Considerations For Computerized System Validation in The 21st Century Life Sciences Sector

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Chapter 1

Considerations for Computerized System


Validation in the 21st Century Life
Sciences Sector

Tony de Claire, Peter Coady, and Nichola Stevens

CONTENTS

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Life Cycle Processes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Computerized Systems Validation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Validation SOPs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
System and Application Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
System Register. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Validation Plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Qualification Protocols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Design Qualification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Installation Qualification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Operational Qualification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Performance Qualification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Validation Report. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Periodic Review. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Computerized Systems Development . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
User Requirements Specification (URS) . . . . . . . . . . . . . . . . . . . . . . . . 27
Supplier Audit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Supplier Quality Management System . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Requirements Traceability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
System Development Life Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

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System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Development Methodologies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
System Development Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Data Migration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
System Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Computerized Systems Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
System Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
System Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Error and Problem Reporting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Backup and Archiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Disaster Recovery and Business Contingency Planning . . . . . . . . . . . . . 42
System Maintenance and Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
System Decommissioning and Retirement . . . . . . . . . . . . . . . . . . . . . . . 43
Inspection Readiness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Electronic Records and Electronic Signatures . . . . . . . . . . . . . . . . . . . . . . . . . . 44
FDA Guidance for Industry, Part 11, ERES – Scope and Application. . . 44
Predicate Rules and Part 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Narrow Interpretation of Scope. . . . . . . . . . . . . . . . . . . . . . . . . . 45
What the FDA Still Intends to Enforce When Part 11 Applies . . . 45
The Life Sciences Industry’s Responsibilities . . . . . . . . . . . . . . . 46
Validation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Hybrid Systems (Paper and Electronic Records) . . . . . . . . . . . . . 47
Electronic Signatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Audit Trails. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Copies of Records. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Retention of Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Legacy Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Electronic Records Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Validation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
System Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Data Entry Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Audit Trails. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Copies of Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Data Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Batch Release and Qualified Persons . . . . . . . . . . . . . . . . . . . . . 52
Documentation Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Open Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Electronic Signatures Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Association with Electronic Records . . . . . . . . . . . . . . . . . . . . . . 54
Accountability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Meaning and Timestamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Security – Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Security – Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

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Security – Continuous and Interrupted Access . . . . . . . . . . . . . . 57


Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Roles and Responsibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

INTRODUCTION

“What men really want is not knowledge but certainty.”


— Bertrand Russell

As the U.S. Food and Drug Administration (FDA) embarks on its systems inspection
and risk-based compliance approach for manufacturing systems, as we see
worldwide recognition of GAMP guidance, and as new European inspection focus is
identified in the new PIC/S Guide, this chapter focuses on some key considerations
and issues that still surface to cause problems.
The prime objective of applying GxP regulations is to minimize the risk and
potential danger of producing adulterous or ineffective life sciences products and
releasing those products to the market. The GxP concept was instigated by the
World Health Organization (WHO) in 1967. The FDA released the final good
laboratory practice (GLP) rule in June 1979 with the current version of good
manufacturing practice (GMP) dating back to 1992. Both the WHO GMP and GLP
concepts require validation of critical processes and systems, and define validation
as the documented act of proving that any procedure, process, equipment, material,
activity, or system actually leads to the expected results. The major life sciences
sector development, manufacturing, and user countries have defined their own sets
of requirements, e.g., the U.S., European Community (EU), Australia, Japan,
Switzerland, and Canada.
The regulations are the legal requirements of the country in which a life sciences
sector product will be (or is already) marketed. Generally, by the nature of
governmental due process in establishing each new law, regulations do not change
significantly over time. Hence, the wording and terminology of earlier regulations
are not always easy to follow when applying more recent technology. Where
appropriate, the life sciences company must therefore consider and adopt current
good practice as well as the more traditional interpretation of the regulations. To
emphasize this responsibility and to indicate that good practice is continuously
evolving, the U.S. FDA promotes the term current good manufacturing, laboratory,
clinical practice (cGxP), which recognizes the availability and application of new
process and technology developments.
Significant improvements were made in the validation of computerized systems
in the latter part of the 20th century. The FDA Blue Book (1983) kick started the

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process by interpreting the GMP predicate rules for computerized systems and this,
supported by industry sector guidance documents such as the STARTS (Software
Tools for Application to Large Real-Time Systems) Guide from the National
Computing Centre (1987) and the introduction of the TickIT scheme (1991), which
provides a software interpretation of the international quality standards (latterly ISO
9000:2000), led to the publication of the GAMP Guide and its predecessors.
Individual and collaborative efforts by the life sciences sector and its specialist
consultants, the regulatory authorities, and system suppliers have, over the years,
produced guidance on the activities and documentation that are needed to ensure
successful validation. Table 1.1 compares the phases of the validation life cycle as
defined by the PDA Technical Report 18 and the GAMP Guide. It is noticeable that
the industry focus on guidance and methodologies devised to achieve validation of
computerized systems has assisted validation programs in other areas of GxP
compliance.

Table 1.1 Validation Life Cycle Phases [7, 14]

PDA #18 GAMP

1 Plan 1 Specification Plan validation, define requirements


and supplier audits
2 Define requirements
3 Select supplier
4 Design 2 Design Prepare design specifications
5 Construct 3 Construction Manufacture hardware and software
modules
6 Integrate and install 4 Testing Hardware testing, software module and
integration testing
7 Qualify (installation, 5 Installation Installation qualification
operational)
8 Evaluate (performance 6 Acceptance Operational, performance qualification
qualification, operation, testing
and maintenance) 7 Operation Operation, maintenance, change control

In the years following the publication of the FDA Blue Book the regulatory
authorities issued some additions and changes in the regulations and guidance
relating to GMP, most notably in the field of medical devices. Apart from upholding
the concept of life cycle validation most of these did not have a significant effect on
the general approach adopted by the life sciences sector for ensuring the compliance
of computerized systems. However, all of this was to change with the publication of
21 CFR Part 11 in August 1997. The document introduced a step change in the level
of compliance expected by the U.S. FDA, and this has carried forward into the
current century.

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Considerations in the 21st Century Life Sciences Sector 5

As we enter the 21st century, the regulatory authorities have continued to


introduce major changes. Good Manufacturing Practice Guidance for Active
Pharmaceutical Ingredients (Q7A) was issued in August 2001. The FDA has now
moved to a “systems inspection method” and adopted a new “risk-based” initiative
(August 21 2002) for regulatory inspections. This has resulted in the life sciences
sector having to reassess its approach for many of the regulatory processes,
including those involving computerized systems. A risk-based approach is also
promoted by the ISPE Baseline Guide, Commissioning and Qualification (March
2001) [12].
The risk-based approach has also impacted 21 CFR Part 11 with the publication
by the FDA in August 2003 of a new guidance for industry entitled “Part 11,
Electronic Records; Electronic Signatures – Scope and Application” [17]. This
document represents the current thinking of the FDA regarding the scope and
application of 21 CFR Part 11 and it announces the withdrawal of all previous draft
21 CFR Part 11 guidance documents and also the Compliance Policy Guide on
enforcement (CPG 7153.17). Alongside all these regulatory changes there have also
been changes in the quality sector. The quality management standards have
undergone a facelift with the publication of the ISO9000:2000 series of standards
in December 2000 which introduced a customer-focused process approach to
quality, based upon the business objectives of the company. This has led to the
publication of a new TickIT guide (now at Issue 5) and revision of the
IEC/ISO9000-3:1997 guideline (to be renumbered as IEC/ISO 90003) which was
published at the end of 2004.
Increased application of computer technology throughout the life sciences sector
means increased attention from regulatory authorities. For the life sciences
company it requires an understanding and interpretation of the regulations with
regard to computer system implementation and operation, and also of the methods
by which this can be best achieved.
Within the life sciences sector validation is frequently viewed as an extension of
quality management systems based on the ISO series of quality standards and
guidance documents. Even though the terminology used and the practices
implemented can vary, many parallels can be identified, all with the shared aim of
building quality into products and services in an effective and efficient manner. The
pharmaceutical, biopharmaceutical, medical device, and in vitro diagnostic
industries are required to take the quality goals a step further and achieve validation
of all quality-related critical components.
At the time that this chapter was written it is expected that the FDA will revise
21 CFR Part 11 and that further guidance documents will be written to support it.
Other regulatory activities expected are the revision of the FDA GMP regulations
21 CFR Parts 210 and 211, revision of the EU GMP (Orange Book) annex on
computerized systems (Annex 11), and revision of the E.U. GMP section on GMP
documentation (section 4 and specifically section 4.9 on electronic documentation),
to name but a few.

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6 Validation of Pharmaceutical Systems

As recently as September 2003, and by agreement to harmonize the rules of GMP


applied under the pharmaceutical inspection convention (PIC) and the
pharmaceutical inspection cooperation scheme (PIC/S) to those of the EU, the
PIC/S Guide to Good Manufacturing Practice for Medicinal Products was issued.
In the long term, the initiative to harmonize the various regulations in each country
should introduce a consistent approach to computerized systems compliance. This,
supported by future revisions of — or new guidance on — calibration, process
control systems, legacy systems, IT infrastructure platform, manufacturing
execution systems, building management systems, software testing, and document
archiving, all as supplementary guidance to the GAMP Guide, ISPE Good Practice
Guidelines and related documents from the PDA, should finally bring real and
lasting benefits to the industry.
The outlook in the software sector is not so encouraging. Despite improvements
in the development processes and the available regulations, guidance and
certification processes, the sector still appears to be resistant to change and the
adoption (seen in some areas as an imposition) of regulations and standards. There
is still the feeling that the development of software should be unrestrained and that
it should be allowed to evolve at the whim of the developer. It has been reported in
recent software sector scheme meetings that some in academia consider that
students who have been taught by them do not need to be “certified” by joining a
professional body such as the British Computer Society (BCS). Hopefully this
situation will improve with time, and with the imposition of more stringent
regulations on the life sciences sector and other industries, pressure should continue
to build on the software sector to improve its outlook and view the needs of its
“regulated sector” customers as paramount.
This chapter will examine the current practices used to implement compliant
computerized systems by means of a typical life cycle approach, the key issues and
considerations at each stage, and the possible challenges which changes in the
regulations could introduce. Where applicable, inherent problem areas will be
highlighted at each stage. An overview of the life cycle processes discussed and
their interaction is provided in Figure 1.5.
The computerized systems under consideration cover the broad spectrum of
automated systems (including input and output devices, as applicable) utilized in life
sciences including manufacturing automation, laboratory, and business information
systems. These systems share the component make-up shown in Figure 1.1.

LIFE CYCLE PROCESSES

Validation is the governing process for the complete life cycle of a computerized
system and must include the stages of planning, specification, programming,
testing, commissioning, operation, monitoring, modification, and retirement [8§2].
Specific information on the validation of computerized systems which supports

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Considerations in the 21st Century Life Sciences Sector 7

Hardware Software Equipment

Computer Applications
& Infrastructure

Computer Interfaces Process

Instrumentation / Regulating
Devices (as applicable) SOPs
Computer Systems Controlled Process
Computerized Operation
Operating Environment

Figure 1.1 Elements of the computerized system [15].

regulatory requirements in the life sciences sector [1–3] can be found in the GAMP
Guide [7] and PIC/S Guidance [14].
The implementation of a life cycle approach for computerized system validation
is now an established process in life sciences, and is promoted in both the software
sector (via the TickIT scheme) and in the life sciences sector guidance (via GAMP).
The V-Model became a recognized life cycle development model when used by
the U.K. National Computing Centre and Department of Trade and Industry in the
STARTS Guide in 1987. It also became a system and software standard for the
German Federal Armed Forces in 1991–1992. It follows then that the model can be
adapted and used for the validation of computer systems applied in the regulated
life sciences industry [7].
The V-shaped model in Figure 1.2 illustrates in chronological order the life cycle
activities for prospective validation. The user requirements and design specifications
are the source of phase-specific test plans that enable formal qualifications to be
conducted and reported. Each task on the life cycle, when successfully executed,
results in documented evidence in support of the validation program.
For IT infrastructure platforms the focus is on separate risk-based qualification
for the “standard” infrastructure hardware and software components, layers, or
platforms. For infrastructure component functionality that is used solely when
operating in conjunction with a business software application that shares the IT
infrastructure, the qualification testing will be part of the OQ and PQ stages of the
software application validation. This is depicted in the validation life cycle model
in Figure 1.3.

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8 Validation of Pharmaceutical Systems

Lifecycle Preparation Verifies Periodic Reviews


Validation Plan Maintaining
Supplier Audit Validation Status
Validation Report

Requirement Verifies PQ Report


Specification Performance
PQ Test Plan Qualification
DQ Report
Design Qualification (Review)

Functional Verifies OQ Report


Specification Operational
OQ Test Plan Qualification

SW / HW Verifies IQ Report
Design Specs Installation
IQ Test Plan Qualification

System
Development &
Build
Integration Testing

Figure 1.2 Prospective validation life cycle.

With this in mind, and recognizing the size and complexity of some infrastructure
platforms, and for operations where GxP (and business) critical data, parameters,
and functions are involved, there is a need to examine the type and level of
“positive” and “negative” testing. This is necessary to demonstrate critical data
integrity, security and availability, and operational reliability and repeatability.
For “retrospective validation” emphasis is put on the assembly of appropriate
historical records for system definition, controls, and testing. Systems that are not
well documented and do not demonstrate change control or do not have approved
test records, cannot be considered as candidates for retrospective validation as
defined by the regulatory authorities [14].
Hence, for existing (legacy) systems that are in operational use and do not meet
the criteria for retrospective validation, the approach should be to establish
documented evidence that the system does what it purports to do. The validation
methodology to be followed for existing computer systems will therefore require
elements of the prospective validation life cycle to facilitate the process of
generating system specifications and qualification test records [14].
Difficulties that can arise include lack of up-to-date (or incomplete)
documentation for critical parameter definitions, system specifications, operator

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Considerations in the 21st Century Life Sciences Sector 9

Infrastructure Maintaining
Platform Validated Status
Qualification

PQ
URS

FDS
OQ
Platform OQ
Specification Design
Document Specs. IQ
Set
IQ
Dev./Config. DQ
& Integration

Platform
Build DQ

Figure 1.3 IT infrastructure life cycle model.

interfaces, definition of system or data logs, reports and records, and test and
calibration records. Add to this the potential of compromise by the availability of a
“live” system when qualification testing and the complications increase. In
addition, quality and engineering procedures for ensuring controlled application
and operation of the system may be nonexistent or may not focus on issues related
to computer system or software application.
So, for legacy systems, determining the status and control of existing procedures
and records will form the basis of the validation rationale, extent of redocumenting,
degree of testing, and the validation life cycle entry level (see Figure 1.4). This
approach is sometimes referred to as retroactive validation. When supported with
an appropriate level of extended system performance monitoring and analysis, it
can provide an effective method of accomplishing validation of existing (legacy)
systems.
The issues raised are by no means insurmountable. However, with the complexity,
duration and cost of validating existing systems, it would also be prudent to study
the implications of replacing the computer system and starting afresh.
The validation process is itself a risk-limiting exercise and as such is the prime
process for streamlining computer system applications, and controlling the life
cycle phases through structured and documented procedures and records.

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10 Validation of Pharmaceutical Systems

System Retirement

Validation Plan Maintaining


Validated Status

Document
Evaluation & Risk Validation Report
Assessment

System Validation
Specification Documentation
Update

System Test System


Procedures Qualification

Figure 1.4 Typical legacy system life cycle.

Key Considerations

• Identify who has the necessary expertise and training for each validation activity
[14]. Where nobody with the necessary experience is available, alternative
arrangements must be employed (e.g., train existing staff, hire new experienced
staff, or hire consultants). If these measures are employed there may be time or
cost implications for the project which should be taken into account.
• The initial planning activities must be well defined, and for prospective systems,
a documented gap-analysis of validation control or support procedures should
be undertaken to establish readiness for validation planning. In the case of
legacy systems, it is normal to undertake a compliance assessment to determine
the validation status of the system. These preparatory examinations will identify
any corrective actions that may be required, and allow inclusion of remediation
considerations and the resulting validation rationale in the validation plan.
• For legacy systems, it can also be beneficial to compile a “history file,”
capturing all existing documentation and records as the baseline for adjudging
the validation rationale and strategy. Further, changing regulations or their
interpretation may have rendered the system’s operational and technical control
capabilities inappropriate or inadequate. Such issues need to be addressed to
decide suitable risk-based remedial actions. Similarly, legacy systems should be
examined to verify that data residing within the system are shown to have
integrity and that data archived are secure and accessible.

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Considerations in the 21st Century Life Sciences Sector 11

• The life cycle steps align closely with the project stages for new computer
system applications where, in general, structured project management methods
are employed. These, together with good software engineering practice, can
provide the platform for successful validation. With this in mind it is recognized
that a large proportion of documentation required for validation can be
generated from the controlled implementation of a well-planned project.

Current and Future Challenges

• Revision of SOPs to reflect a risk-based approach.


• Conduct appropriate levels of GxP impact and criticality risk assessment of
systems and system functionality early in the planning stage and then
throughout the validation life cycle as required.
• Map the stages and terminology of “information systems,” e.g,. enterprise
resource planning (ERP) and laboratory information management systems
(LIMS) with the recognized validation life cycle model.
• Address the IT infrastructure platform with a view to documenting:
– Hardware and software (operating system, utilities, tools) components.
– Operating “boundaries” and “interfaces.”
– Business software applications that “share” the infrastructure platform, and
the applicable predicate rules.
– Data flow and ownership (the “responsibles” and “accountables”).
– “Controls” (both technical and procedural).
– GxP data segregation by way of a dedicated server or partitioning within a
server.
– Risk assessment levels, with focus on data integrity and data security.
– Qualification rationale or plan.
– Testing strategy, to minimize qualification testing to components and
functions directly impacting quality-related critical data and functions (ref.
ISPE Baseline Guide, Commissioning and Qualification [12]).
– Identify open and closed infrastructure systems.
– IT groups that control the various elements of the infrastructure.
– Adopt IT best practice.

COMPUTERIZED SYSTEMS VALIDATION

The determination of the extent of validation necessary for the computerized


system must be based on:

• Its use in the GxP environment.


• The potential impact of the system upon product integrity or patient safety.

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12 Validation of Pharmaceutical Systems

• The amount of satisfactory testing and documentation performed or supplied by


the vendor.
• Whether the validation is performed prospectively (for new systems), or
retrospectively for systems currently in use (legacy systems).
• Whether novel elements are incorporated into the system.
• Any other specified factors, as appropriate. [8 §2].

The revised 21 CFR Part 11 guidance [17] has reduced the number of systems that
might be bound by the requirement of this regulation. However, even if a system no
longer falls within the scope of 21 CFR Part 11, this does not mitigate the need to
validate it appropriately in order to fulfill the requirements of the applicable
predicate rules, for example, 21 CFR Part 211.68.

Key Considerations

• In addition to the usual objectives of validation the key requirements for data
integrity, security, and auditability are paramount.
• To achieve and maintain validated computer systems a life sciences company
must demonstrate commitment and should require that quality-related critical
parameters, data, and functions must be the focus of each phase of a validation
life cycle, including design and development.
• During the procurement of new computer systems, validation requirements and
costs (including the cost of allocating or hiring suitable personnel) should be
considered as part of the capital approval process.
• The FDA does not formally require a validation master plan (VMP), but
inspectors will ask what your approach toward validation is and what steps you
have taken to validate a specific system. However, the EU GMP Directive
Annex 15 formally requires a VMP.
• The operational life of a system including its decommissioning or retirement
must be under a documented and ongoing evaluation. This must include periodic
reviews, performance monitoring, change control, configuration management,
and any necessary or scheduled revalidation.
• The control and support procedures prerequisite to any validation program
include document control, training, configuration management, change control,
security access, training, incident management, contingency planning,
decommissioning or retirement. These need to be established, (i.e., approved,
signed, current, in-place, and in-use) [14].

Current and Future Challenges

• For large or complex systems such as an ERP applications the level and type of
testing need to be considered. Generally, basic functional testing will be

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conducted, but for quality-related critical data and functions the degree of
“negative or invalid” challenge testing to be carried out has to be determined.
To best attain this, the business (software) modules operating in the GxP
environment first need to be identified, along with the instances of electronic
records and signatures required by the predicate rules. Thereafter, an assessment
to determine the risk of inadvertent or deliberate action that can directly impact
critical data [12] will provide direction as to the type of testing that can
demonstrate that the system and its data are secure.

Validation SOPs

Computer systems validation must be conducted in accordance with predefined,


established procedures that encompass the entire life cycle of the computerized
system, from planning through development and implementation, operational use
and maintenance support, to decommissioning. Thus, a comprehensive SOP
program must be in place in a regulated organization to provide written and
approved procedures that ensure that activities are conducted in the same way each
time.

Key Considerations

• The early planning and definition of the validation life cycle processes.
• SOPs must contain clear and unambiguous instructions for each stage of the life
cycle process.
• Identify who has the necessary expertise, with supporting documentary
evidence.
• Restrict the number of persons who can sign SOPs to the absolute minimum.
Include QA and a person proficient in the subject area.
• For up-front tasks in the planning phase, procedures will be required for the
provision of approved validation guidelines and procedures, risk assessment,
documenting the validation rationale and strategy, and for determining the
quality-related critical parameters and data for each application.
• Suitable standards must be provided for accepting manufacturer-supplied
documentation for specific life cycle stages (i.e., what should be included in the
manufacturer’s documentation for it to be accepted, what documentation should
be produced to demonstrate that it has been accepted, and what to do if it does
not fully meet the life science company’s standards).
• Define the conditions under which external consultants may be used and the
process for appointing them.

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14 Validation of Pharmaceutical Systems

Current and Future Challenges

• Revision of SOPs to reflect a risk-based approach.


• Appropriate levels of GxP impact and criticality risk assessment of systems and
system functionality early in the planning stage and throughout the validation
life cycle as required.
• Produce SOPs and a VMP that define a consistent approach while accepting
that “a one size fits all” approach will not work for every system (particularly
in the light of the risk-based approach to be adopted).
• Prioritize the validation of systems based upon a documented risk assessment.

System and Application Evaluation

The requirement for validation and need for a formal assessment for electronic
records and signatures must be determined through a documented impact and
criticality assessment process that evaluates the regulatory context of the business
processes and any data supported by the computerized system. All computerized
systems used in support of regulatory requirements or regulated processes must be
assessed. This assessment may either be a stand-alone document, i.e., a validation
determination statement form (providing a high-level GxP criticality assessment) or
may form part of a more detailed study conducted under methodologies that address
applicable regulations or predicate rules, and GxP criticality.

Key Considerations

• Confirmation of the applicable regulations.


• Identification of the applicable “predicate rules” mandating records and
signatures.
• Determination of the applicability of electronic records and electronic
signatures produced or managed by the system.
• Determine if the system is widely used within the life science industry or if it is
a highly customized or custom-built system.
• Ensure that the system size is adequate to cope with its intended function and
number of users, etc., as required by 21CFR Part 211.63.

Current and Future Challenges

• Determine the GxP criticality of the software and hardware functionality.


• Identify the records and signatures mandated by predicate rules (and those
determined as business critical).

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Considerations in the 21st Century Life Sciences Sector 15

• Determine the level of testing for quality-related critical system functions.


• Monitor expansion of the system (or system data) into other departments and
the GxP implications of this.

System Register

A register (inventory) of computerized systems must be maintained either centrally


or within each department as appropriate. The system register must identify whether
a system is a GxP system requiring validation, as determined during the system
evaluation process, and the current validation program status. Where it has been
determined that a GxP system does not require validation, a justification for this
decision should be documented or referenced. “If you do not know what you have
got, then how can you claim to be in control,” certainly applies.

Key Considerations

• Provide a complete and accurate register of computerized systems.


• The register must define GxP and nonGxP systems, with reference to the
rationale that determined the categorization.
• The register can be used to trigger a scheduled periodic review of the
computerized system.
• It is likely that a regulatory inspector will want to see the register.

Current and Future Challenges

• Ensure that the register is maintained up to date.

Validation Plan

A validation plan (VP) based on current industry practice [7], system criticality and
business risk, and regulatory implications, must be produced. This defines the
nature and extent of the validation life cycle activities to be performed (what will
be done, and what will not be done and the reasons why). Subordinate VPs may be
produced for large or complex systems. It is also permissible for the computerized
system VP to be incorporated into the overall validation project plan for a
manufacturing process or an item of equipment. Information on the content of VPs
is provided in the GAMP Guide [7].

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16 Validation of Pharmaceutical Systems

Key Considerations

• “Fail to plan, plan to fail.”


• The VP is a live document and should be regularly reviewed and maintained.
• A clear, well-documented VP and associated validation report will provide
confidence that the other validation life cycle stages have been adhered to, and
that lower-level detailed validation documentation is under control.
• VPs should be supported by project and quality plans (combined or separate) to
ensure that the system implementation tasks align with and support the
validation life cycle activities.

Current and Future Challenges

• The VP can be the first instance where the compliance and validation training,
and the system design, operation, maintenance training are formally identified
and scheduled for review. This will ensure the computer system is specified,
designed, implemented and operated by individuals who are trained (on a
continuing basis) to a level commensurate with their work function.
• Identification of the validation activities following a risk-based approach.
• Preparation of an infrastructure qualification plan that takes into account
applicable “predicate rules” and addresses the following:
– Overview of business and compliance needs.
– Identify control and support procedures to be adopted throughout
implementation, operation, and training (both GxP and operational), e.g.,
change control, configuration management, backup–compare–restore, data
migration, data archival or retention, problem management, performance
monitoring, internal audits, periodic review, and service level agreements.
– Identify where supplier specifications and procedures can be adopted.
– Overview of main platform architecture and components, both hardware
and software (operating systems, utilities, drivers, and tools).
– Intended operating “boundaries” for hardware and software within the
infrastructure platform.
– Current view of all “application software” that uses (shares) the platform,
i.e., both GxP and nonGxP, and identify intended use of electronic records
and electronic signatures.
– Overview all known intersystem, software, and hardware interfaces.
– Overview data flow and ownership (the “responsibles” and “accountables”).
– Identify “controls” (both technical and procedural) for infrastructure
platform and application software.
– Identify risk assessments required and, with focus on “data integrity” and
“data security,” ensure an appropriate level of risk-based qualification
testing.

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Considerations in the 21st Century Life Sciences Sector 17

– Identify validation rationale and life cycle for the platform infrastructure
(prospective and existing (legacy) components).
– Outline testing strategy for platform components installation and
operational qualification.
– Define platform implementation and qualification testing and verification
of the application software implementation and validation program.
• There will be occasions when validation preparatory and support activities will
be undertaken before the respective validation plans are finalized. This can be a
common occurrence when reviewing existing system validation status. If there
are no such activities prior to compiling the validation plan this should be
clearly stated as: “No preplan activities have been identified.” If preplan
activities have been conducted these should be identified in the validation plan
as such. Include detail and record references of all validation preparatory,
support, or life cycle activities that were undertaken prior to issue of the
validation plan. With regard to the impact on the system validation these earlier
activities should be evaluated and resolved under the change control or risk
assessment procedure. The result of each evaluation should be referenced in the
validation plan (typically as an appendix). Examples of such preplan activities
include:
– Review and prepare validation policy.
– Supplier or integrator audit rationale.
– Conduct supplier or integrator audits.
– Preordering of “standard” hardware and software system components.
– Gap-analysis of existing validation life cycle and support procedures
complete with records and documentation where relevant, including high-
level, quality system documentation and record and signature predicate rule
requirements.
– Where implementation embraces an upgrade, and thus a significant change
to software or hardware, this and the respective change control evaluation
and any resulting rationale for a satisfactory level of redefinition, and any
associated requalification testing or system revalidation referenced [14].
– Examination of any “interfaced” systems validation status with regard to
data integrity, and data control and rationale for any redefinition or re-
qualification testing or system revalidation.
– Preparation or review of prerequisite guidelines and procedures required to
support and control the validation life cycle activities, e.g., change control,
periodic review, performance monitoring, etc.
– Preparation of an overall computer systems registry (GxP, nonGxP, and new
systems under way) including the identification of the validation rationale
and status of each system.
– Conducting compliance and validation training [14].
– Conducting risk assessment training.

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18 Validation of Pharmaceutical Systems

Qualification Protocols

The correct installation (installation qualification (IQ)), operation (operational


qualification (OQ)) and performance (performance qualification (PQ)) of the
computerized system must be documented using one or more of the protocols
indicated. The protocols required (e.g., all three, just IQ and OQ, or a combined IQ
and OQ protocol with clear demarcation, interstage signoffs, and justification for
any carry-over actions) will depend on the type of computerized system and needs
to be defined in the VP.
To provide the recognized level of documented evidence qualification protocols
should be prepared in advance of qualification activities and typically describe:

• The objectives of the verifications or tests.


• How the qualification stage fits into the overall validation strategy for the
project.
• Who is responsible for conducting the tests and authorized to sign off each level
of the test record.
• What specific method is to be used for each test.
• How challenging the specific tests will be.
• Where specific functions are not going to be tested, provide a justification for
this.
• How tests are cross-referenced to individual specified requirements.
• How data are to be collected and reported.
• Details of any tests which must be conducted in a specific order or in a specific
group of tests.
• Details of any prerequisites that must be in place before testing commences.
• How to address deviations.
• Each test procedure (including acceptance criteria).
• What review and evaluation procedures will be used to determine whether the
acceptance criteria are met.
• Qualification reporting.
• Formats for supplementary data sheets (test personnel signature identification
list, test result data, additional test data, test incident reports, deviation reports,
revision history).

Design Qualification

In addition to the scheduled design reviews carried out by the supplier as part of the
system design and development process, the customer must also conduct and
document its own design reviews to ensure that the system design meets its
technical and quality needs as detailed in the user requirements specification
(URS). These customer reviews also ensure that the URS, functional specification,

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Considerations in the 21st Century Life Sciences Sector 19

detailed design specifications, drawings, manuals, and schedules have been


produced, reviewed, revised, and managed in preparation for system testing.
Customer design reviews are often referred to as design qualifications (DQ) for
new systems, and as design compliance reviews for existing systems. The reviews
should be formally documented and are key validation deliverables. The term DQ
will be used for the remainder of this section, in order to clearly identify the reviews
conducted by the customer. The information contained herein will also apply to any
design compliance reviews conducted by the customer.
DQ reviews need to consider all life cycle design and development documentation,
and should establish that software design, development, and the related testing is
conducted to written and approved procedures under the control of a software quality
assurance plan. The DQ process should also embrace the technical, quality, and
commercial reviews of the enquiry or tender package conducted and documented by
the customer. This has the benefit of not only checking that the computer system
requirements have been adequately defined and are complete, but also providing
formal approval of the enquiry or tender package before it is issued to prospective
suppliers.
Consequently, DQ is an ongoing process that comprises a series of reviews
starting with the customer tender or enquiry stage and continuing into system design
and development. These DQs and their associated reports can be referred to as DQ1,
DQ2 ... DQn. An overall DQ summary report may be produced summarizing the DQ
process, highlighting key findings and corrective actions, and managing any ongoing
nonconformances.
Although DQ reviews are the responsibility of the customer they will normally
require the involvement of the supplier during the system design and development
phase. The following quality issues should be examined during each DQ review.

• All documentation has adequate revision control and an audit trail referring all
the way back to an initiating document or instruction (see section on
requirements traceability).
• All documentation has the required signatures.
• The documentation is presented in a form that will enable information to be
easily found, and assist in ongoing system maintenance and future changes or
modifications.
• The quality processes followed by the supplier are compliant with the supplier’s
quality management system for system design, testing, and documentation.
• The supplier has complied with any customer quality requirements and SOPs.

The following system design issues should be examined during each DQ review.

• The hardware and software meet the criteria defined in the URS and FS (see
section on requirements traceability).
• Where applicable, the clauses in the hardware and software development

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20 Validation of Pharmaceutical Systems

specifications have been written in a form which will enable a suitable test to be
identified and specified.
• The test clauses in the hardware and software test specifications and system
acceptance test specifications are traceable to the appropriate design clauses in
the hardware and software development specifications. The individual tests are
risk-based and sufficiently detailed, appropriate to the item under test,
measurable and recordable, achievable and realistic.
• The hardware and software has been developed according to the predefined
procedures or standards.
• Full, accurate, and current documentation of the hardware and software exists
and is readily understandable by a suitably qualified person. Diagrams have
been used, where applicable, to assist understanding (see section on
requirements traceability).
• A risk analysis has been carried out on the computerized system to identify and
resolve any potential risks to the public, personnel, plant, and the business (see
section on risk assessment).
• All system functions that are directly related to GMP are identified in the
documentation, and the implementation requirements for these functions have
been examined and reported in the GMP risk assessment (see section on risk
assessment).
• An electronic records and electronic signatures assessment has been carried out,
where the need has been identified in the VP (see section on electronic records
and electronic signatures).
• Adequate safeguards exist to protect software against loss, theft, and malicious
intent.
• Adequate safeguards exist to protect hardware and software against loss, theft,
and damage from environmental attack.

Installation Qualification

The purpose of the installation qualification (IQ) is to ensure that the computer
platform and the application software are correctly installed at their operational site.
The IQ typically includes (but is not limited to) the following items.

• Identification of hardware items and their interfaces.


• Verification of installed hardware.
• Verification of installed operating system, utility, driver, antivirus, etc., software.
• Verification of software applications.
• Verification of receipt of all expected vendor-supplied documentation (e.g., user
manuals).
• Verification that all location requirements are met (e.g., correct environmental
conditions, adequate electrical supply, etc.).

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Considerations in the 21st Century Life Sciences Sector 21

Operational Qualification

The operational qualification (OQ) demonstrates that the installed system works
properly in its operational environment under both normal and abnormal
operational conditions. The OQ may typically include (but is not limited to) the
following.

• Access security tests.


• Input and output tests.
• Load and capacity testing.
• Boundary testing.
• Failure and recovery testing.
• Operator interface and screen display tests.
• Software logic and sequence operation (functional testing).
• Alarm handling and messages.
• Event handling and messages.
• System diagnostics.
• Data loading and reporting.
• Audit trail testing and security verification.
• Network tests.
• Data backup, storage, restoration, and compare verification.

Performance Qualification

The purpose of the performance qualification (PQ) phase is to verify that the
complete system behaves as intended according to the user requirements under
normal or expected operational conditions. The PQ may include (but is not limited
to) the following.

• System access (including specific user permission configuration and testing).


• Expected system capacity tests.
• System diagnostic tests.
• System operational testing (typically three representative runs, batches,
operations, etc.).
• Specific calculation verification.

Further information on the content of qualification protocols is provided in the


GAMP Guide [7].

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22 Validation of Pharmaceutical Systems

Key Considerations

• General recognition of DQ as a key tool for the life sciences company to review
the design, development, and associated testing undertaken by the supplier
during system build, and with a view to utilizing that work to support
qualification testing.
• Where two or more similar qualification protocols are produced for a project it
may be beneficial and more efficient to create a high level test strategy
document that contains all of the information which is common to all
qualification protocols in the validation project. Individual protocols will then
only contain that information that is specific to that validation stage.
• The protocols must demonstrate that the computerized system meets the
requirements of the user and can cope with the stresses that will be placed upon
it (e.g., continues to function reliably when the maximum predicted number of
users are connected, collects data at sufficient data transfer rates, etc.) through
documentation and testing.
• Where the system will be rolled out to additional departments, ensuring that
sufficient testing is performed to demonstrate that it meets the requirements of
those departments while not needlessly repeating testing already conducted.
• Ensure that the testing is constructed such that any potential errors that may
impact the use of the system are exposed and addressed.
• Ensure that the testing progresses as quickly and economically as possible by
designing protocols that test more than one function simultaneously where
possible.
• The protocols should be designed such that they can evolve and cope with
changes to new versions of the software or changes in the user interface.
• The protocols must provide verifiable evidence that tests were completed and
their outcome clearly stated with regard to the predetermined acceptance
criteria.
• Each qualification must be formally reported to maintain an auditable system of
documentation and to ensure an approved and controlled, fully documented
transition to subsequent life cycle phases. The report must clearly reference its
controlling protocol and should provide an overview of the results obtained
during the testing, together with details of all problems encountered, including
how the problems were resolved. If any problems are still outstanding, the report
must provide suitable justification for progressing to the next testing stage.
Approval of the report signifies the acceptance of the results and authorizes
progress to the next stage of the validation project.
• The status of the traceability matrix should be recorded as part of each
qualification summary report and documentation kept in a validation file.
• In the case of a computer system applied to a manufacturing process, with direct
relationships to plant equipment and the process itself, the VP should specify
whether separate or integrated qualification protocols and summary

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Considerations in the 21st Century Life Sciences Sector 23

qualification reports are to be prepared for IQ, OQ, and PQ. A similar situation
applies to laboratory systems where the software is directly associated with a
specific piece of equipment that must also be validated. The situation is further
complicated where several applications are interfaced together and rely upon
one another for successful operation.
• Conduct the appropriate level of calibration and provide documented calibration
records to support the validation program. A methodical approach for
conducting the calibration of control, monitoring and laboratory instrumentation
is required. Calibration is to be undertaken with test instruments precalibrated
against recognized national or international standards.
• The calibration periodicity should take into account the instrument supplier
recommendations and the robustness, sensitivity, and duty of the instrument.
Laboratory instrument calibrations may require running system suitability
samples during each analysis to check the suitability of the system for use. Once
a periodicity is established, the instrument should be added to a calibration
program for call-off dates to be determined. Initial calibration periodicity
should be reviewed against historical records. The current calibration status of
critical instruments should be known and verifiable. It is advisable to schedule
any recalibration to take place immediately after any scheduled maintenance of
the system.

Current and Future Challenges

• The scope of the protocols should reflect a risk-based approach addressed under
formal risk assessments.
• Align with the ISPE Baseline Guide, Commissioning and Qualification [12]
and conducting qualification-level testing only where quality-related critical
parameters, data, and functions can be “directly impacted.”
• Control quality-related critical GxP data throughout supplier design,
development, and build.
• Supplier software and hardware records should be available for or referenced by
the DQ.
• Validation of self or remote calibration and test software.
• Qualification of network or fieldbus security and diagnostics.
• Performance monitoring during operational use can be viewed as an extension
of the PQ process, because for most large systems it is not possible to operate
and test or verify under all conditions. Consequently, there is a need to
continually monitor the system performance under differing loads, and to review
system self diagnostics and any self calibrations.

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24 Validation of Pharmaceutical Systems

Validation Report

A validation report must be produced which provides a review of the results of the
validation life cycle activities performed and documentation produced, as set out in
the respective VPs, and clearly define the overall validation status of the
computerized system. The validation report must include information on any
deviations from the life cycle processes specified in the VP (e.g., additional activities,
activities which could not be done, and the reasons why); information on any actions
that remain open, their severity, who has responsibility for closure, and the expected
date for closure (a place for the actual date of closure must also be provided). The
computerized system validation report can also be incorporated into the overall
validation summary report for a manufacturing process or an item of equipment.
Information on the content of validation reports is provided in the GAMP Guide [7].

Key Considerations

• A clear, well-documented validation report will support the associated VP and


provide a high level of confidence that life cycle activities have been
satisfactorily completed. It is recommended that the report references the
requirements traceability matrix (discussed later in this chapter) to demonstrate
that the system meets all mandatory user, functional, and design requirements.
• The validation report serves as the approval document for all life cycle activities
and the mechanism for releasing the computerized system for operational use.
Recommendations may be made for any follow-up audit or additional testing.
• The validation report should refer to the subordinate qualification (summary)
reports for each qualification stage where this approach is used. Alternatively,
the qualification protocols themselves can provide a summary section for sign-
off along with any justifications for proceeding to the next qualification stage if
outstanding actions exist.
• The validation report may follow the same format as the validation plan to aid
cross-reference and review of all the key validation life cycle documents. Any
deviations and associated corrective actions should be reviewed, and any
concessions on the acceptability of qualification test results examined and
explained.
• The validation report should also reference the validation file documentation,
control procedures, and support programs that are vital to the ongoing
validation program and which will be used as the basis for maintaining the
validation status of the computer system.
• The validation report should clearly outline the ongoing activities that are
required to maintain and control the validation status achieved, provide the basis
for periodic reviews, and enable preparation for internal audits and regulatory
inspections.

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Considerations in the 21st Century Life Sciences Sector 25

• A review of respective GxP risk assessments should be undertaken and included


as a section in the validation report.
• The validation report should not be approved and issued until all control
procedures and support programs are in place.

Current and Future Challenges

• Timely closure of outstanding actions.


• Timely availability of validation life cycle documentation.
• The presentation of validation life cycle documentation to the regulatory
authorities when it is stored in a document repository. The document repository
may be used to store a far wider range of documents or data than the validation
life cycle documents, and restriction of access by the regulatory authorities to
some types of documents or data may need to be considered and implemented.

Periodic Review

The ongoing evaluation phase is usually the longest phase of the validation life
cycle, covering the operational life of the computerized system. The earlier life cycle
phases provided a comprehensive validation documentation set that is the mainstay
of ongoing evaluation and the basis for regulatory inspection.
An important objective of ongoing evaluation is to uphold an auditable set of
validation documentation and ensure a controlled, fully documented record of any
activity that may affect the validation status of the computerized system throughout
its operational use.
Periodic reviews are an important element of ongoing evaluation and may be
undertaken as a scheduled or event-driven examination, e.g., a major upgrade to
hardware or software. The frequency of the scheduled periodic reviews can vary
depending on the application but are generally undertaken on an annual basis as a
minimum. Detailed document reviews may be required more frequently and these,
together with internal audits, will support the periodic review.
A periodic review will encompass the validation life cycle documentation and
records, the associated control and support procedures and records, and ensure that
these are established, i.e., approved, signed (including signatory function), dated,
current, in place, and in use.
Periodic review meetings are held to document the review process, the
documents reviewed, comments from attendees, and the collectively agreed course
of action. The periodic review summary report records the findings of the review
meeting and includes an action schedule, itemizing any documentation that requires
updating, and those responsible for completing the work. The progress of updates
should be monitored against agreed completion dates.

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26 Validation of Pharmaceutical Systems

In the case of GLP, those study directors in charge of projects using the system,
together with management, must be notified of any problems found, and the
potential impact of those problems. The frequency of reviews must be in accordance
with current company policy. Information on the periodic review process is
provided in the GAMP Guide [7] and PIC/S Guide [14].
Following a successful periodic review, acceptance of the evaluation should be
clearly stated in an approved periodic review report.

Key Considerations

• Obtain the necessary documentation in order to perform the review. This should
be kept or referenced by a “validation file” which includes a detailed index to
control and locate all validation documentation. Typically the file may be
subdivided to align with life cycle stages or validation milestones.
• Training records must verify that persons affected by a control or support
procedure have been satisfactorily instructed in its use. [14]
• A risk assessment should form part of each periodic review in order to verify
the findings of the previous analysis, and to provide risk information for
consideration when assessing the need for revalidation.

Current and Future Challenges

• It is vital that the validation status of the computerized system operation is not
compromised.
• Ensure that periodic reviews are carried out according to a defined schedule
(and maintaining the schedule up to date) or are event driven by significant
changes to the system or its use or events impacting the system data integrity.
• Ensure that signed records of each inspection are maintained, showing the date
of that inspection, as required by GLP.
• It is likely that a regulatory inspector will want to see evidence that the reviews
are carried out.
• Typically, a periodic review will cover:
– GxP, validation, operation training records.
– Validation life cycle documents, records, and reports.
– Operational or maintenance procedures and records.
– Control and support procedures.
– Impact of regulatory inspection findings and changes in the regulations.
– Qualified resource availability.
– Risk assessment review.
– Health, safety, and environmental issues.
– Periodic review summary reports.

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Considerations in the 21st Century Life Sciences Sector 27

• When reviews detect conditions or practices that deviate from predetermined


criteria, then they must be investigated and approved corrective action
documented and undertaken. If for whatever reason there is a need to redocument
or retest the computerized system, then the level of revalidation needs to be
determined, planned, approved, implemented, tested, and reported.

COMPUTERIZED SYSTEMS DEVELOPMENT

User Requirements Specification (URS)

A URS must be produced by, or on behalf of, the customer. The URS provides a clear,
unambiguous description of what the system must do. It must be written in sufficient
detail to enable prospective suppliers to provide a detailed quotation or tender for the
work and its subsequent use for the production of system life cycle documentation.
Information on the content of URS is provided in the GAMP Guide [7].

Key Considerations

• The life sciences company must ensure that sufficient and accurate information
and quality criteria are available at an early stage.
• The URS is the base document (or in some cases, set of documents) for
developing and testing the computer system, and it needs to provide clearly
defined requirements that can be verified by means of inspection or testing.
• The required system functions should identify the features that must be satisfied
and those that are desirable. Features that are necessary to uphold GxP and to
validate a system should always be considered as firm requirements, not
desirable features. The desired features should be prioritized as to their relative
importance and GxP significance.
• In addition to required functions, the specification should include nonfunctional
requirements, data requirements (e.g., access speed, data storage and retrieval),
interface requirements, environmental requirements, and system constraints
(e.g., compatibility, availability, procedural and maintenance constraints).
• Examine the feasibility of physically or technically segregating GxP data within
a system database.
• A matrix can be prepared to identify both user and supplier responsibilities for
the provision and management of documentation in the relevant validation
project phases.
• The URS structure should be such as to facilitate traceability of each requirement,
or group of related requirements, throughout the corresponding sections in the
succeeding design specification documentation. In the case of customized and
custom-built systems this helps ensure design decisions are auditable back to

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28 Validation of Pharmaceutical Systems

source requirements. This will enable easy identification and audit of any design
changes and technical compliance issues (along with associated cost issues).
Traceability should also be carried forward to the qualification test procedures
where it will link each test and the qualification acceptance criteria directly to the
respective requirement. This can readily be achieved by employment of a
“traceability matrix” that will identify the corresponding elements of the life
cycle documents to ensure that all stated requirements are being provided and
tested or verified throughout the system life cycle.
• The URS must contain clear, concise and unambiguous statements, and must be
written in nontechnical language that can be understood by both the user and the
supplier. Each statement should, where possible, only contain one requirement.
• To aid understanding of more complex requirements it may be helpful to include
an example. Diagrams, simple flow charts, and more complex sequential flow
charts are also beneficial for clarifying requirements and processing functions.
• The URS must be formally reviewed by all interested parties prior to issue for
inquiry, and must be reviewed (and revised as required) during the project to
reflect the system being purchased.

Current and Future Challenges

• Capture the users’ requirements and express them in a suitable form that can be
understood by both the users and supplier.
• Details of the quality-related critical data that must be “handled” and controlled
by the computerized system is fundamental to upholding GxP compliance. The
integrity and security of the quality critical data are the prime objective of
computer system validation.
• The URS should identify all inputs and outputs to the computerized system
(whether automatic or manual). These should be individually evaluated for their
criticality to the operating or business process.
• Ensure that the user requirements properly match current GxP stipulations and
current and future business needs.

Supplier Audit

A supplier audit is usually performed by, or on behalf of, the customer on suppliers
of GxP critical or business critical computerized systems. The need for performing
a supplier audit should be specified in the respective validation plan. Information
on conducting a supplier audit and the areas to be covered are provided in the
GAMP Guide [7].
A supplier audit can be used to provide objective evidence that a quality
management system is in place and is followed. The supplier audit may be used as
a preevaluation of a number of potential suppliers.

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Depending on the criticality and available information of the vendor there are
levels of assessment methods.

• Intelligence-based evaluation (industry track record).


• Mail-based assessment (questionnaire).
• On-site supplier audit.

Key Considerations

• Auditors must be trained and qualified in the audited areas.


• Audits should follow a systematic approach and utilize a checklist to ensure
consistent coverage and reporting.
• Ask open questions and follow leads. Do not stick rigidly to the checklist – use
it as a guide.
• Ensure that coding standards are used and that design and, where applicable,
source code reviews are formally recorded.
• Be alert to the different issues impacting supplier capability and product
suitability.
• A postal audit should focus on the system supplier’s experience in providing a
system that can be validated.

Current and Future Challenges

• Obtaining objective evidence to support any findings.


• Maintain awareness of changes in software development practices and
languages.
• Be aware of other methods and considerations, e.g., recognize the role of the
TickIT and forthcoming IEC/ISO 90003 guidance for auditing software quality
systems to ISO9001:2000.
• Suppliers and contractors to the regulated life sciences sector must recognize
the need for the life sciences company to successfully validate computerized
systems used in the GxP environment.
• The life sciences company in-house technical support groups must also
recognize the need to address and adopt recognized GxP compliance and
support methodologies.

Supplier Quality Management System

All reasonable steps must be taken to ensure that the computerized system software
will be produced in accordance with a quality management system [8 §5, 14].

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30 Validation of Pharmaceutical Systems

Preference should be given to quality management systems which have been


formally certified to an international quality standard [22] and any associated
guidelines [24, 26], but objective evidence that an alternative quality management
system (e.g., GAMP [7]) is implemented and in place is acceptable. Information on
the structure and content of quality management systems is provided in the GAMP
Guide [7] and international standards and guidelines [21, 22, 24, 26].

Key Considerations

• The implementation of a quality management system which provides the basis


for business improvements.
• Certification of the quality management system to a recognized quality standard
or the implementation of an alternative quality management system which is
compliant with an industry-recognized guideline.
• The supplier’s project and quality plan needs to define the quality management
system used (including any deviations) and, in particular, the software quality
assurance objectives that the supplier will use to support the life sciences
company’s GxP compliance and validation program.
• For customized and custom-built systems the supplier should apply a structured
process to control the progress of the project from the initial requirement input
to the delivery of a correctly functioning computer system.
• For established systems, the supplier should maintain a customer request or
suggestion database (including documented evaluation of the requests or
suggestions) that can be used to control the progress to delivery of a correctly
functioning software upgrade. This should be based around an acceptable
system development life cycle, and defined in terms of phases. Each individual
phase may comprise a number of related tasks (e.g., a testing phase may include
module testing and integration or package testing).
• Any special techniques or methodologies that have a bearing on software or
hardware quality should be identified and their implementation documented.
References should be made to appropriate standards or manuals.
• Software tools used for the production of project documentation, software
development, or for project planning should be listed for agreement with the life
sciences manufacturer.
• For customized and custom-built systems the project program should list all of
the detailed tasks to be performed by the supplier on the project. For clarity,
tasks that are not the direct responsibility of the supplier may be included on the
task schedule if they are necessary to show critical dependencies and must be
clearly identified as such. A method for monitoring progress (e.g., project
review meetings) should be defined along with one for documenting progress
and the decisions made regarding corrective actions. Strategies for resolving
problems and project “holds” should be considered. All internal audits by the

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Considerations in the 21st Century Life Sciences Sector 31

supplier and any external audits required by the life sciences company should
be scheduled to coincide with the phase activities, and their scope defined.
• Inclusion of a design and development activity schedule, complete with
resource allocations, will document the structured approach to be used and will
allow progress of key activities to be monitored. The schedule will also assist in
identifying problem areas and identify tasks that require input from the life
sciences company. Typically, the schedule will identify for each activity the
procedures to be used and the acceptance criteria. Provision can be made for
supplier and customer signatures against each activity to provide a record, and
thus control, of the development phase of the validation life cycle in support of
design qualification.

Current and Future Challenges

• Ensure that claims by suppliers that they use GAMP as their quality management
system are verified.
• Ensure that supplier audits are conducted and evaluated prior to the purchase of
the computerized system.
• Ensure that documented design and code reviews are conducted by the supplier
during system design and development.

Requirements Traceability

A requirements traceability matrix (RTM) or similar mechanism should be developed,


and maintained up to date. In the case of customized and custom-built systems it will
normally be the responsibility of the supplier in conjunction with the user, to verify
that each requirement of the URS has been covered by the supplier’s life cycle design,
production, development testing, and qualification and acceptance testing processes.
For established, commercially available systems the user will maintain the RTM to
demonstrate that the system meets each of the mandatory requirements set out in the
URS. The RTM may be included within the appropriate life cycle documents.
Information on the production of an RTM is provided in the GAMP Guide [7].

Key Considerations

• The RTM can either be a stand-alone document or can be broken up and


included in each individual design and test document.
• If the RTM is a stand-alone document, then it should provide traceability from
individual clauses in the URS to corresponding clauses in the subsequent design
and associated test documentation.

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32 Validation of Pharmaceutical Systems

• If the RTM is divided up and included in each individual design and test
document, then it should provide clause level traceability from each document
to the preceding document used to generate it. This will enable design reviews
to take place.
• The RTM is a key support document for reference and consideration in the
validation report.
• A number of software solutions are available for maintaining traceability
information and may be particularly useful for larger, more complex systems,
where a large number of requirements must be maintained.

Current and Future Challenges

• Extend the RTM to encompass the qualification protocol testing activities.


• Provide adequate coverage through all of the life cycle phases.
• Manage updates to the RTM when document changes occur.

System Development Lifecycle

The supplier must follow a documented system development life cycle


methodology for the design, production, testing, release, and documentation of the
computerized system. The life cycle processes must be supported by quality
framework processes that encompass:

• Documented reviews for key activities.


– User and regulatory requirements.
– Development and production activities.
– Clause traceability between life cycle documents.
– Source code.
– Testing.
– Documentation.
• Change and configuration management.
• Coding and production standards and practices.
• Document control.
• System support, maintenance, and help desk facilities (as appropriate).
• Backup, archiving, and disaster recovery.
• System security.

Information on the system development life cycle and support processes is provided
in the GAMP Guide [7] and International Standards and Guidelines [24–26].

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Considerations in the 21st Century Life Sciences Sector 33

Key Considerations

• Ensure that the user requirements are adequately broken down in a systematic
and documented way to the level where coding can take place, and that the
design can be verified though adequate testing at each level.
• Implement formal, documented design and code and configuration reviews.
• Adhere to life cycle and coding standards.
• Manage documentation and code under formal change control and configuration
management processes.

Current and Future Challenges

• Ensure that the supplier maintains awareness of, and produces systems that
comply with regulatory requirements.
• The influence of a risk-based approach on system design.

System Description

A description of the computerized system must be produced (including diagrams as


appropriate) and maintained up to date. The description must include the principles,
objectives, security measures and scope of the computerized system, and the main
features which govern the way in which it will be used and how it interacts with other
computerized systems, equipment and procedures [12 §4]. The system description
may be provided in a dedicated document or incorporated into an appropriate system
life cycle document (e.g., the functional specification) as indicated by the GAMP
Guide [7]. The system description can also be incorporated into the VP for the
computerized system to provide an overview of the system and its capabilities.

Key Considerations

• The diagram or description should convey sufficient information to enable the


principles of operation of the system, the data transfer and storage attributes of
the system and any interfaces to be understood. For example, data buffers used
for the temporary storage of data obtained from laboratory instrumentation
where the server has become unavailable after a run has commenced.
• The hardware and operating system upon which the application is installed
should be described. Where the application will be installed on more than one
operating platform (e.g., in a client server situation), consideration should be
given to the effects those platforms may have on each other, and testing planned
accordingly, to ensure that each platform is sufficiently validated.

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34 Validation of Pharmaceutical Systems

Current and Future Challenges

• Maintain the system description up to date for complex and evolving systems.
• For information systems in particular, address the general reluctance to produce
data flows, network infrastructure diagrams, and reference installation
specifications, even though this information is invariably available.

Development Methodologies

Although the responsibility for validation remains with the life sciences company,
the supplier can play a key role in life cycle activities, and should contribute a full
set of auditable design and development documentation to support the validation.
The entire system development process should be carried out to written and
approved procedures and all development, testing, and verification activities
documented, reviewed, and approved. The life sciences user cannot afford this key
and usually intense phase to become invisible.
For large or complex systems, the functional design specification on its own may
not enable the prospective user to fully understand how the system will be applied
and used. One method of overcoming this problem is to develop a system prototype.
Techniques such as prototyping and rapid application development (RAD) are
acceptable for use when developing computerized systems providing that the use of
these techniques is planned, controlled, and documented. These techniques must not
be used as a means of circumventing life cycle controls and documentation, and
must be implemented in line with logical life cycle stages [14]. Information on
system development methodologies is provided in the GAMP Guide [7].
Prototyping can provide the following benefits:

• Misunderstandings, missing functions, and inconsistencies may be detected


earlier.
• A limited working system may be used to demonstrate feasibility to other parties.
• Users can gain early exposure to the operating principles of the system.

The purpose of a software prototyping exercise is to examine and present the


feasibility of the software proposed for a specific requirement.
Examples of the use of system prototyping include:

• Checking the ergonomics and acceptability of a user interface.


• Checking the overall characteristics of a critical algorithm.
• Checking the outline performance and size of an overall system.

The examination should be treated as a “sample demonstration” in support of the


functional design and considered under the ongoing GxP risk assessment. However,

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Considerations in the 21st Century Life Sciences Sector 35

the prototype should not be retained. The ideas demonstrated should be


incorporated into the life cycle design of the system.

Key Considerations

• Although the responsibility for validation remains with the life sciences
company, the supplier will be involved in life cycle activities and must
contribute a full set of auditable design and development documentation to
support the validation.
• Computer system development and acceptance test procedures and records,
when documented in line with life sciences validation practice, can be used to
support qualification testing, and thus must be a prime focus for DQ.
• Align terminology and design or development and the associated development
testing (whether it be manufacturing automation, laboratory or information
systems) with a life cycle that is recognizable to the regulatory authorities. This
in turn demonstrates an understanding of the validation life cycle.
• Prototypes must only be used to determine a design approach. They must not be
released as the final product and no data produced on a prototype system can be
used in support of a GxP study or manufacturing program.
• Development processes must be well controlled and regularly baselined. Each
baselined deliverable should provide a usable solution that can be formally
released.

Current and Future Challenges

• Align the “extended” system definition processes (i.e., conference room pilots,
planning of large or complex systems with recognized life cycle controls and
deliverables).
• New methodologies may require radical changes in approach.
• Evaluate the availability, use, and impact of development tools.

System Development Testing

The computerized system must be thoroughly tested and confirmed as capable of


achieving the desired results before it is brought into use [8 §7, 14]. Development
testing is a process of challenging the system at various levels of development based
on predefined written test procedures. The tests must be derived from, and traceable
back to, statements in the appropriate design specification which can be audited.

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36 Validation of Pharmaceutical Systems

The design specifications for software and hardware provide definition of the
component parts and the system integration from which corresponding tests can be
developed. Tests for each requirement should be developed on completion of the
respective specification to help to ensure all matters are addressed. For large systems
test plans are usually developed soon after a design specification is approved in
order to capture the overall test requirements and any particular issues identified at
that time. The test plan will then evolve into a detailed test procedure that will
address the more detailed criteria that become apparent as development proceeds.
The test planning process must identify the necessary scope and extent of testing,
as well as the predetermined acceptance criteria. Tests and their acceptance criteria
must be defined and documented prior to execution. Evidence of testing must be
documented (e.g., individual tests completed, signed, and checked, and screen shots,
reports or other evidence generated wherever possible and appropriate). Each
individual test must have a pass or fail result.
Test reporting must conclude on the overall outcome of testing, and summarize
how outstanding issues (including corrective actions to address test failures) are
managed. If the computerized system is replacing a manual one, the two must be
run in parallel for a time as a part of this testing and validation process [8 §7].
Testing may include software module, software integration, and package
configuration testing. Where the system is based upon custom-built hardware,
hardware acceptance testing will also be necessary.

Key Considerations

• Tests must be formally documented and verified by authorized and qualified


individuals.
• Each test must be traceable to the clauses in the design specification that it
verifies.
• Changes and deviations during testing must be formally documented and
managed.
• Incorporate the traditional development testing, FAT, SATs, and acceptance test-
ing into IQ and OQ as supplementary records where appropriate and practicable.
• If the computerized system is built in a place other than its final operating
environment, a repeat IQ must be performed to prove that it has been properly
installed, and a repeat of some of the OQ/PQ tests to demonstrate that it
functions correctly in its operational environment.
• For quality-related GxP critical system data [13, Appendix A], functions and
parameters, the test procedures should align with qualification test requirements
and document the test and calibration results against expected results and
acceptance criteria. This will support validation requirements and allow records
of the supplier development testing to be considered in support of qualification
testing. It will also minimize duplication of test effort.

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Considerations in the 21st Century Life Sciences Sector 37

• Appropriate validation, qualification, calibration or verification of any equip-


ment, processes or alternative software used to perform or support the testing.

Current and Future Challenges

• New and evolving technologies may prove difficult to test conventionally. New
approaches to testing may be required.
• Evaluate the availability, use, and impact of automatic testing tools.
• Consider rationalization of testing stage terminology, e.g., decide whether to
adopt IQ, OQ, PQ “speak.”
• Determine how much testing is enough during the system development. This
may include a combination of functional and structural testing.
• Demonstrate the reliability of the system. It may also be necessary to perform
advanced software testing using statistical testing. Using this technique, specific
areas of concern are targeted and large amounts of data generated, thereby
increasing the probability of encountering rare unanticipated operating
conditions.

Data Migration

For new systems replacing existing one, data migration must preserve the integrity
and security of the original data. Processes and methods used to load data (manual
and automatic) must be defined and validated with supporting documentation
before they are accepted for use [14].

Key Considerations

• Tight management of the migration process at all stages including:


– Definition of responsibilities.
– Security issues.
– Definition of prerequisites, dependencies, and constraints.
– Data sourcing.
– Data mapping.
– Data purging.
– Archiving of legacy data.
– Data collection.
– Data cleansing.
– Data creation.
– Data aggregation.
– Data verification.

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38 Validation of Pharmaceutical Systems

• Formal verification of the data received on completion of each stage.


• Data sampling techniques must be defined for large databases.
• The choice of the final data repository supplier and application should be based
on an established database technology which will facilitate any future migrations.
• Establish contingency plans to address potential problems.
• Mark or tag migrated data where that data does not include all information
supported by the new system (e.g., where a full audit trail is not associated with
the migrated data).

Current and Future Challenges

• Awareness of the risks associated with data migration which include:


– Technical failures.
– Quality of source data.
– Access to and availability of source data.
– Its effects on target systems.
– Access to and availability of target systems.
– Definition of the level of data checks required and their documentation.
– Actions required on process failure.
– Insufficient knowledge of source data or documentation.
• Manage the migration of data from dissimilar systems.

System Documentation

The user documentation must include, as a minimum, those items of the supplier’s
system development life cycle documentation necessary to provide evidence of
validation in order to support a regulatory inspection (e.g., system specification and
description, diagrams, test specifications or scripts, test results). The extent of
the supplier’s system development life cycle documentation to be provided to the
customer will depend on the complexity, product and business criticality of the
computerized system and will be defined in the URS and any contract agreements.
Where the supplier’s documentation will be used to support the validated state of the
system, it must have been properly assessed and accepted by the user organization.
Such review and acceptance must be formally documented. Information on system
documentation for the user is provided in the GAMP Guide [7].

Key Considerations

• The documentation should be sufficient to enable the operation and


maintenance of the system in a validated state.

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Considerations in the 21st Century Life Sciences Sector 39

• The documentation set should be stored in a managed repository under a


controlled index with appropriate environmental control.
• The media for the documentation should be defined in the respective validation
plan.
• The life sciences company is responsible for maintaining a validation document
set or file, and for ensuring that the computerized system suppliers update their
related document sets. The validation file document set must be under
document control at all times, and is typically kept in the quality document
archives to ensure control and access when required.
• Consideration should be given to structuring the computerized system
validation set or file so as to reflect the validation life cycle activities.
• Information which cannot easily fit into a validation file (e.g., standard system
manuals, etc.) may be filed elsewhere. This should be identified on the
document schedule stating where it can be found. All documentation provided
by the supplier must be clearly marked so as to be easily cross-referenced to its
location in the validation document set or file.
• It is acceptable to have the system development records archived by the supplier.
If the life sciences company requires the supplier to store and maintain the
documents a formal agreement on the retention period is needed.

Current and Future Challenges

• Maintain the user and support documentation set up to date following changes
to the system.

COMPUTERIZED SYSTEMS OPERATION

System Location

The computerized system must be located and maintained in a suitable environment


to prevent damage and extraneous interference [8 §3].

Key Considerations

• Electromagnetic (EMI) and radio frequency (RFI) interference from other


equipment should be prevented.

Current and Future Challenges

• Legislation changes could impact the location of the system.

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40 Validation of Pharmaceutical Systems

System Changes

Alterations to a computerized system (e.g., changes, replacement parts, calibration)


or to a computer program must be made in accordance with a defined change
control procedure. This includes provisions for investigating (determining the
nature and extent of the change), authorizing, implementing, checking, validating
and approving the change, and for documenting each stage. Alterations must only
be implemented, tested, and verified with the agreement of the persons responsible
for the part of the computerized system concerned, and the alteration must be
recorded. Every significant modification must be validated [8 §11, 14].

Key Considerations

• The extent or impact of each change must be fully investigated and documented.
Where changes are routine (e.g., the automatic update of a parameter in the
software following the routine calibration of an analytical instrument) the
change control SOP may allow that change to occur without the need for
investigation, providing the change is appropriately logged.
• Site changes by the supplier must follow the same procedures or processes as
those used by the customer.
• System documentation must be updated where applicable.
• All items impacted by the change must be examined to ensure that the change
audit trail and change history is complete.
• Software configuration management records must be updated.

Current and Future Challenges

• Replacement of broken or obsolete equipment with an item considered


equivalent or similar requires careful investigation.

Error and Problem Reporting

A procedure must be established to record and analyze errors found in the


computerized system and to enable corrective action to be taken [8 §17, 14].
Corrective action should be identified, evaluated, planned, and implemented.
Errors and corrective actions should be assessed as part of the periodic review to
ensure that the system is still suitable for use in a regulated environment. Periodic
review of errors encountered may also help to identify specific training needs.

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Considerations in the 21st Century Life Sciences Sector 41

Key Considerations

• The corrective action process should be linked to the change management process.
• The root cause of any errors should be established and a solution found which
will prevent a recurrence.
• Corrective action plans must encompass all documentation (specifications,
records, procedures, report updates).

Current and Future Challenges

• Measurement and trending of corrective actions must be maintained to


determine common causes.

Backup and Archiving

Software, system configuration, data, and any associated documentation must be


protected by backing-up at regular intervals. Backup media and documentation
must be retained at a separate and secure location for a defined period, which is at
least as long as that required by the applicable GxP predicate rule or EC directive,
and must be readily available within predefined timescales throughout the period of
retention [8 §14, 14]. Storage media must be protected against willful or accidental
damage, and be periodically checked for durability and restoration. A procedure for
backup and archiving must be established, appropriately tested, and implemented.

Key Considerations

• Protection of data and records.


• Frequency of the backups and the retention period in the archive.
• Backup and archiving media.
• Verification of successful backup.
• Verification of the restoration process.
• Consideration of whether to use electronic or nonelectronic media for the long-
term archive of electronic records.

Current and Future Challenges

• Obsolescence of the archive media is possible.


• Changes in regulatory requirements could affect archive duration and access
times.

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Disaster Recovery and Business Contingency Planning

The procedures to be followed if the computerized system fails or breaks down


must be defined and validated. Adequate alternative arrangements must be made
available for systems which need to be operated in the event of a breakdown. The
time required to bring the alternative arrangements into use must be related to the
possible urgency of the need to use them (e.g., any information which is required to
effect a recall or to maintain an animal study must be available at short notice). All
failures and the remedial actions taken must be recorded [8 §15, §16, 14].

Key Considerations

• Alternative arrangements must be based on the risk of failure and business impact.
• Security and integrity of both quality and business critical data.
• Appropriate methodology transfer to an alternative system, equipment, or
personnel to ensure consistency and accuracy of data.

Current and Future Challenges

• Changes in regulatory requirements may affect the approach taken.

System Maintenance and Support

The arrangements for computerized system maintenance and support by the supplier
or by another support agency (e.g., a company, organization, group or person) which
is either internal or external to the life science company, must be formally
documented. This document must take the form of an agreement which clearly
defines the scope of the support service, response measures and the responsibilities
of the supplier or support agency [8 §18, 14]. Where support is split between
different companies, groups or people, the precise responsibilities of each must be
fully documented. If the supplier or support agency is external to the life science
company the appropriate rules concerning contract manufacture and analysis [A1:
Part 4, Chapter 7] will apply. These rules will also be used as guidance for
determining an appropriate support agreement when the supplier or support agency
is internal to the life science company.

Key Considerations

• A service level agreement (SLA) should be provided.

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Considerations in the 21st Century Life Sciences Sector 43

• Maintenance and support activities should link into customer procedures and
processes.

Current and Future Challenges

• In house and outsourced maintenance and support should be managed in the


same way.

System Decommissioning and Retirement

Computerized systems taken out of operational use must be decommissioned so


that the archiving and retrieval of system configuration, data and any associated
documentation is assured for a predefined period [14]. The principles for long term
archiving are the same as those described for backup and archiving. Access
agreements must be maintained for information and media held by suppliers or
other third parties. Archived materials must not be destroyed until their retention
period has expired. The decision to destroy the records must be documented.

Key Considerations

• Archiving of existing data and records.


• Possible data migration to a new system.
• Accessibility of legacy data which needs to be retained in archive.

Future Challenges

• Changes in regulatory requirements may affect the approach taken.

Inspection Readiness

Sites, facilities, and organizations using and supporting validated computerized


systems must maintain a state of internal and external (regulatory authority)
inspection readiness [14].

Key Considerations

• Accessibility and availability of controlled records and data.


• Maintenance and management of records and data.

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Current and Future Challenges

• Changes in regulatory requirements may affect the approach taken.

ELECTRONIC RECORDS AND ELECTRONIC SIGNATURES

The FDA issued the 21 CFR Part 11 Electronic Records; Electronic Signatures,
Final Rule in March 1997 [16] and this was followed over the next few years by a
Compliance Policy Guide on Enforcement Policy (CPG 7153 – 21 CFR Part 11;
Electronic Records; Electronic Signatures, July 1999), and a series of draft Part 11
guidance documents covering Validation (August 2001), Glossary of Terms (August
2001), Time Stamps (February 2002), Maintenance of Electronic Records (July
2002), and Electronic Copies of Electronic Records (August 2002) which
represented the agency’s current thinking on each topic. However, in February 2003
the FDA issued an announcement in which it withdrew the CPG and all of the
guidance documents and announced that Part 11 was to be reexamined.

FDA Guidance for Industry, Part 11, ERES – Scope and Application

Subsequent to this announcement a new document was issued by the FDA in


August 2003 entitled Guidance for Industry, Part 11, Electronic Records;
Electronic Signatures – Scope and Application. [17] This document provides
clarification of the FDAs’ current thinking on Part 11 and focuses on the following.

• A narrower scope for Part 11.


• The agency will exercise enforcement discretion for some Part 11 requirements,
namely validation, audit trails, record retention, and record copying. However,
records must still be maintained or submitted in accordance with the underlying
predicate rules which apply to the operation.
• The agency will exercise enforcement discretion for all Part 11 requirements
relating to prerule legacy systems if certain conditions are upheld.

The next step is for the FDA to reexamine the Part 11 rulemaking process as part
of the cGMP initiative Pharmaceutical CGMPs for the 21st Century: A Risk-Based
Approach; A Science and Risk-Based Approach to Quality Product Regulation
Incorporating an Integrated Quality Systems Approach.*
In response to the publication, the life sciences industry must recognize and act
accordingly to embrace the following key indicators.

* www.fda.gov.oc.guidance.gmp.html.

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Considerations in the 21st Century Life Sciences Sector 45

Predicate Rules and Part 11

• FDA will enforce all predicate rule record and record keeping requirements.
• Records must still be maintained or submitted in accordance with the
underlying predicate rules, and the Agency can take regulatory action for non-
compliance with such predicate rules.
• Part 11 remains in effect.
• Part 11 is intended to permit the widest possible use of electronic technology,
compatible with the FDAs responsibility to protect public health.
• The predicate rules define:
– What records must be maintained.
– The contents of the record.
– Whether signatures are required.
– How long records must be retained.
• Records and signatures that meet the criteria:
– Will be considered equivalent to paper records and signatures.
– May be used in lieu of paper, unless otherwise started in other regulations.

Narrow Interpretation of Scope

• Part 11 applies to maintenance of records required under the applicable


predicate rules or which are submitted to the FDA.
• Part 11 applies when persons choose to use records in electronic format in place
of paper format.
• Part 11 applies to records which are submitted to the FDA in electronic format,
even if such records are not specifically identified in FDA regulations, and
assumes that the records have been identified as the types of submissions the
Agency accepts in electronic format.
• Any other records and signatures maintained electronically are outside the
scope of Part 11.
• Time stamps should be implemented with a clear understanding of the time
zone reference used, and system documentation should explain the time zone
references and conventions.

What the FDA Still Intends to Enforce When Part 11 Applies

• System access control.


• Operational system checks.
• Authority checks.
• Device checks.
• Education, training, and experience.

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46 Validation of Pharmaceutical Systems

• Policies that hold individuals accountable.


• System documentation controls.
• Controls for open systems.
• Electronic signature requirements.
• Signature manifestations.
• Signature or record linking.
• Electronic signature uniqueness.
• Verification of individuals’ identities.
• Certification to the FDA.
• Electronic signature components and controls.
• Controls for identification codes and passwords.

The Life Sciences Industry’s Responsibilities

• To understand the implications of the final guidance on the scope and application
of Part 11.
• Establish clear policies and procedures.
• Implement a reasonable risk-based approach.
– The risk assessment approach may vary from case to case. Methodologies
ranging from a simple impact assessment methodology to a full failure
modes and effects analysis (FMEA) or impact and criticality analyses and
may be used as appropriate [7, Appendix M3, 12 §3 and Appendix 2, 13 §9].
– Establish priorities by focusing on the predicate rule requirements, the
impact and value of specific records, and risks to those records.
– Risk is a key decider in examining the need for specific controls for specific
records, i.e., controls commensurate with documented risk.
– Within user organizations different circumstances may call for varying
levels of controls for each record, i.e., there may not be a single level of
controls across the organization and covering all records.
– It should be remembered that whatever the assessed risk, Part 11 applies to
all Part 11 records.
• Apply appropriate controls.
• Understand their regulated processes and determine and document where they
have records and signatures and, based on predicate rules, whether specific
records are Part 11 records.
• Recognize that some records are directly identified by predicate rules, but in the
case where a record is implied rather than specifically stated, then the company
should consider whether the record is required for them to fulfil the
requirements of the predicate rule or required to provide evidence, document
their decision and rationale.

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Validation

• Computer systems must be validated if they have impact on product quality,


product safety, and record integrity.
• If there are no predicate rule requirements for validation, it may still be
important to validate the systems to maintain control.
• Controls should take into account risks to product quality, public safety, and
record integrity.
• Basic requirements for risk-based computer validation and record controls
required by other applicable regulations must still be satisfied.

Hybrid Systems (Paper and Electronic Records)

• If a record is required to be maintained and paper printout of the electronic


record is generated for business purposes, if it is the electronic record that is
used to perform regulatory activities then Part 11 will apply.

Electronic Signatures

• Part 11 signatures include electronic signatures that are intended to be the


equivalent of handwritten signatures, initials, and other general signings
required by predicate rules.
• Part 11 signatures include electronic signatures that are used to document that
certain events or actions occurred in accordance with a predicate rule, e.g.,
approved, reviewed, and verified.
• Recognize that in some instances business practices may require using
electronic records and that the Agency may take the business practices into
account in determining whether Part 11 is applicable.

Audit Trails

• Must still comply with predicate rule requirements related to documentation.


• Apply appropriate controls based on a risk assessment.
• Should be considered when users are expected to create, modify, or delete
regulated records during normal operation.
• Even if there are no predicate rule requirements, it may be important to have
controls such as audit trails or other physical, logical, or procedural security
measures in place to ensure trustworthiness and reliability of records.

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48 Validation of Pharmaceutical Systems

Copies of Records

• Must provide an inspector with reasonable and useful access to records.


• Allow inspection, review, and copying in human readable form at the user site
using user hardware and following established user procedures and techniques
for accessing records.
• Copies of records should be held in common portable formats (e.g., PDF, XML,
SGML), and use established automated conversion or export methods where
available.
• Ensure copies preserve the content and meaning of the record.
• Provide search, sort, and trend capability if technologically feasible.

Retention of Records

• Must meet predicate rule requirements.


• Unless specifically stated, record retention time should be based on predicate rule
requirements, a justified and documented risk assessment, and determination of
the value of the record over time.
• Coexistence of paper and electronic record and signature components, i.e.,
hybrid solutions, are acceptable as long as predicate rule stipulations are met,
and the content and meaning of the records is preserved. Dependencies on
electronic or paper records to carry out regulated activities must be documented.

Legacy Systems

• A computer system in use before August 20, 1997, i.e., when Part 11 came into
effect, that has met, and continues to meet, all applicable predicate rule require-
ments throughout the system’s operational life, is outside the scope of Part 11.
• There is documented evidence and justification that the system is fit for its
intended use and has an acceptable level of record security and data integrity.
• Any changes to the legacy system must be controlled and the changes assessed.
If the changes prevent the system from meeting predicate rules, Part 11 controls
must be applied to Part 11 records and signatures.

Key Considerations

• 21 CFR Part 11 is “simply” a record-keeping regulation that tells us how records


are to be dealt with.
• Electronic records and electronic signature requirements are also addressed in
the EU [8, 14].

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Considerations in the 21st Century Life Sciences Sector 49

Electronic Records Compliance

In the context of this section, any text, graphics, data, audio, pictorial, or other
information represented in digital form that is used for regulatory submission or to
support a regulatory submission, or that is required by local laws and relevant
regulations, and is stored electronically, is considered to be an electronic record; and
the requirements of the regulatory agencies will apply [1, 8, 16]. The information
provided here should be used for guidance in the application of the appropriate
regulations for a “closed” system, but in all cases the requirements of the FDA [16]
and the associated life sciences company corporate interpretation [28] will take
precedence.

Validation Requirements

Computerized systems supporting the regulated use of electronic records or


electronic signatures must be validated in line with the governing predicate rules or
EU directives. Validation must cover both technical solutions and the
implementation of any procedural controls for electronic records and electronic
signatures [8 §2, 16 §11.10(a)].

Key Considerations

• Validation is a requirement of the FDA GxP predicate rules and EU GxP


regulations.
• Validation of computerized systems forms the foundation and bedrock of the
FDA electronic record and electronic signature rule. However, it should be
understood that this rule does not itself impose any additional validation
requirements upon the system.
• It is not uncommon for user companies to consider key business requirements
important enough for inclusion in the validation program. This is particularly so
in the large systems that monitor and direct the supply chain, e.g., ERP, MES.

Current and Future Challenges

• Recent surveys have shown that lack of validation is still the most prominent
finding by the regulatory authorities.
• Instilling a validation culture in both the life science companies and their
suppliers.
• Identification of the records to be generated to satisfy the appropriate “predicate
rules” and held within the system. In the case of larger control and information

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50 Validation of Pharmaceutical Systems

systems e.g., ERP, MES, LIMS, the instances of records required by the
predicate rules are to be determined throughout the software functionality.

System Access

The computerized system must only be used and data must only be entered or
altered by authorized persons [16 §11.10(d), 16 §11.10(g)]. Suitable methods for
deterring unauthorized access to the system and its data must be used including the
use of keys, pass cards, and personal codes, and by restricting access to networked
computers and terminals, and interfaces to other computer systems which can
provide access to the system. A procedure must be established for the issue,
cancellation, and alteration of authorization to enter and amend data, including the
changing of personal passwords. Unsuccessful attempts to access the system by
unauthorized persons must be recorded [8 §8, 16 §11.10(d), §11.10(g), §11.300(d)].

Key Considerations

• Systems must be tightly managed and unauthorized access prohibited.


• Periodic review of system access attempts should be made to ensure that any
unusual login attempts are identified and appropriate action taken if necessary.
• Careful consideration and planning should be undertaken if allowing Internet
access to remote users or customers to access or view specific data.
• Definition of user roles. Users should only be granted sufficient access to allow
them to perform their job properly. If a user no longer needs access to a
particular function or data, that access permission should be retired.

Current and Future Challenges

• Globally distributed and accessed systems may present access administration


problems.

Data Entry Checks

The computerized system must have built-in checks, where appropriate, for the
correct entry and processing of data, verification of the data source, and the correct
sequencing of steps and events [8 §6, 16 §11.10(f), §11.10(h)]. Additional checks
must be carried out on the accuracy of the records generated when critical data are
entered manually (e.g., the weight and batch number of an ingredient during
dispensing). This check can be carried out by a second operator or by a validated
electronic method [8 §9].

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Considerations in the 21st Century Life Sciences Sector 51

Key Considerations

• Incorrect data entry, such as out-of-range limits and inappropriate characters,


should be rejected.

Current and Future Challenges

• Data verification.
• Transfer of electronic approval (signatures) from one system to another.

Audit Trails

The computerized system should generate secure, time-stamped audit trails which
record the identity of operators entering, confirming, altering or deleting critical
electronic data and the action taken [8 §10, 16 §11.10(e)]. Any alteration made to a
critical data entry must be authorized and recorded with the reason for the alteration
and the date and time the alteration was made [8 §10]. A complete record of all entries
and amendments made by the operator to electronic records should be generated and
retained by the system throughout the records retention time [8 §10, 16 §11.10(e)].
Where this is not technologically possible, appropriate alternative measures must be
implemented to ensure the integrity and accuracy of the electronic record. Changes
to records must not obscure previously recorded information [16 §11.10(e)].

Key Considerations

• Definition of what must be logged.


• Definition of the time clock used, particularly if the system is used over several
different time zones.

Current and Future Challenges

• The ease with which changes to records can be detected.

Copies of Data

It must be possible to obtain accurate and complete copies of electronically stored


data for quality auditing purposes and for regulatory inspection [8 §12, 16 §11.10(b)].

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52 Validation of Pharmaceutical Systems

Key Considerations

• This requirement has now been “toned down” by the FDA. However, the FDA
still requires “useful and reasonable access” to records. They recommend using
established automated conversion and export methods to produce copies in
common data formats. The copy should preserve the meaning and content of the
record and where technically feasible, should provide sorting and trending
facilities.

Current and Future Challenges

• Objectively assessing potential data formats to ensure they are appropriate for
the storage of data and are acceptable to the relevant regulatory authorities.

Data Security

Data must be secured by physical or electronic means against wilful or accidental


damage. Stored data must be checked for accessibility, durability, and accuracy
throughout the records retention period. [16 §11.10(c)] If changes are proposed to
the computer equipment or its programs, these checks must be performed at a
frequency appropriate to the storage medium being used [8 §13].

Key Considerations

• A data backup, archiving, and restoration process is required appropriate for the
computerized system.
• Where possible, data should have a checksum or cyclic redundancy check
associated with it to confirm integrity.

Current and Future Challenges

• Use of an appropriate storage medium.

Batch Release and Qualified Persons

Computerized systems used to release batches for sale or supply, must only allow a
qualified person to perform the release. The identity of the qualified person must
be clearly identified and recorded by the system [8 ߧ9, 16 §11.10(d), §11.10(j)].

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Considerations in the 21st Century Life Sciences Sector 53

Key Considerations

• The concept of a qualified person is currently peculiar to countries regulated by


EU GMPs. However, other non-EU countries who want to supply product to the
EU are increasingly recognizing the concept, and global regulatory
harmonization initiatives may see an extension of the role.
• Similar restrictions should be applied to GLP environments where it is the
responsibility of the study director to approve various functions [5 §58.33].
• Management representative responsible for ensuring that the quality system
requirements are effectively established and maintained and for reporting on the
performance of the quality system as required by 21 CFR Part 820 [6 §20 (3i,
3ii)].
• Individual companies may have policies that require specific individuals to
approve various functions within the computerized system.

Current and Future Challenges

• Changes in regulatory requirements due to global harmonization initiatives.

Documentation Control

Appropriate controls must be provided for the distribution, use, and access of
documentation for system operation and maintenance. Change control processes
must ensure that change history (audit trail) information is maintained for the
development and alteration of system documentation [16 §11.10(k1, k2)].

Key Considerations

• Documentation must be properly managed and accessible.


• Documentation should be in a language that is easily and clearly understood by
the users. For global systems this may require that documentation is translated
into the relevant local language.

Current and Future Challenges

• Access to the documentation for global systems can be problematic.

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54 Validation of Pharmaceutical Systems

Open Systems

In addition to the requirements described here for closed systems, open systems
must have additional measures, such as document encryption and the use of
appropriate digital signature standards, to ensure the authenticity, integrity, and
confidentiality of electronic records [16 §11.30].

Key Considerations

• Choice of technologies needs careful consideration.

Current and Future Challenges

• Detection of unauthorized access.

Electronic Signatures Compliance

In the context of this section, any legally admissible electronic signing applied by
an individual to an electronic record that is used for regulatory submission or to
support a regulatory submission, or that is required by local laws and relevant
regulations, is considered to be an electronic signature; and the requirements of the
regulatory agencies will apply [1, 7, 16]. The information provided below should be
used for guidance in the application of the appropriate regulations, but in all cases
the requirements of the FDA [16] and the associated life sciences company
corporate interpretation [28] will take precedence.

Association with Electronic Records

The appropriate requirements for electronic records must also apply to electronic
signatures [16 §11.50]. Electronic signatures, and handwritten signatures applied to
electronic records, must be permanently and unambiguously linked to their
corresponding electronic records [16 §11.70].

Key Considerations

• The linking of the user name or password combination to specific records and
events.
• Technology used for applying handwritten signatures to electronic records e.g.,
validation of pattern recognition software to ensure correct signature is applied.

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Considerations in the 21st Century Life Sciences Sector 55

Current and Future Challenges

• The updating of computerized systems with appropriate technology to maintain


their security features at a level necessary to ensure that “reasonable” measures
have been taken to prevent changes to electronic records.
• Assessment of evolving computer applications, architectures, and technologies.

Accountability

Business areas must ensure that individuals understand that they are accountable
and responsible for actions initiated under their electronic signatures, as if it were a
handwritten signature [16 §11.10(j), §11.100(c)]. This responsibility and
accountability has been certified by the pharmaceutical company in a letter sent to
the U.S. FDA [16 §11.100(c, c1), 20].

Key Considerations

• Appropriate training must be supplied so that each individual is fully aware of


the implications and responsibility he undertakes when applying an electronic
signature. This training must be documented in the user’s training record.

Current and Future Challenges

• Provision of refresher training.


• Maintenance of system access records for new starters, transferred staff, and
staff who leave the company.

Meaning and Timestamps

The purpose of an electronic signature must be apparent. The application of an


electronic signature must include the date and time of the signature and the unique
identification of the signatory [8 §10, 16 §11.50].

Key Considerations

• The operator should be made aware of what is signed and the implication of that
signing (e.g., review, approval, release, etc.).

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56 Validation of Pharmaceutical Systems

Current and Future Challenges

• Definition of when and where an electronic signature should be applied.


• Identification of the “predicate rules” for the applicable signatures to be applied
to a record should be held within the system.
• When identifying where signatures are applied, consideration must also be
given to where signatures are implied in the “predicate rules” (e.g., where words
such as reviewed, approved, and verified are used).
• In the case of larger control and information systems e.g., ERP, MES, the
instances of signatures required by predicate rules will be determined
throughout the software functionality. This should also include the identification
of points where the user ID and password are used as an acknowledgement
rather than a signature for regulatory purposes. This may also be considered for
instances requiring acknowledgement by a key business signatory.

Security – Personnel

Electronic signatures must be unique to an individual [16 §11.100(a, b), §11.200(b),


§11.300(a)]. Nonbiometrics signatures must use a unique combination of at least
two distinct identification components (e.g., an identification code and password)
[16 §11.200(a1)]. Procedures and controls must be maintained to ensure that
electronic signatures cannot be falsified by ordinary means [16 §11.200(a3)]. The
disclosure of confidential electronic signature components between personnel and
the use of another person’s electronic signature is unacceptable and will be
considered as falsification of records [16 §11.200(a2,b)]. The ability to apply
electronic signatures must be withdrawn for individuals whose status means that
this is no longer applicable (e.g., new company role or termination of employment)
[16 §11.300(b)].

Key Considerations

• Personnel must be provided with IT security training that explains their


responsibility to protect their electronic signatures against misuse and possible
consequences.

Current and Future Challenges

• Provision of refresher training.


• Maintenance of system access records for new starters, transferred staff, and
staff who leave the company.

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Security – Equipment

The initial and periodic testing of any identification devices must be carried out and
documented [16 §11.300(e)]. Identification codes and passwords must be
periodically checked, recalled or changed, and their unauthorized use recorded and
reported to the appropriate company authorities [16 §11.300(b, d)]. Arrangements
must be made for the issue of replacement identification components which have
been lost, stolen, or otherwise compromised, and the generation of appropriate
documentation [16 §11.300(c)].

Key Considerations

• Passwords must be periodically changed and should always be changed if it is


believed they may have become compromised.
• Passwords should comply with corporate policy and have a defined minimum
length and complexity.
• Reuse of a previous password must be subject to time or number of renewal
restrictions.
• Expired user ID and password combinations, including those of company
leavers, must be retained in order to identify an individual and prevent reuse.
• Password issuance and voiding must be managed.

Current and Future Challenges

• The updating of computerized systems with appropriate technology in order to


maintain their security features at a level necessary to ensure that “reasonable”
measures have been taken to prevent changes to electronic records.
• Assessment of evolving computer applications, architectures, and technologies.

Security – Continuous and Interrupted Access

The computerized system must detect periods of interrupted attendance by the


operator and terminate the operator’s work session by performing a log off
operation. The nonattendance period must be adjustable. During periods of
interrupted attendance, the operator must perform any signings using all of the
electronic signature components. During periods of continuous attendance, the
operator must perform the first signing using all of the electronic signature
components and subsequent signings using at least one electronic signature
component that is only executable by, and designed to be used only by, the operator
[16 §11.200(a1i, a1ii)].

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58 Validation of Pharmaceutical Systems

Key Considerations

• There should be a corporate definition of what constitutes a continuous signing


session and what nonattendance period is acceptable before log off or session
lock.
• Session lock-out times must be appropriate to the task at hand. For instance, if
a computer system is used to monitor the end point of a reaction in the plant, it
may be necessary to have a longer lockout time associated with the system than
a system which is being used by a qualified person to release batches to the
market.

Current and Future Challenges

• The use of network access security features (e.g., user ID or password


combination; user lock-out controls) to control access to an application running
on a local PC.

PERSONNEL

Internal and external personnel who specify, develop (design, implement and test),
install, validate, operate, manage, support, and decommission computerized
systems must have the education, training, and experience commensurate with the
tasks concerned. Training must be documented [8 §1, 16 §ß11.10(i)] [B8].

Key Considerations

• Use personnel who are competent to perform the work supported by appropriate
documentary evidence.
• Inspect education certificates for new personnel where necessary.
• Periodic reviews of personnel competence supported by the identification of
training needs and a schedule for their implementation, and any necessary re-
training.
• Multidisciplinary teams may be required for certain types of computerized
systems.

Current and Future Challenges

• Establish and maintain training programs.


• Maintain competence with changing technologies.

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Roles and Responsibilities

The validation of a computerized system and its assessment for compliance with the
appropriate GxP regulations and electronic records and signatures regulations must
be performed by personnel who are competent in the areas for which they are
responsible. These include the process, system or technology, application,
appropriate regulatory requirements, and appropriate life science company local and
corporate requirements [14]. This section identifies the key job roles and
responsibilities relating to the validation of computerized systems, for ensuring that
they comply with the appropriate GxP regulations, including the regulations relating
to electronic records and electronic signatures. The job roles and responsibilities
will be governed by the size and type of computerized system and will be described
in detail in the validation master plan (or VP), and if appropriate, any associated
project documentation.

Executive Sponsor

Executive management responsibility for the successful implementation and


validation of a system; commits and empowers resources to ensure adherence to all
relevant GxP regulatory requirements.

Senior Quality Management

Commits the quality management group to providing the system owner with the
procedures and agreed resources to ensure all quality-related activities are
satisfactorily conducted and documented to meet the respective regulations, and to
applying all relevant quality system procedures to ensure and monitor the computer
registry, document control, change control, training programs or records, and
internal audits. Also, to support the system owner during regulatory inspections.

Senior IT Management

Commits the IT group to controlling system configuration, maintaining system


security and data integrity, providing qualified technical support, conducting
regulatory compliance, validation and system technical training, supporting the
System Owner in the utilization of respective validation and support procedures,
and provision of validation documentation.

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60 Validation of Pharmaceutical Systems

Senior Supply Chain, Manufacturing Management, Study Management

Commits the candidate site or facility to providing or verifying the data required for
records under “predicate rules,” enabling the system owner to approve system
functionality and any change requirements, supporting the system owner with the
procedures and agreed resources to ensure that all quality-related data and records
are derived from validated computer systems, controlling life cycle validation
programs during implementation and throughout the operational life of the GxP
systems, and conducting GxP validation and operating training programs for study
or manufacturing and support personnel.

Site or Facility Director

Commits the site/facility to identifying the applicable GxP regulations and the data
required for records under the “predicate rules” applicable to the computerized
system. Also, provides timely resource for controlling and monitoring the life cycle
validation program throughout implementation and operational use of a
computerized system, and resources to fulfill ongoing training programs for GxP,
validation and system operation.

Quality Assurance Subject Matter Expert

Responsible for reviewing and approving validation life cycle documentation, high-
level computerized system life cycle documentation, and system change control
documentation to ensure that they comply with accepted industry computer systems
validation practice, the appropriate GxP regulations, including the regulations
relating to electronic records and electronic signatures, and that the activities and
document sign-offs have been carried out by trained and authorized personnel. The
quality assurance subject matter expert is also responsible for:

• Providing guidance to the life science company and associated groups on the
regulatory requirements and industry guidelines for computerized systems
validation and electronic records and signatures.
• Performing quality and technical audits on internal and external suppliers of
computerized systems.
• The production of the life science company computer systems validation
policies and SOPs.

System and Data Owner

Responsible for ensuring that the computerized system is validated and that it meets
the appropriate regulatory requirements in terms of the technical solution provided

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(e.g., equipment, hardware, software), the validation and computerized system life
cycle documentation generated, and supporting SOPs and any equipment protocols.
The system owner can also be the system administrator or the project manager.

System Administrator

Responsible for providing support during the validation of the computerized


system, and for ongoing system administration (e.g., control of user access
accounts, system backup and recovery, etc.) and system maintenance (via an
internal life science company group or by an external company).

Project Manager

Directly or indirectly responsible for the specification (URS), selection, design and
regulatory compliance review, acceptance testing and validation of the
computerized system, and the supply of its associated validation life cycle
documentation. The validation work or project management may be performed by
an internal life science company group or on their behalf by an external company.

System Supplier

Responsible for the design, production, testing, delivery, installation and


operational verification (commissioning) of the computerized system and provision
of its associated life cycle documentation. The system supplier may be an internal
life science company group or an external company.

SUMMARY

This chapter has explored the impact of the current GxP and supporting regulations
on computerized systems compliance and validation and the challenges imposed on
industry practices in order to ensure and streamline the compliance process.
As this chapter is being written the use of new technologies is again being
encouraged, with process analytical technology (PAT) recognized by regulatory
authorities as encompassing strategic new technologies that will impact the way the
industry operates. This will lead to significant changes in the regulation of product and
service quality and will demand compliance and validation enabling methodologies.
PAT encompasses technologies such as optronics, computer technology and
methods of abstracting information from complex data matrices (chemometrics),
that will afford direct measurements with manufacturing processes (online and at-

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62 Validation of Pharmaceutical Systems

line analysis) and inside chemical and physical processes (in-line analysis). PAT
will afford opportunities for design of advanced real time analysis and control of
manufacturing processes to assure product quality at the completion of the process.
Similarly, through the advent of combinatorial chemistry, the number of potential
drug candidates entering development is increasing. This has led to the use of high
throughput drug metabolism, pharmacokinetic and drug fate analyses and the need
for improved and “real time” toxicology and safety assessment techniques. This has
resulted in a large increase in data volume and increased employment of advanced
data processing and data deconvolution techniques.
These new technologies, in turn, provide more in depth process knowledge from
development to manufacturing and require reliable tools and systems for non-
invasive (in some cases) and speedy measurements (e.g., spectroscopic techniques
such as liquid chromatography–mass spectrometry/Sciex, near infrared, infrared,
raman, fluorescence, UV–Vis absorption and advanced nuclear magnetic resonance
and magnetic resonance imaging).
The new technologies that will surface in the coming years will be well served by
the FDAs risk-based approach and evolving industry guidance and practices, so as to
ensure the right level of controls and validation are in place to achieve and maintain
regulatory compliance, and hence safeguard product and service quality attributes.

DEFINITIONS

Computer System. A computer system is a group of hardware components and


associated software designed and assembled to perform a specific function or group
of functions.
Computerized System. A computerized system is a combination of business
process, hardware, software, documentation, and surrounding infrastructure.
Customer. The customer is the life science company organization, group or person
who will be purchasing or acquiring, and utilizing the computer system or
computerized system. The customer can comprise the system owner, end users,
support personnel, validation, and QA personnel, technical specialists and
consultants, as defined in the VMP.
Electronic Records and Electronic Signatures. The definitions relating to
electronic records and electronic signatures in [16 §11.3] are accepted.
GxP. A generic expression used to represent one or more of the following: good
manufacturing practice (GMP), good laboratory practice (GLP), good clinical
practice (GCP), good distribution practice (GDP).
Supplier (Vendor). A supplier of a computer system, or of a computerized system,
may be either a company or person external to the life science company, or an
organization, group or person internal to the life science company.

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Considerations in the 21st Century Life Sciences Sector 63

REFERENCES

The documents identified below aim to establish the controls that will ensure that all
appropriate computerized systems are validated and, where applicable, are compliant
with the current regulations relating to electronic records and electronic signatures.
The compliance of computerized systems will be assessed using the regulations,
directives, guidelines, and life science company documentation listed below.

GxP Compliance and General Validation

1. MCA (now MHRA) Rules and Guidance for Pharmaceutical Manufacturers


and Distributors (Orange Guide), 1997. Incorporates the EC Guides to GMP
and GDP, EC Directives on GMP (medicinal products for human use
91/356/EEC, 13 Jun 1991, and veterinary medicinal products 91/412/EEC, 23
Jul 1991), and EC Directives on Wholesale Distribution and GDP (92/25/EEC,
31 Mar 1992).
2. FDA 21 CFR Part 210 – Current Good Manufacturing Practice in
Manufacturing, Processing, Packing or Holding of Drugs.
3. FDA 21 CFR Part 211 – Current Good Manufacturing Practice for Finished
Pharmaceuticals.
4. FDA Guideline on General Principles of Process Validation, May 1987.
5. FDA 21 CFR Part 58 – Good Laboratory Practice for Nonclinical Laboratory
Studies.
6. FDA 21 CFR Part 820 – Quality System Regulation – as related to medical
devices.

Computer Systems Validation

7. ISPE/GAMP Forum. GAMP4 Guide for Validation of Automated Systems,


December 2001.
8. Annex 11 – Computerized Systems (subsection of [A1]).
9. FDA Guide to Inspection of Computerized Systems in Drug Processing (Blue
Book), 1983.
10. FDA Technical Reference on Software Development Activities, July 1987.
11. FDA Compliance Policy Guides on Computerized Drug Processing:
CPG 7132a.07 Input/Output Checking, 01 Oct 1982.
CPG 7132a.08 Identification of “Persons” on Batch Production and
Control Records, 01 Dec 1982.
CPG 7132a.11 CGMP Applicability to Hardware and Software, 01 Dec
1984.
CPG 7132a.12 Vendor Responsibility, 18 Jan 1985.

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64
Location Responsibilities

Planning and Definition Phase


Validation Plan Customer Customer

User Critical
Identification of
Requirements Process Customer Customer
Suppliers
Specification Parameters
Note:
(xxxxxxxx)
Brackets indicate possible
Supplier involvement
Customer
Assessment & Supplier
(Supplier)
Selection
Tender Award

Functional (1) Acceptance System


Process Contractor’s Supplier
Design Test Supplier’s Supplier
Design Data Quality Plan (Customer)
Supplier Design Review Period

Specification Specification Quality Plan

Design Agreement
System Development Phase
Customer Design Qualification/Review Period

System Design & Production


(5) C&I Application Computer (2) Hardware (3) Software Module
S/W Design Supplier
Design Data Sheets H/W Design Test Integration Test Supplier
Specification (Customer)
& Specifications Specification Specification Specification

Validation of Pharmaceutical Systems


(6) C&I Application S/W Module
Computer (4) Software Module Supplier
Engineering Design Supplier
H/W Production Test Specification(s) (Customer)
& Drawings Specification(s)

S/W Module
C&I Procurement Supplier
Coding/ Supplier
(against items 5 & 6) (Customer)
Configuration

System Testing
C&I Inspection/ Computer S/W Module
Supplier
Calibration H/W Testing Testing Supplier
(Customer)
(against item 5) (against item 2) (against item 4)

S/W Module
Supplier
Integration Testing Supplier
(Customer)
(against item 3)

Supplier’s System
Supplier
Integration Testing Supplier
(Customer)
(against items 1, 2 & 3)

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Chapter1 21/6/05 9:58 pm Page 65
Considerations in the 21st Century Life Sciences Sector
Factory Acceptance Testing
Factory
Supplier
Acceptance Test Supplier
(Customer)
(against item 1)
System Delivery
Installation & Commissioning Phase
Supplier
Installation Customer
(Customer)
Design Review Type Location Responsibilities

Customer Design Customer & Customer


Supplier
Qualification/Review Supplier (Supplier) Commissioning Customer
(Customer)
Supplier Design Supplier
Supplier
Review (Customer)
Site Acceptance
Supplier
Testing Customer
(Customer)
(against items 1 & 5)
Hand-over to the Customer
Qualification Phase
Installation Customer
Customer
Qualification (Supplier)

Operational Customer
Customer
Qualification (Supplier)

Performance Customer
Customer
Qualification (Supplier)

Validation Customer
Customer
Summary Report (Supplier)

Hand-over to Production
Operational Phase
Change Periodic Customer
Maintenance Customer
Management Review (Supplier)

System De-commissioning/
Retirement Customer
Retirement Customer
(Supplier)

65
Figure 1.5 Computerized Systems Validation Lifecycle Activities and Documentation

© 2005 by Taylor & Francis Group, LLC


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66 Validation of Pharmaceutical Systems

CPG 7132a.12 Source Code for Process Control Application Programs,


16 Apr 1987.
12. ISPE Baseline Guide, Volume 5, Commissioning and Qualification, First
Edition, March 2001.
13. GAMP Good Practice Guide, Validation of Process Control Systems,
December 2004.
14. PIC/S Guidance – Good Practices for Computerized Systems in Regulated
GxP Environments.
15. PDA Technical Report No. 18, Validation of Computer-Related Systems, 1995.

Electronic Records and Electronic Signatures Compliance

16. FDA 21 CFR Part 11 – Electronic Records; Electronic Signatures, 20 March


1997.
17. Guidance for Industry. Part 11, Electronic Records; Electronic Signatures –
Scope and Application, August 2003.
18. EC Directive 1999/93/EC – Community framework for electronic signatures,
13 December 1999.
19. ISPE/PDA Guideline. Good Practice and Compliance for Electronic Records
and Signatures, Part 2 – Complying with 21 CFR Part 11, Electronic Records
and Electronic Signatures, September 2001.
20. Letter sent by a senior official of the Pharmaceutical Company to the Office
of Regional Operations (HFC-100), U.S. Food and Drug Administration, 5600
Fishers Lane, Rockville, MD 20857; dated 20 August 1997.

National and International Standards and Guidelines

21. ISO 9000:2000 Quality Management Systems – Fundamentals and Vocabulary.


22. ISO 9001:2000 Quality Management Systems – Requirements.
23. ISO 9004:2000 Quality Management Systems – Guidelines for Process
Improvement.
24. ISO 9000-3:1997 Guidelines for the Application of ISO9001:1994 to the
Development, Supply and Maintenance of Computer Software. [Currently
undergoing revision to align with ISO 9001:2000].
25. ISO 12207:1995 Information Technology – Software Lifecycle Processes.
26. The TickIT Guide issue 5. Using ISO 9001:2000 for Software Quality
Management System Construction, Certification, and Continual Improvement.

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Considerations in the 21st Century Life Sciences Sector 67

Related Life Science Company SOPs

The following SOPs are intended to highlight key subject areas. These would need
to be supplemented by lower level SOPs, in some cases, to cover specific topics.

27. Computerized Systems Validation SOP.


28. Electronic Records and Electronic Signatures Compliance SOP.
29. Personnel Training and Competency Reviews.
30. Documentation Control SOP.
31. Change Control SOP.
32. Data Back-Up, Archiving and Recovery SOP.
33. Disaster Recovery SOP.

Further Reading

34. de Claire, T. Computer System Validation: Controlling the Manufacturing


Process, in Pharmaceutical Process Validation, International Third Edition,
R.A. Nash and A.H. Wachter, eds. Marcel Dekker, New York, 2003.
35. Coady, P.J. The Validation of SCADA Systems. Measurement + Control,
Journal of the Institute of Measurement and Control, February 1998, Vol. 31,
No. 1.
36. Coady, P.J., de Claire, A.P. Best Practice Engineering for Validation of Process
Control Systems, Pharmaceutical Engineering, Vol. 15, No. 4, July/August
1995.
37. de Claire, T., Coady, P. Case Study 5: Control Instrumentation, in Computer
Systems Validation, G. Wingate, ed., CRC Press, Boca Raton, FL, 2004.

© 2005 by Taylor & Francis Group, LLC

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