7213), P. 98B. . . . . . . . . . . . 593
14.175.CONNECTOR BODY COMPOSITE (7220), (7250), (7350), P. 98C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 594
14.176.CONNECTOR BODY COMPOSITE (7500W), (7501), (7502), (7600), (7600A), (7603),
P. 98D. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . 595
14.177.CONNECTOR BODY COMPOSITE (7605), (7615), P. 98E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 596
14.178.CONNECTOR BODY COMPOSITE (7110B), (7700K), (7802), (7905), P. 99. . . . . . . . . . . . . . . . . . . 597
14.179.CONNECTOR BODY COMPOSITE (8000), (8001), P. 99A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 598

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14.180.CONNECTOR BODY COMPOSITE (8002), (8003), (8006T), (8006R), (8050), (8051), P.
99B.. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. 599
14.181.CONNECTOR BODY COMPOSITE (8052), (8053), (8054), (8070), (8071), (8100),
(8100A), P. 99C. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. 600
14.182.CONNECTOR BODY COMPOSITE (8100B), (8101), (8101A), (8101B), (8102), (8103* /
8102), (8100A), P. 99D.. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. 601
14.183.CONNECTOR BODY COMPOSITE (8104), (8106), (8107), (8108), (8109), (8110),
(8111), (8165), P. 100. . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . 602
14.184.CONNECTOR BODY COMPOSITE (8166T), (8203A), (8303A), (8303B), P. 101. . . . . . . . . . . . . . 603
14.185.CONNECTOR BODY COMPOSITE (8201), (8203), (8303), (8310), (8311), (8312),
(8350), P. 102. .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . 604
14.186.INTENTIONALLY LEFT BLANK, P. 103. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. 605
14.187.CONNECTOR BODY COMPOSITE (8351), (8352), (8410), (8450), (8450B), P. 104. . . . . . . . . . 606
14.188.CONNECTOR BODY COMPOSITE (8450B), (8451), (8453), (8454), (8455), (8456),
(8456A), (8500), P. 105. .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . 607
14.189.CONNECTOR BODY COMPOSITE (8500), (8501), (8502), (8503), (8504), (8504B),
(8504C), (8504D), P. 106.. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . 608
14.190.CONNECTOR BODY COMPOSITE (8505), (8505B), (8506), (8507), (8507A), (8507B),
P. 107. .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . 609
14.191.CONNECTOR BODY COMPOSITE (8500), (8501), (8502), (8503), (8504), (8504B),
(8504C), (8504D), P. 108.. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . 610
14.192.CONNECTOR BODY COMPOSITE (8800), (8802), (8803), (8804), (8805), (8806),
(8900), P. 109. . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . 611
14.193.CONNECTOR BODY COMPOSITE (8901), (8902), (8903), (8904), P. 110. . . . . . . . . . . . . . . . . . . . . 612
14.194.CONNECTOR BODY COMPOSITE (8950), (8951), (8952), P. 111.. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . 613
14.195.CONNECTOR BODY COMPOSITE (8953F), (8953M), (8954), (8954M), (8956), P. 112. . . . . . 614
14.196.CONNECTOR BODY COMPOSITE (8961), (8962), (8963), (8964), (8965), (8966),
(8967), P. 113. . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . 615
14.197.CONNECTOR BODY COMPOSITE (8970), (8971), (8972), (8973), P. 114. . . . . . . . . . . . . . . . . . . . . 616
14.198.CONNECTOR BODY COMPOSITE (8974), (8975), (8976), (8977), (8980), (8980A),
(8981), P. 115. . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . 617
14.199.CONNECTOR BODY COMPOSITE (8982), (8983), (8984), (8993F), (8993G), P. 116. . . . . . . . . 618
14.200.CONNECTOR BODY COMPOSITE (9103A), (9253), (9260), (9303), (9303A), (9303B),
(9303C), (9303D), P. 117.. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . 619
14.201.CONNECTOR BODY COMPOSITE (9303E), (9303F), (9303G), (9303K), (9303L),
(9303M), P. 118. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . 620
14.202.CONNECTOR BODY COMPOSITE (9304A), (9305), (9305A), (9306), P. 119. . . . . . . . . . . . . . . . . . 621
14.203.CONNECTOR BODY COMPOSITE (9501), (9501D), (9501E), (9502), (9502A),
(9502B), (9502C), (9502D), (9502E), (9502F), P. 120. .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. 622
14.204.CONNECTOR BODY COMPOSITE (9503), (9503D), (9503E), (9504), (9504A),
(9504B), (9504C), (9504D), P. 121. . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . 623
14.205.CONNECTOR BODY COMPOSITE (9505), (9505A), (9505D), (9506), (9506D),
(9506E), P. 122.. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . 624
14.206.CONNECTOR BODY COMPOSITE (9506), (9506D), (9506E), (9506F), (9507),
(9507A), (9507C), P. 123. . . .. . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . 625
14.207.CONNECTOR BODY COMPOSITE (9507A), (9507B), (9507C), (9507K), (9508), P. 124. . . . . 626
14.208.CONNECTOR BODY COMPOSITE (9508), (9508D), (9508E), (9508F), (9509),
(9509A), (9509C), P. 125. . . .. . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . 627
14.209.CONNECTOR BODY COMPOSITE (9509B), (9509P), (9510), (9510A), P. 126. . . . . . . . . . . . . . . . 628
14.210.CONNECTOR BODY COMPOSITE (9510M), (9511), (9511A), (9512), (9512A), (9513),
P. 127. .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . 629

xiv
TABLE OF CONTENTS

TABLE OF CONTENTS (CONT.)

14.211.CONNECTOR BODY COMPOSITE (9514), (9515), (9515C), (9515A), (9515B),


(9515D), (9516), P. 128. .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . 630
14.212.CONNECTOR BODY COMPOSITE (9781F), (9782M), (9783M), (9783F), (9784M), P. 129.. . 631
14.213.CONNECTOR BODY COMPOSITE (9519), (9520), (9521), (9522), (9523), (9524),
(9525), (9526), P. 130.. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . 632
14.214.CONNECTOR BODY COMPOSITE (9527), (9528), (9529), (9532), (9534), (9535),
(9536), (9537), P. 131.. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . 633
14.215.CONNECTOR BODY COMPOSITE (9538), (9601D), (9602B), (9603D), (9604A),
(9611), (9612), (9613), P. 132. .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . 634
14.216.CONNECTOR BODY COMPOSITE (9614), (9635), (9715F), (9715M), (9716M),
(9716F), P. 133. .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . 635
14.217.CONNECTOR BODY COMPOSITE (9718), (9736), (9737), (9737A), (9768), (9769M),
P. 134. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . 636
14.218.CONNECTOR BODY COMPOSITE (9770M), (9770F), (9773), (9773A), (9773B),
(9779F), (9779F1), P. 135. . .. . . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . . 637
14.219.CONNECTOR BODY COMPOSITE (9780), (9780M) (9780M1), (9781F), (9782M),
(9783M), (9783F), P. 136. . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . 638
14.220.CONNECTOR BODY COMPOSITE (9784M), (9789F), (9789FA), (9790M), (9790MA),
P. 137. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . 639
14.221.CONNECTOR BODY COMPOSITE (9800F), (9800M), P. 138. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . 640
14.222.CONNECTOR BODY COMPOSITE (9801M), (9801F), P. 139. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . 641
14.223.CONNECTOR BODY COMPOSITE (9811), (9812), (9813), P. 140. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . 642
14.224.CONNECTOR BODY COMPOSITE (9814), (9815), (9816), P. 141. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 643
14.225.CONNECTOR BODY COMPOSITE (9830), (9832), (9865F), (9865M), P. 142. . . . . . . . . . . . . . . . . 644
14.226.CONNECTOR BODY COMPOSITE (9900), (9901), (9902), P. 143. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 645
14.227.CONNECTOR BODY COMPOSITE (9902), (9911), (9912), P. 144. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . 646

xv
TABLE OF CONTENTS

xvi
ELECTRICAL CIRCUIT DIAGRAM MANUAL

INSTRUCTIONS AND CHARTS (CHAPTER 2)


2.1. ABBREVIATIONS, P. 1

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ABBREVIATIONS
NAVISTAR, INC.

ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION


ACCESS ACCESSORY CUR CURRENT PRESS PRESSURE
AC AIR CONDITIONING DPNL DASHPANEL RAD RADIO
AIR CLNR AIR CLEANER DFTR DEFLECTOR RR REAR
ALT ALTERNATOR DFR DEFROSTER RLY RELAY
AC ALTERNATING CURRENT DEG DEGREE RES RESISTOR
AFTR AFTERTREATMENT DIAG DIAGRAM R RIGHT
AMM AMMETER DSL DIESEL RTR ROTOR
AMP AMPERE DIFF DIFFERENTIAL SNSR SENSOR
AMP HR AMPERE HOUR DIMR DIMMER SHLD SHIELD
AMPL AMPLIFIER ELEC ELECTRICAL SHFT SHIFTER
ARM ARMATURE ELEX ELECTRONICS SLPR SLEEPER
ARSR ARRESTER ENG ENGINE SLV SLEEVE
ASSY ASSEMBLY EXH EXHAUST SPKR SPEAKER
AUX AUXILIARY FL FLUID SPR SPRING
B/U BACK-UP FWD FORWARD STD STANDARD
BTRY BATTERY FR FRONT STRG STEERING
BM BENCHMARKING FREQ FREQUENCY STLITE SATELLITE
BLK BLOCK GA GAUGE SUNSH SUNSHADE
BOOS BOOSTER GEN GENERATOR SW SWITCH
BOT BOTTOM GND GROUND SYS SYSTEM
BK BRAKE HARN HARNESS TACH TACHOMETER
BRKR BREAKER HDLP HEADLAMP TEMP TEMPERATURE
BRTHR BREATHER HTD HEATED TERM TERMINAL
BRI BRIGHT HT TR HEAT TREAT THROT THROTTLE
BUZ BUZZER HTR HEATER THRU THROUGH
CA CABLE HP HORSEPOWER TRLR TRAILER
CD CANDELA HYD HYDRAULIC XDCR TRANSDUCER
CP CANDLEPOWER ID IDENTIFICATION XFER TRANSFER
CAP CAPACITOR IGN IGNITION XFMR TRANSFORMER
CAT CATERPILLAR ILLUM ILLUMINATION XSTR TRANSISTOR
CHAS CHASSIS IND INDICATOR XMSN TRANSMISSION
CH CHOKE INST INSTRUMENT XMTR TRANSMITTER
CIRC CIRCUIT INT INTERMITTENT TRK TRUCK
CLK CLOCK L LEFT UPR UPPER
CW CLOCKWISE LT LIGHT VLV VALVE
CLSTR CLUSTER LTR LIGHTER VERT VERTICAL
CL CLUTCH LWR LOWER VM VOLTMETER
COL COLUMN MAG MAGNET VOL VOLUME
COMM COMMUTATOR MOD MODULATOR WSHR WASHER
CMPNT COMPONENT MDL MODULE WHL WHEEL
CPRSR COMPRESSOR MOT MOTOR WDO WINDOW
CONN CONNECT MTD MOUNTED WSHLD WINDSHIELD
CONT CONTINUED NEG NEGATIVE WPR WIPER
CSL CONSOLE N/ NOT WITH W/ WITH
CONT CONTACT NO. NUMBER W/O WITHOUT
CONT CONTROL PASS PASSENGER
CONV CONVERTER POSN POSITION
CLR COOLER POS POSITIVE
CTSY COURTESY POT POTENTIOMETER
CRUS CRUISE PWR POWER

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT B 82357E
RELEASE NO. D ATE PART NO. SHEET

DIAGRAM, PROSTAR. 61802Y 09MAR09


AE08058095 001

Figure 1 Abbreviations

1
ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.2. ACRONYMS, P. 2

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ACRONYMS
NAVISTAR, INC.

DESCRIPTION ACRONYM DESCRIPTION ACRONYM


ANTILOCK BRAKING SYSTEM ABS INJECTOR DRIVE MODULE IDM
ANTENNA COMMUNICATION UNIT ACU INPUT/OUTPUT I / O
ALTERNATING CURRENT AC INTEGRATED MOBILE
IMCT
AXLE TO BACK OF CAB AC COMMUNICATIONS TERMINAL
INSTRUMENT PANEL I/P
AXLE TO FRAME AF
INDEPENDENT POWER TAKE-OFF IPTO
ACCELERATOR PEDAL MODULE APM
LIGHT COMMERCIAL TRANSMISSION LCT
ACCELERATOR POSITION SENSOR APS
MEDIUM DUTY MD
AUXILIARY POWER UNIT APU
MALFUNCTION INDICATION LAMP MIL
AUTOMATIC TRACTION CONTROL ATC
MULTIPLEX SWITCH MODULE MSM
AUDIO VIDEO INTERFACE AVI
BRAKE HORSEPOWER BHP PYROMETER AMMETER MODULE PAM

BACK OF CAB BOC PROGRAMMABLE LOGIC CONTROLLER PLC


POWER TAKE-OFF PTO
CITIZEN BAND CB
PULSE WIDTH MODULATION PWM
COLD CRANKING AMPERES CCA
REAR AXLE RA
CLEAN POWER ELECTRICAL CONNECTOR CEC
RADIO FREQUENCY RF
CAB OVER ENGINE COE
DIRECT CURRENT DC ROLL STABILITY PROGRAMM RSP

DRIVER CONTROL MODULE DCM SEVERE SERVICE SS

DIGITAL DATA LINK DDL TRANSMISSION CONTROL MODULE TCM


TERRESTRIAL COMMUNICATION UNIT TCU
DIESEL OXIDATION CATALYST INLET
DOCT
TEMPERATURE TERRESTRIAL MOBILE
TMCT
COMMUNICATIONS TERMINAL
DIESEL PARTICULATE FILTER DPF
THERMAL OVERCRANK PROTECTION TOCP
DIESEL TURBOCHARGED DT
DAY TIME RUNNING LIGHTS DTRL THROTTLE POSITION SENSOR TPS

ELECTRONIC CONTROL MODULE ECM ZERO VOLT REFERENCE ZVR

ELECTRONIC CONTROL UNIT ECU


EXHAUST GAS RECIRCULATION EGR
EXHAUST GAS TEMPERATURE EGT
ELECTRO MAGNETIC INTERFACE EMI
END OF FRAME EOF
ELECTRIC TRAILER BRAKE ETB
FRONT AXLE FA
FRONT END FE
FRONT OF DASH FOD
FULL POWER BRAKE FPB
GLOBAL POSITIONING SYSTEM GPS
HYDRAULIC CONTROL UNIT HCU
HEAVY DUTY HD
HEAVY DUTY DIESEL HDD
HIGH PERFORMANCE TRUCK HPT
HEATING, VENTILATION, AND
HVAC
AIR CONDITIONING

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT B 82357E
RELEASE NO. D ATE PART NO. SHEET

DIAGRAM, PROSTAR. 61802Y 09MAR09


AE08058095 002

Figure 2 Acronyms

2
ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CIRCUIT DIAGRAM INSTRUCTIONS
NAVISTAR, INC.

A - SWITCH AND RELAY POSITIONS AS SHOWN ON B - MULTIPLE CONNECTIONS ARE DISPLAYED


CIRCUIT DIAGRAMS INDICATE NORMAL POSITION ON SCHEMATIC AS SHOWN WITH R/D NUMBER
WITH IGNITION OFF UNLESS OTHERWISE NOTED. & CAVITY NUMBER. REFER TO CONNECTOR
COMPOSITE FOR MORE INFORMATION
R/D NUMBER CAVITY NUMBER
86
30 CAVITY NUMBER R/D NUMBER
B

12-A AND/OR D C B A 12
87
A 87A
85

SWITCH, SINGLE IN-LINE CONNECTORS DISPLAYED


SOLENOID RELAY - SUPPRESSED
MECHANICAL AS SHOWN BELOW WITHOUT R/D NUMBER

C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS.


THESE CIRCUITS EXIST IN THE INSTRUMENT
CLUSTER AND FUSE / CIRCUIT BREAKER CONNECTORS.

A B
LOCATION / CIRCUIT NUMBER
WIRE GAUGE / WIRE COLOR F1
20A
+
LOCATION IN FUSE RATING
VOLTMETER A B
PRINTED FUSE / CIRCUIT
CIRCUIT IN BREAKER F2
INSTRUMENT - CONNECTION 20A
CLUSTER

D - MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE CIRCUIT


DISTRIBUTING CURRENT TO TWO CIRCUITS.

SPLICE

E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL


WIRE CONNECTIONS AND / OR INTERNAL CONNECTIONS OR CONTACTS.

EXTERNAL WIRE
A12 A12A
CONNECTIONS
WIRE CONNECTION PIGTAIL

A B D C A B
A128
S IGN ACC F18
20A
OFF BUSSED CONTACT 16RD
A B
F19
20A 16WH
BATT

KEY SWITCH INTERNAL BODY CONTROLLER


(1101M) CONNECTION (1602)

F - CIRCUIT "11" DENOTES ANY COMMON GROUND (MORE THAN ONE CIRCUIT).ANY INDIVIDUAL
GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER.(E.G. CIRCUIT
32 CRUISE CONTROL IS IDENTIFIED AS PER EXAMPLE)

11-G R32-G
11-GA R32-GA
11-GB R32-GB

SUFFIX BEGINNING LOCATION SUFFIX BEGINNING


COMMON GROUND INDIVIDUAL GROUND WITH G INDICATES
WITH G INDICATES
CIRCUIT NUMBER CIRCUIT NUMBER A GROUND CIRCUIT
A GROUND CIRCUIT

NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS NEITHER


THE LETTER "G" NOR THE COLOR WHITE SHALL BE USED

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT B 82357E
RELEASE NO. D ATE PART NO. SHEET

DIAGRAM, PROSTAR. 61802Y 09MAR09


AE08058095 003

Figure 3 Circuit Diagram Instructions

3
ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CIRCUIT NUMBER IDENTIFICATION AND COLOR
NAVISTAR, INC.

CIRCUIT
COLOR DESCRIPTION
NUMBER
1 LTBL ALTERNATOR - FIELD
2 RD ALTERNATOR - CHARGE
DKBL SERIAL / DATA COMMUNICATION J1587 / J1708 (+)
3
GY SERIAL / DATA COMMUNICATION J1587 / J1708 (-)
DKBL SERIAL / DATA COMMUNICATION J1922 (+)
4
GY SERIAL / DATA COMMUNICATION J1922 (-)
YL SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (+)
5
GN SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (-)
6 GY LOW VOLTAGE ELECTRONIC FEED (LESS THAN 9 VOLTS)
7 RD ALTERNATOR - RESISTANCE
8
9 GY LOW VOLTAGE ELECTRONIC GROUND
10 WH CHASSIS / ENGINE GROUND
11 WH CAB / SLEEPER GROUND
12 LTBL ACCESSORY FEED
PK IGNITION FEED
13
BK IGNITION FEED (BODY BUILDER CONNECTOR)
14 RD BATTERY FEED
15 RD KEY SWITCH FEED
16
17 PK STARTER CONTROL
18 PK GLOW PLUG / PREHEATER
19 GY ENGINE SHUTDOWN
20 LTGN REMOTE POWER MODULE
21 TN COLD START CONTROLS (ETHER)
22 TN TIRE PRESSURE MONITORING / CONTROL
23 TN ENGINE FAN / SHUTTERS
24 GY ENGINE EXHAUST BRAKE
25 TN PYROMETER
26 TN AMMETER
27 TN VOLTMETER
28 TN INSTRUMENTS AND GAUGES
29 TN ENGINE WATER TEMPERATURE
30 TN ENGINE OIL TEMPERATURE
31 TN TRANSMISSION OIL TEMPERATURE
32 TN AXLE OIL TEMPERATURE
33 TN ENGINE OIL LEVEL
34 TN COOLANT LEVEL
35 TN ENGINE OIL PRESSURE
36 TN FUEL LEVEL
37 TN FUEL PUMP
38 GY LIFT AXLE
39 GY AIR DRYER HEATER
40 GY LOW AIR PRESSURE WARNING

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT B 82357E
RELEASE NO. D ATE PART NO. SHEET

DIAGRAM, PROSTAR. 61802Y 09MAR09


AE08058095 004

Figure 4 Circuit Number Identification and Color

4
ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)
NAVISTAR, INC.

CIRCUIT
COLOR DESCRIPTION
NUMBER
41 TN AIR TEMPERATURE
42 GY FRONT AXLE ENGAGED
43 GY POWER DIVIDER LOCK (PDL) WARNING
44 GY PARK BRAKE WARNING
45 LTGN ANTITHEFT WARNING
46 GY POWER TAKEOFF WARNING
47 GY SPEEDOMETER
48 GY TACHOMETER
49 GY DIFFERENTIAL LOCK WARNING
50 YL LIGHT SWITCH FEED
51 YL DIMMER SWITCH FEED
52 YL HEADLIGHT HI - BEAM
53 YL HEADLIGHT LO - BEAM
54 BN PARKING / MARKER LIGHTS
55 OR TURN SIGNAL - FEED
OR TURN SIGNAL LIGHTS - LEFT
56
YL TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)
OR TURN SIGNAL LIGHTS - RIGHT
57
LTGN TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)
58 BN CLEARANCE / IDENTIFICATION LIGHTS
59 GY SOLENOID
60 OR HAZARD LIGHTS
61 GY AIR SUSPENSION
62 DKBL PANEL LIGHTS
63 DKBL COURTESY / DOME LIGHTS
64 YL FOG / DRIVING LIGHTS
65 OR CAB REAR FLOOD LIGHTS
66 YL DAYTIME RUNNING LIGHT
67 GY OBSTACLE AVOIDANCE / REMOTE SENSOR
68 BN TAIL LIGHTS
69 BN LICENSE PLATE LIGHT
OR STOP LIGHTS
70
RD STOP LIGHTS (BODY BUILDER CONNECTION)
OR BACKUP - LIGHTS
71
LTBL BACKUP - LIGHTS (BODY BUILDER CONNECTION)
72 OR TRAILER AUXILIARY FEED - BATTERY
73 LTGN PWM
74 LTGN HEATER RECIRC MOTOR
75 LTGN HEATER BLOWER MOTOR
76 LTGN AUXILIARY FAN
77 LTGN AIR CONDITIONER
78 LTGN MIRRORS - HEATED, MOTORIZED
79 GY SEAT BELTS
80 BK SLEEPER BOX RELAY - FEED

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONEATAR


0486 30DEC11 TITLE WAS CIRCUIT B 82357E
RELEASE NO. DATE PART NO. SH EET

DIAGRAM, PROSTAR. 61802Y 09MAR09


AE08058095 005

Figure 5 Circuit Number Identification and Color (Cont.)

5
ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)
NAVISTAR, INC.

CIRCUIT
COLOR DESCRIPTION
NUMBER

81 LTGN POWER DOOR LOCKS


82 GY WINDSHIELD WIPER
83 LTGN POWER WINDOWS
84 LTGN CIGAR LIGHTER
85 GY HORN
86 LTGN RADIO - ENTERTAINMENT / CLOCK
87 GY WINDSHIELD WASHER
88 LTGN CLOCK / HOURMETER
89 VT AIR BAG
90 GY HYDRAULIC BRAKE PUMP
91 VT INTERCOMMUNICATION
92 TN TRANSMISSION CONTROLS - ELECTRONICS
93 TN AXLE SHIFT CONTROL
94 GY ANTILOCK BRAKE SYSTEM
95 TN EXHAUST EMISSION
96 YL SNOW PLOW LIGHTS / CRUISE CONTROLS
97 VT ENGINE CONTROLS - ELECTRONIC
98 BK DATALINK AND DIAGNOSTICS
99 VT ACCELERATOR POSITION SENSOR (APS)
100 GY AIR HORN (ELECTRIC SOLENOID ACTUATED)
101 TN BRAKE APPLICATION AIR
102 YL FLASH TO PASS
103 LTGN BODY BUILDER AUXILIARY FEED
104 DKBL REMOTE START / STOP
105 LTGN HEATED SEATS
106 OR HIGH VOLTAGE ALTERNATOR AC CHARGE
107 GY INSTRUMENT CLUSTER ELECTRONIC FEED (5V)
108 GY BRAKE PAD WEAR SENSOR
109 GY BRAKE STROKE / SLACK ADJUSTER
110 GY INSTRUMENT CLUSTER ELECTRONIC GROUND
111 TN FUEL FILTER RESTRICTION TRANSDUCER
112 GY LIFT GATE

PREFIX LOCATION
A CAB - INSTRUMENT PANEL MODULE
B CAB - DRIVER CONTROL MODULE
C CAB - HEADER / CLEARANCE LIGHTS
D CAB - ROOF / REAR PANEL
E CAB - LEFT DOOR / DOORS
F CAB - RIGHT DOOR / DOORS
H CAB - SLEEPER
J CAB - DASH (OUTSIDE)
K ENGINE / RADIATOR
L TRANSMISSION
M CHASSIS / FRONT END (CAB DASH PANEL FORWARD)
N CHASSIS / CENTER SECTION (CAB DASH PANEL TO CAB REAR XMBR)
P CHASSIS / WHEEL BASE SECTION
R CHASSIS / SUSPENSION / REAR AXLE / AXLES
S CHASSIS / AF SECTION / STOP / TAIL / TURN LIGHTS
T TRAVEL DOORS
U HOOD MTD HEADLIGHTS / MARKER LIGHTS
V SLEEPER ROOF / BACK PANEL WIRING
W WARDROBE CABINET WIRING

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT B 82357E
RELEASE NO. DATE PART NO. SH EET

DIAGRAM, PROSTAR. 61802Y 09MAR09


AE08058095 006

Figure 6 Circuit Number Identification and Color (Cont.)

6
ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.7. LAMP BULB CHART, P. 7

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LAMP BULB CHART
NAVISTAR, INC.

BULB TRADE
BULB APPLICATION CANDLE POWER OR WATT
NUMBER
BACK-UP LIGHT (SUPER 40) 32 CP TL40204
CLEARANCE & IDENTIFICATION 3 CP N/A
COURTESY LIGHT 2 CP 193
CAB DOME LIGHT 12 WATT 211-2
SLEEPER DOME LIGHT (FLUORESCENT) 15 WATT F15T8CW
FOG LIGHT 100 WATT 4921-1
MAP LIGHT 3 CP 211-2
SIDE MARKER / TURN LIGHT 27 WATT 3156
STOP, TURN AND TAIL LIGHT (SUPER 40) 32/2 CP TL40248R
HEADLIGHTS, HIGH BEAM 65 WATT 9005
HEADLIGHTS, LOW BEAM 55 WATT 9006
FRONT MARKER / TURN LIGHT 27 / 8 WATT 3357AK
SIDE MARKER (FRONT) 4 WATT 194
LICENSE PLATE LIGHT (SUPER 40) 2 CP TL1508
BOC WORK LIGHT (DAY CAB) 35 WATT 4411
WORK LIGHTS (IN SLEEPER BACK PANEL) 15 CP 1003
LUGGAGE COMPARTMENT LIGHT 12 WATT 211-2
READING LIGHT 15 CP 912
ACCENT LIGHT 12 WATT 211-2
SLEEPER FLOOR LIGHT 2 CP 193
CABINET / WARDROBE LIGHT 5 WATT 7575

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT B 82357E
RELEASE NO. D ATE PART NO. SHEET

DIAGRAM, PROSTAR. 61802Y 09MAR09


AE08058095 007

Figure 7 Lamp Bulb Chart

7
ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 2
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF RELAY FUNCTION AND WIRING GUIDE
NAVISTAR, INC.

RELAY VIEWED FROM INSERTION END RELAY SCHEMATIC

MINIATURE - ISO (1)


ENERGIZING COIL
86
NORMALLY CLOSED
87A CONTACT
30
NORMALLY OPEN
CONTACT
87

85
COMMON CONTACT
ENERGIZING COIL

MINIATURE - 280 (1)

30 86 86
30

87
85 87A 87 87A
85

MICRO - 280 (1)

30 86

85 87A 87

MICRO - ISO (1)


NORMALLY OPEN
ENERGIZING COIL CONTACT
1
2 3
5 3
NORMALLY CLOSED 4
CONTACT 5
1 COMMON CONTACT 4
ENERGIZING COIL 2

MICRO - 4 PIN (1)

30 86

85 87

86
30

MINI MICRO - 4 PIN (2) 87

30 86 85

85 87

NOTES :
1. RELAY CONTAINS A 680 OHM SUPPRESSION RESISTOR
2. RELAY CONTAINS A 1000 OHM SUPPRESSION RESISTOR

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT B 82357E
RELEASE NO. D ATE PART NO. SHEET

DIAGRAM, PROSTAR. 61802Y 09MAR09


AE08058095 008

Figure 8 Relay Function and Wiring Guide

8
ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.9. SCHEMATIC SYMBOL CHART, P. 9

NAVISTAR, INC ELECTRICAL CIRCUIT CHAPTER


DIAGRAM 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SCHEMATIC SYMBOL CHART
NAVISTAR, INC.

SYMBOL DESCRIPTION SYMBOL DESCRIPTION

F D E C A B

AMMETER
ACCEL PEDAL + -
POSN SENSOR

IDLE THROTTLE

BATTERY
+ -

F E D C A B

ACCEL PEDAL
BLUNT CUT CIRCUIT
POSN SENSOR

A B C BUSBAR

A B

AIR DRYER

CIGAR LIGHTER

ALARM TYPE 2 OR 3
TYPE 1

A A
CIRCUIT BREAKER

B
B

G ALTERNATOR
B
DIODE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT B 82357E
RELEASE NO. D ATE PART NO. SHEET

DIAGRAM, PROSTAR. 61802Y 19AUG09


AE08058095 009

Figure 9 Schematic Symbol Chart

9
ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.10. SCHEMATIC SYMBOL CHART (CONT.), P. 10

NAVISTAR, INC ELECTRICAL CIRCUIT CHAPTER


DIAGRAM 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SCHEMATIC SYMBOL CHART (CONT)
NAVISTAR, INC.

SYMBOL DESCRIPTION SYMBOL DESCRIPTION

DIODE, LIGHT
EMITTING HORN

FAN SOLENOID
BATT

KEY SWITCH
OFF
S IGN ACC

FEMALE TERMINAL A B D C

FUSE

S S S S
I A I A I A I A KEY SWITCH,
COMPLEX
OFF OFF OFF OFF
FUSIBLE LINK

F B A C E

FUSES W/ BUSBAR
LIGHT W/ SWITCH

GROUND N/ STUD

LIGHT, DOUBLE
FILAMENT

HEATER

HOLDER, FUSE
LIGHT, SINGLE
W/ BUSBAR
FILAMENT

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - TITLE WAS CIRCUIT B 82357E
RELEASE NO. D ATE PART NO. SHEET

DIAGRAM, PROSTAR. 61802Y 19AUG09


AE08058095 010

Figure 10 Schematic Symbol Chart (Cont.)

10
ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.11. SCHEMATIC SYMBOL CHART (CONT.), P. 11

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SCHEMATIC SYMBOL CHART (CONT)
NAVISTAR, INC.

SYMBOL DESCRIPTION SYMBOL DESCRIPTION

MALE TERMINAL RESISTOR

A B
MOTOR
SENDER - FUEL,
OIL, TEMP, WATER

PASS THRU
CONNECTION
SENSOR, PRESSURE.
ABS 6

PRESSURE SWITCH

SENSOR, MAGNETIC
86
30
RELAY, FIVE
TERMINAL
87
87A
85

86
30
RELAY, FOUR
TERMINAL SENSOR, YAW

87

85

SOLENOID

B1

RELAY, LATCHING

B2
SOLENOID W/ DIODE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT B 82357E
RELEASE NO. D ATE PART NO. SHEET

DIAGRAM, PROSTAR. 61802Y 09MAR09


AE08058095 011

Figure 11 Schematic Symbol Chart (Cont.)

11
ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.12. SCHEMATIC SYMBOL CHART (CONT.), P. 12

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SCHEMATIC SYMBOL CHART (CONT)
NAVISTAR, INC.

SYMBOL DESCRIPTION SYMBOL DESCRIPTION

SWITCH, PUSH
SPEAKER
BUTTON

OHMS
120
SPLICE TERMINATING RESISTOR
C

STUD THERMOSTAT

B M
G
VALVE, ETHER
S BOTTLE

START MOTOR
S W/ TOCP
A B

B S

VALVE, MODULATOR
C

SWITCH, MECHANICAL
(NORMALLY OPEN)

THERMISTOR
SWITCH, MECHANICAL
(NORMALLY CLOSED)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 13JAN12 TITLE WAS CIRCUIT C 82357E
RELEASE NO. D ATE PART NO. SHEET

DIAGRAM PROSTAR. 61802Y 09MAR09


AE08058095 012

Figure 12 Schematic Symbol Chart (Cont.)

12
ELECTRICAL CIRCUIT DIAGRAM MANUAL

12 VOLT POWER DISTRIBUTION (CHAPTER 3)


3.1. BATTERY FEED, P. 1

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 3


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BATTERY FEED
NAVISTAR, INC.

FUSE F6-B A70BF PTO RELAY


(1015) 14RD (1020)CH10_17
A14HF B3 A3 A75WA WEBASTO HEATER MODULE
12RD 14RD (5236)
15A CH12_12,13,14
FUSE F11-C ENGINE PRE HEAT / NO IDLE
A75T
(1020) HEAT - VALVE #1B RELAY
18LTGN
A14HD E3 F3 (1115M / 1018) CH12_06,10
12RD @A75TR NO IDLE HEAT CONTROL
5A
18LTGN (1017) CH12_10
FUSE F3-D (1012)
C4
BATTERY FEED

A14HA D4 TRAILER MARKER LIGHT RELAY


BATTERY FEED

(A58J) (1012) CH9_13


12RD
20A
CH3_02,04

FUSE F3-B (1012)


A14HB D2 C2 TRAILER TAIL LIGHT RELAY
CH3_02

CH3_03

(A68J) (1012) CH9_13


12RD
20A
BATTERY FEED

FUSE F7-D (1016)


A14HC F4 E4 TRAILER STOP LIGHT RELAY
(A70J) (1016) CH9_13
12RD
30A
W/ WABCO ABS
CH3_02

FUSE F8-B (1017)


A14HE F2 E2 A94AY WABCO ABS CONTROLLER
12RD 14GY (1420) CH10_13
15A/30A A94AY
ABS #1
12GY
(1400) CH10_07
5A
W/ BENDIX ABS
A14FA E2 F2
**A14X

A75D
*A14W

HVAC CONTROLLER
12RD
6RD

6RD

A14T

18LTGN
A14H

A14K

(1200) CH12_02
8RD

8RD

8RD

FUSE F1-B (1010)


A14FB IGNITION RELAY #1
12RD FUSE F2-A (1011) (1011 / 1013) CH3_05
A14FC F1 E1
(A56J) TRAILER LEFT TURN RELAY
12RD
15A
(1011) CH9_13
FUSE F2-C (1011)
F3 E3
A14FD (A57J) TRAILER RIGHT TURN RELAY
A14 A14F
12RD 15A (1011) CH9_13
6RD 8RD
FUSE F2-E (1011)
A14FF C1 D1 A86P RADIO CONNECTOR
A14
12RD 18LTGN (1300) CH4_18
4RD 10A
A86AF REMOTE RADIO
FUSE 18LTGN (5303) CH4_32,33
HOLDER FUSE F6-A (1015)
W/ DOUBLE A14FE B4 A4 A75 HVAC LPM
100A 12RD 12LTGN (1220) CH12_03
FUSE 30A
A14J

(1001/ FUSE F2-G (1011)


8RD

1000B) C3 D3 GAUGE CLUSTER #1


A14JA A14EE
2RD

12RD 16RD (1500) CH8_10, CH9_16


15A
A15 IGNITION SWITCH
FUSE F3-A (1012) 18RD (1100M) CH3_05,09
CH5_01,02
BLOCK D1 C1 A98H
A14JB DIAGNOSTIC CONNECTOR
TYPE 12RD 18BK
10A (1650) CH3_10,11,18,20
FUSE
200A A94TC
FUSE F8-D (1017) AUXILIARY TRAILER RELAY
12GY
E4 (1016) CH10_06
A14JC F4 A94TV
TRAILER ABS ECU
12RD 30A 12GY
(1017) CH10_06
+ - BATTERY
A94T ABS TRAILER SOCKET
FUSE F8-H (1017) 12GY (9902) CH10_06
A4 B4 EGR VALVE RELAY
A14JD A97VT
12RD 12PL (1020)
15A
CH7_06,30
FUSE F8-H (1017)
BATTERY GND A2 B2 MOBILEYE POWER
A14JE A14A
(ON LEFT SIDE OF FRAME RAIL) 12RD (382) CH4_40
15A 18RD

* DUAL BATTERY FEED N/ LOAD SHEDDING


** DUAL BATTERY FEED W/ LOAD SHEDDING
@ W/ NO IDLE HEAT ONLY
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


012 10MAY13 ADDED REFERENCE FOR G 92070B
RELEASE NO. D ATE PART NO. SHEET

CIRC A97VT. 61802Y 09MAR09


AE08058096 001

Figure 13 Battery Feed

13
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.2. BATTERY FEED (CONT.), P. 1A

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BATTERY FEED (CONT)
NAVISTAR, INC.

FUSE F10-P A70BF PTO RELAY


W/2010 LH-FUSE BLOCK (1019) 14RD (1020)CH10_17
A14HF A2 B2 A75WA WEBASTO HEATER MODULE
12RD 14RD (5236)
FUSE F2-A (1011) 15A CH12_12,12A
H1 G1 A14HD
FUSE F4-C %A14JA DFM J6
16RD 16RD (1949) CH9_27
(1013)
A14HA G3 20A H3 A58J TRAILER MARKER LIGHT
12RD 12BN RELAY
(1012) CH9_13A
FUSE F4-M
%A14TFR
(1013) TRAILER TAIL LIGHT
16RD
@A17HA

@A17HB

RELAY
@A14A
18RD

C4 D4
18PK

18PK

A14HB A68J
(1010) CH9_13A
12RD 12BN
BATTERY FEED

20A
BATTERY FEED

A14HC
FUSE F4-T
12RD
CH3_2A,4A

(1013)
TRAILER STOP LIGHT
A4 B4 A70J
A14HC RELAY
CH3_2A

10RD 12OR (1012) CH9_13A


IP/DCM 30A
D7 (1800/ FUSE F4-J (1013) W/ WABCO ABS
1800F) C1 D1 A94AY WABCO ABS CONTROLLER
A14HE
12RD 14GY (1420) CH10_13
15A/30A A94AY ABS #1
B17A
18PK

12GY (1400) CH10_07


FUSE F4-K (1013) W/ BENDIX ABS
A14FA C2 D2 A75D
NEUTRAL HVAC CONTROLLER
12RD 18LTGN
CONFIRMATION 5A (1200) CH12_02
A14W

A14T
A14H
6RD

8RD
8RD

RELAY A14FB IGNITION RELAY #1


(1010) 12RD FUSE F4-D (1013) (1014) CH3_5A,5B
CH5_3,4 CLUTCH A14FC G4 H4 A56J TRAILER LEFT TURN
SWITCH 12RD 12OR RELAY
(1811) 15A
(1015) CH9_13A
CH5_3 FUSE F4-H (1013)
E4 F4 A57J TRAILER RIGHT TURN
A14FD RELAY
12OR
12RD 15A (1015) CH9_13A
A14 A14F
6RD 8RD FUSE F4-B (1013)
A14FF G2 H2 A86P RADIO CONNECTOR
12RD 18LTGN (1300) CH4_18
10A
@A86AF SLEEPER REMOTE/AMP
18LTGN (5011M) CH4_52
MEGA FUSE F4-P (1013)
FUSE A14FE A2 B2 A75
FUSE
HOLDER 12RD 12LTGN
(1000) HVAC LPM
W/ DOUBLE 30A
BATTERY A75 A75E (1220) CH12_03
100A FUSE F4-G (1013)
FEED PDM 12LTGN 12LTGN
FUSE E3
TO CAB A14JA F3 GAUGE CLUSTER #1
(1001) A14EE
A14J

(1002/
8RD

12RD 16RD (1500) CH8_10, CH9_16B


1003) 15A
2RD

@A98H DIAGNOSTIC CONN


18BK (1650-B)CH3_58
FUSE F4-L (1013)
D3 IGNITION SWITCH
BLOCK C3 A15
A14JB (1100M) CH3_5A,9A,9B
TYPE 18RD CH5_01,02,03,04,5B
12RD 10A
FUSE A94TC
AUXILIARY TRAILER RELAY
200A 16GY
FUSE F4-N (1013) (1017) CH10_06A
A94TV
B1 12GY
A14JC A1 TRAILER ABS ECU
BATTERY 10RD A94TD (1014) CH10_06A
+ - 30A
16GY
A14JC
A94T ABS TRAILER SOCKET
12RD
FUSE F4-R (1013) 10GY (9902) CH10_06
A3 B3
A14JD A97VT INTL IBB ENGINE RELAY
BATTERY GND 12RD 12PL (1010) CH7_06,30
15A
(ON LEFT FUSE F10-O (1019)
SIDE OF A14JE C1 D1 MOBILEYE POWER
A14A
FRAME RAIL) 12RD (382) CH4_40
15A 18RD
A14JH
FUSE F10-F (1019) ALLISION TC10 SZHIFT
12RD
A92BT (1852) SELECTOR CH11_13
A14JF
@ W/500K BAUD RATE 12RD E2 F2 18RD
BENDIX LOW ROOF CONN
% N/500K BAUD RATE @A14JG FUSE F10-E (1019) @A14CSB (16B)
12RD E1 16RD CH9_36
F1
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23132922 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 ADDED EFFECTS OF 500K B 93366L
RELEASE NO. D ATE PART NO. SHEET

BAUD RATE. 92715R 09SEP14


AE08058096 01A

Figure 14 Battery Feed (Cont.)

14
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.3. BATTERY FEED (CONT.), P. 2

Figure 15 Battery Feed (Cont.)

15
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.4. BATTERY FEED (CONT.), P. 2A

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BATTERY FEED (CONT)
NAVISTAR, INC.

A14RA FUSE F9-R (1018) A19V FUEL HEATER RELAY


W/2010 LH-FUSE BLOCK
12RD 16GY (1019) CH8_05A
A3 20A B3
A72E PARK BRAKE PRESSURE SWITCH
18OR (8454) CH10_06A,23
A14CM
FUSE F9-K (1018)
12RD
C2 D2
A14RB A72A
12RD 12OR
25A/10A A14BA AUXILIARY TRAILER
14RD RELAY
A14SC (1017) CH9_16B
12RD
A72AD
12OR

A74RA ESPAR HEATER PUSH BUTTON


12RD (1560) CH12_26
FUSE F2-K (1011) IVS POWER CONN
30A A14FDU
16RD (1982) CH3_19
A14RD
A14VA SLEEPER POWER
12RD C2 D2 10RD (5000A)
FUSE F9-T (1018) CH13_01,02,04 CH12_12,12A
A14RC A4 B4 A14SAC CH9_18,19,24 CH4_19A
12RD 12RD
30A
BATTERY FEED

A14CA CUSTOMER ACCESSORIES #1


12RD (1017) CH4_26A
LOAD SHEAD

A14CK
FUSE F9-L (1018) 12RD
B2 STUD

CUSTOMER ACCESSORY CONTROL


CH3_1A

C3 D3 A14SB
(1009)

A14NE
CH3_3A

SPARE '2'
12RD 18RD
5A (1113M) CH4_27A
CH3_3A
A14SA
18RD CUSTOMER ACCESSORY CONTROL
SPARE '1'
A14CB
(1112M) CH4_26A
18RD
FUSE F2-B (1011)
A14KB G2 H2 A63JV FLOOR LIGHT RELAY
12RD 18DKBL (1015) CH9_17B,17C
5A
FUSE F2-R (1011) SECONDARY INSTRUMENT CLUSTER
A14KA A14EF
12RD A3 B3 18RD (1502) CH8_11
5A
@A14Y

A14M

A14W
A14R
A14N
8RD

ACCESSORY FEED RELAY


6RD

#A14KF
8RD
6RD

8RD

12RD (1012) CH3_9A


FUSE F2-C (1011)
A14KK G3 H3 A86P AUX POWER SOURCE
12RD 14LTGN (1901) CH4_02
15A

FUSE F2-L (1011)


A14KD C3 D3 A84 CIGAR LIGHTER
12RD (1903) CH4_02
15A 14LTGN
A14K
8RD
FUSE F2-N (1011)
%A14KC A1 B1 A14ED QUALCOMM TMCT
12RD 18RD (1923) CH4_09
15A
FUSE F2-G (1011)
PEOPLENET CONN
A14NK A14EA (1938M/1934M)
16RD 14RD CH4_30B,30A
E3 F3
REMOTE POWER
*A20 MODULE CONN
16LTGN (1930-6)
FUSE F2-J (1011) CH4_53
# N/LOAD SHEADING C1
*A14KL D1 *A104D IP/ENGINE
@ W/LOAD SHEADING
12RD 16DKBL (1702-33)
* W/500K BAUD RATE 15A
% N/500K BAUD RATE CH7_8B
@@ W/LOAD SHED W/STANDRAD
A14J A14 BATTERY
%% W/LOAD SHED W/PDM A14JE
18RD 8RD 6RD FEED
@@(1001)
A14HH
18RD

A14FG A14F A14


BATTERY
18RD 8RD 6RD FEED
%%(1003)
A14JE A14J
18R D 8RD

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23132922 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
07AUG17 ADDED CIRC A74RA AT D 94106N
RELEASE NO. D ATE PART NO. SHEET

CAV D2 OF R/D 1011. 93715R 09SEP14


AE08058096 02A

Figure 16 Battery Feed (Cont.)

16
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.5. BATTERY FEED (CONT.), P. 3

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BATTERY FEED (CONT)
NAVISTAR, INC.

TRIPMASTER HEADLIGHT
A14CH
INPUT RELAY
12RD
(1019)
FUSE F7-E
CH09_07
(1016)
AUX HEATER /
A14ND B1 A1 A75C SLEEPER BLOWER
12RD 10LTGN (5009 / 1215)
30A
CH12_10
AMPLIFIER CONN
FUSE F7-H (1016)
IP / SLEEPER POWER
A14NA B4 A4 A14VB (5313 / 5000)
12RD 10RD
30A CH13_03,06,07
CH4_19, CH12_05,09,11,
CH7_15
FUSE F10-D
W/ CUSTOMER
(1019)
ACCESSORY
A14NH F4 E4 A14SBC CUSTOMER ACCESSORIES #2
12RD 12RD RELAY (1019) CH4_27
30A/10A
A14CL CUSTOMER ACCESSORIES
12RD #2 RELAY
W/ BEACON LIGHT (1018 / 1019)
CH4_24
W/ PRODUCTIVITY
DISPLAY
A14N VEHICLE INFOMATION
8RD FUSE F11-B A14SE DISPLAY (1550)
(1020) 18PK CH4_23
CH3_02
E2 F2
A14M A14NF A22D TPMS CONTROLLER
8RD 12RD 18TN (8952) CH10_01
5A
VEHICLE INFOMATION
A14SE DISPLAY (1550)
W/ PRODUCTIVITY 18RD CH4_23
DISPLAY & TIRE
PRESSURE MONITOR IGNITION RELAY #2
A14MA
12RD (1012 / 1014)
CH3_05

IGNITION RELAY #3
A14MC
(1012 / 1014)
12RD
FUSE F7-F (1016) CH3_05
A14MD B2 A2 A65BD CUSTOMER WORK LIGHTS
12RD 16OR (1010)
15A CH9_22, 23
FUSE F8-A (1017)
E1 VEHICLE SENSOR MODULE
A14NJ F1 A14U
(8950)
12RD 16RD
10A CH10_18

FUSE HOLDER
W/ DOUBLE
100A FUSE BATTERY
(1000) BLOCK TYPE
FUSE
A14X
2RD
6RD + -
200A

LATCHING RELAY BODY CONTROLLER #J4


(1007) (1601)

A14LA BATTERY GND


2 F6 LOAD SHEDDING ON
18RD (ON LEFT SIDE OF FRAME RAIL)
A
A14LB
3 F7 LOAD SHEDDING OFF
18RD

A14-GLM A14-GAC A11-GAA


1 18WH 18WH 14WH
B2 A14-GLN
4
18WH

NEGATIVE STUD
(1004)
(LEFT SIDE DASH MOUNTED
A14Y
CH3_02 DUAL POST GROUND PLATE)
8RD
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 ADDED CIRC A14CH AT E 92447S
RELEASE NO. D ATE PART NO. SHEET

FUSE F7-E. 61802Y 09MAR09


AE08058096 003

Figure 17 Battery Feed (Cont.)

17
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.6. BATTERY FEED (CONT.), P. 3A

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BATTERY FEED(CONT)
NAVISTAR, INC.

FUSE F9-H
W/2010 LH FUSE BLOCK
(1018)
A14NC E4 F4 A14A POWER DISPLAY
12RD 20PK (2224-1) CH4_38
10A

FUSE F2-P
(1011)
B2 A14CN TRIPMASTER HEADLIGHT
A14ND A2
12RD 12RD INPUT RELAY
30A (1017)
CH09_7A
FUSE F2-F (1011)
A14NA E2 F2 A14VB IP / SLEEPER POWER
12RD 10RD (5000-42)
30A CH13_03,06
CH4_19, CH12_05,09,11,

FUSE F9-M W/ CUSTOMER


(1018) ACCESSORY

A14NH C4 D4 A14SBC
12RD 12RD
A14N 30A/10A CUSTOMER ACCESSORIES #2
8RD A14CL RELAY (1017) CH4_27A

CH3_2A 12RD

A14M W/ BEACON LIGHT


8RD
A14MA IGNITION RELAY #2
12RD (1012)
CH3_05A,5B

IGNITION RELAY #3
A14MC
(1019)
12RD
FUSE F9-P (1018) CH3_05A,5B

A14MD A2 B2 A65BD CUSTOMER WORK LIGHTS


12RD 16OR (1020)
15A CH9_22A, 23A
FUSE F9-G (1018)
ROOF/TACHOGRAPH
A14NJ E3 F3 #A14TA
(1965-E)
16RD 16RD
30A CH4_45
@A94AE IP/CENTER CHASSIS
12GY (1701-12)
FUSE HOLDER CH4_28
W/ DOUBLE
100A FUSE BATTERY
(1000/1002) BLOCK TYPE
FUSE
A14X
2RD
6RD + -
200A
BODY CONTROLLER #J4
(1601)

A14LA BATTERY GND


2 F6 LOAD SHEDDING ON
18RD (ON LEFT SIDE OF FRAME RAIL)
A A14LB
3 F7 LOAD SHEDDING OFF
18RD
LATCHIN
RELAY
(1007) A14-GLM A14-GAC A11-GAA
1 18WH 18WH 14WH
B2
A14-GLN
4
18WH
NEGATIVE STUD
(1004)
A14Y (LEFT SIDE DASH MOUNTED
CH3_2A
6RD DUAL POST GROUND PLATE)

# N/500K BAUD RATE


@ W/500K BAUD RATE
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23132922 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 ADDED EFFECTS OF 500K B 93366L
RELEASE NO. D ATE PART NO. SHEET

BAUD RATE. 92715R 09SEP14


AE08058096 03A

Figure 18 Battery Feed (Cont.)

18
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.7. BATTERY FEED (CONT.), P. 4

NAVISTAR, INC CHAPTER


ELECTRICAL CIRCUIT DIAGRAM 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BATTERY FEED (CONT)
NAVISTAR, INC.

FUSE F2-H
(1011)
A14KH C4 D4 A54XV SKIRT LIGHT RELAY
12RD 16BN (1010) CH9_12
10A

FUSE F2-D
(1011) MAP LIGHT / DOME
E4 (2100)
F4 A63BD
MAP READING LIGHT
18DKBL
10A (2102 / 2103)
CH9_03,04

FUSE F9-A
(1018)
DRIVER DOOR
A14T A14MB D1 C1 A81B
CH3_01 POD SIGNAL
8RD 12RD 12LTGN (3202M)
30A
CH4_03

FUSE F9-E
(1018)
PASSENGER DOOR
A14NB B1 A1 A81C POD SIGNAL
12RD 12LTGN (3202M)
30A
CH4_03

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT B 82357E
RELEASE NO. D ATE PART NO. SHEET

DIAGRAM, PROSTAR. 61802Y 09MAR09


AE08058096 004

Figure 19 Battery Feed (Cont.)

19
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.8. BATTERY FEED (CONT.), P. 4A

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BATTERY FEED(CONT)
NAVISTAR, INC.

FUSE F1-C
PREDICTIVE
(1010)
W/2010 LH-FUSE BLOCK @A14KAA @A97B CRUISE CONTROL
16RD E3 20RD (1776-18)
F3
5A CH4_49

TRIP MASTER HEADLIGHT


A14CN INPUT RELAY
FUSE F10-K 12RD
(1017-C3) CH9_7A
(1019)
C2 D2 A54XV SKIRT LIGHT RELAY
A14KH
16BN (1019)
16RD
10A CH09_12A

FUSE F4-F
(1013)
E2 MAP READING LIGHT
A14KJ F2 A63BD
(2102 / 2103)
16RD 18DKBL
10A CH09_03,04
A14KJ
12RD
FUSE F10-N
(1019)
BATTERY CUSTOMER
A14T A14KL A1 B1 A14BLT
FEED ACCESSORIES #2
8RD 12RD 14RD
CH3_1A (1017) CH4_24A

FUSE F4-E
(1013)
DRIVER DOOR
A14MB E1 F1 A81B POD SIGNAL
12RD 12LTGN (3202M)
30A
CH04_03
FUSE F4-A
(1013)
PASSENGER DOOR
A14NB A81C POD SIGNAL
12LTGN
A14KC

12RD G1 H1 (3202M)
12RD

30A
CH04_03

QUALCOMM/QUALCOMM DISPLAY
A14EF
(1922)
18RD
CH4_13A

ITBI+BATTERY
A14SD
TRIP MASTER
18RD
(5927) CH9_7A

XATA MODULE (1910A) CH4_16


FUSE F2-N A14EA
XATA MODULE (5940) CH4_17
(1011) 16RD
MOTIENT MOBILE MAX POWER
A1 B1 (5904) CH4_31
A14EB
XATA RESISTOR ASSY (1909M)
18RD
10A CH4_17
QUALCOMM OMNIVISION POWER
A14ED (1918/1918A/1918B)
16RD CH4_29,14A,14B
PEOPLENET COMM
(1939-C) QUALCOMM IMCT (1920)
A14ED CH4_12
CH4_30F A14ED
18RD XATA CONN (5904) CH4_17,31
QUALCOMM MCT 18RD
(1924M) PEOPLENET (1939/1970)
CH4_51 CH4_30A/30B,30D

A14EA
CADEC 16RD
GPS CONN A14CE SLEEPER/ IP
A14ED
(830M) 16RD (1970)
18RD
CH4_51 CH4_11,14,17,30A

A14SD
18RD

@ W/500K BAUD RATE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23132922 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
25OCT16 WORD 'PREDICTIVE' WAS C 93638F
RELEASE NO. D ATE PART NO. SHEET

'NEXT GENERATION'. 92715R 10SEP14


AE08058096 04A

Figure 20 Battery Feed (Cont.)

20
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.9. IGNITION FEED – STANDARD REMOTE START / STOP, AUTO START / STOP, P. 5

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
IGNITION FEED - STANDARD REMOTE
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
START / STOP, AUTO START / STOP
NAVISTAR, INC.

BODY
CONTROLLER #J4
W/ THEFT DETERRENT (1601)
W/ REMOTE S/S
A104B THEFT
E3
A13XA 18DKBL DETERRENT
FUSE F3-A A15
18PK
(1012) CH3_01,34 18RD 2 3
AUX POWER
85
RELAY (1873)
87 87A W/ THEFT DETERRENT &
N/ REMOTE START STOP
IGNITION
SWITCH W /THEFT DETERRENT &
(1100M) 86 30 W /REMOTE START STOP
OFF
5 1 A13FG REMOTE

A13DB
ACC IGN S

18PK
BODY 18PK STOP RELAY
CONTROLER C D B A (5001)
#J6 CH7_08
(1606) A149H IP / SLEEPER

A13F
18PK
16GY (5000-38)
H13FL REMOTE STOP RELAY
A13F
16PK

S 18PK (5001)
CH7_08
IP / SLEEPER

A13FL
16PK
REMOTE
(5000-39) W/ REMOTE START / STOP
STOP RELAY
H13F
(5001)
AUTO S/S A13F 18DKBL FUSE F4-G
CH7_08
(4114) CH7_12 18PK (A13FC) (1013)
A13F
CH3_06
19PK
A13X RPM J4
W/ REMOTE 18PK (4114)
START / STOP CH07_13
W/ AUTO S/S J3 J4
W/ STANDARD
85
IGNITION &
A13FD
18PK

INTERNATIONAL ENGINE IGNITION


87
RELAY #1
(1011 / 1013)

30
86

A11-GBA A13-GBK AVB13-GBK A4 A3 FUSE HOLDER


14WH 18WH A14FB W/ BUSBAR
18WH
12RD CH3_01,34
N/ IGNITION
A11-GKJ

RELAY 3 FUSE F5-J, F5-M, F7-G


6WH

A13FB (1014) CH3_07


12PK FUSE F5-K, F5-C
(1014) CH3_08
(A13FB) FUSE F5-E, A (1014)
J1 J2
CH3_07,08
A13-GFD

85
A13FE

18WH

GROUND STUD(1005)
18PK

W/ IGNITION RELAY 3
(LOCATED AT 87
LEFT SIDE DASH
IGNITION
MOUNTED DUAL POST
RELAY #2
GROUND PLATE)
30 (1012 / 1014)
86
A2 A1 FUSE HOLDER
A14MA
W/ BUSBAR
FUSE F11-D 12RD
CH3_03,35
(1020) CH3_08
TRAILER ABS ECU RELAY
FUSE F5-G,H
(1017) CH10_06 A13FF
(A13FA) (1014)
ABS#1 18PK
CH3_07,08
(1400) CH10_07
J3 J4 CH4_022
A13-GFE

WABCO ABS CONTROLLER


(1420) CH10_13
18WH

85

87 IGNITION
N/ IGNITION RELAY #3
RELAY 3 (1012 / 1014)
A13-GFF
30
TRAILER ABS 18WH 86
ECU RELAY
A4 A3 FUSE HOLDER
(1017)
A14MC W/ BUSBAR
CH10_06 A13-GFF
12RD CH3_03,35
18WH
W/ STANDARD IGN FEED

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300344 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 18AUG15 ADDED CIRC A149H IN F 93248T
RELEASE NO. D ATE PART NO. SHEET

R/D 1100M. 61802Y 31MAR11


AE08058096 005

Figure 21 Ignition Feed – Standard Remote Start / Stop, Auto Start / Stop

21
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.10. IGNITION FEED – STANDARD REMOTE START / STOP, AUTO START / STOP,
P. 5A

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
IGNITION FEED-STANDARD REMOTE START/STOP,
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
AUTO START/STOP
NAVISTAR, INC.

W/2010 LH-FUSE BLOCK BODY


CONTROLLER #J4
W/ THEFT DETERRENT (1601)
W/ REMOTE S/S
A104B THEFT
FUSE F4-L E3
A13XA 18DKBL DETERRENT
(1013) A15
18PK
CH3_1A,34A 18RD 2 3
AUX POWER
85
RELAY (1873)
87 87A
W /THEFT DETERRENT &
IGNITION
W /REMOTE START STOP
SWITCH
REMOTE
(1100M) 86 30
OFF STOP RELAY
5 1 A13FG (5001)

A13DB
ACC IGN S

18PK
18PK CH7_08
C D B A W/ THEFT DETERRENT &
N/ REMOTE START STOP
IP/SLEEPER

A13F
A13FL 18PK
(5000)
H13FL IP/SLEEPER
A13F
16PK

18PK (5000)
38 CH7_08
IP / SLEEPER

A13FL
(5000)

18PK
REMOTE

16PK
W/ REMOTE START / STOP
STOP RELAY
H13F
(5001)
18DKBL
39 CH7_08 A13FM
W/ REMOTE FUSE F5-H
START / STOP A13F 12PK
A13FE (1014)
18PK CH3_6A
12PK

G3 G4
W/ STANDARD
85
IGNITION &
A13FD
18PK

INTERNATIONAL ENGINE 87 IGNITION


RELAY #1
GROUND (1014)
(1022) 30
86

A13-GBK J4 J3 FUSE HOLDER


2 A14FB
18WH W/ BUSBAR
12RD CH3_1A,34A
N/ IGNITION
RELAY 3
A13FB FUSE F2-T
A11-GBA
1 12PK (1011-A4)
14WH
CH3_6A
A11-GKJ

G3 G4
6WH

A13-GFD

85
A13FE

18WH
A13FF

18PK
18PK

87 IGNITION
RELAY #2
(1012)
30
86
J4 J3
NEG STUD FUSE HOLDER
(1005) A14MA
TRAILER ABS ECU RELAY W/ BUSBAR
12RD
(1014) CH3_03A,35A
CH10_06A,07,13
FUSE F7-G
ABS#1 A13FL
(1016-G1)
(1400) A13FF 12PK
CH3_7A
CH10_07 18PK
A3 A4
A13-GFE

WABCO ABS CONTROLLER


18WH

85
(1420)
CH10_13 87 IGNITION
N/ IGNITION RELAY #3
RELAY 3 (1019)
A13-GFF
30
TRAILER ABS 18WH 86
ECU RELAY
C4 C3 FUSE HOLDER
(1014)
A14MC W/ BUSBAR
CH10_06A A13-GFF
12RD CH3_3A,35A
18WH
W/ STANDARD IGN FEED

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23132922 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - INITIAL RELEASE. A 92715R
RELEASE NO. D ATE PART NO. SHEET

92715R 10SEP14
AE08058096 05A

Figure 22 Ignition Feed – Standard Remote Start / Stop, Auto Start / Stop

22
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.11. IGNITION FEED WITH 500K BAUD RATE, P. 5B

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF IGNITION FEED W/500K BAUD RATE
NAVISTAR, INC.

IGNITION
SWITCH
(1100M)
OFF
ACC IGN S

C D B A

BODY
CONTROLLER #J3

18RD
(1600)

A15
FUSE F4-L BATTERY
A149F FEED MEGA
A16 (1013)
18GY A14JB A14J A14 FUSE TO CAB
12RD 8RD 4RD (1000B)
D3 10A C3
CH3_1A,34A

BODY
CONTROLLER #J6
(1606)

A148F A13FE FUSE F5-H


B (1014-E4)
16GY 12PK
CH3_6A

G3 G4
85
A13FD

87A
18PK

87 IGNITION
RELAY #1 BATTERY FEED
(1014) FUSE TO CAB
GROUND (1000B)
(1022) 30
86 CH3_1A,3A
2 J4 J3
A13-GBK
A14FB A14F A14
18WH
12RD 8RD 4RD

ABS ECU RELAY


A13FF (1014-G1)
1
A11-GBA 18PK CH10_6A
14WH FUSE F2-T
A13FB
12PK (1011-A4)
A11-GKJ

G4 CH3_6A
G3
6WH

A13-GFD

85
A14M
A13FE

8RD

87A
18WH
18PK

87
IGNITION
RELAY #2
(1012)
30
86
J4 J3
NEG STUD
(1005) A14MA
12RD

TRAILER ABS FUSE F7-G


@A13FL
ECU RELAY (1016-G1)
@A13FF 12PK
(1014-G1) CH3_7A
18PK
CH10_6A A3 A4 LOAD SHED
@A13-GFE

85 B2 STUD
87A (1009)
18WH

87 CH4_3A
IGNITION
RELAY #3
A14Y
6RD

(1019)
A13-GFF
30
TRAILER ABS 18WH 86
ECU RELAY
C4 C3
(1014-J2)
CH10_6A @A13-GFF @A14MC A14M
18WH 12RD 8RD @ W/ RELAY 3

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 INITIAL RELEASE. A 93366L
RELEASE NO. D ATE PART NO. SHEET

93366L 19DEC15
AE08058096 05B

Figure 23 Ignition Feed with 500K Baud Rate

23
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.12. IGNITION FEED – STANDARD, P. 6

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC. IGNITION FEED - STANDARD

FUSE F4-G
(1013) LEFT / RIGHT BANK OPT
IGNITION WARNING LIGHTS
C3 D3
RELAY #1 A13B (1511 / 1510)
(A13FC)
(1011 / 1013) 18PK CH4_14,29,31
10A
CH3_05,CH7_06A CH8_06,07,08

A13TRIB TRI-PAC RECTIFIER


16PK (5757) CH7_10
FUSE F4-H (1013) C4 D4
A104AK
REMOTE START / STOP RELAY #2
16DKBL
10A (1018) CH7_07

ALLISON TC10
SHIFT SELECTOR
A92A163 (1852)
18PK CH11_13
E3
A92UA SHIFTER CONNECTION
E4 18TN (7905)
CH11_01
FUSE F4-C (1013) G3 H3
*A92U
16TN
10A EATON GEN3 TCM
#A92U CONNECTOR
16TN (7105)
A13A CH11_01
16PK
TC10 TCU
A92#163 (7350)
16PK CH11_12

IP/ENGINE
(1702)
F3 DFM J6
FUSE (1013) E3 @A13TRL
(1949)
18PK
10A CH09_27
ANTI THEFT CONN
(1951)

E4 F4
@A13AT
A
18RD

GROUND @A11-GAT
CH03_042 18WH B

ULTRASHIFT TRANSMISSION
H4
FUSE F4-D (1013) G4 A97FA RELAY
16PL (1019)
10A CH11_01
A97F ECM CONNECTOR 1
16PL (6018) CH7_01
FUSE F4-L (1013) STANDARD
A3 B3 A13EA GAUGE CLUSTER #1 IGNITION FEED
A13FC
12PK 18PK (1500) CH8_10
10A
A73A HVAC CONTROLLER
18LTGN (1200) CH12_02
FUSE F4-M
(1013)
A4 B4 A13
A16 IGN SW INPUT
18PK BODY CONTROLLER #J3
10A
(1600)

# W/ ULTRASHIFT XMSN
* W/ AUTOSHIFT XMSN
@ W/ RUSSIAN PROSTAR ONLY

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 22JAN14 ADDED CIRC A92A163 G 84576N
RELEASE NO. D ATE PART NO. SHEET

AND A92#163 AT R/D 1013 CAV H3. 61802Y 09MAR09


AE08058096 006

Figure 24 Ignition Feed – Standard

24
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.13. IGNITION FEED – STANDARD (CONT.), P. 6A

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC. IGNITION FEED - STANDARD (CONT)

FUSE F2-T
(1011)
IGNITION
A4 B4 AIR DRYER
RELAY #2 A13FB A39
(9900/9901/9902/9900E)
(1012) 12PK 16GY

(A13FB)
15/ CH10_02
CH3_5A,5B
20A RIGHT SIDE DRAIN VALVE
A39A
(9902A)
16GY
CH10_02A
IP/ENGINE
(1702)
D4 6 BACK UP LIGHT SWITCH
FUSE F2-M (1011) C4 A71A K71A
(7500W)
16OR 16OR
10A CH9_01

(A13FB)
A71A
18OR EATON ULTRASHIFT XMSN
IGN RELAY (1019) CH9_2C/
A71
ALLISON XMSN BACK UP RELAY
16OR
(1019) CH11_12

A71-G PREDICTIVE
FUSE F2-H (1011) E4
F4 20PK CRUISE CONTROL
10A (1776)
CH4_49

FUSE F2-D (1011) G4 H4 A13EH SECONDARY INSTRUMENT


18PK CLUSTER
10A (1502-2)
CH8_11
@A13FK

#A13FS
12PK

12PK

DRIVER SEAT POWER


A105
(1925)
18LTGN
CH4_048

MODULE BRACKET
B3
A98M B CONN
FUSE F7-R (1016) A3 (1960)
18BK
10A CH4_30C
RIGHT SIDE DUAL AIR DRYER
(@A13FK)

(#A13FS)

A39A (9902A)/
16GY DRAIN VALVE 1
(9903/9903B)/
DRAIN VALVE 2 (9904/9904B)
CH10_02A

A13TA ROOF/TACHOGRAPH
16PK (1965) CH4_45

D3 AUXILIARY TRAILER RELAY


FUSE F7-L (1016) A72AJ (1017)
C3 16OR CH9_16B
10A %A13A ROLLTEK SEAT
18RD (1926)/
H3
*A13A ROLLTEK
FUSE F7-C (1016) G3 (1127M)
18PK
10A
CH4_54

FUSE F7-G (1016) BEACON LIGHT SWITCH


F3 A13BL1
E3 (1117M)
18PK
5A CH4_24A
FUSE F5-H (1014)
E4 F4 ULTRASHIFT TRANSMISSION RELAY
IGNITION @A13FE A97FA
12PK (1019-H3)
RELAY #1 16PL
5A CH11_01B,01C
(1014) #A13FM
(@A13FE)
(#A13FM)

CH3_5A,5B 12PK ECM CONNECTOR 1


A97F
(6018)
16PL
CH7_01,6A,25

B4 HVAC CONTROLLER
A73A
FUSE F5-T (1014) A4 18LTGN
(1200)
10A CH12_02

GAUGE CLUSTER #1
A13EA
(1500)
18PK
CH8_10
* W/ENHANCED VCM FEATURE
% W/2010 LH FUSE BLOCK
# N/RELAY 3
@ W/RELAY 3

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23132922 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
25OCT16 ADDED R/D 1926,1127M E 93638F
RELEASE NO. D ATE PART NO. SHEET

AT FUSE F7-C (1016). 92715R 10SEP14


AE08058096 06A

Figure 25 Ignition Feed – Standard (Cont.)

25
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.14. IGNITION FEED – STANDARD (CONT.), P. 7

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC. IGNITION FEED - STANDARD (CONT)

ROOF / TACHOGRAPH
FUSE F7-G @A13TA (1965)
(1016) 16PK CH04_045
IGNITION
RELAY #2 A3 B3 SART CLOCK MODULE
#A13FB #A13FG A72AJ
(1012 / 1014) (1610)
12PK 12PK 16OR
CH3_05 5A CH4_34

IP / CENTER
FUSE F5-E CHASSIS
LIFT GATE
(1014) (1701-26)
SOLENOID POSITIVE
IGNITION
C1 D1 (9568)
RELAY #2 A72A N59
*(A13FB) SLEEPER LIFT GATE
(1012 / 1014) 16GY 16GY
10A SOLENOID POSITIVE
CH3_05
(9568A)

A13BL1 BEACON LIGHT SW


18PK (1117M) CH4_24

A13FM SMART TIRE TPMS RECEIVER


12PK (8993F) CH10_26

A67CC DRIVER INTERFACE UNIT


16PK (1944) CH4_28C

H1 WABCO RADAR (8902)


FUSE F5-A (1014) G1 A67A
BENDIX WINGMAN (8903)
16PK
10A VORAD VS-400 DIU CONNECTOR
(1943M) CH4_28,38
A13COG COGNEX CONN
16PK (1980)
G2 H2
FUSE F5-B (1014) A88V PTO RELAY A
18LTGN (1020) CH10_17
10A/5A A13COG2 TAKATA LDW ROOF CONN
16PK (15B) CH4_35
A13A MOBILEYE PWR
16PK (382) CH4_40
FUSE F5-F (1014) D2
C2 A98M TRANSLATOR MODULE
18BK (1961) CH4_37
10A IP HARN
INTERCONNECT (1960)
CH4_30C
FUSE F5-J (1014)

IGNITION RELAY #2 A1 B1 QUALCOMM TMCT


#A13FB #A13FF A13EE
(1012 / 1014) (1923 / 5902) CH4_09,11
12PK 12PK 18PK
CH3_05 10A QUALCOMM IMCT
(1920 / 5900) CH4_12,14,31
A13EE QUALCOMM OMNIVISION POWER
16DKBL (1918) CH4_29
A13N TELEMATICS MODULE J1
18PK (1963) CH4_07

A13SD TRIPMASTER (5927)


18PK 4BT1 IGNITION
CH9_07
A13EE PEOPLENET (1939/1970)
12PK CH4_30A & 30B

A13EE PEOPLENET COMM. (1939/1970)


12PK CH4_30D & 30E
FUSE F5-G A116M
IGNITION (1014) 18GY 5TH WHEEL JAW MONITOR
RELAY #3 D3 (9989) CH10_28
C3 A13BL1
(1012 / 1014) *(A13FA) BECON LIGHT SW
18PK
CH3_05 10A (1117M)
CH4_24
FUSE F5-D (1014)
G4 H4 SECONDARY INSTRUMENT
A13EH
CLUSTER
18PK
10A (1502) CH8_11
A13FA FUSE F5-M (1014)
12PK A4 B4 A71A
BACK-UP LIGHT
IGNITION 16OR
10A SWITCH
RELAY #2 #A13FB #A13FA A71A
18OR (7500W) CH9_01
(1012 / 1014) 12PK 12PK
CH3_05 BACK-UP
W/ WORK LIGHT
A71B LIGHT RELAY
* W/ IGNITION RELAY 3 18OR (1019)
# N/ IGNITION RELAY 3 CH9_02
@ W/ RUSSIAN PROSTAR ONLY A71 ALLISON TC10 XMSN
16OR BACK UP RELAY
(1019) CH11_12
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 22JAN14 ADDED CIRC A71 AT R/D J 84576N
RELEASE NO. D ATE PART NO. SHEET

1014 CAV B4. 61802Y 09MAR09 AE08058096 007

Figure 26 Ignition Feed – Standard (Cont.)

26
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.15. IGNITION FEED – STANDARD (CONT.), P. 7A

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC. IGNITION FEED - STANDARD (CONT)

W/2010 LH FUSE BLOCK

A2 B2 TIRE PRESSURE
A22AA A22B MONITOR CONN
FUSE F7-P (1016) 12RD 18RD (1559)
CH10_26

A13FA
12PK
IP/FWD CHASSIS
(1700)
FUSE F7-N (1016) M22AA SMART TIRE TPMS RECEIVER
A1 A22A
18PK (8993F)
16PK
47 CH10_26

(A13FA)
A22AA
16PK

FUSE F7-J (1016) C1


A13BB CRUISE DIASABLE
FUSE F7-E (1016) E1 F4 RELAY
16PK
(1017)

IP/ENGINE
(1702)
D2
FUSE F7-K (1016) C2 A97DF
16PL
38
E2 F2
FUSE F7-F (1016) A116M 5TH WHEEL JAW MONITOR
18GY (9989) CH10_28

G2 H2 PTO RELAY A
A88V
FUSE F7-B (1016) (1020) CH10_17
18LTGN

A13A MOBILEYE POWER


16PK (382) CH4_40

A13COG2 A13COG1
COGNEX
16PK 16PK
DEPART
(1118M)
IGNITION A13COG3
G1 CH4_35
RELAY #3 A13FL 16PK
(1019) 12PK FUSE F7-G(1016)
CH3_5A,5B TAKATA
A13COG LDW ROOF
(*A13FD)

(@A13FL)

16PK CONN(15B)
CH4_35

ALLISON TC10 SHIFT


FUSE F5-P (1014) A92A163
SELECTOR (1852) CH11_13
18PK
A2 B2
A92#163
IP/ENGINE
16PK
A13A (1702-8)
16PK CH11_01B,01C,012

A92U A92UA SHIFTER CONNECTION


18TN 18TN (7905)
CH11_01B
C2 D2 A87C WASHER PUMP
FUSE F5-K (1014)
18GY (8350) CH4_22A

* W/ RELAY 3
@ N/ RELAY 3

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23132922 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 REVISED AND REDRAWN. B 93366L
RELEASE NO. D ATE PART NO. SHEET

92715R 10SEP14
AE08058096 07A

Figure 27 Ignition Feed – Standard (Cont.)

27
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.16. IGNITION FEED – STANDARD (CONT.), P. 8

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC. IGNITION FEED - STANDARD (CONT)

FUSE F5-A VORAD VS-400


(1014) A67E DIU CONNECTOR
IGNITION (1943M)
G1 H1 18PK
RELAY #2 A67A CH4_28
(1012 / 1014) **(A13FB)
16PK FORWARD LOOKING
CH3_05 10A A67Y
18PK RADAR UNIT
(8901)
FUSE F5-J CH4_28
(1014) W/ SLEEPER
A1 B1 A70D
A13FB
12PK 18OR
10A TRIP MASTER
A70D
W/ DAY CAB 18GY (5927)
CH9_07
A13SD
18PK
FUSE F5-K
(1014)
A2 AIR DRYER
B2 A39 (9900 /
IGNITION 16GY
15A 9901 / 9902)
RELAY #2 ##A13FB ##A13FD
CH10_02
(1012 / 1014) 12PK 12PK
CH3_05

FUSE F5-H
(1014)
IGNITION C4 D4 COMPASS MODULE
RELAY #3 A28V (1912)
**(A13FA)
(1012 / 1014) 18TN CH3_10,13
10A
CH3_05
FUSE F5-C
(1014)
IGNITION
RELAY #2 G3 H3 WASHER PUMP
##A13FB ##A13FK A87C
(1012 / 1014) 12PK 12PK 18GY (8350)
CH3_05 10A CH4_22

FUSE F5-L
(1014)
SIDE SENSOR/BENDIX
A3 B3 BLINDSPOT COLLISION
A67TA
AVOIDANCE SLEEPER
18PK
10A (9768/*9769)
CH4_28

IGNITION IGNITION
FUSE F11-D
RELAY #1 RELAY #3
(1020)
(1013-J3) (1014-J3)
IGNITION E4 ABS # 1 / WABCO
A13FF F4
SWITCH A13F A13FD A13FE A13FH A94V ABS CONTROLLER
(1100M) 18PK 18PK 18PK 18PK 18PK 18GY (1400 / 1420)
CH3_05 10A
TRAILER ABS CH10_07,13
IGNITION
RELAY #2 ECU RELAY WABCO ABS
(1014-J1) (1017-G3) A94V CONTROLLER
14GY (1420)
CH10_13
EGR VALVE RELAY A13FK
(1020) 18PK
CH7_06,30

## N/ IGNITION RELAY 3
** W/ IGNITION RELAY 3
* W/ ISX ENGINE

CHK D ATE C HANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


012 10MAY13 ADDED REFERENCE FOR G 92070B
RELEAS E NO . DATE PART NO. SHEET

CIRC A13FK. 61802Y 09MAR09 AE08058096 008

Figure 28 Ignition Feed – Standard (Cont.)

28
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.17. IGNITION FEED – STANDARD (CONT.), P. 8A

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC. IGNITION FEED - STANDARD (CONT)

W/2010 LH FUSE BLOCK

FUSE F5-T
(1014)

A4 B4 GAUGE CLUSTER#1
(#A13FM) A13EA (1500)
FUSE F5-H
18PK CH8_10
(1014) 10A
CH3_6A (@A13FE)

A13FC
HVAC CONTROLLER

12PK
A13AM (1200)
18RD CH12_02
A13BC A
WARN LIGHTS
20PK
1 DIODE
B (1512)

A13BA
20PK
B3 A13B A13BA RIGHT BANK OPTIONAL
FUSE F5-R (1014) A3 18PK 20PK WARNING LIGHT
15A
A13BC (1510)
20PK CH8_06

A13BD
20PK
A13BE
(A13FC)

LEFT BANK OPTIONAL


20PK
WARNING LIGHTS
A13BF (1511)
20PK CH8_07

A13BG
20PK

FUSE F5-G
(1014)
FUSE F5-F E3 F3
(1014-E2) A13FD A13TRIB TRI-PAC RECTIFIER
CH3_8B 12PK 16PK (5757)
10A CH7_10

IP/DCM
(A13FC)

(1800)

A70D
18GY D2

A70D
18OR

QUALCOMM OMNIVISION POWER


A13EE (1918/1918A/1918B)
16DKBL CH4_29, 14A, 14B
FUSE F5-L (1014) C3 D3 QUALCOMM IMCT
A13EE
18PK (1920/5900)
10A CH4_12, 14
SATELLITE COMM
(1970) QUALCOMM TMCT
CH9_7A A13EE (1923)
A13SD 18PK CH4_09, 11
(4TBI)
18PK
CH9_7A QUALCOMM IMCT
*A13EE
(1924M)
PEOPLENET (1939/1970) A13EE 18PK
CH4_51
CH4_30A,30B 18PK
CADEC GPS
A13SD *A13CE (830M)
18PK 16PK CH4_51
PEOPLENET COMM (1970)
CH4_30D,30E MOTIENT MOBILE MAX
A13EE A13EE
POWER INPUT
18PK 18PK
(1932)
CH4_31 @ W/ RELAY 3
* W/ 500K BAUD RATE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 REVISED AND REDRAWN. B 93366L
RELEASE NO. D ATE PART NO. SHEET

92715R 10SEP14
AE08058096 08A

Figure 29 Ignition Feed – Standard (Cont.)

29
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.18. IGNITION FEED – STANDARD (CONT.), P. 8B

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC. IGNITION FEED - STANDARD (CONT)

W/2010 LH - FUSE BLOCK

FUSE F5-F (1014) IP/ENGINE


(1702)
FUSE F5-G E2 F2
A13FD A13AE
(1014)
12PK 14PK
CH3_8A 9

(#A13FD)
(*A13FL)

FUSE F5-P (1014) A2 B2 A92U A92UA SHIFTER CONNECTION


18TN 18TN (7905) CH11_01B

A92A163 ALLISON TC10 SHIFT


18PK SELECTOR (1852) CH11_13
*A13FP
#A13FG
14PK

14PK

A92#163
16PK IP/ENGINE
(1702)
A13A CH11_1C
16PK

VS 400/WINGMAN,
F1 ONGAURD DRIVER DISPLAY
A67A A67E
FUSE F1-A (1010) E1 (1943M) CH4_28
16PK 18PK
IP/FWD
(1700)

IP/FORWARD
A67Y
38 CHASSIS
18PK
(1700)
#A13FH

*A13FR
16PK

BENDIX/TAKATA
16PK

A13COG LDW ROOF CONN


C
16PK (16B)

F2 IP/CTR CHASSIS
FUSE F1-B (1010) A67TA
E2 (1701-12)
18PK
CH4-28

FUSE F1-D
INTL IBB (1010)
WABCO ABS CONTROLLER
ENGINE RELAY A13FK A94V (1420)
(1010) 18PK 14GY CH10_13
E4 F4
CH7_6,30 10A A94V ABS#1
TRAILER ABS 18GY (1400)
ECU RELAY A13FH CH10_7
(1014-C1) 18PK
CH10_6A

# W/ RELAY 3
* N/ RELAY 3

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23132922 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 REVISED AND REDRAWN. B 93366L
RELEASE NO. D ATE PART NO. SHEET

92715R 10SEP14
AE08058096 08B

Figure 30 Ignition Feed – Standard (Cont.)

30
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.19. ACCESSORY FEED, P. 9

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ACCESSORY FEED
NAVISTAR, INC.

BTRY

IGNITION
SWITCH
OFF (1100M)
S IGN ACC

A B D C

FUSE F3-A @A12 RPM J4, AUTO START/STOP


(1012) A15
18LTBL (4114) CH7_13
CH3_01,34 18RD
#A12 IP / SLEEPER

18LTBL
18LTBL (5000)

A12
W/ DAYCAB
FUSE HOLDER CH12_05,09
**A149
W/ DOUBLE ##A14W A14K 18GY BODY CONTROLLER #J3
100A FUSE 6RD 8RD
(1600)
CH3_01
A14KF
12RD

BATTERY FEED A12C


*A14
(1000B) 18LTBL A149F
4RD A16 IGN SW INPUT
CH3_35 A12A 18GY
18LTBL
5A ACCESSORY
A12CV A1
A1 J1 18LTBL SWITCH
E1 F1 INPUT
30 86 FUSE F1-A
ACCESSORY 1010)
RELAY #2, 4
(1011 / 1013) AUX TRAILER RELAY
A12Q (1016)
18LTBL CH10_16
87 85
J2 A2
%A13-GFK
GROUND ADAPTER EGR VALVE RELAY
12LTBL

A56-GT 18WH
A12V

(1023) (1020) CH7_06,30


18WH
CH3_21 %A12-G TRAILER ABS RELAY
18WH (1017) CH10_06
A2 B2
A12F SWITCH PACK
FUSE F4-K (1013) 18LTBL (1101M) CH4_20
10A
12LTBL
A12V

A12B POWER DISPLAY


20LTBL (2224) CH4_36

A12C VEHICLE INFORMATION


18LTBL DISPLAY
A1 B1
(1550) CH4_23
FUSE F4-J (1013)
TIRE PRESSURE MONITORING
A22E
SYSTEM CONTROLLER
18TN
(8952) CH10_01
5A/10A A12C RAND MCNALLY GPS DISPLAY
18LTBL (2223) CH10_14
C1 D1
FUSE F4-E (1013) A12U VEHICLE SENSOR MODULE
16LTBL (8950) CH10_18
10A
C2 D2
FUSE F4-F (1013) A86F CB RADIO POWER
18LTGN (2303) CH4_01
10A
A86R REMOTE RADIO / RADIO
# W/ SLEEPER E1 18LTGN (5303 / 1300)
& N/ AUTO START / STOP CH4_32,33

@ W/ SLEEPER TRAILER SPARE#1/2/3/4


A12BB
& W/ AUTO START / STOP (1120M/21M/22M/23M)
E2 18LTBL
CH10_30,31
FUSE F4-A (1013) H1 AUX TRAILER SWITCH
A72B
## STANDARD BATTERY FEED G1 (1110M) CH9_16
16OR
* STANDARD BATTERY FEED, 30A
A72F AUX TRAILER RELAY
DAYCAB N/ LOAD SHEDDING
16OR (1016M) CH9_16
% MUTUALLY EXCLUSIVE
** DAYCAB ACCESSORY FEED A94AM RIGHT BLANK OPT
14GY WARNING LIGHTS
(1510) CH8_06
H2
FUSE F4-B (1013) G2 A78V
DRIVER DOOR
18LTGN
10A (3000) CH4_05

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 18AUG15 ADDED CIRC A149 AND K 93248T
RELEASE NO. D ATE PART NO. SHEET

A149F IN R/D 1600. 61802Y 09MAR09


AE08058096 009

Figure 31 Accessory Feed

31
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.20. ACCESSORY FEED (CONT.), P. 9A

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ACCESSORY FEED (CONT)
NAVISTAR, INC.

W/2010 LH-FUSE BLOCK


BTRY

IGNITION
SWITCH
OFF (1100M)
S IGN ACC

A B D C

FUSE F4-L
A15
(1013)

18LTBL
18RD
CH3_1A,34A

A12
W/ DAYCAB
A12B IP / SLEEPER
FUSE HOLDER 18LTBL (5000A)
W/ DOUBLE A14W A14K CH12_05,09
100A FUSE 6RD 8RD
CH3_1A,2A
A14KF
12RD

AUX TRAILER RELAY

18LTBL

18LTBL
A12A

A12C
BATTERY FEED A12Q (1017)
A14
(1000B) 18LTBL CH9_16B
4RD
CH3_35A

BODY CONTROLLER #J3


(1600)
D1 B1
30 FUSE F1-A
86
1010)
ACCESSORY
A12CV A1 SWITCH
ACCESSORY
E1 F1 18LTBL
RELAY #1 5A INPUT
(1012)
87 85
B2 D2
%A13-GFK
INTL IBB ENGINE RELAY
12LTBL

18WH
A12V

(1020) CH7_06,30
%A12-G TRAILER ABS RELAY
18WH (1017) CH10_06A
FUSE F5-E (1014) CB RADIO POWER
A86F
18LTGN (2303)
E1 F1 CH4_01
@A86F
CB+VE(2310)
18LTGN
CH9_39
(A12V)

C1 D1
SWITCH PACK CONN
FUSE F5-N (1014) A12F
(1101M-B)
18LTBL
CH4_20
A1 B1 DRIVER DOOR
A78V
FUSE F5-J (1014) (3000)
18LTGN
12LTBL

CH4_05
A12D

A4 B4 AUX TRAILER SWITCH


A72B
FUSE F7-T (1016) (1110M)
16OR
(A12D)

CH9_16B
A94AM RIGHT BLANK OPTIONAL
14GY (1510) WARMING LIGHTS
CH8_06
A72F AUX TRAILER RELAY
16OR (1017-A1)
FUSE F7-H (1016) E4
CH9_16B
RAND MCNALLY GPS DISPLAY
A12A
G4 (2223)
FUSE F7-D (1016) 18LTBL
CH4_43
C4 D4 A12B POWER DISPLAY
FUSE F7-M (1016) 20LTBL (2224)
CH4_38
@ SLPR W/ BENDIX FUSION

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23132922 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 14AUG15 ADDED CIRC A86F AT B 93156B
RELEASE NO. D ATE PART NO. SHEET

REF DES 2310. 92715R 10SEP14


AE08058096 09A

Figure 32 Accessory Feed (Cont.)

32
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.21. ACCESSORY FEED WITH 500K BAUD RATE, P. 9B

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ACCESSORY FEED W/ 500K BAUD RATE
NAVISTAR, INC.

KEY SWITCH CONN


FOR DAYCAB (1100M)

BTRY

OFF
S IGN ACC

A B D C
BODY
CONTROLLER #3
FUSE F4-L (1600)
(1013)
BATTERY FEED A14JB A15
A149
CH3_1A,34A 12RD C3 D3 18RD 18GY
A1
10A

BODY CONTROLLER #J6


(1606)

FUSE F5-E
@A149A @A148V (1014)
A
18LTBL 12GY CH3_9C

TRAILER AUX
RELAY
@A12H (1017)
18LTBL CH9_16B

@ W/OPTIONAL W/BODY BUILDER

KEY SWITCH CONN


FOR SLEEPER CAB (1100M)

BTRY

OFF
S IGN ACC

A B D C

A149
FUSE F4-L 18GY
(1013)
BATTERY FEED A14JB A15 @A149
CH3_1A,34A 12RD C3 18LTBL
D3 18RD
10A
BODY
SLEEPER/IP CONTROLLER #3
(5000/5000A) (1600)
SLEEPER
ACCESSERY 17
RELAY H12B A12B
A1
(5001) 18VT 18LTBL
CH12_05
@A12A
18LTBL @A12E TRAILER AUX
18LTBL RELAY
BODY CONTROLLER #J6 (1017)
(1606)
CH9_16B

A149A A148V
A
18GY 12GY FUSE F5-E
(1014)
@A149A @A148V CH3_9C
18LTBL 12LTBL

@ W/ OPTIONAL W/ BODY BUILDER

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
07AUG17 REVISED AND REDRAWN. B 94106N
RELEASE NO. D ATE PART NO. SHEET

93366L 19DEC15
AE08058096 09B

Figure 33 Accessory Feed with 500K Baud Rate

33
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.22. ACCESSORY FEED WITH 500K BAUD RATE (CONT.), P. 9C

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ACCESSORY FEED W/ 500K BAUD RATE (CONT)
NAVISTAR, INC.

A86A IP/DCM
18LTGN (1800-C8)
CH4_36

RADIO
A86R A86AE (1300-4)
18LTGN 18LTGN CH4_18
FUSE F5-E
BODY (1014)
A148V A86F IP/ROOF
CONTROLLER #J6 12GY (2000-2)
E1 F1 18LTGN
(1606) 10A CH4_01
@A148V
CH3_9B

(A148V)
12LTBL SLEEPER
A86R
REMOTE/AMP
18LTGN
(5011M-A)
CH4_52

DRIVER DOOR
A78V CONN
FUSE F5-N (1014) A1
18LTGN (3000-G)
10A B1
CH4_05

SWITCH PACK CONN


FUSE F5-J (1014) C1 A12F
D1 (1101M-B)
18LTBL
10A CH4_20

A12D TRLR SPARE#3


18LTBL (1123M) CH10_31
12LTBL
A12D

A12E TRLR SPARE#4


18LTBL (1122M) CH10_31

A12C TRLR SPARE#2


18LTBL (1121M) CH10_30

A12BB A12B TRLR SPARE#1


18LTBL 18LTBL (1120M) CH10_30

AUX TRAILER SOCKET


B4
FUSE F7-T (1016)
A4 A72B SWITCH CONN
16OR (1110M) CH9_16B
(A12D)

5/
10A A94AM RIGHT BLANK OPTIONAL
14GY WARNING LIGHTS (1510-C)
CH8_06
A72F
TRAILER AUX RELAY
E4 16OR
FUSE F7-H (1016) (1017-A1) CH9_16B

RAND GPS
A12A
G4 (2223-A)
FUSE F7-D (1016) 18LTBL
CH4_43
D4 A12B POWER DISPLAY
FUSE F7-M (1016)
C4 20LTBL (2224-3)
5/10A CH4_38

@ SLEEPER ACCESSORY FEED W/BODY BUILDER

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
07AUG17 REMOVED R/D 1606. B 94106N
RELEASE NO. D ATE PART NO. SHEET

93366L 19DEC15
AE08058096 09C

Figure 34 Accessory Feed with 500K Baud Rate (Cont.)

34
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.23. CAB J1939 – COMPASS AND ANTILOCK BRAKING SYSTEM EFFECTS, P. 10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CAB J1939 - COMPASS AND ABS EFFECTS
NAVISTAR, INC.

BODY CONTROLLER #J5 IP / CENTER CHASSIS


(1602) (1701)

VEHICLE SENSOR
62
A5(+) A5U(+) N5UA(+) MODULE
J1939+ F3 18YL 18YL (8950) CH3_15
18YL
61 J1939 CENTER
A5(-) A5U(-) N5UA(-) TO FORWARD
J1939- F2
18GN 18GN 18GN (9769F/9769M)

A5RL(+)

A5RL(-)
CH3_15A

18YL

18GN
DIAGNOSTIC
CONNECTOR TERMINATING RESISTOR
(1650) N5U(+)
(8954)CH3_15,
18YL
FORWARD COOLING
N5U(-) LOCKING RADAR UNIT
J1939+ A5B(+)
C 18GN (8901)CH4_28,
18YL
J1939 CENTER
A5B(-) TO FORWARD
J1939- D
18GN (9769M)CH_3 15A,
A98-G J1939 FWD TO CENTER
GND A
(9770F/9770M) CH3_15C
A5RK(+)

18WH
A5RK(-)
18YL

A98H 18GN GROUND STUD


BTRY B A11-GCA (LOCATED AT LEFT SIDE
18BK
12WH DASH MOUNTED DUAL
FUSE F3-A (1012) POST GND PLATE)

C1 D1 A14JB A14J ##A14 BTRY FEED


INSTRUMENT CLUSTER
12RD 8RD 6RD (1001)
(1501)
CH3_01
A5RM(-)

10A
A5RM(+)

18GN
18YL

BTRY FEED
A5D(+) #A14
J1939+ 12 (1000B)
18YL 4RD
CH3_34

J1939- A5D(-) A5S(+)


11
18GN 18YL SART CLOCK
MODULE
A5RJ(+)

A5RJ(-)

A5S(-) (1610)
118GN
18YL

18GN CH4_34
COMPASS
(1912)

A11-GKJ
A5C(+) A5RF(+)
2 J1939

6WH
J1939+
18YL 18L
ADAPTER
(1024) GROUND STUD
J1939- A5C(-) A5RF(-) (1005)
3 CH3_11
18GN 18GN (LOCATED AT LEFT SIDE
DASH MOUNTED DUAL
A28-GBF A11-GBA POST GROUND PLATE)
GND 4
18WH 14WH

D4 C4 IGNITION RELAY #3
A28V
IGN 1 **(A13FA) (1012 / 1014)
18TN
10A FUSE F5-C CH3_08
A5RA(-)

(1014-G3)
IGNITION
A5RA(+)

18GN

@@A13FK @@A13FB
RELAY #2
18YL

12PK 12PK
(1012 / 1014)
BENDIX ABS#1 IP / ENGINE
CH3_08
(1400) (1702)

11
A5N(+) A5R(+) K5R(+)
J1939 HIGH 8
18YL 18YL 18YL ECM CONNECTOR
(6018)
17
A5N(-) A5R(-) K5R(-) CH3_14,14A,41
J1939 LOW 7 18GN 18GN 18GN

A5RF(-)
WABCO ABS CONTROLLER 18GN J1939 ADAPTER
(1420) (1024)
A5RF(+)
CH3_11
18L
A5N(+)
J1939(+) 3 # STANDARD BATTERY FEED N/ LOAD SHEDDING
18YL
## STANDARD BATTERY FEED W/ LOAD SHEDDING
A5N(-)
J1939(-) 1 ** W/ IGNITION RELAY 3
18GN
@@ N/ IGNITION RELAY 3

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


2480 27MAY14 ADDED REFERENCE FOR G 92477G
RELEASE NO. D ATE PART NO. SHEET

CIRC K5R(+)& K5R(-). 61802Y 09MAR09 AE08058096 010

Figure 35 Cab J1939 – Compass and Antilock Braking System Effects

35
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.24. CAB J1939 WITH ALL OPTIONS, P. 11

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CAB J1939 WITH ALL OPTIONS
NAVISTAR, INC.

IP / CENTER J1939 FWD TO


BODY CONTROLLER#J5
CHASSIS CENTER
(1602) (9770F/9770M)
(1701)
CH3_15C,
62 TERMINATING
J1939+ F3 A5(+) A5U(+) N5U(+) RESISTOR
18YL 18YL 18YL (8954) CH3_15/
61 FORWARD LOOKING
A5(-) A5U(-) N5U(-) RADAR UNIT
J1939- F2
18GN 18GN 18GN (8901) CH4_28/
J1939 CENTER

A5RL(-)
A5RL(+)
TO FWD (9769F)

18GN
18YL
CH3_15C
DIAGNOSTIC
INSTRUMENT
CONNECTOR
CLUSTER
(1650)
(1501)

A5B(+) A5RK(+) A5D(+)


J1939+ C 12
18YL 18YL 18YL

A5B(-) A5RK(-) A5D(-)


J1939- D 11
18GN 18GN 18GN

5RM(+)
FUSE F3-A (1012)

18YL
A98H C1 D1 A14JB A14J #A14 BTRY FEED
BTRY B
18BK 12RD 8RD 6RD CH3_01
10A

5RM(-)
18GN
A98-G A11-GCA
GND A *A14
18WH 12WH BTRY FEED
4RD CH_01

GROUND STUD
(1005) A5RJ(+) A5S(+)
SART CLOCK
(LOCATED AT LEFT 18YL 18YL
(1610)
SIDE DASH MTD DUAL A5RJ(-) A5S(-) CH4_34
POST GND PLATE) 18GN 18GN

J1939
ADAPTER ALLISON TC10
M L K J H G F E D C B A
(1024) SHIFT SELECTOR
(1852)

&A5FA(-)
15
A5RH(-)
A5RH(+)

18GN
18LTGN
18YL

A5J(+)

A5J(-)
18YL

18GN

&A5FA(+)
8
18YL
A5RF(+)

A5FA(+)

A5RF(-)
A5FA(-)
18YL

18YL

18GN
18GN

7 4
J1939 ADAPTER
(1025) CH3_12,
J1939 +

J1939 -

J1939 ADAPTER
BENDIX ABS # (1025) CH3_12,
(1400)CH3_10, BENDIX ABS #
COMPASS (1400)CH3_10,
(1912) CH3_10 COMPASS
SHIFTER
(1912) CH3_10
CONNECTION
(7905)
SECONDARY
INSTRUMENT
CLUSTER * SINGLE BATTERY FEED
J1939+ F (1502) # DUAL BATTERY FEED W/ LOAD SHEDDING
& W/ ALLISON TC10 TRANSMISSION

G
J1939-

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 22JAN14 ADDED R/D 1852. F 84576N
RELEASE NO. D ATE PART NO. SHEET

61802Y 09MAR09
AE08058096 011

Figure 36 Cab J1939 with All Options

36
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.25. J1939 DATA LINK WITH ROLLTEK SEAT WIRING, P. 11A

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
J1939 DATA LINK W/ROLLTEK SEAT WIRING
NAVISTAR, INC.

BODY IP/CENTER TERMINATING


CONTROLLER#J5 CHASSIS RESISTOR
(1602) (1701) (8954)

62 A
A5(+) A5U(+) N5U(+)
J1939+ F3
18YL 18YL 18YL

OHMS
120
61 C
A5(-) A5U(-) N5U(-)
J1939- F2 18GN 18GN 18GN

A5RL(-)
A5RL(+)

18GN
18YL
ROLLTEK SEAT
(1926)
BENDIX/TAKATA
LOW ROOF CONN
(16B) @A5V(+)
18YL C J1939+

A5CA(-)
J1939- J @A5V(-)
18GN D J1939-
18GN

A5CA(+)
J1939+ K
18YL

*A5V(+)
18YL

DIAGNOSTIC *A5V(-) INSTRUMENT


CONNECTOR 18GN CLUSTER
(1650) (1501)

A5B(+) A5RK(+) A5RK(+) A5D(+)


J1939+ C 12 J1939+
18YL 18YL 18YL 18YL

A5B(-) A5RK(-) A5RK(-) A5D(-)


J1939- D 11 J1939-
18GN 18GN 18GN 18GN

J1939
ADAPTER
A5RM(-)

(1024)
A5RM(+)

18GN
18YL

K
A5RH(+)
18YL
J
SART CLOCK
MODULE
(1610)

G
A5RJ(+) A5S(+)
18YL C J1939+
18YL

F
A5RJ(-) A5S(-)
D J1939-
18GN 18GN

D
A5RH(-)
18LTGN
C

B
* W/ENHANCED VCM FEATURE
@ W/2010 LH FUSE BLOCK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
25OCT16 INITIAL RELEASE. A 93638F
RELEASE NO. D ATE PART NO. SHEET

93638F 28SEP16
AE08058096 11A

Figure 37 J1939 Data Link with Rolltek Seat Wiring

37
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.26. CAB J1939 WITH ALL OPTIONS (CONT.), P. 12

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CAB J1939 WITH ALL OPTIONS (CONT)
NAVISTAR, INC.

J1939 ADAPTER A5RF(+) A5RF(-) J1939 ADAPTER


(1024) CH3_11 18YL 18GN (1024) CH3_11

J1939
ADAPTER
(1025) M L K J H G F E D C B A

A5RD(-)
A5RE(-)
A5RE(+)
A5RD(+)

A5K(+)

A5K(-)

A5HA(-)
18LTGN
A5HA(+)

18YL

18GN
18GN
18YL

18YL

18GN
18YL

MODULE
D7 D8 INTERCONNECT
IVIS DATA (1960) IVIS DATA
LINK CONN A5FD(-) LINK CONN
A5FD(+)
A5K(+)
(1981)

A5K(-)
18YL 18GN (1981)

18YL

18GN
CH3_19 CH3_19
A5HA(+)
18YL

TELEMATICS
9 10 MODULE J1
(1963)
J1939 J1939
HIGH 1 LOW 1

7 6
A B
J1939 J1939 WABCO ON GUARD
HIGH 1 LOW 1 J1939 J1939 DRIVER INTERFACE
HIGH 1 LOW 1 UNIT (1944)
VORAD VS-400
DIU CONNECTOR A5HA(-)
(1943M) 18GN

J1939
ADAPTER
M L K J H G F E D C B A
(1026)
A5RC(-)
A5RC(+)

A5L(+)

A5L(-)

18LTGN
18YL
18YL

18GN

A5RB(-)
18GN
A5P(+)

A5P(-)
18YL

18GN
A5RB(+)
18YL

L C

J1939 J1939 COMPASS


HIGH 1 LOW 1 SPLICE
CH3_13
A5R(-)
A5R(+)

COMPASS VEHICLE INFORMATION DISPLAY


18GN
18YL

BENDIX ABS
SPLICE (1550)
(1400) CH3_10
CH3_13
BENDIX ABS
(1400) CH3_10

IP / ENG
IP / ENG IP / INTER (1702)
B7 B8
(1702) CONNECTOR CH3_13
CH3_13 (1962)
A5K(-) J1939
18GN 15 LOW 1 TIRE PRESSURE
A5K(+) J1939 MODULE
13
18YL HIGH 1 (8952)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


012 07FEB13 ADDED CIRC A5FD(+) D 91662T
RELEASE NO. D ATE PART NO. SHEET

AND A5FD(-). 61802Y 09MAR09 AE08058096 012

Figure 38 Cab J1939 with All Options (Cont.)

38
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.27. CAB J1939 WITH ALL OPTIONS (CONT.), P. 13

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CAB J1939 WITH ALL OPTIONS (CONT)
NAVISTAR, INC.

FUSE F5-D (1014-G3) COMPASS


IGNITION RELAY #2 #A13FB #A13FK (1912)
(1012 / 1014) 12PK 12PK FUSE F5-H
CH3_08
(1014)
IGNITION RELAY #3 C4
D4 A28V
(1012 / 1014) *(A13FA) 1 BATTERY
CH3_08 10A 18TN
A11-GKJ A11-GBA GROUND
A28-GBF 4
6WH 14WH
18WH

GROUND STUD
(1005)
(LOCATED AT LEFT SIDE
DASH MOUNTED DUAL A5C(+) CAN HIGH
POST GROUND PLATE) 18YL

A5RB(+) A5RC(+)
2
18YL 18YL CAN LOW
J1939 ADAPTER
(1026)
A5RB(-) A5RC(-)
CH3_12 3
18GN 18GN

A5C(-)
18GN
A5R(+)
18YL

A5R(-)
18GN
A5RA(+)

A5RA(-)

I/P ENGINE
18YL

18GN

(1702)
BENDIX ABS
(1400)

A5N(+) A5R(+)
8 11
18YL 18YL

A5N(-)
7
18GN

A5R(-) 17
A5N(+) 18GN
3
WABCO ABS 18YL
J1939 ADAPTER
(1420)
A5N(-) (1026) * W/ IGNITION RELAY 3
1 18GN CH3_12 # N/ IGNITION RELAY 3

SLEEPER HVAC CONTROLLER BODY CONTROLLER #J5 TERMINATING RESISTOR


(5210) (#1602) (1657)
A
A5E(+) A5SB(+)
J1939- F6
18YL 18YL

OHMS
120

C
F5 A5E(-) A5SB(-)
J1939+ 18GN
18GN
H5S(-)

H5S(+)
18GN

18YL

IP / SLEEPER
# W/ LONESTAR CONNECTOR 36 35
(5000)
A5K(-) NO IDLE AUX HEATER
18GN CONTROLLER CONTROLLER
A5K(+) (5216) (#5210)
18YL CH3_16 CH3_16
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

- CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 ADDED R/D 1602. E 82357E
RELEASE NO. D ATE PART NO. SHEET

REFERANCE 5210. - -
AE08058096 013

Figure 39 Cab J1939 with All Options (Cont.)

39
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.28. CAB J1939 WITH ALL OPTIONS (CONT.), P. 13A

Figure 40 Cab J1939 with All Options (Cont.)

40
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.29. CAB J1939 ENGINE WITH ALL OPTIONS (CONT.), P. 13B

Figure 41 Cab J1939 Engine with All Options (Cont,)

41
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.30. CAB J1939 ENGINE, P. 14

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CAB J1939 ENGINE
NAVISTAR, INC.

W/ MANUAL TRANSMISSION

K5R(+)
IP / ENGINE 18YL
CH3_10,12 ECM CONNECTOR
K5R(-) (6018)
18GN
J1939 TERMINATING
RESISTOR K5S(-)
47 J1939-
(7110) 18GN

A K5TB(+) K5S(+)
18YL 18YL 34 J1939+

120
OHMS

C K5TB(-)
18GN

W/ AUTO TRANSMISSION & ULTRASHIFT GEN3 TRANSMISSION

K5R(+)
18YL
IP / ENGINE
CH3_10,12
K5R(-)
K5TA(+)

18GN
K5TA(-)
18YL

EATON GEN3
18GN

TCM CONNECTOR
(7105)
ECM CONNECTOR
(6018)

K5V(+)
J1939+ 3
18YL K5S(+)
18YL 34 J1939+
K5V(-)
J1939- 2 K5S(-)
18GN
18GN 47 J1939-

A K5TB(+)
18YL
J1939
TERMINATING 120
RESISTOR OHMS
(7110) C
K5TB(-)
18GN

CHK DATE C HANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT B 82357E
RELEASE NO. DATE PART NO. SHEET

DIAGRAM, PROSTAR. 61802Y 09MAR09


AE08058096 014

Figure 42 Cab J1939 Engine

42
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.31. CAB J1939 ENGINE – ISX, P. 14A

Figure 43 Cab J1939 Engine – ISX

43
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.32. J1939 CHASSIS, P. 15

Figure 44 J1939 Chassis

44
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.33. J1939 CHASSIS (CONT.), P. 15A

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 CHASSIS (CONT)
NAVISTAR, INC.

BENDIX WINGMAN
(8903)
J1939 CENTER
TO FWD
(9769M)

M5U(+) M5UE(+)
A 2
18YL 20YL

M5U(-) M5UE(-)
6
18GN 20LTGN

M5UD(+)

M5UD(-)
18YL

18GN
SMARTIRE TPMS
(8993F)

M5U(+) M5UA(+)
12
18YL 18YL
C

M5U(-) M5UA(-)
11
18GN 18GN

J1939 FWD TO
CENTER
(9770M)

A M5UB(+)
18YL

M5UB(-)
18GN

5
M67-GG
M67Y
20PK

20WH

M5UH(+)
18YL FORWARD
CHASSIS 38
C 37
CONN
(1700F)
M5UH(-)
18GN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310775 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


012 07FEB13 CAV 6 AND 5 WERE B 91662T
RELEASE NO. D ATE PART NO. SHEET

3 AND 1. 75116N 15NOV10


AE08058096 15A

Figure 45 J1939 Chassis (Cont.)

45
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.34. J1939 CHASSIS (CONT.), P. 15B

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 CHASSIS (CONT)
NAVISTAR, INC.

WABCO RADAR
(8902)

J1939 CENTER
TO FWD
(9769M)

M5UK(+) M5UF(+)
A 4
18YL 20YL

M5UK(-) M5UF(-)
5
18GN 20LTGN

M5UD(+)
18YL

M5UD(-)
18GN
SMARTIRE
TPMS
(8993F)

M5U(+) M5UA(+)
12
18YL 18YL
C

M5U(-) M5UA(-)
11
18GN 18GN

J1939 FWD TO
CENTER
(9770M)

A M5UB(+)
1
18YL

M5UB(-)
6
18GN
M67CA

M67-GA
20PK

20WH

M5UH(+)
18YL
C

M5UH(-)
FWD CHASSIS
18GN 38 37
CONN
(1700F)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310775 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 03JAN12 INITIAL RELEASE. A 75116N
RELEASE NO. D ATE PART NO. SHEET

75116N 16NOV10
AE08058096 15B

Figure 46 J1939 Chassis (Cont.)

46
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.35. J1939 CHASSIS (CONT.), P. 15C

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 CHASSIS (CONT)
NAVISTAR, INC.

*M5UB(+) *M5UF(+)
18YL 20YL WABCO RADAR
ARS327 (8904)
*M5UH(+) *M5UF(+) CH4_39
18YL 20YL
J1939 FORWARD SMARTIRE TPMS
TO CENTER M5UB(+) M5UD(+)
RECEIVER (8993F)
(9770F/9770M) 18YL 18YL
IP/CENTER CH10_26
CHASSIS N5U(+) M5UH(+) M5UF(+)
(1701) 18YL 18YL 20YL
CH3_10 A WABCO RADAR
N5UB(+) M5UB(+) M5UE(+)
(8901)
18YL 18YL 18YL
CH4_39
M5UB(+) M5UE(+)
18YL 18YL
TERMINATING RESISTOR

M5UB(+)
18YL
(8954)
CH3_15

*M5UF(-) WABCO RADAR


*M5UB(-) ARS327 (8904)
18GN 20GN
CH4_39

M5UB(-) M5UA(-) SMARTIRE TPMS


18GN 18GN RECEIVER (8993F)
CH10_26
M5UH(-) M5UF(-) WABCO RADAR
18GN 20LTGN (8902)
CH4_39
C
N5UB(-) M5UB(-) M5UA(+) SMARTIRE

*M5UD(+)
*M5UD(-)
18GN 18GN 18YL TPMS RECEIVER
(8993F)

18YL
18GN
IP/CENTER CH10 _26
CHASSIS M5UB(-)
N5U(-)
(1701) 18GN 18GN
CH3_10
M5UB(-) M5UE(-) BENDIX
18GN 20LTGN WINGMAN
(8903)
M5UE(-)
CH4_39
20LTGN
WABCO RADAR
*M5UH(-) *M5UF(-) ARS327 (8904)
18GN 18GN CH4_39

*M5U(-) *M5UA(-)
18GN 18GN
J1939 CENTER
TO FORWARD
M5U(-) M5UA(-)
(9769F/9769M) 18GN 18GN

M5UB(-) M5UA(-)
18GN 18GN
C
N5UB(-) M5UK(-)
18GN 18GN
M5UK(-)
N5U(-)
18GN
18GN
IP CENTER CHASSIS

M5U(-) M5UA(-) SMARTIRE


18GN 18GN TPMS
RECEIVER
CH3_10,11
(1701F)

*M5UK(-) (8993F)
18YL CH10_26

*M5U(+) *M5UA(+)
18YL 18YL

M5U(+) M5UA(+)
18YL 18YL
M5UD(+)

N5U(+)
18YL

18YL
M5U(+)
18YL
A
N5UB(+) M5U(+)
18YL 18YL
M5U(+) M5UA(+)
18YL 18YL

M5UK(+)
18YL

*M5UK(+)
18YL

* W/WABCO ONGUARD RADAR ARS327

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23067181 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


012 13MAR13 ADDED CIRCUITS FOR C 91758M
RELEASE NO. D ATE PART NO. SHEET

WABCO ONGUARD RADAR ARS327. 75116N 26MAY11


AE08058096 15C

Figure 47 J1939 Chassis (Cont.)

47
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.36. J1939 CHASSIS (CONT.), P. 15D

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 CHASSIS (CONT)
NAVISTAR, INC.

WABCO RADAR
ARS327
(8904)
M5UK(+) M5UF(+)
18YL 20YL

J1939 CENTER
TO FWD M5UF(-)
(9769M) 20GN

M5UK(+) M5UF(+)
A 3
18YL 20YL

M5UK(-) M5UF(-)
18GN 6
20GN

M5UD(+)
18YL

M5UD(-)
18GN
SMARTIRE
TPMS
(8993F)

M5U(+) M5UA(+)
18YL 12
18YL
C

M5U(-) M5UA(-)
11
18GN 18GN

J1939 FWD TO M67YB


1
CENTER 20PK
(9770M)

M5UB(+) M67YC
A 2
18YL 20PK

M5UB(-)
8
18GN
M67YA
20PK

M67-GA
20WH

M5UH(+)
18YL
C

M5UH(-)
18GN FWD CHASSIS
38 37
CONN
(1700F)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23077935 CIRCUIT DIAGRAM, PROSTAR,


012 13MAR13 INITIAL RELEASE. A 91758M
RELEASE NO. D ATE PART NO. SHEET

91758M 12FEB13
AE08058096 15D

Figure 48 J1939 Chassis (Cont.)

48
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.37. J1939 WITH SLEEPER, P. 16

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC. J1939 WITH SLEEPER

IP / SLEEPER
# W/LONESTAR
(5000)

N/ NO IDLE HVAC 35
#H5S(+) #A5K(-)
18YL 18YL
36 TERMINATING
#H5S(-) #A5K(+)
RESISTOR
18GN 18YL
SLEEPER HVAC 2 (1657)
H5S(-) H5K(-) CH3_13
CONTROLLER TERMINATING
18GN 18GN
(5210) 1 RESISTOR
H5S(+) H5K(+)
(5930M)
18YL 18YL
C
H5SA(-) H5T(-)
J1939- 16
18GN 18GN

OHMS
120
H5SA(+) H5T(+) A
J1939+ 15 18YL 18YL

IP / SLEEPER
W/ NO IDLE HVAC - MECHRON APU W/ 73 CAB (5000)

2
H5S(-) H5K(-) TERMINATING
18GN 18GN RESISTOR
1
H5S(+) H5K(+) (1657) APU / PDC
18YL 18YL CH3_13 (5031)

H5MB(-)
4
18GN
H5MB(+)
18YL 5
H5MA(-)

H5MA(+)
18GN

AUX HVAC - BEHR


18YL

NO IDLE CONTROLLER 1
TERMINATING
(5216) RESISTOR
(5930M)
C
H5SA(-) H5T(-)
J1939- 16
18GN 18GN

OHMS
120
H5SA(+) A
15 H5T(+)
J1939+ 18YL
18YL

IP / SLEEPER
W/ NO IDLE HVAC - MAXXPOWER APU W/56 CAB (5000)

2
H5S(-) H5K(-) TERMINATING
18GN 18GN RESISTOR
1
H5S(+) H5K(+) (1657)
18YL 18YL CH3_13

H5T(-)
18GN MAXXSAVER APU
DISPLAY
H5T(+) (5033)
18YL CH12_07
H5MA(-)

H5MA(+)
18GN

18YL

AUX HVAC - BEHR


NO IDLE CONTROLLER 1
MAXXSAVER APU MAXXSAVER
(5216)
(5034) APU

H5SA(-) 2
H5MB(-)
J1939- 16
18GN 18GN

1
H5SA(+) H5MB(+)
J1939+ 15
18YL 18YL

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 03FEB15 UPDATED DESCRIPTION C 92948F
RELEASE NO. D ATE PART NO. SHEET

FOR R/D 5216. 61802Y 09MAR09


AE08058096 016

Figure 49 J1939 with Sleeper

49
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.38. J1939 WITH SLEEPER (CONT.), P. 16A

Figure 50 J1939 with Sleeper (Cont.)

50
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.39. J1708 PRIVATE, P. 17

Figure 51 J1708 Private

51
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.40. J1708 PUBLIC, P. 18

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1708 PUBLIC
NAVISTAR, INC.

@FUSE F4-L(1013)
D3 C3
@A14JB
12RD *A14 BTRY FEED
10A 4RD CH3_34,34A
* SINGLE BATTERY FEED FUSE F3-A (1012)
# DUAL BATTERY FEED W/ LOAD SHEDDING C1 D1
A14JB A14J #A14 BTRY FEED
@ W/2010 LH FUSE BLOCK
12RD 8RD 6RD CH3_01,01A
% W/500K BAUD RATE
10A

@A98H
18BK
A11-GCA
12WH

A98-G
A98H
18BK

18WH
GROUND STUD J1708
J1708 (LOCATED AT LEFT SIDE PUBLIC(-)
PUBLIC(+) DASH MTD DUAL (1661)
(1660) POST GND PLATE)

A A
A3B(+) A3B(-)
18DKBL 18GY

F G B A
1708-
1708+

BTRY

GND
DIAGNOSTIC
CONNECTOR
(1650)
C C
A3M(+) A3M(-)
18DKBL 18GN

TRANSLATOR CADEC GPS


MODULE PLATE
MODULE CONN
INTERCONNECT
(1961) B6 B7 (830M)
(TELEMATICS /
VORAD) (1960) CH4_51
A3M(+)
8
18DKBL
A3M(-)
9
18GY

%A13CE(+) %A13CE(-)
18DKBL 18GY
A3BD(+) A3BD(-)
18DKBL TCU
18GY

22 BR 2 IP/SLEEPER XATA
D C (5010/1970) (5940) XATA MODULE
22 RD 16
D
H3BE(-)
GN D ATA-
18GY
C
QUALCOMM H3BE(+)
TMCT WH C ATA+
E F 18DKBL
(1923)

E E
A3BD(+) A3BD(-)
18DKBL 18GY
A3BD(+)
A3BD(-)
18DKBL
18GY
QUALCOMM IMCT
(5900) QUALCOMM IMCT
H3BD(+) (1920) ANTENNA
A A COMMUNICATION UNIT
18DKBL B
H3BD(-)
B
18GY 18 RD K (J1708-/RX)
D C SATELLITE
COMMUNICATION 18 BN J (J1708+/TX)
(5010 / 1970)

A3BD(+) A3BD(-)
18DKBL 18GY

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 ADDED EFFECTS OF 500K E 93366L
RELEASE NO. D ATE PART NO. SHEET

BAUD RATE. 61802Y 09MAR09


AE08058096 018

Figure 52 J1708 Public

52
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.41. J1708 PUBLIC (CONT.), P. 19

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1708 PUBLIC (CONT)
NAVISTAR, INC.

GROUND
1 5
(1022)

*A11-GKJ *A11-GBA *A11-GBE


6WH 14WH 14WH FUSE F2-K
IVIS POWER CONN
(1011)

*A14FDU
IVIS DATA LINK CONN (1982)
GROUND CH3_02A
(1981)

16RD
RCPT
STUD

PIN
(1005)
CH3_23

FUSE F7-A
NEG STUD
(1005) C D B F G A

(1016)
CH3_02
A11-GBE

A11-GBE

A11-GFF
14WH

14WH
*A11-GFE
J1939 A5FD(+)

A14FDU
16WH

16RD
ADAPTER 18YL

14WH
(1025) A5FD(-)
CH3_12 18GN
FUSE (1016) A14FDT
CH3_01 14RD
FUSE F2-F (1011) *A14FDT
J1708 CH3_03A 14RD
PUBLIC(+)
A3FD(+)
(1660) A3FD(-)
18DKBL
18GY
F F
A3BD(+) A3BD(-)
18DKBL 18GY
XATA MODULE
(1910)
TERRESTRIAL

1708-
1708+
IP / SLEEPER QUALCOMM TMCT
COMMUNICATION
(5010 / 1970) D (5902)
C UNIT (TCU)

F
H3BD(-)
22 RD 16 C D
18GY
E
H3BD(+)
22 BR 2
18DKBL

A3BE(+) A3BE(-)
20DKBL 20GY

J1939
6TB1 7TB1
ADAPTER
DATA LINK DATA LINK
(1025)
(+) (-)
A3BE(+)
H
18YL
A3BE(-)
E
18GN
A98A(+) A98B(-)
18DKBL 18GY
A3BD(+) A3BD(-)
18DKBL 18GY

TRIP
IP / SLEEPER MASTER
D C (5010 / 1970) (5927)

H98B
B
18BK
H98A
18BK A

B B
A3BA(+) A3BA(-)
18DKBL 18GY

EATON GEN3
IP / ENGINE TCM CONNECTOR
35 36 (1702) (7105)
J1708
PUBLIC(-)
K3BA(+)
10 1708+ (1661)
18GY

K3BA(-) 11 1708-
18DKBL

* W/2010 LH FUSE BLOCK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
07AUG17 REMOVED R/D 1400 & E 94106N
RELEASE NO. D ATE PART NO. SHEET

1420. 61802Y 09MAR09


AE08058096 019

Figure 53 J1708 Public (Cont.)

53
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.42. J1708 PUBLIC (CONT.), P. 20

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1708 PUBLIC (C0NT)
NAVISTAR, INC.

FUSE F4-L (1013)

%A14JB
D3 C3 12RD
BTRY FEED
*A14
(1000B)
FUSE F3-A (1012) 4RD
CH3_34,34A
C1 D1
A14JB A14J #A14 BTRY FEED
12RD 8RD 6RD (1001)

%A98H
10A CH3_01,01A

18BK
A11-GCA GROUND STUD
12WH (LOCATED AT LEFT SIDE
DASH MTD DUAL POST
GND PLATE)
(1005)

A98-G
18BK
A98H

18WH
J1708 PUBLIC(+) J1708 PUBLIC(-)
(1660) (1661)

A A
A3B(+) A3B(-)
18DKBL 18GY

F G B A
1708(+)

1708(-)

BTRY

GND

DIAGNOSTIC
CONNECTOR
(1650)

E E
A3BD(+) A3BD(-)
18DKBL 18GY
MOTIENT
MOBILE MAX
(1932)
F G

QUAL COMM
(1925F)

H3BD(-) G J1708(-)
18GY
H3BD(+) F J1708(+)
18DKBL

A3BD(+) A3BD(-)
18DKBL 18GY

QUALCOMM OMNIVISION
ACCESSORY
(1919/1919A)

D J1708(-)

C J1708(+)

* SINGLE BATTERY FEED


# DUAL BATTERY FEED W/ LOAD SHEDDING
% W/ 2010 LH FUSE BLOCK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0638 14OCT14 ADDED EFFECT W/ 2010 D 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 61802Y 09MAR09


AE08058096 020

Figure 54 J1708 Public (Cont.)

54
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.43. GROUND – CAB, P. 21

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - CAB
NAVISTAR, INC.

A11-GKC BODY
12WH E CAB GROUND CONTROLLER#J2
(1604)

GROUND STUD (1004)


* W/ 2010 LH FUSE BLOCK
(LOCATED AT LEFT SIDE DASH
MOUNTED DUAL POST GROUND PLATE)
*A72-GC AUX TRAILER RELAY
18WH (1017) CH10_06A
GROUND A72-GC AUX TRAILER SOCKET RELAY
ADAPTER 18WH (1016) CH10_06
(1023) *A72-GA AUX TRAILER RELAY
18WH (1017) CH9_16B
11
A72-GA AUX TRAILER SOCKET RELAY
18WH (1016) CH9_16
1
A11-GCB GROUND STUD CH3_25
12WH
8
A67-GK A67-GA FORWARD LOOKING RADAR UNIT
18WH 18WH (8901) CH4_28

A67-GM WABCO ONGUARD DIU


18WH (1944) CH4_28
A67-G A67-GY FORWARD LOOKING RADAR UNIT
18WH 18WH (8901) CH4_28

A67-GD VORAD VS-400 DIU CONNECTOR


18WH (1943M) CH4_28
*A56-GT TRAILER LEFT TURN RELAY
18WH (1015)CH9_13A
2 TRAILER LEFT TURN RELAY
A56-GT (1011) CH9_13,
18WH ACCESSARY RELAY# 2,4
(1011,1013) CH3_09
A97-G PREDICTIVE CRUISE CONTROL
20WH (1776) CH4_049
*A97-GA SART MODULE
18WH (1610) CH3_34
4
A97-GA SART CLOCK MODULE
18WH (1610) CH4_34
7
A19-GB FUEL HEATER RELAY
18WH (1015) CH8_05
*A19-GB FUEL HEATER RELAY
18WH (1019) CH8_5A
9
A54-GX SKIRT LIGHT RELAY
16WH (1010) CH9_12
*A54-GX SKIRT LIGHT RELAY
16WH (1019) CH9_12A
3
A17-GC CRANK RELAY
18WH (1010) CH5_01

*A17-GC CRANK RELAY


18WH (1010) CH5_01
10 CUSTOMER WORK LIGHT RELAY
A65-GW
18WH (1010) CH9_22,23

*A65-GW CUSTOMER WORK LIGHT RELAY


18WH (1020) CH9_22A,23A
5 DRIVER POWER MIRROR
A78-GA
16WH (3000) CH4_05
6
A78-GB PASSENGER POWER MIRROR
16WH (3003M) CH4_05
ENGINE PRE HEAT / NO IDLE
12
A75T-G HEAT CONTROL / PARKED HEAT
18LTGN VALVE 1B (1115M / 1017 / 4204)
CH12_06,10
A72A-GA RIGHT BLANK OPTIONAL
18OR WARNING LIGHTS (1510)CH8_06
14
A72-GB AUXILLARY TRAILER SWITCH
18WH (1110M)CH9_16, 16B
13
A11-GC MOBILEYE GROUND & WIPER SIGNAL
12WH (381)CH04_40
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
25OCT16 WORD 'PREDICTIVE' WAS H 93638F
RELEASE NO. D ATE PART NO. SHEET

'NEXT GENERATION'. 61802Y 09MAR09 AE08058096 021

Figure 55 Ground – Cab

55
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.44. GROUND – CAB (CONT.), P. 22

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - CAB (CONT)
NAVISTAR, INC.

ALLISON TC10
A92-GAH SHIFT SELECTOR
18WH (1852)
CH11_13
A11-GC CUSTOMER ACCESSORIES CONTROL
18WH (1112M) CH4_26

SLEEPER CONTROL
A11-GAM ENABLE SWITCH (1114M) CH7_12,12A
18WH REMOTE START / STOP RELAY # 2
(1018) CH7_07, CH7_7A

A14-GAC LATCHING RELAY


18WH (1007) CH3_03
SECONDARY INSTRUMENT
A11-GAE
CLUSTER
16WH
(1502) CH8_11
SINGLE CUSTOMER
ACCESSORY CUSTOMER ACCESSORY
A14-GSA
CONTROL SPARE '1'
18WH (1112M) CH4_26
A14-GAG
18WH CUSTOMER ACCESSORY
A14-GSB #1 RELAY
18WH (1019) CH4_26

@A14-GSB CUSTOMER ACC #1 (1017)


18WH CH4_26A
DUAL CUSTOMER
ACCESSORY
A14-GSC CUSTOMER ACCESSORY
18WH CONTROL SPARE '2'
A11-GAA A14-GAG
(1113M)CH4_27,27A
14WH 18WH
CUSTOMER ACCESSORY
A14-GSD RELAY # 2
18WH (1018/1019) CH4_27

NEGATIVE STUD
@A14-GSD CUSTOMER ACC #2 (1017)
(1004)
18WH CH4_27A
(LEFT SIDE
DASH MOUNTED ROLLTEK
DUAL POST A11B
(1127M)
GROUND PLATE) 18WH
CH4_54

A11-GAL RAND MCNALLY GPS DISPLAY


18WH (2223) CH4_43

A63-GAJ FLOOR LIGHT


18WH (1907) CH9_17
RIGHT BLANK
A63-GAK
OPT WARNING LIGHT
18WH
(1510) CH8_06
A11-GAL VEHICLE INFORMATION DISPLAY
18WH (1550) CH4_23
TIRE PRESSURE MONITORING
A22-GAN SYSTEM CONTROLLER
18WH (8952) CH10_01

A11-GAP PANIC BUTTON


18WH (1111M) CH4_15

A84-GAF CIGAR LIGHTER


16WH (1903) CH4_02

A92-GAH SHIFTER CONNECTION


16WH (7905) CH11_03

CUSTOMER SUPPLIED WORK LIGHTS


A65-GAD
(HIGH MOUNTED)
16WH
(2201/2200) CH9_22

@ W/2010 LH FUSE BLOCK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
25OCT16 ADDED R/D 1127M AND G 93638F
RELEASE NO. D ATE PART NO. SHEET

CIRCUIT A11B/18WH. 61802Y 09MAR09


AE08058096 022

Figure 56 Ground – Cab (Cont.)

56
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.45. GROUND – CAB (CONT.), P. 23

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - CAB (CONT)
NAVISTAR, INC.

PEOPLE NET CONN (1938)


A11-GBE CH4_30B,
14WH IVIS DATA LINK (1981)
CH3_19

A11-GBH PEOPLE NET COM MUNICATION


18WH (1939) CH4_30E

A75-GBM HE ATE R CONTROLLE R BLOWER


18WH MODU LE (1230)
CH12_24

GROUND STUD
A11-GKJ (1005)
A11-GBA
6W H (LOCATED AT LEFT SIDE
14WH
DASH MOUNTED DUAL POST
GROUND PLATE)

A28-GBF COMPASS MODULE


18WH (1912) CH3_10,13

A11-GBD
18WH PANIC BUTTON
(1111M)
CH4_15
A11-GBC
18WH

A86-GBB AUX POWER


16WH (1901) CH4_02

A58-GBG LIGHTED AIR SHIELD


16W H (1906) CH9_20

IGNITION RELAY # 1
A13-GBK (1011 / 1013) CH3_05
18WH
TRIPM AS TE R HEA DLIGHT
INPUT RELAY
A11-GBE
(1019) CH9_07
18WH
QUALCOMM TMCT /
QUALCOMM IMCT
A11-GBE
(1923 / 1920 / 5900)
18WH
CH4_09,12,14
BRAKE INPUT /
*A11-GBE QUALCOMM OMNIVISION POWER
16WH (1812 / 1918)
CH4_17,29
A11-GBE XATA CONNECTOR
16WH (1910) CH4_16

A53-GBE TR IP MAS TE R HEA DLIGHT


18GY INPUT RELAY
(1019) CH9_07
A11-GBH QUAL COMM MVPC KEYBOARD
18WH (1922)
CH4_13
BRAKE INPUT /
A11-GBH
MOTIENT MOBILE M AX POWER
16WH
(1812 / 5904)
CH4_16,17,31
A62-GBN
TRI-PAC
18WH
(1116M) CH7_10

#A 13-GBP BEACON LIGHT S/W


18WH (1117M)
CH4_24
*A11-GBP TAKATA LDW ROOF CONN
18WH (15B)
CH4_35

*A11-GBE QUALCO MM PA NIC B UTTON


18WH (5901)
CH4_14

* W / TA KATA/ COGN EX LANE DEPART


# W/ BEACON LIGHT

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


012 07FEB13 ADDED: CIRC A11-GBE, D 91662T
RELEASE NO. D ATE PART NO. SHEET

A11-GBH AND A75-GBM. 61802Y 09MAR09


AE08058096 023

Figure 57 Ground – Cab (Cont.)

57
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.46. GROUND – CAB (CONT.), P. 24

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - CAB (CONT)
NAVISTAR, INC.

A11-G SLEEPER BOX GROUND


8WH (5002) CH3_28

A74-G HVAC CONTROLLER


18WH (1200) CH12_02

A86-G RADIO CONNECTOR


GROUND STUD 18WH (1300) CH4_18
(LOCATED AT
LEFT SIDE DASH A11-GKE GAUGE CLUSTER #1
MOUNTED DUAL POST 16WH (1500) CH4_04,CH9_16
GROUND PLATE)
A98-G DIAGNOSTIC CONNECTOR
18WH (1650) CH3_11,18

A11-GA CLOCKSPRING /
18GY TURN SIGNAL SW
(1801 / 1802) CH4_04,22
A11-GCA
12WH

A82-G WIPER MOTOR


16WH (4500) CH4_21

A11-GKD SWITCH PACK


18WH (1101M) CH4_20

A63-G DRIVER SIDE COURTESY LIGHT


18WH (3400) CH9_03,04

A63-GK PASS SIDE COURTESY LIGHT


18WH (3400) CH9_03,04

A63-GA ROOF / IP
16WH (2000) CH3_26, CH9_03,04,11

BODY CONTROLLER #J5


(1602)

A11-GL CHASSIS
E16 GROUND
18WH

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT B 82357E
RELEASE NO. D ATE PART NO. SHEET

DIAGRAM, PROSTAR. 61802Y 09MAR09


AE08058096 024

Figure 58 Ground – Cab (Cont.)

58
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.47. GROUND – CAB (CONT.), P. 25

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - CAB (CONT)
NAVISTAR, INC.

A75-G HVAC LPM


12WH (1220) CH12_03

AUX HEATER LPM /


A75-GC SLEEPER HVAC LPM
10WH (5214) CH12_05,10
A11-GKJ
6WH

A11-GCB GROUND ADAPTER


12WH (1023) CH3_21

GROUND STUD
(1005)
(LOCATED AT
LEFT SIDE DASH
MOUNTED DUAL POST
GROUND PLATE)

A81-GA
12WH

A81-G DRIVER / PASSENGER


10WH DOOR PODS
(3202M) CH4_03
A81-GC
12WH

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 03JAN12 ADDED LONESTAR IN B 75116N
RELEASE NO. D ATE PART NO. SHEET

TITLE. REMOVED CIRC A11-GKB. 61802Y 09MAR09


AE08058096 025

Figure 59 Ground – Cab (Cont.)

59
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.48. GROUND – CAB (CONT.), P. 26

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
GROUND - CAB (CONT)
NAVISTAR, INC.

D63-GL CONSOLE / ROOF STANDARD


16WH (2500) CH4_01

D86-GF CB RADIO POWER (SLEEPER)


16WH (2303) CH4_01

ROOF / IP
2000-3
D63-GA D63-GE MAP READING LIGHT
16WH 18WH (2103) CH9_04

D63-GF MAP READING LIGHT


A63-GA

(2102) CH9_04
16WH

18WH

D63-GM
ROOF / DOME LIGHT
18WH
(2101) CH9_04
A11-GCA
12WH

GROUND STUD
(LOCATED AT
LEFT SIDE DASH
MOUNTED DUAL POST
GROUND PLATE)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT B 82357E
RELEASE NO. D ATE PART NO. SHEET

DIAGRAM, PROSTAR. 61802Y 09MAR09


AE08058096 026

Figure 60 Ground – Cab (Cont.)

60
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.49. GROUND – CHASSIS, P. 27

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
GROUND - CHASSIS
NAVISTAR, INC.

GROUND ADAPTER #1 % LSM BOC BTRY BOX


(8800) @ LSM UC BTRY BOX
* RSM UC BTRY BOX
B
M64-GA LEFT FOG LIGHT # W/ LONESTAR
16WH (8201) CH9_05
C
M64-GB RIGHT FOG LIGHT
16WH (8200) CH9_05
D
M19-GA FUEL HEATER
14WH (8550) CH8_05
E
M54-GA CONNECTION FOR CUSTOMER
16WH SUPPLIED LIGHTS (8050) CH9_12
M78-G RIGHT / LEFT HEATED HOOD MTD
16WH MIRRORS (8070/8071) CH4_6A
F M85-GA ELECTRIC HORN
16WH (8311 / 8312) CH4_04
A
M11-GD M11-GA LEFT / RIGHT HEADLIGHT CONNECTOR
12WH 14WH (8001 / #8002 / 8000 / #8003)
FRONT LEFT / RIGHT TURN LIGHT
M11-GB (8001) CH9_06,10
M11-GC
12WH

14WH
M11-GBB LEFT MODESTY PANEL
16WH TURN LIGHT N/ SLEEPER
(8100) CH9_10
M11-GBC RIGHT MODESTY PANEL
16WH TURN LIGHT N/ SLEEPER
(8101) CH9_10
M11-G
10WH
RADIATOR GROUND
CH8_05

CHASSIS GROUND ADAPTER


(8806) GROUND STUD (LOCATED AT
LEFT SIDE DASH MOUNTED
DUAL POST GROUND PLATE)
A N107-GB
18TN REAR BRAKE WEAR SENSOR
(8965 / 8967) CH10_19
B N107-GA FRONT BRAKE WEAR SENSOR
18TN (8961) CH10_18
C
N107-GC FORWARD REAR BRAKE WEAR SENSOR
18TN (8962 / 8963) CH10_19
D N11-GU
VEHICLE SENSOR MODULE
16WH
E (8950) CH10_18
N11-GJ
16WH

CHASSIS GROUND ADAPTER


(8803)
F

E LEFT SIDE AIR DRYER


N39-G
(9900 / 9901 / 9902) CH10_02
16WH
B TAIL LIGHT CONNECTOR
N10-G
(9303 / 9304A) CH9_01,02
12WH
C AUTO START / STOP
N104A-G
18WH (9999A) CH7_015
A
N11-GA
10WH
LEFT SIDE DASH
GROUND ADAPTER MOUNTED DUAL POST
(8804) GROUND PLATE/
400B CENTRE GROUND
A
N11-GB
10WH
B
N59-G AIR SOLENOID 4 - PACK
14WH (9736) CH10_03
C
N59-GA 2ND AIR SOLENOID 4 - PACK
14WH (9737 / 9737A) CH10_04
D
N49-G CENTER CHASSIS / REAR CHASSIS
18WH (9800) CH8_08

W/ TWO DIFF LOCK WARN LT

E
N65-G DAY CAB WORK LIGHT
16WH (9718) CH9_22
F
N65-GA CUSTOMER SUPPLIED WORK LIGHT (LOW MTD)
14WH (9719 / 9719A / 9720 / 9720A) CH9_22

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


012 07FEB13 ADDED: CIRC M78-G, D 91662T
RELEASE NO. D ATE PART NO. SHEET

N104A-G. RMVD: CIRC N104A-G AND M11-GC. 61802Y 09MAR09


AE08058096 027

Figure 61 Ground – Chassis

61
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.50. GROUND – SLEEPER, P. 28

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
GROUND - SLEEPER
NAVISTAR, INC.

H11-GM SLEEPER GROUND ADAPTER


SLEEPER BOX 10WH (5007) CH3_29
GROUND
(5002-A)
H11-G A11-G GROUND STUD
8WH 8WH CH3_24

H63-GD SLEEPER DOME LIGHT RELAY


18WH (5001) CH9_18, CH9_18A

H11-GS SLEEPER ACCESSORY RELAY


18WH (5001) CH12_05,09

RIGHT CRESENT LIGHT


(#5126) CH9_17A

H63-GSD LOWER BUNK READING LIGHT


18WH (5130) CH13_01

GROUND STUD
SLEEPER FUSE CENTER
IN SLEEPER H11-GSK #H63-GSA
(5001) CH9_18A
REAR FACE OF 10WH 18WH
FRONT LEFT
BUNK PANEL 12V POWER SOURCE
(5004) (#5125) CH13_03

H86-GSC 12V POWER SOURCE


16WH (5005) CH13_03

RIGHT FLOOR LIGHT CENTER CRESENT


H63-GJB
(5129) CH9_17 LIGHT (#5129)
18DKBL
CH9_17A

#H86-GSA SLEEPER CONTROL PANEL


16WH (5130) CH13_003

H63-GJA LEFT FLOOR LIGHT


18WH (5128) CH9_17

LEFT CRESENT LIGHT


(#5128) CH9_17A

H65-G BACK PANEL


16WH (5300) CH9_23

ROOF HARNESS
(#5103) CH9_18A
H63-GB
16WH ROOF HARNESS
(5102) CH9_18

#H63-GSB UNDER BUNK LIGHT LEFT


18WH (5015) CH13_02

H11-GSN H63-GSA
10WH 18DKBL LUGGAGE LIGHT RELAY
(5001) CH13_02
H63-GSB
18DKBL
H11-GSJ

#H63-GSC UNDER BUNK LIGHT RIGHT


18WH

18WH (5020) CH13_02

H86-GSA 12V POWER SOURCE


16WH (5003) CH13_03

H62-GSD ACCENT LIGHT DIMMER


18WH (512) CH9_19

SLEEPER CONTROL PANEL


(#5130) CH9_024

DOME / FLOOR LIGHT /


H63-GSF ACCENT LIGHT DIMMER
18WH (5124 / 512) CH9_19

SLEEPER CONTROL PANEL


(#5130) CH9_024
# W/LONESTAR
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 ADDED: CIRCUITS FOR B 82357E
RELEASE NO. D ATE PART NO. SHEET

SLEEPER LONESTAR & LONESTAR IN TITLE. 61802Y 09MAR09


AE08058096 028

Figure 62 Ground – Sleeper

62
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.51. GROUND – SLEEPER (CONT.), P. 29

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - SLEEPER (CONT)
NAVISTAR, INC.

SLEEPER GND ADAPTER GROUND STUD IN SLEEPER


(5007) REAR FACE OF FRONT LEFT
BUNK PANEL
1 H11-GM (5004)
10WH
2 LIGHTED AIR SHIELD (SLEEPER)
H58-G
16WH (5117) CH9_20

#H65-CG #H65-GJ BEACON LIGHT RIGHT SIDE


16WH 16WH (5135)CH9_25
#H65-GH BEACON LIGHT LEFT SIDE
16WH (5134)CH9_25
#H86-GHX
18LTGN
3
H86-GH #H86-GHY AMPLIFIER CONNECTOR A
16LTGN 18LTGN (5313) CH4_19
#H86-GHZ
4 18LTGN RIGHT OPTIONAL WORK LIGHT
H65-GE #H65-GC
16WH 16WH (5119) CH9_23
#H65-GD LEFT OPTIONAL WORK LIGHT
W/ NO IDLE HEAT 16WH (5118) CH9_23
H75-GB
NO IDLE CONTROLLER 1
18LTGN
(5216) CH12_11

H75-GAS NO IDLE ENGINE BEHR SLEEPER CONTROL


18LTGN (5222) CH12_06 PANEL
H75-GSX (5220) CH12_16 BERGSTROM (#5130) CH
14WH
H75-GAK CHS MODULE ESPAR HEATER
16LTGN CH12_11, CH12_19 CHASSIS MODULE
13 (5219) (#5219) CH
NO IDLE ESPAR HEATER
H75WK H75WG (5238) CH12_12
18WH 18WH NO IDLE WEBASTO HEATER
(5236) CH12_13,14
H104-GB SLEEPER CONTROL PANEL
18DKBL (#5130) CH7_08A
6 REFRIGERATOR REFRIGERATOR
H86-GK
18WH (5500) CH13_04 (#5502) CH13_04
SLEEPER CONTROL
5
H86-GHW REMOTE RADIO PANEL(#5130)
18LTGN (5303) CH4_33 CH4_33
7
H11-GSP POWER PANEL
B
14WH GROUND
(5006)
H11-GSD
TRIPMASTER
18WH
(5927) CH9_07
#H11-GMB QUALCOMM IMCT
18WH (5900) CH4_14
H11-GMB
11 QUALCOMM IMCT
18WH
(5902) CH4_11

H11-GMC QUALCOMM IMCT W/ MVPC KEYBOARD


18WH (5903) CH4_14

H11-GMD XATA MODULE


18WH (1911-A) CH4_17

H11-GMC QUALCOMM IMCT


18WH (5900) CH4_14

QUALCOMM IMCT
#H11-GMA #H11-GMC W/ MVPC KEYBOARD
18WH 18WH (5803) CH4_14
#H11-GMB
QUALCOMM IMCT
18WH
(5900) CH4_14
AUX HEATER CONTORLLER
#H75-GB
(5210) H77NV
18WH
CH12_05 16LTGN
NO IDLE EXTERNAL MODULE
9
H77NT H77NU (5232) CH12_11
14LTGN 18LTGN

12 BUNK FAN / SKYRISE BUNK FAN


H76-G / LOW ROOF BUNK FAN
18WH (1305 / 5222 / 5221) CH13_06
#H86-GSB 12V POWER SOURCE #1
16WH (5600) CH13_004 # W/LONESTAR
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED CIRCUIT FOR C 82357E
RELEASE NO. D ATE PART NO. SHEET

SLEEPER LONESTAR & LONESTAR IN TITLE. 61802Y 09MAR09


AE08058096 029

Figure 63 Ground – Sleeper (Cont.)

63
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.52. GROUND – SLEEPER (CONT.), P. 30

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
GROUND - SLEEPER (CONT)
NAVISTAR, INC.

SLEEPER GND ADAPTER


(5007)

W/ WARDROBE & UPPER BUNK LIGHTS

8 WARDROBE CABINET / UPPER


H63-GX BUNK READING LIGHT
18WH
(5109 / 5131) CH13_01

W/ WARDROBE LIGHTS ONLY

H63-GK WARDROBE CABINET


18WH (5109) CH13_01

W/ UPPER BUNK READING LIGHT ONLY

H63-GU UPPER BUNK READING LIGHT


18WH (5131) CH13_01

#H63-GK LOWER CABINET


18WH (5136) CH4_19A

#H63-GUB PASS UPPER CABINET


18WH (5014) CH4_19A

#H63-GU #H63-GUA LOWER CABINET


18WH 18WH (5135) CH4_19A

10 SKY RISE
H11-GT H63-GK
14WH CABINET LIGHT
18DKBL
(5134) CH13_07

#H63-GU LOWER CABINET


18WH (5135) CH4_19A

14 TV POWER SOURCE
H86-GSB
16WH (5012 / 5013 / 5600) CH13_04

#H86-GSM 12Y POWER SOURCE #2


16WH (5013) CH13_04

# W/LONESTAR

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 ADDED: LONESTAR IN B 82357E
RELEASE NO. D ATE PART NO. SHEET

TITLE, CIRC FOR SLEEPER LONESTAR. 61802Y 09MAR09


AE08058096 030

Figure 64 Ground – Sleeper (Cont.)

64
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.53. GROUND ADAPTER – IBB ENGINE, P. 31

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND ADAPTER - IBB ENGINE
NAVISTAR, INC.

RADIATOR GROUND
(8600)
W/ MAXXFORCE 15L ENGINE

K11-GC
A 12WH

RADIATOR FRAME
GROUND
(4005B)

K77-G FREON COMPRESSOR


16WH (6200) CH12_01

K92A16 ECM CONNECTOR 1


14WH (6018) CH7_01

K10WH5 K92BA16
K92B16
16WH 14WH
16GY ECM CONNECTOR 1
K10WH5 (6018) CH7_01
16GY K92C16
K92B16 14WH
14WH
K92D16 ECM CONNECTOR 2
14WH (6019) CH7_01

K10-GA
10WH
K10WH1 K10-GJ
16GY 16WH ENGINE SENSOR
HARNESS GROUND
INTERFACE
(6314)
K10-GK (6033)
(LOCATED AT LEFT SIDE K10WH1
16WH CH6_01,CH7_01
ENGINE BLOCK GROUND) 12WH

ECM 5V ADAPTER
(6706)

E BODY BUILDER
K92A4
18TN 2 CONNECTOR 2
(4706)

B
K34BB ECM CONNECTOR 1
18TN (6018) CH6_01,CH7_01

D K23A1 VARIABLE SPEED FAN DRIVE


18TN (6420) CH6_01

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310775 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 03JAN12 ADDED: LONESTAR IN B 75116N
RELEASE NO. D ATE PART NO. SHEET

TITLE. RMVD CONN R/D 6704A & 6707. 75116N -


AE08058096 031

Figure 65 Ground Adapter – IBB Engine

65
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.54. GROUND ADAPTER – IBB ENGINE (CONT.), P. 32

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC. GROUND ADAPTER - IBB ENGINE (CONT)

ZERO VOLT
REFERENCE
(1620)

A
A9Z
E3 ZVR BODY CONTROLLER #J5
18GY
(1602)

B A9ZA SHIFTER CONNECTION


18GY (7905) CH11_03

C A9ZB PTO RELAY A


18GY (1020) CH10_17

D A9R SLEEPER CONTROL ENABLE SWITCH


18GY (1114M) CH7_07

F A9FS JAKE BRAKE FOOT PEDAL


18GY (1953) CH7_05

H
A9A I/O MIC DISPLAY
20WH (2225) CH4_38

E
A9C AC PRESSURE TRANSDUCER
18GY (6201) CH8_04

GROUND ADAPTER
(6702)

A
K9AA
E5 ZVR BODY CONTROLLER #J5
16GY
(1602)

B
K9AAA AC PRESSURE TRANSDUCER
18GY (6201) CH12_01

C
K9AAD TRANSMISSION OIL
18GY TEMP SENSOR
(7700K) CH8_04
D K9AAB
AIR RESTRICTION INDICATOR SW
18GY
(6703A) CH7_04,CH8_01

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 03JAN12 ADDED: LONESTAR IN B 75116N
RELEASE NO. D ATE PART NO. SHEET

TITLE, CIRC A9A, A9C. RMVD CONN RD 6704A. 61802Y 09MAR09


AE08058096 032

Figure 66 Ground Adapter – IBB Engine (Cont.)

66
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.55. GROUND ADAPTER, P. 33

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC. GROUND ADAPTER

ELECTRONIC
GROUND ADAPTER
(8802) BODY CONTROLLER #J5
IP/CENTER (1602)
CHASSIS
(1701-28)
A
N9BC A9BC A9B ZVR
E7
18GY 18GY 18GY

C N9BE FUEL SENDER


18GY (9100B/9100C/9100A)
CH10_27

D N9BF FRONT AXLE TEMP SENSOR (6X4)


18GY (9811)CH8_02

F BODY BUILDER
N11-GD
12WH (4450M)
CH10_22

GROUND ADAPTER
(1010)

A
R10-G CTR CHASSIS / RR CHASSIS
16WH (9800) CH9_01

B TAIL LIGHT CONNECTOR


R10-GA
16WH (9303 / 9304A)
CH9_01

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


012 07FEB13 ADDED: CIRC N11-GD C 91662T
RELEASE NO. D ATE PART NO. SHEET

AND N9BE. 61802Y 09MAR09


AE08058096 033

Figure 67 Ground Adapter

67
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.56. BATTERY FEED, SINGLE, P. 34

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BATTERY FEED, SINGLE
NAVISTAR, INC.

FUSE F10-A (1019)


ALLISON TC10
F1 E1 A92BT
**A14HF SHIFT SELECTOR
16RD 18RD (1852)
CH11_12
##A14HF
16RD
FUSE F3-D (1012)
A14HA D4 C4
TRAILER MARKER LIGHT RELAY
(A58J)
12RD (1012) CH9_13
20A
CH3_35

FUSE F3-B (1012)


A14HB D2 C2 TRAILER TAIL LIGHT RELAY
(A68J)
12RD (1012) CH9_13
PREDICTIVE 20A
CRUISE CONTROL FUSE F7-D (1016)
(1776) F4 E4
A14HC TRAILER STOP LIGHT RELAY
CH4_049 (A70J)
12RD (1016) CH9_13
30A
W/ WABCO ABS
FUSE F8-B (1017)
F2 E2 WABCO ABS CONTROLLER
A14HE A94AY
12RD 14GY (1420) CH10_13
15A/30A A94AY
ABS #1
12GY
(1400) CH10_07
FUSE F1-B (1010) W/ BENDIX ABS
E2 F2
A14FA A75D HVAC CONTROLLER
A14KB
16RD

A14H
A14M
A14K

12RD 18LTGN (1200) CH12_02


8RD
8RD

8RD

5A
A14FB IGNITION RELAY #1
12RD (1011 / 1013) CH3_05
FUSE F2-A (1011)
A14FC F1 E1
(A56J) TRAILER LEFT TURN RELAY
12RD 15A (1011) CH9_13
FUSE F2-C (1011)
F3 E3 TRAILER RIGHT TURN RELAY
A14FD (A57J)
A14 A14F (1011) CH9_13
12RD 15A
4RD 8RD
FUSE F2-E (1011)
A14FF C1 D1 A86P RADIO CONNECTOR
12RD 18LTGN (1300) CH4_18
10A
A86AF REMOTE RADIO
18LTGN (5303) CH4_32,33
FUSE FUSE F6-A (1015)
HOLDER A14FE B4 A4 A75 HVAC LPM
150A 12RD 12LTGN (1220) CH12_03
FUSE 30A
A14J
8RD

FUSE F2-G (1011)


C3 D3 GAUGE CLUSTER #1
A14JA A14EE
(1500) CH8_10, CH9_16
2RD

12RD 16RD
15A
IGNITION SWITCH
A15
FUSE F3-A (1012) (1100M) CH3_05,09
18RD
CH5_01,02
BLOCK D1 C1 A98H DIAGNOSTIC CONNECTOR
A14JB
TYPE 12RD 18BK (1650) CH3_10,11,18,20
10A
FUSE A94TC AUXILIARY TRAILER RELAY
200A FUSE F8-D (1017) 12GY (1016) CH10_06
A14JC F4 E4 A94TV TRAILER ABS ECU RELAY
12RD 30A 12GY (1017) CH10_06
A94T
12GY ABS TRAILER SOCKET
FUSE F8-H (1017) (9902) CH10_06
A14JD A4 B4 A97VT
12PL ERG VALVE RELAY
12RD 15A (1020) CH7_06
BATTERY FUSE F2-D (1011)
+ - F4 A63BD A14KH E4
MAP LIGHT / DOME
(2100) CH9_03
18DKBL 12RD
10A MAP READING LIGHT
FUSE F9-A (1018) (2102 / 2103) CH9_04
A14MB D1 C1 A81B
DRIVER DOOR POD SIGNAL
12RD 12LTGN
30A (3202M) CH4_03
FUSE F10-A (1019) ALLISON TC10
&A14JH F1 E1 A92BT SHIFT SELECTOR
BATTERY GND
16RD 18RD (1852)
(ON LEFT SIDE OF FRAME RAIL)
*A14JF CH11_12
16RD
* W/ STANDARD BATT FEED W/ PDM
** W/ STANDARD BATT FEED N/ LOAD SHEDING W/ PDM
& W/ STANDARD BATT FEED
## W/ W/ STANDARD BATT FEED N/ LOAD SHEDING
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300371 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
25OCT16 WORD 'PREDICTIVE' WAS F 93638F
RELEASE NO. D ATE PART NO. SHEET

'NEXT GENERATION'. 72376Z 20AUG10


AE08058096 034

Figure 68 Battery Feed, Single

68
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.57. BATTERY FEED, SINGLE (CONT.), P. 34A

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BATTERY FEED, SINGLE (CONT)
NAVISTAR, INC.

W/2010 LH-FUSE BLOCK


IP/DCM
(1800/1800F)
@A17HB D7 B17A CLUTCH SWITCH
18PK 18PK (1811) CH5_3
FUSE F2-A (1011) @A14A
NEUTRAL CONFIRMATION RELAY
@A14HD H1 18RD
G1 (1010-A4)
16RD @A17HA
5A CH5_3,4
18PK
FUSE F10-F (1019)
A14HF E2 F2 A92BT ALLISON TC10
16RD 18RD SHIFT SELECTOR
10A
FUSE F4-C (1013) (1852) CH11_13
A14HA G3 H3 A58J
CH3_35A

12RD 12BN TRAILER MARKER LIGHT RELAY


20A
(1012) CH9_13A
FUSE F4-M (1013)
A14HB C4 D4 A68J TRAILER TAIL LIGHT RELAY
12RD 12BN (1010-C4) CH9_13A
20A
FUSE F4-T (1013)
A14HC A4 B4 A70J TRAILER STOP LIGHT RELAY
12RD 12OR (1012-D4) CH9_13A
A14HC 30A W/ WABCO ABS
10RD FUSE F4-J (1013)
C1 D1 WABCO ABS CONTROLLER
A14HE A94AY
12RD 14GY (1420) CH10_13
15A/30A A94AY
ABS #1
12GY
(1400) CH10_07
FUSE F4-K (1013) W/ BENDIX ABS
A14H

C2 D2
8RD

A14FA A75D HVAC CONTROLLER


A14M
A14K

12RD 18LTGN (1200) CH12_02


8RD

8RD

5A
A14FB IGNITION RELAY #1
12RD FUSE F4-D (1013) (1014-J3) CH3_5A,5B
A14FC G4 H4 A56J
TRAILER LEFT TURN RELAY
12RD 12OR
15A (1015) CH9_13A
FUSE F4-H (1013)

A14FD E4 F4 A57J TRAILER RIGHT TURN RELAY


A14 A14F 12OR (1015) CH9_13A
12RD 15A
4RD 8RD
FUSE F4-B (1013)
G2 H2 RADIO CONNECTOR
A14FF A86P
(1300) CH4_18
12RD 18LTGN
BATTERY 10A
@A86AF SLEEPER REMOTE/AMP
FEED PDM
(5011M-E)CH4_52
TO CAB FUSE FUSE F4-P (1013) 18LTGN
(1002B) HOLDER A14FE A2 B2 A75
BATTERY 150A 12RD 12LTGN HVAC LPM
FEED MEGA FUSE 30A A75 A75E (1220) CH12_03
A14J

FUSE TO
8RD

12LTGN 12LTGN
CAB FUSE F4-G (1013)
(1000B) A14JA E3 F3 A14EE GAUGE CLUSTER #1
2RD

12RD 16RD
15A (1500) CH8_10, CH9_16B

@A98H DIAGNOSTIC CONNECTOR


FUSE F4-L (1013)
18BK (1650-B) CH3_58
C3 D3 A15 IGNITION SWITCH
BLOCK A14JB
18RD (1100M) CH3_5A,9A,9B
TYPE 12RD 10A CH5_01,02,03,04,5B
FUSE A94TC AUXILIARY TRAILER RELAY
200A FUSE F4-N (1013) 16GY (1017) CH10_06A
A1 B1 A94TV
A14JC TRAILER ABS ECU RELAY
12RD 12GY
30A (1014-G2) CH10_06A
A14JC A94T
ABS TRAILER SOCKET
10RD 10GY
(9902) CH10_06A
+ - BATTERY A94TD
16GY TRAILER ABS ECU RELAY
FUSE F4-R (1013)
(1014-G2) CH10_06A
A14JD A3 B3 A97VT
12RD 12PL INTL IBB ENGINE RELAY
15A (1010-D1) CH7_06,30
FUSE F4-F (1013)
MAP LIGHT / DOME
A14KH E2 F2 A63BD (2100) CH9_03
12RD 18DKBL MAP READING LIGHT
10A
BATTERY GND FUSE F4-E (1013) (2102 / 2103) CH9_03,04
(ON LEFT SIDE OF FRAME RAIL) F1
A14MB E1 A81B
DRIVER DOOR POD SIGNAL
12RD 12LTGN
30A (3202M) CH4_03

@ W/500K BAUD RATE


CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23132922 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 ADDED EFFECTS OF 500K B 93366L
RELEASE NO. D ATE PART NO. SHEET

BAUD RATE. 92715R 10SEP14


AE08058096 34A

Figure 69 Battery Feed, Single (Cont.)

69
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.58. BATTERY FEED, SINGLE (CONT.), P. 35

Figure 70 Battery Feed, Single (Cont.)

70
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.59. BATTERY FEED, SINGLE (CONT.), P. 35A

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BATTERY FEED, SINGLE (CONT)
NAVISTAR, INC.

FUSE F2-J (1011) IP/ENGINE


@A14KL @A104D
C1 D1
W/2010 LH-FUSE BLOCK 12RD 16DKBL (1702-33)
5A CH7_8B
@A14KE
16RD FUSE F1-C (1010)
@A14KB E3 F3 A97B PREDICTIVE
16RD 20RD CRUISE CONTROL(1776-18)
5A CH4_49
FUSE F2-R (1011)
A14EF SECONDARY INSTRUMENT
A14KA A3 B3
18RD CLUSTER
12RD
5A (1502) CH8_11
FUSE F4-A (1013)
G1 H1 PASSENGER DOOR POD
A14NB A81C SIGNAL
12RD 12LTGN
30A (3202M) CH4_03
FUSE F2-L (1011)
A14KD C3 D3 A84 CIGAR LIGHTER POWER
12RD 14LTGN (1903) CH4_02
15A
FUSE F2-C (1011)
A14KK G3 H3 A86P AUX POWER
12RD 14LTGN (1901) CH4_02
A14K

15A
8RD

#A14KF ACCESSORY FEED RELAY


12RD (1012) CH3_9A
A14EA
16RD A14EF
QUALCOMM
18RD
IP/ (1922) CH4_13A
SLEEPER A14ED
(1970) 18RD A14SD 1TB1 + BATTERY
CH4_11, 18RD CH9_07A
14,17
A14SD
18RD A14ED PEOPLENET COMMUNICATION
FUSE F2-N 18RD (1939-C) CH4_30F
BATTERY
FEED PDMS (1011) MOTIENT MOBILE / XATA RESISTER
A14KC A14EB MAX POWER / ASSY (1909M)
MEGA FUSE A14 12RD 18RD
TO CAB A1 (5904) CH4_31/ CH4_17
4RD B1
(1002B XATA MODULE / SATTLITE CONN
10A
/1000B) A14EA (1910/1910A) CH4_16
CH3_34A 16RD XATA MODULE
(5940) CH4_31
A14ED QUALCOMM OMNIVISION POWER
16RD (1918/1918A/1918B)
CH4_14A,14B,29
QUALCOMM IMCT
CADEC GPS (1923) CH4_09
A14CE
A14M

CONN A14ED QUALCOMM IMCT


8RD

(830M) 16RD 18RD (1920) CH4_12


CH4_51 QUALCOMM MCT
FUSE F9-P (1018)
(1924M) CH4_51
A14MD A2 B2 A65BD CUSTOMER WORK LIGHT RELAY
12RD 16OR (1020) CH9_22A,23A
15A
A72E PARK BRAKE PRESSURE SW
FUSE F9-K (1018)
18OR (8454) CH10_06A
C2 D2
A14RB A72A
12RD 12OR
25A/10A
A14BA
14RD
AUXILIARY TRAILER
A14CM RELAY
12RD (1016) CH9_16B

A72AD
12OR
A14SC
12RD
FUSE F9-R (1018)
A14RA A3 B3 A19V FUEL HEATER RELAY
12RD 16GY (1019) CH8_05A
20A
A14MC IGNITION RELAY #3
12RD (1019) CH3_5A,5B
@ W/500K BAUD RATE
# N/500K BAUD RATE A14MA IGNITION RELAY #2
12RD (1012) CH3_5A,5B

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23132922 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
25OCT16 WORD 'PREDICTIVE' WAS C 93638F
RELEASE NO. D ATE PART NO. SHEET

'NEXT GENERATION'. 92715R 10SEP14


AE08058096 35A

Figure 71 Battery Feed, Single (Cont.)

71
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.60. GROUND ADAPTER - ISX ENGINE, P. 36

Figure 72 Ground Adapter - ISX Engine

72
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.61. GROUND ADAPTER - ISX ENGINE (CONT.), P. 37

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC. GROUND ADAPTER - ISX ENGINE (CONT)

ZERO VOLT
REFERENCE
(1620)

A
A9Z
E3 ZVR BODY CONTROLLER #J5
18GY
(1602)

B SHIFTER CONNECTION
A9ZA
(7905)
18GY
CH11_03
C A9ZB PTO RELAY A
(1020)
18GY
CH10_17
D A9R SLEEPER CONTROL ENABLE SWITCH
18GY (1114M)
CH7_07

G CUSTOMER ACCESSORIES
A116U (1019)
18GY CH04_26

H I/O MIC DISPLAY


A9A
(2225)
20WH
CH4_38
E AC PRESSURE TRANSDUCER
A9C
(6201)
18GY
CH8_04

GROUND ADAPTER
(6702)

A ENGINE/IP
K9AA
16GY (1702)
CH7_17

B AC PRESSURE TRANSDUCER
K9AAA
18GY (6201)
CH12_01

K9AA AC PRESSURE TRANSDUCER


18GY (6201)
CH12_01

C TRANSMISSION OIL
K9AAD
TEMP SENSOR
18GY
(7700K)
CH8_04
D K9AAB AIR RESTRICTION INDICATOR SW
18GY (7303)
CH8_01

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

2307407 CIRCUIT DIAGRAM, PROSTAR


012 07FEB13 INITIAL RELEASE. A 91662T
RELEASE NO. D ATE PART NO. SHEET

91662T 20DEC12
AE08058096 037

Figure 73 Ground Adapter - ISX Engine (Cont.)

73
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.62. ENGINE GROUND FOR 2010 SCR 13L ENGINE, P. 38

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ENGINE GROUND FOR 2010 SCR 13L ENGINE
NAVISTAR, INC.

FOR 2010 SCR 13L ENGINE

ZVR BODY CONTROLLER #J5


(6702) (1602)
IP / ENGINE
(1702-2)
A A9A
K9AA A9AA
20GY 18GY E5 ZVR
16GY

B A / C PRESSURE TRANSDUCER
K9AAA
(6201/6201B)
18GY
CH12_01

D AIR FILTER RESTRICTION GUAGE


K9AAB
(6703A)
18GY
CH07_28

C XMSN OIL TEMP


K9AAD
18GY (7700K)
CH08_04

AUTO STOP / START ENGINE


E
K9AA OIL TEMP SENSOR
18GY (2010)
CH08_04

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, PROSTAR


012 10MAY13 INITIAL RELEASE. A 92070B
RELEASE NO. D ATE PART NO. SHEET

92070B 24APR13
AE08058096 038

Figure 74 Engine Ground for 2010 SCR 13L Engine

74
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.63. ALTERNATOR POWER AND GROUND (2010 SCR 13L ENGINE), P. 39

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
ALTERNATOR POWER & GROUND (2010 SCR
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
13L ENGINE)
NAVISTAR, INC.

2GA STARTER
POWER ALTERNATOR POWER
(6305A) 2AWG BOSCH
(6100G)

K2A-FL K2
10RS A
2RD
K2B-FL
10RS

STARTER POWER
DELCO
(6317M) ALTERNATOR POWER
DELCO 2AWG
(6100J)

K2A-FL K2
10RS A
2RD
K2B-FL
10RS
2GA
POWER
ALTERNATOR POWER
(6305B)
2AWG L-N
(6100F)

K2A-FL K2
10RS A
2RD
K2B-FL
ALTERNATOR POWER
10RS
1AWG L-N
(6100D)

K2A-FL K2
10RS A
1RD
K2B-FL
10RS

K2C-FL
10RS
STARTER POWER ALTERNATOR POWER
DELCO DELCO 1AWG
(6317M) (6100H)

K2A-FL K2
A A
10RS 1RD

B K2B-FL
10RS

K2C-FL
10RS 1GA ALTERNATOR
GROUND
(6310)
ALTERNATOR GROUND
DELCO 1AWG K2-G
(6101H) 1WH

ALTERNATOR GROUND K2-G


1AWG L-N 1WH
2GA ALTERNATOR
(6101D)
GROUND
(6303)
ALTERNATOR GROUND
2AWG L-N K2-G
(6101F) 2WH

ALTERNATOR GROUND K2-G


2AWG BOSCH 2WH
(6101G)
ALTERNATOR GROUND K2-G
DELCO 2AWG 2WH
(6101J)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, PROSTAR


012 10MAY13 INITIAL RELEASE. A 92070B
RELEASE NO. D ATE PART NO. SHEET

92070B 24APR13
AE08058096 039

Figure 75 Alternator Power and Ground (2010 SCR 13L Engine)

75
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.64. J1939 TERMINATOR (2010 SCR 13L ENGINE), P. 40

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
J1939 TERMINATOR (2010 SCR 13L ENGINE)
NAVISTAR, INC.

ECM CONNECTOR 1
(6018)

#K5S108
20GN 47

*K5S108
18GN

K5S128
34
20YL

J1939 TERMINATOR TCU CONN


(7110B) (7150)

K5C128 K5A128 K5B128


A 28
18YL 18YL 18YL

K5C108 K5A108 K5B108


C 8
18LTGN 18LTGN 18LTGN

K5C108 K5A108
18GN 18GN

ADD TRANS MODULE 3


(1503)

K5B108 4
18GN

K5B128 12
18YL

* W/ RELOCATED TERM RESISTOR


# W/ AUTO NEUTRAL

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, PROSTAR


012 10MAY13 INITIAL RELEASE. A 92070B
RELEASE NO. D ATE PART NO. SHEET

92070B 24APR13
AE08058096 040

Figure 76 J1939 Terminator (2010 SCR 13L Engine)

76
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.65. CAB J1939 DATA LINK (2010 SCR 13L ENG), P. 41

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CAB J1939 DATA LINK(2010 SCR 13L ENG)
NAVISTAR, INC.

W/ MANUAL TRANSMISSION

ECM 1
DASH CONN
(6018)
(1702)

11
K5S(+) K5R(+) A5R(+) J1939
J1939+ 34
20YL 18YL 18YL SPLICE
PACK
17
K5S(-) K5R(-) A5R(-) (1400)
J1939- 47 18GN 18GN
20GN CH3-10

ALLISON TC10
*A5R(+)
SHIFT SENSOR
18YL
(1852)
*A5R(-) CH11_13A
18GN

DEF HARNESS
INTERCONNECT
(674)

K5TB(+) 17
5A(+)
18YL 18YL ACM 96
WAY J1
16 (685)
K5TB(-) 5A(-)
18GN CH07_33
18GN

* J1939 - 500K WRG

W/ AUTO TRANSMISSION & ULTRASHIFT TRANSMISSION

BOSCH ECM 1 DASH CONN


(6018) (1702)

K5S(+) 11
K5R(+) A5R(+)
J1939+ 34 20YL 18YL 18YL J1939
SPLICE PACK
K5S(-) 17 (1400)
K5R(-) A5R(-)
J1939- 47 20GN 18GN 18GN CH3-10

*A5R(+) SH IFTER CONNEC TION


18YL (7905)
CH11_03A
*A5R(-)
18GN

DEF HARNESS
INTERCONNECT
(674)
17
K5TB(+) 5A(+)
18YL 18YL ACM 96 WAY J1
(685)
EATON GEN4 K5TB(-) 16
5A(-) CH07_33
TCM CONNECTOR 18GN 18GN
(7105)

K5V(+)
J1939+ 3
18YL

K5V(-)
J1939- 2
18GN

* J1939 - 500K WRG

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 09SEP15 REVISED AND REDRAWN. C 93248U
RELEASE NO. D ATE PART NO. SHEET

92070B 25APR13
AE08058096 041

Figure 77 Cab J1939 Data Link (2010 SCR 13L ENG)

77
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.66. GROUND – IP WITH RUSSIAN PROSTAR, P. 42

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - IP W/ RUSSIAN PROSTAR
NAVISTAR, INC.

GROUND TRAILER TAIL


@A64-GA
(1027) LIGHT RELAY
16WH
(1010)
CH09_15B

14 TRAILER TAIL
A64-GA
LIGHT RELAY
16WH
(1012)
CH09_15A

13
A11-GTA ROOF / TACHOGRAPH
16WH (1965)
CH04_045

12
A11-GAT ANTI THEFT CONN
(1951)
18WH
CH03_006
11
A11-GW A11-GW2 AUX RELAY
16WH 18PK (1950)
CH09_16A

@A11-GW1 TRAILER LEFT TURN


16WH (1015)
CH09_13A

A11-GW1 TRAILER LEFT TURN


16WH (1011)
CH09_16A

9
A11-GAJ REAR FOG 10A RELAY
18WH (1035)
CH09_15A

8
A11-GAH RIGHT MARKER LIGHT RELAY
18WH (1035)
CH09_030

6 LEFT MARKER 10A RELAY


A11-GAF
18WH (1035)
CH09_030

BACKUP
7 A11-GAG LIGHT RELAY
18WH (1035)
CH09_01A

5
A11-GAE ABS 10A RELAY
18WH (1035)
CH09_15A

BRAKE LIGHT
4
A11-GAD 10A RELAY
18WH (1035)
CH09_028

3 DFM J7
A11-GJ7
(1953)
18WH
CH09_028

2 DFM J6
A11-GJ6 (1949)
18WH CH09_027

1
A11-G
14WH

NEGATIVE STUD
(1004)

@ W/ 2010 LH FUSEBLOCK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/ 2010 B 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 90656P 23MAY13


AE08058096 042

Figure 78 Ground – IP with Russian ProStar

78
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.67. CAB J1939, P. 43

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CAB J1939
NAVISTAR, INC.

J1939 - 250K WRG

J1939 TERM GAUGE CLUSTER #2


RESISTOR (1501)
(1028)

A A5RM(+) A5D(+)
18YL 12 J1939+
18YL

120
11 J1939-
OHMS

C A5RM(-) A5D(-)
18GN 18GN

J1939 SPLICE
(1025)

A5H(+) A5HA(+)
18YL L
18YL

A5H(-) A5HA(-)
18GN 18GN

J1939 - 500K WRG

J1939 500K
CONNECTOR
FWD/IP
(8956)
(1700)

65 BODY CONTROLLER
M5U(+) A5A(+) A5C(+) #J6(1606-H)
A 18YL 18YL 18YL CH10_13B
CH11_03A,13A

66 BODY CONTROLLER
M5U(-) A5A(-) A5C(-) #J6(1606-G)
C
18GN 18GN 18GN CH10_13B
CH11_03A,13A

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23139689 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 09SEP15 ADDED CIRC A5A(-) AND B 93248U
RELEASE NO. D ATE PART NO. SHEET

A5C(-)IN R/D 1700 AT CAV 66. 93248T 14AUG15


AE08058096 043

Figure 79 Cab J1939

79
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.68. CAB J1939 500K WIRING, P. 44

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CAB J1939 500K WIRING
NAVISTAR, INC.

FOR BENDIX AND WABCO ABS

WABCO
ABS CONN
(1420)

*A5N(+)
J1939(+) 3 18YL

*A5N(-)
J1939(-) 1
18GN

ABS 1
IP/ENGINE
(1400)
#A5R(+) (1702/1702)
18YL
11
@A5N(+) A5R(+) K5R(+) K5S(+)
J1939 8 18YL 18YL 18YL 20YL
HIGH
17
@A5N(-) A5R(-) K5R(-) K5S(-)
J1939 7 18GN 18GN 18GN 20GN
LOW

K5TA(-)

K5TA(+)
A5G(-)

#A5R(-)

18GN

18YL
18GN

18GN
DIAGNOSTIC
CONNECTOR
A5G(+)
18YL

(1650)

A5F(-)
J1939(-) D

K5V(-)

K5V(+)
18GN

18GN

18YL
A5F(+)
J1939(+) C
18YL
A5E(-)

A5E(+)
18GN

18YL

BODY
CONTROLLER #J6

J1939(-)47

J1939(+) 34
J1939(-) 2

J1939(+) 3
(1606)

A5C(-)
J1939(-) G
18GN

A5C(+)
J1939(+) H 18YL
EATON GEN 3 ECM 1
A5A(-)

A5A(+)

TCM CONN (6018)


18GN

18YL

(7105A)

J1939 500K
IP/FORWARD TERMINATING RESISTOR
CHASSIS 66 65 (8956)
(1700/1700F)
A
OHMS
120

M5U(+)
18YL
C
M5U(-)
18GN

* W/ WABCO
@ W/ BENDIX
# W/ OMIT ABS

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 INITIAL RELEASE. A 93366L
RELEASE NO. D ATE PART NO. SHEET

93366L 21DEC15
AE08058096 044

Figure 80 Cab J1939 500K Wiring

80
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.69. CAB J1939 500K WIRING (CONT.), P. 45

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CAB J1939 500K WIRING (CONT)
NAVISTAR, INC.

FOR BENDIX ABS W/ CRUISE CONTROL

ABS 1
IP/ENGINE
(1400)
*A5R(+) (1702/1702)
18YL
11
A5N(+) A5R(+) K5R(+) K5S(+)
J1939 8 18YL 18YL 18YL 20YL
HIGH
17
A5N(-) A5R(-) K5R(-) K5S(-)
J1939 7
18GN 18GN 18GN 20GN
LOW

K5TA(-)
A5L(-)

K5TA(+)
*A5R(-)

18GN

18GN

18YL
18GN
PREDICTIVE

A5L(+)
CRUISE CONTROL

18YL
(1776)

A5K(-)

K5V(-)

K5V(+)
7

18GN

18YL
20GN

A5K(+)
15
20YL
A5G(-)

A5G(+)
18GN

18YL

DIAGNOSTIC

J1939(-) 47

J1939(+) 34
3
J1939(-) 2
CONNECTOR
(1650)

J1939(+)
A5F(-)
J1939(-) D
18GN

A5F(+)
J1939(+) C
18YL EATON GEN 3 ECM 1
(6018)
A5E(-)

TCM CONN
A5E(+)
18GN

18YL

(7105A)
BODY
CONTROLLER #J6
(1606)

A5C(-)
G
18GN

A5C(+)
H
18YL
A5A(-)

A5A(+)
18GN

18YL

J1939 500K
TERMINATING RESISTOR
IP/FORWARD
(8956)
CHASSIS 66 65
(1700/1700F)
A

M5U(+)
OHMS
120

18YL

C
M5U(-)
18GN

* W/ CRUISE CONTROL

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
25OCT16 WORD 'PREDICTIVE' WAS B 93638F
RELEASE NO. D ATE PART NO. SHEET

'NEXT GENERATION'. 93366L 21DEC15


AE08058096 045

Figure 81 Cab J1939 500K Wiring (Cont.)

81
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.70. CAB J1939 500K WIRING (CONT.), P. 46

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CAB J1939 500K WIRING (CONT)
NAVISTAR, INC.

FOR BENDIX AND WABCO ABS W/ CRUISE CONTROL W/DRIVER DISPLAY


WABCO ABS CONN
(1420)

*A5N(+)
J1939(+) 3 18YL
*A5N(-)
J1939(-) 1
18GN

ABS 1
IP/ENGINE
(1400)
(1702/1702)

11
J1939 @A5N(+) A5R(+) K5R(+) K5S(+)
8 18YL 18YL
HIGH 18YL 20YL
17
@A5N(-) A5R(-) K5R(-) K5S(-)
J1939 7 18GN
18GN 18GN 20GN
LOW

K5TA(-)
A5L(-)

K5TA(+)
18GN

18GN

18YL
PREDICTIVE
A5L(+)

CRUISE CONTROL
18YL

(1776)

A5K(-)
7
20GN

K5V(-)

K5V(+)
18GN

18YL
A5K(+)
15
20YL
A5J(+)
A5J(-)

18YL
18GN

VS-400/WING MAN/
ONGAURD DRIVER
DISPLAY
(1943M)

J1939(-) 47

J1939(+) 34
J1939(-) 2

3
J1939(+)
A5H(-)
6
18GN
A5H(+)
7
18YL
A5G(-)

A5G(+)
18GN

18YL

DIAGNOSTIC
CONNECTOR EATON GEN 3 ECM 1
(1650) TCM CONN (6018)
(7105A)

A5F(-)
J1939(-) D
18GN
A5F(+)
J1939(+) C
18YL
A5E(-)

A5E(+)
18GN

18YL

BODY
CONTROLLER #J6
(1606)

A5C(-)
G
18GN
A5C(+)
H
18YL
A5A(-)

A5A(+)
18GN

18YL

J1939 500K
TERMINATING RESISTOR
(8956)

A
IP/FORWARD
CHASSIS 66 65
OHMS

(1700/1700F)
120

M5U(+)
18YL
C
M5U(-) * W/ WABCO
18GN @ W/ BENDIX

CHK DATE C HANGE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
25OCT16 WORD 'PREDICTIVE' WAS B 93638F
RELEASE NO. DAT E PART NO. SHEET

'NEXT GENERATION'. 93366L 21DEC15


AE08058096 046

Figure 82 Cab J1939 500K Wiring (Cont.)

82
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.71. CAB J1939 500K WIRING (CONT.), P. 47

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CAB J1939 500K WIRING (CONT)
NAVISTAR, INC.

FOR BENDIX & WABCO ABS W/ CRUISE CONTROL W/ DRIVER DISPLAY W/ AUTOSHIFT AND ULTRASHIFT XMSN
ABS 1
(1400)

J1939 *A5N(+)
8
HIGH 18YL
*A5N(-)
J1939 7
18GN
LOW

WABCO ABS CONN


IP/ENGINE
(1420) **A5R(+) (1702/1702)
18YL
11
@A5N(+) A5R(+) K5R(+) K5S(+)
J1939(+) 3 18YL
18YL 18YL 20YL
17
@A5N(-) A5R(-) K5R(-) K5S(-)
J1939(-) 1
18GN

A5L(+)
18GN 18GN 20GN
A5L(-)

18YL

K5TA(-)

K5TA(+)
18GN

18GN

18YL
PREDICTIVE
CRUISE CONTROL
(1776) **A5R(-)
#A5D(+)

18GN
18YL

7 #A5K(-)
#A5D(-)

20GN SHIFTER

K5V(-)

K5V(+)
CONNECTION
18GN

#A5K(+)

18GN

18YL
15
20YL (7905)

VS-400/WING MAN/ A5B(-) J1939(-)


G
ONGAURD DRIVER 18GN
A5J(+)
A5J(-)

18YL

A5B(+)
18GN

DISPLAY F J1939(+)
(1943M) 18YL

J1939(-) 47

J1939(+) 34
3
J1939(-) 2

J1939(+)
%A5H(-)
6
18GN
%A5H(+)
7
18YL
%A5G(-)

%A5G(+)
18GN

18YL

DIAGNOSTIC
EATON GEN 3 ECM 1
CONNECTOR
TCM CONN (6018)
(1650)
(7105A)

A5F(-)
J1939(-) D
18GN
A5F(+)
J1939(+) C
18YL
A5E(-)

A5E(+)
18GN

18YL

BODY
CONTROLLER #J6
(1606)

A5C(-)
G
18GN
A5C(+)
H
18YL
A5A(-)

A5A(+)
18GN

18YL

J1939 500K
TERMINATING RESISTOR
(8956)

A
IP/FORWARD
CHASSIS 66 65
OHMS
120

(1700/1700F)

M5U(+)
@ W/ WABCO
18YL
C * W/ BENDIX
M5U(-) ** W/ OMIT ABS
18GN # W/ CRUISE CONTROL
% W/ DISPLAY DRIVER

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
25OCT16 WORD 'PREDICTIVE' WAS B 93638F
RE LEASE NO. D ATE PART NO. SHEET

'NEXT GENERATION'. 93366L 21DEC15


AE08058096 047

Figure 83 Cab J1939 500K Wiring (Cont.)

83
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.72. CAB J1939 500K WIRING (CONT.), P. 48

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CAB J1939 500K WIRING (CONT)
NAVISTAR, INC.

FOR BENDIX & WABCO ABS W/ CRUISE CONTROL W/ RADAR DISPLAY W/ ALLISON TC10 XMSN
WABCO ABS CONN
(1420)

*A5N(+)
J1939(+) 3
18YL
J1939(-) 1 *A5N(-)
18GN

ABS 1
(1400) IP/ENGINE
(1702/1702)
11
J1939 @A5N(+) A5R(+) K5R(+) K5S(+)
8
HIGH 18YL 18YL 18YL 20YL
17
@A5N(-) A5R(-) K5R(-) K5S(-)
J1939 7
18GN A5L(+) 18GN 18GN 20GN
LOW
A5L(-)

K5TA(-)
18YL

K5TA(+)
18GN

18GN

18YL
PREDICTIVE
CRUISE CONTROL
(1776)
#A5D(+)

ALLISON TC10
18YL

#A5K(-)
7
#A5D(-)

20GN SHIFT

K5V(-)

K5V(+)
#A5K(+) SELECTOR
18GN

15

18GN

18YL
20YL (1852)

VS-400/WING MAN/ A5B(-)


15
ONGAURD DRIVER 18GN
A5J(+)
A5J(-)

18YL

A5B(+)
18GN

DISPLAY 8
(1943M) 18YL

J1939(-) 47

J1939(+) 34
3
J1939(-) 2

J1939(+)
%A5H(-)
6
18GN
%A5H(+)
7
18YL
%A5G(-)

%A5G(+)
18GN

18YL

DIAGNOSTIC CONNECTOR EATON GEN 3 ECM 1


(1650) TCM CONN (6018)
(7105A)

A5F(-)
J1939(-) D
18GN
A5F(+)
J1939(+) C
18YL
A5E(-)

A5E(+)
18GN

18YL

BODY
CONTROLLER #J6
(1606)

A5C(-)
G
18GN
A5C(+)
H
18YL
A5A(-)

A5A(+)

J1939 500K
18GN

18YL

TERMINATING RESISTOR
(8956)

IP/FORWARD
OHMS

CHASSIS 66 65
120

(1700/1700F)
M5U(+) * W/ WABCO
18YL @ W/ BENDIX
C
M5U(-) # W/ CRUISE CONTROL
18GN % W/ RADAR DISPLAY

CHK DATE CHANGE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
25OCT16 WORD 'PREDICTIVE' WAS B 93638F
RELEASE NO. DATE PART NO. SHEET

'NEXT GENERATION'. 93366L 21DEC15 AE08058096 048

Figure 84 Cab J1939 500K Wiring (Cont.)

84
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.73. CAB J1939 500K WIRING (CONT.), P. 49

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC. CAB J1939 500K WIRING (CONT)

FOR BENDIX AND WABCO ABS W/ AUTOSHIFT/ULTRASHIFT XMSN

WABCO ABS CONN


(1420)

*A5N(+)
J1939(+) 3
18YL
*A5N(-)
J1939(-) 1
18GN

ABS#1
(1400) IP/ENGINE
(1702/1702)
J1939 11
@A5N(+) A5R(+) K5R(+) K5S(+)
HIGH 8 18YL 18YL 18YL 20YL
17
J1939 @A5N(-) A5R(-) K5R(-) K5S(-)
7 18GN 20GN
LOW 18GN 18GN
A5L(+)

K5TA(-)

K5TA(+)
A5L(-)

18YL
18GN

18GN

18YL
SHIFTER CONNECTION
(7905)

A5B(+) #A5R(+)
J1939(+) F 18YL 18YL

A5B(-) #A5R(-)
J1939(-) G

K5V(-)

K5V(+)
18GN 18GN

18GN

18YL
A5J(-)
18GN

A5J(+)
18YL

DIAGNOSTIC CONNECTOR

J1939(-) 47

J1939(+) 34
J1939(-) 2

3
(1650)

J1939(+)
A5F(-)
J1939(-) D
18GN
A5F(+)
J1939(+) C
18YL
A5E(-)

A5E(+)
18GN

18YL

BODY ECM 1
EATON GEN 3
CONTROLLER #J6 (6018)
TCM CONN
(1606)
(7105A)

A5C(-)
G
18GN
A5C(+)
H
18YL
A5A(-)

A5A(+)
18GN

18YL

J1939 500K
TERMINATING RESISTOR
(8956)
IP/FORWARD
CHASSIS 66 65 A
(1700/1700F)
OHMS
120

M5U(+)
18YL
C * W/ WABCO
M5U(-)
@ W/ BENDIX
18GN
# W/ OMIT ABS

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 INITIAL RELEASE. A 93366L
RE LEASE NO . D ATE PART NO. SHEET

93366L 21DEC15
AE08058096 049

Figure 85 Cab J1939 500K Wiring (Cont.)

85
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.74. CAB J1939 500K WIRING (CONT.), P. 50

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC. CAB J1939 500K WIRING (CONT)

FOR BENDIX/TAKATA W/LDW

BODY CONTROLLER#J6 IP/FORWARD J1939 500K


(1606) CHASSIS TERMINATING RESISTOR
(1700/1700F) (8956)

65 A
A5BC(+) A5R(+) M5U(+)
H 18YL 18YL 18YL

OHMS
120
66 C
A5BC(-) A5R(-) M5U(-)
G 18GN 18GN 18GN
A5E(-)

A5E(+)
18GN

18YL

BENDIX / TAKATA
LDW ROFF CONN DIGNOSTIC CONNECTOR
(16B) (1650)

A5CA(-) A5F(-)
J D J1939(-)
18GN 18GN
A5CA(+) A5F(+)
K C J1939(+)
18YL 18GN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
17MAY16 INITIAL RELEASE. A 93366L
RELEASE NO. D ATE PART NO. SHEET

93366L 21DEC15
AE08058096 050

Figure 86 Cab J1939 500K Wiring (Cont.)

86
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.75. CAB J1939 500K WIRING (CONT.), P. 51

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC. CAB J1939 500K WIRING (CONT)

FOR BENDIX ABS W/ CRUISE CONTROL W/ DRIVER DISPLAY W/BENDIX FUSION


ABS#1
IP/ENGINE
(1400)
(1702/1702)

11
J1939 A5N(+) A5R(+) K5R(+) K5S(+)
8 18YL
HIGH 18YL 18YL 20YL
A5N(-) 17
J1939 A5R(-) K5R(-) K5S(-)
7 18GN 20GN
LOW 18GN 18GN

K5TA(-)

K5TA(+)
18GN

18YL
A5L(+)
A5L(-)
PREDICTIVE

18YL
18GN
CRUISE CONTROL
(1776)

A5K(+)
15
20YL

K5V(-)

K5V(+)
18GN

18YL
A5K(-)
7
20GN
*A5D(-)

#A5B(-)
A5J(+)
*A5D(+)

#A5B(+)
A5J(-)
18GN

20YL
18GN

18GN
18YL

18YL

J1939(-) 47

J1939(+) 34
SHIFTER

3
J1939(-) 2
CONNECTION

J1939(+)
(7905)

*A5B(-)
18GN F J1939(-)

*A5B(+) J1939(+)
G
18YL EATON GEN 3 ECM 1
TCM CONN (6018)
(7105A)
*A5J(-)

*A5J(+)

VS-400/WINGMAN
18GN

18YL

ONGAURD DRIVER
DISPLAY
(1943M)
A5H(-)
18GN
J1939 *A5H(-)
6
LOW 1 18GN
A5H(+)
18YL
J1939 *A5H(+)
7 18YL
HIGH 1
*A5CB(-)

A5CB(+)
A5CB(-)

*A5CB(+)
18GN

18YL
18GN

18YL

IP/ROOF CONNECTION
9 10
(2000)
CAMERA CONN
(1979A)

D5CB(+) D5CE(+)
18YL 20YL 4

D5CB(-) D5CE(-)
20GN 3
18GN

* W/ AUTOSHIFT OR ULTRASHIFT XMSN


# N/ CRUISE CONTROL

CHK DATE CHANGE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
25OCT16 WORD 'PREDICTIVE' WAS B 93638F
RELEASE NO. DATE PART NO. SHEET

'NEXT GENERATION'. 93366L 21DEC15 AE08058096 051

Figure 87 Cab J1939 500K Wiring (Cont.)

87
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.76. CAB J1939 500K WIRING (CONT.), P. 52

CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC. CAB J1939 500K WIRING (CONT)

FOR BENDIX ABS W/ CRUISE CONTROL W/ DRIVER DISPLAY W/ ALLISON TC10 XMSN

ABS#1
(1400) IP/ENGINE
(1702/1702)
11
J1939 A5N(+) A5R(+) K5R(+) K5S(+)
HIGH 8 18YL 18YL 18YL 20YL
A5N(-) 17
J1939 A5R(-) K5R(-) K5S(-)
7 18GN 20GN
LOW 18GN 18GN

K5TA(-)

K5TA(+)
18GN

18YL
A5L(+)
A5L(-)

18YL
PREDICTIVE
18GN

CRUISE CONTROL
(1776)

*A5K(+)
15
20YL

K5V(-)

K5V(+)
18GN

18YL
*A5K(-)
7 20GN
*A5D(-)
18GN

*A5D(+)

ALLISON TC10
18YL

J1939(-) 47

J1939(+) 34
J1939(-) 2

3
SHIFT SELECTOR
(1852)

J1939(+)
A5B(-)
15
18GN
A5B(+)
8
18YL
A5J(-)

A5J(+)
18GN

18YL

EATON GEN 3 ECM 1


TCM CONN (6018)
(7105A)
VS-400/WINGMAN
ONGAURD DRIVER
DISPLAY
(1943M)

A5H(-)
6
18GN
A5H(+)
7
18YL
A5CB(-)

A5CB(+)
18GN

18YL

IP/ROOF
9 10 (2000) CAMERA CONN
(1979A)

D5CE(+)
D5CB(+)
20YL 4
18YL

D5CB(-) D5CE(-)
20GN 3
18GN

* W/ CRUISE CONTROL

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
25OCT16 WORD 'PREDICTIVE' WAS B 93638F
RELEASE NO. D ATE PART NO. SHEET

'NEXT GENERATION'. 93366L 21DEC15


AE08058096 052

Figure 88 Cab J1939 500K Wiring (Cont.)

88
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.77. CAB J1939 250K WIRING, P. 53

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
CAB J1939 250K WIRING

FOR SIC W/ ALL OPTIONS


J1939
TERMINATING RESISTOR
SPLICE PACK (1028)
(1024)

A5H(+) A
M 18YL

OHMS
120
C
A5H(-)
A
18GN

A5RH(+)
K
18YL
A5RH(-)
D
18LTGN

C
INSTRUMENT CLUSTER
(1501)
J

A5RM(+) A5D(+)
G 18YL 18YL 12

A5RM(-) A5D(-)
F 18GN 18GN 11
A5RK(-)

A5RK(+)
18GN

18YL

DIAGNOSTIC CONN
(1650)

A5B(+)
H
18YL

J A5B(-)
18GN
A5RL(-)

A5RL(+)
18GN

18YL

BODY CONTROLLER#J5
(1602)

A5(+)
F3
18YL

A5(-)
F2
18GN
A5U(+)
A5U(-)

18YL
18GN

J1939
TERMINATING
IP/CTR CHASSIS RESISTOR
(1701/1701F) (8954)

62 A
N5U(+)
18YL
OHMS
120

61 C
N5U(-)
18GN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 INITIAL RELEASE. A 93366L
RELEASE NO. D ATE PART NO. SHEET

93366L 21DEC15
AE08058096 053

Figure 89 Cab J1939 250K Wiring

89
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.78. CAB J1939 250K WIRING (CONT.), P. 54

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
CAB J1939 250K WIRING (CONT)

SPLICE PACK FOR SIC W/ PEOPLENET COMMUNICATION


(1024)

A5H(+) A
M
18YL J1939

OHMS
TERMINATING

120
RESISTOR
(1028)
C
A5H(-)
A
18GN
A5RH(+)
K
18YL
A5RH(-)
D
18GN

J BODY CONTROLLER#J5
(1602)
C

A5RJ(+) A5(+)
G 18YL F3
18YL
A5RJ(-) A5(-)
F F2
18GN 18GN
A5RL(-)

A5RL(+)
18GN

18YL
DIAGNOSTIC CONN
(1650)

A5B(+)
H
18YL

A5B(-)
J
18GN
A5RK(-)

A5RK(+)
18GN

18YL

INSTRUMENT CLUSTER
(1501)

A5D(+)
12
18YL
A5D(-)
11
18GN
A5RM(+)
A5RM(-)

18YL
18GN

OMNIVISION J1939 OMNIVISION J1939


(1935N) ACCESSORY
(1937N)

A5U(+) #A5U(+)
A A
18YL 18YL
A5U(-) #A5U(-)
C 18GN 18GN C
*A5U(+)
*A5U(-)

18YL
18GN

C A * W/ DAY CAB
PEOPLENET VID # W/ SLEEPER
INPUT
(1939M)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0223 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 INITIAL RELEASE. A 93366L
RELEASE NO. D ATE PART NO. SHEET

93366L 21DEC15
AE08058096 054

Figure 90 Cab J1939 250K Wiring (Cont.)

90
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.79. CAB J1939 250K WIRING (CONT.), P. 55

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
CAB J1939 250K WIRING (CONT)

FOR BENDIX FUSION W/ ALL OPTION

J1939 TERMINATING
J1939 SPLICE
RESISTOR
(1025)
(1028)

L A
A5HA(+) A5H(+)
18YL 18YL

OHMS
120
B A5HA(-) C
A5H(-)
18GN 18GN

A5RM(-)

A5RM(+)
18GN

18YL
INSTRUMENT CLUSTER
(1501)

A5D(-)
11
18GN

A5D(+)
12 18YL
A5RK(-)
18GN

A5RK(+)
18YL

DIAGNOSTIC CONNECTOR
(1650)

A5B(-)
J
18GN
A5B(+)
H
A5RL(-)

18YL
A5RL(+)
18GN

18YL

BODY
CONTROLLER #J5
(1602)

A5(-)
F2
18GN
A5(+)
F3
18YL
A5U(-)

A5U(+)
18GN

18YL

J1939
TERMINATING
IP/CENTER
RESISTOR
CHASSIS 61 62
(8954)
(1701/1701)
A
N5U(+)
18YL
OHMS
120

C
N5U(-)
18GN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 INITIAL RELEASE. A 93366L
RELEASE NO. D ATE PART NO. SHEET

93366L 21DEC15
AE08058096 055

Figure 91 Cab J1939 250K Wiring (Cont.)

91
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.80. CAB J1939 250K WIRING (CONT.), P. 56

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CAB J1939 250K WIRING (CONT)
NAVISTAR, INC.

FOR ALL OPTIONS

J1939
TERMINATING RESISTOR
SPLICE PACK (1028)
(1026)

M A5H(+) A
18YL

OHMS
120
A C
A5H(-)
18GN
K
A5RC(+)
18YL
D
A5RC(-)
18GN
C

SPLICE PACK
J (1025)

G M
A5RD(+)
18YL
F A
A5RD(-)
18GN
A5RE(+) K
18YL
D
A5RE(-)
18GN
C

SPLICE PACK J
(1024)

M G
A5RF(+)
18YL
A F
A5RF(-)
18GN
K
A5RH(+)
18YL
D
A5RH(-)
18GN
J

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0223 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 INITIAL RELEASE. A 93366L
RELEASE NO. D ATE PART NO. SHEET

93366L 21DEC15
AE08058096 056

Figure 92 Cab J1939 250K Wiring (Cont.)

92
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.81. CAB J1939 250K WIRING (CONT.), P. 57

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CAB J1939 250K WIRING (CONT)
NAVISTAR, INC.

FOR ALL OPTIONS W/LDW

CAMERA CONN
(1979A)

3
4
D5CE(+)

D5CE(-)
20YL

18GN
IP/ROOF
SPLICE PACK (2000)
(1024)

G 10
A5RM(+) A5CB(+) D5CB(+)
18YL 18YL 18YL
F 9
A5RM(-) A5CB(-) D5CB(-)
18GN 18GN 18GN

INSTRUMENT CLUSTER
(1501)

A5D(+) 12
18YL

A5D(-)
11
18GN

J1939
BODY TERMINATING
CONTROLLER #J5 IP/CTR CHASSIS RESISTOR
(1602) (1701/1701) (8954)

62
A5U(+) N5U(+) A
F3 A5(+)
18YL 18YL 18YL

OHMS
120
A5(-) 61 C
F2 A5U(-) A5U(-)
18GN 18GN 18GN
A5RL(-)

A5RL(+)
18GN

18YL

BENDIX/TAKATA
DIAGNOSTIC
LDW ROOF
CONNECTOR
CONNECTOR
(1650)
(16B)

A5CA(-) A5B(-)
J J
18GN 18GN

A5CA(+) A5B(+)
K 18YL H
18YL

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 INITIAL RELEASE. A 93366L
RELEASE NO. D ATE PART NO. SHEET

93366L 21DEC15
AE08058096 057

Figure 93 Cab J1939 250K Wiring (Cont.)

93
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.82. CAB J1939 250K WIRING (CONT.), P. 58

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CAB - J1939 250K WIRING (CONT)
NAVISTAR, INC.

J1939
TERMINATING
BODY CONTROLLER#J5 IP/CENTER CHASSIS RESISTOR
(1602) (1701/1701F) (8954)

62 A
A5(+) A5U(+) N5U(+)
J1939+ F3 18YL 18YL
18YL

120
OHMS
61 C
A5(-) A5U(-) N5U(-)
J1939- F2
18GN A5RL(+) 18GN 18GN

A5RL(-)
18YL

18GN
BENDIX/TAKATA
DIAGNOSTIC LDW
ROOF CONN
CONNECTOR
(16B)
(1650)

A5B(+) A5U(+) K
J1939+ H
18YL 18YL
A5B(-) A5U(-)
J1939- J J
18GN 18GN

A98-G A11-GCA
GND A NEG STUD
18WH 12WH (1005)

FUSE F4-L BTRY FEED


(1013) MEGA FUSE
@A98H A14JB A14J A14 TO CAB
BTRY B 18BK 12RD 8RD 4RD (1000B)
D3 C3
CH3_01A
10A
A5RK(+)

A5RK(-)
18YL

18GN

INSTRUMENT
IP/ROOF
CLUSTER CAMERA CONN
(2000)
(1501) (1979A)

10
A5D(+) A5CB(+) D5CB(+) D5CE(+)
J1939+ 12 18YL 18YL 18YL 20YL 4
9
A5D(-) A5CB(-) D5CB(-) D5CE(-)
J1939- 11 18GN 18GN 3
18GN 20GN

J1939
TERMINATING
RESISTOR
(1028)

A A5RM(+)
18YL

120
OHMS
C
A5RM(-)
18GN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23132922 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 INITIAL RELEASE. A 93366L
RELEASE NO. D ATE PART NO. SHEET

93366L 22DEC15
AE08058096 058

Figure 94 Cab J1939 250K Wiring (Cont.)

94
ELECTRICAL CIRCUIT DIAGRAM MANUAL

CAB ACCESSORIES (CHAPTER 4)


4.1. CB POWER RADIO, P. 1

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CB POWER RADIO
NAVISTAR, INC.

FUSE F5-E (1014)


ACCESSORY E1 F1
RELAY #1 *A12V *A86F
(1012) 12LTBL 18LTGN
10A
CH3_09A
FUSE F5-E (1014)
FUSE F4-F (1013) BODY
F1 E1
@A86F @A148V CONTROLLER
ACCESSORY C2 D2 18LTGN 12GY (1606)
RELAY 2,4 A86F
(A12V) 10A CH3_9C
(1011/1013) 18LTGN
CH3_09 10A
IP / ROOF
2 CONNECTION
(2000)

ROOF / IP
(2000-3)

D63-GA
A63-GA
16WH
W/ DAY CAB 16WH
D63-GL
16LTGN
D86F

16WH

A11-GCA
12WH
CONSOLE / ROOF
STANDARD A B
W/ SLEEPER CAB
(2500 / 2000)
C63-GL

16LTGN
16WH

D86F

GROUND STUD
(LOCATED AT
LEFT SIDE
DASH MOUNTED
DUAL POST GROUND
PLATE)
C86-GF

D86-GF
16LTGN

16WH

16WH
C86F

CB RADIO CB RADIO
POWER A B
POWER A B
(2303)
(2303)
C86-GG
16LTGN

C86-GG
C86M

16LTGN
16WH

16WH
C86M

HEAT SHRINK

* W/ 2010 LH FUSEBLOCK
@ W/500K BAUD RATE

CB+VE CB-VE CB+VE CB-VE


(2310) (2311) (2310) (2311)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 ADDED EFFECTS OF 500K D 93366L
RELEASE NO. D ATE PART NO. SHEET

BAUD RATE. 61802Y 10MAR09


AE08058097 001

Figure 95 CB Power Radio

95
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.2. CIGAR LIGHTER, TEMPERATURE DISPLAY AND AUX POWER, P. 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CIGAR LIGHTER, TEMPERATURE DISPLAY AND
NAVISTAR, INC. AUX POWER

BATTERY BATTERY
FEED FEED
CH3_02,2A (1000B)
CH3_35,35A

FUSE F2-L
(1011)
@A84 @A14KD

##A14Y

#A14W

*A14
4RD
12RD

6RD
CIGAR LIGHTER 14LTGN

6RD
D3 C3
POWER 15A
(1903)
FUSE F2-B (1011)
A F2 E2
A84 A14KD A14K
16LTGN 12RD 8RD
15A

BODY CONTROLLER
**A84-GAF **A11-GHB
K #J6
14WH 16WH
(1606)
C
A84-GAF A11-GAA
16WH 14WH
GROUND STUD (1004)
(LOCATED ATLEFT SIDE
@ W/2010 LH FUSE BLOCK
DASH MOUNTEDDUAL POST
* SINGLE BATTERY FEED
GROUND PLATE)
# DUAL BATTERY FEED N/ LOAD SHEDDING
## DUAL BATTERY FEED W/ LOAD SHEDDING
** J1939 500K WRG

TEMPERATURE
DISPLAY IP /
FORWARD
GAUGE CLUSTER #1 W/FRONT LOAD
CHASSIS AMBIENT TEMP
CH10_05 INDICATOR
(1700) SENSOR
(1500)
(8601)

25 B
A109 M109A M109AA
ELECTRONIC GROUND 8
18GY 18GY 18GY B

M109A
GAUGE CLUSTER #2
18GY
(1501)
16 A
A41 M41 A
ANALOG IN #3 9
18TN 18GY

FUSE F2-C (1011)


@A86P H3 G3 @A14KK
14LTGN 12RD
15A ##A14Y
AUX POWER 6RD
(1901) BATTERY
FUSE F3-C (1012) FEED
C3 D3 CH3_02,2A
A86P A14KK A14K #A14W
A
16LTGN 12RD 8RD 6RD

A86-GBB A11-GBA A11-GKJ


B BATTERY
16WH 14WH 6WH *A14 FEED
@A11-GBA
@A86-GBB 4RD CH3_35,35A
14WH
14WH GROUND STUD(1005)
(LOCATED AT LEFT SIDE
4 1 DASH MOUNTED DUAL POST
GROUND PLATE)

GROUND @ W/2010 LH FUSE BLOCK


(1022) * SINGLE BATTERY FEED
# DUAL BATTERY FEED N/ LOAD SHEDDING
## DUAL BATTERY FEED W/ LOAD SHEDDING

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 09SEP15 ADDED EFFECT J1939 F 93248U
RELEASE NO. D ATE PART NO. SHEET

500K WRG FOR R/D 1903. 61802Y 10MAR09


AE08058097 002

Figure 96 Cigar Lighter, Temperature Display and Aux Power

96
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.3. ELECTRIC WINDOWS AND DOOR LOCKS, P. 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO CHAPTER 4


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ELECTRIC WINDOWS AND DOOR LOCKS
NAVISTAR, INC.

CH3_34,34A
BATTERY FEED

BATTERY FEED

CH3_04,4A
W/ POWER DOOR LOCK AND WINDOWS
CH3_35,35A

BATTERY
(1000B)
BATTERY
CH3_04,4A

(1001)
D
(1000B)

FEED
FEED
(1001)

SWITCH D/L +
SWITCH PACK
E
(1101M)
SWITCH D/L -

A3AA(+)

A3AA(-)
20DKBL
#A14T
*A14
4RD

20GY
8RD
#A14T
*A14
4RD

8RD

A3A(+)
*A14J

E2 J1708+
8RD

20DKBL
FUSE F9-A BODY
(1018) CONTROLLER #J5
A3A(-)
D1 C1 E1 J1708- (1602)
20GY
A14MB
12RD
*A14K

30A
8RD

FUSE F4-E
@A14MB (1013)
12RD
E1 F1
A14NB B1 A1
12RD
30A
FUSE F4-A
(1013)

A3AC(+)
PASSENGER

A3AC(-)
@A14NB

20DKBL
A3AB(-)
A3AB(+)

12RD DOOR POD

20GY
20DKBL

G1 H1 20GY
DOOR / IP
DOOR / IP SIGNAL
DRIVER DOOR DOOR POD (3202M)
DOOR POD
POD SIGNAL (3204)
(3200)
(3202M)

12LTGN
12LTGN

A A
A81C
A81B

E3W(+) E3W(+) D
DATA + D DATA +
18DKBL 18DKBL
B B
E3X(-) E3X(-)
DATA - C C DATA -
18GY @A81B @A81C 18GY
C 12LTGN C
E81B 12LTGN E81B POWER
POWER G G
12LTGN 12LTGN
D D
E81-GA A81-GA A81-GC E81-GA
GROUND E E GROUND
12WH 12WH 12WH 12WH
A81-G
10WH

GROUND STUD
(LOCATED AT LEFT SIDE
DOOR POD DOOR POD
DASH MOUNTED DUAL POST
LOAD LOAD
GROUND PLATE)
3201M 3201M
(1004)

WINDOW A A WINDOW

WINDOW B WINDOW
B

LOCK LOCK
C C

LOCK LOCK
D D
14LTGN
14LTGN

14LTGN

14LTGN
14LTGN

14LTGN

14LTGN
14LTGN
E81A
E81E

E83E

E81E
E83E
E83A

E81A
E83A

B A A B B A A B

DOOR LOCK WINDOW WINDOW


MOTOR DOOR LOCK
(3203M) MOTOR
(3100M) (3100M) (3203M)

* SINGLE BATTERY FEED


# DUAL BATTERY FEED W/ LOAD SHEDDING
@ W/2010 LH FUSEBLOCK
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/ 2010 E 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 61802Y 10MAR09


AE08058097 003

Figure 97 Electric Windows and Door Locks

97
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.4. ELECTRIC HORN, P. 4

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
ELECTRIC HORN
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.

ELECTRIC HORN #1
(8311)

M85J
16GY
A
M85K
16GY

ELECTRIC B
M85-GD
BODY CONTROLLER #J1 IP / FORWARD HORN
16WH
(1603) CHASSIS (8303 / 8310)
(1700)
21 A
ELECTRIC A85 M85 M85J
E
HORN 16GY 16GY 16GY

GROUND W/ SINGLE
ADAPTER #1 HORN
(8800) M85-GC
16WH
B ELECTRIC HORN #2
F
M85-GA M85-GC (8312)
16WH 16WH

A
M11-GD A
12WH M85L
M11-G
10WH

16GY

B
M85-GE
16WH

(4005A)
LEFT SIDE
DASH MOUNTED
DUAL POST GROUND
PLATE /
FORWARD GROUND

CLOCK
BODY CONTROLLER #J5 IP/DCM SPRING
(1602) (1800) (1802) STEERING WHEEL SWITCHES

A4
5 A
A9A A9 B9 B9C
ZVR E5 BLACK
18GY 18GY 18GY 20GY

BODY CONTROLLER #J3


(1600) CITY
HORN
B10 7 G
HORN A85A B85A
A5 GRAY
SWITCH 20GY 20GY

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0638 07MAY15 ADDED HORN SWITCH C 92948U
RELEASE NO. D ATE PART NO. SHEET

CIRCUIT. 61802Y 10MAR09


AE08058097 004

Figure 98 Electric Horn

98
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.5. AIR HORN, P. 4A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AIR HORN
NAVISTAR, INC.

DAY CAB
SOLENOID-122BBC
BODY (9736)
CONTROLLER # J5
(1602) IP/CTR CHASSIS
(1701/1701F)

32 B
AIR HORN A59A N59A
SOLENOID E12 18GY 18GY

GROUND
ADAPTER
(8804)
B A
N59-G
14WH

A
N11-GB
10WH

LEFT SIDE
DASH MOUNTED
DUAL POST GND
PLATE
(4006)

CLOCK SPRING
BODY (1807)
CONTROLLER # J5 IP/DCM
(1602) (1800/1800F)

A4 A A
ZVR A9A A9 B9 B9C
E5
18GY 18GY 18GY 20GY

AIR HORN
BODY
SWITCH
CONTROLLER # J3
(1600)

B11 C C
AIR HORN A100 B100
I/P B1
20GY 20GY

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 02FEB15 INITIAL RELEASE. A 92948F
RELEASE NO. D ATE PART NO. SHEET

92948F 13JAN15
AE08058097 04A

Figure 99 Air Horn

99
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.6. MIRRORS HEATED AND LIGHTED, P. 5

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
MIRRORS HEATED AND LIGHTED
NAVISTAR, INC.

LEFT HEATED MIRROR


DRIVER POWER MIRROR A78AB HOOD MTD
16LTGN (8070)
L / R
CH4_06A
AXIS

LEFT BODY
A78A
B H HEATED CONTROLLER #J1
18 16LTGN
MIRROR (1603)
UP / YL
DOWN A78B RIGHT
L HEATED
16LTGN
AXIS C
20 MIRROR
BN
DRIVER
DOOR RIGHT HTD MIRROR
(3000) HOOD MTD
(8071)
PASSENGER POWER
CH4_06A
MIRROR
D D
18 L / R
RD AXIS

A78-BB
16LTGN
PASSENGER
E
HEATER DOOR HARNESS
18
CONNECTOR
GN
(3003M)

F A A A
18 A78D 18
BK 18LTGN OR
B B B UP /
A78E 18
DOWN
18LTGN BN
AXIS
C C C
A78F 18
LIGHT G
20 18LTGN YL
BL D D
L TURN 18
SIGNAL RD
F F
A58DA A58DB
18BN 18BN
MIRROR SWITCH
16BN
A54

LTGN
18
A1 E H
20 A62DD
OR 18DKBL
A2 G J HEATER
20 A78V E
BL 18LTGN
A78-GB
16WH

A3
20
F
YL 18
A4 H BK
A57D
18OR

18
G
BK 20
B1 J
A78-GA

20 GN
16WH

OR LIGHT
B2
A56D
18OR

20
BODY R TURN
WH
B3 CONTROLLER #J1 SIGNAL
(1603)
CH4_06,
B4 BODY
20 GROUND CH9_09
18LTGN

CONTROLLER#J1
A78V

BL ADAPTER
(1603)
(1023) BODY CONTROLLER #J2
CH4_06,
CH3_21 (1604)
ACCESSORY FUSE F4-B (1013) CH9_09
CH4_06
RELAY #2, 4 G2 H2
(1011 / 1013) (A12V) PARK MARKER
CH3_09 10A G CLEARANCE,IP
FUSE F5-N(1014)
ACCESSORY RELAY LAMP
(1012) (A12V)
CH3_9A A1 B1
CLUSTER #1
BODY
(1500)
CONTROLLER W/ 2010 LH FUSE BLOCK
(@A148V)
#J6 (1606)
CH3_9C
DIMR OUT2 A62DA
6 16DKBL
PANEL LT
A62BD @ W/ 500K BAUD RATE
18DKBL

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 ADDED EFFECTS OF 500K F 93366L
RELEASE NO. D ATE PART NO. SHEET

BAUD RATE. 61802Y 10MAR09


AE08058097 005

Figure 100 Mirrors Heated and Lighted

100
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.7. MIRRORS HEATED AND LIGHTED (CONT.), P. 6

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
MIRRORS HEATED AND LIGHTED (CONT)
NAVISTAR, INC.

GROUND
ADAPTER
(1023)

5
A78-GA DRIVER POWER MIRROR
16WH (3000) CH4_05

6
A78-GB
PASSENGER POWER MIRROR
16WH
(3003M) CH4_05
1 A11-GCB
A11-GKJ
12WH
6WH GROUND STUD
(1005)
(LOCATED AT
LEFT SIDE
DASH MOUNTED
DUAL POST GROUND
PLATE)
CLUSTER #1
(1500)

DRIVER DOOR
A62DA A62DD
DIMR OUT2 6 (3000)
16DKBL 18DKBL
PANEL LT CH4_05

BODY CONTROLLER #J1


(1603)
A57BC A57B PASSENGER DOOR HARNESS CONN
16OR 18OR (3003M) CH4_05

RIGHT FRONT A57N A57D PASSENGER DOOR HARNESS CONN


A
TURN 16OR 18OR (3003M) CH4_05

LEFT FRONT B A56N A56D MIRROR TURN


TURN 16OR 18OR SIGNAL
(3201)

A56
16OR A56B
A
16OR

IP/FORWARD
(1700/1700F)

14 M56 M56AB
A56A
16OR 16OR 16OR
M56AD
16OR

A56
16OR

MODESTY LAMP/
CUSTOMER SUPPLIED
LIGHTS
(8102)
CH9_06A

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 ADDED R/D 3201 AND C 92447S
RELEASE NO. D ATE PART NO. SHEET

1700. ADDED CIRC A57BC & A57B. 61802Y 10MAR09


AE08058097 006

Figure 101 Mirrors Heated and Lighted (Cont.)

101
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.8. HEATED MIRROR HOOD MOUNTED – ISX ENGINE, P. 6A

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HEATED MIRROR HOOD MTD - ISX ENGINE
NAVISTAR, INC.

RH HEATED
MIRROR HOOD MTD BODY CONTROLLER#J1
FORWARD
(8071) (1603)
CHASSIS/IP
(1700F-8)
M78B A78BC A63A
A L
16LTGN 16LTGN 18DKBL

A78BB
M78-G PASSANGER DOOR
B M78-GA 16LTGN
16WH HARNESS CONN(3003M)
16WH
CH4_05
GND ADAPTER #1
(8800)

A
M11-GD M11-G
12WH 10WH
LEFT HEATED
LEFT SIDE DASH MTD
MIRROR HOOD MTD
DUAL POST GND STUD
(8070)
(4005)
M78-GA
B 16WH
BODY CONTROLLER#J1
FORWARD (1603)
CHASSIS/IP
M78A (1700F-7) A78AC A78A
A H
16LTGN 16LTGN 16LTGN

A78AB DRIVER DOOR


16LTGN (3000)
CH4_05

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR


012 07FEB13 INITIAL RELEASE. A 91662T
RELEASE NO. D ATE PART NO. SHEET

91662T 20DEC12
AE08058097 06A

Figure 102 Heated Mirror Hood Mounted – ISX Engine

102
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.9. INTENTIONALLY LEFT BLANK, P. 7

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO CHAPTER 4


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTENTIONALLY LEFT BLANK
NAVISTAR, INC.

INTENTIONALLY LEFT
BLANK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

RELEASE NO. D ATE PART NO. SHEET

Figure 103 Intentionally Left Blank

103
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.10. SATELLITE COMMUNICATION SYSTEM – QUALCOMM TERRESTRIAL MOBILE


COMMUNICATIONS TERMINAL DAYCAB, P. 8

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
SATELLITE COMMUNICATION SYSTEM - QUALCOMM
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
TMCT DAYCAB
NAVISTAR, INC.

TERRESTRIAL
COMMUNICATION
UNIT
(TCU)

P3

(GPS) A3 (GPS)

(PCS) A1 (PCS)

P2
SHIELDED CABLES

(AUX_TX) 17 22 ORBK (AUX_TX)

(AUX_RX) 5 22 BKWH (AUX_RX)

(AUX_GND)
(AUX_GND) 18 22 VT

(PANIC) 4 22 GNBK (PANIC)

(RPM) 7 (RPM)
22 GY

(AXLE)
(AXLE) 6 22 OR

(TTRACS) 13 (TTRACS)
22 BL
(GPIN1)
(GPIN1) 8 22 WHRD

(GPIN2) (GPIN2)
21 22 WHBK

9 22 WHYL (GPIN3)
(GPIN3)

(GPOUT2)
(GPOUT2) 11 22 GNWH

(GPOUT3) 23 22 BLWH (GPOUT3)

22

DRAIN WIRES FROM END OF CABLE ADHESIVE HEATSHRINK


JACKET TO PIN 22 WITH HEATSHRINK SLEEVE
SLEEVING

(DU_RX+) 1

(DU_RX-) 2 BK 3 (MVPC_TX)

(DU_TX-) 3 BL 2 (MVPC_RX)

(DU_TX+) 4

(DU_GND) 5 RD 5 (MVPC_GND1)

(DU_GND) 6 GN 6 (MVPC_GND2)

GY
(FBAT+) 7 YL 8 (FBAT+)

OR
(DU_VCC) 9 VT 9 (CU_AWAKE)

SHIELDED CABLES

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - TITLE WAS CIRCUIT B 82357E
RE LEASE NO . D ATE PART NO. SHEET

DIAGRAM, PROSTAR. 61802Y 10MAR09


AE08058097 008

Figure 104 Satellite Communication System – Qualcomm Terrestrial Mobile Communications


Terminal Daycab

104
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.11. SATELLITE COMMUNICATION SYSTEM – QUALCOMM TERRESTRIAL MOBILE


COMMUNICATIONS TERMINAL DAYCAB (CONT.), P. 9

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO CHAPTER 4


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SATELLITE COMMUNICATION SYSTEM - QUALCOMM
NAVISTAR, INC. TMCT DAYCAB (CONT)

BATTERY
BATTERY
FEED
FEED
CH3_02,2A
(1000B)
CH3_35,35A

##A14Y
6RD

#A14W

*A14
4RD
6RD
TERRESTRIAL
COMMUNICATION
UNIT

*A14K
(TCU) SHIELDED CABLES

14RD
A14K

8RD
QUALCOMM TMCT
(1923)
FUSE F2-F
(1011)
B A14ED D2 C2 A14KC
(BTRY+) 1 18 YL 18RD 12RD
10A
(BTRY+) 14 18 YL
FUSE F2-N
(1011)
%A14ED B1 A1 %A14KC
18RD 12RD
10A

D
A11-GBE A11-GBA A11-GKJ
(BTRY-) 24 18 BK
18WH 14WH 6WH
(BTRY-) 25 18 BK
GROUND STUD
(1005)
(LOCATED AT
LEFT SIDE
DASH MOUNTED
DUAL POST GROUND
PLATE)

FUSE F5-B FUSE F5-E


(1014-G2) (1014-C1)
@(A13FB)
FUSE F5-J
FUSE F5-A IGNITION
(1014)
A1 (1014-G1) RELAY #2
A
A13EE B1 (1012 /
(IGN) 12 22 WH
18PK 1014)
10A &A13FF &A13FB CH3_07
12PK 12PK
FUSE F5-L
%A13EE (1014) IGINITION
18PK %(A13FC)
D3 RELAY #2
C3
E (1012)
A3BD(+)
(J1708+) 2 22 BR CH3_8A
18DKBL
J1708 PUBLIC
F CH3_18
A3BD(-)
(J1708-) 16 22 RD
18GY

* SINGLE BATTERY FEED


# DUAL BATTERY FEED N/ LOAD SHEDDING
## DUAL BATTERY FEED W/ LOAD SHEDDING
@ W/ IGNITION RELAY 3
& N/ IGNITION RELAY 3
% W/2010 LH FUSE BLOCK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 D 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 61802Y 10MAR09


AE08058097 009

Figure 105 Satellite Communication System – Qualcomm Terrestrial Mobile Communications


Terminal Daycab (Cont.)

105
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.12. SATELLITE COMMUNICATION SYSTEM – QUALCOMM TERRESTRIAL MOBILE


COMMUNICATIONS TERMINAL SLEEPER, P. 10

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
SATELLITE COMMUNICATION SYSTEM - QUALCOMM
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
TMCT SLEEPER
NAVISTAR, INC.

TERRESTRIAL
COMMUNICATION
UNIT
(TCU)

P3

(GPS) A3 (GPS)

(PCS) A1 (PCS)

P2
SHIELDED CABLES

(AUX_TX) 14 (AUX_TX)
22 ORBK

(AUX_RX) 5 22 BKWH (AUX_RX)

(AUX_GND) 18 22 VT (AUX_GND)

(PANIC) 4 22 GNBK (PANIC)

(RPM) 7 22 GY (RPM)

(AXLE) 6 22 OR (AXLE)

(TTRACS) 13 22 BL (TTRACS)

(GPIN1) 8 22 WHRD (GPIN1)

(GPIN2) 21 22 WHBK (GPIN2)

(GPIN3) 9 22 WHYL (GPIN3)

(GPOUT2) 11 22 GNWH (GPOUT2)

(GPOUT3) 23 22 BLWH (GPOUT3)

22
ADHESIVE HEATSHRINK
DRAIN WIRES FROM END OF CABLE SLEEVE
JACKET TO PIN 22 WITH HEATSHRINK
SLEEVING

(DU_RX+) 1

(DU_RX-) 2 BK 3 (MVPC_TX)

(DU_TX-) 3 BL 2 (MVPC_RX)

(DU_TX+) 4

(DU_GND) 5 RD 5 (MVPC_GND1)

(DU_GND) 6 GN 6 (MVPC_GND2)

GY
(FBAT+) 7 YL 8 (FBAT+)

OR
(DU_VCC) 9 VT 9 (CU_AWAKE)

SHIELDED CABLES

CHK DATE C HANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT B 82357E
RELEASE NO. D ATE PART NO. SHEET

DIAGRAM, PROSTAR. 61802Y 10MAR09


AE08058097 010

Figure 106 Satellite Communication System – Qualcomm Terrestrial Mobile Communications


Terminal Sleeper

106
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.13. SATELLITE COMMUNICATION SYSTEM – QUALCOMM TERRESTRIAL MOBILE


COMMUNICATIONS TERMINAL SLEEPER (CONT.), P. 11

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO CHAPTER 4


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SATELLITE COMMUNICATION SYSTEM - QUALCOMM
NAVISTAR, INC. TMCT SLEEPER (CONT)

TERRESTRIAL
COMMUNICATION
UNIT
(TCU) SLEEPER
GROUND ADAPTER
QUALCOMM TMCT (5007)
(5902)
D 11
H11-GMB
(BTRY-) 24 18 BK 18WH

BATTERY BATTERY
(BTRY-) 25 18 BK FEED FEED
1
H11-GM CH3_01,4A CH3_35,35A
10WH

GROUND STUD

#A14
IN SLEEPER

6RD

*A14
4RD
REAR FACE OF
FRONT LEFT
BUNK PANEL

SLEEPER / IP

*A14K
#A14T
(5010 / 1970)

8RD
8RD
FUSE F2-F (1011)
B
A D2 C2
H14ED A14ED A14KC
(BTRY+) 1 18 YL
18RD 18RD 12RD
10A

(1012 / 1014)
(BTRY+) 14 18 YL
%A14EA FUSE F2-N
16RD (1011)

IGNITION
RELAY #2
B1 A1 %A14KC
%A14ED

CH3_07
18RD 12RD
10A
%A14SD
18RD

@(A13FB)

&A13FB
12PK
FUSE F5-E
FUSE F5-B
(1014-C1)
(1014-G2)

FUSE F5-J FUSE F5-A


(1014) (1014-G1)
A B B1 A1
H13EE A13EE
(IGN) 12 22 WH
18PK 18PK
10A &A13FF
12PK

E D
H3BD(+) A3BD(+)
(J1708-) 2 22 BR
18DKBL 18DKBL
J1708 PUBLIC
F C CH3_19
H3BD(-) A3BD(-)
(J1708+)16 22 RD
18GY 18GY

* SINGLE BATTERY FEED


# DUAL BATTERY FEED W/ LOAD SHEDDING
SHIELDED CABLES
@ W/ IGNITION RELAY 3
& N/ IGNITION RELAY 3
% W/2010 LH FUSE BLOCK

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 D 92715R
RELEASE NO. DATE PART NO. SHEET

LH FUSE BLOCK. 61802Y 10MAR09


AE08058097 011

Figure 107 Satellite Communication System – Qualcomm Terrestrial Mobile Communications


Terminal Sleeper (Cont.)

107
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.14. SATELLITE COMMUNICATION SYSTEM – QUALCOMM INTEGRATED MOBILE


COMMUNICATIONS TERMINAL, P. 12

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO CHAPTER 4


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
SATELLITE COMMUNICATION SYSTEM -
NAVISTAR, INC. QUALCOMM IMCT

ANTENNA COMMUNICATION
SHIELDED CABLES
UNIT

(DU_TX+) W 24 WHVT 4 (DU_YX+)

(DU_RX+) R 24 WHOR 1 (DU_RX-)

(DU_TX-/TX) V 24 WHBL 3 (DU_TX-TX)

(1012 / 1014)
(DU_RX-/RX) T 24 WHRD 2 (DU_RX-RH)

(DU_VCC) C 18 WHYL 8 (DU_VCC)

IGNITION
RELAY #2
(DU_VCC) D 18 WHGN 9 (DU_VCC)

CH3_07
(DU_GND) E 18 WHBK 5 (DU_GND)

(DU_GND) F 18 WHGY 6 (DU_GND)

7 (NC)
SHIELDED
CABLES

@(A13FB)
QUALCOMM IMCT

&A13FB
(1920)

12PK
A
A3BD(+)
(J1708+/TX) J 18 BN J1708
18DKBL
B PUBLIC
A3BD(-) CH3_18
(J1708-/RX) K 18 RD
18GY
FUSE F5-B FUSE F5-E
(1014-G2) 1014-C1)
FUSE F5-J
(1014)
A1 FUSE F5-A
E B1 (1014-G1)
A13EE
A 18 WH
(IGNITION) 18PK
10A &A13FF
12PK
BATTERY BATTERY
A98F FEED FEED(1000B)
F A
18BK CH3_02,4A CH3_35,35A

LEFT BANK OPT

#A14
FUSE F2-F

6RD
WARNING LIGHTS
(1011)

*A14
(1511)

4RD
(BAT+) M 16 YL D2 C2
C
A14ED A14KC #A14T
YL 18RD
10A 12RD 8RD
(BAT+) R 16 YL FUSE F2-N *A14K
(1011) 8RD
%A14ED %A14KC
18RD
B110A A1 12RD
(BAT-) S 16 BK D A11-GBE A11-GBA A11-GKJ
BK
18WH 14WH 6WH
(BAT-) U
16 BK
%A11-GBE

%A11-GBA

P4
18WH

14WH

TTRACS B 18 BL A (ETRACS)
GROUND STUD
(AXLE) (1005)
AXLE L 18 OR B
(LOCATED AT
LEFT SIDE
DASH MTD
5 1
18 GY (LOOP) DUAL POST
GROUND GND PLATE)
18 GY (LOOP) (1022)

ADHESIVE HEATSHRINK SLEEVE


PANIC
A98J PANIC BUTTON
A
18BK (1111M)
CH04_15
PANIC SWITCH * SINGLE BATTERY FEED
(1921) # DUAL BATTERY FEED W/ LOAD SHEDDING
@ W/ IGNITION RELAY 3
& N/ IGNITION RELAY 3
% W/2010 LH FUSE BLOCK
CHK D ATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/ 2010 E 92715R
RELEASE NO . DATE PART NO. SHEET

LH FUSE BLOCK. 61802Y 10MAR09 AE08058097 012

Figure 108 Satellite Communication System – Qualcomm Integrated Mobile Communications Terminal

108
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.15. SATELLITE COMMUNICATION SYSTEM – QUALCOMM INTEGRATED MOBILE


COMMUNICATIONS TERMINAL (CONT.), P. 13

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
SATELLITE COMMUNICATION SYSTEM - QUALCOMM
NAVISTAR, INC.
IMCT (CONT)

W/ MVPC
KEYBOARD

QUALCOMM
BATTERY
(1922) *A14K *A14
FEED
8RD 4RD
FUSE F2-F (1011) CH3_35
A A D2 C2
14MVP A14EF A14KC #A14T #A14 BATTERY
18BK 18RD 12RD 6RD 6RD FEED
10A
CH3_02

B GROUND STUD
11-GMV B
A11-GBH A11-GBA A11-GKJ (1005)
18WH 18WH 14WH 6WH (LOCATED AT
LEFT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE)

QUALCOMM DISPLAY QUALCOMM DISPLAY


RECEPTACLE END PLUG END
(7A) (8A)

ABLK 1
1
22BK
ARED
2 22RD 2

AORN 3
3
22OR
AYEL
4 4
22YL

AGRN 5
5
22GN
ABLU
6 22BL 6

AVIO
8 22VT 8

AGRA 9
9
22GY

* SINGLE BATTERY FEED


# DUAL BATTERY FEED W/ LOAD SHEDDING

ANTENNA CABLE ANTENNA CABLE


(1A) (2A)

CORE
1 22BK 1

SHLD
2 2
22
ANTENNA CABLE
ANTENNA CABLE
(6A)
(5A)
SATELLITE RADIO SATELLITE RADIO
CORE
ANTENNA (3A) ANTENNA (4A) 1 22BK 1

CORE
1 22BK 1
SHLD
2 2
22

SHLD
2 2
22

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 03JAN12 ADDED: CIRC A11-GBA & C 75116N
RELEASE NO. D ATE PART NO. SHEET

A11-GBH; LONESTAR IN TITLE.RMVD R/D 1006. 61802Y 09MAR09


AE08058097 013

Figure 109 Satellite Communication System – Qualcomm Integrated Mobile Communications


Terminal (Cont.)

109
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.16. SATELLITE COMMUNICATION SYSTEM – QUALCOMM INTEGRATED MOBILE


COMMUNICATIONS TERMINAL (CONT.), P. 13A

CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
SATELLITE COMMUNICATION SYSTEM - QUALCOMM
NAVISTAR, INC.
IMCT (CONT)

W/2010 LH FUSE BLOCK

QUALCOMM
(1922)

A11-GBH
B
18WH

A14EF
A
18RD

QUALCOMM
DISPLAY BATTERY
POWER A14T
FEED
(1922M) 8RD
CH3_4A

FUSE F2-N
(1011) BATTERY
A14EF A14KC A14K
A FEED
18RD 12RD 8RD
B1 15A A1 CH3_35A

A11-GBH GROUND
B 18WH (1022)

A11-GBA
1
14WH
A11-GKJ
6WH

NEG STUD
(1005)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - INITIAL RELEASE. A 92715R
RELEASE NO. D ATE PART NO. SHEET

92715R 15SEP14
AE08058097 13A

Figure 110 Satellite Communication System – Qualcomm Integrated Mobile Communications


Terminal (Cont.)

110
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.17. QUALCOMM INTEGRATED MOBILE COMMUNICATIONS TERMINAL – SLEEPER,


P. 14

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO CHAPTER 4


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF QUALCOMM IMCT - SLEEPER
NAVISTAR, INC.

A11-GBE A11-GBA A11-GKJ


18WH 14WH 6WH
SLEEPER / IP
QUALCOMM
(5010 / 1970)
PANIC BUTTON
(5901) GROUND STUD
(1005)
F (LOCATED AT
H11-GSC A98J PANIC BUTTON
QUALCOMM IMCT A RIGHT SIDE
18WH 18BK (1111M)
(5900) DASH MOUNTED
CH4_15 DUAL POST GROUND
FUSE F2-F (1011) PLATE)
A D2 C2 BATTERY FEED
H14ED A14ED A14KC #A14T #A14
(BTRY+) C
18RD 12RD 6RD 6RD (1001)
18RD 10A
%A14T CH3_02,4A

FUSE F2-N (1011) 8RD


*A14 BATTERY FEED
*A14K
%A14ED %A14KC 4RD (1000B)
8RD
18RD 12RD CH3_35,35A
B1 10A A1
IGNITION
(A13FC) RELAY #1
C3 (1011 / 1013)
FUSE F4-G CH3_06
10A
(1013)
FUSE F5-R
D3 IGNITION
(1014)
%A13B RELAY #1
A13B
18PK
(A13FC)
18PK (1012)
B3 A3
10A CH3_8A

D
A13BF
20PK LEFT BANK OPT
E A98F F WARNING LIGHTS
H98F (1511)
(GPOUT1) F 18TN
18BK
D
H3BD(+) A3BD(+)
(J1708+) A
18DKBL 18DKBL
J1708 PUBLIC
C CH3_18
H3BD(-) A3BD(-)
(J1708-) B 18GY 18GY
FUSE F5-E
D FUSE F5-B (1014-C1)
(BTRY-)
(1014-G2)
FUSE F5-J
@(A13FB)
(1014) IGNITION
B A1 FUSE F5-A RELAY #2
H13EE A13EE B1
(1014-G1) (1012 /
(IGN) E 18PK 18PK 1014)
10A &A13FF &A13FB CH3_07
H13EH 12PK 12PK
FUSE F5-L
18PK (1014) IGNITION
%A13EE RELAY #1
18PK %(A13FC)
D3 C3 (1012)
CH3_8A

11
H11-GMB
18WH

H11-GMB H11-GME
QUALCOMM IMCT 18WH 18WH
W/ MVPC KEYBOARD
(5903)

1
H13EF H13EE H11-GM
(IGN) A
18BK 18PK 10WH

H11-GMC SLEEPER
(BTRY-) B
18WH
GROUND ADAPTER
(5007)
GROUND STUD
* SINGLE BATTERY FEED IN SLEEPER REAR FACE OF
# DUAL BATTERY FEED W/ LOAD SHEDDING FRONT LEFT BUNK PANEL
@ W/ IGNITION RELAY 3 (5004)
& N/ IGNITION RELAY 3
% W/2010 LH FUSE BLOCK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 E 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 61802Y 10MAR09


AE08058097 014

Figure 111 Qualcomm Integrated Mobile Communications Terminal – Sleeper

111
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.18. COMMUNICATIONS SYSTEM, WIRING, P. 14A

CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF COMMUNICATIONS SYSTEM,WIRING
NAVISTAR, INC.

SENSOR TRACS

LEFT BANK
IGNITION REMOTE
@A11-GKJ OPT J1708
RELAY #2 J1708
6WH CONTROL WARNING
(1012) DATA LINK DATA LINK
BATTERY BATTERY (1917) LIGHTS
CH3_8A POSITIVE NEGATIVE
FEED FEED (1511) (1661)
A B (1660)
CH_35A CH3_4A IGN @A11-GBA
FEED 14WH F E E

(A13FC)
I/P DOOR
(1014) A13FB

COURTESY
A1 3A B1 12PK

A3BD(+)

A3BD(-)
A86-GD2

18DKBL
NEG STUD LIGHT

18GY
A98F
18WH

18TN
(1005) & SPEAKER
FUSE F5-L
A14T
8RD

(3205M)
C3
(1014)
FB5

C D
1
A14K
8RD

D3

GROUND + -
(1022)

18LTGN
18LTGN
A86JB
A86HB
@A11-GBE
16WH

A86RCD
A14KD
12RD

18LTGN
D210A C2
(1011)

16DKBL
FB2

A13EE

A86-GND A86-GDI RADIO


18WH 18WH CONN
(1300)

+ 13

18LTGN
14

A86H
A86HA -
A14ED
16RD

18LTGN

18LTGN
A86J
A86JA
18LTGN

A B C D E F G
OMINI ACC SPEAKER
CONN SWITCH
(1919) CONN
C D E F G A B (1916)
BLU/VIO

BLU/YEL

FOR J1939,PTO EFFECTS


VIOLET
CH04_14C
RED

GREEN
TRAILER TRACS WIRING
BLU/GRN CH10_006
OMNI POWER
CONN (1918)
IT /

(CDU EXTENSION CABLE)


(P

.1 A
3

WHITE
C
)

@A13EE
16DKBL QUAL COMM
IT.5/1 DISPLAY
OMNIVISION
BLACK (P/A) CABLE
IT.14 UNIT
B IT.2 ANTENNA
(P/A) CUSTOMER
YELLOW SUPPLIED (P/A) ASSY
FUSE F2-N A
(1011)
@A14KC @A14ED @ W/2010 LH FUSE BLOCK
12RD A1 16RD
10A B1
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23100710 CIRCUIT DIAGRAM,PROSTAR,LONESTAR


- - ADDED EFFECT W/2010 B 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 91885D 09JAN13


AE08058097 14A

Figure 112 Communications System, Wiring

112
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.19. COMMUNICATIONS SYSTEM, WIRING (CONT.) , P. 14B

CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF COMMUNICATIONS SYSTEM,WIRING (CONT)
NAVISTAR, INC.

SENSOR TRACS
IGNITION LEFT BANK
RELAY #2 @A11-GKJ REMOTE OPT J1708 J1708
(1012) 6WH CONTROL WARNING DATA LINK DATA LINK
BATTERY BATTERY (1917) LIGHTS POSITIVE NEGATIVE
CH3_8A
FEED FEED A B (1511) (1660) (1661)
CH3_35A CH3_4A IGN
FEED @A11-GBA F E E

(A13FC)
14WH
MESSG
A13FB
B1 3A A1 12PK
WATT + - CB

A3BD(+)

A3BD(-)
A86-GD2

18DKBL
NEG STUD A B SPEAKER

A98F
18TN

18GY
18WH
(1005) CONN
A14T

FUSE F5-L

(344F)
8RD

C3
(1014)

(1014)
FB5

D86JB
D86HB
1
A14K
8RD

D3

GROUND
(1022)
5

@A11-GBE
+ -
16WH
6 7 ROOF/IP
A86RCD
CONN
18LTGN
A14KD

(2000)
12RD

18LTGN
18LTGN
A86JB
A86HB
D2 10A C2
(1011)

16DKBL
A13EE
FB2

A86-GND A86-GDI
18WH RADIO
18WH
CONN
(1300)
A
+

18LTGN
A86HA - B

A86H
18LTGN
A14ED
16RD

18LTGN
A86J
A86JA
18LTGN

A B C D E F G
OMINI ACC SPEAKER
CONN SWITCH
(1919) CONN
(1916) B C D E F G A
BLU/VIO CB CONN
(344 PUR
ASSY IN
BLU/YEL
ROOF
J1939 EFFECTS NOT DESIGNED HARN)
VIOLET
INTO MAIN CAB
RED

BROWN

GREEN
TRAILER TRACS WIRING-
BLU/GRN CH10_006

OMNI POWER
IT /
(P

CONN (1918)
.1 A

(CDU EXTENSION CABLE)


3

C WHITE
)

@A13EE
16DKBL QUAL COMM IT.5/1 DISPLAY
OMNIVISION (P/A)
BLACK CABLE
B IT.14 UNIT
CUSTOMER IT.2 ANTENNA
(P/A)
YELLOW SUPPLIED (P/A) ASSY
FUSE F2-N A
(1011)
@A14KC @A14ED @ W/2010 LH FUSE BLOCK
12RD A1 B1 16RD

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23100710 CIRCUIT DIAGRAM,PROSTAR,LONESTAR


- - ADDED EFFECT W/2010 C 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 91885D 09JAN13


AE08058097 14B

Figure 113 Communications System, Wiring (Cont.)

113
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.20. COMMUNICATIONS SYSTEM, WIRING (CONT.), P. 14C

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 04


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF COMMUNICATIONS SYSTEM,WIRING (CONT)
NAVISTAR, INC.

BODY CONTROLLER
TERMINATING
J4 CONN
RESISTOR
(1601)
(1935F)
F8 E13
1939 TERM
RESISTOR CONN C A
CENTER CHASSIS (8954)

A5U(-)
HARNESS CONN

18GN
TO DASH
61

18GY
A59D
(1701F) N5U(-)
18YL
62

A59E
18GY
A5U(+)
N5U(+) AIR SOLENOID

18YL
18YL 4-PACK-113
A5U(+) BBC ONLY
18YL 36 (9737A)
A5U(+) A59EB
CH10_004
18YK 18GY
52 AIR SOLENOID
A5U(-) A5U(-) A59DB 35
4-PACK
18GN 18GN 18GY
(9736)
53
CH10_003
IP HARNESS IP HARNESS
CENTER CENTER
A5U(+)

CHASSIS CHASSIS

A59EA
18YL

18GY
CONN CONN
(1701) (1701)
A5U(-)

A59DA
18GN

18GY

J1939 PTO
CONN WNN
(1937M) C A A B (1936M)
OUT LO
PIN 3

PIN 10
CANO

PTOP

PIN 26
PTOC
PIN 19
OUT HI
CANO

PART OF
ACCESSORY CABLE
IT #13

J1939 PT0

NOTE:THESE ARE CIRCUIT EFFECTS FOR OMIVISION


W/J1939 & W/PTO (08RZJ),W/J1939 (08RKD).
TO SEE THE REMAINING CIRCUIT EFFECTS FOR QUALCOMM
08RJZ,08RKD SEE SHEET 14. OMNIVISION
UNIT
(CUSTOMER
SUPPLIED)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23100710 CIRCUIT DIAGRAM,PROSTAR


012 27MAR13 ADDED WORD "CONT" IN B 92015W
RELEASE NO. D ATE PART NO. SHEET

TITLE DESC. 91885D 09JAN13


AE08058097 14C

Figure 114 Communications System, Wiring (Cont.)

114
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.21. PANIC BUTTON, P. 15

Figure 115 Panic Button

115
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.22. SATELLITE COMMUNICATION SYSTEM – XATA WITH DAYCAB, P. 16

CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO SATELLITE COMMUNICATION SYSTEM - XATA
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
W/ DAYCAB
NAVISTAR, INC.

BATTERY
FEED
CH3_35,35A

BATTERY

*A14
FEED

4RD
CH3_02,4A

*A14K

#A14
FUSE F2-N

6RD
8RD
XATA (1011)
@A14EA @A14KC
XATA MODULE CONNECTOR
16RD B1 10A A1 12RD
(1910/1910A)
FUSE F2-F (1011)
A #A14T
A14EA A14KC
+12V A RD 8RD
16RD D2 C2 12RD
B 10A
A11-GBE GROUND
GND B BK
16WH (1022)
@A11-GBE
6
16WH
@A11-GBE
5
16WH A14EB
18RD
1

A11-GBA A11-GKJ
14WH 6WH

@A11-GBA
GROUND STUD
@A5BE(+)

14WH
H (1005)
18YC (LOCATED AT
@A5BE(-) LEFT SIDE
E
18GN DASH MOUNTED
DUAL POST
J1939 SPLICE GROUND PLATE)
(1025)
C
A3BE(+)
C WH
ATA+ 20DKBL J1708 PUBLIC
D CH3_19
A3BE(-)
ATA- D GN
20GY

@A11-GKJ
6WH
%A11-GBE
A11-GBH

16WH
16WH

XATA CONN IP / DCM BRAKE INPUT


(1911-A) (1800) (1812)
E1
A14EBA

D2 B70D D
18RD

18GY

NEG STUD
D1 C
A14EB2 B70E (1005)
18RD 18OR

A14EB1
18RD 2.4K
B A

XATA RESISTOR
ASSY
(1909M)
DC CABLE
TO INTERFACE DEVICE
* SINGLE BATTERY FEED
# DUAL BATTERY FEED W/ LOAD SHEDDING
% W/ ISX ENGINE
@ W/2010 LH FUSE BLOCK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/ 2010 E 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 61802Y 10MAR09 AE08058097 016

Figure 116 Satellite Communication System – Xata with Daycab

116
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.23. SATELLITE COMMUNICATION SYSTEM – XATA WITH SLEEPER, P. 17

CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO SATELLITE COMMUNICATION SYSTEM - XATA
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
W/ SLEEPER
NAVISTAR, INC.

A11-GKJ A11-GBA A11-GBH


6WH 14WH 16WH

GROUND STUD *A11-GBE


(1005) 16WH
(LOCATED ATLEFT SIDE
DASH MOUNTED DUAL
POST GROUND PLATE)

XATA MODULE
(1911-A)
SLEEPER / IP IP / DCM BRAKE INPUT
(5010 / 1970) (1800) (1812)

E1 H14EBA D2 D
B70D

A14EBA
18RD

18RD
E 18GY

D1 C
A14EB2 B70E
18RD 18OR

BATTERY
FEED BATTERY
A14EB1 A14EB CH3_35,35A
18RD FEED
18RD
CH3_02,4A
2.4K
%A14EB

@A14
4RD
B A 18RD

@@A14
6RD
XATA RESISTOR
ASSY
(1909M)

@A14K
8RD

@@A14T
8RD
XATA CONNECTOR SLEEPER / IP
FUSE F2-F
(5940) (5010 / 1970)
(1011)
A A *A14EA A14KC
H14EA
+12V A RD 16RD 12RD
18RD D2 C2
B 10A
GND B BK H11-GMD **A14ED
18WH 18RD FUSE F2-N
(1011)
SLEEPER GROUND %A14ED %A14KC
ADAPTER 18RD 12RD
B1 A1
(5007)
%A14EA
16RD
11

1
H11-GM
16WH

GROUND STUD
IN SLEEPER
REAR FACE OF
FRONT LEFT
BUNK PANEL
C D
H3BE(+) A3BD(+)
C WH
ATA+ 18DKBL 18DKBL J1708 PUBLIC
D C CH3_18
H3BE(-) A3BD(-)
ATA- D GN
18GY 18GY

# W/ XATA FOR DAYCAB


* W/ XATA FOR SLEEPER
DC CABLE ** W/ QUALCOMM IMCT FOR SLEEPER
TO INTERFACE DEVICE @ SINGLE BATTERY FEED
@@ DUAL BATTERY FEED W/ LOAD SHEDDING
% W/2010 LH FUSE BLOCK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/ 2010 D 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 61802Y 10MAR09


AE08058097 017

Figure 117 Satellite Communication System – Xata with Sleeper

117
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.24. RADIO ENTERTAINMENT, SPEAKERS, P. 18

CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF RADIO ENTERTAINMENT, SPEAKERS
NAVISTAR, INC.

RADIO SLEEPER SPEAKER WIRES


W/ POWER AMPLIFIER
(1300)
IP / SLEEPER
AMPLIFIER
A86AA (5000-8) H86AB
POWER CONN A
5 6
ANTENNA 18LTGN 18LTGN (5313)
A62DC A62 PANEL CLUSTER #1
PANEL 6 4 LIGHT
18DKBL 18DKBL (1500)
LIGHT FUSE F2-E (1011) DIMMER
A86P D1 C1 A14FF A14F #A14 BATTERY
7 12RD 8RD 6RD FEED
BATTERY 18LTGN
10A CH3_01
FUSE F4-B
(1013)
@A86P @A14FF
*A14 BATTERY
18LTGN H2 10A G2 12RD
4RD FEED
A86-G A11-GCA CH3_34
POWER 8 W/ AMPL
18WH 12WH
GROUND
GROUND STUD (LOCATED IP / DOOR
AT LEFT SIDE DASH CONNECTOR LEFT
SPEAKER
MOUNTED DUAL POST (3205M)
(3300)
GROUND PLATE)
C A
LEFT FRONT A86H E86S
13
SPEAKER + 18LTGN 18LTGN
D B
LEFT FRONT A86J E86T
14
SPEAKER - 18LTGN 18LTGN

AMPLIFIER
QUALCOMM A86HB
IP / SLEEPER CONNECTOR B
OMNIVISION 18LTGN
(5000A) (5312)
SPKR SW
(1916) A86AJ 16
A86JB *H86AJA
CH4_29 18LTGN H86AJ LEFT FRONT
18LTGN 18LTGN 9
15 18LTGN SPEAKER -
A86AH *H86AHA
18LTGN H86AH LEFT FRONT
18LTGN 1
18LTGN SPEAKER +
14 *H86ALA
A86AL
18LTGN H86AL
18LTGN 10 RIGHT FRONT
W/ AMPL 13 18LTGN SPEAKER -
A86AK *H86AKA
18LTGN H86AK
18LTGN 2 RIGHT FRONT
18LTGN SPEAKER +
IP / DOOR
N/ AMPL CONNECTOR RIGHT
SPEAKER
(3206M)
(3300 / 3000M)

C
RIGHT FRONT A86K E86S A
11
SPEAKER + 18LTGN 18LTGN
D
RIGHT FRONT A86L E86T B
12
SPEAKER - 18LTGN 18LTGN

FUSE F5-E (1014) BODY CONTROLLER #J6


%A86AE %A86R F1 E1 %A148V (1606)
4 18LTGN 12GY CH3_9C
18LTGN
10A
* SINGLE BATTERY FEED
# DUAL BATTERY FEED W/ LOAD SHEDDING
@ W/2010 LH FUSE BLOCK
% W/500K BAUD RATE

DAYCAB SPEAKER WIRES DOOR SWITCH/ SPEAKER


SPEAKER JUMPER (2300)
A86DA (2313) C A
RIGHT REAR H86DA
9 18LTGN
SPEAKER + 18LTGN
RADIO D B
(1300) RIGHT REAR A86EA H86CEA
10
SPEAKER - 18LTGN 18LTGN

DOOR SWITCH / SPEAKER


SPEAKER JUMPER (2301)
(2312) C A
LEFT REAR A86BA H86BA
15
SPEAKER + 18LTGN 18LTGN
D B
LEFT REAR A86CA H86CA
16
SPEAKER - 18LTGN 18LTGN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 ADDED EFFECTS OF 500K E 93366L
RELEASE NO. D ATE PART NO. SHEET

BAUD RATE. 61802Y 09MAR09


AE08058097 018

Figure 118 Radio Entertainment, Speakers

118
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.25. RADIO ENTERTAINMENT, SPEAKERS (CONT.), P. 19

CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF RADIO ENTERTAINMENT, SPEAKERS (CONT)
NAVISTAR, INC.

FUSE F2-F
(1011) # N/ LOAD SHEDDING
%A14NA
## W/ LOAD SHEDDING
12RD
F2 E2 ** W/ DAYCAB SPEAKER WIRING
BATTERY
* W/ SLEEPER SPEAKER WIRING
%A14VB

FUSE F7-H (1016) FEED


10RD

@ W/ LONESTAR
A4 B4 A14NA A14N #A14W (1000)
% W/2010 LH FUSE BLOCK
12RD 8RD 6RD CH3_01
A14VB

30A
10RD

BATTERY AMPLIFIER CONNECTOR A


##A14Y
FEED (5313)
6RD
(1009)
SLEEPER / IP SLEEPER FUSE BOX CH3_03,3A
H86APX
42 (5000) (5001) 11
18LTGN
H2-B3 H2-C3
H14VB H14VBC H86AP H86APY
10RD 12
16RD 16LTGN 18LTGN
15A
RADIO CONNECTOR H86APZ
13
(1300) 18LTGN

H86DB SLEEPER RIGHT


**A86DA DR SW/ IP/ SLEEPER 18LTGN
RIGHT REAR 9 SPEAKER
18LTGN SPKR (5000/5000A)
SPEAKER + H86EB (5301)
**A86EA JUMPER 18LTGN CH13_05
RIGHT REAR 10 18LTGN (2313) CH4_18 5
SPEAKER - *A86DB H86DB R REAR
7
18LTGN 18LTGN SPEAKER +
6
*A86EB H86EB R REAR
20
18LTGN 18LTGN SPEAKER -
11
RIGHT FRONT A86K H86K R FRONT
11 9
SPEAKER + 18LTGN 18LTGN SPEAKER +
A86H QUALCOMM
18LTGN OMNIVISION SPKR
SW (1916) CH4_29 23
LEFT FRONT A86H L FRONT
H86H
SPEAKER + 13 18LTGN 10
18LTGN SPEAKER +
LEFT REAR **A86BA DR SW / H86BB SLEEPER LEFT
15
SPEAKER + 18LTGN SPKR 18LTGN SPEAKER
JUMPER H86CB (5301)
LEFT REAR **A86CA
16 (2312) CH4_18 18LTGN CH13_05
SPEAKER - 18LTGN 3
*A86BB H86BB L REAR
8
18LTGN 18LTGN SPEAKER +
4
*A86CB H86CB
21 L REAR
18LTGN 18LTGN SPEAKER -
A86L 12
RIGHT FRONT H86L R FRONT
12 18LTGN 18LTGN 22
SPEAKER - SPEAKER -
QUALCOMM
A86J
OMNIVISION SPKR
18LTGN
SW (1916) CH4_29
24
LEFT FRONT A86J H86J L FRONT
14 23
SPEAKER - 18LTGN 18LTGN SPEAKER -

SUBWOOFER
CONNECTOR
A54D A54 (5314)
3
18BN 16BN
H86DBA
A 1
18LTGN
G H86BBA
B 2
18LTGN
SLEEPER GROUND H86CBA
E 15
ADAPTER 18LTGN
(5007)
BODY CONT # J4 H86EBA
F 14
(1604) 18LTGN
3
H86-GH
16LTGN H86-GHX
1 18LTGN 24 GND
H11-GM
10WH H86-GHY
25 GND
18LTGN
H86-GHZ 26 GND
18LTGN
GROUND STUD IN SLEEPER
REAR FACE OF FRONT
LEFT BUNK PANEL
(5004)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 D 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 61802Y 09MAR09 AE08058097 019

Figure 119 Radio Entertainment, Speakers (Cont.)

119
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.26. RADIO ENTERTAINMENT, SPEAKERS (CONT.), P. 19A

CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF RADIO ENTERTAINMENT SPEAKERS (CONT)
NAVISTAR, INC.

FUSE F2-K
(1011)
%A14RD %A14VA
12RD 10RD
C2 D2

F1 E1 A14VA
BATTERY FEED A14W A14R A14RD
CH3_02,2A 6RD 8RD 12RD 10RD
30A

A14Y FUSE F7-A


IP/
6RD (1016)
BATTERY FEED SLEEPER
PASS UPPER CH3_02 (5000)
H14CD H14VA
CABINET 18RD
SLEEPER 10RD 1
(5014)
FUSE BOX
(H1-5001)
C5
H63UB H63U
(BTRY+) 1 18DKBL 18DKBL
5A B5 LOWER CABINET
(5136)
H63K
1 SLEEPER GROUND
18DKBL
CONNECTOR
(5007)
2
H63-GUB
2 H63-GK 8
18WH
18WH

10
H63-GU
H86BBA 18WH
3
18LTGN

1
H11-GM
16WH

AMPLIFIER CONN A
(5313)
CH4_19

4
GROUND STUD
IN SLEEPER REAR FACE OF
FRONT LEFT BUNK PANEL
(5004)

LOWER CABINET
(5135)

H6BBB
3
18LTGN

H63UA
1
18DKBL

H63-GUA
2 18WH

H86CBA AMPLIFIER CONN A


4 (5313)
18LTGN % W/2010 LH FUSE BLOCK
CH4_19

CHK D ATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0638 14OCT14 ADDED EFFECT W/2010 C 92715R
RELEASE NO . D ATE PART NO. SHE ET

LH FUSE BLOCK. 82357E 22DEC11 AE08058097 19A

Figure 120 Radio Entertainment, Speakers (Cont.)

120
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.27. RADIO ENTERTAINMENT, SPEAKERS (CONT.), P. 19B

Figure 121 Radio Entertainment, Speakers (Cont.)

121
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.28. SWITCH PACK, P. 20

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SWITCH PACK
NAVISTAR, INC.

FUSE F5-J (1014)


#A12F BODY CONTROLLER
(#A148V) (1606)
18LTBL D1 C1
10A CH3_9C

ACCESSORY
FUSE F5-J (1014)
@A12F RELAY
SWITCH PACK (A12V)
18LTBL (1012)
(1101M) D1 C1
10A CH3_9A

ACCESSORY
B FUSE F4-K (1013) RELAY #2, 4
A12F
POWER (A12V) (1011 / 1013)
18LTBL B2 A2 CH3_09
10A
CLUSTER #1
(1500)

C PANEL
A62DB A62
PANEL LIGHT 4 LIGHT
18DKBL 18DKBL
DIMMER

BODY
CONTROLLER #J5
W/ POWER DOOR LOCK
(1602)
AND WINDOWS

D
SWITCH D/L + A3AA(+) A3A(+)
E2 J1708+
20DKBL 20DKBL

A3AA(-) A3A(-)
20GY 20GY E1 J1708-
A3AC(-)
A3AC(+)
20DKBL

20GY

DOOR / IP
DOOR / IP
DOOR POD
DOOR POD
(3204M)
(3200)

J1708+ A A3AB(+) A J1708+


20DKBL

A3AB(-)
J1708- B B J1708-
20GY

BODY
N/ POWER DOOR LOCK CONTROLLER #J5
AND WINDOWS (1602)

A3A(+)
E2 J1708+
E 18DKBL
SWITCH D/L -

A3A(-)
E1 J1708-
18GY

A
A11-GKD A11-GCA
GROUND
18WH 12WH

GROUND STUD
(LOCATED AT
LEFT SIDE
@ W/2010 LH FUSE BLOCK DASH MOUNTED
# W/500K BAUD RATE DUAL POST
GROUND PLATE)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 ADDED EFFECTS OF 500K D 93366L
RELEASE NO. D ATE PART NO. SHEET

BAUD RATE. 61802Y 10MAR09


AE08058097 020

Figure 122 Switch Pack

122
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.29. WINDSHIELD WIPER MOTOR, P. 21

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
WINDSHIELD WIPER MOTOR
NAVISTAR, INC.

BODY
CONTROLLER #J2
(1604)

WIPER MOTOR
(4500)
A82 WINDSHIELD
A
16GY WIPER POWER
C/B

A
B+ A82D A82E
16GY 16GY
B
PRK A82J
A WV50V 16GY
2.2uFx2
C
GND A82-G

A82M
18GY
18GY
16WH

A82N
4.4uH x3
D

A11-GCA
HIGH A82K

12WH
16GY

E
LOW A82L
16GY

GROUND STUD
(LOCATED AT
LEFT SIDE
A82K
DASH MTD
16GY
DUAL POST
WIPER HIGH / LOW GROUND WIPER POWER
BODY
RELAY PLATE) RELAY
CONTROLLER #J4
(1012) (1005) (1012)
(1601)
G1

85
85

WINDSHIELD G3
86

86

WIPER J4 J2
A82H
HIGH / LOW E6
18GY
SPEED
87
87

G4 G2

J3 J1
H4 A82P H2
16GY
30

30

87A
87A

WINDSHIELD A82F
WIPER E7 18GY
POWER

MOBILEYE GND AND


A82KB WIPER SIGNAL
16GY (381)
CH4_40

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


012 07FEB13 ADDED: CIRC A82K AND C 91662T
RELEASE NO. D ATE PART NO. SHEET

A82KB AND R/D 1005. 61802Y 10MAR09


AE08058097 021

Figure 123 Windshield Wiper Motor

123
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.30. WINDSHIELD WIPER MOTOR (CONT.), P. 21A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
WINDSHIELD WIPER MOTOR (CONT)
NAVISTAR, INC.

W/2010 LH FUSE BLOCK

BODY
CONTROLLER #J2
(1604)

WIPER MOTOR
(4500)
A82 WINDSHIELD
A
16GY WIPER POWER
C/B

A
B+ A82D A82E
16GY 16GY
B
PRK A82J
WV50V 16GY
A
2.2uFx2
C
GND A82-G

A82M
18GY
18GY
16WH

A82N
4.4uH x3
D
A11-GCA
HIGH A82K
12WH
16GY

E
LOW A82L
16GY

GROUND STUD
(LOCATED AT
LEFT SIDE
A82K
DASH MTD
16GY
DUAL POST
WIPER HIGH / LOW GROUND WIPER POWER
BODY
RELAY PLATE) RELAY
CONTROLLER #J4
(1012) (1005) (1012)
(1601)
G1
85
85

WINDSHIELD A3
86

86

WIPER C4 J2
A82H
HIGH / LOW E6
18GY
SPEED
87

87

A4 G2

J1
B4 C3 A82P H2
30

16GY
30
87A

87A

WINDSHIELD A82F
WIPER E7 18GY
POWER

MOBILEYE GND AND


A82KB WIPER SIGNAL
16GY (381)
CH4_40

CHK D ATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0638 14OCT14 INITIAL RELEASE. A 92715R
RELEASE NO . D ATE PART NO. SHE ET

92715R 18SEP14 AE08058097 21A

Figure 124 Windshield Wiper Motor (Cont.)

124
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.31. WINDSHIELD WASHER PUMP, P. 22

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF WINDSHIELD WASHER PUMP
NAVISTAR, INC.

BODY
TURN SIGNAL
CONTROLLER #J3
SWITCH DCM / IP
(1600)
(1801) (1800)

8 C9
B82A A82A WIPER 0
WIPER 0 20GN A9
18GY 20GY SWITCH
11 C1
B82B A82B WIPER 1
WIPER 1 20RD A10
18GY 20GY SWITCH
5 B1
B82C A82C WIPER 2
WIPER 2 20OR A11
18GY 20GY SWITCH

7 A4
B9D B9 A9
20WH
18GY 18GY 18GY
12 A5 WASHER
B87E A87E A87B
20YL A15 PUMP
18GY 18GY 20GY MONITOR
6 A3
B87-G B11-GA A11-GA
WASHER
18WH 18WH 18GY LOW WASHER
A87D FLUID
A8
EGR VALVE RELAY A13AA 18GY LIGHT
(1020) 18PK C2 D2 DIGITAL

A11-GCA
CH7_06 86
30

12WH
GROUND STUD
(1004) WASHER BOTTLE GROUND STUD
(LOCATED RELAY (LOCATED AT
AT LEFT (1015) LEFT SIDE
SIDE DASH DASH MOUNTED
87A 87 85
MOUNTED DUAL POST
DUAL POST D1 C1 GROUND PLATE)
GROUND A11-GAA A87-G
PLATE) 14WH 18WH
FORWARD
CHASSIS/IP
WASHER PUMP FUSE F5-C
(1700/1700)
(8352) (1014) FUSE F5-H
IGNITION
A 19 H3 G3 (1014-C4)
M87C RELAY #3
A87C *(A13FA)
16GY (1012 / 1014)
18GY
10A CH3_05
B 20
M87D AA87F
16GY 18GY
IGNITION
#A13FK #A13FB
RELAY #2
WASHER FLUID 12PK 12PK BODY
(1012 / 1014)
LEVEL SENSOR CH3_08 CONTROLLER #J5
(8351) (1602)

17
M87A A87A
2 1 18GY 18GY
A9A
E5 ZVR
18GY
18 A9BB A9B
M9BB
E7 ZVR
18GY 18GY 18GY

RIGHT UC CENTRE/ IP
WASHER PUMP INTERCONNECT ABS #3
(8350) (1701F/1701) A94BU (1402)
16GY CH10_09
1 59
N87C A116U CUSTOMER ACCESSORIES RELAY
16GY 18GY (1019)
CH04_26
2 58 CUSTOMER ACCESSORIES RELAY
N87D A116L
(1019)
16GY 18GY CH04_27
A94BT ABS #3
RIGHT UC 16GY (1402)
WASHER LEVEL CH10_09
(8351)
41 GUAGE CLUSTER
N87C A106B (1501)
18GY 18GY
2 1 CH10_05

ELECTRONIC GND
N9BB
(8802)
18GY * W/ IGNITION RELAY 3
SPLICE PACK
CH03_33 # N/ IGNITION RELAY 3
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0638 07MAY15 ADDED RELAY CAVITY F 92948U
RELEASE NO. D ATE PART NO. SHEET

DESCRIPTION C1,C2,D1 AND D2. 61802Y 10MAR09


AE08058097 022

Figure 125 Windshield Washer Pump

125
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.32. WINDSHIELD WASHER PUMP (CONT.), P. 22A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF WINDSHIELD WASHER PUMP
NAVISTAR, INC.

W/2010 LH FUSE BLOCK

BODY
TURN SIGNAL
CONTROLLER #J3
SWITCH DCM / IP
(1600)
(1801) (1800)

8 C9
B82A A82A WIPER 0
WIPER 0 20GN A9
18GY 20GY SWITCH
11 C1
B82B A82B WIPER 1
WIPER 1 20RD A10
18GY 20GY SWITCH
5 B1
B82C A82C WIPER 2
WIPER 2 20OR A11
18GY 20GY SWITCH

7 A4
B9D B9 A9
20WH
18GY 18GY 18GY
12 A5 WASHER
B87E A87E A87B
20YL A15 PUMP
18GY 18GY 20GY MONITOR
6 A3
B87-G B11-GA A11-GA
WASHER
18WH 18WH 18GY LOW WASHER
A87D FLUID
A8
INTL ENGINE A13AA 18GY LIGHT
IBB ENGINE (1010) 18PK B1 B2 DIGITAL

A11-GCA
CH_06,30 87A 86

12WH
GROUND STUD
(1005) WASHER BOTTLE GROUND STUD
(LOCATED RELAY (LOCATED AT
AT LEFT (1015) LEFT SIDE
SIDE DASH DASH MOUNTED
87 85
MOUNTED 30
DUAL POST
DUAL POST A2 A1 GROUND PLATE)
GROUND A11-GA A87-G
PLATE) 12WH 18WH
FORWARD
CHASSIS/IP
WASHER PUMP FUSE F5-K
(1700/1700)
(8352) (1014)

A 19 D2 C2 IGNITION
M87C A87C (A13FL) RELAY #3
16GY 18GY
10A CH3_7A
B 20
M87D AA87F
16GY 18GY

WASHER FLUID BODY


LEVEL SENSOR CONTROLLER #J5
(8351) (1602)

17
M87A A87A
2 1 18GY 18GY
A9A
E5 ZVR
18GY
M9BB 18 A9BB A9B
E7 ZVR
18GY 18GY 18GY

CHK D ATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0638 14OCT14 INITIAL RELEASE. A 92715R
RELEASE NO . D ATE PART NO. SHE ET

92715R 18SEP14 AE08058097 22A

Figure 126 Windshield Washer Pump (Cont.)

126
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.33. DRIVER DISPLAY – VEHICLE INFORMATION, P. 23

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DRIVER DISPLAY - VEHICLE INFORMATION
NAVISTAR, INC.

VEHICLE
INFORMATION
DISPLAY
(1550)

FUSE F4-J (1013)


B1 A1 ACCESSORY
ACCESSORY A12C A12V RELAY #2,4
B
18LTBL 12LTBL (1011/1013)
10A
CH3_09
W/ PRODUCTIVITY DISPLAY
N/ LOAD SHEDDING

FUSE F11-B (1020)


F2 E2 BATTERY
A14SE A14NF A14N A14W
BATTERY M FEED
18PK 12RD 8RD 6RD
CH3_03
5A
A14SE A14Y BATTERY
18RD 6RD FEED
W/ PRODUCTIVITY DISPLAY
CH3_03
& TIRE PRESSURE MONITOR

A3BC(+) W/ LOAD SHEDDING


J1708+ D
20DKBL
J1708 PUBLIC
A3BC(-) CH3_18
J1708- K
20GY

A5L(+)
J1939+ L J1939 PUBLIC
18YL
CH3_12
A5L(-)
J1939- C
18GN

A11-GAL A11-GAA
GROUND J
18WH 14WH

GROUND STUD
(1004)
(LOCATED AT
LEFT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


012 07FEB13 GAUGE 18 WAS 20 FOR D 91662T
RELEASE NO. D ATE PART NO. SHEET

CAV B,M,L,C,J. 61802Y 09MAR09


AE08058097 023

Figure 127 Driver Display – Vehicle Information

127
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.34. BEACON LIGHT SWITCH – FOR DUAL CUSTOMER ACCESSORY, P. 24

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BEACON LIGHT SWITCH - FOR DUAL CUSTOMER
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
ACCESSORY

BATTERY BATTERY
FEED FEED
FUSE F5-E CH3_03 CH3_01
(1014)

D1 C1
IGNITION RELAY #2
(A13FB)
(1012 / 1014)

##A14W
**A14Y
10A CH3_07

6RD
6RD
FUSE F5-M
(1014-A4)
IGNITION
FUSE F5-D RELAY #2
A13FA #A13FA #A13FB
(1014-G4) (1012 / 1014)
12PK 12PK 12PK
CH3_07

FUSE F5-G
(1014)

A14N
8RD
D3 C3
A13BL1

IGNITION RELAY #3
*(A13FA)
18PK

(1012 / 1014) FUSE F10-D


10A CH3_07 (1018)
E4 F4 A14NH
A13BL2 12RD
30A/10A
18PK A14KL
A13-GBL 12RD
GREEN 18WH

A72CF TRLR SPARE#2


18OR (1121M)

A13-GBP
A13-GBM
CH9_30

18WH
CUSTOMER

18WH
+ - ACCESSORIES #2
RELAY
(1018 /1019)

A14BLT
85

14RD
7 9
86

J4
A13BLT G3
3
18PK
87

&A13BL1 2B

A11-GBA
18PK J3

14WH
1
G4
A58BLT

6
30
87A
14BN

5B
4
A11-GKJ

AMBER
A58BLT

6WH
18BN

LIGHT AIR SHIELD


8 10 (5117)
CH9_20

+ -
BEACON LIGHT GROUND STUD
SWITCH (LOCATED AT
(1117M) LEFT SIDE
CLUSTER #1 DASH MTD
(1500) DUAL POST
GROUND
PLATE)
A62DK A62DA
6 DIMR OUT2 (1005)
18DKBL 16DKBL PANEL LT

IP/SLEEPER
(5000A-19) H58C 8-WAY CONNECTION
G FOR T RAIL
16BK
(1001)

* W/ IGNITION RELAY 3
# N/ IGNITION RELAY 3
** DUAL BATTERY FEED W/ LOAD SHEDDING
## DUAL BATTERY FEED N/ LOAD SHEDDING
& W/ BEACON LIGHT FOR SLEEPER

MOMENTARY POSITION

MAINTAINED POSITION

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED CIRC A72CF IN E 92447S
RELEASE NO. D ATE PART NO. SHEET

R/D 1019. 61802Y 10MAR09


AE08058097 024

Figure 128 Beacon Light Switch – for Dual Customer Accessory

128
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.35. BEACON LIGHT SWITCH – FOR DUAL CUSTOMER ACCESSORY (CONT.), P. 24A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BEACON LIGHT SWITCH - FOR DUAL CUSTOMER
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
ACCESSORY (CONT)

BATTERY
W/2010 LH FUSE BLOCK FEED
CH3_04A

A14
6RD
FUSE F7-G
(1016)
IGNITION RELAY #2
(A13FS)
F3 E3 (1012)
10A CH3_6A

FUSE F7-F

A14T
(1016)

8RD
F2 E2
A13BL1

IGNITION RELAY #3
*(A13FA)
18PK

(1019) FUSE F10-N


10A CH3_07A (1019)
B1 A1
A14KL
A13BL2 12RD
30A/10A
18PK
A13-GBL
18WH
GROUND
(1022)

A13-GBM
CUSTOMER

18WH
+ - A13-GBP
ACCESSORIES #2 12
GREEN RELAY 18WH
(1017)

A14BLT
A13-GBP
11
85

14RD
7 9 18WH
86

J4
A13BLT G3
3 A11-GBA
18PK 1
87

&A13BL1 2B 14WH
18PK

A11-GKJ
J3

6WH
1
G4
6
30
87A

5B
4

AMBER
A58BLT
18BN

8 10 GROUND STUD
(LOCATED AT
LEFT SIDE
+ - DASH MTD
BEACON LIGHT DUAL POST
SWITCH GROUND
(1117M) PLATE)
PANEL LT (1005)
(1021)

A62DK
9 DIMR OUT2
18DKBL PANEL LT

IP/SLEEPER
(5000A) H58C 8-WAY CONNECTION
G FOR T RAIL
19 16BK
(1001)

* W/ IGNITION RELAY 3
& W/ BEACON LIGHT FOR SLEEPER

MOMENTARY POSITION

MAINTAINED POSITION

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0638 14OCT14 INITIAL RELEASE. A 92715R
RELEASE NO. D ATE PART NO. SHEET

92715R 22SEP14
AE08058097 24A

Figure 129 Beacon Light Switch – for Dual Customer Accessory (Cont.)

129
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.36. DOOR SWITCHES – DOME LAMP, P. 25

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
DOOR SWITCHES - DOME LAMP

BODY DOOR SWITCH /


DOOR SWITCH
CONTROLLER #J5 SPKR JUMPER
(1602) (2313)

B A
A9B A9BAB E9
ZVR E7
18GY 16GY 16GY

BODY
CONTROLLER #J3
(1600)

A A
DOOR SWITCH A63A A63C E63
INPUT A13
18DKBL 16DKBL 16DKBL

DOOR SWITCH /
DOOR SWITCH
SPKR JUMPER
(2312)

B A
A9BAA F9
16GY 16GY

A A
A63B F63
16DKBL 16DKBL

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT B 82357E
RELEASE NO. D ATE PART NO. SHEET

DIAGRAM, PROSTAR. 61802Y 09MAR09


AE08058097 025

Figure 130 Door Switches – Dome Lamp

130
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.37. SPARE SWITCH – FOR SINGLE CUSTOMER ACCESSORY, P. 26

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SPARE SWITCH - FOR SINGLE CUSTOMER ACCESSORY
NAVISTAR, INC.

BATTERY
FEED
CH3_02

A14W
A14Y
6RD

6RD
W/ LOAD
SHEDDING
N/ LOAD
*A14CB FUSE F11-A
SHEDDING
18RD (1020)
E1 F1

A14R
A14NE

8RD
12RD
5A IP / CENTER
CHASSIS
(1701) FUSE F10-B
CH10_09,28 (1019)
*AJMA E2 F2 A14RC
18RD 12RD
A14SAA 30A
18RD
A14-GSA
CUSTOMER 18WH
ACCESSORY A11-GB

A14-GSB
18WH

A14SAC
CONTROL A11-GA

A14-GAG
18WH

12RD
18WH

A11-GC
A116U
(SPARE'1')

18GY
TRLR

18WH

18WH
(1112M) SPARE#1
+ - A72CE
(1120M)
18OR TRLR SPARE
CH10_30
GREEN #1/2/3/4
(1120/21/
85

7 9 A11-GA 22/23M)
86

18WH CH10_30,31
A14SAB J2
3
18RD G1
87

A14SA 2B H2 A116UB
J1 F16
18RD 18GY
*A14CA
1 12RD
G2
A11-GAA

BODY
A14SAD
12LTGN

30

6
87A

CONTROLLER #J5
14WH

5B (1602)
*A12CF
14LTGN

A116L
18GY

4
CUSTOMER
AMBER
ACCESSORIES#1
RELAY
8 (1019)
10
OWNER BENDIX RR RIGHT
ACCESSORY#1 MODULATOR GROUND STUD
+ - (1940) (9504A) (1004)
CH10_09 (LOCATED AT
LEFT SIDE
DASH MOUNTED
DUAL POST GROUND
PLATE)

A62DJ A62DA
6 DIMR OUT2 CLUSTER #1
18DKBL 16DKBL PANEL LT (1500)

*A62B *A62C
18DKBL 18DKBL

IP/SLEEPER
(5000A-19)
8-WAY CONN
H58C FOR T-RAIL MOMENTARY POSITION
G
16BK (1001) MAINTAINED POSITION

* W/ REFRIGERATOR PWR CONTROL

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 19MAY14 ADDED CIRC A72CE & D 92447S
RELEASE NO . D ATE PART NO. SH EET

A11-GA IN R/D 1019. 61802Y 10MAR09 AE08058097 026

Figure 131 Spare Switch – for Single Customer Accessory

131
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.38. SPARE SWITCH – FOR SINGLE CUSTOMER ACCESSORY (CONT.), P. 26A

CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
SPARE SWITCH - FOR SINGLE CUSTOMER ACCESSORY
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
(CONT)
NAVISTAR, INC.

W/2010 LH FUSE BLOCK

BATTERY
FEED
CH3_02

A14W
A14Y
6RD

6RD
W/ LOAD
SHEDDING
N/ LOAD
A14CB FUSE F9-L
SHEDDING
18RD (1018)

A14R
A14NE

8RD
D3 C3 12RD
5A IP/CTR
CHASSIS
(1701) FUSE F9-T
CH10_09,28 (1018)
AJMA B4 A4 A14RC
18RD 12RD
A14SAA 30A
18RD
A14-GSA
CUSTOMER 18WH
ACCESSORY A11-GB A14-GSB
18WH

A14SAC
A11-GA

CONTROL

A14-GAG
18WH

12RD
18WH

A11-GC
A116U
(SPARE'1')

18GY

18WH

18WH
(1112M)
+ - ACCESSORIES#1
RELAY
GREEN (1017)
85

7 9
86

A14SAC G1 J2
3
18RD
87

A14SA 2B
18RD A12CE
18LTBL A14CA
1 12RD
J1
A11-GAA
A14SAD
12LTGN

30

6
87A

14WH

G2
5B
14LTGN

4
A12CF

AMBER

8 10
OWNER
ACCESSORY#1 GROUND STUD
+ - (1940) (1004)
(LOCATED AT
LEFT SIDE
IP/SLEEPER DASH MOUNTED
(5000A)
DUAL POST GROUND
18DKBL

PLATE)
18DKBL

A62DJ

H58C 8-WAY CONN


A62B

G
19 16BK FOR T-RAIL
(1001)

14 3
MOMENTARY POSITION
MAINTAINED POSITION
PANEL LIGHT
(1021)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - INITIAL RELEASE. A 92715R
RE LEASE NO . D ATE PART NO. SHEET

92715R 19SEP14
AE08058097 26A

Figure 132 Spare Switch – for Single Customer Accessory (Cont.)

132
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.39. SPARE SWITCH – FOR DUAL CUSTOMER ACCESSORY, P. 27

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SPARE SWITCH - FOR DUAL CUSTOMER ACCESSORY
NAVISTAR, INC.

BATTERY BATTERY
FEED FEED
(1009) (1009)
CH3_02 CH3_02

A14W
A14Y
6RD

6RD
N/ LOAD
W/ LOAD SHEDDING
SHEDDING

FUSE F11-A (1020)


E1 F1
A14R

A14N
A14NE

8RD
12RD 8RD
5A
A14SBA
18RD FUSE F10-D (1019)
E4 F4 A14NH
12RD
30A/10A

A14-GSC
CUSTOMER 18WH
ACCESSORY

A14-GSD
CONTROL

A14-GAG
18WH

A14SBC
SPARE '2'

18WH
CUSTOMER

12RD
(1113M)
+ - ACCESSORIES #2
RELAY
GREEN (1018 /1019)
85

7 9 TRLR SPARE
86

J4 #1/2/3/4
A14SBB G3 A11-GB (1120/21
3 18WH
18RD /22/23M)
87

A14SB 2B CH10_30,31
18RD J3

1
G4
A11-GAA

6
30
87A

14WH

5B
A14SBD
12LTGN

AMBER

8 10

OWNER GROUND STUD


+ -
ACCESSORY#2 CLUSTER #1 (1004)
(1941) (1500) (LOCATED AT
LEFT SIDE
DASH MOUNTED
A62DK A62DA DUAL POST GROUND
DIMR OUT2
6 PLATE)
18DKBL 16DKBL PANEL LT

MOMENTARY POSITION
MAINTAINED POSITION

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 ADDED CIRC A11-GB IN D 92447S
RELEASE NO. D ATE PART NO. SHEET

R/D 1019. 61802Y 10MAR09 AE08058097 027

Figure 133 Spare Switch – for Dual Customer Accessory

133
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.40. SPARE SWITCH – FOR DUAL CUSTOMER ACCESSORY (CONT.), P. 27A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
SPARE SWITCH - FOR DUAL CUSTOMER
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ACCESSORY (CONT)
NAVISTAR, INC.

W/2010 LH FUSE BLOCK


BATTERY BATTERY
FEED FEED
(1009) (1000)
CH3_02A CH3_01A

A14W
A14Y
6RD

6RD
N/ LOAD
W/ LOAD SHEDDING
SHEDDING

FUSE F9-L (1018)


D3 C3
A14R

A14N
A14NE

8RD
12RD 8RD
5A

A14SBA
18RD FUSE F9-M (1018)
D4 C4 A14NH
12RD
30A/10A
A14-GSC
CUSTOMER 18WH
ACCESSORY
A14-GSD

CONTROL

A14-GAG
18WH

A14SBC
SPARE '2'
CUSTOMER

18WH
12RD
(1113M)
+ - ACCESSORIES #2
RELAY
GREEN (1017)
86

7 9 FIFTH WHEEL
85

F2 JAW MONITER
A14SBB D1 A116L
3 18GY (9989)
18RD CH10_28
87

A14SB 2B
18RD F1

1
D2
A11-GAA
30

6
87A

14WH

5B
A14SBD
12LTGN

AMBER

A14CL
8 10 121RD

OWNER GROUND STUD


+ -
ACCESSORY#2 (1004)
(1941) (LOCATED AT
LEFT SIDE
DASH MOUNTED
PANEL DUAL POST GROUND
A62DK
5 LIGHT PLATE)
18DKBL
(1021)

MOMENTARY POSITION
MAINTAINED POSITION

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0638 14OCT14 INITIAL RELEASE. A 92715R
RELEASE NO. D ATE PART NO. SHEET

92715R 20SEP14
AE08058097 27A

Figure 134 Spare Switch – for Dual Customer Accessory (Cont.)

134
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.41. EATON VORAD VS-400, P. 28

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF EATON VORAD VS-400
NAVISTAR, INC.

FUSE F5-G
(1014) (1014-G3) (1014-C4)
*(A13FA) IGNITION RELAY #3
BATTERY CH3_8B (1012 / 1014) CH3_07
FEED
CH3_3A #A13FK #A13FB IGNITION RELAY #2
12PK 12PK (1012 / 1014) CH3_07

(1014-G2)
#A13FF #A13FB

A14NJ
IGNITION

16RD
12PK 12PK

%A13FH

%A13FR
(1014-A1) RELAY #2

16PK

16PK
(1012 /
(1014-C1) 1014)
*(A13FB) CH3_07

FUSE F9-G
FORWARD LOOKING
(1014-A1)

(1018)
RADAR UNIT E3
(8901) A13FB #A13FD #A13FB IGNITION
12PK 12PK 12PK RELAY #2

FUSE F1-B

FUSE F5-L
30A A3 (1014-A2) (1012 /
G1

(1010)

(1014)
E2 1014)
*(A13FB)
F3 CH3_08
10A
@@A94AE FUSE F5-A
12GY (1014)
5 4 9 10 B3 H1
F2 VORAD VS-400

A67TA

A67A
16PK
FORWARD

18PK
DIU CONNECTOR
CHASSIS (1943M)
(1700)

38
M67Y A67Y A67E
4
18PK 18PK 18PK
M5UE(-)

M5UE(+)

37
18GN

18YL

M67-GY A67-GY A67-GD


18WH 5
18WH 18WH

%A67A
16PK
J1939 FORWARD TO

A67-G
CENTER CHASSIS

6
18WH

%A67TA

FUSE F1-A
18PK

(1010)
(9770)

F1
7

A5HA(+)
A5HA(-)

18YL
18GN
M5UB(-)
M5UB(+)

8
M5U(-)

M5U(+)
18GN

18GN
18YL

18YL

E1
GROUND
1 (1023)
%A11-GCB
14WH
A11-GKJ

%A13FP

%A13FG
16PK

16PK

SIDE DISPLAY UNIT


6WH

J1939 ADAPTER
(1942F)
(1025)
CH3_12

A C C A
2 1 3 4
A57NA

FUSE F5-K
18OR
A67V
18GY

A67U
18GY
18GY
A67W

RIGHT SIDE (1014)


N5UB(-)
N5UB(+)

CH3_8B
N5U(-)

N5U(+)

DASH MOUNTED
18GN

18GN
18YL

18YL

DUAL POST BODY CONTROLLER #1


GROUND PLATE (1603) CH9_09
CENTER
70 71 69 12 CHASSIS
1701

N67TA
1 SIDE SENSOR/@
IP / CENTER 16PK
CHASSIS BENDIX BLINDSPOT
N67U
(1701) 3 COLLISION
16GY
CH3_10,11 AVOIDANCE SLEEPER
N67V
4 (9768/9769)
16GY
N67W
TERMINATING 5
16GY
RESISTOR
(8954) CH3_15 N67-G
2
16WH
GROUND
STUD
(9771)
* W/ IGNITION RELAY 3
# N/ IGNITION RELAY 3
@ W/ ISX ENG
% W/ 2010 LH FUSE BLOCK
@@ W/ 500K BAUD RATE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 ADDED EFFECTS OF 500K F 93366L
RELEASE NO. D ATE PART NO. SHEET

BAUD RATE. 61802Y 09MAR09 AE08058097 028

Figure 135 Eaton Vorad VS-400

135
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.42. EATON VORAD EVT 300, P. 28A

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF EATON VORAD EVT-300
NAVISTAR, INC.

EATON VORAD EVT-300


ANTENNA ASSEMBLY FWD CHASSIS / IP
(8900) (1700F)

37
M67B
1
16GY
38
M67C
2
16GY
39
M67D
3
16GY
40
M67E
4
16GY

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310775 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 03JAN12 INITIAL RELEASE. A 75116N
RELEASE NO. D ATE PART NO. SHEET

75116N 15NOV10
AE08058097 28A

Figure 136 Eaton Vorad EVT 300

136
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.43. BENDIX WINGMAN, P. 28B

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BENDIX WINGMAN
NAVISTAR, INC.

M67-GY
EATON VORAD
18WH
ANTENNA ASSEMBLY
M67Y (8901)
18PK CH10_12A IGNITION RELAY #3
(A13FA) (1012 / 1014)
FORWARD LOOKING CH3_07
RADAR UNIT IGNITION
(A13FB) RELAY #2
(8903)
G1 (1012 /
FUSE F5-A 1014)

10A
(1014) CH3_08
A3
FUSE F1-A
FUSE F5-L (1010)
10A *A67A *A13FP FUSE
(1014) H1
16PK 16PK F5-P
F1
6 1 5 8 B3 10A E1 *A13FG (1014)
CH3_8B

A67TA

A67A
16PK
16PK

18PK
FORWARD
CHASSIS
(1700F)
38
M67Y A67Y A67E
4
20PK 18PK 18PK
M5UE(-)

M5UE(+)
20LTGN

37
20YL

M67-GG A67-GY A67-GD


18WH 5
20WH 18WH

A67-G
6

18WH
J1939 CENTER /
FORWARD CHASSIS
(9769)
7

A5HA(+)
A5HA(-)

18YL
18GN
M5UB(+)

M5UB(-)

8
M5U(-)

M5U(+)

WNGMAN
18GN

18GN
18YL

18YL

DIU CONNECTOR
GROUND (1943M)
1 (1023)
*A11-GCB
14WH
A11-GKJ

SIDE DISPLAY UNIT


6WH

J1939 ADAPTER
(1942F)
(1025)
CH3_12
A C C A FUSE F1-B
2 1 3 4 (1010)
*A67TA *A13FH FUSE
18PK 16PK F1-A
F2 E2 (1010)
A57NA

10A *A13FR
18OR
18GY

A67V
18GY
A67W

18GY
A67U

RIGHT SIDE 16PK CH3_8B


N5UB(-)
N5UB(+)

N5U(-)

N5U(+)

DASH MOUNTED
18GN

18GN
18YL

18YL

DUAL POST BODY CONTROLLER #1


GROUND PLATE (1603) CH9_09
CENTER
70 71 69 CHASSIS
12
(1701/1701F) SIDE SENSOR/@ BENDIX
BLINDSPOT COLLISION
AVOIDANCE SLEEPER
IP / CENTER (9768/9769)
CHASSIS
(1701) N67TA
CH3_10,11 1
16PK
N67U
3
16GY
J1939 FORWARD TO N67V
TERMINATING CENTER CHASSIS 4
16GY
RESISTOR (9770)
A67W
(8954) CH3_15 5
16GY
N67-G
2
16WH
GROUND
STUD
(9771)
* W/2010 LH FUSE BLOCK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300299 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 E 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 89156W 18MAY12


AE08058097 28B

Figure 137 Bendix Wingman

137
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.44. WABCO ONGUARD WARNING SYSTEM, P. 28C

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF WABCO ONGUARD WARNING SYSTEM
NAVISTAR, INC.

WABCO ONGUARD
RADAR UNIT
(8902)
TO IGNITION
G1 RELAY #2
(A13FB) (1012 / 1014)
10A CH3_07,08
FUSE F5-A
(1014)
5 4 6 1 H1 DRIVER

A67CC
INTERFACE

16PK
FORWARD
CHASSIS UNIT
(1700F) (1944)

38
M67CA A67CA A67EA
E
20PK 18PK 18PK
M5UF(+)
M5UF(-)
20LTGN

37
20YL

M67-GA A67-GA A67-GM


20WH 18WH 18WH D

A67-GK
B

18WH
J1939 CENTER /
FORWARD CHASSIS
(9769M)
A

A5HA(+)
A5HA(-)

18YL
18GN
8
M5UB(-)
M5UH(+)

M5UK(+)
M5UK(-)
M5UH(-)
M5UB(+)

GROUND
1
18GN
18GN

18GN
18YL

18YL

(1023)
18YL

*A11-GCB
12WH
A11-GKJ
6WH

TO J1939
SPLICE PACK
(1025) CH3_12

C A
A C

RIGHT SIDE
DASH MOUNTED
DUAL POST
N5U(-)

N5U(+)
N5UB(-)
N5UB(+)

GROUND PLATE
18GN

18YL
18GN
18YL

(1005)

TO BODY
CONTROLLER
CH3_11

J1939 FORWARD TO
CENTER CHASSIS
TERMINATING
(9770M)
RESISTOR
(8954) CH3_15

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300299 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


012 07FEB13 CIRC M5UF(-) COLOR B 91662T
RELEASE NO. D ATE PART NO. SHEET

WAS GN.ADDED CIRC M5UH(+),(-). 89156W 18MAY12


AE08058097 28C

Figure 138 WABCO OnGuard Warning System

138
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.45. WABCO ONGUARD WARNING SYSTEM (CONT.), P. 28D

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF WABCO ONGUARD WARNING SYSTEM
NAVISTAR, INC.

WABCO RADAR
(8904)

LOW HIGH GND PWR

TO IGNITION
G1 RELAY #2
(A13FB) (1012 / 1014)
10A CH3_07,08
FUSE F5-A
(1014)

M67-GA

M67YC
H1

M67YB

20PK
DRIVER

20WH

20PK

A67CC
INTERFACE

16PK
FORWARD

M5UF(+)
UNIT

M5UF(-)
CHASSIS

20LTGN
(1944)

20YL
(1700 F)

38
A67YA A67CA A67EA
E
M5UF(+)

M5UF(-)

20PK 18PK 18PK


20LTGN
20YL

37
A67-GA A67-GM
18WH D
18WH

A67-GK
B

18WH
CH3_15C
J1939 C ENTER TO FORWARD (9769M)
J1939 FORWARD TO CENTER (9970M)/

A5HA(+)
A5HA(-)
M5UD(+)

M5UB(+)

M5UB(-)
M5UD(-)

18YL
18GN
18GN

18GN

18GN

8
18GN

GROUND
1 (1023)
*A11-GCB
12WH
A11-GKJ
6WH

TO J1939
SPLICE PACK
(1025) CH3_12
M5UA(+)

M5UA(-)

M5U(-)
M5U(+)

18GN
18GN
18GN

18GN

RIGHT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE
(1005)

A C A C

J1939 FORWARD TO
N5UB(-)
N5UB(+)

N5U(-)

N5U(+)

CENTER CHASSIS
18YL
18GN
18GN
18YL

(9770M)

TO BODY
CONTROLLER
CH3_11

TERMINATING
RESISTOR
(8954) CH3_15

SMARTWAVE TPMS SMARTWAVE TPMS


RECIEVER (8983F) RECIEVER (8983F)
CH3_15C CH3_15C

J1939 CENTER /
FORWARD CHASSIS
(9769M)

*W/LONESTAR

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23077935 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


012 13MAR13 INITIAL RELEASE. A 91758M
RELEASE NO. D ATE PART NO. SHEET

91758M 23FEB13
AE08058097 28D

Figure 139 WABCO OnGuard Warning System (Cont.),

139
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.46. BENDIX WINGMAN (CONT.), P. 28E

CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BENDIX WINGMAN(CONT)
NAVISTAR, INC.

J1939-500K WRG

WIGMAN DIU
CONNECTOR
(1943M) CAMERA CONN
IP/ROOF (1979A)
(2000)

9
A5H(-) A5CB(-) D5CB(-) D5CE(-)
6 18GN 3
18GN 18GN 20GN

SHIFTER
CONNECTION
A5J(-) A5B(-) (7905) PREDICTIVE
18GN 18GN CH11_03A CRUISE CONTROL
(1776)

A5D(-) A5K(-)
18GN 7
20GN

A5L(-)
18GN
ABS #1
(1400)

A5N(-)
7
18GN

CAMERA CONN
IP/ROOF (1979A)
(2000)
10
A5H(+) A5CB(+) D5CB(+) D5CE(+)
18YL 20YL 4
7 18YL 18YL

SHIFTER
A5J(+) A5B(+) CONNECTION
18YL 18YL (7905)
CH11_03A

PREDICTIVE
CRUISE CONTROL
(1776)

A5D(+) A5K(+)
18YL 15
20YL
A5L(+)
18YL

ABS #1
(1400)

A5N(+)
8
18YL

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23101172 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
25OCT16 WORD 'PREDICTIVE' WAS C 93638F
RELEASE NO. D ATE PART NO. SHEET

'NEXT GENERATION'. 93248T 14AUG15


AE08058097 28E

Figure 140 Bendix Wingman (Cont.)

140
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.47. QUALCOMM OMNIVISION, P. 29

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF QUALCOMM OMNIVISION
NAVISTAR, INC.

QUALCOMM OMNIVISION QUALCOMM OMNIVISION


ACCESSORY SPEAKER SWITCH
(1919/1919A) (1916)

A86HA
F C
18LTGN
A86JA
G 18LTGN D

RADIO
A3BD(+) (1300)
J1708(+) C J1708
18DKBL
PUBLIC A86H
A3BD(-) LEFT FRONT A
J1708(-) D CH3_20 13
SPEAKER + 18LTGN
18GY
FUSE F5-T
%A13FC LEFT FRONT 14 A86J
(1014) B
12PK SPEAKER - 18LTGN
CH3_8A
IGNITION RELAY #1
FUSE F5-R

(A13FC)
A3

(1011 / 1013) CH3_06


(1014)

C3
10A

FUSE F4-G 344 CB SPEAKER


10A
(1013)
B3

D3
A A86H
LEFT BANK OPT
A13B
18PK

WARNING LIGHTS 18LTGN


(1511) B
%A13B

A86J
18PK

18LTGN
D
A13BF
20PK
%A13BF
20PK F
B A98F
18TN

A86-GND A86-GD1
E E
18WH 18WH

A86RCD
A
18LTGN

A86HB
F
IP / DOOR 18LTGN
QUALCOMM CONNECTOR LEFT
OMNIVISION (3205M)
REMOTE A CH4_18 A86JB
18LTGN G
CONTROL
(1917) A86-GD2
B
18WH

FUSE F2-F
QUALCOMM *A14K *A14 BATTERY FEED
(1011)
OMNIVISION 8RD 4RD CH3_35,35A
D2 C2 A14KC
POWER A14ED #A14T #A14
A 12RD BATTERY FEED
(1918/ 16RD 8RD 6RD
10A CH3_02,04A
1918A/ FUSE F2-N
1918B) (1011) FUSE F5-B FUSE F5-E
%A14ED %A14KC
(1014-G2) (1014-C1)
16RD B1 10A A1 12RD
**(A13FB) IGNITION
FUSE F5-J RELAY #2
FUSE F5-A
(1014) (1012/
A13EE (1014-G1)
B 16DKBL 1014)
B1 A1 ##A13FF ##A13FB
FUSE F5-L CH3_07
10A 12PK 12PK
(1014)
%A13EE FUSE F5-G (1014)
(A13FC)
16DKBL D3 10A C3 CH_8A
A11-GBE A11-GBA A11-GKJ * SINGLE BATTERY FEED
C 16WH 14WH 6WH # DUAL BATTERY FEED
W/ LOAD SHEDDING
** W/ IGNITION RELAY 3
## N/ IGNITION RELAY 3
%A11-GBE
5 GROUND STUD % W/2010 LH FUSE BLOCK
16WH
GROUND (1005)
(1022) (LOCATED AT
%A11-GBA LEFT SIDE DASH MOUNTED
1 14WH DUAL POST
GROUND PLATE)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 D 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 61802Y 09MAR09


AE08058097 029

Figure 141 Qualcomm Omnivision

141
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.48. QUALCOMM OMNIVISION (CONT.), P. 30

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF QUALCOMM OMNIVISION (CONT)
NAVISTAR, INC.

QUALCOMM OMNIVISION QUALCOMM OMNIVISION


CDU EXTENSION CDU EXTENSION
(10A) (9A)

AORN 1
1
24OR
AORN2
2 24OR 2

ABLU 3
3
24BL
ABLU2
4 24BL 4

ABLK
5 5
22BK
ARED
6 6
22RD

QUALCOMM OMNIVISION QUALCOMM OMNIVISION


CDU EXTENSION CDU EXTENSION
(12A) (11A)

AORN 1
1
24OR
AORN2
2 24OR 2

ABLU 3
3
24BL
ABLU2
4 24BL 4

ABLK
5 5
22BK

ARED
6 22RD 6

QUALCOMM DISPLAY QUALCOMM DISPLAY


RECEPTACLE END PLUG END
(13A) (14A)

ABLK 3
2
22BK
ABLU 2
3
22BL
ARED 5
5
22RD
AGRN
6 22GN 6

AYEL 7
7
22YL
AVIO
9 22VT 9

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT B 82357E
RELEASE NO. D ATE PART NO. SHEET

DIAGRAM, PROSTAR. 61802Y 09MAR09


AE08058097 030

Figure 142 Qualcomm Omnivision (Cont.)

142
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.49. SATELLITE COMMUNICATION SYSTEM – PEOPLENET SLEEPER (0008RHA),


P. 30A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SATELLITE COMMUNICATION SYSTEM -
NAVISTAR, INC. PEOPLENET SLEEPER (0008RHA)

SENSOR TRACS

J1708 J1708
PUBLIC(+) PUBLIC(-)
CONN CONN
(1660) (1661)
BATTERY FEED
IGNITION CH3_02,4A
FUSE F5-R RELAY #2
(1014) (1012/1014)
CH3_8A CH3_07

A3BD(+)

A3BD(-)
A13FB

18DKBL
12PK

18GY
(A13FC)

@A14KC
A14KC
12RD

12RD
F5-J
(1014)

A1 5A B1
FUSE F5-L
(1014)
A13EE
18PK

C3
5A D3
@A13EE

F2-F
18PK

(1011)
A14ED
18RD
D2 C2
5A LOAD
SHEDDING
SAT. COMM. FUSE F2-N
B2 STUD
(1970) (1011) F8-A
@A14ED (1009)
IP HARN E B D C A (1017)
18RD B1 5A A1 A14NJ BATTERY
F1 E1 12RD FEED
A14EA
14RD

SAT. COMM. 10A (1000)


H3BD(+)
18DKBL

(5010)
FUSE F2-G
H98F

H14ED

SLPR HARN
18K

BATTERY
18RD

(1011)
@A14EA @A14NK A14K FEED
14RD 16RD 8RD CH3_2A
SLEEPER GROUND F3 E3
10A
ADAPTER (5007) PEOPLENET B
CONN @A11-GBE 5
11 (1934M) 14WH
A11-GBE
H3BD(-)
H11-GWB

PASSENGER 14WH
A
18WH

SIDE AT
18GY
H13EE

PURCHASED ASSEMBLY
18PK

DASH 1
3840241C91
1
GROUND
#2 #1 #9 #8 (1022)
#7
11-GM
10WH

PEOPLENET
GROUND

@A11-GBA
D F E A B C (5900)
(1006C)

14WH
SLPR HARN
CONN #6 CONN #1
PURCHASED ASSEMBLY
CAV 3839820C91
CAV
BAT C
J1708- 22
J1708- B
GROUND STUD
A11-GKJ

J1708+ 23
IN SLEEPER
J1708+ A
6WH

REAR FACE OF
IGN 18
FRONT LEFT
IGN E
BUNK PANEL #5 #4
(5004) BAT 37
NOT USED F
GND 17
GND D
CONN #2

NOT USED GROUND STUD


(1005)
CONN #3

@ W/2010 LH FUSE BLOCK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

30000092 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 C 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 90516B 04JUL12 AE08058097 30A

Figure 143 Satellite Communication System – Peoplenet Sleeper (0008RHA)

143
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.50. SATELLITE COMMUNICATION – PEOPLENET DAYCAB (0008RHA), P. 30B

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SATELLITE COMMUNICATION -
NAVISTAR, INC. PEOPLENET DAYCAB (0008RHA)

SENSOR TRACS

J1708 J1708
PUBLIC(+) PUBLIC(-)
CONN CONN
(1660) (1661)
BATTERY FEED
CH3_02,4A
FUSE F5-R
(1014) IGNITION RELAY
CH_8A (1012/1014)
CH3_07

A3BD(-)
A3BD(+)
A13FB

18DKBL
12PK

18GY
(@A13FC)

@A14KC
A14KC
12RD

12RD
F5-J
(1014)

A1 5A B1
FUSE F5-L
(1014)
A13EE
18PK

C3 5A D3

F2-F
(1011)
A14ED
@A13EE

18RD D2 C2
18PK

5A LOAD
SHEDDING
A11-GKJ FUSE F2-N B2 STUD
@A14ED F8-A
6WH (1009)
18RD (1017)
B1 A1 A14NJ BATTERY
5A
A11-GBA

12RD FEED
F1 E1
A14EA
14WH

10A (1000)
14RD

FUSE F2-G
PEOPLENET (1011) BATTERY
GROUND STUD @A14NK @A14K
CONN @A14EA FEED
(1005) 16RD 8RD
(1938M) 14RD F3 E3 CH3_2A
(LOCATED AT 10A
LEFT SIDE B
DASH MOUNTED PASSENGER @A11-GBE
5
DUAL POST SIDE AT 14WH
GROUND PLATE) DASH
A11-GBE A11-GBA A11-GKJ
A11-GBH

A 14WH 14WH 6WH


18WH

PURCHASED ASSEMBLY
3840241C91 1
GROUND
#1 (1022)
#2 #9 #8 #7
GROUND

@A11-GBA
D F E A B C (1006C)
PEOPLENET

14WH
(1939) CONN #1
CONN #6

CAV PURCHASED ASSEMBLY CAV


BAT C 3839820C91
J1708- 22
J1708- B
@A11-GKJ

J1708+ 23
J1708+ A
6WH

IGN 18
IGN E
#5 #4 37
BAT
NOT USED F
GND 17
GND D
CONN #2

NOT USED GROUND


STUD
CONN #3 (1005)

@ W/2010 LH FUSE BLOCK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

30000092 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 C 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 90516B 06JUL12 AE08058097 30B

Figure 144 Satellite Communication System – Peoplenet Daycab (0008RHA)

144
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.51. GATEWAY MODULE SLEEPER / DAYCAB (0008RHA), P. 30C

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
GATEWAY MODULE SLEEPER/ DAYCAB (0008RHA)

IGNITION
RELAY #2 FUSE F5-F
(1012) (1014)
CH3_05A A3 D2
*A13FS
12PK
10A

FUSE F5-F
(1014)
IGNITION J2
RELAY #2 C2 D2 IP HARNESS TRANSLATOR GATEWAY
(1012/1014) INTERCONNECT MODULE MODULE
10A (1961)
CH3_07 (1960)
*A98M
18BK
B1 1
SPLICE ADAPTER A98M A98M
1 BATTERY
(1025) 18BK 18BK
B2 6
A5M(+) A5M(+)
J1939 + H 6 CAN2 HI
18YL 18YL
B3 7
A5M(-) A5M(-)
J1939 - E 7 CAN2 LO
18GN 18GN
B4 10
A98-GB A98-GB
10 GND
18WH 18WH
B5 12
A98-GAB A98-GC A98-GC MASTER
12
18WH 18WH 18WH POWER
B6 8
A3M(+) A3M(+)
A11-GAA

8 J1708 HI
18DKBL 18DKBL
14WH

B7 9
A3M(-) A3M(-) 9 J1708 LO
18GY 18GY

GROUND STUD
(1004)
(LOCATED AT NAVISTAR P/N
LEFT SIDE 3857879C91
DASH MOUNTED
DUAL POST
GROUND PLATE)
C C

PUBLIC (+) CONN PUBLIC (-) CONN


J1708(+) J1708(-)
(1660) (1661)

SENSOR TRACS

* W/2010 LH FUSE BLOCK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

30000092 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 B 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 90516B 06JUL12


AE08058097 30C

Figure 145 Gateway Module Sleeper / Daycab (0008RHA)

145
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.52. SATELLITE COMMUNICATION – PEOPLENET SLEEPER WITH VIDEO ADAPTER


(0008RLK / RLG), P. 30D

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
SATELLITE COMMUNICATION -
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
PEOPLENET SLEEPER W/VID ADAPTER(0008RLK/RLG)
NAVISTAR, INC.

FUSE F2-N
(1011)
SAT COMM
%A14ED %A14KC
(1970)
18RD 12RD
SAT COMM IP HARN B1 5A A1
PEOPLENET
(5010)
6 WAY *A14ED

%A14T
SLPR HARN F2-F

8RD
(5530) 18RD
(1011)
H14ED A
A14SD
C 18RD 18RD C2
D2
@A14EA 5A
GND

A14KC
H11-GMB 16RD

12RD
D 11 ADAPTER
18WH
(5007)
B
H13EE A13SD
E
18PK 18PK
*A13EE BATTERY

%A13SD

%A13EE
18PK

18PK
18PK FEED
CH3_4A
F5-J
IGNITION RELAY #2 (1014)
(1012/1014) A13FB

A14K
8RD
CH3_07 12PK A1 B1
5A
FUSE F5-L
FUSE F5-R (1014)
(1014) (%A13FC)
CH3_8A C3
5A D3
BATTERY A14
FEED 4RD
(1000B)

PEOPLENET SAT COMM SAT COMM


VID INPUT (5010) (1970) J1708 PUBLIC(+)
(5020) SLPR HARN IP HARN (1660)
H3BD(+) A3BD(+) B
4 18DK BL 18DK BL
D
H3BD(-) A3BD(-)
5 C
18GY 18GY
C
J1708 PUBLIC(-)
(1661)
PEOPLENET PEOPLENET CENTER CHASSIS
J1939 (5510) J1939 (1939N) (1701)
SLPR HARN IP HARN
C 44
H5U(-) A5U(-) A5U(-)
11
18YL 18YL 18YL
A 43
H5U(+) A5U(+) A5U(+)
12 18GN 18GN 18GN
61
A5U(-)
18YL
62
A5U(+)
18GN
A5(+)
A5(-)

18GN
18YL

* W/ IMCT & DRVERTECH


COMMUNICATION SYSTEM
@ W/ XATA
F2 F3 % W/ 2010 LH FUSE BLOCK

BODY CONTROLLER
J5 (1602)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

30000092 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 C 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 90516B 06JUL12 AE08058097 30D

Figure 146 Satellite Communication – Peoplenet Sleeper with Video Adapter (0008RLK / RLG)

146
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.53. SATELLITE COMMUNICATION – PEOPLENET DAY CAB WITH VIDEO ADAPTER


(0008RLK / RLG), P. 30E

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
SATELLITE COMMUNICATION -
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
PEOPLENET DAYCAB W/VID ADAPTER (0008RLK/RLG)
NAVISTAR, INC.

FUSE F2-N
(1011) BATTERY FEED
*A14ED *A14KC *A14T *A14 (1001)
PEOPLENET 6RD
18RD B1 5A A1 12RD 8RD CH3_4A
COMMUNICATION
(1939) FUSE F2-F
(1011)
A14KC A14K BATTERY FEED
A14ED A14
C (1000B)
18RD D2 C2 12RD 8RD 4RD
5A
A11-GBH A11-GBA A11-GKJ GROUND
D 18WH 14WH 6WH (1022)

*A11-GBH
5
18WH

1
A13EE

*A11-GBA
E 18PK
FUSE F5-L

14WH
(1014)
*A13EE
(*A13FC)
18PK D3 5A C3
FUSE F5-R
(1014) GROUND STUD
CH3_8A F5-J (1005)
(1014) (LOCATED AT
IGNITION RELAY #2 A13FB LEFT SIDE
(1012/1014)

*A11-GKJ
12PK A1 B1 DASH MOUNTED
CH3_07 DUAL POST
5A

6WH
GROUND PALTE)

GROUND STUD
(1005)

PEOPLENET
VID INPUT J1708 PUBLIC(+)
(1939M) (1660)
A3BD(+) E
4 18DK BL

A3BD(-)
5 E
18GY
CENTER CHASSIS
J1708 PUBLIC(-) (1701)
(1661)
44
A5U(-) A5U(-)
11
18YL 18YL
43
A5U(+) A5U(+)
12 18GN 18GN
61
A5U(-)
18YL
62
A5U(+)
18GN
A5(+)
A5(-)

18GN
18YL

F2 F3

BODY CONTROLLER
J5 (1602) * W/2010 LH FUSE BLOCK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

30000092 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 C 92715R
RE LEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 90516B 07JUL12


AE08058097 30E

Figure 147 Satellite Communication – Peoplenet Day Cab with Video Adapter (0008RLK / RLG)

147
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.54. SLEEPER / DAYCAB VIDEO INPUT MODULE WIRING, P. 30F

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SLEEPER/ DAYCAB VID INPUT MODULE WIRING
NAVISTAR, INC.

PEOPLENET VID
INPUT (5020) CH4 30D/
PEOPLENET VID VID INPUT
INPUT (1939M) CH4 30E MODULE
J1 CONNECTOR

CONN #1
J2 CONNECTOR

#4 #5 #8

PURCHASED
ASSEMBLY
3727974C91

PEOPLENET (5530)
SLPR HARN/
(1939)IP HARN

C PEOPLENET 6WAY
(5530) CH4 30D/
#10 D PEOPLENET
(1939) CH4 30E
E

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

30000092 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


012 30AUG12 INITIAL RELEASE. A 90516B
RELEASE NO. D ATE PART NO. SHEET

90516B 07JUL12
AE08058097 30F

Figure 148 Sleeper / Daycab Video Input Module Wiring

148
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.55. PEOPLENET WITH J1708 WITH 6CH ABS, P. 30G

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
PEOPLENET W/J1708 W/6CH ABS
NAVISTAR, INC.

SLEEPER -PEOPELNET W/AXLE TEMP & 6CH ABS

OMNIVISION J1939
CENTER CHASSIS/IP
(1935N)
(1701)

29
A5U(+) AA5U(+)
A
18YL 18YL

50
A5U(-) AA5U(-)
18GN 18GN C

OMNIVISION J1939
ACCESSARY
(1937N)

AB5U(-)
18GN C

AB5U(+)
18YL A

DAYCAB -PEOPELNET W/J1708 W/OIL TEMP W/6CH ABS

PEOPLENET
(1939N)
CENTER CHASSIS/IP
(1701)

29
A5U(+) AA5U(+)
18YL A
18YL

50
A5U(-) AA5U(-)
18GN 18GN C

PEOPLENET VID INPUT


(1939M)

AB5U(-)
11
18GN

AB5U(+)
18YL 12

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR ,LONESTAR


MJV0488
07AUG17 INITIAL RELEASE. A 94106N
RELEAS E NO . DATE PART NO. SHEET

94106N 29JUN17 AE08058097 30G

Figure 149 Peoplenet with J1708 with 6CH ABS

149
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.56. MOTIENT MOBILE MAX, P. 31

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF MOTIENT MOBILE MAX
NAVISTAR, INC.

MOTIENT MOBILE MOTIENT MOBILE


MAX POWER MAX
(5904) (1932)

F
H3BD(+) A3BD(+)
F
18DKBL 18DKBL
J1708 PUBLIC
G CH3_20
G H3BD(-) A3BD(-)
18GY 18GY

FUSE F5-B FUSE F5-E


(1014-G2) (1014-C1)
FUSE F5-J
@(A13FB)
(1014) IGNITION
E A1 FUSE F5-A RELAY #2
H13EE A13EE B1
E (1014-G1)
18PK (1012 / 1014)
18PK
10A CH3_07
&A13FF &A13FB
FUSE F5-L 12PK 12PK
(1014)
%A13EE D3 C3 FUSE F5-R
(%A13FC) (1014) CH3_8A
18PK
10A
*A14K *A14 BATTERY
8RD 4RD FEED
A FUSE F2-F
H14EA A14EA CH3_35,35A
A (1011)
18RD 18RD BATTERY
A14EB A14KC #A14T #A14
18RD 12RD 8RD 6RD FEED
B D2 C2
H14EE A14EE CH3_02,4A
B 10A
18RD 18RD
H11-GMC C A11-GMC FUSE F2-N
C (1011)
18WH 18WH %A14KC
%A14EB
18RD B1 12RD
A1
D 10A
H11-GMA A11-GMA A11-GBH A11-GBA A11-GKJ
D 18WH 18WH 16WH 14WH 6WH

%A11-GBH
18WH GROUND STUD
(1005)
(LOCATED AT
IGNITION
LEFT SIDE
RELAY #1
(A13FC) DASH MOUNTED
(1011 / 1013)
DUAL POST
CH3_06
C3 GROUND PLATE)
FUSE F4-G
10A
(1013)
D3
5
A13B
18PK

1
A13BE
20PK
%A11-GBA

FUSE F5-R
14WH

FUSE F5-T (1014) GROUND


%A13FC LEFT BANK OPT
(1014) %A13B (1022)
12PK WARNING LIGHTS
CH3_8A A3 B3 18PK
10A (1511)
%A13BE C
20PK
%A11-GKJ

B F
B H11-GMA A98F
18WH
6WH

18LTGN

* SINGLE BATTERY FEED


MOTIENT MOBILE MOTIENT MOBILE # DUAL BATTERY FEED
MAX DISCRETE I/O MAX DISCRETE I/O W/ LOAD SHEDDING
(5905) (1933) @ W/ IGNITION RELAY 3
& N/ IGNITION RELAY 3 GROUND
% W/2010 LH FUSE BLOCK STUD
(1005)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 D 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 61802Y 09MAR09


AE08058097 031

Figure 150 Motient Mobile Max

150
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.57. REMOTE RADIO, P. 32

Figure 151 Remote Radio

151
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.58. REMOTE RADIO (CONT.), P. 33

Figure 152 Remote Radio (Cont.)

152
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.59. SART CLOCK MODULE, P. 34

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SART CLOCK MODULE
NAVISTAR, INC.

SART CLOCK
MODULE
(1610)

EGR VALVE RELAY


A97AA (1020)
BTRY A
18PL CH7_06,30

INTL IBB
@A97AA ENGINE RELAY
18VT (1010)
CH7_6,30

GROUND
ADAPTER
(1023)

4
A97-GA
GND B
18WH

1
A11-GKJ A11-GCB
6WH 12WH

@A11-GCB
14WH

GROUND STUD
(1005)
(LOCATED AT LEFT SIDE DASH
MOUNTED DUAL POST GND PLATE)

A5S(+)
J1939+ C 18YL
J1939 SPLICE
CH3_10,11
A5S(-)
J1939- D
18GN

@ W/2010 LH FUSE BLOCK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300371 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 F 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 72376Z 19AUG10 AE08058097 034

Figure 153 SART Clock Module

153
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.60. LANE DEPARTURE SYSTEM – TAKATA, P. 35

CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
LANE DEPARTURE SYSTEM - TAKATA
NAVISTAR, INC.

TAKATA LDW
ROOF CONN (15B)

B A67NA
16TN

A67COG
G
18WH
COGNEX

18DKBL
A67EN

A62DK
DEPART
A 16TN (1118M)

7 2B 5B 8

A67CO G
18WH
3 1 6 4

18DKBL
18DKBL

@A62C
A62DA
9
10 CLUSTER #1
(1500)

FUSE F5-B DIMR OUT 2


(1014) CH3_07 6 PANNEL
A13COG2
16PK

A67COG1
18WH
A13COG A13COG1
C
16PK 16PK
@@A13COG3
A13COG3 16PK
16PK
A11COG A11COG3
D @@A13COG1
18WH 18WH
16PK
A11-GBP

A11COG1
A13-COG
18WH

18WH
16PK

@@A13COG2
16PK
A11-GBA
14WH

FUSE F5-B(1014)

FUSE F7-B (1016)


A C F A C F

H2

H2
COGNEX CONN
A11-GKJ

10A
(1980)

5A
6WH

G2

G2
GROUND STUD
(1005)
(LOCATED AT LEFT SIDE

G1
DASH MOUNTED DUAL POST
GROUND PLATE)

(@@A13FA)
(A13FB)

A56A2 LEFT REAR BODY CONTROLLER #1


E *A56A1
D TURN / STOP
16OR 16OR (1603)
SIGNAL
#A56A4
16OR
IGNITION

(1012 / 1014)
CH3_05

A56A3
RELAY #2

(1016)
FUSE F7-N

CH3_7A
16OR TAIL LIGHT CONNECTOR
A57A3 (9304A)
16OR CH9_01,02

*A57A2 RIGHT REAR BODY CONTROLLER #1


*A57A1 M
F 16OR TURN / STOP (1603)
16OR
SIGNAL

#A57A3 #A57A5
16OR 16OR
A57A4 TAIL LIGHT CONNECTOR
16OR (9304A) CH9_01,02

* W/ TURN SIGNAL W/ MIRROR SIGNAL & SAFETRACK


# W/ TAKATA LANE DEPART, TURN SIGNAL
** W/ IGNITION RELAY 3 @@ W/2010 LH FUSE BLOCK
## N/ IGNITION RELAY 3
@ W/REFRIGARATOR PWR CONTROL

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300371 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 D 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 72376Z 21AUG10 AE08058097 035

Figure 154 Lane Departure System – Takata

154
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.61. CLOCK SPRING, P. 36

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CLOCK SPRING
NAVISTAR, INC.

STEERING WHEEL SWITCHES


INTERNAL CLOCK
CLOCK SPRING DCM / IP BODY CONTROLLER #J3
SPRING (1802) (1800) (1600)
CITY HORN CONN
7 7 B10 A85A
85A BNYE B85A A5 HORN SWITCH
GY 20GY 20GY
HEAD
AIR LIGHT
MARKER
HORN INT
INT

511 942 1800 6 6 B11


100 BKWH B100 A100 MULTIPLEXED
B1
GY 20GY 20GY SWITCHES

2 2 B12 A97 MULTIPLEXED


97 BN B97
20GY 20GY B16 SWITCH
VT
(CRUISE CONTROL)

GAUGE CLUSTER
(1500)
A3
62-GDD 10 WHGN
10
B11-GA A11-GA
WH
B62-GDD A11-GKE 1
20WH 18GN 18GY 16WH
1 1 D3
62DD BK B62DD A62DD A62
18DKBL 4
BR 20DKBL 18DKBL

A11-GCA
12WH
7.5V 5% 1050 OHM
ZENER 1/2 W1 1%
86 3 3
GN
LTGN

CRUISE OFF
GROUND STUD
CRUISE ON (1005)
4 4
92 GY SLEEPER
1070 TN REMOTE AM
A86A A86AB (5011M)
1/2 WATT 1%
18LTGN 18LTGN CH4_52
CRUISE
SET / COAST 9 9 C8 FUSE F5-E
86A GYRD B86A @A86A @A86R
LTGN 18LTGN 18LTGN (1014)
2430 20LTGN
CH3_9C
1/2 WATT 1%
CRUISE BODY CONTROLLER #J5
RESUME / ACCEL (1602)

5 5 A4
1430 9C WH B9C B9 A9 A9A
E5 ZVR
BK 20GY 18GY 18GY 18GY

ENG BRAKE
ON / OFF
8 8 D4
24 GNBK B24 A24 ENGINE
F8
GY 18GY 18GY BRAKE
SWITCH
JAKE BRAKE FOOT PEDAL
(1953)

A24B A24
B
18GY 18GY
A9Z E3 ZVR
18GY
A
ZERO VOLT
A9FS F REF ADAPTER
A 18GY (1620)

@ W/500K BAUD RATE


CHK DATE CHANGE REV REFERENCE DRAWN NAME

310775 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 ADDED EFFECTS OF 500K D 93366L
RELEASE NO . DATE PART NO. SHEET

BAUD RATE. 75116N 08MAY09 AE08058097 036

Figure 155 Clock Spring

155
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.62. TRANSLATOR MODULE, P. 37

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRANSLATOR MODULE
NAVISTAR, INC.

*A13FK
12PK IGNITION RELAY #2
(1012)
*A13FS
CH3_6A
12PK

FUSE F7-R

A3
(1016)
GROUND STUD

10A
(LOCATED AT LEFT SIDE
DASH MOUNTED DUAL POST A11-GAA

*A98M B3
GROUND PLATE) 14WH IGNITION RELAY #2
(1004) (A13FB) (1012 / 1014)

A98-GAB

C2
CH3_05

18PK
J1939

18WH

(1014)
ADAPTER

FUSE
(1025) A3M(+) J1708 PUBLIC(+)
18DKBL (1660)/
J1708 PUBLIC(-)

D2
H E A3M(-) (1661)
18GY CH3_18
A5M(-)
A5M(+)

A98-GC
A98-GB
18GN
18YL

18WH
18WH

A98M
18BK
MODULE PLATE
INTERCONNECT
(TELEMATIC/VORAD) B2 B3 B4 B5 B1 B6 B7
(1960)
A3M(+)
18DKBL

A3M(-)
A98-GB
A5M(+)

A5M(-)

A98-GC

18GY
18WH
18GN
18YL

18WH

18BK
A98M

6 7 10 12 1 8 9

TRANSLATOR HIGH1 LOW1 GA GA PWR HIGH LOW


MODULE
(1961)

J1939
ADAPTER
(1026)

H E
A5L(+)

A5L(-)
20LTGN
20YL

I/O MIC DISPLAY


(2225)
* W/2010 LH FUSE BLOCK
CH4_38

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300344 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 C 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 75116N 25MAY11


AE08058097 037

Figure 156 Translator Module

156
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.63. POWER DISPLAY, P. 38

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF POWER DISPLAY
NAVISTAR, INC.

POWER DISPLAY
(2224)

A86A(+)
6 RADIO
20YL
(1300)
CH4_33,52
A86A(-)
7
20LTGN
FUSE F7-M (1016) BODY CONTROLLER #J6
@A12B D4 C4 (1606)
(@A12D)
20LTBL CH3_9C
10A
FUSE F4-K
FUSE F4-J (1013)
(1013)
A12B B1 A1 A12V ACCESORY RELAY#2,4
3 (A12V)
20LTBL 12LTBL (1011/1013)
A2
10A CH3_09
FUSE F7-M (1016)
ACCESORY RELAY
*A12B D4 C4
(1012)
(*A12D)
20LTBL CH3_09A
10A
A10AA
2 GROUND STUD
20WH A11-GAL A11-GAA (1004)
20WH 14WH (LOCATED AT LEFT SIDE
A10AB
5 20WH DASH MOUNTED DUAL
POST GROUND PLATE)
FUSE F6-C (1015)
A14A A2 B2 A14NC A14N A14W
1 20PK 12RD BATTERY FEED
8RD 6RD
10A (1009)
A14Y CH3_01
FUSE F9-H (1018) 6RD
POWER DISPLAY
*A14A F4 E4 *A14NC *A14N BATTERY FEED
(2227)
20PK 12RD 8RD CH3_03A

A86F(+)
A
18YL
RADIO
(1300)
A86F(-) CH4_33,52
C
18GN

I/O MIC DISPLAY


(2225)

A86AD
14
20LTGN

A86AC RADIO CONNECTION


13
20LTGN (1301)
CH4_33
A86AB
12
20LTGN

A86AA
11
20LTGN

GROUND STUD
A10AC (1004)
10
20WH A11-GAL A11-GAA (LOCATED AT LEFT SIDE
20WH 14WH DASH MOUNTED DUAL
A10AD POST GROUND PLATE)
15
20LTGN

A5L(-)
16 20LTGN J1939 ADAPTER
(1026)
A5L(+) CH4_37
8 20YL

H
A9A
1 20WH

ZERO VOLT
REFERANCE ADAPTER
(1620)
BODY A
A9Z * W/2010 LH FUSE BLOCK
CONTROLLER #J5 ZVR E3 @ W/500K BAUD RATE
18GY
(1602)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300344 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
17MAY16 ADDED EFFECTS OF 500K D 93366L
RELEASE NO. D ATE PART NO. SHEET

BAUD RATE. 75116N 23MAY11


AE08058097 038

Figure 157 Power Display

157
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.64. POWER DISPLAY (CONT.), P. 39

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF POWER DISPLAY
NAVISTAR, INC.

WABCO RADAR
(8902)

M5UF(+)
HIGH 4 20YL J1939 FORWARD TO CENTER (9970M)/
J1939 CENTER TO FORWARD (9769M)
M5UF(-) CH3_15A
LOW 5
20LTGN

M67-GA
GND 6 20WH

M67CA
PWR 1 20PK

BENDIX WINGMAN GROUND


FWD/IP ADAPTER
(8903)
(1700) (1023)

37 8
M67-GG A67-GY A67-G
GND 5
20WH 18WH 16WH
1
*A67Y *A67A A11-GB
18PK 16PK 12WH
38

A11-GKJ
M67Y A67Y A67A
PWR 8
18PK 16PK

6WH
20PK
M67YA

FUSE F5-A

FUSE F1-A
G1

F1
(*1010)
20PK

(1014)

10A

10A

*A11-GCB
E1
H1

14WH
M5UE(+) J1939 FORWARD
HIGH 1 20YL TO CENTER (9970M)/ (LOCATED AT

(A13FB)
J1939 CENTER LEFT SIDE

*A13FG
M5UE(-)

16PK
TO FORWARD (9769M) DASH MOUNTED
LOW 6
20LTGN CH3_15A DUAL POST
GROUND PLATE)

WABCO RADAR

*A11-GKJ
(8904)
FUSE F5-P

6WH
IGNITION
RELAY #2 (1014)
M67-GA
GND 8 (1012/1014) CH3_8B
20WH
CH3_05
M67YB
PWR 1
20PK

M67YC
2 20PK

NEG STUD
M5UF(+)
HIGH 3 (1005)
20YL
J1939 FORWARD TO CENTER (9970M)/
M5UF(-) J1939 CENTER TO FORWARD (9769M)
20LTGN CH3_15C
M5UB(-) J1939 FORWARD TO
18GN CENTER (9970M)
CH3_15C
M5UF(-)
LOW 6 20LTGN M5U(-) J1939 CENTER TO
18GN FORWARD (9769M)
CH3_15C
M5UD(-)
18GN
M5UA(-) SMARTWAVE TPMS
18GN RECIEVER (8983F)
CH3_15C

J1939 FORWARD TO
M5UB(+)
CENTER (9970M)
18GN
CH3_15C

M5UF(+)
M5U(+) J1939 CENTER TO
20YL
18GN FORWARD (9769M)
CH3_15C
M5UD(+)
18GN
M5UA(+) SMARTWAVE TPMS
18GN RECIEVER (8983F)
CH3_15C

* W/2010 LH FUSE BLOCK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23067181 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 C 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 75116N 25MAY11


AE08058097 039

Figure 158 Power Display (Cont.)

158
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.65. PREWIRE MOBILEYE, P. 40

CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF PREWIRE MOBILEYE
NAVISTAR, INC.

FUSE F7-B
(*1016) FUSE F7-N
*A13A (1016)
(*A13FA)
MOBILEYE 16PK G2
H2 CH3_07A
POWER
(382) FUSE F5-B
(1014)
A13A A13FB IGNITION RELAY# 2
A
16PK 12PK (1012/1014)
H2 G2
CH3_07

FUSE F8-F
(1017)
A14 A14JE A14J A14 BATTERY FEED
B 6RD
18RD B2 12RD 8RD CH3_01,01A
A2
FUSE F10-J
(1019)
*A14A *A14JE
18RD D1 12RD
C1

MOBILEYE GROUND
AND WIPER SIGNAL
(381)

A11-GC GROUN ADAPTER


A (1023)
14WH
CH3_021

A82KB A82KA WIPER MOTOR


B
16GY 16GY (4500)
CH4_21

A82K FUSEBLOCK 3
16GY (1012)
CH4_21

* W/2010 LH FUSE BLOCK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 18AUG15 ADDED CIRC A82KA AND C 93248T
RELEASE NO. D ATE PART NO. SHEET

A82K IN R/D 381. 91662T 22JAN13


AE08058097 040

Figure 159 Prewire Mobileye

159
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.66. INTENTIONALLY LEFT BLANK, P. 41

CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTENTIONALLY LEFT BLANK
NAVISTAR, INC.

INTENTIONALLY
LEFT BLANK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23134937 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0638 14OCT14 INITIAL RELEASE. A 92715R
RELEASE NO. D ATE PART NO. SHEET

92715R 06OCT14
AE08058097 041

Figure 160 Intentionally Left Blank

160
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.67. INTENTIONALLY LEFT BLANK, P. 42

CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTENTIONALLY LEFT BLANK
NAVISTAR, INC.

INTENTIONALLY
LEFT BLANK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23134937 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0638 14OCT14 INITIAL RELEASE. A 92715R
RELEASE NO. D ATE PART NO. SHEET

92715R 06OCT14
AE08058097 042

Figure 161 Intentionally Left Blank

161
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.68. DRIVER DISPLAY – VEHICLE INFORMATION, P. 43

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DRIVER DISPLAY - VEHICLE INFORMATION
NAVISTAR, INC.

RAND MCNALLY GPS


DISPLAY
(2223)

FUSE F4-J (1013)


B1 A1 ACCESSORY
ACCESSORY A12A A12V RELAY #2, 4
A
18LTBL 12LTBL (1011 / 1013)
5A
CH3_09
FUSE F7-M (1016) ACCESSORY
D4 C4 RELAY
A12A
(A12D) (1012)
18LTBL
CH3_09A

W/2010 LH FUSE BLOCK BODY


CONTROLLER
(@A12D)
(1606)
CH3_09C

SONIC WELD
GROUND SPLICE
A11-GAL A11-GAA
GROUND B
18WH 14WH

GROUND STUD
@ W/500K BAUD RATE
(1004)
(LOCATED AT
LEFT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0486 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 ADDED EFFECTS OF 500K D 93366L
RELEASE NO. D ATE PART NO. SHEET

BAUD RATE. 83596D 18JAN12 AE08058097 043

Figure 162 Driver Display – Vehicle Information

162
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.69. INTENTIONALLY LEFT BLANK, P. 44

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTENTIONALLY LEFT BLANK
NAVISTAR, INC.

INTENTIONALLY
LEFT BLANK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, PORSTAR, LONESTAR


0610 12NOV13 GEOMETRY REMOVE. B 90656P
RELEASE NO. D ATE PART NO. SHEET

92050H 30MAY13
AE08058097 044

Figure 163 Intentionally Left Blank

163
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.70. ROOF / TACHOGRAPH WITH RUSSIAN PROSTAR, P. 45

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ROOF / TACHOGRAPH W/RUSSIAN PROSTAR
NAVISTAR, INC.

ROOF / TACHOGRAPH
(1965)

FUSE F7-G(1016)
A13TA B3 A3 IGN. RELAY
G A13FG VB13FB
16PK (1014)
12PK 12PK
10A CH03_007

FUSE F7-L(1016)
@A13TA D3 C3 IGN. RELAY #2
16PK (@A13FS) (1012)
10A CH3_06A

FUSE F8-E(1017)
A14TA B1 A1 A14NJ A14Y
E 16RD 12RD 6RD
10A

LOADSHAED
B2 STUD
(1009)
FUSE F9-G (1018)
@A14TA @A14NJ @A14M BATTERY FEED
16RD 12RD 8RD CH3_3A
F3 E3
30A

A62AB A62A GAUGE CLUSTER


F 18DKBL (1500)
18DKBL
CH08_010

IP / SLEEPER
A62AA
(5000 - 31)
18DKBL
CH12_021

A11-GTA GROUND
K 16WH (1027)
CH03_042

@ W/2010 LH FUSE BLOCK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 B 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 90656P 23MAY13


AE08058097 045

Figure 164 Roof / Tachograph with Russian Prostar

164
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.71. 4-WIRE CLOCK SPRING MODULE, P. 46

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC. 4 - WIRE CLOCK SPRING MODULE

TURN SIGNAL
SWITCH
(1801)

B9D
7
18GY

4 WIRE CLOCK SPRING


(1807) BODY CONTROL
# J3
DCM/IP (1600)
(1800F/1800)
B9C
A
20GY
B12
B97 A97 B16
B
20GY 20PL
B11
B100 A100
C B1
20GY 20GY
B10
B85A A85A
D A5
20GY 20GY

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, LONESTAR


0488 20MAY14 INITIAL RELEASE. A 92447S
RELEASE NO. D ATE PART NO. SHEET

92447S 04APR14
AE08058097 046

Figure 165 4-Wire Clock Spring Module

165
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.72. SDP CONN (BENDIX FUSION), P. 47

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SDP CONN (BENDIX FUSION)
NAVISTAR, INC.

CAMERA CONN
SDP CONN
(1979A)
(1979)

D14CSB3 D14CSB2
1 20RD 1
20RD

D5DC(-) D5DB(-)
13 20GN 6
20GN

D5DC(+) D5DB(+)
12 20YL 20YL 7

D11COG3 D11COG2
16 20WH 20WH 8

D13COG3 D13COG2
9 20PK 9
20PK

D5CC(+) D5CD(+) D5CE(+)


5 20YL 4
20YL 18YL

D5CC(-) D5CD(-) D5CE(-)


6 3
20GN 18GN 20GN

CONGEX CONN
(1978)

D67COG
7 20GY G

D14CSB H
16RD

D5DA(-)
E
18GN
GREENR
11 20LTGN CH04_47A D5DA(+)
F
18YL

D11COG
D
18WH
D13COG
C
16PK

D5CA(+)
18YL K

D5CA(-)
J
18GN
YELLOW
2 CH04_47A
20YL D5CB(+) ROOF/IP CONN
18YL (2000F/10)
CH09_039

GREENL D5CB(-) ROOF/IP CONN


10 CH04_47A 18GN (2000F/09)
20LTGN
CH09_039

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23139689 CIRCUIT DIAGRAM, PROSTAR


MJV0488
18NOV16 EXCHANGE THE CIRCUITS C 93732N
RELEASE NO. D ATE PART NO. SHEET

OF CAVITY J & K. 93156B 12AUG15


AE08058097 047

Figure 166 SDP Conn (Bendix Fusion)

166
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.73. DRIVER SEAT POWER (BENDIX FUSION), P. 48

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DRIVER SEAT POWER (BENDIX FUSION)
NAVISTAR, INC.

DRIVER SEAT
POWER
(1925)

GROUND STUD
A105GAP(+) A11-GAA (LOCATED AT LEFT SIDE
A 18WH 14WH DASH MOUNTED DUAL POST
GROUND PLATE)

FUSE F7-R ACCESSORY


(1016) RELAY
A105 A13FS
B 12PK (1012)
18LTGN
B3 A3 CH3_6A
10A

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23139689 CIRCUIT DIAGRAM, PROSTAR,


0488 14AUG15 INITIAL RELEASE. A 93156B
RELEASE NO. D ATE PART NO. SHEET

93156B 13AUG15
AE08058097 048

Figure 167 Driver Seat Power (Bendix Fusion)

167
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.74. NEXT GEN CRUISE CONTROL, P. 49

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NEXT GEN CRUISE CONTROL
NAVISTAR, INC.

DIAGNOSTIC
CONN
PREDICTIVE (1650)
CRUISE CONTROL
(1776)

A5K(-) A5G(-) A5F(-) D


7 18GN
20GN 18GN

A5L(-)
18GN
C

A5N(-)
18GN

A5K(+) A5G(+) A5F(+) WABCO ABS


15 CONTROLLER
20YL 18YL 18YL
A5L(+)

(1420)
18YL

A5N(+)
3
18YL

FUSE F2-H
IGNITION
(1011) RELAY #2
A71-G
8 (A13FB) (1012)
20PK F4 E4 CH3_6A

A97-G GROUND ADAPTER


9 (1023)
20WH
CH3_21

FUSE F1-C BATTERY FEED MEGA


(1010) FUSE TO CAB
A97B A14KB A14
18 20RD 4RD (1000B)
16RD
F3 E3 CH3_34
5A

FUSE F1-C
(1010)
@A97B @A14KAA BATTERY FEED
20RD F3 E3 16RD CH3_4A
5A

FUSE F1-C
(1010)
@A97B A14KE A14K BATTERY FEED
20RD F3 16RD 8RD CH3_35A
5A E3
A14KB
16RD

@ W/ 500K BAUD RATE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23139689 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
25OCT16 WORD 'PREDICTIVE' WAS C 93638F
RELEASE NO. D ATE PART NO. SHEET

'NEXT GENERATION'. 93248T 14AUG15


AE08058097 049

Figure 168 Next Gen Cruise Control

168
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.75. INTENTIONALLY LEFT BLANK, P. 50

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
INTENTIONALLY LEFT BLANK

INTENTIONALLY
LEFT BLANK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23112202 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
21JUL16 INITIAL RELEASE. A 93208Y
RELEASE NO. D ATE PART NO. SHEET

93208Y 17JUN16
AE08058097 050

Figure 169 Intentionally Left Blank

169
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.76. QUALCOMM MCT WITH DAY CAB AND CADEC GPS POWER CONNECTION, P. 51

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF QUALCOMM MCT W/ DAY CAB AND CADEC GPS
NAVISTAR, INC. POWER CONNECTION

QUALCOMM MCT
(1924M)
FUSE F5-L
(1014)
A13EE IGNITION RELAY #1
A (A13FC) (1014)
18PK
D3 C3 CH3_08A
10A

FUSE F2-N
(1011)
A14ED A14KC BATTERY FEED
B CH3_4A,35A
18RD 12RD
B1 A1
10A

LEFT BANK OPT


A98F WIRING LIGHTS
C
18BK (1511)
CH8_07

A14ED A14ED A11-GKJ


D
18RD 18RD 6WH

6 5 1
CADEC GPS CONN GROUND SPLICE
NEG STUD
(830M) (1022)
(1005)

A11-GBE
C 16WH
FUSE F5-L
(1014) IGNITION RELAY #1
A13CE
B (A13FC) (1014)
16PK
D3 C3 CH3_08A
10A

FUSE F2-N
(1011)
A14CE A14KC BATTERY FEED
A CH3_4A,35A
16RD 12RD
B1 A1
10A

A13CE(+) J1708 PUBLIC(+)


D 18DKBL (1660)
CH3_18

A13CE(-) J1708 PUBLIC(-)


E 18GY (1661)
CH3_18

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
17MAY16 INITIAL RELEASE. A 93366L
RELEASE NO. D ATE PART NO. SHEET

93366L 19DEC15
AE08058097 051

Figure 170 QualComm MCT with Day Cab and CADEC GPS Power Connection

170
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.77. RADIO WIRING AND DRIVER DISPLAY WITH WIRED REMOTE WITH AMPLIFIER,
P. 52

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF RADIO WIRING AND DRIVER DISPLAY W/ WIRED
NAVISTAR, INC. REMOTE W/ AMPL

SLEEPER REMOTE/AMP
(5011M) DOOR/IP DOOR POD
(3200)

E
A86AR
F
18LTGN

F
A86AS
G
18LTGN

DOOR/IP DOOR POD


(3204M)

E
A86AT
H
18LTGN

F
A86AU
J
18LTGN

FUSE F4-B
(1013)
A86AF A14FF BATTERY FEED
E
18LTGN 12RD CH3_1A,34A
H2 G2
10A

FUSE F5-E
(1014)
A86R A148V
A BODY CONTROLLER#J6
18LTGN 12GY
F1 E1 (1606)
10A A148V CH3_9C
IP/DCM 12LTBL
(1800)
CLOCK SPRING
C8
A86AB A86A B86A (1802)
B
18LTGN 18LTGN 20LTGN CH4_36

RADIO
(1300)

A86AE
4
18LTGN

A86D(+) A86E(+)
C 18YL 18YL 1
A86(+) A86A(+)
18YL 18YL

A86A(+)
20YL

A86F(+) POWER POWER


18YL DISPLAY
DISPLAY
(2227) (2224)
A86F(-)
CH4_38 CH4_38
18GN
A86A(-)
20LTGN

A86D(-) A86E(-)
D 18GN 2
18GN
A86(-) A86A(-)
18GN 18LTGN

J1939 DISPLAY
(2227B)

A86B(+)
A 18YL

A86B(-)
C 18LTGN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 INITIAL RELEASE. A 93366L
RELEASE NO. D ATE PART NO. SHEET

93366L 19DEC15
AE08058097 052

Figure 171 Radio Wiring and Driver Display with Wired Remote with Amplifier

171
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.78. REMOTE POWER MODULE IN CAB, P. 53

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
REMOTE POWER MODULE IN CAB
NAVISTAR, INC.

BODY CONTROLLER
REMOTE POWER
(1602)
MODULE CONN
(1930)

A5ET(+)
3 A5E(+) F6
18YL
18YL

F5

A5E(-) A5ET(-) J1939 PRIVATE


4 REMOTE POWER
18GN 18GN
(1992)

A5EB(+)
18YL A

A5EB(-)
C
18GN

FUSE F2-G
(1011)
A20 A14NK BATTERY FEED
6 16LTGN CH3_2A
F3 E3 16RD
15/10A

A11-R A11-GCB A11-GKJ


2 14WH 12WH 6WH

12 1

GROUND NEG STUD


(1023) (1005)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 INITIAL RELEASE. A 93366L
RELEASE NO. D ATE PART NO. SHEET

93366L 19DEC15
AE08058097 053

Figure 172 Remote Power Module in Cab

172
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.79. ROLLTEK SEAT WIRING, P. 54

CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ROLLTEK SEAT WIRING
NAVISTAR, INC.

ROLLTEK
(1127M)

*A13B *A13A
7
18PK 18PK FUSE BLOCK F7-C
(1016)
@A13B @A13A CH3_6A
18RD 18RD

PANEL LIGHT
(1021)

A62A DIMR OUT 2


8 9
18RD PANEL LT

@A89A
20VT

*A89A
9
18VT

A11B A11-GAA
10
18WH 14WH

ROLLTEK SEAT
(1926)
NEGATIVE
GROUND STUD
E (1004)
CH3_22

*A13C
A 18PK

@A13C
18RD J1939 SPLICE
(1024)

*A5V(+)
C L J1939 (+)
18YL

*A5V(-)
D B J1939 (-)
18GN

@A5V(+) DIAGNOSTIC
18YL CONN
(1650)
@A5V(-) CH3_11A
18GN

*A89-G
B 18WH

@A11A
18WH

ROLLTEK GROUND
(1006) * W/ENHANCED VCM FEATURES
@ W/2010 LH FUSE BLOCK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
25OCT16 INITIAL RELEASE. A 93638F
RELEASE NO. D ATE PART NO. SHEET

93638F 28SEP16
AE08058097 054

Figure 173 Rolltek Seat Wiring

173
ELECTRICAL CIRCUIT DIAGRAM MANUAL

CHARGING AND CRANKING SYSTEM (CHAPTER 5)


5.1. CHARGING AND CRANKING – MANUAL TRANSMISSION, P. 1

CHAPTER 5
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CHARGING AND CRANKING - MANUAL TRANSMISSION
NAVISTAR, INC.

%0RD AUTO S/S ISOLATOR RELAY W/ 2010 LH FUSEBLOCK


CH7_15
%0BK ISOLATOR BATTERY CH7_15 A14JB
200A 12RD
##A14 A14J A14JB
2RD
6RD 8RD 12RD
BLOCK
TYPE FUSE FUSE HOLDER #A14
W/ DOUBLE 4RD
100 AMP FUSE
W/ SINGLE
+ - BATTERY 150 AMP FUSE

D1
FUSE F3-A

FUSE F4-L

C3
BTRY

(1012)

(1013)
KEY

10A
SWITCH

10A
DCM / IP
CLUTCH SWITCH CONN
(1800)
(1811) (1100M)

D3
C1
A D7 OFF
B17A A17A ACC IGN S
18PK 18PK

18RD

18RD
A15

A15
C D B A
B D8
B17AA A17B
18PK 18PK A17HA
C 16PK
1200 OHMS C11
B97A GROUND REMOTE START
18VT (1023) RELAY
(5001/5000)
D

16PK
A17H
B9 A4
B9M CH7_08
18GY 18GY
1200 OHMS 1 3
A17-GC A104AH
BODY CONTROLLER#J5 16DKBL
A11-GCB

18WH B4 A4
(1602)
12WH

86
30 CRANK
A9A A9 RELAY
ZVR E5 (1010)
18GY 18GY
87
BODY CONTROLLER #J3 87A
85 B3
(1600)
A3
CLUTCH
A97A
SWITCH B4
18PL
INPUT

**A104AN
16DKBL
A11-GKJ
6WH

ALTERNATOR
*A104AH
16DKBL

R W/ REMOTE
STARTER START / STOP
G B POWER
THERMAL
GROUND STUD
16PK

OVERCRANK
A17

(LOCATED AT IP / FWD
(6316M)
@@K2

4RD
%%K2

1RD
@K2

LEFT SIDE
2RD

0RD

K2

CHASSIS
%%K2-G
@@K2-G

@K2-G

DASH MTD (1700)


K2-G

REMOTE
2WH

0BK

4WH
1WH

M
B G DUAL POST START CH7_14
GND PLATE) BODY
RELAY
S CONTROLLER #J7
(5000)
(1607)
CH7_08,
K2C-FL
K2B-FL
K2A-FL
K2D-FL

08A
10RS

10RS

A17B
10RS
10RS

B2
S IP/ ENGINE 18PK
A B (1702)
BODY
ALT GND B S 16
CONTROLLER #J6
*K17 A92A
(6101B/C/D/E) (1606)
*K17D 16PK 18PK
16PK **K17 A104AL
16PK M
16DKBL

* REMOTE START/STOP W/ MANUAL TRANSMISSION


** W/MANUAL XMSN WIRING W/AUTO START STOP
# STANDARD BATTERY FEED, DAY CAB N/ LOAD SHEDDING
## STANDARD BATTERY FEED W/ LOAD SHEDDING
% W/AUTO START/ STOP
@@ W/1G L-N & DELCO ALTERNATOR
@ W/2G L-N & BOSCH ALTERNATOR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 18AUG15 ADDED CIRC A17B, A92A G 93248T
RELEASE NO. DATE PART NO. SHEET

AND A104AL IN R/D 1010. 61802Y 14SEP09 AE08058098 001

Figure 174 Charging and Cranking – Manual Transmission

174
ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.2. CHARGING AND CRANKING – AUTOMATIC TRANSMISSION, P. 2

CHAPTER 5
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CHARGING AND CRANKING - AUTOMATIC TRANSMISSION
NAVISTAR, INC.

FUSE HOLDER
W/ DOUBLE
100 AMP FUSE
W/ 2010 LH FUSEBLOCK
W/ SINGLE
150 AMP FUSE
A14JB
200A 12RD
##A14 A14J A14JB
2RD
6RD 8RD 12RD
BLOCK
TYPE FUSE #A14
4RD
GROUND
W/TC10 XMSN IGNITION SWITCH

FUSE F3-A (1012)

FUSE F4-L (1013)


(1023)
(1100M)
+ -

D1

C3
BTRY
1 3

10A
BATTERY A17-GC

10A
18WH
A11-GKJ A11-GCB

C1

D3
6WH 12WH
OFF
W/ AUTOSHIFT ACC IGN S
EATON GEN 3 TRANSMISSION

18RD
TCM CONNECTOR D B A

18RD
C

A15
A15
(7105) ENGINE / IP
(1702)
A92-GC
START
18WH
ENABLE

A17H
16PK
19
K17-GC A17-GC
RELAY
4 18WH 16WH W / REMOTE
MINUS
START /STOP
START 21
K17C A17C
ENABLE 26 18PK 18PK
GROUND
LATCH REMOTE
STUD A104AH
START
(LOCATED START 16DKBL
20 RELAY
AT LEFT ENABLE K17B A17B B4 A4
(5001/5000)
SIDE DASH 32 18PK
RELAY 18PK CH7_08
MTD DUAL 86
PLUS 30
POST
&A92#141

GND TC10 TCU


PLATE) CRANK
18PK
18TN
A92B

(7350)
87 RELAY

16DKBL
% A104AN
&K92#141 85 87A (1010)
20 18TN A3 B3
A17C
16PK

ALTERNATOR
IP/ FWD
R STARTER
CHASIS
POWER A17
(1700)
G B 16PK
CH7_12
IP/ ENGINE
(1702) W/ ALLISON
BODY
%%K2-G

TC10 XMSN
@K2-G

CONTROLLER
@@K2
%%K2

THERMAL
0BK
@@K2-G

1RD
4RD

2RD

0RD
@K2
K2-G

2WH

A17C
K2

16 #J6
4WH

OVERCRANK
1WH

18PK (1606)
(6316M)

A17 A17A
*K17
16PK

M T
B G 16PK 16PK
K2C-FL
K2A-FL

K2B-FL

K2D-FL

10RS
12BL

10RS
12BL

S
**K17
16PK

S
ENG BLOCK A B * W/ THERMAL OVERCRANK PROTECTION
GND (ON ** N/ THERMAL OVERCRANK PROTECTION
LEFT SIDE # SINGLE BATTERY FEED
B S
OF ENGINE) ## DUAL BATTERY FEED W/ LOAD SHEDDING
% W/ AUTO START / STOP
*K17 @@ W/1G L-N & DELCO ALTERNATOR
FUSIBLE 16PK @ W/2G L-N & BOSCH ALTERNATOR
LINKS %% W/2/0 AWG L-N ALTERNATOR
STARTER & W/ ALLISON TC10 XMSN
TERMINAL

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 18AUG15 ADDED CIRC A17C AND J 93248T
RE LEASE NO . D ATE PART NO. SHEET

A17 IN R/D 1702. 61802Y 14SEP09 AE08058098 002

Figure 175 Charging and Cranking – Automatic Transmission

175
ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.3. CHARGING AND CRANKING – MANUAL TRANSMISSION WITH 500K BAUD


RATE, P. 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 5
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CHARGING AND CRANKING - MANUAL TRANSMISSION
NAVISTAR, INC. W/500K BAUD RATE

A14H A14HD
8RD 16RD
200A
A14 A14J A14JB
2RD
4RD 8RD 12RD
BLOCK
TYPE FUSE FUSE HOLDER
W/ DOUBLE
100 AMP FUSE
W/ SINGLE
+ - BATTERY 150 AMP FUSE
BTRY
KEY
SWITCH
&&K7B
16RD

DCM / IP CONN
CLUTCH SWITCH (1100M)
(1800F/1800)
(1811) OFF
ACC IGN S
A D7
B17A
FUSE(1F)5A

A17HB
C D B A
18PK 18PK
FUSE F4-L
B D8 (1013)
B17AA A17BA A15
18PK 18PK 18RD D3 C3
10A
1200 OHMS C C11
B97A GROUND FUSE F2-A
18VT (1023) (1011)
A17HA
D A4 18PK G1
B9M B9 H1 5A
&&K7A

18GY 18GY
16RD

1200 OHMS 1 3 @A14A


A17-GC 18RD
A11-GCB

18WH B4 A4
BODY CONTROLLER#J5
12WH

(1602) 86
30 NEUTRAL
CONFIRMATION
A9A A9 RELAY
ZVR E5
18GY 18GY (1010)
87
85 87A
B3 BODY
A11-GKJ

A3 CONTROLLER #J7
BODY CONTROLLER #J3
(1607)
6WH

(1600)

A17B
CLUTCH B2
*A97A 18PK
SWITCH B4
18PL
INPUT
**A97A
ALTERNATOR 18PL
NEG
S R STUD BODY
(1005) CONTROLLER #J6
G B
(1606)

STARTER
4RD

POWER THERMAL
1RD
0RD
2RD

K2
@K2

K2
K2

OVERCRANK
@K2-G

A149H
K2-G

K2-G

K2-G
1WH

2WH

S
4WH
0BK

M (6316M) 16GY
B G

S
K2C-FL
K2B-FL
K2A-FL
K2D-FL

10RS

10RS
10RS
10RS

S ENGINE/IP
A B (1702/1702)

ALT GND B S 16
*K17 A17
(6101B/C/D/E) T
*K17D 16PK 16PK
16PK **K17
16PK

** N/ THERMAL OVERCRANK
* W/ THERMAL OVERCRANK
&& W/ REMOTE SENSE
@ W/ AUTOSHIFT OR ULTRASHIFT XMSN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23112202 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 INITIAL RELEASE. A 93366L
RELEASE NO. D ATE PART NO. SHEET

93366L 19DEC15
AE08058098 003

Figure 176 Charging and Cranking – Manual Transmission with 500K Baud Rate

176
ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.4. CHARGING AND CRANKING – AUTOMATIC TRANSMISSION WITH 500K BAUD


RATE, P. 4

CHAPTER 5
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHARGING AND CRANKING - AUTOMATIC TRANSMISSION
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
W/500K BAUD RATE
NAVISTAR, INC.

A14H A14HD
8RD 16RD
200A
A14 A14J A14JB
2RD
4RD 8RD 12RD
BLOCK
TYPE FUSE FUSE HOLDER
W/ DOUBLE
100 AMP FUSE
IGNITION SWITCH
W/ SINGLE
(1100M)
150 AMP FUSE
+ -
BTRY
&&K7B
16RD

FUSE F2-A
FUSE F4-L

C3

H1 5A G1
BATTERY

(1011)
(1013)

10A
OFF

D3
ACC IGN S
EATON GEN 3
TCM CONNECTOR C D B A
FUSE (7105) ENGINE / IP
5A
(1F) (1702)
A15
START
18RD
ENABLE 19
K17-GC %A92-GC
RELAY
4 18WH 18WH
MINUS
@A14A
21
&&K7A

START K17C 18RD


16RD

ENABLE 26 18PK A17HA


LATCH B4 A4 18PK
START 20 86
A92B 30 NEUTRAL
ENABLE K17B
32 18TN CONFIRMATION
RELAY 18PK
RELAY
PLUS
(1010)
87
TC10 TCU 87A
85
(7350)
A3 B3 BODY
&K92#141
20 CONTROLLER #J6
18TN
(1606)

A92A
18PK M
ALTERNATOR &A92A
18PK
S R A149H
S
16GY
G B
A17C
STARTER
18PK
POWER
A17 A17A
%%K2-G

T
@K2-G

THERMAL 16PK 16PK


@@K2
%%K2
0BK
@@K2-G

1RD
4RD

2RD

0RD
@K2
2WH
K2-G

K2
4WH

OVERCRANK
1WH

(6316M)

IP/ ENGINE
M 16
B
(1702)
G
K2C-FL
K2A-FL

K2D-FL
K2B-FL

10RS
12BL

10RS
12BL

S
**K17
*K17
16PK

16PK

S
ENG BLOCK A B
GND (ON
LEFT SIDE * W/ THERMAL OVERCRANK PROTECTION
B S ** N/ THERMAL OVERCRANK PROTECTION
OF ENGINE)
@@ W/1G L-N & DELCO ALTERNATOR
*K17 @ W/2G L-N & BOSCH ALTERNATOR
FUSIBLE 16PK %% W/2/0 AWG L-N ALTERNATOR
LINKS & W/ ALLISON TC10 XMSN
% W/AUTOSHIFT TRANSMISSION
STARTER
&& W/ REMOTE SENSE
TERMINAL

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 INITIAL RELEASE. A 93366L
RE LEASE NO. D ATE PART NO. SHEET

93366L 19DEC15
AE08058098 004

Figure 177 Charging and Cranking – Automatic Transmission with 500K Baud Rate

177
ELECTRICAL CIRCUIT DIAGRAM MANUAL

FAN WIRING (CHAPTER 6)


6.1. FAN WIRING – IBB ENGINE AND 2010 SCR 13L ENGINE, P. 1

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 6
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
FAN WIRING - IBB & 2010 SCR 13L ENGINE
NAVISTAR, INC.

W/ 2 SPEED FAN

ENGINE SENSOR INTERFACE


ECM 2
(6033)
(6019)

%K97A
7 11
18PL

%K97
20 10
18PL

%K23 LOW COLLANT SENDER


6 (6401)
18TN

K34D
ECL 49 1
18TN

ECM CONNECTOR 1
(6018)

K34B FAN SOLENOID


ECL 12V 42
18TN (6400/6400A)

A
EFAN 12V *K23
30
18TN

B
K23-G
EFAN 18
18WH
IP/ENG
(1702)
K92A20A 1
8 K92A20
18WH
16WH

* W/ 2 SPEED FAN N/2015 OBD & GHG COMPLIANT


% W/ 2 SPEED FAN W/2015 OBD & GHG COMPLIANT

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0239 20FEB14 REVISED AND REDRAWN. D 92524A
RELEASE NO. D ATE PART NO. SHEET

61802Y 10MAR09
AE08058099 001

Figure 178 Fan Wiring – IBB Engine and 2010 SCR 13L Engine

178
ELECTRICAL CIRCUIT DIAGRAM MANUAL

6.2. FAN AND ETHER START WITH ISX (2013), P. 1A

CHAPTER 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
FAN & ETHER START W/ISX (2013)
NAVISTAR, INC.

ECM FAN SOLENOID


(6000)
(6400)

K95AA K23-G B
57 20TN 20TN
K23 A
78
20TN

ENGINE/IP
CONNECTOR A41E
(1702/1702) 18TN

18
K41E K41EA A41E DRIVER IP/FWD
65 20TN 18TN 18TN DOOR CHASSIS
15 (3000) (1700)
A41D
18TN CH4_05 CH12_08A
K41D
20WH

A41D
18TN
B

ZERO VOLTREFERANCE
A (6703)
62 K95G
20WH

ETHER START

ECM
(6000) ETHER START
(6550)

K21
75
16TN
A ETHER BOTTLE
AUTOMATIC
CONTROL
VALVE

B
K21A
76
16TN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR


0488 20MAY14 ADDED CIRC A41E, A41D B 92447S
RELEAS E NO. DATE PART NO. SHEET

IN R/D 1702. 91662T 02JAN13 AE08058099 01A

Figure 179 Fan and Ether Start with ISX (2013)

179
ELECTRICAL CIRCUIT DIAGRAM MANUAL

6.3. STARTING AID – COLD START ASSIST (IBB AND 2010 SCR 13L ENGINE), P. 2

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 6
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
STARTING AID - COLD START ASSIST (IBB &
NAVISTAR, INC. 2010 SCR 13L ENGINE)

COLD START ASSIST RELAY /


*FLAME START RELAY
(8410)
ENGINE SENSOR
INTERFACE
(6033)

K21B3
8 19 CSRD
18TN

K21B1
6 21 CSRE
18TN

K21B2
7 20 CSRC
18TN

K21A1 FLAME START


1 12TN GLOW PLUG
(6564)
K21A2
2
12TN

K14A1 K21-FL FLAME START


3 8RD 12BL BATTERY POWER
(6565)
*K14A
8RD
TIMER CIRCUIT
K14A1 INLINE FUSE
14RD (8107)
CH07_06A

*K14L TIMER CIRCUIT


14RD INLINE FUSE
(8106)
CH07_25

* W/ 2010 SCR 13L ENG

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


012 10MAY13 ADDED DESC FOR R/D C 92070B
RELEASE NO. D ATE PART NO. SHEET

8410.ADDED : CIRC K14A & K14L. 61802Y 10MAR09


AE08058099 002

Figure 180 Starting Aid – Cold Start Assist (IBB and 2010 SCR 13L Engine)

180
ELECTRICAL CIRCUIT DIAGRAM MANUAL

6.4. FAN WIRING IBB & 2010 SCR 13L ENGINE, P. 2A

CHAPTER 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FAN WIRING - IBB & 2010 SCR 13L ENGINE
NAVISTAR, INC.

W/ VARIABLE SPEED FAN

ENGINE SENSOR INTERFACE


ECM 2 (6033)
(6019)

@K97A
7 11
18PL

@K97
20 10
18PL
LOW COLLANT
SENDER
@K23
6 (6401)
18TN

K34D
ECL 49 1
18TN

ECM CONNECTOR 1 VARIABLE SPEED


(6018) FAN DRIVE
2 (6420)
K34B
ECL 12V 42
18TN
#K23
EFAN 12V 30 18TN 3

K23-G
EFAN 18 1
18TN
K23C
58 5
18TN
K23A1
49 18TN 2

8 *K34-GA *K23B1 4
18WH 18WH

%K23B1
18WH

*K92A20 1
16GY

IP/ENG
(1702)

@ W/ VARIABLE SPEED FAN W/2015 OBD AND GHG COMPLIANT


# W/ VARIABLE SPEED FAN N/2015 OBD AND GHG COMPLIANT
* W/ VARIABLE SPEED FAN W/ ULTRASHIFT
PLUS XMSN & W/ BODY BUILDER
% W/ VARIABLE SPEED FAN N/ ULTRASHIFT
PLUS XMSN & N/ BODY BUILDER

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0239 20FEB14 INITIAL RELEASE. A 92524A
RELEASE NO. D ATE PART NO. SHEET

92524A 14FEB14
AE08058099 02A

Figure 181 Fan Wiring IBB & 2010 SCR 13L Engine

181
ELECTRICAL CIRCUIT DIAGRAM MANUAL

6.5. FAN AND ETHER START WITH 2013 INTL IBB ENGINE, P. 3

CHAPTER 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
FAN & ETHER START W/2013 INTL IBB ENGINE
NAVISTAR, INC.

ECM
FAN SOLENOID
(6000) (6400)

K95AA B
K23-G
57 20TN 20TN
A
K23
78
20TN

ENGINE/IP
(1702/1702)

18
K41E K41EA K41E
65 DRIVER
20TN 18TN 18TN
15 DOOR
K41D (3000)
18TN CH4_05

K41D
20WH B

ZERO VOLTREFERANCE
A (6703)
K95G
62
20WH

ETHER START

ECM
(6000) ETHER START
(6550)

K21
75
16TN
A ETHER BOTTLE
AUTOMATIC
CONTROL
VALVE

B
K21A
76
16TN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

30000129 CIRCUIT DIAGRAM, PROSTAR


0488 20MAY14 INITIAL RELEASE. A 92447S
RELEAS E NO. DATE PART NO. SHEET

92447S 13MAR14 AE08058099 003

Figure 182 Fan and Ether Start with 2013 INTL IBB Engine

182
ELECTRICAL CIRCUIT DIAGRAM MANUAL

ENGINES (CHAPTER 7)
7.1. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE), P. 1

Figure 183 Electronic Engine Controls (2010 IBB Engine)

183
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.2. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 2

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO ELECTRONIC ENGINE CONTROLS(2010 IBB ENGINE)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF (CONT)
NAVISTAR, INC.

ENGINE SENSOR
ECM CONNECTOR 1 INTERFACE
(6018) (6033)

K41A
IAT 15 5
18TN
*K41C
MAF 12V 20 8
18TN
@K41C
54
18TN
K41-GB
MAF GND 21 9
18WH
K41B
MAF 44 7
18TN
HCI INJECTOR
(6260VH)
K95H
1 10
18TN

K95J
2 11
18TN

EXHAUST
LAMBDA SENSOR
(6260VN)

K95VC
HEATER + 33 4
18TN

NVOLT 39 K95VE
6
18TN
K95VIR
VIRGND 40 2
18WH

46 K95VB 3
HEATER - 18TN
K95VA
PUMPCUR 52 1
18TN
K95VD
TRIMRPS 53 5
18TN

ACCELERATOR
ENGINE / IP IP / DCM PEDAL MODULE
(1702) (1800) (1809)

THROTTLE IDLE
22 C5 C
K97C A97C B97C
APS1 5V 36 18VT
18PL 18PL
28 C4 A
K99B A99B
B99B
18PL 18PL
18VT
23 B4 B
K97B A97B B97B
APS1 GND 23
18PL 18PL 18VT
30 B5 D
K99D A97D B97M
APS2 5V 50 18PL 18VT
18PL
29 B6 E
K97N A97N B99N
APS2 GND 11 18PL 18VT
18PL
24 C6 F
A99M B99D
18PL 18VT

ECM CONNECTOR 2
(6019)

@ W/ MAXXFORCE 15L ENGINE


APS1 54
* W/ IBB ENGINE
K97M
APS2 55
18PL

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


012 27MAR13 ADDED WORD "CONT" IN C 92015W
RE LEASE NO. D ATE PART NO. SHEET

TITLE DESC. 61802Y 08MAY09


AE08058100 002

Figure 184 Electronic Engine Controls (2010 IBB Engine) (Cont.)

184
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.3. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 3

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE)
NAVISTAR, INC. (CONT)

AFTERTREATMENT
ECM CONNECTOR 1 SENSOR
(6018) (6720)

K95-GC
EGT3 GND 10 6
18WH

27 K95C
EGT3 5
18TN
K95B
EGT2 16 3
18TN
K95-GA
EGT1 GND 22 2
18WH

K95A
EGT1 28 1
18WH
K95-GB
EGT2 GND 55 4
18TN
K95E
EGDP 12 8
18TN
K95-GD
18WH 7

K95DA
18TN 9

AFTERTREATMENT
FUEL TEMP & PRESS
(6260VM)

K95D K95DC
3
18TN 18TN
K95-GE
AFP1 GND 41 1
18WH
K95T
AFT 26 2
18TN
K95V
AFP1 25 4
18TN

#K23
FAN SOLENOID
18TN
(6400)
#K23-G
CH6_01
18WH
*K23
EFAN 12V 30
18TN VARIABLE SPEED
*K23-G FAN DRIVE (6420)
EFAN 18
18TN CH6_01
K23C
FSS 58
18TN LOW COOLANT
SENDER
(*6401 / #6407)

K34B
ECL 12V 42 B
18TN
K34D
A
18TN

ECM CONNECTOR 2
(6019)

EGDP GND 41

8 HCI FUEL
AFP2 5V
PRESSURE
(6730)
ECL 49

K95S
APF2 50 3
18TN
K95R
APF2 GND 42 2
18WH
K95DB
1
18TN

* W/ VARIABLE SPEED FAN 8600


# W/ 2 SPEED FAN 7000

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT B 82357E
RELEASE NO. DATE PART NO. SHEET

DIAGRAM, PROSTAR. 61802Y 08MAY09 AE08058100 003

Figure 185 Electronic Engine Controls (2010 IBB Engine) (Cont.)

185
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.4. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 4

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE)
NAVISTAR, INC. (CONT)

ECM CONNECTOR 2 HCI FUEL VALVE


(6019) (6260VL)

K95K
ASV-H 7 1
18TN
K92M
ASV-L 20 18TN 2

BODY BUILDER CONN 2


(4706)

K92A19
46 18TN J

K92A1
AES 13 18TN H

K92A14
WEL 17 18TN D

K92A2
WIFL 14 18TN E

K92A6
WTSL 15 18TN F

K92A7
XCS 10 18TN G

BODY BUILDER CONN


(4705)

K92A12
RVAR 35 18TN C

K92A13
SCS 52 18TN D

K92A8
TACH 9 18TN G

K92A9
RAS 23 18TN E

K92A10
RPRE 30 F
18TN
**K92A15
18TN A
*K92A11
18TN #K92A11
RPRE 48 18TN B

27 ULTRA BODY
A92H
XMSN CONTLR#J3
18TN (1600)
CH11_1
OIL
B6 TEMP
@K47T 38
AIR FILTER AIN
PLUG
RESTRICTION 18GY BODY
GAUGE 34 CONTLR#J5
(6703A) *K92A18 *K92A18A A30BC
(1602)
18TN 16TN 16TN
B 5
K28 A28 ENGINE
F9
18TN 18TN AIR
INTAKE
A ZERO VOLT
K9AAB
(6702)
18GY ENGINE/IP
CH3_32
(1702)

** W/ BODY BUILDER
@ N/ BODY BUILDER
# N/ ULTRA XMSN
* W/ ULTRA XMSN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT C 82357E
RELEASE NO. D ATE PART NO. SHEET

DIAGRAM, PROSTAR. 61802Y 20APR09


AE08058100 004

Figure 186 Electronic Engine Controls (2010 IBB Engine) (Cont.)

186
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.5. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 5

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE)
NAVISTAR, INC. (CONT)

INTAKE AIR
ECM CONNECTOR 2 TEMPERATURE
(6019) (6703)

K41-G K41-GC
IAT GND 43 B
18WH 16WH
K41
A
16TN

ENGINE SENSOR
INTERFACE
(6033)

15

K97Y
EGRD 16 14
18TN

DAVCO
WIF SENSOR
W/ DAVCO FUEL / (1874)
WATER SEPARATOR
K95-GF
WIF GND 34 2
18WH
K95W
WIF 37 1
18TN

RAYCOR
WIF SENSOR
W/ RAYCOR FUEL /
(1874B)
WATER SEPARATOR

K95-GF
2
18WH
K95W
1
18TN

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 03JAN12 MOVED 1800,1802,1600, B 75116N
RELEASE NO. DATE PART NO. SHEET

1602 TO CH4-36. ADDED LONESTAR IN TITLE. 61802Y 08MAY09 AE08058100 005

Figure 187 Electronic Engine Controls (2010 IBB Engine) (Cont.)

187
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.6. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 6

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
(CONT)

A97VT FUSE F8-H


FUSE F4-R ACCESSORY (1017)
12PL
(1013) RELAY #1 CH3_1,34
CH3_1A,34 (1012)

@A13GFK
@A97VT
CH3_9A

12PL

18WH
ACCESSORY
A13-GFK RELAY #2,4
18WH (1011 / 1013)
CH3_09

D1 D2 B1 B2
87A 87 85 87A 87 85

INTL IBB
ENGINE EGR VALVE RELAY
(1010) (1020)

30 86 30 86
SART
CLOCK C2 C1 A2 A1 WASHER PUMP
FUSE F1-D A13AA RELAY
(1610) @A97AA
@A13FK (1010) 18PK (1015) CH4_22
CH4_34 18VT

A97VT1
18PK CH3_8B,

12PL
ENGINE SENSOR CH10_7 A13FK FUSE F11-D
INTERFACE 18PK (1020) CH3_08
(6033)

@A13AA A97AA SART CLOCK


18PK 18PL (1610) CH4_34

WASHER BOTTLE
BATTERY @A97VT1 RELAY
14VT (1015)
42
K14FA K97VT1 CH4_22A
BATTERY 4
18RD 12VT
ENGINE / IP
K14F
3 (1702)
18RD
K10-GJ *K10WH1 K10-GA
GROUND 1 12WH
16WH 10WH

(6314)
K10-GK **K10WH1
GROUND 2 HARNESS GROUND
16WH 16GY
(LEFT ENGINE
BLACK GROUND)

K21B3
CSRD 19
18TN
COLD START
K21B2 ASSIST RELAY
CSRC 20 (8410)
18TN
CH6_02
K21B1
CSRE 21 18TN

VSS
(7600)

B
K47A
VSS-L 13
18GY

K47 A
VSS-H 12
18GY

* N/ZERO VOLT REFERENCE


** W/ZERO VOLT REFERENCE
@ W/ 2010 LH FUSEBLOCK

CHK DATE C HANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR.


- - ADDED EFFECT W/2010 F 92715R
RELEASE NO. D ATE PART NO. SH EET

LH FUSE BLOCK. 61802Y 21APR09


AE08058100 006

Figure 188 Electronic Engine Controls (2010 IBB Engine) (Cont.)

188
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.7. ELECTRONIC ENGINE CONTROLS – MAXXFORCE 15 LITRE, P. 6A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS-MAXXFORCE 15 LITRE
NAVISTAR, INC.

ECM FUSE
(6712)

ECM1 30A
(6018)

B A

K14G K14J K14AF


BATTERY(+) 1
14RD 10RD 10RD

K14H
14RD
K14HA
BATTERY(+) 3
14RD

K14K ECM BATTERY


14RD FEED
(1027)

K14M ECM2
K14KA
BATTERY(+) 5 (6019)
14RD 14RD
CH7_06D

FUSE F4-D
ENGINE / IP (1013)
(1702)
H4 G4 IGNITION RELAY #1
K13A A97F
KEYPWR 17 (A13FC) (1011 / 1013)
18PK 16PL
37 15A CH3_06

FUSE F5-H
(1014) IGNITION RELAY #1
@A97F @A13FM
(1014)
16PL 12PK
F4 CH3_6A
E4

A
K14LA K14LB
TIMER 19
18RD 16RD
TIMER CIRCUIT
20A
INLINE FUSE
COLD START B (8107)
K14L K14A1
ASSIST RELAY
16RD 14RD
(8410)
CH6_02

K92A16 K10WH5 K10-GA


GND 2
14WH 10WH 10WH

K92BA16 K92B16
GND 4 14WH
14WH

GROUND STUD
ECM2 (6314)
K92C16 K92D16
GND 6 (6019) (LOCATED AT LEFT SIDE
14WH 14WH
CH7_06D ENGINE BLOCK GROUND)

K5S(+) J1939 TERMINATING


J1939 (+) 34
18YL RESISTOR
K5S(-) (7110)
J1939 (-) 47
18GN CH3_14
ENGINE
DIGNOSTIC CONNECTOR
(4328)

K98GN
CAN_L 35 B
18 LTGN

K98YL
CAN_H 48 A
18YL

@ W/ 2010 LH FUSEBLOCK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310775 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 B 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 75116N 12NOV10


AE08058100 06A

Figure 189 Electronic Engine Controls – MaxxForce 15 Litre

189
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.8. ELECTRONIC ENGINE CONTROLS – MAXXFORCE 15 LITRE (CONT.), P. 6B

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
ELECTRONIC ENGINE CONTROLS -
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
MAXXFORCE 15 LITRE (CONT)

AFTERTREATMENT SENSOR
ECM1
(6720)
(6018)

EGT3 K95-GC
10 6
GND 18WH

K95C
EGT3 27 5
18TN

K95B
EGT2 16 3
18TN

EGT1 K95-GA
22 2
GND 18WH

K95A
EGT1 28 1
18TN

EGT2 K95-GB
55 4
GND 18TN

K95E
EGDP 12 8
18TN
ECM2
(6019) K95-GD
7
CH7_06D 18WH

9
K95DA
18TN

AFTERTREATMENT FUEL TEMP


K95DC

PRESSURE
18TN

(6260VM)

AFP1
41 K95-GE 1
GND
18WH

K95T
AFT 26 2
18TN

AFP1 K95V
25 4
18TN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310775 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 03JAN12 INITIAL RELEASE. A 75116N
RELEASE NO. D ATE PART NO. SHEET

75116N 17NOV10
AE08058100 06B

Figure 190 Electronic Engine Controls – MaxxForce 15 Litre (Cont.)

190
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.9. ELECTRONIC ENGINE CONTROLS – MAXXFORCE 15 LITRE (CONT.), P. 6C

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ELECTRONIC ENGINE CONTROLS -
NAVISTAR, INC. MAXXFORCE 15 LITRE (CONT)

ECM1 VARIABLE SPEED FAN


(6018) (6300)

K23B1 K23B2
EFAN 8 4
18TN 18TN

K23-G K23-H
FSS GND 18 1
18TN 18TN
FAN SOLENOID
(6400)

K23-G
A
18WH

K23
EFAN 12V 30
18TN
B

K23 K23A
3
18TN 18TN

K23A1 K23A2
FSS 5V 49 2
18TN 18TN

K23C K23D
FSS 58 5
18TN 18TN

ECL1 42
12V

LOW COOLANT SENDER 1


(6407)

#K34B
2
18LTGN
ECM2
(6019)
*K34E
18TN

ECL1 #K34D
49 1
18TN

*K34F
18TN

* W/ FAN DRIVE
# W/ 2 SPEED FAN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310775 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 03JAN12 INITIAL RELEASE. A 75116N
RELEASE NO. D ATE PART NO. SHEET

75116N 12NOV10
AE08058100 06C

Figure 191 Electronic Engine Controls – MaxxForce 15 Litre (Cont.)

191
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.10. ELECTRONIC ENGINE CONTROLS – MAXXFORCE 15 LITRE (CONT.), P. 6D

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS-
NAVISTAR, INC. MAXXFORCE 15 LITRE (CONT)

ECM2
(6019)

HCI FUEL
K14M
1 VALVE
14RD ECM 1 (6260VL)
(6018)
K92D16 CH7_06A
2
14WH

K95K
ASV-H 7 1
18TN

K95M
ASV-L 20 2
18TN

HCI FUEL
PRESSURE
(6730)

AFP1/EGDP K95D K95D8


8 1
/AFP2/ 5V 18TN 18TN

K95R
AFP2 GND 42 2
18TN

K95S
AFP2 50 3
18TN

K95-GD AFTERTREATMENT
EGDP GND 41 SENSOR
18WH
(6720)
CH7_06B

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310775 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - INITIAL RELEASE. A 75116N
RELEASE NO. D ATE PART NO. SHEET

75116N 12NOV10
AE08058100 06D

Figure 192 Electronic Engine Controls – MaxxForce 15 Litre (Cont.)

192
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.11. ELECTRONIC ENGINE CONTROLS – MAXXFORCE 15 LITRE (CONT.), P. 6E

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
ELECTRONIC ENGINE CONTROLS -
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
MAXXFORCE 15 LITRE (CONT)

ENGINE SENSOR
ECM 2 INTERFACE
(6019) (6033)

K97Y
EGRD 16 14
18TN

K41D
15
16TN

ENGINE / IP
(1702)

15

K41E
43 18
18TN

WIF SENSOR
(1874)

K95-GF
WIF GND 34 2
18WH

K95W
WIF 37 1
18TN

ECA
(7501)
W/ ULTRASHIFT PLUS TRANSMISSION

K11-G
B
10WH

ECA FUSE
(8104)

50A

B A

K14S K14R
C
10RD 10RD

HARNESS GROUND
ECA POWER (6314)
(1003)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310775 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 03JAN12 INITIAL RELEASE. A 75116N
RELEASE NO. D ATE PART NO. SHEET

75116N 12NOV10
AE08058100 06E

Figure 193 Electronic Engine Controls – MaxxForce 15 Litre (Cont.)

193
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.12. REMOTE START / STOP, P. 7

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
REMOTE START / STOP
NAVISTAR, INC.

IGNITION RELAY #1
(1011 / 1013) BODY

(A13FC)
CH3_06 CONTROLLER ZERO VOLT
#J5 (1602) REF SPLICE

FUSE F4-H
(1620)

IP / ENGINE A

(1013)
NEUTRAL A9Z
(1702) ZVR E3
SWITCH C4 18GY
(7802)
32 D
B K97S A104AL D4 REMOTE A9R
18VT 16DKBL START / STOP 18GY

16DKBL
A104AK
33 RELAY #2
A K97J
(1018)
18VT
A104AM
16DKBL

30
G3 F2 A104AJ IP /
IP / 16DKBL SLEEPER
G1
SLEEPER (5000)
A75TL 87
(5000) A9RC CH7_08
18LTGN
CH7_08 18GY
F1
HOOD IP / FWD
G2
SWITCH CHASSIS 85 86
(8450) (1700)

44
A104-GA
B M97J ENGINE START
A9RB
18GY
18WH
REMOTE ALARM B
18VT A
18DKBL
A104AP

43 START / STOP (4101)


A M97H A104AN #1 RELAY
18VT 16DKBL (1018)

A104AF
18DKBL

18DKBL
A104AE
J2
BODY CONTROLLER BODY
#J5 H1 85 86 CONTROLLER #J4
(1602) (1601)
A104-G

HOOD ENGINE
18WH

A9RA
18GY

A104AR J1
18VT
M97H

CLOSED START F3
F13 18DKBL 87
/ NEUTRAL ALARM

(5000) CH7_08
SIGNAL H2

IP / SLEEPER
REMOTE
STOP E8 A104AA
30
RELAY 18DKBL

REMOTE
START F1 A104AB
RELAY 18DKBL
+
A104 9
12 V F15 7 E14
18DKBL 12V

3
18DKBL
A104A
BRAKE SWITCH

CH10_23
(8453)
ICON PARK

2B

6 A104AD
5B 18DKBL
4

SLEEPER CONTROL
ENABLE SWITCH
(1114M)
CLUSTER #1
10 8
(1500)
DIMR
A11-GAM A63-G - + A63DF A62DA OUT2
6
18WH 18WH 18DKBL 16DKBL PANEL
LT
A11-GAA
14WH

GROUND STUD
(1004)
(LOCATED AT LEFT @ W/ REMOTE START STOP
SIDEDASH MOUNTED * W/ AUTO START STOP
DUAL POST GROUND PLATE)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 03JAN12 ICON PARK BR SW REF. B 75116N
RELEASE NO. D ATE PART NO. SHEET

REVISED TITLE. RMVD R/D 1002 & 1003. 61802Y 10MAR09


AE08058100 007

Figure 194 Remote Start / Stop

194
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.13. REMOTE START / STOP (CONT.), P. 7A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
REMOTE START / STOP
NAVISTAR, INC.

FUSE(F5-R)
W/2010 LH FUSE BLOCK (1014)
BODY
CH3_8A

(A13FC)
CONTROLLER ZERO VOLT
#J5 (1602) REF SPLICE

FUSE(F5-G)
(1620)

(1014)
IP / ENGINE A
NEUTRAL A9Z
(1702) ZVR E3
SWITCH E3 18GY
(7802)
32 D
B K97S A104AL F3 REMOTE A9R
18VT 16DKBL START / STOP 18GY

16DKBL
A104AK
33 RELAY #2
A K97J
(1018)
18VT
A104AM
16DKBL

30
G3 H4 A104AJ IP /
16DKBL SLEEPER
J3
(5000)
87
A9RC CH7_08
18GY
H3
HOOD IP / FWD
J4
SWITCH CHASSIS 85 86
(8450) (1700)

44

A104-GA
B M97J ENGINE START

18GY
A9RB
18WH
REMOTE ALARM B
18VT A
18DKBL
A104AP

43 START / STOP (4101)


A M97H A104AN #1 RELAY
18VT 16DKBL (1010)

A104AF
18DKBL

18DKBL
A104AE
A1
BODY CONTROLLER BODY
#J5 B2 85 86 CONTROLLER #J4
(1602) (1601)
A104-G

HOOD ENGINE
18WH

A9RA
18GY
A104AR B1
18VT
M97H

CLOSED START F3
F13 18DKBL 87
/ NEUTRAL A2 ALARM

(5000) CH7_08
SIGNAL

IP / SLEEPER
REMOTE
STOP E8 A104AA
30
RELAY 18DKBL

REMOTE
START F1 A104AB
RELAY 18DKBL
+
A104 9
12 V F15 7 E14
18DKBL 12V

3
18DKBL
A104A
BRAKE SWITCH

CH10_23
(8453)
ICON PARK

2B

6 A104AD
5B 18DKBL
4

SLEEPER CONTROL
ENABLE SWITCH
(1114M)
PANEL LIGHT
10 8
(1021)

A11-GAM A63-G - + A63DF


6
18WH 18WH 18DKBL

A11-GAA
14WH

GROUND STUD
(1004)
(LOCATED AT LEFT @ W/ REMOTE START STOP
SIDEDASH MOUNTED * W/ AUTO START STOP
DUAL POST GROUND PLATE)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23134937 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - INITIAL RELEASE. A 92715R
RELEASE NO. D ATE PART NO. SHEET

92715R 18SEP14
AE08058100 07A

Figure 195 Remote Start / Stop (Cont.)

195
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.14. REMOTE START / STOP (CONT.), P. 8

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
REMOTE START / STOP (CONT)
NAVISTAR, INC.

NO IDLE ESPAR
HEATER
H75WA (5238)
IP / SLEEPER 18RD CH12_12
REMOTE ENGINE
(5000) AUX HVAC NO IDLE
RPMJ4 H77CR START / STOP SW
A9RC (5205)
(4114) 18LTGN (5701)
18GY CH12_16
CH07_13
41 A
REMOTE START / STOP H9RC
A9RC
RELAY # 1 18GY
18GY
(1018) CH7_07,7A 25 B
A104AC H104AC
18DKBL 18DKBL

SLEEPER 13 E
GROUND H104-GB
ADAPTER 18DKBL
(5007)
1
F12 H11-GM
16WH
REMOTE

STOP
SWITCH
START /

SLEEPER GROUND STUD


(5004)

BODY CON # J5 DIODE CONN


(1602) (5702)
A
H104AHA
18DKBL
29
START ALARM A104AE B
(4101) CH7_07,7A 18DKBL
18DKBL
H104AE

28
CRANK RELAY
A104AH H104AH D
(1010) H104ABB
16DKBL 18DKBL
CH5_01,02 18DKBL

H4-A6 H4-A5
H104ABA

85
18DKBL

87A
87 C

A75TL
30
REMOTE 18LTGN 86
START / STOP
H4-C5 H4-C6
RELAY # 2
(1018) 30 REMOTE
CH7_07,7A A104AJ H104AJ STRT RELAY
16DKBL 18DKBL (5001)

26 NO IDLE
A104AB H104AB ESPAR
BODY CONN # J4 18DKBL
18DKBL HEATER
(1601) H75WP
27 (5238)
CH7_07,7A 18LTGN
A104AA H104AA CH12_12
18DKBL 18DKBL
NO IDLE
H75HR
ESPAR HEATER
IGN SWITCH @A13F 18LTGN
(5238)
(1100M) 16PK
H104ADA

39 CH12_12
18DKBL

CH3_05,5A REMOTE STOP


*A13F H13F
RELAY
16PK 18DKBL
(5001)
AUX POWER RELAY H4-C3 H4-C4
(1873) #A13FG
CH3_05,5A 18PK 86
30

IGN RELAY # 1 @A13FL


(1014) 18PK
CH3_5A 87
@A13FL
16PK 85
IGN RELAY # 1 38 H4-B4 H4-A3 * W/ REMOTE START / STOP
(1011 / 1013) A13FL H13FL
# W/ THEFT DETERRENT &
CH3_05 18PK 18PK
W/ REMOTE START / STOP
40
SLEEPER CONTROL A104AD H104AD @ W/ 2010 LH FUSEBLOCK
ENABLE SW 18DKBL 18DKBL
(1114M)CH7_07

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0638 14OCT14 ADDED CHAPTER C 92715R
RELEASE NO. D ATE PART NO. SHEET

REFERENCE CH7_7A. 61802Y 10MAR09


AE08058100 008

Figure 196 Remote Start / Stop (Cont.)

196
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.15. REMOTE START / STOP (CONT.), P. 8A

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
REMOTE START / STOP
NAVISTAR, INC.

SLEEPER CONTROL
IP / SLEEPER PANEL
(5000) (5130)

REMOTE
41
START / STOP H9RC
RELAY # 1 A9RC C1
18GY
(1018) CH7_07 18GY

25
A104AC H104AC
18DKBL C2
18DKBL

13
SLEEPER H104-GB
C5
GROUND 18DKBL
ADAPTER
(5007)
1
F12 H11-GM
16WH
REMOTE

STOP
SWITCH
START /

GROUND STUD LOCATED IN


SLEEPER REAR FACE OF FRONT
LEFT BUNK PANEL
(5004)
BODY CON # J5
(1602) DIODE CONN
(5702)
A
H104AHA
18DKBL
ENGINE START 29
A104AE B
ALARM
(4101) CH7_07 18DKBL
H104AE
18DKBL

28
CRANK RELAY
A104AH H104AH
(1010) H104ABB
18DKBL 18DKBL C4
CH5_01,02 18DKBL

H4-A6 H4-A5
H104ABA

85
18DKBL

87A
87
C3

30
86
REMOTE
H4-C5 H4-C6
START / STOP
RELAY # 2 30 REMOTE
(1018) A104AJ H104AJ STRT RELAY
CH7_07 18DKBL 18DKBL (5001)

26
A104AB H104AB
BODY CONN # J4
18DKBL 18DKBL
(1601)
CH7_07 27
A104AA H104AA
H104ADA

18DKBL
18DKBL

18DKBL
39 REMOTE STOP
IGN SWITCH
A13F H13F RELAY
(1100M)
16PK 18DKBL (5001)
CH3_05
H4-C3 H4-C4

86
30

87
87A
85

IGN RELAY # 1 H4-B4 H4-A3


38
(1011 / 1013) A13FL H13FL
CH3_05 18PK 18PK
40
SLEEPER CONTROL A104AD H104AD
ENABLE SW 18DKBL 18DKBL
(1114M)CH7_07
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, LONESTAR


- - INITIAL RELEASE. A 82357E
RELEASE NO. D ATE PART NO. SHEET

82357E 22DEC11
AE08058100 08A

Figure 197 Remote Start / Stop (Cont.)

197
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.16. REMOTE START / STOP WITH 500K BAUD RATE, P. 8B

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
REMOTE START / STOP W/500K BAUD RATE
NAVISTAR, INC.

BODY CONTORLLER#J4
(1601)
SLEEPER CONTROL
ENABLE SWITCH
F1
(1114M)

+
BODY CONTORLLER#J7
9 7 A104BC (1607)
18DKBL
A104SP
3 A1
18DKBL
A11-GAM 2B
A11-GAA
18WH
14WH
A104SS
1 A2
18DKBL

A11-GT
5B

18WH
NEG STUD 4
(1004)

10 8 PANEL LIGHT
(1021)

6
- + A62DF
18DKBL

1
INSTRUMENT A62DA
CLUSTER 6
16DKBL
(1500)
BATTERY
FEED A14 A14F A14FG
%(1003) 6RD 8RD 18RD
CH3_2A
A14J A14JE
8RD 18R D
BATTERY
FEED A14 A14J A14JE
@(1001) 6RD 8RD 18RD
CH3_2A
A14HH
18RD

IP / ENGINE
(1702/1702)
BATTERY NEUTRAL
FUSE F2-J
FEED MEGA
(1011) SWITCH
FUSE TO CAB 33
A14 A14K A14KL A104D (7802)
@@(1000B) 8RD 12RD
4RD 16DKBL
CH3_2A, 35A C1 D1 K97J A
18VT
BODY CONTORLLER#J6
(1606) K97S B
32 18VT
A104AL
M 16DKBL

IP / FORWARD
(1700/1700)
HOOD
44 SWITCH
#A104C (8450A )
L 16DKBL
M97J B
#A104AM
18VT
16DKBL
M97H A
3 43 18VT
#A104D
16DKBL
GROUND *A104-G
(1023) 16W H

1
A11-GCB A11-GKJ
14W H 6WH

NEG STUD
(1005)

* W/ ULTRASHIFT/ALLISION TC10
AUTOSHIFT 3 XMSN W/ AUTO START STOP
# W/ MANUAL XMSN W/ AUTO START STOP
@ W/ LOAD SHED W/ STANDRAD
% W/ LOAD SHED W/ PDM
@@ W/ LOAD SHED W/ DAYCAB

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18NOV16 ADDED CIRC A14FG, B 93732N
RELEASE NO. D ATE PART NO. SHEET

A14JE,A14HH AT CAV C1 OF R/D 1011. 93366L 19DEC15


AE08058100 08B

Figure 198 Remote Start / Stop with 500K Baud Rate

198
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.17. NO IDLE HEAT, P. 9

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NO IDLE HEAT
NAVISTAR, INC.

GROUND STUD IN
SLEEPER REAR NO IDLE
1 H11-GM FACE OF FRONT ENGINE HEAT DOME FLOOR LIGHT
H62D
10WH LEFT BUNK PANEL (5124)
(5220) 18DKBL
(5004) CH9_19
13 D
H75-GSX H75-GAS H75-GAS
14WH 18LTGN

18DKBL
18LTGN

H62J
SLEEPER GND B NO IDLE
H75AF H75AF
ADAPTER ENGINE HEAT
18LTGN 18LTGN
(5007) (5222)
AUX HVAC
C
BEHR NO IDLE H75AR 7 2B 5B
8
H75AR +
CONTROLLER 1/2 18LTGN
(5216,5217) 18LTGN
+
CH12_09 A
3 1 6 4
AUX HVAC H75AG H75AG -
BEHR NO IDLE 18LTGN 18LTGN
-
18LTGN
10
CONTROLLER 2 H75AT
9
(5217)

18DKBL
H75AT

18LTGN
H62AA
H75HA
ON/OFF 18LTGN
HOT PARK 2
BUTTON
H75HB
HEAT
18LTGN NO IDLE
LED NO IDLE
12 ENGINE COOL
ON/OFF CONTROLS
(5233)
(5230)

7 2B 5B
ON/OFF A 8
H77NE H77NE +
PARK COLD 17 18LTGN 18LTGN +
BUTTON

COOL B 1 6 4
H77NF H77NF -
LED 23 3 -
18LTGN 18LTGN
ON/OFF 9 10

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 02FEB15 UPDATED DESCRIPTION C 92948F
RELEASE NO. D ATE PART NO. SHEET

FOR R/D 5216 AND 5217. 61802Y 11MAR09


AE08058100 009

Figure 199 No Idle Heat

199
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.18. TRI-PAC NO IDLE, P. 10

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRI - PAC NO IDLE
NAVISTAR, INC.

PANEL LIGHT
(1021)

@A62DF
13
16DKBL

TRI - PAC
CONNECTOR
(5754)
TRI - PAC
STAND-BY
B
A77SBY H77SBY
16LTGN 16LTGN

C2 D2 A
A14TRI H14TRI
16RD 16RD
TRI - PAC 7.5A
(1116M) FUSE F9-B TRI - PAC
(1018) POWER

@A14TRI
7 2B 5B
8

16RD
A14TRIA
16RD

3 1 6 4

10 FUSE(F11-D)
9
1020
@A14TRIA
16RD
F4 7.5A E4

A13TRIA
16PK B

FUSE F4-H
IGNITION (1013)
RELAY #1 C4 D4
A13TRIB
(1011/1013) (A13FC) 16PK A
CH3_06 7.5A
18DKBL
A62-GBN

A62DE
18WH

TRI - PAC RECTIFIER


(5757)
FUSE F5-G
(1014)
FUSE F5-R @A13TRIB
(1014) (@A13FC)
E3 F3 16PK CLUSTER #1
CH3_8A 7.5A
(1500)
A11-GBA
14WH

A62DA DIMR OUT2


6
16DKBL PANEL LT
A11-GKJ

GROUND
6WH

(1022)

@A62-GBN
18WH 8

@A11-GKJ @A11-GBA
6WH 14WH 1

GROUND STUD
(1005)
(LOCATED AT LEFT @ W/ 2010 LH FUSEBLOCK
SIDE DASH MOUNTED
DUAL POST GROUND
PLATE)

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 C 92715R
RELEAS E NO . DATE PART NO. S HE ET

LH FUSE BLOCK. 61802Y 10MAR09 AE08058100 010

Figure 200 Tri-Pac No Idle

200
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.19. IDLE CONTROL TEMP SENSOR, P. 11

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF IDLE CONTROL TEMP SENSOR
NAVISTAR, INC.

IDLE CONTROL
IDLE CONTROL
TEMP SENDER
TEMP SENSOR
(8455 / 8455A)
(8456 / 8456A)

M41-G
1 1
16TN

M41A
2 2
16TN

IDLE CONTROL
IDLE CONTROL
TEMP SENSOR
TEMP SENSOR
(9773A / 9773B)
(9773)

1 R41-G
1
16TN

R41AA
2 2
16TN

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310775 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 03JAN12 INITIAL RELEASE. A 75116N
RELEASE NO. D ATE PART NO. SHEET

75116N 15NOV10
AE08058100 011

Figure 201 Idle Control Temp Sensor

201
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.20. AUTO START / STOP, P. 12

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 7
AUTO START / STOP
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.

RPM J5
AUTO S/S
(4115)
BODY CONTROLLER #J4
A14BR1 A14BR2 (1601)
A
4RD 14RD
AUTO
A104BC
F1 S/S
18DKBL

FUSE F9-H
RELAY
A14BE
B4

(1018)
16RD

20A
A4 ISOLATED
86-J2 H2 30
BATTERYAUTO
START/STOP
RPM J3
AUTO S/S AUTO S/S (1605)
(4113) RELAY
87 A14BD
(1018)
12RD
85 H1 J1

A11-GR
A104AR 18WH
4
18DKBL
A104SR
18DKBL

A104AP
2 A11-GAM CAB
18DKBL +
9 7 18WH GROUND
CH3_22
1
A11-GS
2B 18WH
3
AUTO A104SP
S/S 21
18DKBL
ON

AUTO 1 5B SLEEPER CONTROL


A104SS
S/S 22 ENABLE SWITCH
18DKBL
OFF (1114M) CLUSTER #1
(1500)

A62DF A62DA
16DKBL 6
18DKBL
10 8+
-
RPM J1
(4111)
A11-GT
18WH
A11-GA
GROUND 2 14WH
LOGIC A15XM
6
POWER 18RD
A5SR(+)
J1939(+) 3
18YL
J1939 DATA LINK
A5SR(-) CH3_13A,16A
J1939(-) 4
18GN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300344 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - GAUGE 4 & 14 WAS 6 & D 92715R
RELEASE NO. D ATE PART NO. SHEET

12 IN CIRC A14BR1 & A14BR2. 74016A 31MAR11


AE08058100 012

Figure 202 Auto Start / Stop

202
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.21. AUTO START / STOP (CONT.), P. 12A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 7
AUTO START / STOP (CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.

RPM J5
AUTO S/S
(4115)
BODY CONTROLLER #J4
@A14BR1 @A14BR2 (1601)
A
4RD 14RD
AUTO
@A104BC
F1 S/S
18DKBL

FUSE F2-A
RELAY
@A14BE
H1

(1011)
16RD

20A
A1 A2
86 30 G1
@A14BD
12RD
RPM J3 AUTO S/S
(4113) RELAY
87 ISOLATED
(1010)
BATTERY
85 AUTO S/S
B1 B2 (1605)
@A11-GR
A104AR 18WH
4
18DKBL
@A104SR
18DKBL

A104AP
2
18DKBL +
9 7
1 CAB
A11-GS A11-GAM GROUND
18WH 18WH CH3_22
3 2B
AUTO A104SP
S/S 21
18DKBL
ON

SLEEPER CONTROL
AUTO 1 5B ENABLE SWITCH
A104SS
S/S 22 MTD IN IP
18DKBL
OFF (1114M) PANEL LIGHT
(1021)

A62DF
6
10 18DKBL
8+
-
RPM J1
(4111)
A11-GT
18WH
A11-GA
GROUND 2 14WH
LOGIC @A15XM
6
POWER 18RD

J1939(+)

J1939(-)

@ W/2010 LH FUSE BLOCK

CHK DATE CHANGE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0638 14OCT14 INITIAL RELEASE. A 92715R
RELEASE NO. D ATE PART NO. SHEET

92715R 18SEP14
AE08058100 12A

Figure 203 Auto Start / Stop (Cont.)

203
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.22. AUTO START / STOP (CONT.), P. 13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
AUTO START / STOP (CONT)
NAVISTAR, INC.

RPM J4 (4114)

A12XM A12 IGN SWITCH (1100M-C)


TO ACC GRID A
18LTBL 18LTBL CH3_09

A13XM A13F IGN SWITCH (1100M-D)


TO IGN GRID B
18PK 18PK CH3_05

NO IDLE
H77NE CONTROLS
A
18LTGN (5230)

IP/SLEEPER H77CR1
(5000/5000) 18LTGN

41
NO IDLE HEAT A77CR H77CR H77NEB COOL SW
OUTPUT SLPR-RPM E B13
18LTGN 18LTGN 18LTGN ON/OFF
AUX HVAC
H77NE BERGSTROM NO
18LTGN IDLE
CONTROLLER
H75AFB (5205)
18LTGN
27
NO IDLE COOL A75HR H75HR H75FHF HEAT SW
H B15
OUTPUT SLPR-RPM 18LTGN 18LTGN 18LTGN ON/OFF

NO IDLE
ENGINE HEAT
(5220) H77AFA
B
18LTGN SLEEPER NO
H75AF IDLE HEAT
18LTGN AND COOL
H77NEA
B E (1946M)
18LTGN
H75HR1
18LTGN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300344 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 02FEB15 REVISED AND REDRAWN. C 92948F
RELEASE NO. D ATE PART NO. SHEET

74016A 31MAR11
AE08058100 013

Figure 204 Auto Start / Stop (Cont.)

204
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.23. AUTO START / STOP (CONT.), P. 14

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AUTO START / STOP (CONT)
NAVISTAR, INC.

MANUAL XMSN
RPM J4 (4114) NEUTRAL
IP/ENGINE SAFETY SWITCH
(1702)
(7802)

B
32
STARTER # A104AL # K97S
D
INTERLOCK 16DKBL 18VT

33
# K97J
18VT
A

IP / FWD CHS
# A104AM (1700/1700F)
16DKBL
44
& A104AM
16DKBL

CRANK RELAY 43
(1010) A104AN
CH5_01 16DKBL

START/STOP JUMPER / FWD CHS


HOOD HOOD SWITCH/JUMPER START/STOP HOOD SWITCH
SWITCH (8450B) (8450A)

A A
A
97H M97H
18VT 18VT

(JUMPER 3915384C91)
B B
97J M97J
18VT 18VT
B

(REFERENCE 3588849C91) # W/ MANUAL XMSN


& N/ MANUAL XMSN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300344 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 COLOUR VT OF CIRC C 92447S
RELEASE NO. D ATE PART NO. SHEET

M97H WAS VY AT RD 8450A. 74016A 06APR11


AE08058100 014

Figure 205 Auto Start / Stop (Cont.)

205
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.24. AUTO START / STOP (CONT.), P. 15

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
AUTO START / STOP (CONT)
NAVISTAR, INC.

AUTO START/STOP
CHASSIS GND ISOLATOR ASSEMBLY
ADAPTER %N104A-G %(9999A)//@(9999B)//*(9999C)
(8803) 18WH
CH3_27

B
%N104A-G
@N104B-G
*N104C-G
CENTER GRID 18DKBL
STUD
(4008)

RPM J4 (4114) IP/ CENTER CHASSIS


(1701/1701F)
%N104A A
29
ISOLATED BTRY A14BC @N104B
C
RELAY TO CHS 18RD *N104C
18DKBL

REMOVE POSITIVE CABLE 0 RD


TO ISOLATE BATTERY

ISOLATOR ASSEMBLY MOUNTED ON


STD BTRY BOX BACK PANEL-OUTSIDE
ISOLATED
(REFERENCE 3899988C92)
BATTERY
+ - IB1 X1(+)
RD

X2(-)
+ - IB2 RD

+ -
PRIMARY
0 RD

BATTERY BOX
% LSM BOC BTRY BOX
W/ 4 BATTERIES
@ LSM UC BTRY BOX
* RSM UC BTRY BOX

+ -

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300344 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 03FEB15 ADDED R/D 4008. C 92948F
RELEASE NO. D ATE PART NO. SHEET

74016A 15JULY11
AE08058100 015

Figure 206 Auto Start / Stop (Cont.)

206
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.25. ELECTRONICS ENGINE CONTROL (ISX 2013), P. 16

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 7


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ELECTRONICS ENGINE CONTROL (ISX 2013)
NAVISTAR, INC.

ECM
(6000)

K14A6 K144A K14AF BATT ECM


ECM PWR 1 1 POSITIVE
16RD 10RD 10RD
(9253)
K14A5
ECM PWR 25 16RD

K14A4
ECM PWR 26 16RD

K14A2
ECM PWR 27 16RD

K14A1
ECM PWR 28
16RD
K13D DFM TANK HARNESS CONN
16PK (674D)
ECM IGN CH7_18
5A FUSE A B ENGINE/IP
(6001) (1702)

37 ULTRASHIFT XMSN
K13B K13C K13 A97F
INPUT SIGNAL 5 (1019)
18PK 18PK 16PK 16PL
CH11_01
30
K99D A99D
DFM/IP
18VT 18VT
(1800)
CH7_24
SENSOR K6A K6C COOLANT MODULE
8 (1378)
SUPPLY 20PL 16VT
CH7_17

#K95WA #K95W
WIF 13 1 RAYCOR WIF ZERO VOLT
20TN 18TN
SENSOR REFERANCE
(1874A) (6703)
2

*K95-GG C
18WH
K95WA K95W
20TN 1 DAVCO WIF
18TN
SENSOR
(1874)
2
#K95-GF
20WH
A
K95G
ECM RETURN 62 20WH

K10-GH K10-GA K10-GJ K10-G


ECM RETURN 49 16WH 10WH 10WH 8WH
K10-GK ECM GEN3
K10-GG 36 TCM CONN
12WH
ECM RETURN 50 16WH (7105)
ENGINE
K10-GF BLOCK GND
ECM RETURN 51 (6303)
16WH

K10-GE
ECM RETURN 52 16WH

K10-GB
ECM RETURN 73
16WH

FREON COMPRESSOR
(6200)
K77-G
A
16WH ENGINE/IP
(1702-10)
K77 A77 BODY CONTROLLER
B C
16LTGN 16LTGN (1603)

K95AA K95AB
ECM RETURN 57 4
20TN 20TN
COOLANT FLOW VALVE
K95AB (5200)
VALVE 82 20TN 1

#W/ FUEL/WATER SEPARATOR DAVCO


*W/ FUEL/WATER SEPARATOR RACOR

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

2309953 CIRCUIT DIAGRAM, PROSTAR


0610 27AUG13 R/D 9253 WAS 1027. C 92159Y
RELEASE NO. D ATE PART NO. SHEET

91662T 27DEC12 AE08058100 016

Figure 207 Electronics Engine Control (ISX 2013)

207
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.26. ELECTRONICS ENGINE CONTROL (ISX 2013) (CONT.), P. 17

Figure 208 Electronics Engine Control (ISX 2013) (Cont.)

208
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.27. ISX 2013 DEF & AFTERTREATMENT, P. 18

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC. ISX 2013 DEF & AFTERTREATMENT

AFTERTREATMENT FUSE
(5501)
DEF TANK HARNESS CONN AFTERTREATMENT
(674) PDM
30A
(679)

A B

14
K14C K14B K14 14
C2
12RD 10RD 16RD 16RD

20
K14A 14A 14B
16RD C4
16RD 16RD
AFTERTREATMEN T
POWER
(5500) 14C
A9
16RD

ECM CONN 16
K13D 14D
(6000) B9
16PK 16RD
CH7_16

K10-GL 4
K10-GM 10 10B
16WH 16W H 16WH 16WH 3
AFTERTREATMENT 15
K13 K13A 13 13A
CONN 4
16PK 16PK 16PK 16PK
(670A)
CH7_23 TANK SENSOR
16PK
K10-GK

13B

TEMP LEVEL
18WH

16WH

16WH
10A

10C

(678)
K13B
18PK

C5

13 A10

6 DEF PUMP
(680)
CH7_19
OEM CROSSOVER
CONN
(8500)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, PROSTAR


012 07FEB13 INITIAL RELEASE. A 91662T
RELEASE NO. D ATE PART NO. SHEET

91662T 10JAN13
AE08058100 018

Figure 209 ISX 2013 DEF & Aftertreatment

209
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.28. ISX 2013 DEF & AFTERTREATMENT (CONT.), P. 19

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ISX 2013 DEF & AFTERTREATMENT (CONT)
NAVISTAR, INC.

DEF PUMP
(680)

10A
6
16WH DEF TANK
HARNESS CONN ECM CONN
DEF TANK (674/674D) (6000)
HARNESS CONN
(674) CH7_18
1
95D K95D
9 79 DEF SUPPLY
16TN 20TN
2
95L 95E K95E
8 54 DEF RETURN
16TN 18TN 20TN
12 95M
16TN 3
95F K95F
10 6 DEF SUPPLY
16TN 20TN
95G 5 K95G
11 81 PRESS
16TN 20TN
AFTERTREATMENT 8 VALVE
95J K95J
2 COOLANT
PDM 16VT
16TN MODULE
(679)
7 (1378)
95H K95H
4 CH7_17
16TN 20TN PRESS
9
95K K95K SENSOR
3 16
16TN 20TN SIGNAL
10
95AB 95A K95A1
B2 39 DIAGNOSTIC
16TN 16TN 20TN
2
BACKFLOW HEATER LINE
(675)
K95MB
20TN 85 MONITOR 2
95AA
1
16TN
95-G 11 K95M K95MA
95-GA
2 20TN 84 MONITOR 1
16TN 16TN 16TN

95-GB
PRESSURE 2 16TN
HEATER 12
95-BA 95B K95B
LINE 1
16TN 20TN 38 DIAGNOSTIC
(676) 16TN
1

95BB
B4
16TN
SUCTION HEATER LINE
(677)

95-GC
2 16TN
13
95-CA 95C K95C
1 40 DIAGNOSTIC
16TN 16TN 20TN
3

95CB
B6
16TN

95_GAD 17 K95-GA
B7 7 HEATER
16TN 20TN
RELAY
95-GBD 6
95-GBA K95-GB
B1 3 HEATER
16TN 16TN 16TN
RELAY
95-GBB
B3
16TN
95-GBC
B5
16TN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, PROSTAR


012 07FEB13 INITIAL RELEASE. A 91662T
RELEASE NO. D ATE PART NO. SHEET

91662T 10JAN13
AE08058100 019

Figure 210 ISX 2013 DEF & Aftertreatment (Cont.)

210
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.29. ISX 2013 DEF & AFTERTREATMENT (CONT.), P. 20

Figure 211 ISX 2013 DEF & Aftertreatment (Cont.)

211
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.30. ISX 2013 DEF & AFTERTREATMENT (CONT.), P. 21

Figure 212 ISX 2013 DEF & Aftertreatment (Cont.)

212
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.31. ISX 2013 DEF & AFTERTREATMENT (CONT.), P. 22

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 7


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ISX 2013 DEF AND AFTERTREATMENT (CONT)
NAVISTAR, INC.

DEF PUMP
(680)
AFTERTREATMENT PDM
(679)
95N B8
5
16TN

95RA
16TN A2

95RB
16TN
A4
95R

16TN

95RC
A9
16TN

95S C1
16TN
16TN
95T

95TA
16TN A1

95TB
A3
16TN

95TC
A5
16TN

95P
16TN C3

95PA
A8
16TN
95PB
16TN A7

B10

14E
16RD C6

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, PROSTAR


012 07FEB13 INITIAL RELEASE. A 91662T
RELEASE NO. D ATE PART NO. SHEET

91662T 10JAN13
AE08058100 022

Figure 213 ISX 2013 DEF & Aftertreatment (Cont.)

213
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.32. ISX 2013 DEF & AFTERTREATMENT (CONT.), P. 23

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ISX 2013 DEF & AFTERTREATMENT
NAVISTAR, INC. (CONT)

AFTERTREATMENT CONN
DEF TANK SCR SENSOR
(670A / 670)
HARNESS CONN TABLE
(674D) (671)

K10-GL 3
K10-GM 10 10A
4 16WH 9
16WH 16WH 16WH

*95GA *95-GB
16WH 16WH

K13A 4
K13 13 13A
15 10
16PK 16PK 16PK 16PK

*95HA *95HB
K10-GK

K13B
18PK
16PK
18WH

16PK

BATTERY NEGATIVE
(9260)
DPF SENSOR
K10-H TABLE
2 (672)
10WH

*95H
18PK

#13B
16PK
13B
4
18PK
10B
3
18WH

#10B
16WH

*95-GC
7 18WH
COOLANT K9 9
5
MODULE 18TN 18GY
(1378)
CH7_17 10 6
K6 8
18VT 18GY

6
OEM CROSSOVER
CONN
(8500)
13

* SS SWITCH BACK EXHAUST


# SS VERT VERT EXHAUST

CHK DATE C HANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 09SEP15 ADDED CIRC 95H,13B, C 93248U
RELEAS E NO. DATE PART NO. SHEET

10B AND 95-GC IN R/D 672. 91662T 10JAN13 AE08058100 023

Figure 214 ISX 2013 DEF & Aftertreatment (Cont.)

214
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.33. ACCELERATOR PEDAL MODULE (ISX 2013), P. 24

Figure 215 Accelerator Pedal Module (ISX 2013)

215
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.34. ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE), P. 25

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
ELECTRONIC ENGINE CONTROLS (2010 SCR
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
13L ENGINE)
NAVISTAR, INC.

PDM 4 WAY
(6712)

ECM CONNECTOR 1
(6018) 4 3 ECA
(7501)

BATTERY(+) K14G K14J K14AF


1 C
14RD 10RD 10RD

K14H
14RD
K11-G
B
10WH

K14HA GROUND STUD


BATTERY(+) 3
14RD (6314) TIMER CIRCUIT
K14K
14RD

FLAME START INLINE FUSE


BATTERY POWER K14L (8106)
(6570) 14RD
K14KA
BATTERY(+) 5 B
14RD K14A K14L
8RD 16RD
A 20A
K14LA K14LB
TIMER 19 18RD 16RD

FUSE F5-H
(1014) IGN RELAY #1
@@A97F @@A13FM
(1014)
16PL F4 E4
12PK
CH3_06A

FUSE F4-D
(1013) IGN RELAY #1
KEYPWR &A97F
(A13FC) (1011/1013)
ENGINE / IP 16PL H4 10A G4 CH3_06
K13A (1702)
K13 A97F ULTRASHIFT XMSN
17 18PK 18PK 37 16PL RELAY(1019)
CH11_01
A

C K92A5
REMP1 ECM
18TN 13
CONNECTOR 2
BODY BUILDER K92A3 (6018)
CONNECTOR 24 REMP1 GND
18TN
(4706)

IP/ENGINE
(1702)
W/ULTRASHIFT XMSN CH11_01
K92A3
18TN

@K34-GA @K23B1
VARIABLE
18WH 18WH
4 SPEED FAN
%K23B1 (6420)
FSS GND 8
18WH

K92A16 *K10WH5 K10-GA


GND 2
14WH 10GY 8WH

*K92BA16 *K92B16 #K10WH5


GND 4 GROUND STUD
14WH 14GY 10WH
(LOCATED AT LEFT SIDE
#K92B16 ENGINE BLOCK GROUND)
*K92C16
GND 6 14WH (6314)
14WH

K98GN
35 B ENGINE
20GN
DIAGNOSTIC
K98YL CONNECTOR
48 A
20YL (4328)

* N/ ZERO VOLT REFERENCE


ECM CONNECTOR 2
(6019) # W/ ZERO VOLT REFERENCE

TIMER
K92D16 @ W/ ULTRASHIFT
2
14WH
K14M % N/ ULTRASHIFT
BATTERY(+) 1
14RD
& W/ ALLISON TC10 XMSN

@@ W/2010 LH FUSE BLOCK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM,PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 C 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 92070B 24APR13


AE08058100 025

Figure 216 Electronic Engine Controls (2010 SCR 13L Engine)

216
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.35. ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE) (CONT.), P. 26

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
ELECTRONIC ENGINE CONTROLS(2010 SCR 13L
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ENGINE)(CONT)
NAVISTAR, INC.

K41A
IAT 15 5
ECM 18TN
CONNECTOR 1 54 K41C 8
(6018) 18TN
MAF GND 21 K41-GB 9
18WH ENGINE SENSOR
K41B INTERFACE
MAF 44 18TN
7
(6033)
K41-GA
9 6
18WH
ADD TRANS
MODULE 3 K47A125 12
(1503) 18TN
CH11-09
TCU CONN
(7150)
CH11-07
K95VC
HEATER + 33 4
18TN

NVOLT 39 K95VE
6
18TN
K95VIR
VIRGND 40 2
18WH
EXHAUST
K95VB LAMBDA SENSOR
46 3
HEATER - 18TN (6260VN)
K95VA
PUMPCUR 52 1
18TN
K95VD
TRIMRPS 53 5
18TN
TC10 TCU
*K5R128 *K5S108 *K5B128 (7350)
18YL 18YL 18YL CH11_12
TCU CONN
K5S128 K5B108
34 (7150)
20YL 18YL CH11-05

TC10 TCU
*K5R108 *K5S108 *K5B108
(7350)
18GN 18GN 18GN
CH11_12
ADD TRANS
K5S108 MODULE 3
20GN (1503)
K5S108 K5A108 K5B108 CH11-09
47
18GN 18GN 18GN TCU CONN
(7150)
ENGINE / IP CH11-07
(1702) ACCELERATOR
17 PEDAL MODULE
IP / DCM
K5R108 (1809)
(1800)
18GN

THROTTLE IDLE
22 C5 C
K97C A97C B97C
APS1 5V 36 18VT
18PL 18PL
28 C4 A
K99B A99B
B99B
18PL 18PL
18VT
23 B4 B
K97B A97B B97B
APS1 GND 23
18PL 18PL 18VT
30 B5 D
K99D A97D B97M
APS2 5V 50 18PL 18VT
18PL
29 B6 E
K97N A97N B99N
APS2 GND 11 18PL 18VT
18PL
24 C6 F
A99M B99D
ECM CONNECTOR 2 18PL 18VT
(6019) 31

APS1 54 * W/ALLISON TC10 XMSN

K97M
APS2 55
18PL

K92A18 K92A18A
48
18TN 16TN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, PROSTAR


- - REVISED AND REDRAWN. B 84576N
RELEASE NO. D ATE PART NO. SHEET

92070B 24APR13
AE08058100 026

Figure 217 Electronic Engine Controls (2010 SCR 13L Engine) (Cont.)

217
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.36. ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE) (CONT.), P. 27

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (2010 SCR 13L
NAVISTAR, INC. ENGINE)(CONT)

DASH CONN
(1702-17)
K5R108
ECM CONNECTOR 1 18LTGN
(6018)
J1939 TERMINATOR
K5A108 K5C108 (7110B)
18LTGN 18LTGN CH3-40
TCU CONN
K5S108 K5B108
47 (7150)
20GN 18LTGN
CH11-07
#K23
18TN FAN SOLENOID
#K23-G (6400)
18WH CH6-01
*K23
EFAN 12V 30
18TN
VARIABLE SPEED
EFAN 18 *K23-G FAN DRIVE (6420)
18TN
CH6-01
K23C
FSS 58
18TN

K34B LOW COOLANT


ECL 12V 42 2
18TN SENDER
K34D (*6401 / #6407)
1
18TN

K34B
18TN B LOW COOLANT
ECM CONNECTOR 2 SENDER L/S
(6019) K34D
A (6408)
18TN

ECL 49 W/ 2 SPEED FAN

* W/ VARIABLE SPEED FAN 8600


# W/ 2 SPEED FAN 7000

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, PROSTAR


012 10MAY13 INITIAL RELEASE. A 92070B
RELEASE NO. D ATE PART NO. SHEET

92070B 24APR13
AE08058100 027

Figure 218 Electronic Engine Controls (2010 SCR 13L Engine) (Cont.)

218
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.37. ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE) (CONT.), P. 28

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
ELECTRONIC ENGINE CONTROLS(2010 SCR 13L
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ENGINE)(CONT)
NAVISTAR, INC.

ECM CONNECTOR 2
(6019)
BODY BUILDER CONN 2
(4706)

K92A19
46 18TN J

K92A1
AES 13 18TN H

K92A14
WEL 17 18TN D

K92A2
WIFL 28 18TN E

K92A6
WTSL 15 18TN F

K92A7
XCS 10 18TN G

K92A4
37 18TN B

ECM 1 BODY BUILDER CONN


(6018) (4705)

K92A16
57 H
18TN
K92A17
56 J
18TN

K92A12
RVAR 35 C
18TN
K92A13
SCS 52 D
18TN
K92A8
TACH 9 G
18TN
K92A9
RAS 23 E
18TN
K92A10
RPRE 30 F
18TN
**K92A15
18TN A
*K92A11
16TN #K92A11
RPRE 48 18TN B

ENGINE/IP
(1702) ULTRASHIFT BODY
27
A92H XMSN CONTLR#J3
18TN 1019 (1600)
CH11_1 OIL
B6 TEMP
AIR FILTER K47T AIN
38 PLUG
RESTRICTION 18GY BODY
GAUGE 34 CONTLR#J5
(6703A) *K92A18 *K92A18A A30BC
(1602)
18TN 16TN 16TN
B 5
K28 A28 ENGINE
F9
18TN 18TN AIR
INTAKE
A 2
K9AAB A9AA A9A
E5
18GY 20GY 18GY
K9AAB K9AA
18GY 16GY
K9AAB ZERO VOLT
18GY (6702) ** W/ BODY BUILDER
CH03_38 @ N/ BODY BUILDER
# N/ ULTRASHIFT XMSN
* W/ ULTRASHIFT XMSN

CHK DATE CHA NGE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, PROSTAR


012 10MAY13 INITIAL RELEASE. A 92070B
R EL EASE NO. DATE PART NO. S HE E T

92070B 24APR13 AE08058100 028

Figure 219 Electronic Engine Controls (2010 SCR 13L Engine) (Cont.)

219
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.38. ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE) (CONT.), P. 29

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 7
ELECTRONIC ENGINE CONTROLS(2010 SCR 13L
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ENGINE)(CONT)
NAVISTAR, INC.

*K41E ENGINE/ IP
18TN (1702)
CH4_05
AAT CHASSIS ENGINE AMBIENT
ECM CONNECTOR 2 INTERCONNECT AIR TEMP
(6019) (6715) (5899)
2
K41E N41E
IAT GND 43 18TN B
18GY
1
N41D
A
18BK

ENGINE SENSOR
INTERFACE
(6033)

K41D
15
16TN

K97Y
EGRD 16 14
18TN

DAVCO
N/ M-NGV-SS-HDD FUEL / WIF SENSOR
WATER SEPARATOR (1874)

K95-GF
WIF GND 34 2
18WH
K95W
WIF 37 1
18TN

RAYCOR
W/ M-NGV-SS-HDD FUEL /
WIF SENSOR
WATER SEPARATOR
(1874B)

K95-GF
2
18WH
K95W
1
18TN

* W/ 2013 INTL IBB ENGINE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 ADDED CIRC K41E TO R/DB 92447S
RELEASE NO. D ATE PART NO. SHEET

6019 CAV 43. 92070B 24APR13


AE08058100 029

Figure 220 Electronic Engine Controls (2010 SCR 13L Engine) (Cont.)

220
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.39. ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE) (CONT.), P. 30

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 7
ELECTRONIC ENGINE CONTROLS (2010 SCR 13L
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
ENGINE)(CONT)

FUSE F4-R
ACCESSORY
(1013
RELAY #1
CH3_1A,34A
(1012) CH_9A

FUSE F4-R

@A13GFK
@A97VT
A97VT

12PL
(1013)

18WH
12PL
CH3_34A

ACCESSORY
A13-GFK
RELAY #2,4
18WH (1012)
D1 D2 CH3_9A
87A 85
87
INTL IBB
ENGINE B1 B2
(1010) 85
87A 87
30 EGR VALVE
86 FUSE F1-D RELAY
C2 C1 (1010) (1020)
START CLOCK CH3_8B
(1610) @A97AA @A13FK
18VT 18PK 30 86
CH4_34
A2 A1
@A97VT1 FUSE F1-D
A13FK
ENGINE SENSOR (1010)
14VT

A97VT1
18PK
INTERFACE CH

12VT
(6033)
SART CLOCK
A97AA
(1610)
18VT
CH4_34

@A13AA WASHER BOTTELE


K14F RELAY
BATTERY 3 18PK
14RD (1015)
CH4_22A
K14FA K97VT1
BATTERY 4 14RD
14RD
42
ENGINE / IP
(1702)

K10-GJ *K10WH1 K10-GA


GROUND 1 12GY
16WH 8WH

(6314)
K10-GK **K10WH1
GROUND 2 HARNESS GROUND
16WH 12WH
(LEFT ENGINE
BLACK GROUND)

VSS
(7600 / 7600A)

K47A B
VSS-L 13 18GY

K47 A
VSS-H 12 18GY
TRANSFER CASE JUMPER
TO CENTER CHASSIS
(9750F)

#K47A
B
18GY
#K47
18GY A

* N/ZERO VOLT REFERENCE


** W/ZERO VOLT REFERENCE
# W/AUX XMSN EFFECTS
@ W/2010 LH FUSE BLOCK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 B 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 92070B 24APR13


AE08058100 030

Figure 221 Electronic Engine Controls (2010 SCR 13L Engine) (Cont.)

221
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.40. DEF AND AFTERTREATMENT (2010 SCR 13L ENG), P. 31

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DEF & AFTERTREATMENT(2010 SCR 13L ENG)
NAVISTAR, INC.

PDM PRODUCT GRAPHIC (18 WAY)

A6 A5 A4 A3 A2 A1

B6 B5 B4 B3 B2 B1
C6 C5 C4 C3 C2 C1

RELAYS FUSES

R1 LINE HEATERS F1 LINE HEATERS


R2 SUPPLY MODULE F2 SUPPLY MODULE
HEATER HEATER
R3 IGNITION F3 IGNITION

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - RMVD R/D 670,670A,672.B 92715R
RELEASE NO. D ATE PART NO. SHEET

ADDED 18 WAY PDM PRODUCT GRAPHIC. 92447S 09MAY14


AE08058100 031

Figure 222 DEF and Aftertreatment (2010 SCR 13L ENG)

222
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.41. DEF AND AFTERTREATMENT (2010 SCR 13L ENG) (CONT.), P. 32

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DEF & AFTERTREATMENT (2010 SCR 13L ENG)
NAVISTAR, INC. (CONT)

ACM J1
SUCTION HEATER LINE (685)
LINE HEATERS FUSE LINE
(677)
(679-F1) HEATER RELAY
95AI C2 C1 (679-R1)
2 95DB 95AU 95AT
16TN A1 A2 8
10TN 10TN 20TN
ACM J1
1 95AE 86
(685) 30
18TN
CH7_33

BACKFLOW
HEATER LINE 87A
(675)
87 85
95AG 95AAA 95AF B2 B1
2 95AY
16TN 16TN 16TN 7
20TN
95AC ACM
1 J1
18TN 95AX
(685) 63
20TN
CH7_33
PRESSURE
HEATER LINE
(676)
ACM
J1
1 95AD
(685)
18TN
CH7_33
2 95AH
16TN
SUPPLY MODULE
HEATER FUSE
(679-F2)
95DC 95AV
10TN 10TN
C4 C3 A3 B3

30 86

SUPPLY MODULE
HEATER RELAY ACM J2
87A (679-R2) (686A)
DEF PUMP
95DE
10TN

ECM (680) 87 85
(6018) B4 A4
95AL 95AS
1 33
16TN 18TN
KEY K13A K13B 13B 13BA
17 41
PWR 18PK 18PK 18PK 20PK
10

95-G
POWERTRAIN HARNESS 4
POWERTRAIN HARNESS 14TN
13BB
18PK

INTERCONNECT
PWR & GND
(674)
(690) 95-GA
6
14TN
95-GF

95DA
12TN

1 95A1 A6
10TN A5
10TN
30 86
95GD1 IGNITION
2 DEF PUMP
10TN RELAY (680)
(679-R3)
95-GB
TANK SENSOR TEMP /LEVEL IGNITION FUSE 87A 6
16TN
95GG
12TN

(678) (679-F3) 87 85
C5 C6 B6 B5
95EA 95EC 95AW
4 12TN
16TN 12TN
95ED

95-GC
14TN

95-GH 95-GD
3
18TN 12TN 16TN
95GI
10TN

POWERTRAIN HARNESS
INTERCONNECT TANK SENSOR
AFTERTREATMENT
(674) TEMP /LEVEL
INTERCONNECT
(678)
K95E 95E (670)
18TN 18TN 3
20 95-GE 10 10B DEF SENSOR
16TN 16WH 18WH
SCR SENSOR 4 TABLE (672)
95EB 13 13B
UPSTREAM TABLE (671) 16PK 18PK
16TN
NOX SENSOR 3
(608-1) CH7_33 10A
9 18WH
4
13A
10
18PK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - REVISED AND REDRAWN. B 92715R
RELEASE NO. D ATE PART NO. SHEET

92447S 08MAY14
AE08058100 032

Figure 223 DEF and Aftertreatment (2010 SCR 13L ENG) (Cont.)

223
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.42. DEF AND AFTERTREATMENT (2010 SCR 13L ENG) (CONT.), P. 33

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
DEF & AFTERTREATMENT (2010 SCR 13L ENG) (CONT)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.

ACM J1 PUBLIC CAN


(685) TERM RESISTOR
(681)
95AA 11
56 5AB(-)
20TN DEF PUMP A
95W (680) 18GN
17 4
20TN 5AB(+)
C
18YL
95AC BACKFLOW HEATER LINE
52
18TN (675)
CH7_32
K5S(+)
95AD PRESSURE 34 J1939(+)
28 20YL
HEATER LINE ECM
18TN
(676) K5S(-) (6018)
47 J1939(-)
CH7_32 20GN
SUCTION POWERTRAIN
95AE
4 HEATER LINE INTERCONNECT
18TN
(677) (674) 2
CH7_32 HCI
17 (6260H)
5AC(+) 5A(+) K5TB(+) 1
15
20YL 18YL 18YL
16
5AC(-) 5A(-) K5TB(-)
16
20GN 18GN 18GN
9 2
95F K95F
29
20TN 18TN ASOV
8
95G K95G 1 (6260A)
5
20TN 18TN
1 K95H
95H
79 18TN
20TN
2 3
95I K95I
32
20TN 18TN 2 FPS
5 (6260FP)
95L K95L 1
72
20TN 18TN
6
95M K95M
18 UPSTREAM NOX
20TN 18TN
7 SENSOR
95N K95N (608)
89
20TN 18TN
3
19 K5(+)
5(+) K5D(+)
18YL 18YL 18YL 2
18 K5D(-)
5(-) K5(-) 1
18GN 18GN 18GN
C POWERTRAIN 4
GND K10WH1
12WH HARNESS
SPLICE K95E
E INTERCONNECT
(6704) K10WH5 18TN
(674)
14WH DEF HARNESS
CH7_32
K10-GA K95-GB PDR & GND
K95-GA
8WH 18TN (690)
10TN
K10-GA
10WH K95-G
10TN 2
AFTERTREATMENT
PDM 15 WAY
INTERCONNECT K95AK1
(6567/6569) 1
(670) 12TN
IGA ALTERNATOR CH7_34A
6 (6314)
5A(-) 5B(-)
18GN 8
5 18GN SCR SENSOR
5A(+)
5B(+) (671) TABLE
18YL 7
18YL
7 9
95O
42 18GY
20TN 5C(-)
8
95 2
18GY
*95E

70 95P 18GN
20TN 18TN
5C(+) 1
11 95(+) DEF SENSOR
95S 18YL
77 TABLE (672)
20TN 18TN 5
12
95T 95(-)
53 6
20TN 18TN
*95D
55 95AK COOLENT 18TN
*95F
18TN

20TN VALVE
(691) 1
*95A DEF DOSER
CH7_34
18TN (673)
2
* SS SWITCH BACK EXHAUST

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 09SEP15 ADDED CIRC 95E,95D, C 93248U
RELEASE NO. D ATE PART NO. SHEET

95A AND 95F IN R/D 670. 92447S 08MAY14


AE08058100 033

Figure 224 DEF and Aftertreatment (2010 SCR 13L ENG) (Cont.)

224
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.43. DEF AND AFTERTREATMENT (2010 SCR 13L ENG) (CONT.), P. 34

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DEF & AFTER TREATMENT (2010 SCR 13L ENG)
NAVISTAR, INC. (CONT)

COOLANT VALVE
(691)
ACM J2 ACM J1
(686A) (685) 95AK 4
CH7_33 20TN
95AJ
47 1
20TN

DEF PUMP
(680)

95AB
34 12
20TN

95U
57 2
20TN
95V
45 3
20TN
95X
2 8
18TN
95Y
46 9
18TN

95Z
48 10
20TN

AFTERTREATMENT INTERCONNECT
(670) *95C
18TN
9
95Q 95A
32 7
20TN 18TN
*95B
DPF SENSOR
10 18GY
95R 6 TABLE
42 18GY 8 (672)
20TN
*5A(-)
18GN
2
5B(-) 5(-)
12
18GN 18GN SCR SENSOR
1 TABLE
5B(+) 5(+) (671)
11
18YL 18YL
*5A(+)
18YL

TANK SENSOR
TEMP/LEVEL
(678)

5BB(+) 5BA(+)
14 2
20YL 18YL
5BB(-) 5BA(-)
15 20GN 1
18GN

POWERTRAIN/DEF
INTERCONNECT
(674)
PDM 15 WAY
12
95AK3A 95AK3 K95AK3 K95AK2 (6567-4)
3
14TN 16TN 16TN 12TN CH7_34A
13 PDM 15 WAY
95AK4A 95AK4 K95AK4 K95AK2
5 14TN 12RD (6569-4)
16TN 16TN
CH7_34A
3
95J K95J
21 2
20TN 18TN
FPS
4 K95K
95K 1 (6260F)
7 18TN
18TN

* SS SWITCH BACK EXHAUST

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 09SEP15 ADDED CIRC 95B,95C, C 93248U
RELEASE NO. D ATE PART NO. SHEET

5A(+) & 5A(-) IN R/D 670. 92447S 09MAY14


AE08058100 034

Figure 225 DEF and Aftertreatment (2010 SCR 13L ENG) (Cont.)

225
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.44. DEF AND AFTERTREATMENT (2010 SCR 13L ENG) (CONT.), P. 34A

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DEF & AFTERTREATMENT (2010 SCR 13L ENG)(CONT)
NAVISTAR, INC.

PDM15WAY
(6567)

DEF HARNESS
K95AK1 PWR & GND
13 12TN (690)
CH7_33

K95AK2 DEF INTERCONNECT


4 12TN (674)
CH7_34

PDM15WAY
(6569)

DEF HARNESS
K95AK1 PWR & GND
13 12TN (690)
CH7_33

K95AK2 DEF INTERCONNECT


4 12RD (674)
CH7_34

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - INITIAL RELEASE. A 92715R
RELEASE NO. D ATE PART NO. SHEET

92715R 11SEP14
AE08058100 34A

Figure 226 DEF and Aftertreatment (2010 SCR 13L ENG) (Cont.)

226
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.45. CAB J1939 DATA LINK (2010 SCR 13L ENG), P. 35

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CAB J1939 DATA LINK(2010 SCR 13L ENG)
NAVISTAR, INC.

DEF HARNESS *K5A128 *K5B128


ACM 96 WAY INTERCONNECT 18YL 18YL
J1 (685) (674)

17 K5A(+)
5AC(+) 5A(+)
15
20YL 18YL 18YL
ECM1 TC10 TCU
16
K5A(-) (6018) (7350)
16 5AC(-) 5A(-)
18GN CH03_41 CH11_12
20GN 18GN

K5C108 TCU CONN


18LTGN (7150)
CH11_07
*K5A108 *K5B108
PABLIC CAN 18GN 18GN
EGNR DIAG CONN
TERM RESISTOR (6748)
(681)
A
5AB(-)
A
18GN
B

K5B(+)

K5B(-)
5AB(+)

18YL
C

18GN
18YL
ENGINE SENSOR
INTERFACE
(6033)

K5A(+)
16
18YL

K5A(-)
17
18GN

K5C(-)
K5C(+)

18GN
18YL
NOX SENSOR
(608)
18
K5(-) K5D(-)
18GN 18GN 2
19
K5(+) K5D(+)
3
18YL 18YL

AFTERTREATMENT
HARNESS SCR SENSOR
INTERCONNECT TABLE
(670) (671)

5(+) 5
5A(+) 5B(+) 7
18YL 18YL 18YL
6
ACM 58 WAY 5(-) 5A(-) 5B(-) 8
J1 (686) 18GN 18GN 18GN
1
5BB(+) 5B(+) 5(+)
14 11
20YL 18YL 18YL
2
5BB(-) 5B(-) 5(-)
15 12
20GN 18GN 18GN

DEF SENSOR
TABLE
(672)
TANK SENSOR
(678)
5C(-) 2
18GN
5BA(+)
2
18YL
5C(+)
1
18YL
5BA(-)
1
18GN

* W/ ALLISON TC10 TRANSMISSION

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, PROSTAR


0488 22JAN14 ADDED CIRC K5A128, B 84576N
RELEASE NO. D ATE PART NO. SHEET

K5B128,K5A108 & K5B108 AT R/D 674. 92070B 03MAY13


AE08058100 035

Figure 227 Cab J1939 Data Link (2010 SCR 13L ENG)

227
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.46. INTENTIONALLY LEFT BLANK P. 36

Figure 228 Intentionally Left Blank

228
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.47. INTENTIONALLY LEFT BLANK, P. 37

Figure 229 Intentionally Left Blank

229
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.48. INTENTIONALLY LEFT BLANK, P. 38

Figure 230 Intentionally Left Blank

230
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.49. INTENTIONALLY LEFT BLANK, P. 39

Figure 231 Intentionally Left Blank

231
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.50. INTENTIONALLY LEFT BLANK, P. 40

Figure 232 Intentionally Left Blank

232
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.51. ELECTRONIC ENGINE CONTROLS WITH F-2013 ISX ENGINE, P. 41

Figure 233 Electronic Engine Controls with F-2013 ISX Engine

233
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.52. ELECTRONIC ENGINE CONTROLS WITH F-2013 ISX ENGINE (CONT.), P. 42

Figure 234 Electronic Engine Controls with F-2013 ISX Engine (Cont.)

234
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.53. DEF & AFTERTREATMENT WITH F-2013 ISX ENGINE, P. 43

Figure 235 DEF & Aftertreatment with F-2013 ISX Engine

235
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.54. DEF & AFTERTREATMENT WITH F-2013 ISX ENGINE (CONT.), P. 44

Figure 236 DEF & Aftertreatment with F-2013 ISX Engine (Cont.)

236
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.55. INTENTIONALLY LEFT BLANK, P. 45

Figure 237 Intentionally Left Blank

237
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.56. DEF & AFTERTREATMENT WITH F-2013 ISX ENGINE, P. 46

Figure 238 DEF & Aftertreatment with F-2013 ISX Engine

238
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.57. DEF & AFTERTREATMENT WITH F-2013 ISX ENGINE (CONT.), P. 46A

Figure 239 DEF & Aftertreatment with F-2013 ISX Engine (Cont.)

239
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.58. DEF & AFTERTREATMENT WITH F-2013 ISX ENGINE (CONT.), P. 47

Figure 240 DEF & Aftertreatment with F-2013 ISX Engine (Cont.)

240
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.59. DEF & AFTERTREATMENT WITH F-2013 ISX ENGINE (CONT.), P. 48

Figure 241 DEF & Aftertreatment with F-2013 ISX Engine (Cont.)

241
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.60. ACCELERATOR PEDAL MODULE F-2013 ISX ENGINE, P. 49

Figure 242 Accelerator Pedal Module F-2013 ISX Engine

242
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.61. DEF & AFTERTREATMENT WITH F-2013 ISX ENGINE, P. 50

Figure 243 DEF & Aftertreatment with F-2013 ISX Engine

243
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.62. DEF & AFTERTREATMENT WITH F-2013 ISX ENGINE (CONT.), P. 51

Figure 244 DEF & Aftertreatment with F-2013 ISX Engine (Cont.)

244
ELECTRICAL CIRCUIT DIAGRAM MANUAL

GAUGES AND WARNING LIGHTS (CHAPTER 8)


8.1. AIR PRESSURE INPUT CIRCUIT AND AIR RESTRICTION GAUGE, P. 1

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 8
AIR PRESSURE INPUT CIRCUIT AND AIR
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
RESTRICTION GAUGE
NAVISTAR, INC.

PRIMARY, SECONDARY AIR BRAKE APPLICATION GAUGE WIRING

IP / DCM
HARNESS
BODY
(1800) PRIMARY AIR
CONTROLLER #J5
(1803) TRANSDUCER
(1602)

A4 A
A9A A9 B9 B9E
ZVR(2) E5
18GY 18GY 18GY 18GY
B
B6A
18GY
C12 C
B40
18GY
+5 VOLT A6
E4
OUTPUT 20GY

BODY
SECONDARY AIR
CONTROLLER #J3 (1804) TRANSDUCER
(1600)
A
B9F
PRIMARY A40 18GY
B2
AIR PRESSURE 20GY B3 B
B6 B6B
18GY 18GY
B2 C
SECONDARY A40A B40A
B3
AIR PRESSURE 20GY 18GY

BRAKE
APPLICATION
(1805)
TRANSDUCER

A
B9H
18GY
B
B6C
18GY
BRAKE C2 C
APPLICATION A40B B40B
B14 18GY 18GY
PRESSURE

AIR RESTRICTION
IP / ENGINE INDICATOR SWITCH
BODY (6703A/%7303)
(1702)
CONTROLLER #J5
(1602)

5 B
ENGINE AIR A28 K28
INTAKE MONITOR F9 18TN
18TN
@K9AA @K9AAB
16GY 18GY A

**K9AAB
2 18GY
ZVR (2) A9A A9AA
E5
18GY 16GY
K9AAD

#K9AA

*K9AAB

%A9AA
18GY

16GY

18GY

20GY

* W/RESTRICTION GUAGE
** W/AC & N/XMSN OIL
TEMP GUAGE
@ W/AC & W/RESTRICTION GUAGE D
A GND ADAPTER
# W/XMSN OIL TEMP GUAGE
% W/ISX ENG (6702)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


012 07FEB13 ADDED CIRC A9AA, R/D C 91662T
RELEASE NO. D ATE PART NO. SHEET

7303. UPDATED NOTE. 61802Y 09MAR09


AE08058101 001

Figure 245 Air Pressure Input Circuit and Air Restriction Gauge

245
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.2. AXLE TEMPERATURE GAUGES, P. 2

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
AXLE TEMPERATURE GAUGES
NAVISTAR, INC.

FRONT REAR
AXLE AXLE
BODY BODY
OIL OIL
CONTROLLER #J5 ZVR CONTROLLER #J4
TEMP TEMP
(1602) (1600)

E7 B10 B11

18GY
A9B
* W/ 4X2 AXLE TEMP SENSOR
# W/ 6X2 AXLE TEMP SENSOR
@ ONE AXLE TEMP SENDER

A32A
18TN
18TN
A32
18GY
A9BC
& TWO AXLE TEMP SENDER

ELECTRONIC
GROUND IP / CHASSIS
28 44 43
ADAPTER CENTER
(8802) (1701)

A
N9BC
18TN

N32A
18TN
N32

18GY
D
N9BF
18GY
REAR AXLE TEMP
CENTER CHASSIS / 7 8 6 SENSOR(4X2)
REAR CHASSIS (9813)
(9800F)
A A
*R32A
18TN
18GY
R9A

B
*R9
18GY
B

FRONT AXLE TEMP


SENSOR (6x4) REAR AXLE TEMP
(9811) SENSOR (6x4)
(9812)

A A A A
@R9C
18GY

#R32 #R32A
18TN 18TN

R32
18TN

B B
&R9C &R9B
B 18GY 18GY
B

REAR AXLE TEMP


SENDER HAS-72"
FR AXLE TEMP (9912)
SENDER HAS-72"
(9911) A A
R32A
B 18GY
A
R9C
18GY
B
R9B
18GY
B
A
R32
18TN
B

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 03JAN12 ADDED: LONESTAR IN B 75116N
RELEASE NO. D ATE PART NO. SHEET

TITLE, *,#,@,& REF'S, R/D 9911 & 9912. 61802Y 09MAR09


AE08058101 002

Figure 246 Axle Temperature Gauges

246
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.3. ENGINE OIL PRESSURE AND TEMPERATURE, SPEEDOMETER, TACHOMETER,


VOLTMETER AND WATER TEMPERATURE GAUGES, P. 3

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
ENGINE OIL PRESSURE AND TEMP, SPEED0,
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
TACH, VOLTMETER AND WATER TEMP GAUGE
NAVISTAR, INC.

REFER TO CONSOLIDATED ENGINE / VEHICLE CONTROLLER DIAGNOSTICS MANUAL FOR CIRCUIT

DIAGRAMS SHOWING INPUT CIRCUITRY FOR THE FOLLOWING DATALINK DRIVEN SYSTEM:

ENGINE OIL PRESSURE GAUGE

ENGINE OIL TEMPERATURE GAUGE

SPEEDOMETER GAUGE

TACHOMETER GAUGE

WATER TEMPERATURE GAUGE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT B 82357E
RE LEASE NO. D ATE PART NO. SHEET

DIAGRAM, PROSTAR. 61802Y 09MAR09


AE08058101 003

Figure 247 Engine Oil Pressure and Temperature, Speedometer, Tachometer, Voltmeter and Water
Temperature Gauges

247
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.4. ENGINE OIL AND TRANSMISSION OIL TEMPERATURE GAUGE, P. 4

CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
ENGINE OIL & TRANSMISSION OIL TEMPERATURE
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC. GAUGE

IP / ENGINE
(1702/1702)
BODY
CONTROLLER #J3 TRANSMISSION
(1600) OIL TEMP
SENSOR
(7700K/7700T/7700L)

13 1
TRANSMISSION A31 K31
B7
TEMP SENSOR 18TN 18TN
*K9AA
#A30BC 16GY
OIL TEMP AIN B6 @@K9AAD
16TN
18GY
2
##K9AAD
AC PRESSURE 18GY
B12
TRANSDUCER
SIGNAL

**K9AAD
ZERO VOLT

18GY
##K9AA
REF ADAPTER

16GY
(6702)

C
BODY
CONTROLLER #J5
(1602)

2 A
A9A A9AA **K9AA
ZVR E5
18GY 20GY 16GY

+5 VE O/P 34 E
#K30BC #K9AA
AC PRESSURE
E6 16TN 18GY
TRANSDUCER
FEED

A B
AUTO STOP/START
ENGINE OIL
TEMP SENSOR
(2010)

AC PRESSURE
TRANSDUCER
(6201)

3
A77B
18LTGN
2
A6DB
18GY
ZERO VOLT 1
REFERANCE A9C
(1620) 18GY
CH3_32,37

* N/ AC
** W/ AC
@@ W/ REMOTE AC
## N/ REMOTE AC
# W/ 2010 SCR 13L ENG

CHK D ATE C HANGE REV REFERENCE DRAWN NAME

RELEASE NO. DAT E PART NO. SH EET

Figure 248 Engine Oil and Transmission Oil Temperature Gauge

248
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.5. FUEL HEATER, P. 5

Figure 249 Fuel Heater

249
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.6. FUEL HEATER (CONT.), P. 5A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
FUEL HEATER (CONT)
NAVISTAR, INC.

W/ 2010 LH FUSEBLOCK BATTERY


FEED BATTERY
CH3_35A FEED
CH3_2A

*A14
4RD

##A14Y
#A14W

6RD
6RD
*A14M
8RD
FUSE F9-R
(1018)
A19V B3 A3 A14RA A14R
16GY 12RD 8RD BODY
20A CONTROLLER #J4
(1601)

FUEL
A19A
F12 HEATER
18GY
RELAY

J1 H1
85
FUEL 87A
HEATER 87
GROUND ADAPTER
RELAY (1023)
(1019)
30
86
7 1
H2 J2

A19-GB
A11-GCB

18WH
12WH
16GY

GROUND ADAPTER
A19

PACK #1
(8800)

IP /
FORWARD
6 D A
CHASSIS
(1700)
M19-GA

M11-GD

GROUND STUD
12WH
14WH

(LOCATED AT
LEFT SIDE
14GY

DASH MTD
M19

DUAL POST
GND PLATE)
M11-G
10WH

A B

* SINGLE BATTERY FEED


# DUAL BATTERY FEED N/ LOAD SHEDDING
LEFT SIDE ## DUAL BATTERY FEED W/ LOAD SHEDDING
FUEL HEATER DASH MTD
(8550 / 8550A) DUAL POST
GND PLATE
(4005)
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23134937 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0638 14OCT14 INITIAL RELEASE. A 92715R
RELEASE NO. D ATE PART NO. SHEET

92715R 16SEP14
AE08058101 05A

Figure 250 Fuel Heater (Cont.)

250
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.7. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR, P. 6

CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DIFFERENTIAL LOCK AND OPTIONAL INDICATOR
NAVISTAR, INC.

WARN LIGHT 1 DIODE


RIGHT BLANK A13BD
(1512)
OPTIONAL 20PK
CH3_8A
WARNING LIGHTS
FUSE F5-R(1014)
(1510) FUSE F5-T
A13B B3 A3 A13FC
(1014-A4)
18PK 12PK
FUSE F4-G CH3_8A
ALTERNATOR
LIGHT (1013) IGNITION
D D3 C3 RELAY #1
*A13BC A13B
(A13FC) (1011 / 1013)
20PK 18PK
10A CH3_06
E
A1 W/2010 LH FUSE BLOCK
18LTBL IP/ENGINE
(1702)
K92DM EATON GEN3
16TN 33 TCM
12 (7105)

K1B
18LTBL ALTERNATOR
GND ADAPTER WARNING
14 1
(1023) LIGHT
(6102)
*A72A-GA A11-GCB A11-GKJ
18OR 12WH 6WH
NEG STUD
*A92-G
(1004)
16WH
CH09_29 ISO TRAILOR
SOCKET
IP/CHASSIS (9783M)
(1701)
F 26 GROUND STUD(LOCATED AT
A94TA N94TA
B LEFT SIDE DASH MTD
12YL 12YL
DUAL POST GND PLATE)
C TRAILER ABS
N94T (1005)
ECU RELAY A
(1017)CH9_14 10DKBL

FUSE F4-A
ACCESSORY RELAY #2
A94AM (1013)
(1011/1013)
14GY (A12V)
H1 G1 CH3_09
10A
*A92
18OR BREAK FAIL BCM J1
*A72AK F9 LAMP
18OR (1601)
FUSE F7-T
#A94AM (1016) BODY CONTROLLER #J6
#A12D
*A94AA

14GY (1606)
B4 A4 12LTBL
18GY

CH3_9C

FUSE F7-T W/2010 LH FUSE BLOCK


G *A94AM (1016) ACCESSORY RELAY
TRAILER TURN A12D
14GY B4 12LTBL (1012)
A4
CH3_9A
AUX RELAY
*A94TA A94W (1950-3)
12YL 16GY CH9_16A
FUSE F5-R
(1014)
B FUSE F5-T
*A13BA *A13B B3 A3 *A13FC (1014-A4)
20PK 18PK 12PK CH3_8A

FUSE F1-A W/2010 LH FUSE BLOCK


(1010)
FUSE F1-B
*A13AM F1 E1 *A13FH (1010)
18RD 16PK CH3_8B
LUGGAGE DOOR IP/SLEEPER
AJAR (5000A/5000) LUGGAGE LIGHT
H H63AW RELAY
A63AW
18DKBL 18DKBL (5001-H3)
18 CH13_02
A *A63-GAK A11-GAA
18WH 14WH GROUND STUD
(1004)
@A63-GC (LOCATED AT
18WH LEFT SIDE
DASH MOUNTED
# W/500K BAUD RATE DUAL POST
GND STUD
* W/F-ISX-EURO 4 ENG GROUND PLATE)
(1003)
@ N/F-ISX-EURO 4 ENG

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECTS OF 500K F 93366L
RELEASE NO. D ATE PART NO. SHEET

BAUD RATE. 61802Y 09MAR09


AE08058101 006

Figure 251 Differential Lock and Optional Indicator

251
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.8. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR (CONT.), P. 7

CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
DIFFERENTIAL LOCK AND
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
OPTIONAL INDICATOR (CONT)
NAVISTAR, INC.

#A98F QUAL COMM MCT


18BK (1924M)
CH4_51
GROUND
10 1
(1027)

@A11-GLT @A11-G
16WH NEG STUD
14WH
(1004)
QUALCOMM TMCT
TERRESTRIAL
(1923 - C)
LEFT BANK A98F COMMUNICATION
22GN 10 GPOUT1
OPTIONAL 18BK UNIT (TCU)
WARNING
LIGHTS W/ DAYCAB QUALCOMM TMCT
(1511) (1920 - F) ANTENNA
A98F
16GN G (LIGHTS COMMUNICATION
MESSAGE 18BK
/ RPM) UNIT
WAIT F
IP/SLEEPER QUALCOMM TMCT
(5010/1970-E) (5902-C) TERRESTRIAL
A98F H98F COMMUNICATION
C 22GN 10 GPOUT1
18TN 18BK UNIT (TCU)

IP/SLEEPER W/ SLEEPER CAB


(5010/1970-E) QUALCOMM
A98F H98F IMCT
F GPOUT1
18TN 18BK (5900)
A98F QUALCOMM OMNIVISION
18TN ACCESSORY
(1919A/1919)
CH4_29 FUSE F5-R
@A13BF
A13BE

(1014)
20PK

20PK

@A13B FUSE(F5-T)
@A13FC
18PK 12PK (1014)
B3 A3 CH3-8A
10A

FUSE F4-G
(1013) IGNITION
A13B RELAY #1
(A13FC)
18PK D3 C3 CH3_O6
RR AXLE
IP / CENTER CENTER / REAR 10A W/ TWO
DIFF LOCK
CHASSIS CHASSIS DIFF LOCK
B
A13BD (1701) (9800) INDICATOR
20PK
G 50 11
A49A N49A R49A 6X4 FORWARD
A
18GY 18GY 18GY REAR AXLE
DIFF LOCKED
INDICATOR
R49-G B
SWITCH
18WH
(9814)

R49-GB
18WH

6X4 REAR
R49
A REAR AXLE
18GY
DIFF LOCKED
10 B INDICATOR
R49-GC R49-GA SWITCH
18WH 18WH (9815)
R49-G
18WH
W/ ONE
DIFF LOCKED
R49-G

INDICATOR
18GY

E 45 9
A49 N49 R49
18GY 18GY 18GY
4X2 REAR AXLE
D DIFF LOCKED
A13BF
20PK INDICATOR
B SWITCH
@A13BG (9816)
FR AXLE 20PK A
R49
DIFF LOCK 18GY
/ QUALCOMM W/ ONE
WARNING N49-G DIFF LOCKED
N11-GB
LIGHT 18WH INDICATOR
10WH
CENTER GROUND
GROUND (ON LEFT SIDE
@ W/2010 LH FUSEBLOCK D A
ADAPTER DASH MOUNTED
# W/500K BAUD RATE
(8804) DUAL POST GND
PLATE)
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 ADDED EFFECTS OF 500K D 93366L
RELEASE NO. D ATE PART NO. SHEET

BAUD RATE. 61802Y 09MAR09


AE08058101 007

Figure 252 Differential Lock and Optional Indicator (Cont.)

252
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.9. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR (CONT.), P. 8

CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
DIFFERENTIAL LOCK AND
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
OPTIONAL INDICATOR (CONT)
NAVISTAR, INC.

OMNIVISION
LEFT BANK OPTIONAL A98F
B ACCESSORY
WARNING LIGHTS 18TN (1919)
(1511)

IP / SLEEPER QUALCOMM TMCT


F (5010 / 1970-E)
(5902-C) TERRESTRIAL
A98F H98F GPOUT1
22GN 10 COMMUNICATION
18TN 18BK UNIT (TCU)
C IP / SLEEPER
(5010 / 1970-E / W/ SLEEPER CAB
5010)
A98F H98F QUALCOMM
18TN 18BK F GPOUT1 IMCT
(5900)
*A13LT
F14 DIPPED BEAM BCM J1
20PK INDICATOR (1601)

MESSAGE FUSE F5-R (1014) FUSE F5-T


@A13B @A13FC
WAIT (1014)
18PK 12PK
B3
10A A3 CH3_8A
A13BE
20PK

FUSE F4-G (1013) IGNITION


A13B RELAY #1
(A13FC) (1011 / 1013)
18PK D3 C3
IP / CHASSIS CTR/REAR 10A CH3_O6
CENTER CHASSIS W/TWO DIFF
B
A13BD (1701) (9800) LOCK INDICATOR
20PK
4X2 REAR AXLE
G 50 11
A49A N49A R49 DIFF LOCKED
A
18GY 18GY 18GY INDICATOR
FR AXLE SWITCH
DIFF LOCK (9816)
R49-G B
18WH
W/ONE DIFF
LOCK INDICATOR
R49
A N/ TAG AXLE
18GY
6X4 REAR
10 B REAR AXLE
R49-GC R49-GA
DIFF LOCKED
18WH 18WH
INDICATOR
R49-G SWITCH
18WH (9815)
R49-GB

W/ONE DIFF
18WH
R49-G

LOCK INDICATOR
18WH

E 45 9
A49 N49 N/ TAG AXLE
18GY 18GY
W/ ONE
D DIFF LOCK
A13BF
INDICATOR
20PK
W/ TAG AXLE
RR AXLE
6X4 FORWARD
DIFF LOCK
REAR AXLE
/QUALCOMM B
DIFF LOCKED
WARNING
R49 INDICATOR
LIGHT
18GY A SWITCH
(9814)
R49A
18GY W/ ONE
DIFF LOCK
INDICATOR
W/ TAG AXLE

N49-G N11-GB
18WH 10WH

GROUND
* W/ RUSSIAN PROSTAR ONLY D A
ADAPTER
@ W/2010 LH FUSE BLOCK (8804)
CENTER GROUND
(ON LEFT SIDE
DASH MOUNTED
DUAL POST GND
PLATE)
CHK D ATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0638 14OCT14 ADDED EFFECT W/2010 E 92715R
RELEAS E NO . DATE PART NO. SHEET

LH FUSE BLOCK. 61802Y 11AUG09 AE08058101 008

Figure 253 Differential Lock and Optional Indicator (Cont.)

253
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.10. IP / GAUGES, P. 9

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF IP / GAUGES
NAVISTAR, INC.

INSTRUMENT PANEL GAUGE CLUSTER


WARN SENSOR
GAUGE SIGNAL PATH
LIGHT LOCATION
RPM (TACH) NO ENGINE CONT / DRIVE TRAIN J1939 / CLUSTER ENGINE
MPH/KPH (SPD) NO ENGINE CONT / DRIVE TRAIN J1939 / CLUSTER TRANSMISSION
FUEL YES BODY CONT / DRIVE TRAIN J1939 / CLUSTER FUEL TANK
VOLT YES BODY CONT / DRIVE TRAIN J1939 / CLUSTER -
DRIVER CONTROL
AIR 1 (PRES) YES BODY CONT / DRIVE TRAIN J1939 / CLUSTER
MODULE
DRIVER CONTROL
AIR 2 (PRES) YES BODY CONT / DRIVE TRAIN J1939 / CLUSTER
MODULE
WATER (TEMP) YES ENGINE CONT / DRIVE TRAIN J1939 / CLUSTER ENGINE
ENG OIL (TEMP) YES ENGINE CONT / DRIVE TRAIN J1939 / CLUSTER ENGINE
OIL (PRES) YES ENGINE CONT / DRIVE TRAIN J1939 / CLUSTER ENGINE
TRANS (TEMP) YES BODY CONT / DRIVE TRAIN J1939 / CLUSTER TRANSMISSION

SECONDARY GAUGE CLUSTER


WARN SENSOR
GAUGE SIGNAL PATH
LIGHT LOCATION
REAR RR AXLE
YES BODY CONT / DRIVE TRAIN J1939 / CLUSTER REAR RR AXLE
OIL TEMP
FORWARD RR AXLE
YES BODY CONT / DRIVE TRAIN J1939 / CLUSTER FORWARD RR AXLE
OIL TEMP
BOOST PRESSURE NO ENGINE CONT / DRIVE TRAIN J1939 / CLUSTER ENGINE
DRIVER CONTROL
AIR APPLICATION NO BODY CONT / DRIVE TRAIN J1939 / CLUSTER
MODULE

NOTES:
1. WARNING LIGHTS ARE PART OF THE GAUGES AND LOCATED IN THE GAUGE CLUSTER

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT B 82357E
RELEASE NO. D ATE PART NO. SHEET

DIAGRAM, PROSTAR. 61802Y 09MAR09


AE08058101 009

Figure 254 IP / Gauges

254
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.11. IP / GAUGES AND WARNING LIGHTS – GAUGE CLUSTER, P. 10

CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF IP / GAUGES AND WARNING LIGHTS - GAUGE CLUSTER
NAVISTAR, INC.

GAUGE CLUSTER #1 FUSE F4-G (1013) BATTERY


@@A14EE @@A14JA
(1500) FEED BATTERY
16RD F3 15A E3 12RD
CH3_01,1A FEED
FUSE F2-G (1011) CH3_34,34A
A14EE A14JA A14J #A14
BATTERY 2
16RD D3 15A C3 12RD 8RD 6RD
*A14
A11-GKE A11-GCA 4RD
GROUND 1
16WH 12WH
FUSE F4-L (1013)
A13EA B3 A3 IGNITION RELAY #1
IGNITION 7 (A13FC) (1011 / 1013)
18PK 10A
CH3_06
FUSE F5-T (1014)
A4 IGNITION RELAY#1
@@A13EA B4 NEG STUD
(@@A13FM) (1014)
18PK (1005)
10A CH3_6A
DIGITAL IN #3 11 A63E
18DKBL
IP / SLEEPER
DIGITAL IN #4 A63F (@5000)
12
18DKBL CH12_021
A62A CH09_24
PANEL LIGHT #2 5 18DKBL
IP/FWD
ROOF/
**A62A CHASSIS
TACHOGRAPH
18DKBL (1700)
(1965)
A109 CH04_45
ELECTRONIC GROUND 8
18GY
A72D 25
DIGITAL IN #2 10 1 AUXILIARY
18OR TRAILER
A72C SOCKET
DIGITAL IN #1 9 3
18OR SWITCH
CONNECTOR
GAUGE CLUSTER#2 (1110M)
(1501)

A109C
ELECTRONIC GROUND 4 2B FRONT LOAD
18GY
INDICATOR
16
(8750)
ANALOG IN #3 9 A41
18TN ELECTRONIC
M109AB A GROUND
18GY TERMINAL
41
A61 M61 OUTPUT
ANALOG IN #2 8 C
18GY 18GY TERMINAL
42
A106A M106A +5 VOLT
B
18GY 18GY TERMINAL

REAR LOAD
IP / CENTER INDICATOR 4X2
CHASSIS LOAD INDICATOR (9830)
(1701) (9865)

A106 A106B 41 B R106B


N106B +5 VOLT
+5VOLT OUTPUT #1 2 18GY B
18GY 18GY 18GY TERMINAL
42 A ELECTRONIC
A109B N109B R109B
ELECTRONIC GROUND 1 A GROUND
18GY 18GY 18GY TERMINAL
40 C
7 A61B N61B R61B OUTPUT
ANALOG IN #1 C
18GY 18GY 18GY TERMINAL

IP/SLEEPER REAR LOAD INDICATOR 6X4


A109S (9832)
ELECTRONIC GROUND 6 CONNECTION
18GY
(5000-22)
CH09_24 R106B +5 VOLT
B TERMINAL
GAUGE CLUSTER #1 18GY
(1500) BODY CONTROLLER #J5
##A50 (1602) R109B ELECTRONIC
A GROUND
18YL 18GY
TERMINAL
A52C HEAD LT
14 E11 R61B
18YL ENABLE C OUTPUT
18GY TERMINAL

@ W/ LONESTAR * SINGLE BATTERY FEED


** W/ RUSSIAN PROSTAR ONLY # DUAL BATTERY FEED W/ LOAD SHEDDING
## W/ 2010 LH,FUSE BLOCK W/GEN 4 @@ W/2010 LH FUSE BLOCK
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 18AUG15 ADDED CIRC A50 IN F 93248T
RE LEASE NO . D ATE PART NO. SHEET

R/D 1500. 61802Y 09MAR09


AE08058101 010

Figure 255 IP / Gauges and Warning Lights – Gauge Cluster

255
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.12. SECONDARY INSTRUMENT CLUSTER, P. 11

CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SECONDARY INSTRUMENT CLUSTER
NAVISTAR, INC.

BATTERY
FEED BATTERY
CH3_02,2A FEED
CH3_35,35A

*A14
##A14Y

4RD
#A14W
FUSE F2-R

6RD

6RD
(1011)
@A14EF @A14KA
SECONDARY
18RD A3 12RD
INSTRUMENT B3 5A
CLUSTER
(1502)
FUSE F1-D
(1010)
F4 E4
1 A14EF A14KA A14K
BATTERY 18RD 12RD 8RD
5A
FUSE F5-D
(1014) FUSE F5-G
IGNITION
(1014-C3)
A13EH H4 G4 RELAY #3
IGNITION 2 @(A13FA) (1012 / 1014)
18PK
10A CH3_07

FUSE F5-M IGNITION


(1014-A4) RELAY #2
A13FA &A13FA &A13FB
12PK (1012 / 1014)
12PK 12PK
CH3_07

FUSE F2-D
(1011) IGNITION
@A13EH RELAY #2
(@A13FB)
18PK H4 (1012)
G4
10A CH3_6A
CLUSTER #1
(1500)

PANEL
A62DE A62DA
DIMMER 6 6 LIGHT
18DKBL 16DKBL
DIMMER

PANEL PANEL
@A62DE
11 LIGHT LIGHT
18DKBL
(1021)

4 A5J(-)
J1939 - J1939
18GN
ADAPTER
(1024)
7 A5J(+) CH3_11
J1939 +
18YL

A11-GAE A11-GAA
GROUND 5 14WH
16WH

GROUND STUD
(1004)
(LOCATED AT LEFT SIDE DASH
MOUNTED DUAL POST GND PLATE)

* SINGLE BATTERY FEED


# DUAL BATTERY FEED N/ LOAD SHEDDING
## DUAL BATTERY FEED W/ LOAD SHEDDING
@ W/ 2010 LH FUSE BLOCK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 D 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 61802Y 09MAR09


AE08058101 011

Figure 256 Secondary Instrument Cluster

256
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.13. PARKING WARNING LIGHT, P. 12

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
PARKING WARNING LIGHT
NAVISTAR, INC.

BODY BODY
CONTROLLER #J3 CONTROLLER #J5
(1600) (1602)

PARK BRAKE
SWITCH

ZVR
A12 E5

18GY
A9A
20GY

18GY
A44

A9

IP / DCM
B7 A4 HARNESS
(1800)
18GY
BA9
18GY

18GY
B9J
B44

C PARK
BRAKE
D (1808)

APPLYING THE PARK


BRAKES SWITCH TO OPEN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT B 82357E
RELEASE NO. D ATE PART NO. SHEET

DIAGRAM, PROSTAR. 61802Y 09MAR09


AE08058101 012

Figure 257 Parking Warning Light

257
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.14. WARNING LIGHTS, P. 13

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF WARNING LIGHTS
NAVISTAR, INC.

IP WARNING LIGHTS
WARNING LIGHT REPRESENTATION COLOR SIGNAL PATH
RANGE INHIBITED RANGE INHIBITED YELLOW TCM / J1939 / CLUSTER
PROTECT [ICON] YELLOW SAE DIAGNOSTIC LAMP
STATUS TRANSMITTED IN J1939 PROPRIETARY
RETARD OVER HEAT RETARD OVERHEAT YELLOW
MESSAGE FROM BODY CONTROLLER
STATUS TRANSMITTED IN J1939 MESSAGE
AMBER WARN (AWL) [YIELD ICON] YELLOW
FROM ANY MODULE SAE DIAGNOSTIC LAMP
STATUS TRANSMITTED IN J1939 MESSAGE
RED STOP (RSL) [STOP ICON] RED
FROM ANY MODULE SAE DIAGNOSTIC LAMP
BRAKE PRESSURE STATUS TRANSMITTED IN J1939 PROPRIETARY
BRAKE PRESSURE RED
[BRAKE ICON] MESSAGE FROM BODY CONTROLLER
STATUS TRANSMITTED IN J1939 PROPRIETARY
PARK BRAKE PARK [ICON] RED
MESSAGE FROM BODY CONTROLLER
STATUS TRANSMITTED IN J1939 PROPRIETARY
EMERGENCY EXIT EMERG EXIT RED
MESSAGE FROM BODY CONTROLLER
STATUS TRANSMITTED IN J1939 PROPRIETARY
LIFT DOOR LIFT DOOR YELLOW
MESSAGE FROM BODY CONTROLLER
STATUS TRANSMITTED IN J1939
TRAILER ABS ABS [TRAILER ICON] YELLOW
MESSAGE FROM ABS
STATUS TRANSMITTED IN J1939 PROPRIETARY
WAIT TO START WAIT TO START YELLOW
MESSAGE FROM BODY CONTROLLER
STATUS TRANSMITTED IN J1939
TRACTION CONTROL TRAC CTRL YELLOW
MESSAGE FROM ABS
STATUS TRANSMITTED IN J1939
IDLE SHUTDOWN IDLE SHUTDOWN YELLOW
MESSAGE FROM ECM
MALFUNCTION (MIL) [ICON] YELLOW SAE DIAGNOSTIC LAMP
STATUS TRANSMITTED IN J1939 PROPRIETARY
PTO ENGAGED INDICATOR PTO YELLOW
MESSAGE FROM BODY CONTROLLER
STATUS TRANSMITTED IN J1939 PROPRIETARY
SERVICE PARK SERVICE [ICON] RED
MESSAGE FROM BODY CONTROLLER
STATUS TRANSMITTED IN J1939 PROPRIETARY
SEAT BELT FASTEN BELTS RED
MESSAGE FROM BODY CONTROLLER
BRAKE FLUID BRAKE FLUID [ICON] RED BODY CONT / J1939 / CLUSTER
STATUS TRANSMITTED IN J1939 PROPRIETARY
RED FLASHER RED FLASHER RED
MESSAGE FROM BODY CONTROLLER
STATUS TRANSMITTED IN J1939 PROPRIETARY
AMBER FLASHER AMBER FLASHER YELLOW
MESSAGE FROM BODY CONTROLLER
ANTILOCK BRAKING STATUS TRANSMITTED IN J1939
[ABS ICON] YELLOW
SYSTEM MESSAGE FROM ABS
STATUS TRANSMITTED IN J1939
ECONOMY MODE ECON YELLOW
MESSAGE FROM TCM
STATUS TRANSMITTED IN J1939 PROPRIETARY
LEFT TURN [ARROW ICON] GREEN
MESSAGE FROM BODY CONTROLLER
STATUS TRANSMITTED IN J1939 PROPRIETARY
HIGH BEAM [ICON] BLUE
MESSAGE FROM BODY CONTROLLER
STATUS TRANSMITTED IN J1939 PROPRIETARY
RIGHT TURN [ARROW ICON] GREEN
MESSAGE FROM BODY CONTROLLER

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - TITLE WAS CIRCUIT B 82357E
RELEASE NO. D ATE PART NO. SHEET

DIAGRAM, PROSTAR. 61802Y 09MAR09


AE08058101 013

Figure 258 Warning Lights

258
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.15. IP TEXT MESSAGES AND WARNING LIGHTS – CONTROLLED BY ENGINE,


TRANSMISSION AND ANTILOCK BRAKING SYSTEM CONTROLLER, P. 14

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO IP TEXT MESSAGES & WARNING LIGHTS -
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONTROLLED BY ENGINE, XMSN AND ABS CONTROLLER
NAVISTAR, INC.

IP TEXT MESSAGES :

LOAD SHEDDING

WASHER FLUID LOW

ELECTRICAL FAULT

CHECK A / C

AIR FILTER RESTRICTION

EXTERIOR LAMP CHECK ACTIVE

HVAC TEMP SETTING

ACTIVATE HVAC FRONT BLOWER

HVAC SLEEPER BLOWER SPEED

AIR PRESSURE DIAGNOSTIC

CRUISE

FUEL FILTER

THE FOLLOWING WARNING LIGHTS ARE CONTROLLED BY THE ENGINE, TRANSMISSION,

OR ABS CONTROLLER OVER THE DATA BUS AND DO NOT HAVE INDEPENDENT CIRCUITRY

THAT CAN BE OR NEEDS TO BE SHOWN:

RANGE INHIBITED

ECONOMY MODE

TRAC CTRL

TRAILER ABS

ABS

CHK DATE C HANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT B 82357E
RELEASE NO. DAT E PART NO. SH EET

DIAGRAM, PROSTAR. 61802Y 09MAR09


AE08058101 014

Figure 259 IP Text Messages and Warning Lights – Controlled by Engine, Transmission and Antilock
Braking System Controller

259
ELECTRICAL CIRCUIT DIAGRAM MANUAL

LIGHTING SYSTEM (CHAPTER 9)


9.1. LIGHTS – STOP, TAIL, TURN AND BACK-UP NOT WITH FREEDOMLINE, P. 1

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
LIGHTS - STOP, TAIL, TURN AND BACK - UP
NAVISTAR, INC.
N/ FREEDOMLINE

FUSE F2-M (1011)


BACK-UP LIGHT B A @@A71A IGNITION
(@@A13FB)
SWITCH 16OR RELAY #2
D4 C4
(7500W) (1012)
@@A71A CH3_06A
16OR

16OR
K71B

K71A
180R IGNITION
RELAY #2
A71-G BACK-UP LIGHT RELAY
#A13FB (1012 /
16OR (1019) #A13FA
12PK 1014)
CH9_02 12PK
CH3_07
IP / ENGINE 7 6
(1702) FUSE F5-M (1014) IGNITION
FUSE F5-G
RELAY #3
A4 (1014-C3)
B4 (1012 /
A71A A13FA
@A92#165

16OR
A71B

*(A13FA) 1014)
16OR 12PK
10A CH3_07
18TN

**A71A FUSE F5-D


**A71BA

16OR (1014-G4) BODY CONTROLLER #J5


16OR

A71A (1602)
18OR
A71B
16OR

W/ WORK LIGHT
A71BB BACK-UP LIGHT
18OR F10
STATE
EATON
ULTRASHIFT
BACK UP
A71BA

CHASSIS GROUND
16OR

XMSN RELAY
RELAY ADAPTER
(1019) B A
(1035) (8803)
CH9_2C
CH09_01A
N11-GA
N/ WORK 10WH
LIGHT
GROUND ADAPTER CENTER GROUND ON
IP / 1 (1010) LEFT SIDE DASH MTD
CENTER CHASSIS
DUAL POST GND PLATE
N10-G

(1701) A
N71BA

12WH
14OR

R10-G LICENSE R STOP-TAIL


L STOP-TAIL BACK-UP
16WH PLATE TURN LT
TURN LT LIGHT
LIGHT
B

CENTER CHASSIS /
R10-GA
16WH

REAR CHASSIS TAIL LIGHT


(9800) 1 5
CONNECTOR
(9304A /
CENTER / REAR 9303)
CHASSIS
E
(9800) R10-G WH
12WH
4 D
N68A R68A
RD
14BN 14BN
2 B
N56A R56A YL
14OR 14OR
3 C
N57A R57A
GN
14OR 14OR
A
@R71BB
BK
12OR
##R71BA
12OR BACK-UP ALARM
%A57A3
16OR SUPER 40 / B
TAKATA LDW ROOF CONN
(15B) CH4_35 SUPER 44
%A57A4 TAIL LIGHT
CENTER 16OR
CHASSIS / IP MODULE A
BODY CONTROLLER #J1
(1701)
(1603)

3
%A57A RIGHT REAR
M TURN / STOP SIGNAL
14OR
2
%A56A
D LEFT REAR
14OR TURN / STOP SIGNAL BODY
CONTROLLER #J2 @@ W/2010 LH FUSE BLOCK
%A56A3 TAKATA LDW ROOF CONN (1604) % MUTUALLY EXCLUSIVE
16OR (15B) CH4_35 * W/ IGNITION RELAY 3
PARK,
4 # N/ IGNITION RELAY 3
A68A MARKER,
A54 G CLEARENCE, @ W/ COMMAN BASE (4X2)
14BN 16BN ## W/ COMMAN BASE(6X4)
ID LAMP
** W/ RUSSIAN PROSTAR

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 E 92715R
RE LEASE NO . DATE PART NO. SHEET

LH FUSE BLOCK. 61802Y 10MAR09 AE08058102 001

Figure 260 Lights – Stop, Tail, Turn and Back-Up not with FreedomLine

260
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.2. LIGHTS – STOP, TAIL, TURN AND BACK-UP WITH FREEDOMLINE, P. 2

Figure 261 Lights – Stop, Tail, Turn and Back-Up with FreedomLine

261
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.3. LIGHTS – STOP, TAIL, TURN AND BACK-UP (6 X 4), P. 2A

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LIGHTS-STOP,TAIL,TURN AND BACK-UP(6X4)
NAVISTAR, INC.

6X4 STOP,TAIL REAR / CENTER


AND TURN LIGHT(LEFT) *R71BE *R71BA CHASSIS
(9303B) 12WH 12WH (9800M)

1
R71BE
A
12OR

2
R56A
B
14OR

R68A 4
D R68AC
14BN 14BN

R10-GE R10-G 5
E
12WH 12WH
3
R71BG
12OR

R57A
14OR
R68AD
14BN

R10-GG
12WH 6X4 STOP,TAIL
AND TURN LIGHT(RIGHT)
(9303D)

D
*R71BG
12WH
A

BACK UP ALARM
(9305)

BK R71BF
A
+

- 12OR
RD B R10-GF
12WH

* N/ BACK-UP ALARM

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310775 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - INITIAL RELEASE. A 75116N
RELEASE NO. D ATE PART NO. SHEET

75116N 15NOV10
AE08058102 02A

Figure 262 Lights – Stop, Tail, Turn and Back-Up (6 X 4)

262
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.4. LIGHTS – STOP, TAIL, TURN AND BACK-UP (4 X 2), P. 2B

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LIGHTS - STOP,TAIL,TURN AND BACK-UP (4X2)
NAVISTAR, INC.

REAR / CENTER
CHASSIS
4X2 STOP,TAIL (9800M)
AND TURN (LEFT)
(9303C)
1
R71BC R71BA
A
12OR 12OR
2
R56A
B
14OR

4
R68AB R68A
D
14BN 14BN

5
R10-GC R10-G
E
12WH 12WH
3

R57A
14OR
4X2 STOP,TAIL
AND TURN(RIGHT)
(9303E)

R10-GB
E
12WH

R68AA
D
14BN

BACK UP ALARM R71BD


A
(9305A) 12OR

BK R71BB
A
+

- 12OR
RD B
R10-GD
12WH

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310775 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 03JAN12 INITIAL RELEASE. A 75116N
RELEASE NO. D ATE PART NO. SHEET

75116N 15NOV10
AE08058102 02B

Figure 263 Lights – Stop, Tail, Turn and Back-Up (4 X 2)

263
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.5. STOP, TAIL, TURN AND BACK-UP WITH FREEDOMLINE LIGHTS, P. 2C

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
STOP, TAIL, TURN AND BACK - UP
NAVISTAR, INC.
W/ FREEDOMLINE LIGHTS

W/2010 LH FUSE BLOCK FUSE F2-M (1011)


D4 C4 IGNITION RELAY #2
A71
(A13FB) (1012)
16OR
10A CH3_6A,5A

H3 H4

EATON 86
30
ULTRASHIFT IP / ENGINE

A71B
18OR
XMSN IGN (1702)
RELAY A92#165 K71A BACK - UP LIGHT SWITCH
87 (7500W) CH9_01
(1019) 18TN 16OR
87A 7
85
G4 F4 F3
A71BD
16OR

BODY CONTROLLER#J5
(1602)
W/ WORK LIGHT
A71BA
16OR

BACK-UP LIGHT
A71BC
F10 STATE
18OR
A71BA

CHASSIS GROUND
16OR

ADAPTER#1
B A
(8803)
CENTER GND ON LEFT
N11-GA SIDE DASH MOUNTED
IP / 10WH DUAL POST GND PLATE
GROUND ADAPTER
CENTER CHASSIS 1 (1010)
(1701)
A
N10-G
N71BA

R10-G
12WH
14OR

16WH LICENSE
L STOP - TAIL PLATE BACK-UP R STOP - TAIL
B LIGHT TURN LIGHT
TURN LIGHT LIGHT
R10-GA

CENTER CHASSIS /
16WH

REAR CHASSIS 1 5
(9800) TAIL LIGHT
CONNECTOR
(9304A)
CENTER CHASSIS /
E
REAR CHASSIS R10-G
WH
(9800) 12WH
4 R68A D
N68A
14BN RD
14BN
2 B
N56A R56A
YL
14OR 14OR
3 C
N57A R57A
GN
14OR 14OR
A
R71BA
BK
12OR

SUPER 40 / SUPER 44
TAIL LIGHT MODULE
BACK-UP
ALARM

CENTER B
CHASSIS / IP
(1701)
A
3
A57A RIGHT REAR
M TURN / STOP SIGNAL
14OR
2
A56A
D LEFT REAR
14OR TURN / STOP SIGNAL BODY CONTROLLER #J2
(1604)

PARK,
4
A68A A54 MARKER,
G CLEARENCE,
14BN 16BN
ID LAMP

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0638 14OCT14 INITIAL RELEASE. A 92715R
RELEASE NO. D ATE PART NO. SHEET

92715R 17SEP14
AE08058102 02C

Figure 264 Stop, Tail, Turn and Back-up with FreedomLine Lights

264
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.6. DOME / MAP AND COURTESY LIGHTS – DAY CAB, P. 3

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DOME / MAP AND COURTESY LIGHTS - DAY CAB
NAVISTAR, INC.

#A14T BATTERY FEED


8RD CH3_01,04A

A14KH
BATTERY

12RD
*A14J *A14
FEED
8RD 4RD
CH3_34,34A

@A14KH
12RD
BODY CONTROLLER #J2 E4
(1604) FUSE F2-D

FUSE F4-F
(1011) 10A

E2
(1013)
DOME LAMP J
CIRCUIT F4

F2
18DKBL
A63-GA
18DKBL

A63BD
16WH
A63

18DKBL
@A63BD
A11-GCA
12WH

A63D
18DKBL
GROUND STUD

18DKBL
(LOCATED AT LEFT
A63BB
IP / ROOF
A63-G
18WH
SIDE DASH MOUNTED 3 5 4 (2000)
DUAL POST GND PLATE)

18DKBL
18DKBL
D63-GA
18DKBL
A63-GK

D63D
D63E
A63BC

16WH
18WH

DOOR / IP DOOR / IP
DOOR POD DOOR POD
B A B A
(3206M) (3205M)
18DKBL

18DKBL
E63-G

E63BC

F63-G

F63BB
18WH

18WH

ROOF / DOME
B D C (2500)
C63-GL
18WH

B A B A
18DKBL

18DKBL
C63-GE

C63E

C63D
18WH

PASSENGER SIDE DRIVER SIDE


COURTESY LIGHT COURTESY LIGHT
(3400) (3400)

DOME
LIGHT MAP MAP MAP LIGHT / DOME
LIGHT LIGHT (2100)

* SINGLE BATTERY FEED


# DUAL BATTERY FEED W/ LOAD SHEDDING
@ W/2010 LH FUSE BLOCK
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 D 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 61802Y 10MAR09


AE08058102 003

Figure 265 Dome / Map and Courtesy Lights – Day Cab

265
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.7. DOME / MAP (BENDIX FUSION), P. 3A

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LIGHTS - DOME / MAP (BENDIX FUSION)
NAVISTAR, INC.

W/ DAYCAB W/ DUAL CB ANT N/ AUX CB SPKR

BATTERY FEED A14T


CH3_01,04A 8RD

A11-GCA
A14KH
12RD

12WH
GROUND STUD
(LOCATED AT LEFT
SIDE DASH MOUNTED
E4 DUAL POST GND PLATE)

FUSE F2-D
(1011) 10A

A63-GA
F4 BODY

16WH
CONTROLLER #J2
(1604)

18DKBL
A63BD
A63D A63
18DKBL J
18DKBL

IP / ROOF
5 4 3 (2000)

18DKBL
D63BD
18DKBL

D63-GA
D63E

16WH

CONSOLE / ROOF
STANDARD
D C B (2500)
C63-GL
18WH
18DKBL

C63-GE
18DKBL
C63E

C63D

18WH

DOME
LIGHT MAP MAP MAP LIGHT / DOME
LIGHT LIGHT (2100)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23139689 CIRCUIT DIAGRAM, PROSTAR,LONESTAR


0488 14AUG15 INITIAL RELEASE. A 93156B
RELEASE NO. D ATE PART NO. SHEET

93156B 12AUG15
AE08058102 03A

Figure 266 Dome / Map (Bendix Fusion)

266
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.8. DOME / MAP AND COURTESY LIGHTS – SLEEPER, P. 4

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DOME / MAP AND COURTESY LIGHTS - SLEEPER
NAVISTAR, INC.

FUSE F2-D (1011)


BATTERY E4 F4
#A14T A14KH
FEED
8RD 12RD
CH3_04,4A 10A

BATTERY FUSE F4-F (1013)


*A14 *A14J @A14KH
FEED
4RD 8RD 12RD
CH3_34,34A E2 F2

IP / ROOF
(2000)
A63-GA D63-GA
16WH 16WH
3

BODY CONTROLLER #J2


(1604)

18DKBL
@A63BD
DOME LAMP
J
CIRCUIT
18DKBL
A63
A11-GCA
12WH

18DKBL
A63BD
A63D
18DKBL

IP / ROOF
4 5 (2000)
LEFT SIDE
DASH MOUNTED
18DKBL

18DKBL
A63-GK

A63BC

A63BB
A63-G
18WH

18DKBL
18WH

DUAL POST GND

D63E
PLATE

IP DOOR IP DOOR
POD / DOOR B A B A POD / DOOR
(3206M) (3205M)
D63-GF

18DKBL
18DKBL
D63-GM

D63-GE
18DKBL
18DKBL

18DKBL

D63M
18WH
D63D
18WH

18WH
E63BC

D63C
E63-G

F63-G

F63BB
18WH
18WH

B A B A B A B A A B

PASSENGER SIDE DRIVER SIDE


COURTESY LIGHT COURTESY LIGHT ROOF / DOME
(3400) (3400) LIGHT
(2101)
* SINGLE BATTERY FEED MAP READING MAP READING
# DUAL BATTERY FEED W/ LOAD SHEDDING LIGHT LIGHT
@ W/2010 LH FUSE BLOCK (2102) (2103)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 D 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 61802Y 10MAR09


AE08058102 004

Figure 267 Dome / Map and Courtesy Lights – Sleeper

267
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.9. FOG LIGHTS AND SPOT LIGHT, P. 5

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
FOG LIGHTS AND SPOT LIGHT
NAVISTAR, INC.

BODY
CONTROLLER #J1
(1603)

RIGHT FOG
LEFT FOG
LAMP

LAMP
F K

16YL
A64A

16YL
A64B
IP /
FORWARD CHASSIS
(1700)
22 23

M64A M64B
16YL 16YL

GROUND
A B C ADAPTER #1
(8800)

M11-GD
12WH
M11-G
10WH

M64-GA M64-GB
16WH 16WH
M64-GB

LEFT
16WH

FOG LIGHT
(8201 / 8203) A B B A

RIGHT
FORWARD FOG LIGHT
M64-GA

GROUND
16WH

(8200 / 8202)
(4005)

M64A M64B
16WH 16WH

1 2 FOG LIGHT
4 3
(8203/8203A)

LEFT RIGHT
FOG LIGHT FOG LIGHT

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 ADDED R/D 8203A AND C 92447S
RELEASE NO. D ATE PART NO. SHEET

R/D 4005. 61802Y 10MAR09


AE08058102 005

Figure 268 Fog Lights and Spot Light

268
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.10. HEADLIGHTS, P. 6

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HEADLIGHTS
NAVISTAR, INC.

BODY CONTROLLER
BODY BODY
BODY CONTROLLER #J2
CONTROLLER #J5 CONTROLLER #J3
(1604)
(1602) (1600)

HIGH BEAM

HIGH BEAM
LOW BEAM

#J1 (1603)
LOW BEAM

DIMMER
BODY CONTROLLER #J1

BODY CONTROLLER #J2

RIGHT

RIGHT

H / L
LEFT
LEFT

CH9_09
LEFT FORWARD / REAR

FTP
ZVR
(8100A / 8100B)

C B K H
(1603)CH9_09
E5 A4

(1604)CH9_09
A14
MODESTY PANEL
TURN LIGHT

18GY
A9A
16OR
14YL
A53B
A52AA

A53AA

14YL

14YL
A53A

A52B
14YL
A52A

A57
14YL

14YL
CH9_10

A102A
20YL
A52AB TRIPMASTER

A52D
20YL
18GY
18YL HEADLIGHT

A9
INPUT RELAY
A53AB
(1019)
18YL
CH9_07
14YL

14YL
A52A

A53A
16OR

16BN
A56

A58

IP / DCM A4 A8 A7
(1800)
M56AB

M58AB
16BN

16OR

18GY
B9
IP / FORWARD
CHASSIS
14 5 1 2 3 4 15 (1700)

B102A
18YL
M56 M57A

B52B
18YL
18GY
B9D
16OR 16OR
M58 M57
14BN 160R

7 4 3

M57AC
16OR
M11-GB
M11-GA

M11-G

14WH

M53B
14YL
10WH
14YL
M52A

16BN
M58B
14WH
16BN
M58A

M53A
14YL

M52B
14YL
M56AC
16OR

RIGHT
LEFT
HEADLIGHT

DIMMER
HEADLIGHT D A B C C E D FTP
E CONNECTOR A B
CONNECTOR
(8000)
(8001)
C11-GB
C11-GA

(4005 / 4005A)
16BN
C58A

14WH
14WH

LEFT SIDE FWD


DASH MOUNTED DUAL
POST GND PLATE TURN SIGNAL
SWITCH
(1801)
C11-GBC
C11-GAB

C11-GBD
C11-GAA

C11-GBA

C58BB
C11GAC

16WH

16BH
C11-GBB
14WH

16WH

16OR
C58BA
C58AB
16WH

14WH

C57
16BN
16BN

14WH
C52B
14YL
C53A
14YL
14YL
C52A

14WH
C11GAD
C58AA

16OR
16BN

C53B
14YL
C56
16WH

1 2 3
1 2 3 A B B A A A 1 2
B B
1 2

HEADLIGHT HEADLIGHT HEADLIGHT HEADLIGHT MARKER TURN /


MARKER TURN / HIGH BEAM LOW BEAM HIGH BEAM LOW BEAM LIGHT MARKER
LIGHT LEFT MARKER LIGHT LEFT LEFT RIGHT RIGHT RIGHT LIGHT
(8165) (8166T) (8006R) (8006T) (8006R) (8006T) (8165) (8166T)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 03JAN12 ADDED: LONESTAR IN B 75116N
RELEASE NO. D ATE PART NO. SHEET

TITLE, CIRC M57A, 4005,4005A TITLES. 61802Y 10MAR09


AE08058102 006

Figure 269 Headlights

269
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.11. HEADLIGHTS (CONT.), P. 6A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HEADLIGHTS (CONT)
NAVISTAR, INC.

(1604)CH9_09

BODY CONTROLLER
LEFT TURN LAMP
BODY CONTROLLER #J2

CONTROLLER
LEFT FORWARD / REAR

(1604)

(8100/8100A)
MODESTY LAMP

HIGH BEAM

HIGH BEAM
LOW BEAM
(8102)

LOW BEAM

#J1 (1603)
(8100 / 8100B)

BODY
BODY CONTROLLER #J1
BODY

RIGHT
MODESTY PANEL

RIGHT
#J2

LEFT
LEFT
CH9_10
CONTROLLER

CH9_09
TURN LIGHT

#J1
(1603)

C B K H D M

(1603)CH9_09
CH9_10

A B C

16BN
A54

A56A3

A57A3
16OR

16OR
A53B

16OR
14YL
A52AA

A53AA

14YL

14YL
A53A

A52B
14YL
A52A

A57
14YL

14YL
M56AD

M56AE
16BN
M54B
160R

16BN
M54A
16OR

A52AB TRIPMASTER
18YL HEADLIGHT
INPUT RELAY
A53AB
M58AB

(1019)
16BN

18YL
CH9_07
M58AB

14YL

14YL
A52A

A53A
16OR
16BN

16BN
A56

A58
M58AB
M56AB

16OR
M54GCC

16OR
16WH

IP / FORWARD
CHASSIS
14 5 1 2 3 4 15 (1700)
M56 M57
16OR 16OR
M58 M57
CH9_12
GND PLATE

14BN 160R

M57AC
16OR
M11-GB
M11-GA

M11-G

14WH

M53B
14YL
M56AC

10WH

16BN
M58B
14WH
16OR

14BN
M58A

M53A
14YL

M52B
14YL
M52A
14YL

RIGHT
LEFT HEADLIGHT
HEADLIGHT CONNECTOR A B C E D
D E A B C
T/S HARNESS (8000)
CONNECTOR
C11-GB

(4005 / 4005A)
C11-GA

14WH

(8001)
C52A
14YL
16BN
C58A

LEFT SIDE FWD


14WH

DASH MOUNTED DUAL


POST GND PLATE
C58AB
16OR

C11-GBC
C11-GAD
16BN

C11-GBD
C56

C11-GAC

C58AA

C11-GAB
C11-GAA

C11-GBA

C58BB
16BN

16WH
16WH

16BH
C11-GBB

16WH

16OR
C58BA
16WH

14WH

C57
16BN
14WH

14WH
C52B
14YL

14WH
14YL
C53A

C53B
14YL

3 2 1 1 2 3
A B 2 1 A B B A 1 2
B A

HEADLIGHT MARKER HEADLIGHT HEADLIGHT HEADLIGHT MARKER TURN /


TURN / HIGH BEAM LOW BEAM LIGHT MARKER
HIGH BEAM LIGHT LOW BEAM
MARKER RIGHT RIGHT RIGHT LIGHT
LEFT LEFT LEFT
LIGHT (8006R) (8006T) (8165) (8166T)
(8006R) (8165) (8006T)
(8166T)
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 18AUG15 ADDED CIRC A56A3 AND D 93248T
RELEASE NO. D ATE PART NO. SHEET

A57A3 IN R/D 1700. 82357E 16DEC11


AE08058102 06A

Figure 270 Headlights (Cont.)

270
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.12. TRIPMASTER, P. 7

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC. TRIPMASTER

SATELLITE
TRIP MASTER COMMUNICATION
(5927) (5010 / 1970) FUSE F2-F BATTERY FEED
(1011) MEGA FUSE
A D2 C2 TO CAB
+12V H14SD A14SD A14KC #A14T #A14
E (1001)
BATTERY 18RD 18RD 12RD 8RD 6RD
10A CH3_02, 01
(1014-C1)
(1014-G2) **(A13FB) IGNITION
(1014-G1)
RELAY #2
##A13FF ##A13FB (1014)
12PK 12PK CH3_07
FUSE F5-J (1014)
B B1 A1 (1014-G1)
A13SD
C H13SD **(A13FB) IGNITION
IGNITION 18PK
18PK 10A RELAY #2
(1014-A2) (1014)
W/ SLEEPER
A13FB ##A13FD ##A13FB CH3_08
TRIPMASTER
12PK 12PK 12PK
J1708 IP / DCM
C PUBLIC BRAKE INPUT BRAKE
H98B A3BD(-) (1800)
J1708(-) B A70D (1812)
18GY CONN SWITCH
18BK 18OR
(1660/
D D2 D
H98A A3BD(+) 1661) A70D B70D
J1708(+) A
18BK 18DKBL CH3_19 18GY 18GY
W/ DAYCAB
j D1 C
A70E TRIPMASTER B70E
SWITCH 1 G H70E
(BRK) 18OR 18OR 18OR
K A50S
SWITCH 2 H50S A70E
F 18YL (1TB2)
(LIGHT) 18YL 18OR SWITCH A
GROUND D FUSE F7-E
A14CH
(1016)
12RD
CH03_03,04
A50S A53AB LEFT HEADLIGHT
18YL 18YL CONNECTOR
C1
A1 (8001) CH9_06
86
30 TRAILER SPARE #4
TRIPMASTER A72CJ
(1122M)
HEADLIGHT 18OR
CH10_31
INPUT RELAY
87
H11-GSD

(1019)
H11-GM

87A
18WH
10WH

SLEEPER 85
GROUND STUD A2 B2 C2
A53ABA

(5004)
A52AB

18YL
18YL

A53-GBE A11-GBA
18GY 14WH
LEFT
1 11 HEADLIGHT W/ SLEEPER
CONNECTOR TRIPMASTER

A11-GKJ
(8001) A53-G A11-GBE

6WH
CH9_06 18GY 18WH
SLEEPER
GROUND ADAPTER W/ DAYCAB TRIPMASTER
(5007) TRIPMASTER CONNECTIONS

A11-GSD (2TB1)GROUND
* SINGLE BATTERY FEED 18WH
# DUAL BATTERY FEED (2TB2)
W/ LOAD SHEDDING SWITCH2
(1014-G2) (1014-C1)
** W/ IGNITION RELAY 3
## N/ IGNITION RELAY 3 **(A13FB) IGNITION
FUSE F5-J (1014) (1014-G1) RELAY #2
B1 A1 (1014)
A13SD ##A13FF ##A13FB
4TB1 IGNITION CH3_07
18PK 12PK 12PK NEG STUD
10A (1005)

A98A(+)
6TB1 DATALINK(+) 18DKBL J1708 PUBLIC
CONN
(1660/1661)
A98B(-) CH3_19
7TB1 DATALINK(-)
18GY
FUSE F2-F (1011) BTRY FEED
D2 C2 A14KC MEGAFUSE TO CAB
A14SD #A14T #A14
1TB1 +BATTERY (1001)
18RD 12RD 8RD 6RD
10A CH3_02, 01
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 ADDED CIRC A72CJ IN D 92447S
RELEASE NO. D ATE PART NO. SHEET

R/D 1019. 61802Y 10MAR09


AE08058102 007

Figure 271 Tripmaster

271
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.13. TRIPMASTER (CONT.), P. 7A

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC. TRIPMASTER (CONT)

W/2010 LH FUSEBLOCK
SATELLITE
TRIP MASTER COMMUNICATION
(5927) (5010 / 1970) FUSE F2-N BATTERY FEED
(1011) MEGA FUSE
A B1 A1 TO CAB
+12V H14SD A14SD A14KC A14T A14
E (1001)
BATTERY 18RD 18RD 12RD 8RD 6RD
10A CH3_04A,1A

FUSE F5-L(1014)
B D3 C3 FUSE F5-T
A13SD
C H13SD (A13FC) (1014)
IGNITION 18PK
18PK 10A CH3_8A

W/ SLEEPER
TRIPMASTER
W/ DAYCAB
TRIPMASTER
IP / DCM
BRAKE INPUT BRAKE
(1800)
A70D (1812) SWITCH
18OR
D2 D
A70D B70D
18GY 18GY

j D1 C
SWITCH 1 G H70E A70E B70E
(BRK) 18OR 18OR 18OR
K A50S
SWITCH 2 H50S
F 18YL (1TB2)
(LIGHT) 18YL SWITCH A
GROUND D
A14CN BATTERY FEED
12RD CH3_3A, CH3_4A

A50S
18YL
C3 A3
86 TRIPMASTER
30
HEADLIGHT
A52ABA
18YL

INPUT RELAY GROUND


(1017) (1022)
87
H11-GSD
H11-GM

87A
18WH
10WH

85 5
SLEEPER
GROUND STUD A4 B4 C4
W/ SLEEPER
(5004) 1
A52AB

BODY TRIPMASTER
18YL

CONTROLLER
A53-GBE
(1604)
18GY
1 11
A52AA
C
14YL A53-G A11-GBE A11-GBA
18GY 18WH 14WH
SLEEPER
GROUND ADAPTER
(5007) A11-GKJ
6WH

(2TB2)
FUSE F5-L SWITCH2
(1014)
D3 C3 FUSE F5-T
A13SD (1014)
4TB1 IGNITION (A13FC)
18PK CH3_8A
10A

FUSE F2-N (1011) BTRY FEED NEG STUD


A14SD B1 A1 A14KC MEGAFUSE TO CAB (1005)
#A14T #A14
18RD 12RD 8RD 6RD (1001)
1TB1 +BATTERY
10A CH3_04A,01A

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23134937 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0638 14OCT14 INITIAL RELEASE. A 92715R
RELEASE NO. D ATE PART NO. SHEET

92715R 17SEP14
AE08058102 07A

Figure 272 Tripmaster (Cont.)

272
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.14. TURN AND STOP SWITCH, P. 8

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TURN AND STOP SWITCH
NAVISTAR, INC.

STOP SWITCH / LIGHT1


BODY CONTROLLER #J5 IP / DCM CONNECTOR
(1602) (1800) (1806)

B9 C
BRAKE BA70
A70
E14

6.8V
SWITCH 18OR
20OR

150
A4 D
A9A A9 B9 BA9K
ZVR E5 18GY 18GY
18GY 18GY

TURN SIGNAL
SWITCH
18GY (1801)
B9D

HAZARD
BODY CONTROLLER #J3
(1600) 7

A2 2
RIGHT A57B B57B RIGHT
A6 TURN
TURN 20OR 18OR
A1 1
LEFT A56B B56B
TURN A7
20OR 18OR LEFT
TURN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT B 82357E
RELEASE NO. D ATE PART NO. SHEET

DIAGRAM, PROSTAR. 61802Y 10MAR09


AE08058102 008

Figure 273 Turn and Stop Switch

273
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.15. LIGHT SYSTEM – PARK, MARKER, CLEARANCE, ID, TURN, STOP, TAIL, P. 9

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO LIGHT SYSTEM - PARK, MARKER, CLEARANCE,
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ID, TURN, STOP, TAIL
NAVISTAR, INC.

RIGHT TURN
A57A SIGNAL (8053) W/ VS-400 COLLISION
SKIRT 16OR CH9_12 WARNING
LIGHT A57B A57NB A57NA SIDE DISPLAY UNIT
(8052) 16OR 16OR 18OR (1942)
CH9_12 CH4_28

BODY IP / FORWARD
CONTROLLER #J1 W/ MIRROR MOUNTED LIGHT CHASSIS
(1603) RIGHT HEADLIGHT
A57D PASSENGER DOOR (1700)
CONNECTOR /
18OR HARNESS CONN
FRONT RIGHT
(3003M)
TURN &
CH4_05 15
RIGHT FRONT A57N A57 M57 PARK / MARKER
A 16OR
TURN 16OR 16OR LIGHT
W/ MIRROR MOUNTED LIGHT OR (8000/8003)
W/ COLLISION WARNING CH9_06,31
A57 FOG LT LONESTAR
16OR SE (8203A)
CH09_32
N/ MIRROR MOUNTED LIGHT
LEFT HEADLIGHT
N/ COLLISION WARNING
CONNECTOR /
14 FRONT LEFT
LEFT FRONT A56N A56 M56
B TURN & PARK
TURN 180R 160R 16OR / MARKER LIGHT
(8001/8002)
CH9_06,31
W/ MIRROR MOUNTED LIGHT
A56 L / R HEADLIGHT
160R CONNECTOR /
FRONT L / R
N/ MIRROR MOUNTED LIGHT
5 TURN & PARK
A58 M58 / MARKER LIGHT
16BN 14BN (8000/8001/
8002/8003)
BODY CH9_06,31
CONTROLLER #J2
(1604)

PARK,
A54 MARKER,
G
16BN CLEARANCE,
ID LAMP
IP / CENTER
CHASSIS
(1701)
CENTER CHASSIS
/ REAR CHASSIS
(9800)
LICENSE PLATE,
4 LEFT & RIGHT
4 N68A
A68A R68A STOP-TAIL TURN
14BN 14BN 14BN LT
CH9_01,02

LEFT REAR 2 2
A56A N56A R56A L STOP-TAIL
TURN / STOP D
14OR 14OR 14OR TURN LT
SIGNAL
CH9_01,02

RIGHT REAR 3 3 R STOP-TAIL


TURN / STOP A57A N57A R57A
M TURN LT
SIGNAL 14OR 14OR 14OR
CH9_01,02

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 19MAY14 ADDED REF R/D'S 8003, C 92447S
RELEASE NO. D ATE PART NO. SHEET

8002 & CH REF FOR SHEET 31. 61802Y 10MAR09


AE08058102 009

Figure 274 Light System – Park, Marker, Clearance, ID, Turn, Stop, Tail

274
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.16. ECE TAIL LIGHTS, P. 9A

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ECE TAIL LIGHTS
NAVISTAR, INC.

ECE TAIL LIGHTS


ECE TAIL LIGHTS (4450BF)
(4450BM)

A R56BC A
160R

R57BC
B B
160R

R70BB
C C
140R

ECE TAIL LIGHTS


ECE TAIL LIGHTS (4450BF)
(4460BF)

A R68BB A
14BN

R56BB B
B
140R

R57BB
C C
160R

R58BB
D D
14BN

R71BB E
E
160R

R12BB F
F
160R

G R11-GBB G
12WH

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310775 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 03JAN12 INITIAL RELEASE. A 75116N
RELEASE NO. D ATE PART NO. SHEET

75116N 15NOV10
AE08058102 09A

Figure 275 ECE Tail Lights

275
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.17. BODY BUILDER AND ECE TAIL LIGHT CONNECTION, P. 9B

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BODY BUILDER AND ECE TAIL LIGHT
NAVISTAR, INC.
CONNECTION

ECE TAIL LIGHTS CENTER CHASSIS/IP ABS #3


(4460AM) (1701F/1701) (1402)

N70BB
C 14RD
64
N57BC A94BW
B 12
16LTGN 16GY

CLUSTER
N57BC N57BA # 2
16LTGN 16LTGN (1501)
15
42
N56BC A109B
A 1
16YL 18GY

N56BC N56BA 10
16YL 16YL

BODY BUILDER
TURN/STOP
(4460M)

60
N56BC A94BV
A
16YL 16GY

N57BC BODY CONTROLLER


B # J1
16LTGN
(1603)

72
N70BB A70R
C D
14RD 14RD

BODY BUILDER CONNECTION


(4450M)

N68BB 76
A 14BN

59
N56BB A94BU
B 16YL 16GY
BODY
A57B1 A57B CONTROLLER
63 A
N57BB 16OR 16OR # J1
C
16LTGN A57BB (1603)
A57BD
16OR M
14OR

74 BODY
N54BB A54BB A54 CONTROLLER
D 14BN G
14BN 16BN # J2
TRAILER MARKER (1604)
A58
12BN LIGHT RELAY
(1012-F3)CH9_13
73
N71BB A71BB A71BA PDC FOR
E 16LTBL B4 DFM
16OR 16OR
(1035)

75 TRAILER AUX OR
N12BB A12BB BODY ACC RELAY
F 14LTBL 18DKBL (1016-G2)
CH9_16
F
N11-GD CHASSIS GND
G CENTER
12WH F A SPLICE PACK #1
(8803) GND
(4006/4006A)
E CHASSIS GND
N11-GJ
SPLICE PACK N11-GA
16WH
(8806) 10WH

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 INITIAL RELEASE. A 92447S
RELEASE NO. D ATE PART NO. SHEET

92447S 08APR14
AE08058102 09B

Figure 276 Body Builder and ECE Tail Light Connection

276
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.18. LIGHT SYSTEM – PARK, MARKER, FRONT – TURN AND MODESTY PANEL
LIGHT, P. 10

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
LIGHT SYSTEM - PARK, MARKER, FRONT - TURN
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
AND MODESTY PANEL LIGHT
NAVISTAR, INC.

MODESTY LAMP/ FRONT RIGHT TURN &


CUSTOMER SUPPLIED LIGHTS PARK / MARKER LIGHT
(8102) (8000)

LEFT MODESTY PANEL RIGHT MODESTY PANEL


TURN LIGHT N/ SLEEPER TURN LIGHT N/ SLEEPER
(8100) (8101)

C B A B D E
FOG LT

M54-GCC
LONESTAR

M57-AC
M11-GB
M56AD

16WH
SE (8203A)

16BN
M54B

M58B
16BN
16OR

16OR
14WH
CH10_32
M56AJ

M54CA
16OR

16BN

C A B C A B

M54-GBB
16WH
IP/FORWORD
CHASSIS
(1700)
(8100) (8101)
CH9_031
M56AE M57AB

M11-G
B B

16WH
16OR 16OR

M11-GDD M11-GBC
A A
@M56AE

16WH 16WH
160R

@M54A

FWD GND
16BN

(4005)
M54A M58AC
C C
16BN 16BN
M58AB
M56AB

16BN
16OR

C A B (8100) (8101) C A B

J57A
16OR
J11GA
J58B
16BN

16WH
14BN

16OR
16OR
J11GB

J56A
16OR

M58

M57
J58A
16BN

M56
16WH
M58AB

M56AB
16BN

16OR

J58BB
16BN
J56AB J11GAB
16OR BODY CONTROLLER 16WH
LEFT J11GBB #J1 / J2
J57AB
HEADLIGHT 16WH (1603 / 1604)
16OR
CONN. J58AB CH9_09
J11GAA
J58BA

J57AA
16WH
16BN

16OR
(8001) 16BN
J11GBA

J56AA

CH9_31
J58AA

16OR
16WH
16BN

C A B C A B

C A B C A B

RIGHT REAR MODESTY RIGHT FORWARD


PANEL TURN LIGHT MODESTY PANEL
LEFT FORWARD MODESTY LEFT REAR MODESTY W/ SLEEPER TURN LIGHT
PANEL TURN LIGHT PANEL TURN LIGHT (8101B) (8101A)
(8100A) W/ SLEEPER (OPTIONAL)
(8100B)
@ W/ LONESTAR
(OPTIONAL)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - CIRC M56AE,M11-GDD WASC 92447S
RELEASE NO. DATE PART NO. SHEET

M56AB, M11-GBB RESP. AT R/D 8100. 61802Y 10MAR09 AE08058102 010

Figure 277 Light System – Park, Marker, Front – Turn and Modesty Panel Light

277
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.19. LIGHT SYSTEM – PARK, MARKER, FRONT – TURN AND MODESTY PANEL
LIGHT, P. 10A

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
LIGHT SYSTEM - PARK, MARKER, FRONT - TURN
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
AND MODESTY PANEL LIGHT
NAVISTAR, INC.

A11-GAA
14WH

GROUND STUD
(1004)
(LOCATED AT LEFT
SIDE DASH MOUNTED
A54-GXE DUAL POST GROUND
16WH PLATE)

RIGHT TURN
SIGNAL
(8054)
IP/FORWARD
CHASSIS
(1700)

A
A57A
15
160R

A57A
B
160R

BODY A54A
16BN C
CONTROLLER #J1
(1603)

A A57BC
160R

PASSENGER DOOR
HARNESS
(3003M)

*A57B
J
160R

EATON VORAD RT
SIDE DISPLAY G
(1942F)

4 #A57C
160R
BODY
CONTROLLER #J4
(1604)

FOR PROSTAR W/ SCR


*= W/ MIRROR TURN SIGNAL
#= W/ COLLISION WARNING

CHK DATE CHANGE REV REFERENCE DRAWN NAME

23101172 CIRCUIT DIAGRAM, PROSTAR


MZMJ 22MAR13 INITIAL RELEASE. A 91996P
RELEASE NO. DATE PART NO. SHEET

91996P 14MAR13 AE08058102 10A

Figure 278 Light System – Park, Marker, Front – Turn and Modesty Panel Light

278
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.20. LIGHT SYSTEM – CLEARANCE, ID, P. 11

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LIGHT SYSTEM - CLEARANCE, ID
NAVISTAR, INC.

ROOF / IP
W/ SUNSHADE
(2000-3)
D63-GA A63-GA A11-GCA
BODY CONTROLLER #J2 16WH 16WH 12WH
(1604)

IP / ROOF
PARK, (2000-1)
MARKER,
G A54 A58T D58T
CLEARANCE,
16BN 18BN 18BN
ID LAMP
GROUND STUD
SUNSHADE (LOCATED AT LEFT
CONNECTOR A B SIDE DASH MOUNTED
(345 / 2007F) DUAL POST GND PLATE)

C58-GA
18BN
C58A

18WH
C58-GD
C58-GB

C58-GC

C58-GF
C58-GE

18BN
C58F
18BN
C58B

18BN

18BN
C58E
C58C

18BN
C58D

18WH
18WH

18WH

18WH
18WH
A B A B A B A B A B

CLEARANCE CLEARANCE CLEARANCE CLEARANCE


CLEARANCE
LIGHT (520) LIGHT (521) LIGHT (522) LIGHT (524)
LIGHT (523)

N/ SUNSHADE ROOF / IP
* W/ DAYCAB W/ DUAL CB (2000-3)
A63-GA A11-GCA
16WH 12WH
BODY CONTROLLER #J2
(1604)
D63-GA
16WH

PARK, IP / ROOF
MARKER, (2000-1)
A54 A58T GROUND STUD
CLEARANCE, G D58T *D63-GL
16BN 18BN (LOCATED AT LEFT
ID LAMP 18BN 18WH SIDE DASH MOUNTED
DUAL POST GND PLATE)
ROOF / CONSOLE
(2500-B)
CH9_041
D58-GJ
D58-GH
D58-GD

D58-GF
D58-GE

18WH
18BN
D58R
18WH
D58Z
18BN

18BN

18BN
D58P
D58M
18WH

18WH
18WH

18BN
D58N

A B A B A B A B A B

MID RIGHT RIGHT


LEFT LEFT
MARKER MARKER CLEARANCE
CLEARANCE MARKER
LAMP LAMP LAMP
LAMP LAMP
(2004M) (2005M) (2006M)
(2002M) (2003M)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 14AUG15 ADDED CKT D63-GL AT C 93156B
RELEASE NO. D ATE PART NO. SHEET

REF DES 2500. 61802Y 10MAR09


AE08058102 011

Figure 279 Light System – Clearance, ID

279
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.21. LIGHT SYSTEM – SKIRT LIGHT, P. 12

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
LIGHT SYSTEM - SKIRT LIGHT
NAVISTAR, INC.

FUSE F2-H (1011)


BATTERY FEED A14T A14KH C4 D4 A54XV
CH3_01 8RD 12RD 16BN
15A
BODY
CONTROLLER #J4
(1601)
CUSTOMER
SUPPLIED A54XD
F16
SKIRT 16BN A1 A2
LIGHTS

16BN
A54X
SKIRT LIGHT 86
30
RELAY
BODY (1010)
CONTROLLER #J1
87 IP/FWD CHASSIS
(1603) 24
87A #M54X (1700)
RIGHT 85
A57N 160R
FRONT A B2 B1
16OR
TURN
A57NB

#M54XC
16OR

CUSTOMER CONNECTION

160R
RIGHT TURN SIGNAL SUPPLIED FOR CUSTOMER
(8053) LIGHTS SUPPLIED
(8052) LIGHTS
A57AA (8050)
16OR
A
B #M54XB
A57AC A
160R
16OR
B
A54A
C
16BN
B
A54-GXE

#M54-GE
A54-GXB

A
A54XA
A54-GXB

16BN

#M54-GA
16WH

16VT
20WH
20WH

16WH
GROUND
ADAPTER
SKIRT LIGHT
(8800)
(8052)
A
M11-GD
A57B 12WH
B
16OR

A54XC
C
#M54-GBB

#M11-GC
#M11-G

16BN
10WH

12WH
16WH

A54-GXD A54-GXA
A
16WH 16WH
A54-GXC
16WH

GROUND
RADIATOR
ADAPTER GROUND
#M54-GDD

#M54-GCC

(1023)
(8600)
16WH

16WH

9
A54-GX A54-GXA
16WH 16WH

A54-GX
16WH
A54XE

A54XA
16BN

16BN

1 A11-GCB
(8100-A)
LEFT TURN LAMP

CH9_10

14WH
(8102)CH9_31
MODESTY
LAMP/CUSTOMER
SUPPLIED LIGHT

LEFT SIDE DASH


MOUNTED DUAL POST
GND PLATE
(4005)
B A
GROUND STUD
(LOCATED AT LEFT
CONNECTION FOR
SIDE DASH MOUNTED
CUSTOMER SUPPLIED
DUAL POST GND PLATE)
LIGHTS
(8051)
# W/LONESTAR

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 REVISED AND REDRAWN. C 92447S
RELEASE NO. D ATE PART NO. SHEET

61802Y 10MAR09
AE08058102 012

Figure 280 Light System – Skirt Light

280
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.22. LIGHT SYSTEM – SKIRT LIGHT (CONT.), P. 12A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
LIGHT SYSTEM - SKIRT LIGHT (CONT)
NAVISTAR, INC.

W/2010 LH FUSEBLOCK FUSE F10-K (1019)


BATTERY FEED A14T A14KH C2 D2 A54XV
CH3_4A 8RD 16RD 16BN
15A
BODY
CONTROLLER #J4
(1601)
CUSTOMER
SUPPLIED A54XD
F16
SKIRT 16BN E4 D4
LIGHTS

16BN
A54X
SKIRT LIGHT 86
30
RELAY
BODY (1019)
CONTROLLER #J1
87 IP/FWD CHASSIS
(1603) 24
87A #M54X (1700)
RIGHT 85
A57N 160R
FRONT A D3 E3
16OR
TURN
A57NB

#M54XC
16OR

CUSTOMER CONNECTION

160R
RIGHT TURN SIGNAL SUPPLIED FOR CUSTOMER
(8053) LIGHTS SUPPLIED
(8052) LIGHTS
A57AA (8050)
16OR
A
B #M54XB
A57AC A
160R
16OR
B
A54A
C
16BN
B
A54-GXE

#M54-GE
A54-GXB

A
A54XA
A54-GXB

16BN

#M54-GA
16WH

16VT
20WH
20WH

16WH
SKIRT LIGHT
(8052)

A57B
B
16OR

A54XC
C

#M11-GC
16BN #M11-G
10WH

12WH
A54-GXD A54-GXA
A
16WH 16WH
A54-GXC
16WH

GROUND
RADIATOR
ADAPTER GROUND
(1023)
(8600)
9
A54-GX A54-GXA
16WH 16WH

A54-GX
16WH
A54XE

A54XA
16BN

16BN

1 A11-GCB
14WH
LEFT SIDE DASH
MOUNTED DUAL POST
GND PLATE
(4005)
B A
GROUND STUD
(LOCATED AT LEFT
CONNECTION FOR
SIDE DASH MOUNTED
CUSTOMER SUPPLIED
DUAL POST GND PLATE)
LIGHTS
(8051)
# W/LONESTAR

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0638 14OCT14 INITIAL RELEASE. A 92715R
RELEASE NO. D ATE PART NO. SHEET

92715R 17SEP14
AE08058102 12A

Figure 281 Light System – Skirt Light (Cont.)

281
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.23. TRAILER LIGHT SYSTEM – MARKER, STOP, TAIL, TURN, P. 13

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO TRAILER LIGHT SYSTEM - MARKER, STOP,
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TAIL, TURN
NAVISTAR, INC.

BATTERY FEED

BATTERY FEED
A56T IP / CENTER
BODY A56C
12OR CHASSIS
CONTROLLER #J4 18OR
GROUND H1 H2 (1701) CH9_14,15
(1601)
ADAPTER 85
87A

CH3_01

CH3_34
(1023)
87
LEFT 2 TRAILER LEFT
A56-GT TURN RELAY
TURN F13 18WH
SIGNAL (1011)
30
86
1
A11-GCB J2 J1

(A56J)

#A14

*A14
6RD
12WH

4RD
FUSE F2-A
(1011)
E1 F1 A14FC A14F
GROUND STUD 12RD 8RD
(LOCATED AT LEFT 15A
SIDE DASH MOUNTED
DUAL POST GND PLATE)

IP / CENTER
RIGHT A57T
A57C CHASSIS
TURN E15 12OR
18OR (1701) CH9_14,15
H3 H4
SIGNAL
A57-GT
18WH

85
87A TRAILER RIGHT
87 TURN RELAY
(1011)

FUSE F2-C
30
86 (1011)

J4 E3 F3

A14H
J3 A14FD

8RD
(A57J)
15A 12RD
A58 A54BB IP/CTR CHASSIS
12BN 14BN (1701)CH9_9B
MARKER
LIGHT A54C A58T IP/CTR CHASSIS
F14
SIGNAL 18BN E3 F3 12BN (1701)CH9_14,15
A58-GT

85
18WH

87A
87 TRAILER MARKER
LIGHT RELAY
(1012)

30
86 FUSE F3-D
(1012)
F4 E4
C4 D4 A14HA
(A58J)
12RD
20A
TAIL IP / CENTER
A68 A68T
LIGHT E10 CHASSIS
18BN 12BN
SIGNAL E1 F1 (1701) CH9_14,15
A68-GT

85
18WH

87A TRAILER TAIL


87 LIGHT RELAY
(1012)

30 FUSE F3-B
86 (1012)
F2 E2 C2 D2 A14HB
(A68J)
12RD
20A
TRAILER
STOP A70C
F15
LIGHT 18OR A70T IP / CENTER
SIGNAL G3 12OR CHASSIS
J3
(1701) CH9_14,15
A70-GT

85
18WH

87A
TRAILER STOP
87 LIGHT RELAY
* SINGLE BATTERY FEED (1016)
# DUAL BATTERY FEED
W/ LOAD SHEDDING 30 FUSE F7-D
86 (1016)
J4 G4 E4 F4 A14HC
(A70J) 12RD
30A
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 ADDED CIRC A58,A54BB D 92447S
RELEASE NO. D ATE PART NO. SHEET

AT R/D 1012 IN CAV F3. 61802Y 10MAR09


AE08058102 013

Figure 282 Trailer Light System – Marker, Stop, Tail, Turn

282
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.24. TRAILER LIGHT SYSTEM – MARKER, STOP, TAIL, TURN (CONT.), P. 13A

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO TRAILER LIGHT SYSTEM - MARKER, STOP,
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TAIL, TURN (CONT)
NAVISTAR, INC.

GROUND A11-GW1
W/ 2010 LH FUSEBLOCK
(1027) 16WH

BATTERY FEED

BATTERY FEED
A56T IP / CENTER
BODY CH3_42 A56C
CHASSIS
18OR 12OR
CONTROLLER #J4 C1 C2 (1701) CH9_14,15
(1601) GROUND

CH3_01A

CH3_34A
ADAPTER 85
87A
(1023)
87
2 TRAILER LEFT
LEFT A56-GT
TURN F13 TURN RELAY
18WH (1015)
SIGNAL 30
86
1
A11-GCB D2 D1

#A14

*A14
6RD
A56J
120R
12WH

4RD
FUSE F4-D
(1013)
A14FC A14F
GROUND STUD 12RD
H4 G4 8RD
(LOCATED AT LEFT 15A
SIDE DASH MOUNTED
DUAL POST GND PLATE)

IP / CENTER
RIGHT A57T
A57C CHASSIS
TURN E15 12OR
18OR (1701) CH9_14,15
C3 C4
SIGNAL
A57-GT
18WH

85
87A TRAILER RIGHT
87 TURN RELAY
(1015)

FUSE F4-H
30
86 (1013)

D4

A14H
D3 A57J F4 E4 A14FD

8RD
120R 15A 12RD

MARKER
LIGHT A54C A58T IP/CTR CHASSIS
F14
SIGNAL 18BN E1 F1 12BN (1701)CH9_14,15
A58-GT

85
18WH

87A
87 TRAILER MARKER
LIGHT RELAY
(1012)

30
86 FUSE F4-C
(1013)
F2 E2
A58J H3 G3 A14HA
12BN 12RD
20A
TAIL IP / CENTER
A68 A68T
LIGHT E10 CHASSIS
18BN 12BN
SIGNAL D4 D3 (1701) CH9_14,15
A68-GT

85
18WH

87A TRAILER TAIL


87 LIGHT RELAY
(1010)

30 FUSE F4-M
86 (1013)
C3 C4 A68J D4 C4 A14HB
12BN 12RD
20A
TRAILER A14TFR
STOP A70C 16RD
F15
LIGHT 18OR A70T IP / CENTER
SIGNAL D3 12OR CHASSIS
F3
(1701) CH9_14,15
A70-GT

85
18WH

87A
TRAILER STOP
87 LIGHT RELAY
* SINGLE BATTERY FEED (1012)
# DUAL BATTERY FEED
W/ LOAD SHEDDING 30 FUSE F4-T
86 (1013)
F4 D4 A70J B4 A4 A14HC
120R 12RD
30A
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - INITIAL RELEASE. A 92715R
RELEASE NO. D ATE PART NO. SHEET

92715R 17SEP14
AE08058102 13A

Figure 283 Trailer Light System – Marker, Stop, Tail, Turn (Cont.)

283
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.25. TRAILER SOCKET – BACK OF CAB, P. 14

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRAILER SOCKET - BOC
NAVISTAR, INC.

TRAILER LEFT IP / CENTER TRAILER


@A56T ABS TRAILER
TURN RELAY CHASSIS CONNECTOR 2
12OR SOCKET
(1015) CH9_13A (1701) (9779F1/9779F)
(9902)
TRAILER LEFT 5 B
A56T N56T
TURN RELAY YL YL
12OR 10YL
(1011) CH9_13

TRAILER RIGHT 6 C
A57T N57T
TURN RELAY GN GN
12OR 10LTGN
(1011) CH9_13

TRAILER RIGHT
@A57T
TURN RELAY
12OR
(1015) CH9_13A

TRAILER MARKER 7 A
A58T N58T
LIGHT RELAY BK BK
12BN 10BK
(1012) CH9_13
SLEEPER
TRAILER MARKER
@A58T TRAILER
LIGHT RELAY
120R N56T SOCKET #2-TG
(1012) CH9_13A B
10YL (9781F)

N57T
C TRAILER
10LTGN
CONNECTOR 1
TRAILER TAIL (9780M / 9780M1
@A68T N58T
LIGHT RELAY A / 9784M)
12BN 10BK
(1010) CH9_13A

TRAILER TAIL 8 B
A68T N68T
LIGHT RELAY BN BN
12BN 10BN
(1012) CH9_13

TRAILER STOP 9 C
A70T N70T
LIGHT RELAY RD RD
12OR 10RD
(1016) CH9_13
TRAILER STOP
@A70T
LIGHT RELAY
12OR
(1012) CH9_13A

TRAILER ABS ECU 10 A


RELAY A94T N94T
BL BL
(1017) CH10_06 12GY 10DKBL

11 WH WH
AUXILIARY D
#A72V N72V
TRAILER SWITCH ON LEFT
12OR 12DKBL
(1110M)CH9_16 SLEEPER SIDE
TRAILER FRAME
SOCKET #1-TG RAIL NEAR
AUXILIARY
*A72V (9782M) BATTERY TRAY
TRAILER RELAY
12DKBL
(1016)CH9_16 AUX
TRAILER
SOCKET
N68T (9902)
B
10BN

RD RD

BN BN
N70T
C
10RD
BK BK

GN GN
N94T
A
10DKBL YL YL

BL BL

N72V WH WH
D
12DKBL GROUND STUD
* W/ AUX ISO TRAILER SOCKET (LOCATED AT LEFT SIDE
# W/ SECONDARY INSTRUMENT CLUSTER DASH MOUNTED DUAL
@ W/2010 LH FUSE BLOCK POST GND PLATE)
CHK D ATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0638 14OCT14 ADDED EFFECT W/2010 C 92715R
RELEASE NO . D ATE PART NO. SHE ET

LH FUSE BLOCK. 61802Y 10MAR09 AE08058102 014

Figure 284 Trailer Socket – Back of Cab

284
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.26. TRAILER SOCKET – BACK OF CAB AND END OF FRAME, P. 15

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
TRAILER SOCKET - BOC AND EOF
NAVISTAR, INC.

TRAILER TRAILER EOF TRAILER


CONNECTOR 1 SOCKET 1 SOCKET
(9715M) (9790M / 9790MA) (9902)
C C
N94W R94W
BL BL
10DKBL 10DKBL
A A
N70W R70W
10RD RD RD
10RD
B B
N68W R68W
10BN 10BN BN BN

TRAILER TRAILER
CONNECTOR 2 SOCKET 2
(9716F) (9789F / 9789FA)
B B
N56W R56W
10YL YL YL
10YL
C
C
N57W R57W
GN GN
10LTGN 10LTGN
A A
N58W R58W
BK BK
10BK 10BK

ON REAR END
OF LEFT SIDE WH WH
IP / CENTER FRAME RAIL
TRAILER LEFT
TURN RELAY CHASSIS TRAILER
@A56T (1701) CONNECTOR 2
(1015) CH9_13A ABS TRAILER
12OR (9779F / 9783F)
5 SOCKET
TRAILER LEFT N56T (9902)
A56T B
TURN RELAY 10YL N56U
12OR YL YL
(1011) CH9_13 10YL

TRAILER RIGHT 6
A57T C
TURN RELAY N57T
12OR N57U GN GN
(1011) CH9_13 10LTGN
10LTGN
TRAILER RIGHT
@A57T
TURN RELAY
12OR
(1015)
CH9_13A
7
A58T N58T A
TRAILER MARKER N58U
12BN 10BK
LIGHT RELAY BK BK
@A58T 10BK
1012) CH9_13,3A
12BN TRAILER
CONNECTOR 1
TRAILER TAIL
(9780M / 9784M) B
LIGHT RELAY 8
(1012) CH9_13 A68T N68T N68U
BN BN
12BN 10BN 10BN
TRAILER TAIL
LIGHT RELAY @A68T
(1010) CH9_13A 9 C
12BN
TRAILER STOP A70T N70T N70U
LIGHT RELAY RD RD
12OR 10RD 10RD
(1016) CH9_13
TRAILER STOP @A70 10 A
LIGHT RELAY 12OR
(1012) CH9_13A
TRAILER ABS A94T N94T N94U BL BL
ECU RELAY 12GY 10DKBL 10DKBL
(1017) CH10_06 #N72V
AUXILIARY 11 10DKBL D
#A72V N72V
TRAILER SWITCH WH
12OR 12DKBL
(1110M)CH9_16
WH

AUXILIARY
*A72V
TRAILER RELAY W/ ISO TRAILER SOCKET
12DKBL
(1016)CH9_16
W/ TRAILER & AUX SOCKET
AUXILIARY @A72V
BL
RD
GN
WH

BK
YL

BN

TRAILER SWITCH 12OR LEFT SIDE ON LEFT


CH9_16C DASH MOUNTED SIDE FRAME
DUAL POST GND RAIL NEAR
* W/ AUX ISO TRAILER SOCKET PLATE BATTERY TRAY
# W/ SECONDARY INSTRUMENT CLUSTER AUX TRAILER
GN

@ W/2010 LH FUSE BLOCK


BL
RD
WH

BK
YL

BN

SOCKET
(9902)

CHK D ATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0638 14OCT14 ADDED EFFECT W/2010 C 92715R
RELEASE NO . D ATE PART NO. SHE ET

LH FUSE BLOCK. 61802Y 10MAR09 AE08058102 015

Figure 285 Trailer Socket – Back of Cab and End of Frame

285
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.27. TRAILER SOCKET WITH RUSSIAN PROSTAR, P. 15A

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRAILER SOCKET W/ RUSSIAN PROSTAR
NAVISTAR, INC.

BATTERY FEED

+ -

TRAILER
CONVERTER 24V SOCKET
(1240) CONN 3
CH09_16A

6RD
A14
A14HH
8RD

ABS 10A RELAY

N94TE
(1035)

16GY
ABS BRKR
(1035) B3
A14HJ A14E A14AE
IP / CENTER

A14H
16GY 16RD

8RD
E3 16RD 30
10A E4 A1
(1701-11)
A94TE
A11-GAE A3 87 16GY
18WH
85 (1012)
B1 A94T A14HB
86 16RD C2 D2 12RD
10A

REAR FOG BRKR IP / CENTER


TRAILER
(1035) (1701-26)
B9 A7 SOCKET
A14J A14AJ A64TLA N64TLA
16RD CONN 3
16RD D11 30 87 16GY 16YL
D12 (9786)
10A CH09_16A
A11-GAJ A9
18WH 86
B7 A64TL1 A64
16YL E11 REAR FOG
85 16YL

REAR FOG
10A RELAY BCM J4
(1035) (1601)
A64A1
16YL A14FTR
16RD
F2
E2
TRAILER
TAIL
LIGHT
(1012)
A11-G
E1 F1
14WH
16YL
A64A

REAR FOG LIGHT


A64-GA
(9332-A) FOG LIGHT
16WH IP / CENTER
(1701F-2) (9331-A)
1 5 9 14 N64A R64A
18YL 16YL
16YL
S64A

GROUND
NEG STUD (1027)
(1004)
S11-GV
16YL

FOG LIGHT
(9330)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23101301 CIRCUIT DIAGRAM, PROSTAR


0610 12NOV13 INITIAL RELEASE. A 90656P
RELEASE NO. D ATE PART NO. SHEET

90656P 07JUN13
AE08058102 15A

Figure 286 Trailer Socket with Russian ProStar

286
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.28. TRAILER SOCKET WITH RUSSIAN PROSTAR (CONT.), P. 15B

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRAILER SOCKET W/ RUSSIAN PROSTAR (CONT)
NAVISTAR, INC.

BATTERY FEED

W/2010 LH FUSEBLOCK

+
-

CONVERTER 24V
(1240)

6RD
A14
A14HH
8RD

ABS 10A RELAY


(1035)
ABS BRKR
(1035) B3
A14HJ A14E A14AE

A14H
16GY 16RD

8RD
E3 16RD 30
10A E4 A1 A94TE
A11-GAE A3 87 16GY
18WH FUSE F4-M
85 (1013)
B1 A14T A14HB
86 16RD D4 12RD
C4
10A

11
IP/CTR
REAR FOG BRKR
CHASSIS
(1035) B9 A7
A14AJ (1701)
A14J A64TLA
26
16RD 16RD 30 87 16YL
D11 D12
10A
A11-GAJ A9
18WH 86
B7 A64TL1 A64
E11 REAR FOG
85 16YL 16YL

REAR FOG
10A RELAY BCM J4
(1035) (1601)
A64A1
16YL A14FTR
C3 C4 16RD
85 30
TRAILER
TAIL
LIGHT
87 (1010)
A11-G 87A
86
14WH
D4 D3
A64A
16YL

REAR FOG LIGHT


A64-GA
(9332-A) FOG LIGHT
16WH IP / CENTER
(1701/1701F) (9331-A)
1 5 9 14 N64A R64A
18YL 16YL
2

GROUND
16YL
S64A

NEG STUD (1027)


(1004)
S11-GV
16YL

FOG LIGHT
(9330)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0638 14OCT14 INITIAL RELEASE. A 92715R
RELEASE NO. D ATE PART NO. SHEET

92715R 17SEP14
AE08058102 15B

Figure 287 Trailer Socket with Russian ProStar (Cont.)

287
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.29. TRAILER SOCKET – AUXILIARY, P. 16

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRAILER SOCKET - AUXILIARY
NAVISTAR, INC.

GAUGE CLUSTER #1 (1500) &A14 BATTERY FEED

(1011 / 1012)
4RD CH3_34
FUSE F2-G (1011)

RELAY #2, 4
BATTERY D3 C3
A14EE A14JA A14J **A14

ACCESSORY
2 BATTERY FEED
16RD 12RD 8RD 6RD
15A CH3_01

CH3_09
DIMR OUT2 A62DA A62DG
6
PANEL LT 16DKBL 18DKBL

- +

10
8

A72B
160R
4
AUXILIARY
TRAILER 5B
SWITCH 6
(1110M)
DIGITAL IN # 2 A72D
10 1
18OR

2B
DIGITAL IN # 1 A72C
9 18OR 3

A109C
18GY
9
A11-GKE A11-GCA
GROUND 1 7
16WH 12WH

GROUND STUD
(LOCATED AT LEFT
SIDE DASH MOUNTED - +
DUAL POST GND PLATE)
#A72V A72B 4

TRAILER SOCKET
IP / CENTER 12OR 14OR
CHASSIS

ELECTRONIC GROUND
(1701) CH9_14,15 ##A72V
12DKBL

W/ AUX ISO
BATTERY
FEED **A14Y
CH3_02 6RD
BATTERY
*A14W A14R
FEED
6RD 8RD
CH3_02 CTR CHASSIS/IP
(1701)
A14RB

BATTERY
12RD

&A14 &A14M CH9_9B


FEED
4RD 8RD
CH3_35

GAUGE CLUSTER #2
F2 A12BB
A72A
12OR

(1501)
18DKBL
&& W/ ISO 7638-2 ABS TRAILER FUSE F7-B 25A/
SOCKET N/ SWITCH (1016) 10A A72-GB GROUND
A72-G
@ W/ TRAILER SOCKET E2 18WH ADAPTER
18WH
W/ SW CONTROLLED CENTER PIN (1023)
@@ W/ EOF TRAILER SOCKET
A14SC

11
12RD

& SINGLE BATTERY FEED A72-GA


* DUAL BATTERY FEED AUXILIARY 18WH
N/ LOAD SHEDDING TRAILER
** DUAL BATTERY FEED RELAY
W/ LOAD SHEDDING (1016) G2 J2
# W/ AUX ISO TRAILER SOCKET 85
## W/ SECONDARY INSTRUMENT 87A FUSE F7-G
A72AJ
CLUSTER 87 16OR (1016) CH3_06
14
BODY CONTROLLER #J4
(1601)
30 86
BATTERY
FEED &A14 &A14M J1 G1
4RD A72 TRAILER AUX
@@A14BA

CH3_35 8RD E11


&&A72AD

18OR CIRCUIT
@A72A

14RD
12OR

12OR

**A14Y
FUSE F7-B 1
BATTERY 6RD
(1016) A11-GCB
FEED 12WH
F2 E2
CH3_02 *A14W A14R A14RB
6RD 8RD 12RD GROUND STUD
25A/10A
(LOCATED AT LEFT SIDE
TRLR SPARE#3 A72CG DASH MOUNTED DUAL
(1123M) 18OR POST GND PLATE)
CH10_31
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 ADDED CIRC A12BB & E 92447S
RELEASE NO. D ATE PART NO. SHEET

A72CG IN R/D 1016. 61802Y 10MAR09


AE08058102 016

Figure 288 Trailer Socket – Auxiliary

288
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.30. TRAILER SOCKET – AUXILIARY WITH RUSSIAN PROSTAR, P. 16A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRAILER SOCKET - AUXILARY W/ RUSSIAN PROSTAR
NAVISTAR, INC.

CONVERTER
ENABLE
BCM J4
(1601)
F13

@A14BC2
16PK @A94Y
D2 D1
16GY
86 30
A14BC
16PK

TRAILER LEFT
TURN RELAY
87 87A
@(1015)
85
A14BC2
C1 C2
16PK @A94X
@A11-GW1 16GY
A14BC1

16WH
16PK

J2 86 30
J1
TRAILER LEFT
TURN RELAY
87 87A (1011)

CONVERTOR 24V H1 85 H2
(1242)
A94X ISOLATOR 12V
A11-GW1 16GY (1239)
16WH

ISO 24V
A94Y ISOLATOR BRKR (1241)
16GY (1035)
A94YA A94YB
16GY 16GY
B12 B11
GROUND 5A
A11-GW 86
(1027) 2 5
16WH 30
CH3_42
TRAILER SOCKET
AUX RELAY
IP / CENTER CONN3
87 (1950)
(1701) (9786)

85 1 3
70
A94W A94WA N94W
C
16GY 16GY 16GY
A11-GW2
16WH
A94TA
RIGHT BANK OPT.
12YL
WIRING LIGHT
(1510)
CH08_006 11
ABS 10A RELAY
A94TE N94TE
(1035) B
16GY 16GY
CH09_15A

REAR FOG RELAY 26


A64TLA N64TL
(1035) D
16YL 16BK
CH09_15A

N94-G
A
16WH

@ W/2010 LH FUSE BLOCK ISO-7638


TRAILER ABS GND
(9791)

CHK DATE C HANGE REV REFERENCE DRAWN NAME

310519 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 B 92715R
RELEASE NO. DAT E PART NO. SH EET

LH FUSE BLOCK. 90656P 04JUN13


AE08058102 16A

Figure 289 Trailer Socket – Auxiliary with Russian ProStar

289
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.31. AUXILIARY TRAILER SOCKET WITH 500K BAUD RATE, P. 16B

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AUXILIARY TRAILER SOCKET W/500K BAUD RATE
NAVISTAR, INC.

W/2010 LH FUSEBLOCK

GAUGE CLUSTER #1 (1500) BATTERY FEED

PRESSURE SWITCH
FUSE F4-G &A14
(1013) 4RD CH3_34A

BATTERY F3 E3
A14EE A14JA A14J **A14
2 BATTERY FEED

PARK BRAKE
16RD 12RD 8RD 6RD
CH3_01A

CH3_9A,9C
FUSE F7-T
15A

CH10_006
DIMR OUT2 A62DA A62DG

(8454)
6

(1016)
PANEL LT 16DKBL 18DKBL

- +
1 12

10
8
AUXILIARY
PANEL LT TRAILER

A72GB
18WH
(1021) SWITCH

A72EB
A72B
16OR
4

18OR
(1110M)
A62BD DRIVER DOOR
(3000) 5B
18DKBL
CH4_05 6

DIGITAL IN # 2 A72D
10 1
18OR

2B
DIGITAL IN # 1 A72C
9 3

TRAILER SOCKET
18OR

A109C
18GY
9
A11-GKE A11-GCA

W/ AUX ISO
GROUND 1 7
16WH 12WH
GROUND STUD
(LOCATED AT LEFT
SIDE DASH MOUNTED
- +
DUAL POST GND PLATE)
#A72V A72B 4
IP / CENTER 12OR 14OR A72ED
CHASSIS
18OR
(1701) CH9_14,15
A72FA ELECTRONIC
18OR GROUND
BATTERY
A72EC

A72F
16OR
18OR

FEED **A14Y
GAUGE CLUSTER #2
CH3_02A 6RD
(1501)
BATTERY GROUND
*A14W A14R
FEED A72-GB ADAPTER
6RD 8RD A72-G
CH3_02A 18WH (1023)
18WH
A14RB

BATTERY
12RD

&A14 &A14M
FEED
4RD 8RD 11
CH3_35A A72-GA
18WH
C2
A72A
12OR

&& W/ ISO 7638-2 ABS TRAILER FUSE F9-K


SOCKET N/ SWITCH (1018)
@ W/ TRAILER SOCKET 25A/
D2
W/ SW CONTROLLED CENTER PIN 10A
BODY CONTROLLER #J4
A14SC

@@ W/ EOF TRAILER SOCKET (1601)


12RD

AUXILIARY
& SINGLE BATTERY FEED
TRAILER
* DUAL BATTERY FEED
RELAY
N/ LOAD SHEDDING TRAILER AUX
(1017) A72 E11
** DUAL BATTERY FEED A2 C2 CIRCUIT 14
18OR
W/ LOAD SHEDDING 85
# W/ AUX ISO TRAILER SOCKET 87A
## W/ SECONDARY INSTRUMENT 87 GROUND STUD
CLUSTER (LOCATED AT 1
A11-GCB
*@ W/500K BAUD RATE LEFT SIDE DASH
12WH
MOUNTED DUAL
BATTERY 30 86 POST GND PLATE)
FEED &A14 &A14M C1 A1 FUSE F7-T
CH3_35A 4RD 8RD *@A72F (1016)
16OR CH3_9C
@A72A

@@A14BA

&&A72AD
12OR

*@A12H
14RD

BODY CONTROLLER
12OR

**A14Y 18LTBL
A14CM

(1606)
12RD

FUSE F9-K *@A12E


BATTERY 6RD
(1018) CH3_9B
FEED 18LTBL
CH3_02A *A14W A14R A14RB A72AJ FUSE F7-L
A14TC
16GY

6RD 8RD 12RD 16OR (1016)


C2 D2
CH3_06A
25A/10A
BATTERY FUSE F4-J (1013) A72CG TRLR SPARE #3
3
FEED A14 A14J A14JC 18OR (1123M)
4RD 8RD 10RD A1
(1000B) 10A B1
CH3_35A
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
07AUG17 REVISED AND REDRAWN. C 94106N
RELEASE NO. D ATE PART NO. SHEET

92715R 17SEP14
AE08058102 16B

Figure 290 Auxiliary Trailer Socket with 500K Baud Rate

290
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.32. FLOOR LIGHT, P. 17

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
FLOOR LIGHT
NAVISTAR, INC.

N/ LOAD SHEDDING

BATTERY FEED A14W A14K A14KB


CH3_02 6RD 8RD 12RD

A14Y
BATTERY FEED
6RD
CH3_02
FUSE F1-C
(1010)
W/ LOAD SHEDDING F3 E3
A63JJ A63JV
20DKBL 18DKBL
5A

D3 D4
86
30

BODY FLOOR LIGHT RELAY


CONTROLLER #J4 87 (1010)
(1601) 87A
85
C3 C4
FLOOR LIGHT A63J
E5
RELAY 20DKBL
18DKBL
A63JB

W/ DAY CAB OR
W/ SLEEPER
18DKBL
A63JA

IP / SLEEPER
(5000-7)
18DKBL
H63JB

W/ SLEEPER
A63-GAJ

A11-GAA
18WH

14WH
H63-GJA

H63-GJB

18DKBL
H63JBB
18DKBL
18DKBL
H63JBA

18WH

GROUND STUD
H11-GSK

(1004)
H11-GSN

10WH

(LOCATED AT
10WH

LEFTB SIDE DASH


MOUNTED DUAL POST
GND PLATE)
A B
B A A B

GROUND STUD
(LOCATED IN SLPR
LEFT REAR FACE OF RIGHT FLOOR LIGHT
FLOOR LIGHT FRONT LEFT FLOOR LIGHT (1907)
(5128) BUNK PANEL) (5129)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 03JAN12 ADDED: CIRC A63-GAJ & B 75116N
RELEASE NO. D ATE PART NO. SHEET

A11-GAA,LONESTAR IN TITLE.RMVD CONN 1003. 61802Y 10MAR09


AE08058102 017

Figure 291 Floor Light

291
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.33. CRESCENT LIGHT LONESTAR, P. 17A

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CRESENT LIGHT LONESTAR
NAVISTAR, INC.

N/ LOAD SHEDDING

BATTERY FEED A14W A14K A14KB


CH3_02 6RD 8RD 12RD

A14Y
BATTERY FEED
6RD
CH3_02
FUSE F1-C
(1010)
W/ LOAD SHEDDING
A63JJ A63JV F3 E3
20DKBL 18DKBL 5A

D3 D4
86
30

BODY FLOOR LIGHT RELAY


CONTROLLER #J4 87 (1010)
(1601) 87A
85
C3 C4
FLOOR LIGHT A63J
E5
RELAY 20DKBL
18DKBL
A63JB

IP / SLEEPER
(5007-7)
18DKBL
H63JB

H63-GSD

H63SJC
18DKBL
H63-GJA

H63-GJB

18DKBL
H63JBB
18DKBL
18DKBL
H63JBA

18WH
18WH

H11-GSK
H11-GSN

10WH
10WH

A B
B A B A

GROUND STUD
(LOCATED IN SLEEPER
LEFT REAR FACE OF
CRESENT LIGHT FRONT LEFT CENTER RIGHT
(5128) BUNK PANEL CRESENT LIGHT CRESENT LIGHT
(5004) (5129) (5126)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, LONESTAR


0486 30DEC11 INITIAL RELEASE. A 82357E
RELEASE NO. D ATE PART NO. SHEET

82357E 19DEC11
AE08058102 17A

Figure 292 Crescent Light LoneStar

292
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.34. CRESCENT LIGHT LONESTAR (CONT.), P. 17B

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CRESENT LIGHT LONESTAR (CONT)
NAVISTAR, INC.

W/ 2010 LH FUSEBLOCK

N/ LOAD SHEDDING

BATTERY FEED A14W A14K A14KB


CH3_02A 6RD 8RD 12RD

A14Y
BATTERY FEED
6RD
CH3_02A
FUSE F2-B
(1011)
W/ LOAD SHEDDING
A63JJ A63JV H2 G2
20DKBL 18DKBL 5A

A4 A3
86
30

BODY FLOOR LIGHT RELAY


CONTROLLER #J4 87 (1015)
(1601) 87A
85
B4 B3
FLOOR LIGHT A63J
E5
RELAY 20DKBL

18DKBL
A63JB

IP / SLEEPER 7
(5000A/5000)
18DKBL
H63JB

H63-GSD

18DKBL
H63SJC
H63-GJA

H63-GJB

18DKBL
H63JBB
18DKBL
18DKBL
H63JBA

18WH
18WH

H11-GSK
H11-GSN

10WH
10WH

A B
B A B A

GROUND STUD
(LOCATED IN SLEEPER
LEFT REAR FACE OF
CRESENT LIGHT FRONT LEFT CENTER RIGHT
(5128) BUNK PANEL CRESENT LIGHT CRESENT LIGHT
(5004) (5129) (5126)

CHK D ATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0638 14OCT14 INITIAL RELEASE. A 92715R
RELEASE NO . D ATE PART NO. SHE ET

92715R 17SEP14 AE08058102 17B

Figure 293 Crescent Light LoneStar (Cont.)

293
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.35. FLOOR LIGHT, P. 17C

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
FLOOR LIGHT
NAVISTAR, INC.

W/2010 LH FUSEBLOCK

N/ LOAD SHEDDING

BATTERY FEED A14W A14K A14KB


CH3_02A 6RD 8RD 12RD

A14Y
BATTERY FEED
6RD
CH3_02A
FUSE F2-B
(1011)
W/ LOAD SHEDDING
A63JJ A63JV H2 G2
20DKBL 18DKBL 5A

A4 A3
86
30

BODY FLOOR LIGHT RELAY


CONTROLLER #J4 87 (1015)
(1601) 87A
85
B4 B3
FLOOR LIGHT A63J
E5
RELAY 20DKBL
18DKBL
A63JB

W/ DAY CAB OR
W/ SLEEPER
18DKBL
A63JA

IP / SLEEPER 7
(5000A/5000)
18DKBL
H63JB

W/ SLEEPER
A63-GAJ

A11-GAA
18WH

14WH
H63-GJA

H63-GJB

18DKBL
H63JBB
18DKBL
18DKBL
H63JBA

18WH

GROUND STUD
H11-GSK

(1004)
H11-GSN

10WH

(LOCATED AT
10WH

LEFTB SIDE DASH


MOUNTED DUAL POST
GND PLATE)
A B
B A A B

GROUND STUD
(LOCATED IN SLPR
LEFT REAR FACE OF RIGHT FLOOR LIGHT
FLOOR LIGHT FRONT LEFT FLOOR LIGHT (1907)
(5128) BUNK PANEL) (5129)
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - INITIAL RELEASE. A 92715R
RELEASE NO. D ATE PART NO. SHEET

92715R 17SEP14
AE08058102 17C

Figure 294 Floor Light

294
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.36. DOME AND ACCENT LIGHT – SLEEPER, P. 18

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DOME AND ACCENT LIGHT - SLEEPER
NAVISTAR, INC.

BODY
FUSE F7-A CONTROLLER #J4
N/ LOAD SHEDDING
(1016) (1601)
BATTERY FEED A14R A14RD F1 E1
A14W
CH3_02,02A 10RD 12RD
6RD 30A DOME
LIGHT
BATTERY FEED A14Y FUSE F2-K

A14VA
CH3_02,02A 6RD (*1011)

10RD
F2
*A14R *A14RD *A14VA
8RD 12RD 10RD
C2 D2

18DKBL
W/ LOAD SHEDDING

A63C
SLEEPER
RIGHT LEFT LEFT
RIGHT DOME
SLEEPER SLEEPER SLEEPER
SLEEPER LIGHT
AUX AUX ACCENT
ACCENT (5107)
ACCENT ACCENT LIGHT
LIGHT IP / SLEEPER
LIGHT LIGHT (5105)
(5106) (5000A/5000) 1 37
(5104) (5103)

H14VA
10RD
GROUND STUD
(LOCATED IN SLPR

H11-GSN
A B C D REAR FACE OF
A C A C A C A C

10WH
FRONT LEFT

H14VAA
BUNK PANEL)

16RD
DOME / FLOOR
V63-GBE

18DKBL
18DKBL

V63-GBD

V63-GBB
V63-GBC

V63EB

H1-B1
V63D
18WH

SLEEPER
18WH

18WH
18WH

(5124)
CH9_19
FUSE
10A
BLOCK
(5001)
H1-C1

18DKBL
H63C
H14VAB
16RD
V63GHBB
18DKBL
V63HBD
V9NCB
18DKBL
V63HBC
V63HBE
18DKBL

18DKBL
18GY
V63-GA

16DKBL
H63-GB
18WH

H63HB

16WH

18DKBL
H63DV
SLEEPER
DOME
LIGHT
RELAY
C3 (5001) A3
ROOF HARNESS T-RAIL
(5102) (1000) 86
30
A 1
V63HB 63HB
18DKBL 18DKBL
87
B 2 87A
V63-GB 63-GB 85
18WH 18WH A4 C4
C 3
V63D 63D H63D
18DKBL 18DKBL 18DKBL
E 4
V9NCB H109SB H109S H109S IP /
18GY 18GY 18GY 18GY SLEEPER
H63-GD

V63EB F 6 (5000)
18WH

H63EB H63E H63E


18DKBL 18DKBL CH9_19
18DKBL 18DKBL

7
H63EA H63EA
DOME / FLOOR
18DKBL 18DKBL
LIGHT
5 (5124)
H109SA H109SA CH9_19
18GY 18GY
GROUND STUD IN
(LOCATED IN SLEEPER
REAR FACE OF FRONT H11-GSK
* W/2010 LH FUSE BLOCK 10WH
LEFT BUNK PANEL)
CHK D ATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0638 14OCT14 ADDED EFFECT W/2010 C 92715R
RELEASE NO . D ATE PART NO. SHE ET

LH FUSE BLOCK. 61802Y 10MAR09 AE08058102 018

Figure 295 Dome and Accent Light – Sleeper

295
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.37. DOME AND ACCENT LIGHT – SLEEPER LONESTAR, P. 18A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DOME AND ACCENT LIGHT - SLEEPER LONESTAR
NAVISTAR, INC.

BODY
FUSE F7-A CONTROLLER #J4
N/ LOAD SHEDDING
(1016) (1601)
BATTERY FEED A14R A14RD F1 E1
A14W
CH3_02,02A 10RD 12RD
6RD 30A DOME
FUSE F2-K LIGHT
BATTERY FEED A14Y
(1011)

A14VA
CH3_02,02A 6RD @A14R

10RD
@A14RD @A14VA F2
8RD 12RD 10RD
C2 D2
30A

18DKBL
W/ LOAD SHEDDING

A63C
CAB/SLEEPER
(5000A/5001)

1 37

H14VA
10RD
H14VAA
16RD
H1-B1
SLEEPER
FUSE
10A
BLOCK
(5001)
H1-C1

18DKBL
H63C
H14VAB
16RD
18DKBL
H63DV
SLEEPER
DOME
LIGHT
RELAY
ROOF HARNESS C3 (5001) A3
(5103)
86
30
7
H63-GB H11-GSN
16WH 10WH
87
87A
85
GROUND STUD A4 C4
6 (LOCATED IN SLPR
H63D REAR FACE OF
18DKBL FRONT LEFT
BUNK PANEL)
(5004)
H63-GD

5 SLEEPER
18WH

H63L H14VAB
FUSE BOX
16DKBL 16RD
(5001)
CH3_02

GROUND STUD IN
(LOCATED IN SLEEPER
REAR FACE OF FRONT
LEFT BUNK PANEL) H11-GSK
@ W/2010 LH FUSEBLOCK
(5004) 10WH

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 B 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 82357E 19DEC11


AE08058102 18A

Figure 296 Dome and Accent Light – Sleeper LoneStar

296
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.38. DOME AND ACCENT LIGHT – SLEEPER (CONT.), P. 19

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DOME AND ACCENT LIGHT - SLEEPER (CONT)
NAVISTAR, INC.

H63E
T-RAIL H62AT NO IDLE APU
18DKBL
(1000) 18DKBL (5234) CH12_06
H63EA SLEEPER CONTROL PANEL
CH9_18 DOME / FLOOR
18DKBL SWITCH INTERCONNECT ENGINE
IP / AUTO S/S LIGHT
(5125)
H62AB (5700) (5124)
SLEEPER
33 F 18DKBL CH7_15
(5000) 1
A63F H63F H63F
18DKBL 18DKBL 18DKBL
B 3
32 H63EA
GAUGE
A63E 18DKBL
CLSTR #1
18DKBL
(1500) E 2B
H109SA
CH8_10
18GY

31 8
D
A62A H62A H62AS H62AS H62K
18DKBL 18DKBL 18DKBL 18DKBL 18DKBL
H62AU
C 18DKBL 9
H11-GSN H11-GSJ H62-GSD H62-GSD
10WH 18WH 18WH 18WH
H62-GA
GROUND STUD 18DKBL 7
(LOCATED IN SLEEPER H62A
REAR FACE OF FRONT 18DKBL
LEFT BUNK PANEL)

W/ AUTO S/S
SLEEPER HVAC
H62AH W/ NO H62D
CONTROLLER 17
18DKBL IDLE 18DKBL
(5216)
CONTROL

H62A ACCENT LIGHT


NO IDLE 18DKBL ON / OFF
H62AH (5126)
CONTROLLER C1 17
18DKBL
(5210)
A 2B
H63
H109SA
18DKBL
18GY
T-RAIL H 3
(1000) H109S
CH9_18 18GY
G
H63HB 7
16DKBL H62C
H63-GSF
16DKBL

BATTERY BATTERY 18DKBL


H63SA

18WH

FEED FEED
CH3_02,2A CH3_02,2A 8
**A14Y

HVAC-BERGSTORM
*A14W

6RD
6RD

H1-A2
& N/ NO IDLE
W/ AUTO S/S

SLEEPER
GAUGE
H11-GSJ

FUSE 9
CLUSTER#2 10A
18WH

BLOCK
(1501) CH8_10 (5001)
H1-B2
%A14R

H14VAC
A14R
10RD

16RD
8RD

(5222) CH07_09
A109S

NO IDEL ENGINE HEAT


18GY

ACCENT LIGHT
DIMMER
H11-GSN

(512)
10WH

22 A
H63A BL
18DKBL
A14RD
12RD
%A14RD
12RD

C
H14VA

H63HB
10RD

YL
18DKBL
FUSE F7-A
(1016) B
1 H63-GSF
A14VA BK
18DKBL
F1 E1 10RD
30A GROUND STUD F
(LOCATED IN SLEEPER H62-GB
IP / SLEEPER REAR FACE OF FRONT BK
FUSE F7-K 18DKBL
(1011) (5000) LEFT BUNK PANEL)
%A14VA
D
C2 30A D2 10RD W/ AUTO S/S H62B
& N/ NO IDLE BL
18DKBL
* N/ LOAD SHEDDING HVAC-BERGSTORM
** W/ LOAD SHEDDING H62B
W/ NO IDLE WEBASTO/ ESPAR 18DKBL
% W/2010 LH FUSE BLOCK
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 C 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 61802Y 10MAR09


AE08058102 019

Figure 297 Dome and Accent Light – Sleeper (Cont.)

297
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.39. LIGHTED AIR SHIELD, P. 20

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LIGHTED AIR SHIELD
NAVISTAR, INC.

LIGHTED
BODY CONTROLLER #J2
AIR SHIELD
(1604)
W/ DAYCAB (1906)

A
AIR SHIELD A58C
F 18BK HEAT SHRINK
LIGHT 16BN
(LOCATED IN UPPER RIGHT
REAR ROOF (DAYCAB))

B
A58-GBG
18WH HEAT SHRINK
16WH
W/ SLEEPER CAB
(LOCATED IN UPPER RIGHT
A11-GBA REAR ROOF (DAYCAB))
A11-GKJ
14WH 6WH
A58C
16BN

GROUND STUD
(1005)
(LOCATED AT LEFT SIDE
DASH MOUNTED DUAL POST
IP / SLEEPER GROUND PLATE)
(5000)
LIGHTED AIR SHIELD
T-RAIL
(5117)
(1001)
19 G A
H58C H58C
CUSTOMER 16BK HEAT SHRINK
16BK 16BK
ACCESSORY #2
A58BLT (LOCATED IN UPPER LEFT
RELAY #H58C
14BN SIDE OF SLEEPER)
(1018 / 1019) 16BK
CH4_24

SLEEPER
GROUND ADAPTER
#H58-G
(5007)
16WH

2 H B
H58-G H58-G
16WH HEAT SHRINK
16WH 16WH

1 (LOCATED IN UPPER LEFT


H11-GM
SIDE OF SLEEPER)
16WH

GROUND STUD
(LOCATED IN SLEEPER
REAR FACE OF FRONT
LEFT BUNK PANEL)
(5004)

# W/ LONESTAR

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 ADDED: CIRCUIT H58C & C 82357E
RELEASE NO. D ATE PART NO. SHEET

H58G, LONESTAR IN TITLE. 61802Y 10MAR09


AE08058102 020

Figure 298 Lighted Air Shield

298
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.40. PANEL LIGHTS, P. 21

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF PANEL LIGHTS
NAVISTAR, INC.

A62DD CLOCK SPRING


18DKBL (1802)
CH4_04

SWITCH PACK A62DB HVAC CONTROL


(1101M) CH4_20 18DKBL A62DA
(1200)
18DKBL
CH12_02

CLUSTER #1
(1500)

RADIO
PANEL LIGHT A62 A62DC
4 (1300)
DIMMER 18DKBL 18DKBL
CH4_18

DIMR OUT 2
6
PANEL LT

A62DA
16DKBL

SHIFTER CONNECTION
A62DC (7905)
18DKBL CH11_03
DRIVER DOOR
A62DD (3000)
18DKBL CH4_05
SECONDARY INSTRUMENT CLUSTER
A62DE (1502)
18DKBL CH8_11
W/ TELEMATICS ALERT SWITCH
A62DH
18DKBL PANIC BUTTON
(1111M)
A62DH CH4_15
18DKBL
W/ QUALCOMM

A62DJ CUSTOMER ACCESSORY CONTROL SPARE '1'


18DKBL (1112M)
CH4_26
CUSTOMER ACCESSORY CONTROL SPARE '2'
A62DK
(1113M)
18DKBL
CH4_27
A62DG AUXILIARY TRAILER SWITCH
18DKBL (1110M)
CH9_16

A62DF ENGINE PRE HEAT


18DKBL (1115M)
CH12_06

A62DK BEACON LIGHT SWITCH


18DKBL (1117M)
CH4_24

@A63DF
18DKBL SLEEPER CONTROL ENABLE SWITCH
(1114M)
*A62DF CH7_07
18DKBL

@ W/ REMOTE START STOP


* W/ AUTO START STOP

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 03JAN12 REMOVED CONN 1002. B 75116N
RELEASE NO. D ATE PART NO. SHEET

ADDED LONESTAR IN TITLE. 61802Y 10MAR09


AE08058102 021

Figure 299 Panel Lights

299
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.41. WORK LIGHTS – DAY CAB, P. 22

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
WORK LIGHTS - DAY CAB
NAVISTAR, INC.

BODY CONTROLLER #J1


(1603)

LIGHT
WORK
WIRING FOR CUSTOMER
SUPPLIED WORKLIGHT
BATTERY FEED ##A14Y
CH3_03 6RD
FUSE F7-F
G
(1016)
BATTERY FEED A14M B2 A2 A65BD
#A14W A14MD
CH3_01 6RD 8RD 12RD 16OR W/ CUSTOMER
15A
SUPPLIED
BATTERY FEED *A14 WORK LIGHT
CH3_35 4RD

GROUND
CUSTOMER

A65AA
16OR
ADAPTER
WORK LIGHT RELAY
(1023)
(1010)
C2
10
A65-GW D2 86
30
18WH

N/ CUSTOMER

WORK LIGHT
18OR
1

A65
87
A11-GCB

SUPPLIED
12WH 85
C1 D1

(1004) A65AB
GROUND STUD 18OR
(LOCATED AT LEFT
SIDE DASH MOUNTED

16OR
A65
DUAL POST GND PLATE)

A65BC
A65BF

14OR
16OR
LOW MOUNT
LIGHT

IP / CENTER GROUND
CHASSIS ADAPTER
A65-GAD

A11-GAA

51 68 (8804)
(1701)
16WH

14WH

F
A65-GFA
A65-GFB

A65BFA
A65BFB

GROUND STUD
18OR
18WH
18WH
18OR

(1004)
N65BC

E
14OR

(LOCATED AT
N65-GA
14WH

LEFT SIDE
DASH MOUNTED

N65-G
16WH
16OR
DUAL POST N65 A
GND PLATE)

(9718)

CUSTOMER
A B
SUPPLIED CUSTOMER
A B WORKLIGHT
SUPPLIED
HIGH B A
WORKLIGHT
N11-GB

MOUNTED
HIGH
10WH

(2201)
MOUNTED
N65-GB
N65BD
16OR

(2200)
16WH
18BK
18WH
18WH
18BK

BK

N65-GC

N65BE
WH
WH
BK

16OR
16WH

DAY CAB
WORK LIGHT
A B
CUSTOMER
(LOCATED IN LEFT BACK
SUPPLIED
PANEL (DAYCAB))
WORKLIGHT
(LOCATED IN RIGHT LOW MOUNTED CUSTOMER
BACK PANEL (DAYCAB)) (9719 / 9719A) SUPPLIED GROUND STUD
WORKLIGHT (LOCATED AT
LOW MOUNTED LEFT SIDE DASH
HEAT SHRINK HEAT SHRINK (9720 / 9720A) MOUNTED DUAL POST
SLEEVE SLEEVE GND PLATE)

* SINGLE BATTERY FEED


# DUAL BATTERY FEED N/ LOAD SHEDDING
## DUAL BATTERY FEED W/ LOAD SHEDDING

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 03JAN12 ADDED: CIRC A65-GAD & C 75116N
RELEASE NO. D ATE PART NO. SHEET

A11-GAA,LONESTAR IN TITLE. RMVD R/D 1003. 61802Y 10MAR09


AE08058102 022

Figure 300 Work Lights – Day Cab

300
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.42. WORK LIGHTS – DAY CAB (CONT.), P. 22A

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
WORK LIGHTS - DAY CAB (CONT)
NAVISTAR, INC.

W/2010 LH FUSEBLOCK BODY CONTROLLER #J1


(1603)

LIGHT
WORK
WIRING FOR CUSTOMER
SUPPLIED WORKLIGHT
BATTERY FEED ##A14Y
CH3_03A 6RD
FUSE F9-P
G
(1018)
BATTERY FEED A14M A2 B2 A65BD
#A14W A14MD
CH3_01A 6RD 8RD 12RD 16OR W/ CUSTOMER
15A
SUPPLIED
BATTERY FEED *A14 WORK LIGHT
CH3_35A 4RD

GROUND
CUSTOMER

A65AA
16OR
ADAPTER
WORK LIGHT RELAY
(1023)
(1020)
A2
10
A65-GW B2 86
30
18WH

N/ CUSTOMER

WORK LIGHT
18OR
1

A65
A11-GKJ 87
A11-GCB

SUPPLIED
14WH 6WH
85
A1 B1

A65AB
18OR
NEG STUD
(1005)

16OR
A65
A65BC
A65BF

14OR
16OR
LOW MOUNT
LIGHT

IP / CENTER GROUND
CHASSIS ADAPTER
A65-GAD

A11-GAA

51 68 (8804)
(1701)
16WH

14WH

F
A65-GFA
A65-GFB

A65BFA
A65BFB

GROUND STUD
18OR
18WH
18WH
18OR

(1004)
N65BC

E
14OR
(LOCATED AT
N65-GA
14WH

LEFT SIDE
DASH MOUNTED

N65-G
16WH
16OR
A

N65
DUAL POST
GND PLATE)

(9718)

CUSTOMER
A B
SUPPLIED CUSTOMER
A B WORKLIGHT
SUPPLIED
HIGH B A
WORKLIGHT
MOUNTED N11-GB
HIGH
(2201) 10WH
MOUNTED
N65-GB
N65BD
16OR

(2200)
16WH
18BK
18WH
18WH
18BK

BK

N65-GC

N65BE
WH
WH
BK

16OR
16WH

DAY CAB
WORK LIGHT
A B
CUSTOMER
(LOCATED IN LEFT BACK
SUPPLIED
PANEL (DAYCAB))
WORKLIGHT
(LOCATED IN RIGHT LOW MOUNTED CUSTOMER
BACK PANEL (DAYCAB)) (9719 / 9719A) SUPPLIED GROUND STUD
WORKLIGHT (LOCATED AT
LOW MOUNTED LEFT SIDE DASH
HEAT SHRINK HEAT SHRINK (9720 / 9720A) MOUNTED DUAL POST
SLEEVE SLEEVE GND PLATE)

* SINGLE BATTERY FEED


# DUAL BATTERY FEED N/ LOAD SHEDDING
## DUAL BATTERY FEED W/ LOAD SHEDDING

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23134937 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0638 14OCT14 INITIAL RELEASE. A 92715R
RELEASE NO. D ATE PART NO. SHEET

92715R 17SEP14
AE08058102 22A

Figure 301 Work Lights – Day Cab (Cont.)

301
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.43. WORK LIGHTS – SLEEPER CAB, P. 23

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF WORK LIGHTS - SLEEPER CAB
NAVISTAR, INC.

WIRING FOR CUSTOMER


BATTERY BATTERY BATTERY SUPPLIED WORKLIGHT
FEED FEED FEED
CH3_01 CH3_03 CH3_35
**A14Y

#A14
4RD
6RD

BODY
*A14W

CONTROLLER #J1
6RD

WORK
(1603)
LIGHT
FUSE F7-F
(1016) G
A2
A14M A14MD B2 A65BD W/ CUSTOMER
8RD 12RD 16OR SUPPLIED
15A WORK LIGHT
D2 C2
10 86
A65-GW 30

A65AA
CUSTOMER

18OR
18WH
WORKLIGHT
RELAY
(1010)

18OR
GROUND 87

A65
ADAPTER 87A
(1023) 85
C1 D1
1 A65AB
18OR N/ CUSTOMER
SUPPLIED

18OR
A11-GCB

A65
WORK LIGHT
12WH

A65B
16OR

SLEEPER
GND IP / SLEEPER
21 20
ADAPTER (5000)
(5007)

H11-GSN

16OR
10WH

H65
GROUND STUD

H65-G
16WH
1 4
(LOCATED AT LEFT
H65B
16OR

SIDE DASH MOUNTED


@H65B
16OR

DUAL POST GND PLATE)


H65-GE
16WH

BACK PANEL
(5300)
H11-GM
10WH

T-RAIL E F
GROUND STUD
(1001)
(LOCATED IN
@H65-GE

SLEEPER REAR
D C FACE OF FRONT
V65-G
16WH

16WH
16OR
V65

LEFT BUNK PANEL)


(5004)
H65-GE
16WH

@H65BB

GROUND STUD V6SA


H65BB

16OR
16OR

(LOCATED IN 18OR
SLEEPER REAR
FACE OF FRONT V65-GA
LEFT BUNK PANEL) 18WH
(5004)

A B B A
@H65BA

H65-GD
H65-GC
16OR
H65BA

16WH
16OR

16WH

RIGHT OPTIONAL
WORK LIGHT A LEFT WORK RIGHT WORK
A B B
(5119) LIGHT LIGHT
LEFT OPTIONAL (5100) (5101)
* DUAL BATTERY FEED N/ LOAD SHEDDING WORK LIGHT
** DUAL BATTERY FEED W/ LOAD SHEDDING (5118)
# SINGLE BATTERY FEED
@ W/ LONESTAR

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED CIRCUITS FOR C 82357E
RELEASE NO. D ATE PART NO. S HEET

SLEEPER LONESTAR & LONESTAR IN TITLE. 61802Y 10MAR09


AE08058102 023

Figure 302 Work Lights – Sleeper Cab

302
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.44. WORK LIGHTS – SLEEPER CAB (CONT.), P. 23A

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF WORK LIGHTS - SLEEPER CAB (CONT)
NAVISTAR, INC.

W/ 2010 LH FUSEBLOCK

WIRING FOR CUSTOMER


BATTERY BATTERY BATTERY SUPPLIED WORKLIGHT
FEED FEED FEED
CH3_01A CH3_03A CH3_35A
**A14Y

#A14
4RD
6RD

BODY
*A14W

CONTROLLER #J1
6RD

WORK
(1603)
LIGHT
FUSE F9-P
(1018) G
A14M A2 B2 A65BD W/ CUSTOMER
A14MD
8RD 12RD 16OR SUPPLIED
15A WORK LIGHT
B2 A2
10 86
A65-GW 30

A65AA
CUSTOMER

16OR
18WH
WORKLIGHT
RELAY
(1020)

18OR
GROUND 87

A65
ADAPTER 87A
(1023) 85
A1 B1
1 A65AB
18OR N/ CUSTOMER
SUPPLIED

16OR
A11-GCB

A65
WORK LIGHT
14WH

A65B
16OR

SLEEPER
GND IP / SLEEPER
21 20
ADAPTER (5000)
(5007)

H11-GSN
A11GKJ

16OR
10WH

H65
6WH

H65-G
1

16WH
4
H65B
16OR

@H65B
16OR
H65-GE
16WH

BACK PANEL
(5300)
H11-GM
10WH

T-RAIL E F
GROUND STUD
(1001)
(LOCATED IN
NEG STUD
@H65-GE

SLEEPER REAR
(1005) C
D FACE OF FRONT
V65-G
16WH

16WH
16OR
V65

LEFT BUNK PANEL)


(5004)
H65-GE

@H65BB
16WH

GROUND STUD V6SA


16OR
H65BB
16OR

(LOCATED IN 18OR
SLEEPER REAR
FACE OF FRONT V65-GA
LEFT BUNK PANEL) 18WH
(5004)

A B B A
@H65BA

H65-GD
H65-GC
16OR
H65BA

16WH
16OR

16WH

RIGHT OPTIONAL
WORK LIGHT A LEFT WORK RIGHT WORK
A B B
(5119) LIGHT LIGHT
(5100) (5101)
LEFT OPTIONAL
* DUAL BATTERY FEED N/ LOAD SHEDDING WORK LIGHT
** DUAL BATTERY FEED W/ LOAD SHEDDING (5118)
# SINGLE BATTERY FEED
W/ LONESTAR

CHK D ATE CHAN GE REV REFERENCE DRAWN NAME

23134937 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0638 14OCT14 INITIAL RELEASE. A 92715R
RELEASE NO . D ATE PART NO. SHE ET

92715R 17SEP14 AE08058102 23A

Figure 303 Work Lights – Sleeper Cab (Cont.)

303
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.45. DOME AND ACCENT LIGHT – SLEEPER, P. 24

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DOME AND ACCENT LIGHT - SLEEPER
NAVISTAR, INC.

SLEEPER CONTROL PANEL /


IP /
SKY RISE CABINET LIGHT DOME / FLOOR
SLEEPER
(5130 / 5134) LIGHT
(5000)
(5124)
33 A6
H63C 1
A63F H63F
18DKBL 18DKBL 18DKBL

32 A2 3
GAUGE A63E H63E H63D
CLSTR #1 18DKBL 18DKBL 18DKBL
(1500)
A5 2B
CH8_10 H63ZVR H63ZVR
18GY 18GY
31
A62A H62A
18DKBL 18DKBL

A3 9
H11-GSN H11-GSJ H62-GSD H11-GA
10WH 18WH 18WH 18WH
H62-GA
18DKBL
A4 H62AS 7
H62AS H62C
18DKBL 18DKBL 18DKBL
GROUND STUD
(LOCATED IN SLEEPER
REAR FACE OF FRONT
LEFTBUNK PANEL)

SLEEPER HVAC
ACCENT LIGHT
CONTROLLER H62AH
17 ON / OFF
(5210) 18DKBL
(5126)

A1 2B
H63
18DKBL
ROOF HARNESS A7 3
#H50A
(5103) 8 16YL
A8
H63GSF 7
#H63ZVR

HA109S

18WH H62C
18GY

16DKBL
18GY

BATTERY 18DKBL
H63SA

BATTERY
FEED FEED
CH3_01,01A CH3_03,03A 8
**A14Y
*A14W

6RD

H1-A2
6RD

SLEEPER
FUSE
10A 9
BLOCK
GAUGE (5001)
CLUSTER#2 H1-B2
(1501)
H14VAC
%A14R

CH8_10
16RD
10RD
A14R
8RD

A109S
18GY

ACCENT LIGHT
DIMMER
(512)
A
22 H63A BLUE
A10GS 18DKBL
A14RD

18GY
12RD

C
H63B YELLOW
H14VA
10RD
%A14RD

18DKBL
12RD

FUSE F7-A B
1 H63-GA BLACK
(1016) A14VA
18DKBL
F1 30A E1 10RD
F
H62-GB BLACK
IP / SLEEPER 18DKBL
FUSE F7-K (5000)
(1011)
%A14VA D
H62B BLUE
C2 D2 10RD
18DKBL
** W/ LOAD SHEDDING H62D
* N/ LOAD SHEDDING 18DKBL
# W/LONESTAR
% W/2010 LH FUSE BLOCK
CHK D ATE CHAN GE REV REFERENCE DRAWN NAME

310618 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0638 14OCT14 ADDED EFFECT W/2010 C 92715R
RELEASE NO . D ATE PART NO. SHE ET

LH FUSE BLOCK. 61802Y 19MAY09 AE08058102 024

Figure 304 Dome and Accent Light – Sleeper

304
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.46. BEACON LIGHT LONESTAR, P. 25

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BEACON LIGHT LONESTAR
NAVISTAR, INC.

BODY CONTROLLER#J2
(1604)

IP/SLEEPER
(5000-19)
H65C AS8C AIR SHIELD
F
16BK 16BN LIGHT

H65-GG
16WH

H65-GJ
SLEEPER GROUND ADAPTER
16WH
(5007)

H65-GH 2
16WH
H65CA
160R

H65CB
160R 1

H11-GM
A B A B
10WH

BEACON LIGHT BEACON LIGHT


LEFT SIDE RIGHT SIDE
(5134F) (5135F)
GROUND STUD
(LOCATED IN SLEEPER
REAR FACE OF FRANT
LEFT BUNK PANEL)
(5004)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, LONESTAR


- - INITIAL RELEASE. A 82357E
RELEASE NO. D ATE PART NO. SHEET

82357E 19DEC11
AE08058102 025

Figure 305 Beacon Light LoneStar

305
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.47. DFM WITH RUSSIAN PROSTAR, P. 26

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DFM W/RUSSIAN PROSTAR
NAVISTAR, INC.

IP / CENTER ECE TAIL SIGNAL


DFM J5 (1701 / 1701F) (4460AM / 4450BF)
(1948)

42 A
A56TR1 NS56BC R56BC
LEFT REAR A 16OR 16OR 16OR
TRACTOR BODY BUILDER
(4460AM / 4450BF)
64 B
A57TR1 NS57BC R57BC
RIGHT REAR H 16OR
16OR 16OR
TRACTOR

A56TR2
LEFT FRONT B 16OR
TRACTOR
IP / FORWARD
(1700 / 1700F)
CH09_06A
RIGHT FRONT A57TR2
TRACTOR G 16OR

37 LEFT FENDER
A56TR3 M56F
LEFT SIDE C TURN SIGNAL
16OR 16OR
& TRACTOR (8015)

38
A57TR3 M57F RIGHT FENDER
RIGHT SIDE F TURN SIGNAL
16OR 16OR
& TRACTOR (8016)

LEFT A55A A55 DFM MODULE


D F10
INDICATOR 18OR 18OR FLASH RATE

BCM J5
(1602)
RIGHT A55B
E
INDICATOR 18OR

CHK D ATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, PROSTAR


0610 12NOV13 INITIAL RELEASE. A 90656P
RELEASE NO . D ATE PART NO. SHE ET

90656P 22MAY13 AE08058102 026

Figure 306 DFM with Russian ProStar

306
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.48. DFM WITH RUSSIAN PROSTAR (CONT.), P. 27

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DFM W/ RUSSIAN PROSTAR (CONT)
NAVISTAR, INC.

DFM J6 BCM J1
(1949) (1603)

A56TR4 A56B LEFT TURN


LEFT TURN A B
16OR 16OR SIGNAL
IN

A57TR4 A57B RIGHT TURN


RIGHT TURN K A
16OR 16OR SIGNAL
IN

A57B1
A11-GJ6 16OR
GROUND E IP/CENTER
18WH
(1701)
A56B1
16OR
} CH09_01A

GROUND
(1027)

FUSE F7-6 TRAILER LIGHT


(1016) TURN RELAY
A66-G
(1011) 16WH
A14JA1 A14JAB A2 B2 A14
+VE F 16RD 16RD 12RD J3 J4

30 86
A14JA BATTERY FEED
A14JA2 16RD CH03_01
+VE G NEG STUD
16RD
(1004)

BCM J4

HEADLIGHT JUMPER
} A66
H4
87

H3
85 (1601)

A66A
LEFT / RIGHT 16YL F16 DTRL
18YL
(8013 / 8014)
CH09_029
TRAILER
RIGHT TURN
*FUSE F11-C RELAY(*1015)
(1020)
*A14JA1 *A14JAB *A14
16RD 16RD D3 D4
F3 E3 12RD

30 86
*A14JA2 *A66-G
16RD 16WH

87 85
NEG STUD
C4 C3 (1004)
*A66 *A66A
16YL 18YL
BATTERY FEED
*A14JA2
CH3_1A
16RD

* W/2010 LH FUSEBLOCK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, PROSTAR, LONESTAR.


- - ADDED EFFECT W/2010 B 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 90656P 22MAY13


AE08058102 027

Figure 307 DFM with Russian ProStar (Cont.)

307
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.49. DFM WITH RUSSIAN PROSTAR (CONT.), P. 28

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DFM W/ RUSSIAN PROSTAR (CONT)
NAVISTAR, INC.

TRAILER SOCKET
IP / CENTER CONN 2
DFM J7 (1701) (9785M)
(1953)

5
A56C N56C
A A
16OR 16OR

6
N57C
A57C TRAILER SOCKET
F 16OR C
16OR CONN 4
IP / CENTER (9787)
TRAILER BRKR
(1701-10)
(1035) A94TM
A94TMA N94TM
16GY 16GY A
16GY E12
E11
25A
N94-GA
A14HA A14HH A
16GY
B 16RD 8RD

CONVERTER 24V N10-GA


(1240) C
16GY
A14HB
E
18RD ISO-7638
TRAILER ABS GND
A14HJ
16GY

(9791)

TRAILER SOCKET
GROUND
(9717A)
BRAKE LIGHT BRKR A70C TRAILER
F15
(1035) 18OR STOP LIGHT

E1 E2
A14D A14AD BCM J4
16RD 16RD (1601)
10A
85 D1
D3
30 BRAKE LIGHT
10A
87 RELAY
C1 (1035)
C3 85
IP / CENTER
11-GAD

TRAILER SOCKET (1701-9)


18WH

CONN 1 N70C A70T


(9784F) 16OR 16OR

GROUND
(1027)
CH03_042

TRAILER BCM J4
D A54TL
E15 LEARN
18BN (1601)

A11-GJ7
C
18WH

GROUND
(1027)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, PROSTAR


0610 12NOV13 INITIAL RELEASE. A 90656P
RELEASE NO. D ATE PART NO. SHEET

90656P 23MAY13
AE08058102 028

Figure 308 DFM with Russian ProStar (Cont.)

308
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.50. LOW BEAM FEEDBACK WITH RUSSIAN PROSTAR, P. 29

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 09
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
LOW BEAM FEEDBACK W/ RUSSIAN PROSTAR
NAVISTAR, INC.

LOW BEAM RIGHT


(1243)

ZERO VOLT A9ZA


REFER ENCE SPLICE 1
16GY
FW CHASSIS (1620)
(1700)

62
A53R
16YL 2

4
A53BA A53BA A53BB
16YL 16YL 5
RIGHT BANK OPT. 16YL
WARN LIGHTS
(1510) 2
CH08_006 A53AB A53AB
16YL 16YL

61
A53L A53BC
16YL 4
16YL

BCM J2
(1604)

RIGHT HEADLIGHT HEADLAMP, LOW


JUMPER LOW BEAM LEFT BEAM - RIGHT
A53B
(8014) (1244) H
16YL

A53A
16YL B HEADLAMP, LOW
M53R
2 2 BEAM - LEFT
16YL

M66R A53BC
1 1
16YL 16YL

5 A53AC
16YL

A53D LOW BEAM


LEFT HEADLIGHT 4 B9 FEEDBACK BCM J3
16YL
JUMPER (1600)
(8013)

M53L
2
16YL

M66 TR AILER RIGHT


1 M 66L
16YL TURN
16YL
(1011)
CH09_027

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, PROSTAR


0610 12NOV13 INITIAL RELEASE. A 90656P
RELEASE NO. D ATE PART NO. SHEET

90656P 22MAY13
AE08058102 029

Figure 309 Low Beam Feedback with Russian ProStar

309
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.51. MARKER LIGHT WITH DFM WITH RUSSIAN PROSTAR, P. 30

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 09
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF MARKER LIGHT W/DFM, W/ RUSSIAN PROSTAR
NAVISTAR, INC.

CONVERTER 24V
(1240)

A14HH
8RD
A14HJ
16GY
IP / CENTER
(1701F-7) RIGHT MARKER BRKR
(1035)
TRAILER SOCKET N54C A58RMA C7 D9 A14AH A14HC
CONN 2 16BN 16BN 16RD 16RD
E10 E9
(9785M)
10A

C9
D7

A58RM
16BN
RIGHT MARKER
A11-GAH

10A RELAY
18WH

(1035)

TRAILER
A58M MARKAR
F13
18BN LIGHT
A58LM
16BN

BCM J1
(1601)
IP / CENTER LEFT MARKER BRKR
(1701-8) (1035)
TRAILER SOCKET C4 D6
N68C A58LMA A14AF A14HF
CONN 1
16BN 16BN 16RD 16RD
(9784F) E6 E5
10A

C6 D4
11-GAF

A11-G
18WH

14WH

LEFT MARKER
10A RELAY
(1035)

1 8 6
GROUND
(1027)
NEG STUD
(1004)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310315 CIRCUIT DIAGRAM, PROSTAR


0610 12NOV13 INITIAL RELEASE. A 90656P
RELEASE NO. D ATE PART NO. SHEET

90656P 22MAY13
AE08058102 030

Figure 310 Marker Light with DFM with Russian ProStar

310
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.52. HEADLIGHTS, P. 31

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HEADLIGHTS
NAVISTAR, INC.

BODY CONTROLLER
(1604)CH9_09
BODY CONTROLLER #J2

CONTROLLER
(1604)

#J1 (1603)
MODESTY LAMP

HIGH BEAM

HIGH BEAM
LOW BEAM

CH9_09
BODY
(8102)

LOW BEAM
#J2
BODY CONTROLLER #J1

RIGHT

RIGHT
LEFT
LEFT
(1603)CH9_09
C B K H

A B C

16BN
A54

A53B

16OR
14YL
A52AA

A53AA

14YL

14YL
A53A

A52B
14YL
A52A

A57
14YL

14YL
M56AD

16BN
M54B
160R
M58AB
16OR

M58AB

14YL

14YL
A52A

A53A
16OR
16BN

16BN
A56

A58
M54GCC
16WH

IP / FORWARD
CHASSIS
14 5 1 2 3 4 15 (1700/1700F)
M56
16OR
M58
GND PLATE

14BN
CH9_12

M11-GB
M11-GA

M11-G

14WH

M53B
14YL
M56AC

10WH

16BN
M58B

16OR
14WH
16OR

16BN
M58A

M53A
14YL

M52B
14YL
M52A
14YL

M57
RIGHT
HEADLIGHT
LEFT
CONNECTOR 1 2 3 5 4
HEADLIGHT 4 5 1 2 3
(8003)
T/S HARNESS
C11-GB

CONNECTOR (4005 / 4005A)


C11-GA

14WH
C52A
14YL
16BN
C58A

LEFT SIDE FWD


14WH

(8002)
DASH MOUNTED DUAL
POST GND PLATE
C58AB
16OR

C11-GBC
C11-GAD
16BN

C11-GBD
C56

C11-GAC

C58AA

C11-GAB
C11-GAA

C11-GBA

C58BB
16BN

16WH
16WH

16BH
C11-GBB

16WH

16OR
C58BA
16WH

14WH

C57
16BN
14WH

14WH
C52B
14YL

14WH
14YL
C53A

C53B
14YL

3 2 1 1 2 3
A B 2 1 A B B A 1 2
B A

HEADLIGHT HEADLIGHT MARKER TURN /


TURN / HEADLIGHT MARKER HEADLIGHT
HIGH BEAM LOW BEAM LIGHT MARKER
MARKER HIGH BEAM LIGHT LOW BEAM
RIGHT RIGHT RIGHT LIGHT
LIGHT RIGHT RIGHT RIGHT
(8006R) (8006T) (8165) (8166T)
(8166T) (8006R) (8165) (8006T)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 19MAY14 INITIAL RELEASE. A 92447S
RELEASE NO. D ATE PART NO. SHEET

92447S 13MAR14
AE08058102 031

Figure 311 Headlights

311
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.53. FOG LIGHT LONESTAR SE, P. 32

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FOG LIGHT LONESTAR SE
NAVISTAR, INC.

M56AJ
16OR
LEFT TURN LAMP
(8100)
FOG LIGHT CH9_10
LONESTAR SE M54CA
(8203A) 16BN

M56AF M56AH M56AK


5 16OR 16OR 16OR
MODESTY
B LAMP
M58AC M58AE M54CB
7 (8102)
16BN 16BN 16BN
C

IP/FORWARD CHASSIS
(1700)

15
M57A A57 BODY CONTROLLER #J1
6 (1603)
16OR 16OR
CH9_09

E
M11-GE
8 16WH
GND ADAPTER #1
(8800)
A
M11-G M11-GD
10WH 12WH

LEFT SIDE DASH MTD


DUAL POST GROUND STUD
(4005)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 INITIAL RELEASE. A 92447S
RELEASE NO. D ATE PART NO. SHEET

92447S 13MAR14
AE08058102 032

Figure 312 Fog Light LoneStar SE

312
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.54. LIGHTS – STOP, TAIL, TURN AND BACK-UP (6 X 4), P. 33

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC. LIGHTS - STOP,TAIL,TURN & BACK-UP (6X4)

ALLISON XMSN
BACK UP RELAY
(1019-A4)
REAR / CENTER CH11_12
CHASSIS
6X4STOP,TAIL (9800M/F) CTR CHASSIS/IP
AND TURN (LEFT) (1701F/1701)
(9303K)
1 1
R71BA BODY
R71BE N71BA A71BA
A CONTROLLER
12OR 12OR 14OR 14OR
# J1
2 2 (1603)
R56A N56A A56A
B
14OR 14OR 14OR

4 4 D
R68AC R68A N68A A68A
D 14BN
14BN 14BN 14BN M

5 3
R10-GE R10-G N57A A57A
E
12WH 12WH 14OR 14OR
BODY
3 CONTROLLER

16BN
N10-G

A54
B # J2
12WH (1604)

N11-GA
A
10WH
G
CHASSIS GND
R57A
14OR

CTR GND
(4006) SPLICE PACK
(8803)
BACK UP ALARM 6X4 STOP,TAIL
(9305B) AND TURN(RIGHT)
(9303L)
-

C
BK
RD

R10-GG
E
12WH

R68AD
A D
B 14BN

R71BG
A
12OR

R71BF
12OR

R10-GF
12WH

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 INITIAL RELEASE. A 92447S
RELEASE NO. D ATE PART NO. SHEET

92447S 04APR14
AE08058102 033

Figure 313 Lights – Stop, Tail, Turn and Back-Up (6 X 4)

313
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.55. LIGHTS – STOP, TAIL, TURN AND BACK-UP (6 X 4) (CONT.), P. 34

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC. LIGHTS-STOP, TAIL, TURN & BACK-UP (6X4)(CONT)

6X4 STOP,TAIL &


TURN-TG BODY
CONNECTION TO CONTROLLER
(9303G) CTR CHASSIS
CENTRE CHASSIS # J1
(9800M) /IP
(1603)
(1701F/1701)

2 N56A 2
R56A A56A D
B 14OR
14OR 14OR
3 3
R57A N57A A57A
C M
14OR 14OR 14OR
4 4
R68A A68A A54
D N68A
14BN 14BN 16BN
14BN
1 1
R71BB R71BA N71BA A71BA
A
12OR 12OR 14OR 14OR
G
R10-GA
E
16WH ALLISON XMSN
BACK UP RELAY
GND (1019-A4)
SPLICE CH11_12 BODY CONTROLLER
PACK # J2 (1604)
(1010) BACK UP
ALARM
B
R71BF (9306)
12OR
A BK -
+

B RD
R10-GF
E 16WH

ALLISON XMSN
6X4 STOP TAIL CTR CHASSIS BACK UP RELAY
REAR/ /IP (1019-A4)
AND TURN 233AF
CTR CHASSIS (1701F/1701) CH11_12
(9303F)
(9800M/F)
1 1 BODY CONTROLLER
R71BA N71BA A71BA
A # J1 (1603)
12OR 14OR 14OR
2 2
R56A N56A
B A56A D
14OR 14OR
14OR
3 3
R57A N57A
C A57A M
14OR 14OR 14OR
4 4
R68A N68A A68A A54
D
14BN 14BN 14BN 16BN

5
R10-G N10-G G
E B
12WH 12WH

N11-GA
A
10WH
BODY CONTROLLER
CHASSIS GND # J2 (1604)
SPLICE PACK
(8803)

CENTER GND
(4006)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 INITIAL RELEASE. A 92447S
RE LEASE NO . D ATE PART NO. SHEET

92447S 04APR14
AE08058102 034

Figure 314 Lights – Stop, Tail, Turn and Back-Up (6 X 4) (Cont.)

314
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.56. LIGHTS – STOP, TAIL, TURN AND BACK-UP (4 X 2), P. 35

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LIGHTS-STOP,TAIL,TURN AND BACK-UP(4X2)
NAVISTAR, INC.

ALLISON XMSN
BACK UP RELAY
(1019-A4)
CH11_12
4X2 STOP,TAIL REAR / CENTER CTR CHASSIS/IP
AND TURN LIGHT(LEFT) CHASSIS (1701F/1701)
(9303M) (9800M/F)
1
R71BA 1 BODY
A R71BC N71BA A71BA
12OR CONTROLLER
12OR 14OR 14OR
# J1
2 (1603)
2
R56A N56A A56A
B
14OR 14OR 14OR

4 D
R68A 4 A68A
D R68AB N68A
14BN 14BN 14BN 14BN M
5 3
R10-GC R10-G N57A A57A
E
12WH 12WH 14OR 14OR
BODY

16BN
CONTROLLER

A54
3 N10-G B
# J2
BACK UP ALARM 12WH (1604)
(9305C)
R57A
14OR

N11-GA
-

+ 10WH A
G
4X2 STOP,
R71BD
12OR

CHASSIS GND
TAIL AND
SPLICE PACK
RD

TURN LIGHT
BK

R68AA

(8803)
14BN

R10-GB

(RIGHT)
12WH

(9303N/9303E)

C
B A

CENTER GND
E (4006)

A
R71BB
12OR
R10-GD
12WH

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 INITIAL RELEASE. A 92447S
RELEASE NO. D ATE PART NO. SHEET

92447S 04APR14
AE08058102 035

Figure 315 Lights – Stop, Tail, Turn and Back-Up (4 X 2)

315
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.57. TURN SIGNAL WITH SCR WITH BENDIX LANE DEPART, P. 36

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TURN SIGNAL W/ SCR W/ BENDIX LANE DEPART
NAVISTAR, INC.

BENDIX
BENDIX LOW
DEPART
ROOF CONN
(1119M)
(16B)

A67EN
A 9
16TN

A67NA
B 11
16PL

A13COG A13COG1
C 16PK 12
16PK
IGNITION
RELAY#3 @A13COG2 A13COG3
(1016) 16PK 16PK 10
CH3_7A

A11COG A11COG1
D 2
18WH 16WH

BODY CONTROLLER #31


(1603)

A56A2 A56A
E B
16OR 160R

A57A4 A57N
F A
16OR 16OR

A67COG A67COG1
G 18GY 18GY

A67COG2
18GY

FUSE F10-E (1019)


*A14CSB F1 E1 A14JG BATTERY FEED
H 16RD 12RD CH3_01A

* W/500K BOUD RATE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18NOV16 REMOVED R/D 1025. D 93732N
RELEASE NO. D ATE PART NO. SHEET

92447S 04APR14
AE08058102 036

Figure 316 Turn Signal with SCR with Bendix Lane Depart

316
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.58. TURN SIGNAL WITH SCR WITH BENDIX LANE DEPART (CONT.), P. 36A

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TURN SIGNAL W/ SCR W/ BENDIX LANE DEPART
NAVISTAR, INC. (CONT)

BENDIX LOW
ROOF CONN DIAGNOSTIC CONNECTOR
(16B) (1650)

A5CA(+) A5DB(+)
K 18YL H
18YL

A5CA(-) A5DB(-)
J J
18GN 18GN

A5RL(-)
A5RL(+)

18GN
18YL
BODY
CONTROLLER IP/CTR CHASSIS
(1602) (1701/1701F)

A5U(+) 62 N5U(+)
A5(+)
F3 18YL 18YL
18YL

A5(-) 61
A5U(-) N5U(-)
F2 18GN 18GN 18GN

OMNIVISION PTO/
OMNIVISION J1939
(1935M/1935N)

53
AA5U(-) A5U(-)
C 18GN 18GN

52
AA5U(+) A5U(+)
A
18YL 18YL

OMNIVISION
J1939 ACCESORY
(1937M/1937N)

AB5U(+)
A
18YL

AB5U(-)
C
18GN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18NOV16 INITIAL RELEASE. A 93732N
RELEASE NO. D ATE PART NO. SHEET

93732N 16NOV16
AE08058102 36A

Figure 317 Turn Signal with SCR with Bendix Lane Depart (Cont.)

317
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.59. MARKER AND MODESTY LIGHTS, P. 37

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
MARKER AND MODESTY LIGHTS

LET MARKER
LIGHT
(8108) CENTER CHASSIS/IP
(1701F/1701)
1 4 A68A
N54A1 N54A
18BN 18BN 14BN
2 D
N11-GM1 N11-GM
18WH 18WH

A
N11-GA
RIGHT MARKER

16BN
10WH

A54
LIGHT
(8109) CHASSIS
GROUND
SPLICE
1
N54A2 PACK
18BN (8803)
2
N11-GM2
18WH

LEFT MODESTY G
MARKER LIGHT
(8110)

C
N54A3
18BN
A
N11-GM3
BODY CONTROLLER
18WH
CENTER # J2
GROUND (1604)
(4006/4006A)
RIGHT MODESTY
MARKER LIGHT
(8111)

C
N54A4
18BN
A
N11-GM4
18WH

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 INITIAL RELEASE. A 92447S
RELEASE NO. D ATE PART NO. SHEET

92447S 08APR14
AE08058102 037

Figure 318 Marker and Modesty Lights

318
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.60. BEACON LIGHT PROSTAR, P. 38

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BEACON LIGHT PROSTAR
NAVISTAR, INC.

BODY CONTROLLER#J2
(1604)
SLEEPER/IP
(5000/5000A)

19
H65C A58C
F
16BK 16BN

H65-GG
16WH
H65-GJ
16WH

GROUND ADAPTER
(5007)
H65-GH
16WH

H65CA
160R

T-RAIL CONN
1
H65CB

(1001)
160R

H11-GM
H65CB H65C H58C

10WH
16OR 16BK 16BK

H65CA
16OR

H
H65-GH H65-GG H58-G
16WH 16WH 16WH

SLEEPER GND
H65-GJ STUD
16WH (5004)

A B A B

BEACON LIGHT BEACON LIGHT


LEFT SIDE RIGHT SIDE
(5134F/5134FF) (5135F)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23136977 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 02FEB15 INITIAL RELEASE. A 92948F
RELEASE NO. D ATE PART NO. SHEET

92948F 13JAN15
AE08058102 038

Figure 319 Beacon Light ProStar

319
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.61. MAP / READING LIGHT (BENDIX FUSION), P. 39

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF MAP/READING LIGHT(BENDIX FUSION)
NAVISTAR, INC.

ROOF/IP BODY
SUNSHADE CONNECTOR CONTROLLER #J2
(345F) (2000F) (1604)

1
D58T A58T A54
A G PARK MARKER
18BN 18BN 16BN CLEARANCE,IP LAMP

D58-GL
B 18WH J DOME LAMP CIRCUIT

ROOF TO HEADLINER
HARNESS CONNECTION
(2101M)

FUSE F5-J
A 2 (1014)
D86F ACCESSORY
CB+VE D86M A86F A12V
16LTGN RELAY
(2310) 16LTGN 18LTGN 12LTBL
F1 E1 (1012)
B 10A CH3_9A
CB-VE D86-GG D86-GF
(2311) 16WH 16WH

ROOF TO HEADLINER
HARNESS CONNECTION
(2101M)

4
A D63D A63D A63
18DKBL 18DKBL 18DKBL
3
B A63-GA
D63-GM D63-GA A11-GCA GROUND STUD
18WH 16WH 16WH 12WH (LOCATED AT
LEFT SIDE
DASH MOUNTED
MAP/READING DUAL POST
LIGHT GROUND PLATE)
(2102M)
FUSE F2-D
5 (1011)
A D63M D63E A63BD A14KH A14T
18DKBL 18DKBL 18DKBL 12RD 8RD
F4 E4
B 10A
D63-GF
18WH

BATTERY FEED
MAP/READING
LIGHT INSTRUMENT
(2103M) CLUSTER
(1501)

A 9
A5CB(-) A5D(-)
D63C 11
18GN 18GN
18DKBL
B

10
D5CB(-)

D63GE A5CB(+) A5D(+)


18WH 12
18GN

18YL 18YL

CAMERA CONN
D5CB(+)

(1979A)
18YL

D5CE(-)
3 20GN

D5CE(+)
4 20YL

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23139689 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 14AUG15 INITIAL RELEASE. A 93156B
RELEASE NO. D ATE PART NO. SHEET

93156B 22JUL15
AE08058102 039

Figure 320 Map / Reading Light (Bendix Fusion)

320
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.62. BENDIX DEPART (SMART CRUISE WITH BENDIX FUSION) , P. 40

CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BENDIX DEPART (SMARTCRUISE W/BENDIX FUSION)
NAVISTAR, INC.

PANEL LIGHT
BENDIX DEPART
(1021)
(1126M)

A62AA A62A
7 4
18CKBL 18DKBL

A62AB GROUND
8
18DKBL (1022)

A11COG1 A11-GBP
1 14
18WH 18WH

A67NA
9 16PL

A67NB
10
16PL

BENDIX/ TAKATA LDW


ROOF CONN
(16B)

A11COG
D
18WH

A67COG
2B 18GY G

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23101172 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 09SEP15 CHAPTER NUMBER WAS 8. B 93248U
RE LEASE NO. D ATE PART NO. SHEET

93248T 14AUG15
AE08058102 040

Figure 321 Bendix Depart (Smart Cruise with Bendix Fusion)

321
ELECTRICAL CIRCUIT DIAGRAM MANUAL

CHASSIS ACCESSORIES (CHAPTER 10)


10.1. TIRE PRESSURE MONITOR / ANTENNA, P. 1

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TIRE PRESSURE MONITOR / ANTENNA
NAVISTAR, INC.

TIRE PRESSURE
MODULE PLATE
MONITORING
INTERCONNECT
SYSTEM
(ICON / TIRE
CONTROLLER
-PRESSURE)
(8952)
(1962)
FUSE F4-J (1013) FUSE F4-K
ACCESSORY
(1013)
A4 B1 A1 RELAY # 2,4
2 A22E A22E A12V (1011/1013)
IGNITION (A12V)
18TN 18TN 12LTBL CH3_09
10A A2
R REAR TIRE
PRESSURE ANTENNA
(R FWD AND R REAR
TIRES - 6x4)(8984)
(R REAR TIRES - 4x2)
CENTER / (8982)
IP / CENTER
CHASSIS HARNESS REAR R22C
CONNECTOR CHASSIS 3
20TN
(1701) (9801)
R22ZC
B1 57 R 1
A22C A22C N22C 20TN
R REAR 4
SIGNAL 18TN 18TN 18TN
B6 55 N R22VC
A22ZC A22ZC N22ZC 2
ZVR 12 20TN
18TN 18TN 18TN
(R REAR)
B3 56 P
12V A22VC A22VC N22VC L REAR TIRE
7 PRESSURE ANTENNA
(R REAR) 18TN 18TN 18TN
(L FWD AND L REAR
B4 53 L TIRES - 6x4)(8983)
12V A22VB A22VB N22VB
8 (L REAR TIRES - 4x2)
(L REAR) 18TN 18TN 18TN
(8981)
B5 52 K
ZVR A22ZB A22ZB N22ZB R22VB
11 2
(L REAR) 18TN 18TN 18TN 20TN

B2 54 M
A22B A22B N22B R22ZB
L REAR 5 1
18TN 18TN 18TN 20TN
SIGNAL
R22B
3
IP / FORWARD R & L FRONT TIRE 20TN
CHASSIS PRESSURE ANTENNA
(1700) (8980)

B10 49
FRONT A22A A22A M22A
6 3
SIGNAL 18TN 18TN 20TN
W/ LOAD SHEDDING
B11 48
12V A22VA A22VA M22VA
9 2
(FRONT) 18TN 18TN 20TN BATTERY
A14Y
6RD FEED
B12 47
ZVR 10 A22ZA A22ZA M22ZA CH3_03
1
(FRONT) 18TN 18TN 20TN

FUSE F11-B (1020)


A5 F2 E2
A22D A22D A14NF A14N A14W BATTERY
BATTERY 3
18TN 18TN 12RD 8RD 6RD FEED
5A CH3_03

N/ LOAD SHEDDING

A3
A22-GAN A22-GAN A11-GAA
GROUND 1
18WH 18WH 14WH

B8
J1939 A5K(-) A5P(-)
15 J1939 ADAPTER
LOW 1 18GN 18GN
(1026)
B7 CH3_12
J1939 A5K(+) A5P(+)
13 GROUND STUD
HIGH 1 18YL 18YL
(1004)
(LOCATED AT
LEFT SIDE
DASH MOUNTED
DUAL POST GND
PLATE)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


012 27MAR13 ADDED WORD "ANTENNA" C 92015W
RELEASE NO. D ATE PART NO. SHEET

IN TITLE DESC. 61802Y 10MAR09


AE08058103 001

Figure 322 Tire Pressure Monitor / Antenna

322
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.2. AIR DRYER, P. 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AIR DRYER
NAVISTAR, INC.

RIGHT SIDE
IGNITION AIR DRYER
RELAY #2 (9900E)
(1012 / 1014)
CH3_08

@N39-G
B
16WH

@N39 A

*(A13FB)
16GY

#A13FB
12PK
IGNITION RELAY #2
(1012)
CH3_6A,5A

FUSE F5-E W/ BENDIX AIR


(1014-C1) DRYER A
N39
#A13FD

LEFT SIDE
12PK

FUSE F5-J 16GY


AIR DRYER
(1014-A1) B
@A13FB

(9902)
12PK

N39-G
16WH
A13FB
12PK
FUSE F2-T

FUSE F5-K
(1011)

(1014)

A4 IP / CENTER
A2
CHASSIS
15A 15A (1701)

B2 31
B4 A
A39 N39
16GY 16GY
LEFT SIDE
B AIR DRYER
N39-G (9900)
16WH
@A39
16GY

W/ SINGLE
AIR DRYER

A
N39
16GY LEFT SIDE
DUAL AIR DRYER
B
N39-G (9901)
16WH
CHASSIS GROUND
ADAPTER 1
(8803)

W/ DUAL
E AIR DRYER

A
N11-GA
10WH

* W/ IGNITION RELAY 3
GROUND STUD # N/ IGNITION RELAY 3
(LOCATED AT W/ RSM BENDIX AD-IS AIR DRYER
LEFT SIDE CT 630S
DASH MOUNTED @ W/2010 LH FUSE BLOCK
DUAL POST GND
PLATE)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 E 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 61802Y 10MAR09


AE08058103 002

Figure 323 Air Dryer

323
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.3. DUAL AIR DRYER AND DRAIN VALVES, P. 2A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DUAL AIR DRYER AND DRAIN VALVES
NAVISTAR, INC.

FUSE F7-R A39A


(1016) IP / CENTER RIGHT SIDE
16GY DUAL AIR DRYER
CH3_6A CHASSIS
(1701/1701F) (9902A)

FUSE F2-T 30
A39A N39A
(1011) 16GY 16GY
CH3_6A
A

CHASSIS GROUND B
SPLICE PACK #1
(8803)
C
N39-G N39-GA
18WH 18WH

A
N11-GA N39 N39A
10WH 18GY 18GY DRAIN VALVE 1
(9903/9903B)

CENTER
GROUND B
(4006)

DRAIN VALVE 2
(9904/9904B)

A
N39B
18GY
B
N39-GB
18WH

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0223 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
17MAY16 INITIAL RELEASE. A 93366L
RELEASE NO. D ATE PART NO. SHEET

93366L 09MAY16
AE08058103 02A

Figure 324 Dual Air Dryer and Drain Valves

324
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.4. AIR SOLENOID PACK – 4 WAY, P. 3

Figure 325 Air Solenoid Pack – 4 Way

325
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.5. AIR SOLENOID PACK – 4 WAY (CONT.), P. 4

Figure 326 Air Solenoid Pack – 4 Way (Cont.)

326
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.6. AIR SUSPENSION WITH LOAD INDICATOR, P. 5

Figure 327 Air Suspension with Load Indicator

327
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.7. BATTERY FEED – TRAILER AUXILIARY, P. 6

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BATTERY FEED - TRAILER AUXILIARY
NAVISTAR, INC.

IGNITION RELAY #3 TARILOR


A13FF TRAILER TRANS
(1012 / 1014) SOCKET
18PK FUSE F8-G (1017) (5758F/5759F) (5758M)
CH3_05
A3 B3 A
A94TT1 A94TT2 A94TT N94TT
A
12GY 14GY 14GY 14GY
5A
IP / CENTER
ABS TRAILER

12GY
A94T
W/ IGN CHAS W/ BOC TRAILER SOCKET
CENTER (1701-10) AND EOF CONNECTOR 1 (9902)
PIN
(9780-A)
A94T N94T N94U
BL BL
12GY 10DKBL 10DKBL
N94T
G3 J3 H4 10DKBL BATTERY BATTERY
85 FEED FEED
87A
TRAILER W/ DAYCAB CH3_01 CH3_34
87
ABS ECU AND EOF

@@A14
RELAY

#A14
6RD

4RD
(1017)
12GY
A94T

30
86

J4 G4 W/ BATTERY
CENTER PIN
A94TV
12GY
A94TC
A13-GFF

SOCKET
A12-G

A14J
18WH

8RD
18WH

FUSE F8-D
(1017)
E4 F4 A14JC
12RD
30A
W/ IGN
CENTER PIN
ACCESSORY
RELAY #2, 4
IGNITION
(1011 / 1013) W/ SW CONTROLLED
RELAY #2 / #3
CH3_09 CENTER PIN
(1012 / 1014)
A94TC

CH3_05
12GY

A94TB A94T
12GY 12GY AUXILIARY
TRAILER
RELAY
W/ SW (1016)
A94TA
12GY

CONTROLLED
CENTER PIN
#A14M #A14 BATTERY FEED
8RD 4RD CH3_35
87A 30
GROUND
ADAPTER J1 BATTERY FEED
G2 87 A14R @A14W
(1023) CH3_02
8RD 6RD
BATTERY FEED
@@A14Y
A14RB
12RD

11 6RD CH3_02
A72-GC J2
18WH PARK BRAKE
85 IP / FORWARD PRESSURE
86
CHASSIS SWITCH
FUSE F7-B (1700)
(1016) (8454)
G1
1 51 C
**A72EC

E2
A72-GB

F2 A72E M72EA
18OR
18WH

18OR
A11-GCB

16OR
*A72F

25A/10A
16OR
12WH

*A72FA 52
A72EB M72EB
18OR
18OR 16OR
**A72ED D
18OR
* AUX ISO TRAILER SOCKET
** TRAILER SOCKET W/ SW
CONTROLLED CENTER PIN
AUXILIARY @ DUAL BATTERY FEED
GROUND STUD
TRAILER N/ LOAD SHEDDING
(LOCATED AT 10 3 7 2B
SOCKET @@ DUAL BATTERY FEED
LEFT SIDE
(1110M) W/ LOAD SHEDDING
DASH MOUNTED
# SINGLE BATTERY FEED
DUAL POST
GROUND PLATE)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT C 82357E
RELEASE NO. D ATE PART NO. SHEET

DIAGRAM, PROSTAR. 61802Y 10MAR09


AE08058103 006

Figure 328 Battery Feed – Trailer Auxiliary

328
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.8. BATTERY FEED – TRAILER AUXILIARY (CONT.), P. 6A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BATTERY FEED - TRAILER AUXILIARY (CONT)
NAVISTAR, INC.

W/2010 LH FUSE BLOCK


IGNITION RELAY #2/#3 TRAILER TRAILER
A13FF
(1012/1019) FUSE F2-E SOCKET TRANS
18PK
CH3_05A, 05B (1011) (5758F/5759F) (5758M)
A94TT2 E1 D1 A94TT A
A94TT1 N94TT
A
12GY 14GY 14GY 14GY
5A

12GY
A94T
IP / CENTER ABS
W/ IGN CHAS TRAILER TRAILER
FUSE F1-D W/ BOC
A13FH CENTER (1701-10) CONNECTOR 1 SOCKET
(1010-E4) AND EOF
18PK PIN (9780) (9902)
CH3_8B
A94T N94T N94U A
BL BL
12GY 10DKBL 10DKBL
10
N94T
(1701)
G1 J1 H4 10DKBL BATTERY BATTERY
IP/CENTER
85 CHASSIS FEED FEED
87A W/ DAYCAB
TRAILER CH3_01A CH3_34A
87 AND EOF
ABS ECU

@@A14
RELAY

#A14
6RD

4RD
(1014)

12GY
A94T
30
86
G2
J2 W/ BATTERY
CENTER PIN
A94TV
12GY
A13-GFF

SOCKET
A12-G

A14J
8RD
18WH

18WH

FUSE F4-N
(1013)
B1 A1 A14JC
12RD
A94TD 30A
16GY
W/ IGN
ACCESSORY
CENTER PIN
RELAY #2
IGNITION
(1012)
RELAY #2 / #3
CH3_09A
(1012/1019)
A94TC

CH3_05A, 05B
16GY

A94TB A94T
12GY 12GY AUXILIARY
TRAILER
RELAY
W/ SW (1017)
A94TA

CONTROLLED
12GY

CENTER PIN
#A14M #A14 BATTERY FEED
8RD 4RD CH3_35A
87A 30
GROUND
ADAPTER C1 BATTERY FEED
A2 87 A14R @A14W
(1023) CH3_02A
8RD 6RD
@@A14Y BATTERY FEED
A14RB
12RD

11 6RD CH3_02A
A72-GC C2
18WH PARK BRAKE
85 IP / FORWARD PRESSURE
86
CHASSIS SWITCH
FUSE F9-K (1700)
(1018) (8454)
FUSE F7-L A1
1 A72AJ 51 C
**A72EC

(1016) C2 D2
16OR A72E M72EA
A72-GB

18OR

CH3_6A
18OR
18WH
A11-GCB

*A72F

25A/10A 16OR
16OR
14WH

*A72FA 52
A72EB M72EB
18OR
18OR 16OR
**A72ED D
18OR
* AUX ISO TRAILER SOCKET
** TRAILER SOCKET W/ SW
CONTROLLED CENTER PIN
AUXILIARY @ DUAL BATTERY FEED
GROUND STUD
TRAILER N/ LOAD SHEDDING
(LOCATED AT 10 3 7 2B
SOCKET @@ DUAL BATTERY FEED
LEFT SIDE
(1110M) W/ LOAD SHEDDING
DASH MOUNTED
# SINGLE BATTERY FEED
DUAL POST
GROUND PLATE)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
17MAY16 ADDED REF CH3_05B FOR B 93366L
RELEASE NO. D ATE PART NO. SHEET

CIR A13FF & A13-GFF. 92715R 17SEP14


AE08058103 06A

Figure 329 Battery Feed – Trailer Auxiliary (Cont.)

329
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.9. ANTILOCK BRAKE SYSTEM WITH BENDIX, P. 7

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ANTILOCK BRAKE SYSTEM W/ BENDIX
NAVISTAR, INC.

FUSE F4-J
(1013)
@A94AY @A14HE
12GY D1 15A C1 12RD
ABS #1
(1400) FUSE F8-B
(1017)
E2 F2 BATTERY
A94AY A14HE A14H ##A14
BATTERY 16 FEED
12GY 12RD 8RD 6RD
30A CH3_01,01A
BATTERY
**A14
FEED
4RD
CH3_34,34A

IP / CENTER CENTER / REAR


CHASSIS CHASSIS BENDIX AUTO
(1701/1701F) (9800F/9800M) TRACTION
CONTROLLER
(9505/9505A/9505D)
TCV 15 24
A94BN N94BN R94BN
COMMON 4
18GY 16GY 16GY
(DA) 2

1
14 23
A94BM N94BM R94BM
TCV (DA) 5
18GY 16GY 16GY

J1939 A5N(-)
7
LOW 18GN
DIAGNOSTIC CONN
(1650)
CH3_11
J1939 A5N(+)
8
HIGH 18YL

TRAILER ABS
FUSE F11-D ECU RELAY
(1020) (1017-G3) IGNITION RELAY #3
A94V A13FH A13FF
IGNITION 3 (1012 / 1014)
18GY F4 E4 18PK 18PK
10A CH3_05

TRAILER ABS
FUSE F1-D ECU RELAY
(1010) (1014-G1)
@A94V @A13FH @A13FF IGNITION RELAY #3
18GY F4 18PK 18PK (1019)
5A E4 CH3_05A

IBB ENGINE
@A13FK
RELAY (1010)
18PK
CH7_6

A94-GA
GROUND 1 12WH

GROUND STUD
(4081)

** SINGLE BATTERY FEED


## DUAL BATTERY FEED
@ W/2010 LH FUSE BLOCK
W/ LOAD SHEDDING

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


-
MJV0488
-
07AUG17 REMOVED CIRC A3BA(-) G 94106N
RELEASE NO. D ATE PART NO. SHEET

& A3BA(+) AT R/D 1400. 61802Y 10MAR09


AE08058103 007

Figure 330 Antilock Brake System with Bendix

330
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.10. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 8

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ANTILOCK BRAKE SYSTEM W/ BENDIX (CONT)
NAVISTAR, INC.

IP/ FORWARD
ABS #2
CHASSIS HARNESS
(1401)
(1700/ 1700F)

30 1
WSS SA A94C M94C
LEFT (+) 5 BENDIX LEFT
16GY 18GY
FRONT AIR ABS
31 2 SPEED SENSOR
WSS SA A94D M94D
8 (8502)
LEFT (-) 16GY 18GY

28
PMV SA A94A M94A B
3
LEFT CMN 18GY 18GY
BENDIX
27 LEFT ABS
PMV SA A94 M94 A
2 MODULATOR
LEFT REL 18GY 18GY (8500/8500A)
29
PMV SA A94B M94B
LEFT HLD 1
18GY 18GY C

35
PMV SA A94J M94J B
6
RIGHT CMN 18GY 18GY

34
PMV SA A94H M94H A BENDIX
7 18GY 18GY
RIGHT REL RIGHT ABS
MODULATOR
36 (8501/8501A)
PMV SA A94K M94K
4
RIGHT HLD 18GY 18GY C

32 1
WSS SA A94E M94E
11 BENDIX FRONT
RIGHT (+) 16GY 18GY
AIR ABS
33 2 SPEED SENSOR
WSS SA A94F M94F (8503)
14
RIGHT (-) 16GY 18GY

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


012 22NOV12 ADDED R/D 1700F FOR C 91749K
RELEASE NO. D ATE PART NO. SHEET

IP/FORWARD CHASSIS HARNESS INTERCONNECT. 61802Y 10MAR09


AE08058103 008

Figure 331 Antilock Brake System with Bendix (Cont.)

331
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.11. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 9

CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ANTILOCK BRAKE SYSTEM W/ BENDIX (CONT)
NAVISTAR, INC.

BENDIX RIGHT
WHEEL SPEED
IP / CENTER REAR / CENTER SENSOR
ABS #1 CHASSIS CHASSIS (9503/9503D/9511/
(1400) (1701/1701F) (9800F/9800M) 9511A/9527)

19 18 1
WSS DA A94BF N94BF R94BF
RIGHT (-) 11 16GY 16GY 16GY

18 19 2
WSS DA 10 A94BH N94BH R94BH
RIGHT (+) 16GY 16GY 16GY

BENDIX
RIGHT REAR
MODULATOR
(9502D/9504/9504A/9504B/
9504D/9514/9526)

ABS #2
(1401)

22 21
PMV DA A94BK N94BK R94BK
9
RIGHT CMN 18GY 16GY 16GY B

21 20 A
PMV DA A94BJ N94BJ R94BJ
13
RIGHT REL 18GY 14GY 16GY

20 22 C
PMV DA A94BL N94BL R94BL
10
RIGHT HLD 18GY 14GY 16GY

BENDIX RR RIGHT
ABS #3 MODULATOR
(1402) BENDIX SIX CHANNEL (9504A/9504C/9524)
IP / CENTER ABS INLINE CONN
CHASSIS (9516M)
(1701/1701F) CENTER CHASSIS
B

57 6
A94BS N94BS R94BS
13 16GY 16GY
16GY A
58 7 R94BT
A94BT N94BT
9 16GY 16GY
16GY
59 8
A94BU N94BU R94BU C
10
16GY 16GY 16GY

CUSTOMER
ACCESORIES BENDIX RR RIGHT
#1 RELAY A116L
WHEEL SPEED SENSOR
(1019-J4) 18GY
(9503D/9503E/9525)
CH4_27
60 9 1
A94BV N94BV R94BV
15 16GY
16GY 16GY

64 10 2
A94BW N94BW R94BW
12 16GY
16GY 16GY

CUSTOMER
ACCESSORIES #1 A116U A116M FUSE F5
RELAY (1019) 18GY 18GY (1014-D3)
CH4_26 CH3_07

CHK D ATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED: R/D 9511A, G 92233D
RELEASE NO . D ATE PART NO. SHE ET

9504D, 9504C, 9503E. 61802Y 10MAR09 AE08058103 009

Figure 332 Antilock Brake System with Bendix (Cont.)

332
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.12. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 10

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ANTILOCK BRAKE SYSTEM W/ BENDIX (CONT)
NAVISTAR, INC.

BENDIX
LEFT WHEEL SPEED
ABS #2 IP / CENTER CENTER / REAR SENSOR
(1401) CHASSIS CHASSIS (9501 / 9501D/
(1701/1701F) (9800F/9800M) 9512/ 9521)

17 16 1
WSS DA A94BD N94BD R94BD
18 16GY 16GY
LEFT (-) 16GY

16 17 2
WSS DA A94BE N94BE
15 R94BE
LEFT (+) 16GY 16GY 16GY

BENDIX
LEFT MODULATOR
(9502 / 9513 / 9520
9502A/ 9502B / 9502C)

24 14
PMV DA A94BB N94BB R94BB
12
LEFT CMN 18GY 16GY 16GY B

23 13 A
PMV DA A94BA N94BA R94BA
17
LEFT REL 18GY 16GY 16GY

25 15
PMV DA A94BC N94BC R94BC C
16 16GY
LEFT HLD 18GY 16GY

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


012 22NOV12 ADDED: R/D 9501D,9521,C 91749K
RELEASE NO. D ATE PART NO. SHEET

9520,9502A,9502B DELETED: R/D 9613. 61802Y 10MAR09


AE08058103 010

Figure 333 Antilock Brake System with Bendix (Cont.)

333
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.13. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 10A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ANTILOCK BRAKE SYSTEM W/ BENDIX (CONT)
NAVISTAR, INC.

ABS #3 IP / CENTER BENDIX TRAILER


(1402) CHASSIS TRACTION CONTROLLER
(1701/1701F) (9512)
13
A94SJ N94SJ
TCV (SA) 5
18GY 16GY
1

2
TCV 67
A94SK N94SK
COMMON 3 18GY 16GY
(SA)

A94SK A94SKA
18GY 18GY HAS SOLENOID
*N94B (9515/*9516)
16GY

66
A94SKB N94SKB
16GY 2
18GY

A94SK
18GY

65
A94HA N94HA
2 18GY 16GY 1

*N94A
16GY

BENDIX LEFT
REAR MODULATOR
BENDIX SIX CHANNEL (9502B/9502F/9522)
ABS INLINE CONN
(9516M)
CENTER / REAR
CHASSIS

52 B
1
A94BMM N94BY R94BY
7 16GY 16GY 16GY
53 2
A94BNN N94BZ R94BZ A
6 16GY 16GY 16GY
54 3 C
4 A94BP N94BP R94BP
16GY 16GY 16GY

BENDIX RR LEFT
WHEEL SPEED
SENSOR
(9501D/9501E/9523)

55 4 1
A94BQ N94BQ R94BQ
14
16GY 16GY 16GY

56 5 2
A94BR N94BR R94BR
11
16GY 16GY 16GY

* W/ ISX ENGINE

CHK D ATE CHAN GE REV REFERENCE DRAWN NAME

310775 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0610 04SEP13 ADDED: R/D 9502F, D 92233D
RELEASE NO . D ATE PART NO. SHE ET

9501E. 75116N 15NOV10 AE08058103 10A

Figure 334 Antilock Brake System with Bendix (Cont.)

334
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.14. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 11

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ANTILOCK BRAKE SYSTEM W/ BENDIX (CONT)
NAVISTAR, INC.

ABS PRIMARY
ABS #4 IP / DCM AIR TRANSDUCER
(1403) (1800) (1822)

BRAKEDEMAND D5 C
PRIMARY 2 A94SE B94SE
CIRC SIGNAL 18GY 18GY
C3 B
PRESS SNSR A94SVD A94SV B94SV B94SVA
4
SUPPLY 16GY 16GY 18GY 18GY
C10 A
A94SZD A94SZ B94SZ B94SZA
PRESS SNSR 1
16GY 16GY 18GY 18GY
COMMON
D6
BRAKEDEMAND 5 A94SF B94SF
SECONDARY 16GY 18GY
ABS SECONDARY
CIRC SIGNAL AIR TRANSDUCER
(1823)

B
B94SVB
18GY
A
B94SZB
18GY
C

IP / CENTER ABS 6 PRESSURE


CHASSIS ABS 6 PRESSURE SENSOR
(1701/1701F) SENSOR (4X2)/(6X4)
(9510F/9510M) (9510/9510A)

63 A A
A94SZC N94SZC R94SZC
16GY 16GY 18GY
75 B B
A94SVC N94SVC R94SVC
16GY 16GY 18GY
76 C C
N94SH R94SH
LOAD SNSR 3 A94SH
16GY 18GY
SIGNAL 16GY

BENDIX
TRAILER
MODULATOR
(9513)

73
PMV TRLR A94SN N94SN
12 18GY B
COMMON 16GY
72 A
PMV TRLR A94SM N94SM
9
RELEASE 18GY 16GY

74 C
A94SL N94SL
PMV TRLR 6
18GY 16GY
HOLD

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


012 22NOV12 REMOVED TWIST SYMBOL. C 91749K
RELEASE NO. D ATE PART NO. SHEET

61802Y 10MAR09
AE08058103 011

Figure 335 Antilock Brake System with Bendix (Cont.)

335
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.15. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 12

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ANTILOCK BRAKE SYSTEM W/ BENDIX (CONT)
NAVISTAR, INC.

IP / CENTER
CHASIS YAW SENSOR
ABS #4 (1701/1701F) (9511 / 9511A)
(1403)
46 1
N94SAB
18GY
A94SDA
CAN LOW 7 48 2
18GY N94SCB
18GY
A94SBA 47 3
CAN HIGH 8 N94SBB
18GY
18GY
49 4
A94SCA N94SDB
CAN COM 10 18GY 18GY

CAN A94SAA
SUPPLY 11 18GY

ATC & RSP


SPLICE PACK
(1410)

A
A94SAA
18GY
B
12V A94SAB
18GY
C
A94SA
18GY

D
A94SCA
18GY
E
A94SCB
GND 18GY
F
A94SC
18GY

G
A94SBA
18GY
CAN H STEERING WHEEL
A94SBB
HIGH IP / DCM POSITION SENSOR
18GY
(1820) (1821)
J
A94SB
18GY A 2
B94SA
20GY
K C 1
A94SDA B94SC
18GY 20GY
L B 3
CAN A94SDB B94SB
LOW 18GY 20GY
M D 4
A94SD B94SD
18GY 20GY

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


012 22NOV12 ADDED R/D 1701F FOR C 91749K
RELEASE NO. D ATE PART NO. SHEET

IP/CENTER CHASSIS INTERCONNECT. 61802Y 10MAR09


AE08058103 012

Figure 336 Antilock Brake System with Bendix (Cont.)

336
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.16. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 12A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ANTILOCK BRAKE SYSTEM W/ BENDIX (CONT)
NAVISTAR, INC.

EATON VORAD
ANTENNA ASSEMBLY
(8901) J1939 CENTER
TO FWD
(9769M)

M5UE(+) M5U(+)
4 A
18YL 18YL

M5UE(-) M5U(-)
5
18GN 18GN

M5UD(+)
M5UD(-)

18YL
18GN
SMARTIRE
TPMS/SMART WAVE
TPMS(2010)RECRIVER
(*8993F/#8993G)

M5UA(+) M5U(+)
12
18YL 18YL
C

M5UA(-) M5U(-)
11
18GN 18GN

J1939 FWD TO
CENTER
(9770M)

M5UB(+)
A
18YL

M5UB(-)
18GN

10

9
M67-GY

M67Y
18PK
18WH

M5UB(+)
18YL
C

FORWARD
CHASSIS CONN M5UB(-)
(1700F) 18GN
CH4_28B

* W/ SMART WAVE TPMS


# W/ SMART WAVE TPMS 2010

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310775 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED R/D 8993G; CIRC C 92447S
RELEASE NO. D ATE PART NO. SHEET

M5UB(+),M5UB(-) WAS M5UH(+),M5UH(-). 75116N 19NOV10


AE08058103 12A

Figure 337 Antilock Brake System with Bendix (Cont.)

337
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.17. ANTILOCK BRAKE SYSTEM WITH WABCO, P. 12B

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ANTILOCK BRAKE SYSTEM W/ WABCO
NAVISTAR, INC.

IP / CENTER
WABCO ONGUARD CHASIS YAW SENSOR
ABS CONN (1701) (9511B / 9511D)
(1423)
46 1
N94SN
18GY
A94SS
1 47 2
18GY N94SP
18GY
A94SR 48 3
3 N94SR
18GY
18GY
49 4
A94SP N94SS
10 18GY
18GY

A94SN
7 18GY

ATC & RSP


SPLICE PACK
(1410)

B
12V A94SNA
18GY
C
A94SNB
18GY

E
A94SPA
GND 18GY
F
A94SPB
18GY

CAN H STEERING WHEEL


A94SRA
HIGH IP / DCM POSITION SENSOR
18GY
(1820) (1821A)
J
A94SRB
18GY A 5
B94SN
20GY
K B 6
B94SP
20GY
L C 4
CAN A94SSA B94SR
LOW 18GY 20GY
M D 1
A94SSB B94SS
18GY 20GY
2
B94ST
20GY
3

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310706 CIRCUIT DIAGRAM, PROSTAR, LONSTAR


012 27MAR13 REMOVED WORD "CONT" B 92015W
RELEASE NO. D ATE PART NO. SHEET

IN TITLE DESC. 91749K 15NOV12


AE08058103 12B

Figure 338 Antilock Brake System with WABCO

338
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.18. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.) , P. 13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ANTILOCK BRAKE SYSTEM W/ WABCO (CONT)
NAVISTAR, INC.

TRAILER ABS
FUSE F1-D ECU RELAY
(1010) (1014-G1) IGNITION
WABCO ABS @A94V @A13FH A13FF RELAY #3
CONTROLLER 14GY 18PK 18PK (1019)
F4 10A E4
(1420) CH3_05A
FUSE F11-D TRAILER ABS
(1020) ECU RELAY
(1017-G3) IGNITION
F4 E4
IGNITION A94V *A13FH A13FF RELAY #3
7 14GY 18PK
(ECU+) 18PK (1014- J3)
10A
CH3_05
FUSE F4-J (1013)
@A94AY @A14HE
14GY D1 C1 12RD
15A
FUSE F8-B (1017) BATTERY FEED
A94AY A14H ##A14 (1001-A)
BATTERY 8 A14HE
14GY E2 F2 8RD 6RD CH3_01,1A
15A 12RD
**A14 BATTERY FEED
4RD (1000B-A)
CH3_34,34A
A5N(-)
J1939(-) 1 IP / ENGINE
18GN
(1702)
A5N(+) CH3_10
J1939(+) 3
18YL

WABCO LEFT REAR WHEEL MODULATOR


A94BB (9507 / 9507A / 9519)
18GY CH10_16
GROUND A94-GB
4 WABCO RIGHT REAR WHEEL MODULATOR
ECU (-) 18WH A94BK (9509 / 9516 / 9509B)
18GY CH10_15
A94-GA
GROUND 9
A94-GC

18WH WABCO LEFT FRONT ABS MODULATOR


16WH

A94MA
(8504) / (8504A)
18GY
CH10_14

A94BT WABCO RRR WHEEL MODULATOR


18GY (9509A) CH10_15

A94BZ WABCO LRR WHEEL MODULATOR


18GY (9507B) CH10_16

A94MJ WABCO RIGHT FRONT ABS MODULATOR


LEFT GND STUD
18GY (8505/8505A)
(4081)
CH10_14
WABCO ABS
IP/CENTER CENTER/REAR
CONTROLLER WABCO AUTO TRACTION
CHASSIS CHASSIS
(1421) CONTROL SOLENOID
(1701/1701F) (9800F/9800M)
(9515 / 9515A / 9515B
15 24 /9515C/9515D)
TRACTION CONTROL A94BN N94BN R94MN
7
VALVE (-) 18GY 16GY 18GY
2

1
14 23
TRACTION CONTROL A94BM N94BM R94MM
16 16GY 18GY
VALVE (+) 18GY

TRAILER RELAY
13 WABCO RSC SOLENOID
A94SJ N94SJ (9514)
RSC(+) 8
18GY 16GY
1

2
67
A94SK N94SK
RSC(-) 13
18GY 16GY
* IGN FEED STANDARD
# IGN FEED REMOTE START / STOP
IP/CENTER
WABCO ABS CONTROLLER ** SINGLE BATTERY FEED
CHASSIS
(1422) ## DUAL BATTERY FEED W/ LOAD SHEDDING
(1701/1701F)
@ W/2010 LH FUSE BLOCK
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
07AUG17 REMOVED CIRC A3BA(-) K 94106N
RELEASE NO. D ATE PART NO. SHEET

& A3BA(+) AT R/D 1420. 61802Y 10MAR09


AE08058103 013

Figure 339 Antilock Brake System with WABCO (Cont.)

339
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.19. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 13A

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ANTILOCK BRAKE SYSTEM W/ WABCO (CONT)
NAVISTAR, INC.

IP/DCM
WABCO ABS CONTROLLER (1800) DRIVER DEMAND
(1423) ON GUARD PRESSURE SENSOR (1824)

D6
A94BY B94BY
SUPPLY 8 1
18GY 18GY

D5
A94-GCC B94-G
ON 11 18WH 2
18WH

A6
A94MN B94MN
PRESS 14 3
18GY 18GY

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

U01A120 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


012 27MAR13 ADDED WORD "CONT" IN D 92015W
RELEASE NO. D ATE PART NO. SHEET

TITLE DESC. 52250B 03FEB11


AE08058103 13A

Figure 340 Antilock Brake System with WABCO (Cont.)

340
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.20. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 13B

CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ANTILOCK BRAKE SYSTEM W/ WABCO (CONT)
NAVISTAR, INC.

J1939 - 500K WRG

WABCO ABS
CONTROLLER
(1420)
IP/ENGINE
(1702)
ECM CONN
17
A5N(-) A5R(-) K5R(-) (6018)
1 18GN 18GN CH3_41
18GN

ALLISON TC10
SHIFT SELECTOR
A5L(-) A5B(-)
(1852)
18GN 18GN
CH11_13A

DIAGNOSTIC CONN
(1650)

A5J(-) A5F(-)
18GN D
18GN

A5E(-)
18GN
IP/ FORWARD
CHASSIS HARNESS
A5A(-) (1700)
18GN CH3_43

BODY
CONTROLLER #J6
(1606)

A5C(-)
G
18GN

IP/ENGINE
(1702)
ECM CONN
11
A5N(+) A5R(+) K5R(+) (6018)
3 18YL 18YL 18YL CH3_41

ALLISON TC10
A5L(+) A5B(+) SHIFT SELECTOR
18YL 18YL (1852)
CH11_13A

DIAGNOSTIC CONN
(1650)

A5J(+) A5F(+)
18YL C
18YL
A5E(+)
18YL

IP/ FORWARD
A5A(+) CHASSIS HARNESS
18YL (1700)
CH3_43
BODY
CONTROLLER #J6
(1606)

A5C(+)
H
18YL

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23101172 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 09SEP15 ADDED CHAPTER REF B 93248U
RELEASE NO. D ATE PART NO. SHEET

FOR R/D 1852. 93248T 14AUG15


AE08058103 13B

Figure 341 Antilock Brake System with WABCO (Cont.)

341
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.21. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 14

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ANTILOCK BRAKE SYSTEM W/ WABCO (CONT)
NAVISTAR, INC.

WABCO FRONT
IP/FORWARD LEFT AIR ABS
WABCO ABS CONTROLLER CHASSIS SPEED SENSOR
(1421) (1700/1700F) (8506/8506A)

30 1
LEFT FRONT A94MC M94MC
12
WHEEL SPEED SNSR 18GY 18GY

31 2
LEFT FRONT A94MD M94MD
15 18GY
WHEEL SPEED SNSR 18GY

GROUND 28
A94MA M94MA 2
STUD 18GY
18GY
CH10_13
27
LEFT FRONT MOD A94M M94M 1
6
OUTLET 18GY 18GY
WABCO LEFT
FRONT ABS
29 MODULATOR
LEFT FRONT MOD A94MB M94MB 3
3 (8504/8504B/
INLET 18GY 18GY
8504C/8504D)

GROUND 35
A94MJ M94MJ 2
STUD 18GY 18GY
CH10_13
34
RIGHT FRONT MOD A94MH M94MH 1
4
OUTLET 18GY 18GY
WABCO RIGHT
FRONT ABS
36 MODULATOR
RIGHT FRONT MOD A94MK M94MK 3
1 (8505/8505B)
INLET 18GY 18GY

WABCO FRONT RIGHT AIR ABS


SPEED SENSOR
(8507/8507A/8507B)

32 1
RIGHT FRONT 10 A94ME M94ME
WHEEL SPEED SNSR 18GY 18GY

33 2
RIGHT FRONT 13 A94MF M94MF
WHEEL SPEED SNSR 18GY 18GY

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


012 22NOV12 ADDED R/D 1700F FOR C 91749K
RELEASE NO. D ATE PART NO. SHEET

IP/FORWARD CHASSIS INTERCONNECT. 61802Y 10MAR09


AE08058103 014

Figure 342 Antilock Brake System with WABCO (Cont.)

342
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.22. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 15

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ANTILOCK BRAKE SYSTEM W/ WABCO (CONT)
NAVISTAR, INC.

WABCO ABS
CONTROLLER IP / CHASSIS CHASSIS WABCO RIGHT REAR
(1421) CENTER CENTER/REAR WHEE L S PEED SENSOR
(1701/1701F) (9800F/9800M) (9508/D/E/F/9517/9517A/9535)

19 18 1
RR WHL A94BF N94B F R94MF
SPEED S NS R 18 18GY 16GY 18GY

18 19 2
RR WHL A94BH N94BH R94MH
17
SPEED S NS R 18GY 16GY 18GY

WABCO RIGHT REAR


WHEEL MODULATOR
(9509/A/B/C/P/9516/9534)

22 21
A94B K N94BK R94MK
18GY 16GY 18GY 2

21 20 1
RIGHT REAR A94BJ N94BJ R94MJ
9
MOD OUTLET 18GY 16GY 18GY

20 22
A94BL N94BL R94M L 3
RIGHT REAR 8
MOD INLET 18GY 16GY 18GY
A94-GC
16WH

GROUND STUD
CH10_13

6-CHANNEL ABS
WABCO ABS INLINE CONN WABCO RIGHT REAR
CONTROLLER IP / CHASSIS RE AR/CENTER WHEEL SPEE D SENSOR
(1422) CENTER (9516M) (9508D/9508E/9508K)
(1701/1701F)

64 10 2
RRR WHL A 94B W N94B W R94BWA
SPEED S NS R 14 18GY 16GY
R94B W
18GY
18GY
60 9 1
RRR WHL A94B V N94BV R94BVA
11 R94BV
SPEED S NS R 18GY 16GY 18GY
18GY

WABCO RIGHT REAR


WHEEL MODULATOR
(950 9A/9509M)

58 7
A94BT N94B T R94BTA
16GY R94B T
18GY 18GY 2
18GY

57 6
RRR A94B S N94BS 1
15 R94BS R94BSA
MOD OUTLET 14GY 14GY 18GY
18GY

59 8
RRR A94BU N94BU R94B UA 3
12 R94B U
MOD INLET 14GY 14GY 18GY
18GY
A94-GD
16WH

GROUND STUD
CH10_13

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0610 04SEP13 ADDED: R/D 9517A, F 92233D
RELEASE NO. D ATE PART NO. SHEET

9509P, 9508K, 9509M. 61802Y 10MAR09


AE08058103 015

Figure 343 Antilock Brake System with WABCO (Cont.)

343
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.23. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 15A

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ANTILOCK BRAKE SYSTEM W/ WABCO (CONT)
NAVISTAR, INC.

6-CHANNEL ABS WABCO 6S/6M R RR REAR


WABCO ABS INLINE CONN WHEEL SPEED SNSR (HTB)
CONTROLLER IP / CHASSIS REAR/CENTER (9538)
(1422) CENTER (9516M)
(1701/1701F)

64 10 2
RRR WHL A94BW N94BW R94BWA
SPEED SNSR 14 R94BW
18GY 16GY 18GY
18GY
60 9 1
RRR WHL A94BV N94BV R94BVA
11 R94BV
SPEED SNSR 18GY 16GY 18GY
18GY

WABCO 6S/6M R RR REAR


MOD (HTB)
(9532)

58 7
A94BT N94BT R94BT R94BTA
18GY 16GY 18GY 18GY 2

57 6
RRR A94BS N94BS R94BS 1
15 R94BSA
MOD OUTLET 18GY 16GY 18GY 18GY

59 8
RRR A94BU N94BU R94BU 3
12 R94BUA
MOD INLET 18GY 16GY 18GY 18GY
A94-GD
16WH

GROUND STUD
CH10_13

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310775 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


012 22NOV12 ADDED TWIST SYMBOL C 91749K
RELEASE NO. D ATE PART NO. SHEET

AND CIRC A94-GD WAS A94-GC. 75116N 15NOV10


AE08058103 15A

Figure 344 Antilock Brake System With WABCO (Cont.)

344
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.24. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 16

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ANTILOCK BRAKE SYSTEM W/ WABCO (CONT)
NAVISTAR, INC.

WABCO ABS
IP/CHASSIS CHASSIS WABCO LEFT REAR
CONTROLLER
CENTER CENTER/REAR WHEEL SPEED SENSOR
(1421)
(1701) (9800) (9506/9506D/E/F/9518/9518A/9529)

17 16 1
LR WHL A94BD N94BD R94MD
11
SPEED SNSR 18GY 16GY 18GY

16 17 2
LR WHL A94BE N94BE R94ME
SPEED SNSR 14
18GY 16GY 18GY

WABCO LEFT REAR REAR


WHEEL MODULATOR
(9507/A/B/C/K/9519/9528)

24 14
A94BB N94BB R94MB
18GY 16GY 18GY 2

23 13 1
A94BA N94BA R94MA
LEFT REAR 5
18GY 16GY 18GY
MOD OUTLET

25 15
LEFT REAR A94BC N94BC R94MC 3
2 16GY
MOD INLET 18GY 18GY
A94-GC
16WH

GROUND
STUD
CH10_13 6-CHANNEL ABS
WABCO ABS INLINE CONN WABCO LEFT REAR
CONTROLLER IP / CHASSIS REAR/CENTER WHEEL SPEED SENSOR
(1422) CENTER (9516M) (9506D/9506E/9506K)
(1701)

55 4 1
A94BQ N94BQ R94BQ R94BQA
LRR WHL 5 18GY
18GY 16GY 18GY
SPEED SNSR
56 5 2
LRR WHL A94BR N94BR R94BR R94BRA
SPEED SNSR 2 18GY 16GY 18GY 18GY

WABCO LEFT REAR REAR


WHEEL MODULATOR
(9507B/9507M)

53 2
A94BZ N94BZ R94BZ R94BZA
18GY 16GY 18GY 18GY 2

52 1 R94BYA
N94BY R94BY 1
LRR A94BY 18GY
6 16GY 18GY
MOD OUTLET 18GY

54 3 R94BP
LRR A94BP N94BP R94BPA 3
MOD INLET 3 18GY 18GY
18GY 16GY
A94-GD
16WH

GROUND STUD
CH10_13

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0610 04SEP13 ADDED: R/D 9518A, F 92233D
RELEASE NO. D ATE PART NO. SHEET

9507K, 9506K, 9507M. 61802Y 10MAR09


AE08058103 016

Figure 345 Antilock Brake System with WABCO (Cont.)

345
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.25. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 16A

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ANTILOCK BRAKE SYSTEM W/ WABCO (CONT)
NAVISTAR, INC.

6-CHANNEL ABS
WABCO ABS WABCO 6S/6M L FR
IP/CHASSIS INLINE CONN
CONTROLLER REAR WHEEL
CENTER REAR/ CENTER
(1422) SPEED SNSR(HTB)
(1701) (9516M)
(9537)

55 4 1
LRR WHL A94BQ R94BQ R94BQA
5 N94BQ
SPEED SNSR 18GY 18GY 18GY
16GY
56 5 2
LRR WHL N94BR R94BR R94BRA
A94BR
SPEED SNSR 2 18GY 16GY 18GY 18GY

WABCO 6S/6M L FR
REAR MODULATOR
(9536)

53 2
A94BZ N94BZ R94BZ R94BZA
18GY 16GY 18GY 18GY 2

52 1 R94BY 1
A94BY N94BY R94BYA
LRR 6 18GY
18GY 16GY 18GY
MOD OUTLET

54 3 R94BP
LRR A94BP N94BP R94BPA 3
3 18GY 18GY
MOD INLET 18GY 16GY
A94-GD
16WH

GROUND STUD
CH10_13

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310775 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


012 22NOV12 ADDED TWIST SYMBOL C 91749K
RELEASE NO. D ATE PART NO. SHEET

AND CIRC A94-GD WAS A94-GC. 75116N 15NOV10


AE08058103 16A

Figure 346 Antilock Brake System with WABCO (Cont.)

346
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.26. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 16B

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ANTILOCK BRAKE SYSTEM W/ WABCO (CONT)
NAVISTAR, INC.

WABCO RADAR
(8902)

J1939 CENTER
TO FWD
(9769M)

4 M5UF(+) M5UK(+) A
20YL 18YL

M5UF(-) M5UK(-)
5
20LTGN 18GN

M5UD(+)
18YL
M5UD(-)
18GN

SMARTIRE
TPMS
(8993F)

M5UA(+) M5U(+)
12
18YL 18YL
C

M5UA(-) M5U(-)
11
18GN 18GN

J1939 FWD TO
CENTER
(9770M)

1 M5UB(+) A
18YL

M5UB(-)
6
18GN
M67-GA

M67CA
20PK
20WH

M5UH(+)
18YL
C

M5UH(-)
18GN

FWD CHASSIS CONN


(1700F)
CH4_28C

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


012 22NOV12 ADDED CH REFERENCE B 91749K
RELEASE NO. D ATE PART NO. SHEET

FOR CIRC M67-GA , M67CA. 75116N 19NOV10


AE08058103 16B

Figure 347 Antilock Brake System with WABCO (Cont.)

347
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.27. POWER TAKE OFF, P. 17

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
POWER TAKE OFF

IGNITION
RELAY # 2
(1012 / 1014)
CH3_07

CH3_07A

*(A13FB)

#A13FB
12PK
(A13FA)

#A13FF
FUSE F5-E

12PK
(1014-C1)
FUSE F7-B

FUSE F5-A
(1016)

FUSE F5-J
G2 (1014-G1) (1014-A1) PTO 1
(7800)
PTO ENGAGED
G2
SWITCH A
FOR HOUR H2 FUSE F5-B
10A
METER IP / ENGINE (1014)
(7800) (1702) H2

14
A K88 A88
16LTGN 18LTGN
@A88V PTO RELAY A
18LTGN (1020)
A88V D4

85
18LTGN

86
C3
A88VA
18LTGN 87

D3
A9ZC
18GY
C4
30

PTO ENGAGED
SWITCH
FOR HOUR PTO RELAY B
METER (1020)
(7801)
85

D2 BODY CONTROLLER #J5


86

41 C1 (1602)
K88A A88A
A 16LTGN 18LTGN
PTO
87

A88B STATE
D1 F14
18LTGN INPUT A
%K88A
18VT C2 PTO
A88C
F15 STATE
18LTGN
30

INPUT B
@A70BF
14RD

ZERO VOLT
REF ADAPTER
(1620)

* W/ IGNITION RELAY 3 C
A9ZB
# N/ IGNITION RELAY 3
18GY
% W/ ISX ENG
@ W/2010 LH FUSE BLOCK A
A9Z
E3 ZVR
FUSE F10-P

18GY
(1019)

B2

A2

BATERY FEED
@A14HF A14H
CH3_01A
12RD 8RD

CHK D ATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0638 14OCT14 ADDED EFFECT W/2010 E 92715R
RELEASE NO . D ATE PART NO. SHE ET

LH FUSE BLOCK. 61802Y 10MAR09 AE08058103 017

Figure 348 Power Take Off

348
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.28. VEHICLE SENSOR MODULE, P. 18

NAVISTAR, INC ELECTRICAL CIRCUIT CHAPTER


DIAGRAM 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF VEHICLE SENSOR MODULE
NAVISTAR, INC.

VEHICLE
CENTER
SENSOR MODULE N/ LOAD BATTERY
CHASSIS / IP A14W
(8950) SHEDDING FEED
(1701) 6RD
FUSE F8-A (1017) CH3_01
66 F1 E1 BATTERY
N14U A14U A14NJ A14M A14Y
BATTERY 8 16RD 16RD 8RD FEED
10A 12RD 6RD
CH3_03
FUSE F4-E (1013) ACCESSORY
65 D1 C1 RELAY #2,4 W/ LOAD
N12U A12U
(A12V) (1011 / 1013) SHEDDING
16PK 16LTBL
N12UA 10A CH3_09
16PK

ACC N13UB
9
16PK
62
N5UA(+) N5UA(+) A5U(+)
5 BODY CONTROLLER CHASSIS GROUND
18YL 18YL 18YL
# J5 (1602) ADAPTER
61
N5UA(-) N5UA(+) A5U(+) CH3_11 (8806)
6
18YL 18YL 18YL
D
N11-GU
GROUND 7
16WH
E
CENTER GROUND
(ON LEFT SIDE
DASH MOUNTED

N11-GA

N11-GJ
10WH

16WH
DUAL POST GND PLATE)
FUEL 12
SENSOR

V_REF 10
GROUND CHASSIS
GROUND A F EYEMAX FUEL
PROG AND DIAG ADAPTER
FILTER SENSOR
(8953) (8803)
GROUND ADAPTER (8990)
(8805) D
N110V M110V
C V+
D 16TN 16TN
N108Z F
16TN N110B M110A A FILTER
18TN 18TN SENSOR
A K
N110Z M110ZA
B V_REF
16TN 18TN GROUND

VEHICLE
SENSOR MODULE LEFT FRONT BRAKE
(8951) WEAR SENSOR
(8960)

BRAKE G
N107A M107A [MRFL1]
PAD WEAR 3 2
18TN 18TN 18TN
AXLE 1
[MRFL2]
18TN 1
M107AA
18TN

RIGHT FRONT BRAKE


WEAR SENSOR
(8961)
CHASSIS GROUND
ADAPTER
(8806) [MRFR1]
1
18TN
B H
N107-GA M107-GA [MRFR2]
2
18TN 18TN 18TN
E
N11-GJ
16WH
N11-GA
10WH
CENTER GROUND
CHASSIS GROUND F A (ON LEFT SIDE
ADAPTER DASH MOUNTED
(8803) DUAL POST GND PLATE)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT B 82357E
RELEASE NO. D ATE PART NO. SHEET

DIAGRAM, PROSTAR. 61802Y 10MAR09


AE08058103 018

Figure 349 Vehicle Sensor Module

349
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.29. VEHICLE SENSOR MODULE (CONT.), P. 19

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
VEHICLE SENSOR MODULE (CONT)
NAVISTAR, INC.

LEFT REAR REAR / CENTER VEHICLE


BRAKE WEAR PROGNASTIC & DIAGNOSTICS SENSOR MODULE
SENSOR (6X4) (9801) (8951)
(8964)

C BRAKE
[RURRL1] R107C N107C 1
1 PAD WEAR
18BK 18TN 18TN AXLE 3

[RURRL2] R107CD
2
18BK 18TN
CHASSIS GROUND
ADAPTER
RIGHT REAR (8806)
BRAKE WEAR S A
N107-GB
SENSOR (6X4)
18TN
(8965)

R107-GD
C

18TN
N107-GC

R107-GD
18TN

18TN
2 [RURRR2]
18BK E
N11-GJ
16WH
[RURRR1]
1
18BK
R107C
18TN

LEFT REAR
BRAKE WEAR
SENSOR (4X2)
(8966)

[RTRRL1] CHASSIS GROUND


1
18BK ADAPTER
(8803)
[RTRRL2] R107CD
2 F
18BK 18TN

RIGHT REAR
BRAKE WEAR
A
SENSOR (4X2) N11-GA
(8967) 10WH

2 [RTRRR2]
18BK CENTER GROUND
(ON LEFT SIDE
DASH MOUNTED
[RTRRR1]
1 DUAL POST GND PLATE)
18BK
VEHICLE
B SENSOR MODULE
LEFT FORWARD REAR (8951)
BRAKE WEAR SENSOR (6X4)
(8962)

H BRAKE
[RURFL1] R107B N107B
1 2 PAD WEAR
18BK 18TN 18TN AXLE 2

[RURFL2]
2
18BK
R107-GC
R107BC
18TN

18TN

RIGHT FORWARD REAR


BRAKE WEAR SENSOR (6X4)
(8963)

[RURFR2]
2
18BK

[RURFR1]
1 18BK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT B 82357E
RELEASE NO. D ATE PART NO. SHEET

DIAGRAM, PROSTAR. 61802Y 10MAR09


AE08058103 019

Figure 350 Vehicle Sensor Module (Cont.)

350
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.30. BRAKE SENSOR – WEAR / STROKE, P. 20

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BRAKE SENSOR - WEAR / STROKE
NAVISTAR, INC.

VEHICLE
SENSOR MODULE
(8950) CENTER / REAR
PROG AND DIAG
(9801F)

+5V_REF N108V N108VB


11 A
16TN 16TN

V_REF 10
GROUND

GROUND ADAPTER
(8805)

D
N108Z
16TN
N108VA
16TN

B
N108ZA
16TN

LEFT FRONT
PROG AND DIAG BRAKE STROKE SENSOR
(8954M / 8953M) (8970)

VEHICLE B
SENSOR MODULE M108VA M108VD
(8951) 16TN A V+
18TN

J
M108ZA M108ZD
B ZVR
16TN 18TN
FR LEFT
A
BRAKE N108A M108A
5 C OUTPUT
STROKE 18TN 18TN

C
FR RIGHT
6 N108B
BRAKE
18TN
STROKE

RIGHT FRONT
BRAKE STROKE SENSOR
(8971)

M108VC A V+
18TN

M108ZC
B ZVR
18TN

M108B
C OUTPUT
18TN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT B 82357E
RELEASE NO. D ATE PART NO. SHEET

DIAGRAM, PROSTAR. 61802Y 10MAR09


AE08058103 020

Figure 351 Brake Sensor – Wear / Stroke

351
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.31. BRAKE SENSOR – WEAR / STROKE (CONT.), P. 21

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BRAKE SENSOR - WEAR / STROKE (CONT)
NAVISTAR, INC.

VEHICLE
SENSOR MODULE GROUND ADAPTER
(8950) (8805)

D
V_REF N108Z
10
GROUND 16TN

C
+5V_REF 11

REAR CENTRAL
N108ZB

VEHICLE PROGNOSTIC & LEFT FORWARD REAR


16TN

SENSOR MODULE DIAGNOSTIC BRAKE STROKE (6X4)


(8951) (9801) (8972)

E
LEFT FR N108E R108E
BRAKE 9 C OUTPUT
18TN 18TN
STROKE
J
N108V
16TN

R108ZB R108ZE
B ZVR
16TN 18TN

R108ZB R108VE
A V+
16TN 18TN

A
N108VB R108VB
16TN 16TN
RIGHT FORWARD REAR
BRAKE STROKE (6X4)
R108VB
(8973)
16TN

F
RIGHT RR N108D R108DA R108VL
BRAKE 8 A V+
18TN 18TN 18TN
STROKE

R108D R108ZL
B ZVR
18TN 18TN

D
RIGHT FR N108F R108F
10 C OUTPUT
BRAKE 18TN 18TN
STROKE
G
LEFT RR R108C
7 N108C
BRAKE 18TN
18TN
STROKE

R108CA RIGHT REAR REAR


LEFT REAR REAR
18TN BRAKE STROKE (6X4)
BRAKE STROKE (6X4)
(8975)
(8974)

R108VH R108VJ
V+ A A V+
18TN 18TN

R108ZH R108ZJ
ZVR B B ZVR
18TN 18TN

R108CA R108DA
OUTPUT C C OUTPUT
18TN 18TN

LEFT REAR RIGHT REAR


BRAKE STROKE (4X2) BRAKE STROKE (4X2)
(8976) (8977)

R108VF R108VK
V+ A A V+
18TN 18TN

R108ZF R108ZK
ZVR B B ZVR
18TN 18TN

R108C R108D
OUTPUT C C OUTPUT
18TN 18TN

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT B 82357E
RELEASE NO. D ATE PART NO. SHEET

DIAGRAM, PROSTAR. 61802Y 10MAR09


AE08058103 021

Figure 352 Brake Sensor – Wear / Stroke (Cont.)

352
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.32. BODY BUILDER, P. 22

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BODY BUILDER
NAVISTAR, INC.

BODY BUILDER BODY


(7220) FORWARD CHASSIS / IP BUILDER
(1700F/1700) (1)

52
MTEMI ATEM1
1 E1
16GY 16GY
53
MTEM2 ATEM2
2 E2
16GY 16GY

54
MTEM3 ATEM3
3 E3
16GY 16GY

55
MTEM4 ATEM4
4 E4
16GY 16GY
56
MTEM5 ATEM5
5 E5
16GY 16GY

57
MTEM6 ATEM6
6 E6
16GY 16GY

58
MTEM7 ATEM7
7 E7
16GY 16GY

59
MTEM8 ATEM8
8 E8
16GY 16GY

BODY BUILDER CENTER CHASSIS / IP


(4450M) (1701F)

76
N68BB
A
14BN
59
N56BB
B
16YL

63
N57BB
C
16LTGN

74
N54BB
D
14BN
73
N71BB
E
16LTBL

75
N12BB
F
14LTBL

N11-GD
G
12WH ELECTRONIC GND
SPLICE PACK
(8802)
CH3_33

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310775 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 ADDED R/D 1. C 92447S
RELEASE NO. DAT E PART NO. SHEET

75116N 15NOV10 AE08058103 022

Figure 353 Body Builder

353
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.33. LIFT GATE POWER FEED, P. 22A

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LIFT GATE POWER FEED
NAVISTAR, INC.

CIRCUIT BREAKER
FUSE

A B
250A
150A
LIFT GATE
POWER FEED SOCKET

- +

FOR SINGLE POLE LIFT GATE FEED

CIRCUIT BREAKER
FUSE
A

B
250A
150A

- +
LIFT GATE
POWER FEED SOCKET

FOR DUAL POLE LIFT GATE FEED

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

U00M589 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT B 82357E
RELEASE NO. D ATE PART NO. SHEET

DIAGRAM, PROSTAR. 77916C 11NOV11


AE08058103 22A

Figure 354 Lift Gate Power Feed

354
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.34. CUMMINS ICON, P. 23

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CUMMINS ICON
NAVISTAR, INC.

TRLR SOC PARK BRAKE


PRESSURE SWITCH FWD CHASSIS / IP FUSE F9-K
@A72E
(8454) (1700F/1700) (1018)
18OR
CH3_2A
51 FUSE F7-B
M72EA A72EA
C 18OR (1016-E2)
16OR
CH3_02
52
M72EB A72EB AUX TRAILER
D 16OR 18OR SOCKET
SWITCH CONN
(1110M)

ICON TEMP 2B
SENDER
(8451)

45
M97K A77P
1 E2
18VT 18LTGN

46
M97L A77S
2 E1
18VT 18LTGN

BODY CONTROLLER
#J4
(1601)
ICON HOOD SWITCH IP/ENGINE
(8450) (1702/1702)

44 33
M97J A104AM
B
18VT 16DKBL

M97H
A 18VT

K97J
18VT
ICON PARK
BRAKE SWITCH
(8453)

43
M97R
C
18VT
NEUTRAL SWITCH
(7802)
M97M M97N
D 50 CH7_14
18VT 18VT

HOOD SWITCH
M97H
(8450)
18VT
CH7_07

@ W/2010 LH FUSE BLOCK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310775 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 C 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 75116N 15NOV10


AE08058103 023

Figure 355 Cummins Icon

355
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.35. POWER TAKE-OFF CONNECTION, P. 24

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF PTO CONNECTION
NAVISTAR, INC.

PTO 1
(7800) DASH CONNECTOR
(1702)

14
K88
A
16LTGN

PTO 2
(7801)

41
A K88A
16LTGN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310775 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 03JAN12 INITIAL RELEASE. A 75116N
RELEASE NO. D ATE PART NO. SHEET

75116N 12NOV10
AE08058103 024

Figure 356 Power Take-Off Connection

356
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.36. CUSTOMER SUPPLIED LIGHTS, P. 25

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CUSTOMER SUPPLIED LIGHTS
NAVISTAR, INC.

GND SPLICE PACK


CUSTOMER SUPPLIED
(1010)
LIGHT
(9900)

D
R10-GP
2
16WH

1
A
REAR / CENTER CHASIS GROUND
CHASSIS ADAPTER
(9800) (8803)

5 B
R10-G N10-G
16WH 12WH

12 A
R58AC
16BN

N11-GA
10WH

(4006)
CENTER GND
(LOCATED ON LEFT SIDE
DASH POST GND PLATE)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310775 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - INITIAL RELEASE. A 75116N
RELEASE NO. D ATE PART NO. SHEET

75116N 15NOV10
AE08058103 025

Figure 357 Customer Supplied Lights

357
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.37. SMARTIRE TPMS RECEIVER, P. 26

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SMARTIRE TPMS RECEIVER
NAVISTAR, INC.

SMARTIRE TPMS
RECEIVER
(8993F)

M5UA(+) J1939 CENTER


12
18YL TO FORWARD (9769M)/
J1939 FORWARD
M5UA(-) TO CENTER (9770M)
11
18GN

TIRE PRESSURE
MONITOR CONN
(1559)

@A22B 1
18RD

@A22AA @A22AA FUSE F7-P


16PK 12RD (1016)
IP / FORWARD
(1700F) B2 A2 FUSE(1016)
@A13FA
12PK CH3_7A
47 5A
M22AA @A22AA
2 16PK
18PK

FUSE F7-C FUSE F5-E


(1016) (1014)
A22AA A13FM IGNITION RELAY #2
(A13FB)
16PK F3 12PK (1011/1014)
E3
5A CH3_05

48
M22AG A22-GAN A11-GAA
1
18WH 18WH 14WH

GROUND STUD
(1004)
(LOCATED AT LEFT SIDE
DASH MOUNTEDDUAL
POST GROUND PLATE)

@ W/2010 LH FUSE BLOCK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300344 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 C 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 75116N 26MAY11


AE08058103 026

Figure 358 SmarTire TPMS Receiver

358
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.38. FUEL SENDER WITH ISX ENGINE, P. 27

CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FUEL SENDER W/ ISX ENGINE
NAVISTAR, INC.

SINGLE LEFT FUEL


SENDER
(*9100B/#9100C/%9100D) BODY CONTROLLER# J3
CENTER CHASSI/IP
(1600)
(1701F/1701-27)

N36A A36B
A B8
18TN 18TN
27

C
N9BE
B
18GY
IP/CENTER
GND SPLICE PACK
CHASSIS
(8802)
(1701/1701F)
A
A9BC N9BC
18GY 18GY
28

18GY
A9B

E7
ZVR

* W/ 122 BBC
# W/ 113 BBC
% W/ LONESTAR
BCM# J5
(1602)

RIGHT FUEL
SENDER
(9103/9103A) CENTER CHASSI/IP
BODY CONTROLLER# J3
INTERCONNECT
(1600)
(1701F/1701)

N36B A36B
A B8
18TN 18TN
27

B
N9BD
B
18GY
IP/CENTER
GND SPLICE PACK
CHASSIS
(8802)
(1701/1701F)
A
A9BC N9BC
18GY 18GY
28
18GY
A9B

E7
ZVR

BODY CONTROLLER #J5


(1602)

CHK D ATE CHAN GE REV REFERENCE DRAWN NAME

23074070 CIRCUIT DIAGRAM, PR0STAR


0488 20MAY14 ADDED R/D 9103/9103A. B 92447S
RE LEASE NO. D ATE PART NO. SHEET

91662T 20DEC12 AE08058103 027

Figure 359 Fuel Sender with ISX Engine

359
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.39. 5TH WHEEL JAW MONITOR, P. 28

CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF 5th WHEEL JAW MONITOR
NAVISTAR, INC.

TH
5 WHEEL JAW MONITOR
(9989) CENTER/IP FUSE F7-F
@A116M
(1701F) (1016)
18GY
CH3_07A

60 FUSE F5-G
N116M A116M (1014)
A
18GY 18GY CH3_07
59
N116V A116U CUSTOMER
B 18GY
18GY ACCESSORIES #1
RELAY
58 (1019)
N116L A116L
C CH_26
18GY 18GY
@A116U CUSTOMER
D N116-GA 18GY ACCESSORIES #1/2
18WH @A116L RELAY
18GY (1017)
CH4_26A,27A

TH
5 WHEEL JAW
MONITOR STUD
(9717F)

@ W/2010 LH FUSE BLOCK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

2307407 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 C 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 91662T 03JAN13


AE08058103 028

Figure 360 5th Wheel Jaw Monitor

360
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.40. THE PRESSURE MONITORING, P. 29

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE PRESSURE MONITORING
NAVISTAR, INC.

FRONT TIRE PRESS


MODULE BRACKET
MONITOR (2010)
FWD CHASSIS CONN A CONN
(8980A)
(1700F/1700) (1962)

47
M22ZA A22ZA
1 B12
20TN 18TN

48
M22VA A22VA B11
2
20TN 18TN
49
M22A A22A
3 B10
20TN 18TN

SMARTWAVE TPMS
RECEIVER
(*8993F/#8993G)

M22AA
2 18PK

M22AG
1
18WH

* SMARTWAVE TPMS RECEIVER


# SMARTWAVE TPMS (2010) RECEIVER

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, LONESTAR


0488 20MAY14 INITIAL RELEASE. A 92447S
RELEASE NO. D ATE PART NO. SHEET

92447S 13MAR14
AE08058103 029

Figure 361 THE Pressure Monitoring

361
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.41. AUXILIARY TRAILER SOCKET, P. 30

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO CHAPTER 10


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
AUXILLARY TRAILER SOCKET

TRLR SPARE # 1
(1120M)

CUSTOMER
A72CE ACCESSORIES#1
3
18OR RELAY
(1019-G1)
CH4_26

A72JMAA
18RD

7
CLUSTER #1
(1500)

A62B A62BB A62DA


8 6
18DKBL 18DKBL 16DKBL

CUSTOMER
A11-GF ACCESSORIES#1
A11-GG A11-GM A11-GA
9 18WH RELAY
18WH 18WH 18WH
(1019-J2)
CH4_26
CUSTOMER
A11-GB ACCESSORIES#2
18WH RELAY
A12B (1019-J4)
A12BB
2B FUSE F4-A(1013) CH4_27
18LTBL 18LTBL
CH3_09
@A12B @A12BB
FUSE F7-T(1016)
18LTBL 18LTBL
CH3_09C

TRLR SPARE # 2 @ W/500K BAUD RATE


(1121M)

CUSTOMER
ACCESSORIES#2
A72CF RELAY
3
18OR (1019-G3)
CH4_24

A72JMBB
18RD

7
CLUSTER #1
(1500)

A62C A62BB A62DA


8 6
18DKBL 18DKBL 16DKBL

CUSTOMER
A11-GF ACCESSORIES#1
A11-GJ A11-GM A11-GA
9 18WH RELAY
18WH 18WH 18WH
(1019-J2)
CH4_26
CUSTOMER
A11-GB ACCESSORIES#2
A12C A12BB FUSE F4-A 18WH RELAY
2B
18LTBL 18LTBL (1013) CH3_09 (1019-J4)
CH4_27
@A12C @A12BB FUSE F7-T(1016)
18LTBL 18LTBL CH3_09C

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECTS OF 500K B 93366L
RELEASE NO. D ATE PART NO. SHEET

BAUD RATE. 92447S 08APR14


AE08058103 030

Figure 362 Auxiliary Trailer Socket

362
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.42. AUXILIARY TRAILER SOCKET (CONT.), P. 31

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
AUXILLARY TRAILER SOCKET (CONT)

TRLR SPARE # 4
(1122M)

TRIPMASTER
A72CJ HEADLIGHT
3
18OR INPUT RELAY
(1019-A1)
CH9_07

A72JMCC
18RD

7
CLUSTER #1
(1500)

A62E A62BB A62DA


8 6
18DKBL 18DKBL 16DKBL

CUSTOMER
A11-GK A11-GM A11-GF A11-GA ACCESSORIES#1
9 18WH
18WH 18WH 18WH RELAY
(1019-J2)
CH4_26

A11-GB CUSTOMER
18WH ACCESSORIES#2
A12E A12BB RELAY
2B FUEE F4-A(1013)
18LTBL 18LTBL (1019-J4)
CH03_09
CH4_27
@A12E @A12BB FUSE F7-T(1016)
18LTBL 18LTBL CH03_9C

TRLR SPARE # 3
(1123M)
@ W/500K BAUD RATE
AUXILLARY
TRAILER
A72CG RELAY
3
18OR (1016-G1)
CH9_16

A72JMDD
18RD

7
CLUSTER #1
(1500)

A62D A62BB A62DA


8 6
18DKBL 18DKBL 16DKBL

CUSTOMER
A11-GL A11-GM A11-GF A11-GA ACCESSORIES#1
9 18WH
18WH 18WH 18WH RELAY
(1019-J2)
CH4_26
CUSTOMER
A11-GB
ACCESSORIES#2
18WH
RELAY
A12D A12BB
2B FUEE F4-A(1013) (1019-J4)
18LTBL 18LTBL
CH03_09 CH4_27
@A12D @A12BB FUSE F7-T(1016)
18LTBL 18LTBL CH03_9C

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECTS OF 500K B 93366L
RELEASE NO. D ATE PART NO. SHEET

BAUD RATE. 92447S 08APR14


AE08058103 031

Figure 363 Auxiliary Trailer Socket (Cont.)

363
ELECTRICAL CIRCUIT DIAGRAM MANUAL

TRANSMISSION CONTROL MODULE (CHAPTER 11)


11.1. EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION, P. 1

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION
NAVISTAR, INC.

IGNITION
RELAY #1
(A13FC) G3 G4
(1011 / 1013)
10A FUSE F4-C FUSE F4-D
CH3_06 10A
(1013) (1013)
H3 H4

A13A
16PK
#A92U

*A92U
16TN

18TN
EATON GEN3
TCM CONNECTOR SHIFTER
(7105) CONNECTION
ENGINE / IP (7905)
(1702)
8
IGNITION K13A A13A A92UA
35 D IGNITION
14PK 16PK 18TN
39
SHIFT CONTROL K92A A92A XMSN
16 N CONTROL
MANUAL NEUTRAL 18TN 18TN
40
SHIFT CONTROL K92B A92B XMSN
17 18TN P
COMMON NEUTRAL 18TN CONTROL

A97FA
16PL
XMSN FUSE A14A A92VA
9 C BATTERY
(8102 / 8103) 12RD 16TN

BATTERY + K14A
38 A
12RD
K14D B
12RD

BATTERY FEED
(1001 / 1002)
15
%K14A %K14HC
12RD 14RD

7 10

ENGINE/IP A92A18
(1702-31) 16TN
PDM 15 WAY CH11_02
(6567/6569)
9
%K92DL
19
16TN B4
12
%K92DM 87A 30
33
16TN
C3
25 87
K92E A92E A4
MEIIR 20 18TN 16TN

27
#K92H A92H A3
MEIIR + 22
18TN 18TN
85 86 C4
26
K92F A92F
MEIIR - 21
18TN 18TN
ULTRASHIFT XMSN
K10-GK RELAY
GROUND 36 12WH (1019)
K10-GA
10WH
ECA
GND
(4007)
BUILDER CONNECTOR
K92A3
(4706)
18TN
CH7_01 %K13A %K13
18PK 18PK
37
K13A #A97F
17 * W/ AUTOSHIFT XMSN
18PK 16PL # W/ ULTRASHIFT XMSN
ECM CONNECTOR 1 @ W/ ISX ENGINE 2013
ECM CONN
(6018) @K13 % W/ 2010 SCR 13L ENG
(6000)
16PK
CH07_41

CHK DATE C HANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 ADDED R/D 4007.REMOVEDE 92447S
RELEASE NO. D ATE PART NO. SH EET

R/D 6314, CIRC K10-GE. 61802Y 10MAR09


AE08058104 001

Figure 364 Eaton Autoshift and Ultrashift Transmission

364
ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.2. EURO IV EATON ULTRASHIFT TRANSMISSION, P. 1A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
EURO IV EATON ULTRASHIFT TRANSMISSION
NAVISTAR, INC.

IGNITION
RELAY #1
(A13FC) G3 G4
(1011 / 1013)
10A FUSE F4-C FUSE F4-D
CH3_06 10A
(1013) (1013)
H3 H4

A92U
16PK
EATON GEN3
TCM CONNECTOR SHIFTER
(7105) CONNECTION
ENGINE/IP
(1702) (7905)

8
IGNITION K13A A13A A92UA
35 D IGNITION
14PK 16PK 18TN
39
SHIFT CONTROL K92A A92A XMSN
16 N CONTROL
MANUAL NEUTRAL 18TN 18TN
40
SHIFT CONTROL K92B A92B XMSN
17 18TN P
COMMON NEUTRAL 18TN CONTROL

A97FA
16PL
ULTRASHIFT XMSN
RELAY
(1019)

B4
87A 30 C3

25 87
K92E A92E A4
20 18TN 16TN

26
K92F A92F C4
MEIIR - 21 18TN
18TN
86 A3
85
27
K92H A92H
MEIIR + 22
18TN 18TN

37
A97F
16PL

ECM
(6000) K13
CH7_038 16PK

XMSN FUSE
(8102 / 8103)

BATTERY + A B
K14A K14D
38
MEIIR 12RD 12RD BATTERY FEED
CONTACT 30A (1001 / 1002)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

U201377 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


2480 23MAY14 INITIAL RELEASE A 92477G
RELEASE NO. D ATE PART NO. SHEET

92477G 19FEB14
AE08058104 01A

Figure 365 Euro IV Eaton Ultrashift Transmission

365
ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.3. ULTRASHIFT AND EATON AUTOSHIFT TRANSMISSION, P. 1B

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ULTRASHIFT AND EATON AUTOSHIFT TRANSMISSION
NAVISTAR, INC.

IGNITION
RELAY #1 @A13FM
(1014) 12PK
CH3_6A

E4
FUSE F5-P FUSE F5-H
(1014) 10A
IGNITION (1014)
RELAY #3 A2 B2 F4
(1019) (@A13FL)
10A
CH3_7A

@A92#163
16PK

@A92U
18TN
EATON GEN3
TCM CONNECTOR SHIFTER
(7105) CONNECTION
ENGINE / IP (7905)
(1702)
8
IGNITION K13A A13A *A92UA
35 D IGNITION
14PK 16PK 18TN
39
SHIFT CONTROL K92A A92A XMSN
16 N CONTROL
MANUAL NEUTRAL 18TN 18TN
40
SHIFT CONTROL K92B A92B XMSN
17 18TN P
COMMON NEUTRAL 18TN CONTROL

@A97FA
16PL
XMSN FUSE A14A A92VA
9 C BATTERY
(8102 / 8103) 12RD 16TN

BATTERY + K14A
38 A
12RD
K14D B
12RD

BATTERY FEED
(1001 / 1002)
15
%K14A %K14HC
12RD 14RD

7 10

PDM 15 WAY
(6567/6569)
9
%K92DL
19
16TN G4
12
%K92DM 87A 30
33
16TN
25 H3
K92E @A92A1 F4 87
MEIIR 20 18TN 16TN

27
#K92H F3
MEIIR + 22
18TN
85 86 H4
26
K92F @A92DN
MEIIR - 21
18TN 18TN
ULTRASHIFT XMSN
K10-GK RELAY
GROUND 36 12WH (1019)
K10-GA
10WH
ECA @A71B
GND 18OR
(4007)

%K13A %K13
18PK 18PK
37
K13A @A97F
17 @ W/2010 LH FUSE BLOCK
18PK 16PL
* W/AUTOSHIFT XMSN
ECM CONNECTOR 1 # W/ULTRASHIFT XMSN
(6018) % W/2010 SCR 13L ENG

CHK DATE C HANGE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0638 14OCT14 INITIAL RELEASE. A 92715R
RELEASE NO. D ATE PART NO. SH EET

92715R 15SEP14
AE08058104 01B

Figure 366 Ultrashift and Eaton Autoshift Transmission

366
ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.4. EATON ULTRASHIFT WITH EURO IV, P. 1C

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
EATON ULTRASHIFT W/ EURO IV
NAVISTAR, INC.

IGNITION
RELAY #1
@A13FM
(1014)
12PK
CH3_6A

E4
FUSE F5-H
10A
FUSE F5-P (1014)
IGNITION F4
(1014)
RELAY #3
(1019) (@A13FL)
CH3_7A, 8B A2 B2

@A92#163

@A92U
EATON GEN3

16PK

16PK
TCM CONNECTOR SHIFTER
(7105) CONNECTION
ENGINE/IP (7905)
(1702)
8
IGNITION K13A A13A A92UA IGNITION
35 D
14PK 16PK 18TN
39
SHIFT CONTROL K92A A92A XMSN
16 N CONTROL
MANUAL NEUTRAL 18TN 18TN
40
SHIFT CONTROL K92B A92B XMSN
17 18TN P
COMMON NEUTRAL 18TN CONTROL

@A97FA
16PL
EATON ULTRASHIFT
XMSN IGN RELAY
(1019)

G4
87A 30 H3

25 87
K92E @A92A1 F4

@A71B
MEIIR - 20 18TN

18OR
16TN

26
K92F @A92DN H4
MEIIR - 21
18TN 18TN
86 F3
85
27
K92H
MEIIR + 22
18TN

37
@A97F
16PL

XMSN FUSE
(8102 / 8103)

BATTERY + A B
K14A K14D
MEIIR 38 BATTERY FEED
12RD 12RD
CONTACT 30A (1001 / 1002)

@ W/2010 LH FUSE BLOCK


CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 ADDED CH3_8B REFERENCEB 93366L
RELEASE NO. D ATE PART NO. SHEET

AT CIRCUIT (A13FL). 92715R 15SEP14


AE08058104 01C

Figure 367 Eaton Ultrashift with Euro IV

367
ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.5. EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION (CONT.), P. 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION
NAVISTAR, INC. (CONT)

EATON GEN3
TCM CONNECTOR
(7105)
ENGINE / IP
(1702)
%K92A
16
18TN
39
K92J A92A
25
18TN 18TN SHIFTER
%K92B CONNECTION
17 (7905)
18TN
40 CH11_01
K98GN A92B
27 18TN
18LTGN
@K98GN
18GN ULTRASHIFT XMSN
31 RELAY(1019-C3)
K92ER A92A18
31 CH11_01
18TN 16TN
19
4 K17-GC A17-GC CRANK RELAY
16WH 16WH (1010) CH5_02
@K17-GC
18PK
35
K3BC(+) A3BA(+) J1708
10
18DKBL 18DKBL PUBLIC
36
(1660 / 1661)
K3BC(-) A3BA(-)
11 CH3_19
18GY 18GY
21
K17C A17C CRANK RELAY
26 (1010) CH5_02
18PK 18PK
@K17C
16PK
41 PTO RELAY B
K98YL A88A
28 (1020) CH10_17
18YL 18LTGN
20 CRANK RELAY
K17B A17B
32 (1010) CH5_02
18PK 18PK

?K5V(-) ?K5TB(-)
2 J1939
18LTGN 18LTGN
TERMINATING
RESISTOR
(7110)
?K5V(+) ?K5TB(+)
3 CH3_14
18YL 18YL

PARK BRAKE
AUTO NEUTRAL
(1814 / @1815) D
%K44G
18GY ZERO VOLT
@*K92DL REFERENCE
19 16TN C (6703)
K95-G A
20WH
XMSN
@*K92DM
33 16TN D PTO
(7502)
ECM (6000)
?*K92DP CH06_1A
18 18TN A

?*K92DR
34 18TN B

ECM CONN
(6000)
VEHICLE SPEED SENSOR
%K44A
93 (7600)
20GY

?#K47A A
?#K47AA
59
20GY 18GY * W/ ULTRASHIFT PLUS XMSN
# W/ MANUAL XSMN

B
?#K47 ?#K47B % W/ ISX ENG 2013
60 18GY @ W/ 2010 SCR 13L ENG
20GY
? N/ ISX EURO IV
CHK DATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 CIRC K3BC(+)& K3BC(-) E 92447S
RELEASE NO. DATE PART NO. SHEET

WAS K3BA(+)&K3BA(-)RESP AT R/D 7105. 61802Y 10MAR09 AE08058104 002

Figure 368 Eaton Autoshift and Ultrashift Transmission (Cont.)

368
ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.6. COLUMN SHIFTER, P. 3

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 11
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF COLUMN SHIFTER
NAVISTAR, INC.

SHIFTER BACK-UP
CONNECTION A71C LIGHT RELAY
(7905) 18OR (1019) ENGINE / IP
CH9_02 (1702)
A92VA A14A
BATTERY C 9
16TN 12RD

A92-GAH A11-GAA
GROUND B
16WH 14WH

GND STUD
A5FA(+) (1004)
F J1939
18YL ADAPTER (LOCATED AT
J1939+
LEFT SIDE DASH
(1024)
MOUNTED DUAL CLUSTER #1
A5FA(-) CH3_11
G POST GND PLATE) (1500)
J1939- 18GN

PANEL A62DC A62DA DIMR


J 6 OUT2
LIGHTS 18DKBL 16DKBL
PANEL LT
EATON GEN3
IP / IENGINE TCM CONNECTOR
(1702) (7105)

39 SHIFT CONTROL
XMSN A92A K92A
N 16 MANUAL NEUTRAL
CONTROL 18TN 18TN
40
XMSN A92B K92B
P 17 SHIFT CONTROL
CONTROL 18TN 18TN
COMMON NEUTRAL

ZERO VOLT REF ADAPTER


(1620)

B
A9ZA
ELECTRONIC K
18GY
GROUND
BODY CONTROLLER #J5
STEERING WHEEL
(1602)
SWITCHES
A
A9Z
ZVR E3
18GY
15.8K OHM
1/4 WATT 1%
IP / DCM CLOCK SPRING
(1800) (1802)

1.21K OHM
C7 4 B 1 WATT 1%
STEERING A92 B92
L 20TN TN
WHEEL SW 18TN
UP SHIFT

2.49K OHM
1 WATT 1%
BODY CONTROLLER #J5
(1602) AUTO / MANUAL
4.99K OHM
A4 5 A 1/2 WATT 1%
A9A A9 B9 B9C
ZVR E5 BK
18GY 18GY 18GY 20GY
DOWN SHIFT

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 03JAN12 ADDED LONESTAR IN B 75116N
RELEASE NO. D ATE PART NO. SHEET

TITLE. REMOVED CONN 1002 AND 1003. 61802Y 10MAR09


AE08058104 003

Figure 369 Column Shifter

369
ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.7. COLUMN SHIFTER (CONT.), P. 3A

CHAPTER 11
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
COLUMN SHIFTER (CONT)
NAVISTAR, INC.

DOMESTIC 2010 LH W/GEN4

WIGMAN DIU
CONNECTOR
A5H(+) (1943M)
SHIFTER 18YL CH4_28E
CONNECTION
(7905)
IP/ENGINE
(1702)
ECM CONN
11
A5B(+) A5R(+) K5R(+) (6018)
F CH3_41
18YL 18YL 18YL

DIAGNOSTIC CONN
(1650)

A5J(+) A5F(+)
C
18YL 18YL

IP/ FORWARD
A5E(+) A5A(+) CHASSIS HARNESS
18YL 18YL (1700)
CH3_43
BODY
CONTROLLER #J6
(1606)

A5C(+)
H
18YL

WIGMAN DIU
CONNECTOR
A5H(-)
(1943M)
18GN
CH4_28E

IP/ENGINE
(1702)
ECM CONN
17
A5B(-) A5R(-) K5R(-) (6018)
G CH3_41
18GN 18GN 18GN

DIAGNOSTIC CONN
(1650)

A5J(-) A5F(-)
18GN D
18GN

IP/ FORWARD
A5E(-) A5A(-) CHASSIS HARNESS
18GN 18GN (1700)
CH3_43
BODY
CONTROLLER #J6
(1606)

A5C(-)
G
18GN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23139689 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 09SEP15 ADDED CIRC A5H(+) B 93248U
RELEASE NO. D ATE PART NO. SHEET

AND A5H(-) IN R/D 7905. 93248T 17AUG15


AE08058104 03A

Figure 370 Column Shifter (Cont.)

370
ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.8. ULTRASHIFT TRANSMISSION ECA POWER FOR ISX 2013 AND ISX EURO IV, P. 4

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ULTRASHIFT XMSN ECA POWER
NAVISTAR, INC. FOR ISX 2013 & ISX EURO IV

ECA
(7501)
ECA FUSE
(8105)
K14K K14L ECA POWER
C
10RD 10RD (1030)
B A
50A

EATON GEN3
K11-G K10-GK TCM CONNECTOR
B 36 (7105)
10WH 12WH

K10-GA
10WH

ECA GROUND
(4007)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23074070 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 ADDED CIRC K10-GK AND B 92447S
RELEASE NO. D ATE PART NO. SHEET

R/D 7105. 91662T 10JAN13 AE08058104 004

Figure 371 Ultrashift Transmission ECA Power for ISX 2013 and ISX Euro IV

371
ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.9. ALLISON TRANSMISSION (2010 SCR 13L ENG), P. 5

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 11
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ALLISON TRANSMISSION (2010 SCR 13L ENG)
NAVISTAR, INC.

TCM BULKHEAD
IP / ENGINE K92B112 CONN
TCU CONN
(1702-41) 18TN (7250)
(7150)

K92#111
11 1
18OR
K92#112
12 16
18TN
K92#112 K92A112
18TN 18TN
K92#116
16 15
18LTBL
K92#120
20 14
18LTBL

K92#131
31 11
18YL
K92#131 K92A131
18YL 18YL

K92#133
33 9
18YL
K92#136
36 4
18OR

K92#137 12
37
18TN
K92#151
51 10
18WH
K92#152
52 5
18LTGN

K92#154
54 18
18TN
K92#155
55 2
18TN
K92#158
58 18LTGN 19

K92#158 K92A158
18LTGN 18LTGN
K92#171
71 6
18TN

K92#174 8
74
18TN

K92#176
76 20
18YL

K92#177
77 3
18LTGN

K92#180
80 13
18TN

J1939
TERMINATOR
K5B128 K5A128 K5C128
28 (7110B)
18YL 18YL 18YL
CH03_40

K5R128 ENG/IP
18YL (1702-11)

K5S128 ECM CONN 1


20YL (6018)
CH07_26

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

30000131 CIRCUIT DIAGRAM, PROSTAR


012 10MAY13 INITIAL RELEASE. A 92070B
RELEASE NO. D ATE PART NO. SHEET

92070B 24APR13
AE08058104 005

Figure 372 Allison Transmission (2010 SCR 13L Eng)

372
ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.10. ALLISON TRANSMISSION (2010 SCR 13L ENG) (CONT.), P. 6

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 11


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ALLISON TRANSMISSION (2010 SCR 13L ENG)(CONT)
NAVISTAR, INC.

TCU CONN
VIEW A
(7150)
(7205)

K92#105
5 F
18TN

22 K92#122
E
18YL

K92#124
24 D
18TN

57 K92#157
C
18WH

61 K92#161
B
18TN

K92#162
62 H
18YL

K92#164
64 G
18LTBL

K92#103 K92B103
3 A
18YL 18YL

K92#109 K92-G
9
18GY 14WH

K92#169 TRANSMISSION
69 18TN CLEAN GROUND
(7104F)

K92#170
70
18TN

PDM 15-WAY
K92#110 K92A170
10 7 (6567/6569)
18PK 14RD

VIEW C
(7206)

K92#101
1 A
18LTBL

K92#117
17 B
18TN

K92#123
23 H
18LTBL

K92#130
30 18WH G

K92#142
42 E
18WH

K92#143
43 D
18LTBL

K92#145
45 F
18OR

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

30000131 CIRCUIT DIAGRAM, PROSTAR


012 10MAY13 INITIAL RELEASE. A 92070B
RELEASE NO. D ATE PART NO. SHEET

92070B 24APR13
AE08058104 006

Figure 373 Allison Transmission (2010 SCR 13L Eng) (Cont.)

373
ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.11. ALLISON TRANSMISSION (2010 SCR 13L ENG) (CONT.), P. 7

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ALLISON TRANSMISSION (2010 SCR 13L ENG)(CONT)
NAVISTAR, INC.

TCU CONNECTOR
(7150) ECM CONNECTOR
*K5B108 K5S108 (6018)
18LTGN 20GN CH7_27

K5B108 DEF HARNESS INTERCONNECT


8 K5C108
18GN (674)
18LTGN
CH07_35
ECM CONNECTOR
K5A108 K5S108 (6018)
18GN 20GN CH7_26
ENGINE SENSOR INTERFACE
25 K47A125
(6033)
18TN
CH7_26 ECM CONNECTOR
K5A128 K5S128 (6018)
18YL 20YL CH7_26

K5B128 DEF HARNESS INTERCONNECT


K5C128
28 (674)
18YL 18YL
CH07_33

K92#175 K92A175 RETARDER TEMP SENSOR


75 180R 180R (7211)
CH11_08
K5R128
18YL
ENGINE/IP
(1702)
42 K92#142
11
18TN

K92A117 K92#117
17 18TN
18TN 25
K92#117
18TN
27
K92#124
24
18TN
19
K92#134
34
18TN
20
41 K92#141
18TN
6
45 K92#145
18OR
31
56 K92#156
18TN
39
K92#161
61
18TN
K92#163 8
63
18TN
7
65 K92#165
18TN

* W/ RELOCATED TERM RESISTOR

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

30000131 CIRCUIT DIAGRAM, PROSTAR


012 10MAY13 INITIAL RELEASE. A 92070B
RE LEASE NO . D ATE PART NO. SHEET

92070B 24APR13
AE08058104 007

Figure 374 Allison Transmission (2010 SCR 13L Eng) (Cont.)

374
ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.12. ALLISON TRANSMISSION (2010 SCR 13L ENG) (CONT.), P. 8

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ALLISON TRANSMISSION (2010 SCR 13L ENG)(CONT)
NAVISTAR, INC.

TCU CONNECTOR ALLISON TURBINE


(7150) SPEED SENSOR
(7615)

K92#120 B
20
18DKBL
K92#180
80 A
18OR

ALLISON O/P
SPEED SENSOR
(7605)

K47#140 B
40
18LTGN
K47#160
60 A
18YL

ALLISON ENGINE
SPEED SENSOR
(7603M)

K48#139 A
39
18OR
K48#159
59 B
18TN

ALLISON ENGINE
SPEED SENSOR
(7603)

K48#139
18OR B

K48#159
A
18TN

RETARDER ACCUMULATOR
SOLENOID
(7212)

K92#119 K92A119 A
19 18LTBL 18LTBL

K92C131 B
18YL

ADD TRANS RETARDER SOLENOID


MODULE 1 K92#115 (7213)
(1501) 18WH
CH11_10
K92#115 A
15
18WH
TCM BULKHEAD K92A131 K92B131 B
(7250) 18YL 18YL
CH11_05
RETARDER TEMP SENSOR
75
(7211)

K92#175 K92A175 A
18OR 18OR
K92C158 K92B158
18LTGN B
18LTGN

IP/ENGINE
(1702-26)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

30000131 CIRCUIT DIAGRAM, PROSTAR


012 10MAY13 INITIAL RELEASE. A 92070B
RE LEASE NO . D ATE PART NO. SHEET

92070B 24APR13
AE08058104 008

Figure 375 Allison Transmission (2010 SCR 13L Eng) (Cont.)

375
ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.13. ALLISON TRANSMISSION (2010 SCR 13L ENG) (CONT.), P. 9

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 11
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ALLISON TRANSMISSION (2010 SCR 13L ENG)(CONT)
NAVISTAR, INC.

TCM BULKHEAD ADD TRANS


CONN MODULE 2
(7250) (1502)

K92#111
1 5
18OR
K92#177
3 8
18LTGN
K92#136
4 11
18OR
K92#152 16
5 18LTGN
K92#112
6 18TN 6
IP/ENGINE
K92A112 (1702) K92#112
16 18TN
18TN

41 K92B112
18TN
K92#165
7 2
18TN
K92#133
9 10
18YL
K92#151
10 15
18WH
K92#137
12 12
18TN
K92A158 K92#158
19 13
18LTGN 18LTGN
K92#116
15 7
18LTBL

K92#154
18 17
VIEW A 18TN
(7505) K92#164 1
CH11_10 18LTBL
PDM 15 WAY K92A170 K92#170
4
6567) CH11_06 14RD 18TN
ADD TRANS MODULE 1 K92#109 K92#169
(1501) 18TN 3
18GY
CH11_10
K92A131 K92#131
TCM BULKHEAD CONN 9
18YL 18YL
(7250)
CH11_05
ADD TRANS
MODULE 3
(1503)

K92#155
2 5
18TN
K92#174
8 6
18TN
K92#180 11
13
18TN
K92#120
14 3
18LTBL
20 K92#176
7
18YL
VIEW C (7206) K92#142
13
CH11_10 18TN
J1939 TERMINATOR K5C128 K5B128 12
(7110B) 18YL 18YL
CH03_40 K92#161
15
VIEW A 18TN
(7205) K92#157 17
ENGINE SENSOR CH11_10 18WH
INTERFACE (6033) K47A125 8
CH7_26 18TN
RETARDER
K92A175 K92#175
TEMP SENSOR 16
18OR 18OR
ECM CONN 1 (7211) CH11_04 K5S108 K5A108 K5B108
(6018) 4
18GN 18GN 18GN
CH7_26

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

30000131 CIRCUIT DIAGRAM, PROSTAR


012 10MAY13 INITIAL RELEASE. A 92070B
RELEASE NO. D ATE PART NO. SHEET

92070B 24APR13
AE08058104 009

Figure 376 Allison Transmission (2010 SCR 13L Eng) (Cont.)

376
ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.14. ALLISON TRANSMISSION (2010 SCR 13L ENG) (CONT.), P. 10

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
ALLISON TRANSMISSION (2010 SCR 13L ENG)(CONT)

ENGINE / IP ADD TRANS


VIEW A (1702-21) MODULE 1
(7205) K92C103
18YL (1501)

K92B103 K92#103
A 2
18YL 18YL

K92#161 ADD TRANS


B
18TN MODULE
(1503)
K92#157
C CH11_09
18WH

K92#124
D 16
18TN

K92#122
E 7
18YL

K92#105 3
F
18TN
ADD TRANS
K92#164 MODULE 2
G 18LTBL (1502)
CH11_09
K92#162
H 17
18YL

K92-G K92#109
4
14WH 18GY
TRANSMISSION ADD TRANS
VIEW C
CLEAN GROUND MODULE 2
(7206) K92#170 K92#110
(7104F) NS_03 (1502) 5
18TN 18PK
CH11_09
K92#101
A
18LTBL 1

K92#117 6
B
18TN
ADD TRANS
K92A103 K92#142 K92A117
C MODULE 3 18TN
18YL 18TN
(1503)CH11_09
K92#143
D 13
18LTBL

K92#142 ADD TRANS MODULE 3


E (1503)
18TN
CH11_09

F K92#145 14
18OR
K92#130
G 10
18WH

K92#123
H 8
18LTBL
IP/ENGINE
(1702) K92#117
18TN

25 K92#117
18TN

6 K92#145
18OR

19 K92#134 11
18TN

20 K92#141 12
18TN
K92#124
27 16
18TN

K92#163
8 18
18TN

RETARDER SOLENOID
K92#115
(7213) 9
18WH
CH11_08
RETARDER ACCUMULATOR K92A119 K92#119
15
(7212) 18LTBL 18LTBL
CH11_08
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

30000131 CIRCUIT DIAGRAM, PROSTAR


012 10MAY13 INITIAL RELEASE. A 92070B
RE LEASE NO . D ATE PART NO. SHEET

92070B 24APR13
AE08058104 010

Figure 377 Allison Transmission (2010 SCR 13L Eng) (Cont.)

377
ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.15. ALLISON TRANSMISSION (2010 SCR 13L ENG) (CONT.), P. 11

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ALLISON TRANSMISSION (2010 SCR 13L ENG)
NAVISTAR, INC.

ALLISON TURBINE
ADD TRANS MODULE 3
SPEED SENSOR
(1503)
(7615)

K92#180
11 A
180R

K92#120
3 B
18LTBL

ALLISON ENGINE
SPEED SENSOR
(7603)

K48#139
1 180R B

K48#159
9 18TN A

ALLISON ENGINE
SPEED SENSOR
(7603M)

K48#139 A
180R

K48#159
B
18TN

ALLISON O/P
SPEED SENSOR
(7605)

K47#140 B
2
18LTGN

K47#160 A
10 18YL DEF HARNESS
INTERCONNECT
(674)
16
K5C128 K5TB(-)
18GN 18GN ECM1
K5C128 17 (6018)
K5TB(+)
18YL 18YL CH07_33

ECU CONN 1
(6018)

K5B108 K5A128 K5S128


4 47
18GN 18GN 20GN

K5B128 K5A128 K5S128


12 18YL 34
18YL 20YL
ENGINE/IP
(1702)

31
K92#156
14 18TN
39
K92#161
15
18TN

ADD TRANS MODULE 1


13 K92#142 K92A117 (1501)
18TN 18TN CH11_10

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

30000131 CIRCUIT DIAGRAM, PROSTAR


012 10MAY13 INITIAL RELEASE. A 92070B
RELEASE NO. D ATE PART NO. SHEET

92070B 24APR13
AE08058104 011

Figure 378 Allison Transmission (2010 SCR 13L Eng) (Cont.)

378
ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.16. ALLISON TC10 TRANSMISSION, P. 12

CHAPTER 11
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ALLISON TC10 TRANSMISSION
NAVISTAR, INC.

FUSE F5-P
(1014)
@A92#163 IGN RELAY #3
(@A13FL) (1019)
16PK
TC10 TCU B2 A2 CH3_7A
(7350) DASH CONNECTOR
(1702) FUSE F4-C
(1013)
8 H3 G3 E4 E3 IGN RELAY #1
K92#163 A92#163
16 18TN (A13FC) (1011 / 1013)
16PK CH3_06
7
K92#165
4
18TN IGN RELAY #2
19 ALLISON TC10 (1012)
K92#134 A92#134 SHIFT SELECTOR CH3_6A
19 18TN 18TN (1852)

(@A13FC)
CH11_13

K92#110 PDM 15-WAY


22 7
12RD (6567)

@A92#165
K47A125 ENGINE SENSOR

18TN
10 12 INTERFACE
18TN

FUSE F2-M
(6033)

C4
(1011)
TRANSMISSION
K92-G CLEAN GROUND

D4
3 12WH 2
(7104B)

@A71
16OR
K5B108 ALLISON XMSN
J1939(250K) 12 18GN BACK UP
K5B128 RELAY
J1939(250K) 18 18YL ENGINE/IP (1019)
(1702)
K5B106 CH7_27
J1939(500K) 6
18YL G4 87A
30
K5B117
J1939(500K) 17
18GN H3
F4 87

F3

CENTER @A71BA 85 86 H4
CENTER CHASSIS 16OR
CHASSIS/ (1701)
REAR CHASSIS @A71B
(9800) 1 18OR
N71BA A71BA
CH09_02,33, 16OR 16OR
34,35 B4
*A71BA 30
87A
16OR
BODY A4 C3
CONTROLLER *A71BC *A71BD 87
F10 ALLISON XMSN
#J5 18OR 16OR
(1602) BACK UP
A3 RELAY
(1019)

85 86 C4 A92#165
18TN

A71B
18OR
FUSE (F5-G) FUSE (F5-M)
(1014) (1014)
IGN RELAY #3 C3 A3 A4 B4
A13FA A71
(1012 / 1014) (A13FA)
12PK 16OR
CH3_04

* W/ WORKLIGHT FEED
@ W/ 2010 LH FUSE BLOCK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 C 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 84576N 07JAN14


AE08058104 012

Figure 379 Allison TC10 Transmission

379
ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.17. ALLISON TC10 TRANSMISSION (CONT.), P. 13

CHAPTER 11
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ALLISON TC10 TRANSMISSION (CONT)
NAVISTAR, INC.

ALLISON TC10
SHIFT SELECTOR
(1852)

A62BE A62DA CLUSTER #1


3 6
18DKBL 16DKBL (1500)

FUSE F5-P
(1014)
*A92A163 B2 A2 IGNITION RELAY #3
(*A13FL) (1019)
18PK
CH3_7A

FUSE F4-C
(1013)
H3 G3 E4 E3 IGN RELAY #1
A92A163
12 (A13FC) (1011 / 1013)
18PK
CH3_06
FUSE F10-A
(1019)
E1 F1
A92BT A14JH A14J #A14
13 18RD 8RD
16RD 6RD
BATT FEED
(1001)
FUSE F10-F
A14 CH3_01
(1019)
F2 E2 4RD
*A92BT *A14JH
18RD 12RD
*A14J
8RD
*A14JF
12RD

A92-GAH A11-GAA BATTERY FEED


5 18WH 14WH CH3_01A

A92#134
11
18TN

NEGATIVE STUD
DASH CONN (1004)
(1702)
CH11_12
A5FA(-)
15
18GN J1939 ADAPTER
(1024)
A5FA(+) CH03_11
8 18YL

* W/2010 LH FUSE BLOCK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 B 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 84576N 07JAN14


AE08058104 013

Figure 380 Allison TC10 Transmission (Cont.)

380
ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.18. ALLISON TC10 TRANSMISSION (CONT.), P. 13A

CHAPTER 11
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ALLISON TC10 TRANSMISSION (CONT)
NAVISTAR, INC.

J1939 - 500K WRG


WABCO ABS
A5L(+) A5N(+) CONTROLLER
ALLISON TC10 18YL 18YL (1420)
SHIFT SELECTOR CH10_13B
(1852)
IP/ENGINE
(1702)
ECM CONN
11
A5B(+) A5R(+) K5R(+) (6018)
8 CH3_41
18YL 18YL 18YL

DIAGNOSTIC CONN
(1650)

A5J(+) A5F(+)
C
18YL 18YL

IP/ FORWARD
A5E(+) CHASSIS HARNESS
A5A(+)
18YL (1700)
18YL
CH3_43
BODY
CONTROLLER #J6
(1606)

A5C(+)
H
18YL

WABCO ABS
A5N(-) CONTROLLER
A5L(-)
(1420)
18GN 18GN
CH10_13B

IP/ENGINE
(1702)
ECM CONN
17
A5B(-) A5R(-) K5R(-) (6018)
15 CH3_41
18GN 18GN 18GN

DIAGNOSTIC CONN
(1650)

A5J(-) A5F(-)
18GN D
18GN

IP/ FORWARD
A5E(-) A5A(-) CHASSIS HARNESS
18GN 18GN (1700)
CH3_43
BODY
CONTROLLER #J6
(1606)

A5C(-)
G
18GN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23101172 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 09SEP15 ADDED CIRC A5L(+), B 93248U
RELEASE NO. D ATE PART NO. SHEET

A5N(+),A5L(-)&A5N(-)IN R/D 1852. 93248T 14AUG15


AE08058104 13A

Figure 381 Allison TC10 Transmission (Cont.)

381
ELECTRICAL CIRCUIT DIAGRAM MANUAL

HVAC (CHAPTER 12)


12.1. AIR CONDITIONING, P. 1

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 12
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AIR CONDITIONING
NAVISTAR, INC.

BODY CONTROLLER #J3 HVAC CONTROL


(1600) (1200)
A77A AC REQUEST
AC REQUEST A2 A4
20LTGN OUTPUT
A77C
AC DIGN A3 A9 DIAGNOSTICS
20LTGN

EVAPORATOR A77D
OUTLET B13
20LTGN FREEZE THERMISTOR
THERMISTOR (4019)
HVAC UNIT
(1210) A

EVAPORATOR A77E G ZERO VOLT


INLET B5 20LTGN W/ OIL TEMP REFERENCE
THERMISTOR
OR AIR ADAPTER
RESTRICTION #(6702)
H
GAUGE-TG
A9AB B
BODY CONTROLLER #J5 A
20GY #K9AA
(1602)
J 16GY

B
A9A #K9AAA
ZVR E5
18GY 18GY

AC PRESS
TRANSDUCER E6 K
A9AC N/ OIL TEMP
FEED 20GY AND N/ AIR
LOW PRESSURE
SWITCH RESTRICTION
(4018) GAUGE
AIR FILTER
REST GUAGE
(6703A) *K9AAB
CH07_28 18GY AC PRESSURE
IP / ENGINE *K9AA *K9AAA TRANSDUCER
(1702) 16GY 18GY (6201/*6201A/*6201B)
2 1
BODY CONTROLLER #J3 A9AA K9AA
(1600) 20GY 18GY
3 2
A6DB K6DB
20GY 18GY
AC PRESS 4 3
A77B K77B
TRANSDUCER B12
20LTGN 18LTGN
SIGNAL

&K9AA
1 GND
20GY
&K6DB
4 VCC AC PRESSURE
31 20GY
AC PRESS &A77BA TRANSDUCER
TRANSDUCER B9 &K77B PRESSURE
20LTGN 2 (#6201A)
THERMISTOR 20LTGN OUT
SIGNAL &K77C 3 THERMISTOR
20LTGN OUT

BODY CONTROLLER #J1


(1603)
FREON
10 COMPRESSOR
B
AC A77 K77 (6200)
C
COMPRESSOR 18LTGN 16LTGN

ECM CONN
(6018) *K91A16 *K77-G
CH07_25 14WH 16WH
A
K10-GA
10WH
K10-GB

K77-G
16WH
10WH

* W/ 2010 SCR 13L ENG HARNESS GROUND


# W/ 2013 SCR ISX ENGINE (6314) GROUND ADAPTER
A C
& W/ ISX ENGINE (LOCATED AT LEFT SIDE (6704A)
ENGINE BLOCK)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0638 07MAY15 ADDED R/D 6201A. F 92948U
RELEASE NO. D ATE PART NO. SHEET

61802Y 11MAR09
AE08058105 001

Figure 382 Air Conditioning

382
ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.2. HVAC SYSTEM – CAB, P. 2

CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HVAC SYSTEM - CAB
NAVISTAR, INC.

W/ 2010 LH FUSE BLOCK

HVAC CONTROLLER
(1200) FUSE F5-T
(1014)
B4 A4 IGNITION RELAY #1
A73A
(A13FM) (1014)
18LTGN
10A CH3_06A

FUSE F4-L
(1013)
B3 A3 IGNITION RELAY #1
SWITCH IGNITION A73A
A1 (A13FC) (1011 / 1013)
18LTGN
10A CH3_06

FUSE F4-K
(1013)
A75D D2 C2 A14FA
18LTGN 12RD
5A

FUSE F1-B
(1010)
A75D F2 E2 A14FA A14F #A14 BATTERY FEED
BATTERY A2
18LTGN 12RD 8RD 8RD CH3_01,1A
5A
*A14 BATTERY FEED
4RD CH3_34,34A

BODY CONTROLLER #J3


(1600)

AC REQUEST A77A
A4 A2 AC REQUEST
OUTPUT 20LTGN

A77C AC DIGN
DIAGNOSTICS A9 A3
20LTGN

A74-G A11-GCA
GROUND B6 18WH 12WH

GROUND STUD
(LOCATED AT
LEFT SIDE
DASH MOUNTED
DUAL POST GND
PLATE) CLUSTER #1
(1500)

A62DA A62 PANEL


PANEL DIM I/P A12 4
18DKBL 18DKBL LIGHT
DIMMER

* SINGLE BATTERY FEED


# DUAL BATTERY FEED W/ LOAD SHEDDING

CH K DATE C HANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 D 92715R
RELEASE NO. DATE PART NO . SHEET

LH FUSE BLOCK. 61802Y 11MAR09 AE08058105 002

Figure 383 HVAC System – Cab

383
ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.3. HVAC SYSTEM – CAB (CONT.), P. 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 12
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HVAC SYSTEM - CAB (CONT)
NAVISTAR, INC.

HVAC LPM
(1220)
LEFT SIDE
DASH MOUNTED 5
A11-GKJ A75-G
DUAL POST GND 6WH 12WH
PLATE

&A75
FUSE F4-P 12LTGN
(1013)
&A14FE
&A75 %75E
12RD
A2 B212LTGN 12LTGN

A75 5 GROUND
FUSE F6-A 12LTGN
BATTERY (1015) 6
#A14 A14F A14FE A75 %75E
FEED 6 V_ACC
6RD 8RD 12RD B4 12LTGN
CH3_01,1A A412LTGN
30A
*A14 4 BLOWER
4RD CONTROL
BATTERY BLOWER FAN %A75A
C
FEED CONTROL 18LTGN
CH3_34,34A &A75B
LINEAR PWR D
HVAC CONTROL MODULE 18LTGN
(1200)
HEATER
CONTROLLER
BLOWER MODULE
(1230)
4
BLOWER FAN A75AB A75A
A11
CONTROL 18LTGN 18LTGN

BODY CONTROLLER#J3
(1600)

A75AA BLOWER
18LTGN B15
SPEED
INPUT

HVAC UNIT BLOWER


CONNECTION MOTOR
RECIRCULATION
(1210)
ACTUATOR
E A
A74D
RECIRC MOTOR B1
18LTGN

F F
A74E
RECIRC MOTOR B2
18LTGN

MODE
ACTUATOR
A B
A74
MODE DOOR B9 18LTGN
MOTOR (+)

B A
MODE DOOR B10 A74A
MOTOR (-) 18LTGN

DOOR ACTUATOR
C B
BLEND DOOR B11 A74B
MOTOR 1 18LTGN

BLEND DOOR D A
A74C
MOTOR B12
18LTGN
& W/2010 LH FUSE BLOCK
* SINGLE BATTERY FEED
% W/NO IDLE HEAT
# DUAL BATTERY FEED W/ LOAD SHEDDING
@ W/STANDARD HVAC
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
07AUG17 REMOVED CIRC %A75B & H 94106N
RELEASE NO. D ATE PART NO. SHEET

@A75A. 61802Y 11MAR09


AE08058105 003

Figure 384 HVAC System – Cab (Cont.)

384
ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.4. HVAC SYSTEM – SLEEPER, P. 4

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 12
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HVAC SYSTEM - SLEEPER
NAVISTAR, INC.

SLEEPER HVAC
CONTROLLER
(5210)

H5SA(-)
J1939- 16
18GN
J1939
TERMINATING RES SLEEPER HVAC
CH3_16 TEMP SENSOR
H5SA(+) (5213)
J1939+ 15
18YL
2
H77TSB
-V SENSOR 12
20LTGN 2

1 1
H77TSA
+V SENSOR 13
20LTGN

H77TVT A
18LTGN TEMP CONTROL
B
TEMP H77TT (5202)
CONTROL 21
18LTGN (RESISTANCE =
SIGNAL 0 TO 10K
H77TZT
C 12%)
18LTGN

H77TV H77TVB A BLOWER SPEED


CONTROL + 18
18LTGN 18LTGN CONTROL
B
BLOWER H77TB (5201)
CONTROL 23 (RESISTANCE =
18LTGN
SIGNAL 0 TO 10K
H77TZ H77TZB 12%)
CONTROL - 19 C
18LTGN 18LTGN
W/ TRIM 1&2

H75F
DISPLAY + 24 18LTGN 7 +12V

H75-GA
DISPLAY - 25 18WH 8 GROUND

TEMP H75R TEMP


26 9
CONTROL 18LTGN SETTING

BLOWER H75H BLOWER


27 10 HVAC
CONTROL 18LTGN SETTING
CONTROL
(5200)
TEMP H75J 11 TEMP
28
SW UP 18LTGN SW UP

TEMP H75K TEMP


29 12
SW DOWN 18LTGN SW DOWN

BLOWER H75L BLOWER


30 13
SW UP 18LTGN SW UP

BLOWER H75M BLOWER


31 14
SW DOWN 18LTGN SW DOWN W/ TRIM 3

PWM DIM H75N PWM DIM


32 15
OUT 18LTGN INPUT

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT B 82357E
RELEASE NO. D ATE PART NO. SHEET

DIAGRAM, PROSTAR. 61802Y 11MAR09


AE08058105 004

Figure 385 HVAC System – Sleeper

385
ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.5. HVAC SYSTEM – SLEEPER (CONT.), P. 5

CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HVAC SYSTEM - SLEEPER (CONT)
NAVISTAR, INC.

FUSE F2-P
(1011)
A14ND A75C
12RD 10LTGN
A2 30A B2 FUSE F7-E
(1016)

A14ND B1 A1 A75C
12RD 10LTGN
30A
FUSE F2-F
W/ 2010 LH FUSE BLOCK
(1011)
A14NA B4 A4 A14VB
BATTERY **A14Y
FEED 12RD 10RD
6RD 30A IP/SLEEPER SLEEPER FUSE BOX
CH3_03,3A (5000)
FUSE F7-H (5001)
BATTERY (1016)
FEED 42
*A14W A14N A14NA B4 A4
A14VB H14VB H14VBB H2-B2 H2-A2
CH3_01,3A 12RD
6RD 8RD 10RD 10RD 16RD
IGNITION SWITCH 30A 5A

16LTGN
17

H75BV
(1100M) A12 A12B H12B
CH3_09,9A,9B 18LTBL 18LTBL 18VT
IGNITION SWITCH @A149 @A12A
(1100M) 18LTBL 18LTBL
CH3_9B
H3-A1 H3-C1

42 86
H11-GM SLEEPER 30
SLEEPER 16WH ACCESSORY
GROUND RELAY
17
ADAPTER (5001) 87
(5007)
87A
85
GROUND STUD
(LOCATED IN SLEEPER H3-C2 H3-A2
REAR FACE OF FRONT LEFT
SLEEPER HVAC BUNK PANEL)
CONTROLLER (5004)
/ AUX HEATER H11-GSK H11-GS
CONTROLLER 10WH 18WH
(5210)

GROUND STUD
(LOCATED IN SLEEPER
H75-GB
GROUND 4 REAR FACE OF FRONT LEFT AUX HEATER
18WH
BUNK PANEL) BLEND MOTOR
(5004) (5212)
V_BAT H75V
3
18LTGN
+5V H77TFA
7 10 +5 V_REG
ACTUATOR 18LTGN

FEEDBACK H77TF
8 9 FEEDBACK
ACTUATOR 18LTGN

VS - H77TFB
9 7 VS-
ACTUATOR 18LTGN
INPUT
H77TMB INPUT
CONTROL 10 6
18LTGN CONTROL
ACTUATOR
VS + H77TMA
11 5 VS+
ACTUATOR 18LTGN
BLOWER H75CB
CONTROL 5
18LTGN

AUX HEATER BEHR


LPM(5214)

SLEEPER BLOWER
BLOWER (5009 / 1215)
3
CONTROL
A
V_ACC 6 H75C
12LTGN
B
H11-GSM A75-GC A11-GKJ LEFT SIDE
GROUND 5 10WH DASH
12WH 10WH
MOUNTED
* N/LOAD SHEDDING
DUAL POST
** W/LOAD SHEDDING
GND PLATE
@ W/500K BAUD RATE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
25OCT16 CAV 3 WAS 4 AT R/D E 93638F
RELEASE NO. D ATE PART NO. SHEET

5214. 61802Y 11MAR09


AE08058105 005

Figure 386 HVAC System – Sleeper (Cont.)

386
ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.6. NO IDLE HEAT AND HVAC – SWITCHES, P. 6

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 12
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NO IDLE HEAT & HVAC - SWITCHES
NAVISTAR, INC.

AUX HVAC - BEHR


SLPR GND NO IDLE
ADPTR (5007) GROUND STUD CONTROLLER 1 SCP SWITCH CONN
(LOCATED IN NO IDLE (5216) (5125-D)
1 H11-GM SLEEPER REAR ENGINE HEAT DIM H62AH H62AS H62AS
10WH FACE OF FRONT (5220) IN 17 18DKBL 18DKBL 16DKBL
13 LEFT BUNK PANEL) D
H75-GSX H75-GAS H75-GAS

18DKBL
14WH 18LTGN 18LTGN

H62J
B NO IDLE
H75AF H75AF
ENGINE HEAT
18LTGN 18LTGN
(5222)
AUX HVAC - BEHR
NO IDLE C
H75AR 7 2B 5B
CONTROLLER 1/2 H75AR + 8
(5216/5217) 18LTGN
18LTGN
CH12_09 +
A 1 6
3 4
AUX HVAC - BEHR H75AG H75AG -
NO IDLE 18LTGN 18LTGN
-

18LTGN
10

H75AT
CONTROLLER 2
9
(5217)

18DKBL
H75AT

18LTGN
H62AA
H75HA
ON/OFF 18LTGN
HOT PARK 2
BUTTON
H75HB
HEAT
18LTGN NO IDLE
LED NO IDLE
12 ENGINE COOL
ON/OFF CONTROLS
(5233)
(5230)

7 2B 5B
ON/OFF A 8
H77NE H77NE +
PARK COLD 17 18LTGN 18LTGN +
BUTTON

COOL B 1 6 4
H77NF H77NF -
LED 23 3 -
18LTGN 18LTGN
ON/OFF 9 10

NO IDLE H75WH

18DKBL
CONTROLS
H77NA 18LTGN

H62AB
18LTGN
H75HC
(5230)
18LTGN
CH12_07
18LTGN

NO IDLE APU
H77NC

(5234)

APU C 7 2B
H77NH +
5B 8
REQUEST H77NH
9 18LTGN
SIGNAL 18LTGN +
(LSD)
NO IDLE 1 6
18DKBL

3 4
H65AY

CONTROLS -
(5230)
CH12_07 10
9
SLEEPER / IP
(5000) H62AX
ENGINE
18DKBL
ON/OFF H75WJ
H75TN 39 A75TN
HEAT 1 18LTGN
18LTGN 18LTGN
BUTTON
38
H75TM
18LTGN

ENGINE A75TM 2B 5B
A75TE

7 8
6 18LTGN 18LTGN + A62DF
HEAT
LED + 18DKBL
ON/OFF
3 1 6 4
FUSE F11-C
16DKBL

-
A62DA

(1020) -
A14HD E3 F3
A75T-GC

9 10
A75T
18LTGN

12RD 18LTGN
5A A75TF ENGINE PRE HEAT
18LTGN (1115M)
A14H
8RD

A11-GCB A75T-G 6
12WH 18LTGN
LOCATED AT PANEL
BATTERY FEED A14 (LEFT SIDE GROUND
1 12 CLUSTER #1 LIGHT
CH3_01 6RD DASH MOUNTED ADAPTER
(1500) DIMMER
DUAL POST GROUND (1023)
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 03FEB15 UPDATED DESCRIPTION C 92948F
RELEASE NO. D ATE PART NO. SHEET

FOR R/D 5216 AND 5217. 61802Y 11MAR09


AE08058105 006

Figure 387 No Idle Heat and HVAC – Switches

387
ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.7. NO IDLE HEAT AND HVAC – APU, P. 7

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 12
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NO IDLE HEAT & HVAC - APU
NAVISTAR, INC.

IP / SLEEPER
(5000)
BATTERY A14XX H14AC
FEED 12RD 10RD
34

MAXXSAVER APU DISPLAY MAXXSAVER APU


(5033) DISPLAY INTERCONNECT
(5035A / 5035)

14LTGN
H75AV
A
H5U+ H5T(+)
4 18YL
22WH AUX HVAC - BEHR
NO IDLE
CONTROLLER 1
B (5216)
H5U- H5T(-)
5 CH3_16 B5
22BL 18GN FUSE
(5001-H4) 25A
NO IDLE CONTROLS C5
(5230)
D E
H12-G H77NG H77NA
3
22BK 18LTGN 18LTGN
C
H77C H77A H75AW
2
22RD 20RD 14LTGN

AUX HVAC - BEHR


W/ MAXXSAVER APU
NO IDLE
CONTROLLER 2
(5217) W/ MECHRON APU
NO IDLE CONTROLS
(5230)

APU
INPUT F
19 H77ND H77NC H77NC
SIGNAL 18LTGN 18LTGN
18LTGN
0-VBAT

H77ND H77NC H75WJ


18LTGN 18LTGN 18LTGN

SLPR GND
NO IDLE
ADPTR (5007)
APU
13 (5234)
H75WK H75WJ
16WH 18WH CH12_06
E
1 H77NA H77NA
H11-GM 18LTGN 18LTGN
10WH

H75WH
18LTGN
GROUND STUD IN
SLEEPER REAR
FACE OF FRONT
LEFT BUNK PANEL

APU / PDC
MAXXSAVER APU
MAXXSAVER APU (5031)
(5034)

4 H77NB H77NA
18LTGN 1
18LTGN

3 H77NB
H77NY 2
18LTGN
18LTGN
1 H5MB(+)
H5MB(+)
18YL 5
18YL J1939
J1939 DATA LINK
DATA LINK H5MB(-)
2 CH3_16
H5MB(-) CH3_16 18GN 4
18GN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 02FEB15 UPDATED DESCRIPTION C 92948F
RELEASE NO. D ATE PART NO. SHEET

FOR R/D 5216 AND 5217. 61802Y 11MAR09


AE08058105 007

Figure 388 No Idle Heat and HVAC – APU

388
ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.8. NO IDLE HEAT AND HVAC – SENSORS AND HVAC CONTROL, P. 8

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 12
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NO IDLE HEAT & HVAC - SENSORS & HVAC CONTROL
NAVISTAR, INC.

AUX HVAC - BEHR


NO IDLE CONTROLLER 1
(5216)

1
INTAKE H75AD
20
SENSOR 20LTGN 2
AUX HEATER
INTAKE SENSOR
(5218)
2 1
H75AC
20LTGN

2
SENSOR H77TSB H77TSC
18
RETURN 18LTGN 20LTGN 2
AUX HEATER
TEMP SENSOR
(5213)
1 1
DUCT H77TSA
13
SENSOR 20LTGN

2
H77TSE
20LTGN 2
AUX HEATER
EVAP SENSOR
(5215)

1 1
EVAP H77TSD
SENSOR 19
20LTGN

J1939(+) H5SA(+)
15 J1939 TERMINATING
18YL
RES (5930M) HVAC CONTROL
J1939(-) H5SA(-) CH3_16
16 (5200)
18GN

DISPLAY H75F
23 7 +12V
POWER 18LTGN

DISPLAY H75-GA
21 8 GROUND
GND 18LTGN

SERIAL H75AB TEMP


2 9
DATA 18LTGN SETTING

SERIAL H75AA BLOWER


1 10
CLOCK 18LTGN SETTING

DIM H75N PWM DIM


22 15
OUT 18LTGN INPUT

AUX HVAC - BEHR


NO IDLE CONTROLLER 2
(5217)

TEMP UP H75J TEMP


15 11
BUTTON 18LTGN SW UP

TEMP DOWN H75K 12 TEMP


16
BUTTON 18LTGN SW DOWN
H75L BLOWER
BLOWER UP 7 13
18LTGN SW UP
BUTTON
H75M BLOWER
BLOWER DOWN 14 14
18LTGN SW DOWN
BUTTON

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 02FEB15 UPDATED DESCRIPTION C 92948F
RE LEASE NO . D ATE PART NO. SHEET

FOR R/D 5216 AND 5217. 61802Y 11MAR09


AE08058105 008

Figure 389 No Idle Heat and HVAC – Sensors and HVAC Control

389
ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.9. HVAC TEMPERATURE SENDER, P. 8A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 12
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HVAC TEMPERATURE SENDER
NAVISTAR, INC.

CENTRE/REAR AMBIENT
HVAC AMBIENT AMBIENT TEMP
AMBIENT TEMP
AIR TEMP SENSOR AIR TEMP SENSOR
SENSOR
(5822) SENDER (5899B)
(5899A)
(5899)

N41D R41A A
1 A A
18LTGN 18LTGN

N41E B B R41B B
2
18LTGN 18LTGN

FWD/CENTER
HVAC TEMP SENDER/
AC REMOTE FWD CHASSIS / IP
(5822) (1700F)

45
M77
3
18BK
46
M77A
4
18BK
39
M41D A41D
1
18BK 18TN IP / ENGINE
40 (1702)
M41E A41E CH06_01A
2
18GY 18TN

MAXPOWER APU
JUMPER CENTER / FORWARD CHASSIS
(5037) (5038)

N77NX
A A
16TN

N77-G B
B
16WH

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310775 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 19MAY14 ADDED R/D'S 5899, B 92447S
RELEASE NO. D ATE PART NO. SHEET

5899A/B, 5037, 5038. 75116N 15NOV10


AE08058105 08A

Figure 390 HVAC Temperature Sender

390
ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.10. NO IDLE HEAT AND HVAC – POWER SUPPLY, P. 9

CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NO IDLE HEAT & HVAC - POWER SUPPLY
NAVISTAR, INC.

FUSE F2-F W/ 2010 LH FUSE BLOCK


(1011)
E2 F2
A14NA A14VB
BATTERY 12RD 10RD
**A14Y 30A
FEED 6RD IP / SLEEPER SLEEPER FUSE BOX
CH3_03,3A
FUSE F7-H (5000) (5001)
(1016)
42
BATTERY B4 A4
*A14W A14N A14NA A14VB H14VB H14VBB H2-B2 H2-A2
FEED
6RD 8RD 12RD 10RD 10RD 16RD
CH3_03,3A 30A 5A

16LTGN
17

H75BV
IGNITION SWITCH A12 A12B H12B
(1100M) 18LTBL 18LTBL 18VT
CH3_09,9A

H3-A1 H3-C1

86
30
SLEEPER
ACCESSORY
RELAY
87
(5001)
87A
85
H3-C2 H3-A2
H11-GSK H11-GS
10WH 18WH

AUX HVAC - BEHR


NO IDLE CONTROLLER 1
(5216)
GROUND STUD
(LOCATED IN SLEEPER
REAR FACE OF FRONT LEFT
BUNK PANEL)
H75V
VACCESORY 6
18LTGN

H75AE
BATTERY 24 18LTGN

18LTGN
H75AN
18LTGN
H75AE

AUX HVAC - BEHR B5


NO IDLE CONTROLLER 2 W/ NO IDLE HVAC FUSE
(5217) (5001-H2) 5A

C5
FUSE
(5001-H4)
PARKING H75X H75AP C1 B1 H77NM H77NN
BRAKE 20 18LTGN 18LTGN 18LTGN 14LTGN
5A

NO IDLE
H75AR ENGINE HEAT
18LTGN (5220)
NO IDLE
H75X H75AR H75AR ENGINE HEAT
18LTGN 18LTGN 18LTGN (5222)
C
CH12_06

W/ NO IDLE HEAT ONLY * N/ LOAD SHEDDING


** W/ LOAD SHEDDING

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 02FEB15 UPDATED DESCRIPTION D 92948F
RELEASE NO . D ATE PART NO. S HE ET

FOR R/D 5216 AND 5217. 61802Y 11MAR09


AE08058105 009

Figure 391 No Idle Heat and HVAC – Power Supply

391
ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.11. NO IDLE HEAT AND HVAC – HEAT VALVE, LPM AND BLEND MOTOR, P. 10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 12
NO IDLE HEAT & HVAC - HEAT VALVE, LPM
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF & BLEND MOTOR
NAVISTAR, INC.

PARKED HEAT
NO IDLE VALVE 1B
CONTROLLER 2 (4204)
(5217)

BATTERY FEED
SLEEPER / IP CH3_01
(5000-30) A B
HEATER VALVE
H75TL A75TL
B (LSD) 10
18LTGN 18LTGN

A14
6RD
18LTGN
A75TK
A75T-GB
18LTGN
NO IDLE
HEAT - VALVE # 1B
BODY CONTROLLER #J4 F1 G1
RELAY

A14H
8RD
(1601)
85
87A (1018)
87

F3
#A75TP

30
18LTGN

86

A14HD
12RD
G2 F2

18LTGN
A75TC
#A75TD
18LTGN FUSE F11-C
G1 H2
(1020)
86 F3 E3
87 87A A75T
NO IDLE HEAT 18LTGN
CONTROL 5A
(1017)
BATTERY BATTERY
FEED FEED
85 30
GROUND CH3_03 CH3_03
ADAPTER
J2 J1
(1023)
#A75TR

**A14Y
*A14W
18LTGN
12

6RD

6RD
A75T-GD A75T-G
18LTGN 18LTGN
NO IDLE
CONTROLLER 1
1
(5216) A11-GCB
12WH

A14N
8RD
BLOWER H75CB
OUTPUT 5
18LTGN GROUND STUD
CONTROL SLEEPER HVAC
(LOCATED AT
BEHR LPM
LEFT SIDE
(5214)
DASH MOUNTED

A14ND
DUAL POST GROUND

12RD
BLOWER PLATE) FUSE F7-E
CONTROL 3 (1016)
A A1 B1
H75C A75C
V_ACC 6
12LTGN 10LTGN
30A
B
H11-GSM A75-GC
GROUND 5
12WH 10WH

AUX HEATER /
SLEEPER BLOWER
A11-GKJ

5 VOLT (5009/1215)
H77TFA
EXTERNAL 7 10 +5 V_REG
6WH

18LTGN
REF
ACTUATOR H77TF
8 9 FEEDBACK
FEEDBACK 18LTGN
SLEEPER HVAC
VS- H77TFB BLEND MOTOR
9 7 VS-
ACTUATOR 18LTGN (5212)

ACTUATOR H77TMB INPUT


10 6
CONTROL 18LTGN CONTROL
SIGNAL
H75TMA
VS+ 11 5 VS+ LEFT SIDE
18LTGN
ACTUATOR DASH MOUNTED
DUAL POST
GND PLATE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
25OCT16 CAV 3 WAS 4 AT R/D E 93638F
RELEASE NO. D ATE PART NO. SHEET

5214. 61802Y 11MAR09


AE08058105 010

Figure 392 No Idle Heat and HVAC – Heat Valve, LPM and Blend Motor

392
ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.12. NO IDLE HEAT AND HVAC – FUEL FIRED HEATER AND A/C COMPRESSOR,
P. 11

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 12
NO IDLE HEAT & HVAC - FUEL FIRED HEATER &
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
A/C COMPRESSOR

RADIATOR
M11-GC RADIATOR FRAME GROUND
GROUND A 12WH
(8600) (4005B)

M11-GC RADIATOR FRAME GROUND


12WH (4005C)

M77-G
FWD / CENTER 2 2 NO IDLE RADIATOR
16WH
NO IDLE FAN FAN
(5760) M77NX (5761)
1 1
16TN
CHS MODULE
(FUEL FIRED HEATER)
FUSE (5219)
IP / SLEEPER (5001-H4)
AUX HVAC - BEHR (5000)
NO IDLE B2 A2
BATTERY A14XX H14VC H75AX H75AL
CONTROLLER 1 B
FEED 12RD 10RD 16LTGN 16LTGN
(5216) 34 15A

H75-GB H75-GAK
GROUND 4 18LTGN A
16LTGN

H75AJ
18LTGN C

SLEEPER
ACCESSORY RELAY
BTRY
(5001)
BTRY FEED
CONDENSOR H77NJ CH3_03
12 FEED
ON/OFF 18LTGN
85 H4-A3 CH3_01,1A
RELAY H4-C4 86
LSD H77NK

**A14Y
18LTGN

*A14W

6RD
6RD
87

H77NL
18LTGN
H4-C3

A14N
30 87A

8RD
H4-A4
16LTGN
H77NP

AUX HVAC - BEHR


NO IDLE CONTROLLER 2

@A14NA
NO IDLE

E2 12RD
(5217)

A14NA
12RD
EXTERNAL MODULE
(A/C COMPRESSOR)

FUSE F2-F
(5232)
CHS ON/OFF FUSE F7-H

(1011)
H75AJA
CONTROL 22 18LTGN (1016) B4

30A
A
30A
COMPRESSOR H77NR

F2
ON / OFF 11 18LTGN C A4
(HSD)

@A14VB
A14VB

HIGH

10RD
14LTGN

10RD
H77NN

H77NS
PRESS 18 D
18LTGN
SWITCH

SLPR GND ADAPTER IP /


(5007) SLEEPER
42
(5000)
13 H75-GSX C5
H14VB

FUSE
10RD

14WH H77NV
H (5001-H2)
16LTGN 5A
9
H77NT H77NU B5
14LTGN E
18LTGN

1 H11-GM H75AN
10WH 18LTGN
GROUND STUD
(LOCATED IN SLEEPER * N/ LOAD SHEDDING
REAR FACE OF FRONT ** W/ LOAD SHEDDING
LEFT BUNK PANEL) @ W/ 2010 LH FUSE BLOCK
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310775 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 02FEB15 UPDATED DESCRIPTION E 92948F
RELEASE NO. D ATE PART NO. SHEET

FOR R/D 5216 AND 5217. 61802Y 11MAR09


AE08058105 011

Figure 393 No Idle Heat and HVAC – Fuel Fired Heater and A/C Compressor

393
ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.13. NO IDLE HEATER, ESPAR IN CAB FUEL FIRED HEATER, P. 12

CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
NO IDLE HEATER, ESPAR IN CAB FUEL FIRED
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
HEATER
NAVISTAR, INC.

B1 BATT
FEED
CH3_01,1A
W/ 2010 LH FUSE BLOCK

A14H
8RD
ESPAR HEATER MODULE
A14VA
10RD

1(5000A)
H14VA
10RD
FUSE F2-K

30A D2

1 10 5 4 7 8 6 12
(1011)

GREEN/
BROWN

RED
BROWN
A14HF
14RD
18LTGN
12RD C2

H75AM
A14RD

A14HF
14RD
FUSE F10-P

BROWN/WHITE
BLUE/WHITE
GREY/RED
A2

GYER
YELLOW
(1019)

FUEL
15A

ESPAR
RED

PUMP
B6 SUPPLIED
15AMP B3
5AMP MAIN JUMPER
B2

FUSE
CH3_2A
BATTERY FEED

FUSE H1 86 HARNESS
BROWN

F6-B
A75WA

30
LT GREEN
BROWN
18RD

(5001) SEE NOTE 1


(1015)
A6 A3
RED
A75WA

87A
18RD

87
85

PARK LT GREEN
BRAKE
RELAY
NO IDLE
25
CAV 25 ESPAR HEATER
A B C D E F G H J K
(5000) (5238)
H75WA
18RD

18LTGN

18LTGN

18LTGN
H75WP

H75WE

H75WK
H75WJ
18LTGN
18LTGN

18LTGN
H75WB

H75WC

H75WD

H75WF

18WH
18RD

CONDENSATION
CAV 26 9 MODULE
(5000) CH12_24
(1230)
NO IDLE I/P SLEEPER
CONTROLS (5000)
A B C D E F
(5230)
18LTGN
A75WP

18LTGN

18LTGN
18LTGN

H75WJ
18LTGN

H75WK
18LTGN

18LTGN

H75WE

H75WF
H75WD
H75WC
H75WG
18WH

ESPAR
THERMOSTAT
(5237)
F11 SEE NOTE 1 A B C D E F

BODY
BL/WH
GY/RD

BR/WH

CONTROLLER
RED

BR
YW

(1601)
13 ESPAR
DRIVER
CONTROL
GROUND
ESPAR
ADAPTER
DRIVER
(5007)
CONTROL

NOTE1: FOR ESPAR AUGUST 2012 AND AFTER - BODY CONTROLLER


PIN CHANGE FROM FI TO FII, CAV J AND K ADDED TO 5238,
CAV F ADDED TO 5230 AND 5237.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300344 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 C 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 74016A 08JUL11


AE08058105 012

Figure 394 No Idle Heater, ESPAR in Cab Fuel Fired Heater

394
ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.14. NO IDLE HEATER, ESPAR IN CAB FUEL FIRED HEATER WIRED FOR KEY
OFF MODE, P. 12A

CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
NO IDLE HEATER, ESPAR IN CAB FUEL FIRED
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
HEATER WIRED FOR KEY OFF MODE
NAVISTAR, INC.

B1 BATT
FEED
CH3_01,1A

ESPAR HEATER MODULE


@A14VA

1 (5000A)
10RD

H14VA
10RD
FUSE F2-K

D2

1 10 5 4 7 8 6 12
A14H
8RD
(1011)

30A

GREEN/
BROWN

RED
BROWN
18LTGN
H75AM
12RD C2

A14HF
12RD
@A14RD

BROWN/WHITE
BLUE/WHITE
GREY/RED

GYER
YELLOW
@A14HF
12RD

FUEL
RED

PUMP
B6 B3 ESPAR
15AMP SUPPLIED
5AMP
FUSE
CH3_2A
BATTERY FEED

FUSE H1 86 MAIN JUMPER


BROWN
FUSE F10-P

F6-B 30
LT GREEN
BROWN

HARNESS
B2 15A A2

(5001)
(1015) A3
(1019)

A6
RED

87A
A75WAB
14RD

87
85

LT GREEN
@A75WA

PARK
14RD

BRAKE
NO IDLE
RELAY
ESPAR HEATER
(5238)
A75WA

A B C D E F G H J K
14RD

CONDENSATION

18LTGN
18LTGN

18LTGN
H75WE MODULE
H75WP

H75WK
18LTGN

18LTGN

H75WJ
18LTGN
H75WB

H75WD

H75WF
H75WC

18WH
18RD

25 CH12_24
(5000) (1230)
H75WA
18RD

CAV 26
(5000) 9
BODY
CONTROLLER
NO IDLE
18LTGN
A75WP

#J6 I/P SLEEPER


(1606) CONTROLS (5000)
A B C D E F
(5230)
18LTGN
18LTGN
18LTGN

H75WK
H75WJ
18LTGN
18LTGN
18LTGN

H75WE

H75WF
H75WC

H75WD

CAV 45
S
(1700)
M75WA
18VT
A75WAA
A104AM
16DKBL

14RD

H75WG
18WH

ESPAR
THERMOSTAT A B C D E F
(5237)
BL/WH
GY/RD
RED

BR
YW

BRAKE
CAV D
13 (8453)
SW
GROUND
M75WP
18VT

ADAPTER ESPAR
ESPAR
(5007) DRIVER
DRIVER
CAV 44 CONTROL
CONTROL
(1700)

@ W/2010 LH FUSE BLOCK


NOTE 1: FOR ESPAR WIRED FOR KEY OFF AUGUST 2012 AND AFTER, CAV F ADDED TO 5230 AND 5237
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 18AUG15 ADDED CIRC A104AM IN C 93248T
RELEASE NO. D ATE PART NO. SHEET

R/D 1700. 87136T 22MAY12


AE08058105 12A

Figure 395 No Idle Heater, ESPAR in Cab Fuel Fired Heater Wired for Key Off Mode

395
ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.15. NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED HEATER, P. 13

CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
HEATER
NAVISTAR, INC.

B1 BATT
FEED
CH3_01

WEBASTO HEATER MODULE


A14
6RD
A14H
8RD

1 2 13 12 11 10 16
WEBASTO HEATER
MODULE ASSEMBLY
PARKING
A14HF

BRAKE
12RD

RELAY
86
30

B3 87A
WEBASTO HEATER
15AMP 87
85
IS IN FAN ONLY
FUSE MODE WHEN PIN
F6-B 16 IS GROUNDED
A3 (1015)
A75WA
14RD

SLPR/IP
(5000-25) A B C D E F G H J
SLPR/WEBASTO ASSY
H75WA
18RD

WEBASTO HEATER
CONDENSATION (5236)
18LTGN
18LTGN
H75WDA

18LTGN
18LTGN
18LTGN

H75WH
H75WF
H75WE
H75WC

MODULE
CH12_24
18LTGN
H75WP

H75WJ
18WH
9

SLPR CTRL PNL


18LTGN
H75WD

I/P SLEEPER ACCENT LIGHT


SLPR/IP (5000) SWITCH (5126)
(5000-26) CH9_19
SLPR/SCP
A B C D E F
18DKBL
18LTGN

NO IDLE
A75WP

H62AV

CONTROL
(5230) H75WJ
18LTGN

18LTGN

18LTGN

18LTGN
H75WF
H75WC

H75WD

H75WE

18WH

H75WG
18WH H75WH
18LTGN

SLPR CTRL PNL


THERMOSTAT
CONTROL C D B A 8 5B 2B 7

A G
(5235) 6 4 3 1
9
10
H75WK
16WH

SEE NOTE 1 H62AX


F11 18DKBL SCP
NO IDLE
BODY 3 4 2 1 HEAT SWITCH
CONTROLLER
(5222)
(1601) WEBASTO
GROUND DRIVER H62AY
ADAPTER CONTROL 18DKBL
(5007) MODULE H62AW
CH3_29 18DKBL

NOTE 1: FOR WEBASTO AUGUST 2012 AND AFTER - BODY CONTROLLER PIN CHANGE FROM F1 TO F11.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300344 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 RMVD WORDS "OUTPUT 12VD 93366L
RE LEASE NO . D ATE PART NO. SHEET

WHEN PARKBRAKE IS APPLIED". 74016A 13JUL11


AE08058105 013

Figure 396 No Idle Heater, Webasto in Cab Fuel Fired Heater

396
ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.16. NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED HEATER WITH LVD, P. 14

CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
NO IDLE HEATER, WEBASTO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
IN CAB FUEL FIRED HEATER W/LVD
NAVISTAR, INC.

B2 BATT B1 BATT
FEED FEED
CH3_01,03 CH3_01

WEBASTO HEATER MODULE


SLPR/IP WEBSTO HEATER
(5000-1) MODULE ASSEMBLY
H14VA

8 RD
A14H
10RD

1 2 13 12 11 10 16

LOW VOLTAGE
RELAY
86
30 WEBASTO HEATER
18LTGN

A14HF
H75AM

12RD

IS IN FAN ONLY
MODE WHEN PIN
87A
16 IS GROUNDED
87
85
PARKING
BRAKE
B6 15AMP B3 15AMP
RELAY
FUSE FUSE
H1 F6-B 86
30
A6 (5001) A3 (1015)

87A
A75WA
14RD

87
85

SLPR/IP
(5000-25)
A B C D E F G H J SLPR/WEBASTO ASSY
H75WA

WEBASTO HEATER
18RD

CONDENSATION
H75WDA
18LTGN

18LTGN

18LTGN CONN (5236)

18LTGN

18LTGN
H75WC

H75WE

H75WF

H75WH
MODULE
CH12_24
18LTGN
H75WP
H75WB
18RD

H75WJ
9 18WH
18LTGN

I/P SLEEPER
H75WD

SLPR CTRL PNL


(5000)
SLPR/IP ACCENT LIGHT
(5000-26) SWITCH
SLPR/SCP (5126)
18LTGN

NO IDLE CH9_19
A75WP

A B C D E F
18DKBL
CONTROL H62AV
(5230)
H75WJ
18LTGN

18LTGN

18LTGN

18LTGN
H75WE

H75WF
H75WC

H75WD

18WH

H75WG
18WH
H75WH
18LTGN

SLPR CTRL PNL


THERMOSTAT C D B A 8 5B 2B 7

A G
CONTROL 6 4 3 1
(5235) 10
9
H75WK
16WH

F11 SEE NOTE 1 H62AX SCP


3 4 2 1 18DKBL
NO IDLE
BODY HEAT
CONTROLLER WEBASTO SWITCH
(1601) DRIVER (5222)
GROUND CONTROL
ADAPTER MODULE
H62AY
(5007) 18DKBL
CH3_29 H62AW
18DKBL

NOTE 1: FOR WEBASTO AUGUST 2012 AND AFTER - BODY CONTROLLER PIN CHANGE FROM F1 TO F11.

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300344 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 RMVD WORDS "OUTPUT 12VD 93366L
RELEASE NO. D ATE PART NO. SHEET

WHEN PARKBRAKE IS APPLIED". 74016A 08JUL11


AE08058105 014

Figure 397 No Idle Heater, Webasto in Cab Fuel Fired Heater with LVD

397
ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.17. HVAC SYSTEM – SLEEPER WITH BERGSTROM NO IDLE WITH PROSTAR, P. 15

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 12
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HVAC SYSTEM - SLEEPER W/BERGSTROM NO IDLE
NAVISTAR, INC. W/PROSTAR

AUX HVAC-BERGSTROM
NO IDLE CONTROLLER
(5205)

H5SA(-)
J1939- A06
18GN
J1939 DATA LINK
CH12_21
H5SA(+)
J1939+ A05
18YL

BATTERY1 H14HA
A07 AUX HVAC-BERGSTROM
12RD
NO IDLE-BATT&GRD
(100A)
H14HB CH12_18A
BATTERY2 A08
12RD

NO IDLE ISOLATED
BTRY & FEED
BATTERY A09 H104
(100B)
VOLTAGE 12RD
CH12_18
SENSE

FUEL CHASSIS MODULE


FIRED A03 H75AJA FUEL FIRED HEATER
HEATER 18LTGN (5219)
CH12_19

HVAC LED
CONTROL
(5200)

H75F +12V
DISPLAY + A11 7
18LTGN

DISPLAY - H75-GA
A02 8 GROUND
18LTGN

TEMP H75AB TEMP


B01 9
CONTROL 18LTGN SETTING

BLOWER H75AA BLOWER


B02 10
CONTROL 18LTGN SETTING

TEMP H75J TEMP


B03 11
SW UP 18LTGN SW UP

TEMP H75K TEMP


B04 12
SW DOWN 18LTGN SW DOWN

BLOWER H75L BLOWER


B05 13
SW UP 18LTGN SW UP

H75M BLOWER
BLOWER B06 14
18LTGN SW DOWN
SW DOWN

DIM CTRL A12 H75N 15 PWM DIM


TO SLPR 18DKBL INPUT

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300344 CIRCUIT DIAGRAM, PROSTAR


0638 07MAY15 UPDATED DESCRIPTION C 92948U
RELEASE NO. D ATE PART NO. SHEET

FOR R/D 5205. 74016A 13JUL11


AE08058105 015

Figure 398 HVAC System – Sleeper with Bergstrom No Idle with ProStar

398
ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.18. HVAC SYSTEM – SLEEPER WITH BERGSTROM NO IDLE, P. 15A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 12
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HVAC SYSTEM - SLEEPER W/BERGSTROM NO IDLE
NAVISTAR, INC.

AUX HVAC - BERGSTROM


NO IDLE CONTROLLER
(5205)

H5SA(-)
J1939- A06
18GN
J1939
CH3_36,38
H5SA(+)
J1939+ A05
18YL

AUX HVAC NO IDLE


BATTERY1 H14HA
A07 POWER SUPPLY 12V
12RD
CH12_18,18A

SLPR/BATTRY HARN
BATTERY2 A08 H14HB
NO IDLE HVAC (100A)
12RD
CH12_18A

H104 SLPR/NO IDLE HVAC BTRY/GND


BATTERY
A09 HARN VOLTAGE SENS (100B)
VOLTAGE 12RD
CH12_18
SENSE

CHASSIS MODULE
FUEL
H75AJ FUEL FIRED HEATER
FIRED A03
18LTGN (5219)
HEATER
CH12_19

HVAC LED
CONTROL
MAIN SLPR/SCP HARN
(5200)
(5130 / 5134)

H75F
DISPLAY + A11 B07 7 +12V
18LTGN

DISPLAY - H75-GA
A02 B08 8 GROUND
18WH

TEMP H75AB TEMP


B01 B09 9
CONTROL 18LTGN SETTING

BLOWER H75AA BLOWER


B02 B10 10
CONTROL 18LTGN SETTING

TEMP H75J TEMP


B03 B11 11
SW UP 18LTGN SW UP

TEMP H75K TEMP


B04 B12 12
SW DOWN 18LTGN SW DOWN

BLOWER H75L BLOWER


B05 C07 13
SW UP 18LTGN SW UP

BLOWER H75M BLOWER


B06 C08 14
SW DOWN 18LTGN SW DOWN

DIM CTRL H75N PWM DIM


A12 C09 15
TO SLPR 18LTGN INPUT

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300344 CIRCUIT DIAGRAM, LONESTAR


0638 07MAY15 UPDATED DESCRIPTION B 92948U
RELEASE NO. D ATE PART NO. SHEET

FOR R/D 5205. 74016A 14JUL11


AE08058105 15A

Figure 399 HVAC System – Sleeper with Bergstrom No Idle

399
ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.19. HVAC SYSTEM – SLEEPER WITH BERGSTROM NO IDLE SWITCHES –


LOCATED IN SLEEPER CONTROL PANEL, P. 16

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 12
HVAC SYSTEM - SLEEPER W/BERGSTROM NO IDLE
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
SWITCHES-LOCATED IN SLEEPER CONTROL PANEL
NAVISTAR, INC.

IP / MAIN SLPR MAIN SLPR/SCP


(5000) SWITCH PACK
(5125)

GAUGE 31 D
CLUSTER #1 A62A H62AS H62AS
(1500) 18DKBL 18DKBL 18DKBL
CH08_11

NO IDLE
H75-GAK
CHS MODULE
18LTGN MAIN SLPR/SCP

18DKBL
12_19

H62J
NO IDLE
ENGINE HEAT
(5220)

D
H75-GAS H75-GAS
AUX HVAC-BERGSTROM 18LTGN 18LTGN
NO IDLE CONTROLLER
(5205)

SLPR CTRL PNL


NO IDLE
HEAT SWITCH
HEAT SW B
H75AF H75AF (5222)
ON/OFF B15
18LTGN 18LTGN
C
H75AR 7 2B 5B
H75AR + 8

18LTGN 18LTGN
+
HEAT LED A 1 6
3 4
ON/OFF H75AG H75AG -
B14
18LTGN 18LTGN
10 -
9
18LTGN

18DKBL
H75AT

H62AA
18LTGN
H75HA
H75HB SLPR CTRL PNL
18LTGN NO IDLE
COOL SWITCH
(5233)

7 2B 5B
8
+
+
MAIN SLPR/SCP
NO IDLE 1 6 4
CONTROLS - -
3
(5230)
COOL SW 9 10
ON/OFF A
H77NE H77NE
B13 18LTGN 18LTGN

COOL LED B
ON/OFF H77NF H77NF
B12
18LTGN 18LTGN

NO IDLE HVAC
H75AR
POWER SUPPLY
18LTGN
CH12_18

75-GSX SLEEPER GROUND


14WH ADAPTER (5007)
CH3_29

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300344 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0638 07MAY15 UPDATED DESCRIPTION C 92948U
RELEASE NO. D ATE PART NO. SHEET

FOR R/D 5205. 74016A 16JUL11


AE08058105 016

Figure 400 HVAC System – Sleeper with Bergstrom No Idle Switches – Located in Sleeper Control
Panel

400
ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.20. HVAC SYSTEM – SLEEPER WITH BERGSTROM NO IDLE SWITCHES –


LOCATED IN SLEEPER CONTROL PANEL (CONT.), P. 17

CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO HVAC SYSTEM-SLEEPER W/BERGSTROM NO IDLE
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SWITCHES-LOCATED IN SLEEPER CONTROL PANEL
NAVISTAR, INC. (CONT)

MAIN SLPR/ SLPR CTRL PNL


IP / MAIN SLPR (5130 / 5134)
(5000)
GAUGE A04
CLUSTER#1 H62A 31 H62AS
H62A H62AS
(1500) 18DKBL 18DKBL 18DKBL 18DKBL
CH08_11

NO IDLE
CHS MODULE H75-GAK
(5219) 18LTGN
CH12_19
B04
H75-GAS H75-GAS
18LTGN 18LTGN

AUX HVAC-BERGSTROM
NO IDLE CONTROLLER
(5205)

SLPR CTRL PNL

18DKBL
H62J
NO IDLE
HEAT SWITCH
B02
H75AF H75AF (5222)
HEAT SW B15
18LTGN 18LTGN
ON/OFF
B03 2B 5B
H75AR +
7 8
H75AR
18LTGN
18LTGN
+
B01 1 6
3 4
H75AG H75HS1 H75AG -
HEAT LED

18DKBL
B14

H62AA
ON/OFF 18LTGN 18LTGN 18LTGN
10 -
9
18LTGN
H75AT

18LTGN
H75HA
H75HB SLPR CTRL PNL
18LTGN NO IDLE
COOL SWITCH
(5233)
18LTGN
H77NE

7 2B 5B
8
+
+

1 6 4
- -
3

D04
COOL SW H77NE H75CR1 9
B13 10
ON/OFF 18LTGN 18LTGN

D05
H77NF H77NF
COOL LED B12
18LTGN 18LTGN
ON/OFF

NO IDLE HVAC
H75AR POWER SUPPLY
18LTGN (5001)
CH12_18

H75-GSX SLEEPER GROUND


14WH ADAPTER(5007)
CH3_29

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300344 CIRCUIT DIAGRAM, LONESTAR


0638 07MAY15 UPDATED DESCRIPTION C 92948U
RELEASE NO. D ATE PART NO. SHEET

FOR R/D 5205. 74016A 13JUL11


AE08058105 017

Figure 401 HVAC System – Sleeper with Bergstrom No Idle Switches – Located in Sleeper Control
Panel (Cont.)

401
ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.21. HVAC SYSTEM – SLEEPER WITH BERGSTROM NO IDLE POWER SUPPLY


12V, P. 18

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 12
HVAC SYSTEM - SLEEPER W/BERGSTROM NO IDLE
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
POWER SUPPLY 12V
NAVISTAR, INC.

BATTERY IP/MAIN SLPR


FEED (5000/5000)
(1008A)
34
A14XX H14AC
12RD 10RD

14LTGN
H75AV
16LTGN
H75AX
AUX HVAC-BERGSTROM SLPR/NO IDLE HVAC
NO IDLE CONTROLLER BTRY&GND HARN B5
(5205) VOLTAGE SENSE NO IDLE
(100B) HVAC 25A
(5001-H4)
C5
BATTERY3 A
VOLTAGE H104
A9

18LTGN
12RD

H75AP
SENSE B2
GROUND3 NO IDLE
H104-G B
VOLTAGE HEAT 15A
B9 12WH
SENSE (5001-H4)
A2

18LTGN

16LTGN
H75AL

H75AL
NO IDLE HVAC
BTRY&GND HARN/BTRY
INTERCONNECT
VOLTAGE SENSE
(100N)

A
104-G 104-G
12WH 12WH
CHS MODULE
FUEL FIRED
12RD

HEATER
104

(5219)
CH12_19
NO IDLE HVAC
BTRY&GND HARN/BTRY B1
INTERCONNECT NO IDLE
VOLTAGE SENSE 5A
HVAC
(100P) (5001-H4)
C1
A
104
18LTGN
H75AR

12RD

10A
INLINE
FUSE
CH12_16
SLPR CTRL PNL/
NO IDLE ENGINE HEAT
(5220)

- - AUXILIARY
104-G BATTERY BOX
12WH EFFECTS

+ +
CHK DATE CHANGE REV REFERENCE DRAWN NAME

300344 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0638 07MAY15 UPDATED DESCRIPTION E 92948U
RE LEASE NO . D ATE PART NO. SHEET

FOR R/D 5205. 74016A 07JUL11


AE08058105 018

Figure 402 HVAC System – Sleeper with Bergstrom No Idle Power Supply 12V

402
ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.22. HVAC SYSTEM – SLEEPER WITH BERGSTROM NO IDLE POWER SUPPLY


12V (CONT.), P. 18A

CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
HVAC SYSTEM - SLEEPER W/BERGSTROM NO IDLE
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
POWER SUPPLY 12V (CONTINUED)
NAVISTAR, INC.

HVAC MODULE/BTRY HARN


NO IDLE COMPRESSOR
(100X)

C
BATTERY BATTA
12RD
D
BATTERY BATTB
12RD
A
GROUND GRD-C
12WH
B
GROUND GRD-D
12WH

OPT 4-WAY CONN (100)


LOCATED UNDER SLPR B A D C
AUX HVAC-BERGSTROM
SLPR/BTRY HARN
NO IDLE CONTROLLER
NO IDLE HVAC
(5205)
(100A)

10LTGN
GRD-D

10LTGN
GRD-C

BATTA
10RD
BATTB
10RD
C
BATTERY1 A07 H14HA H14HA
12RD 12RD
D
H14HB H14HB
BATTERY2 A08
12RD 12RD
A
GROUND1 H75-GBA H75-GBA
B07
12WH 12WH
B
H75-GBB H75-GBB
GROUND2 B08
12WH 12WH

B(+)
B(-)

8RD
8WH
OPT 4-WAY CONN (100)
B A D C
LOCATED UNDER SLPR
10LTGN
GRD-D

10LTGN

BATTA
GRD-C

10RD
BATTB
10RD

EYELET (102)
B(-)
8WH
B(+)
8RD

EYELET (102)
EYELET
(101)
EYELET
(101)

DOUBLE CUBE 60A 60A

BATTERY
MOUNTED IN
- FUSE HOLDER
MTD IN
AUXILIARY
CUBE
FUSE
CUBE
FUSE

AUXILIARY BATTERY BOX


BATTERY BOX

+
CHK DATE CHA NGE REV REFERENCE DRAWN NA ME

300344 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0638 07MAY15 UPDATED DESCRIPTION C 92948U
R EL EASE NO. PART NO. S HEE T
DATE

FOR R/D 5205. 74016A 08JUL11 AE08058105 18A

Figure 403 HVAC System – Sleeper with Bergstrom No Idle Power Supply 12V (Cont.)

403
ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.23. HVAC SYSTEM – SLEEPER WITH BERGSTROM NO IDLE FUEL FIRED HEATER,
P. 19

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 12
HVAC SYSTEM - SLEEPER W/BERGSTROM NO IDLE
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
FUEL FIRED HEATER

NO IDLE HEAT
POWER SUPPLY 12V
(5001-H4)
CH12_18

18LTGN
H75AL
CHASSIS MODULE
FUEL FIRED
HEATER
(5219)

H75AL
B
16LTGN
SLEEPER
GROUND
H75-GSX H75-GAK
(5007) A
14WH 16LTGN
CH3_29

AUX HVAC-BERGSTROM
NO IDLE CONTROLLER
(5205)

FUEL H75AJ
H75AJA
FIRED A3 18LTGN C
18LTGN
HEATER

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300344 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0638 07MAY15 UPDATED DESCRIPTION E 92948U
RELEASE NO. D ATE PART NO. SHEET

FOR R/D 5205. 74016A 08JUL11


AE08058105 019

Figure 404 HVAC System – Sleeper with Bergstrom No Idle Fuel Fired Heater

404
ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.24. IDLE MANAGEMENT WITH NO IDLE 12V DC NOT WITH AUTO SEVERE
SERVICE LONESTAR, P. 20

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 12
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF IDLE MANAGEMENT W/NO IDLE 12V DC N/ AUTO S/S
NAVISTAR, INC. LONESTAR

GROUND AUX HVAC-BERGSTORM


ADAPTER NO IDLE CONTROLLER
(5007) (5205)
NO IDLE
13 BERGSTROM
H11-GM (100A)
16WH

H75AR
A B7
18LTGN

GROUND STUD
H75AR
IN SLEEPER REAR B B8
18LTGN
1 FACE OF FRONT
H75-GSX LEFT BUNK PANEL
14WH (5004) H75AR
C A7
18LTGN

SLEEPER CONTROL H75AR


D A8
PANEL 18LTGN
(5134 / 5130)
SLPR CTRL PNL
NO IDLE
B4
HEAT SWITCH H75-GAS H75-GAS
HVAC CONTROL (5222) 18LTGN
18LTGN
(5200) CH12_021
B8
H75-GA H75-GA
GROUND 8 A2 DISPLAY-
18WH 18LTGN

B10
BLOWER H75H H75AA BLOWER
10 B2
SETTING 18LTGN 18LTGN CONTROL

B9
TEMP H75R H75AB TEMP
9 B1
SETTING 18LTGN 18LTGN CONTROL

B7
H75F H75F
+12V 7 A11 DISPLAY+
18LTGN 18LTGN

B11
TEMP H75J H75J TEMP
11 B3
SW UP 18LTGN 18LTGN SW UP

B12
TEMP H75K H75K TEMP
12 B4
SW DOWN 18LTGN 18LTGN SW DOWN

C7
BLOWER H75L H75L BLOWER
13 B5
SW UP 18LTGN 18LTGN SW UP

C8
BLOWER H75M H75M BLOWER
14 B6
SW DOWN 18LTGN 18LTGN SW DOWN
C9
PWM DIM H75N H75N DIM CTRL
15 A12
INPUT 18LTGN 18LTGN TO SLPR

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, LONESTAR


0638 07MAY15 UPDATED DESCRIPTION C 92948U
RE LEASE NO . D ATE PART NO. SHEET

FOR R/D 5222. 82357E 16DEC11


AE08058105 020

Figure 405 Idle Management with No Idle 12V DC not with Auto Severe Service LoneStar

405
ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.25. IDLE MANAGEMENT WITH NO IDLE 12V DC NOT WITH AUTO SEVERE
SERVICE LONESTAR (CONT.), P. 21

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 12
IDLE MANAGEMENT W/NO IDLE 12V DC N/AUTO S/S
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
LONESTAR

CAB / SLEEPER
J1939
(5000)
(5930M)

H5T(+) 35
H5S(+) A5S(+)
A 18YL 18YL TERMINATING
18YL
RESISTOR
(1657)
36 A5S(-)
H5T(-) H5S(-) CH3_013
C 18GN
18GN 18GN

NO IDLE CONTROLS 29 ENGINE START


(5230) H75X A104AE ALARM(4101)
CH12_12 18LTGN 18DKBL CH7_07
CH12_13
34 BATTERY FEED
A14XX (1008A)
12RD CH12_11
H75WDB HEATER CONTROLLED
FUSE F11-A
16LGTN BLOWER MODULE
(1020)
(1230)
@A75AJB F1 E1
@A75AJC
16LTGN 18LTGN
5A 21
AUX HVAC - BERGSTORM 9 A2 B2
A75AJB A75AJC
NO IDLE CONTROLLER
16LTGN 18LTGN
(5205) 5A FUSE
(1018) ROOF/TACHOGRAPH
*A62AA
(1985)
H5SA(-) 18DKBL
A6 CH04_045
18GN GAUGE CLUSTER #1
31
A62A (1500)
H5SA(+) 18DKBL CH8_010
A5
18YL
ESPAR HEATER
FUSE CHASSIS MODULE
(5001-H4) (5219)
A4
B2 A2
H14AC H75AX H75AL
B
10RD 16LTGN 16LTGN
15A
A3
H75AJB H75AJ
C
16LTGN 18LTGN
H75AJA
18LTGN H75-GAS H75-GAK
A
18LTGN 16LTGN

H75AV
MAIN SLPR / SLPR CTRL PNL
14LTGN
(5130 / 5134)

B4
H75-GAS
FUSE 18LTGN
(5001-H4)
B5 C5 B1 C1 B3
H75AP H75AR H75AR
18LTGN 18LTGN 18LTGN
25A 5A FUSE
(5001-H4) A4
H62A H62AS
18DKBL 18DKBL
SLPR CTRL
H77AF B2 PNL
H75AF
B15 (5134)
18LTGN 18LTGN
CH12_017
B1
H77AG H75AG
B14
18LTGN 18LTGN

D4
H77NE H77NE
B13
18LTGN 18LTGN

D5
H77NF H77NF
B12
18LTGN 18LTGN

* W/ RUSSIAN PROSTAR ONLY


@ W/ 2010 LH FUSE BLOCK

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 02FEB15 UPDATED DESCRIPTION D 92948F
RELEASE NO. DATE PART NO. SHEET

FOR R/D 5205. 82357E 19DEC11


AE08058105 021

Figure 406 Idle Management with No Idle 12V DC not with Auto Severe Service LoneStar (Cont.)

406
ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.26. IDLE MANAGEMENT WITH NO IDLE 110V AND SLEEPER BOX NO IDLE
ISOLATED BATTERY AND GROUND, P. 22

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 12
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF IDLE MANAGEMENT W/NO IDLE 110V & SLPR BOX
NAVISTAR, INC. NO IDLE ISOLATED BTRY AND GND

MAX POWER
IP/SLEEPER APU HMI
(5000) (5035)

H5S(+) H5T(+)
35 A
18YL 18YL

H5S(-) H5T(-)
36 B
18GN
18GN

H5MA(+)
18YL
H77A
C

H5MA(-)
20RD

18GN
D

FUSE
MAX POWER
CAB/SLEEPER (5001)
H14AC APU
(5000) H75AV H75AW
10RD (5034)
CH12_021 14LTGN B5 C5 14LTGN
25A
H5MB(+)
1
18YL

H5MB(-)
2
18GN

4
BATTERY CHARGER
(5036) 3
H77NW H5SA(+) 5
A 16LTGN 18YL
AUX HVAC - BERGSTORM
H5SA(-)

NO IDLE CONTROLLER
18GN

(5205)

A5

A6
H77NG
18LTGN
SLEEPER CONTROL
H77NB
PANEL(5130)
18LTGN

H77NA H77NY
C11 18LTGN
18LTGN

H77NC H77ND
C12 A15
18LTGN 18LTGN

H77NH A14
C10
18LTGN

SLPR/NO IDLE HVAC


BTRY & GRD HARN
VOLTAGE SENSE
NO IDLE HVAC
(100B)
BTRY & GND HARN/BTRY
INTERCONNECT A
104 H104
VOLTAGE SENSE A9
12RD 12RD
(100P)
CH12_018
NO IDLE HVAC
B
BTRY & GND HARN/BTRY 104-G H104-G
INTERCONNECT 12WH B9
12WH
VOLTAGE SENSE
(100N)
CH12_018

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, LONESTAR


0488 03FEB15 UPDATED DESCRIPTION B 92948F
RELEASE NO. D ATE PART NO. SHEET

FOR R/D 5205. 82357E 21DEC11


AE08058105 022

Figure 407 Idle Management with No Idle 110V and Sleeper Box No Idle Isolated Battery and Ground

407
ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.27. SLEEPER BOX WITH NO IDLE 12V DC WITH AUTO SEVERE SERVICE
LONESTAR, P. 23

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 12
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SLPR BOX W/NO IDLE 12V DC W/AUTO S/S LONESTAR
NAVISTAR, INC.

AUX HVAC -BERGSTROM


NO IDLE CONTROLLER
(5205)
SLPR DCTRL PNL/SLPR CTRL PANEL
(5134)/(5130)

B1
H75AG H75HS1 H75HG
B14
18LTGN 18LTGN 18LTGN

B2
H75AF H75HR1 H75HF
B15
18LTGN 18LTGN 18LTGN

SLPR CTRL D4
PNL H77NE H77CR1 H77NE
B13
(5134) 18LTGN 18LTGN 18LTGN
CH12_017
D5
H77NF H77CS1 H77NF
B12
18LTGN 18LTGN 18LTGN

B4
H75-GAS H75-GAS
18LTGN 18LTGN

GROUND ADAPTER CAB/SLEEPER


(5007) (5000)

H75HR
27
18LTGN
H75-GSX
13
14WH
H77CR
41
18LTGN
H11-GM
1
10WH

GROUND STUD IN SLEEPER


REAR FACE OF FRONT LEFT
BUNK PANEL
(5004)

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

RELEAS E NO . D ATE PART NO. SHEE T

Figure 408 Sleeper Box with No Idle 12V DC with Auto Severe Service LoneStar

408
ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.28. HVAC-CONDENSATION MODULE FOR ESPAR AND WEBASTO NO IDLE HEAT,


P. 24

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 12
HVAC-CONDENSATION MODULE FOR ESPAR AND
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
WEBASTO NO IDLE HEAT

FUSE F4-P
(1013)
B2 A2 @A14FE
@A75F @A75
18LTGN 12RD
12LTGN 30A
HEATER CONTROLLER
BLOWER MODULE
FUSE F6-A
(1230)
(1015)

A4 B4 BATTERY
V_ACC * A75F A75 A14FE A14F #A14
FEED
A 18LTGN 12RD 8RD 6RD
12LTGN 30A CH3_01,1A

BATTERY
*A14
4RD
FEED
BLOWER A75A HVAC SYSTEM
C CH3_34,34A
FAN CTRL 18LTGN CH12_3

I/P SLEEPER
FUSE F9-6
(5000)
(1018)
HEATER ON B2 A14AJB 9 H75WDB NO IDLE CONTROLS
A75AJC A2
E
SIGNAL 18LTGN 16LTGN 16LTGN CH12_12,2A,13,14
5A (5238)

FUSE F11-A
(1020)
@A75AJC E1 F1 A14AJB
18LTGN 16LTGN
5A

SONIC WELD GROUND


SPLICE A11-GKB
GROUND B A75-GBM
14WH
18WH

@A75-GBM
18WH 9
GROUND
@A11-GBA (1022)
14WH 1 GROUND STUD
(LOCATED AT LEFT SIDE
@A11-GKJ

DASH MOUNTED DUAL


6WH

POST GROUND PLATE)

NEG STUD
(1005)

HVAC LPM
A75B
LPM D (1220)
18LTGN
CH12_03

@ W/ 2010 LH FUSE BLOCK


*W/ WEBASTO #DUAL BATTERY FEED W/LOAD SHEDDING
*SINGLE BATTERY FEED

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 C 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 87136T 21MAY12


AE08058105 024

Figure 409 HVAC-Condensation Module for ESPAR and WEBASTO No Idle Heat

409
ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.29. SLEEPER WIRING WITH NO IDLE DASH SWITCH, P. 25

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 12
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SLPR WIRING W/NO IDLE DASH SWITCH
NAVISTAR, INC.

SLEEPER
NO IDLE
ENGINE HEAT SLEEPER NO IDLE
(1124M) HEAT & COOL
(1946F)

A75AR
7 C
18LTGN

A62J
8 G
18DKBL

A75AG
9 A
18LTGN

A75-GAS
10 D
18LTGN

A75AF
2B B
18LTGN
A77NE
E
18LTGN
A77NF
F
18LTGN

SLEEPER NO
IDLE COOL
(1125M)

A75HB
3 7
18LTGN

A75AT
7
18LTGN

A62AA
8 8
18DKBL

A75HA
10 10
18LTGN

2B

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 19MAY14 INITIAL RELEASE. A 92447S
RELEASE NO. D ATE PART NO. SHEET

92447S 14APR14
AE08058105 025

Figure 410 Sleeper Wiring with No Idle Dash Switch

410
ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.30. ESPAR HEATER WITH DAYCAB, P. 26

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 12
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ESPAR HEATER W/DAYCAB
NAVISTAR, INC.

ESPAR HEATER
PUSH BUTTON TIMER 5
(1560) OUTPUT
(1564)

A74G A
2
16LTGN

IP/CENTER CHASSIS
(1701)

26
A74Y
1 16YL

66
A11-GBA A11-GB A11-GC
3 16WH 18WH 18WH

A11-GA A11-GBB
18WH 16WH

TIMER 2
GND
FUSE F11-C (1562)

A74RB2 (1020) A74RB 65


A74RBA A74RC
4 16RD 16RD 16RD
F3 5A E3 12RD

FUSE F2-K
TIMER 1 (1011)
A74RBB A74RA A14RD
A 12V IN 12RD 12RD
16RD D2 C2
(1561) 10/5A

A14R
8RD
A74J TIMER 3
16RD A COMMON
(1563)

A14W
6RD
BATTERY FEED
(1000)
CH3_02A

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
07AUG17 INITIAL RELEASE. A 94106N
RELEASE NO. D ATE PART NO. SHEET

94106N 03JUL17
AE08058105 026

Figure 411 Espar Heater with Daycab

411
ELECTRICAL CIRCUIT DIAGRAM MANUAL

BUNK LIGHTS AND ACCESSORIES (CHAPTER 13)


13.1. READING AND WARDROBE LIGHTS – BUNK, P. 1

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 13
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
READING AND WARDROBE LIGHTS - BUNK
NAVISTAR, INC.

BATTERY BATTERY
FEED FEED
CH3_02,02A CH3_02,02A
**A14Y

*A14W
6RD
6RD

IP / SLEEPER
FUSE F7-A (1016) (5000)

A14R A14RD F1 E1 A14VA


8RD 12RD 10RD
1
30A

H14VA
10RD
FUSE F2-K
@A14RD (1011)
@A14VA
12RD C2 D2 10RD

W/ UPPER

H14VAA
H14CD
18RD

16RD
BUNK LIGHT

W/ UPPER BUNK &


WARDROBE LIGHTS
H1-B5 H1-B1
W/ WARDROBE SLEEPER SLEEPER
LIGHT ONLY 5A FUSE BOX 10A FUSE BOX
H63KU (5001) (5001)
18DKBL H1-C5 H1-C1

H14VAB
16RD
18DKBL
18DKBL

H63-GK
H63U
H63U

18WH
H63-GU
18WH
18DKBL
18DKBL

H63K
H63K

18DKBL
H63SB
T-RAIL
(1000/#8000)

9 8
18DKBL
H63-GU

H63U
18WH

A B
A B

A
A B A

A B
B
H63-GSD
18WH

LOWER BUNK
H63-GK

H63-GU
H63-GX

WARDROBE
18WH

18WH

18WH

READING LIGHT
CABINET (5130)
(5109) B UPPER BUNK
READING LIGHT
(5131)

H11-GM H11-GSK
10WH 10WH

SLEEPER
GROUND 8 1
ADAPTER
* N/ LOAD SHEDDING GROUND STUD IN SLEEPER
(5007)
** W/ LOAD SHEDDING REAR FACE OF FRONT LEFT
@ W/2010 LH FUSE BLOCK BUNK PANEL

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 C 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 61802Y 11MAR09


AE08058106 001

Figure 412 Reading and Wardrobe Lights – Bunk

412
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.2. LUGGAGE COMPARTMENT LIGHTS – BUNK, P. 2

CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LUGGAGE COMPARTMENT LIGHTS - BUNK
NAVISTAR, INC.

IP / SLEEPER
(5000)

BATTERY 18
BATTERY FEED H63AW
FEED CH3_02, 18DKBL
CH3_02,02A 02A H1-B1 H2-C5
1 10A
H14VA H14VAA
10RD 16RD
DOOR

H14VAF
SLEEPER

16RD
**A14Y

SWITCH
18DKBL

FUSE BOX
*A14W

A63AW

DOOR RIGHT
6RD
6RD

(5001)
SWITCH (5114-A)
LEFT (5112-A)
A H63SD A
H63SE
16DKBL 16DKBL
(5113-A) (5115-A)
A A
H63SDA H63SEA
OPT 16DKBL 16DKBL
A14R
8RD

WARNING H A
A63-GAK

LIGHT LUGGAGE
18WH

(1510) LIGHT

18DKBL

18DKBL
H63SH
H63SF
SWITCH (5132-A)
A
H63SC
18DKBL
(5133-A)
A
H63SCA
@A14RD

18DKBL
A14RD

B6 A6 C6
12RD
12RD

87A 85

87
LUGGAGE LIGHT
RELAY
A11-GAA
FUSE F7-A

(5001-H3)
FUSE F2-K

30 86
14WH
(1016)

F1 C2
(1011)

C5
H63SJ A5
30A 18DKBL

E1 D2
18DKBL
H63SJ
@A14VA
10RD
A14VA
10RD

GROUND STUD(1004)
(LOCATED AT LEFT
SIDEDASH MOUNTED
H63-GSA
DUAL POST
H63-GSB

18DKBL
18DKBL
18DKBL
H63SJA

GROUNDPLATE)
H63-GSC
18DKBL

18DKBL
H63SJB

LEFT RIGHT
H63-GSE

LUGGAGE LUGGAGE
18DKBL

B A
LIGHT A B LIGHT
(5110) (5111)

* N/ LOAD SHEDDING
** W/ LOAD SHEDDING
@ W/2010 LH FUSE BLOCK
GROUND STUD IN
SLEEPER REAR FACE OF
FRONT LEFT BUNK PANEL
(5004A)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 E 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 61802Y 11MAR09


AE08058106 002

Figure 413 Luggage Compartment Lights – Bunk

413
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.3. POWER SOURCE – BUNK, P. 3

CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
POWER SOURCE - BUNK
NAVISTAR, INC.

BATTERY BATTERY
FEED FEED
CH3_03,03A CH3_01,01A

FUSE F2-F
(1011)
@A14NA @A14VB
A14W
A14Y

6RD
6RD

12RD 10RD
E2 F2

W/ LOAD N/ LOAD
SHEDDING SHEDDING FUSE F7-H
(1016)
A14N A14NA
8RD 12RD B4 A4
30A

A14VB
10RD
IP / SLEEPER
(5000) 42

H14VB
10RD
H14VBA
14RD
H2-B1
SLEEPER CONTROL PANEL
INTERCONNECT SLEEPER
(5134/5130) FUSE BOX 15A
(5001)
B5 H2-C1
#H86SBA #H86SBA

14LTGN
16LTBL 16LTBL H86SB
12V POWER
SOURCE B6 #H86-GSA
#H86-GSA
(5003) 16WH 16WH

A H86SBA
16LTBL

H11-GSK
10WH
H86-GSA H11-GSN
C
16WH 10WH
H86-GSC

16LTGN
H86SA
16WH

GROUND STUD
IN SLEEPER
REAR FACE OF
FRONT LEFT 12V POWER
# W/ LONESTAR
BUNK PANEL SOURCE A B
@ W/2010 LH FUSE BLOCK
(5004) (5005/#5125)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 D 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 61802Y 11MAR09 AE08058106 003

Figure 414 Power Source – Bunk

414
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.4. TELEVISION / REFRIGERATOR WIRING, P. 4

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 13
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TELEVISION / REFRIGERATOR WIRING
NAVISTAR, INC.

FUSE F2-K
REFRIGERATION WIRING (1011)
@A14RD C2 D2 @A14VA
12RD 10RD
BATTERY FEED **A14Y
CH3_02,02A 6RD IP / SLEEPER
FUSE F7-A
(1016) (5000)
BATTERY FEED *A14W A14R A14RD F1 E1 A14VA H14VA H14CC
CH3_02,02A 6RD 8RD 12RD 10RD 10RD 18RD
30A 1
H1-B4
REFRIGARATOR A B SLEEPER FUSE
FEED (5501) CENTER 10A
(5001)
H1-A4

H86-GK

18LTGN
18WH

H86AG

18LTGN
H86AG
6
SLEEPER H12-GK
GROUND 18WH
ADAPTER H86-GK
(5007) 18WH
1
H11-GM
10WH
A B

REFRIGERATOR
CONNECTION
GROUND STUD
(5500/5501)
(LOCATED IN SLEEPER
REAR FACE OF FRONT
LEFT BUNK PANEL)
(5004)

TV POWER SOURCE BATTERY FEED **A14Y


CH3_02,02A 6RD

BATTERY FEED *A14W A14R


CH3_02,02A 6RD 8RD
TV POWER SOURCE
SLEEPER
(#5012 / #5013)
FUSE BOX
SLEEPER / IP
(5001) FUSE F7-A (1016)
(5000A)
H1-C3 H1-B3 E1 F1
H86SBB H14VAD H14VA A14VA A14RD
B
16LTGN 18RD 10RD 10RD 12RD
10A 1 30A
FUSE F2-K
(1011)
@A14VA @A14RD
10RD
D2 C2 12RD
H86-GSB H11-GM
A
16WH 16WH

@H86-GSM 14 1
16WH

GROUND STUD
SLEEPER
(LOCATED IN SLEEPER
GROUND ADAPTER
REAR FACE OF FRONT
(5007)
LEFT BUNK PANEL)
(5004)

#5012 : W/ LOW ROOF


#5013 : W/ LONG SLEEPER & SKYRISE
#5600 : W/ SHORT SLEEPER
* N/ LOAD SHEDDING
** W/ LOAD SHEDDING
@ W/2010 LH FUSE BLOCK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 D 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 61802Y 11MAR09


AE08058106 004

Figure 415 Television / Refrigerator Wiring

415
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.5. SPEAKER – BUNK, P. 5

Figure 416 Speaker – Bunk

416
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.6. FAN – BUNK, P. 6

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 13
FAN - BUNK
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.

BATTERY BATTERY
FEED FEED
CH3_03,03A CH3_03,03A

A14W
A14Y

6RD
6RD

W/ LOAD N/ LOAD
SHEDDING SHEDDING
A14N
8RD

T-RAIL
A14NA

@A14NA

A B
12RD

(1001)
12RD
FUSE F7-H

FUSE F2-F
(1016)

(1011)

B4 E2

30A

H76-G
18BK

18WH
F2
H76

A4
@A14VB
A14VB

10RD
10RD

T-RAIL A B
(1001)
IP / SLEEPER
42
(5000)

H76-G
18WH
18BK
H76
H14VB
10RD

SLEEPER
GROUND ADAPTER
SLEEPER FUSE (5007)
BOX
(5001)
12
H14VBD H2-B4 H2-A4
12RD
5A
H76-G

1
18WH
18BK

H11-GM
H76

10WH

BUNK FAN
A B
(1305) GROUND STUD(5004)
(LOCATED IN SLEEPER
REAR FACE OF FRONT
BK

BK

LEFT BUNK PANEL)

GND

FAN
SWITCH LOW RD
OFF M
HIGH OR

@ W/2010 LH FUSE BLOCK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

2309953 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 D 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 91662T 26DEC12


AE08058106 006

Figure 417 Fan – Bunk

417
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.7. SKY RISE LIGHT, P. 7

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 13
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
SKY RISE LIGHT
NAVISTAR, INC.

BATTERY
@A14NA
FEED *A14W 12RD
CH3_01,03A 6RD

FUSE F2-F
A14N A14NA E2

(1011)
8RD 12RD
BATTERY
FEED **A14Y
CH3_03,03A B4
6RD F2
FUSE F7-H (1016) 30A

@A14VB
10RD
IP / SLEEPER
A4
(5000)
H14VB A14VB
10RD 10RD
42

H14VBE
14RD

TRAIL
(1000)

H2-B6
SLEEPER
FUSE BOX 15A H63U
(5001) 16DKBL 8
H2-A6
16LTGN
H86M

H86MA
16LTGN 10

H63-GU
18WH 9

H86-GJJ
11
16WH
H63-GK
18DKBL

18WH
H63K

A B
H63-GSD
18DKBL
H63SB

18WH

E SKY RISE
H11-GT

F
14WH

CABINET LIGHT
(5134)
* N/ LOAD SHEDDING
TRAIL ** W/ LOAD SHEDDING
H11-GM @ W/ 2010 LH FUSE BLOCK
(1001)
10WH

SLEEPER
1
GROUND 10
ADAPTER GROUND STUD IN SLEEPER
REAR FACE OF FRONT LEFT
(5007)
BUNK PANEL
(5004)
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0638 14OCT14 ADDED EFFECT W/2010 D 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 61802Y 11MAR09 AE08058106 007

Figure 418 Sky Rise Light

418
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.8. FLAT PANEL TV / DVD PLAYER – BUNK, P. 8

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 13
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
FLAT PANEL TV / DVD PLAYER - BUNK
NAVISTAR, INC.

TV / DVD PLAYER

18 LTBL

18 LTBL
86-GSA

PART OF
86SBA

TV / DVD
ASSY

RCA JACKS

PLUGS INTO BUNK 12V


POWER SOURCE SEE
CH13 PG 03

PART OF
TRIM PANEL
ASSY

TV / DVD AUDIO FEED


A B C
(5601/5603)
H86-GSG

H86LSIG
H86RSIG
18 LTGN

18LTGN

18LTGN

TV / DVD AUDIO FEED


A B C
(5602)
A86RSIG

A86-GSG

A86LSIG
18 LTGN

18 LTGN

18 LTGN
A86-GS1
A86-GS2

18 LTGN
18 LTGN

IP RADIO CONNECTOR (1301) 10 9 8 7

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


012 07FEB13 ADDED:R/D 5601 FOR C 91662T
RELEASE NO. D ATE PART NO. SHEET

TV/DVD AUDIO FEED. 91662T 26DEC12


AE08058106 008

Figure 419 Flat Panel TV / DVD Player – Bunk

419
ELECTRICAL CIRCUIT DIAGRAM MANUAL

CONNECTOR COMPOSITES (CHAPTER 14)


14.1. CONNECTOR BODY COMPOSITE (1), P. 1

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


E1 ATEM1 16 GY 3522073C1 N/A
BODY CONTROLLER
(1) E2 ATEM2 16 GY 3522073C1 N/A
(LOCATED ON LEFT SIDE OF E3 ATEM3 16 GY 3522073C1 N/A
KICK PANEL) E4 ATEM4 16 GY 3522073C1 N/A
E5 ATEM5 16 GY 3522073C1 N/A
E6 ATEM6 16 GY 3522073C1 N/A
F1 E1 E7 ATEM7 16 GY 3522073C1 N/A
E8 ATEM8 16 GY 3522073C1 N/A
E9 PLUG - - - -
E10 PLUG - - - -
E11 PLUG - - - -
E12 PLUG - - - -
E13 PLUG - - - -
E14 PLUG - - - -
E15 PLUG - - - -
E16 PLUG - - - -
F1 PLUG - - - -
F2 PLUG - - - -
F3 PLUG - - - -
F4 PLUG - - - -
F16 E16 F5 PLUG - - - -

CONNECTOR 3598707C1 F6 PLUG - - - -


BODY LOCK 1618846C1 F7 PLUG - - - -
BODY LOCK 1618847C1
F8 PLUG - - - -
F9 PLUG - - - -
F10 PLUG - - - -
F11 PLUG - - - -
F12 PLUG - - - -
F13 PLUG - - - -
F14 PLUG - - - -
F15 PLUG - - - -
F16 PLUG - - - -

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 ADDED R/D 1. MOVD C 92447S
RE LEASE NO . D ATE PART NO. SHEET

PREVIOUS R/D'S ON SHEET 01A. 61802Y 11MAR09


AE08058107 001

Figure 420 Connector Body Composite (1)

420
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.2. CONNECTOR BODY COMPOSITE (7A), (8A), (9A), (10A), P. 1A

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

QUALCOMM DISPLAY
RECEPTACLE END
(LOCATED ON LEFT SIDE - CAV CIR GAUGE COLOR TERMINAL
BACK OF DOOR) 1 ABLK 22 BK ASSY
(7A)
2 ARED 22 RD ASSY
3 AORN 22 OR ASSY
4 AYEL 22 YL ASSY
9 5 5 AGRN 22 GN ASSY
6 ABLU 22 BL ASSY
7 - - - -
8 AVIO 22 VT ASSY
9 AGRA 22 GY ASSY

6 1

CONNECTOR 3594066C92

QUALCOMM DISPLAY
PLUG END
(LOCATED IN LEFT SIDE
CAV CIR GAUGE COLOR TERMINAL
B PILLAR)
(8A) 1 ABLK 22 BK ASSY
2 ARED 22 RD ASSY
3 AORN 22 OR ASSY
6 1
4 AYEL 22 YL ASSY
5 AGRN 22 GN ASSY
6 ABLU 22 BL ASSY
7 - - - -
8 AVIO 22 VT ASSY
9 AGRA 22 GY ASSY
9 5

CONNECTOR 3594066C9X

QUALCOMM OMNIVISION
CDU EXTENSION
(LOCATED IN LEFT BACK PANEL (DAY CAB)))
(9A) CAV CIR GAUGE COLOR TERMINAL
1 AORN 24 OR ASSY
3 2 AORN2 24 OR ASSY
4 2 3 ABLU 24 BL ASSY
4 ABLU2 24 BL ASSY

6 5 ABLK 22 BK ASSY
5 1 6 ARED 22 RD ASSY

CONNECTOR 3668104C91

QUALCOMM OMNIVISION
CDU EXTENSION
(LOCATED IN LEFT BACK
PANEL (DAYCAB))
(10A)
CAV CIR GAUGE COLOR TERMINAL
3 1 AORN 24 OR ASSY

2 4 2 AORN2 24 OR ASSY
3 ABLU 24 BL ASSY
4 ABLU2 24 BL ASSY
6 5 ABLK 22 BK ASSY
1 5 6 ARED 22 RD ASSY

CONNECTOR 3668104C9X

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 INITIAL RELEASE. A 92447S
RELEASE NO. D ATE PART NO. SHEET

92447S 12MAY14
AE08058107 01A

Figure 421 Connector Body Composite (7A), (8A), (9A), (10A)

421
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.3. CONNECTOR BODY COMPOSITE (10F), (11A), (12A), (13A), (14A), P. 2

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

AUXILARY POWER
(10F)
(LOCATED IN INSTRUMENT PANEL CENTER)
(JUMPER HARNESS)
CAV CIR GAUGE COLOR TERMINAL
A A86M 16 LTGN 1661214C2
B A* A86N 14 LTGN 1661214C2
B A86-GA 16 WH 1661214C2
B* A86-GB 14 WH 1661214C2
A

* W/ 2 POST & CIGAR ONLY


CONNECTOR 1661197C1

QUALCOMM OMNIVISION
CDU EXTENSION
(LOCATED IN LEFT BACK PANEL (DAYCAB)) CAV CIR GAUGE COLOR TERMINAL
(11A)
1 AORN 24 OR ASSY
3 2 AORN2 24 OR ASSY

2 4 3 ABLU 24 BL ASSY
4 ABLU2 24 BL ASSY
5 ABLK 22 BK ASSY
6 6 ARED 22 RD ASSY
1 5
CONNECTOR 3668104C91

QUALCOMM OMNIVISION
CDU EXTENSION
(LOCATED IN LEFT BACK PANEL (DAYCAB))
CAV CIR GAUGE COLOR TERMINAL
(12A)
1 AORN 24 OR ASSY
3 2 AORN2 24 OR ASSY

2 4 3 ABLU 24 BL ASSY
4 ABLU2 24 BL ASSY
5 ABLK 22 BK ASSY
6 6 ARED 22 RD ASSY
1 5
CONNECTOR 3668104C9X

QUALCOMM DISPLAY
RECEPTACLE END
(13A) CAV CIR GAUGE COLOR TERMINAL
(LOCATED IN LEFT BACK PANEL (DAYCAB))
1 - - - -
2 ABLK 22 BK ASSY
9 5 3 ABLU 22 BL ASSY
4 - - - -
5 ARED 22 RD ASSY
6 AGRN 22 GN ASSY
7 AYEL 22 YL ASSY
8 - - - -
6 1 9 AVIO 22 VT ASSY

CONNECTOR 3679731C91

QUALCOMM DISPLAY PLUG END


CAV CIR GAUGE COLOR TERMINAL
(14A)
(LOCATED IN LEFT BACK PANEL (DAYCAB)) 1 - - - -

1 5 2 ABLU 22 BL ASSY
3 ABLK 22 BK ASSY
4 - - - -
5 ARED 22 RD ASSY
6 AGRN 22 GN ASSY
6 9 7 AYEL 22 YL ASSY
CONNECTOR 3679731C9X
8 - - - -
9 AVIO 22 VT ASSY

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - TITLE WAS CIRCUIT B 82357E
RELEASE NO. D ATE PART NO. SHEET

DIAGRAM, PROSTAR. 61802Y 11MAR09


AE08058107 002

Figure 422 Connector Body Composite (10F), (11A), (12A), (13A), (14A)

422
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.4. CONNECTOR BODY COMPOSITE (15B), (16B), P. 2A

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

TAKATA LDW ROOF CONN


(15B)
(LOCATED IN INSTRUMENT PANEL CENTER)

H A
G B
F C
E D

CONNECTOR 3515763C1
BODY LOCK 3515765C1

CAV CIR GAUGE COLOR TERMINAL


A A67EN 16 TN 1661262C1
B A67NA 16 TN 1661262C1
C A13COG 16 PK 1661262C1
D A11COG 18 WH 1661262C1
E A56A2 16 OR 1661262C1
F* A57A2 16 OR 1661262C1
F# A57A3 16 OR 1661262C1
G A67COG 18 WH 1661262C1
H - - - -

BENDIX/TAKATA LDW ROOF CONN


(16B)
(LOCATED IN INSTRUMENT PANEL CENTER)

E F
D G
C H
B J
A K

CONNECTOR 3540613C1
BODY LOCK 3540615C1

CAV CIRCUIT GAUGE COLOR TERMINAL


A A67EN 16 TN 1661262C1
B A67NA 16 PL 1661262C1
B& A67NA 16 TN 1661262C1
C A13COG 16 PK 1661262C1
D A11COG 18 WH 1661262C1
E A56A2 16 OR 1661262C1
E& A5DA(-) 18 GN 1661262C1
F A57A4 16 OR 1661262C1
F& A57A2 16 OR 1661262C1
F& A5DA(+) 18 YL 1661262C1
G A67COG 18 GY 1661262C1
G@ A67COG 18 WH 1661262C1
H A14CSB 16 RD 1661262C1
J A5CA(-) 18 GN 1661262C1
K A5CA(+) 18 YL 1661262C1

* W/ TURN SIGNAL W/ MIRROR SIGNAL & SAFETRACK


# W/ TAKATA LANE DEPART, TURN SIGNAL
& W/ 2010 LH, GEN 4, VCM
@ W/WABCO LANE DEPARTURE SYSTEM

CH K DATE C HANGE REV REFERENCE DRAWN NAME

300371 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 ADDED CIRC A67COG IN E 93366L
RELEA SE NO. DATE PA RT NO. SHEET

R/D 16B. 72376Z 20AUG10 AE08058107 02A

Figure 423 Connector Body Composite (15B), (16B)

423
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.5. CONNECTOR BODY COMPOSITE (100A), (100B), (113F1), (113M1), (166M),


(344), P. 3

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

NO IDLE BERGSTORM
NO IDLE ISOLATED
(100A)
(100B)
(LOCATED UNDER BUNK-
(LOCATED UNDER BUNK-
RIGHT SIDE)
RIGHT SIDE)

B A
C
B
D CONNECTOR 1661205C1

CAV CIR GAUGE COLOR TERMINAL 2031520C1 CONN


2033927C1 LOCK
A H75-GBA 12 WH 1661233C1
B H75-GBB 12 WH 1661233C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLLEVE
C H14HA 12 RD 1661233C1
A H104 12 RD 2025422C1 2025428C1
D H14HB 12 RD 1661233C1
B H104-G 12 WH 2025422C1 2025428C1

GROUND GROUND
(113F1) (113M1)
(LOCATED IN INSTRUMENT (LOCATED IN INSTRUMENT
PANEL RIGHT SIDE) PANEL RIGHT SIDE)

CONNECTOR 3517441C1
CONNECTOR 3517817C1

CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
A R11-GW 8 WH 3517818C1 A R11-GW 8 WH 3517439C1

BENDIX SAFETY DIRECT


(166M)
CB SPEAKER (344)
(LOCATED IN INSTRUMENT
A PNL BY DRIVER)
B
C
A

CONNECTOR 1661889C1
B
LOCK P.N 1661890C1

CONNECTOR 1661196C1
CAV CIR GAUGE COLOR TERMINAL
A D11COG1 18 WH 1661261C1 CAV CIR GAUGE COLOR TERMINAL
B D232-TX 20 YL 3544254C1 A A86H 18 LTGN 1661208C1
C D232-RX 20 LTGN 3544254C1 B A86J 18 LTGN 1661208C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 14AUG15 ADDED R/D 166M. D 93156B
RELEASE NO. DAT E PART NO. SH EET

61802Y 29APR09
AE08058107 003

Figure 424 Connector Body Composite (100A), (100B), (113F1), (113M1), (166M), (344)

424
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.6. CONNECTOR BODY COMPOSITE (345), (346F), (347F), (348F), (349F), (512), P. 3A

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

SUNSHADE (345)
(LOCATED IN ROOF WIRING FRONT W/ SUNSHADE)

A A
B B
CONNECTOR 1661260C1 CONNECTOR 1661259C1
BODY LOCK 1661264C1 BODY LOCK 1661263C1
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A D58T 18 BN 1661262C1 A C58A 18 BK 1661261C1
B D58-GL 18 WH 1661262C1 B C58-GA 18 WH 1661261C1

RH SPEAKER CABLE ASSY


LH SPEAKER CABLE ASSY
(347F)
(346F)

A
A
B
B
CONNECTOR 1661197C1
CONNECTOR 1661197C1
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A GREENL 20 LT GN 3539945C1 A GREENR 20 LT GN 3539945C1
B YELLOWL 18 YL 1661212C1 B YELLOWR 18 YL 1661212C1

LH SPEAKER RH SPEAKER
(348F) (349F)

A A

B B

CONNECTOR 1661197C1
CONNECTOR 1661197C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A GREENL 20 LT GN 3539945C1 A GREENR 20 LT GN 3539945C1
B YELLOWL 18 YL 1661212C1 B YELLOWR 18 YL 1661212C1

ACCENT LIGHT DIMMER (512)


CAV CIR GAUGE COLOR TERMINAL
(LOCATED ON SLEEPER CONTROL PANEL)
A C63 18 DKBL 1661208C1
B C63-GSF 18 DKBL 1661208C1
C C63HB 18 DKBL 1661208C1
F A D* C62B 18 DKBL 1661208C1
D# C62A 18 DKBL 1661208C1
E B
E - - - -

D C F C62-GSA 18 DKBL 1661208C1

CONNECTOR 16611200C1 * W/ ACCENT LIGHT ON / OFF


# W/ DOME LIGHT ON / OFF

CHK DATE CHANGE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 14AUG15 ADDED R/D 346F,347F, B 93156B
RELEASE NO . D ATE PART NO. SHEET

348F&349F. 92447S 21FEB14


AE08058107 03A

Figure 425 Connector Body Composite (345), (346F), (347F), (348F), (349F), (512)

425
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.7. CONNECTOR BODY COMPOSITE (608), (670), P. 4

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

UPSTREAM NOX SENSOR W/ 2010 SCR 13L ENGINE


(608)
(LOCATED IN ENGINE)

CAVITY CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


1 K95E 18 TN 3992815C1 3532128C1
3 1
2 K5D(-) 18 GN 3992815C1 3532128C1
4 2 3 K5D(+) 18 YL 3992815C1 3532128C1
4 K95-GB 18 TN 3992815C1 3532128C1

CONNECTOR 3993814C1

CAV CIRC GAUGE COLOR TERMINAL


1 5(+) 18 YL 3709927C1
1* 5A(+) 18 YL 3709927C1
2 5(-) 18 GN 3709927C1

AFTERTREATMENT HARNESS 2* 5A(-) 18 GN 3709927C1


INTERCONNECT 3 10 16 WH 3709927C1
(670) 3* 95-GA 16 WH 3709927C1
(LOCATED IN ENGINE)
4 13 16 PK 3709927C1
4* 95HA 16PK PK 3709927C1
5 5A(+) 18 YL 3709927C1

1 6 5* 5D(+) 18 YL 3709927C1
6 5A(-) 18 GN 3709927C1
6* 5D(-) 18 GN 3709927C1
7 12 7 9 18 GY 3709927C1
7* 95E 18 GY 3709927C1
CONNECTOR 3957650C1 8 95 18 TN 3709927C1
8* 95D 18 TN 3709927C1
9 95A 18 TN 3709927C1
9* 95C 18 TN 3709927C1
10 6 18 GY 3709927C1
10* 95B 18 GY 3709927C1
11 95(+) 18 TN 3709927C1
AFTERTREATMENT HARNESS 11* 95A 18 TN 3709927C1
INTERCONNECT
12 95(-) 18 TN 3709927C1
(670)
(LOCATED IN ENGINE) 12* 95F 18 TN 3709927C1

* SS SWITCH BACK EXHAUST

6 1 NOX SENSOR
(670)
12 7 (LOCATED IN ENGINE)

CONNECTOR 3959006C1
1
CAV CIRC GAUGE COLOR TERMINAL 2
1 5B(+) 18 YL 3686945C1 3
2 5B(-) 18 GN 3686945C1 4
3 95-GE 16 TN 3686946C1
4 95EB 16 TN 3686946C1
5 5(+) 18 YL 3686945C1 CONNECTOR 3709600C1
6 5(-) 18 GN 3686945C1 W/ EURO IV ISX ENG
7 95O 20 TN 3686945C1
8 95P 20 TN 3686945C1
CAV CIR GAUGE COLOR TERMINAL SEAL\SLEEVE
9 95Q 20 TN 3686945C1 1 K5N(+) 20 YL 3509874C1 3532128C1
10 95R 20 TN 3686945C1 2 K5N(-) 20 GN 3509874C1 3532128C1
11 95S 20 TN 3686945C1
3 K10-GN 16 WH 3559035C1 3509903C1
12 95T 20 TN 3686945C1
4 K14E 16 RD 3559035C1 3509903C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

2309953 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 09SEP15 REVISED AND REDRAWN. F 93248U
RELEASE NO. D ATE PART NO. SHEET

91662T 21DEC12
AE08058107 004

Figure 426 Connector Body Composite (608), (670)

426
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.8. CONNECTOR BODY COMPOSITE (670A), (670B), (670C), P. 4A

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE- MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIRC GAUGE COLOR TERMINAL


AFTER TREATMENT
CONNECTOR 1 K5(+) 18 YL 3686943C1
(670A) 2 K5(-) 18 GN 3686943C1
(LOCATED IN ENGINE)
3 K10-GM 16 WH 3686944C1
4 K13 16 PK 3686944C1
5 K5A(+) 18 YL 3686943C1
6 K5A(-) 18 GN 3686943C1
6 1 7 K9 18 TN 3686943C1
8 K95 20 TN 3686943C1
12 7 9 K95A 20 TN 3686943C1
10 KA6 18 VT 3686943C1
11 K95(+) 20 TN 3686943C1
CONNECTOR 3959006C1
12 K95(-) 20 TN 3686943C1

AFTER TREATMENT CONNECTOR CAVITY CIRCUIT GAUGE COLOR TERMINAL


(670B)
1 K5(+) 20 YL 1651988C1
(LOCATED IN ENGINE)
2 K5(-) 20 GN 1651988C1
3 K10-GM 14 WH 3711481C1
7 6 4 K13 14 PK 3711481C1
5 K5A(+) 20 YL 1651988C1
6 K5A(-) 20 GN 1651988C1
7 K9 20 TN 1651988C1
8 K95 20 TN 1651988C1
9 K95A 20 TN 1651988C1
10 K6 20 VT 1651988C1

12 1 11 K95(+) 20 TN 1651988C1
12 K95(-) 20 TN 1651988C1
CONNECTOR 3601924C1

AFTER TREATMENT CONNECTOR


CAVITY CIRCUIT GAUGE COLOR TERMINAL
(670C)
(LOCATED IN ENGINE) 1 K5(+) 20 YL 3686945C1
2 K5(-) 20 GN 3686945C1
3 K10-GM 16 WH 3686946C1
4 K13 16 PK 3686946C1
6 1 5 K5A(+) 20 YL 3686945C1
6 K5A(-) 20 GN 3686945C1
12 7 7 K9 20 TN 3686945C1
8 K95 20 TN 3686945C1
9 K95A 20 TN 3686945C1
CONNECTOR 3959006C1 10 K6 20 VT 3686945C1
11 K95(+) 20 TN 3686945C1
12 K95(-) 20 TN 3686945C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18NOV16 AT R/D 670B CIRC D 93732N
RELEASE NO. DATE PART NO. SHEET

K10-GM & K13 GAUGE WERE 16. 91662T 21DEC12 AE08058107 04A

Figure 427 Connector Body Composite (670A), (670B), (670C)

427
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.9. CONNECTOR BODY COMPOSITE (671), (672), (673), P. 4B

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

SCR SENSOR TABLE DPF SENSOR TABLE


(671) (672)
(LOCATED IN ENGINE) (LOCATED IN ENGINE)

6 7 4 5

1 8
CONNECTOR 3989894C1
CONNECTOR BODY LOCK 3539144C1
1 12
CONNECTOR 3989896C1

CONNECTOR BODY LOCK 3553460C1 CAVITY CIRCUIT GAUGE COLOR TERMINAL


1 5C(+) 18 YL 3989895C1
CAVITY CIRCUIT GAUGE COLOR TERMINAL
1* 5B(+) 18 YL 3989895C1
1 PLUG - - 3527276C1
2 5C(-) 18 GN 3989895C1
2 PLUG - - 3527276C1
2* 5B(-) 18 GN 3989895C1
3 PLUG - - 3527276C1
3 10B 18 WH 3989895C1
4 PLUG - - 3527276C1
3* 95-GC 18 WH 3989895C1
5 PLUG - - 3527276C1
4 13B 18 PK 3989895C1
6 PLUG - - 3527276C1
4* 95H 18 PK 3989895C1
7 5B(+) 18 YL 3989895C1
5 9 18 GY 3989895C1
7* 5C(+) 18 YL 3989895C1
5* 95E 18 GY 3989895C1
8 5B(-) 18 GN 3989895C1
6 95 18 TN 3989895C1
8* 5C(-) 18 GN 3989895C1
6* 95D 18 TN 3989895C1
9 10A 16 WH 3989849C1
7 95A 18 TN 3989895C1
9* 95-GB 16 WH 3989849C1
7* 95C 18 TN 3989895C1
10 13A 16 PK 3989849C1
8 6 18 GY 3989895C1
10* 95HB 16 PK 3989849C1
8* 95B 18 GY 3989895C1
11 5(+) 18 YL 3989895C1
11* 5A(+) 18 YL 3989895C1
12 5(-) 18 GN 3989895C1
12* 5A(-) 18 GN 3989895C1

DEF DOSER
(673)(LOCATED IN ENGINE)

CAVITY CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


1 1 95(+) 18 TN 3689960C1 3623615C1

2 1* 95A 18 TN 3689960C1 3623615C1


2 95(-) 18 TN 3689960C1 3623615C1
2* 95F 18 TN 3689960C1 3623615C1

CONNECTOR 3690364C1

* SS SWITCH BACK EXHAUST

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 09SEP15 REVISED AND REDRAWN. D 93248U
RELEASE NO. D ATE PART NO. SHEET

91662T 21DEC12 AE08058107 04B

Figure 428 Connector Body Composite (671), (672), (673)

428
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.10. CONNECTOR BODY COMPOSITE (674), P. 4C

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

DEF HARNESS INTERCONNECT


(674)
DEF HARNESS INTERCONNECT
(LOCATED IN ENGINE)
(674)
(LOCATED IN ENGINE)

1 10

20 11

CONNECTOR 3990231C1
CONNECTOR 3990222C1
LOCATOR CLAMP 3989985C1

CAV CIRCUIT GAUGE COLOR TERMINAL


1 K95H 18 TN 3686945C1
CAVITY CIRCUIT GAUGE COLOR TERMINAL 2 K95I 18 TN 3686945C1
1 95H 20 TN 3709927C1 3 K95J 18 TN 3686945C1
2 95I 20 TN 3709927C1 4 K95K 18 TN 3686945C1
3 95J 20 TN 3709927C1 5 K95L 18 TN 3686945C1
4 95K 18 TN 3709927C1 6 K95M 18 TN 3686945C1
5 95L 20 TN 3709927C1 7 K95N 18 TN 3686945C1
6 95M 20 TN 3709927C1 8 K95G 18 TN 3686945C1
7 95N 20 TN 3709927C1 9 K95F 18 TN 3686945C1
8 95G 20 TN 3709927C1 10 K13B 18 PK 3686945C1
9 95F 20 TN 3709927C1 11 PLUG - - 3833742C1
10 13B 18 PK 3709927C1 12 K95AK3 16 TN 3686946C1
11 PLUG - - - 13 K95AK4 16 TN 3686946C1
12 95AK3 16 TN 3709927C1 14 PLUG - - 3833742C1
13 95AK4 16 TN 3709927C1 15 PLUG - - 3833742C1
14 PLUG - - - 16* K5TB(-) 18 GN 3686945C1
15 PLUG - - - 16# K5C108 18 LT GN 3686945C1
16 5A(-) 18 GN 3709927C1 16& K5C108 18 GN 3686945C1
17 5A(+) 18 YL 3709927C1 16% K5A108 18 GN 3686945C1
18 5(-) 18 YL 3709927C1 17* K5TB(+) 18 YL 3686945C1
19 5(+) 18 YL 3709927C1 17# K5C128 18 YL 3686945C1
20 95E 18 TN 3709927C1 17% K5A128 18 YL 3686945C1
18 K5(-) 18 GN 3686945C1
19 K5(+) 18 YL 3686945C1
20 K95E 18 TN 3686945C1

*W/AUTOSHIFT GEN3 TRANSMISSION &


PUSHBUTTON SHIFTER
#W/ALLISON GEN4 3000/3500 TRANSMISSION
&W/ALLISON GEN4 4000/4500 TRANSMISSION IN CAB
%W/ALLISON TC 10 TRANSMISSION

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 09SEP15 ADDED R/D 674, MVD D 93248U
RELEASE NO. D ATE PART NO. SHEET

PREVIOUS R/D'S ON CH14_04D. 91662T 21DEC12


AE08058107 04C

Figure 429 Connector Body Composite (674)

429
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.11. CONNECTOR BODY COMPOSITE (674), (674A), (674D), P. 4D

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

DEF TANK HARNESS CONNECTOR


DEF HARNESS INTERCONNECT (674)
(674)

7 12 7 6

6 1
CONNECTOR 3755931C1
LOCATOR CLAMP 3755836C1 12 1
CAV CIRCUIT GAUGE COLOR TERMINAL
CONNECTOR 3601923C1
1 10 16 WH 1651987C1 BODY LOCK 3601925C1
2 95-GBD 16 TN 1651987C1
CAVITY CIRCUIT GAUGE COLOR TERMINAL
3 95R 16 TN 1651987C1
1 K10-GL 16 WH 3572625C1
4 95-G 16 TN 1651987C1
2 K95AH 20 TN 3755839C1
5 14D 16 RD 1651987C1
3 K95AF 20 TN 3755839C1
6 14 16 RD 1651987C1
4 K10-GD 16 WH 3572625C1
7 14BC 16 RD 1651987C1
5 K14D 16 RD 3572625C1
8 13 16 PK 1651987C1
6 K14 16 RD 3572625C1
9 5(-) 18 GN 1651987C1
7 K14E 16 RD 3572625C1
10 5(+) 18 YL 1651987C1
8 K13D 16 PK 3572625C1
11 14A 16 RD 1651987C1
9 K5(-) 20 GN 1651988C1
12 14BE 16 RD 1651987C1
10 K5(+) 20 YL 1651988C1
W/EURO IV ISX ENG 11 K14A 16 RD 3572625C1
12 K95L 18 PK 3572625C1
DEF TANK HARNESS CONNECTOR
W/EURO IV ISX ENG
(674A)
(LOCATED IN ENGINE)

PRO DEUTSCH DEF TANK HARNESS CONNECTOR


(674D)
(LOCATED IN ENGINE)

7 6

CONNECTOR 3990231C1

CAV CIRCUIT GAUGE COLOR TERMINAL


1 K95D 20 TN 3686945C1
2 K95E 20 TN 3686945C1
3 K95F 20 TN 3686945C1
4 K10-GL 16 WH 3686946C1
12 1
5 K95G 20 TN 3686945C1
6 K95-GBD 16 TN 3686946C1
CONNECTOR 3601923C1
7 K95H 20 TN 3686945C1
CAVITY CIRCUIT GAUGE COLOR TERMINAL
8 K95J 16 VT 3686946C1
1 K95D 20 TN 1651969C1
9 K95K 20 TN 3686945C1
2 K95E 20 TN 1651969C1
10 K95A1 20 TN 3686945C1
3 K95F 20 TN 1651969C1
11 K95M 16 TN 3686946C1
4 K10-GL 16 WH 1651969C1
12 K95B 20 TN 3686945C1
5 K95G 20 TN 1651969C1
13 K95C 20 TN 3686945C1
6 K95-GBD 16 TN 1680205C1
14 KJ14 16 RD 3686946C1
7 K95H 20 TN 1651969C1
15 K13A 16 PK 3686946C1
8 K95J 16 VT 1651969C1
16 K13D 16 PK 3686946C1
9 K95K 20 TN 1651969C1
17 K95-GA 20 TN 3686945C1
10 K95A1 20 TN 1651969C1
18 K5(-) 20 GN 3686945C1
11 K95M 16 TN 1651969C1
19 K5(+) 20 YL 3686945C1
12 K95B 20 TN 1651969C1
20 K14A 16 RD 3686946C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 09SEP15 ADDED R/D 674. D 93248U
RELEASE NO. D ATE PART NO. SHEET

91662T 21DEC12
AE08058107 04D

Figure 430 Connector Body Composite (674), (674A), (674D)

430
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.12. CONNECTOR BODY COMPOSITE (674E), (674F), (674G), P. 4E

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

DEF TANK HARNESS CONNECTOR


(674E) CAVITY CIRCUIT GAUGE COLOR TERMINAL
(LOCATED IN ENGINE)
1 K95D 20 TN 1651988C1
2 K95E 20 TN 1651988C1
7 6 3 K95F 20 TN 1651988C1
4 K10-GL 16 WH 1651988C1
5 K95-G 20 TN 1651988C1
6 K95-GBD 16 TN 1651988C1
7 K95H 20 TN 1651988C1
8 K95J 16 VT 1651988C1
9 K95K 20 TN 1651988C1
10 K95A1 20 TN 1651988C1
12 1
11 K95M 16 TN 1651988C1
12 K95B 20 TN 1651988C1
CONNECTOR 3601923C1

DEF TANK HARNESS CONNECTOR


(674F)
(LOCATED IN ENGINE)

CAVITY CIRCUIT GAUGE COLOR TERMINAL


1 K95C 20 TN 1651988C1
2 K14 16 RD 1651988C1
3 K13A 14 PK 1651988C1
4 K13 16 PK 1651988C1
5 K95-GA 20 TN 1651988C1
6 K5(-) 20 GN 1651988C1
7 K5(+) 20 YL 1651988C1
8 K14A 14 RD 1651988C1

CONNECTOR 3755935C1

DEF TANK HARNESS CONNECTOR


CAVITY CIRCUIT GAUGE COLOR TERMINAL
(674G)
(LOCATED IN ENGINE) 1 K95C 20 TN 1651969C1
2 K14 16 RD 1651969C1
3 K13A 16 PK 1651969C1
4 K13D 16 PK 1651969C1
5 K95-GA 20 TN 1651969C1
6 K5(-) 20 GN 1651969C1
7 K5(+) 20 YL 1651969C1
8 K14A 16 RD 1651969C1
CONNECTOR 3755935C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, PROSTAR


MJV0488
18NOV16 AT R/D 674F CIRC D 93732N
RELEASE NO. D ATE PART NO. SHEET

K13A & K14A GAUGE WERE 16. 91662T 21DEC12


AE08058107 04E

Figure 431 Connector Body Composite (674E), (674F), (674G)

431
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.13. CONNECTOR BODY COMPOSITE (675), (676), (677), (678), P. 4F

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE- MATING VIEW SHOWN
NAVISTAR, INC.

BACKFLOW HEATER LINE SUCTION HEATER LINE


(675) (677)
(LOCATED IN ENGINE) (LOCATED IN ENGINE)

1 2 1 2

CONNECTOR 3854665C91
CONNECTOR 3854645C91

CAVITY CIRCUIT GAUGE COLOR TERMINAL CAVITY CIRCUIT GAUGE COLOR TERMINAL
1 95AA 16 TN 1680205C1 1 95CA 16 TN 1680205C1
1* 95AC 18 TN 1680205C1 1* 95AE 18 TN 1680205C1
1% 95A 16 TN 1680205C1 1% 95C 16 TN 1680205C1
2 95-GA 16 TN 1680205C1 2 95-GC 16 TN 1680205C1
2* 95AG 16 TN 1680205C1 2* 95A1 16 TN 1680205C1
2% 95-GA 16 TN 1680205C1 2% 95-GC 16 TN 1680205C1
* W/ 2010 SCR 13L ENG
* W/ 2010 SCR 13L ENG
% W/ EURO IV ISX ENGINE
% W/ EURO IV ISX ENGINE

TANK SENSOR TEMP/ LEVEL


(678)
(LOCATED IN ENGINE)

4 1
PRESSURE HEATER LINE
(676)
(LOCATED IN ENGINE)
3 2
CONNECTOR 3991593C1
1 2 BODY LOCK 3545579C1

CONNECTOR 3854666C91
CAVITY CIRCUIT GAUGE COLOR TERMINAL
1 5A(-) 18 GN 3572625C1
1* 5BA(-) 18 GN 3572625C1
1% 5A(-) 18 GN 3572625C1
CAVITY CIRCUIT GAUGE COLOR TERMINAL 2 5A(+) 18 YL 3572625C1
1 95BA 16 TN 1680205C1 2* 5BA(+) 18 YL 3572625C1
1* 95AD 18 TN 1680205C1 2% 5A(+) 18 YL 3572625C1
2 95-GB 16 TN 1680205C1 3 10B 16 WH 3572625C1
2* 95AH 16 TN 1680205C1 3* 95-GD 16 TN 3572625C1
3% 10GB 16 WH 3572625C1
4 13A 16 PK 3572625C1
* W/ 2010 SCR 13L ENG
4* 95EA 16 TN 3572625C1
4% 13AB 16 PK 3572625C1

* W/ 2010 SCR 13L ENG


% W/ EURO IV ISX ENGINE

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, PROSTAR


-
0488 -
20MAY14 ADDED R/D'S
R/D 675,
675,676,
676, C
B 92447S
RELEASE NO. D ATE PART NO. SH EET

677 &
& 678.MOVD
678. MVD R/D
R/D 679.
679. 91662T 21DEC12
AE08058107 04F

Figure 432 Connector Body Composite (675), (676), (677), (678)

432
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.14. CONNECTOR BODY COMPOSITE (679), P. 4G

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE- MATING VIEW SHOWN
NAVISTAR, INC.

AFTERTREATMENT PDM CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


(679) A1* 95TA 16 TN 2033819C1 1652325C1
(LOCATED NEAR DEF TANK) A1* 95AU 10 TN 1687847C1 0589390C1
A2* 95RA 16 TN 2033819C1 1652325C1
A2* 95AT 20 TN 2033819C1 3517771C1
A3 95TB 16 TN 2033819C1 1652325C1
A4 95RB 16 TN 2033819C1 1652325C1
A5 95TC 16 TN 2033819C1 1652325C1
A B C D E
A6 95RC 16 TN 2033819C1 1652325C1
12
A7 95PB 16 TN 2033819C1 1652325C1
A7 95AV 10 TN 1687847C1 0589390C1
11
10 A8* 95PA 16 TN 2033819C1 1652325C1
A8* 95AS 18 TN 2033819C1 3517771C1
9 A9* 14C 16 RD 2033819C1 1652325C1
8
A9* 95DA 10 TN 1687847C1 0589390C1
A10* 10C 16 WH 2033819C1 1652325C1
7
6 A10* 13BB 18 PK 2033819C1 3517771C1
A11 PLUG - - 0587579C1 -
5
A12 PLUG - - 0587579C1 -
4
B1* 95-GBA 16 TN 2033819C1 1652325C1

3 B1* 95AY 20 TN 2033819C1 3517771C1


2 B2* 95AB 16 TN 2033819C1 1652325C1
B2* 95AF 16 TN 2033819C1 1652325C1
1
B3 95-GBB 16 TN 2033819C1 1652325C1
B4 95BB 16 TN 2033819C1 1652325C1
B5 95-GBC 16 TN 2033819C1 1652325C1
B6 95CB 16 TN 2033819C1 1652325C1
B7* 95-GAD 16 TN 2033819C1 1652325C1
CONNECTOR 6107899C92 #B7 95-GD 16 TN 2033819C1 1652325C1
B7* 95AX 20 TN 2033819C1 3517771C1
* W/ 2010 SCR 13L ENG
# W/2010 SCR 13L ENG W/LONESTAR B8* 95N 16 TN 2033819C1 1652325C1
#B8 95N 18 TN 2033819C1 3517771C1
B8* 95AL 16 TN 2033819C1 1652325C1
CAV CIR GA COLOR TERM SEAL/SLEEVE
B9* 14D 16 RD 2033819C1 1652325C1
D3 PLUG - - 0587579C1 - B9* 95-GC 18 TN 2033819C1 3517771C1
D4 PLUG - - 0587579C1 -
B10* 14E 16 RD 2033819C1 1652325C1
D5 PLUG - - 0587579C1 -
B10* 95AW 12 TN 2033816C1 0589391C1
D6 PLUG - - 0587579C1 -
B11 PLUG - - 0587579C1 -
D7 PLUG - - 0587579C1 -
B12 PLUG - - 0587579C1 -
D8 PLUG - - 0587579C1 -
C1* 95S 16 TN 2033819C1 1652325C1
D9 PLUG - - 0587579C1 -
C1* 95AU 10 TN 1687847C1 0589390C1
D10 PLUG - - 0587579C1 -
C2* 14 16 RD 2033819C1 1652325C1
D11 PLUG - - 0587579C1 -
C2* 95DB 10 TN 1687847C1 0589390C1
D12 PLUG - - 0587579C1 -
#C2 14H 16 RD 2033819C1 1652325C1
E1 PLUG - - 0587579C1 -
C3* 95P 16 TN 2033819C1 1652325C1
E2 PLUG - - 0587579C1 - C3* 95AV 10 TN 1687847C1 0589390C1
E3 PLUG - - 0587579C1 - C4* 14B 16 RD 2033819C1 1652325C1
E4 PLUG - - 0587579C1 - C4* 95DC 10 TN 1687847C1 0589390C1

E5 PLUG - - 0587579C1 - C5* 13B 16 PK 2033819C1 1652325C1


C5* 95EC 12 TN 2033816C1 0589391C1
E6 PLUG - - 0587579C1 -
C6* 14E 16 RD 2033819C1 1652325C1
E7 PLUG - - 0587579C1 -
C6* 95AW 12 TN 2033816C1 0589391C1
E8 PLUG - - 0587579C1 - C7 PLUG - - 0587579C1 -
E9 PLUG - - 0587579C1 - C8 PLUG - - 0587579C1 -

E10 PLUG - - 0587579C1 - C9 PLUG - - 0587579C1 -


C10 PLUG - - 0587579C1 -
E11 PLUG - - 0587579C1 -
C11 PLUG - - 0587579C1 -
E12 PLUG - - 0587579C1 -
C12 PLUG - - 0587579C1 -
D1 PLUG - - 0587579C1 -
D2 PLUG - - - -

CHK DATE CHANGE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0638 07MAY15 UPDATED LOCATION OF C 92948U
RELEASE NO. DATE PART NO. SHEET

R/D 679. 92070B 25APR13 AE08058107 04G

Figure 433 Connector Body Composite (679)

433
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.15. CONNECTOR BODY COMPOSITE (679), P. 4H

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE- MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


AFTERTREATMENT PDM
A1 95AA 16 TN 2033819C1 1652325C1
(679)
(LOCATED NEAR DEF TANK) A2 95RA 16 TN 2033819C1 1652325C1
A3 95CC 16 TN 2033819C1 1652325C1
A4 95RC 16 TN 2033819C1 1652325C1
A5 14B 16 RD 2033819C1 1652325C1
A6 10TB 16 WH 2033819C1 1652325C1
A7 14CA 16 RD 2033819C1 1652325C1
A B C D E
A8 10TA 16 WH 2033819C1 1652325C1
12
A9 PLUG - - - -
A10 PLUG - - - -
11
10 A11 PLUG - - - -
A12 PLUG - - - -
9 B1 95-GBA 16 TN 2033819C1 1652325C1
8
B2 95A 16 TN 2033819C1 1652325C1
B3 95-GBC 16 TN 2033819C1 1652325C1
7
6 B4 95C 16 TN 2033819C1 1652325C1
B5 13B 16 PK 2033819C1 1652325C1
5
B6 14BA 16 RD 2033819C1 1652325C1
4
B7 13C 20 PK 2033819C1 3517771C1

3 B8 13A 16 PK 2033819C1 1652325C1


2 B9 PLUG - - - -
B10 PLUG - - - -
1
B11 PLUG - - - -
B12 PLUG - - - -
C1 14D 16 RD 2033819C1 1652325C1
C2 95AC 16 TN 2033819C1 1652325C1
C3 14 16 RD 2033819C1 1652325C1
CONNECTOR 6107899C92 C4 14AA 16 RD 2033819C1 1652325C1
C5 14BC 16 RD 2033819C1 1652325C1
W/ EURO IV ISX ENG
C6 14BB 16 RD 2033819C1 1652325C1
C7 14C 16 RD 2033819C1 1652325C1
C8 14CA 16 RD 2033819C1 1652325C1
C9 14BE 16 RD 2033819C1 1652325C1
C10 14BD 16 RD 2033819C1 1652325C1
C11 PLUG - - - -
C12 PLUG - - - -
D1 PLUG - - - -
D2 PLUG - - - -
D3 PLUG - - - -
D4 PLUG - - - -
D5 PLUG - - - -
D6 PLUG - - - -
D7 PLUG - - - -
D8 PLUG - - - -
D9 PLUG - - - -
D10 PLUG - - - -
D11 PLUG - - - -
D12 PLUG - - - -
E1 PLUG - - - -
E2 PLUG - - - -
E3 PLUG - - - -
E4 PLUG - - - -
E5 PLUG - - - -
E6 PLUG - - - -
E7 PLUG - - - -
E8 PLUG - - - -
E9 PLUG - - - -
E10 PLUG - - - -
E11 PLUG - - - -
E12 PLUG - - - -
CHK DATE CHANGE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, PROSTAR


0638 07MAY15 UPDATED LOCATION OF C 92948U
RELEASE NO. DATE PART NO. SHEET

R/D 679. 92070B 25APR13 AE08058107 04H

Figure 434 Connector Body Composite (679)

434
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.16. CONNECTOR BODY COMPOSITE (679), (680), P. 4I

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE- MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


AFTERTREATMENT PDM
A1 95AU 10 TN 1687847C1 0589390C1
(679)
(LOCATED NEAR DEF TANK) A2 95AT 20 TN 2033819C1 3517771C1
A3 95AV 10 TN 1687847C1 0589390C1
A4 95AS 18 TN 2033819C1 3517771C1
A5 95DA 10 TN 1687847C1 0589390C1
A6 13BB 18 PK 2033819C1 3517771C1
B1 95AY 20 TN 2033819C1 3517771C1
B2 95AF 16 TN 2033819C1 1652325C1
B3 95AX 20 TN 2033819C1 3517771C1
B4 95AL 16 TN 2033819C1 1652325C1
B5 95-GC 18 TN 2033819C1 3517771C1
B6 95AW 12 TN 2033816C1 0589391C1
C1 95AU 10 TN 1687847C1 0589390C1
C2 95DB 10 TN 1687847C1 0589390C1
C3 95AV 10 TN 1687847C1 0589390C1
C4 95DC 10 TN 1687847C1 0589390C1
C5 95EC 12 TN 2033816C1 0589391C1
CONNECTOR 6114508C1
C6 95AW 12 TN 2033816C1 0589391C1
BODY LOCK 6114510C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE


1 PLUG - - - -
2 95J 16 TN 3712037C1 3573653C1
DEF PUMP
(680) 2* 95U 20 TN 3989902C1 3922307C1
(LOCATED IN ENGINE COMPARTMENT 3 95K 16 TN 3712037C1 3573653C1
NEAR DEF TANK)
3* 95V 20 TN 3989902C1 3922307C1
4 95H 16 TN 3712037C1 3573653C1
4* 95W 20 TN 3989902C1 3922307C1
5 95N 16 TN 3712037C1 3573653C1
5* 95AL 16 TN 3712037C1 3573653C1
6 10A 16 WH 3712037C1 3573653C1
6* 95-GB 16 TN 3712037C1 3573653C1
7 PLUG - - - -
8 95L 16 TN 3712037C1 3573653C1
8* 95X 18 TN 3989902C1 3573653C1
CONNECTOR 3850730C1 9 95D 16 TN 3712037C1 3573653C1
9* 95Y 18 TN 3989902C1 3573653C1
10 95F 16 TN 3712037C1 3573653C1
10* 95Z 20 TN 3989902C1 3922307C1
11 95G 16 TN 3712037C1 3573653C1
11* 95AA 20 TN 3989902C1 3922307C1

* W/ 2010 SCR 13L ENGINE 12 95M 16 TN 3712037C1 3573653C1


12* 95AB 20 TN 3989902C1 3922307C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

MJV0223 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0638 07MAY15 UPDATED LOCATION OF B 92948U
RELEASE NO. DATE PART NO. SHEET

R/D 679 AND 680. 92447S 05MAY14 AE08058107 04I

Figure 435 Connector Body Composite (679), (680)

435
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.17. CONNECTOR BODY COMPOSITE (680), (681), (682), P. 4J

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

SCR INLET/OUTLET TEMP


DEF DOSER PUMP (680)
(680) (LOCATED IN ENGINE)
(LOCATED IN ENGINE)

4
4 1

9 5
15 10
22 16

28 23
33 29
37 34

CONNECTOR 3755458C1

CONNECTOR 3730724C1 W/ EURO IV ISX ENGINE

W/ EURO IV ISX ENGINE

CAVITY CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


16 14AB 18 RD 3730741C1 3730745C1
22 5C(-) 20 GN 3734724C1 3730745C1
1
23 10GA 18 WH 3730741C1 3730745C1 CAV CIRCUIT GAUGE COLOR TERMINAL

28 5C(+) 20 YL 3734724C1 3730745C1 1 PLUG - - -

34 13AA 18 PK 3730741C1 3730745C1 2 K9B 18 GY 3573077C1

35 59 18 GY 3730741C1 3730745C1 3 K95 18 TN 3573077C1

36 59-G 18 WH 3730741C1 3730745C1 4 K95B 18 TN 3573077C1

TERM RESISTOR
(681)
(LOCATED IN ENGINE)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


C A 5BB(-) 18 GN 1661875C1 3568570C1
B B PLUG - - - -
C 5BB(+) 18 YL 1661875C1 3568570C1
A
W/ EURO IV ISX ENGINE
CONNECTOR 1667741C1
BODY LOCK 1667771C1

TERM RESISTOR
(681) CAVITY CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A 5B(-) 18 GN 1661875C1 3568570C1
A* 5AB(-) 18 GN 1661875C1 3568570C1
C B PLUG - - - -
B C 5B(+) 18 YL 1661875C1 3568570C1
C* 5AB(+) 18 YL 1661875C1 3568570C1
A
* W/ 2010 SCR 13L ENGINE

CONNECTOR 1667741C1
BODY LOCK 1667771C1

AIR SOLENOID
(682) CAV CIRCUIT GAUGE COLOR TERMINAL SEAL\SLEEVE
(LOCATED IN ENGINE) 1 59 18 GY 3730744C1 3730746C1
2 59-G 18 WH 3730744C1 3730746C1
3 - - - - -
4 - - - - -
1 4

3 2
CONNECTOR 3730732C1

W/ EURO IV ISX ENGINE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0025 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 INITIAL RELEASE. A 92447S
RELEASE NO. D ATE PART NO. SHEET

92447S 27MAR14
AE08058107 04J

Figure 436 Connector Body Composite (680), (681), (682)

436
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.18. CONNECTOR BODY COMPOSITE (685), (686), P. 4K

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE- MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

1 PLUG - - - -
2 95X 18 TN 3752551C1 3752554C1
3 95AK3A 14 TN 3752552C1 3752555C1
4 95-G 14 TN 3752552C1 3752555C1
ACM J2 5 95AK4A 14 TN 3752552C1 3752555C1
(686)
6 95-GA 14 TN 3752552C1 3752555C1
(LOCATED IN ENGINE)
7 95K 18 TN 3743666C1 N/A
8-13 PLUG - - - -
14 5BB(+) 20 YL 3743668C1 N/A
15 5BB(-) 20 GN 3743668C1 N/A
58 46
6 5 16-20 PLUG - - - -
21 95J 20 TN 3743668C1 N/A
22-31 PLUG - - - -
32 95Q 20 TN 3743668C1 N/A
33 95AS 18 TN 3743666C1 N/A
2 1
19 7 34 95AB 20 TN 3743668C1 N/A
35-40 PLUG - - -
41 13BA 20 PK 3743668C1 N/A
42 95R 20 TN 3743668C1 N/A
CONNECTOR 6113125C1 43-44 PLUG - - -
BODY LOCK 3752515C1
45 95V 20 TN 3743668C1 N/A
46 95Y 18 TN 3743666C1 N/A
47 95AJ 20 TN 3743668C1 N/A
48 95Z 20 TN 3743668C1 N/A
49-56 PLUG - - - -
57 95U 20 TN 3743668C1 N/A
58 PLUG - - -

ACM J1
(685)
(LOCATED IN ENGINE)

1 CAV CIRC GAUGE COLOR TERMINAL


10
20 11
30-31 PLUG - - -
30 21
40 31 92 91 32 95I 20 TN 3743668C1
94 9 3
50 41 96 95
33-41 PLUG - - -
60 51
42 95O 20 TN 3743668C1
70 61
80 71 43-51 PLUG - - -
90 81 52 95AC 18 TN 3743666C1
53 95T 20 TN 3743668C1
54 PLUG - - -
CONNECTOR 6113090C1
BODY LOCK 3743662C1 55 95AK 20 TN 3743668C1
56 95AA 20 TN 3743668C1
CAV CIRC GAUGE COLOR TERMINAL 57-62 PLUG - - -

1-3 PLUG - - - 63 95AX 20 TN 3743668C1

4 95AE 18 TN 3743666C1 64-69 PLUG - - -

5 95G 20 TN 3743668C1 70 95P 20 TN 3743668C1

6 PLUG - - - 71 PLUG - - -

7 95AY 20 TN 3743668C1 72 95L 20 TN 3743668C1

8 95AT 20 TN 3743668C1 73-76 PLUG - - -

9-14 PLUG - - - 77 95S 20 TN 3743668C1

15 5AC(+) 20 YL 3743668C1 78 PLUG - - -

16 5AC(-) 20 GN 3743668C1 79 95H 20 TN 3743668C1

17 95W 20 TN 3743668C1 80-88 PLUG - - -

18 95M 20 TN 3743668C1 89 95N 20 TN 3743668C1

19-27 PLUG - - - 90 PLUG - - -

28 95AD 18 TN 3743666C1
29 95F 20 TN 3743668C1
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0025 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
25OCT16 ADDED R/D 685. B 93638F
RELEASE NO. D ATE PART NO. SH EET

92447S 27MAR14
AE08058107 04K

Figure 437 Connector Body Composite (686)

437
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.19. CONNECTOR BODY COMPOSITE (690), (691), (830M), P. 4L

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

DEF HARNESS PWR & GND


(690)
(LOCATED IN ENGINE)

CAVITY CIRCUIT GAUGE COLOR TERMINAL


1 K95AK1 12 TN 3612308C1
2 K95-G 10 TN 3612308C1

1
CONNECTOR 6105357C1

DEF HARNESS PWR & GND


(690)
(LOCATED IN ENGINE)

2
CAVITY CIRCUIT GAUGE COLOR TERMINAL
1 95A1 10 TN 3612307C1
2 95-GD1 10 TN 3612307C1

1
CONNECTOR 6105358C1

COOLANT VALVE
(691)
(LOCATED IN ENGINE)

CAVITY CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


1 95AJ 20 TN 3601686C1 3733609C1
1 4
2 PLUG - - - -
3 PLUG - - - -
3 2
4 95AK 20 TN 3601686C1 3733609C1

CONNECTOR 3714731C1

CADEC GPS CONN


(830M)

(LOCATED IN INSTRUMENTAL PANEL RIGHT SIDE)

CAVITY CIRCUIT GAUGE COLOR TERMINAL


F A A@ A14CE 16 RD 1661212C1
B@ A13CE 16 PK 1661212C1
E B
C@ A11-GBE 16 WH 1661212C1
D C D@ A3CE(+) 18 DK BL 1661212C1
E@ A3CE(-) 18 GY 1661212C1

CONNECTOR 1661201C1
@ W/ 2010 LH FUSE BLOCK

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

MJV0025 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0638 14OCT14 ADDED R/D 830M. B 92715R
RELEAS E NO . DATE PART NO. SHEET

92447S 27MAR14 AE08058107 04L

Figure 438 Connector Body Composite (690), (691), (830M)

438
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.20. CONNECTOR BODY COMPOSITE (1007), (1010), (1011), (1012), (1013), (1014),
(1015), (1016), (1017), (1018), (1019), (1020), P. 5

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

LATCHING RELAY
(1007) CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
(LOCATED AT BELOW DASH
#1 A14-GLM 18 WH 3866654C1 3680160C1
BOARD ON ENGINE COVER)
2 A14LA 18 RD 3866654C1 3680160C1
3 A14LB 18 RD 3866654C1 3680160C1
4 #4 A14-GLN 18 WH 3866654C1 3680160C1

3
# W/2010 IP EFFECTS
2

CONNECTOR 3866653C1

GROUND ADAPTER
(1010)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

E
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
D
A R10-G 16 WH 3535303C1 3535424C1
C
B R10-GA 16 WH 3535303C1 3535424C1
B

A C PLUG - - 3535425C1 -
D R10-GP 16 WH 3535303C1 3535424C1
E PLUG - - 3535425C1 -
F PLUG - - 3535425C1 -
CONNECTOR 3543729C1
BODY LOCK 3543731C1 E R10-GF 16 WH 3535303C1 3535424C1

(LOCATED ON RIGHT SIDE OF INSTRUMENT PANEL)

(1015)
FUSEBLOCK #6

FUSEBLOCK #9 FUSEBLOCK #7 FUSEBLOCK #4 FUSEBLOCK #2


(1018) (1016) (1013) (1011)

FUSEBLOCK #11 FUSEBLOCK #10 FUSEBLOCK #8 FUSEBLOCK #1


FUSEBLOCK #5 FUSEBLOCK #3
(1020) (1010)
(1019) (1017) (1014) (1012)

FUSE BOX ASSEMBLY (SEE SHEETS 6 TO 16)

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 ADDED CIRCS A14GLM,A14E 92447S
RELEASE NO. D ATE PART NO. SHEET

GLN IN R/D 1007 AND R10GF IN R/D 1010. 61802Y 11MAR09


AE08058107 005

Figure 439 Connector Body Composite (1007), (1010), (1011), (1012), (1013), (1014), (1015), (1016),
(1017), (1018), (1019), (1020)

439
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.21. CONNECTOR BODY COMPOSITE (1010), P. 6

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIRC GAUGE COLOR TERMINAL


A1 A54XD 16 BN 3573312C1
FUSE BLOCK 1 A2 A54XV 16 BN 3573312C1
(1010)
A3 A17B 18 PK 3534164C1
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
A3^ A92#141 18 PK 3534164C1
A4* A104AH 16 DKBL 3573311C1
A4 A17H 16 PK 3573311C1
A4 A104AN 16 DKBL 3573311C1
B1 A54X 16 BN 3573311C1
B1 A54XA 16 BN 3573311C1
B2 A54-GXB 20 WH 3535484C1
A B3 A104AH 16 DKBL 3573311C1
B3 A17 16 PK 3573311C1
B B3 A17 16 PK 3573312C1
B3 A17C 16 PK 3573312C1
C B3 A17C 18 PK 3573312C1
4 B3@ A104AN 16 DKBL 3573311C1
D B4## A17-GC 16 WH 3573312C1
3 B4* A17-GC 18 WH 3534164C1
4 3 2 1 C1 A65AB 18 OR 3534164C1
2 C2 A65BD 16 OR 3573312C1
C3 A63J 20 DKBL 3535484C1
1 C4 A63JA 18 DKBL 3573312C1
C4 A63JB 18 DKBL 3573312C1
F E C4@@ A63JA 18 DKBL 3534164C1
D1@ A65BC 14 OR 3573312C1
D1@ A65B 16 OR 3573312C1
D1@ A65BF 16 OR 3573312C1
D2 A65-GW 18 WH 3534164C1
CONNECTOR 3599539C1
D3 A63JJ 20 DKBL 3535484C1
BODY LOCK 3536085C1
3599541C1 D4 A63JJ 20 DKBL 3573312C1

* W/ ULTRASHIFT XMSN D4 A63JV 18 DKBL 3573312C1


% CRIMPED TOGETHER E1 A12C 18 LTBL 3534164C1
** W/ ULTRASHIFT XMSN E1^^ A12C 18 LTBL 3515517C1
## W/ AUTOSHIFT XMSN
@ MUTUALLY EXCLUSIVE E2 A14FA 12 RD 3573311C1
@@ W/ DAY CAB FLOOR LIGHT E3 A14KB 12 RD 3573311C1
& W/ MANUAL XMSN E4 A14KA 12 RD 3573311C1
&& W/ CUSTOMER SUPPLIED SKIRT LIGHTS
*** SINGLE BATTERY FEED F1 A12CV 18 LTBL 3534164C1
@ AUTO S/S W/MANUAL XMSN F2 A75D 18 LTGN 3534164C1
@@ AUTO S/S W/AUTO XMSN F3 A63JV 18 DKBL 3534164C1
^ W/ ALLISON TC10 TRANSMISSION
^^ W/SLEEPER ACC FEED F4 A14EF 18 RD 3534164C1
W/AUTO START STOP
%% STANDARD BATTERY FEED

FUSE LOCATION CAVITY RATING PART NUMBER DESCRIPTION


FUSE BREAKER
F1-A E1, F1 5 3534208C1 - BODY CONTROLLER
F1-B E2, F2 5 3534208C1 - CAB HVAC CONTROL
F1-C E3, F3 5 3534208C1 - FLOOR LIGHTS
F1-D E4, F4 5 3534208C1 - SECONDARY GAUGE CLUSTER

RELAY LOCATION - CAVITY PART NUMBER DESCRIPTION


A1, A2, B1, B2 3600330C1 SKIRT LIGHTS
A3, A4, B3, B4 3600330C1 START
C1, C2, D1, D2 3600330C1 CUSTOMER SUPPLIED WORK LIGHTS
C3, C4, D3, D4 3600330C1 FLOOR LIGHTS

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 ADDED CIRCS A92#141, F 92447S
RE LEASE NO . D ATE PART NO. SHEET

A12C,A14KB AT R/D 1010. 61802Y 11MAR09


AE08058107 006

Figure 440 Connector Body Composite (1010)

440
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.22. CONNECTOR BODY COMPOSITE (1010), P. 6A

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIRC GAUGE COLOR TERMINAL


A1#@ A104-GA 18 WH 3534164C1
A1% A104BC 18 DKBL 3534164C1 W/2010 LH FUSE BLOCK
A2#@ A9RB 18 GY 3534164C1
A2% A14BE 16 RD 3573312C1
FUSE BLOCK 1
A2% A15XM 18 RD 3573312C1 (1010)
A3## A17B 18 PK 3534164C1 (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
A3&& A92#141 18 PK 3534164C1
A3*** A92B 18 TN 3534164C1
A3*** A17BA 18 PK 3534164C1
A4** A104AN 16 DKBL 3573311C1 4 3 2 1
A4** A17H 16 PK 3573311C1
E
A4 A17H 16 PK 3573312C1
A4*** A14A 18 RD 3534164C1
F
A4*** A17HA 18 PK 3534164C1
B1#@ A104AR 18 DKBL 3534164C1 A B C D
B1% A104SR 18 DKBL 3534164C1
B2#@ A104AP 18 DKBL 3534164C1 1
B2% A11-GR 18 WH 3534164C1
B3& A17 16 PK 3573312C1 2
B3& A17C 18 PK 3573312C1
B3 A104AH 16 DKBL 3573311C1 3
B3 A17 16 PK 3573311C1
B3&& A17C 16 PK 3573312C1 4
B3% A104AN 16 DKBL 3573311C1
B3*** A92A 18 PK 3534164C1
B3*** A17B 18 PK 3534164C1
B4## A17-GC 16 WH 3573312C1
B4@@ A17-GC 18 WH 3534164C1
B4*** A92-GC 18 WH 3534164C1 CONNECTOR 3599539C1
BODY LOCK 3599541C1
C1# A13AA 18 PK 3573312C1
C1# A13FK 18 PK 3573312C1
CAV CIRC GAUGE COLOR TERMINAL
C1 A13AA 18 PK 3573312C1
E3*** A14KB 16 RD 3573312C1
C2*# A97AA 18 VT 3573311C1
E3*** A14KE 16 RD 3573312C1
C2*# A97VT1 14 VT 3573311C1
E3*** A14KAA 16 RD 3573312C1
C2*** A97VT1 14 VT 3573312C1
E4# A13FH 18 PK 3573312C1
C3* A68-GT 18 WH 3573312C1
E4# A13FK 18 PK 3573312C1
C3* A70-GT 18 WH 3573312C1
F1 A67A 16 PK 3573312C1
C3@ A64A1 16 YL 3573312C1
F1@ A13AM 18 RD 3534164C1
C4* A68J 12 BN 3573311C1
F1@ A13AT 18 RD 3534164C1
C4@ A14TFR 16 RD 3573312C1
F2 A67TA 18 PK 3534164C1
D1 A97VT 12 PL 3573311C1
F3 A12CV 18 LTBL 3534164C1
D2 A13-GFK 18 WH 3534164C1
F3*** A97B 20 RD 3535484C1
D2*** A12-G 18 WH 3534164C1
F4%% A94V 14 GY 3573312C1
D3* A68T 12 BN 3573311C1
F4%# A94V 18 GY 3534164C1
D3@ A64A 16 YL 3573312C1
D3 A68A 12 BN 3573311C1
## W/ AUTOSHIFT OR ULTRASHIFT PLUS XMSN
D4* A68 18 BN 3534164C1 ** W/ ULTRASHIFT XMSN W/AUTO START STOP
D4@ A64-GA 16 WH 3573312C1 % W/ MANUAL XMSN W/AUTO START STOP
#@ W/ WABCO RSC ABS
E1# A13FP 16 PK 3573311C1
*# W/ ENGINE ECM POWER
E1# A13FR 16 PK 3573311C1 & W/ ULTRASHIFT XMSN W/AUTO START STOP
E1#& A13FH 16 PK 3573311C1 # W/ IGN FEED N/ RELAY 3
* W/ STD SOCKET W/IGN FEED
E1#& A13FG 16 PK 3573311C1
@ W/ RUSSIAN CONTENT
E1*** A13FP 14 PK 3573311C1 #& W/ IGN FEED W/ RELAY 3
E1*** A13FG 14 PK 3573311C1 && W/ ALLISON TC10 XMSN WIRING
@@ MANUAL XMSN WIRING
E2# A13FR 16 PK 3573312C1
%% W/ WABCO
E2#& A13FH 16 PK 3573312C1 %# W/ BENDIX
E3 A12C 18 LTBL 3534164C1 *** W/ DOMESTIC 2010 LH W/GEN4

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 REVISED AND REDRAWN. B 93366L
RE LEASE NO . D ATE PART NO. SHEET

92715R 10SEP14
AE08058107 06A

Figure 441 Connector Body Composite (1010)

441
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.23. CONNECTOR BODY COMPOSITE (1011), P. 7

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

FUSE BLOCK 2
CAV CIRC GAUGE COLOR TERMINAL
(1011)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE) D2## A14ED 18 RD 3515517C1
D2## A14ED 16 RD 3515517C1
D2## A14EB 18 RD 3515517C1
D2## A14CE 16 RD 3515517C1
A C E G J
D2## A14SD 18 RD 3534164C1
1 D2%% A14NN 18 RD 3534164C1
D3 A14EE 16 RD 3573312C1
2 D4 A54XV 16 BN 3573312C1
D4 A14CN 12 RD 3573311C1
3 E1 (A56J) 3536301C1
E2 A14KD 12 RD 3573311C1
4 E3 (A57J) 3536301C1
B D F H E4 (A14KH) 3536299C1
E4 A14KH 12 RD 3573311C1
CONNECTOR 3534572C1
BODY LOCK 3536085C1 F1 A14FC 12 RD 3573311C1
3599541C1 F2 A84 16 LT GN 3573312C1
CAV CIRC GAUGE COLOR TERMINAL F3 A14FD 12 RD 3573311C1
A1 A14KF 12 RD 3573311C1 F4 A63BD 18 DK BL 3534164C1
A2* A12-G 18 WH 3573312C1 G1 (A56J) 3536301C1
A2* A13-GFK 18 WH 3573312C1 G2 - - - -
A3 A14FB 12 RD 3573311C1 G3 (A57J) 3536301C1
A4* A13-GBK 18 WH 3573312C1 G4 - - - -
A4* A13-GFD 18 WH 3573312C1 H1@ A11-GW1 16 WH 3573312C1
B1 - - - - H1 A56C 18 OR 3534164C1
B2 - - - - H2# A56T 12 OR 3573311C1
B3 - - - - H2@ A94X 16 GY 3573312C1
B4 - - - - H3# A57C 18 OR 3534164C1
C1 A14FF 12 RD 3573311C1 H3@ A66A 18 YL 3534164C1
C2 A14KC 12 RD 3573311C1 H4# A57T 12 OR 3573311C1
C3 A14JA 12 RD 3573311C1 H4@ A66 16 YL 3573312C1
C4 A14KH 12 RD 3536299C1 J1# (A56J) 3536301C1
D1& A86P 18 LT GN 3534164C1 J1@ A94Y 16 GY 3573312C1
D1@@ A86AF 18 LT GN 3573312C1 J2@ A14BC2 16 PK 3573312C1
D1@@ A86P 18 LT GN 3573312C1 J2# A56-GT 18 WH 3573312C1
D2*# A14EA 16 RD 3573312C1 J3# (A57J) 3536301C1
D2*# A14EB 18 RD 3573312C1 J3 (A57J) 3536301C1
D2## A14ED 18 RD 3534164C1 J3@ A14 12 RD 3573311C1
D2% A14ED 18 RD 3573312C1 J4# A57-GT 18 WH 3573312C1
D2% A14EF 18 RD 3573312C1 J4@ A66-G 16 WH 3573312C1
D2## A14ED 16 RD 3573312C1

* W/STANDARD IGNITION FEED WIRING N/RELAY 3


# W/STANDARD TRAILER SOCKET
*# W/XATA FOR DAYCAB
@ W/CAB BASE HARNESS W/DFM
% W/QUALCOMM MVPC FOR DAYCAB
@@ W/RADIO CONTROLS N/WIRED REMOTE
& W/RADIO CONTROLS W/WIRED REMOTE
## W/QUALCOMM
%% W/TELEMATICS

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 REVISED AND REDRAWN. D 92447S
RELEASE NO. D ATE PART NO. SHEET

61802Y 12MAR09
AE08058107 007

Figure 442 Connector Body Composite (1011)

442
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.24. CONNECTOR BODY COMPOSITE (1011), P. 7A

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

CONTINUED FROM SHEET 007.

FUSE LOCATION CAVITY RATING PART NUMBER DESCRIPTION


FUSE BREAKER
F2-A E1, F1 15 3534210C1 3536179C1 TRAILER LEFT TURN
F2-B E2, F2 15 3534210C1 3536179C1 CIGAR LIGHTER
F2-C E3, F3 15 3534210C1 3536179C1 TRAILER RIGHT TURN
F2-D E4, F4 10 3534209C1 3536178C1 CAB DOME / MAP LIGHTS
F2-E C1, D1 10 3534209C1 3536178C1 ENTERTAINMENT RADIO MEMORY
F2-F C2, D2 10 3534209C1 3536178C1 SATELLITE COMMUNICATION
F2-G C3, D3 15 3534210C1 3536179C1 INSTRUMENT CLUSTER
F2-H C4, D4 10 3534209C1 3536178C1 SKIRT LIGHT

RELAY LOCATION - CAVITY PART NUMBER DESCRIPTION


A1, A2 3600329C1 ACCESSORY *
A3, A4 3600329C1 IGNITION RELAY # 1 *
H1, H2, J1 J2 3600330C1 TRAILER LEFT TURN
H3, H4, J3, J4 3600330C1 TRAILER RIGHT TURN

* ALSO SEE CONNECTOR 1013

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0610 12NOV13 INITIAL RELEASE. A 90656P
RELEASE NO. D ATE PART NO. SHEET

90656P 24MAY13
AE08058107 07A

Figure 443 Connector Body Composite (1011)

443
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.25. CONNECTOR BODY COMPOSITE (1011), P. 7B

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

W/2010 LH FUSE BLOCK

CAV CIRC GAUGE COLOR TERMINAL


FUSE BLOCK 2
A1@ A14KC 12 RD 3573311C1 (1011)
A2 A14ND 12 RD 3573311C1 (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

A3@ A14KA 12 RD 3573311C1


4 3 2 1
A4 A13FB 12 PK 3536304C1
B1 A14SD 18 RD 3534164C1 A
B1 A14EF 18 RD 3534572C1
B1 A14A 18 RD 3534164C1 B
B1 A14ED 18 RD 3534164C1
B1 A14EF 18 RD 3573312C1 C
B1 A14ED 16 RD 3573312C1
B1 A14CE 16 RD 3573312C1 D
B1* A14EA 16 RD 3573312C1
B1* A14EB 18 RD 3573312C1 E
B1*** A14EB 18 RD 3534164C1
B1*** A14ED 18 RD 3573312C1 F
B2 A14CN 12 RD 3573311C1
B2 A75C 10 LTGN 3573311C1 G
B3 A14EF 18 RD 3534164C1
B4% A39 16 GY 3573312C1 H
B4%% A39A 16 GY 3573311C1
B4%% A39 16 GY 3573311C1 J
C1*** A14KL 12 RD 3573311C1
C1 A14FG 18 RD 3534164C1
C1 A14JE 18 RD 3534164C1
C1 A14HH 18 RD 3534164C1
C2 A14RD 12 RD 3573311C1 CONNECTOR 3534572C1
C3@ A14KD 12 RD 3573311C1 BODY LOCK 3536085C1
3599541C1
C4 (A13FB) - - 3536304C1
D1*** A104D 16 DKBL 3573312C1
D2# A14VA 10 RD 3573311C1
D2 A14FDU 16 RD 3573312C1
D2*** A74RA 12 RD 3573311C1
D3 A84 14 LTGN 3573312C1
D4 A71 16 OR 3573312C1
D4 A71A 16 OR 3573312C1
D4 A71A 18 OR 3534164C1
E1 A94TT2 14 GY 3573312C1
E2 - - - -
E3 A14NK 16 RD 3573312C1
E4 - - - -
F1 A94TT 14 GY 3573312C1 * W/ DAYCAB XATA WIRING
F2 A14FDT 14 RD 3573312C1 # W/ SLPR FEED W/NO IDLE HVAC
F3 A14EA 14 RD 3573312C1 & W/ AUTOSHIFT3 XMSN W/AUTO START STOP
@ W/ BATTERY FEED SINGLE
F3 A20 16 LTGN 3573312C1 % W/ AIR DRYER WIRING
F4 - - - - %% W/ AIR DRYER & HTD MAIN VALVE
G1** A14HD 16 RD 3573312C1 ## W/ IGN FEED N/ RELAY 3
** W/ 2010 LH, W/GEN 4, VCM
G2 - - - - *** W/ DOMESTIC 2010 LH W/GEN4
G3 - - - -
G4 - - - -
H1*** A17HA 18 PK 3573312C1
H1*** A17HB 18 PK 3573312C1
H2 - - - -
H3 A86P 14 LTGN 3573312C1
H4 - - - -

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18NOV16 ADDED CIRC A14FG, D 93732N
RE LEASE NO . D ATE PART NO. SHEET

A14JE, A14HH AT CAV C1. 92715R 10SEP14


AE08058107 07B

Figure 444 Connector Body Composite (1011)

444
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.26. CONNECTOR BODY COMPOSITE (1012), P. 8

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

FUSE BLOCK 3
(1012)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

J G E C A

2
CAV CIRC GAUGE COLOR TERMINAL
D4 A14HA 12 RD 3573312C1
3
E1 A68 18 BN 3534164C1
E1&& A64-GA 16 WH 3573312C1
4
E2 (A68J) - - 3536299C1
H F D B
E2&& A14TFR 16 RD 3573312C1
CONNECTOR 3534572C1
E3 A54C 18 BN 3534164C1
BODY LOCK 3536085C1
3599541C1 E4 (A58J) - - 3536299C1

CAV CIRC GAUGE COLOR TERMINAL F1* A68T 12 BN 3573311C1

A1 A14MA 12 RD 3573311C1 F1 A68A 12 BN 3573311C1


F1&& A64A 16 YL 3573312C1
A13-GFD 18 WH
A2% 3573312C1 F2 A70-GT 18 WH 3573312C1
A13-GFE 18 WH
F2&& A64A1 16 YL 3573312C1
A2@ A13-G 18 WH 3573312C1
F3 A58T 12 BN 3573311C1
A3 A14MC 12 RD 3573311C1
F3 A58 12 BN 3573311C1
A13-GFE 18 WH
A4% 3573312C1 F4% A58-GT 18 WH 3573312C1
A13-GFF 18 WH
F4 A68-GT 18 WH 3573312C1
B1 - - - -
G1 A82M 18 GY 3534164C1
B2 - - - -
G2 A82E 16 GY 3573312C1
B3 - - - -
G3 A82N 18 GY 3534164C1
B4 - - - -
G4 A82K 16 GY 3573312C1
A15 18 RD
C1% 3573312C1 H1 - - - -
A98H 18 BK
H2 A82J 16 GY 3573312C1
C2 (A68J) - - 3536299C1
H3 - - - -
C2&& A14T 16 RD 3573312C1
H4 A82L 16 GY 3573312C1
C2&& A14TFR 16 RD 3573312C1
J1 A82P 16 GY 3573312C1
C3 A86P 16 LTGN 3573312C1
J2 A82F 18 GY 3534164C1
C4 (A58J) - - 3536299C1
J3 A82P 16 GY 3573312C1
C4&& A14JA 16 RD 3573312C1
J4 A82H 18 GY 3534164C1
D1 A14JB 12 RD 3573311C1
D2 A14HB 12 RD 3573311C1
@ N/ IGNITION RELAY 3
D3 A14KK 12 RD 3573311C1 % CRIMPED TOGETHER
D4 A14HA 12 RD 3573311C1 # MUTUALLY EXCLUSIVE
&& FOR RUSSIAN PROSTAR
* STANDARD TRAILER SOCKET

FUSE LOCATION CAVITY RATING PART NUMBER DESCRIPTION


FUSE BREAKER
F3-A C1, D1 10 3534209C1 3536178C1 KEY SWITCH
F3-B C2, D2 20 3534211C1 3536180C1 TRAILER TAIL LIGHT
F3-C C3, D3 15 3534210C1 3536179C1 AUX POWER SOURCES
F3-D C4, D4 20 3534211C1 3536180C1 TRAILER MARKER LIGHTS

RELAY LOCATION - CAVITY PART NUMBER DESCRIPTION


A1, A2 3600329C1 IGNITION RELAY # 2 *
A3, A4 3600329C1 IGNITION RELAY # 3 *
E1, E2, F1, F2 3600330C1 TRAILER TAIL LIGHT
E3, E4, F3, F4 3600330C1 TRAILER MARKER LIGHT
G1, G2, H2, J1, J2 3519350C1 WIPER POWER
G3, G4, H4, J3, J4 3519350C1 WIPER HI / LO

* ALSO SEE CONNECTOR 1014


CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 ADDED CIRC A68T AT E 92447S
RELEASE NO. D ATE PART NO. SHEET

R/D 1012. 61802Y 12MAR09


AE08058107 008

Figure 445 Connector Body Composite (1012)

445
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.27. CONNECTOR BODY COMPOSITE (1012), P. 8A

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

W/2010 LH FUSE BLOCK

CAV CIRC GAUGE COLOR TERMINAL


FUSE BLOCK 3 A1 - - - -
(1012) A2 - - - -
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
A3 A82N 18 GY 3534164C1

4 3 2 1 A4 A82K 16 GY 3573312C1
B1% A12A 18 LTBL 3534164C1
A B1% A12Q 18 LTBL 3573312C1
B2 A12V 12 LTBL 3573311C1
B B3 - - - -
B4 A82L 16 GY 3573312C1
C C1 - - - -
C2 - - - -
D C3 A82P 16 GY 3573312C1
C4 A82H 18 GY 3534164C1
E D1 A14KF 12 RD 3573311C1
D2* A12-G 18 WH 3573312C1
F D2* A13-GFK 18 WH 3573312C1
D3# A70C 18 OR 3534164C1
G D3& A70D 14 RD 3573312C1
D4 A70J 12 OR 3573311C1
H E1 A54C 18 BN 3534164C1
E2 A58J 12 BN 3573311C1
J E3 - - - -
E4 - - - -
F1# A58T 12 BN 3573311C1
F1& A58 12 BN 3573311C1
F2 A58-GT 18 WH 3573312C1
CONNECTOR 3534572C1 F2@& A68-GT 18 WH 3573312C1
BODY LOCK 3536085C1
3599541C1 F3# A70T 12 OR 3573311C1
F3& A70T 10 OR 3573311C1
F4& A70-GC 18 WH 3573312C1
F4# A70-GT 18 WH 3534164C1

* W/ IGN FEED N/ RELAY 3 G1 A82M 18 GY 3534164C1


# W/ STD SOCKET W/IGN FEED G2 A82E 16 GY 3573312C1
& W/ EOF T SOCKET IGN FEED
G3* A13FD 18 PK 3573312C1
@ W/ IGN FEED W/ RELAY 3
% W/ ACCESORY FEED G3* A13FF 18 PK 3573312C1
@& W/ 500K BAUD RATE G3 A13FE 18 PK 3573312C1
G4 A13FB 12 PK 3573311C1
H1 - - - -
H2 A82J 16 GY 3573312C1
H3 - - - -
H4 - - - -
J1 A82P 16 GY 3573312C1
J2 A82F 18 GY 3534164C1
J3 A14MA 12 RD 3573311C1
J4* A13-GFD 18 WH 3573312C1
J4* A13-GFF 18 WH 3573312C1
J4@ A13-GFE 18 WH 3573312C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 ADDED CIRC A68-GT IN B 93366L
RE LEASE NO . D ATE PART NO. SHEET

CAV F2. 92715R 10SEP14


AE08058107 08A

Figure 446 Connector Body Composite (1012)

446
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.28. CONNECTOR BODY COMPOSITE (1013), P. 9

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

FUSE BLOCK 4
(1013)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

CAV CIR GAUGE COLOR TERMINAL


A C E G J E3 (A13FC) 3536304C1
E4 (A13FC) 3536306C1
1
F1 - - - -
F2 - - - -
2
F3 A13TRL 18 PK 3534164C1
F4 - - - -
3
G1 (A12V) 3536304C1
G2 (A12V) 3536306C1
4
G3 (A13FC) 3536304C1
B D F H
G4 (A13FC) 3536306C1
CONNECTOR 3534572C1 H1 A12BB 18 LT BL 3534164C1
BODY LOCK 3536085C1 H1% A72B 16 OR 3573311C1

CAV CIR GAUGE COLOR TERMINAL H1% A94AM 14 GY 3573311C1

A1 A12V 12 LT BL 3536304C1 H1 A72F 16 OR 3573312C1

A2 A12V 12 LT BL 3536306C1 H2 A78V 18 LT GN 3534164C1

A3 A13FC 12 PK 3536304C1 H3 A92U 16 TN 3573312C1

A4 A13FC 12 PK 3536306C1 H3 A92U 18 TN 3534164C1

B1 A12A 18 LT BL 3515517C1 H3* A92#163 16 PK 3573312C1

B1 A12C 18 LT BL 3534164C1 H3* A92A163 18 PK 3573312C1

B1 A12C 18 LT BL 3573312C1 H3@ A13A 16 PK 3573312C1

B1 A22E 18 TN 3573312C1 H3@ A92UA 18 TN 3573312C1

B1 A12B 20 LT BL 3535484C1 H4 A97FA 16 PL 3573312C1

B2 A12F 18 LT BL 3534164C1 H4 A97F 16 PL 3573312C1

B3 A73A 18 LT GN 3573312C1 J1 A12A 18 LT BL 3534164C1

B3 A13EA 18 PK 3573312C1 J1 A12A 18 LT BL 3515517C1

B4 A13 18 PK 3515517C1 J1@@ A12A 18 LT BL 3536295C1

C1 (A12V) 3536304C1 J1@@ A12Q 18 LT BL 3536295C1

C2 (A12V) 3536306C1 J2 (A12V) 3536306C1

C3 (A13FC) 3536304C1 J3 A13X 18 PK 3573312C1

C4 (A13FC) 3536306C1 J3# A13F 18 PK 3573312C1

D1 A12U 16 LT BL 3573312C1 J3# A13FD 18 PK 3573312C1

D2^ A86R 18 LT GN 3573312C1 * W/ TIRE PRESSURE DISPLAY J3 A13FL 16 PK 3573312C1

D2^ A86F 18 LT GN 3573312C1 @ W/ ULTRA SHIFT XMSN J3 A13FL 18 PK 3573312C1


# W/ REMOTE START / STOP
D3 A13B 18 PK 3534164C1 J4 (A13FC) 3536306C1
@@ SLEEPER ACC FEED W/AUTO
D4 A13TRIB 16 PK 3573312C1 START STOP
D4 A104AK 16 DK BL 3573312C1 % CRIMPED TOGETHER
^ W/ ALLISON TC10 TRANSMISSION
E1 (A12V) 3536304C1
E2 (A12V) 3536306C1

FUSE LOCATION CAVITY RATING PART NUMBER DESCRIPTION


FUSE BREAKER
F4-A G1, H1 - - - OPEN / ISO TRAILER SOCKET
F4-B G2, H2 10 3534209C1 3536178C1 POWER MIRROR
F4-C G3, H3 10 3534209C1 3536178C1 TRANSMISSION - SEE NOTE 1
F4-D G4, H4 10 3534209C1 3536178C1 ENGINE ECU - N/ ICON
F4-E C1, D1 10 3534209C1 3536178C1 VEHICLE SENSOR MODULE
F4-F C2, D2 10 3534209C1 3536178C1 CB RADIO / ENTERTAINMENT RADIO
F4-G C3, D3 10 3534209C1 3536178C1 OPTIONAL WARNING LIGHTS
F4-H C4, D4 10 3534209C1 3536178C1 REMOTE START / STOP / TRI-PAC
A1, B1 5/10 3534208C1/ 3536178C1 SECONDARY DISPLAY/TIRE PRESSURE/GPS
F4-J
3534209C1
F4-K A2, B2 10 3534209C1 3536178C1 SWITCH PACK
F4-L A3, B3 10 3534209C1 3536178C1 CLUSTER / CAB HVAC CONTROLLER N/ ICON
F4-M A4, B4 10 3534209C1 3536178C1 BODY CONTROLLER / CAB HVAC / LPM / N/ ICON

RELAY LOCATION - CAVITY PART NUMBER DESCRIPTION


J1, J2 3600329C1 * ACCESSORY RELAY
J3, J4 3600329C1 * IGNITION RELAY # 1

* ALSO SEE CONNECTOR 1011


NOTE 1: W/ EATON AUTOSHIFT,ULTRASHIFT XMSN & MERITOR FREEDOMLINE XMSN,TC10 XMSN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 19MAY14 REVISED AND REDRAWN. E 92447S
RELEASE NO. D ATE PART NO. SHEET

61802Y 11MAR09
AE08058107 009

Figure 447 Connector Body Composite (1013)

447
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.29. CONNECTOR BODY COMPOSITE (1013), P. 9A

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

W/2010 LH FUSE BLOCK

CAV CIRC GAUGE COLOR TERMINAL


FUSE BLOCK 1 A1* A14JC 10 RD 3515518C1
(1013) A1# A14JC 12 RD 3516158C1
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
A1% A14JC 12 RD 3573311C1

4 3 2 1 A1% A14JC 10 RD 3573311C1


A2 A14FE 12 RD 3573311C1
A A3 A14JD 12 RD 3573311C1
A4* A14HC 10 RD 3573311C1
B A4# A14HC 12 RD 3573311C1
B1 A94T 10 GY 3573311C1
C B1 A94TV 12 GY 3573311C1
B1#% A94TC 16 GY 3573311C1
D B1#% A94TD 16 GY 3573311C1
B1 A94TV 12 GY 3516158C1
E B2 A75 12 LTGN 3573311C1
B3 A97VT 12 PL 3573311C1
F B4 A70J 12 OR 3573311C1
C1 A14HE 12 RD 3573311C1
G C2 A14FA 12 RD 3573311C1
C3 A14JB 12 RD 3573311C1
H C4 A14HB 12 RD 3573311C1
D1 A94AY 14 GY 3573312C1
J D1 A94AY 12 GY 3573311C1
D2 A75D 18 LTGN 3534164C1
D3& A15 18 RD 3573312C1
D3& A98H 18 BK 3573312C1
D4#* A68J 12 BN 3573311C1
CONNECTOR 3534572C1 D4## A14TFR 16 RD 3573312C1
BODY LOCK 3536085C1
3599541C1 D4## A14T 16 RD 3573312C1
E1 A14MB 12 RD 3573311C1
E2* A14KH 12 RD 3573311C1
E2% A14KJ 16 RD 3573312C1
E2% A14KJ 12 RD 3573311C1
E3 A14JA 12 RD 3573311C1
#% W/ SW BATTERY FEED SOCKET CENTER PIN E4 A14FD 12 RD 3573311C1
& W/ BASE HARNESS
* W/ BATTERY FEED-SINGLE F1 A81B 12 LTGN 3573311C1
% W/ BATTERY FEED-STANDARD F2 A63BD 18 DKBL 3534164C1
** W/ RADIO WIRING W/WIRED REMOTE & FUSE F3 A14EE 16 RD 3573312C1
#* W/ STD SOCKET W/IGN FEED
## W/ BASE HARNESS, W/RUSSIAN CONTENT F4 A57J 12 OR 3573311C1
# W/ BATTERY FEED-SINGLE G1 A14NB 12 RD 3573311C1
G2 A14FF 12 RD 3573311C1
G3 A14HA 12 RD 3573311C1
G4 A14FC 12 RD 3573311C1
H1 A81C 12 LTGN 3573311C1
H2 A86P 18 LTGN 3534164C1
H2** A86AF 18 LTGN 3573312C1
H2** A86P 18 LTGN 3573312C1
H3#* A58J 12 BN 3573311C1
H3## A14JA 16 RD 3573312C1
H4 A56J 12 OR 3573311C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - INITIAL RELEASE. A 92715R
RE LEASE NO . D ATE PART NO. SHEET

92715R 10SEP14
AE08058107 09A

Figure 448 Connector Body Composite (1013)

448
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.30. CONNECTOR BODY COMPOSITE (1014), P. 10

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIR GAUGE COLOR TERMINAL


A1* A13FB 12 PK 3536304C1
FUSE BLOCK 5 A1* A13FF 12 PK 3573311C1
(1014)
A2* A13FB 12 PK 3536306C1
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
A2* A13FD 12 PK 3573311C1
A3* A13FA 12 PK 3536304C1
A C E G J A4* A13FA 12 PK 3536306C1
A4* A13FA 12 PK 3536304C1
1
A13SD 18 PK
B1%# 3573312C1
A70D 18 OR
2 B1& A13EE 16 DKBL 3515517C1
B1& A13CE 16 PK 3515517C1
3
A13EE 18 PK 3534164C1
B1@
A13EE 18 PK 3534164C1
4
B1* A70D 18 GY 3573312C1
B D F H
B1%% A13N 18 PK 3515517C1
B1*** A13EE 18 PK 3515517C1

CONNECTOR 3534572C1 B2 A39 16 GY 3573312C1


BODY LOCK 3536085C1 B2**** A39 16 GY 3573311C1
3599541C1 B2**** A39A 16 GY 3573311C1
B3 A67TA 18 PK 3534164C1
B4* A71B 16 OR 3573312C1
B4* A71A 16 OR 3573312C1
B4* A71A 18 OR 3534164C1
% CRIMPED TOGETHER
@ W/ QUALCOMM FOR SLEEPER B4## A71A 16 OR 3573312C1
! W/ 5TH WHEEL JAW UNLOCK B4### A71 16 OR 3573312C1
AND MONITOR EFFECTS C1 (A13FB) - - 3536304C1
* MUTUALLY EXCLUSIVE
%# W/ SLEEPER TRIPMETER C1 A13FM 12 PK 3536304C1
%% W/ TELEMATICS C2 (A13FB) - - 3536306C1
& W/ QUALCOMM FOR DAYCAB C3 (A13FA) - - 3536304C1
&& W/ BEACON LIGHT FOR SLEEPER
## FOR RUSSIAN PROSTAR C4 (A13FA) 3536306C1
#### W/BEACON LIGHT D1* A97VT1 12 PL 3516158C1
@@@ W/BENDIX LANE DEPART D1* A72A 16 GY 3515517C1
@@@@ W/TECTRAN TRAILER SELECT
*** W/PEOPLE NET (DAYCAB) D1#### A13BL1 18 BK 3515517C1
**** DRAIN VALVE W/AUTO HEATER D2 A98M 18 BK 3534164C1
### BACKUP LT W/ALLISION TCIO XMSN D3! A116M 18 GY 3515517C1
D3&& A13BL1 18 PK 3515517C1
D3@@@ A13COG2 16 PK 3573312C1
D3@@@@ A13CB 10 PK 3515518C1
CHART CONTINUED ON SHEET 10A
D4 A28V 18 TN 3534164C1
E1 (A13FB) - - 3536304C1
E2 (A13FB) - - 3536306C1
E3 (A13FA) - - 3536304C1
E4 (A13FA) - - 3536306C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 REVISED AND REDRAWN. F 92447S
RELEASE NO. D ATE PART NO. SHEET

61802Y 11MAR09
AE08058107 010

Figure 449 Connector Body Composite (1014)

449
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.31. CONNECTOR BODY COMPOSITE (1014), P. 10A

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

FUSE BLOCK 5
(1014)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

CAV CIR GAUGE COLOR TERMINAL


F1 - - - -
F2 - - - -
A C E G J F3 - - - -

1 F4 - - - -
G1 (A13FB) - - 3536304C1

2 G2 (A13FB) - - 3536306C1
G3 (A13FA) - - 3536304C1

3 G3@@ A13FK 12 PK 3573312C1


G4 (A13FA) - - 3536306C1

4 H1 A67CC 16 PK 3573312C1

B D F H H1** A67A 16 PK 3573312C1


H1%%% A13AM 18 RD 3534164C1
H1%%% A13T 18 RD 3534164C1
CONNECTOR 3534572C1 H2%%% A13COG 16 PK 3573312C1
BODY LOCK 3536085C1 H2* A88V 18 LTGN 3534164C1
3599541C1
H2* A13COG2 16 PK 3573312C1
H3 A87C 18 GY 3534164C1
% CRIMPED TOGETHER H4 A13EH 18 PK 3534164C1
** W/ SMARTCRUISE ONLY
J1% A13FD 18 PK 3573312C1
(VORAD VS-400)
* MUTUALLY EXCLUSIVE A13FE 18 PK 3573312C1
@@ N/ IGNITION RELAY 3 (A13FB) - - 3536306C1
%%% W/BASE HARNESS W/DFM
J2@@ A13FB 12 PK 3573311C1
A13FE 18 PK 3573312C1
J3% A13FF 18 PK 3573312C1
(A13FA) - - 3536306C1

CHART CONTINUED FROM SHEET 010

FUSE LOCATION CAVITY RATING PART NUMBER DESCRIPTION


FUSE BREAKER
F5-A G1, H1 10 3534209C1 3536178C1 COLLISION AVOIDANCE FRONT
F5-B G2, H2 10/5 3534209C1 3536178C1 PTO / LANE DEPARTURE SYSTEM
F5-C G3, H3 10 3534209C1 3536178C1 WINDSHIELD WASHER PUMP
F5-D G4, H4 10 3534209C1 3536178C1 SECONDARY GAUGE CLUSTER
F5-E C1, D1 10 3534209C1 3536178C1 CLUSTER / CAB HAVC CONTROLLER W/ ICON
10 CLUSTER / CAB HAVC CONTROLLER W/ ICON
F5-E C1, D1 3534209C1 3536178C1
* ALSO SEE CONNECTOR 1012
10/5 CAB HVAC CPM W/ ICON / BEACON N/ ICON
F5-F C2, D2 10 3534209C1 3536178C1 DATA LINK TRANSDUCER
F5-G C3, D3 - - - -
5A ALTERNATOR WARNING
F5-G C3, D3 10A - - 5TH WHEEL JAW UNLOCK AND MNTR
5A BEACON W/ ICON
F5-H C4, D4 10 3534209C1 3536178C1 COMPASS MODULE
F5-J A1, B1 10 3534209C1 3536178C1 SATELLITE COMMUNICATION
F5-K A2, B2 15 3534210C1 3536179C1 AIR DRYER
F5-L A3, B3 - - - COLLISION AVOIDANCE SIDE
F5-M A4, B4 10 3534209C1 3536178C1 BACK-UP LIGHTS

RELAY LOCATION - CAVITY PART NUMBER DESCRIPTION


J1, J2 3600329C1 IGNITION RELAY # 2 *
J3, J4 3600329C1 IGNITION RELAY # 3 *

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300371 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 ADDED CIRCS A13AM,A13TC 92447S
RELEASE NO. D ATE PART NO. SHEET

A13COG AT R/D 1014. 72376Z 26AUG10


AE08058107 10A

Figure 450 Connector Body Composite (1014)

450
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.32. CONNECTOR BODY COMPOSITE (1014), P. 10B

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

W/2010 LH FUSE BLOCK FUSE BLOCK 5


(1014)
CAV CIRC GAUGE COLOR TERMINAL (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
4 3 2 1
A1 (A12V) - - 3536301C1
A1@ (A148V) - - 3536301C1 A
A2# (A13FL) - - 3536302C1
A2# (A13FD) - - 3536302C1 B
A2# A13FP 16 PK 3536302C1
A2# A13FG 16 PK 3536302C1 C
A3 A13FC 12 PK 3536302C1
A4# (A13FM) - - 3536301C1
D
A4# (A13FE) - - 3536301C1
A4# A13FC 12 PK 3536301C1 E
B1 A78V 18 LTGN 3534164C1
B2 A92U 18 TN 3534164C1 F
B2%% A92#163 16 PK 3573312C1
B2%% A92A163 18 PK 3573312C1 G
B3 A13B 18 PK 3534164C1
B4& A13EA 18 PK 3573312C1 H
B4& A73A 18 LTGN 3573312C1
C1 (A12V) - - 3536301C1
J
C1 A12D 12 LTBL 3536301C1
C1@ (A148V) - - 3536301C1
C2# (A13FL) - - 3536302C1
C2# (A13FD) - - 3536302C1 CONNECTOR 3534572C1
C3 (A13FC) - - 3536302C1 BODY LOCK 3536085C1
3599541C1
C4# (A13FM) - - 3536301C1
C4 (A13FM) - - 3536301C1 CAV CIRC GAUGE COLOR TERMINAL

C4# (A13FE) - - 3536301C1 F3 A13TRIB 16 PK 3573312C1

D1 A12F 18 LTBL 3515517C1 F3 A104AK 16 DKBL 3573312C1

D1 A12F 18 LTBL 3534164C1 F4 A97FA 16 PL 3573312C1

D2 A87C 18 GY 3534164C1 F4 A97F 16 PL 3573312C1

D3** A13SD 18 PK 3536295C1 G1# A13FF 18 PK 3573312C1

D3** A70D 18 GY 3536295C1 G1# A13FH 18 PK 3573312C1

D3 A70D 18 OR 3536295C1 G2## A94TV 12 GY 3573311C1

D3 A13EE 18 PK 3515517C1 G2#* A94TD 16 GY 3573312C1

D3 A13EE 16 DKBL 3515517C1 G3# A13F 18 PK 3573312C1

D3 A13CE 16 PK 3515517C1 G3# A13FD 18 PK 3573312C1

D3@ A13EE 18 PK 3534164C1 G3# A13X 18 PK 3573312C1

D3@ A13EE 16 DKBL 3573312C1 G3 A13FL 16 PK 3573312C1

D3@ A13CE 16 PK 3573312C1 G3 A13FL 18 PK 3573312C1

D3@@ A13SD 18 PK 3573312C1 G3@ A148F 16 GY 3573312C1

D3@@ A70D 18 GY 3573312C1 G4# A13FM 12 PK 3573311C1

D3@@ A70D 18 OR 3573312C1 G4# A13FE 12 PK 3573311C1

D4 A13 18 PK 3534164C1 J1## A94T 12 GY 3573311C1

E1@ A148V 12 GY 3536301C1 J1#* A94TB 12 GY 3573311C1

E1@ A148V 12 LTBL 3536301C1 J1 A94TT1 12 GY 3573311C1

E2# A13FL 12 PK 3536302C1 J2# A12-G 18 WH 3573312C1

E2# A13FD 12 PK 3536302C1 J2# A13-GFF 18 WH 3573312C1

E3# (A13FC) - - 3536302C1 J3 A14FB 12 RD 3573311C1

E3# A13FL 12 PK 3536302C1 J4# A13-GBK 18 WH 3573312C1

E3# A13FD 12 PK 3536302C1 J4# A13-GFD 18 WH 3573312C1

E4# A13FM 12 PK 3536301C1 # W/ IGN FEED N/ RELAY 3


E4# A13FE 12 PK 3536301C1 %% W/ ALLISON TC10 XMSN WIRING
& W/ BASE HARNESS, W/IBB,W/FUSE,
F1*& A86F 18 LTGN 3573312C1
** W/ DAYCAB TRIPMASTER WIRING
F1*& A86R 18 LTGN 3573312C1 *& W/ STANDARD RADIO WIRING
F2 A13AE 14 PK 3573312C1 ## W/ STD SOCKET W/IGN FEED
#* W/ SW BATTERY FEED SOCKET CENTER
@ W/ 500K BAUD RATE
@@ W/ SATELLITE COMM SYSTEM

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 REVISED AND REDRAWN. B 93366L
RE LEASE NO . D ATE PART NO. SHEET

92715R 10SEP14
AE08058107 10B

Figure 451 Connector Body Composite (1014)

451
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.33. CONNECTOR BODY COMPOSITE (1015), P. 11

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIR GAUGE COLOR TERMINAL


A1 A19V 16 GY 3573312C1
FUSE BLOCK 6
(1015) A1* A19V 16 GY 3536302C1
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE) A2 A14A 20 PK 3535484C1
A2@ A14A 20 PK 3536294C1
A3 A75WA 14 RD 3573312C1
A3@ A75WAB 14 RD 3536299C1
A3 A70BF 14 RD 3536299C1
A4 A75 12 LTGN 3573311C1
A4% A75 12 LTGN 3536299C1
B1 A14RA 12 RD 3573311C1
B2 A14NC 12 RD 3573311C1
B3 A14HF 12 RD 3573311C1
B4 A14FE 12 RD 3573311C1
D C C1 A87-G 18 WH 3536302C1
C2 A87D 18 GY 3536302C1
4
C3 A19A 18 GY 3534164C1
C3* A19A 18 GY 3515517C1
3
C4 A19 16 GY 3573312C1
C4* A19 16 GY 3536302C1
2
D1 AA87F 18 GY 3534164C1
D2 A13AA 18 PK 3534164C1
1
D3 A19V 16 GY 3573312C1
D4 A19-GB 18 WH 3534164C1
1 2 3 4
B

A
* W/FUEL WATER SEPERATOR
# ELECTRIC VEHICLE MONITORING DRIVER DISPLAY
@ NO IDLE HEATER W/KEY OFF
% W/HVAC BLOWER MOTOR W/NO IDLE HEAT

CONNECTOR 3599501C1
BODY LOCK 3599541C1

FUSE LOCATION CAVITY RATING PART NUMBER DESCRIPTION


FUSE BREAKER
F6-A A4, B4 30 3534213C1 3536182C1 CAB HVAC BLOWER MOTOR
F6-B A3, B3 - - - OPEN
F6-C A2, B2 10 3534209C1 3536178C1 DRIVER DISPLAY
F6-D A1, B1 20 3534211C1 3536180C1 FUEL HEATER

RELAY LOCATION - CAVITY PART NUMBER DESCRIPTION


C3, C4, D3, D4 3600330C1 FUEL HEATER
C1, C2, D1 ,D2 3600330C1 WASHER BOTTLE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 REVISED AND REDRAWN. E 92447S
RELEASE NO. D ATE PART NO. SHEET

61802Y 12MAR09
AE08058107 011

Figure 452 Connector Body Composite (1015)

452
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.34. CONNECTOR BODY COMPOSITE (1015), P. 11A

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

W/2010 LH FUSE BLOCK

FUSE BLOCK 6
(1015)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

B
4
4 3 2 1
C 3

D 2

1
A
CONNECTOR 3599501C1
BODY LOCK 3599541C1

CAV CIRC GAUGE COLOR TERMINAL


A1 A87-G 18 WH 3536302C1
A2 A87F 18 GY 3515517C1
A3 A63JJ 18 DKBL 3536295C1
A3% A63JV 18 DKBL 3536295C1
A4 A63JJ 18 DKBL 3536302C1
B1 A87D 18 GY 3534164C1
B2 A13AA 18 PK 3534164C1
B3* A63JA 18 DKBL 3573312C1
B3* A63JB 18 DKBL 3573312C1
B3 A63JA 18 DKBL 3534164C1
B4 A63J 20 DKBL 3535484C1
C1# A56C 18 OR 3536302C1
C1& A11-GW1 16 WH 3536302C1
C2# A56T 12 OR 3536299C1
C2& A94X 16 GY 3536302C1
C3# A57C 18 OR 3515517C1
C3& A66A 18 YL 3515517C1
C4# A57T 12 OR 3536299C1
C4& A66 16 YL 3536302C1
D1# A56J 12 OR 3573311C1
D1& A94Y 16 GY 3573312C1
D2# A56-GT 18 WH 3573312C1
D2& A14BC2 16 PK 3573312C1
D2@ A57-GT 18 WH 3573312C1
D3# A57J 12 OR 3573311C1
D3& A14 12 RD 3573311C1
D4# A57-GT 18 WH 3573312C1
D4& A66-G 16 WH 3573312C1
D4@ A58-GT 18 WH 3573312C1

* w/ SLEEPER FLOOR LIGHT WIRING


# w/ STD SOCKET W/IGN FEED
& w/ BASE HARNESS, W/RUSSIAN CONTENT
% w/ DAYCAB FLOOR LIGHT WIRING
@ w/ STD & EOF TRAILER SOCKET W/IGN FEED

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 ADDED CIRC A63JV, B 93366L
RE LEASE NO . D ATE PART NO. SHEET

A57-GT AND A58-GT. 92715R 10SEP14


AE08058107 11A

Figure 453 Connector Body Composite (1015)

453
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.35. CONNECTOR BODY COMPOSITE (1016), P. 12

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

FUSE BLOCK 7
(1016)
CAV CIRC GAUGE COLOR TERMINAL
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
E3 A13FM 12 PK 3536301C1
E4 (A70J) 3536299C1
A C E G J F1 A14RD 12 RD 3573311C1

1 F2 A14RB 12 RD 3573311C1
F3 A22AA 12 RD 3516158C1

2 F3 A22AA 16 PK 3573312C1
F4 A14HC 12 RD 3573311C1

3 F4 A14HC 10 RD 3573311C1
G1@@@@ A12Q 18 LTBL 3515517C1

4 G1 A72AJ 16 OR 3573312C1

B D F H G1 A72 18 OR 3534164C1
G1* A72EC 18 OR 3534164C1
CONNE CTOR 3534572C1
G1** A72CG 18 OR 3515517C1
BODY LOCK 3536085C1
3599541C1 G1# A72F 16 OR 3573312C1
CAV CIRC GAUGE COLOR TERMINAL
G1**** A72F 16 OR 3515517C1
A1 A75C 10 LTGN 3573311C1
G2* A94TA 12 GY 3573311C1
A1** A14CN 12 RD 3516158C1
G2** A72CC 12 OR 3516158C1
A2 A65BD 16 OR 3573312C1
G2*** A72V 12 DKBL 3516158C1
A2## A14JAB 16 RD 3573312C1
G2 A14SC 12 RD 3573311C1
A3 A13FG 12 PK 3573311C1
G2# A72V 12 DKBL 3573311C1
A4% A14VB 10 RD 3573311C1
G2## A12BB 18 LT BL 3515517C1
A4% A14FDT 14 RD 3573312C1
G3 A70D 14 RD 3516158C1
B1 A14ND 12 RD 3573311C1
G3 A70C 18 OR 3534164C1
B2% A14MD 12 RD 3573310C1
G4 (A70J) 3536299C1
B2% A14MD 12 RD 3573311C1
H1 - - - -
B2## A14 12 RD 3573311C1
H2 - - - -
B3 A39A 16 GY 3573312C1
H3 - - - -
B3 A72AJ 16 OR 3573312C1
H4 - - - -
B3## A13TA 16 PK 3573312C1
J1** A72A 12 OR 3573311C1
B4@ A14NA 12 RD 3573311C1
J1%% A14CM 12 RD 3516158C1
B4@@ A14NA 12 RD 3573311C1
J1%%% A72A 12 OR 3516158C1
C1 - - - -
J1 A14BA 14 RD 3516158C1
C2 - - - -
J1*# A14BA 14 RD 3573312C1
C3 - - - -
J1%%% A72AD 12 OR 3573311C1
C4 - - - -
J1* A94TC 12 GY 3573311C1
D1 - - - -
J2** A72-G 18 WH 3573312C1
D2 - - - -
J2%% A11-GC 18 WH 3515517C1
D3 - - - -
J2* A72-GB 18 WH 3573312C1
D4 - - - -
J2** A72-GA 18 WH 3573312C1
E1 A14VA 10 RD 3573311C1
J2* A72-GC 18 WH 3573312C1
E1*** A14FDU 16 RD 3573312C1
J2%%% A72-GA 16 WH 3515517C1
E2 A14SC 12 RD 3573311C1
J2 A72-GA 16 WH 3573312C1
E2* A72E 18 OR 3534164C1
J2*# A12-GR 18 WH 3515517C1
E2*** A14CM 12 RD 3516158C1
J2%%% A72A-G 16 OR 3573312C1
E2**** A12A 12 OR 3516158C1
J3 A70T 12 OR 3573311C1
E2#@ A72A 12 OR 3573311C1
J4 A70-GT 18 WH 3534164C1
E2## A14BA 14 RD 3516158C1

% MUTUALLY EXCLUSIVE %%% ISO TRAILER SOC N/SWITCH


* W/ SWITCH CONTROLLED CENTER PIN ## FOR RUSSIAN PROSTAR
# W/ AUX ISO TRAILOR SOCKET **** ISO TRAILER SOCKET W/SWITCH
@ W/ STD BATTERY FEED ** W/AUXILIARY TRAILER SOCKET
@@ DUAL BATTERY FEED W/ LOAD SHEDDING *** W/FDT SYSTEM FOR DAYCAB
@@@@ DAYCAB ACC FEED W/BODY BUILDER COIRING #### W/SMARTWAV E TIRE PRESUURE MONITOR SYSTE M
%% W/AUXILLARY TRAILER SOCKET(SLEEPER CAB) @@@ STANDARD BATTERY FEED

FUSE LOCATION CAVITY RATING PART NUMBER DESCRIPTION


FUSE BREAKER
F7-A E1, F1 30 3534213C1 3536182C1 SLEEPER FUSE PANEL FEED
F7-B E2, F2 25 / 10 3534209C1 3536178C1 TRLR SOCKET AUX / SWITCHED CENTER PIN / ISO
F7-C E3, F3 - - - OPEN
F7-D E4, F4 30 3534213C1 3536182C1 TRAILER STOP LIGHTS
F7-E A1, B1 30 3534213C1 3536182C1 SLEEPER HVAC BLOWER
F7-F A2, B2 15 3534210C1 3536179C1 CUSTOMER SUPPLIED WORK LIGHT
F7-G A3, B3 5 3534208C1 - IBBE STAND ALONE REAL TIME CLOCK
F7-H A4, B4 30 3534213C1 3536182C1 SLEEPER FUSE PANEL FEED

RELAY LOCATION - CAVITY PART NUMBER DESCRIPTI ON


G1, G2, J1, J2 3600329C1 TRAILER AUX / SOCKET CENTER PIN
G3, G4, J3, J4 3600329C1 TRAILER STOP LIGHTS

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 REVISED AND REDRAWN. E 92447S
RELEASE NO. D ATE PART NO. SHEET

61802Y 12MAR09
AE08058107 012

Figure 454 Connector Body Composite (1016)

454
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.36. CONNECTOR BODY COMPOSITE (1016), P. 12A

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIRC GAUGE COLOR TERMINAL


A1 A13FA 12 PK 3536304C1
A2 A13FA 12 PK 3536304C1
A3 A13FS 12 PK 3536304C1
FUSE BLOCK 7
A3# A13FK 12 PK 3536304C1
(1016)
(LOCATED IN INSTRUMENT A4 A12D 12 LTBL 3536304C1
PANEL RIGHT SIDE) B1 A13COG2 16 PK 3573312C1

4 3 2 1 B2 A22AA 12 RD 3573311C1
B2 A22AA 16 PK 3573312C1
A B3 A39A 16 GY 3573312C1
B3 A98M 18 BK 3534164C1
B B3* A105 18 LTGN 3534164C1
B3@ A13 18 PK 3534164C1
C B4 A12BB 18 LTBL 3534164C1
B4 A72F 16 OR 3573312C1
D B4& A72B 16 OR 3573311C1
B4& A94AM 14 GY 3573311C1
E C1 (A13FA) 3536304C1
C2 (A13FA) 3536304C1
F C3 (A13FS) 3536304C1
C3# (A13FK) 3536304C1
G C4 (A12D) 3536304C1
D1 - - - -
H D2 A97DF 16 PL 3573312C1
D2** A13BB 16 PK 3573312C1
J D3 A13TA 16 PK 3573312C1
D3 A72AJ 16 OR 3573312C1
D4 A12A 18 LTBL 3534164C1
D4 A12B 20 LTBL 3535484C1
E1 (A13FA) 3536304C1
CONNECTOR 3534572C1 E2 (A13FA) 3536304C1
BODY LOCK 3536085C1
E3 (A13FS) 3536304C1
BODY LOCK 3599541C1
E3# (A13FK) 3536304C1
E4 (A12D) 3536304C1
& W/ISO AUX TRLR SOCKET WRG
# W/IGN FEED W/ RELAY 3 F1 - - - -
* W/SEAT HEATED WIRING F2 A116M 18 GY 3534164C1
** W/CRUISE DISABLE WITH WIPERS F2 A13BL1 18 PK 3534164C1
@ W/ENHANCED VCM FEATURE
@@ W/2010 LH FUSE BLOCK F3@@ A13BL1 18 PK 3515517C1
F3@ A13B 18 PK 3534164C1
F3@ A13BL1 18 PK 3534164C1
F4 - - - -
G1# (A13FA) 3536304C1
G1# A13FL 12 PK 3536304C1
G2 (A13FA) 3536304C1
G3 (A13FS) 3536304C1
G3# (A13FK) 3536304C1
G4 (A12D) 3536304C1
H1 - - - -
H2 A88V 18 LTGN 3534164C1
H2 A13COG2 16 PK 3573312C1
H2 A13A 16 PK 3573312C1
H3@ A13A 18 PK 3534164C1
H3@@ A13A 18 RD 3534164C1
H4 - - - -
J1-J4 - - - -

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
25OCT16 REVISED AND REDRAWN. C 93638F
RE LEASE NO . D ATE PART NO. SHEET

92715R 10SEP14
AE08058107 12A

Figure 455 Connector Body Composite (1016)

455
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.37. CONNECTOR BODY COMPOSITE (1017), P. 13

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

FUSE BLOCK 8 % CRIMPED TOGETHER


(1017) * IGNITION FEED WIRING
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE) # REMOTE START / STOP IGNITION FEED
& IGNITION CENTRE PIN FEED
A C E G J ## N/ IDLE HEAT - CAB
1 ** TRAILER TRACKS FOR SLEEPER & DAYCAB
&& ANTILOCK BRAKES W/ WABCO
2
! TRAILER SOCKET W/ SW CONTRLLED CENTER PIN
3 !! BATTERY CENTER PIN SOCKET
%% FOR RUSSIAN PROSTAR
4 ^^ BATERY CENTER PIN SOCKET
B D F H
#### NO IDLE HEAT COIRING
CONNECTOR 3534572C1 *** W/PEOPLE NET (DAY CAB)
BODY LOCK 3536085C1 **** W/POWER REMOTE MODULE
3599541C1 ### W/DAYCAB N/LOAD SHADDING

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A1 A14NJ 12 RD 3536301C1 F1 A14U 16 RD 3573312C1
A2 A14JE 12 RD 3573311C1 F1*** A14EA 14 RD 3516158C1
A3 A94TT2 14 GY 3573312C1 F1**** A20 16 LTGN 3573312C1
A4 A14JD 12 RD 3573311C1 F2 A14HE 12 RD 3573311C1
B1%% A14TA 16 RD 3573312C1 F3 A97DF 16 PL 3573312C1
B1 A94AE 12 GY 3573311C1 F4 A14JC 12 RD 3573311C1
B2 A14A 18 RD 3515517C1 F4### A14JC 10 RD 3573311C1
B3 A94TT 14 GY 3573312C1 G1## A75TP 18 LTGN 3515517C1
B4 A97VT 12 PL 3573311C1 G2 - - - -
C1 (A14NJ) - - 3536301C1 G3 A13FH 18 PK 3573312C1
C2 - - - - G3%# A13FF 18 PK 3573312C1
C3 - - - - G4 (A94TC) - - 3536299C1
C4 - - - - G4& A94TV 12 GY 3573311C1
D1 - - - - H1 - - - -
D2 - - - - H2 A75TD 18 LTGN 3515517C1
D3 - - - - H2#### A75TP 18 LTGN 3534164C1
D4 - - - - H3 - - - -
E1 (A14NJ) - - 3536301C1 H4 - - - -
E2 A94AY 12 GY 3573311C1 J1 A75TR 18 LTGN 3515517C1
E2&& A94AY 14 GY 3516158C1 J2 A75T-GD 18 LTGN 3515517C1
E3 A13FS 12 PK 3573311C1 J3& A94T 12 GY 3573311C1
E4! A94T 12 GY 3573311C1 J3! A94TB 12 GY 3573311C1
E4& A94TV 12 GY 3573311C1 J3** A944TT1 12 GY 3573311C1
E4!! A94TC 12 GY 3573311C1 J4% A13-GFF 18 WH 3573312C1
E4^^ A94T 10 GY 3573311C1 J4 A12-G 18 WH 3573312C1

FUSE LOCATION CAVITY RATING PART NUMBER DESCRIPTION


FUSE BREAKER
F8-A E1, F1 10 3534209C1 3536178C1 VEHICLE SENSOR MODULE
F8-B E2, F2 30/15 3534213C1 3536182C1 TRACTOR ABS ECU
F8-C E3, F3 5 3534208C1 - REMOTE ENG CONT PTO MAXXFORCE
F8-D E4, F4 30 3534213C1 3536182C1 TRAILER ABS ECU
F8-E A1, B1 15 3534210C1 3536179C1 SKIRT LIGHTING
F8-F A2, B2 30 3534213C1 3536182C1 TRANSMISSION - SEE NOTE 1
F8-F A2, B2 20 3534213C1 3536182C1 INTERNATIONAL ENGINE ACTUATOR
F8-G A3, B3 5 3534208C1 - TRAILER TRACS
F8-H A4, B4 30 3534213C1 3536182C1 ENGINE ECU
F8-H A4, B4 25/10 3534213C1 3536182C1 INTERNATIONAL ENGINE ECM

RELAY LOCATION - CAVITY PART NUMBER DESCRIPTION


G3, G4, H4, J3, J4 3600329C1 TRAILER ABS ECU
G1, G2, J1, J2 3600329C1 ICON ACCESSORY NO IDLE HEAT CONTROL

NOTE 1: W/ EATON AUTOSHIFT,ULTRASHIFT XMSN & MERITOR FREEDOMLINE XMSN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 REVISED AND REDRAWN. F 92447S
RELEASE NO. D ATE PART NO. SHEET

61802Y 11MAR09
AE08058107 013

Figure 456 Connector Body Composite (1017)

456
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.38. CONNECTOR BODY COMPOSITE (1017), P. 13A

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

W/2010 LH FUSE BLOCK FUSE BLOCK 8


(1017)
CAV CIRC GAUGE COLOR TERMINAL (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
A1% A72 18 OR 3534164C1
A1% A72CG 18 OR 3534164C1 4 3 2 1
A1%* A72EC 18 OR 3534164C1
A
A1%% A72F 16 OR 3573312C1
A1@@ A12H 18 LTBL 3534164C1
B
A1&# A72AJ 16 OR 3573312C1
A1@ A12E 18 LTBL 3534164C1
C
A2% A14SC 12 RD 3573311C1
A2% A72CC 12 OR 3573311C1
D
A2%* A94TA 12 GY 3573311C1
A2%% A72V 12 DKBL 3573311C1
E
A2&& A12BB 18 LTBL 3534164C1
A2&# A94AC 12 GY 3573311C1
F
A3# A53AB 18 YL 3573312C1
A3# A53ABA 18 YL 3573312C1
G
A3% A72CJ 18 OR 3534164C1
A4# A52AB 18 YL 3534164C1
H
A4% A72CD 12 OR 3573311C1
B1 - - - -
B2 - - - -
J
B3 - - - -
B4 A53ABA 18 YL 3534164C1
C1% A72A 12 OR 3573311C1
C1% A14CM 12 RD 3573311C1
C1%* A94TC 16 GY 3573312C1 CONNECTOR 3534572C1
BODY LOCK 3536085C1
C1&& A14BA 14 RD 3573312C1
3599541C1
C1&# A72AD 12 OR 3573311C1
C2% A72-G 18 WH 3573312C1
C2% A72-GA 18 WH 3573312C1
C2% A11-GC 18 WH 3534164C1
C2%* A72-GB 18 WH 3573312C1
*@ AUX TRLR SOCKET CENTER PIN FEED
C2%* A72-GC 18 WH 3573312C1
%* W/ SW BATTERY FEED SOCKET CENTER
C2%% A72-GA 16 WH 3573312C1 && W/ BASE HARNESS, W/RUSSIAN CONTENT
C2 A12-GR 18 WH 3534164C1 &# W/ ISO 7638-2 ABS TRAIL TRLR SOCKET BOC
# W/ HEADLIGHT WIRING W/TRIPMASTER
C2&# A72A-G 16 OR 3573312C1
** W/ DAYCAB TRIPMASTER WIRING
C3** A50S 18 YL 3534164C1 ## W/ TWO CUSTOMER ACCESSORY SW
C3% A14CN 12 RD 3573311C1 %% W/ ISO AUX TRLR SOCKET WRG N/SW
@ SLEEPER ACCESSORY FEED W/BODY BUILDER WIRING
C4** A53-G 18 GY 3534164C1
@@ W/DAYCAB ACCESSORY FEED W/BODY BUILDER WIRING
C4 A53-GBE 18 GY 3534164C1 W/OPTIONAL FUSE
C4% A11-GD 18 WH 3534164C1
D1## A14SBB 18 RD 3534164C1
D1% A72CF 18 OR 3534164C1
D2## A14SBC 12 RD 3573311C1
D2% A72CB 12 OR 3573311C1
D3 A104BB 18 DKBL 3534164C1
D4 A9AD 18 GY 3534164C1
E1 A116L-G 18 WH 3534164C1
E2 A116LB 18 GY 3534164C1
E3 - - - -
E4 A97 20 PL 3535484C1
F1## A14SBD 12 LTGN 3573311C1
F1% A14CL 12 RD 3516158C1
F1*@ A14CL 12 RD 3573311C1
F1*# A116LZ 18 GY 3534164C1 CHART CONTINUED ON SHEET 13B
F2## A14-GSD 18 WH 3534164C1
F2% A11-GB 18 WH 3534164C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
07AUG17 CIRC A12H WAS A12Q AT D 94106N
RE LEASE NO . D ATE PART NO. SHEET

CAV A1@@. 92715R 10SEP14


AE08058107 13A

Figure 457 Connector Body Composite (1017)

457
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.39. CONNECTOR BODY COMPOSITE (1017), P. 13B

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

CONTINUED FROM SHEET_13A FUSE BLOCK 8


(1017)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

4 3 2 1
CAV CIRC GAUGE COLOR TERMINAL
F2*# A116L 18 GY 3534164C1 A
F3 A97A 20 PL 3535484C1
F4 A13BB 16 PK 3573312C1 B
G1#% A14SAB 18 RD 3515517C1
G1&* A12CE 18 LTBL 3515517C1 C
G1% A72CE 18 OR 3515517C1
G1%# A14SAB 18 RD 3534164C1 D
G1&* A12CE 18 LTBL 3534164C1
G1% A72CE 18 OR 3534164C1 E
G2#% A14SAC 12 RD 3516158C1
A14CA 12 RD 3516158C1 F
G2&*
A72CA 12 OR 3516158C1
G2#% A14SAC 12 RD 3573311C1 G
G2&* A14CA 12 RD 3573311C1
G2% A72CA 12 OR 3573311C1 H
G3 A13BLT 18 PK 3534164C1
G4 A14BLT 14 RD 3573312C1 J
H1 A116U-G 18 WH 3534164C1
H2 A116UB 18 GY 3534164C1
H3 - - - -
H4 - - - -
J1#% A14SAD 12 LTGN 3516158C1 CONNECTOR 3534572C1
J1&* A12CF 14 LTBL 3516158C1 BODY LOCK 3536085C1
3599541C1
J1% A14CK 12 RD 3516158C1
J1*# A116UZ 18 GY 3515517C1
J1*# A116UZ 18 GY 3534164C1
J1#% A14SAD 12 LTGN 3573311C1
J1&# A12CF 14 LTBL 3573312C1
J1% A14CK 12 RD 3573311C1
J2#% A14-GSB 18 WH 3515517C1
J2&* A11-GA 18 WH 3515517C1
J2*# A116U 18 GY 3515517C1
J2#% A14-GSB 18 WH 3534164C1
J2&* A11-GA 18 WH 3534164C1
J2*# A116U 18 GY 3534164C1
J3 A58BLT 14 BN 3573312C1
J4 A13-GBM 18 WH 3534164C1

*# W/ 5TH WHEEL JAW UNLOCK & MONITOR


#% W/ SINGLE CUSTOMER ACC SWITCH WRG
&* W/ REFRIGERATOR PWR CONTROLLED SW
% W/ AUX TRLR SOCKET CENTER PIN

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
07AUG17 REVISED AND REDRAWN. C 94106N
RE LEASE NO . D ATE PART NO. SHEET

92715R 10SEP14
AE08058107 13B

Figure 458 Connector Body Composite (1017)

458
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.40. CONNECTOR BODY COMPOSITE (1018), P. 14

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

FUSE BLOCK 9
(1018)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

** N/ IDLE HEAT - CAB


A C E G J ## W/ REMOTE START / STOP
* MUTUALLY EXCLUSIVE
1 @ AUTO START/STOP
**** W/MANUAL XMSN WIRING W/AUTO START STOP
### W/BENDIX LANE DEPART
2
CAV CIR GAUGE COLOR TERMINAL
3
A104AN 16 DKBL
F1## 3573312C1
A104AP 18 DKBL
4
F1** A75TL 18 LTGN 3515517C1
B D F H
F2** A75TC 18 LTGN 3515517C1
CONNECTOR 3534572C1 F2## A104AJ 16 DKBL 3573312C1
BODY LOCK 3536085C1
F3 A14JAB 16 RD 3573312C1
3599541C1
F4 A14KL 12 RD 3573311C1
CAV CIR GAUGE COLOR TERMINAL
A104AL 16 DKBL
A1 A81C 12 LTGN 3573311C1 G1## 3573311C1
A104AK 16 DKBL
A2 A75AJB 16 LTGN 3573312C1
G1** A75TK 18 LTGN 3515517C1
A3 - - - -
G2** A75TD 18 LTGN 3515517C1
A4@ A14BD 12 RD 3573311C1
A104-G 18 WH
B1 A14NB 12 RD 3573311C1 G2## 3573312C1
A104-GA 18 WH
B2 A75AJC 18 LTGN 3534164C1
G3* A13BLT 18 PK 3515517C1
B3 A14KJ 12 RD 3573311C1
G4 A14BLT 14 RD 3573312C1
B4@ A14BE 16 RD 3573311C1
H1 A104AP 18 DKBL 3515517C1
B4@ A14BR2 14 RD 3573311C1
H1@ A11-GR 18 WH 3515517C1
C1 A81B 12 LTGN 3573311C1
H1## A104AP 18 DKBL 3534164C1
C2 A14TR1A 16 RD 3515517C1
H1**** A11-GR 18 DKBL 3534164C1
C3 - - - -
H2 A9RB 18 GY 3534164C1
C4 - - - -
H2@ A14BE 16 RD 3536295C1
D1 A14MB 12 RD 3573311C1
H2**** A15XM 18 RD 3573312C1
D2 A14TRI 16 RD 3573312C1
H3 - - - -
D3 - - - -
H4 - - - -
D4 - - - -
J1 A104AR 18 DKBL 3515517C1
E1 - - - -
J1@ A104SR 18 DKBL 3515517C1
E2 - - - -
J2 A104-GA 18 WH 3534164C1
E3 A14 12 RD 3573311C1
J2@ A104BC 18 DKBL 3534572C1
E4 A14BLT 14 RD 3573312C1
J2**** A104BC 18 DKBL 3534164C1
E4### A14CSB 16 RD 3573312C1
J3 A58BLT 14 BN 3516158C1
J4 A13-G8M 18 WH 3534164C1

FUSE LOCATION CAVITY RATING PART NUMBER DESCRIPTION


FUSE CIR BREAKER
F9-A C1, D1 30 3534213C1 3536182C1 POWER WINDOW / DOOR - DRIVER
F9-B C2, D2 7.5/3 3546109C1 3536177C1 ICON OR TRI-PAC
F9-C E3, F3 10 3534209C1 3536178C1 INTERNATIONAL ENGINE AFTER TREATMENT
F9-D E4, F4 20 3534211C1 3536180C1 INTERNATIONAL ENGINE ECM RELAY
F9-E A1, B1 30 3534213C1 3536182C1 POWER WINDOW / DOOR PASSENGER
F9-F A2, B2 5 3534208C1 - NO IDLE HEAT CONDENSATION MODULE
F9-G A3, B3 20 3534211C1 3536180C1 INTERNATIONAL ENGINE
F9-H A4, B4 20 3534211C1 3536180C1 AUTO START/STOP REMOTE PWR MODULE

RELAY LOCATION - CAVITY PART NUMBER DESCRIPTION


H1, H2, J1, J2 3600330C1 SEE NOTE 1
G1, G2, F1, F2 3600330C1 SEE NOTE 2
G3, G4, H4, J3, J4 3600329C1 INTERNATIONAL ENGINE
NOTE 1: REMOTE START / STOP RELAY # 1 / NO IDLE HEAT - VALVE # 1A RELAY
NOTE 2: REMOTE START / STOP RELAY # 2 / NO IDLE HEAT - VALVE # 1B RELAY

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 REVISED AND REDRAWN. F 92447S
RELEASE NO. D ATE PART NO. SHEET

61802Y 11MAR09
AE08058107 014

Figure 459 Connector Body Composite (1018)

459
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.41. CONNECTOR BODY COMPOSITE (1018), P. 14A

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

W/2010 LH FUSE BLOCK

CAV CIRC GAUGE COLOR TERMINAL


A1 - - - -
FUSE BLOCK 1
A2 A14MD 12 RD 3573311C1
(1018)
A3 A14RA 12 RD 3573311C1 (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
A4 A14RC 12 RD 3573311C1
B1 - - - - 4 3 2 1
B2 A65BD 16 OR 3573312C1
A
B3 A19V 16 GY 3573312C1
B4# A14SAC 12 RD 3573311C1
B
B4## A14CK 12 RD 3573311C1
B4* A14CA 12 RD 3573311C1
C
C1 - - - -
C2 A14RB 12 RD 3516158C1
D
C3 A14NE 12 RD 3573311C1
C4 A14NH 12 RD 3573311C1
E
D1 - - - -
D2 A14SC 12 RD 3573311C1
F
D2 A72E 18 OR 3534164C1
D2 A72A 12 OR 3573311C1
G
D2## A14CM 12 RD 3573311C1
D2& A14BA 14 RD 3573312C1
H
D2&& A72AD 12 OR 3573311C1
D3# A14SA 18 RD 3534164C1
J
D3% A14SA 18 RD 3573312C1
D3% A14SB 18 RD 3573312C1
D3* A14CB 18 RD 3534164C1
D4## A14CL 12 RD 3573311C1
D4% A14SBC 12 RD 3573311C1
E1 - - - - CONNECTOR 3534572C1
BODY LOCK 3536085C1
E2 - - - -
3599541C1
E3 A14NJ 16 RD 3573312C1
E4 A14NC 12 RD 3573311C1
F1 - - - -
# W/ SINGLE CUSTOMER ACC SWITCH WRG
F2 - - - - % W/ TWO CUSTOMER ACCESSORY SW
F3& A14TA 16 RD 3515517C1 * W/ REFRIGERATOR PWR CONTROLLED SW
F3&& A94AE 12 GY 3516158C1 ## W/ AUX TRLR SOCKET CENTER PIN FEED
** W/ WABCO RSC ABS W/FUSE
F4 A14A 20 PK 3535484C1 & W/ BASE HARNESS, W/RUSSIAN CONTENT
H1 - - - - && W/ ISO 7638-2 ABS TRAIL TRLR SOCKET BOC
H2 - - - -
H3** A104AN 16 DKBL 3573312C1
H3** A104AP 18 DKBL 3573312C1
H4 A104AJ 16 DKBL 3573312C1
J1 - - - -
J2 - - - -
J3** A104AK 16 DKBL 3536295C1
J3** A104AL 16 DKBL 3536295C1
J4** A104-G 18 WH 3573312C1
J4** A104-GA 18 WH 3573312C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - INITIAL RELEASE. A 92715R
RE LEASE NO . D ATE PART NO. SHEET

92715R 10SEP14
AE08058107 14A

Figure 460 Connector Body Composite (1018)

460
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.42. CONNECTOR BODY COMPOSITE (1019), P. 15

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIR GAUGE COLOR TERMINAL


A97FA 16 PL
C3@ 3573312C1
FUSE BLOCK 10 A71B 16 OR
(1019) C4*** A92DN 18 TN 3573312C1
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE) C4*** A92DN1 18 TN 3573312C1
C4### A92#165 18 TN 3515517C1

A C E G J C4#### A92#165 18 TN 3534164C1


C4 A71-G 18 WH 3534164C1
1
C4@ A92F 18 TN 3534164C1
C4^ A92#165 18 TN 2003343C1
2 D1 - - - -
D2 - - - -
3
D3 - - - -
D4 - - - -
4 E1^ A92BT 18 RD 3534164C1
B D F H E2@@ A14CA 12 RD 3573311C1
CONN ECTOR 3534572C1 E2** A14CK 12 RD 3516158C1
BODY LOCK 3536085C1 E2 A14SAC 12 RD 3573311C1
CAV CIR GAUGE COLOR TERMINAL E3 - - - -
A53ABA 18 YL E4** A14CL 12 RD 3516158C1
A1* 3573312C1
A53AB 18 YL E4 A14SBC 12 RD 3573311C1
A1** A72CJ 18 OR 3515517C1 F1 A116L-G 18 WH 3515517C1
A2 A52AB 18 YL 3534164C1 F1^ A14JF 16 RD 3573312C1
A2** A72CD 12 OR 3573311C1 F1^ A14HF 16 RD 3573312C1
A3*** A92-GN1 18 WH 3536295C1 F1^ A14JH 16 RD 3573312C1
A3*** A92-GBQ 18 WH 3536295C1 F2& A14RC 12 RD 3573311C1
A3@ A92H 18 TN 3534164C1 F2%% A116LB 18 GY 3515517C1
A3 A71C 18 OR 3534164C1 F3 - - - -
A3^ A71B 18 OR 3534164C1 F4 A14NH G1 RD 3573311C1
A4*** A92A1 16 TN 3573312C1 G1## A14SAB 18 RD 3534164C1
A4 A71BD 16 OR 3573312C1 G1@@ A12CE 18 LTBL 3515517C1
A4@ A92E 16 TN 3573312C1 G1** A72CE 18 OR 3515517C1
A4 A71BA 16 OR 3573312C1 G1%% A116LZ 18 GY 3515517C1
B1 - - - - G2@@ A14CA 12 RD 3516158C1
B2 A53ABA 18 YL 3534164C1 G2** A72CA 12 OR 3516158C1
B3 - - - - G2## A14SAC 12 RD 3573311C1
B4 A97F 16 PL 3573312C1 G2%% A116L 18 GY 3515517C1
C1** A14CN 12 RD 3516158C1 G3 A14SBB 18 RD 3534164C1
C1 A50S 18 YL 3534164C1 G3** A72CF 18 OR 3515517C1
C2** A11-GD 18 WH 3515517C1 G4** A72CB 12 OR 3516158C1
C2# A53-GBE 18 GY 3515517C1 G4 A14SBC 12 RD 3573311C1
C2**** A53-GBE 18 GY 3534164C1 H1 @@@ A116U-G 18 WH 3534164C1
C2 A53-GBE 18 GY 3534164C1 H1 A116U-G 18 WH 3515517C1
C3*** A92A18 16 TN 3573312C1 H2 @@@ A116UB 18 GY 3534164C1
C3^ A71B 18 OR 3573312C1 H2 A116UB 18 GY 3515517C1
C3^ A71 16 OR 3573312C1 H3 @@@ A116L-G 10 WH 3534164C1
H4 @@@ A116LB 18 GY 3534164C1
* W/ TRIPMASTER J1** A14CK 12 RD 3516158C1
@ ULTRASHIFT XMSN
& STANDARD BATT ERY FEED J1@@ A12CF 14 LTBL 3516158C1
## W/ DU AL CUSTOMER ACCESSORY J1## A14SAD 12 LTGN 3573311C1
%% W/ 5TH WHEEL JAW AND MONITOR EFFECTS J1%% A116UZ 18 GY 3515517C1
^ W/ ALLISION TC10 TRANSMISSION
** AUXILARY TRAILER SOCKET J2** A11-GA 18 WH 3515517C1
*** W/ENG BODY BLDR W/REMOTE ENG W/ULTRASHIFT J2## A14-GSB 18 WH 3534164C1
****W/DAY CAB TRIPMASTER J2%% A116U 18 GY 3515517C1
# W/SLEEPER TRIPMASTER
### BACKUP LIGHT W/ALLISON TC10 XMSN J3** A14CL 12 RD 3516158C1
#### BACKUP LIGHT W/ALLISON TC10 XMSN & WORKLIGH T F EED J3@@@ A116LZ 18 GY 3515517C1
@@ REFRIGERATOR PWR CONTROL J3 A14SBD 12 LTGN 3573311C1
@@@ W/5TH WHEEL JAW UNLOCK AND MONITOR EFFECTS
J4 A14-GSD 18 WH 3534164C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - REVISED AND REDRAWN. D 92447S
RELEASE NO. D ATE PART NO. SHEET

61802Y 11MAR09
AE08058107 015

Figure 461 Connector Body Composite (1019)

461
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.43. CONNECTOR BODY COMPOSITE (1019), P. 15A

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

CONTINUED FROM SHEET 015

FUSE LOCATION CAVITY RATING PART NUMBER DESCRIPTION


FUSE CIR BREAKER
F10-A E1, F1 - - - 5TH WHL JAW MONITOR - LOCK
F10-B E2, F2 30 3435213C1 3536182C1 CUSTOMER ACCESSORY # 1
F10-C E3, F3 - - - OPEN
F10-D E4, F4 30 3435213C1 3536182C1 CUSTOMER ACCESSORY # 2 / ICON

RELAY LOCATION - CAVITY PART NUMBER DESCRIPTION


A1, A2, B2, C1, C2 3600329C1 TRIPMASTER HEADLIGHT INPUT
A3, A4, B4, C3, C4 3600329C1 SEE NOTE 1
G1, G2, H2, J1, J2 3600329C1 CUSTOMER ACCESSORY # 1
G3, G4, H4, J3, J4 3600329C1 CUSTOMER ACCESSORY # 2

NOTE 1 - RELAY: EATON ULTRASHIFT XMSN IGN / FREEDOMLINE XMSN BACK-UP


/ALLISON TC10 XMSN BACKUP RELAY

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 INITIAL RELEASE. A 92447S
RELEASE NO. D ATE PART NO. SHEET

92447S 25FEB14
AE08058107 15A

Figure 462 Connector Body Composite (1019)

462
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.44. CONNECTOR BODY COMPOSITE (1019), P. 15B

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

W/2010 LH FUSE BLOCK

CAV CIRC GAUGE COLOR TERMINAL


A1* A14KL 12 RD 3516158C1
A1* A14KL 12 RD 3573311C1
A2 A14HF 12 RD 3573311C1 FUSE BLOCK 10
(1019)
A3## A13FE 18 PK 3573312C1
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
A3## A13FF 18 PK 3573312C1
A4 A13FL 12 PK 3573311C1 4 3 2 1
B1 A14BLT 14 RD 3573312C1
B2 A70BF 14 RD 3573312C1 A
B2 A75WA 14 RD 3573312C1
B3 - - - - B
B4 - - - -
C1 A14JE 12 RD 3573311C1 C
C2 A14KH 16 RD 3573312C1
C3 A14MC 12 RD 3573311C1 D
C4 A13-GFE 18 WH 3573312C1
D1 A14A 18 RD 3534164C1 E
D2% A54XV 16 BN 3573312C1
D2 A14CN 12 RD 3573311C1 F
D3 A54-GXB 20 WH 3535484C1
D4 A54XV 16 BN 3573312C1 G
E1 A14JG 12 RD 3573311C1
E2* A14JF 12 RD 3573311C1 H
E2 A14HF 12 RD 3573311C1
E2* A14JH 12 RD 3573311C1 J
E3% A54X 16 BN 3573311C1
E3% A54XA 16 BN 3573311C1
E4% A54XD 16 BN 3573312C1
E4 A54XD 16 BN 3515517C1
F1 A14CSB 16 RD 3515517C1 CONNECTOR 3534572C1
F1*# A14CSB 16 RD 3573312C1 BODY LOCK 3536085C1
3599541C1
F2 A92BT 18 RD 3534164C1
F3# A71B 18 OR 3515517C1
F3& A92-GBQ 18 WH 3573312C1 ## W/ IGN FEED W/ RELAY 3
F3& A92-GN1 18 WH 3573312C1 * W/ BATTERY FEED-STANDARD
% W/ PROSTAR CUSTOMER SUPPLIED SKIRT LT
F4# A71BA 16 OR 3573312C1 # W/ BACK-UP WRG W/ALLISON TC10 XMSN
F4** A71BD 16 OR 3573312C1 ** W/ BACK-UP WRG W/TC10 XMSN
F4& A92A1 16 TN 3573312C1 & W/ ENGINE BODY BUILDER WRG
*# W/ SMARTCRUISE W/BENDIX FUSION
G1 - - - -
G2 - - - -
G3 - - - -
G4 A97F 16 PL 3573312C1
H1 A19A 18 GY 3534164C1
H2 A19 16 GY 3573312C1
H3# A71 16 OR 3573312C1
H3# A71B 18 OR 3573312C1
H3 A97FA 16 PL 3573312C1
H3& A92A18 16 TN 3573312C1
H4# A92#165 18 TN 3534164C1
H4** A92#165 18 TN 3534164C1
H4& A92DN 18 TN 3573312C1
H4& A92DN1 18 TN 3573312C1
J1 A19V 16 GY 3573312C1
J2 A19-GB 18 WH 3534164C1
J3 - - - -
J4 - - - -

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 REVISED AND REDRAWN. B 93366L
RE LEASE NO . D ATE PART NO. SHEET

92715R 10SEP14
AE08058107 15B

Figure 463 Connector Body Composite (1019)

463
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.45. CONNECTOR BODY COMPOSITE (1020), P. 16

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

FUSE BLOCK 11 CAV CIR GAUGE COLOR TERMINAL


(1020) A1 A13FK 18 PK 3573312C1
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
A1*** A13AA 18 PK 3573312C1
A2**** A97VT1 14 VT 3573311C1
A2*** A97AA 18 VT 3573311C1
A3 - - - -
A4 - - - -
B1 A97VT 12 PL 3573311C1
B2 A13-GFK 18 WH 3515517C1
A
B3 - - - -
B4 - - - -
B
C1 A88VA 18 LTGN 3534164C1
C1 A12-GR 18 WH 3536295C1
C
C1 A70-GC 18 WH 3536295C1
4
C2 A88C 18 LTGN 3534164C1
D
C2 A70BF 14 RD 3516158C1
3
4 3 2 1 C3%** A88V 18 LTGN 3573312C1
C3 A88VA 18 LTGN 3573312C1
2
C3 A88V 18 LTGN 3534164C1
C4 A88B 18 LTGN 3534164C1
1
D1 A9ZC 18 GY 3534164C1
D1 A70BB 14 RD 3516158C1
F E
D2 A70C 14 RD 3516158C1
D2 A88A 18 LTGN 3534164C1
D3%** A9ZB 18 GY 3573312C1
D3%** A9ZC 18 GY 3573312C1
CONNECTOR 3599540C1 D3* A9ZB 18 GY 3534164C1
BODY LOCK 3599541C1
D4 A88 18 LTGN 3534164C1
E1% A14SA 18 RD 3573312C1
E1 A14SB 18 RD 3573312C1
E1# A14SA 18 RD 3534164C1
E1### A14CB 18 RD 3515517C1
% CRIMPED TOGETHER
E2 A14NF 12 RD 3573312C1
* W/ SINGLE PTO OVERLAY
** W/ DOUBLE PTO OVERLAY E2#### AA14NF 12 RD 3573311C1
# W/ SINGLE CUSTOMER ACCESSORY E3 A14HD 12 RD 3573312C1
@ W/ TIRE PRESSURE DISPLAY
E4%% A13FK 18 PK 3573312C1
## W/ PRODUCTIVITY DISPLAY
@@ W/ INTERNATIONAL ENGINE & REMOTE E4*** A13FH 18 PK 3573312C1
START / STOP F1 A14NE 12 RD 3573311C1
%* W/ BENDIX ABS
F2 A14SE 18 PK 3534164C1
%# W/ WABCO ABS
#* W/ REMOTE START / STOP F2%@ A14SE 18 RD 3573312C1
%% MUTUALLY EXCLUSIVE F2 A22D 18 TN 3573312C1
*** STANDARD IGN FEED
F2## A14A 20 PK 3535484C1
**** ENGINE ECM POWER W/ULTRASHIFT 3
### REFRRIGERATOR POWER CONTROL F3% A75TR 18 LTGN 3536295C1
#### W/STANDARD BATTFEED W/LOAD SHEDDING W/PDM F3 A75T 18 LTGN 3536295C1
F4%* A94V 18 GY 3534164C1
F4%# A94V 14 GY 3516158C1

FUSE LOCATION CAVITY RATING PART NUMBER DESCRIPTION


FUSE BREAKER
F11-A E1, F1 5 3534208C1 N/A CUSTOMER ACCESSORY SWITCH FEED
F11-B E2, F2 5 3534208C1 N/A DRIVER DISPLAY / SECONDARY DISPLAY
F11-C E3, F3 5 3534208C1 N/A ICON / NO - IDLE RELAY
F11-D E4, F4 10 3534209C1 N/A TRACTOR ABS ECU

RELAY LOCATION - CAVITY PART NUMBER DESCRIPTION


MERITOR FREEDOMLINE TRANSMISSION W/ ICON
A1, A2, B1, B2 3600330C1
INTERNATIONAL ENGINE ACTUATOR
A3, A4, B3, B4 - NOT USABLE FOR RELAY
C1, C2, D1, D2 3600330C1 PTO B
C3, C4, D3. D4 3600330C1 PTO A

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 REVISED AND REDRAWN. E 92447S
RELEASE NO. D ATE PART NO. SHEET

61802Y 11MAR09
AE08058107 016

Figure 464 Connector Body Composite (1020)

464
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.46. CONNECTOR BODY COMPOSITE (1020), P. 16A

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

W/2010 LH FUSE BLOCK

CAV CIRC GAUGE COLOR TERMINAL CONN


A1 A65AB 18 OR 3534164C1 3599540C1 FUSE BLOCK 1
A2 A65BD 16 OR 3573312C1 3599540C1 (1020)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
A3 - - - - -
A4 - - - - -
B1 A65BC 14 OR 3573312C1 3599540C1
B1 A65BF 16 OR 3573312C1 3599540C1
B1 A65B 16 OR 3573312C1 3599540C1
B2 A65-GW 18 WH 3515517C1 3599540C1
B3 - - - - - 1
B4 - - - - -
C1* A88VA 18 LTGN 3534164C1 3599540C1 2
C1& A12-GR 18 WH 3536295C1 3599540C1
C1& A70-GC 18 WH 3536295C1 3599540C1 3
C2* A88C 18 LTGN 3534164C1 3599540C1
C2& A70BF 14 RD 3516158C1 3599540C1 4
C3# A88V 18 LTGN 3534164C1 3599540C1
C3* A88V 18 LTGN 3573312C1 3599540C1 A B C D
C4 A88B 18 LTGN 3534164C1 3599540C1
D1* A9ZC 18 GY 3534164C1 3599540C1 E
D1& A70BB 14 RD 3516158C1 3599540C1
D2* A88A 18 LTGN 3534164C1 3599540C1 F
D2& A70C 14 RD 3516158C1 3599540C1
4 3 2 1
D3# A9ZB 18 GY 3534164C1 3599540C1
D3* A9ZB 18 GY 3573312C1 3599540C1
D3* A9ZC 18 GY 3573312C1 3599540C1
D4 A88 18 LTGN 3534164C1 3599540C1
E1 A75AJC 18 LTGN 3534164C1 3599540C1
E2 - - - - - CONNECTOR 3599540C1
BODY LOCK 3599541C1
E3 A14 12 RD 3573311C1 3599540C1
E4 A14TRI 16 RD 3573312C1 3599540C1
F1 A75AJB 16 LTGN 3573312C1 3599540C1
F2 - - - - -
F3 A14JAB 16 RD 3515517C1 3599540C1
F4 A14TRIA 16 RD 3515517C1 3599540C1
& W/ EOF T SOCKET IGN FEED
* W/ DUAL PTO WIRING
# W/ SINGLE PTO WIRING WITH FUSE

CHK D ATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0638 14OCT14 INITIAL RELEASE. A 92715R
RELEASE NO. PART NO. SH EET
D ATE

92715R 10SEP14 AE08058107 16A

Figure 465 Connector Body Composite (1020)

465
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.47. CONNECTOR BODY COMPOSITE (1021), (1022), P. 16B

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

PANEL LIGHT CAV CIRC GAUGE COLOR TERMINAL


(1021) 1 A62DA 16 DK BL 3613770C1
(LOCATED BEHIND LIFT CONSOLE BOX PANEL)
2 A62DH 18 DK BL 3613771C1
3%% A62DJ 18 DK BL 3613771C1
14 7 3% A62B 18 DK BL 3613771C1
4 A62A 18 DK BL 3613771C1
5 A62DK 18 DK BL 3613771C1
6* A63DF 18 DK BL 3613771C1
6@ A62DF 18 DK BL 3613771C1
7# A62BE 18 DK BL 3613771C1
7## A62DC 18 DK BL 3613771C1
8 A62BB 18 DK BL 3613771C1
9* A62DK 18 DK BL 3613771C1
9@ A62A 18 RD 3613771C1
8 1 10 A62DD 18 DK BL 3613771C1
11 A62DE 18 DK BL 3613771C1
12 A62DG 18 DK BL 3613771C1
CONNECTOR 3613769C1
13 A62DF 18 DK BL 3613771C1
@ W/2010 LH FUSE BLOCK W/ROLLTEK SEAT
14 A62DJ 18 DK BL 3613771C1
* W/ENHANCED VCM FEATURE
% W/REFRIGERATOR PWR CONTROLLED SW
%% W/SINGLE CUSTOMER ACC SW
# W/ALLISON TC10 XMSN
## W/AUTOSHIFT OR ULTRASHIFT PLUS XMSN

GROUND
(1022)
(LOCATED BEHIND LIFT CONSOLE BOX PANEL) CAV CIRC GAUGE COLOR TERMINAL
1 A11-GBA 14 WH 3613770C1

14 7 2 A13-GBK 18 WH 3613771C1
3 A92-GBQ 18 WH 3613771C1
3* A11-GB 14 WH 3613770C1
4 A86-GBB 14 WH 3613770C1
5 A11-GBE 18 WH 3613771C1
5 A53-GBE 18 GY 3613771C1
5 A11-GBH 16 WH 3613770C1
5 A11-GBE 16 WH 3613770C1
5 A11-GBC 18 WH 3613771C1
5 A11-GBH 18 WH 3613771C1
5 A11-GBE 14 WH 3613770C1
8 1 6 A11-GBE 16 WH 3613770C1
6 A11-GBH 18 WH 3613771C1
CONNECTOR 3613769C1 6 A11-GBD 18 WH 3613771C1
6 A11-GBE 14 WH 3613770C1
* DAYCAB,PEOPLENET PMG, W/OIL TEMP W/FUSE 7 A58-GBG 16 WH 3613770C1
# DRIVECAM W/BREAKER 8 A62-GBN 18 WH 3613771C1
9 A75-GBM 18 WH 3613771C1
10 A54-GXE 16 WH 3613770C1
11 A13-GBP 18 WH 3613771C1
11* A11-GA 16 WH 3613770C1
12 A13-GBP 18 WH 3613771C1
12# A11-G 18 WH 3613771C1
13 A11-GBP 18 WH 3613771C1
14 A11-GBP 18 WH 3613771C1

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
25OCT16 REVISED AND REDRAWN. C 93638F
RELEASE NO. DATE PART NO. SHEET

92715R 19SEP14 AE08058107 16B

Figure 466 Connector Body Composite (1021), (1022)

466
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.48. CONNECTOR BODY COMPOSITE (1023), (1024), P. 17

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIR GAUGE COLOR TERMINAL


1 A11-GCB 12 WH 3612307C1
GROUND
1 A11-GCB 14 WH 3613770C1
(1023)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE) 2 A56-GT 18 WH 3613771C1
3 A17-GC 18 WH 3613771C1
3% A104-G 16 WH 3613770C1
14 7
3%% A17-G 16 WH 3613770C1
4 A97-GA 18 WH 3613771C1
4@ A97-G 20 WH 3613771C1
5 A78-GA 16 WH 3613770C1
6 A78-GB 16 WH 3613770C1
7 A19-GB 18 WH 3613771C1
8** A67-G 18 WH 3613771C1
8* A67-GK 18 WH 3613771C1
8@* A11-GC 14 WH 3613770C1
9 A54-GX 16 WH 3613770C1
8 1 10 A65-GW 18 WH 3613771C1
11#& A72-GA 16 WH 3613770C1
CONNECTOR 3613769C1
11&# A72A-G 16 OR 3613770C1
11## A72-GA 18 WH 3613771C1
* W/EATON VORAD VS-400
@ PREDICTIVE CRUISE CONTROL WIRING 11# A72-GC 18 WH 3613771C1
** W/COLLISION WARNING-VORAD(EVT-300) 12 A11-GR 14 WH 3613770C1
# TRLR SOCKET W/SW CONTROLLED CENTER PIN
13 A11-GC 14 WH 3613770C1
## W/AUXILIARY TRAILER SOCKET
% W/ULTRASHIFT XMSN 13@* A17-GC 18 WH 3613771C1
%% W/MANUAL XMSN 14&& A72-GB 18 WH 3613771C1
@* MOBILEYE C2-170 PREWIRE W/FUSE
14&# A72A-GA 18 OR 3613771C1
#& ISO AUX TRLR SOCKET WRG N/SW W/FUSE
&# ISO 7638-2 ABS TRAIL TRLR SOCKET BOC W/FUSE
&& ISO AUX TRLR SOCKET WRG W/CIRC BRKR

CAV CIR GAUGE COLOR TERMINAL


J1939 SPLICE A A5RF(-) 18 GN 3534164C1
(1024)
A& A5H(-) 18 GN 3534164C1
(LOCATED IN INSTRUMENT PANEL CENTER)
B* A5FA(-) 18 GN 3534164C1
B# A5V(-) 18 GN 3534164C1
B@ A5(-) 18 GN 3534164C1
A M C A5RH(-) 18 LTGN 3534164C1

B L D A5RH(-) 18 LTGN 3534164C1


E A5J(-) 18 GN 3534164C1
C K F A5RJ(-) 18 GN 3534164C1
F% A5RM(-) 18 GN 3534164C1
D J G A5RJ(+) 18 YL 3534164C1
E H G% A5RM(+) 18 YL 3534164C1
H A5J(+) 18 YL 3534164C1
F G J A5RH(+) 18 YL 3534164C1
K A5RH(+) 18 YL 3534164C1
CONNECTOR 3601838C1
L* A5FA(+) 18 YL 3534164C1
* W/ALLISON TC10 TRANSMISSION L# A5V(+) 18 YL 3534164C1
# W/ROLLTEK SEAT WIRING L@ A5(+) 18 YL 3534164C1
& POWERTRAIN J1939 WRG BENDIX ABS W/AUTO XMSN
% POWERTRAIN J1939-250K WRG M A5RF(+) 18 YL 3534164C1
SECONDARY INSTRUMENT CLUSTER W/LDW M& A5H(+) 18 YL 3534164C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
25OCT16 REVISED AND REDRAWN. G 93638F
RELEASE NO. D ATE PART NO. SHEET

61802Y 11MAR09
AE08058107 017

Figure 467 Connector Body Composite (1023), (1024)

467
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.49. CONNECTOR BODY COMPOSITE (1025), (1026), (1027), P. 18

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIR GAUGE COLOR TERMINAL

J1939 SPLICE A A5RD(-) 18 GN 3534164C1


(1025) B A5HA(-) 18 GN 3534164C1
(LOCATED IN INSTRUMENT PANEL CENTER) B** A5FD(-) 18 GN 3534164C1
B*** A5A(-) 18 GN 3534164C1
C A5RE(-) 18 LTGN 3534164C1

A M D A5RE(-) 18 LTGN 3534164C1


E* A5K(-) 18 GN 3534164C1
B L E# A5FD(-) 18 GN 3534164C1

C K E@ A5M(-) 18 GN 3534164C1
E@ A5U(-) 18 GN 3534164C1
D J E@ A5BE(-) 18 GN 3534164C1
F A5RF(-) 18 GN 3534164C1
E H
G A5RF(+) 18 YL 3534164C1
F G H* A5K(+) 18 YL 3534164C1
H# A5FD(+) 18 YL 3534164C1
CONNECTOR 3601838C1 H@ A5M(+) 18 YL 3534164C1
BODY LOCK 3601839C1 H@ A5U(+) 18 YL 3534164C1
H@ A5BE(+) 18 YL 3534164C1
J A5RE(+) 18 YL 3534164C1
* W/ TELEMATICS
K A5RE(+) 18 YL 3534164C1
# W/ FDT SYSTEM FOR DAYCAB
@ W/ 2010 LH FUSE BLOCK L A5HA(+) 18 YL 3534164C1
** W/DAY CAB FDT SYSTEM L** A5FD(+) 18 YL 3534164C1
*** MOBILEYE C2-170 PREWIRE
L*** A5A(+) 18 YL 3534164C1
M A5RD(+) 18 YL 3534164C1

J1939 SPLICE CAV CIR GAUGE COLOR TERMINAL


(1026) A A5RB(-) 18 GN 3534164C1
(LOCATED IN INSTRUMENT PANEL CENTER)
A* A5R(-) 18 GN 3534164C1
A# A5H(-) 18 GN 3534164C1

A M B A5P(-) 18 GN 3534164C1
C A5RC(-) 18 LTGN 3534164C1
B L D A5RC(-) 18 LTGN 3534164C1

C K E@ A5L(-) 18 GN 3534164C1
E* A5L(-) 20 LTGN 3535484C1
D J F A5RD(-) 18 GN 3534164C1

E H G A5RD(+) 18 YL 3534164C1
H@ A5L(+) 18 YL 3534164C1
F G H* A5L(+) 20 YL 3535484C1
J A5RC(+) 18 YL 3534164C1
CONNECTOR 3601838C1 K A5RC(+) 18 YL 3534164C1
BODY LOCK 3601839C1 L A5P(+) 18 YL 3534164C1
M A5RB(+) 18 YL 3534164C1
* W/ ALL OPTIONS & N/ ABS OR COMPASS
@ W/ SECONDARY DISPLAY & TIRE PRESSURE M* A5R(+) 18 YL 3534164C1
# W/ J1939 250K POWERTRAIN WIRING M# A5H(+) 18 YL 3534164C1

GROUND
(1027) CAV CIRC GAUGE COLOR TERMINAL
(LOCATED IN INSTRUMENT PANEL CENTER) 1 A11-G 14 WH 3613770C1
2 A11-GJ6 18 WH 3613771C1
7 14 3 A11-GJ7 18 WH 3613771C1
4 A11-GAD 18 WH 3613771C1
5 A11-GAE 18 WH 3613771C1
6 A11-GAF 18 WH 3613771C1
7 A11-GAG 18 WH 3613771C1
8 A11-GAH 18 WH 3613771C1
9 A11-GAJ 18 WH 3613771C1
10 A11-GLT 16 WH 3613770C1
11 A11-GW 16 WH 3613770C1
12 A11-GAT 18 WH 3613771C1
13 A11-GTA 16 WH 3613770C1
1 8 14 A64-GA 16 WH 3613770C1
CONNECTOR 3613769C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 REVISED AND REDRAWN. F 93366L
RELEAS E NO . DAT E PART NO. SH EET

61802Y 12MAR09 AE08058107 018

Figure 468 Connector Body Composite (1025), (1026), (1027)

468
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.50. CONNECTOR BODY COMPOSITE (1028), (1035), P. 18A

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

PDC FOR DFM


(1035)

J1939 TERM RESISTOR


(1028)

C
A B C D E
B 12

A
11
10

CONNECTOR 1667741C1 9
BODY LOCK 1667771C1 8

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE 7


6
A A5RM(+) 18 YL 1661875C1 3568570C1
A A5H(+) 18 YL 1661875C1 3568570C1
5
B PLUG - - 2025431C1 - 4
C A5RM(-) 18 GN 1661875C1 3568570C1
C A5H(-) 18 GN 1661875C1 3568570C1 3
2

CONNECTOR 6107899C92
BODY LOCK 1667771C1
CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
A1 A94TE 16 GY 2033819C1 1652325C1 CAV CIRC GA COLOR TERMINAL SEAL/SLEEVE

A2 PLUG - - - - C11 A14K 16 WH 2033819C1 1652325C1

A3 A11-GAE 18 WH 2033819C1 3517771C1 C12 A14KA 16 RD 2033819C1 1652325C1

A4 A71BU 16 OR 2033819C1 1652325C1 D1 A70C 18 OR 2033819C1 3517771C1

A5 PLUG - - - - D2 PLUG - - - -

A6 A11-GAG 18 WH 2033819C1 3517771C1 D3 A14AD 16 RD 2033819C1 3517771C1

A7 A64TLA 16 YL 2033819C1 1652325C1 D4 A58LM 16 BN 2033819C1 1652325C1

A8 PLUG - - - - D5 PLUG - - - -

A9 A11-GAJ 18 WH 2033819C1 3517771C1 D6 A14AF 16 RD 2033819C1 1652325C1

B1 A14T 16 RD 2033819C1 1652325C1 D7 A58RM 16 BN 2033819C1 1652325C1

B2 PLUG - - - - D8 PLUG - - - -

B3 A14AE 16 RD 2033819C1 1652325C1 D9 A14AH 16 RD 2033819C1 1652325C1

B4 A71BA 16 OR 2033819C1 1652325C1 D10 PLUG - - - -

B5 PLUG - - - - D11 A14J 16 RD 2033819C1 1652325C1

B6 A14AG 16 RD 2033819C1 1652325C1 D12 A14AJ 16 RD 2033819C1 1652325C1

B7 A64TL1 16 YL 2033819C1 1652325C1 E1 A14D 16 RD 2033819C1 1652325C1

B8 PLUG - - - - E2 A14AD 16 RD 2033819C1 3517771C1

B9 A14AJ 16 RD 2033819C1 1652325C1 E3 A14E 16 RD 2033819C1 1652325C1

B10 PLUG - - - - E4 A14AE 16 RD 2033819C1 1652325C1

B11 A94YB 16 GY 2033819C1 1652325C1 E5 A14F 16 RD 2033819C1 1652325C1

B12 A94YA 16 GY 2033819C1 1652325C1 E6 A14AF 16 RD 2033819C1 1652325C1

C1 A70T 16 OR 2033819C1 1652325C1 E7 A14G 16 RD 2033819C1 1652325C1

C2 PLUG - - - - E8 A14AG 16 RD 2033819C1 1652325C1

C3 A11-GAD 18 WH 2033819C1 3517771C1 E9 A14HC 16 RD 2033819C1 1652325C1

C4 A58LMA 16 BN 2033819C1 1652325C1 E10 A14AH 16 RD 2033819C1 1652325C1

C5 PLUG - - - - E11 A94TMA 16 GY 2033819C1 1652325C1

C6 A11-GAF 18 WH 2033819C1 3517771C1 E12 A94TM 16 GY 2033819C1 1652325C1

C7 A58RMA 16 BN 2033819C1 1652325C1


C8 PLUG - - - -
C9 A11-GAH 18 WH 2033819C1 3517771C1
C10 PLUG - - - -

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 18AUG15 ADDED R/D 1028. C 93248T
RELEASE NO. D ATE PART NO. SHEET

92447S 22MAY13
AE08058107 18A

Figure 469 Connector Body Composite (1028), (1035)

469
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.51. CONNECTOR BODY COMPOSITE (1100M), (1101M), (1110M), P. 18B

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.

KEY SWITCH CONNECTOR


(1100M)
SWITCH PACK CONNECTOR
(LOCATED IN INSTRUMENT PANEL)
(1101M)
(LOCAYED IN INSTRUMENT PANEL CENTER)

D C
A D
B
E A
F
B
CONNECTOR 2031871C1
C BODY LOCK 2031873C1

CAV CIRCUIT GAUGE COLOR TERMINAL


CONNECTOR 3546518C1 A A11-GKD 18 WH 1661261C1
BODY LOCK 3546519C1
B A12F 18 LTBL 1661261C1
CAV CIRCUIT GAUGE COLOR TERMINAL C A62DB 18 DKBL 1661261C1
A A15 18 RD 1661208C1 D* A3AA(+) 20 DKBL 3544254C1
B A17H 16 PK 1661208C1 D A3A(+) 18 DKBL 1661261C1
B* A17HA 16 PK 1661208C1 E* A3AA(-) 20 GY 3544254C1
B% A149H 16 GY 1661208C1 E A3A(-) 18 GY 1661261C1
C A12 18 LTBL 1661208C1 F - - - -
GY
C** A149 18 1661208C1
LTBL * W/ POWER DOOR LOCK & WINDOWS
D A13F 18 PK 1661208C1
D& A13F 16 PK 1661208C1
D@ A13DB 18 PK 1661208C1
D% A149F 18 GY 1661208C1

* W/ MANNUAL XMSN
& W/ REMOTE START-STOP
@ W/ THEFT DETERENT
** W/ 2010 LH,W/ GEN 4,VCM
% W/500K BAUD RATE

AUX TRAILER SOCKET SWITCH CONNECTOR CAV CIRCUIT GAUGE COLOR TERMINAL
(1110M) 1 A72D 18 OR 1661224C1
(LOCAYED IN INSTRUMENT PANEL CENTER)
2B A109C 18 GY 1661224C1
2B* A72EB 18 OR 1661224C1
2B# A72B 16 OR 1661226C1
10 8 3* A72ED 18 OR 3541250C1
3# A72FA 18 OR 1661226C1
3 6
3 A72C 18 OR 1661224C1
2B 5B 3* A72EC 18 OR 3541250C1
3# A72F 16 OR 1661226C1
4 - - - -

1 4 5B - - - -
6 - - - -
9 7 7 A72B 14 OR 1661226C1
7* A72ED 18 OR 1661224C1
* TRAILER SOCKET W/ SWITCH 7# A72FA 18 OR 1661224C1
CONTROLLED CENTER PIN 8 A62-DG 18 WH 1661224C1
# W/ AUX ISO TRAILER SOCKET
8@ A62-DG 18 DKBL 1661224C1
@ W/ 2010 LH FUSE BLOCK
9 A72-G 18 WH 1661224C1
9# A92-GB 18 WH 1661224C1
10 A72-GB 18 WH 1661224C1

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
17MAY16 ADDED CIRC A149H AND D 93366L
RELEASE NO . D ATE PART NO. SH EET

A149F IN R/D 1100M. 92447S 13MAY14


AE08058107 18B

Figure 470 Connector Body Composite (1100M), (1101M), (1110M)

470
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.52. CONNECTOR BODY COMPOSITE (1111M), (1112), (1112M), (1113), (1113M), P. 19

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIR GAUGE COLOR TERMINAL


1 - - - -
2B* A98NS 18 BK 1661224C1
PANIC BUTTON
(1111M) 2B# A11-GBC 18 WH 1661224C1
(LOCATED IN INSTRUMENT PANEL CENTER) 3# A98J 18 BK 1661224C1
3* A98Z 18 BK 1661224C1
4 - - - -
10 8 5B - - - -
6 - - - -
3 6
7# A62SDA 18 DKBL 1661224C1
2B 5B 7* A98NL 18 BK 1661224C1
A62SDA 18 DKBL
8# 3541250C1
A62DH 18 DKBL
8* A62DH 18 DKBL 1661224C1
1 4
9 - - - -
9 7 10# A11-GBD 18 WH 1661224C1
10* A11-GAP 18 WH 1661224C1

* W/ TELEMATICS ALERT SWITCH


CONNECTOR 3520850C1 # W/ QUALCOMM PANIC BUTTON

SPARE #1 SPARE #2
(1112) (1113)
(LOCATED NEAR DRIVER SEAT) (LOCATED NEAR PASSENGER SEAT)

B CONNECTOR 1661260C1
B CONNECTOR 1661260C1
BODY LOCK 1661264C1 BODY LOCK 1661264C1
A A
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A 3C79B 18 GY 1661262C1 A 3C79C 18 GY 1661262C1
B 3C9BC 18 GY 1661262C1 B 3C9BD 18 GY 1661262C1

CAV CIR GAUGE COLOR TERMINAL


1 - - - -
2B A14SA 18 RD 1661224C1
SPARE # 1 2B A14CB 18 RD 1661224C1
(1112M)
3 A14SAA 18 RD 3541250C1
(LOCATED IN INSTRUMENT PANEL CENTER)
3 A14SAB 18 RD 3541250C1
3 AJMA 18 RD 3541250C1
10 8
3 A12CE 18 LTBL 3541250C1
3 6
4 - - - -
2B 5B 5B - - - -
6 - - - -
7 A14SAA 18 RD 1661224C1
1 4
7 AJMA 18 RD 1661224C1
9 7
8 A62DJ 18 DKBL 1661224C1
9 A14-GSA 18 WH 1661224C1

CONNECTOR 3520850C1 9 A11-GB 18 WH 1661224C1


10 - - - -

SPARE # 2
(1113M) CAV CIR GAUGE COLOR TERMINAL
(LOCATED IN INSTRUMENT PANEL CENTER) 1 - - - -
2B A14SB 18 RD 1661224C1
10 8 A14SBA 18 RD 3541250C1
3
3 6 A14SBB 18 RD 3541250C1
4 - - - -
2B 5B
5B - - - -
6 - - - -
1 4
7 A14SBA 18 RD 1661224C1
9 7 8 A62DK 18 DKBL 1661224C1
9 A14-GSC 18 WH 1661224C1

CONNECTOR 3520850C1 10 - - - -

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 19MAY14 ADDED R/D'S 1112 AND C 92447S
RELEASE NO. D ATE PART NO. SH EET

1113. 61802Y 12MAR09


AE08058107 019
AN D 111 3M , M O VE D CO N N 111 0M

Figure 471 Connector Body Composite (1111M), (1112), (1112M), (1113), (1113M)

471
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.53. CONNECTOR BODY COMPOSITE (1114M), (1115M), (1116M), (1117M), P. 20

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIR GAUGE COLOR TERMINAL


1* A104SS 18 DKBL 1661224C1
2B A11-GT 18 WH 3541250C1
SLEEPER CONTROL
A11-GT
ENABLE SWITCH 2B* 18 WH 3541250C1
(1114M) A11-GS
(LOCATED IN INSTRUMENT PANEL CENTER) 2B* A11-GAM 18 WH 3541250C1
2B# A104 18 DKBL 1661224C1
3 A9RA 18 GY 1661224C1
10 8
3* A104SP 18 DKBL 1661224C1
3 6 4 - - - -

2B 5B 5B A104A 18 DKBL 1661224C1


CONNECTOR 3520850C1
6 A104AD 18 DKBL 1661224C1
7* A104SR 18 DKBL 1661224C1

1 4 7* A104BC 18 DKBL 1661224C1


* W/ AUTO START STOP 8@ A63DF 18 DKBL 1661224C1
9 7 @ W/ REMOTE START STOP 8* A62DF 18 DKBL 1661224C1
# W/ 2010 LH FUSE BLOCK
9 - - - -
10 A63-G 18 WH 1661224C1
10* A11-GT 18 WH 3541250C1
10* A11-GT 18 WH 1661224C1

CAV CIR GAUGE COLOR TERMINAL


ENGINE PRE HEAT
(1115M) 1 - - - -
(LOCATED IN INSTRUMENT 2B A75TN 18 LTGN 1661224C1
10 8 PANEL CENTER)
3 A75TF 18 LTGN 1661224C1
3 6 4 - - - -
5B - - - -
2B 5B
6 - - - -

CONNECTOR 3520850C1 A75TE 18 LTGN


7% 3541250C1
1 4 A75TF 18 LTGN
8 A62DF 18 DKBL 1661224C1
9 7 % CRIMPED TOGETHER
9 A75TM 18 LTGN 1661224C1
10 A75T-GC 18 LTGN 1661224C1

TRI-PAC
CAV CIR GAUGE COLOR TERMINAL
(1116M)
10 8 (LOCATED IN INSTRUMENT 1 A14TRIA 16 RD 1661226C1
PANEL CENTER) 2B A77SBY 16 LTGN 1661226C1
3 6 3 13TRIA 16 PK 1661226C1

2B 5B 4 - - - -
CONNECTOR 3520850C1 5B - - - -
6 - - - -
7 - - - -
1 4
8 A62DF 18 DKBL 1661224C1
9 7 9 - - - -
10 A62-GBN 18 WH 1661224C1

BEACON LIGHT CAV CIR GAUGE COLOR TERMINAL


(1117M) 1 - - - -
10 8 (LOCATED IN INSTRUMENT
2B A13BL1 18 PK 1661224C1
PANEL CENTER)
3 6 A13BL2
3 18 PK 3541250C1
A13BLT
2B 5B
CONNECTOR 3520850C1 4 - - - -
5B - - - -
6 - - - -
1 4 7 A13BL2 18 PK 1661224C1
8 A62DK 18 DKBL 1661224C1
9 7
9 A13-GBL 18 WH 1661224C1
10 - - - -

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED CIRC A104BC, E 93366L
RELEASE NO. D ATE PART NO. SHEET

A11-GAM AND A11-GT IN R/D 1114M. 61802Y 11MAR09


AE08058107 020

Figure 472 Connector Body Composite (1114M), (1115M), (1116M), (1117M)

472
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.54. CONNECTOR BODY COMPOSITE (1118M), (1119F), (1119M), (1120M), P. 21

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

COGNEX DEPART
(1118M)
(LOCATED IN INSTRUMENT PANEL CENTER)

CAV CIR GAUGE COLOR TERMINAL


1 A11COG1 18 WH 1661224C1
10 8
2B A67COG 18 WH 1661224C1
3 6 3 A11COG3 18 WH 1661224C1
3 A67COG1 18 WH 1661224C1
2B 5B 4 - - - -
5B - - - -
6 - - - -
1 4 7 A67EN 16 TN 1661224C1
8 A67NA 16 TN 1661224C1
9 7
9 A13COG1 16 PK 1661224C1
10 A13COG3 16 PK 1661224C1

CONNECTOR 3520850C1 10 A11COG 18 WH 1661224C1

AUX AUDIO INPUT


(1119F)
CAV CIR GAUGE COLOR TERMINAL
A A86COM 18 LT GN 1661262C1
B A B A86GND 18 LT GN 1661262C1
C A86LAUD 18 LT GN 1661262C1
C D
D AF86RAUD 18 LT GN 1661262C1

CONNECTOR 1667529C1
BODY LOCK 1667530C1

BENDIX DEPART
(1119M) CAV CIR GAUGE COLOR TERMINAL
(LOCATED ON LEFT FRAME RAIL BEHIND CAB) 1 A67COG1 18 GY 1661224C1
2 A11COG1 18 WH 1661224C1
10 9 3 - - - -

1 5 4 A67COG2 18 GY 1661224C1
5 - - - -
2 6
6 - - - -
7 - - - -
3 7 8 - - - -
4 8 9 A67EN 16 TN 1661224C1

12 11 10 A13COG3 16 PK 1661224C1
11 A67NA 16 PL 1661224C1
12 A13COG1 16 PK 1661224C1

CONNECTOR 3928059C1

TRLR SPARE #1
CAV CIR GAUGE COLOR TERMINAL
(1120M)
1 - - - -
2B A12B 18 LT BL 1661224C1
10 9 3* A72JMAA 18 RD 3541250C1
1 5 3* A72CE 18 OR 3541250C1
4 - - - -
2 6
5B - - - -
6 - - - -
3 7
7 A72JMAA 18 RD 1661224C1
4 8 8 A62B 18 DK BL 1661224C1
12 11 9 A11-GG 18 WH 1661224C1
10 - - - -

* AUXILIARY TRAILER SOCKET (SLEEPER CAB)


CONNECTOR 3520850C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 19MAY14 ADDED R/D 1119F,1119M, F 92447S
RE LEASE NO. D ATE PART NO. SHEET

1120M AND MVD R/D1200,1210,1215,1220,1230. 61802Y 11MAR09


AE08058107 021

Figure 473 Connector Body Composite (1118M), (1119F), (1119M), (1120M)

473
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.55. CONNECTOR BODY COMPOSITE (1121M), (1122M), (1123M), (1124M), P. 21A

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

TRLR SPARE #2
(1121M)
(LOCATED ON LEFT FRAME RAIL BEHIND CAB)
CAV CIRC GAUGE COLOR TERMINAL
1 - - - -
8 10 2B A12C 18 LT BL 1661224C1
3* A72JMBB 18 RD 3541250C1
6 3
3* A72CF 18 OR 3541250C1
5B 2B 4 - - - -
5 - - - -
6 - - - -
7 A72JMBB 18 RD 1661224C1
4 1
8 A62C 18 DK BL 1661224C1
7 9 9 A11-GJ 18 WH 1661224C1
10 - - - -

* AUXILIARY TRAILER SOCKET (SLEEPER CAB)


CONNECTOR 3520850C1

TRLR SPARE #2
(1122M)
(LOCATED ON LEFT FRAME RAIL BEHIND CAB) CAV CIRC GAUGE COLOR TERMINAL
1 - - - -
2B A12E 18 LT BL 1661224C1
8 10 3* A72JMCC 18 RD 3541250C1
3* A72CJ 18 OR 3541250C1
6 3
4 - - - -
5B 2B 5 - - - -
6 - - - -
7 A72JMCC 18 RD 1661224C1
8 A62E 18 DK BL 1661224C1
4 1
9 A11-GK 18 WH 1661224C1

7 9 10 - - - -

* AUXILIARY TRAILER SOCKET (SLEEPER CAB)


CONNECTOR 3520850C1

SLEEPER NO IDLE ENGINE HEAT


(1124M)
TRLR SPARE #3
(1123M)
8 10 (LOCATED ON LEFT FRAME 8 10
RAIL BEHIND CAB)
6 3 6 3

5B 2B 5B 2B

4 1 4 1

7 9 7 9

CONNECTOR 3520850C1 CONNECTOR 3520850C1

CAV CIRC GAUGE COLOR TERMINAL CAV CIRC GAUGE COLOR TERMINAL
1 - - - - 1 - - - -
2B A12D 18 LT BL 1661224C1 2B A75AF 18 LT GN 1661224C1
3 A72JMDD 18 RD 3541250C1 3 A75HB 18 LT GN 1661224C1
3 A72CG 18 OR 3541250C1 4 - - - -
4 - - - - 5 - - - -
5 - - - - 6 - - - -
6 - - - - 7* A75AR 18 LT GN 3541250C1
7 A72JMDD 18 RD 1661224C1 7* A75AT 18 LT GN 3541250C1
8 A62D 18 DK BL 1661224C1 8* A62J 18 DK BL 3541250C1
9 A11-GL 18 WH 1661224C1 8* A62AA 18 DK BL 3541250C1
10 - - - - 9 A75AG 18 LT GN 1661224C1
10* A75-GAS 18 LT GN 3541250C1
*SLPR WRG W/NO
10* A75HA 18 LT GN 3541250C1 IDLE DASH SW

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 INITIAL RELEASE. A 92447S
RELEASE NO. D ATE PART NO. SHEET

90656P 22MAY13
AE08058107 21A

Figure 474 Connector Body Composite (1121M), (1122M), (1123M), (1124M)

474
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.56. CONNECTOR BODY COMPOSITE (1125M), (1126M), (1127M), (1200), P. 21B

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

SLEEPER NO IDLE COOL


(1125M) CAV CIRC GAUGE COLOR TERMINAL
(LOCATED ON LEFT FRAME RAIL BEHIND CAB) 1 - - - -
2B A77NE 18 LT GN 1661224C1
3 - - - -
10 8 4 - - - -
5B - - - -
3 6 6 - - - -
CONNECTOR 3520850C1 7 A75AT 18 LT GN 3541250C1
2B 5B
7 A75HB 18 LT GN 3541250C1
8 A62AA 18 DK BL 1661224C1
9 A77NF 18 LT GN 1661224C1
1 4 10 A75HA 18 LT GN 1661224C1

9 7

ROLLTEK
(1127M)
BENDIX DEPART
(LOCATED BELOW DRIVER SEAT)
(1126M)
(LOCATED ON LEFT FRAME RAIL BEHIND CAB)

10 8
10 8
3 6
3 6
2B 5B
2B 5B
CONNECTOR 3520850C1
CONNECTOR 3520850C1

1 4
1 4
9 7
9 7
CAV CIR GAUGE COLOR TERMINAL
1 - - - -
CAV CIR GAUGE COLOR TERMINAL 2B - - - -
1 A11COG1 18 WH 1661224C1 3 - - - -
2B A67COG 18 GY 1661224C1 4
3 - - - - 5B - - - -
4 - - - - 6 - - - -
5B - - - - 7* A13B 18 PK 1661224C1
6 - - - - 7@ A13B 18 RD 1661224C1
7 A62AA 18 DK BL 1661224C1 8 A62A 18 RD 1661224C1
8 A62AB 18 DK BL 1661224C1 9* A89A 18 VT 1661224C1
9 A67NA 16 PL 1661224C1 9@ A89A 20 VT 1661224C1
10 A67NB 16 PL 1661224C1 10 A11B 18 WH 1661224C1

* W/ENHANCED VCM FEATURE


HVAC CONTROL CONNECTOR @ W/2010 LH FUSE BLOCK
(1200)
(LOCATED IN INSTRUMENT PANEL CENTER)
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
B

A1 A73A 18 LTGN 3522073C1


1 2 3 4 5 6 7 8 9 101112

B1 A74D 18 LTGN 3522073C1


A2 A75D 18 LTGN 3522073C1 B2 A74E 18 LTGN 3522073C1
A3 - - - - B3 - - - -
A4 A77A 20 LTGN 3534303C1 B4 - - - -
A5 - - - - B5 - - - -
A6 - - - - B6 A74-G 18 WH 3522073C1
A7 - - - - B7 - - - -
A8 - - - - B8 - - - -
A9 A77C 20 LTGN 3534303C1 B9 A74 18 LTGN 3522073C1
CONNECTOR 3534302C1 A10 - - - - B10 A74A 18 LTGN 3522073C1
BODY LOCK 3539892C1 A11 A75AB 18 LTGN 3522073C1 B11 A74B 18 LTGN 3522073C1
BODY LOCK 3539893C1
A12 A62DA 18 DKBL 3522073C1 B12 A74C 18 LTGN 3522073C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
25OCT16 ADDED R/D 1127M. C 93638F
RELEASE NO . D ATE PART NO. SHEET

92447S 19FEB14 AE08058107 21B

Figure 475 Connector Body Composite (1125M), (1126M), (1127M), (1200)

475
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.57. CONNECTOR BODY COMPOSITE (1210), (1215), (1220), (1230), P. 21C

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIRCUIT GAUGE COLOR TERMINAL


HVAC UNIT
(1210) A A74 18 LTGN 1661261C1
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE) B A74A 18 LTGN 1661261C1
C A74B 18 LTGN 1661261C1
A K
D A74C 18 LTGN 1661261C1
B J
E A74D 18 LTGN 1661261C1
C H F A74E 18 LTGN 1661261C1
D G G A77D 20 LTGN 3544254C1
E F
H A9AB 20 GY 3544254C1
CONNECTOR 3837771C1
J A77E 20 LTGN 3544254C1
BODY LOCK 3540614C1
K A9AC 20 GY 3544254C1

SLEEPER BLOWER
(1215)
(LOCATED ON PASSENGER SIDE
TRANSITION AREA - SLEEPER)

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

B A A75C 10 LTGN 2031531C1 2025427C1


B A75-GC 10 WH 2031531C1 2025427C1

CONNECTOR 2031522C1
BODY LOCK 2033927C1

HVAC LPM
(1220) CAV CIR GAUGE COLOR TERMINAL
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE) 1 - - - -
2 - - - -
3 - - - -
4
4* A75A 18 LTGN 3544884C1
6
3 4# A75B 18 LTGN 3544884C1
2 5 A75-G 12 WH 3605694C1
5 6* A75 12 LTGN 3605694C1
1 6# A75E 12 LTGN 3605694C1

CONNECTOR 3627940C1
* W/STANDARD HVAC BLOWER MOTOR
# HVAC BLOWER MOTOR W/NO IDLE HEAT

HEATER CONTROLLED BLOWER MODULE


(1230)
(LOCATED RIGHT SIDE OF IP UNDER FUSE PANEL)
CAV CIR GAUGE COLOR TERMINAL
A A75F 18 LTGN 1661208C1
D C B A75-GBM 18 WH 1661208C1
C A75A 18 LTGN 1661208C1
E B
D A75B 18 LTGN 1661208C1
F A E A75AJC 18 LTGN 1661208C1
F - - - -

CONNECTOR 1661200C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
25OCT16 ADDED R/D 1210. C 93638F
RELEASE NO. D ATE PART NO. SH EET

92447S 19FEB14
AE08058107 21C

Figure 476 Connector Body Composite (1210), (1215), (1220), (1230)

476
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.58. CONNECTOR BODY COMPOSITE (1300), (1301), P. 22

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIR GAUGE COLOR TERMINAL


1 A86(+) 18 YL 3597102C1
1** A86A(+) 20 YL 3597102C1
1** A86E(+) 18 YL 3597102C1
1## A86A(+) 18 YL 3597102C1
2 A86(-) 18 GN 3597102C1
2## A86A(-) 18 LTGN 3597102C1
RADIO CONNECTION 2** A86E(-) 18 GN 3597102C1
(1300) 2** A86A(-) 20 LTGN 3597102C1
(LOCATED IN INSTRUMENT PANEL - RADIO)
3 A54D 18 BN 3597102C1
4 A86AE 18 LTGN 3597102C1
5 A86AA 18 LTGN 3597102C1
9 10 1 2
6 A62DC 18 DKBL 3597102C1

11 12 3 4 7 A86P 18 LTGN 3597102C1


8 A86-G 18 WH 3597102C1
13 14 5 6
9# A86DB 18 LTGN 3597102C1

15 16 7 8 9* A86DA 18 LTGN 3597102C1


10# A86EB 18 LTGN 3597102C1
10* A86EA 18 LTGN 3597102C1
CONNECTOR 3597143C1 11 A86K 18 LTGN 3597102C1
12 A86L 18 LTGN 3597102C1
# W/ SLEEPER SPEAKER
* W/ DAYCAB SPEAKER 13 A86H 18 LTGN 3597102C1
** W/ DRIVER DISPLAY 14 A86J 18 LTGN 3597102C1
## N/ DRIVER DISPLAY 15* A86BA 18 LTGN 3597102C1
15# A86BB 18 LTGN 3597102C1
16* A86CA 18 LTGN 3597102C1
16# A86CB 18 LTGN 3597102C1

RADIO CONNECTION CAV CIR GAUGE COLOR TERMINAL


(1301) 1 - - - -
(LOCATED IN INSTRUMENT PANEL - RADIO)
2 A86AC 18 LTGN 3600062C1
3 - - - -
1 2
3 4 - - - -
4 5
6 5 A86 20 LTGN 3600062C1
6 - - - -
7 8
9 7* A86LSIG 18 LTGN 3600062C1
10 11
12
7# A86AA 20 LTGN 3600062C1

13 14 7@ A86LAUD 18 LTGN 3600062C1


15
16 17 8* A86-GS1 18 LTGN 3600062C1
18
19 20 8@ A86GND 18 LTGN 3600062C1
9* A86-GS2 18 LTGN 3600062C1
9# A86AC 20 LTGN 3600062C1
9@ A86COM 18 LTGN 3600062C1
CONNECTOR 3600061C1 10* A86RSIG 18 LTGN 3600062C1
10# A86AB 20 LTGN 3600062C1
10@ A86RAUD 18 LTGN 3600062C1
11 A86AD 20 LTGN 3600062C1
12 - - - -
13 - - - -
14 - - - -
* W/ TV /DVD AUDIO FEED 15 A86A(+) 20 LTGN 3600062C1
# W/ VEHICLE MONITORING DISPLAY
16 A86A(-) 20 LTGN 3600062C1
@ W/ AUXILLARY AUDIO INPUT
17 - - - -
18 - - - -
19 - - - -
20 - - - -

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 TERM 3600062C1 WAS D 93366L
RELEASE NO. D ATE PART NO. SHEET

3600062C1 IN CAV 15 AT R/D 1301. 61802Y 11MAR09


AE08058107 022

Figure 477 Connector Body Composite (1300), (1301)

477
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.59. CONNECTOR BODY COMPOSITE (1378), P. 22A

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

COOLANT MODULE
(1378)

CONNECTOR 1687789C1
BODY LOCK 1661376C1

CAVITY CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A K6B 20 VT 2033819C1 1652325C1
B K34 16 TN 2033819C1 1652325C1
C K34E 20 TN 2033819C1 1652325C1
D K34B 16 TN 2033819C1 1652325C1
E K34A 16 TN 2033819C1 1652325C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, PROSTAR


012 07FEB13 INITIAL RELEASE. A 91662T
RELEASE NO. D ATE PART NO. SHEET

91662T 21DEC12
AE08058107 22A

Figure 478 Connector Body Composite (1378)

478
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.60. CONNECTOR BODY COMPOSITE (1400), (1401), (1402), P. 23

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIR GAUGE COLOR TERMINAL


ABS # 1
1 A94-GA 12 WH 3597157C1
(1400)
(LOCATED ON RIGHT-SIDE KICK PANEL - ABS MODULE) 2 - - - -
3 A94V 18 GY 3598072C1
4 A94BN 18 GY 3598072C1
18 17 16 5 A94BM 18 GY 3598072C1
6 - - - -
7 A5N(-) 18 GN 3598072C1
8 A5N(+) 18 YL 3598072C1
9 - - - -
10 A94BH 16 GY 3598073C1
11 A94BF 16 GY 3598073C1
12 - - - -
13 - - - -

3 2 1 14 - - - -
15 - - - -

CONNECTOR 3596926C1 16 A94-AY 12 GY 3597157C1


BODY LOCK 3562309C1 17 - - - -
18 - - - -

CAV CIR GAUGE COLOR TERMINAL


ABS # 2
1 A94B 18 GY 3598072C1
(1401)
(LOCATED ON RIGHT-SIDE KICK PANEL ABS MODULE) 2 A94 18 GY 3598072C1
3 A94A 18 GY 3598072C1

18 17 16 4 A94K 18 GY 3598072C1
5 A94C 16 GY 3598073C1
6 A94J 18 GY 3598072C1
7 A94H 18 GY 3598072C1
8 A94D 16 GY 3598073C1
9 A94BK 18 GY 3598072C1
10 A94BL 18 GY 3598072C1
11 A94E 16 GY 3598073C1
12 A94BB 18 GY 3598072C1
13 A94BJ 18 GY 3598072C1
3 2 1 14 A94F 16 GY 3598073C1
15 A94BE 16 GY 3598073C1
CONNECTOR 3596929C1
16 A94BC 18 GY 3598072C1
17 A94BA 18 GY 3598072C1
18 A94BD 16 GY 3598073C1

ABS # 3 CAV CIR GAUGE COLOR TERMINAL


(1402) 1 - - - -
(LOCATED ON RIGHT-SIDE KICK PANEL ABS MODULE)
2 A94HA 18 GY 3598072C1
3 A94SK 18 GY 3598072C1
15 14 13
4 A94BP 16 GY 3598073C1
5 A94SJ 18 GY 3598072C1
6 A94BNN 16 GY 3598073C1
7 A94BMM 16 GY 3598073C1
8 - - - -
9 A94BT 16 GY 3598073C1
10 A94BU 16 GY 3598073C1
11 A94BR 16 GY 3598073C1
12 A94BW 16 GY 3598073C1
3 2 1 13 A94BS 16 GY 3598073C1
14 A94BQ 16 GY 3598073C1
CONNECTOR 3596928C1 15 A94BV 16 GY 3598073C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
07AUG17 REMOVED CIRC FROM D 94106N
RELEASE NO. D ATE PART NO. SHEET

CAVITY 13 & 14 AT R/D 1400. 61802Y 12MAR09


AE08058107 023

Figure 479 Connector Body Composite (1400), (1401), (1402)

479
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.61. CONNECTOR BODY COMPOSITE (1403), (1410), (1420), P. 24

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

ABS #4
ABS ATC & RSP
(1403)
SPLICE PACK
(LOCATED ON RIGHT-SIDE KICK PANEL ABS MODULE)
(1410)
(LOCATED IN INSTRUMENT PANEL - CENTER) 12 11 10

A M
B L
C K
3 2 1
D J CONNECTOR 3596927C1

E H CAV CIRCUIT GAUGE COLOR TERMINAL


1 A94SZD 16 GY 3598073C1
F G 2 A94SE 18 GY 3598072C1
3 A94SH 16 GY 3598073C1
CONNECTOR 3601838C1 4 A94SVD 16 GY 3598073C1
BODY LOCK 3601839C1
5 A94SF 16 GY 3598073C1
6 A94SL 18 GY 3598072C1
CAV CIRCUIT GAUGE COLOR TERMINAL
7 A94SDA 18 GY 3598072C1
A@ A94SN 18 GY 3534164C1
8 A94SBA 18 GY 3598072C1
A A94SAA 18 GY 3534164C1
9 A94SM 18 GY 3598072C1
B@ A94SNA 18 GY 3534164C1
10 A94SCA 18 GY 3598072C1
B A94SAB 18 GY 3534164C1
11 A94SAA 18 GY 3598072C1
C@ A94SNB 18 GY 3534164C1
12 A94SN 18 GY 3598072C1
C A94SA 18 GY 3534164C1
D@ A94SP 18 GY 3534164C1
D A94SCA 18 GY 3534164C1 WABCO ABS CONN
(1420)
E@ A94SPA 18 GY 3534164C1
(LOCATED ON RIGHT-SIDE KICK PANEL - ABS MODULE)
E A94SCB 18 GY 3534164C1
F@ A94SPB 18 GY 3534164C1 15 14 13
F A94SC 18 GY 3534164C1
G@ A94SR 18 GY 3534164C1
G A94SBA 18 GY 3534164C1
H@ A94SRA 18 GY 3534164C1
H A94SBB 18 GY 3534164C1
J@ A94SRB 18 GY 3534164C1
J A94SB 18 GY 3534164C1
K@ A94SS 18 GY 3534164C1 3 2 1
K A94SDA 18 GY 3534164C1
CONNECTOR 3557922C1
L@ A94SSA 18 GY 3534164C1 BODY LOCK 3549120C1
L A94SDB 18 GY 3534164C1
M@ A94SSB 18 GY 3534164C1 CAV CIRCUIT GAUGE COLOR TERMINAL

M A94SD 18 GY 3534164C1 1 A5N(-) 18 GN 3548971C1


2 - - - -
3 A5N(+) 18 YL 3548971C1
@ W/2010 LH FUSE BLOCK
4 A94-GB 18 WH 3548971C1
5 - - - -
6 - - - -
7 A94V 14 GY 3548972C1
8 A94AY 14 GY 3548972C1
9 A94-GA 18 WH 3548969C1
10 - - - -
11 - - - -
12 - - - -
13 - - - -
14 - - - -
15 - - - -

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
07AUG17 REMOVED CIRC FROM D 94106N
RELEASE NO. D ATE PART NO. SHEET

CAVITY 10 & 11 AT R/D 1420. 61802Y 12MAR09


AE08058107 024

Figure 480 Connector Body Composite (1403), (1410), (1420)

480
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.62. CONNECTOR BODY COMPOSITE (1421), (1422), (1500), (1501), P. 25

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

WABCO ABS CONN WABCO ABS CONN


(1421) (1422)
18 17 16 (LOCATED ON RIGHT - (LOCATED ON RIGHT-SIDE KICK PANEL - ABS MODULE)
SIDE KICK PANEL -
ABS MODULE)
15 14 13

CONNECTOR 3548978C1
CONNECTOR 3557921C1 BODY LOCK 3549120C1
BODY LOCK 3562309C1

3 2 1
CAV CIRCUIT GAUGE COLOR TERMINAL 3 2 1
1 A94MK 18 GY 3548971C1
CAV CIRCUIT GAUGE COLOR TERMINAL
2 A94BC 18 GY 3548971C1
1 - - - -
3 A94MB 18 GY 3548971C1
2 A94BR 18 GY 3548971C1
4 A94MH 18 GY 3548971C1
3 A94BP 18 GY 3548971C1
5 A94BA 18 GY 3548971C1
4 - - - -
6 A94M 18 GY 3548971C1
5 A94BQ 18 GY 3548971C1
7 A94BN 18 GY 3548971C1
6 A94BY 18 GY 3548971C1
8 A94BL 14 GY 3548971C1
7 - - - -
9 A94BJ 14 GY 3548971C1
8 A94SJ 18 GY 3548971C1
10 A94ME 18 GY 3548971C1
9 - - - -
11 A94BD 18 GY 3548971C1
10 - - - -
12 A94MC 18 GY 3548971C1
11 A94BV 18 GY 3548971C1
13 A94MF 18 GY 3548971C1
12 A94BU 18 GY 3548971C1
14 A94BE 18 GY 3548971C1
13 A94SK 18 GY 3548971C1
15 A94MD 18 GY 3548971C1
14 A94BW 18 GY 3548971C1
16 A94BM 18 GY 3548971C1
15 A94BS 18 GY 3548971C1
17 A94BH 18 GY 3548971C1
18 A94BF 18 GY 3548971C1

CLUSTER #1 CLUSTER #2
7 1
(1500) (1501)
8 2 (LOCATED IN INSTRUMENT (LOCATED IN INSTRUMENT PANEL - CLUSTER)
9 3 PANEL - CLUSTER)
10 5 12
11 4 11

12 4 10 CONNECTOR 2018590C1
CONNECTOR 3548792C1
13 5 9
14 6
3 8
2 7
CAV CIR GAUGE COLOR TERMINAL 1 6
1 A11-GKE 16 WH 2018639C1
2 A14EE 16 RD 2018639C1 CAV CIR GAUGE COLOR TERMINAL
3 - - - - 1 A109B 18 GY 2018639C1
4 A62 18 DKBL 2018639C1 2 A106 18 GY 2018639C1
5 A62A 18 DKBL 2018639C1 3 - - - -
6 A62BD 18 DKBL 2018639C1 4 A109C 18 GY 2018639C1
6 A62DA 16 DKBL 2018639C1 5 - - - -
7 A13EA 18 PK 2018639C1 6 A109S 18 GY 2018639C1
8 A109 18 GY 2018639C1 7 A61B 18 GY 2018639C1
9 A72C 18 OR 2018639C1 8 A61 18 GY 2018639C1
10 A72D 18 OR 2018639C1 9 A41 18 TN 2018639C1
11 A63E 18 DKBL 2018639C1 10 - - - -
12 A63F 18 DKBL 2018639C1 11 A5D(-) 18 GN 2018639C1
13 - - - - 12 A5D(+) 18 YL 2018639C1
14 A52C 18 YL 2018639C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 REMOVED CIRC A41 FROM G 92447S
RELEASE NO. D ATE PART NO. SHEET

R/D 1501. 61802Y 12MAR09


AE08058107 025

Figure 481 Connector Body Composite (1421), (1422), (1500), (1501)

481
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.63. CONNECTOR BODY COMPOSITE (1423), (1500), (1501), P. 25A

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIRCUIT GAUGE COLOR TERMINAL


1@ A94SS 18 GY 3548971C1
WABCO ABS CONN
(1423) 2 - - - -
(LOCATED ON RIGHT - SIDE KICK PANEL - 3@ A94SR 18 GY 3548971C1
ABS MODULE)
4 - - - -
18 17 16 5 - - - -
6 - - - -
7@ A94SN 18 GY 3548971C1
8 A94BY 18 GY 3548971C1
9 - - - -
10@ A94SP 18 GY 3548971C1
11 A94-GCC 18 WH 3548971C1
12 - - - -
13@ A94SL 18 GY 3548971C1
14 A94MN 18 GY 3548971C1
3 2 1
15 - - - -
CONNECTOR 3846885C1
BODY LOCK 3562309C1 16@ A94SM 18 GY 3548971C1
17 - - - -
18 - - - -
@ W/ 2010 LH FUSE BLOCK

CLUSTER #1
(1500) CAV CIRCUIT GAUGE COLOR TERMINAL
1 A11-GKE 16 WH 2018639C1

7 1 2 A14EE 16 RD 2018639C1
8 2 3 PLUG - - -
9 3 4 A62 18 DKBL 2018639C1
10 5 A62A 18 DKBL 2018639C1
11 6* A62BD 18 DKBL 2018639C1
6# A62DA 16 DKBL 2018639C1
12 4
7 A13EA 18 PK 2018639C1
13 5
14 6 8 A109 18 GY 2018639C1
9 A72C 18 OR 2018639C1
CONNECTOR 3548792C1 10 A72D 18 OR 2018639C1
11 A63E 18 DKBL 2018639C1
* PANEL LIGHT FEED MOTORIZED MIRRORS 12 A63F 18 DKBL 2018639C1
# PANEL LIGHT FEED ADAPTER-BUS BAR
13 PLUG - - -
14 A52C 18 YL 2018639C1

CAV CIRCUIT GAUGE COLOR TERMINAL


1 K92#101 18 LT BL 2018639C1
2 K92#103 18 YL 2018639C1
ADD TRANS MODULE 1
(1501) 3 K92#105 18 TN 2018639C1
4 K92#109 18 GY 2018639C1
5 K92#110 18 PK 2018639C1
8 18 K92A117 18 TN 2018639C1
7 17 6*
K92#117 18 TN 2018639C1
6 16
7 K92#122 18 YL 2018639C1
5
15 8 K92#123 18 LT BL 2018639C1
14 9 K92#115 18 WH 2018639C1
13
10 K92#130 18 WH 2018639C1
12
4 11 K92#134 18 TN 2018639C1
3 11 12 K92#141 18 TN 2018639C1
2 10 13 K92#143 18 LT BL 2018639C1
1 9
14 K92#145 18 OR 2018639C1

CONNECTOR 2018589C1 15 K92#119 18 LT BL 2018639C1


16 K92#124 18 TN 2018639C1
* MUTUALLY EXCLUSIVE 17 K92#162 18 YL 2018639C1
18 K92#163 18 TN 2018639C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

U01A120 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0638 14OCT14 ADDED EFFECT W/ 2010 D 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK IN 1423. 52250B 03FEB11


AE08058107 25A

Figure 482 Connector Body Composite (1423), (1500), (1501)

482
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.64. CONNECTOR BODY COMPOSITE (1501), (1502), P. 26

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIRCUIT GA COLOR TERMINAL


ADD TRANCE MODULE 1 1 K92#101 18 LT BL 2018639C1
(1501) 2 K92#103 18 YL 2018639C1
(LOCATED IN ENGINE)
3 K92#105 18 TN 2018639C1
4 K92#109 18 GY 2018639C1
5 K92#110 18 PK 2018639C1
8 18 6 K92A117 18 TN 2018639C1
7 17 7 K92#122 18 YL 2018639C1
6 16
8 K92#123 18 LT BL 2018639C1
5
15 9 K92#115 18 WH 2018639C1
14 10 K92#130 18 WH 2018639C1
13 11 K92#134 18 TN 2018639C1
12
4 12 K92#141 18 TN 2018639C1
3 11 13 K92#143 18 LT BL 2018639C1
2 10 14 K92#145 18 OR 2018639C1
1 9 15 K92#119 18 LT BL 2018639C1
16 K92#124 18 TN 2018639C1
17 K92#162 18 YL 2018639C1
18 K92#163 18 TN 2018639C1
CONNECTOR 2018589C1

SECONDARY INSTRUMENT CLUSTER


(1502)
CAV CIR GAUGE COLOR TERMINAL
(LOCATED IN INSTRUMENT PANEL - CENTER)
1 A14EF 18 RD 3539240C1
2 A13EH 18 PK 3539240C1
5 1
3 - - - -
6 4 A5J(-) 18 GN 3539240C1
7 5 A11-GAE 16 WH 3534193C1

8 4 6 A62DE 18 DKBL 3534193C1


7 A5J(+) 18 YL 3534193C1
8 - - - -
CONNECTOR 3534177C1

ADD TRANS MODULE 2 W/ 2010 SCR 13L ENG


(1502)
(LOCATED IN ENGINE)
CAV CIRCUIT GAUGE COLOR TERMINAL
9 17 1 K92#164 18 LT BL 3717171C1
2 K92#165 18 TN 3717171C1
3 K92#169 18 TN 3717171C1
4 K92#170 18 TN 3717171C1
5 K92#111 18 OR 3717171C1
6 K92#112 18 TN 3717171C1
7 K92#116 18 LT BL 3717171C1
8 K92#177 18 LT GN 3717171C1
9 K92#131 18 YL 3717171C1
10 K92#133 18 YL 3717171C1
11 K92#136 18 OR 3717171C1
12 K92#137 18 TN 3717171C1
13 K92#158 18 LT GN 3717171C1
14 K92#171 18 TN 3717171C1
1 10 15 K92#151 18 WH 3717171C1
16 K92#152 18 LT GN 3717171C1
17 K92#154 18 TN 3717171C1
CONNECTOR 1661603C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 19MAY14 REVISED AND REDRAWN. D 92447S
RELEASE NO. D ATE PART NO. SHEET

61802Y 12MAR09
AE08058107 026

Figure 483 Connector Body Composite (1501), (1502)

483
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.65. CONNECTOR BODY COMPOSITE (1503), (1510), P. 26A

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

ADD TRANS MODULE 3


(1503)
(LOCATED ON TRANSMISSION) CAVITY CIRCUIT GAUGE COLOR TERMINAL
1 K48#139 18 OR 3627612C1
18 8 2 K47#140 18 LT GN 3627612C1
3 K92#120 18 LT BL 3627612C1
4 K5B108 18 GN 3627612C1
5 K92#155 18 TN 3627612C1
6 K92#174 18 TN 3627612C1
7 K92#176 18 YL 3627612C1
8 K47A125 18 TN 3627612C1
9 K48#159 18 TN 3627612C1
10 K47#160 18 YL 3627612C1
11 K92#180 18 TN 3627612C1
11 K92#180 18 OR 3627612C1
12 K5B128 18 YL 3627612C1
13 K92#142 18 TN 3627612C1
14 K92#156 18 TN 3627612C1
15 K92#161 18 TN 3627612C1
9 1 16 K92#175 18 OR 3627612C1
17 K92#157 18 WH 3627612C1
CONNECTOR 3627615C1

RIGHT BANK OPTIONAL WARNING LIGHTS


(1510)
(LOCATED IN INSTRUMENT PANEL - RIGHT REAR OF CLUSTER)

CAV CIR GAUGE COLOR TERMINAL


A A63-GAK 18 WH 1661208C1
A H
A A63-GC 18 WH 1661208C1
B G B A13BA 20 PK 1661208C1
C F B## A13AM 18 RD 1661208C1
C A72AK 18 OR 1661208C1
D E
C A94AM 14 GY 3566715C1
C## A92 18 OR 1661208C1
CONNECTOR 2005835C1 D A13BC 20 PK 1661208C1
BODY LOCK 2006503C1
D A1A 18 PK 1661208C1
D* A13BD 20 PK 1661208C1
E A1 18 LTBL 1661208C1
F A72-GA 18 OR 1661208C1
F A94TA 12 YL 3566715C1
F@ A92-G 16 WH 1661209C1
F## A92-G 16 WH 1661208C1
G A94AA 18 GY 1661208C1
G## A94TA 12 YL 3566715C1
H A63AW 18 DKBL 1661208C1

@ W/2010 LH FUSE BLOCK


## FOR RUSSIAN PROSTAR
* STANDARD BATT FEED, DAY CAB N/LOAD SHEDDING W/PDM

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 D 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK. 92070B 25APR13


AE08058107 26A

Figure 484 Connector Body Composite (1503), (1510)

484
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.66. CONNECTOR BODY COMPOSITE (1511), (1512), (1550), (1559), P. 27

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

LEFT BANK OPTIONAL


WARNING LIGHTS
(1511)
(LOCATED IN INSTRUMENT PANEL - LEFT REAR OF CLUSTER)

CAV CIR GAUGE COLOR TERMINAL


A - - - -
A H B A13BD 20 PK 1661208C1

B G B** A13BE 20 PK 1661208C1


C A13BE 20 PK 1661208C1
C F CONNECTOR 2005835C1
BODY LOCK 2006503C1 C** A13BF 20 PK 1661208C1
D E C%% A13LT 20 PK 1661208C1
D A13BF 20 PK 1661208C1
@@ W/ SLEEPER CAB
@ W/ DAY CAB D** A13BG 20 PK 1661208C1
## MOTIENT MOBILE MAX - SLEEPER / DAYCAB E A49 18 GY 1661208C1
%% FOR RUSSIAN PROSTAR
F@ A98F 18 BK 1661208C1
** STD BATT FEED DAY CAB
***W/DFM F*** A11-GLT 16 WH 1661208C1
F@@ A98F 18 TN 1661208C1
F## A98F 18 LTGN 1661208C1
F%% A11-GLT 16 WH 1661208C1
G A49A 18 GY 1661208C1
H - - - -

WRN LIGHTS DIODE VEHICLE INFORMATION DISPLAY


(1512) (1550)
(LOCATED IN INSTRUMENT PANEL-CENTER) (LOCATED IN INSTRUMENT PANEL - CENTER)

B A M CAV CIR GAUGE COLOR TERMINAL


A - - - -
B A12C 18 LTBL 3522073C1
A
C A5L(-) 18 GN 3522073C1
D A3BC(+) 20 DKBL 3534303C1
CONNECTOR 0872291R1 E - - - -
F - - - -
CAV CIR GAUGE COLOR TERMINAL F G G - - - -
A A13BC 20 PK 0879630R1 H - - - -
CONNECTOR 3609945C1
B A13BD 20 PK 0879630R1 J A11-GAL 18 WH 3522073C1
BODY LOCK 3609946C1
BODY LOCK 3609947C1 K A3BC(-) 20 GY 3534303C1
* W/ TIRE PRESSURE L A5L(+) 18 YL 3522073C1
M* A14SE 18 RD 3522073C1
M A14SE 18 PK 3522073C1

TIRE PRESSURE MONITOR CONN ESPAR HEATER PUSH BUTTON


(1559) (1560)
(LOCATED IN INSTRUMENT PANEL-CENTER) (LOCATED IN INSTRUMENT PANEL-CENTER)

6
1 4
1
2 5
3 4

CONNECTOR 3572899C1
BODY LOCK 2005242C1
2 3
CONNECTOR 3545577C1
CAV CIR GAUGE COLOR TERMINAL BODY LOCK 3545579C1
1 A22B 18 RD 1680205C1
CAV CIR GAUGE COLOR TERMINAL
2 A22-GBN 18 WH 1680205C1
1 A74Y 16 YL 1651969C1
3 - - - -
2 A74G 16 LTGN 1651969C1
4 A5L(+) 18 YL 1680205C1
3 A11-GBA 16 WH 1651969C1
5 A5L(-) 18 GN 1680205C1
4 A74RBA 16 RD 1651969C1
6 - - - -

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
07AUG17 ADDED R/D 1560. E 94106N
RELEAS E NO . DATE PART NO. SHEET

61802Y 11MAR09 AE08058107 027

Figure 485 Connector Body Composite (1511), (1512), (1550), (1559)

485
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.67. CONNECTOR BODY COMPOSITE (1600), P. 28

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

BODY CONTROLLER # J3
(1600) CAV CIR GAUGE COLOR TERMINAL
(LOCATED ON LEFT-SIDE KICK PANEL - BODY CONTROLLER) A1 A12CV 18 LTBL 3522073C1
GY
A1*# A149 18 3522073C1
LTBL
B1 A1
A2 A77A 20 LTGN 3534303C1
A3 A77C 20 LTGN 3534303C1
A4 A52D 20 YL 3534303C1
A5 A85A 20 GY 3534303C1
A6 A57B 20 OR 3534303C1
A7 A56B 20 OR 3534303C1
A8 A87A 18 GY 3522073C1
A9 A82A 20 GY 3534303C1
A10 A82B 20 GY 3534303C1
A11 A82C 20 GY 3534303C1
A12 A44 20 GY 3534303C1
A13 A63A 18 DKBL 3522073C1
A14 A102A 20 YL 3534303C1
A15 A87B 20 GY 3534303C1
A16 A13 18 PK 3522073C1
B16 A16
A16% A149F 18 GY 3522073C1
B1 A100 20 GY 3534303C1
CONNECTOR 3598706C1 B2 A40 20 GY 3534303C1
BODY LOCK 1618846C1 B3 A40A 20 GY 3534303C1
BODY LOCK 1618847C1
B4 A97A 18 PL 3522073C1
B5 A77E 20 LTGN 3534303C1
B6 A30BC 16 TN 3598706C1
B6** A30BC 16 TN 3522073C1
B7 A31 18 TN 3522073C1
B8 A36B 18 TN 3522073C1
B9## A53D 16 YL 3522073C1
B9%% A77BA 20 LTGN 3534303C1
B10 A32 18 TN 3522073C1
B11 A32A 18 TN 3522073C1
B12@ A77B 20 LTGN 3534303C1
B12* A77B 18 LTGN 3522073C1
B13 A77D 20 LTGN 3534303C1
B14 A40B 18 GY 3522073C1
B15 A75AA 18 LTGN 3522073C1
B16 A97 20 PL 3534303C1
B16% A97A 20 PL 3534303C1

@ RADIATOR MOUNTED A/C CONDENSER


* REMOTE MOUNTED A/C CONDENSER
## FOR RUSSIAN PROSTAR
** W/2010 LH FUSE BLOCK
*# W/2010 LH, W/GEN 4, VCM
% W/500K BAUD RATE
%% W/AIR CONDITIONING WIRING

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
07AUG17 REMOVED CIRC A149A J 94106N
RELEASE NO. D ATE PART NO. SHEET

AT CAV A1*#. 61802Y 12MAR09


AE08058107 028

Figure 486 Connector Body Composite (1600)

486
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.68. CONNECTOR BODY COMPOSITE (1601), P. 29

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

BODY CONTROLLER # J4
(1601)
(LOCATED ON LEFT-SIDE KICK PANEL - BODY CONTROLLER)

CAV CIR GAUGE COLOR TERMINAL


E1 A77S 18 LTGN 3522073C1
E2 A77P 18 LTGN 3522073C1
E3 A104B 18 DKBL 3522073C1
E1 F1
E4 - - - -
E5 A63J 20 DKBL 3534303C1
E6 A82H 18 GY 3522073C1
E7 A82F 18 GY 3522073C1
E8 A104AA 18 DKBL 3522073C1
E9 A59H 18 GY 3522073C1
E10 A68 18 BN 3522073C1
E10** A58M 18 BN 3522073C1
E10## A58M 18 BN 3522073C1
E11 A72 18 OR 3522073C1
E11** A64 18 YL 3522073C1
E11## A64 18 YL 3522073C1
E12 A59C 18 GY 3522073C1
E13 A59E 18 GY 3522073C1
E14 A104A 18 DKBL 3522073C1
E16 F16
E15 A57C 18 OR 3522073C1
E15** A54TL 18 BN 3522073C1
CONNECTOR 3598707C1
BODY LOCK 1618846C1 E15## A54TL 18 BN 3522073C1
1618847C1 E16 - - - -
F1@ A104AB 18 DKBL 3522073C1
F1* A75WP 18 LTGN 3522073C1
F1# A104BC 18 DKBL 3522073C1
F2 A63C 18 DKBL 3522073C1
F3 A104AF 18 DKBL 3522073C1
F3* A75TP 18 LTGN 3522073C1
F4 A59F 18 GY 3522073C1
F5 A59J 18 GY 3522073C1
F6 A14LA 18 RD 3522073C1
F7 A14LB 18 RD 3522073C1
F8 A59D 18 GY 3522073C1
F9*# A72AK 18 OR 3522073C1
F9## A92 18 OR 3522073C1
F10 A59B 18 GY 3522073C1
F11 A75WP 18 LTGN 3522073C1
F12 A19A 18 GY 3522073C1
F13 A56C 18 OR 3522073C1
F13** A14BC 16 PK 3522073C1
F13## A14BC 16 PK 3522073C1
* NO IDLE HEAT WIRING
@ W/ REMOTE START/STOP F14 A54C 18 BN 3522073C1
# W/ AUTO START/STOP F14** A13LT 20 PK 3522073C1
## FOR RUSSIAN PROSTAR
F14## A13LT 20 PK 3534303C1
** W/DFM
*# W/ABS TRAILER SOCKET N/SWITCH F15## A70C 18 OR 3522073C1
@# W/EOF TRAILER SOCKET- F15@# A70CA 18 OR 3522073C1
W/BODY BUILDER WIRING
F16 A54XD 16 BN 3522073C1
F16** A66A 18 YL 3522073C1
F16## A66A 18 YL 3522073C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 REVISED AND REDRAWN. D 92447S
RELEASE NO. D ATE PART NO. SHEET

61802Y 11MAR09
AE08058107 029

Figure 487 Connector Body Composite (1601)

487
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.69. CONNECTOR BODY COMPOSITE (1602), P. 30

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIR GAUGE COLOR TERMINAL


E1@ A3A(-) 20 GY 3534303C1
E1* A3A(-) 18 GY 3522073C1
E2* A3A(+) 18 DKBL 3522073C1
E2@ A3A(+) 20 DKBL 3534303C1
E3 A9Z 18 GY 3522073C1
E4 A6 20 GY 3534303C1
E5 A9A 18 GY 3522073C1
E6@@ A6DB 20 GY 3534303C1
E6### A6DB 18 GY 3522073C1
E7 A9B 18 GY 3522073C1
E8 - - - -
E9 - - - -
E10 - - - -
E11 A52C 18 YL 3534303C1
E11 A52C 18 YL 3522073C1
BODY CONTROLLER # J5
(1602) E11*# A50 18 YL 3522073C1
(LOCATED ON LEFT-SIDE KICK PANEL - BODY CONTROLLER) E12 A59A 18 GY 3522073C1
E13 - - - -
E1 F1 E14 A70 20 OR 3534303C1
E15 - - - -
E16 A11-GL 18 WH 3522073C1
F1 - - - -
F2 A5(-) 18 GN 3522073C1
F2@ A5(-) 18 GN 3522073C1
F2* A5(-) 18 GN 3522073C1
F3 A5(+) 18 YL 3522073C1
F3@ A5(+) 18 YL 3522073C1
F3* A5(+) 18 YL 3522073C1
F4 - - - -
F5 A5E(-) 18 GN 3522073C1
F5^^ A5ET(-) 18 GN 3522073C1
F5% A5SA(-) 18 GN 3522073C1
F6 A5E(+) 18 YL 3522073C1
E16 F16 F6% A5SA(+) 18 YL 3522073C1
F6^^ ASET(+) 18 YL 3522073C1
F7 - - - -
CONNECTOR 3598705C1 F8 A24 18 GY 3522073C1
BODY LOCK 1618846C1
F9 A28 18 TN 3522073C1
1618847C1
F9^^^ A79A 18 YL 3522073C1
F10 A71BB 18 OR 3522073C1
* N/ POWER DOOR LOCK & WINDOWS F10^ A71BC 18 OR 3522073C1
@ W/ POWER DOOR LOCK & WINDOWS
F10# A71BC 18 OR 3522073C1
# W/ FREEDOM LINE
** W/ REMOTE START / STOP F10%% A55 18 OR 3522073C1
## W/ IDLE REDUCTION F11 A116LB 18 GY 3522073C1
& VARIABLE SPEED ENGINE FAN
F12 A104AC 18 DKBL 3522073C1
&& W/ DUAL PTO
@@ W/ RADIATOR MOUNTED NC CODENSOR F13** A104AR 18 DKBL 3522073C1
### W/ REMOTE MOUNTED NC CONDENSOR F13& A23A 18 TN 3522073C1
% W/ AUTO START STOP
F14 A88B 18 LTGN 3522073C1
%% FOR RUSSIAN PROSTAR
^ W/ ALLISON TC10 TRANSMISSION F15&& A88C 18 LTGN 3522073C1
^^ W/POWER REMOTE MODULE F15** A104 18 DKBL 3522073C1
^^^ SEAT BELT ALARM WIRING
F16 A116UB 18 GY 3522073C1
*# W/2010 LH, W/GEN 4,VCM

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 18AUG15 ADDED CIRCUIT A50 AT G 93248T
RELEASE NO. D ATE PART NO. SHEET

CAVITY E11. 61802Y 11MAR09


AE08058107 030

Figure 488 Connector Body Composite (1602)

488
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.70. CONNECTOR BODY COMPOSITE (1603), (1604), P. 31

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIR GAUGE COLOR TERMINAL


A@ A57 16 OR 3544876C1
A* A57N 16 OR 3544876C1
A** A57B 16 OR 3544876C1
A*** A57BC 16 OR 3544876C1
BODY CONTROLLER # J1
A## A56B 16 OR 3544876C1
(1603)
(LOCATED ON LEFT - SIDE TRIM KICK B@ A56 16 OR 3544876C1
PANEL - BODY CONTROLLER) B* A56N 16 OR 3544876C1
B** A56B 16 OR 3544876C1
B## A57B 16 OR 3544876C1
C A77 18 LTGN 3544876C1
D% A56A 14 OR 3544877C1
D% A56A1 16 OR 3544876C1
F A D% A56A4 16 OR 3544876C1
D## A70R 14 RD 3544877C1
M G
D@@ A56B 14 OR 3544877C1
D*# A56A3 16 OR 3544876C1
E A85 16 GY 3544876C1
F A64A 16 YL 3544876C1
CONNECTOR 3598711C1
G A65 18 OR 3544876C1
G# A65AA 16 OR 3544876C1
H A78A 16 LTGN 3544876C1
@ N/ COLLISION WARNING
* W/ MIRROR MTD TURN J - - - -
# W/ CUSTOMER SUPPLIED LIGHT K A64B 16 YL 3544876C1
% MUTUALLY EXCLUSIVE
L A78B 16 LTGN 3544876C1
## FOR RUSSIAN PROSTAR
** W/DFM M% A57A 14 OR 3544877C1
***W/SCR N/COLLISION WARNING M% A57A1 16 OR 3544876C1
@@ TURN SIGNAL W/ BODY BUILDER WIRING
M% A57A5 16 OR 3544876C1
N/COLLISION WIRING
*# PROSTAR MIR TURN SIG & BENDIX FUSION W/SCR M@@ A57BD 14 OR 3544877C1
M*# A57A3 16 OR 3544876C1

BODY CONTROLLER # J2
(1604)
(LOCATED ON LEFT - SIDE TRIM KICK CAV CIR GAUGE COLOR TERMINAL
PANEL - BODY CONTROLLER)
A A82 16 GY 3544876C1
B@ A53AA 14 YL 3544877C1
B* A53A 14 YL 3544877C1
B## A53A 16 YL 3544876C1
C@ A52AA 14 YL 3544877C1
E A C* A52A 14 YL 3544877C1
C## A52A 16 YL 3544876C1
K F D - - - -
E A11-GKC 12 WH 3544877C1
CONNECTOR 3598710C1 F A58C 16 BN 3544876C1
G A54 16 BN 3544876C1
H* A53B 14 YL 3544877C1
H## A53B 16 YL 3544876C1
@ W/ TRIP MASTER J A63 18 DKBL 3544876C1
* N/ TRIP MASTER
K* A52B 14 YL 3544877C1
# W/ DAY CAB AIR SHIELD
## FOR RUSSIAN PROSTAR K## A52B 16 YL 3544876C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 18AUG15 ADDED A56A3 & A57A3 AT G 93248T
RELEASE NO. D ATE PART NO. SHEET

R/D 1603 TO CAVITIES D & M. 61802Y 12MAR09


AE08058107 031

Figure 489 Connector Body Composite (1603), (1604)

489
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.71. CONNECTOR BODY COMPOSITE (1605), (1606), (1607), (1610), P. 31A

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

(1605)
(LOCATED ON LEFT - SIDE TRIM KICK
PA NEL - BODY CONTROLLER)

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


A* A14BD 12 RD 3719211C1 2644005R1

* W/ 2010 LH FUSEBLOCK
TERMINAL - 3719211C1

CAV CIR GAUGE COLOR TERMINAL


A* A148V 12 LTBL 3544877C1
A* A149A 18 GY 3544876C1
A# A148V 12 GY 3544877C1
BODY CONTROLLER #J6
(1606) A@@ A149A 18 LTBL 3544876C1
(LOCATED ON LEFT - SIDE TRIM KICK B A148F 16 GY 3544884C1
PANEL - BODY CONTROLLER)
C - - - -
D - - - -
E - - - -
F - - - -
J A
G 2K5C(-) 18 GN 3544884C1
H 2K5C(+) 18 YL 3544884C1
J - - - -
K AA11-GHB 16 WH 3544876C1
W K
L% A104AM 16 DKBL 3544884C1
CONNECTOR 3759005C1 L@ A104C 16 DKBL 3544884C1
M% A92A 18 PK 3544884C1
M@ A104AL 16 DKBL 3544884C1
* W/ SLEEPER ACCESSORY FEED
# W/ DAYCAB ACCESSORY FEED N - - - -
@ W/ MANUAL XMSN P - - - -
% W/ AUTOMATIC XMSN R - - - -
** ULTRASHIFT TRANSMISSION
## ALLISON TC10 TRANSMISSION S A149H 16 GY 3544884C1
@@ W/DAY CAB ACCESSARY FEED W/BODY BUILDER WIRING W/OPTIONAL FUSE FOX T** A17A 16 PK 3544884C1
T## A17C 16 PK 3544884C1
T@ A17 16 PK 3544884C1
W PLUG - - -

CAV CIR GAUGE COLOR TERMINAL


BODY CONTROLLER #J7
(1607) A1 A104SP 18 DKBL 3522073C1
(LOCATED ON LEFT - SIDE TRIM KICK A2 A104SS 18 DKBL 3522073C1
PANEL - BODY CONTROLLER)
A3 - - - -

A1 B1 A4 - - - -
A5 - - - -
A6 - - - -
A7 - - - -
A8 - - - -
A9 - - - -
A10 - - - -
A11 - - - -
A12 A77A 18 LTGN 3522073C1
B1 PLUG - - -
B2 A17B 18 PK 3522073C1
B3 - - - -
A12 B12 B4 - - - -

CONNE CTOR 3710061C1 B5 - - - -


B6 - - - -
B7 - - - -
TO SART CLOCK MODULE
B8 - - - -
(1610)
(LOCATED IN INSTRUMENT B9 A77B 18 LTGN 3522073C1
PANEL - RIGHT REAR OF CLUSTER) B10 - - - -
B11 - - - -
B12 - - - -
A

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


B
A A97AA 18 PL 1661875C1 3568570C1
C
A A97AA 18 VT 1661875C1 1661872C1
D
B A97-GA 18 WH 1661875C1 3568570C1
CONNE CTOR 3540756C1
C A5S(+) 18 YL 1661875C1 3568570C1
BODY LOCK 3540758C1
D A5S(-) 18 GN 1661875C1 3568570C1
* W/ECM POWER OVERLAY
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
07AUG17 ADDED CIRC A149A AT C 94106N
RELEASE NO. DAT E PART NO. SH EET

CAV A* & A@@ IN R/D 1606. 93248T 14AUG15


AE08058107 31A

Figure 490 Connector Body Composite (1605), (1606), (1607), (1610)

490
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.72. CONNECTOR BODY COMPOSITE (1620), (1650), P. 32

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

ZERO VOLT REFERENCE SPLICE


(1620)
(LOCATED IN INSTRUMENT PANEL - CENTER)
K
CAV CIR GAUGE COLOR TERMINAL
J A A9Z 18 GY 1661208C1
H B A9ZA 18 GY 1661208C1
C* A9ZB 18 GY 1661208C1
G
C# A9ZB 18 GY 1661208C1
F D A9R 18 GY 1661208C1
E - - - -
E
F A9FS 18 GY 1661208C1
D F## A9ZA 16 GY 1661209C1
C G A116UV 18 GY 1661208C1
H A9A 20 WH 1661208C1
B
J A9BB 18 GY 1661208C1
K - - - -
A
* W/SINGLE PTO OVERRELAY
CONNECTOR 2007315C1 # W/DUEL PTO OVER RELAY
BODY LOCK 2007316C1 ## FOR RUSSIAN PROSTAR

DIAGNOSTIC CONNECTOR
(1650) CAV CIR GAUGE COLOR TERMINAL
(LOCATED UNDER INSTRUMENT PANEL LEFT OF STEERING COLUMN)
A A98-G 18 WH 1680206C1
B A98H 18 BK 1680206C1

D C A5B(+) 18 YL 1680206C1
E D A5B(-) 18 GN 1680206C1
C
E - - - -
F A B F A3B(+) 18 DKBL 1680206C1
J G A3B(-) 18 GY 1680206C1
G
H H - - - -
J - - - -

CONNECTOR 3544066C1

W/2010 LH FUSE BLOCK

W/ENHANCED VCM FEATURE


DIAGNOSTIC CONNECTOR
(1650)
(LOCATED UNDER INSTRUMENT PANEL LEFT OF STEERING COLUMN)

CAV CIR GAUGE COLOR TERMINAL


A A98-G 18 WH 1680206C1
B A98H 18 BK 1680206C1
D
C A5F(+) 18 YL 1680206C1
E
C D A5F(-) 18 GN 1680206C1
F A B E PLUG - - -
F A3B(+) 18 DKBL 1680206C1
J
G G A3B(-) 18 GY 1680206C1
H
H A5B(+) 18 YL 1680206C1
J A5B(-) 18 GN 1680206C1

CONNECTOR 3757649C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
25OCT16 UPDATED LOCATION FOR G 93638F
RELEASE NO. D ATE PART NO. SHEET

R/D 1650. 61802Y 12MAR09


AE08058107 032

Figure 491 Connector Body Composite (1620), (1650)

491
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.73. CONNECTOR BODY COMPOSITE (1660), (1661), (1657M), (1657MA), P. 33

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

J1939 PRIVATE
TERMINATING RESISTOR
(1657M/1657MA)
(LOCATED IN INSTRUMENT PANEL OPPOSITE TO FUSEBLOCK - CENTER)

C CAV CIR GAUGE COLOR TERMINAL SEAL


A A5SB(+) 18 YL 1661875C1 3568570C1
B
B - - - - 2005431C1
A C A5SB(-) 18 GN 1661875C1 3568570C1

CONNECTOR 1667741C1
BODY LOCK 1667771C1

CAV CIR GAUGE COLOR TERMINAL


J1708 PUBLIC(+) A A3B(+) 18 DKBL 1661208C1
CONNECTOR B* A98A(+) 18 DKBL 1661208C1
(1660)
(LOCATED IN INSTRUMENT PANEL LEFT SIDE) B** A3BD(+) 18 DKBL 1661208C1
C A3M(+) 18 DKBL 1661208C1
D A3BC(+) 20 DKBL 1661208C1
G E@ A3BN(+) 18 DKBL 1661208C1
F E# A3BD(+) 20 DKBL 1661208C1

E E A3BD(+) 18 DKBL 1661208C1


E# A3CE(+) 18 DKBL 1661208C1
D F* A3BE(+) 20 DKBL 1661208C1
C F** A3BD(+) 18 DKBL 1661208C1

B F# A3FD(+) 18 DKBL 1661208C1


G - - - -

A
* W/ DAY CAB
** W/ SLEEPER
CONNECTOR 2006789C1
@ W/ TELEMATICS
BODY LOCK 2006792C1
# W/2010 LH FUSE BLOCK

J1708 PUBLIC(-) CAV CIR GAUGE COLOR TERMINAL


CONNECTOR A A3B(-) 18 GY 1661208C1
(1661) B* A98B(-) 18 GY 1661208C1
(LOCATED IN INSTRUMENT PANEL LEFT SIDE)
B** A98BD(-) 18 GY 1661208C1
C A3M(-) 18 GY 1661208C1
D A3BC(-) 20 GY 1661208C1
G
E@ A3BN(-) 18 GY 1661208C1
F E A3BD(-) 18 GY 1661208C1

E E# A3BD(-) 20 GY 1661208C1
E# A3CE(-) 18 GY 1661208C1
D
F** A3BD(-) 18 GY 1661208C1
C F* A3BE(-) 20 GY 1661208C1

B F# A3FD(-) 18 GY 1661208C1
G - - - -

CONNECTOR 2006789C1 * W/ DAY CAB


BODY LOCK 2006792C1 ** W/ SLEEPER
@ W/ TELEMATICS
# W/2010 LH FUSE BLOCK

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
07AUG17 REMOVED CIR A3BA(+) F 94106N
RELEASE NO. DATE PART NO. SHEET

& A3BA(-) AT R/D 1660, 1661. 61802Y 12MAR09


AE08058107 033

Figure 492 Connector Body Composite (1660), (1661), (1657M), (1657MA)

492
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.74. CONNECTOR BODY COMPOSITE (1700), P. 34

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIR GAUGE COLOR TERMINAL


1 A52A 14 YL 3574288C1
1## A52A 16 YL 3574288C1
2 A53A 14 YL 3574288C1
2## A53AB 16 YL 3574288C1
2&&& A56A3 16 OR 3574288C1
3 A52B 14 YL 3574288C1
3## A52B 16 YL 3574288C1
3&&& A57A3 16 OR 3574288C1
4 A53B 14 YL 3574288C1
4## A53BA 16 YL 3574288C1
FORWARD CHASSIS
(1700) 5 A58 16 BN 3574288C1
(LOCATED ON DASH PANEL - LEFT SIDE (UPPER)) 6 A19 16 GY 3574288C1
7** A78AC 16 LTGN 3574288C1
8** A78BC 16 LTGN 3574288C1
9 PLUG - - -
10 PLUG - - -
11 PLUG - - -
12 PLUG - - -
13 PLUG - - -
12 1
14%% A56A 16 OR 3514285C1
14%% A56 16 OR 3574285C1
26 13
14## A56TR2 16 OR 3574285C1
38 27

50 39 15%% A57 16 OR 3574285C1


15%% A57A 16 OR 3574285C1
64 51
15## A57TR2 16 OR 3574285C1
76 65 16 A41 18 TN 2003343C1
17 A87A 18 GY 2003343C1
18 A9BB 18 GY 2003343C1
19 A87C 18 GY 2003343C1
20 A87D 18 GY 2003343C1
CONNECTOR 3595625C1
20** A87F 18 GY 2003343C1
21 A85 16 GY 3574285C1
22 A64A 16 YL 3574285C1
23 A64B 16 YL 3574285C1
24 A54X 16 BN 3574285C1
* W/ BENDIX ABS
25 A109 18 GY 2003343C1
# W/ WABCO ABS
@ W/ SWITCH CONTROLLED CENTER PIN 26 PLUG - - -
% W/ REMOTE START / STOP 27* A94 18 GY 2003343C1
& W/ VORAD (EVT-300)
27# A94M 18 GY 2003343C1
&& W/ VORAD (EVT-400)
%% W/MUTUALLY EXCLUSIVE 28# A94MA 18 GY 2003343C1
## W/FOR RUSSIAN PROSTAR 28* A94A 18 GY 2003343C1
** W/2010 LH FUSE BLOCK
29# A94MB 18 GY 2003343C1
&&& W/ PROSTAR MIR TURN SIGNAL
W/BENDIX FUSION W/SCR 29* A94B 18 GY 2003343C1
*** W/AUTOMATIC XMSN W/AUTO START STOP 30# A94MC 18 GY 2003343C1
### W/MANUAL XMSN W/AUTO START STOP
30* A94C 16 GY 3574285C1
@@ W/DRIVER DISPLAY
@@@ N/DRIVER DISPLAY 31# A94MD 18 GY 2003343C1
31* A94D 16 GY 3574285C1
32# A94ME 18 GY 2003343C1
32* A94E 16 GY 3574285C1
33# A94MF 18 GY 2003343C1
33* A94F 16 GY 3574285C1

CHART CONTINUED ON SHEET 34A

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
17MAY16 REVISED AND REDRAWN. F 93366L
RELEASE NO. D ATE PART NO. SHEET

61802Y 12MAR09
AE08058107 034

Figure 493 Connector Body Composite (1700)

493
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.75. CONNECTOR BODY COMPOSITE (1700), P. 34A

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

CHART CONTINUED FROM SHEET 034

CAV CIR GAUGE COLOR TERMINAL FORWARD CHASSIS


34# A94MH 18 GY 2003343C1 (1700)
(LOCATED ON DASH PANEL - LEFT SIDE (UPPER))
34* A94H 18 GY 2003343C1
35# A94MJ 18 GY 2003343C1
35* A94J 18 GY 2003343C1
36# A94MK 18 GY 2003343C1
36* A94K 18 GY 2003343C1
37& A67GA 18 WH 2003343C1
12 1
37&& A67-GY 18 WH 2003343C1
37## A56TR3 16 OR 3574285C1 26 13

38 A67CA 18 PK 2003343C1 38 27

38&& A67Y 18 PK 2003343C1 50 39

38## A57TR3 16 OR 3574285C1 64 51

39 PLUG - - -
76 65
40 PLUG - - -
41 A61 18 GY 2003343C1
42 A106A 18 GY 2003343C1
43% A104AN 16 DKBL 3574285C1 CONNECTOR 3595625C1

43*** A104-G 16 WH 3574285C1


43### A17-G 16 WH 3574285C1
44% A104AM 16 DKBL 3574285C1 * W/ BENDIX ABS
44*** A104AM 16 DKBL 3474285C1 # W/ WABCO ABS
44### A104C 16 DKBL 3474285C1 @ W/ SWITCH CONTROLLED CENTER PIN
% W/ REMOTE START / STOP
45 A77P 18 LTGN 2003343C1 & W/ VORAD (EVT-300)
45** A5DA(+) 18 YL 2003343C1 && W/ VORAD (EVT-400)
46 A77S 18 LTGN 2003343C1 %% W/MUTUALLY EXCLUSIVE
## W/FOR RUSSIAN PROSTAR
46** A5DA(-) 18 GN 2003343C1 ** W/2010 LH FUSE BLOCK
47 A22ZA 18 TN 2003343C1 &&& W/ PROSTAR MIR TURN SIGNAL W/BENDIX FUSION W/SCR
47@@@ A22A 16 PK 3474285C1 *** W/AUTOMATIC XMSN W/AUTO START STOP
### W/MANUAL XMSN W/AUTO START STOP
47@@ A22AA 16 PK 3474285C1 @@ W/DRIVER DISPLAY
48 A22VA 18 TN 2003343C1 @@@ N/DRIVER DISPLAY
48@@ A22-GAN 18 WH 2003343C1
49 A22A 18 TN 2003343C1
CAV CIR GAUGE COLOR TERMINAL
50 PLUG - - -
51 A72E 18 OR 3574289C1 70 PLUG - - -

52@ A72EB 18 OR 2003343C1 71 PLUG - - -

52 ATEM1 16 GY 3574285C1 72 PLUG - - -


73 PLUG - - -
53 A5VREF 18 TN 2003343C1
54 APPU 18 TN 2003343C1 74 PLUG - - -

55 AANG1 18 TN 2003343C1 75 PLUG - - -

56 AANG2 18 TN 2003343C1 76 PLUG - - -

57 AANG3 18 TN 2003343C1
58 AANG4 18 TN 2003343C1
59 AANG5 18 TN 2003343C1
60 AANG-G 18 GY 2003343C1
60## A66 16 YL 3574285C1
61 A98ZA 18 BK 2003343C1
61## A53L 16 YL 3574285C1
62 A14NP 16 RD 3574285C1
62## A53R 16 YL 3574285C1
63 OUT2 18 TN 2003343C1
63 PLUG - - -
64 PLUG - - -
65 A5A(+) 18 YL 3574289C1
66 A5A(-) 18 GN 3574289C1
67 PLUG - - -
68 PLUG - - -
69 PLUG - - -
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 REVISED AND REDRAWN. D 93366L
RELEASE NO. D ATE PART NO. SHEET

90656P 24MAY13
AE08058107 34A

Figure 494 Connector Body Composite (1700)

494
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.76. CONNECTOR BODY COMPOSITE (1700F), P. 35

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

FORWARD CHASSIS CONNECTOR


(1700F) CAV CIRC GAUGE COLOR TERMINAL
(LOCATED ON FRONT LEFT DASH PANEL (UPPER)) 1 M52A 14 YL 3549416C1
2 M53A 14 YL 3549416C1
3 M52B 14 YL 3549416C1
4 M53B 14 YL 3549416C1
1 12
5 M58 14 BN 3549416C1
13 26 6 M19 14 GY 3549416C1
27 38
7 M78A 16 LTGN 3549416C1
39 50
8 M78B 16 LTGN 3549416C1
51 64

9 PLUG - - 3598921C1
65 76
10 PLUG - - 3598921C1
11 PLUG - - 3598921C1
12 PLUG - - 3598921C1
13 PLUG - - 3598921C1
14 M56 16 OR 3549417C1
CONNECTOR 3595624C1
15 M57 16 OR 3549417C1
16 M41 18 GY 3549418C1
17 M87A 18 GY 3549418C1
* W/ BENDIX ABS 18 M9BB 18 GY 3549418C1
# W/ WABCO ABS 19 M87C 16 GY 3549417C1
20 M87D 16 GY 3549417C1
21 M85 16 GY 3549417C1
22 M64A 16 YL 3549417C1
23 M64B 16 YL 3549417C1
24 M54X 16 OR 3549417C1
25 M109A 18 GY 3549418C1
26 PLUG - - 3598921C1
27* M94 18 GY 3549418C1
27# [M94M] 18 GY 3549418C1
28* M94A 18 GY 3549418C1
28# [M94MA] 18 GY 3549418C1
29* M94B 18 GY 3549418C1
29# [M94MB] 18 GY 3549418C1
30* M94C 18 GY 3549418C1
30# [M94MC] 18 GY 3549418C1
31* M94D 18 GY 3549418C1
31# [M94MD] 18 GY 3549418C1
32* M94E 18 GY 3549418C1
32# [M94ME] 18 GY 3549418C1
33* M94F 18 GY 3549418C1
33# [M94MF] 18 GY 3549418C1
34* M94H 18 GY 3549418C1
34# [M94MH] 18 GY 3549418C1
35* M94J 18 GY 3549418C1
35# [M94MJ] 18 GY 3549418C1

CHART CONTINUED ON SHEET 35A

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED LONESTAR IN B 75116N
RELEASE NO. D ATE PART NO. SHEET

TITLE. REVISED 1700F CHART. 61802Y 11MAR09


AE08058107 035

Figure 495 Connector Body Composite (1700F)

495
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.77. CONNECTOR BODY COMPOSITE (1700F), P. 35A

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

CHART CONTINUED FROM SHEET 35


CAV CIRC GAUGE COLOR TERMINAL
36* M94K 18 GY 3549418C1
36# [M94MK] 18 GY 3549418C1
37@@ M67B 16 GY 3549417C1
37# M67-GA 20 WH 3549418C1
37* M67-GG 20 WH 3549418C1
37% M67-GY 18 WH 3549418C1
38@@ M67C 16 GY 3549417C1
38# M67CA 20 PK 3549418C1
38* M67Y 20 PK 3549418C1
38% M67Y 18 PK 3549418C1
39@@ M67D 16 GY 3549417C1
FORWARD CHASSIS CONNECTOR
39& M41D 18 BK 3549418C1
(1700F)
(LOCATED ON FRONT LEFT DASH PANEL (UPPER)) 40@@ M67E 16 GY 3549417C1
40& M41E 18 GY 3549418C1
41 M61 18 GY 3549418C1
42 M106A 18 GY 3549418C1
1 12 43@ M97H 18 VT 3549418C1

13 26
43## M97R 18 VT 3549418C1
27 38 44 M97J 18 VT 3549418C1
39 50
45** M77 18 BK 3549418C1
51 64
45## M97K 18 VT 3549418C1
65 76
46## M97L 18 VT 3549418C1
46** M77A 18 BK 3549418C1
47%% M22ZA 20 TN 3549418C1
47&& M22AA 18 PK 3549418C1
48%% M22VA 20 TN 3549418C1
CONNECTOR 3595624C1 48&& M22AG 18 WH 3549418C1
49 M22A 20 TN 3549418C1
50 M97N 18 VT 3549418C1
* W/ BENDIX ABS
# W/ WABCO ABS 51 M72EA 16 OR 3549416C1
@ W/ REMOTE START STOP 52*** M72EB 16 OR 3549417C1
@@ W/ VORAD EVT-300
52### TEM1 16 GY 3549417C1
% W/ VORAD VS-400
** W/ AC REMOTE CONDENSOR 53 TEM2 16 GY 3549417C1
& W/ AMBIENT TEMP SENSOR 54 TEM3 16 GY 3549417C1
&& W/ SMARTWAVE TPMS
55 TEM4 16 GY 3549417C1
## W/ CUMMINS ICON
%% W/ TIRE PRESSURE SENSOR 56 TEM5 16 GY 3549417C1
*** W/ TRLR SOC PARK BRAKE PRESSURE SWITCH 57 TEM6 16 GY 3549417C1
### W/ BODY BUILDER PRE-WIRING
58 TEM7 16 GY 3549417C1
59 TEM8 16 GY 3598921C1
60 PLUG - - 3598921C1
61 PLUG - - 3598921C1
62 PLUG - - 3598921C1
63 PLUG - - 3598921C1
64 PLUG - - 3598921C1
65 PLUG - - 3598921C1
66 PLUG - - 3598921C1
67 PLUG - - 3598921C1
68 M14T 10 RD 3549415C1
69 PLUG - - 3598921C1
70 PLUG - - 3598921C1
71 PLUG - - 3598921C1
72 PLUG - - 3598921C1
73 PLUG - - 3598921C1
74 PLUG - - 3598921C1
75 PLUG - - 3598921C1
76 PLUG - - 3598921C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310698 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 04JAN12 INITIAL RELEASE. A 75116N
RELEASE NO. D ATE PART NO. SHEET

75116N 20NOV10
AE08058107 35A

Figure 496 Connector Body Composite (1700F)

496
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.78. CONNECTOR BODY COMPOSITE (1701), P. 36

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIR GAUGE COLOR TERMINAL


CENTER CHASSIS (1701)
1# A71B 16 OR 3574288C1
(LOCATED ON DASH
PANEL - LEFT SIDE (LOWER)) 1 A71BA 16 OR 3574288C1
1%%% A71BU 16 OR 3574288C1
2%% A56A 14 OR 3574288C1
12 1
2** A56A 16 OR 3574288C1
26 13
2** A56A3 16 OR 3574288C1
38 27

50 39 2%%% A64A 16 YL 3574288C1


64 51
2*% A56A5 16 OR 3574288C1
76 65
3%% A57A 14 OR 3574288C1
3** A57A 16 OR 3574288C1
3** A57A3 16 OR 3574288C1
3** A57A4 16 OR 3574288C1
CONNECTOR 3595623C1
3%%% A14KA 16 RD 3574288C1
3*% A57A6 16 OR 3574288C1
CAV CIR GAUGE COLOR TERMINAL
3*% A57AD 14 OR 3574288C1
26%%% A64TLA 16 YL 3574288C1
4 A68A 14 BN 3574288C1
26*@ A74Y 16 YL 3574288C1
5 A56T 12 OR 3574287C1
26& A72CB 12 OR 3574287C1
5%%% A56C 16 OR 3574288C1
27 A36B 18 TN 2003343C1
6 A57T 12 OR 3574287C1
28 A9BC 18 GY 2003343C1
6%%% A57C 16 OR 3574288C1
29 A14BC 18 RD 3549418C1
7 A58T 12 BN 3574287C1
29&# A5U(+) 18 YL 2003343C1
7%%% A58RMA 16 BN 3574288C1
30 A39A 16 GY 3574285C1
8 A68T 12 BN 3574287C1
31 A39 16 GY 3574285C1
8%%% A58LMA 16 BN 3574288C1
32 A59A 18 GY 2003343C1
9 A70T 12 OR 3574287C1
33 A59B 18 GY 2003343C1
9%%% A70T 16 OR 3574288C1
34 A59C 18 GY 2003343C1
9*& A70T 10 OR 3574287C1
35 A59D 18 GY 2003343C1
10 A94T 12 GY 3574287C1
35@@@ A59DB 18 GY 2003343C1
10%%% A94TM 16 GY 3574288C1
36 A59E 18 GY 2003343C1
10 A94T 10 GY 3574287C1
36@@@ A59EB 18 GY 2003343C1
11& A72V 12 OR 3574287C1
37 A59F 18 GY 2003343C1
11&& A72V 12 DKBL 3574287C1
38 A59H 18 GY 2003343C1
11%%% A94TE 16 GY 3574288C1
39 A59J 18 GY 2003343C1
11*% A94AC 12 GY 3574287C1
40 A61B 18 GY 2003343C1
11& A72CA 12 OR 3574287C1
12 A67TA 18 PK 3574289C1
12%%% A56B1 16 OR 3574288C1
12*% A94AE 12 GY 3574289C1
13 A94SJ 18 GY 3574289C1
14 A94BM 18 GY 2003343C1
15 A94BN 18 GY 2003343C1
* W/ BENDIX ABS
@ W/ WABCO ABS 16@ A94BE 18 GY 2003343C1
# W/ STANDARD BACKUP LIGHTS 16* A94BE 16 GY 3574285C1
@@ W/ DAY CAB CUSTOMER SUPPLIED
17@ A94BD 18 GY 2003343C1
% W/ VORAD VS-400 COLLISION AVOIDANCE
& W/ AUX TRAILOR SOCKET 17* A94BD 16 GY 3574285C1
&& W/ AUX ISO TRAILOR SOCKET 18@ A94BH 18 GY 2003343C1
## W/ PRODUCTIVITY DISPLAY
18* A94BH 16 GY 3574285C1
** MUTUALLY EXCLUSIVE
%% W/ COLLISION WIRING 19@ A94BF 18 GY 2003343C1
@@@ W/ OMNIVISION J1939 OVERLAY 19* A94BF 16 GY 3574285C1
### W/ LIFT GATE WIRING
20* A94BL 18 GY 2003343C1
*** W/ ANTILOCK BRAKES W/ ESC-WABCO 6S/6M
%%% W/ FOR RUSSIAN PROSTAR 20@ A94BL 14 GY 3574285C1
*@ W/ ESPAR HEATER,DAYCAB,W/CIRC BRKR 21* A94BJ 18 GY 2003343C1
*% W/ PROSTAR MIR TURN SIG &
21@ A94BJ 14 GY 3574285C1
BENDIX FUSION W/SCR
*& W/ EOF T SOCKET IGN FEED 22 A94BK 18 GY 2003343C1
&# W/ PEOPLENET W/ J1708 23 A94BA 18 GY 2003343C1
&* W/ DRIVERTECH SYS W/J1939
24 A94BB 18 GY 2003343C1
25 A94BC 18 GY 2003343C1
26 A94TA 12 YL 3574285C1
CHART CONTINUED ON SHEET 36A
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
07AUG17 REVISED AND REDRAWN. H 94106N
RELEASE NO. D ATE PART NO. SHEET

61802Y 11MAR09
AE08058107 036

Figure 497 Connector Body Composite (1701)

497
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.79. CONNECTOR BODY COMPOSITE (1701), P. 36A

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

CENTER CHASSIS (1701)


(LOCATED ON DASH PANEL - LEFT SIDE (LOWER))

CHART CONTINUED FROM SHEET 036

12 1
CAV CIR GAUGE COLOR TERMINAL
26 13
58*** A94BT 18 GY 2003343C1
38 27

50 39
58** A116L 18 GY 2003343C1
64 51
58** A94BT 16 GY 3574287C1
76 65
59*** A94BU 18 GY 2003343C1
59** A94BU 16 GY 3574287C1
59** A116U 18 GY 2003343C1
CONNECTOR 3595623C1
59**% A56BB 16 OR 3574285C1
60*** A94BV 18 GY 2003343C1
60** A94BV 16 GY 3574287C1
* W/ BENDIX ABS 60** A11GM 18 GY 2003343C1
@ W/ WABCO ABS
60**% A56BC 16 GY 3574285C1
# W/ STANDARD BACKUP LIGHTS
@@ W/ DAY CAB CUSTOMER SUPPLIED 60**@ A116M 18 GY 2003343C1
% W/ VORAD VS-400 COLLISION AVOIDANCE 61 A5U(-) 18 GN 2003343C1
& W/ AUX TRAILOR SOCKET
62 A5U(+) 18 YL 2003343C1
&& W/ AUX ISO TRAILOR SOCKET
## W/ PRODUCTIVITY DISPLAY 63 A94SZC 16 GY 3574285C1
** MUTUALLY EXCLUSIVE 63@ A94SL 18 GY 2003343C1
%% W/ COLLISION WIRING
63**% A7BB 16 OR 3574285C1
@@@ W/ OMNIVISION J1939 OVERLAY
### W/ LIFT GATE WIRING 64** A94BW 18 GY 3574289C1
*** W/ ANTILOCK BRAKES W/ ESC-WABCO 6S / 6M 64** A94BW 16 GY 3574285C1
*@ W/ ESPAR HEATER,DAYCAB,W/CIRC BRKR
64**% A57BC 16 OR 3574288C1
*& W/ EOF T SOCKET IGN FEED
**% W/ PROSTAR TURN SIGNAL WRG 65 A12U 16 LTBL 3574288C1
**@ W/ 5TH WHEEL IGN UNLOCK 65& A72CC 12 OR 3574287C1
65* A94HA 18 GY 3574289C1
65*@ A74RC 12 RD 3574287C1
66 A14U 16 RD 3574288C1
66*@ A11-GC 18 WH 3574289C1
66* A94SKB 18 GY 3574289C1
66* A94SKB 18 GY 3574289C1
66& A72CD 12 OR 3574287C1
67 A94SK 18 GY 3574289C1
67* A94SKA 18 GY 3574289C1
68@@ A65 16 OR 3574288C1
68 A65 18 OR 3574289C1
69 A67U 18 GY 3574289C1
70 A67W 18 GY 3574289C1
71 A67V 18 GY 3574289C1
72 A94SM 18 GY 3574289C1
72*& A70BB 14 RD 3574288C1
73 A94SN 18 GY 3574289C1
73# A71BB 16 LTBL 3574288C1
74 A94SL 18 GY 3574289C1
74*& A54BB 14 BN 3574288C1
75 A94SVC 16 GY 3574288C1
75*& A12BB 18 LTBL 3574289C1
75@ A94SM 18 GY 3574289C1
76* A94SH 16 GY 3574288C1
76### A72A 16 GY 3574288C1
76*& A68DB 14 BN 3574288C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300371 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
07AUG17 REVISED AND REDRAWN. D 94106N
RELEASE NO. D ATE PART NO. SHEET

72376Z 23AUG10
AE08058107 36A

Figure 498 Connector Body Composite (1701)

498
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.80. CONNECTOR BODY COMPOSITE (1701F), P. 37

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

CENTER CHASSIS CONNECTOR


(1701F)
(LOCATED ON FRONT LEFT DASH PANEL (LOWER))

38 N59H 18 GY 3549418C1
1 12

39 N59J 18 GY 3549418C1
13 26
40 N61B 18 GY 3549418C1
27 38

39 50 41 N106B 18 GY 3549418C1
51 64
42 N109B 18 GY 3549418C1

65 76 43 N32A 18 TN 3549418C1
44 N32 18 TN 3549418C1
45 N49 18 GY 3549418C1
46 N94SAB 18 GY 3549418C1
CONNECTOR 3595622C1
47 N94SBB 18 GY 3549418C1
CAV CIR GAUGE COLOR TERMINAL 48 N94SCB 18 GY 3549418C1
1 N71BA 14 OR 3549416C1 49 N94SDB 18 GY 3549418C1
2 N56A 14 OR 3549416C1 50 N49A 18 GY 3549418C1
3 N57A 14 OR 3549416C1 51 N65BC 14 OR 3549416C1
4 N68A 14 BN 3549416C1 52 N22ZB 18 TN 3549418C1
5 N56T 10 YL 3549415C1 52@ N5UB(+) 18 YL 3549418C1
6 N57T 10 LTGN 3549415C1 52& N94BY 16 GY 3549417C1
7 N58T 10 BK 3549415C1 53 N22VB 18 TN 3549418C1
8 N68T 10 BN 3549415C1 53@ N5UB(-) 18 GN 3549418C1
9 N70T 10 RD 3549415C1 53& N94BZ 16 GY 3549417C1
10 N94T 10 DKBL 3549415C1 54 N22B 18 TN 3549418C1
11 N72V 12 DKBL 3549415C1 * W/ 5TH WHEEL JAW LOCK SENSOR
54& N94BP 16 GY 3549417C1
## W/ TRAILER SOCKET W/ ISO
11## N72V 10 DKBL 3549415C1 55 N22ZC 18 TN 3549418C1 & W/ CHANNEL ABS W/ ATC
12 N67TA 16 PK 3549416C1 55& N94BQ 16 GY 3549417C1 && W/ NO FUEL FILTER SENSOR
13 N94SJ 16 GY 3549416C1 W/ VSM
56 N22VC 18 TN 3549418C1
% MUTUALLY EXCLUSIVE
14 N94BM 16 GY 3549417C1 56& N94BR 16 GY 3549417C1 # W/ DUAL UNCAB & BOC
15 N94BN 16 GY 3549417C1 57 N22C 18 TN 3549418C1 FUEL TANKS
16 N94BE 16 GY 3549417C1 %% W/ HEATED DRAIN VALVE
57& N94BS 16 GY 3549417C1
@ W/ OMNIVISION J1939
17 N94BD 16 GY 3549417C1 58* N11-6L 18 GY 3549418C1 ** W/ AUTO START/ STOP
18 N94BH 16 GY 3549417C1 58& N94BT 16 GY 3549417C1 ***W/ LSM BOC BTRY BOX
19 N94BF 16 GY 3549417C1 @@ W/ LSM UC BTRY BOX
59* N116U 18 GY 3549418C1
@@@W/ RSM UC BTRY BOX
20 N94BL 14 GY 3549417C1 59& N94BU 16 GY 3549417C1
21 N94BJ 14 GY 3549417C1 60* N116M 18 GY 3549418C1
22 N94BK 16 GY 3549417C1 60& N94BV 16 GY 3549417C1
23 N94BA 16 GY 3549417C1 61 N5U(-) 18 GN 3549418C1
24 N94BB 16 GY 3549417C1 62 N5U(+) 18 YL 3549418C1
25 N94BC 16 GY 3549417C1 63 N94SZC 16 GY 3549417C1
26## N94TA 12 YL 3549415C1 64& N94BW 16 GY 3549416C1
27% N36B 18 TN 3549418C1 65% N12UA 16 PK 3549416C1
27% N36A 18 TN 3549418C1 65% N12U 16 PK 3549416C1
28 N9BC 18 GY 3549418C1 66 N14U 16 RD 3549416C1
29 N36A 18 RD 3549418C1 67 N94SK 16 GY 3549416C1
29*** N104A 18 DKBL 3549418C1 68 N65 16 OR 3549416C1
29@@ N104B 18 DKBL 3549418C1 69 N67H 16 GY 3549416C1
29@@@ N104C 18 DKBL 3549418C1 69* N67U 16 GY 3549416C1
30 N36A 19 TN 3549418C1 70 N67J 16 GY 3549416C1
30# N37A 18 TN 3549418C1 70* N67W 16 GY 3549416C1
30%% N39 18 GY 3549418C1 71 N67K 16 GY 3549416C1
31 N39 16 GY 3549417C1 71* N67V 16 GY 3549416C1
32 N59A 18 GY 3549418C1 72 N94SM 16 GY 3549416C1
33 N59B 18 GY 3549418C1 73 N94SN 16 GY 3549416C1
34 N59C 18 GY 3549418C1 74 N94SL 16 GY 3549416C1
35 N59D 18 GY 3549418C1 75 N94SVC 16 GY 3549416C1
36 N59E 18 GY 3549418C1 76% N94SH 16 GY 3549416C1
37 N59F 18 GY 3549418C1 76% N59 16 GY 3549416C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300344 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT E 82357E
RELEASE NO. DAT E PART NO. SH EET

DIAGRAM, PROSTAR. 74016A 11MAR09


AE08058107 037

Figure 499 Connector Body Composite (1701F)

499
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.81. CONNECTOR BODY COMPOSITE (1702), P. 38

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIR GAUGE COLOR TERMINAL


1@ A92A20 16 TN 3574288C1
IP/ENGINE
2 A9AA 20 GY 2003343C1
(1702)
2% A9AA 18 GY 2003343C1 (LOCATED ON FRONT CENTER DASH PANEL)
3 A6DB 20 GY 2003343C1
4 A77B 20 LTGN 2003343C1
5 A28 18 TN 2003343C1
6# A71A 16 OR 3574285C1
6 A71-G 18 WH 2003343C1 42 34
6## A71A 18 OR 2003343C1 38
28
33 31 30
7 A71B 16 OR 3574285C1
7& A92#165 18 TN 2003343C1 27 25 24 22
21 19 18 16
7@ A71C 16 OR 3574285C1
8 A13A 16 PK 3574285C1 15 13 12 10
5
8& A92#163 16 PK 3574285C1 9 1

9 A14A 12 RD 3574287C1
9@ A13AE 14 PK 3574288C1
10 A77 18 LTGN 2003343C1
CONNECTOR 3595621C1
11 A5R(+) 18 YL 2003343C1
BODY LOCK 3598918C1
12 A1 18 LTBL 2003343C1 3598919C1
13 A31 18 TN 2003343C1
14 A88 18 LTGN 2003343C1 * MUTUALLY EXCLUSIVE
15@ A41D 18 TN 2003343C1 # W/ STD BACKUP LIGHT
## W/ WORK LIGHT FEED
16 A17 16 PK 3574285C1
& W/ ALLISON TC10 TRANSMISSION
16& A17C 16 PK 3574285C1 @ W/ 2010 LH FUSE BLOCK
17 A5R(-) 18 GN 2003343C1 % W/ CRUISE DISABLE WITH WIPER ON
%% W/ AUTOSHIFT OR ULTRASHIFT PLUS XMSN
18 A23A 18 TN 3522073C1
** W/ ALLISION TC10 XMSN
18@ A41E 18 TN 2003343C1 *** W/ AIR CONDITING
19* A17-GC 16 WH 3574285C1 && W/ MANUAL XMSN W/ AUTO START STOP
&&& W/ ENGINE BODY BUILDER WIRING
19* A17-GC 18 WH 2003343C1
19& A92#134 18 TN 2003343C1
20 A17B 18 PK 2003343C1
20& A92#141 18 PK 2003343C1
20%%% A92B 18 TN 2003343C1
20** A92A 18 PK 2003343C1
21 A17C 18 PK 2003343C1
22 A97C 18 PL 2003343C1
23 A97B 18 PL 2003343C1
24 A97M 18 PL 2003343C1 CAV CIR GAUGE COLOR TERMINAL
25 A92E 16 TN 3574285C1 34 A30BC 16 TN 3574288C1
25@ A92DN 18 TN 2003343C1 35 A3BA(+) 18 DKBL 2003343C1
26 A92F 18 TN 2003343C1 36 A3BA(-) 18 GY 2003343C1
26@ A92A3 18 TN 2003343C1 37 A97F 16 PL 3574285C1
27 A92H 18 TN 2003343C1 37& A97F 16 PL 3574285C1
27@ A92A1 16 TN 3574285C1 38@ A97DF 16 PL 3574285C1
28 A99B 18 PL 2003343C1 39 A92A 18 TN 2003343C1
29 A97N 18 PL 2003343C1 40 A92B 18 TN 2003343C1
30 A99D 18 PL 2003343c1 41 A88A 18 LTGN 2003343C1
31@ A92A18 16 TN 3574285C1 41&&& A92A18 16 TN 3574285C1
31*** A77BA 20 LTGN 2003343C1 42 A97VT1 12 PL 3574288C1
32 A104AL 16 DKBL 3574285C1 42@ A97VT1 14 VT 3574288C1
33 A104AM 16 DKBL 3574285C1
33&& A104D 16 DKBL 3574285C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 REVISED AND REDRAWN. F 93366L
RELEASE NO. D ATE PART NO. SHEET

61802Y 11MAR09
AE08058107 038

Figure 500 Connector Body Composite (1702)

500
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.82. CONNECTOR BODY COMPOSITE (1702), P. 39

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIR GAUGE COLOR TERMINAL


1 PLUG - - 3508928C1
2* K9AA 16 GY 3549417C1
2* K9AA 18 GY 3549418C1
3 K6DB 18 GY 3549418C1
4 K77B 18 LTGN 3549418C1
5 K28 18 TN 3549418C1
6# K71A 16 OR 3549417C1
7# K71B 16 OR 3549417C1
8# K13A 14 PK 3549417C1
9 PLUG - - 3508928C1
10 K77 16 LTGN 3549417C1
11@% K5R(+) 18 YL 3549418C1
ENGINE CONNECTOR 12 PLUG - - 3508928C1
(1702) 13 K31 18 TN 3549418C1
(LOCATED ON FRONT CENTER DASH PANEL)
14 K88 16 LTGN 3549417C1
15 PLUG - - 3508928C1
16 K17 16 PK 3549417C1
34 42
38 17@% K5R(-) 18 GN 3549418C1
28 33
30 31
18 K41E 18 TN 3549418C1

22 24 25 27 19@% K17-GC 18 PK 3549418C1


16 18 19 21
20@% K17B 18 PK 3549418C1

10 12 15
21 K17C 16 PK 3549417C1
13
5 22 K97C 18 PL 3549418C1
1 9
23 K97B 18 PL 3549418C1
24 K97M 18 PL 3549418C1
25@ K92E 16 TN 3549417C1
CONNECTOR 3595620C1
26 K92F 18 TN 3549418C1
27@ K92H 18 TN 3549418C1
28 K99B 18 PL 3549418C1
29 K97N 18 PL 3549418C1
30 K97D 18 PL 3549418C1
31@ K92ER 18 TN 3549418C1
32 K97S 18 VT 3549418C1
33 K97J 18 VT 3549418C1
34 PLUG - - 3508928C1
35 K3BA(+) 18 DKBL 3549418C1
* MUTUALLY EXCLUSIVE 36 K3BA(-) 18 GY 3549418C1
@ W/ ULTRASHIFT TRANSMISSION
# W/ MANUAL TRANSMISSION 37 K13A 18 PK 3549418C1
% W/ AUTOSHIFT TRANSMISSION 38* K92A15 18 TN 3549418C1
38* K47T 18 GY 3549418C1
39* K92A 18 TN 3549418C1
40* K92B 18 TN 3549418C1
40* K92GN 18 TN 3549418C1
40* K98GN 18 LTGN 3549418C1
41* K88A 16 LTGN 3549417C1
41* K98YL 18 YL 3549418C1
42 K97VT1 12 VT 3549416C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 03JAN12 ADDED LONESTAR IN C 75116N
RELEASE NO. D ATE PART NO. SHEET

TITLE. 61802Y 11MAR09


AE08058107 039

Figure 501 Connector Body Composite (1702)

501
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.83. CONNECTOR BODY COMPOSITE (1702), P. 39A

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

W/ 2010 SCR 13L ENGINE.

ENGINE CONNECTOR
CAV CIRCUIT GAUGE COLOR TERMINAL
(1702)
(LOCATED ON FRONT CENTER DASH PANEL) 14 K88 16 LTGN 3549417C1
15 K14HC 14 RD 3549417C1
16 K17 16 PK 3549417C1
17*@ K5R108 18 GN 3549418C1
17^ K5C108 18 GN 3549418C1
34 42
17 K5R108 18 LTGN 3549418C1
38
28 33
30 31 17& K5R(-) 18 GN 3549418C1
18 K41E 18 TN 3549418C1
22 24 25 27
16 18 19 21 19*@^ K92#134 18 TN 3549418C1
19@ K17-GC 18 PK 3549418C1
10 12 13 15
5 20*@ K92#141 18 TN 3549418C1
1 9
20@ K17B 18 PK 3549418C1
20^ K92#141 18 TN 3549418C1
21*@ K92C103 18 YL 3549418C1
CONNECTOR 3595620C1
21@ K17C 16 PK 3549417C1
22 K97C 18 PL 3549418C1
* W/ ALLISON XMSN 23 K97B 18 PL 3549418C1
@ W/ ULTRASHIFT TRANSMISSION 24 K97M 18 PL 3549418C1
% W/ AUTOSHIFT TRANSMISSION
25*@ K92#117 18 TN 3549418C1
& W/ PUSH BUTTON SHIFTER
** W/ VARIABLE SPEED FAN 25@ K92DN 18 TN 3549418C1
*# W/ 2 SPEED FAN 25@ K92E 16 TN 3549417C1
*% W/ CRUSE CONTROL
26@ K92A3 18 TN 3549418C1
## W/ RESTRICTION GAUGE
&& N/ RESTRICTION GAUGE 26*@ K92C158 18 LT GN 3549418C1
#& W/ 2 PTO HOUR METERS 26@ K92F 18 TN 3549418C1
#* N/ ROAD SPEED
27@ K92A11 16 TN 3549417C1
#@ W/ ROAD SPEED
*& W/ ENGINE OIL TEMP SENSOR 27*@ K92#124 18 TN 3549418C1
^ W/ ALLISON TC10 TRANSMISSION 27@ K92H 18 TN 3549418C1
28 K99B 18 PL 3549418C1
29 K97N 18 PL 3549418C1
30 K97D 18 PL 3549418C1
CAV CIRCUIT GAUGE COLOR TERMINAL 31@ K92A18A 16 TN 3549417C1
1** K92A20 16 GY 3549416C1 31*@ K92#156 18 TN 3549418C1
1*# K92A20 16 WH 3549416C1 31@ K92ER 18 TN 3549418C1
2 K9AAB 18 GY 3549418C1 32 K97S 18 VT 3549418C1
2 K9AAD 18 GY 3549418C1 33 K97J 18 VT 3549418C1
2## K9AA 16 GY 3549417C1 34@ K92A18A 16 TN 3549416C1
2&& K9AA 18 GY 3549418C1 34*& K30BC 16 TN 3549416C1
3 K6DB 18 GY 3549418C1 35 K3BA(+) 18 DKBL 3549418C1
4 K77B 18 LTGN 3549418C1 36 K3BA(-) 18 GY 3549418C1
5 K28 18 TN 3549418C1 37&^ K13 18 PK 3549418C1
6 K92#145 18 OR 3549418C1 37 K13A 18 PK 3549418C1
6 K71A 16 OR 3549417C1 38#* K92A15 18 TN 3549418C1
7* K71B 16 OR 3549417C1 38#@ K47T 18 GY 3549418C1
7*^ K92#165 18 TN 3549418C1 39@ K92A 18 TN 3549418C1
8*^ K92#163 18 TN 3549418C1 39@ K92J 18 TN 3549418C1
8@ K13A 14 PK 3549417C1 39*@ K92#161 18 TN 3549418C1
9 K92DL 16 TN 1661875C1 40 K98GN 18 GN 3549418C1
10 K77 16 LTGN 3549417C1 40 K92B 18 TN 3549418C1
11^ K5C108 18 YL 3549417C1 40 K92GN 18 TN 3549418C1
11& K5R128 18 YL 3549418C1 40 K98GN 18 LTGN 3549418C1
11*@ K5R(+) 18 YL 3549418C1 41#& K88A 16 LTGN 3549417C1
12& K92DM 16 TN 3549417C1 41@ K98YL 18 YL 3549418C1
12*% KR1B 18 LT BL 3549418C1 41*@ K92B112 18 TN 3549418C1
13 K31 18 TN 3549418C1 42 K97VT1 14 RD 3549416C1
42 K97VT1 12 VT 3549416C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, PROSTAR


- - ADDED EFFECTS FOR TC10B 84576N
RELEASE NO. D ATE PART NO. SHEET

XMSN. 92070B 25APR13


AE08058107 39A

Figure 502 Connector Body Composite (1702)

502
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.84. CONNECTOR BODY COMPOSITE (1800), P. 40

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

DCM CONNECTOR
(1800)
(LOCATED IN INSTRUMENT PANEL TO THE RIGHT OF STEERING COLUMN)

CAV CIR GAUGE COLOR TERMINAL


A1 A56B 20 OR 3544883C1
A2 A57B 20 OR 3544883C1
B C
A D A3 A11-GA 18 GY 3544876C1
1 1
1 1 A4 A9 18 GY 3544876C1
2 2
2 2 A5 A87E 18 GY 3544876C1
3 3
3 4 4 3 A6 A94MU 18 GY 3544876C1
5 5 A6*# A94MN 18 GY 3544876C1
4 4
6 6 A7 A52D 20 YL 3544883C1
A8 A102A 20 YL 3544883C1
7 7
5 5
8 8 B1 A82C 20 GY 3544883C1

6 9 9 6 B2 A40A 20 GY 3544883C1
10 10 B3 A6 20 GY 3544883C1
7 7
11 11 B4 A97B 18 PL 3544884C1
8 8
12 12 B5 A99D 18 PL 3544884C1
A D
B C B6 A97N 18 PL 3544884C1
B7 A44 20 GY 3544883C1
B8 A86 20 LTGN 3544883C1

CONNECTOR 3553649C1 B9 A70 20 OR 3544883C1


B10 A85A 20 GY 3544883C1
B11 A100 20 GY 3544883C1
BODY LOCK 3553650C1
B12 A97 20 PL 3544883C1
C1 A82B 20 GY 3544883C1
C2 A40B 18 GY 3544884C1
C3 A94SV 16 GY 3544884C1
C4 A99B 18 PL 3544884C1
C5 A97C 18 PL 3544884C1
C6 A97M 18 PL 3544884C1
C7 A92 18 TN 3544884C1
C8 A86A 18 LTGN 3544884C1
C9 A82A 20 GY 3544883C1
C10 A94SZ 16 GY 3544884C1
C11 A97A 18 PL 3544884C1
C12 A40 20 GY 3544883C1
D1@ A70E 18 OR 3544884C1
D1# A14EB2 18 RD 3544884C1
D2** A70D 18 GY 3544884C1
D2*** A70D 18 OR 3544884C1
D2## A11-GBH 16 WH 3544884C1
D2# A11-GBE 16 WH 3544884C1
D3 A62DD 18 DKBL 3544876C1
* MUTUALLY EXCLUSIVE
** W/ DAY CAB TRIPMASTER D4* A24 18 GY 3544876C1
*** W/ SLEEPER TRIPMASTER D4* A24C 18 GY 3544884C1
# W/ XATA FOR SLEEPER
D5* A94SE 18 GY 3544876C1
@ W/ TRIP MASTER
## W/ XATA FOR DAY CAB D5* A94-GC 18 WH 3544876C1
*# W/ 2010 LH FUSE BLOCK D5*# A94-GCC 18 WH 3544876C1
% W/ MANUAL XMSN
D6* A94SF 16 GY 3544876C1
D6* A94BY 18 GY 3544876C1
D7 A17A 18 PK 3544884C1
D7% A17HB 18 PK 3544884C1
D8 A17B 18 PK 3544884C1
D8% A17BA 18 PK 3544884C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 ADDED CIRC A11-GBE, D 93366L
RELEASE NO. D ATE PART NO. SHEET

A17HB AND A17BA. 61802Y 11MAY09


AE08058107 040

Figure 503 Connector Body Composite (1800)

503
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.85. CONNECTOR BODY COMPOSITE (1800F), P. 41

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

CAB HARNESS CONN


(1800F)
(LOCATED IN INSTRUMENT PANEL TO THE RIGHT OF STEERING COLUMN)

CAV CIR GAUGE COLOR TERMINAL


B C A1 B56B 18 OR 3544886C1
A2 B57B 18 OR 3544886C1
A D A3 B11-GA 18 WH 3544880C1
A4 B9 18 GY 3544880C1
12 12
8 8 A5 B87E 18 GY 3544880C1
11 11
7 7
10 10 A6 - - - -
6 9 9 6 A7 B52B 18 YL 3544886C1
8 8 A8 B102A 18 YL 3544886C1
5 7 7 5
B1 B82C 18 GY 3544886C1
6 6 B2 B40A 18 GY 3544886C1
4 4
5 5 B3 B6 18 GY 3544886C1
3 4 4 3 B4 B97B 18 VT 3544886C1
3 3
2 2 B5 B99D 18 VT 3544886C1
2 2
1 1 B6 B97N 18 VT 3544886C1
1 1
B7 B44 18 GY 3544886C1
A D B8 B86 20 LTGN 3544885C1
B9 B70 18 OR 3544886C1
B C B10 B85A 20 GY 3544885C1
B11 B100 20 GY 3544885C1
B12 B97 20 GY 3544885C1
CONNECTOR 3612512C1 C1 B82B 18 GY 3544886C1
BODY LOCK 3553654C1
C2 B40B 18 GY 3544886C1
3553652C1
C3 B94SV 18 GY 3544886C1
C4 B99B 18 VT 3544886C1
C5* B97C 18 GY 3544886C1
C5* B97C 18 VT 3544886C1
C6 B97M 18 VT 3544886C1
C7 B92 20 TN 3544885C1
C8 B86A 20 LTGN 3544885C1
C9 B82A 18 GY 3544886C1
C10 B94SZ 18 GY 3544886C1
C11 B97A 18 VT 3544886C1
C12 B40 18 GY 3544886C1
D1 B70E 18 OR 3544886C1
D2 B70D 18 GY 3544886C1
D3 B62DD 20 DKBL 3544879C1
D4 B24 20 GY 3544879C1
D5 B94SE 18 GY 3544880C1
D6 B94SF 18 GY 3544880C1
D7 B17A 18 PK 3544886C1
D8 B17AA 18 PK 3544886C1

* MUTUALLY EXCLUSIVE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT B 82357E
RELEASE NO. D ATE PART NO. SHEET

DIAGRAM, PROSTAR. 61802Y 12MAR09


AE08058107 041

Figure 504 Connector Body Composite (1800F)

504
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.86. CONNECTOR BODY COMPOSITE (1801), (1802), P. 42

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

TURN SIGNAL SWITCH CONNECTOR


(1801) CAV CIR GAUGE COLOR TERMINAL
(LOCATED ON STEERING COLUMN)
1 B56B 18 OR 3571717C1
2 B57B 18 OR 3571717C1
3 B52B 18 YL 3571717C1
4 B102A 18 YL 3571717C1
6 1 5 B82C 18 GY 3571717C1
6 B87-G 18 WH 3571717C1
12 7 7 B9D 18 GY 3571717C1
8 B82A 18 GY 3571717C1
9 - - - -
CONNECTOR 3539212C1
10 - - - -
11 B82B 18 GY 3571717C1
12 B87E 18 GY 3571717C1

CLOCKSPRING
(1802)
(LOCATED ON STEERING COLUMN)

CAV CIR GAUGE COLOR TERMINAL


1 B62DD 20 DKBL 3608497C1
1
2 B97 20 GY 3608497C1
3 B86 20 LTGN 3608497C1
4 B92 20 TN 3608497C1
5 B9C 20 GY 3608497C1
6 B100 20 GY 3608497C1
7 B85A 20 GY 3608497C1
8 B24 20 GY 3608497C1
9 B86A 20 LTGN 3608497C1

10 10 B62-GDD 20 WH 3608497C1

CONNECTOR 3608496C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT B 82357E
RELEAS E NO . DAT E PART NO. SH EET

DIAGRAM, PROSTAR. 61802Y 12MAR09 AE08058107 042

Figure 505 Connector Body Composite (1801), (1802)

505
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.87. CONNECTOR BODY COMPOSITE (1803), (1804), P. 43

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

PRIMARY AIR TRANSDUCER


(1803)
(LOCATED AT BASE OF STEERING COLUMN)

B
C
A

CONNECTOR 1678137C1

CAV CIR GAUGE COLOR TERMINAL


A B9E 18 GY 1651943C1
B B6A 18 GY 1651943C1
C B40 18 GY 1651943C1

SECONDARY AIR TRANSDUCER


(1804)
(LOCATED AT BASE OF STEERING COLUMN)

B
C
A

CONNECTOR 1678137C1

CAV CIR GAUGE COLOR TERMINAL


A B9F 18 GY 1651943C1
B B6B 18 GY 1651943C1
C B40A 18 GY 1651943C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT B 82357E
RELEASE NO . DATE PART NO. SHEET

DIAGRAM, PROSTAR. 61802Y 12MAR09 AE08058107 043

Figure 506 Connector Body Composite (1803), (1804)

506
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.88. CONNECTOR BODY COMPOSITE (1805), (1806), (1807), P. 44

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

TRANSDUCER CONNECTOR
(1805)
(LOCATED AT BASE OF STEERING COLUMN)

CAV CIR GAUGE COLOR TERMINAL


A B9H 18 GY 1651943C1
B
C B B6C 18 GY 1651943C1
A C B40B 18 GY 1651943C1

CONNECTOR 1678137C1

STOP LIGHT SWITCH CONNECTOR


(1806)
(LOCATED AT BASE OF STEERING COLUMN)

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


A - - - - -
D B - - - - -
B A C B70 18 OR 1661875C1 1661872C1
D B9K 18 GY 1661875C1 1661872C1
C

CONNECTOR 1661777C1
BODY LOCK 1661873C1

4 WIRE CLOCK SPRING


(1807)
(LOCATED AT BASE OF STEERING COLUMN)

CAV CIR GAUGE COLOR TERMINAL


D
A B9C 20 GY 3544254C1
C
B B97 20 GY 3544254C1
B

A C B100 20 GY 3544254C1
D B85A 20 GY 3544254C1

CONNECTOR 3547870C1
BODY LOCK 3515764C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 ADDED R/D 1807. C 92447S
RELEAS E NO . DATE PART NO. SH EET

61802Y 12MAR09 AE08058107 044

Figure 507 Connector Body Composite (1805), (1806), (1807)

507
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.89. CONNECTOR BODY COMPOSITE (1808), (1809), (1810), P. 45

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

PARK BRAKE
(1808)
(LOCATED AT BASE OF STEERING COLUMN)

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


D C B44 18 GY 1661875C1 1661872C1
B A D B9J 18 GY 1661875C1 1661872C1

CONNECTOR 1661777C1
BODY LOCK 1661873C1

ACCELERATOR PEDAL
(1809)
(LOCATED ABOVE ACCELERATOR PEDAL)

CAV CIR GAUGE COLOR TERMINAL


F
A B99B 18 VT 1651943C1
E
B B97B 18 VT 1651943C1
D
C B97C 18 VT 1651943C1
C D B99D 18 VT 1651943C1
B E B97N 18 VT 1651943C1
A F B97M 18 VT 1651943C1

CONNECTOR 1687790C1

ACCELERATOR PEDAL
(1810)
(LOCATED ABOVE ACCELERATOR PEDAL)

A B CAV CIR GAUGE COLOR TERMINAL


A B97C 18 GY 1680205C1
C B B97B 18 VT 1680205C1
C B99B 18 VT 1680205C1

CONNECTOR 1655702C1
BODY LOCK 1655704C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT B 82357E
RELEASE NO. D ATE PART NO. SHEET

DIAGRAM, PROSTAR. 61802Y 12MAR09


AE08058107 045

Figure 508 Connector Body Composite (1808), (1809), (1810)

508
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.90. CONNECTOR BODY COMPOSITE (1811), (1812), (1814), (1815), (1820F),


(1820M), P. 46

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

CLUTCH SWITCH
(1811)
(LOCATED ON CLUTCH PEDAL)

A CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


A B17A 18 PK 1667742C1 1661872C1
B B17AA 18 PK 1667742C1 1661872C1
B
C B97A 18 VT 1667742C1 1661872C1
C
D B9M 18 GY 1667742C1 1661872C1
D

CONNECTOR 3540757C1
BODY LOCK 3540758C1

BRAKE INPUT
(1812)
(LOCATED AT BASE OF STEERING COLUMN)

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


D C B70E 18 OR 1661875C1 1661872C1
B A D B70D 18 GY 1661875C1 1661872C1

CONNECTOR 1661777C1
BODY LOCK 1661873C1

AUTO/NEUTRAL
PARK BRAKE
(1814/1815) CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A PLUG - - - -
B PLUG - - - -
D C K92DL 16 TN 3594831C1 1661872C1

B A C* K92DL 16 TN 1661875C1 1661872C1


D K92DM 16 TN 3594831C1 1661872C2
C
D* K92DM 16 TN 1661875C1 1661872C1

CONNECTOR 1661777C1 * W/ 2010 SCR 13L ENG


BODY LOCK 1661873C1

CAB HARNESS STEERING WHEEL SENSOR


(1820F / 1820M)
(LOCATED IN INSTRUMENT PANEL TO RIGHT OF STEERING COLUMN)

BA
A B CD
# W/ 2010 LH FUSE BLOC

D C CONNECTOR 1667305C1
BODY LOCK 1661263C1

CONNECTOR 1667529C1 CAV CIR GAUGE COLOR TERMINAL


BODY LOCK 1667530C1 A A94SA 18 GY 1661261C1
A# A94SNB 18 GY 1661261C1
CAV CIR GAUGE COLOR TERMINAL B A94SB 18 GY 1661261C1
A B94SA 20 GY 3534481C1 B# A94SPB 18 GY 1661261C1
B B94SB 20 GY 3534481C1 C A94SC 18 GY 1661261C1
C B94SC 20 GY 3534481C1 C# A94SRB 18 GY 1661261C1
D B94SD 20 GY 3534481C1 D A94SD 18 GY 1661261C1
D# A94SSB 18 GY 1661261C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/ 2010 D 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK IN 1820M. 61802Y 12MAR09


AE08058107 046

Figure 509 Connector Body Composite (1811), (1812), (1814), (1815), (1820F), (1820M)

509
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.91. CONNECTOR BODY COMPOSITE (1820), P. 46A

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

WABCO SAS CONN


(1820)
(LOCATED AT END OF FRAME AT REAR AXLE)

A B

D C

CONNECTOR 1667529C1
BODY LOCK 1667530C1

CAV CIR GAUGE COLOR TERMINAL


A B94SN 20 GY 3534481C1
B B94SP 20 GY 3534481C1
C B94SR 20 GY 3534481C1
D B94SS 20 GY 3534481C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, LONESTAR,


0488 20MAY14 INITIAL RELEASE. A 92447S
RELEASE NO. D ATE PART NO. SHEET

92447S 12MAR14
AE08058107 46A

Figure 510 Connector Body Composite (1820)

510
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.92. CONNECTOR BODY COMPOSITE (1821), (1821A), (1822), (1823), (1860), (1861),
P. 47

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

STEERING WHEEL
POSITION SENSOR
(1821)
(LOCATED ON STEERING COLUMN)
CAV CIR GAUGE COLOR TERMINAL
1 B94SC 20 GY 3601801C1

4 2 B94SA 20 GY 3601801C1
1 3 B94SB 20 GY 3601801C1
5
2 4 B94SD 20 GY 3601801C1
6
3 5 - - - -
7
6 - - - -
7 - - - -

CONNECTOR 3601800C1

WABCO STEERING ANGLE SENSOR


(1821A)
CAV CIR GAUGE COLOR TERMINAL
(LOCATED AT END OF FRAME AT REAR AXLE)
1 B94SS 20 GY 3602660C1
2 B94ST 20 GY 3602660C1
6

3 B94ST 20 GY 3602660C1
4 B94SR 20 GY 3602660C1
5 B94SN 20 GY 3602660C1
1

6 B94SP 20 GY 3602660C1

CONNECTOR 3889458C1

ABS SECONDARY
ABS PRIMARY AIR TRANSDUCER
AIR TRANSDUCER (1823)
(1822) (LOCATED AT BASE OF STEERING COLUMN)
(LOCATED AT BASE OF STEERING COLUMN)

B
B C
C A
A
CONNECTOR 1678137C1
CONNECTOR 1678137C1
CAV CIR GAUGE COLOR TERMINAL
CAV CIR GAUGE COLOR TERMINAL
A B94SZB 18 GY 1651943C1
A B94SZA 18 GY 1651943C1
B B94SVB 18 GY 1651943C1
B B94SVA 18 GY 1651943C1
C B94SF 18 GY 1651943C1
C B94SE 18 GY 1651943C1

TWO POST POWER SOURCE


CIGAR LIGHTER TYPE (1861)
POWER SOURCE (LOCATED IN INSTRUMENT PANEL CENTER)
(1860) (JUMPER HARNESS)
(LOCATED IN INSTRUMENT PANEL - CENTER)
(JUMPER HARNESS)

A
BA
C B
CONNECTOR 3613000C1

CONNECTOR 3517473C1
CAV CIR GAUGE COLOR TERMINAL
CAV CIR GAUGE COLOR TERMINAL
A A86M 16 LT GN 3534165C1
A B86N 14 LTGN 3517476C1
B - - - -
B B86-GB 14 WH 3517476C1
C A86-GA 16 WH 3534165C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 ADDED R/D 1821A. C 92447S
RELEASE NO. D ATE PART NO. SH EET

61802Y 12MAR09
AE08058107 047

Figure 511 Connector Body Composite (1821), (1821A), (1822), (1823), (1860), (1861)

511
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.93. CONNECTOR BODY COMPOSITE (1824), (1852), (1873), (1873B), (1874), P. 47A

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

DRIVER DEMAND
(1824) PRESSURE SENSOR

3 2 CAV CIR GAUGE COLOR TERMINAL


1 [B94BY] 14 BK ASSY.
1
2 [B94-G] 14 BK ASSY.
3 [B94MN] 14 BK ASSY.
CONNECTOR 3554593C1
PURCHASED ASSY.

CAV CIRCUIT GAUGE COLOR TERMINAL


1 PLUG - - 3518314C1
ALLISON TC10 SHIFT SELECTOR 2 PLUG - - 3518314C1
(1852) 3 A62BE 18 DKBL 3517243C1
4 PLUG - - 3518314C1
5 A92-GAH 18 WH 3517243C1
6 PLUG - - 3518314C1
16 8 7 PLUG - - 3518314C1
8 A5FA(+) 18 YL 3517243C1
8* A5B(+) 18 YL 3517243C1
9 PLUG - - 3518314C1
10 PLUG - - 3518314C1
11 A92#134 18 TN 3517243C1
12 A92A163 18 PK 3517243C1

9 1 13 3J92BT 18 RD 3517243C1
14 PLUG - - 3518314C1
15 A5FA(-) 18 GN 3517243C1
CONNECTOR 3605446C91 15* A5B(-) 18 GN 3517243C1
16 PLUG - - 3518314C1

* W/2010 LH,W/GEN 4,VCM


AUX-POWER RELAY
(1873)
(LOCATED IN INSTRUMENT PANEL CENTER) CAV CIR GAUGE COLOR TERMINAL
1 A13FG 18 PK 1659673C1
1 A13F 18 PK 1659673C1
5
2 A104B 18 DK BL 1659673C1
4 3 1 3 A13XA 18 PK 1659673C1
5 A13XA 18 PK 1661709C1
2
5 A13DB 18 PK 1661709C1
5 A13DB 18 PK 1661709C1
CONNECTOR 0593385C1
BODY LOCK 0593387C1

OPTIONAL RELAY
CAV CIR GAUGE COLOR TERMINAL
(1873B)
(LOCATED IN INSTRUMENT PANEL CENTER) 1 A92A20 16 TN 1661709C1
2 A92-GN1 18 WH 1659673C1
5 4 A92A3 18 TN 1659673C1
5 A92DN1 18 TN 1659673C1
4 3 1

2 CONNECTOR 0593385C1
BODY LOCK 0593387C1

WIF SENSOR
(1874)
(LOCATED IN INSTRUMENT PANEL CENTER)

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


1 K95W 18 TN 3561584C1 3536867C1
2 K95-GF 18 WH 3561584C1 3536867C1
1 2

CONNECTOR 3590390C1
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

U01A120 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 18AUG15 ADDED CIRCUITS A5B(+) D 93248T
RELEASE NO. D ATE PART NO. SHEET

& A5B(-) AT R/D 1852 TO CAVITIES 8 & 15. 52250B 04FEB11


AE08058107 47A

Figure 512 Connector Body Composite (1824), (1852), (1873), (1873B), (1874)

512
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.94. CONNECTOR BODY COMPOSITE (1873), (1874), (1874A), (1874B), P. 48

Figure 513 Connector Body Composite (1873), (1874), (1874A), (1874B)

513
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.95. CONNECTOR BODY COMPOSITE (1874B), (1874C), (1901), (1903), P. 48A

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

WORKSTAR WIF SENSOR


(1874B)
(LOCATED IN INSTRUMENT PANEL CENTER)

2 1

CONNECTOR 3602747C1
BODY LOCK 3539784C1

CAV CIR GAUGE COLOR TERMINAL


1 K95W 18 TN 1680205C1
2 K95-GF 18 WH 1680205C1

DAVCO PRO 483 WIF SENSOR


(1874C)
(LOCATED IN INSTRUMENT PANEL CENTER)

1 2

CONNECTOR 3590390C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


1 K95W 18 TN 3561584C1 3536867C1
2 K95-GF 18 WH 3561584C1 3536867C1

AUX POWER
(1901)
(LOCATED IN INSTRUMENT PANEL - CENTER)

CONNECTOR 1661196C1

CAV CIR GAUGE COLOR TERMINAL


A A86P 16 LTGN 1661208C1
B A86-GBB 16 WH 1661208C1

CIGAR LIGHTER
(1903)
(LOCATED AT CENTER PANEL)

B A
C
CONNECTOR 3590298C1
BODY LOCK 3557682C1

CAV CIR GAUGE COLOR TERMINAL


A A84 16 LTGN 3534165C1
B - - - -
C A84-GAF 16 WH 3534165C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 ADDED R/D 1874B & B 92447S
RELEASE NO. D ATE PART NO. SHEET

1874C. 91662T 21DEC12


AE08058107 48A

Figure 514 Connector Body Composite (1874B), (1874C), (1901), (1903)

514
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.96. CONNECTOR BODY COMPOSITE (1906), (1907), (1909M), (1910 / 1910A),


(1911), (1912), (1916), P. 49

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

FLOOR LIGHT
LIGHTED AIR SHIELD (1907)
(1906) (LOCATED IN INSTRUMENT PANEL - CENTER)
(LOCATED IN UPPER RIGHT REAR ROOF (DAYCAB))

CAV CIR GAUGE COLOR TERMINAL


C A
CAV CIR GAUGE COLOR TERMINAL A A63JA 18 DKBL 1661261C1
B A A58C 16 BN 1661262C1 B B A63-GAJ 18 WH 1661261C1
A B A58-GBG 16 WH 1661262C1
C - - - -
CONNECTOR 1661259C1
BODY LOCK 1661263C1
CONNECTOR 1661891C1

XATA RESISTOR ASSY XATA MODULE/XATANET


(1909M) (1910/*1910A)
(LOCATED IN INSTRUMENT PANEL (LOCATED AT RIGHT SIDE BACK OF DOOR)
TO THE RIGHT OF STEERING COLUMN)
CAV CIR GAUGE COLOR TERMINAL
A A14EA 16 RD 1661261C1
B
DC B A11-GBE 16 WH 1661261C1
C A3BE(+) 20 DKBL 3544254C1
A AB C* A5BE(+) 18 YL 1661261C1
D A3BE(-) 20 GY 3544254C1
CONNECTOR 0872291R1
D* A5BE(-) 18 GN 1661261C1
CAV CIR GAUGE COLOR TERMINAL
A A14EB 18 RD 0879630R1 CONNECTOR 1667305C1
B A14EB1 18 RD 0879630R1 BODY LOCK 1661263C1

XATA CONN
(1911)

A CAV CIR GAUGE COLOR TERMINAL


A A14EBA 18 RD 0241117R1

CONNECTOR 0188393R1
BODY LOCK 3557682C1

COMPASS QUALCOMM OMNIVISION


(1912) SPKR SWITCH
(LOCATED IN INSTRUMENT PANEL BY FUSE PANEL) (1916)
(LOCATED IN INSTRUMENT PANEL BY DRIVER DOOR)

4
D E
C F
3
B G
2 A H
1 CONNECTOR 2005836C1
BODY LOCK 2006504C1

CAV CIR GAUGE COLOR TERMINAL


CONNECTOR 3609957C1
A A86H 18 LTGN 1661212C1
CAV CIR GAUGE COLOR TERMINAL B A86J 18 LTGN 1661212C1
1 A28V 18 TN 3614754C1 C A86HA 18 LTGN 1661212C1
2 A5C(+) 18 YL 3614754C1 D A86JA 18 LTGN 1661212C1
3 A5C(-) 18 GN 3614754C1 E A86-GD1 18 WH 1661212C1
4 A28-GBF 18 WH 3614754C1 F A86HB 18 LTGN 1661212C1
G A86JB 18 LTGN 1661212C1
H - - - -

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 ADDED R/D 1910A. E 93366L
RELEASE NO. D ATE PART NO. SHEET

61802Y 11MAR09
AE08058107 049

Figure 515 Connector Body Composite (1906), (1907), (1909M), (1910 / 1910A), (1911), (1912), (1916)

515
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.97. CONNECTOR BODY COMPOSITE (1917), (1918), (1918A), (1918B), (1919),


(1919A), (1919B), (1920), P. 50

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

QUALCOMM OMNIVISION
QUALCOMM OMNIVISION POWER
REMOTE CONTROL (1918 / 1918A)
(1917) (LOCATED IN LEFT BACK PANEL (DAYCAB))
(LOCATED ON LEFT SIDE - BACK OF DOOR)

C
B
B
A A

CONNECTOR 1661197C1 CONNECTOR 1661199C1


CAV CIR GAUGE COLOR TERMINAL
CAV CIR GAUGE COLOR TERMINAL
A A14ED 16 RD 1661212C1
A A86RCD 18 LT GN 1661212C1
B A13EE 16 DK BL 1661212C1
B A86-GD2 18 WH 1661212C1
C A11-GBE 16 WH 1661212C1

QUALCOMM OMNIVISION
ACCESSORY
(#1919 / *1919A)
(LOCATED IN LEFT BACK PANEL (DAYCAB))

MCP50 POWER
(1918B) D E
(LOCATED IN LEFT BACK PANEL (DAYCAB))
C F
B G
A H
C CONNECTOR 2005836C1
BODY LOCK 2006504C1
B
CAV CIR GAUGE COLOR TERMINAL
A A A86RCD 18 LT GN 1661212C1
B A98F 18 TN 1661212C1
C A3BD(+) 18 DK BL 1661212C1
CONNECTOR 1661199C1 D A3BD(-) 18 GY 1661212C1
E A86-GND 18 WH 1661212C1
F A86HA 18 LT GN 1661212C1
CAV CIR GAUGE COLOR TERMINAL
G A86JA 18 LT GN 1661212C1
A A14ED 16 RD 1661212C1
H - - - -
B A13EE 16 DK BL 1661212C1
C A11-GBE 16 WH 1661212C1 # W/ QUALCOMM OMNIVISION FOR SLEEPER
* W/ QUALCOMM OMNIVISION FOR DAYCAB
MCP50 ACCESSORY QUALCOMM IMCT
(1919B) (1920)
(LOCATED IN LEFT BACK PANEL (DAYCAB)) (LOCATED IN LEFT SIDE B PILLAR)

D E
C F
B G F A CONNECTOR 2011340C1
A H BODY LOCK 2011364C1
E B
CONNECTOR 2005836C1 D C
BODY LOCK 2006504C1

CAV CIR GAUGE COLOR TERMINAL


A PLUG - - -
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
B PLUG - - -
A A3BD(+) 18 DKBL 1661875C1 3568570C1
C A3BD(+) 18 DK BL 1661212C1
B A3BD(-) 18 GY 1661875C1 3568570C1
D A3BD(-) 18 GY 1661212C1
C A14ED 18 RD 1661875C1 3568570C1
E PLUG - - -
D A11-GBE 18 WH 1661875C1 3568570C1
F PLUG - - -
E A13EE 18 PK 1661875C1 3568570C1
G PLUG - - -
F A98F 18 BK 1661875C1 3568570C1
H PLUG - - -

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 ADDED R/D 1918B,1919B,C 92447S
RELEASE NO. D ATE PART NO. SHEET

1921.MVD R/D 1922 & 1922M. 61802Y 11MAR09


AE08058107 050

Figure 516 Connector Body Composite (1917), (1918), (1918A), (1918B), (1919), (1919A), (1919B),
(1920)

516
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.98. CONNECTOR BODY COMPOSITE (1921), (1922), (1922M), (1923), P. 50A

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

PANIC SWITCH
(1921)

CONNECTOR 0587565C91

CAV CIR GAUGE COLOR TERMINAL


A A98J 18 BK 0587578C1

QUALCOMM
(1922)
(LOCATED ON LEFT SIDE - BACK OF DOOR)

B CAV CIR GAUGE COLOR TERMINAL


A A14EF 18 RD 1661212C1
B A11-GBH 18 WH 1661212C1
A

CONNECTOR 1669973C1

QUALCOMM DISPLAY POWER


(1922M)
(LOCATED ON LEFT SIDE - BACK OF DOOR)

CAV CIR GAUGE COLOR TERMINAL


A
A A14EF 18 RD 1661208C1
B A11-GBH 18 WH 1661208C1
B

CONNECTOR 1669972C1

QUALCOMM TMCT
(1923)
(LOCATED ON RIGHT SIDE BACK OF DOOR)

CAV CIR GAUGE COLOR TERMINAL


F A A A13EE 18 PK 1661212C1
B A14ED 18 RD 1661212C1
E B C A98F 18 BK 1661212C1
D A11-GBE 18 WH 1661212C1
D C
E A3BD(+) 18 DKBL 1661212C1
F A3BD(-) 18 GY 1661212C1

CONNECTOR 1661201C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23120462 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 19MAY14 INITIAL RELEASE. A 92447S
RELEASE NO. D ATE PART NO. SHEET

92447S 13MAR14
AE08058107 50A

Figure 517 Connector Body Composite (1921), (1922), (1922M), (1923)

517
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.99. CONNECTOR BODY COMPOSITE (1924), (1924M), (1925), (1925F), (1926),


(1930), P. 51

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

QUALCOMM MCT
PANIC SWITCH (1924M)
(1924) (LOCATED ON LEFT
(LOCATED LEFT SIDE, BACK OF DRIVER DOOR) SIDE - BACK OF DOOR)

B
A F A

CONNECTOR 1661260C1
E B
BODY LOCK 1661264C1
D C
CAV CIR GAUGE COLOR TERMINAL
A A98-GBE 18 WH 1661262C1
B A98J 18 BK 1661262C1 CONNECTOR 1661201C1

W/2010 LH FUSE BLOCK

CAV CIR GAUGE COLOR TERMINAL


DRIVER SEAT POWER A A13EE 18 PK 1661212C1
(1925)
B A14ED 18 RD 1661212C1
(LOCATED NEAR DRIVER SEAT)
C A98F 18 BK 1661212C1
D A11-GBE 18 WH 1661212C1
A E - - - -
CONNECTOR 0587567C91 F - - - -
B
QUALCOMM
(1925F)
(LOCATED ON LEFT
CAV CIR GAUGE COLOR TERMINAL SEAL/SLV SIDE - BACK OF DOOR)
A A105GAP 18 WH 0587578C1 3517771C1
B A105 18 LTGN 0587578C1 3517771C1 B
A
CONNECTOR 1661260C1
BODY LOCK 1661264C1
ROLLTEK SEAT
(1926)
CAV CIR GAUGE COLOR TERMINAL
(LOCATED BELOW DRIVER SEAT)
A A3BD(+) 20 DK BL 3534481C1
B A3BD(-) 20 GY 3534481C1

REMOTE POWER MODULE CONN


D C
(1930)
E B (LOCATED ON LEFT SIDE - BACK OF DOOR)

F A
CONNECTOR 3544677C1
BODY LOCK 3544678C1
1 6
CAV CIR GAUGE COLOR TERMINAL
2 5
A* A13C 18 PK 1661208C1 3 4
A@ A13C 18 RD 1661208C1
B* A89-G 18 WH 1661208C1 CONNECTOR 3572899C1
BODY LOCK 2005242C1
B@ A11A 18 WH 1661208C1
C A5V(+) 18 YL 1661208C1
CAV CIR GAUGE COLOR TERMINAL
D A5V(-) 18 GN 1661208C1
1 PLUG - - 0453133C1
E* A89A 18 VT 1661208C1
2 A11-GR 14 WH 2034787C1
E@ A89A 20 VT 1661208C1
3 A5E(+) 18 YL 1680205C1
F - - - -
4 A5E(-) 18 GN 1680205C1

* W/ENHANCED VCM FEATURE 5 PLUG - - 0453133C1


@ W/2010 LH FUSE BLOCK 6 A20 16 LT GN 1680205C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
25OCT16 ADDED R/D 1926. G 93638F
RELEASE NO. D ATE PART NO. SHEET

61802Y 29APR09
AE08058107 051

Figure 518 Connector Body Composite (1924), (1924M), (1925), (1925F), (1926), (1930)

518
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.100. CONNECTOR BODY COMPOSITE (1932), (1933), (1934M), (1935M), (1935N),


(1936M), (1937M), (1937N), P. 52

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

QUALCOM TMCT MOTIENT MOBILE MAX


(1932) DISCRETE I/O
(LOCATED IN LEFT BACK PANEL(DAYCAB)) (1933)
(LOCATED IN LEFT BACK PANEL(DAYCAB))

A H CONNECTOR 2005836C1
B G CONNECTOR 2005835C1 D E BODY LOCK 2006504C1
C F BODY LOCK 2006503C1 C F CAV CIR GAUGE COLOR TERMINAL
D E B G
A - - - -
A H
B A98F 18 LTGN 1661212C1
CAV CIR GAUGE COLOR TERMINAL
C - - - -
A A14EA 18 RD 1661208C1
D - - - -
B A14EE 18 RD 1661208C1
E - - - -
C A11-GMC 18 WH 1661208C1
F - - - -
D A11-GMA 18 WH 1661208C1
G - - - -
E A13EE 18 PK 1661208C1
H - - - -
F A3BD(+) 18 DKBL 1661208C1
G A3BD(-) 18 GY 1661208C1
OMNIVISION/DRIVERTECH J1939
H - - - - (1935M)
(LOCATED IN DASH PASSENGER SIDE (DAYCAB))
PEOPLENET CONNECTOR
(1934M) C CONNECTOR 1667741C1
(LOCATED IN DASH PASSENGER SIDE (SLEEPER)) BODY LOCK 1667771C1
B
A
CAV CIR GAUGE COLOR TERMINAL
B A A A11-GBE 14 WH 3534167C1 CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
B A14EA 14 RD 3534167C1 A AA5U(+) 18 YL 1661875C1 3568570C1
B - - - - -
CONNECTOR 3554818C1 C AA5U(-) 18 GN 1661875C1 3568570C1

OMNIVISION J1939 OMNIVISION PTO


(1935N) (1936M)
(LOCATED IN LEFT BACK PANEL (DAYCAB)) (LOCATED IN LEFT BACK PANEL(DAYCAB))

C
CONNECTOR 1667741C1
B BODY LOCK 1667771C1 B
A
A CONNECTOR
0587568C91

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


A AA5U(+) 18 YL 1661875C1 3568570C1 CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
B - - - - - A A59DA 18 GY 0587576C1 3517771C1
C AA5U(-) 18 GN 1661875C1 3568570C1 B A59EA 18 GY 0587576C1 3517771C1

OMNIVISION/DRIVERTECH J1939 ACCESSORY OMNIVISION J1939 ACCESORY


(1937M) (1937N)
(LOCATED IN LEFT BACK PANEL(DAYCAB)) (LOCATED IN LEFT BACK PANEL(DAYCAB))

C C
B B
A A

CONNECTOR 1667741C1 CONNECTOR 1667741C1


BODY LOCK 1667771C1 BODY LOCK 1667771C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A AB5U(+) 18 YL 1661875C1 3568570C1 A AB5U(+) 18 YL 1661875C1 3568570C1
B - - - - - B - - - - -
C AB5U(-) 18 GN 1661875C1 3568570C1 C AB5U(-) 18 GN 1661875C1 3568570C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
07AUG17 REVISED AND REDRAWN. E 94106N
RELEASE NO. D ATE PART NO. SHEET

61802Y 11MAY09
AE08058107 052

Figure 519 Connector Body Composite (1932), (1933), (1934M), (1935M), (1935N), (1936M), (1937M),
(1937N)

519
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.101. CONNECTOR BODY COMPOSITE (1937P), (1938M), (1939), (1939M), (1939N),


(1942F), P. 52A

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

MCP50 J1939 ACCESSORY


(1937P)
(LOCATED IN LEFT BACK PANEL(DAYCAB))

C
B
A

CONNECTOR 1667741C1
BODY LOCK 1667771C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


A A5U(+) 18 YL 1661875C1 3568570C1
C A5U(-) 18 GN 1661875C1 3568570C1

PEOPLENET CONNECTOR
(1938M)
(LOCATED IN DASH PASSENGER SIDE (DAYCAB))

CAV CIR GAUGE COLOR TERMINAL


A A11-GBE 14 WH 3534167C1
B A
B A14EA 14 RD 3534167C1

CONNECTOR 3554818C1

PEOPLENET COMMUNICATIONS PEOPLENET J1939 IP HARNESS


(1939) (1939M)
(LOCATED IN LEFT BACK PANEL (DAYCAB)) (LOCATED IN LEFT BACK PANEL(DAYCAB))

7 6
F A CONNECTOR 2011340C1 CAV CIR GAUGE COLOR TERMINAL
E B BODY LOCK 2011364C1 1 - - - -
D C 2 - - - -
3 - - - -
4 A3BD(+) 18 DKBL 3518963C1
5 A3BD(-) 18 GY 3518963C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE 12 1
6 - - - -
A A3BD(+) 18 DKBL 1661875C1 -
7 - - - -
B A3BD(-) 18 GY 1661875C1 - CONNECTOR
3553404C1 8 - - - -
C A14ED 18 RD 1661875C1 1661872C1
9 - - - -
D A11-GBH 18 WH 1661875C1 3568570C1
10 - - - -
E A13EE 18 PK 1661875C1 3568570C1
11 AB5U(-) 18 GN 3518963C1
F - - - 2025431C1 -
12 AB5U(+) 18 YL 3518963C1

PEOPLENET
(1939N) EATON VORAD RIGHT SIDE DISPLAY
(LOCATED IN LEFT BACK PANEL(DAYCAB)) @(1942F)
(LOCATED IN INSTRUMENT PANEL TO
THE RIGHT OF STEERING COLUMN)

C 3 1
CONNECTOR 3673259C1
B CONNECTOR 1667741C1 4 2 BODY LOCK 3503599C1
BODY LOCK 1667771C1
A CAV CIR GAUGE COLOR TERMINAL

CAV CIR GAUGE COLOR TERMINAL 1 A67V 18 GY 1680206C1

A AA5U(+) 18 YL 1661875C1 2 A67W 18 GY 1680206C1

B - - - - 3 A67U 18 GY 1680206C1

C AA5U(-) 18 GN 1661875C1 4 A57NA 18 OR 1680206C1

@W/ 2010 LH FUSE BLOCK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
07AUG17 REVISED AND REDRAWN. D 94106N
RELEASE NO. D ATE PART NO. SHEET

92447S 13MAR14
AE08058107 52A

Figure 520 Connector Body Composite (1937P), (1938M), (1939), (1939M), (1939N), (1942F)

520
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.102. CONNECTOR BODY COMPOSITE (1943M), (1946F), (1948), (1949), (1950), P. 53

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

EATON VORAD DRIVER INTERFACE UNIT


(1943M) SLEEPER NO IDLE HEAT & COOL
(LOCATED IN INSTRUMENT PANEL (1946F)
TO THE RIGHT OF STEERING COLUMN) (LOCATED IN INSTRUMENT PANEL)

H A
G B
1 2 3 4

5 6 7 8
F C
E D
CONNECTOR 3673332C1 CONNECTOR 3515763C1
BODY LOCK 3515765C1
CAV CIR GAUGE COLOR TERMINAL
CAV CIR GAUGE COLOR TERMINAL
1 - - - -
A A75AG 18 LT GN 1661262C1
2 - - - -
B A75AF 18 LT GN 1661262C1
3 - - - -
C A75AR 18 LT GN 1661262C1
4 A67E 18 PK 3673333C1
D A75-GAS 18 LT GN 1661262C1
5 A67-GD 18 WH 3673333C1
E A77NE 18 LT GN 1661262C1
6 A5HA(-) 18 GN 3673333C1
F A77NF 18 LT GN 1661262C1
6* A5H(-) 18 GN 3673333C1
G A62J 18 DK BL 1661262C1
7 A5HA(+) 18 YL 3673333C1
H - - - -
7* A5H(+) 18 YL 3673333C1
8 - - - -

* W/2010 LH,W/GEN 4,VCM

DFM J5 DFM J6
(1948) (1949)
(LOCATED IN INSTRUMENT (LOCATED IN INSTRUMENT PANEL)
PANEL)
A K
D C B A
B J
C H
D G
H G F E E F
CONNECTOR 3745398C1
CONNECTOR 3540612C1
BODY LOCK 3745399C1
BODY LOCK 3540614C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A A56TR1 16 OR 1661261C1 A A56TR4 16 OR 1661261C1
B A56TR2 16 OR 1661261C1 B PLUG - - -
C A56TR3 16 OR 1661261C1 C PLUG - - -
D A55A 18 OR 1661261C1 D PLUG - - -
E A55B 18 OR 1661261C1 E A11-GJ6 18 WH 1661261C1
F A57TR3 16 OR 1661261C1 F A14JA1 16 RD 1661261C1
G A57TR2 16 OR 1661261C1 G A14JA2 16 RD 1661261C1
H A57TR1 16 OR 1661261C1 H A13TRL 18 PK 1661261C1
J PLUG - - -
K A57TR4 16 OR 1661261C1
AUX-POWER RELAY
(1950)
(LOCATED IN INSTRUMENT PANEL)

5 CAV CIR GAUGE COLOR TERMINAL


1 A11-GW2 18 PK 1659673C1
2 A94Y 16 GY 1661709C1
4 3 1
3 A94W 16 GY 1659673C1
4 PLUG - - -

2 5 A94YA 16 GY 1661709C1

CONNECTOR 0593385C1

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 18AUG15 ADDED CIRCUITS A5H(-) D 93248T
RELEASE NO. D ATE PART NO. SH EET

& A5H(+) AT R/D 1943M TO CAVITIES 6 & 7. 61802Y 12MAR09


AE08058107 053

Figure 521 Connector Body Composite (1943M), (1946F), (1948), (1949), (1950)

521
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.103. CONNECTOR BODY COMPOSITE (1951), (1953), (1960), P. 53A

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

ANTI-THEFT CONN
(1951) DFM J7
(LOCATED IN INSTRUMENT PANEL) (1953)

D C
B B
E A
A F

CONNECTOR 2031871C1
CONNECTOR 0587568C91 BODY LOCK 2031873C1

CAV CIR GAUGE COLOR TERMINAL


A A56C 16 OR 1661261C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
B A14HA 16 RD 1661261C1
A A13AT 18 RD 0587576C1 3517771C1
C A11-GJ7 18 WH 1661261C1
B A11-GAT 18 WH 0587576C1 3517771C1
D A54TL 18 BN 1661261C1
E A14HB 18 RD 1661261C1
F A57C 16 OR 1661261C1

MODULE BRACKET
"B" CONNECTOR
(1960)
B C
A (LOCATED ON MODULE BRACKET)
D
1 1
1 1
2 2
2 2
3 3
3 4 4 3
5 5
4 4
6 6

7 7
5 5
8 8
6 9 9 6
10 10
7 7
11 11 CONNECTOR 3553649C1
8 8
1212 BODY LOCK 3553650C1
A D
B C

CAV CIR GAUGE COLOR TERMINAL C1 A3BN(+) 18 DKBL 3544884C1


A1 - - - C2 A3BN(-) 18 GY 3544884C1
A2 - - - - C3 A98NS 18 BK 3544884C1
A3 - C4 AOUT2 18 TN 3544884C1
A4 - - - C5 A5VREF 18 TN 3544884C1
A5 - - - - C6 APPU 18 TN 3544884C1
A6 A98ZA 18 BK 3544876C1 C7 AANG1 18 TN 3544884C1
A7 - - - - C8 AANG2 18 TN 3544884C1
A8 - - - - C9 AANG3 18 TN 3544884C1
B1 A98M 18 BK 3544884C1 C10 AANG4 18 TN 3544884C1
B2 A5M(+) 18 YL 3544884C1 C11 AANG5 18 TN 3544884C1
B3 A5M(-) 18 GN 3544884C1 C12 AANG-G 18 GY 3544884C1
B4 A98-GB 18 WH 3544884C1 D1 A98Z 18 BK 3544884C1
B5 A98-GC 18 WH 3544884C1 D2 A98NL 18 BK 3544884C1
B6 A3M(+) 18 DK-BL 3544884C1 D3 A14NN 18 RD 3544876C1
B7 A3M(-) 18 GY 3544884C1 D4 A13N 18 PK 3544876C1
B8 - - - - D5 A11-GAM 18 WH 3544876C1
B9 - - - - D6 A14NP 16 RD 3544876C1
B10 - - - - D7 A5K(+) 18 YL 3544884C1
B11 - - - - D8 A5K(-) 18 GN 3544884C1
B12 - - - -

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23120462 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 18AUG15 ADDED R/D 1951. B 93248T
RELEASE NO. D ATE PART NO. SHEET

92447S 13MAR14
AE08058107 53A

Figure 522 Connector Body Composite (1951), (1953), (1960)

522
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.104. CONNECTOR BODY COMPOSITE (1961), (1962), P. 54

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

TRANSLATOR MODULE CAV CIR GAUGE COLOR TERMINAL


(1961) 1 A98M 18 BK
2 - - - -
7 6 3 - - - -
4 - - - -
5 - - - -
6 A5M(+) 18 YL
7 A5M(-) 18 GN
8 A3M(+) 18 DK BL
9 A3M(-) 18 GY
10 A98-GB 18 WH
11 - - - -
12 1
12 A98-GC 18 WH
CONNECTOR 3586750C1
BODY LOCK 3553460C1

CAV CIR GAUGE COLOR TERMINAL


MODULE BRACKET "A" CONNECTOR
(1962) A1 - - - -
(LOCATED ON MODULE BRACKET) A2 - - - -
A3 A22-GAN 18 WH 3544876C1
B C A4 A22E 18 TN 3544876C1
A D
1 1 A5 A22D 18 TN 3544876C1
1 1
2 2 A6 - - - -
2 2
3 3 A7 - - - -
3 4 4 3
A8 - - - -
5 5
4 4 B1 A22C 18 TN 3544884C1
6 6
B2 A22B 18 TN 3544884C1
7 7 B3 A22VC 18 TN 3544884C1
5 5
8 8
B4 A22VB 18 TN 3544884C1
6 9 9 6
B5 A22ZB 18 TN 3544884C1
10 10
7 7 B6 A22ZC 18 TN 3544884C1
11 11
8 8
1212 B7 A5P(+) 18 YL 3544884C1
A D
B C B8 A5P(-) 18 GN 3544884C1
B9 - - - -
B10 A22A 18 TN 3544884C1
CONNECTOR 3612515C1 B11 A22VA 18 TN 3544884C1
BODY LOCK 3553650C1 B12 A22ZA 18 TN 3544884C1
C1 - - - -
C2 - - - -
C3 - - - -
C4 - - - -
C5 - - - -
C6 - - - -
C7 - - - -
C8 - - - -
C9 - - - -
C10 - - - -
C11 - - - -
C12 - - - -
D1 - - - -
D2 - - - -
D3 - - - -
D4 - - - -
D5 - - - -
D6 - - - -
D7 - - - -
D8 - - - -

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 03JAN12 ADDED: LONESTAR IN B 75116N
RELEASE NO. D ATE PART NO. SHEET

TITLE, CONN 1961. REVD CHART R/D 1962. 61802Y 11MAR09


AE08058107 054

Figure 523 Connector Body Composite (1961), (1962)

523
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.105. CONNECTOR BODY COMPOSITE (1965), P. 54A

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

ROOF/TACHOGRAPH
(1965)

7 6

12 1

CONNECTOR 3540612C1
BODY LOCK 3540614C1

CAV CIR GAUGE COLOR TERMINAL


E A14TA 16 RD 1661261C1
F A62AB 18 DK BL 1661261C1
G A13TA 16 PK 1661261C1
K A11-GTA 16 WH 1661261C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23120462 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 19MAY14 INITIAL RELEASE. A 92447S
RELEASE NO. D ATE PART NO. SHEET

92447S 13MAR14
AE08058107 54A

Figure 524 Connector Body Composite (1965)

524
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.106. INTENTIONALLY LEFT BLANK, P. 55

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

INTENTIONALY LEFT BLANK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 03JAN12 ADDED: LONESTAR IN B 75116N
RELEASE NO. D ATE PART NO. SHEET

TITLE. REMOVED CONN 1963 AND 1964. 61802Y 29APR09


AE08058107 055

Figure 525 Intentionally Left Blank

525
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.107. CONNECTOR BODY COMPOSITE (1970), (1978), (1979), (1979A), P. 56

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

SATELLITE COMMUNICATIONS CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


(1970) A* A14SD 18 RD 1661875C1 3568570C1
(LOCATED ON RIGHT SIDE BACK OF DOOR)
A* A14EA 16 RD 1661875C1 1661872C1
A* A14ED 18 RD 1661875C1 3568570C1

A B C D A@ A14ED 18 RD 1661875C1 1661872C1


E
B* A13SD 18 PK 1661875C1 3568570C1
B* A13EE 18 PK 1661875C1 3568570C1
C A3BD(-) 18 GY 1661875C1 3568570C1
D A3BD(+) 18 DKBL 1661875C1 3568570C1
E* A14EBA 18 RD 1661875C1 3568570C1
E* A98F 18 TN 1661875C1 3568570C1
K F F* A98J 18 BK 1661875C1 3568570C1
F* A11-GBE 18 WH 1661875C1 3568570C1

J G PLUG - - 2025431C1 -
H G
H PLUG - - 2025431C1 -
J A70E 18 OR 1661875C1 3568570C1
K A50S 18 YL 1661875C1 3568570C1
CONNECTOR 3538635C1
BODY LOCK 3538636C1 * MUTUALLY EXCLUSIVE
@ W/ PEOPLE NET W/ REAR AXLE TEMP

SDP CONN
COGNEX CONN
(1979)
(1978)

K A
J B 8 1
H C 16 9
G D
F E
CONNECTOR 3831401C1

CONNECTOR 3540612C1 CAV CIR GAUGE COLOR TERMINAL


BODY LOCK 3540614C1 1 D14CSB3 20 RD 3535805C1
2 DYELLOW 20 YL 3535805C1
CAV CIR GAUGE COLOR TERMINAL 2@ D232-TX 20 YL 3535805C1
A - - - - 2@ D232-RX 20 LT GN 3535805C1
B - - - - 5 D5CC(+) 20 YL 3535805C1
C D13COG 16 PK 1661261C1 6 D5CC(-) 20 GN 3535805C1
D D11COG 18 WH 1661261C1 7 D67COG 20 GY 3535805C1
E D5DA(-) 18 GN 1661261C1 9 D13COG3 20 PK 3535805C1
F D5DA(+) 18 YL 1661261C1 10 DGREENL 20 LT GN 3535805C1
G D67COG 20 GY 3544254C1 11 DGREENR 20 LT GN 3535805C1
H D14CSB 16 RD 1661261C1 12 D5DC(+) 20 YL 3535805C1
J D5CA(-) 18 GN 1661261C1 13 D5DC(-) 20 GN 3535805C1
K D5CA(+) 18 YL 1661261C1 16 D11COG3 20 WH 3535805C1

@ SLPR W/BENDIX FUSION SAFETY DIRECT

CAMERA CONN
CAV CIR GAUGE COLOR TERMINAL (1979A)
1 D14CSB2 20 RD 6127313C1 9

8
2 - - - -
7

3 D5CE(-) 20 GN 6127313C1 6

5
4 D5CE(+) 20 YL 6127313C1
4

5 - - - - 3

2
6 D5DB(-) 20 GN 6127313C1 1

7 D5DB(+) 20 YL 6127313C1
8 D11COG2 20 WH 6127313C1 CONNECTOR 4061584C1
BODY LOCK 3540614C1
9 D13COG2 20 PK 6127313C1

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18NOV16 EXCHANGE THE CIRCUITS F 93732N
RELEAS E NO . DATE PART NO. SHEET

OF CAVITY J & K. 61802Y 29APR09 AE08058107 056

Figure 526 Connector Body Composite (1970), (1978), (1979), (1979A)

526
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.108. CONNECTOR BODY COMPOSITE (1992), (2000), P. 57

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

J1939 PRIVATE REMOTE POWER


(1992)
(LOCATED IN INSTRUMENT PANEL)

C
B
A

CONNECTOR 1667741C1
BODY LOCK 1667771C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


A A5EB(+) 18 YL 1661875C1 3568570C1
B PLUG - - - -
C A5EB(-) 18 GN 1661875C1 3568570C1

IP / ROOF CONNECTION
(2000)
(LOCATED IN INSTRUMENT PANEL - LEFT SIDE)

1 2 3 4 1 2 3 4

5 6 7 8 9 10 5 6 7 8 9 10

CONNECTOR 3544688C1
CONNECTOR 3544687C1

CAV CIR GAUGE COLOR TERMINAL


CAV CIR GAUGE COLOR TERMINAL
1 D58T 18 BN 3544691C1
1 A58T 18 BN 3544692C1
2 D86F 16 LT GN 3544693C1
2 A86F 18 LTGN 3544692C1
3 D63-GA 16 WH 3544693C1
3 A63-GA 16 WH 3544694C1
4 D63D 18 DK BL 3544691C1
4 A63D 18 DKBL 3544692C1
5 D63E 18 DK BL 3544691C1
5 A63BD 18 DKBL 3544692C1
- - - - -
6 A86HB 18 LTGN 3544692C1
- - - - -
7 A86JB 18 LTGN 3544692C1
- - - - -
8 - - - -
9 D5CB(-) 18 GN 3544691C1
9 A5CB(-) 18 GN 3544692C1
10 D5CB(+) 18 YL 3544691C1
10 A5CB(+) 18 YL 3544692C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 14AUG15 UPDATED CONN PART NO. D 93156B
RELEAS E NO . D ATE PART NO. SHEET

OF R/D 2000. 61802Y 29APR09 AE08058107 057

Figure 527 Connector Body Composite (1992), (2000)

527
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.109. CONNECTOR BODY COMPOSITE (2002M), (2003M), (2004M), (2005M),


(2006M), (2007F), P. 58

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

LEFT CLEARANCE
(2002M)
(LOCATED IN FRONT ROOF)

A CAV CIR GAUGE COLOR TERMINAL


B A D58Z 18 BN 1661261C1
B D58-GD 18 WH 1661261C1

CONNECTOR 1661259C1
BODY LOCK 1661263C1

LEFT MARKER
(2003M)
(LOCATED IN FRONT ROOF)

A CAV CIR GAUGE COLOR TERMINAL


A D58M 18 BN 1661261C1
B
B D58-GE 18 WH 1661261C1

CONNECTOR 1661259C1
BODY LOCK 1661263C1

MID MARKER
(2004M)
(LOCATED IN FRONT ROOF)
CAV CIR GAUGE COLOR TERMINAL
A A D58N 18 BN 1661261C1
B B D58-GF 18 WH 1661261C1
CONNECTOR 1661259C1
BODY LOCK 1661263C1

RIGHT MARKER
(2005M)
(LOCATED IN FRONT ROOF)

A CAV CIR GAUGE COLOR TERMINAL


B A D58P 18 BN 1661261C1

CONNECTOR 1661259C1 B D58-GH 18 WH 1661261C1


BODY LOCK 1661263C1

RIGHT CLEARANCE
(2006M)
(LOCATED IN FRONT ROOF)
CAV CIR GAUGE COLOR TERMINAL
A A D58R 18 BN 1661261C1

B B D58-GJ 18 WH 1661261C1

CONNECTOR 1661259C1
BODY LOCK 1661263C1

SUNSHADE
(2007F)
(LOCATED AT SUNSHADE)

CAV CIR GAUGE COLOR TERMINAL


B
A D58T 18 BN 1661262C1
A B D58-GL 18 WH 1661262C1

CONNECTOR 1661260C1
BODY LOCK 1661264C1
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT B 82357E
RELEASE NO. D ATE PART NO. SHEET

DIAGRAM, PROSTAR. 61802Y 12MAR09


AE08058107 058

Figure 528 Connector Body Composite (2002M), (2003M), (2004M), (2005M), (2006M), (2007F)

528
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.110. CONNECTOR BODY COMPOSITE (2010), (2100), (2101), (2102M), (2103M), P. 59

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

AUTO STOP/START ENGINE


OIL TEMP SENSOR
(2010)

B CAVITY CIRCUIT GAUGE COLOR TERMINAL

A A K30BC 16 TN 2036586C1
B K9AA 18 GY 2036586C1

CONNECTOR 2036584C1 W/ 2010 SCR 13L ENG

HEADLINER TO DOME LIGHT


(2100) CAV CIR GAUGE COLOR TERMINAL
(LOCATED IN CAB ROOF) A C63-GE 18 WH 1661261C1
A* C63E 18 DKBL 1661261C1
B C63D 18 DKBL 1661261C1
A
B* C63-GE 18 WH 1661261C1
B
C C C63E 18 DKBL 1661261C1
C* C63D 18 DKBL 1661261C1
CONNECTOR 1661198C1

* W/ BENDIX FUSION

HEADLINER TO ROOF HARNESS


CAV CIR GAUGE COLOR TERMINAL
(2101)
A# D63L 18 BL 1661212C1
A** D63D 18 DKBL 1661208C1
A A* D63-GM 18 DKBL 1661208C1
B# D63L-G 18 WH 1661212C1
B B* D63-GM 18 WH 1661208C1
B** D63-GM 18 DKBL 1661208C1

CONNECTOR 1669972C1

# W/ DOME LIGHT
** W/ SLEEPER-2
* W/ SLEEPER

MAP/READING LIGHT
(2102M / 2103M)

A CAV CIR GAUGE COLOR TERMINAL


A D63M 18 DK BL 1661208C1
B B D63-GF 18 WH 1661208C1

CONNECTOR 1669972C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED R/D 2102M AND D 93156B
RELEASE NO. D ATE PART NO. SHEET

2103M. 61802Y 29APR09


AE08058107 059

Figure 529 Connector Body Composite (2100), (2010), (2101), (2102M), (2103M)

529
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.111. CONNECTOR BODY COMPOSITE (2200), (2201), (2223), (2224), (2225), (2227),
(2227B) P. 60

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

CUSTOMER SUPPLIED WORK LIGHT CUSTOMER SUPPLIED WORK LIGHT


(2200) (2201)
(LOCATED IN LEFT BACK PANEL DAYCAB)) (LOCATED IN RIGHT BACKPANEL (DAYCAB))
CONNECTOR 1661259C1
BODY LOCK 1661263C1 CONNECTOR 1661259C1
A A BODY LOCK 1661263C1

B B
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A A65BFA 18 OR 1661261C1 A A65BFB 18 OR 1661261C1
B A65-GFA 18 WH 1661261C1 B A65-GFB 18 WH 1661261C1

POWER DISPLAY
(2224) CAV CIR GAUGE COLOR TERMINAL
1 A14A 20 PK 3535805C1
2 A10AA 20 WH 3535805C1
3 A12B 20 LTBL 3535805C1
4 - - - -
4 1
5 A10AB 20 WH 3535805C1
8 5 6 A86A(+) 20 YL 3535805C1
7 A86A(-) 20 LTGN 3535805C1
8 - - - -

CONNECTOR 3833917C1

CAV CIR GAUGE COLOR TERMINAL


IO/MIC DISPLAY
(2225) 1 A9A 20 WH 3867325C1
2 - - - -
3 - - - -
4 - - - -

1 8 - - -
5 -
- - -
9 16
7 - - - -
8 A5L 20 YL 3867325C1
CONNECTOR 3834322C1 9 - - -

RAND MCNALLY GPS DISPLAY 10 A10AC 20 WH 3867325C1


(2223) 11 A86AA 20 LTGN 3867325C1
(LOCATED IN INSTRUMENT 12 A86AB 20 LTGN 3867325C1
A PANEL-CENTER)
13 A86AC 20 LTGN 3867325C1
14 A86AD 20 LTGN 3867325C1
B 15 A10AD 20 WH 3867325C1
CONNECTOR 1669972C1 16 A5L(-) 20 LTGN 3867325C1

CAV CIR GAUGE COLOR TERMINAL


DISPLAY J1939
A A12A 18 LTBL 1661208C1
(2227B)
B A11-GAL 18 WH 1661208C1 (LOCATED IN INSTRUMENT
C PANEL CENTER)

DISPLAY J1939 B
(2227)
A
C 1667741C1 CONN
1667771C1 LOCK
B
A CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
1667741C1 CONN
1667771C1 LOCK A A86B(+) 18 YL 1661875C1 3568570C1
C A86B(-) 18 LT GN 1661875C1 3568570C1
CAV CIR GAUGE COLOR TERMINAL
A A86F(+) 18 YL 1661875C1
B - - - -
C A86F(-) 18 GN 1661875C1

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR,


0488 20MAY14 ADDED R/D 2227B. D 92447S
RE LEASE NO . D ATE PART NO. SH EET

UPDATED CIRC OF R/D 2223. 61802Y 12MAR09 AE08058107 060

Figure 530 Connector Body Composite (2200), (2201), (2223), (2224), (2225), (2227), (2227B)

530
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.112. CONNECTOR BODY COMPOSITE (2300), (2302), (2303F), (2303M), (2304),


(2312), P. 61

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

LEFT CONSOLE SPEAKER


LEFT SPEAKER (2302)
(2300) (LOCATED IN CAB ROOF)
(LOCATED IN LEFT B PILLAR (DAYCAB))

B A B A

CONNECTOR 3535769C1 CONNECTOR 3535769C1


BODY LOCK 3535770C1 BODY LOCK 3535770C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A A86BA 18 LTGN 1661261C1 A C86H 18 LT 1661261C1
B A86CA 18 LTGN 1661261C1 B C86J 18 LT 1661261C1

CB RADIO POWER
(2303F / 2303M)
(LOCATED IN CAB ROOF)
A
B
B
A
CONNECTOR 1661196C1

CONNECTOR 1661197C1

CAV CIR GAUGE COLOR TERMINAL


CAV CIR GAUGE COLOR TERMINAL
A C86M 16 LTGN 1661209C1
A C86F 16 LTGN 1661209C1
B C86-GG 16 WH 1661209C1
B C86-GF 16 WH 1661209C1

DOOR / SW SPEAKER JUMPER


RIGHT CONSOLE SPEAKER (2312)
(2304) (LOCATED RIGHT SIDE, BACK OF DRIVER DOOR)
(LOCATED IN CAB ROOF)

B A

A B

C D
CONNECTOR 3535769C1
BODY LOCK 3535770C1 CONNECTOR 3533975C1
BODY LOCK 3534158C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A C86K 18 LT 1661261C1 A A63B 16 DKBL 3534165C1
B C86L 18 LT 1661261C1 B A9BAA 16 GY 3534165C1
C A86BA 18 LTGN 3534164C1
D A86CA 18 LTGN 3534164C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED: CONN 2300, B 75116N
RELEASE NO. D ATE PART NO. SHEET

LONESTAR IN TITLE. 61802Y 12MAR09


AE08058107 061

Figure 531 Connector Body Composite (2300), (2302), (2303F), (2303M), (2304), (2312)

531
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.113. CONNECTOR BODY COMPOSITE (2313), (2500), (2505), P. 62

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

DOOR / SW SPEAKER JUMPER


(2313)
(LOCATED RIGHT SIDE, BACK OF DRIVER DOOR)

CAV CIR GAUGE COLOR TERMINAL


A A63C 16 DKBL 3534165C1
B A9BAB 16 GY 3534165C1
C A86DA 18 LTGN 3534164C1
A B
D A86EA 18 LTGN 3534164C1

C D

CONNECTOR 3533975C1
BODY LOCK 3534158C1

CONSOLE / ROOF STANDARD


(2500)
(LOCATED IN CAB ROOF)
E D
H A
F C
G B
G B
F C
H A
E D

CONNECTOR 3515762C1 CONNECTOR 3515763C1


BODY LOCK 3515764C1 BODY LOCK 3515765C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL

A C86F 16 LTGN 1661261C1 A D86F 16 LTGN 1661262C1

A* C86F 16 LT GN 1661261C1 A* D86F 16 LT GN 1661262C1

B C63-GL 16 WH 1661261C1 B D63-GL 16 WH 1661262C1

B* C63-GL 16 WH 1661261C1 B* D63-GL 16 WH 1661262C1

C C63D 18 DKBL 1661261C1 C D63D 18 DKBL 1661262C1

C* C63D 18 DK BL 1661261C1 C* D63D 18 DK BL 1661262C1

D C63E 18 DKBL 1661261C1 D D63E 18 DKBL 1661262C1

D* C63E 18 DK BL 1661261C1 D* D63E 18 DK BL 1661262C1

E C86L 18 LTGN 1661261C1 E D86L 18 LTGN 1661262C1

E* GREENL 18 LT GN 1661261C1 E* GREENL 20 LT GN 3534481C1

F C86J 18 LTGN 1661261C1 F D86J 18 LTGN 1661262C1

F* YELLOWL 18 YL 1661261C1 F* YELLOWL 18 YL 1661262C1

G C86H 18 LTGN 1661261C1 G D86H 18 LTGN 1661262C1

G* GREENR 18 LT GN 1661261C1 G* GREENR 20 LT GN 3534481C1

H C86K 18 LTGN 1661261C1 H D86K 18 LTGN 1661262C1

H* YELLOWR 18 YL 1661261C1 H* YELLOWR 18 YL 1661262C1

* W/ BENDIX FUSION

BLUETOOTH MIC IP/ROOF CONN


(2505)
(LOCATED RIGHT SIDE, BACK OF DRIVER DOOR) CAV CIR GAUGE COLOR TERMINAL SEAL/SLV
1@ A86A(-) 20 LT GN 3834457C1 3665870C1
2@ A86A(+) 20 LT GN 3834457C1 3665870C1
1
2 @ W/ 2010 LH FUSE BLOCK

CONNECTOR 3811207C1
BODY LOCK 3664938C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 14AUG15 UPDATED R/D 2500 FOR D 93156B
RELEASE NO. DATE PART NO. SHEET

BENDIX FUSION. 61802Y 29APR09


AE08058107 062

Figure 532 Connector Body Composite (2313), (2500), (2505)

532
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.114. CONNECTOR BODY COMPOSITE (3000), (3003M), (3100), (3100M), P. 63

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

DRIVER DOOR CONNECTOR


(3000)
(LOCATED IN INSTRUMENT PANEL CAV CIR GAUGE COLOR TERMINAL
BELOW FUSE PANEL COVER BY DRIVER DOOR)
A A78D 18 LTGN 1661261C1
B A78E 18 LTGN 1661261C1
A K
C A78F 18 LTGN 1661261C1
B J
D* A78A 16 LTGN 1661261C1
C H
D** A78AB 16 LTGN 1661261C1
D G
E% A62BD 18 DKBL 1661261C1
E F
E% A62DD 18 DKBL 1661261C1
CONNECTOR 3540612C1 F A58DA 18 BN 1661261C1
BODY LOCK 3540614C1
G A78V 18 LTGN 1661261C1
H A78-GA 16 WH 1661261C1

% MUTUALLY EXCLUSIVE J% A56B 16 OR 1661261C1


* W/ HEATED MIRROR J% A56D 18 OR 1661261C1
@ W/ ENGINE ECM POWER J@ A41D 18 TN 1661261C1
** W/ MOTORIZED MIRROR
K A41E 18 TN 1661261C1

PASSENGER DOOR CONNECTOR


(3003M)
(LOCATED IN INSTRUMENT PANEL BELOW FUSE PANEL COVER BY PASSENGER DOOR)

CAV CIR GAUGE COLOR TERMINAL


A A78D 18 LTGN 1661261C1
B A78E 18 LTGN 1661261C1
C A78F 18 LTGN 1661261C1
D A78B 16 LTGN 1661261C1
A K D* A78BB 16 LTGN 1661261C1
B J E - - - -
C H F A58DB 18 BN 1661261C1
D G G - - - -
E F H A78-GB 16 WH 1661261C1

CONNECTOR 3540612C1 J% A57B 18 OR 1661261C1


BODY LOCK 3540614C1 J% A57D 18 OR 1661261C1
K - - - -
% MUTUALLY EXCLUSIVE
* W/2010 LH FUSE BLOCK

WINDOW MOTOR
(3100 / 3100M)
(LOCATED IN DOOR (DRIVER AND PASSENGER))

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


A E83A 14 LTGN 3535486C1 0589391C1
A B
B E83E 14 LTGN 3535486C1 0589391C1

CONNECTOR 3534424C1
BODY LOCK 3534425C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 REVISED AND REDRAWN. E 93366L
RELEASE NO. D ATE PART NO. SHEET

61802Y 12MAR09
AE08058107 063

Figure 533 Connector Body Composite (3000), (3003M), (3100), (3100M)

533
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.115. CONNECTOR BODY COMPOSITE (3200), (3200F), (3201), (3201M), (3202M),


(3203), P. 64

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

DOOR / IP DOOR POD


(3200 / 3200F)
(LOCATED IN INSTRUMENT PANEL BY DRIVER DOOR)

D C F A
E B E B
F A
D C

CONNECTOR 1661201C1 CONNECTOR 1661200C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A E3W(+) 18 DKBL 1661212C1 A A3AB(+) 20 DKBL 1661208C1
B E3X(-) 18 GY 1661212C1 B A3AB(-) 20 GY 1661208C1
C E81B 12 LTGN 3534167C1 C A81B 12 LTGN 3566715C1
D E81-GA 12 WH 3534167C1 D A81-GA 12 WH 3566715C1
E - - - - E* A86AR 18 LTGN 1661208C1
F - - - - F* A86AS 18 LTGN 1661208C1

MIRROR TURN SIGNAL


DOOR POD LOAD
@(3201)
(3201M)
(LOCATED IN DOOR (DRIVER AND PASSENGER))
(LOCATED IN DOOR (DRIVER AND PASSENGER))

A D

C
B
B
CONNECTOR 1669972C1
A
CAV CIR GAUGE COLOR TERMINAL
A@ A56B 16 OR 1661209C1
A@ A56D 18 OR 1661208C1 CONNECTOR 3535482C1
B - - - - BODY LOCK 3535483C1

@ W/ 2010 LH FUSE BLOCK CAV CIR GAUGE COLOR TERMINAL


A E83E 14 LTGN 2033816C1

DRIVER OR PASSENGER B E83A 14 LTGN 2033816C1


DOOR POD SIGNAL C E81A 14 LTGN 2033816C1
(3202M)
D E81E 14 LTGN 2033816C1
(LOCATED IN DOOR (DRIVER AND PASSENGER))
D

E
C

F
B

DOOR LOCK
G

(3203)
A

(LOCATED IN DOOR (DRIVER AND PASSENGER))

CONNECTOR 3540565C1 B
BODY LOCK 3540617C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE A


A PLUG - - 2025431C1 -
B PLUG - - 2025431C1 -
C E3X(-) 18 GY 1661875C1 1661872C1
CONNECTOR 1671608C1
D E3W(+) 18 DKBL 1661875C1 1661872C1 BODY LOCK 1671608C1
E E81-GA 12 WH 2031531C1 2025428C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
F PLUG - - 2025431C1 -
A E81A 14 LTGN 2033816C1 0589391C1
G E81B 12 LTGN 2031531C1 2025428C1
B E81E 14 LTGN 2033816C1 0589391C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0638 14OCT14 ADDED R/D 3201. C 92715R
RELEASE NO. D ATE PART NO. SHEET

61802Y 12MAR09
AE08058107 064

Figure 534 Connector Body Composite (3200), (3200F), (3201), (3201M), (3202M), (3203)

534
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.116. CONNECTOR BODY COMPOSITE (3204), (3204M), (3205M), (3205F), (3206M),


(3300), (3400), (3410), P. 65

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

DOOR / IP DOOR POD


(3204 /3204M)
(LOCATED IN INSTRUMENT PANEL BY PASSENGER DOOR)

CAV CIR GAUGE COLOR TERMINAL


CAV CIR GAUGE COLOR TERMINAL
A A3AC(+) 20 DKBL 1661208C1
D C C D A E3W(+) 18 DKBL 1661875C1
B A3AC(-) 20 GY 1661208C1
B E3X(-) 18 GY 1661875C1
E B C A81C 12 LTGN 3566715C1 B E
C E81B 12 LTGN 2031531C1
D A81-GC 12 WH 3566715C1
F A A F D A81-GC 12 WH 2031531C1
E A86AT 18 LTGN 1661208C1
E - - - -
F A86AU 18 LTGN 1661208C1
F - - - -

CONNECTOR 1661200C1 CONNECTOR 1661201C1

IP / DOOR CONN LEFT


(3205M / 3205F)
(LOCATED IN INSTRUMENT PANEL BY DRIVER DOOR)

CAV CIRCUIT GAUGE COLOR TERMINAL


A A63BB 18 DKBL 1661261C1
B A63-G 18 WH 1661261C1 CAV CIRCUIT GA COLOR TERMINAL
C A86H 18 LTGN 1661261C1 A E63BB 18 DKBL 1661262C1
C* A86AH 18 LTGN 1661261C1 A B B E63-G 18 WH 1661262C1
DC C# A86HB 18 LTGN 1661261C1 C E86S 18 LTGN 1661262C1
D A86J 18 LTGN 1661261C1
D C
D E86T 18 LTGN 1661262C1
AB
D* A86AJ 18 LTGN 1661261C1
D# A86JB 18 LTGN 1661261C1
CONNECTOR 1667529C1
* W/ AMPLIFIER
CONNECTOR 1667305C1 BODY LOCK 1667530C1
BODY LOCK 1661263C1 # W/2010 LH FUSE BLOCK

IP / DOOR CONN RIGHT SPEAKER


(3206M) (3300)
(LOCATED IN INSTRUMENT PANEL BY PASSENGER DOOR) (LOCATED ON DOOR INSIDE CAB)

DC
B A
AB
CONNECTOR 1667305C1
BODY LOCK 1661263C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A63BC 18 DKBL 1661261C1 CONNECTOR 3535769C1
BODY LOCK 3535770C1
B A63-GK 18 WH 1661261C1
C A86K 18 LTGN 1661261C1
CAV CIRCUIT GAUGE COLOR TERMINAL
C* A86AK 18 LTGN 1661261C1
A E86S 18 LTGN 1661261C1
D A86L 18 LTGN 1661261C1
B E86T 18 LTGN 1661261C1
D* A86AL 18 LTGN 1661261C1

* W/ AMPLIFIER

COURTESY LIGHT SPOT LIGHT DRIVERS DOOR


(3400) (3410)
(LOCATED IN DOOR (DRIVER AND PASSENGER)) (LOCATED IN INSTRUMENT PANEL BY DRIVER DOOR)

A B
B A

CONNECTOR 1661259C1 CONNECTOR 1661260C1


BODY LOCK 1661263C1 BODY LOCK 1661264C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A E63BB 18 DKBL 1661261C1 A A64C 16 YL 1661262C1
B E63-G 18 WH 1661261C1 B - - - -

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 C 92715R
RELEASE NO. DAT E PART NO. SH EET

LH FUSE BLOCK IN 3205M. 61802Y 12MAR09


AE08058107 065

Figure 535 Connector Body Composite (3204), (3204M), (3205M), (3205F), (3206M), (3300), (3400),
(3410)

535
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.117. CONNECTOR BODY COMPOSITE (4004), (4101), (4111), (4204), P. 66

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

MAXI FUSE HOLDER


(4004)
(LOCATED ON DASH PANEL)

A CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE


A M14L 10 RD 3515526C1 3525613C1
B M14T 10 RD 3515526C1 3525613C1

CONNECTOR 3525613C1

START ALARM
(4101)
(LOCATED ON DASH PANEL UNDER COWL TRAY)

B CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE


A A104AE 18 DK BL 2033819C1 3517771C1
A B A104AF 18 DK BL 2033819C1 3517771C1

CONNECTOR 1671610C1
BODY LOCK 1671608C1

RPM J1
AUTO START/STOP
(4111)

CAV CIRC GAUGE COLOR TERMINAL


1 PLUG - - -
1 6 2 A11-GA 14 WH 2034787C1
3 A5SR(+) 18 YL 1680205C1
2 5
4 A5SR(-) 18 GN 1680205C1
3 4
5 PLUG - - -
6 A15XM 18 RD 1680205C1
COONECTOR 3572899C1
BODY LOCK 2005242C1

PARKED HEAT VALVE 1B


(4204)

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE


B
A

A A75TK 18 LTGN 1661875C1 3568570C1


B A75T-GB 18 LTGN 1661875C1 3568570C1

CONNECTOR 3522068C1
BODY LOCK 1661874C1

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED R/D 4111. D 92447S
RELEAS E NO . D ATE PART NO. SH EET

61802Y 11MAR09 AE08058107 066

Figure 536 Connector Body Composite (4004), (4101), (4111), (4204)

536
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.118. CONNECTOR BODY COMPOSITE (4113), (4114), (4115), (4450BF), P. 66A

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

RPMJ3 RPMJ4 AUTO START/STOP


AUTO START/STOP (4114)
(4113)
(LOCATED ON MODULE MOUNTING (LOCATED ON MODULE MOUNTING
PLATE ON CENTER PANEL) PLATE ON CENTER PANEL)

23 15 8

A B C D
# W/ MANUAL XMSN
E F G H * N/ MANUAL XMSN

CONNECTOR 3548934C1
BODY LOCK 3548943C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


A A12XM 18 LTBL 3535930C1 3535936C1
16 9 1
B A13XM 18 PK 3535930C1 3535936C1
CONNECTOR 3677559C1 C A14BC 18 RD 3535930C1 3535937C1

CAV CIR GAUGE COLOR TERMINAL D# A104AL 16 DKBL 3535930C1 3535936C1

1 A104AP 18 DKBL 2005483C1 D* A104AM 16 DKBL 3535930C1 3535936C1

2 A104AP 18 DKBL 2005483C1 E A77CR 18 LTGN 3535930C1 3535936C1

3 A104AR 18 DKBL 2005483C1 F PLUG - - 3535430C1 3535936C1

4 A104AR 18 DKBL 2005483C1 G PLUG - - 3535430C1 3535936C1

5 - - - - H A75HR 18 LTGN 3535930C1 3535936C1

6 - - - -
7 - - - -
8 - - - - RPMJ5 AUTO START/ STOP
(4115)
9 - - - -
10 - - - - (LOCATED ON MODULES MOUNTING PLATE
11 - - - - ON CENTER PANEL)
12 - - - -
13 - - - -
14 - - - -
15 - - - -
16 - - - -
17 - - - -
18 - - - -
19 - - - -
20 - - - - CONNECTOR 3517760C1
21 A104SP 18 DKBL 2005483C1
22 A104SS 18 DKBL 2005483C1 CAV CIRC GAUGE COLOR TERMINAL

23 - - - - A A14BR1 4 RD 3517757C1

ECE TAIL LIGHTS


(4450BF)
(LOCATED ON LEFT FRAME )

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A A R56BC 16 OR 2033911C1 1652325C1


B R57BC 16 OR 2033911C1 1652325C1
B C R70BB 14 OR 2033912C1 0589391C1

CONNECTOR 3553961C1
BODY LOCK 3554019C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300344 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - TERMINAL 3517757C1 D 92715R
RELEASE NO. D ATE PART NO. SHEET

WAS 1621479C1 IN R/D 4115. 74016A 05APR11


AE08058107 66A

Figure 537 Connector Body Composite (4113), (4114), (4115), (4450BF)

537
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.119. CONNECTOR BODY COMPOSITE (4204), (4328), P. 66B

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

PARKED HEAT VALVE 1B


(4204)

B
A
CONNECTOR 3522068C1
BODY LOCK 1661874C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE


A A75TK 18 LTGN 1661875C1 3568570C1
B A75T-GB 18 LTGN 1661875C1 3568570C1

ENGINE DIAGNOSTICS CONNECTOR


(4328)
(LOCATED ON LEFT SIDE OF ENGINE)

B A
C

CONNECTOR 3602454C1
BODY LOCK 1655705C1

CAV CIRC GAUGE COLOR TERMINAL


A K98YL 18 YL 1680206C1
A& K98YL 20 YL 1651987C1
B K98GN 18 LTGN 1680206C1
B& K98GN 20 GN 1651987C1
C PLUG - - 0453133C1

& W/ 2010 SCR 13L ENG

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300344 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


012 10MAY13 ADDED EFFECTS FOR 2010D 92070B
RELEASE NO. D ATE PART NO. SHEET

SCR 13L ENGINE. 74016A 26JUL11


AE08058107 66B

Figure 538 Connector Body Composite (4204), (4328)

538
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.120. CONNECTOR BODY COMPOSITE (4450AM), (4450BM), (4450M), (4460BF),


P. 67

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 14
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC. CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

ECE TAIL LIGHTS


(4450AM)
(LOCATED ON REAR END OF LEFT FRAME RAIL)

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE


F
E G A MB68BB 14 BN 3535486C1 0589391C1
A B MB56BB 16 YL 2039343C1 1652325C1
D B C MB57BB 16 LT GN 2039343C1 1652325C1
C D MB54BB 14 BN 3535486C1 0589391C1
E MB71BB 16 LT BL 2039343C1 1652325C1
F MB12BB 14 LT BL 3535486C1 0589391C1
G N11-GM5 12 WH 2039344C1 0589390C1
CONNECTOR 2039311C91
BODY LOCK 2039342C1 G N11-GBB 12 WH 2039344C1 0589390C1

ECE TAIL LIGHTS


(4450BM)
(LOCATED ON REAR END OF LEFT FRAME RAIL)

A
CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
B A R56BC 16 OR 2033819C1 1652325C1
B R57BC 16 OR 2033819C1 1652325C1
C C R70BB 14 OR 2033816C1 0589391C1

CONNECTOR 1686834C1
BODY LOCK 1664408C1

BODY BUILDER
(4450M)
(LOCATED ON REAR END OF LEFT FRAME RAIL)

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE


F
E G A N68BB 14 BN 3535486C1 0589391C1
A B N56BB 16 YL 2039343C1 1652325C1
D B C N57BB 16 LTGN 2039343C1 1652325C1
C D N54BB 14 BN 3535486C1 0589391C1
E N71BB 16 LTBL 2039343C1 1652325C1
F N12BB 14 LTBL 3535486C1 0589391C1
G N11-GD 12 WH 2039344C1 0589390C1
CONNECTOR 2039311C91
BODY LOCK 2039342C1

ECE TAIL LIGHTS


(4460BF)
(LOCATED ON LEFT FRAME RAIL)

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE


C A R68BB 14 BN 2033912C1 0589391C1
D B
A B R56BB 16 OR 2033911C1 1652325C1
E G C R57BB 16 OR 2033911C1 1652325C1
F
D R58BB 14 BN 2033912C1 0589391C1
E R71BB 16 OR 2033911C1 1652325C1
CONNECTOR 2039312C91 F R12BB 14 LTBL 2033912C1 0589391C1
BODY LOCK 2039342C1 G R11-GBB 12 WH 2033912C1 0589390C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 19MAY14 ADDED R/D 4450AM. F 92447S
RELEASE NO. DATE PART NO. SHEET

61802Y 12MAR09 AE08058107 067

Figure 539 Connector Body Composite (4450BF), (4450BM), (4450M), (4460BF)

539
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.121. CONNECTOR BODY COMPOSITE (4460M), (4460AM), (4460BM), (4470BM),


P. 67A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 14
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC. CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

ECE TAIL LIGHTS


BODY BUILDER TURN/STOP
(4460AM)
(4460M)
(LOCATED ON REAR END OF LEFT FRAME RAIL)
(LOCATED BETWEEN CENTER CHASSIS AND REAR CHASSIS)

A A

B B

C C

CONNECTOR 1686834C1
BODY LOCK 1664408C1 CONNECTOR 1686834C1
BODY LOCK 1664408C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE


A N56BC 16 YL 2033819C1 1652325C1
CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
B N57BC 16 LT GN 2033819C1 1652325C1
A N56BC 16 YL 2033819C1 1652325C1
C N70BB 14 RD 2033816C1 0589391C1
B N57BC 16 LT GN 2033819C1 1652325C1
C N70BB 14 RD 2033816C1 0589391C1

ECE TAIL LIGHTS


(4460BM) ECE TAIL LIGHTS
(LOCATED ON REAR END OF LEFT FRAME RAIL) (4470BM)
(LOCATED ON REAR END OF LEFT FRAME RAIL)

A
F
E G
A B
D B
C C

CONNECTOR 2039311C91
BODY LOCK 2039342C1
CONNECTOR 1686834C1
BODY LOCK 1664408C1
CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
A R68BB 14 BN 3535486C1 0589391C1
B R56BB 16 OR 2039343C1 1652325C1 CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

C R57BB 16 OR 2039343C1 1652325C1 A R56BC 16 OR 2033819C1 1652325C1

D R58BB 14 BN 3535486C1 0589391C1 B R57BC 16 OR 2033819C1 1652325C1

E R71BB 16 OR 2039343C1 1652325C1 C R70BB 14 OR 2033816C1 0589391C1

F R12BB 14 LTBL 3535486C1 0589391C1


G R11-GBB 12 WH 2039344C1 0589390C1

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

310698 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 ADDED R/D'S 4460M, B 92447S
RELEASE NO. D ATE PART NO. S HEET

4460AM AND 4470BM. 75116N 20NOV10


AE08058107 67A

Figure 540 Connector Body Composite (4460M), (4460AM), (4460BM), (4470BM)

540
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.122. CONNECTOR BODY COMPOSITE (4480BM), (4500), (4705), P. 67B

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


CHAPTER 14
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC. CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

ECE TAIL LIGHTS


(4480BM)
(LOCATED ON REAR END OF LEFT FRAME RAIL)

F
E G
A
CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
D B
A R68BB 14 BN 3535486C1 0589391C1
C
B R56BB 16 OR 2039343C1 1652325C1
C R57BB 16 OR 2039343C1 1652325C1
D R58BB 14 BN 3535486C1 0589391C1
E R71BB 16 OR 2039343C1 1652325C1
CONNECTOR 2039311C91
F R12BB 14 LT BL 3535486C1 0589391C1
BODY LOCK 2039342C1
G R11-GBB 12 WH 2039344C1 0589390C1

BODY BUILDER CONNECTOR


(4705)
WIPER MOTOR (LOCATED AT ENGINE SIDE)
(4500)
(LOCATED UNDER HOOD)

E A K
B J
D H
C

C D
G
E F
B

A CONNECTOR 3538634C1
BODY LOCK 3538636C1

CONNECTOR 1661375C2 CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE


BODY LOCK 1661376C1
A K92A15 18 TN 1667742C1 1661872C1
B K92A11 18 TN 1667742C1 3568570C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE C K92A12 18 TN 1667742C1 3568570C1


A A82D 16 GY 2033819C1 1652325C1 D K92A13 18 TN 1667742C1 3568570C1
B A82J 16 GY 2033819C1 1652325C1 E K92A9 18 TN 1667742C1 3568570C1
C A82-G 16 WH 2033819C1 1652325C1 F K92A10 18 TN 1667742C1 3568570C1
D A82-KA 16 GY 2033819C1 1652325C1 G K92A8 18 TN 1667742C1 3568570C1
D K82-K 16 GY 2033819C1 1652325C1 H K92A16 18 TN 1667742C1 3568570C1
E A82L 16 GY 2033819C1 1652325C1 J K92A17 18 TN 1667742C1 3568570C1
K PLUG - - 2025431C1 -

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

310698 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 ADDED R/D'S 4500 AND B 92447S
RELEAS E NO . DATE PART NO. SHEET

4480BM. MVD R/D 4706. 75116N 20NOV10 AE08058107 67B

Figure 541 Connector Body Composite (4480BM), (4500), (4705)

541
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.123. CONNECTOR BODY COMPOSITE (5000 / 5000A), P. 68

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIR GAUGE COLOR TERMINAL


1 A14VA 10 RD 3574287C1
2 A77CS 18 LTGN 2003343C1
3 A86BB 18 LTGN 2003343C1
4 A86CB 18 LTGN 2003343C1
5 A86DB 18 LTGN 2003343C1
6 A86EB 18 LTGN 2003343C1
7 A63JB 18 DKBL 2003343C1
8 A86AA 18 LTGN 2003343C1
CAB CONNECTOR
IP/SLEEPER CONNECTION 9*# A75AJB 16 LTGN 3574288C1
(5000 / 5000A) 10 A86AC 18 LTGN 2003343C1
(LOCATED LEFT SIDE, 11 A86K 18 LTGN 2003343C1
BACK OF DRIVER DOOR)
12 A86L 18 LTGN 2003343C1
13 A86AK 18 LTGN 2003343C1
14 A86AL 18 LTGN 2003343C1
15 A86AH 18 LTGN 2003343C1
16 A86AJ 18 LTGN 2003343C1
17 A12B 18 LTBL 2003343C1
17@@ A12A 18 LTBL 2003343C1
18 A63AW 18 DKBL 2003343C1

42 34 19** A58C 16 BN 3574285C1


38 19* A58BLT 14 BN 3574285C1
33 28
31 30
14 3574285C1
19*# A12CF LTBL
16 3574285C1
27 25 24 22
19 18 16 20*% A65 18 OR 2003343C1
21
20%% A65 16 OR 3574285C1

15 13 12 10 21 A65B 16 OR 3574285C1
5 22 A109S 18 GY 2003343C1
9 1
23 A86H 18 LTGN 2003343C1
24 A86J 18 LTGN 2003343C1
25# A104AC 18 DKBL 2003343C1
25% A75WA 14 RD 3574285C1
CONNECTOR 3595621C1
BODY LOCK 3598918C1 26# A104AB 18 DKBL 2003343C1
3598919C1 26% A75WP 18 LTGN 2003343C1
27# A104AA 18 DKBL 2003343C1

* W/ BEACON LIGHT FOR SLEEPER 27& A75HR 18 LTGN 2003343C1


** W/ SLEEPER AIR SHIELD 28 A104AH 16 DKBL 3574285C1
@ W/ THEFT DETERRENT 29# A104AE 18 DKBL 2003343C1
# W/ REMOTE START STOP
% N/ IDLE HEAT - CAB 30% A75TL 18 LTGN 2003343C1
## W/ IDLE REDUCTION 30#% A104AJ 18 DKBL 3574285C1
& W/ AUTO START / STOP 31 A62A 18 DKBL 2003343C1
*# W/ 2010 LH FUSE BLOCK
@@ w/ 2010 LH,W/ GEN 4,VCM 31*# A62AA 18 DKBL 2003343C1
*% W/ STD SLEEPER WORKLIGHT 32 A63E 18 DKBL 2003343C1
%% W/ STD SLEEPER WORKLIGHT AND 33 A63F 18 DKBL 2003343C1
CUSTOMER SUPPLIED WORKLIGHT
34 A14XX 12 RD 3574287C1
35 A5S(+) 18 YL 2003343C1
36 A5S(-) 18 GN 2003343C1
37 A63C 18 DKBL 2003343C1
38% A75TM 18 LTGN 2003343C1
38# A13FL 16 PK 3574285C1
38@ A13FL 18 PK 2003343C1
39% A75TN 18 LTGN 2003343C1
39# A13F 16 PK 3574285C1
39@ A13FG 18 PK 2003343C1
40# A104AD 18 DKBL 2003343C1
41# A9RC 18 GY 2003343C1
41& A77CR 18 LTGN 2003343C1
42 A14VB 10 RD 3574287C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 REVISED AND REDRAWN. F 93366L
RELEASE NO. D ATE PART NO. SHEET

61802Y 11MAR09
AE08058107 068

Figure 542 Connector Body Composite (5000 / 5000A)

542
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.124. CONNECTOR BODY COMPOSITE (5000), P. 69

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
1 H14VA 10 RD 3549415C1 40** H104AD 18 DKBL 3549418C1
2 H97Z 18 VT 3549418C1 41** H9RC 18 GY 3549418C1
3 H86BB 18 LTGN 3549418C1 41& H77CR 18 LTGN 2003343C1
4 H86CB 18 LTGN 3549418C1 42 H14VB 10 RD 3549415C1
5 H86DB 18 LTGN 3549418C1
6 H86EB 18 LTGN 3549418C1
7 H63JB 18 DKBL 3549418C1
8 H86AB 18 LTGN 3549418C1
9@ H75AJB 16 LTGN 3549416C1
9@ H75WDB 16 LTGN 3549418C1
10 H86AC 18 LT GN 3549418C1
11 H86K 18 LT GN 3549418C1
12 H86L 18 LT GN 3549418C1
CAB / SLEEPER
13 H86AK 18 LT GN 3549418C1
SLEEPER CONNECTOR
14 H86AL 18 LT GN 3549418C1 (5000)
15 H86AH 18 LT GN 3549418C1 (LOCATED LEFT SIDE, BACK OF DRIVER DOOR)
16 H86AJ 18 LT GN 3549418C1
17* H12B 18 LTBL 3549418C1
17# H12B 18 VT 3549418C1
18 H63AW 18 DKBL 3549418C1
19 H58C 16 BK 3549418C1
20 H65 16 OR 3549417C1
21 H65B 16 OR 3549418C1
42 34
22 H109S 18 GY 3549418C1
38
23 H86H 18 LTGN 3549418C1 33 31 28
30
24 H86J 18 LTGN 3549418C1
25** H104AC 18 DKBL 3549418C1 27 25 24 22
21 19 18 16
%25 H75WA 18 RD 3549418C1
26** H104AB 18 DKBL 3549418C1
15 13 12 10
26 H75WP 18 LTGN 3549418C1
5
27** H104AA 18 DKBL 3549418C1 9 1

27& H75HR 18 LTGN 2003343C1


28** H104AH 18 DKBL 3549418C1
29 H97K 18 VT 3549418C1
29% H75X 18 LTGN 3549418C1
29** H104AE 18 DKBL 3549418C1
30 H97L 18 VT 3549418C1
CONNECTOR 3595620C1
30% HH75TL 18 LTGN 3549418C1 BODY LOCK 3598916C1
30** H104AJ 18 DKBL 3549418C1 3598917C1
31 H62A 18 DKBL 3549418C1
32 H63E 18 DKBL 3549418C1
33 H63F 18 DKBL 3549418C1
34 H14AC 10 RD 3549415C1
%34 H75AV 16 LTGN 3549416C1
35 H5S(+) 18 YL 3549418C1
36 H5S(-) 18 GN 3549418C1
37 H63C 18 DKBL 3549418C1
38 H14HHB 18 RD 3549418C1
* W/ IDLE MANAGEMENT
38% H75TM 18 LTGN 3549418C1 # N/ ICON
38** H13FL 16 PK 3549418C1 % N/ IDLE HEAT - CAB
** W/ REMOTE START / STOP
39 H97T 18 VT 3549418C1
@ MUTUALLY EXCLUSIVE
39% H75TN 18 LTGN 3549418C1 & W/ AUTO START / STOP
39** H13F 18 DKBL 3549418C1
40 H13HB 18 PK 3549418C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT C 82357E
RELEASE NO. D ATE PART NO. SHEET

DIAGRAM, PROSTAR. 61802Y 11MAR09


AE08058107 069

Figure 543 Connector Body Composite (5000)

543
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.125. CONNECTOR BODY COMPOSITE (5001), P. 70

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIR GAUGE COLOR TERMINAL


H1-A1 - - - -
H1-A2 H63SA 16 DKBL 3584674C1
H1-A3 - - - -
SLEEPER FUSE CENTER
(5001) H1-A4 H86AG 18 LTGN 3577500C1
(LOCATED REAR FACE OF THE LEFT H1-A5 - - - -
FRONT BUNK COVER PLATE)
H1-A6 H75WB 18 RD 3577500C1
H1-B1 H14VAA 16 RD 3584674C1
H1-B2 H14VAC 16 RD 3584674C1
H1-B3 H14VAD 18 RD 3577500C1
H1-B4 H14CC 18 RD 3577500C1
H1-B5 H14CD 18 RD 3577500C1
H1-B6 H75AM 18 LTGN 3577500C1
H1
H1-C1 H14VAB 16 RD 3584674C1
A B C
C H2 H1-C2 - - - -
1
B H1-C3 H86SBB 16 LTGN 3584674C1
2
H1-C4 - - - -
A
3 1 2 3 4 5 6 H1-C5* H63K 18 DKBL 3577500C1

4 H1-C5# H63U 18 DKBL 3577500C1


C H3
H1-C5 H63KU 18 DKBL 3577500C1
5 B H1-C6 - - - -
6 A H2-A1 - - - -
1 2 3 4 5 6 H2-A2 H75BV 16 LTGN 3584674C1
H2-A3 - - - -
C H4
H2-A4 H76 18 BK 3577500C1
B
H2-A5 - - - -
A H2-A6 H86M 16 LTGN 3584674C1
1 2 3 4 5 6
H2-B1 H14VBA 14 RD 3584674C1
H2-B2 H14VBB 16 RD 3584674C1
H2-B3 H14VBC 16 RD 3584674C1
H2-B4 H14VBD 12 RD 3584673C1
H2-B5 H75AN 18 LTGN 3577500C1
H2-B6 H14VBE 14 RD 3584674C1
H2-C1 H86SB 14 LTGN 3584674C1
CONNECTOR 3600905C1 H2-C2 - - - -
H2-C3 H86AP 16 LTGN 3584674C1
H2-C4 - - - -
H2-C5& H77NN 14 LTGN 3587674C1
H2-C5@@ H14VAB 16 RD 3584674C1
* W/ WARDROBE LIGHT H2-C6 - - - -
# W/ UPPER BUNK LIGHT
H3-A1 H12B 18 VT 3577500C1
@ W/ IDLE MANAGEMENT
% W/ REMOTE START / STOP H3-A1@ H97TA 18 VT 3577500C1
** CRIMPED TOGETHER H3-A2 H75V 16 LTGN 3577500C1
& W/ NO IDLE HVAC H3-A3 H63C 18 DKBL 3577500C1
&& W/ NO IDLE HEAT ONLY
@@ W/ LUGGAGE LIGHTS H3-A4 H63D 18 DKBL 3577500C1
H3-A5 H63-GSA 18 WH 3577500C1
H3-A6 H63SF 18 DKBL 3577500C1
H3-B1 - - - -
H3-B2 - - - -
H3-B3 - - - -
H3-B4 - - - -
H3-B5 - - - -

CHART CONTINUED ON SHEET NO. 71

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT B 82357E
RELEASE NO. D ATE PART NO. SHEET

DIAGRAM, PROSTAR. 61802Y 11MAR09


AE08058107 070

Figure 544 Connector Body Composite (5001)

544
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.126. CONNECTOR BODY COMPOSITE (5001), (5002), P. 71

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

CHART CONTINUED FROM SHEET NO.70 SLEEPER FUSE CENTER


(5001)
(LOCATED REAR FACE OF THE LEFT
H3-B6 H63SCA 18 DKBL 3577500C1
FRONT BUNK COVER PLATE)
H3-C1 H75BV 16 LTGN 3584674C1
H3-C2 H11-GS 18 WH 3577500C1
H3-C3 H63DV 18 DKBL 3577500C1
H3-C4 H63-GD 18 WH 3577500C1
H3-C5 H63SJ 18 DKBL 3577500C1
H3-C6 H63SH 18 DKBL 3577500C1
H1
H4-A1 - - - -
A B C
H4-A2 H75AL 18 LTGN 3577500C1 C H2
1
H104ADA 18 DKBL
H4-A3%** 3662131C1 2 B
H104DA 18 DKBL
A
H4-A3& H77NK 18 LTGN 3577500C1 3 1 2 3 4 5 6
H4-A4 H77NL 16 LTGN 3584674C1
4
H4-A5 H97Z 18 VT 3577500C1 C H3
H104ABB 18 DKBL 5 B
H4-A5%** 3662131C1
H104AE 18 DKBL 6 A
H4-A6% H104AH 18 DKBL 3662131C1 1 2 3 4 5 6

H4-A6 H97TA 18 VT 3577500C1


C H4
H4-B1& H70NM 18 LTGN 3577500C1
B
H4-B1## H75AP 18 LTGN 3577500C1
H4-B1&& H75AV 16 LTGN 3584674C1 A
1 2 3 4 5 6
H4-B2 H75AX 16 LTGN 3584674C1
H4-B3 - - - -
H4-B4% H13FL 18 PK 3577500C1
H4-B5 H75AV 14 LTGN 3584674C1
H4-B6 - - - -
H4-C1 H75AP 18 LTGN 3577500C1
CONNECTOR 3600905C1
H4-C5 H75AW 14 LTGN 3584674C1
H4-C2 - - - -
H4-C3% H13F 18 DKBL 3577500C1
SLEEPER GROUND
H4-C3& H77NP 16 LTGN 3584674C1 (5002)
H4-C4% H77NJ 18 LTGN 3577500C1 (LOCATED AT INSTRUMENT PANEL)

H4-C4& H104AA 18 DKBL 3577500C1


H4-C5@ H12B 18 LTBL 3577500C1
H4-C5&& H77NN 14 LTGN 3584674C1
H4-C5## H75AW 14 LTGN 3584674C1
H4-C5@@ H75AP 18 LTGN 3577500C1
H4-C5% H104AJ 18 DKBL 3577500C1 A
H4-C6 H11-GEA 18 WH 3577500C1
H104AB 18 DKBL
H4-C6%** 3662131C1
H104ABA 18 DKBL
CONNECTOR 3537133C1

* W/ WARDROBE LIGHT
# W/ UPPER BUNK LIGHT
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
@ W/ IDLE MANAGEMENT
% W/ REMOTE START / STOP A A11-G 8 WH 3700153C1 3537135C1
** CRIMPED TOGETHER
& W/ NO IDLE HVAC
W/ 500K BAUD RATE
&& W/ NO IDLE HEAT ONLY
## W/ NO IDLE 110V
@@ W/ NO IDLE 12VDC

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 ADDED R/D 5002. C 93366L
RELEASE NO. D ATE PART NO. SHEET

61802Y 12MAR09
AE08058107 071

Figure 545 Connector Body Composite (5001), (5002)

545
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.127. CONNECTOR BODY COMPOSITE (5002), (5003), (5005), (5006), (5007), P. 72

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

SLEEPER GROUND 12V POWER SOURCE


(5002) (5003)
(W/ LONESTAR) (LOCATED IN SLEEPER CONTROL PANEL)

BA
C
A CONNECTOR 3613000C1
*# W/ 2010 LH FUSE BLOCK BODY LOCK 3557682C1

CONNECTOR 3537133C1 CAV CIR GAUGE COLOR TERMINAL

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE A H86SBA 16 LTBL 3534165C1

A H11-G 8 WH 3700154C1 - B - - - -

A*# A11G 8 WH 3700153C1 3537135C1 C H86-GSA 16 WH 3534165C1

POWER PANEL GROUND


12V POWER SOURCE
(5006)
(5005)
(LOCATED UNDER BUNK)
(LOCATED UNDER BUNK - RIGHT SIDE)

B B

A A

CONNECTOR 0872291R1 CONNECTOR 1661197C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A H86-GSC 16 WH 0188396R1 A - - - -
B H86SA 16 LTGN 0188396R1 B HA11-GSP 14 WH 3534167C1

GROUND ADAPTER
(5007)
(LOCATED REAR FACE OF FRONT LEFT BUNK PANEL)

CAV CIR GAUGE COLOR TERMINAL


1 H11-GM 10 WH 3613770C1
14 7
2 H58-G 16 WH 3613771C1
3 H86-GH 16 LTGN 3613770C1
4 H65-GE 16 WH 3613771C1
5 H86-GHW 18 LTGN 3613771C1
6 H86-GK 18 WH 3613771C1
7 H11-GSP 14 WH 3613770C1
8 H63-GK 18 WH 3613771C1
8&& H63-GU 18 WH 3613771C1
8& H63-GX 18 WH 3613771C1
9% H77NT 14 LTGN 3613770C1
8 1 10 H11-GT 14 WH 3613770C1

CONNECTOR 3613769C1 11* H11-GSD 18 WH 3613771C1


11^ H11-GMB 18 WH 3613771C1

* W/ TRIP MASTER 11^^ H11-GME 18 WH 3613771C1


^ W/ QUALCOMM W/ TMCT 11@ H11-GMB 18 WH 3613771C1
^^ W/ QUALCOMM W/ IMCT
11** H11-GMD 18 WH 3613771C1
@ W/ SATELLITE COMMUNICATION
** W/ XATA 12 H76-G 18 WH 3613771C1
## W/ REMOTE START / STOP 13 H75-GSX 14 WH 3613770C1
& W/ WARDROBE & UPPER BUNK
13## H104-GB 18 DKBL 3613771C1
LIGHTS-W/72"CAB
&& W/ UPPER BUNK LIGHT-W/72"CAB 13@@ H11-GEC 18 WH 3613771C1
@@ W/ IDLE MANAGEMENT-W/51" CAB 13%% H75-GSX 14 WH 3613770C1
% W/ NO IDLE HVAC
13! H75HC-G 18 WH 3613771C1
%% W/ AUTO START STOP+W/NO IDLE HVAC
! W/AUTO S/S+N/NO IDLE 13++ H75WK 18 WH 3613771C1
+ W/AUTO S/S+W/ESPAR 13+ H75WK 18 WH 3613771C1
++ W/AUTO S/S+W/WEBASTO
14 H86-GSB 16 WH 3613770C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 D 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK IN 5002. 61802Y 11MAR09


AE08058107 072

Figure 546 Connector Body Composite (5002), (5003), (5005), (5006), (5007)

546
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.128. CONNECTOR BODY COMPOSITE (5009), (5010), (5011), (5011M), (5011F), P. 73

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

SAT COMMUNICATION
AUX HEATER (5010)
(5009) (LOCATED ON RIGHT SIDE, BACK OFPASSENGER DOOR)
(LOCATED ON RIGHT SIDE,
BACK OF PASSENGER DOOR) E D C B A

B F G J K

H * W/ TRIP MASTER
** W/ XATA
CONNECTOR 2031520C1 CONNECTOR 3538634C1
# W/ DRIVERTECH
BODY LOCK 2033927C1 BODY LOCK 3538636C1
@ W/ QUALCOMM
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A H75C 12 LT GN 2025422C1 2025428C1
A* H14SD 18 RD 1667742C1 1661872C1
B H11-GSM 12 WH 2025422C1 2025428C1
A** H14ED 18 RD 1667742C1 1661872C1
A@ H14EA 18 RD 1667742C1 1661872C1
B@ H13EE 18 PK 1667742C1 1661872C1
B* H13SD 18 PK 1667742C1 1661872C1
BUNK DOOR SWITCH 2 B H13EE 18 PK 1667742C1 1661872C1
(5011)
(W/ LONESTAR) C@ H3BD(-) 18 GY 1667742C1 1661872C1
(LOCATED IN LEFT SIED OF SLEEPER) C** H3BE(-) 18 GY 1667742C1 1661872C1
C* H98B 18 BK 1667742C1 1661872C1
D@ H3BD(+) 18 DKBL 1667742C1 1661872C1

A D** H3BE(+) 18 DKBL 1667742C1 1661872C1


D* H98A 18 BK 1667742C1 1661872C1
E@ H98F 18 BK 1667742C1 1661872C1
CONNECTOR 0225822R1 E** H14EBA 18 RD 1667742C1 1661872C1
F@ H11-GSC 18 WH 1667742C1 1661872C1
F# H11-GMB 18 WH 1667742C1 1661872C1
G PLUG - - - 2025431C1
CAV CIR GAUGE COLOR TERMINAL
H PLUG - - - 2025431C1
A H63SC 18 DKBL 0573092C1
J H70E 18 OR 1667742C1 1661872C1
K H50S 18 YL 1667742C1 1661872C1

E F REMOTE RADIO & TWEETER


(5011M / 5011F)
D G (LOCATED ON LEFT SIDE - BACK OF DOOR) A K
C H B J
B J * W/DRIVER DISPLAY C H
A K D G
## W/ 2010 LH FUSE BLOCK F
E
CONNECTOR 3540612C1
BODY LOCK 3540614C1 CONNECTOR 3540613C1
BODY LOCK 3540615C1
CAV CIR GAUGE COLOR TERMINAL
A H86R 18 LTGN 1661262C1 CAV CIR GAUGE COLOR TERMINAL
B H86AE 18 LTGN 1661262C1 A A86R 18 LTGN 1661262C1
B## A86AB 18 LTGN 1661261C1 B A86AE 18 LTGN 1661262C1
C H86(+) 18 YL 1661262C1 C A86(+) 18 YL 1661262C1
C## A86D(+) 18 YL 1661261C1 C* A86D(+) 18 YL 1661262C1
D H86(-) 18 GN 1661262C1 D A86(-) 18 GN 1661262C1
D## A86D(-) 18 GN 1661261C1 D* A86D(-) 18 GN 1661262C1
E H86AF 18 LTGN 1661262C1 E A86F 18 LTGN 1661262C1
F H86AR 18 LTGN 1661262C1 F A86AR 18 LTGN 1661262C1
G H86AS 18 LTGN 1661262C1 G A86AS 18 LTGN 1661262C1
H H86AT 18 LTGN 1661262C1 H A86AT 18 LTGN 1661262C1
J H86AU 18 LTGN 1661262C1 J A86AU 18 LTGN 1661262C1
K - - - - K - - - -

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED EFFECT W/2010 D 92715R
RELEASE NO. D ATE PART NO. SHEET

LH FUSE BLOCK IN 5011M. 61802Y 12MAR09


AE08058107 073

Figure 547 Connector Body Composite (5009), (5010), (5011), (5011M), (5011F)

547
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.129. CONNECTOR BODY COMPOSITE (5011M), P. 73A

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

SLEEPER REMOTE/AMP
(5011M)
(LOCATED ON LEFT SIDE - BACK OF CAB)

A K
B J
C H
D G
E F

CONNECTOR 3540612C1
BODY LOCK 3540614C1

CAV CIR GAUGE COLOR TERMINAL


A A86R 18 LTGN 1661261C1
B A86AB 18 LTGN 1661261C1
C* A86D(+) 18 YL 1661261C1
C# A86(+) 18 YL 1661261C1
D* A86D(-) 18 GN 1661261C1
D# A86(-) 18 GN 1661261C1
E A86AF 18 LTGN 1661261C1
F A86AR 18 LTGN 1661261C1
G A86AS 18 LTGN 1661261C1
H A86AT 18 LTGN 1661261C1
J A86AU 18 LTGN 1661261C1
K - - - -

* W/ DRIVER DISPLAY
# N/ DRIVER DISPLAY

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18MAY16 INITIAL RELEASE. A 93366L
RE LEASE NO . D ATE PART NO. SHEET

93366L 23DEC15
AE08058107 73A

Figure 548 Connector Body Composite (5011M)

548
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.130. CONNECTOR BODY COMPOSITE (5012), (5013), (5014), (5015), (5020), (5031),
P. 74

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

LONG SLEEPER SKY / RISE 12V POWER SOURCE BUNK DOOR SWITCH 1
(5012) (5012)
(LOCATED IN RIGHT SIDE OF SLEEPER) (LOCATED IN RIGHT SIDE OF SLEEPER)
(W/ LONESTAR)
CONNECTOR 0872291R1
B A
BODY LOCK 3557682C1
CAV CIR GAUGE COLOR TERMINAL
A
CAV CIR GAUGE COLOR TERMINAL
A H63SCA 18 DKBL 0573092C1
A H86-GSB 16 WH 0188396R1
CONNECTOR 0225822R1
B H86SBB 16 LTGN 0188396R1

LONG SLEEPER SKY / RISE 12V POWER SOURCE PASS UPPER CABINET
(5013) (5014)
(LOCATED IN RIGHT SIDE OF SLEEPER) (LOCATED IN RIGHT SIDE OF SLEEPER)
(W/ LONESTAR)
CONNECTOR 0872291R1
3
B BODY LOCK 3557682C1 4 CAV CIR GAUGE COLOR TERMINAL
1
2 1 H63UB 18 DKBL 3825382C1
A CAV CIR GAUGE COLOR TERMINAL
2 H63-GUB 18 WH 3825382C1
A H86-GSM 16 WH 0188396R1
3 H86BBA 18 LTGN 3825382C1
B H86SBM 18 LTGN 0879630R1
4 H86BBB 18 LTGN 3825382C1

CONNECTOR 3825188C1

UNDER BUNK LIGHT LEFT UNDER BUNK LIGHT RIGHT


(5015) (5020)
(LOCATED IN LEFT SIDE OF SLEEPER) (LOCATED IN RIGHT SIDE OF SLEEPER)
(W/ LONESTAR) (LONESTAR)

B CONNECTOR 1661196C1
B
CONNECTOR 1661196C1
A A CAV CIR GAUGE COLOR TERMINAL
CAV CIR GAUGE COLOR TERMINAL
A H63SJB 18 DKBL 1661208C1
A H63SJA 18 DKBL 1661208C1
B H63-GSC 18 WH 1661208C1
B H63-GSB 18 WH 1661208C1

APU/PDC
(5031)
PEOPLENET VID INPUT (LOCATED UNDER BUNK)
(5020)
(LOCATED UNDER BUNK (SLEEPER))
5
4

7 6
CAV CIR GAUGE COLOR TERMINAL
1 - - - -
2 - - - -
3 - - - -
4 A3BD(+) 18 DKBL 3518963C1
5 A3BD(-) 18 GY 3518963C1 8 1
12 1
6 - - - - CONNECTOR 3674957C1
CONNECTOR 7 - - - - BODY LOCK 3534766C1
3553404C1
8 - - - - CAV CIR GAUGE COLOR TERMINAL
9 - - - - 1 H77NA 18 LTGN 1680205C1
10 - - - - 2 H77NB 18 LTGN 1680205C1
11 A5U(-) 18 GN 3518963C1 3 PLUG - - 0453133C1
12 A5U(+) 18 YL 3518963C1 4 H5MB(-) 18 GN 1680205C1
5 H5MB(+) 18 YL 1680205C1
6 PLUG - - 0453133C1
7 PLUG - - 0453133C1
8 PLUG - - 0453133C1

CHK DATE C HANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - REVISED AND REDRAWN. D 92447S
RE LEASE NO . D ATE PART NO. SHEET

61802Y 11MAR09 AE08058107 074

Figure 549 Connector Body Composite (5012), (5013), (5014), (5015), (5020), (5031)

549
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.131. CONNECTOR BODY COMPOSITE (5034), (5035), (5035A), (5036), (5037),


(5038), P. 74A

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

MAXXSAVER APU DISPLAY INTERCONNECT


MAXXSAVER APU (5035)
(5034) (LOCATED ON FRAME RAIL NEAR CAB MOUNTING)
(LOCATED ON FRAME RAIL NEAR CAB MOUNTING)

2 DC
3
AB
4
CONNECTOR 1667305C1
5 BODY LOCK 1661263C1 - 2 REQD

CAV CIR GAUGE COLOR TERMINAL


A H5T(+) 18 YL 1661261C1
CONNECTOR 2206592C1
B H5T(-) 18 GN 1661261C1
C H77A 20 RD 3544254C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE D H77NG 18 LTGN 1661261C1
1 H5MB(+) 18 YL 2206584C1 3522193C1
2 H5MB(-) 18 GN 2206584C1 3522193C1
3 H77NY 18 LTGN 2206584C1 3522193C1
4 H77NB 18 LTGN 2206584C1 3522193C1
5 H77NW 16 LTGN 2206584C1 3522194C1

MAXXSAVER APU DISPLAY INTERCONNECT


(5035A)
(LOCATED ON FRAME RAIL NEAR CAB MOUNTING)

BATTERY CHARGER
(5036)
A B (LOCATED ON FRAME RAIL NEAR CAB MOUNTING)
(W/ LONESTAR)
D C

CONNECTOR 1667529C1 A
BODY LOCK 1667530C1

CONNECTOR 0239809R1
CAV CIR GAUGE COLOR TERMINAL
A H5U+ 22 WH 3534481C1 CAV CIR GAUGE COLOR TERMINAL
B H5U- 22 BL 3534481C1 A H77NW 16 LT GN 0239806R1
C H77C 22 RD 3534481C1
D H12-G 22 BK 3534481C1

MAXXPOWER APU JUMPER CENTER/ FORWARD CHASSIS


(5037) (5038)

A
2 1
B
CONNECTOR 1684261C1
CONNECTOR 1671611C1 BODY LOCK 1684263C1
BODY LOCK 1671608C1
CAV CIR GAUGE COLOR TERMINAL
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE 1 A77NX 16 TN 1680205C1
A A77NX 16 TN 2033911C1 1652325C1 2 A77-G 16 WH 1680205C1
B A77-G 16 WH 2033911C1 1652325C1
CHK D ATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED R/D 5037 & 5038.B 92447S
RE LEASE NO . DATE PART NO. SHEET

82357E 20DEC11 AE08058107 74A

Figure 550 Connector Body Composite (5034), (5035), (5035A), (5036), (5037), (5038)

550
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.132. CONNECTOR BODY COMPOSITE (5100), (5101), (5102), (5103), P. 75

NAVISTAR, INC ELECTRICAL CIRCUIT CHAPTER


DIAGRAM 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

RIGHT WORK LIGHT


(5101)
LEFT WORK LIGHT
(LOCATED ON SLEEPER BACK PANEL)
(5100)
(LOCATED ON SLEEPER BACK PANEL)

A B A B

CONNECTOR 0969541R1

CAV CIR GAUGE COLOR TERMINAL


V65 16 OR CONNECTOR 0969541R1
A% 0333736C1
V65A 18 OR
V65-GA 18 WH CAV CIR GAUGE COLOR TERMINAL
B% 0333736C1
V65-G 16 WH A V65A 18 OR 0333732C1
B V65-GA 18 WH 0333732C1
% CRIMPED TOGETHER

ROOF / SLEEPER CONNECTOR


(5102)
(LOCATED IN SLEEPER BACK PANEL - UPPER LEFT)

D C
F A E B
B A
E F
C
D
CONNECTOR 2031872C1
CONNECTOR 2031871C1
BODY LOCK 2031874C1
BODY LOCK 2031873C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A V63HB 18 DKBL 1661262C1 A H63HB 16 DKBL 1661261C1
B V63-GB 18 WH 1661262C1 B H63-GB 16 WH 1661261C1
C V63D 18 DKBL 1661262C1 C H63D 18 DKBL 1661261C1
D - - - - D - - - -
E V9NCB 18 GY 1661262C1 E H109SB 18 GY 1661261C1
F V63EB 18 DKBL 1661262C1 F H63EB 18 DKBL 1661261C1

CAV CIR GAUGE COLOR TERMINAL


ROOF HARNESS 1* H86BB 18 LTGN 3571717C1
(5103) 1# H86BBP 18 LTGN 3571717C1
(LOCATED IN SLEEPER ROOF)
2* H86CB 18 LTGN 3571717C1
2# H86CBP 18 LTGN 3571717C1
3* H86DB 18 LTGN 3571717C1
3# H86DBP 18 LTGN 3571717C1
2 4* H63EB 18 DKBL 3571717C1
1
4
3 4# H86EBP 18 LTGN 3571717C1
6
5 5 H63D 18 DKBL 3571717C1
8
7 6 H63L 16 DKBL 3571717C1
10
9 7 H63-GB 16 WH 3571717C1
12
11
8 H50A 16 YL 3571717C1
9 - - - -
CONNECTOR 3825185C1
10 - - - -
11 - - -
12 - - - -

* RADIO SPEAKER-W/ 72" CAB


# RADIO SPEAKER-W/ SUB WOOFER W/ 72" CAB

CH K DATE C HANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT B 82357E
RELEA SE NO. DATE PA RT NO. SHEET

DIAGRAM, PROSTAR. 61802Y 12MAR09 AE08058107 075

Figure 551 Connector Body Composite (5100), (5101), (5102), (5103)

551
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.133. CONNECTOR BODY COMPOSITE (5103), (5104), (5105), (5106), (5107), (5109),
(5110), (5111), P. 76

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

LEFT SLEEPER AUX ACCENT LIGHT RIGHT SLEEPER AUX ACCENT LIGHT
(5103) (5104)
(LOCATED IN SLEEPER ROOF) (LOCATED IN SLEEPER ROOF)

A A
B B
C C

CONNECTOR 1661198C1 CONNECTOR 1661198C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL

A V63-GBD 18 WH 1661208C1 A V63-GBE 18 WH 1661208C1

B - - - - B - - - -

C V63HBD 18 DKBL 1661208C1 C V63HBE 18 DKBL 1661208C1

LEFT SLEEPER ACCENT LIGHT RIGHT SLEEPER ACCENT LIGHT


(5105) (5106)
(LOCATED IN SLEEPER ROOF) (LOCATED IN SLEEPER ROOF)

A A
B B
C C

CONNECTOR 1661198C1 CONNECTOR 1661198C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A V63-GBB 18 WH 1661208C1 A V63-GBC 18 WH 1661208C1
B - - - - B - - - -
C V63HBB 18 DKBL 1661208C1 C V63HBC 18 DKBL 1661208C1

SLEEPER DOME LIGHT WARDROBE CABINATE


(5107) (5109)
(LOCATED IN SLEEPER ROOF) (LOCATED ON LEFT SIDE BY WARDROBE CABINET)

DC
AB
A
B
CONNECTOR 1667305C1
BODY LOCK 1661263C1 CONNECTOR 1661259C1
BODY LOCK 1661263C1
CAV CIR GAUGE COLOR TERMINAL
A V63D 18 DKBL 1661261C1
B V63-GA 18 WH 1661261C1 CAV CIR GAUGE COLOR TERMINAL
C V63EB 18 DKBL 1661261C1 A H63K 18 DKBL 1661261C1
D V9NCB 18 GY 1661261C1 B H63-GK 18 WH 1661261C1

LEFT LUGGAGE LIGHT RIGHT LUGGAGE LIGHT


(5110) (5111)
(LOCATED UNDER BUNK - LEFT SIDE) (LOCATED UNDER BUNK - RIGHT SIDE)

A A

B B

CONNECTOR 1669973C1 CONNECTOR 1669973C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A H63SJA 18 DKBL 1661212C1 A H63SJB 18 DKBL 1661212C1
B H63-GSB 18 WH 1661212C1 B H63-GSC 18 WH 1661212C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - TITLE WAS CIRCUIT B 82357E
RELEASE NO. D ATE PART NO. SHEET

DIAGRAM, PROSTAR. 61802Y 12MAR09


AE08058107 076

Figure 552 Connector Body Composite (5103), (5104), (5105), (5106), (5107), (5109), (5110), (5111)

552
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.134. CONNECTOR BODY COMPOSITE (5112), (5113), (5114), (5115), P. 76A

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

LEFT LUGGAGE DOOR SWITCH


LEFT LUGGAGE DOOR SWITCH (5113)
(5112) (W/ LONESTAR)
(W/ LONESTAR)

A
A

CONNECTOR 0239808R1
CONNECTOR 0239808R1

CAV CIR GAUGE COLOR TERMINAL


CAV CIR GAUGE COLOR TERMINAL
A H63SDA 16 DK BL 0239805R1
A H63SD 16 DK BL 0239805R1

RIGHT LUGGAGE DOOR SWITCH


RIGHT LUGGAGE DOOR SWITCH (5115)
(5114) (W/ LONESTAR)
(W/ LONESTAR)

A A

CONNECTOR 0239808R1
CONNECTOR 0239808R1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A H63SE 16 DK BL 0239805R1 A 63SEA 16 DK BL 0239805R1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 INITIAL RELEASE. A 82357E
RELEASE NO. D ATE PART NO. SHEET

82357E 19DEC11
AE08058107 76A

Figure 553 Connector Body Composite (5112), (5113), (5114), (5115)

553
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.135. CONNECTOR BODY COMPOSITE (5117), (5118), (5119), P. 77

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

AIR SHIELD LIGHT


(5117)
(LOCATED IN UPPER LEFT SIDE OF SLEEPER)

C C
B B
A
A

CONNECTOR 1661891C1
CONNECTOR 1661889C1
BODY LOCK 1661892C1
BODY LOCK 1661890C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A H58C 16 BK 1661262C1 A BLACK 16 BK 1661261C1
B H58-G 16 WH 1661262C1 B WHITE 16 WH 1661261C1
C - - - - C - - - -

OPTIONAL WORK
LIGHT CONNECTOR
(5118)
(LOCATED ON LEFT SIDE WALL OF SLEEPER)

A A
B B
CONNECTOR 1661259C1
BODY LOCK 1661263C1 CONNECTOR 1661260C1
BODY LOCK 1661264C1
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A BLACK 16 BK 1661261C1 A H65BB 16 OR 1661262C1
B WHITE 16 WH 1661261C1 B H65-GD 16 WH 1661262C1

RIGHT OPTIONAL WORK LIGHT


(5119)
(LOCATED ON RIGHT SIDE WALL OF SLEEPER)

A
CAV CIR GAUGE COLOR TERMINAL
B A H65BA 16 OR 1661261C1
B H65-GC 16 WH 1661261C1
CONNECTOR 1661259C1
BODY LOCK 1661263C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT B 82357E
RELEASE NO. D ATE PART NO. SHEET

DIAGRAM, PROSTAR. 61802Y 11MAR09


AE08058107 077

Figure 554 Connector Body Composite (5117), (5118), (5119)

554
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.136. CONNECTOR BODY COMPOSITE (5123), (5124), (5125), (5126), P. 78

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

DOME / FLOOR LIGHT CAV CIR GAUGE COLOR TERMINAL


(5124) 1 H63C 18 DKBL 1661224C1
(LOCATED IN
RIGHT CRESENT SPEAKER 2B H63ZVR 18 GY 1661224C1
SLEEPER CONTROL PANEL)
(5123)
3 H63D 18 DKBL 1661224C1
(LOCATED IN
SLEEPER CONTROL PANEL) 4 - - - -

10 8 5B - - - -
6 - - - -
B A 3 6 H62 18 DKBL
7% 3541250C1
H62A 18 DKBL
2B 5B
8 H62D 18 DKBL 1661224C1
8# H62AJ 18 DKBL 3541250C1

CONNECTOR 3535769C1 H11-GA 18 WH


1 4 9% 3541250C1
BODY LOCK 3535770C1 H62-GA 18 DKBL

9 7 10 - - - -

CAV CIR GAUGE COLOR TERMINAL


A H86AT 18 LTGN 1661261C1
CONNECTOR 3520850C1 % CRIMPED TOGETHER
B H86AU 18 LTGN 1661261C1
# PANEL LIGHTS W/ NO IDLE

SLEEPER CONTROL PANEL


SWITCH CONNECTOR
(5125)
D E (LOCATED IN SLEEPER CONTROL PANEL)
A H
C F
B G
B G
C F
A H
D E
CONNECTOR 2005836C1 CONNECTOR 2005835C1
BODY LOCK 2006504C1 BODY LOCK 2006503C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A H63SA 16 DKBL 1661209C1 A H63 18 DKBL 1661212C1
B H63EA 18 DKBL 1661208C1 B H63D 18 DKBL 1661212C1
C H62-GSD 18 WH 1661208C1 C H11-GA 18 WH 1661212C1
D H62AS 18 DKBL 1661208C1 D H62AS 18 DKBL 1661212C1
E H109SA 18 GY 1661208C1 E H63ZVR 18 GY 1661212C1
F H63F 18 DKBL 1661208C1 F H63C 18 DKBL 1661212C1
G H63HB 16 DKBL 1661209C1 G H63B 18 DKBL 1661212C1
H H63-GSF 18 WH 1661208C1 H H63-GA 18 DKBL 1661212C1

12V POWER SOURCE


RIGHT CRESENT LIGHT
(5125)
(5126)
(W/ LONESTAR)
(W/ LONESTAR)

B
A
A
B
CONNECTOR 0872291R1 CONNECTOR 1661259C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A H86-GSC 16 WH 0188396R1 A H63SJC 18 DK BL 1661261C1
B H86SA 16 LT GN 0188396R1 B H63-GSD 18 WH 1661261C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 ADDED: LONESTAR IN B 82357E
RELEASE NO. D ATE PART NO. SHEET

TITLE, CONN R/D 5125, 5126. 61802Y 11MAR09


AE08058107 078

Figure 555 Connector Body Composite (5123), (5124), (5125), (5126)

555
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.137. CONNECTOR BODY COMPOSITE (5126), (5127), (5128), (5129), (5130), P. 79

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

ACCENT LIGHT ON / OFF CAV CIR GAUGE COLOR TERMINAL


(5126)
(LOCATED IN SLEEPER CONTROL PANEL) 1 - - - -
2B H63 18 DKBL 1661224C1
H62C 18 DKBL
3% 3541250C1
10 8 H63A 18 DKBL
4 - - - -
3 6 5B - - - -
6 - - - -
2B 5B
7 H62C 18 DKBL 1661224C1
H62A 18 DKBL
8% 3541250C1
H62B 18 DKBL
1 4 H62GSA 18 DKBL
9% 3541250C1
9 7 H62GSB 18 DKBL
10 - - - -

CONNECTOR 3520850C1 % CRIMPED TOGETHER

LEFT CRESENT SPEAKER LEFT FLOOR LIGHT


(5127) (5128)
(LOCATED ON BULKHEAD CENTER SECTION,
LEFT SIDE)
A B
A
B
CONNECTOR 1661259C1
CONNECTOR 3535769C1
BODY LOCK 1661263C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL

A H86AR 18 LT GN 1661261C1 A H63JBA 18 DKBL 1661261C1

B H6AS 18 LT GN 1661261C1 B H63-GJA 18 WH 1661261C1

RIGHT FLOOR LIGHT


(5129)
(LOCATED ON BULKHEAD -
CENTER SECTION, RIGHT SIDE)

A CAV CIR GAUGE COLOR TERMINAL

B A H63JBB 18 DKBL 1661261C1


B H63-GJB 18 DKBL 1661261C1

CONNECTOR 1661259C1
BODY LOCK 1661263C1

LOWER BUNK READING LIGHT


(5130)
(LOCATED ON LEFT SIDE,
WALL OF SLEEPER)

CAV CIR GAUGE COLOR TERMINAL


A A H63SB 18 DKBL 1661208C1
B H63-GSD 18 WH 1661208C1
B

CONNECTOR 1669972C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 ADDED: LONESTAR IN B 82357E
RELEASE NO. D ATE PART NO. SHEET

TITLE, CONN R/D 5127. 61802Y 12MAR09


AE08058107 079

Figure 556 Connector Body Composite (5126), (5127), (5128), (5129), (5130)

556
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.138. CONNECTOR BODY COMPOSITE (5130), (5131), (5134), P. 79A

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
MAIN SLPR/SLPR CNTRL A1 H63SA 16 DK BL 3544886C1 B12 H75K 18 LT GN 3544886C1
CONNECTOR A2 H63E 18 DK BL 3544886C1 C1 H9RC 18 GY 3544886C1
(5130)
A3 H62-GSD 18 WH 3544880C1 C2 H104AC 18 DK BL 3544886C1

B C A4 H62A 18 DK BL 3544880C1 C3 H104ADA 18 DK BL 3544886C1


A4 H62AS 18 DK BL 3544880C1 C4 H104ABB 18 DK BL 3544886C1
A5 H63ZVR 18 GY 3544880C1 C5 H104-GB 18 DK BL 3544886C1
A D
A6 H63F 18 DK BL 3544880C1 C6 - - - -
12 12 A7 H50A 16 YL 3544886C1 C7 H75L 18 LT GN 3544886C1
8 8
11 11
7 7 A8 H63-GSF 18 WH 3544886C1 C7 H75L 18 LT GN 3544886C1
10 10
B1 H75AG 18 LT GN 3544886C1 C8 H75M 18 LT GN 3544886C1
6 9 9 6
8 8 B1 H75HS1 18 LT GN 3544886C1 C8 H75M 18 LT GN 3544886C1
5 7 7 5 B2 H75AF 18 LT GN 3544886C1 C9 H75N 18 LT GN 3544886C1
B2 H75HR1 18 LT GN 3544886C1 C9 H75N 18 LT GN 3544886C1
6 6 4
4
B3 H75AR 18 LT GN 3544886C1 C10 H77NH 18 LT GN 3544886C1
5 5
4 4 B4 H75-GAS 18 LT GN 3544886C1 C11 H77NA 18 LT GN 3544886C1
3 3
3 3 B4 H75-GAS 18 LT GN 3544886C1 C12 H77NC 18 LT GN 3544886C1
2 2
2 2 B5 H86SBA 16 LT BL 3544886C1 D1 H86F 18 LT GN 3544886C1
1 1
1 1 B6 H86-GSA 16 WH 3544886C1 D2 H86R 18 LT GN 3544886C1

D B7 H75F 18 LT GN 3544886C1 D3 H86-GHW 18 LT GN 3544880C1


A
B7 H75F 18 LT GN 3544886C1 D4 H77NE 18 LT GN 3544880C1
B8 H75-GA 18 LT GN 3544886C1 D4 H77CR1 18 LT GN 3544880C1
B C
B8 H75-GA 18 WH 3544886C1 D5 H77NF 18 LT GN 3544880C1
CONNECTOR 3612512C1 B9 H75AB 18 LT GN 3544886C1 D5 H77CS1 18 LT GN 3544880C1
BODY LOCK 3553652C1
B9 H75R 18 LT GN 3544886C1 D6 H86(-) 18 GN 3544880C1
B10 H75AA 18 LT GN 3544886C1 D7 H86(+) 18 YL 3544886C1
B10 H75H 18 LT GN 3544886C1 D8 H86AE 18 LT GN 3544886C1
B11 H75J 18 LT GN 3544886C1
B11 H75J 18 LT GN 3544886C1
B12 H75K 18 LT GN 3544886C1

UPPER BUNK READING LIGHT SKY RISE CABINET LIGHT


(5131) (5134)
(LOCATED IN LEFT SIDE WALL OF SLEEPER) (LOCATED IN RIGHT SIDE OF SLEEPER)

A A

B B

CONNECTOR 1669972C1 CONNECTOR 1661196C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A H63U 18 DKBL 1661208C1 A H63-GK 18 WH 1661208C1
B H63-GU 18 WH 1661208C1 B H63K 18 DKBL 1661208C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - TITLE WAS CIRCUIT B 82357E
RELEASE NO. D ATE PART NO. SHEET

DIAGRAM, PROSTAR. 74016A 01NOV11


AE08058107 79A

Figure 557 Connector Body Composite (5130), (5131), (5134)

557
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.139. CONNECTOR BODY COMPOSITE (5134), (5134F), (5135), P. 80

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

SLPR CNTRL/MAIN SLPR


CONNECTOR
(5134)

B C
A D
1 1
1 1
2 2
2 2
3 3
3 4 4 3
5 5
4 4
6 6
B5 - - - -
7 7
5 5 B6 - - - -
8 8
6 9 9 6 B7 H75F 18 LT GN 3544884C1
10 10 B8 H75-GA 18 WH 3544884C1
7 7
11 11 B9 H75R 18 LT GN 3544884C1
8 8
1212 B10 H75H 18 LT GN 3544884C1
A D
B C B11 H75J 18 LT GN 3544884C1
B12 H75K 18 LT GN 3544884C1

CONNECTOR 3825188C1 C1 - - - -
C2 H104AC 18 DK BL 3544884C1
CAV CIR GAUGE COLOR TERMINAL C3 H104ADA 18 DK BL 3544884C1
A1 H63 18 DK BL 3544884C1 C4 H104ABB 18 DK BL 3544884C1
A2 H63D 18 DK BL 3544884C1 C5 H104-GB 18 DK BL 3544884C1
A3 H11-GA 18 WH 3544876C1 C6 - - - -
A4 H62AS 18 DK BL 3544876C1 C7 H75L 18 LT GN 3544884C1
A4 H62AS 18 DK BL 3544876C1 C8 H75M 18 LT GN 3544884C1
A4 H62AS 18 DK BL 3544876C1 C9 H75N 18 LT GN 3544884C1
A4 H62AS 18 DK BL 3544876C1 C10 H77NH 18 LT GN 3544884C1
A5 H63VZR 18 GY 3544876C1 C11 H77NA 18 LT GN 3544884C1
A6 H63C 18 DK BL 3544876C1 C12 H77NC 18 LT GN 3544884C1
A7 H63B 18 DK BL 3544884C1 D1 - - - -
A8 H63-GA 18 DK BL 3544884C1 D2 - - - -
B1 H75AG 18 LT GN 3544884C1 D3 - - - -
B2 H75AF 18 LT GN 3544884C1 D4 H77NE 18 LT GN 3544876C1
B3 H75AR 18 LT GN 3544884C1 D4 H77NE 18 LT GN 3544876C1
B3 H75AR 18 LT GN 3544884C1 D5 H77NF 18 LT GN 3544876C1
B3 H75AR 18 LT GN 3544884C1 D5 H77NF 18 LT GN 3544876C1
B4 H75-GAS 18 LT GN 3544884C1 D6 - - - -
B4 H75-GAS 18 LT GN 3544884C1 D7 - - - -
B4 H75-GAS 18 LT GN 3544884C1 D8 - - - -

BEACON LIGHT LOWER CABINET


LEFT SIDE (5135)
(5134F) (W/ LONESTAR)
(W/ LONESTAR)
(LOCATED IN UPPER LEFT SIDE OF SLEEPER)
3
4
C 1
2
B
A
CONNECTOR 3825188C1
CONNECTOR 1661891C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A H65CB 16 OR 1661262C1 1 H63UA 18 DK BL 3825382C1
B H65-GH 16 WH 1661262C1 2 H63-GUA 18 WH 3825382C1
C - - - - 3 H86BBB 18 LT GN 3825382C1
4 H86CBA 18 LT GN 3825382C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 ADDED BODY LOCK TO R/DD 92447S
RELEASE NO. D ATE PART NO. SHEET

5134F. 61802Y 11MAR09


AE08058107 080

Figure 558 Connector Body Composite (5134), (5134F), (5135)

558
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.140. CONNECTOR BODY COMPOSITE (5135F), (5136), (5200), (5202), (5205), P. 81

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

BEACON LIGHT TEMPERATURE CONTROL


RIGHT SIDE (5202)
(5135F) (LOCATED IN SLEEPER CONTROL PANEL)
(LOCATED IN UPPER RIGHT SIDE OF SLEEPER)
C
C B
B A

A
CONNECTOR 3599251C1
CONNECTOR 1661891C1 BODY LOCK 3599255C1
BODY LOCK 1661892C1
CAV CIR GAUGE COLOR TERMINAL
CAV CIR GAUGE COLOR TERMINAL A H77TVT 18 LTGN 3534164C1
A H65CA 16 OR 1661262C1 B H77TT 18 LTGN 3534164C1
B H65-GJ 16 WH 1661262C1 C H77TZT 18 LTGN 3534164C1
C - - - -
AUX HVAC BERGSTROM
NO IDLE CONTROLLER
(5205)
LOWER CABINET
(5136) (LOCATED UNDER BUNK-
(W/ LONESTAR) RIGHT SIDE)

B
14
7

12

13

15
10

11
9
1
2
3

4
5
6
13
14

12

11

4
15

10

3
2
8

1
9

7
2 1

A
A
3544870C1
3544871C1 BODY LOCK

CONNECTOR 3825182C91 CAV CIR GAUGE COLOR TERMINAL


A1 - - - -
A2 H75-GA 18 LTGN 3544884C1
CAV CIR GAUGE COLOR TERMINAL A3 H75AJA 18 LTGN 3544884C1
1 H63K 18 DK BL 3593251C1 A4 H75X 18 LTGN 3544884C1
2 H63-GK 18 WH 3593251C1 A5 H5SA(+) 18 YL 3544884C1
A6 H5SA(-) 18 LTGN 3544884C1
A7 H14HA 12 RD 3544877C1
A8 H14HB 12 RD 3544877C1
A9 H104 12 RD 3544877C1
A10 - - - -
A11 H75F 18 LTGN 3544884C1
COOLANT FLOW VALVE
A12 H75N 18 LTGN 3544884C1
(5200)
A13 - - - -
A14 H77NH 18 LTGN 3544884C1
A15 H77ND 18 LTGN 3544884C1

1 4 B1 H75AB 18 LTGN 3544884C1


B2 H75AA 18 LTGN 3544884C1
3 2 B3 H75J 18 LTGN 3544884C1
B4 H75K 18 LTGN 3544884C1
B5 H75L 18 LTGN 3544884C1
B6 H75M 18 LTGN 3544884C1

CONNECTOR 3714731C1 B7 H75-GBA 12 WH 3544877C1


B8 H75-GBB 12 WH 3544877C1
CAVITY CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE B9 H104-G 12 WH 3544877C1
1 K95AB 20 TN 3601686C1 3733609C1 B10 - - - -
2 PLUG - - - - B11 - - - -
3 PLUG - - - - B12 H77NF 18 LTGN 3544884C1
4 K95AB 20 TN 3601686C1 3733609C1 B13 H77NE 18 LTGN 3544884C1
B14 H75HG 18 LTGN 3544884C1
B15 H75HF 18 LTGN 3544884C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 ADDED BODY LOCK TO R/DF 92447S
RELEASE NO. D ATE PART NO. SHEET

5135F. 91662T 24DEC12


AE08058107 081

Figure 559 Connector Body Composite (5135F), (5136), (5200), (5202), (5205)

559
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.141. CONNECTOR BODY COMPOSITE (5210), (5212), (5213), P. 81A

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

AUX HEATER CONTROLLER SLEEPER HVAC BLEND DOOR


SLEEPER HVAC CONTROLLER (5212)
(5210) (LOCATED UNDER BUNK - RIGHT SIDE)
(LOCATED UNDER BUNK - RIGHT SIDE)

10
9
8
17 32 7
6
5

CONNECTOR 3522071C1

CAV CIR GAUGE COLOR TERMINAL


5 H77TMA 18 LTGN 3522073C1
1 16 6 H77TMB 18 LTGN 3522073C1
7 H77TFB 18 LTGN 3522073C1
8 - - - -
CONNECTOR 3548957C91 9 H77TF 18 LTGN 3522073C1
10 H77TFA 18 LTGN 3522073C1

CAV CIR GAUGE COLOR TERMINAL


1 PLUG - - 3517247C1
2 PLUG - - 3517247C1
3 H75V 18 LTGN 3517243C1
4 H75-GBB 18 LTGN 3517243C1
4 H75-GB 18 WH 3517243C1
5 H75CB 18 LTGN 3517243C1
6 PLUG - - 3517247C1
7 H77TFA 18 LTGN 3517243C1
8 H77TF 18 LTGN 3517243C1 SLEEPER HVAC TEMP SENSOR
(5213)
9 H77TFB 18 LTGN 3517243C1
(LOCATED UNDER BUNK - RIGHT SIDE)
10 H77TMB 18 LTGN 3517243C1
11 H77TMA 18 LTGN 3517243C1
1 2

12 H77TSB 20 LTGN 3533507C1


13 H77TSA 20 LTGN 3533507C1
14 PLUG - - 3517247C1
CONNECTOR 3602659C1
15 H5SA(+) 18 YL 3517243C1
16 H5SA(-) 18 GN 3517243C1
CAV CIR GAUGE COLOR TERMINAL
17 H62AH 18 DKBL 3517243C1
1 H77TSA 20 LTGN 3602660C1
18 H77TV 18 LTGN 3517243C1
2 H77TSC 20 LTGN 3602660C1
19 H77TZ 18 LTGN 3517243C1
20 PLUG - - 3517247C1
21 H77TT 18 LTGN 3517243C1
22 PLUG - - 3517247C1
23 H77TB 18 LTGN 3517243C1
24 H75F 18 LTGN 3517243C1
25 H75-GA 18 WH 3517243C1
26 H75R 18 LTGN 3517243C1
27 H75H 18 LTGN 3517243C1
28 H75J 18 LTGN 3517243C1
29 H75K 18 LTGN 3517243C1
30 H75L 18 LTGN 3517243C1
31 H75M 18 LTGN 3517243C1
32 H75N 18 LTGN 3517243C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300344 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 CIRC H77TSB WAS H77TSCC 92447S
RELEASE NO. D ATE PART NO. SHEET

74016A 01APR11
AE08058107 81A

Figure 560 Connector Body Composite (5210), (5212), (5213)

560
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.142. CONNECTOR BODY COMPOSITE (5214), (5215), (5216), (5217), (5218), (5219),
P. 82

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

AUXILIARY HEATER-BEHR LPM


(5214) AUX HVAC - BEHR
(LOCATED UNDER BUNK - RIGHT SIDE) NO IDLE CONTROLLER 2
(5217)
4 (LOCATED UNDER BUNK - RIGHT SIDE)

6 13 24
3 CONNECTOR 3627940C1
2
5
1
CAV CIR GAUGE COLOR TERMINAL
1 - - - -
2 - - - -
3 H75CB 18 LTGN 3544884C1
1
4 - - - - 12
5 H11-GSM 12 WH 3605694C1 CONNECTOR 3664417C91

6 H75C 12 LTGN 3605694C1 CAV CIR GAUGE COLOR TERMINAL


1 H75TN 18 LTGN 3517243C1
AUX HTR EVAP SENSOR
(5215) 2 H75AF 18 LTGN 3517243C1
LOCATED UNDERBUNK-RIGHT SIDE) 3 PLUG - - 3518314C1
4 PLUG - - 3518314C1
12

CAV CIR GAUGE COLOR TERMINAL


1 H77-TSD 20 LTGN 3602660C1 5 PLUG - - 3518314C1

2 H77-TSE 20 LTGN 3602660C1 6 H75TM 18 LTGN 3517243C1


7 H75L 18 LTGN 3517243C1
CONNECTOR 3602659C1 8 PLUG - - 3518314C1

AUX HVAC - BEHR 9 H77NH 18 LTGN 3517243C1


NO IDLE CONTROLLER 1 10 H75TL 18 LTGN 3517243C1
(5216) 11 H77NR 18 LTGN 3517243C1
(LOCATED UNDER BUNK - RIGHT SIDE)
12 H75AG 18 LTGN 3517243C1
13 24 13 PLUG - - 3518314C1
14 H75M 18 LTGN 3517243C1
15 H75J 18 LTGN 3517243C1
16 H75K 18 LTGN 3517243C1
12 17 H77NE 18 LTGN 3517243C1
1
CONNECTOR 3664416C91 18 H77NS 18 LTGN 3517243C1
19* H75AH 18 LTGN 3517243C1
CAV CIR GAUGE COLOR TERMINAL
19# H77ND 18 LTGN 3517243C1
1 H75AA 18 LTGN 3517243C1
20 H75X 18 LTGN 3517243C1
2 H75AB 18 LTGN 3517243C1
21 PLUG - - 3518314C1
3 PLUG - - 3518314C1
22 H75AJ 18 LTGN 3517243C1
4 H75-GB 18 LTGN 3517243C1
23 H77NF 18 LTGN 3517243C1
5 H75CB 18 LTGN 3517243C1
24 PLUG - - 3518314C1
6 H75V 18 LTGN 3517243C1
* W/ NO IDLE HEAT ONLY
7 H77TFA 18 LTGN 3517243C1 # W/ NO IDLE HVAC
8 H77TF 18 LTGN 3517243C1
AUX HEATER IN TAKE SENSOR
9 H77TFB 18 LTGN 3517243C1 (5218)
10 H77TMB 18 LTGN 3517243C1 (LOCATED UNDER BUNK - RIGHT SIDE)
11 H77TMA 18 LTGN 3517243C1
1 2

CAV CIR GAUGE COLOR TERMINAL


12 H77NJ 18 LTGN 3518314C1 1 H75AD 20 LTGN 3602660C1
13 H77TSA 20 LTGN 3533507C1 2 H75AC 20 LTGN 3602660C1
14 PLUG - - 3518314C1
CONNECTOR 3602659C1
15 H5SA(+) 18 YL 3517243C1
16 H5SA(-) 18 GN 3517243C1 CHS MODULE
(5219)
17 H62AH 18 DKBL 3517243C1
(LOCATED UNDER BUNK - RIGHT SIDE)
18 H77TSB 18 LTGN 3517243C1
19 H77TSD 20 LTGN 3533507C1
A CAV CIR GAUGE COLOR TERMINAL
20 H75AD 20 LTGN 3533507C1
A H75-GAK 16 LTGN 1661209C1
21 H75-GA 18 LTGN 3517243C1 B B H75AL 16 LTGN 1661209C1
22 H75N 18 LTGN 3517243C1
C C H75AJ 18 LTGN 1661208C1
23 H75F 18 LTGN 3517243C1
24 H75AE 18 LTGN 3517243C1 CONNECTOR 1661198C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
25OCT16 MOVED CIRC FROM CAV D 93638F
RELEASE NO. DATE PART NO. SHEET

4 TO 3 AT R/D 5214. 61802Y 11MAR09


AE08058107 082

Figure 561 Connector Body Composite (5214), (5215), (5216), (5217), (5218), (5219)

561
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.143. CONNECTOR BODY COMPOSITE (5220), (5222), (5230), P. 83

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

NO IDLE ENGINE HEAT


(5220)
(LOCATED IN SLEEPER CONTROL PANEL)

C D D C
CONNECTOR 1667529C1 CONNECTOR 1667305C1
B A A B BODY LOCK 1661263C1
BODY LOCK 1667530C1

CAV CIR GAUGE COLOR TERMINAL


A H75AG 18 LTGN 1661262C1
A& H75HS1 18 LTGN 1661262C1 CAV CIR GAUGE COLOR TERMINAL
B H75AF 18 LTGN 1661262C1 A H75AG 18 LTGN 1661261C1
B& H75HR1 18 LTGN 1661262C1 B H75AF 18 LTGN 1661261C1
C H75AR 18 LTGN 1661262C1 C H75AR 18 LTGN 1661261C1
D H75-GAS 18 LTGN 1661262C1 & W/ AUTO START/ATOP D H75-GAS 18 LTGN 1661261C1

NO IDLE ENGINE HEAT


(5222) SKY RISE BUNK FAN
(LOCATED IN SLEEPER CONTROL PANEL) (5222)

CAV CIR GAUGE COLOR TERMINAL


1 - - - - A B
10 8 2B H75AF 18 LTGN 1661224C1
3* H75AT 18 LTGN 1661224C1
3 6 3* H75HB 18 LTGN 1661224C1 CONNECTOR 0969541R1

4 - - - -
2B 5B
5B - - - -
6 - - - -
7* H75AT 18 LTGN 3541250C1
1 4 7* H75AR 18 LTGN 3541250C1
CAV CIR GAUGE COLOR TERMINAL
A H76 18 BK 0879630R1
9 7 8* H62AA 18 DKBL 1661224C1
B H76-G 18 WH 0879630R1
8* H62J 18 DKBL 1661224C1
9 H75AG 18 LTGN 1661224C1

CONNECTOR 3520850C1 10* H75-GAS 18 LTGN 1661224C1


10* H75HA 18 LTGN 3541250C1

* MUTUALLY EXCLUSIVE

NO IDLE CONTROLS
(5230)
D C (LOCATED IN SLEEPER CONTROL PANEL) F A
E B E B
F A D C

CONNECTOR 1661200C1 CONNECTOR 1661201C1


CAV CIR GAUGE COLOR TERMINAL
CAV CIR GAUGE COLOR TERMINAL
A H77NE 18 LTGN 16611212C1
A H77NE 18 LTGN 1661208C1
A% H75WC 18 LTGN 16611212C1
A& H77CR1 18 LTGN 1661208C1
B H77NF 18 LTGN 16611212C1
A* H75WC 18 LTGN 1661208C1
B% H75WD 18 LTGN 16611212C1
B H77NF 18 LTGN 1661208C1
C H77NH 18 LTGN 16611212C1
B& H77CS1 18 LTGN 1661208C1
C% H75WE 18 LTGN 16611212C1
B* H75WD 18 LTGN 1661208C1
D H75WF 18 LTGN 16611212C1
C H77NH 18 LTGN 1661208C1
E H77NA 18 LTGN 16611212C1
C% H77WE 18 LTGN 1661208C1
E& H75WH 18 LTGN 1661200C1
D H75WF 18 LTGN 1661208C1
E* H75WJ 18 LTGN 1661200C1
E H77NA 18 LTGN 1661208C1
F H77NC 18 LTGN 16611212C1
E& H75WJ 18 WH 1661208C1
F& H75WJ 18 LTGN 1661200C1
E# H77NY 18 LTGN 1661208C1
& W/ AUTO START/STOP
F H77NC 18 LTGN 1661208C1 % W/ NO IDLE ESPAR HEATER
F& H75WJ 18 WH 1661208C1 * W/ NO IDLE WEBASTO HEATER
# W/ NO IDLE HEAT & HVAC
CHK DATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT B 82357E
RELEAS E NO . DATE PART NO. SH EET

DIAGRAM, PROSTAR. 61802Y 12MAR09 AE08058107 083

Figure 562 Connector Body Composite (5220), (5222), (5230)

562
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.144. CONNECTOR BODY COMPOSITE (5232), (5233), (5234), P. 84

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 14
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC. CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

NO IDLE EXTERNAL MODULE


(5232)
(LOCATED UNDER BUNK-RIGHT SIDE) CAV CIR GAUGE COLOR TERMINAL
A H77NP 16 LTGN 1661209C1
B - - - -
A H
C H77NR 18 LTGN 1661208C1
B G D H77NS 18 LTGN 1661208C1
C F E H77NU 18 LTGN 1661208C1

D E F - - - -
G - - - -
H H77NV 16 LTGN 1661209C1
CONNECTOR 2005835C1
BODY LOCK 2006503C1

NO IDLE COOL
(5233)
(LOCATED IN SLEEPER CONTROL PANEL)
CAV CIR GAUGE COLOR TERMINAL
1 - - - -
2B H77NE 18 LTGN 1661224C1
10 8 3 - - - -
4 - - - -
3 6
5B - - - -
2B 5B 6 - - - -
H75AT 18 LTGN
7% 3541250C1
H75HB 18 LTGN

1 4 H62AA 18 DKBL
8% 3541250C1
H62AB 18 DKBL
9 7 9 H77NF 18 LTGN 1661224C1
H75HA 18 LTGN
10% 3541250C1
H75HC 18 LTGN

CONNECTOR 3520850C1
% CRIMPED TOGETHER

NO IDLE APU CAV CIR GAUGE COLOR TERMINAL


(5234)
1 H77NH 18 LTGN 1661224C1
2B H77NA 18 LTGN 1661224C1
2B& H62AW 18 DKBL 3541250C1
H62AT 18 DKBL 3541250C1
10 8
3 H62AY 18 DKBL 1661224C1

3 6 4* H62AX 18 DKBL 3541250C1


4* H75WJ 18 LTGN 3541250C1
2B 5B 5B H75WH 18 LTGN 1661224C1
6 - - - -
7 H77NC 18 LTGN 1661224C1
1 4 7& H62AY 18 DKBL 1661224C1
8 H62AB 18 DKBL 1661224C1
9 7 8& H62AW 18 DKBL 3541250C1
* MUTUALLY EXCLUSIVE
& W/AUTO START/STOP 9 - - - -
10 H75HC 18 LTGN 1661224C1
CONNECTOR 3520850C1
10& H62AX 18 DKBL 3541250C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT C 82357E
RE LEASE NO . D ATE PART NO. SHEET

DIAGRAM, PROSTAR. 61802Y 11MAR09


AE08058107 084

Figure 563 Connector Body Composite (5232), (5233), (5234)

563
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.145. CONNECTOR BODY COMPOSITE (5235), (5236), (5237), (5238), P. 84A

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

NO IDLE
WEBASTO THERMOSTAT
(5235)

(PART OF SLEEPER CONTROL PANEL HARNESS)


A B

D C CAV CIR GAUGE COLOR TERMINAL


A H75WF 18 LTGN 1661262C1
B H75WE 18 LTGN 1661262C1
C H75WC 18 LTGN 1661262C1
1667529C1 CONN
1667530C1 LOCK D H75WD 18 LTGN 1661262C1

NO IDLE
WEBASTO HEATER
(PART OF MAIN SLEEPER HARNESS)
(5236)

E F
CAV CIR GAUGE COLOR TERMINAL
D G
A H75WA 18 RD 1661262C1
C H
B H75WG 18 WH 1661262C1
B J
C H75WB 18 RD 1661262C1
A K D H75WP 18 LTGN 1661262C1
E H75WC 18 LTGN 1661262C1
F H75WDA 18 LTGN 1661262C1
3540613C1 CONN G H75WE 18 LTGN 1661262C1
3540615C1 LOCK
H H75WF 18 LTGN 1661262C1
K - - - -

NO IDLE
ESPAR THERMOSTAT
(5237) (PART OF SLEEPER CONTROL PANEL HARNESS)

CAV CIRCUIT GAUGE COLOR TERMINAL


D C A H75WC 18 LTGN 1661208C1
E B B H75WD 18 LTGN 1661208C1
C H75WE 18 LTGN 1661208C1
F A
D H75WF 18 LTGN 1661208C1
E H75WJ 18 LTGN 1661208C1

1661200C1 F - - - -

(PART OF MAIN SLEEPER HARNESS)


NO IDLE ESPAR HEATER
(5238)
CAV CIRCUIT GAUGE COLOR TERMINAL

H A A H75WA 18 RD 1661262C1
B H75WG 18 WH 1661262C1
G B
C H75WB 18 RD 1661262C1
F C
D H75WP 18 LTGN 1661262C1
E D
E H75WC 18 LTGN 1661262C1
F H75WDA 18 LTGN 1661262C1
3515763C1 CONN
3515765C1 LOCK G H75WE 18 LTGN 1661262C1
H H75WF 18 LTGN 1661262C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300344 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT B 82357E
RELEASE NO. DAT E PART NO. SHEET

DIAGRAM, PROSTAR. 74016A 20APR11


AE08058107 84A

Figure 564 Connector Body Composite (5235), (5236), (5237), (5238)

564
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.146. CONNECTOR BODY COMPOSITE (5300), (5303), (5312), (5313), P. 85

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

BACK PANEL
(5300)
(LOCATED ON LEFT REAR CORNER OF SLEEPER)

D C F A
E B E B
CONNECTOR 2031872C1
F A BODY LOCK 2031874C1 D C

CONNECTOR 2031871C1 CAV CIR GAUGE COLOR TERMINAL


BODY LOCK 2031873C1 A* H86BBP 18 LTGN 1661261C1
A* H86BB 18 LTGN 1661261C1
CAV CIR GAUGE COLOR TERMINAL
B* H86CBP 18 LTGN 1661261C1
A
B* H86CB 18 LTGN 1661261C1
B
C* H86DBP 18 LTGN 1661261C1
C
C* H86DB 18 LTGN 1661261C1
D
D* H86EBP 18 LTGN 1661261C1
E V65 16 OR 1661262C1
D* H86EB 18 LTGN 1661261C1
F V65-G 16 WH 1661262C1
E H65 16 OR 1661261C1
F H65-G 16 WH 1661261C1

* MUTUALLY EXCLUSIVE

AMPLIFIER CONNECTOR A
(5313)
REMOTE RADIO (LOCATED UNDER BUNK LEFT SIDE)
(5303)
(LOCATED IN SLEEPER CONTROL PANEL)
26 14
3 2 1

6 5 4

CONNECTOR 3815785C1
BODY LOCK 3815993C1
13 1
CAV CIR GAUGE COLOR TERMINAL CONNECTOR 3663000C1
1 H86F 18 LTGN 1661261C1 BODY LOCK 1661263C1
2 H86R 18 LTGN 1661261C1
CAV CIRCUIT GA COLOR TERMINAL
3 H86-GHW 18 LTGN 1661261C1
1 H86DBA 18 LTGN 3577373C1
4 H86(+) 18 YL 1661261C1
2 H86BBA 18 LTGN 3577373C1
5 H86(-) 18 GN 1661261C1
3 H86AR 18 LTGN 3577376C1
6 H86AE 18 LTGN 1661261C1
4 H86AT 18 LTGN 3577376C1
5 - - - -
AMPLIFIER CONNECTOR B 6 H86AB 18 LTGN 3577376C1
(5312) 7 H86DB 18 LTGN 3577376C1
(LOCATED UNDER BUNK LEFT SIDE)
8 H86BB 18 LTGN 3577376C1
CAV CIR GAUGE COLOR TERMINAL 9 H86K 18 LTGN 3577376C1

1 H86AH 18 LTGN 3577376C1 10 H86H 18 LTGN 3577376C1

2 H86AK 18 LTGN 3577376C1 11 H86APX 18 LTGN 3577373C1

3 - - - - 12 H86APY 18 LTGN 3577373C1

4 H86AC 18 LTGN 3577376C1 13 H86APZ 18 LTGN 3577373C1

5 H86BBP 18 LTGN 3577376C1 14 H86EBA 18 LTGN 3577375C2


6 H86DBP 18 LTGN 3577376C1 15 H86CBA 18 LTGN 3577373C1

7 - - - - 16 H86AS 18 LTGN 3577376C1


16 9 17 H86AU 18 LTGN 3577376C1
8 - - - -
9 H86AJ 18 LTGN 3577376C1 18 - - - -
8 1 10 H86AL 18 LTGN 3577376C1 19 - - - -

11 - - - - 20 H86EB 18 LTGN 3577376C1

12 - - - - 21 H86CB 18 LTGN 3577376C1


CONNECTOR 3663001C1 13 H86CBP 18 LTGN 3577376C1 22 H86L 18 LTGN 3577376C1

14 H86EBP 18 LTGN 3577376C1 23 H86J 18 LTGN 3577376C1


15 - - - - 24 H86-GHX 18 LTGN 3577373C1

16 - - - - 25 H86-GHY 18 LTGN 3577373C1


26 H86-GHZ 18 LTGN 3577375C2

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 RMVD CIRC V86BB,V86CB,C 92447S
RELEASE NO. D ATE PART NO. SHEET

V86D & V86EB FROM R/D 5300. 61802Y 11MAR09


AE08058107 085

Figure 565 Connector Body Composite (5300), (5303), (5312), (5313)

565
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.147. CONNECTOR BODY COMPOSITE (5314), (5500), (5501), (5502), (5510), P. 86

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

SUBWOOFER CONN
(5314)
REFRIGERATOR
(LOCATED UNDER BUNK LEFT SIDE)
(5500)
(LOCATED ON RIGHT SIDE,
BACK OF PASSENGER SEAT)
D C
E B
F A B

A
CONNECTOR 1661200C1

CONNECTOR 0872291R1
CAV CIRCUIT GAUGE COLOR TERMINAL
A H86DBB 18 LTGN 1661208C1
CAV CIR GAUGE COLOR TERMINAL
B H86DBC 18 LTGN 1661208C1
A* H86-GK 18 WH 0879630R1
C - - - -
A# H12-GK 18 WH 0879630R1
D - - - -
B* H86AG 18 LTGN 0879630R1
E H86EBC 18 LTGN 1661208C1
B# H12CF 14 LTBL 0188396R1
F H86EBB 18 LTGN 1661208C1
* W/ REFRIGERATOR FEED
# W/ REFRIGERATOR PWR CONTROL FEED

REFRIGERATOR FEED
(5501) AFTERTREATMENT 30A FUSE
(LOCATED ON RIGHT SIDE, (5501)
BACK OF PASSENGER SEAT) (LOCATED DRIVER SIDE OF THE ENGINE VALVE
COVER NEAR CYLINDER 2 AREA)
B

A B

CONNECTOR 0872291R1 A
CONNECTOR 3512967C1
CAV CIR GAUGE COLOR TERMINAL
A H86-GK 18 WH 0872291R1 CAV CIR GAUGE COLOR TERMINAL
B H86AG 18 LTGN 0872291R1 A K14C 12 RD 3679001C1
B K14B 10 RD 3679001C1

REFRIGERATOR
(5502)
(LOCATED ON RIGHT SIDE BACK PEOPLENET J1939
OF PASSENGER SEAT) (5510)
(W/ LONESTAR) (LOCATED UNDER BUNK (SLEEPER))

A
B B
C
A
CONNECTOR 1667740C1
BODY LOCK 1667771C1
CONNECTOR 0872291R1

CAV CIR GAUGE COLOR TERMINAL


CAV CIR GAUGE COLOR TERMINAL
A H5U(+) 18 YL 1667742C1
A H86-GK 18 WH 0879630R1
B - - - -
B H86AG 18 LT GN 0879630R1
C H5U(-) 18 GN 1667742C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 02FEB15 ADDED R/D 5501. E 92948F
RELEASE NO. D ATE PART NO. SHEET

61802Y 12MAR09
AE08058107 086

Figure 566 Connector Body Composite (5314), (5500), (5501), (5502), (5510)

566
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.148. CONNECTOR BODY COMPOSITE (5530), (5600), (5601M), (5602M), (5602F),


(5603M), P. 86A

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

PEOPLENET 6WAY
(5530)
(LOCATED UNDER BUNK SLEEPER)

CAV CIRCUIT GAUGE COLOR TERMINAL


F A A - - - -
E B
B - - - -
D C
C H14ED 18 RD 1661875C1
D H11-GMB 18 WH 1661875C1
E H13EE 18 PK 1661875C1
CONNECTOR 2011340C1
F - - - -
BODY LOCK 2011364C1

12V POWER SOURCE TV / DVD AUDIO


(5600) (5601M)
(LOCATED IN RIGHT SIDE OF SLEEPER) (LOCATED IN RIGHT SIDE OF SLEEPER)

B
A
B
A C
CONNECTOR 1661889C1
CONNECTOR 0872291R1 BODY LOCK 1661890C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A H86-GSB 16 WH 0188396R1 A H86RSIG 18 LTGN 1661261C1
B H86SBB 18 LTGN 0879630R1 B H86-GSG 18 LTGN 1661261C1
C H86LSIG 18 LTGN 1661261C1

TV/DVD AUDIO
(5602M) TV / DVD AUDIO
(LOCATED IN CAB) (5602F)
(LOCATED IN RIGHT SIDE OF SLEEPER)
A
C
B B
C A
CONNECTOR 1661889C1
BODY LOCK 1661890C1 CONNECTOR 1661891C1
BODY LOCK 1661890C1
CAV CIR GAUGE COLOR TERMINAL
CAV CIR GAUGE COLOR TERMINAL
A A86RSIG 18 LT GN 1661261C1
A H86RSIG 18 LTGN 1661262C1
B A86-GSG 18 LT GN 1661261C1
B H86-GSG 18 LTGN 1661262C1
C A86LSIG 18 LT GN 1661261C1
C H86LSIG 18 LTGN 1661262C1

TV / DVD AUDIO
(5603M)
(LOCATED IN RIGHT SIDE OF SLEEPER)

A
B
C
CONNECTOR 1661889C1

CAV CIR GAUGE COLOR TERMINAL


A H86RSIG 18 LTGN 1661261C1
B H86-GSG 18 LTGN 1661261C1
C H86LSIG 18 LTGN 1661261C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 02FEB15 INITIAL RELEASE. A 92948F
RELEASE NO. D ATE PART NO. SHEET

61802Y 12MAR09
AE08058107 86A

Figure 567 Connector Body Composite (5530), (5600), (5601M), (5602M), (5602F), (5603M)

567
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.149. CONNECTOR BODY COMPOSITE (5700), (5701), (5702), (5754), P. 87

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

REMOTE START / STOP SWITCH


10 8 (5700)
(LOCATED IN SLEEPER CONTROL PANEL) REMOTE ENG START / STOP
3 6
(5701)
2B 5B (LOCATED IN SLEEPER CONTROL PANEL)

1 4

9 7 D C
E B
CONNECTOR 3520850C1
CAV CIR GAUGE COLOR TERMINAL F A
1 - - - -
2B H104ABB 18 DKBL 1661224C1 CONNECTOR 1661200C1

3 H104-GB 18 DKBL 1661224C1 CAV CIR GAUGE COLOR TERMINAL


4 - - - - A H9RC 18 GY 1661208C1
5B H104AC 18 DKBL 1661224C1 A& H104BR 18 DKBL 1661208C1
5B& H75HD-G 18 WH 1661224C1 B H104AC 18 DKBL 1661208C1
6 H9RC 18 GY 1661224C1 B& H75HC-G 18 WH 1661208C1
6& H104BR 18 DKBL 1661224C1 C H104ADA 18 DKBL 1661208C1
7 H104ADA 18 DKBL 1661224C1 D H104ABB 18 DKBL 1661208C1
8 H62AB 18 DKBL 1661224C1 E H104-GB 18 DKBL 1661208C1
9 - - - - F - - - -
10 H75HD-G 18 WH 3541250C1 & W/ AUTO START / STOP
10& H75HC-G 18 WH 3541250C1
& W/ AUTO START/STOP

REMOTE ENG START / STOP


(5701)
(W/ LONESTAR)
(LOCATED IN SLEEPER CONTROL PANEL)

DIODE CONN
D C (5702)
(LOCATED REAR FACE OF THE
E B LEFT FRONT BUNK COVER PLATE)

F A

CONNECTOR 1661201C1 B
CAV CIR GAUGE COLOR TERMINAL
A H9RC 18 GY 1661212C1
A
B H104AC 18 DKBL 1661212C1
C H104ADA 18 DKBL 1661212C1
D H104ABB 18 DKBL 1661212C1 CONNECTOR 0872291R1
E H104-GB 18 DKBL 1661212C1
CAV CIR GAUGE COLOR TERMINAL
F - - - -
A H104AHA 18 DKBL 0879630R1
B H104ABA 18 DKBL 0879630R1

TRI-PAC TRI-PAC
(5754) (5754)
(W/ LONESTAR) (LOCATED LEFT SIDE,BACK OF DRIVER DOOR)
(LOCATED LEFT SIDE,BACK OF DRIVER DOOR)

B
A
A
B
CONNECTOR 1661197C1
CONNECTOR 1661196C1 BODY LOCK 3536825C1
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A H14TRI 16 RD 1661209C1 A A14TRI 16 RD 1661212C1
B H77SBY 16 LT GN 1661209C1 B A77SBY 16 LTGN 1661212C1
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 REVISED AND REDRAWN. C 92447S
RELEASE NO. D ATE PART NO. SHEET

61802Y 12MAR09
AE08058107 087

Figure 568 Connector Body Composite (5700), (5701), (5702), (5754)

568
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.150. CONNECTOR BODY COMPOSITE (5757), (5758), (5758F), (5759F), (5760),


(5761), (5803), P. 88

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

TRI-PAC RECTIFIER
(5757)
(LOCATED IN LEFT REAR OF SLEEPER)

CAV CIRC GAUGE COLOR TERMINAL


B A A13TRIB 16 PK 0188396R1
B A13TRIA 16 PK 0188396R1

CONNECTOR 0872291R1

TRAILER TRACKS
(5758)
(LOCATED LEFT SIDE, BACK OF DRIVER DOOR)

B A

A CONNECTOR 0587568C91 CONNECTOR 0587567C91


B

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE


CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
A* H94TT 14 GY 0587575C1 0589391C1
A* H94TT 14 GY 0587577C1 0589391C1
A* H94TT 14 GY 0587576C1 1652325C1
A* A94TT 14 GY 0587577C1 1652325C1
B - - - - -
B - - - - -

* MUTUALLY EXCLUSIVE

TRAILER TRACS TRAILER TRACS


(5758F) (5759F)
(LOCATED AT END OF FRAME AT REAR EXCEL) (LOCATED AT END OF FRAME AT REAR EXCEL
A A

B B
CONNECTOR 0587567C91 CONNECTOR 0587567C91

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
A A94TT 14 GY 0587577C1 1652325C1 A A94TT 14 GY 0587577C1 1652325C1

FORWARD / CENTER NO IDLE FAN


(5760) NO IDLE RADIATOR FAN
(LOCATED ON LEFT SIDE OF DASH PANEL) (5761)
(LOCATED ON FORWARD FRAME RAIL)

1 2
2 1

CONNECTOR 1684260C1 CONNECTOR 1684261C1


BODY LOCK 1684262C1 BODY LOCK 1684263C1

CAV CIRC GAUGE COLOR TERMINAL CAV CIRC GAUGE COLOR TERMINAL
1 M77NX 16 TN 1680206C1 1 M77NX 16 TN 1680205C1
2 M77-G 16 WH 1680206C1 2 M77-G 16 WH 1680205C1

QUALCOMM IMCT W/ MVPC KEYBOARD


(5803)
(W/ LONESTAR)

A CAV CIR GAUGE COLOR TERMINAL


A H13EF 18 BK 1661208C1
B H11-GMC 18 WH 1661208C1
B

CONNECTOR 1669972C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 19MAY14 REVISED AND REDRAWN. D 92447S
RELEASE NO. D ATE PART NO. SHEET

61802Y 11MAR09
AE08058107 088

Figure 569 Connector Body Composite (5757), (5758), (5758F), (5759F), (5760), (5761), (5803)

569
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.151. CONNECTOR BODY COMPOSITE (5803), (5822), (5899), (5899A), (5899B),


(5900), (5901), P. 88A

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

FORWARD / CENTER HVAC


QUALCOMM IMCT TEMP SENDER / AC REMOTE
W/ MVPC KEYBOARD (5822)
(5803) (LOCATED ON LEFT SIDE DASH PANEL)
(W/ LONESTAR)

A
CAV CIRC GAUGE COLOR TERMINAL
B 1 M41D 18 BK 3613771C1
2 M41E 18 GY 3613771C1
3 M77 18 BK 3613771C1
CONNECTOR 1669972C1
4 M77A 18 BK 3613771C1
CAV CIR GAUGE COLOR TERMINAL
A H13EF 18 BK 1661208C1
CONNECTOR 3820176C1
B H11-GMC 18 WH 1661208C1

AMBIENT AIR TEMP. SENDER


(5899) REAR CHASSIS HARNESS
(LOCATED AT FRONT OF LEFT FRAME RAIL) (5899A)

A A

B B

CONNECTOR 3522068C1 CONNECTOR 3582941C1


BODY LOCK 1661874C1 BODY LOCK 1661874C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A R41D 18 LT GN 1661875C1 1661872C1 A UM41A 18 LT GN 1667742C1 1661872C1
B R41E 18 LT GN 1661875C1 1661872C1 B UM41B 18 LT GN 1667742C1 1661872C1

QUALCOMM IMCT
REAR CHASSIS HARNESS
(5900)
(5899B)
(LOCATED UNDER BUNK)

A
B
F A
CONNECTOR 2011340C1
CONNECTOR 3522068C1 E B BODY LOCK 2011364C1
BODY LOCK 1661874C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
D C
A UM41A 18 LT GN 1661875C1 1661872C1
B UM41B 18 LT GN 1661875C1 1661872C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE


A H3BD(+) 18 DKBL 1661875C1 1661872C1
B H3BD(-) 18 GY 1661875C1 1661872C1
C H14ED 18 RD 1661875C1 1661872C1
D H11-GMB 18 WH 1661875C1 1661872C1
QUALCOMM PANIC BUTTON E* H13EH 18 PK 1661875C1 1661872C1
(5901) E# H13EE 18 PK 1661875C1 1661872C1
(LOCATED UNDER BUNK)
F H98F 18 BK 1661875C1 1661872C1
(W/ LONESTAR)

CAV CIR GAUGE COLOR TERMINAL


A H11-GSC 18 WH 0587578C1

CONNECTOR 0587565C91

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310698 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 ADDED R/D 5899,5899A &C 92447S
RELEASE NO. D ATE PART NO. SHEET

5899B. 75116N 20NOV10


AE08058107 88A

Figure 570 Connector Body Composite (5803), (5822), (5899), (5899A), (5899B), (5900), (5901)

570
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.152. CONNECTOR BODY COMPOSITE (5902), (5903), P. 88B

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

QUAL COMM TMCT


(5902)
(LOCATED UNDER BUNK - CENTER SECTION)

F A
E B
D C

CONNECTOR 1661201C1

CAV CIRC GAUGE COLOR TERMINAL


A H13EE 18 PK 1661212C1
B H14ED 18 RD 1661212C1
C H98F 18 BK 1661212C1
D H11-GMB 18 WH 1661212C1
E H3BD(+) 18 DKBL 1661212C1
F H3BD(-) 18 GY 1661212C1

QUALCOMM IMCT W/ MVPC KEY BOARD


(5903)
(LOCATED IN RIGHT SIDE OF SLEEPER
IN TRANSITION AREA)

CONNECTOR 1669972C1

CAV CIRC GAUGE COLOR TERMINAL


A H13EF 18 BK 1661208C1
B H11-GMC 18 WH 1661208C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

23120462 CIRCUIT DIAGRAM, PROSTAR,LONESTAR


0488 19MAY14 INITIAL RELEASE. A 92447S
RELEASE NO. D ATE PART NO. SHEET

92447S 14MAR14
AE08058107 88B

Figure 571 Connector Body Composite (5902), (5903)

571
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.153. CONNECTOR BODY COMPOSITE (5904), (5904M), (5905), (5905F), P. 89

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

MOTIENT MOBILE MAX POWER


(5904 / 5904M)
(LOCATED LEFT SIDE, BACK OF DRIVER DOOR)

D E H
A
C F B G
B G C F
A H D E

CONNECTOR 2005836C1
CONNECTOR 2005835C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A H14EA 18 RD 1661212C1 A H14EA 18 RD 1661208C1
B H14EE 18 RD 1661212C1 B H14EE 18 RD 1661208C1
C H11-GMC 18 WH 1661212C1 C H11-GMC 18 WH 1661208C1
D H11-GMA 18 WH 1661212C1 D H11-GMA 18 WH 1661208C1
E H13EE 18 PK 1661212C1 E H13EE 18 PK 1661208C1
F H3BD(+) 18 DKBL 1661212C1 F H3BD(+) 18 DKBL 1661208C1
G H3BD(-) 18 GY 1661212C1 G H3BD(-) 18 GY 1661208C1
H - - - - H - - - -

MOTIENT MOBILE MAX


DISCRETE I/O
(5905 / 5905F)
(LOCATED LEFT SIDE, BACK OF DRIVER DOOR)

A H D E
B G C F
C F B G
D E A H
CONNECTOR 2005835C1 CONNECTOR 2005836C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A - - - - A - - - -
B H98F 18 LTGN 1661208C1 B H98F 18 LTGN 1661212C1
C - - - - C - - - -
D - - - - D - - - -
E - - - - E - - - -
F - - - - F - - - -
G - - - - G - - - -
H - - - - H - - - -

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT B 82357E
RELEASE NO. D ATE PART NO. SHEET

DIAGRAM, PROSTAR. 61802Y 12MAR09


AE08058107 089

Figure 572 Connector Body Composite (5904), (5904M), (5905), (5905F)

572
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.154. CONNECTOR BODY COMPOSITE (5906), (5907), P. 90

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

CAV CIR GAUGE COLOR TERMINAL


1 - - - -
2 - - - -
3 - - - -
QUALCOMM MCT 4 - - - -
(5906) 5 H3BD(-) 20 GY 2028495C1
(LOCATED LEFT SIDE,
6 H3BD(+) 20 DKBL 2028495C1
BACK OF DRIVER DOOR)
7 - - - -
8 - - - -
9 - - - -
10 - - - -
11 - - - -
12 - - - -
13 - - - -
14 - - - -
1 20 15 - - - -
16 - - - -
17 - - - -
18 - - - -
19 - - - -
20 - - - -
21 - - - -
22 - - - -
23 - - - -
24 - - - -
25 - - - -
26 - - - -

19 37 27 - - - -
28 - - - -
29 - - - -
30 - - - -
31 - - - -

CONNECTOR 2028493C1 32 - - - -
33 - - - -
34 - - - -
35 - - - -
36 - - - -
37 H94TT 20 GY 2028495C1

QUALCOMM MCT
(5907)
(LOCATED LEFT SIDE, BACK OF DRIVER DOOR)

CAV CIR GAUGE COLOR TERMINAL


A H14EA 18 RD 2017535C1
B H14EB 18 RD 2017535C1
A G
B H F C H11-GMA 18 WH 2017535C1
C E D H11-GMC 18 WH 2017535C1
D
E H13EE 18 PK 2017535C1
F H98F 18 BK 2017535C1
G - - - -
H - - - -
CONNECTOR 2017533C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT B 82357E
RELEASE NO. D ATE PART NO. SHEET

DIAGRAM, PROSTAR. 61802Y 12MAR09


AE08058107 090

Figure 573 Connector Body Composite (5906), (5907)

573
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.155. CONNECTOR BODY COMPOSITE (5909), (5925), (5926), (5927), (5930M),


(5940), P. 91

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

DRIVER TECH
(5909)
(LOCATED UNDER BUNK)

CAV CIR GAUGE COLOR TERMINAL


A H A H14ED 18 RD 1661208C1
B G C H11-GMB 18 WH 1661208C1

C F E H13EE 18 PK 1661208C1
F H3BD(+) 18 DKBL 1661208C1
D E G H3BD(-) 18 GY 1661208C1

CONNECTOR 2005835C1

TRIP MASTER
(5927)
INVERTER CONTROLER (LOCATED UNDER BUNK - CENTER SECTION)
(5925 / 5926)
(LOCATED ON LEFT SIDE, WALL OF SLEEPER)

D E
C F
B G
A H

CONNECTOR 2005836C1
CONNECTOR 3822477C91
BODY LOCK 2006504C1

CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
1 HX0 8 BK ASSY A H98A 18 BK 1661212C1
1 HX1 24 - ASSY B H98B 18 BK 1661212C1
2 HX2 24 - ASSY C H13SD 18 PK 1661212C1
3 HX3 24 - ASSY D H11-GSD 18 WH 1661212C1
4 HX4 24 - ASSY E H14SD 18 RD 1661212C1
5 HX5 24 - ASSY F H50S 18 YL 1661212C1
6 HX6 24 - ASSY G H70E 18 OR 1661212C1
7 HX7 24 - ASSY H - - - -
8 HX8 24 - ASSY

J1939 XATA MODULE


(5930M) (5940)
(LOCATED UNDER BUNK - RIGHT SIDE) (LOCATED UNDER BUNK - CENTER SECTION)

C DC
AB
B
CONNECTOR 1667305C1
A BODY LOCK 1661263C1

CONNECTOR 1667741C1 CAV CIR GAUGE COLOR TERMINAL


A JE14EA 18 RD 1661261C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
B JE11-GMD 18 WH 1661261C1
A H5T(+) 18 YL 1661875C1 3568570C1
C JE3BE(+) 18 DKBL 1661261C1
B PLUG - - 2025431C1 -
D JE3BE(-) 18 GY 1661261C1
C H5T(-) 18 GN 1661875C1 3568570C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0486 30DEC11 TITLE WAS CIRCUIT B 82357E
RELEASE NO. D ATE PART NO. SHEET

DIAGRAM, PROSTAR. 61802Y 12MAR09


AE08058107 091

Figure 574 Connector Body Composite (5909), (5925), (5926), (5927), (5930M), (5940)

574
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.156. CONNECTOR BODY COMPOSITE (6000), P. 91A

Figure 575 Connector Body Composite (6000)

575
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.157. CONNECTOR BODY COMPOSITE (6000), P. 91B

Figure 576 Connector Body Composite (6000)

576
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.158. CONNECTOR BODY COMPOSITE (6018), P. 92

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

ECM CONNECTOR
(6018)
(LOCATED ON LEFT SIDE OF ENGINE)

19 58

* W/ 7000 VARIABLE SPEED FAN


# W/ 2 SPEED FAN
@ W/ 8600 VARIABLE SPEED FAN & N/ BODY BUILDER
7 @@ W/ 8600 VARIABLE SPEED FAN & BODY BUILDER
46
% W/ IBB ENGINE
2 4 6
1 3 5

CONNECTOR 3687798C1
BODY LOCK 3687805C1
3687806C1

CAV CIRC GAUGE COLOR TERMINAL CAV CIRC GAUGE COLOR TERMINAL

1 K14G 14 RD 3687802C1 30 K23 18 TN 3687804C1

2 K92A16 14 WH 3687802C1 31 PLUG - - 3623614C1

3 K14HA 14 RD 3687802C1 32 PLUG - - 3623614C1

4 K92BA16 14 WH 3687802C1 33 K95VC 18 TN 3687804C1

5 K14KA 14 RD 3687802C1 34 K5S(+) 18 YL 3687804C1

6 K92C16 14 WH 3687802C1 35 K98GN 18 LTGN 3687804C1

7 PLUG - - 3623614C1 36 K97C 18 PL 3687804C1

8@ K34-GA 18 WH 3687804C1 37 PLUG - - 3623614C1

8@@ K23B1 18 TN 3687804C1 38 PLUG - - 3623614C1

8# 92A20A 18 WH 3687804C1 39 K95VE 18 TN 3687804C1

9% K41-GA 18 WH 3687804C1 40 K95VIR 18 WH 3687804C1

9@ K41-GN 18 WH 3687804C1 41 K95-GE 18 WH 3687804C1

10 K95-GC 18 WH 3687804C1 42# K34B 18 LTGN 3687804C1

11 K97N 18 PL 3687804C1 42* K34E 18 TN 3687804C1

12 K95E 18 TN 3687804C1 43 PLUG - - 3623614C1

13 PLUG - - 3687804C1 44 K41B 18 TN 3687804C1

14 PLUG - - 3623614C1 45 PLUG - - 3623614C1

15 K41A 18 TN 3687804C1 46 K95VB 18 TN 3687804C1

16 K95B 18 TN 3687804C1 47 K5S(-) 18 LTGN 3687804C1

17 K13A 18 PK 3687804C1 48 K98YL 18 YL 3687804C1

18* K23-G 18 TN 3687804C1 49 K23A1 18 TN 3687804C1

18# K23-G 18 WH 3687804C1 50 K99D 18 PL 3687804C1

19 K14LA 18 RD 3687804C1 51 PLUG - - 3623614C1

20 PLUG - - 3687804C1 52 K95VA 18 TN 3687804C1

21 K41-GB 18 WH 3687804C1 53 K95VD 18 TN 3687804C1

22 K95-GA 18 WH 3687804C1 54 K41C 18 TN 3687804C1

23 K97B 18 PL 3687804C1 55 K95-GB 18 WH 3687804C1

24 PLUG - - 3687804C1 56 PLUG - - 3687804C1

25 K95V 18 TN 3687804C1 57 PLUG - - 3687804C1

26 K95T 18 TN 3687804C1 58 K23C 18 TN 3687804C1

27 K95C 18 TN 3687804C1
28 K95A 18 TN 3687804C1
29 PLUG - - 3623614C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED: LONESTAR IN B 75116N
RELEASE NO. D ATE PART NO. SHEET

TITLE, OPTIONS. REVISED CHART 6018. 61802Y 12MAR09


AE08058107 092

Figure 577 Connector Body Composite (6018)

577
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.159. CONNECTOR BODY COMPOSITE (6018), P. 92A

Figure 578 Connector Body Composite (6018)

578
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.160. CONNECTOR BODY COMPOSITE (6019), P. 93

Figure 579 Connector Body Composite (6019)

579
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.161. CONNECTOR BODY COMPOSITE (6019), P. 93A

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

ECM CONNECTOR
(6019)
(LOCATED ON LEFT SIDE OF ENGINE)

W/ 2010 SCR 13L ENG

19 58
CAV CIRCUIT GAUGE COLOR TERMINAL
31 PLUG - - -
32 PLUG - - -
33 PLUG - - -
34 K95-GF 18 WH 3687804C1
35 K92A12 18 TN 3687804C1
36 PLUG - - -
37 K95W 18 TN 3687804C1
7
46 38 PLUG - - -

2 39 PLUG - - -
4 6
40 PLUG - - -
1 3 5
41 PLUG - - -
42 PLUG - - -
43 K41E 18 TN 3687804C1
44 PLUG - - -
45 PLUG - - -
46 K92A19 18 TN 3687804C1
CONNECTOR 3687797C1
BODY LOCK 3687805C1 47 PLUG - - -
3687806C1 &48 K92A11 18 TN 3687804C1
CAV CIRCUIT GA COLOR TERMINAL #48 K92A18 18 TN 3687804C1
1 K14M 14 RD 3687802C1 %49 K34D 18 TN 3687804C1
2 K92D16 14 WH 3687802C1 50 PLUG - - -
3 PLUG - - - 51 PLUG - - -
4 PLUG - - - 52 K92A13 18 TN 3687804C1
5 PLUG - - - 53 PLUG - - -
6% K23 18 TN 3689959C1 54 K99B 18 PL 3687804C1
7% K97A 18 PL 3687804C1 55 K97M 18 PL 3687804C1
8 PLUG - - -
9 K92A8 18 TN 3687804C1
10 K92A7 18 TN 3687804C1 * W/ ROAD SPEED
@ N/ ROAD SPEED
11 PLUG - - - # W/ ULTRASHIFT PLUS XSMN
12 PLUG - - - & N/ ULTRASHIFT PLUS XSMN
13 K92A1 18 TN 3687804C1 % W/ 2015 OBD AND GHG COMPLIANT

14
15 K92A6 18 TN 3687804C1
16 K97Y 18 TN 3687804C1
17 K92A14 18 TN 3687804C1
18 PLUG - - -
19 PLUG - - -
20% K97 18 PL 3687804C1
21 PLUG - - -
22 PLUG - - -
23 K92A9 18 TN 3687804C1
24 PLUG - - -
25 PLUG - - -
26 PLUG - - -
27 PLUG - - -
28 K92A2 18 TN 3687804C1
29 PLUG - - -
@30 K92A10 18 TN 3687804C1
*30 K47T 18 GY 3687804C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

30000085 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0239 20FEB14 ADDED CIRC K23, K97A B 92524A
RELEASE NO. D ATE PART NO. SHEET

AND K97. 92070B 25APR13


AE08058107 93A

Figure 580 Connector Body Composite (6019)

580
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.162. CONNECTOR BODY COMPOSITE (6033), P. 94

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

ENGINE SENSOR INTERFACE CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE


(6033) 7 K41B 18 TN 3803140C1 3803134C1
(LOCATED ON LEFT SIDE OF ENGINE)
8 K41C 18 TN 3803140C1 3803134C1

1 9 K41-GB 18 WH 3803140C1 3803134C1


7
10** K97 18 PL 3803140C1 3803134C1
10* K95H 18 TN 3803138C1 3803138C1
10@ K95H 18 TN 3803140C1 3803134C1

21 15 11** K97A 18 PL 3803140C1 3803134C1


11* K95J 18 TN 3803138C1 3803138C1
CONNECTOR 3803137C1
11@ K95J 18 TN 3803140C1 3803134C1
BODY LOCK 3803139C1
3803117C1 12&^ K47A125 18 TN 3803140C1 3803134C1
* W/ IBB ENGINE
@ W/ MAXXFORCE 15L DIESEL ENGINE 12* K47 18 GY 3803138C1 3803138C1
# W/ 2 SPEED FAN 12@ K47 18 GY 3803140C1 3803134C1
% W/ VARIABLE SPEED FAN
13* K47A 18 GY 3803138C1 3803138C1
& W/ 2010 SCR 13L ENG
^ W/ ALLISON TC10 TRANSMISSION 13@ K47A 18 GY 3803140C1 3803134C1
** W/ 2015 OBD AND GHG COMPLIANT 14* K97Y 18 TN 3803138C1 3803138C1
14@ K97Y 18 TN 3803140C1 3803134C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
15* K41 16 TN 3803138C1 3803138C1
1 K10-GJ 16 WH 3803140C1 3803134C1
15@ K41D 16 TN 3803140C1 3803134C1
2 K10-GK 16 WH 3803140C1 3803134C1
16 K5A(+) 18 YL 3803140C1 3803134C1
3& K14F 14 RD 3803105C1 3803134C1
16 PLUG - - 3803138C1 -
3 K14F 18 RD 3803140C1 3803134C1
17 K5A(-) 18 GN 3803140C1 3803134C1
4& K14FA 14 RD 3803105C1 3803134C1
17 PLUG - - 3803138C1 -
4 K10FA 18 RD 3803140C1 3803134C1
18 PLUG - - 3803138C1 -
5& K41A 18 TN 3803140C1 3803134C1
19* K21B3 18 TN 3803138C1 3803138C1
5* K41A 18 TN 3803138C1 3803138C1
19@ K21B3 18 TN 3803140C1 3803134C1
6 K41-GA 18 WH 3803140C1 3803134C1
20* K21B2 18 TN 3803138C1 3803138C1
6* K41-GA 18 WH 3803138C1 3803138C1
20@ K21B2 18 TN 3803140C1 3803134C1
6@# K34F 18 LTGN 3803140C1 3803134C1
21* K21B1 18 TN 3803138C1 3803138C1
6@% K34G 18 TN 3803140C1 3803134C1
21@ K21B1 18 TN 3803140C1 3803134C1

CAV CIRCUIT GA COLOR TERMINAL SEAL/SLV


1 K10-GJ 16 WH 3803140C1 3803134C1
2 K10-GK 16 WH 3803140C1 3803134C1
3 K14F 14 RD 3803105C1 3803134C1
4 K14FA 14 RD 3803105C1 3803134C1
ENGINE SENSOR INTERFACE
(6033) 5 K41A 18 TN 3803140C1 3803134C1
(LOCATED ON LEFT SIDE OF ENGINE) 6 K41-GA 18 WH 3803140C1 3803134C1
7 1 7 K41B 18 TN 3803140C1 3803134C1
8 K41C 18 TN 3803140C1 3803134C1
9 K41-GB 18 WH 3803140C1 3803134C1
10 PLUG - - - -
21 15 11 PLUG - - - -
12 *K47 18 GY 3803140C1 3803134C1
CONNECTOR 3803137C1
12 #K47A125 18 TN 3803140C1 3803134C1
BODY LOCK 3803139C1
3803117C1 13 K47A 18 GY 3803140C1 3803134C1
14 K97Y 18 TN 3803140C1 3803134C1
15 K41D 16 TN 3803140C1 3803134C1
16 K5A(+) 18 YL 3803140C1 3803134C1
17 K5A(-) 18 GN 3803140C1 3803134C1
18 PLUG - - - -
19 K21B3 18 TN 3803140C1 3803134C1
20 K21B2 18 TN 3803140C1 3803134C1
21 K21B1 18 TN 3803140C1 3803134C1

* IBB ENGINE W/AUX XMSN EFFECTS


# ALLISION GEN4 3000/3500/4000/4500 SPEEDO CIRC

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0239 20FEB14 ADDED CIRC K97 AND E 92524A
RELEASE NO. D ATE PART NO. SHEET

K97A AT CAV 10 AND 11 RESP. 61802Y 12MAR09


AE08058107 094

Figure 581 Connector Body Composite (6033)

581
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.163. CONNECTOR BODY COMPOSITE (6200), (6201), (6201A), (6201P), P. 94A

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

FREON COMPRESSOR
(6200)
(LOCATED ON AC COMPRESSOR
FRONT RIGHT OF ENGINE)

CONNECTOR 1671610C1
BODY LOCK 1671608C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE


A K77-G 16 WH 2033819C1 1652325C1
B K77 16 LTGN 2033819C1 1652325C1

AC PRESSURE TRANSDUCER
(6201) A/C PRESS TRANSDUCER
(LOCATED ON AC COMPRESSOR (6201A)
DISCHARGE HOSE A/C PRESS TRANSDUCER L/S
FORWARD OF ENGINE) (6201B)
W/ 3 POLE AC PRESSURE TRANSDUCER W/ 3 POLE AC PRESSURE TRANSDUCER
(LOCATED ON AC COMPRESSOR
DISCHARGE HOSE ENGINE COMPARTMENT)
2
3
1
2
CONNECTOR 3662921C1 3
BODY LOCK 3662879C1 1
CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
CONNECTOR 3662921C1
1* K9AA 18 GY 3554322C1 3554318C1
1# K9AAA 18 GY 3554322C1 3554318C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
2 K6DB 18 GY 3554322C1 3554318C1 1* K9AA 18 GY 3554322C1 3554318C1
3 K77B 18 LTGN 3554322C1 3554318C1 1# K9AAA 18 GY 3554322C1 3554318C1
2 K6DB 18 GY 3554322C1 3554318C1
* N/ OIL TEMPERATURE OR AIR RESTRICTION GAUGE 3 K77B 18 LTGN 3554322C1 3554318C1
# W/ OIL TEMPERATURE OR AIR RESTRICTION GAUGE
* N/ OIL TEMPERATURE OR AIR RESTRICTION GAUGE
# W/ OIL TEMPERATURE OR AIR RESTRICTION GAUGE

A/C PRESS TRANSDUCER


(@6201A/%6201P)
W/ 4 POLE AC PRESSURE TRANSDUCER CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
(LOCATED ON AC COMPRESSOR
1* K9AAA 20 GY 3702881C1 3600327C1
DISCHARGE HOSE)
1# K9AA 20 GY 3702881C1 3600327C1
2 K77B 20 LTGN 3702881C1 3600327C1
3 K77C 20 LTGN 3702881C1 3600327C1
2 4
1 3 4 K6DB 20 GY 3702881C1 3600327C1

* N/ OIL TEMPERATURE OR AIR RESTRICTION GAUGE


# W/ OIL TEMPERATURE OR AIR RESTRICTION GAUGE
CONNECTOR 3600324C1 @ W/ISX ENGINE
% W/2010 SCR 13L ENGINE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310698 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0638 07MAY15 ADDED R/D 6201A. E 92948U
RELEASE NO. D ATE PART NO. SHEET

75116N 20NOV10
AE08058107 94A

Figure 582 Connector Body Composite (6200), (6201), (6201A), (6201P)

582
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.164. CONNECTOR BODY COMPOSITE (6260A), (6260F), (6260FP), (6260H), (6300),


P. 94B

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

ASOV
(6260A)
FSOV
(6260F)

2
22 23 24

17 21
15 18
13 14
11 12
9 10
4 8

1 1 2 3

CONNECTOR 3626436C1 CONNECTOR 3626435C1

CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
1 K95I 18 TN 3573077C1 1 K95K 18 TN 3573077C1
2 K95H 18 TN 3573077C1 2 K95J 18 TN 3573077C1

FPS HCI
(6260FP) (6260H)

3 2

1
1
CONNECTOR 3803116C1 CONNECTOR 3993816C1

CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
1 K95N 18 TN 3573077C1 1 K95G 18 TN 3573077C1
2 K95M 18 TN 3573077C1 2 K95F 18 TN 3573077C1
3 K95L 18 TN 3573077C1

VARIABLE SPEED FAN


(6300)
(LOCATED NEAR COMPRESSOR FRONT RIGHT OF ENGINE))

CAV CIRC GAUGE COLOR TERMINAL


1 K23-H 18 TN 3555249C1
3 6 2 K23A2 18 TN 3555249C1
3 K23A 18 TN 3555249C1
4 K23B2 18 TN 3555249C1
1 4
5 K23D 18 TN 3555249C1
6 PLUG - - 3527276C1
CONNECTOR 3579124C1
BODY LOCK 3579126C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, PROSTAR


012 10MAY13 INITIAL RELEASE. A 92070B
RELEASE NO. D ATE PART NO. SHEET

92070B 25APR13
AE08058107 94B

Figure 583 Connector Body Composite (6260A), (6260F), (6260FP), (6260H), (6300)

583
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.165. CONNECTOR BODY COMPOSITE (6260VH), (6260VL), (6260VM), (6260VN),


(6316M), (6400), P. 95

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

HCI FUEL VALVE (6260VL)


HCI INJECTOR (6260VH)

1
1 CONNECTOR 3689957C1
CONNECTOR 3690364C1 2
2

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

1 K95H 18 TN 3689960C1 3623615C1 1 K95K 18 TN 3689960C1 3623615C1

2 K95J 18 TN 3689960C1 3623615C1 2 K95M 18 TN 3689960C1 3623615C1

HCI DUMP VALVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


(6260VM)
1 K95-GE 18 WH 3689959C1 3623615C1
2 K95T 18 TN 3689959C1 3623615C1
3 K95DC 18 TN 3689959C1 3623615C1
4 K95V 18 TN 3689959C1 3623615C1

THERMAL OVERCRACK
CONNECTOR 3689956C1 (6316M)

EXHAUST LAMBDA SENSOR B


(6260VN)
(LOCATED ON LEFT SIDE OF ENGINE) A

CONNECTOR 2036583C1
1 2
3 4 CAV CIRCUIT GAUGE COLOR TERMINAL

5 6 A K17D 16 PK 2036586C1
B K17 16 PK 2036586C1

CONNECTOR 3691136C1 FAN SOLENOID


(6400)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K95VA 18 TN 3693147C1 3573653C1
A
2 K95VIR 18 WH 3693147C1 3573653C1
3 K95VB 18 TN 3693147C1 3573653C1 B
4 K95VC 18 TN 3693147C1 3573653C1
5 K95VD 18 TN 3693147C1 3573653C1
CONNECTOR 3522068C1
6 K95VE 18 TN 3693147C1 3573653C1 BODY LOCK 1661874C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A K23 20 TN 1661875C1 1661872C1
B K23-G 20 TN 1661875C1 1661872C1

FAN SOLENOID
(6400)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A# K23 18 TN 1661875C1 3568570C1
A
B# K23-G 18 WH 1661875C1 3568570C1
B

CONNECTOR 3582941C1

# W/ ISX ENGINE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 MVD R/D 6401. E 92447S
RELEASE NO. D ATE PART NO. SHEET

91662T 21DEC12 AE08058107 095

Figure 584 Connector Body Composite (6260VH), (6260VL), (6260VM), (6260VN), (6316M), (6400)

584
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.166. CONNECTOR BODY COMPOSITE (6400A), (6401), (6408), (6420), (6566), P. 95A

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

FAN SOLENOID PROSTAR


(6400A)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A A K23 18 TN 1661875C1 3568570C1


B K23-G 18 WH 1661875C1 3568570C1
B

CONNECTOR 3522068C1
BODY LOCK 1661874C1

COOLANT LEVEL SENSOR


(6401)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


B A# K34 16 TN 2033819C1 1652325C1
B# K34A 16 TN 2033819C1 1652325C1
A

CONNECTOR 1671610C1

LOW COOLANT SENDER L/S


(6408)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


B A K34D 18 TN 3554322C1 3554318C1

A B K34B 18 TN 3554322C1 3554318C1

CONNECTOR 3662425C1
BODY LOCK 3662518C1

VARIABLE SPEED FAN CAV CIRCUIT GAUGE COLOR TERMINAL


(6420)
1 K23-G 18 TN 3518963C1
1 K23-G 18 TN 3518963C1
2 K23A1 18 TN 3518963C1
2 K23A1 18 TN 3518963C1
3 KB23 18 TN 3518963C1
3 K23 18 TN 3518963C1
4 K23B1 18 WH 3518963C1
4 K23B1 18 WH 3518963C1
CONNECTOR 3579124C1 5 K23C 18 TN 3518963C1
BODY LOCK 3579126C1 5 K23C 18 TN 3518963C1

PDM 4WAY
(6566)

4 3 2 1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


1 K14J 10 RD 3752553C1 6113347C1
3 K14N 10 RD 3752553C1 6113347C1

CONNECTOR 6113338C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

- CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED R/D 6400A & D 92447S
RELEASE NO. DAT E PART NO. SH EET

6566. - -
AE08058107 95A

Figure 585 Connector Body Composite (6400A), (6401), (6408), (6420), (6566)

585
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.167. CONNECTOR BODY COMPOSITE (6567), (6568), (6569), P. 95B

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

PDM 15WAY
(6567)

CONNECTOR 6113341C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


4 K95AK2 12 TN 3830799C1 3575783C1
7 K14A 12 RD 3830799C1 3575783C1
7 K92A170 14 RD 3830798C1 3575783C1
7 K92#110 12 RD 3830799C1 3575783C1
10 K14HC 14 RD 3830798C1 3509903C1
13 K95AK1 12 TN 3830799C1 3575783C1

PDM 4WAY
(6568)

4 3 2 1

CONNECTOR 6113338C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


1 K14J 10 RD 3752553C1 6113347C1
2 - - - - -
3 K14N 10 RD 3752553C1 6113347C1
4 - - - - -

PDM 15WAY
(6569)

CONNECTOR 6113341C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


4 K95AK2 12 RD 3830799C1 3575783C1
7 K14A 12 RD 3830799C1 3575783C1
10 - - - - -
13 K95AK1 12 TN 3830799C1 3575783C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED R/D 6569. B 92715R
RELEASE NO. D ATE PART NO. SHEET

92447S 14MAR14
AE08058107 95B

Figure 586 Connector Body Composite (6567), (6568), (6569)

586
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.168. CONNECTOR BODY COMPOSITE (6702), (6703), (6703A), (6704), P. 96

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

0V REFERENCE SPLICE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


(6702) A K9AA 16 GY 3535303C1 3535424C1
(LOCATED UPPER REAR OF ENGINE)
A% K9AAA 16 GY 3535303C1 3535424C1
B K9AAA 18 GY 3535303C1 3535424C1
F B% K9AA 18 GY 3535303C1 3535424C1
E C K9AAD 18 GY 3535303C1 3535424C1
D D K9AAB 18 GY 3535303C1 3535424C1
C D% K9AAB 18 GY 3535303C1 3535424C1
B E PLUG - - 3535425C1 -
A E* K9AA 18 GY 3535303C1 3535424C1
F PLUG - - 3535425C1 -

* W/ 2010 SCR 13L ENGINE


CONNECTOR 3543729C1
% W/EURO IV ISX ENGINE
BODY LOCK 3543731C1

INTAKE AIR TEMPERATURE ZERO VOLT REFERENCE


(6703) (6703)
(LOCATED ON AIR FILTER HOUSING)
F

B
B A A
CONNRCTOR 3543729C1
BODY LOCK 3543731C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


CONNECTOR 1689462C1
BODY LOCK 1689463C1 A K95G 20 WH 3535302C1 3535423C1
A* K9 20 GY 3535302C1 3535423C1
CAV CIRCUIT GAUGE COLOR TERMINAL B K41D 20 WH 3535302C1 3535424C1
A K41 16 TN 1689464C1 B* K41D 18 TN 3535303C1 3535424C1
B K41-GC 16 WH 1689464C1 C K95-GF 20 WH 3535302C1 3535424C1
C K95-GG 18 WH 3535303C1 3535424C1
C* K9B 18 GY 3535303C1 3535424C1
AIR FILTER RESTRICTION GAUGE D K44G 18 GY 3535303C1 3535424C1
(6703A) E PLUG - - - -
F PLUG - - - -

W/ ISX 2013 ENGINE


* W/EURO IV ISX ENGINE
A
B

GROUND SPLICE
CONNRCTOR 3522068C1 (6704)
BODY LOCK 1661874C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLV


A K9AAB 18 GY 1661875C1 1661872C1 F
B K28 18 TN 1661875C1 1661872C1
E

C
CAV CIR GAUGE COLOR TERMINAL SEAL/SLV
A K92B16 14 WH 2033816C1 1652325C1 B
B K92A16 14 WH 2033816C1 1652325C1
C K10WH1 12 WH 2033816C1 0589390C1 A
D K77-G 16 WH 2033819C1 1652325C1
E K10WH5 14 WH 2033816C1 1652325C1
F K10-GL 12 WH 2033816C1 0589390C1
CONNRCTOR 3551896C1
BODY LOCK 3551897C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 19MAY14 ADDED R/D 6704. E 92447S
RELEASE NO. D ATE PART NO. SHEET

91662T 21DEC12
AE08058107 096

Figure 587 Connector Body Composite (6702), (6703), (6703A), (6704)

587
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.169. CONNECTOR BODY COMPOSITE (6703A), (6706), P. 96A

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

AIR RESTRICTION GAUGE


(6703A)

A
B

CONNRCTOR 3522068C1
BODY LOCK 1661874C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A* K9AAB 18 GY 1661875C1 1661872C1
A** K9AAB 16 GY 1661875C1 1661872C1
B K28 18 TN 1661875C1 1661872C1

* N/LONESTAR
** W/LONESTAR

ECM 5V ADAPTER
(6706)

CONNECT0R 3543729C1
BODY LOCK 3543731C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A PLUG - - 3535425C1 -
B K34BB 18 TN 3535303C1 3535424C1
C PLUG - - 3535425C1 -
D K23A1 18 TN 3535303C1 3535424C1
E K92A4 18 TN 3535303C1 3535424C1
F PLUG - - 3535425C1 -

CHK DATE CHANGE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, PROSTAR


012 07FEB13 INITIAL RELEASE. A 91662T
RELEAS E NO . DATE PART NO. SH EET

91662T 21DEC12 AE08058107 96A

Figure 588 Connector Body Composite (6703A), (6706)

588
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.170. CONNECTOR BODY COMPOSITE (6712), (6720), (6730), (6748), (7104F), P. 97

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

AFTERTREATMENT SENSOR
(6720)
(RIGHT SIDE BY TCM BULKHEAD CONN)
10 5

ECM FUSE 6 1
(6712) CONNECTOR 3690369C1
(LOCATED NEAR DASH INTERCONNECT)
CAV CIRCUIT GAUGE COLOR TERMINAL
1 K95A 18 TN 3613771C1
2 K95-GA 18 WH 3613771C1
B
3 K95B 18 TN 3613771C1
4 K95-GB 18 WH 3613771C1
5 K95C 18 TN 3613771C1
A
6 K95-GC 18 WH 3613771C1
7 K95-GD 18 WH 3613771C1
CONNECTOR 3512967C1 8 K95E 18 TN 3613771C1
9 K95DA 18 TN 3613771C1
CAV CIR GAUGE COLOR TERMINAL 10 PLUG - - 3573076C1
A K14AF 10 RD 3679001C1
B K14J 10 RD 3679001C1 EGNR DIAGNOSTIC CONN
(6748)
(LOCATED NEAR TO ENGINE SENSOR CONN)
HCL FUEL PRESSURE
(6730)
(LOCATED LEFT SIDE OF ENGINE ECM CONN)

B A
C
1
CONNECT0R 3602454C1
2 BODY LOCK 1655705C1

3 CAV CIRCUIT GA COLOR TERMINAL


A K5B(+) 18 YL 1680206C1
B K5B(-) 18 GN 1680206C1
C PLUG - - -
CONNECTOR 3689958C1
TRANSMISSION CLEAN POWER
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE (7104F)
1 K95DB 18 TN 3689959C1 3623615C1 (LOCATED BY STARTER)
2 K95R 18 TN 3689959C1 3623615C1
3 K95S 18 TN 3689959C1 3623615C1
A

CONNECT0R 1671611C1
BODY LOCK 1671608C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A K92A170 14 RD 2033912C1 0589391C1
B K92-G 14 WH 2033912C1 0589391C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
18NOV16 ADDED THE CONNECTOR E 93732N
RELEASE NO. D ATE PART NO. SHEET

LOCATIONS. 61802Y 12MAR09


AE08058107 097

Figure 589 Connector Body Composite (6712), (6720), (6730), (6748), (7104F)

589
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.171. CONNECTOR BODY COMPOSITE (7150), P. 97A

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

EATON GEN3 TCM CAV CIRCUIT GAUGE COLOR TERMINAL


(7150) 1 K92#101 18 LT BL 3686945C1
2 - - - -

21 41 3 K92#103 18 YL 3686945C1
4 - - - -
5 K92#105 18 TN 3686945C1
1 61 6 - - - -
7 - - - -
8@ K5B108 18 GN 3686945C1
8* K5B108 18 LT GN 3686945C1
9 K92#109 18 GY 3686945C1
10 K92#110 18 PK 3686945C1
11 K92#111 18 OR 3686945C1
12 K92#112 18 TN 3686945C1
13 - - - -
14 - - - -
15 K92#115 18 WH 3686945C1
16 92#116 18 LT BL 3686945C1
17 K92#117 18 TN 3686945C1
18 K92#118 18 TN 3686945C1
19 K92#119 18 LT BL 3686945C1
20* K92#120 18 DK BL 3686945C1
20@ K92#120 18 LT BL 3686945C1
21 - - - -
22 K92#122 18 YL 3686945C1
23 K92#123 18 LT BL 3686945C1
24 K92#124 18 TN 3686945C1
25 K47A125 18 TN 3686945C1
26 - - - -
20 80 27 - - - -
28 K5B128 18 YL 3686945C1

40 60 29 - - - -
30 K92#130 18 WH 3686945C1
CONNECTOR 3605713C1 31 K92#131 18 YL 3686945C1
BODY LOCK 3606525C1
32 - - - -
33 K92#133 18 YL 3686945C1
60 K47#160 18 YL 3686945C1
34 K92#134 18 TN 3686945C1
61 K92#161 18 TN 3686945C1
35 - - - -
62 K92#162 18 YL 3686945C1
36 92#136 18 OR 3686945C1
63 K92#163 18 TN 3686945C1
37 K92#137 18 TN 3686945C1
64 K92#164 18 LT BL 3686945C1
38 - - - -
65 K92#165 18 TN 3686945C1
39 K48#139 18 OR 3686945C1
66 - - - -
40 K47#140 18 LT GN 3686945C1
67 - - - -
41 K92#141 18 TN 3686945C1
68 - - - -
42& K92#142 18 TN 3686945C1
69 K92#169 18 TN 3686945C1
42# K92#142 18 WH 3686945C1
70 K92#170 18 TN 3686945C1
43 K92#143 18 LT BL 3686945C1
71 K92#171 18 TN 3686945C1
44 - - - -
72 - - - -
45 K92#145 18 OR 3686945C1
73 - - - -
46 - - - -
74 K92#174 18 TN 3686945C1
47 - - - -
75 K92#175 18 OR 3686945C1
48 - - - -
76 K92#176 18 YL 3686945C1
49 - - - -
77 K92#177 18 LT GN 3686945C1
50 - - - -
78 - - - -
51 K92#151 18 WH 3686945C1
79 - - - -
52 K92#152 18 LT GN 3686945C1
80* K92#180 18 OR 3686945C1
53 - - - -
80@ K92#180 18 TN 3686945C1
54 K92#154 18 TN 3686945C1
* W/ALLISON GEN 4 4000/4500 XMSN 55 K92#155 18 TN 3686945C1
@ W/ALLISON GEN 4 3000/3500 XMSN
56 K92#156 18 TN 3686945C1
& W/AUTO NEUTRAL
# W/AUTO NEUTRAL & RETARDER 57 K92#157 18 WH 3686945C1
58 K92#158 18 LT GN 3686945C1
59 K48#159 18 TN 3686945C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 INITIAL RELEASE. A 92447S
RELEASE NO. D ATE PART NO. SHEET

92447S 14MAR14
AE08058107 97A

Figure 590 Connector Body Composite (7150)

590
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.172. CONNECTOR BODY COMPOSITE (7105), (7104B), (7104F), (7110), (7110A),


P. 98

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

CAVITY CIRCUIT GAUGE COLOR TERMINAL


EATON GEN3 TCM CONNECTOR
(7105) 29 PLUG - - 3527276C1
(LOCATED ON LEFT SIDE OF TRANSMISSION) 30 PLUG - - 3527276C1
31 K92ER 18 TN 3555249C1
32 K17B 18 PK 3518963C1

34
25 31

26 32
23 29

32* K17B 18 PK 3555249C1


37

38
33 K92DM 16 TN 3555249C1

28
13

22
17

18
34 K92DR 18 TN 3527276C1
34* K92DR 18 TN 3555249C1
10

12
7

35 K13A 14 PK 3557534C1
35

36
36 K10-GE 12 WH 3557534C1

6
3

4
1

37 PLUG - - 3527276C1
38 K14A 12 RD 3557534C1

CONNECTOR 3599542C1 * W/ 2010 SCR 13L ENG

CAV CIRCUIT GAUGE COLOR TERMINAL TRANSMISSION CLEAN GROUND


1 PLUG - - 3527276C1 (7104F / *7104B)

2 K5V(-) 18 LTGN 3518963C1 * W/ ALLISON TC10


2* K5V(-) 18 GN 3555249C1 TRANSMISSION

3 K5V(+) 18 YL 3518963C1
3* K5V(+) 18 YL 3555249C1
CONNECTOR 3924162C1
4 K17-GC 18 PK 3518963C1
4* K17-GC 18 PK 3555249C1
CAV CIRCUIT GAUGE COLOR TERMINAL
5 PLUG - - 3527276C1
1 PLUG - - -
6 PLUG - - 3527276C1
2 K92-G 14 WH 3618273C1
7 PLUG - - 3527276C1
2* K92-G 12 WH 3612308C1
8 PLUG - - 3527276C1
9 PLUG - - 3527276C1
J1939 RESISTOR
10 K3BA(+) 18 DKBL 3518963C1 (7110)
10* K3BA(+) 18 DK BL 3555249C1 (LOCATED ON TRANSMISSION HARNESS)
11 K3BA(-) 18 GY 3518963C1
11* K3BA(-) 18 GY 3555249C1
C
12 PLUG - - 3527276C1
B
13 PLUG - - 3527276C1
A
14 PLUG - - 3527276C1 CONNECTOR 1667741C1
15 PLUG - - 3527276C1 BODY LOCK 1667771C1

16 PLUG - - 3527276C1 CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


16 K92A 18 TN 3555249C1 A K5TB(+) 18 YL 1661875C1 3568570C1
17 PLUG - - 3527276C1 B PLUG - - 2025431C1 -
17 K92B 18 TN 3555249C1 C K5TB(-) 18 LTGN 1661875C1 1661872C1
18 K92DP 18 TN 3527276C1
18* K92DP 18 TN 3555249C1
J1939 TERMINATOR
19 K92DL 16 TN 3555249C1 (7110A)
20 K92E 18 TN 3518963C1
20* K92E 16 TN 3555249C1
21 K92F 18 TN 3518963C1 C
21* K92F 18 TN 3555249C1
22 K92H 18 TN 3518963C1
B
22* K92H 18 TN 3555249C1 A
23 PLUG - - 3527276C1
24 PLUG - - 3527276C1 CONNECTOR 1667741C1
24 K92DN 18 TN 3518963C1
BODY LOCK 1667771C1
25 K92J 18 TN 3555249C1
26 K17C 18 PK 3518963C1
26* K17C 16 PK 3555249C1 CAV CIRCUIT GAUGE COLOR TERMINAL
27 K98GN 18 LTGN 3518963C1 A K5B(+) 18 YL 1661875C1
27* K98GN 18 GN 3555249C1 B PLUG - - -
28 K98YL 18 YL 3518963C1 C K5B(-) 18 GN 1661875C1
28* K98YL 18 YL 3555249C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED R/D 7104B. E 84576N
RELEASE NO . DATE PART NO. SH EET

91662T 21DEC12 AE08058107 098

Figure 591 Connector Body Composite (7105), (7104B), (7104F), (7110), (7110A)

591
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.173. CONNECTOR BODY COMPOSITE (7150), P. 98A

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

24 K92#124 18 TN 3686945C1

21 41 CONNECTOR REF
(7150)
25 K47A125 18 TN 3686945C1
26 PLUG - - -
OR (7150F2)
27 PLUG - - -
1 28 K5B128 18 YL 3686945C1
61 29 PLUG - - -
30 K92#130 18 WH 3686945C1
31 K92#131 18 YL 3686945C1
32 PLUG - - -
33 K92#133 18 YL 3686945C1
34 K92#134 18 TN 3686945C1
35 PLUG - - -
36 K92#136 18 OR 3686945C1
37 K92#137 18 TN 3686945C1
38 PLUG - - -
39 K48#139 18 OR 3686945C1
* W/ AUTO NEUTRAL 40 K47#140 18 LT GN 3686945C1
# W/ RELOCATOR TERM RESISTER
41 K92#141 18 TN 3686945C1
& W/ AUTO NEUTRAL & RETARDER
42 K92#142 18 TN 3686945C1
42 K92#142 18 WH 3686945C1
43 K92#143 18 LT BL 3686945C1
44 PLUG - - -
45 K92#145 18 OR 3686945C1
46 PLUG - - -
47 PLUG - - -
48 PLUG - - -

20 49 PLUG - - -
CONNECTOR 3605713C1 50 PLUG - - -
BODY LOCK 3606525C1
80 51 K92#151 18 WH 3686945C1

40 60 52 K92#152 18 LT GN 3686945C1
53 PLUG - - -
CAV CIRCUIT GAUGE COLOR TERMINAL
54 K92#154 18 TN 3686945C1
1 K92#101 18 LT BL 3686945C1
55 K92#155 18 TN 3686945C1
2 PLUG - - -
56 K92#156 18 TN 3686945C1
3 K92#103 18 YL 3686945C1
57 K92#157 18 WH 3686945C1
4 PLUG
58 K92#158 18 LT GN 3686945C1
5 K92#105 18 TN 3686945C1
59 K48#159 18 TN 3686945C1
6 PLUG - - -
60 K47#160 18 YL 3686945C1
7 PLUG - - -
61 K92#161 18 TN 3686945C1
8* K5B108 18 GN 3686945C1
62 K92#162 18 YL 3686945C1
8# K5B108 18 LT GN 3686945C1
63 K92#163 18 TN 3686945C1
9 K92#109 18 GY 3686945C1
64 K92#164 18 LT BL 3686945C1
10 K92#110 18 PK 3686945C1
65 K92#165 18 TN 3686945C1
11 K92#111 18 OR 3686945C1
66 PLUG - - -
12 K92#112 18 TN 3686945C1
67 PLUG - - -
13 PLUG - - -
68 PLUG - - -
14 PLUG - - -
69 K92#169 18 TN 3686945C1
15 K92#115 18 WH 3686945C1
70 K92#170 18 TN 3686945C1
16 K92#116 18 LT BL 3686945C1
71 K92#171 18 TN 3686945C1
17* K92#117 18 TN 3686945C1
72 PLUG - - -
17& K92A117 18 TN 3686945C1
73 PLUG - - -
18 PLUG - - -
74 K92#174 18 TN 3686945C1
19 K92#119 18 LT BL 3686945C1
75 K92#175 18 OR 3686945C1
20& K92#120 18 DK BL 3686945C1
76 K92#176 18 YL 3686945C1
20* K92#120 18 LT BL 3686945C1
77 K92#177 18 LT GN 3686945C1
21 PLUG - - -
78 PLUG - - -
22 K92#122 18 YL 3686945C1
79 PLUG - - -
23 K92#123 18 LT BL 3686945C1
80& K92#180 18 OR 3686945C1
80* K92#180 18 TN 3686945C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PAYSTAR


012 10MAY13 ADDED : R/D 7150 & C 92070B
RELEASE NO. D ATE PART NO. SHEET

MOVED R/D 7501,7502 & 7600 TO SHEET 98B. 91662T 24DEC12


AE08058107 98A

Figure 592 Connector Body Composite (7150)

592
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.174. CONNECTOR BODY COMPOSITE (7205), (7206), (7211), (7212), (7213), P. 98B

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

VIEW A
(7205)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

E A K92B103 18 YL 1661875C1 3568570C1

F B K92#161 18 TN 1661875C1 3568570C1


D C K92#157 18 WH 1661875C1 3568570C1
D K92#124 18 TN 1661875C1 3568570C1
C
E K92#122 18 YL 1661875C1 3568570C1
B F K92#105 18 TN 1661875C1 3568570C1

A G K92#164 18 LTBL 1661875C1 3568570C1


G H K92#162 18 YL 1661875C1 3568570C1
H
CONNECTOR 3525872C1
BODY LOCK 3525873C1

VIEW C CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


(7206) A K92#101 18 LTBL 1667742C1 3568570C1
H
B K92#117 18 TN 1667742C1 3568570C1
A G C K92A103 18 YL 1667742C1 3568570C1
B D K92#143 18 LTBL 1667742C1 3568570C1

C E* K92#142 18 WH 1667742C1 3568570C1


E& K92#142 18 TN 1667742C1 3568570C1
D F F K92#145 18 OR 1667742C1 3568570C1
E G K92#130 18 WH 1667742C1 3568570C1
H K92#123 18 LTBL 1667742C1 3568570C1

CONNECTOR 3525874C1 * W/ RETARDER


BODY LOCK 3525875C1 & W/ AUTO NEUTRAL & RETARDER

RETARDER TEMP SENSOR


(7211)

CAV CIRCUIT GAUGE COLOR TERMINAL


B A K92A175 18 OR 2036586C1
B K92B158 18 LTGN 2036586C1
A

CONNECTOR 3524377C1

RETARDER ACCUMULATOR
SOLENOID
(7212)

CAV CIRCUIT GAUGE COLOR TERMINAL


A K92A119 18 LTBL 2036586C1
B B K92C131 18 YL 2036586C1

CONNECTOR 3524378C1

RETARDER SOLENOID
(7213)

CAV CIRCUIT GAUGE COLOR TERMINAL


A K92#115 18 WH 2036586C1
B
B K92B131 18 YL 2036586C1
A

CONNECTOR 3519587C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, PROSTAR


012 10MAY13 INITIAL RELEASE. A 92070B
RELEASE NO. D ATE PART NO. SHEET

92070B 25APR13
AE08058107 98B

Figure 593 Connector Body Composite (7205), (7206), (7211), (7212), (7213)

593
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.175. CONNECTOR BODY COMPOSITE (7220), (7250), (7350), P. 98C

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

BODY BUILDER
TCM BULKHEAD CONNECTOR
(7220)
(7250)
(LOCATED ON DASH PANEL)

7 6
1 7 11 15

14
6 10 20
12 1

CONNECTOR 3605715C1 CONNECTOR 3601924C1


BODY LOCK 3606532C1 BODY LOCK 3601925C1
* W/ 2010 SCR 13L ENGINE CAV CIRC GAUGE COLOR TERMINAL
CAV CIRCUIT GAUGE COLOR TERMINAL 1 TEM1 16 GY 1651969C1
1 K92#111 18 OR 3686945C1 2 TEM2 16 GY 1651969C1
2 K92#155 18 TN 3686945C1 3 TEM3 16 GY 1651969C1
3 K92#177 18 LTGN 3686945C1 4 TEM4 16 GY 1651969C1
4 K92#136 18 OR 3686945C1 5 TEM5 16 GY 1651969C1
5 K92#152 18 LTGN 3686945C1 6 TEM6 16 GY 1651969C1
6 K92#171 18 TN 3686945C1 7 TEM7 16 GY 1651969C1
7 PLUG - - - 8 TEM8 16 GY 1651969C1
8 K92#174 18 TN 3686945C1 9 PLUG - - 0453133C1
9 K92#133 18 YL 3686945C1 10 PLUG - - 0453133C1
10 K92#151 18 WH 3686945C1 11 PLUG - - 0453133C1
11* K92#131 18 YL 3686945C1 12 PLUG - - 0453133C1
11* K92A131 18 YL 3686945C1
12 K92#137 18 TN 3686945C1
13 K92#180 18 TN 3686945C1
CAV CIRCUIT GAUGE COLOR TERMINAL
14 K92#120 18 LTBL 3686945C1
1 PLUG - - -
15 K92#116 18 LTBL 3686945C1
2 PLUG - - -
16* K92#112 18 TN 3686945C1
3 K92-G 12 WH 3755757C1
16* K92A112 18 TN 3686945C1
4 K92#165 18 TN 3685477C1
17 PLUG - - -
5 PLUG - - -
18 K92#154 18 TN 3686945C1
6 PLUG - - -
19* K92#158 18 LTGN 3686945C1
7 PLUG - - -
19* K92A158 18 LTGN 3686945C1
8 PLUG - - -
20 K92#176 18 YL 3686945C1
9 PLUG - - -
10 K47A125 18 TN 3685477C1
TC10 TCU 11 PLUG - - -
(7350)
12 K5B108 18 GN 3685477C1
13 PLUG - - -
14 PLUG - - -
15 PLUG - - -
16 K92#163 18 TN 3685477C1
17 PLUG - - -
18 K5B128 18 YL 3685477C1
19 K92#134 18 TN 3685477C1
20 K92#141 18 TN 3685477C1
21 PLUG - - -
22 K92#110 12 RD 3755757C1
23 PLUG - - -
CONNECTOR 3755755C1 24 PLUG - - -

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, PROSTAR


- - ADDED R/D 7350. B 84576N
RELEASE NO. D ATE PART NO. SHEET

92070B 25APR13
AE08058107 98C

Figure 594 Connector Body Composite (7220), (7250), (7350)

594
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.176. CONNECTOR BODY COMPOSITE (7500W), (7501), (7502), (7600), (7600A),


(7603), P. 98D

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

REVERSE LIGHT
(7500W)
(LOCATED ON TOP OF TRANSMISSION)

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE


A
A K71A 16 OR 1661875C1 1661872C1
B B K71B 16 OR 1661875C1 1661872C1

CONNECTOR 1661778C1
BODY LOCK 1661874C1

ECA
(7501)
* W/ 2010 SCR 13L ENGINE
(LOCATED ON TOP OF TRANSMISSION)
# W/ ISX ENGINE

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLV


A PLUG - - 1675451C1 -
A B C B K11-G 10 WH 1667737C1 1667735C1
C K14S 10 RD 1667737C1 1667735C1
#C k14K 10 RD 1667737C1 1667735C1
CONNECTOR 1667733C1
C* K14N 10 RD 1667737C1 1667735C1
BODY LOCK 1667734C1

XMSN PTO
(7502)
(LOCATED ON TOP OF TRANSMISSION)

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLV


A A K92DP 18 TN 0587578C1 1652325C1
B K92DR 18 TN 0587578C1 1652325C1
B

CONNECTOR 0587567C91

VEHICLE SPEED SENSOR


(7600/7600A)
(LOCATED ON TOP OF TRANSMISSION)
CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
A K47 18 GY 3554322C1 3554318C1
B #A K47A 18 GY 3554322C1 3554318C1
B K47A 18 GY 3554322C1 3554318C1
A
#B K47B 18 GY 3554322C1 3554318C1

# W/ ISX ENGINE
CONNECTOR 3662425C1
BODY LOCK 3662518C1

ALLISON ENGINE SPEED SENSOR


(7603)

B CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


A K48#159 18 TN 3554322C1 3554318C1
A
B K48#139 18 OR 3554322C1 3554318C1

CONNECTOR 3610533C1
BODY LOCK 3610532C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 ADDED R/D 7603. B 92447S
RELEASE NO. D ATE PART NO. SHEET

92070B 25APR13
AE08058107 98D

Figure 595 Connector Body Composite (7500W), (7501), (7502), (7600), (7600A), (7603)

595
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.177. CONNECTOR BODY COMPOSITE (7605), (7615), P. 98E

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

ALLISON OUTPUT SPEED SENSOR


(7605)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


B
A K47#160 18 YL 3554322C1 3554318C1
A B K47#140 18 LT GN 3554322C1 3554318C1

CONNECTOR 3610533C1
BODY LOCK 3610532C1 W/ 2010 SCR 13L ENGINE

ALLISON TURBINE SPEED SENSOR


(7615)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

B A K92#180 18 OR 3554322C1 3554318C1


B K92#120 18 DK BL 3554322C1 3554318C1
A
B K92#120 18 LT BL 3554322C1 3554318C1

CONNECTOR 3610533C1
BODY LOCK 3610532C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

MJV0088 CIRCUIT DIAGRAM, PROSTAR


012 10MAY13 INITIAL RELEASE. A 92070B
RELEAS E NO . DATE PART NO. SHEET

92070B 25APR13 AE08058107 98E

Figure 596 Connector Body Composite (7605), (7615)

596
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.178. CONNECTOR BODY COMPOSITE (7110B), (7700K), (7802), (7905), P. 99

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

J1939 TRANSMISSION OIL TEMP SENSOR


TERMINATOR (7700K)
(7110B)) (LOCATED ON UNDERSIDE OF TRANSMISSION)

C 1 2

B
A
CONNECTOR 3536864C1

CONNECTOR 1667741C1 CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


1 K31 18 TN 3561584C1 3536868C1
2* K9AAD 18 GY 3561584C1 3536868C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
2@ K9AA 16 GY 3561584C1 3536868C1
A K5C128 18 YL 1661875C1 3568570C1
B PLUG - - - -
@ W/ TRANSMISSION OIL TEMP N/ AC
C K5C108 18 GN 1661875C1 3568570C1
C K5C108 18 LT GN 1661875C1 3568570C1 * W/ TRANSMISSION OIL TEMP W/ AC

NEUTRAL SWITCH SHIFTER CONNECTION


(7802) (7905)
(LOCATED ON TOP OF TRANSMISSION) (LOCATED ON SHIFTER MODULE)

A
A B C D E F G

CONNECTOR 3540051C91 H J K L M N P

CONNECTOR 3601746C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A K97J 18 VT 0587578C1 1652325C1 A PLUG - - 3535425C1 -
A* K97J 18 VT 0587576C 1652325C1 B A92-GAH 16 WH 3535303C1 3535424C1
B K97S 18 VT 0587578C1 1652325C1 C A92VA 16 TN 3535303C1 3535424C1
B* K97S 18 VT 0587576C1 1652325C1 D A92UA 18 TN 3535303C1 3535424C1
E PLUG - - 3535425C1 -
F A5FA(+) 18 YL 3535303C1 3535424C1
* W/ 2010 SCR 13L ENGINE F* A5FB(+) 18 YL 3535303C1 3535424C1
G A5FA(-) 18 GN 3535303C1 3535424C1
G* A5FB(-) 18 GN 3535303C1 3535424C1
H PLUG - - 3535425C1 -
J A62DC 18 DKBL 3535303C1 3535424C1
K A9ZA 18 GY 3535303C1 3535424C1
L A92 18 TN 3535303C1 3535424C1
M PLUG - - 3535425C1 -
N A92A 18 TN 3535303C1 3535424C1
P A92B 18 TN 3535303C1 3535424C1

* W/ 2010 LH,W/GEN 4,VCM

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 18AUG15 ADDED CIRCUITS E 93248T
RELEASE NO. D ATE PART NO. SHEET

A5B(+ & -)AT R/D 7905. 61802Y 12MAR09


AE08058107 099

Figure 597 Connector Body Composite (7110B), (7700K), (7802), (7905)

597
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.179. CONNECTOR BODY COMPOSITE (8000), (8001), P. 99A

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

RIGHT HEADLIGHT T / S HARNESS CONNECTOR


(8000)
(LOCATED ON UNDERSIDE OF HOOD BY HEADLIGHT MODULE - RIGHT SIDE)

E A

D B
C C
B D

A E

CONNECTOR 1661375C2 CONNECTOR 0587579C1


BODY LOCK 1661376C1 BODY LOCK 1677914C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
A M52B 14 YL 2033816C1 0589391C1 A C52B 14 YL 2033912C1 0589391C1
B M11-GB 14 WH 2033816C1 0589391C1 B C11-GB 14 WH 2033912C1 0589391C1
C M53B 14 YL 2033816C1 0589391C1 C C53B 14 YL 2033912C1 0589391C1
D* M57AC 16 OR 2033819C1 1652325C1 D C57 16 OR 2033911C1 1652325C1
D* M57 16 OR 2033819C1 1652325C1 E C58B 16 BN 2033911C1 1652325C1
E M58B 16 BN 2033819C1 1652325C1

* MUTUALLY EXCLUSIVE

LEFT HEADLIGHT T / S HARNESS CONNECTOR


(8001)
(LOCATED ON UNDERSIDE OF HOOD BY HEADLIGHT MODULE - LEFT SIDE)

E A

D B

C C

B D

A E

CONNECTOR 1677851C1
CONNECTOR 1661375C2 BODY LOCK 1677914C1
BODY LOCK 1661376C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
A M52A 14 YL 2033816C1 0589391C1 A C52A 14 YL 2033912C1 0589391C1
B M11-GA 14 WH 2033816C1 0589391C1 B C11-GA 14 WH 2033912C1 0589391C1
C M53A 14 YL 2033816C1 0589391C1 C C53A 14 YL 2033912C1 0589391C1
D* M56AB 16 OR 2033819C1 1652325C1 D C56 16 OR 2033911C1 1652325C1
D* M56 16 OR 2033819C1 1652325C1 E C58A 16 BN 2033911C1 1652325C1
E M58A 16 BN 2033819C1 1652325C1

* MUTUALLY EXCLUSIVE

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 INITIAL RELEASE. A 92447S
RE LEASE NO. D ATE PART NO. SHEET

61802Y 12MAR09
AE08058107 99A

Figure 598 Connector Body Composite (8000), (8001)

598
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.180. CONNECTOR BODY COMPOSITE (8002), (8003), (8006T), (8006R), (8050),


(8051), P. 99B

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

RIGHT HEADLIGHT T/S HARNESS CONN


LEFT HEADLIGHT T/S HARNESS CONN
(8003)
(8002)
(W/ LONESTAR)
(W/ LONESTAR)
4 1 4 1
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
1 M52A 14 YL 3618273C1 1 M52B 14 YL 3618273C1
2 M11-GA 14 WH 3618273C1 2 M11-GB 14 WH 3618273C1
3 M53A 14 YL 3618273C1 3 M53B 14 YL 3618273C1
4 M56AC 16 OR 3618273C1 4 M57 16 OR 3618273C1
5 M58A 16 BN 3618273C1 5 M58B 16 BN 3618273C1
6 - - - 3573076C1 6 - - - 3573076C1

6 3 6 3 CONNECTOR 3612306C1
CONNECTOR 3612306C1

HEADLIGHT HIGH
HEADLIGHT LOW
(8006R)
(8006T)
(LOCATED INBOARD IN HEADLIGHT MODULE)
(LOCATED IN HEADLIGHT MODULE)

B B

A A

CONNECTOR 3600046C1 CONNECTOR 3600047C1


BODY LOCK 3600054C1 BODY LOCK 3600054C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A# C53A 14 YL 2033816C1 0589391C1 A# C52A 14 YL 2033816C1 0589391C1
A* C53B 14 YL 2033816C1 0589391C1 A* C52B 14 YL 2033816C1 0589391C1
B# C11-GAB 14 WH 2033816C1 0589391C1 B# C11-GAA 14 WH 2033816C1 0589391C1
B* C11-GBB 14 WH 2033816C1 0589391C1 B* C11-GBA 14 WH 2033816C1 0589391C1

# W/ HEADLIGHT LOW BEAM LEFT # W/ HEADLIGHT HIGH BEAM LEFT


* W/ HEADLIGHT LOW BEAM RIGHT * W/ HEADLIGHT HIGH BEAM RIGHT

SKIRT LIGHTS
CUSTOMER SUPPLIED LIGHTS
(8051)
(8050)
(LOCATED ON RIGHT SIDE DASH PANEL)
(LOCATED ON CHASSIS HARNESS BY DASH PANEL)

A A
B B

CONNECTOR 1661778C1
CONNECTOR 1661778C1 BODY LOCK 1661874C1
BODY LOCK 1661874C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A A54XA 16 BN 1661875C1 1661872C1
A M54X 16 OR 1661875C1 1661872C1
A* A54XE 16 BN 1661875C1 1661872C1
B M54-GA 16 WH 1661875C1 1661872C1
B A54-GXA 16 WH 1661875C1 1661872C1

* W/ TOPGUN

CHK DATE CHANGE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 INITIAL RELEASE. A 92447S
RELEASE NO . DATE PART NO. SHEET

92447S 14MAR14 AE08058107 99B

Figure 599 Connector Body Composite (8002), (8003), (8006T), (8006R), (8050), (8051)

599
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.181. CONNECTOR BODY COMPOSITE (8052), (8053), (8054), (8070), (8071), (8100),
(8100A), P. 99C

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

SKIRT LIGHTING
(8052) RIGHT TURN SIGNAL
(LOCATED ON RIGHT SIDE DASH PANEL) (8053)
(LOCATED AT FORWARD END OF RIGHT FRAME RAIL)

A CONNECTOR 1667741C1
BODY LOCK 1667771C1

B
C C
B
CONNECTOR 1667740C1
BODY LOCK 1667771C1 A
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A A54-GXD 16 WH 1667742C1 1661872C1 CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

B A57B 16 OR 1667742C1 1661872C1 A A54-GXE 16 WH 1661875C1 1661872C1

C A54XC 16 BN 1667742C1 1661872C1 B A57A 16 OR 1661875C1 1661872C1


B* A57AA 16 OR 1661875C1 -
B* A57AC 16 OR 1661875C1 -
RIGHT TURN SIGNAL PROSTAR
(8054) C* A54A 16 BN 1661875C1 1661872C1

C * W/ 2010 LH FUSE BLOCK


CONNECTOR 1667741C1
B BODY LOCK 2025431C1

A LEFT HTD MIRROR HOOD MTD


* W/ 2010 LH FUSE BLOCK (8070)
(LOCATED ON UNDERSIDE OF HOOD LEFT SIDE)
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A@ A54-GXE 16 WH 1661875C1 1661872C1
B@ A57A 16 OR 1661875C1 1661872C1
A
B@ A57C 16 OR 1661875C1 1661872C1
c@ A54A 16 BN 1661875C1 1661872C1
B
RIGHT HTD MIRROR HOOD MTD
(8071) CONNECTOR 0587567C91
(LOCATED ON UNDERSIDE OF HOOD RIGHT SIDE)
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A M78A 16 LTGN 0597577C1 1652325C1
B M78-GA 16 WH 0597577C1 1652325C1
A

CONNECTOR 0587567C91
LEFT FORWARD MODESTY PANEL TURN LIGHT
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE (8100A)
A M78B 16 LTGN 0587577C1 1652325C1 (LOCATED AT FRONT OF LEFT SIDE MODESTY PANEL)

B M78-GB 16 WH 0587577C1 1652325C1

C
LEFT MODESTY TURN LAMP
(8100) B
(LOCATED AT FRONT OF LEFT SIDE MODESTY PANEL)
A
C
B
CONNECTOR 1667741C1
A BODY LOCK 1667771C1 CONNECTOR 1667741C1
BODY LOCK 1667771C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A M11-GBB 16 WH 1661875C1 1661872C1 A J11GBA 16 WH 1661875C1 1661872C1
B M56AB 16 OR 1661875C1 1661872C1 B J56AA 16 OR 1661875C1 1661872C1
C M58AB 16 BN 1661875C1 1661872C1 C J58AA 16 BN 1661875C1 1661872C1
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
07AUG17 REMOVED CIRC A54XB C 94106N
RELEASE NO. D ATE PART NO. SHEET

FROM R/D 8053. 92447S 14MAR14


AE08058107 99C

Figure 600 Connector Body Composite (8052), (8053), (8054), (8070), (8071), (8100), (8100A)

600
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.182. CONNECTOR BODY COMPOSITE (8100B), (8101), (8101A), (8101B), (8102),


(8103* / 8102), (8100A), P. 99D

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

LEFT REAR MODESTY PANEL RIGHT MODESTY TURN LAMP


TURN LIGHT W/ SLEEPER (8101)
(8100B)(OPTIONAL) (LOCATED AT FRONT OF RIGHT SIDE MODESTY PANEL)
(LOCATED AT LEFT SIDE MODESTY PANEL)

C
C
B
B
A
A

CONNECTOR 1667741C1
CONNECTOR 1667741C1 BODY LOCK 1667771C1
BODY LOCK 1667771C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
A J11GBB 16 WH 1661875C1 1661872C1 A M11-GBC 16 WH 1661875C1 1661872C1
B J56AB 16 OR 1661875C1 1661872C1 B M57AB 16 OR 1661875C1 1661872C1
C J58AB 16 BN 1661875C1 1661872C1 C M58AC 16 BN 1661875C1 1661872C1

RIGHT FORWARD MODESTY


RIGHT REAR MODESTY PANEL
PANEL TURN LIGHT
TURN LIGHT W/ SLEEPER
(8101A)
(8101B)(OPTIONAL)
(LOCATED AT RIGHT SIDE MODESTY PANEL)
(LOCATED AT RIGHT SIDE MODESTY PANEL)

C C
B B
A A

CONNECTOR 1667741C1 CONNECTOR 1667741C1


BODY LOCK 1667771C1 BODY LOCK 1667771C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A J11GAA 16 WH 1661875C1 1661872C1 A J11GAB 16 WH 1661875C1 1661872C1

B J57AA 16 OR 1661875C1 1661872C1 B J57AB 16 OR 1661875C1 1661872C1

C J58BA 16 BN 1661875C1 1661872C1 C J58BB 16 BN 1661875C1 1661872C1

MODESTY LAMP / CUSTOMER SUPPLIED LIGHTS TRANSMISSION FUSE


(8102) (8103*/8102)
(LOCATED AT RIGHT SIDE MODESTY PANEL) (LOCATED NEAR HVAC)

A
B
B
C
A

CONNECTOR 1667740C1
CONNECTOR 1667639C1
BODY LOCK 1667771C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRC GAUGE COLOR TERMINAL
A J-GCC 16 WH 1667742C1 1661872C1 A K14A 12 RD 1661708C1
B J56AD 16 OR 1667742C1` 1661872C1 B K14D 12 RD 1661708C1
C J54B 16 BN 1667742C1 1661872C1
*W/ULTRASHIFT TRANSMISSION

CHK DATE CHANGE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 INITIAL RELEASE. A 92447S
RELEAS E NO . DATE PART NO. SHEET

92447S 14MAR14 AE08058107 99D

Figure 601 Connector Body Composite (8100B), (8101), (8101A), (8101B), (8102), (8103* / 8102),
(8100A)

601
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.183. CONNECTOR BODY COMPOSITE (8104), (8106), (8107), (8108), (8109), (8110),
(8111), (8165), P. 100

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

TRANSMISSION FUSE
(8104) TIMER CIRCUIT INLINE FUSE
LOCATED NEAR HVAC (8106/8107)
(LOCATED ON LEFT SIDE OF ENGINE)

A
B

B
CONNECTOR 1667639C1

CAV CIRC GAUGE COLOR TERMINAL

3525613C1 A K14LB 16 RD 1661707C1


B K14L 16 RD 1661707C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
B* K14L 14 RD 3895713C1
A K14R 10 RD 3515526C1 3515525C1
B K14S 10 RD 3515526C1 3515525C1 * W/ 2010 SCR 13L ENG

LEFT MARKER LIGHT RIGHT MARKER LIGHT


(8108) (8109)

1 2 1 2

CONNECTOR 3518183C1
CONNECTOR 3518183C1
BODY LOCK 3518174C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
1 N54A1 18 BN 3626031C1 N/A 1 N54A2 18 BN 3626031C1 N/A
2 N11-GM1 18 WH 3626031C1 N/A 2 N11-GM2 18 WH 3626031C1 N/A

LEFT MODESTY MODERN LIGHT RIGHT MODESTY MODERN LIGHT


(8110) (8111)

1 2 1 2

CONNECTOR 1667741C1 CONNECTOR 1667741C1


BODY LOCK 1667771C1 BODY LOCK 1667771C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
1 N54A3 18 BN 1661875C1 1661872C1 A N11-GM4 18 WH 1661875C1 1661872C1
2 N11-GM3 18 WH 1661875C1 1661872C1 C NK54A4 18 BN 1661875C1 1661872C1

MARKER LIGHT
(8165)
(LOCATED OUTBOARD IN HEADLIGHT MODULE)

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


1* M58AA 16 BN 3590956C1 3591990C1
1 1# M58BA 16 BN 3590956C1 3591990C1
2* M11-GAD 16 WH 3590956C1 3591990C1
2 2# M11-GBD 16 WH 3590956C1 3591990C1
* W/ LH HEAD LIGHT
# W/ RH HEAD LIGHT
CONNECTOR 3600049C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 REVISED AND REDRAWN. C 92447S
RELEASE NO. D ATE PART NO. SHEET

61802Y 02APR09
AE08058107 100

Figure 602 Connector Body Composite (8104), (8106), (8107), (8108), (8109), (8110), (8111), (8165)

602
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.184. CONNECTOR BODY COMPOSITE (8166T), (8203A), (8303A), (8303B), P. 101

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

TURN / MARKER LIGHT


(8166T)
((LOCATED OUTBOARD IN HEADLIGHT MODULE)) FOGLIGHT SENSOR SE
(8203A)
(LOCATED AT THE FORWARD END
OF RIGHT FRAME RAIL)

3 1
5
2
2 6
3
7
1 4
8

CONNECTOR 3834342C1
CONNECTOR 3625557C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

1 C11-GAC 16 WH 3600050C1 3600058C1 1 M64A 16 YL 3579123C1 3600058C1

2 C58AB 16 BN 3600050C1 3600058C1 2 M64-GA 16 WH 3579123C1 3600058C1

3 C56 16 OR 3600050C1 3600058C1 3 M64B 16 YL 3579123C1 3600058C1


4 M64-GB 16 WH 3579123C1 3600058C1
5 M56AF 16 OR 3579123C1 3600058C1
6 M57A 16 OR 3579123C1 3600058C1
7 M58AC 16 BN 3579123C1 3600058C1
8 M11-GE 16 WH 3579123C1 3600058C1

ELECTRIC HORN
ELECTRIC HORN(2010) (8303B)
(8303A) (LOCATED UNDER ENGINE CROSSMEMBER)
(LOCATED UNDER ENGINE CROSSMEMBER)

A
A
B
B

CONNECTOR 1661778C1
BODY LOCK 1661874C1 CONNECTOR 1661778C1
BODY LOCK 1661874C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A MZ85 16 GY 1661875C1 1661872C1 A MY85 16 GY 1661875C1 1661872C1
B MZ85-GA 16 WH 1661875C1 1661872C1 B MY85-GA 16 WH 1661875C1 1661872C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


MJV0488
25OCT16 ADDED R/D 8166T. D 93638F
RELEASE NO. D ATE PART NO. SHEET

61802Y 14MAR14
AE08058107 101

Figure 603 Connector Body Composite (8166T), (8203A), (8303A), (8303B)

603
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.185. CONNECTOR BODY COMPOSITE (8201), (8203), (8303), (8310), (8311), (8312),
(8350), P. 102

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.

FOG LIGHT
LEFT FOG LIGHT
(8203)
(8201/8203)
(LOCATED AT FORWARD END OF LEFT FRAME RAIL)
(LOCATED AT FORWARD END OF LEFT FRAME RAIL)

A 4
B 3

CONNECTOR 1661778C1 2
BODY LOCK 1661874C1
1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A M85 16 GY 1661875C1 1661872C1 CONNECTOR 3824986C1
B M85-GA 16 WH 1661875C1 1661872C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 M64A 16 YL 3825461C1 3578677C1
2 M64-GA 16 WH 3825461C1 3578677C1
3 M64B 16 YL 3825461C1 3578677C1
5 M64-GB 16 WH 3664989C1 3578677C1

DUAL ELECTRIC HORNS


ELECTRIC HORN (8310)
(8303) (LOCATED ON LEFT FRAME RAIL
(LOCATED ON LEFT FRAME RAIL UNDER UNDER ENGINE CROSSMEMBER)
ENGINE CROSSMEMBER)

B
A

A
B

BODY LOCK 1661874C1


CONNECTOR 3543888C1
CONNECTOR 166778C1
BODY LOCK 1661874C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A M85 16 GY 1661875C1 1661872C1 A M85J 16 GY 1667742C1 1661872C1
B M85-GA 16 WH 1661875C2 1661872C2 B M85-GC 16 WH 1667742C1 1661872C1

ELECTRIC HORN#1
ELECTRIC HORN#2
(8311)
(8312)
(LOCATED AT FORWARD END OF FRAME RAIL)
(LOCATED AT FORWARD END OF FRAME RAIL)

A A
B B

CONNECTOR 1661778C1 CONNECTOR 1661778C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A *M85J 16 GY 1661875C1 1661872C1
A M85K 16 GY 1661875C1 1661872C1 A M85L 16 GY 1661875C1 1661872C1

B *M85-GC 16 WH 1661875C1 1661872C1 B M85-GE 16 WH 1661875C1 1661872C1

B M85-GD 16 WH 1661875C1 1661872C1

* W/ SINGLE HORN

WASHER PUMP
(8350)
(LOCATED UNDER HOOD ON RIGHT FRAME RAIL)
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
1 M87C 16 GY 3561584C1 3536868C1

1 2 2 M87D 16 GY 3561584C1 3536868C1

CONNECTOR 3536864C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, LONESTAR, PROSTAR


0638 07MAY15 ADDED R/D 8310, 8311 D 92948U
RE LEASE NO. D ATE PART NO. SHEET

AND 8312. 61802Y 12MAR09


AE08058107 102

Figure 604 Connector Body Composite (8201), (8203), (8303), (8310), (8311), (8312), (8350)

604
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.186. INTENTIONALLY LEFT BLANK, P. 103

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

INTENTIONALLY
LEFT BLANK

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 GEOMETRY REMOVED. C 92447S
RELEASE NO. D ATE PART NO. SHEET

61802Y 12MAR09
AE08058107 103

Figure 605 Intentionally Left Blank

605
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.187. CONNECTOR BODY COMPOSITE (8351), (8352), (8410), (8450), (8450B), P. 104

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

WASHER FLUID
LEVEL SENSOR
(8351)
2 A
WASHER PUMP
(LOCATED UNDER HOOD ON 1 (8352)
B
RIGHT FRAME RAIL)

CONNECTOR 3554317C1
CONNECTOR 3522068C1
BODY LOCK 1661874C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
1 M87A 18 GY 3554322C1 3554318C1 A M87C 16 GY 1661875C1 1661872C1
2 M9BB 18 GY 3554322C1 3554318C1 B M87D 16 GY 1661875C1 1661872C1

COLD START ASSIST RELAY


(8410)

7 2 8 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE


1 K21A1 12 TN 3664983C1 3664987C1
2 K21A2 12 TN 3664983C1 3664987C1
3 K14A 8 RD 3664982C1 3664986C1

5 5 PLUG - - 3664989C1 -

3 6 K21B1 18 TN 3664984C1 3664988C1


7 K21B2 18 TN 3664984C1 3664988C1
8 K21B3 18 TN 3664984C1 3664988C1
9 PLUG - - 3664989C1 -
6 1 9
CONNECTOR 3664985C1

HOOD SWITCH
(8450)
B (LOCATED ON UNDERSIDE OF HOOD)

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


A
A M97H 18 VT 2033819C1 1652325C1
B M97J 18 VT 2033819C1 1652325C1
CONNECTOR 1671610C1
BODY LOCK 1671608C1

START / STOP HOOD SWITCH


INTERCONNECT JUMPER HARNESS JUMPER (REFERENCE 3915384C91)
(8450A)- JUMPER TO FWD CHS
(8450A)- START / STOP HOOD SWITCH
FWD CHASSIS HARNESS (8450B)- JUMPER HARNESS TO HOOD SWITCH
(LOCATED IN ENGINE)

A B

B A

CONNECTOR 0587567C91 CONNECTOR 0587568C91


SEAL-1652325C1 SEAL-1652325C1

CAV CIRC GAUGE COLOR TERMINAL CAV CIRC GAUGE COLOR TERMINAL
A M97H 18 VT 0587578C1 A M97H 18 VT 0587576C1
B M97J 18 VT 0587578C1 B M97J 18 VT 0587576C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 REVISED AND REDRAWN. D 92447S
RELEASE NO. DAT E PART NO. SH EET

61802Y 12MAR09
AE08058107 104

Figure 606 Connector Body Composite (8351), (8352), (8410), (8450), (8450B)

606
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.188. CONNECTOR BODY COMPOSITE (8450B), (8451), (8453), (8454), (8455),


(8456), (8456A), (8500), P. 105

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

START / STOP HOOD SWITCH


(8450B)
TEMP SENDER
(LOCATED UNDERSIDE OF HOOD) (8451)
(LOCATED AT FRAME RAIL)

A
2 1
B
CONNECTOR 3518182C1
CONNECTOR 0587567C91 BODY LOCK 3518184C1
SEAL-1652325C1

CAV CIRC GAUGE COLOR TERMINAL CAV CIRC GAUGE COLOR TERMINAL
A M97H 18 VT 0587576C1 1 M97K 18 VT 3518963C1
B M97J 18 VT 0587576C1 2 M97L 18 VT 3518963C1

PARK BRAKE SWITCH PARK BRAKE PRESSURE SWITCH


(8453) (8454)
(LOCATED UNDER HOOD - LEFT SIDE BY DASH PANEL) (LOCATED UNDER HOOD - LEFT SIDE BY DASH PANEL)

D D
B A A
B
C C

CONNECTOR 1661777C1
CONNECTOR 1661777C1
BODY LOCK 1661873C1
BODY LOCK 1661873C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
A PLUG - - 2025431C1 - A PLUG - - 2025431C1 -
B PLUG - - 2025431C1 - B PLUG - - 2025431C1 -
C M97R 18 VT 3594831C1 1661872C1 C M72EA 16 OR 3594831C1 1661872C1
D M97M 18 VT 3594831C1 1661872C1 D M72EB 16 OR 3594831C1 1661872C1

IDLE CONTROL TEMP SENDER


(8455)
(LOCATED AT FRONT OF LEFT FRAME RAIL)

2 1 CAV CIRC GAUGE COLOR TERMINAL


1 M41-G 16 TN 3518963C1
2 M41A 16 TN 3518963C1
CONNECTOR 3518182C1
BODY LOCK 3518184C1

BENDIX LEFT ABS MODULATOR


IDLE CONTROL TEMP SENDER
(8500)
(8456 / 8456A)
(LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)
(LOCATED NEAR FRONT LOAD INDICATOR)

2 1 B

CONNECTOR 3518182C1 CONNECTOR 1686834C1


BODY LOCK 3518184C1 BODY LOCK 1664408C1

CAV CIRC GAUGE COLOR TERMINAL CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

1 M41-G 16 TN 3518963C1 A M94 18 GY 2033819C1 1652325C1

2 M41A 16 TN 3518963C1 B M94A 18 GY 2033819C1 1652325C1


C M94B 18 GY 2033819C1 1652325C1

CHK D ATE CHANGE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 19MAY14 REVISED AND REDRAWN. D 92447S
RELEASE NO. D ATE PART NO. SHEET

91662T 24DEC12
AE08058107 105

Figure 607 Connector Body Composite (8450B), (8451), (8453), (8454), (8455), (8456), (8456A), (8500)

607
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.189. CONNECTOR BODY COMPOSITE (8500), (8501), (8502), (8503), (8504),


(8504B), (8504C), (8504D), P. 106

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

OEM CROSSOVER CONNECTOR


(8500)

CAVITY CIRCUIT GAUGE COLOR TERMINAL


1 PLUG - - -
14 7 2 5A(+) 18 YL 3573077C1
3 PLUG - - -
4 PLUG - - -
5 PLUG - - -
6 13B 18 PK 3573077C1
7 PLUG - - -
8 PLUG - - -
9 5A(-) 18 GN 3573077C1
10 PLUG - - -
11 PLUG - - -
8 1 12 PLUG - - -
13 10-GK 18 WH 3573077C1

CONNECTOR 3573078C1 14 PLUG - - -

BENDIX RIGHT ABS MODULATOR BENDIX LEFT AIR ABS SPEED SENSOR
(8501) (8502)
(LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE) (LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)

B
2 1
C

CONNECTOR 1686834C1
CONNECTOR 1684261C1
BODY LOCK 1664408C1
BODY LOCK 1684263C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE


CAV CIRC GAUGE COLOR TERMINAL
A M94H 18 GY 2033819C1 1652325C1
1 M94C 18 GY 1680205C1
B M94J 18 GY 2033819C1 1652325C1
2 M94D 18 GY 1680205C1
C M94K 18 GY 2033819C1 1652325C1

WABCO LEFT ABS MODULATOR


(8504/8504B/8504C/8504D)
(LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)
BENDIX RIGHT AIR ABS SPEED SENSOR
(8503)
(LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)

2 1 3 2

CONNECTOR 1684261C1
BODY LOCK 1684263C1
CONNECTOR 3919376C1

CAV CIRC GAUGE COLOR TERMINAL CAV CIRC GAUGE COLOR TERMINAL SEAL/SLV

1 M94C 18 GY 1680205C1 1 M94M 18 GY 3601686C1 3733609C1

2 M94D 18 GY 1680205C1 2 M94MA 18 GY 3601686C1 3733609C1


3 M94MB 18 GY 3601686C1 3733609C1

CHK DATE C HANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 REVISED AND REDRAWN. D 92447S
RELEASE NO. D ATE PART NO. SHEET

61802Y 12MAR09
AE08058107 106

Figure 608 Connector Body Composite (8500), (8501), (8502), (8503), (8504), (8504B), (8504C), (8504D)

608
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.190. CONNECTOR BODY COMPOSITE (8505), (8505B), (8506), (8507), (8507A),


(8507B), P. 107

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

WABCO RIGHT ABS MODULATOR


(8505/8505B)
(LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)

3 2

CONNECTOR 3919376C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLV


1 M94MH 18 GY 3601686C1 3733609C1
2 M94MJ 18 GY 3601686C1 3733609C1
3 M94MK 18 GY 3601686C1 3733609C1

WABCO LEFT ABS SPEED SENSOR


(8506)
(LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)

CONNECTOR 6111844C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLV


1 M94MC 18 GY 6111842C1 6111843C1
2 M94MD 18 GY 6111842C1 6111843C1

WABCO RIGHT ABS SPEED SENSOR


(8507/8507A/8507B)
(LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)

CONNECTOR 6111844C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLV


1 M94ME 18 GY 6111842C1 6111843C1
2 M94MF 18 GY 6111842C1 6111843C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 REVISED AND REDRAWN. C 92447S
RELEASE NO. DAT E PART NO. SH EET

61802Y 12MAR09
AE08058107 107

Figure 609 Connector Body Composite (8505), (8505B), (8506), (8507), (8507A), (8507B)

609
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.191. CONNECTOR BODY COMPOSITE (8500), (8501), (8502), (8503), (8504),


(8504B), (8504C), (8504D), P. 108

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

OEM CROSSOVER CONNECTOR


(8500)

CAVITY CIRCUIT GAUGE COLOR TERMINAL


1 PLUG - - -
14 7 2 5A(+) 18 YL 3573077C1
3 PLUG - - -
4 PLUG - - -
5 PLUG - - -
6 13B 18 PK 3573077C1
7 PLUG - - -
8 PLUG - - -
9 5A(-) 18 GN 3573077C1
10 PLUG - - -
11 PLUG - - -
8 1 12 PLUG - - -
13 10-GK 18 WH 3573077C1
CONNECTOR 3573078C1 14 PLUG - - -

BENDIX RIGHT ABS MODULATOR BENDIX LEFT AIR ABS SPEED SENSOR
(8501) (8502)
(LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE) (LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)

B
2 1
C

CONNECTOR 1686834C1
CONNECTOR 1684261C1
BODY LOCK 1664408C1
BODY LOCK 1684263C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE


CAV CIRC GAUGE COLOR TERMINAL
A M94H 18 GY 2033819C1 1652325C1
1 M94C 18 GY 1680205C1
B M94J 18 GY 2033819C1 1652325C1
2 M94D 18 GY 1680205C1
C M94K 18 GY 2033819C1 1652325C1

WABCO LEFT ABS MODULATOR


(8504/8504B/8504C/8504D)
(LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)
BENDIX RIGHT AIR ABS SPEED SENSOR
(8503)
(LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)

2 1 3 2

CONNECTOR 1684261C1
BODY LOCK 1684263C1
CONNECTOR 3919376C1

CAV CIRC GAUGE COLOR TERMINAL CAV CIRC GAUGE COLOR TERMINAL SEAL/SLV

1 M94C 18 GY 1680205C1 1 M94M 18 GY 3601686C1 3733609C1

2 M94D 18 GY 1680205C1 2 M94MA 18 GY 3601686C1 3733609C1


3 M94MB 18 GY 3601686C1 3733609C1

CHK DATE C HANGE REV REFERENCE DRAWN NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


012 07FEB13 ADDED: CONN 8500. E 91662T
RELEAS E NO . DATE PART NO. SHEET

91662T 24DEC12 AE08058107 108

Figure 610 Connector Body Composite (8500), (8501), (8502), (8503), (8504), (8504B), (8504C), (8504D)

610
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.192. CONNECTOR BODY COMPOSITE (8800), (8802), (8803), (8804), (8805), (8806),
(8900), P. 109

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

GROUND SPLICE PACK #1


(8800)
ELECTRONIC GROUND SPLICE PACK
(LOCATED ON LEFT FRAME RAIL BY ENG CROSSMEMBER)
(8802)
(LOCATED ON LEFT FRAME RAIL UNDER CAB)
CONNECTOR 3551896C1
BODY LOCK 3551897C1
A B C D E F CONNECTOR 3551896C1
* W/ LIGHT WIRING BODY LOCK 3551897C1
# W/ HTD HOOD MIRROR A B C D E F

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


A M11-GD 12 WH 2033819C1 0589390C1 CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
B M64-GA 16 WH 2033819C1 1652325C1 A N9BC 18 GY 2033819C1 1652325C1
C M64-GB 16 TN 2033819C1 1652325C1 B N9BD 18 GY 2033819C1 1652325C1
D M19-GA 14 WH 2033819C1 0589390C1 C N9BE 18 GY 2033819C1 1652325C1
E M54-GA 16 WH 2033819C1 1652325C1 D N9BF 18 GY 2033819C1 1652325C1
E E78-G 16 WH 2033819C1 1652325C1 E PLUG - - 0587579C1 -
F M85-GA 16 WH 2033819C1 1652325C1 F PLUG - - 0587579C1 -

CHASSIS GND ADAPTER


CHASSIS GND ADAPTER (8804)
(8803) (LOCATED ON LEFT FRAME RAIL UNDER CAB)
(LOCATED ON LEFT FRAME RAIL UNDER CAB)
CONNECTOR 3551896C1
BODY LOCK 3551897C1

CONNECTOR 3551896C1 A B C D E F % LSM BOC BTRY BOX


A B C D E F BODY LOCK 3551897C1 @ LSM UC BTRY BOX
* RSM UC BTRY BOX

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A N11-GA 10 WH 1687847C1 0589390C1 A N11-GB 10 WH 1687847C1 0589390C1
B N10-G 12 WH 2033816C1 0589391C1 B N59-G 14 WH 2033816C1 0589391C1
C N39-G 18 WH 2033819C1 1652325C1 C N59-GA 14 WH 2033816C1 0589391C1
D N37-G 18 WH 2033819C1 1652325C1 D N49-G 18 WH 2033819C1 1652325C1
E N39-G 16 WH 2033819C1 1652325C1 D %N104A-G
F N11-GJ 16 WH 2033819C1 1652325C1 D @N104B-G 18 DKBL 2033819C1 3517771C1
D *N104C-G
E N65-G 16 WH 2033819C1 1652325C1
F N65-GA 14 WH 2033816C1 0589391C1

ELECTRONIC GROUND ADAPTER


(8805) CHASSIS GROUND ADAPTER
(LOCATED ON CENTRE CHASSIS HARNESS, (8806)
BOTTOM OF DASH PANEL) (LOCATED ON LEFT FRAME RAIL BY AIR DRYER)

A B C D E F
A B C D E F CONNECTOR 3551896C1 CONNECTOR 3551896C1
BODY LOCK 3551897C1 BODY LOCK 3551897C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A N110Z 16 TN 2033819C1 1652325C1 A N107-GB 18 TN 2033819C1 3517771C1

B N108ZA 16 TN 2033819C1 1652325C1 B N107-GA 18 TN 2033819C1 1652325C1

C N108ZB 16 TN 2033819C1 1652325C1 C N107-GC 18 TN 2033819C1 1652325C1

D N108Z 16 TN 2033819C1 1652325C1 D N11-GU 16 WH 2033819C1 1652325C1

E PLUG - - 0587579C1 - E N11-GJ 16 WH 2033819C1 1652325C1

F PLUG - - 0587579C1 - F PLUG - - 0587579C1 -

EATON VORAD ANTENNA ASSEMBLY


1 4 (8900) CAV CIRC GAUGE COLOR TERMINAL
(LOCATED CENTER OF BUMPER SUPPORT BRACKET)
1 M67B 16 GY 1651969C1
2 M67C 16 GY 1651969C1
CONNECTOR 3545577C1 3 M67D 16 GY 1651969C1
2 3 BODY LOCK 3545579C1 4 M67E 16 GY 1651969C1

CHK DATE C HANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 REVISED AND REDRAWN. E 92447S
RE LEASE NO . PART NO. SHEET
D ATE

61802Y 12MAR09
AE08058107 109

Figure 611 Connector Body Composite (8800), (8802), (8803), (8804), (8805), (8806), (8900)

611
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.193. CONNECTOR BODY COMPOSITE (8901), (8902), (8903), (8904), P. 110

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

EATON VORAD VS - 400 CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE


FORWARD RADAR
1 PLUG - - 3577744C1 -
(8901)
(LOCATED ON FRONT CROSSMEMBER) 2 PLUG - - 3577744C1 -
3 PLUG - - 3577744C1 -
4 M5UE(+) 18 YL 3673404C1 3573653C1
5 M5UE(-) 18 GN 3673404C1 3573653C1
6 PLUG - - 3577744C1 -
2 4 6 8 10
7 PLUG - - 3577744C1 -
1 3 5 7 9
8 PLUG - - 3577744C1 -
9 M67-GY 18 WH 3673404C1 3573653C1
10 M67Y 18 PK 3673404C1 3573653C1
CONNECTOR 3673402C1

WABCO RADAR CAV CIRC GAUGE COLOR TERMINAL


(8902) 1 M67CA 20 PK 3702881C1
2 - - - -
1 2 3 3 - - - -
4 M5UF(+) 20 YL 3702881C1
4 5 6 5 M5UF(-) 20 LT GN 3702881C1
6 M67-GA 20 WH 3702881C1
CONNECTOR 3702847C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE


%1 M5B(+) 20 YL 3987168C1 3987169C1
BENDIX WINGMAN
#1 M5B(+) 20 YL 3987168C1 3987169C1
(8903)
2 A5UE(+) 18 YL 3987168C1 4062195C1
3 PLUG - - -
4 PLUG - - -
1 5 5 M67-GA 20 WH 3987168C1 3987169C1
%6 M5B(-) 20 LT GN 3987168C1 3987169C1
6 10
#6 M5B(-) 20 LT GN 3987168C1 3987169C1
7 A5UE(-) 18 GN 3987168C1 4062195C1
CONNECTOR 6111813C1 8 M67AA 20 PK 3987168C1 3987169C1
9 PLUG - - -
% W/ BENDIX WINGMAN
# W/ BENDIX WINGMAN 10 PLUG - - -
W/ SMARTWAVE TPMS 2010
* W/ BENDIX FUSION

SUNSHADE
CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
(8904)
1 M67YB 20 PK 3702881C1 3600327C1
2 M67YC 20 PK 3702881C1 3600327C1

4 3 2 1
3 M5UF(+) 20 YL 3702881C1 3600327C1

8 7 6 5 4 PLUG - - -
5 PLUG - - -
6 M5UF(-) 20 GN 3702881C1 3600327C1
7 PLUG - - - -
8 M67-G 20 WH 3702881C1 3600327C1
CONNECTOR 3852527C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 14AUG15 ADDED R/D 8904. MOVED F 93156B
RELEAS E NO . DATE PART NO. SHEET

R/D 8950. 61802Y 29APR09 AE08058107 110

Figure 612 Connector Body Composite (8901), (8902), (8903), (8904)

612
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.194. CONNECTOR BODY COMPOSITE (8950), (8951), (8952), P. 111

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

VEHICLE SENSOR MOD CONNECTOR 1 CAV CIRC GAUGE COLOR TERMINAL


(8950) 1 PLUG - - 3527276C1
(LOCATED ON CAB SUPPORT CROSSMEMBER (DAY CAB)
2 PLUG - - 3527276C1
OR UNDER CAB CROSSMEMBER (SLEEPER))
3 PLUG - - 3527276C1
4 PLUG - - 3527276C1
7 6
5 N5UA(+) 18 YL 3518963C1
5* N5UD(+) 18 YL 3518963C1
6 N5UA(-) 18 GN 3518963C1
6* N5UD(-) 18 GN 3518963C1
7 N11-GU 16 WH 3518963C1
8 N14U 16 RD 3518963C1
9** N12UB 16 PK 3518963C1
9 N12U 16 PK 3518963C1
12 1 10 N108Z 16 TN 3518963C1
11 N108V 16 TN 3518963C1
CONNECTOR 3553404C1 12 N110B 18 TN 3518963C1
BODY LOCK 3553460C1

* W/ VORAD VS-400 (LONESTAR)


** W/ FUEL FILTER SENSOR (LONESTAR)

CAV CIRC GAUGE COLOR TERMINAL


VEHICLE SENSOR MOD CONNECTOR 1 1 N107C 18 TN 3518963C1
(8951) 2 N107B 18 TN 3518963C1
(LOCATED ON CAB SUPPORT CROSSMEMBER (DAY CAB)
3 N107A 18 TN 3518963C1
OR UNDER CAB CROSSMEMBER (SLEEPER))
4 PLUG - - 3527276C1
6 1 5 N108A 18 TN 3518963C1
6 N108B 18 TN 3518963C1
7 N108C 18 TN 3518963C1
8 N108D 18 TN 3518963C1
9 N108E 18 TN 3518963C1
7
12 10 N108F 18 TN 3518963C1
CONNECTOR 3586750C1 11 PLUG - - 3527276C1
BODY LOCK 3553460C1 12 PLUG - - 3527276C1

TIRE PRESSURE MONITORING


SYSTEM (TPMS)CONTROLLER CAV CIRC GAUGE COLOR TERMINAL
(8952)
1 D22-G 18 WH 3598072C1
(LOCATED ON MODULE BRACKET (IN CAM))
2 D22E 18 TN 3598072C1
3 D22D 18 TN 3598072C1
15 14 13 4 D22C 18 TN 3598072C1
5 D22B 18 TN 3598072C1
6 D22A 18 TN 3598072C1
7 D22VC 18 TN 3598072C1
8 D22VB 18 TN 3598072C1
9 D22VA 18 TN 3598072C1
10 D22ZA 18 TN 3598072C1
11 D22ZB 18 TN 3598072C1
12 D22ZC 18 TN 3598072C1
13 D5 (+) 18 GN 3598072C1
3 2 1
14 - - - -
15 D5 (-) 18 YL 3598072C1
BODY LOCK 3596928C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 14AUG15 ADDED R/D 8950. F 93156B
RELEASE NO . D ATE PART NO. SHEET

61802Y 29APR09 AE08058107 111

Figure 613 Connector Body Composite (8950), (8951), (8952)

613
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.195. CONNECTOR BODY COMPOSITE (8953F), (8953M), (8954), (8954M), (8956),


P. 112

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

G H J H
FORWARD / CENTER
PROGNOSTICS & DIAGNOSTICS
F K (8953F / 8953M) K J GF
(LOCATED ON LEFT SIDE DASH PANEL)

E D C B A A B C D E
CONNECTOR 3538635C1
CONNECTOR 3538634C1
BODY LOCK 3538636C1
BODY LOCK 3538636C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
A M108A 18 TN 1667742C1 1661872C1 A N108A 18 TN 1661875C1 1661872C1
B M108VA 16 TN 1667742C1 1661872C1 B N108VA 16 TN 1661875C1 1661872C1
C M108B 18 TN 1667742C1 1661872C1 C N108B 18 TN 1661875C1 1661872C1
D M110V 18 TN 1667742C1 1661872C1 D N110V 16 TN 1661875C1 1661872C1
E - - - - - E - - - - -
F M110A 18 TN 1667742C1 1661872C1 F N110B 18 TN 1661875C1 1661872C1
G M107A 18 TN 1667742C1 1661872C1 G N107A 18 TN 1661875C1 1661872C1
H M107-GA 18 TN 1667742C1 1661872C1 H N107-GA 18 TN 1661875C1 1661872C1
J M108ZA 16 TN 1667742C1 1661872C1 J N108ZA 16 TN 1661875C1 1661872C1
K M110ZA 18 TN 1667742C1 1661872C1 K N110Z 16 TN 1661875C1 1661872C1

J1939 TERMINATING RESISTOR CONNECTOR PROGNOSTIC AND DIAGNOSTIC-TG


(8954) (8954M)
(LOCATED ON LEFT FRAME RAIL UNDER CAB)

E F
C
D G
B
C H CONNECTOR 3538635C1
A BODY LOCK 3538636C1
B J
CONNECTOR 1667741C1
BODY LOCK 1667771C1 A K

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE


A* P5UB(+) 18 YL 1661875C1 3568570C1 CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
A# P5UC(+) 18 YL 1661875C1 3568570C1 A P108A 18 TN 1661875C1 1661875C1
B PLUG - - 2025431C1 - B P108VA 16 TN 1661875C1 1661875C1
C* P5UB(-) 18 GN 1661875C1 3568570C1 C P108B 18 TN 1661875C1 1661875C1
C# P5UC(-) 18 GN 1661875C1 3568870C1 D P110V 16 TN 1661875C1 1661875C1
E - - - - -
* W/ P & D COMMON WIRING N/VORAD VS-400 F P110B 18 TN 1661875C1 1661875C1
# W/ P & D COMMON WIRING W/VORAD VS-400
G P107A 18 TN 1661875C1 1661875C1
H P107-GA 18 TN 1661875C1 1661875C1
J P108ZA 16 TN 1661875C1 1661875C1
J1939500K CONNECTOR K P110Z 16 TN 1661875C1 1661875C1
(8956)

C
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
B A A5UH(+) 18 YL 1661875C1 3568570C1
B P5UC(+) - - 2025431C1
A
C A5UH(+) 18 GN 1661875C1 3568570C1

CONNECTOR 1667741C1
BODY LOCK 1667771C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 14AUG15 ADDED R/D 8956.MOVED E 93156B
RELEASE NO . DATE PART NO. SHEET

R/D 8960. 61802Y 29APR09 AE08058107 112

Figure 614 Connector Body Composite (8953F), (8953M), (8954), (8954M), (8956)

614
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.196. CONNECTOR BODY COMPOSITE (8961), (8962), (8963), (8964), (8965), (8966),
(8967), P. 113

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

FRONT RIGHT BRAKE WEAR SENSOR


FRONT LEFT BRAKE WEAR SENSOR (8961)(LOCATED ON RIGHT FRAME RAIL BY FRONT
(8960) SUSPENSION)
(LOCATED ON LEFT FRAME RAIL BY FRONT
SUSPENSION) 2

2
1
1
CONNECTOR 3600334C1 CONNECTOR 3600334C1
CAV CIRC GAUGE COLOR TERMINAL
CAV CIRC GAUGE COLOR TERMINAL
1 [MRFR1] 18 TN ASSY
1 [MRFL2] 18 TN ASSY
2 [MRFR2] 18 TN ASSY
2 [MRFL1] 18 TN ASSY

RIGHT FRONT BRAKE (6X4) WEAR SENSOR


LEFT FRONT BRAKE (6X4) WEAR SENSOR (8963)
(8962) (LOCATED ON RIGHT FRAME RAIL BY FORWARD
(LOCATED ON LEFT FRAME RAIL BY FORWARD REAR AXLE) REARAXLE)

2 2

1 1
CONNECTOR 3600334C1
CONNECTOR 3600334C1
CONNECTOR 3600334C1

CAV CIRC GAUGE COLOR TERMINAL CAV CIRC GAUGE COLOR TERMINAL
1 [RURFL1] 18 BK ASSY 1 [RURFR1] 18 BK ASSY
2 [RURFL2] 18 BK ASSY 2 [RURFR2] 18 BK ASSY

LEFT REAR BRAKE (6X4) WEAR SENSOR RIGHT REAR BRAKE (6X4) WEAR SENSOR
(8964) (8965)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

2 2

1 1
CONNECTOR 3600334C1
CONNECTOR 3600334C1

CAV CIRC GAUGE COLOR TERMINAL


CAV CIRC GAUGE COLOR TERMINAL
1 [RURRR1] 18 BK ASSY
1 [RURRL1] 18 BK ASSY
2 [RURRR2] 18 BK ASSY
2 [RURRL2] 18 BK ASSY

LEFT REAR BRAKE (4X2) WEAR SENSOR RIGHT REAR BRAKE (4X2) WEAR SENSOR
(8966) (8967)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

2 2

1 1
CONNECTOR 3600334C1 CONNECTOR 3600334C1

CAV CIRC GAUGE COLOR TERMINAL CAV CIRC GAUGE COLOR TERMINAL
1 [RTRRL1] 18 BK ASSY 1 [RTRRR1] 18 BK ASSY
2 [RTRRL2] 18 BK ASSY 2 [RTRRR2] 18 BK ASSY
CHK D ATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 14AUG15 ADDED R/D 8960. E 93156B
RELEASE NO . DATE PART NO. SHEE T

61802Y 29APR09
AE08058107 113

Figure 615 Connector Body Composite (8961), (8962), (8963), (8964), (8965), (8966), (8967)

615
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.197. CONNECTOR BODY COMPOSITE (8970), (8971), (8972), (8973), P. 114

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

FRONT LEFT BRAKE STROKE


(8970)
(LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)

C
B CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A A M108VD 18 TN 1661875C1 1661872C1


B M108ZD 18 TN 1661875C1 1661872C1
C M108A 18 TN 1661875C1 1661872C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1

FRONT RIGHT BRAKE STROKE


(8971)
(LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)

C CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

B A M108VC 18 TN 1661875C1 1661872C1


B M108ZC 18 TN 1661875C1 1661872C1
A C M108B 18 TN 1661875C1 1661872C1

CONNECTOR 1667741C1
BODY LOCK 1667771C1

LEFT FR BRAKE STROKE(6X4)


(8972)
(LOCATED ON LEFT FRAME RAIL BY FORWARD REAR AXLE)

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE


C A R108VE 18 TN 1661875C1 1661872C1
B B R108ZE 18 TN 1661875C1 1661872C1
C R108E 18 TN 1661875C1 1661872C1
A

CONNECTOR 1667741C1
BODY LOCK 1667771C1

RIGHT FR BRAKE STROKE(6X4)


(8973)
(LOCATED ON RIGHT FRAME RAIL BY FORWARD REAR AXLE)

C CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

B A R108VL 18 TN 1661875C1 1661872C1


B R108ZL 18 TN 1661875C1 1661872C1
A
C R108F 18 TN 1661875C1 1661872C1

CONNECTOR 1667741C1
BODY LOCK 1667771C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - REVISED AND REDRAWN. C 92447S
RELEASE NO. D ATE PART NO. SHEET

61802Y 12MAR09
AE08058107 114

Figure 616 Connector Body Composite (8970), (8971), (8972), (8973)

616
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.198. CONNECTOR BODY COMPOSITE (8974), (8975), (8976), (8977), (8980),


(8980A), (8981), P. 115

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

LEFT REAR BRAKE STROKE (6X4) RIGHT REAR BRAKE STROKE (6X4)
(8974) (8975)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE) (LOCATED ON RIGHT RAIL FRAME BY RAER AXLE)

C
C
B
B
A
A

CONNECTOR 1667741C1 CONNECTOR 1667741C1


BODY LOCK 1667771C1
BODY LOCK 1667771C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A R108VH 18 TN 1661875C1 1661872C1 A R108VJ 18 TN 1661875C1 1661872C1
B R108ZH 18 TN 1661875C1 1661872C1 B R108ZJ 18 TN 1661875C1 1661872C1
C R108CA 18 TN 1661875C1 1661872C1 C R108DA 18 TN 1661875C1 1661872C1

LEFT REAR BRAKE STROKE (4X2) RIGHT REAR BRAKE STROKE (4X2)
(8977)
(8976)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

C C
B B
A A

CONNECTOR 1667741C1 CONNECTOR 1667741C1


BODY LOCK 1667771C1 BODY LOCK 1667771C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A R108VF 18 TN 1661875C1 1661872C1 A R108VK 18 TN 1661875C1 1661872C1
B R108ZF 18 TN 1661875C1 1661872C1 B R108ZK 18 TN 1661875C1 1661872C1
C R108C 18 TN 1661875C1 1661872C1 C R108D 18 TN 1661875C1 1661872C1

FRONT TIRE PRESSURE MONITOR FRONT TYRE PRESS MONITOR(2010)


(8980) (8980A)
(LOCATED ON ENGINE CROSS MEMBER) (LOCATED ON MODULE BRACKET)

2 4 2 4
1 3 1 3

CONNECTOR 3600324C1 CONNECTOR 3600324C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
1 M22ZA 20 TN 3600325C1 3600327C1
1 MN22ZA 20 TN 3600325C1 3600327C1
2 M22VA 20 TN 3600325C1 3600327C1
2 MN22VA 20 TN 3600325C1 3600327C1
3 M22A 20 TN 3600325C1 3600327C1
3 MN22A 20 TN 3600325C1 3600327C1
4 PLUG - - 3600328C1 -

LEFT REAR TIRE PRESSURE MONITOR


(8981)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE(S))

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

2 4 1 R22ZB 20 TN 3600325C1 3600327C1


1 3 2 R22VB 20 TN 3600325C1 3600327C1
3 R22B 20 TN 3600325C1 3600327C1

CONNECTOR 3600324C1 4 PLUG - - 3600328C1 -

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR,


- - REVISED AND REDRAWN. C 92447S
RELEASE NO. DAT E PART NO. SH EET

61802Y 12MAR09
AE08058107 115

Figure 617 Connector Body Composite (8974), (8975), (8976), (8977), (8980), (8980A), (8981)

617
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.199. CONNECTOR BODY COMPOSITE (8982), (8983), (8984), (8993F), (8993G),


P. 116

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

RIGHT REAR TIRE PRESSURE MONITOR LEFT REAR TIRE PRESSURE MONITOR(6X4)
(8982) (8983)
LOCATED ON RIGHT FRAME RAIL BY REAR AXLE(S)) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE(S))

2 4 2 4
1 3 1 3

CONNECTOR 3600324C1 CONNECTOR 3600324C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
1 R22ZC 20 TN 3600325C1 3600327C1 1 R22ZB 20 TN 3600325C1 3600327C1
2 R22VC 20 TN 3600325C1 3600327C1 2 R22VB 20 TN 3600325C1 3600327C1
3 R22C 20 TN 3600325C1 3600327C1 3 R22B 20 TN 3600325C1 3600327C1
4 PLUG - - 3600328C1 - 4 PLUG - - 3600328C1 -

RIGHT REAR TIRE PRESSURE MONITOR(6X4)


(8984) CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE(S)) 1 R22ZC 20 TN 3600325C1 3600327C1
2 R22VC 20 TN 3600325C1 3600327C1
3 R22C 20 TN 3600325C1 3600327C1
2 4
1 3 4 PLUG - - 3600328C1 -
CONNECTOR 3600324C1

CAV CIRC GAUGE COLOR TERMINAL

SMARTIRE TPMS RECEIVER 1 M22AG 18 WH 3672054C1


(8993F) 2 M22AA 18 PK 3672054C1
(LOCATED NEAR RADIATOR CROSSMEMBER)
3 PLUG - - 3674969C1
4 PLUG - - 3674969C1
5 PLUG - - 3674969C1
26 1
6 PLUG - - 3674969C1
7 PLUG - - 3674969C1
8 PLUG - - 3674969C1
9 PLUG - - 3674969C1
10 PLUG - - 3674969C1
11 M5UA(-) 18 GN 3672054C1
12 M5UA(+) 18 YL 3672054C1
13 PLUG - - 3674969C1
14 PLUG - - 3674969C1
15 PLUG - - 3674969C1

14 13 16 PLUG - - 3674969C1
17 PLUG - - 3674969C1
18 PLUG - - 3674969C1
19 PLUG - - 3674969C1
CONNECTOR 3823761C1
20 PLUG - - 3674969C1
21 PLUG - - 3674969C1
22 PLUG - - 3674969C1
23 PLUG - - 3674969C1
24 PLUG - - 3674969C1
25 PLUG - - 3674969C1
26 PLUG - - 3674969C1

SMARTWAVE TPMS (2010) RECIEVER


13 (8993G)
1
(LOCATED ON MODULE BRACKET)

CAV CIR GAUGE COLOR TERMINAL


1 M22AG 18 WH 3672054C1
2 M22AA 18 PK 3672054C1
11 M5UA(-) 18 GN 3672054C1
CONNECTOR 3823761C1
11 M5UA(-) 18 GN 3672054C1
26 14
CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - REVISED AND REDRAWN. C 92447S
RELEASE NO. D ATE PART NO. SHEET

61802Y 12MAR09
AE08058107 116

Figure 618 Connector Body Composite (8982), (8983), (8984), (8993F), (8993G)

618
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.200. CONNECTOR BODY COMPOSITE (9103A), (9253), (9260), (9303), (9303A),


(9303B), (9303C), (9303D), P. 117

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

RIGHT FUEL SENDER BATT ECM POSITIVE 2


(9103A) (9253)
(LOCATED ON RIGHT SIDE OF FUEL TANK) (LOCATED AT BATTERY
CABLES)

CONNECTOR 1661778C1
A BODY LOCK 1661874C1

B CONNECTOR 6105357C1
W/EURO IV ISX ENG 1
CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRC GAUGE COLOR TERMINAL
A N36B 18 TN 1661875C1 1661872C1 1 K14AF 10 RD 3612308C1
B N9BD 18 GY 1661875C1 1661872C1 2 PLUG - - -

(4x2) STOP TAIL AND TURN


2 BATTERY NEGATIVE
(9260)
(9303)COMMON BASE (6X4)
(LOCATED AT REAR END OF LEFT FRAME RAIL)
(LOCATED AT BATTERY CABLES)

CONNECTOR 6105358C1 CONNECTOR 1661375C2


W/EURO IV ISX ENG BODY LOCK 1661376C1

CAV CIRC GAUGE COLOR TERMINAL


E D C B A
1 PLUG - - -
2 K10-H 10 WH 3612307C1
CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
A R71BA 12 OR 2033816C1 0589391C1
B R56A 14 OR 2033816C1 0589391C1

1 C R57A 14 OR 2033816C1 0589391C1


D R68A 14 BN 2033816C1 0589391C1
E R10-G 12 WH 2033816C1 0589391C1

(6x4) STOP TAIL AND TURN (6x4) STOP TAIL AND TURN
(9303A) (9303B)
(LOCATED AT REAR END OF LEFT FRAME RAIL) (LOCATED AT REAR END OF LEFT FRAME RAIL)

CONNECTOR 1661375C2 CONNECTOR 1661375C2


BODY LOCK 1661376C1 BODY LOCK 1661376C1
E D C B A E D C B A

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE


CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
A R71BE 12 OR 2033816C1 0589391C1
A R71BA 12 OR 2033816C1 0589391C1
A R71BE 12 WH 2033816C1 0589391C1
B R56A 14 OR 0587579C1 0589391C1
B R56A 14 OR 0587579C1 0589391C1
C R57A 14 OR 2033816C1 0589391C1
C - - - 2033816C1
D R68A 14 BN 2033816C1 0589391C1
D R68AC 14 BN 2033816C1 0589391C1
E R10-G 12 WH 2033816C1 0589391C1
E R10-GE 12 WH 2033816C1 0589391C1

(4X2) STOP TAIL AND TURN (LEFT) (6x4) STOP TAIL AND TURN (RIGHT)
(9303C) (9303D)
(LOCATED AT REAR END OF LEFT FRAME RAIL) (LOCATED AT REAR END OF LEFT FRAME RAIL)
CONNECTOR 1661375C2
BODY LOCK 1661376C1 CONNECTOR 1661375C2
BODY LOCK 1661376C1

E D C B A * W/ BACK-UP ALARM
# N/ BACK-UP ALARM E D C B A
CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
A R71BC 12 OR 2033816C1 0589391C1 CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
B R56A 14 OR 2033816C1 0589391C1 A R71BG 12 OR 2033816C1 0589391C1
C PLUG - - 0587579C1 - A R71BG 12 WH 2033816C1 0589391C1
D R68AB 14 BN 2033816C1 0589391C1 B PLUG - - 0587579C1 -
E R10-GC 12 WH 2033816C1 0589391C1 C R57A 14 OR 2033816C1 0589391C1
D R68AD 14 BN 2033816C1 0589391C1
E R10-GG 12 WH 2033816C1 0589391C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR,


- - REVISED AND REDRAWN. C 92447S
RELEASE NO. DAT E PART NO. SH EET

61802Y 12MAR09
AE08058107 117

Figure 619 Connector Body Composite (9103A), (9253), (9260), (9303), (9303A), (9303B), (9303C),
(9303D)

619
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.201. CONNECTOR BODY COMPOSITE (9303E), (9303F), (9303G), (9303K), (9303L),


(9303M), P. 118

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

(4X2) STOP TAIL AND TURN (RIGHT)


(9303E) 6X4 STOP TAIL AND TURN 233AF
(LOCATED AT REAR END OF LEFT FRAME RAIL) (9303F)
E E (LOCATED AT LEFT TAIL/STOP LIGHT)

D D

C C

B B
CONNECTOR 1661375C2
A BODY LOCK 1661376C1 A CONNECTOR 1661375C2
BODY LOCK 1661376C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
A R71BD 12 OR 2033816C1 0589391C1 A R71BA 12 OR 2033816C1 0589391C1
B PLUG - - 0587579C1 - B R56A 14 OR 2033816C1 0589391C1
C R57A 14 OR 2033816C1 0589391C1 C R57A 14 OR 2033816C1 0589391C1
D R68AA 14 BN 2033816C1 0589391C1 D R68A 14 BN 2033816C1 0589391C1
E R10-GB 12 WH 2033816C1 0589391C1 E R10-G 12 WH 2033816C1 0589391C1

6X4 STOP,TAIL&TURN TG 6X4 STOP,TAIL&TURN (LEFT)


(9303G) (9303K)
E (LOCATED AT LEFT TAIL/STOP LIGHT)
E (LOCATED AT LEFT TAIL/STOP LIGHT)

D D

C C

B B

A CONNECTOR 1661375C2 A CONNECTOR 1661375C2


BODY LOCK 1661376C1 BODY LOCK 1661376C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
A R71BB 12 OR 2033816C1 0589391C1 A R71BE 12 OR 2033816C1 0589391C1
B R56A 14 OR 2033816C1 0589391C1 B R56A 14 OR 2033816C1 0589391C1
C R57A 14 OR 2033816C1 0589391C1 D R68AC 14 BN 2033816C1 0589391C1
D R68A 14 BN 2033816C1 0589391C1 E R10-GE 12 WH 2033816C1 0589391C1
E R10-GA 16 WH 2033819C1 1652325C1

6X4 STOP,TAIL&TURN (RIGHT) 4X2 STOP TAIL AND TURN LEFT


(9303L) (9303M)
E (LOCATED AT RIGHT TAIL/STOP LIGHT)
E
(LOCATED AT LEFT TAIL/STOP LIGHT)

D D

C C

B B
CONNECTOR 1661375C2
CONNECTOR 1661375C2 BODY LOCK 1661376C1
A BODY LOCK 1661376C1 A

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
A R71BG 12 OR 2033816C1 0589391C1 A R71BC 12 OR 2033816C1 0589391C1
C R57A 14 OR 2033816C1 0589391C1 B R56A 14 OR 2033816C1 0589391C1
D R68AD 14 BN 2033816C1 0589391C1 D R68AB 14 BN 2033816C1 0589391C1
E R10-GG 12 WH 2033816C1 0589391C1 E R10-GC 12 WH 2033816C1 0589391C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR,


- - REVISED AND REDRAWN. C 92447S
RELEASE NO. D ATE PART NO. SHEET

61802Y 12MAR09
AE08058107 118

Figure 620 Connector Body Composite (9303E), (9303F), (9303G), (9303K), (9303L), (9303M)

620
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.202. CONNECTOR BODY COMPOSITE (9304A), (9305), (9305A), (9306), P. 119

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

(6X4) STOP TAIL AND TURN TOP GUN


(9304A)
(LOCATED AT REAR END OF LEFT FRAME RAIL)

CONNECTOR 1661375C2
BODY LOCK 1661376C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE


A R71BB 12 OR 2033816C1 0589391C1
B R56A 14 OR 2033816C1 0589391C1
C R57A 14 OR 2033816C1 0589391C1
D R68A 14 BN 2033816C1 0589391C1
E R10-GA 16 WH 2033819C1 1652325C1

BACK-UP ALARM
BACK-UP ALARM (9305A)
(9305) (LOCATED AT REAR RAIL OF FRAME RAIL)
(LOCATED AT REAR RAIL OF FRAME RAIL)

B B

A A

CONNECTOR 1671610C1
BODY LOCK 1671608C1
CONNECTOR 1671610C1
BODY LOCK 1671608C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A R71BF 12 OR 2033816C1 0589390C1 A R71BB 12 OR 2033816C1 0589391C1

B R10-GF 12 WH 2033816C1 0589391C1 B R10-GD 12 WH 2033816C1 0589391C1

BACK-UP ALARM
(9306)
(LOCATED AT REAR RAIL OF FRAME RAIL)

B CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE


A R71BF 12 OR 2033816C1 0589390C1

A B R10-GF 16 WH 2033819C1 1652325C1

CONNECTOR 1671610C1
BODY LOCK 1671608C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - REVISED AND REDRAWN. C 92447S
RELEASE NO. DATE PART NO. SHEET

61802Y 12MAR09
AE08058107 119

Figure 621 Connector Body Composite (9304A), (9305), (9305A), (9306)

621
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.203. CONNECTOR BODY COMPOSITE (9501), (9501D), (9501E), (9502), (9502A),


(9502B), (9502C), (9502D), (9502E), (9502F), P. 120

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

BENDIX LEFT WHEEL BENDIX RR LEFT WHEEL


SPEED SENSOR (4X2) SPEED SENSOR (6X4)
(9501) (9501D / 9501E)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

2 1 2 1 CONNECTOR 1684261C1
BODY LOCK 1684263C1

CONNECTOR 1684261C1
CAV CIRC GAUGE COLOR TERMINAL
BODY LOCK 1684263C1
1* R94BD 16 GY 1680205C1
1* R94BQ 16 GY 1680205C1
CAV CIRC GAUGE COLOR TERMINAL
2* R94BE 16 GY 1680205C1
1 R94BD 16 GY 1680205C1
2* R94BR 16 GY 1680205C1
2 R94BE 16 GY 1680205C1
* MUTUALLY EXCLUSIVE

BENDIX LEFT MODULATOR


(9502 / 9502A / 9502E) BENDIX LEFT REAR MODULATOR
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE) (9502B / 9502F)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

A
A
B
B
C
C
* MUTUALLY EXCLUSIVE
CONNECTOR 1686834C1
BODY LOCK 1664408C1
CONNECTOR 1686834C1
BODY LOCK 1664408C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE


A* R94BA 16 GY 2033819C1 1652325C1
CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE A* R94BY 16 GY 2033819C1 1652325C1
A R94BA 16 GY 2033819C1 1652325C1 B* R94BB 16 GY 2033819C1 1652325C1
B R94BB 16 GY 2033819C1 1652325C1 B* R94BZ 16 GY 2033819C1 1652325C1
C R94BC 16 GY 2033819C1 1652325C1 C* R94BC 16 GY 2033819C1 1652325C1
C* R94BP 16 GY 2033819C1 1652325C1

BENDIX ECE LEFT MODULATOR


BENDIX ECE RIGHT MODULATOR
(9502C)
(9502D)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

A
A
B
B
C
C

CONNECTOR 1686834C1 CONNECTOR 1686834C1


BODY LOCK 1664408C1 BODY LOCK 1664408C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
A R94BA 16 GY 2033819C1 1652325C1 A R94BJ 16 GY 2033819C1 1652325C1
B R94BB 16 GY 2033819C1 1652325C1 B R94BK 16 GY 2033819C1 1652325C1
C R94BC 16 GY 2033819C1 1652325C1 C R94BL 16 GY 2033819C1 1652325C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - REVISED AND REDRAWN. C 92447S
RELEASE NO. D ATE PART NO. SHEET

61802Y 12MAR09
AE08058107 120

Figure 622 Connector Body Composite (9501), (9501D), (9501E), (9502), (9502A), (9502B), (9502C),
(9502D), (9502E), (9502F)

622
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.204. CONNECTOR BODY COMPOSITE (9503), (9503D), (9503E), (9504), (9504A),


(9504B), (9504C), (9504D), P. 121

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

BENDIX RIGHT WHEEL SPEED SENSOR BENDIX RR RIGHT WHEEL SPEED SENSOR(6X4)
(9503) (9503D / 9503E)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

2 1
2 1

CONNECTOR 1684261C1
CONNECTOR 1684261C1
BODY LOCK 1684263C1
BODY LOCK 1684263C1

CAV CIRC GAUGE COLOR TERMINAL


1* R94BF 16 GY 1680205C1
CAV CIRC GAUGE COLOR TERMINAL
1# R94BV 16 GY 1680205C1
1 R94BF 16 GY 1680205C1
2* R94BH 16 GY 1680205C1
2 R94BH 16 GY 1680205C1
2# R94BW 16 GY 1680205C1

* W/ BENDIX AIR ABS


# W/ BENDIX 6 CHANNEL ABS

BENDIX RR RIGHT MODULATOR


(9504 / 9504A / 9504B / 9504C / 9504D)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE) CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
A* R94BJ 16 GY 2033819C1 1652325C1

A A# R94BS 16 GY 2033819C1 1652325C1


B* R94BK 16 GY 2033819C1 1652325C1
B B# R94BT 16 GY 2033819C1 1652325C1
C* R94BL 16 GY 2033819C1 1652325C1
C
C# R94BU 16 GY 2033819C1 1652325C1

CONNECTOR 1686834C1
BODY LOCK 1664408C1
* W/ BENDIX AIR ABS
# W/ BENDIX 6 CHANNEL ABS

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - REVISED AND REDRAWN. D 92447S
RELEASE NO. D ATE PART NO. SHEET

61802Y 12MAR09
AE08058107 121

Figure 623 Connector Body Composite (9503), (9503D), (9503E), (9504), (9504A), (9504B), (9504C),
(9504D)

623
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.205. CONNECTOR BODY COMPOSITE (9505), (9505A), (9505D), (9506), (9506D),


(9506E), P. 122

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

BENDIX AUTO
TRACTION CONTROL
(9505 / 9505A / 9505D)
(LOCATED ON CROSSMEMBER AT REAR AXLE(S))

CONNECTOR 3678796C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE


1 R94BM 16 GY 3679224C1 3601687C1
2 R94BN 16 GY 3679224C1 3601687C1

WABCO RR LEFT WHEEL SPEED SENSOR


(9506D / 9506E)
WABCO LEFT WHEEL SPEED SENSOR (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
(9506)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

CONNECTOR 6111844C1

CONNECTOR 6111844C1
CAV CIRC GAUGE COLOR TERMINAL
1 R94MD 18 GY ASSY CAV CIRC GAUGE COLOR TERMINAL
2 R94ME 18 GY ASSY 1 [R94MD] 18 GY ASSY
2 [R94ME] 18 GY ASSY

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - REVISED AND REDRAWN. C 92447S
RELEASE NO. D ATE PART NO. SHEET

61802Y 12MAR09
AE08058107 122

Figure 624 Connector Body Composite (9505), (9505A), (9505D), (9506), (9506D), (9506E)

624
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.206. CONNECTOR BODY COMPOSITE (9506), (9506D), (9506E), (9506F), (9507),


(9507A), (9507C), P. 123

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

WABCO LEFT WHEEL SPEED SNSR (4X2) / WABCO RR LEFT


WHEEL SPEED SNSR (6X4 HTB)
(9506/9506F)

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLV


1 M94MD 18 GY 6111842C1 6111843C1
2 M94ME 18 GY 6111842C1 6111843C1

CONNECTOR 6111844C1

WABCO LEFT WHEEL SPEED


SNSR(6X4 HAS) / WABCO LEFT
CAV CIRC GAUGE COLOR TERMINAL SEAL/SLV
WHEEL SPEED SNSR (6X4 IROS/HTB)
(9506D/9506E) 1 *M94BQA 18 GY 6111842C1 6111843C1
1 *M94MD 18 GY 6111842C1 6111843C1
2 *M94BRA 18 GY 6111842C1 6111843C1
2 *M94ME 18 GY 6111842C1 6111843C1

* MUTUALY EXCLUSIVE

CONNECTOR 6111844C1

WABCO RR LEFT WHEEL SPEED SENSOR (6X4 NTB)


(9506F)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

CAV CIRC GAUGE COLOR TERMINAL


1 [R94MD] 18 GY ASSY
2 [R94ME] 18 GY ASSY

CONNECTOR 6111844C1

WABCO LEFT MODULATOR


(9507)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

CAV CIRC GAUGE COLOR TERMINAL


1 R94MA 18 GY ASSY
1
2 R94MB 18 GY ASSY
3 2 3 R94MC 18 GY ASSY

CONNECTOR 3919376C1

WABCO LEFT MODULATOR (4X2) /


WABCO LEFT MODULATOR
(6X4 HAS) / WABCO LEFT
REAR MODULATOR(6X4 HTB)
(9507 / 9507A / 9507C)

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLV


1 M94MA 18 GY 3601686C1 3733609C1
2 M94MB 18 GY 3601686C1 3733609C1
1
3 M94MC 18 GY 3601686C1 3733609C1
3 2

CONNECTOR 3919376C1
CHK D ATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - REVISED AND REDRAWN. D 92447S
RELEASE NO. PART NO. SHEET
D ATE

61802Y 12MAR09
AE08058107 123

Figure 625 Connector Body Composite (9506), (9506D), (9506E), (9506F), (9507), (9507A), (9507C)

625
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.207. CONNECTOR BODY COMPOSITE (9507A), (9507B), (9507C), (9507K), (9508),


P. 124

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

WABCO LEFT MODULATOR


(9507A)
(LOCATED ON LEFT FRAME RAIL)

CAV CIRC GAUGE COLOR TERMINAL


1
1 [R94MA] 18 GY ASSY
2 [R94MB] 18 GY ASSY
3 2
3 [R94MC] 18 GY ASSY

CONNECTOR 3919376C1

WABCO LEFT REAR CAV CIRC GAUGE COLOR TERMINAL SEAL/SLV


MODULATOR (6X4 IROS/HTB)
1 *M94MA 18 GY 3601686C1 3733609C1
(9507B)
1 *M94BYA 18 GY 3601686C1 3733609C1
2 *M94MB 18 GY 3601686C1 3733609C1
2 *M94BZA 18 GY 3601686C1 3733609C1
1 3 *M94MC 18 GY 3601686C1 3733609C1
3 *M94BPA 18 GY 3601686C1 3733609C1
3 2
* MUTUALY EXCLUSIVE

CONNECTOR 3919376C1

WABCO LEFT REAR MODULATOR


(9507B / 9507K)
(LOCATED ON LEFT FRAME RAIL BY
REAR AXLE)

CAV CIRC GAUGE COLOR TERMINAL


1 [R94MA] 18 GY ASSY
1
2 [R94MB] 18 GY ASSY

3 2 3 [R94MC] 18 GY ASSY

CONNECTOR 3919376C1

WABCO LEFT REAR MODULATOR


(9507C)
(LOCATED ON LEFT FRAME RAIL BY
REAR AXLE)

1
CAV CIRC GAUGE COLOR TERMINAL
1 [R94MA] 18 GY ASSY
3 2 2 [R94MB] 18 GY ASSY
3 [R94MC] 18 GY ASSY

CONNECTOR 3919376C1

WABCO RIGHT WHEEL SPEED SENSOR


(9508)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

CAV CIRC GAUGE COLOR TERMINAL


1 R94MF 18 GY ASSY
2 R94MH 18 GY ASSY

CONNECTOR 6111844C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - REVISED AND REDRAWN. D 92447S
RELEASE NO. D ATE PART NO. SH EET

61802Y 12MAR09
AE08058107 124

Figure 626 Connector Body Composite (9507A), (9507B), (9507C), (9507K), (9508)

626
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.208. CONNECTOR BODY COMPOSITE (9508), (9508D), (9508E), (9508F), (9509),


(9509A), (9509C), P. 125

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

WABCO RR REAR RIGHT


WHEEL SPEED SNSR
(6X4 HAS) / WABCO RR
RIGHT WHEEL SPEED SNSR
(6X4 IROS/HTB)
WABCO RIGHT WHEEL SPEED
(9508D / 9508E)
SNSR (4X2) / WABCO RR RIGHT
WHEEL SPEED SNSR (6X4 HTB)
(9508 / 9508F)

* MUTUALY EXCLUSIVE

CONNECTOR 6111844C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLV


CONNECTOR 6111844C1
1 *M94BVA 18 GY 6111842C1 6111843C1
CAV CIRC GAUGE COLOR TERMINAL SEAL/SLV 1 *M94MF 18 GY 6111842C1 6111843C1
1 M94MF 18 GY 6111842C1 6111843C1 2 *M94BWA 18 GY 6111842C1 6111843C1
2 M94MH 18 GY 6111842C1 6111843C1 2 *M94MH 18 GY 6111842C1 6111843C1

WABCO RIGHT WHEEL MODULATOR


WABCO RR RIGHT WHEEL SPEED SENSOR (9509)
(9508D / 9508E / 9508F) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)
(LOCATED ON RIGHT FRAME RAIL
BY REAR AXLE)

1 1

3 2

CONNECTOR 3710132C1
2
CAV CIRC GAUGE COLOR TERMINAL
CONNECTOR 3710114C1
1 R94MJ 18 GY ASSY
CAV CIRC GAUGE COLOR TERMINAL
2 R94MK 18 GY ASSY
1 [R94MF] 18 GY ASSY
3 R94ML 18 GY ASSY
2 [R94MH] 18 GY ASSY

WABCO RR RIGHT MODULATOR


(9509A / 9509C)
(LOCATED ON RIGHT FRAME RAIL
BY REAR AXLE)

CAV CIRC GAUGE COLOR TERMINAL


1 1 [R94MJ] 18 GY ASSY
2 [R94MK] 18 GY ASSY
3 2
3 [R94ML] 18 GY ASSY

CONNECTOR 3710134C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - REVISED AND REDRAWN. E 92447S
RELEASE NO. D ATE PART NO. SHEET

61802Y 12MAR09
AE08058107 125

Figure 627 Connector Body Composite (9508), (9508D), (9508E), (9508F), (9509), (9509A), (9509C)

627
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.209. CONNECTOR BODY COMPOSITE (9509B), (9509P), (9510), (9510A), P. 126

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

WABCO RR RIGHT MODULATOR


(9509B / 9509P)
(LOCATED ON RIGHT FRAME RAIL
BY REAR AXLE)

3 2

CONNECTOR 3710135C1

CAV CIRC GAUGE COLOR TERMINAL


1 [R94MJ] 18 GY ASSY
2 [R94MK] 18 GY ASSY
3 [R94ML] 18 GY ASSY

ABS6 PRESSURE SENSOR


(9510 / 9510A)
(LOCATED ON REAR SUSPENSION AIR BAG:
LEFT SIDE (6X4)
RIGHT SIDE (4X2))

B
C
A

CONNECTOR 1678137C1

CAV CIRC GAUGE COLOR TERMINAL


A R94SZC 18 GY 1651943C1
B R94SVC 18 GY 1651943C1
C R94SH 18 GY 1651943C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


0488 20MAY14 REVISED AND REDRAWN. D 92447S
RELEASE NO. D ATE PART NO. SHEET

61802Y 12MAR09
AE08058107 126

Figure 628 Connector Body Composite (9509B), (9509P), (9510), (9510A)

628
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.210. CONNECTOR BODY COMPOSITE (9510M), (9511), (9511A), (9512), (9512A),


(9513), P. 127

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

ABS6 PRESSURE SENSOR


(9510M)
(LOCATED ON LEFT FRAME RAIL, BACK OF CAB)

A C

B B

C A

CONNECTOR 1667740C1 CONNECTOR 1667740C1


BODY LOCK 1667771C1 BODY LOCK 1667771C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
A N94SZC 16 GY 1661875C1 1661872C1 A R94SZC 18 GY 1667742C1 1661872C1
B N94SVC 16 GY 1661875C1 1661872C1 B R94SVC 18 GY 1667742C1 1661872C1
C N94SH 16 GY 1661875C1 1661872C1 C R94SH 18 GY 1667742C1 1661872C1

YAW SENSOR BENDIX FR RIGHT WHEEL SPEED SENSOR


(9511 / 9511A) (9511 / 9511A)
(LOCATED ON CAB SUPPORT CROSSMEMBER (DAYCAB), (LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)
BEHIND CAB CROSSMEMBER (SLEEPER))

1 4
CONNECTOR 3601685C1
2 1
3 2 BODY LOCK 1684261C1

CONNECTOR 1684261C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRC GAUGE COLOR TERMINAL
1 N94SAB 18 GY 3601686C1 3601687C1 1 R94BF 16 GY 1680205C1
2 N94SCB 18 GY 3601686C1 3601687C1 2 R94BH 16 GY 1680205C1
3 N94SBB 18 GY 3601686C1 3601687C1
4 N94SDB 18 GY 3601686C1 3601687C1

BENDIX AUTO TRACTION CONTROL BENDIX FR LEFT WHEEL SPEED SENSOR


(9512) (9512 / 9512A)
(LOCATED ON LEFT FRAME RAIL UNDER CAB) (LOCATED ON LEFT FRAME BY FRONT RAIL AXLE)

2 1
1 2

CONNECTOR 1684261C1
CONNECTOR 3678796C1
BODY LOCK 3518174C1 CAV CIRC GAUGE COLOR TERMINAL

CAV CIRC GAUGE COLOR TERMINAL 1 R94BD 16 GY 1680205C1

1 N94SJ 16 GY 3679224C1 2 R94BE 16 GY 1680205C1

2 N94SK 16 GY 3679224C1

BENDIX TRAILER MODULATOR


BENDIX FR LEFT MODULATOR
(9513)
(9513)
(LOCATED ON LEFT FRAME RAIL UNDER CAB)
(LOCATED ON LEFT FRAME BY FRONT RAIL AXLE)

A A

B B

C C

CONNECTOR 1686834C1 CONNECTOR 1686834C1


BODY LOCK 1664408C1 BODY LOCK 1664408C1
CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
A N94SM 16 GY 2033819C1 1652325C1 A R94BA 16 GY 2033819C1 1652325C1
B N94SN 16 GY 2033819C1 1652325C1 B R94BB 16 GY 2033819C1 1652325C1
C N94SL 16 GY 2033819C1 1652325C1 C R94BC 16 GY 2033819C1 1652325C1

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - CONN WAS 1667741C1 FORE 92447S
RELEASE NO. D ATE PART NO. SHEET

R/D 9510M IN CTR CHASSIS HARNESS. 61802Y 12MAR09


AE08058107 127

Figure 629 Connector Body Composite (9510M), (9511), (9511A), (9512), (9512A), (9513)

629
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.211. CONNECTOR BODY COMPOSITE (9514), (9515), (9515C), (9515A), (9515B),


(9515D), (9516), P. 128

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

BENDIX FR RIGHT MODULATOR


(9514)
WABCO RSC CONNENCTOR (LOCATED ON RIGHT FRAME BY FRONT RAIL AXLE)
(9514)
(LOCATED ON LEFT FRAME RAIL UNDER CAB)

A
1
CONNECTOR 1686834C1
B
2

CONNECTOR 3567225C1
CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
CAV CIRC GAUGE COLOR TERMINAL A R94BJ 16 GY 2033819C1 1652325C1
1 N94SJ 16 GY ASSY B R94BK 16 GY 2033819C1 1652325C1
2 N94SK 16 GY ASSY C R94BL 16 GY 2033819C1 1652325C1

WABCO AUTO TRACTION CONTROL SOLENOID WABCO AUTO TRACTION CONTROL


(9515 / 9515C) (9515A / 9515B)
(LOCATED ON CROSSMEMBER BY REAR AXLE) (LOCATED ON CROSSMEMBER AT REAR AXLE)

1 1

2 2

CONNECTOR 3710092C1 CONNECTOR 3710093C1


CAV CIRC GAUGE COLOR TERMINAL CAV CIRC GAUGE COLOR TERMINAL
1 [R94MM] 18 GY ASSY 1 [R94MM] 18 GY ASSY
2 [R94MN] 18 GY ASSY 2 [R94MN] 18 GY ASSY

WABCO AUTO TRACTION CONTROL WABCO FR RIGHT MODULATOR


(9515D) (9516)
(LOCATED ON CROSSMEMBER AT REAR AXLE) (LOCATED ON RIGHT FRAME
BY FRONT RAIL)

1
1
2
3 2

CONNECTOR 3710094C1
CONNECTOR 3710131C1
CAV CIRC GAUGE COLOR TERMINAL
CAV CIRC GAUGE COLOR TERMINAL
1 [R94MM] 18 GY ASSY
1 [R94BS] 18 GY ASSY
2 [R94MN] 18 GY ASSY
2 [R94BT] 18 GY ASSY
3 [R94BU] 18 GY ASSY

WABCO FR RIGHT MODULATOR


(9516)
(LOCATED ON RIGHT FRAME
BY FRONT RAIL)
CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
1 R94MJ 18 GY 3601686C1 3733609C1
2 R94MK 18 GY 3601686C1 3733609C1
1 3 R94ML 18 GY 3601686C1 3733609C1

CONNECTOR 3919376C1
3 2

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


- - ADDED CONN 3919376C1. D 92447S
RELEAS E NO . DAT E PART NO. SH EET

61802Y 12MAR09 AE08058107 128

Figure 630 Connector Body Composite (9514), (9515), (9515C), (9515A), (9515B), (9515D), (9516)

630
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.212. CONNECTOR BODY COMPOSITE (9781F), (9782M), (9783M), (9783F), (9784M),


P. 129

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

TRAILER SOCKET 2 TRAILER SOCKET 2


(9781F) (9782M)
(LOCATED AT END OF FRAME - LEFT SIDE) (LOCATED AT END OF FRAME - LEFT SIDE)

A C

B B

C A

CONNECTOR 3535482C1
CONNECTOR 1667732C1 BODY LOCK 3535483C1
BODY LOCK 1667734C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A N94T 10 DKBL 1687847C1 0589390C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE B N68T 10 BN 1687847C1 0589390C1
A N58T 10 BK 2025425C1 1667735C1 C N70T 10 RD 1687847C1 0589390C1
B N56T 10 YL 2025425C1 1667735C1 D N72V 12 DKBL 2033816C1 0589390C1
C N57T 10 LTGN 2025425C1 1667735C1

TRAILER SOCKET 2
ISO TRAILER SOCKET
(9783F)
(9783M)
(LOCATED AT END OF FRAME - LEFT SIDE)
(LOCATED AT BOTTOM OF DASH PANEL - LEFT SIDE)

CONNECTOR 1667732C1
A
BODY LOCK 1667734C1
B B

A
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A# N58U 10 BK 2025425C1 1667732C1
CONNECTOR 2031522C1 A* N58T 10 BK 2025425C1 1667732C1
BODY LOCK 2033927C1
B# N56U 10 YL 2025425C1 1667732C1
B* N56T 10 YL 2025425C1 1667732C1
C# N57U 10 LTGN 2025425C1 1667732C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
C* N57T 10 LTGN 2025425C1 1667732C1
A N94T 10 DKBL 2031531C1 2025427C1
B N94TA 10 YL 2031531C1 2025427C1
* W/ TRAILER SOCKET DAYCAB
# W/ TRAILER SOCKET DAYCAB & EOF

TRAILER SOCKET 1
(9784M)
(LOCATED AT END OF FRAME - LEFT SIDE)

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE


D A# N94U 10 DKBL 1687847C1 0589390C1
A* N94T 10 YL 1687847C1 0589390C1
C
B# N68U 10 BN 1687847C1 0589390C1
B B* N68T 10 RD 1687847C1 0589390C1
A C# N70T 10 RD 1687847C1 0589390C1
C* N70U 10 RD 1687847C1 0589390C1
D N72V 12 DKBL 2033816C1 0589391C1

CONNECTOR 3535482C1
BODY LOCK 3535483C1 * W/ TRAILER SOCKET DAYCAB
# W/ TRAILER SOCKET DAYCAB & EOF

CHK DATE CHAN GE REV REFERENCE DRAWN NAME

300422 CIRCUIT DIAGRAM, PROSTAR


CNA1 28OCT09 INITIAL RELEASE. A 61802Y
RELEASE NO. D ATE PART NO. SHEET

61802Y 12MAR09
AE08058107 129

Figure 631 Connector Body Composite (9781F), (9782M), (9783M), (9783F), (9784M)

631
ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.213. CONNECTOR BODY COMPOSITE (9519), (9520), (9521), (9522), (9523), (9524),
(9525), (9526), P. 130

CHAPTER 14
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.

WABCO FR LEFT MODULATOR BENDIX 6S/6M L FR REAR MOD (HTB)


(9519) (9520)
(LOCATED ON LEFT FRAME BY FRONT RAIL AXLE)

A
1 CONNECTOR 1686834C1
BODY LOCK 1664408C1 B
3 2

CONNECTOR 3919376C1

CAV

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