AHA-Series

An Absolute Solution for

Distribution & Protection
Marketing Offices spread all over India
CENTRAL MARKETING OFFICE
222, Okhla lndustrial Estate, Phase - III, New Delhi - 110 020
Ph. : (+91-11) 3384 9000 - 09 • Fax : (+91-11) 26847342 • E-Mail : [email protected]
CUSTOMER CARE
Ph.: (+91-11) 3384 9338
NORTHERN REGION GUWAHATI JAIPUR
DELHI Ph. : (+91 361) 2469950 Ph. : (+91 141) 3116001-03
Ph. : (+91 11) 3384 9000-09 E-Mail : [email protected] Fax : (+91 141) 4033954
Fax : (+91 11) 2684 7342 E-Mail : [email protected]
E-Mail : [email protected] RANCHI
CHANDIGARH Ph. : (+91 651) 2242202, 2242224 SOUTHERN REGION - I
Ph. : (+91 172) 3021144 E-Mail : [email protected]
CHENNAI
Fax : (+91 172) 2631059-3201144
BHUBANESWAR Ph. : (+91 44) 39180512 - 15
E-Mail : [email protected]
Ph. : (+91 674) 3270465, 2580788 Fax : (+91 44) 39180514
LUDHIANA E-Mail : [email protected] E-Mail : [email protected]
Ph. : (+91 161) 2541900, 2541800
Fax : (+91 161) 2541900, 2541800 COIMBATORE
E-Mail : [email protected] WESTERN REGION Ph. : (+91 422) 3048406 - 20
Fax : (+91 422) 3048412
LUCKNOW MUMBAI
E-Mail : [email protected]
Ph. : (+91 522) 3917843, 4102044 Ph. : (+91 22) 24114727-28, 30484071-73
E-Mail : [email protected] KOCHI
Fax : (+91 22) 24126631
KANPUR Ph. : (+91 484) 3071715 (10 LINES)
E-Mail : [email protected]
Ph. : (+91 522) 3917843, 4102044 Fax : (+91 484) 3071716
E-Mail : [email protected] AHMEDABAD E-Mail : [email protected]
Ph. : (+91 79) 30074512 - 14 MADURAI*
INDORE
Ph. : (+91 731) 4035761, 3918020 Fax : (+91 79) 30074519
E-Mail : [email protected] E-Mail : [email protected] SOUTHERN REGION -II
RAIPUR BARODA BENGALURU
Ph. : (+91 771) 4061404 Ph. : (+91 265) 2339479, 2356293 Ph. : (+91 80) 30570365 / 364
E-Mail : [email protected] Fax : (+91 265) 2338754 Fax : (+91 80) 25594939
NAGPUR E-Mail : [email protected] E-Mail : [email protected]
Ph. : (+91 712) 2565215 , 2547295 SECUNDERABAD
Fax : (+91 712) 2528923 PUNE
Ph. : (+91 40) 39182483-85
E-Mail : [email protected] Ph. : (+91 20) 30283239 - 40
Fax : (+91 40) 27812987
Fax : (+91 20) 30283239
E-Mail : [email protected]
EASTERN REGION E-Mail : [email protected]
KOLKATA VIJAYAWADA
Ph. : (+91 33) 22275850 - 51 SURAT Ph. : (+91 866) 2496265 / 67
Fax : (+91 33) 22275849 Ph. : (+91 261) 6544024-28 E-Mail : [email protected]
E-Mail : [email protected] E-Mail : [email protected] *Opening shortly

RESIDENT ENGINEERS

WAREHOUSES
NATIONAL WAREHOUSE
NOIDA - A-7 & 8, Sector-VIII , Noida -201 301, Distt. Gautam Budh Nagar, (UP) Ph.: (+91 120) 3914301-02 Fax: (+ 91 120) 3914303
REGIONAL WAREHOUSES
DELHI Khasra No. 915 & 916, 2nd Floor, Near Rice Mill, Village Rithala, Delhi-85 Ph.: (+91 11) 27049211
LUCKNOW 3rd Floor, E-143, Phase-I, Transport Nagar, Kanpur Road, Lucknow - 17 Ph.: (+91 522) 4103460
ACB AHA Series 02 2018

INDORE Liberty Agencies 53, Udyog Nagar, Near Musakhedi Square, Ring Road, Indore-452001 Ph.: (+91) 88780-62000 / 64000
KOLKATA 113, Chetla Road, New Alipur, Kolkata - 700 053, Ph.: (+91 33) 22275849 - 51
RANCHI Plot No. 145/C, Mandir Marg-D, Road No. 4, Ashok Nagar, Distt. Ranchi, Jharkhand - 834002 Ph:. (91 651) 2242202, 2242224

Air Circuit
BHUBANESWAR Rasharaj Geetikunj, Plot No. 224/A, Sec-A, Zone-B, Mancheswar Industrial Estate, Bhubaneswar-751 010 Ph.: (+91 674) 2580788
MUMBAI Om Harihar Warehousing Complex, Building No. K-14, Kaman Rd., Village-Vadghar, Post-Dunge, Taluka-Bhiwandi,
Distt. Thane-02 Ph.: (+91 2522) 314830

Breakers
AHMEDABAD B-25-B/C Meldi Industrial Estate, Opp. West-Cost Pharmaceutical, Nr. Gota Over Bridge, Gota, Ahmedabad - 382481 Ph.: (+91 79) 65453044
BENGALURU No. 17, 1st Main Road, Sampangiram Nagar, Bengaluru - 560 027 Ph.: (+91 80) 41125467
Introduction
ACB AHA-Series

n Range: 630A-4000A
n Poles: 3P& 4P
n Three frame size for entire range
n Intelligent release
- Micropro 3.1
- Micropro 4.1
- Micropro 5.1

C&S Air Circuit breaker are available in the current range of 630A to 4000A with choice
of option and accessories. Utilization category B & pollution degree 3.

Tested at CPRI/ERTL & Conforms to IS/IEC 60947-2.

CS Air Circuit Breakers - AHA Series

Salient Features
n Available in 3 or 4 pole for entire range n Highest degree of system protection and coordination due to the
n Only 3 frame sizes in the entire range, 800A to 4000A, resulting use of microprocessor based / Intelligent protection releases.
in maximum interchangeability and minimum inventory of - MicroPro 3.1- Standard release
spares. - MicroPro 4.1 & 5.1 - multi purpose release with RS485 port & Zone
n High value of service breaking capacity, 50kA to 65kA, and Selectivity feature.
making capacity, 105kA to 143kA at 415V AC.
n Most simple to operate and maintain.
n Total breaking time less than 30ms (including arcing time of less
than 10ms) & closing time of 40ms. n High dielectric strength even in hot and humid conditions due to
n Highest values of mechanical and electrical endurance due to use of class 'B' and 'F' insulating materials.
robust mechanism design and special sintered metal contacts. n Fibre glass safety shutter for safety of operating personnel.
n Neutral pole (in 4 pole) closes early and opens later to prevent n Tested for most onerous environmental conditions.
transient over voltages in loads connected between live and
neutral lines.

Technical Specifications

630
Ampere Frame as per IEC60947-2 AHA 08~20 AHA 08~20 AHA 30 AHA 40
AH-6D
Rated Current (A) 800 ~ 2000 800, 1000, 1250, 1600, 2000 3200 4000
Nos. of Poles 3/4 3/4 3/4 3/4

Type N S S S
Rated Ultimate breaking capacity (kA rms) at 415V AC 50kA 65kA 65kA 65kA
Rated Service breaking capacity (kA rms) at 415 V AC 50kA 65kA 65kA 65kA
Rated Short time withstand capacity (kA rms) for 1 Sec 50kA 65kA 65kA65kA
Rated Making Capacity (kA peak) 105kA 143kA 143kA 143kA
Total breaking/ closing time (m.sec.) 30/40 30/40 30/40 30/40

Configuration
Manual Fixed - -
Electrical Fixed - -
Manual Drawout
Electrical Drawout
* Rated Service breaking capacity (Ics) & rated ultimate breaking capacity (Icu) are same at 415V. For other voltages please contact us.
Higher Breaking Capacity ACB’s available on request.

1 2 3 4 5 6 7 8 9 10 11 12
Breaker
Accessories Types of Accessories for Under Accessories for Thermo- Auxiliary and
Type Front Panel Types of Terminal 2 Micro Processor Other
for draw-out spring charging spring charging voltage trip overcurrent trip magnetic Trip indication
fitting mounting arrangement based OCR trips
type system system devices devices based OCR switches

Operating Main-circuit
button cover safety shutters OCR checker
(External)
Position switch
AHA-08N ON/OFF 1
Push Button Provision for Auxiliary switch upto
OCR alarm With Non
Vertical position padlock Motor Charging switch 7 NO+7NC contacts
Indicator Adjustable INST
Cover Draw-out Door interlock
AHA-20N/S Compact UVT coil
type and 3 without time delay 24V DC,
Close-open Horizontal defeat facility Spring Charge MicroPro Shunt trip
2 for AC/DC Power supply With Shunt Trip
cycle counter Indication Switch 3.1/4.1 / 5.1 (External)
application
Lifter AUH-V-***
AHA-30S Key interlock Fixed With thermal
Manual Charging CT for neutral Trip indication switch
system O/L relay
line
Mal Insertion
Castle Prevention Device
AHA-40S key lock
MCR
Draw-out Short circuiting
position indicator contacts

OPTIONAL FEATURES AVAILABLE ON REQUEST : 1 With Padlock facility 2 Horizontal Terminal upto AHA-20S and Vertical Terminal for AHA-30S and above are available as Standard. Additional adaptors for changing to vertical are available as accessories.

4 5
Overcurrent Release Intelligent Release Characteristics

– Thermal Magentic Trip Device: Type TM Micropro with communication

– Intelligent Release: Type MicroPro 3.1, 4.1 & 5.1

Type 3.1 4.1 5.1

Thermal - Magnetic Trip Device TM Over Load Protection
0.4-1.1 In with OFF in 9 steps: 0.4-1.0 In with OFF in 10 steps:
n Direct acting electromagnetic instantaneous trip device with fixed factory set release, settings 3 - 50 kA OFF, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, 1.0, 1.1
0.4-1.0 In with
Pick up OFF, 0.4, 0.5, 0.6, 0.7, 0.8
n Adjustable overload settings 60% - 100% OFF in steps of 0.01
0.85, 0.9, 0.95, 1
n Provision for remote tripping. 2.5 - 35 sec at 6 Ir in 14 steps: 2.5 to 25 sec at 6 Ir in 10 steps:
2.5 to 25 sec at
Delay 2.5, 5, 7.5, 10, 12.5, 15, 17.5, 20 2.5, 5, 7.5, 10, 12.5
6 Ir in steps of 0.5 Sec
Intelligent Release: Type MicroPro 22.5, 25, 27.5, 30, 32.5, 35 sec 15, 17.5, 20, 22.5, 25 sec
Short Circuit
MicroPro is a 3 Phase overcurrent release with in built inverse characteristic for overcurrent and definite tripping characteristic for short circuit 1.5-9.0 Ir in 16 steps:
Pick up 1.5, 2.0, 2.5, 3.0, 3.5, 4.0, 4.5, 5.0, 1.5-10 Ir in 10 steps:
and earth fault currents. Inverse characteristic can be selected from the wide range of available settings. The settings can be selected by 1.5-10 Ir in steps of 0.1
5.5, 6.0, 6.5, 7.0, 7.5, 8.0, 8.5, 9.0 1.5, 2, 2.5, 3, 4, 5, 6, 8, 9, 10
selecting the positions of the rotary switches / Dip Switches on the front . The new settings become effective as soon as they are changed when 0.05-0.8 sec in 16 steps:
Delay Inst - 600 msec in 7 steps: Inst to 600 msec
the release is powered by the CTs. The microcontroller in the release ensures positive tripping of the MHT coil under any undesired conditions 0.05, 0.10, 0.15, 0.20, 0.25, 0.30, 0.35, 0.40, Inst. 0.1, 0.2, 0.3, 0.4, 0.5, 0.6 in steps of 50 msec
0.45, 0.50,0.55, 0.60, 0.65, 0.70, 0.75, 0.80
of overload ,short circuit or earth fault by giving the trip command as per the selected set of characteristics. There are Red LEDs in the front for
Instantaneous
each type of fault indication and on occurrence of overload condition, O/L LED flashes once, every second before the tripping command is
3.0 - 10 In with OFF in 9 steps:
issued. If the Overcurrent condition cease to exist before the release trips, LED flashing also stops. A thermal memory is incorporated in the 2.0-12 In with OFF in 10 steps: 2.0-12 In with
OFF, 3, 4, 5, 6, 7, 8, 9, 10 OFF in steps of 0.5
release and when the Overcurrent condition occurs again, it takes into account the earlier overcurrent effect before giving the trip command. OFF, 2, 3, 4, 5, 6, 8, 9, 10, 12

There are three version in MicroPro series Earth Fault

n MicroPro 3.1 0.2-1.0 In with OFF in10 steps:
0.2-0.9 In with OFF in 9 steps: 0.2-1.0 In with
Pick up OFF 0.2, 0.3, 0.4, 0.5, 0.6
n MicroPro 4.1 MicroPro 4.1 OFF, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9 OFF in10 steps of 0.01
0.7, 0.8, 0.9, 1.0
n MicroPro 5.1 Protection thresholds and delays are set using the adjustment 0.05-0.8 sec in 16 steps: Inst-600 msec in 7 steps: Inst to 600 msec
dials. The running load is displayed in amperes. Delay 0.05, 0.10, 0.15, 0.20, 0.25, 0.30, 0.35, 0.40, Inst. 0.1, 0.2, 0.3, 0.4, 0.5, 0.6 in steps of 50 msec
Certified by ERTL for 0.45, 0.50,0.55, 0.60, 0.65, 0.70, 0.75, 0.80
Type of Protection
N Protection
– Damp Heat Test IS 9000 - PG4 n Overload protection
Pick up Not Available OFF 25%, 50%, 100% In OFF, 25%, 50%,75%, 100% In
– Dry Heat Test IS 9000 - PG3 n Short Circuit current protection
n Instantaneous current protection Cooling time contact 30 min 30, 45, 60 min
– Vibration Test IEC 255 - 4
n Ground Fault Protection Indication, Monitoring & Control
– Radio Frequency n Neutral Protection Power ON LED Available Available Available
– Interference (RFI) IEC 801- 3 Over Load Trip LED Available Available Available
Other Features
– Electrostatic Discharge (ESD) IEC 801- 2 n Zone Selectivity Short Circuit Trip LED Available Available Available
– Electrical Fast Transient (EFT) IEC 801- 4 n Trip History Inst Trip LED Available Available Available
n Ampere Meter
– Surge IEC 801- 5 Earth Fault Trip LED Available Available Available
n Communication
– Impulse IEC 255 - 4 RS 485, Modbus protocol Neutral Protection LED NA Available Available
n LCD display Remote Alarm/Trip Indication NA Through 7 programmable Through 7 programmable
n LCD display and fault LED relays (optional) relays (optional)
retention in case of power failure Trip History NA Fault type, current Fault type, current and
Micropro 3.1 and time for last trip events time for last 16 trip events
C&S introduces a new release Micropro 3.1 in its range of MicroPro 5.1 Zone selectivity NA Available Available
microprocessor based ACB releases. Micropro 3.1 has been Protection thresholds and delays are set using the keypad. The Settings Adjustment by DIP Switches Knob Keypad
specifically designed with LSIG protective functions in a compact selected value are momentarily displayed in amperes.
unit offering an economical solution for basic applications areas. Type of Protection LCD Display NA YES YES

Types of protection functions n Overload protection Measurements

n Overload Protection n Short Circuit current protection Load current NA Phase, N & E Phase, N & E
n Short-circuit Protection n Instantaneous current protection Fault current NA OL, SC, Inst, EF & N OL, SC, Inst, EF & N

n Instantaneous Protection n Ground Fault Protection Communication

n Ground fault Protection n Neutral Protection All parameters through All parameters through
To remote NA
communication module communication module
Other Features
Features To SCADA system To SCADA system
n Zone Selectivity Connectivity & protocol NA
through MODBUS through MODBUS
n Individual Fault indication LED’s
Trip History
n Self powered by built-in
INDICATIONS

n Ampere Meter Inputs : From The CTs with 200mA rated output one for each phase and one for Neutral current measurement.
current transformer
n Communication Output : Tripping signal for MHT coil in the ACB
RS 485, Modbus protocol
Red Led : Indications for different types of fault such as Over load, Short circuit, Earth fault, Instantaneous, Neutral.
n LCD display
Green Led : Power On and Healthy voltage to trip MHT
n LCD display and fault LED
Microprocessor LCD display : For displaying Current and fault/relay status
based relay
retention in case of power failure

6 7
Intelligent Release Tripping Curve Intelligent Release - MicroPro 4.1/5.1 Accessories

Communication Module

Communication module is an accessory of MicroPro release and is an optional

module for the customer who needs additional features. The module gets
connected to Micropro by two wires through general protocol & through 485 port,
can be connected to Master PC. The communication module acts as a master for
the MicroPro release and as a slave to the supervisor PC.

The module can accept 9 different Digital inputs and has two relays inside whose
contacts are brought out on the terminals which are D/O types.

There are 3 LEDs on the front indicating status of -

1. Communication between Micro Pro and Comm. Module

2. Communication between Comm. Module and Master PC.

3. Operation of the relay

The module has built in Power supply card. DC supply for the release can be
obtained from this module.

Operation

When connected to MicroPro and Master PC, Communication Module:

– Can read the settings of the MicroPro .

– Can change the settings of the MicroPro as dictated by Master PC.

– Can record following data related to last 16 faults

a) The type of fault

b) In which phase the fault has occurred

c) At, which instant the fault occurred

d) Fault current.

– Can record the normal currents IR, IY, IB, IE, and IN

– Operates one of the relays whose contacts are available on the terminals as
soon as MicroPro exceeds the threshold of the trip.

Because of the above capabilities all the relevant information related to status of
the relay can be furnished to the Master. The information can also be used for zone
selectivity interlocking by using the contacts of the relevant relay.

Connections

Zi ~ D19 : DI & DO out puts

Master D (+) & Master D (-) = To be connected with RS 485/232 converter to master PC

M-PRO D(+) & M-PRO D(-) = To be connected with Micro Pro release for communication to ACB

ZO / COMMON/DO = Zone selectivity

O/P + & GND = Output 24 V DC supply can be used for Micro Pro auxiliary supply

230 V I/P L … .I/P N… I/P E = Input supply 230 V AC for communication module. Phase to be connected to L & neutral
at N & earth at E.

8 9
Dimensional Drawings

Dimensions and Panel Mounting Details (AHA-8N / 10N, AHA-16N, 20N, & AHA-20S)
Front View Side View Rear View

2-ø11 e Length availble for conductor connection TYPE OF ACBS a b d e t w

Drawout Type Note: N is neutral pole of 4 Pole Breaker AHA-8N / 10N 48 107 20 30 8 45

AHA-16N 48 115 20 30 20 45

25

W
CL (3P) (4P)
AHA-20N 48 115 20 35 20 60
AHA-20S 48 115 20 35 20 60
d
HL

CONNECTED
Panel Cutout

DRAW-OUT
Mounting holes 3-ø 12

ISOLATED
265
HL
Terminal blocks 112.5 112.5 (3P)

TEST
for control circuits 36-M4
50
N 190 25 35 175 175 (4P)
295

530
227

48
N
80

t
247

530 (Max.)
b
105
110

515

440
W
120
160 (3P)

205
100

Mounting holes 4-ø10 100 100 100

160 260 (4P)
Projection of the mounting 157
bolt into the draw-out cradle 65
215 (3P) should be 13mm max.
215 315 (4P)
119 270 120 a
(max.) (max.) Earth terminal M8
509 Mounting angle steel (not supplied)

Front View Side View Rear View

Fixed Type Note: N is neutral pole of 4 Pole Breaker

2-ø11 30 Length for conductor connection TYPE OF ACBS b t W
AHA-8N / 10N 107 8 45

AHA-16N 115 20 45
25

45
HL (3P) (4P) AHA-20N 115 20 45
15
Panel Cutout AHA-20S 115 20 55
HL

Lifting plate ø20 100

295
265
Mounting angle steel (not supplied) HL
N 154 (3P)

20
254 (4P) 154

27 N
515

t
227

40 Terminal blocks
247

for control

515

b
circuits (Left, Right)

360
187

334
105
135
95

120
85

W
12

100
184 (3P) 100 100 100
15 184 284 (4P)
Mounting holes 2-ø10 379 63
199 (3P)

15
199 299 (4P) Mounting holes 4-ø12
Mounting holes 2-ø10
Mounting angle steel (not supplied) Use when vibration is excessive.
Also make it removable for maintenance purpose.

All dimensions in mm All dimensions in mm

10 11
Dimensional Drawings

Dimensions and Panel Mounting Details (AHA-30S) Dimensions and Panel Mounting Details (AHA-40S)
Front View

Drawout Type Note: N is neutral pole of 4 Pole Breaker Drawout Type Note: N is neutral pole of 4 Pole Breaker

HL (3P) (4P)
335
Panel Cutout Panel Cutout
HL
123
(3P) (4P)

365 N
138 365
335

675
290
310
620
310

290

93 78

144
134
144
134

249 (3 P)
208 (3P) Mounting holes 4-ø14 249 409 (4 P)
208 338 (4P) Projection of the mounting
bolt into the draw-out cradle 311 (3 P)
should be 11mm max. 311 471 (4 P)
270 (3P) Max. Mounting holes 4 -Ø12
270 (Max.) 400 (4P) Max. (max.) (max.)
Projection of the mounting
bolt into the draw-out cradle
should be 11mm max.
Side View Rear View Side View Rear View

Mounting Holes 3-Ø12

DISCONNECTED
DISCONNECTED TEST

Mounting holes 3-ø 14

CONNECTED
175 Length available for
conductor connection : 55 Terminal blocks
240
CONNECTED

(4P)
Terminal blocks for control circuits 175 175 (3P)
Mounting angle steel

TEST

25
for control circuits 36-M4 (not supplied) 36-M4
240 175 80
(3P)
Mounting angle steel 65 20 35 255 255 (4P)
(Not supplied)
20 35

48
Extension rail
48

140 54 45 45 25
15 55 (Conductor
Connection) N
112.5 112.5
3-Ø13 130 130 130
25
20

25

630
15
30 30

100
117

578
57

20
630

553

232

149
30 30

100

20
80 3-15 15
289

25
40
211.5

160 160 160

163 270 166 81 25

30
599 108
425
Mounting holes Mounting angle steel
163 270 137 115
4-ø14 (not supplied)
Earth terminal M8
570
Mounting holes 4 -Ø12

All dimensions in mm All dimensions in mm

12 13
Control Circuit Diagram

For micropro 3.1 with Power Supply Module & Battery Unit Multiple connections for ease of different installation

ACB simplifies the design of switchboard and standardizes the installation of the products.

This offers flexibility for construction of busbar as product is available with different terminal requirement (Horizontal, vertical or mixed
connection) meeting varied customer requirement for termination. Such facility allows user to optimize the size of switchboards and busbar
connection.

MCR
Size of Copper busbars for AHA series of Air circuit breakers

Copper busbars
Rated current (A)
Number of busbars Dimensions in mm Minimum cross section in sq. mm

630A 2 40 X 5 400

800A 2 50 X 5 500

1000A 2 60 X 5 600

1250A 2 80 X 5 800

1600A 2 100 X 5 1000

2000A 3 100 X 5 1500

2500A 4 100 X 5 2000

3200A 6 100 X 5 3000

4000A 4 200 X 5 4000

For micropro 4.1 / 5.1 with Power Supply Module,

Communication Module & Battery Unit

MCR

1. Terminal 1, 3 & 26 - Not applicable

2. Terminal 7& 9 Shorted Permanently
3. When MicroPro is not used in ZSI protection, then short
Terminal 25 (Zi) with 19 (GND) of MicroPro release

14 15