Retrieving Fault Codes Fault Code Display: A B CD E A C
Retrieving Fault Codes Fault Code Display: A B CD E A C
D
B
BD08A318-01
A. Fault number
BD08A330-01
A. Escape key B. Number of faults
1. Press the down arrow until warning triangle is 3. The screen will automatically scroll to the next
displayed. fault.
4. Press the escape key to return.
BD08A317-01
2. Press ENTER to view the
faults.
Fault Code Grouping 9. 9000 to 9999 internal AIC errors.
1001 Engine air filter blocked Check for obstruction, clean or change filter
1. Stop machine operations
2. Run engine at 1500 rpm
1002 Engine coolant temperature above normal 3. Check fan operation
4. Check radiator core for clogs
AC pressure too high, see section 9002 for
1003 Air conditioning not functioning
troubleshooting procedures.
Warm hydraulic system
1004 Hydraulic filter restricted Check the sensor
Check/replace the filter
1. Stop machine operations
2. Check cooling core for clogs
1009 Transmission oil temperature to high 3. See section 6002 for troubleshooting
procedures.
1010 Foot throttle sensor signal is out of range.
1011 Foot throttle sensor signal above range max.
1. Check wiring
Foot throttle sensor signal below range
1012 2. Check foot throttle
minimum.
3. Check instrument cluster
1013 Foot throttle sensor - no signal
1014 Battery voltage high Check charging system, refer to section 4001 for
1015 Battery voltage low troubleshooting procedures.
1018 Intake manifold temperature high - critical Check for defective or clogged after cooler
Engine coolant temperature entered red zone
1019
on gauge.
For historical diagnostic purposes only.
Transmission oil temperature entered red
1020
zone on gauge.
1021 Fuel temperature too high. Check fuel level.
1022 Water detected in fuel Drain water from fuel.
Foot throttle sensor supply voltage over 5.2 Check wiring
1023
for 5 seconds Replace instrument cluster.
Foot throttle sensor voltage under 4.8 volts for
1024
5 sec.
Foot throttle sensor voltage over 5.3 volts for
1025
5 sec.
Foot throttle sensor voltage under 200 mV for 1. Check wiring
1026
5 sec. 2. Check foot throttle
Foot throttle sensor voltage over 5.3 volts for 3. Check instrument cluster.
1029
5 sec.
Foot throttle sensor voltage under 200 mV for
1030
5 sec.
CODE DEFINITION POSSIBLE STEPS FOR REPAIR
1044 Fuel level sensor below 2.0 ohm for 5 sec. Open circuit in wiring or in sensor. Check wiring
1045 Fuel level sensor open circuit. or replace sensor.
Transmission temperature sensor below 3.0 Open circuit in wiring or in sensor. Check wiring
1047
ohm for 5 sec. or replace sensor.
See section 4001 and troubleshoot the charging
1050 Alternator unable to charge
system.
CAN malfunction, 5 sec. without message
1051
EEC1
1052 CAN malfunction, 5 sec. without message
CAN malfunction, 25 sec. without message
1053
CNFBAM
CAN malfunction, 5 sec. without message
1054
engine temperature
CAN malfunction, 5 sec. without message
1055 Check communication BUS wiring
inlet/exhaust
Check engine controller, instrument cluster.
CAN malfunction, 5 sec. without message
1056
engine fluid
CAN malfunction, 5 sec. without message
1057
vehicle electrical
CAN malfunction, 5 sec. without message
1058
EDC2BC
CAN malfunction, 5 sec. without message
1059
DM1
ENGINE FAULT CODES
Coolant temperature sensor signal out of See OTS (Oil Temperature Sensor) plausibility
3006
range. check (Fault 3033)
Sensor defective or short circuit to external
Coolant temperature sensor signal above
3007 source.
range max.
Check wiring or replace sensor.
Coolant temperature sensor signal below Sensor defective or short circuit to ground.
3008
range min. Check wiring or replace sensor.
No CAN plausibility check performed, restart
3009 Coolant temperature sensor null (via CAN) system, if problem reoccurs.
Check wiring or replace sensor.
Sensor defective or short circuit to external
Air intake temperature sensor signal above
3010 source.
range max.
Check wiring or replace sensor.
Air intake temperature sensor signal below Sensor defective or short circuit to ground.
3011
range min. Check wiring or replace sensor.
No CAN plausibility check performed, restart
3012 Air intake temperature sensor null (via CAN) system, if problem reoccurs.
Check wiring or replace sensor.
Sensor defective or short circuit to external
3015 Fuel temperature signal above range max. source.
Check wiring or replace sensor.
Sensor defective or short circuit to ground.
3016 Fuel temperature signal below range min.
Check wiring or replace sensor.
Sensor defective or short circuit to external
Boost pressure sensor signal above range
3019 source.
max.
Check wiring or replace sensor.
No CAN plausibility check performed, restart
3021 Boost pressure sensor null (via CAN) system, if problem reoccurs.
Check wiring or replace sensor.
Difference of ambient and boost pressure is out
3022 Boost pressure sensor signal out of range of range.
Check wiring or replace sensor.
Atmospheric pressure sensor signal out of
3023
range
Ambient pressure sensor inside ECU is defect.
Atmospheric pressure sensor signal above
3024 Replace ECU (not necessary if never running in
range max.
high altitude).
Atmospheric pressure sensor signal below
3025
range min.
Inaccurate oil pressure sensor or defect (e.g. too
low oil level, leakage...) in the oil system.
3028 Oil pressure sensor pressure too low
Check oil pressure sensor for accuracy and
check oil system.
DESCRIPTION AND POSSIBLE
CODE DEFINITION
STEPS FOR REPAIR
Cylinder 1 injector cable short-circuit low side Short circuit in wiring with external source.
3061
to battery Check the wiring or replace injector
Defective coil of injector.
3063 Cylinder 1 short-circuit high side to ground
Check the wiring and replace injector
Depending on the pattern, various reasons can
cause the defect, internal ECU problems also
3068 Cylinder 3 unclassified error in injector possible.
Check the wiring and the injection signals,
replace ECU
Cylinder 3 injector cable short-circuit low side Short circuit in wiring with external source.
3069
to battery Check the wiring or replace injector
Check the wiring and the injection signals,
3070 Cylinder 3 signal low
replace ECU.
Defective coil of injector.
3071 Cylinder 3 short-circuit high side to ground
Check the wiring and replace injector
Depending on the pattern, various reasons can
cause the defect, internal ECU problems also
3076 Cylinder 2 unclassified error in injector possible.
Check the wiring and the injection signals,
replace ECU
Cylinder 2 injector cable short-circuit low side Short circuit in wiring with external source.
3077
to battery Check the wiring or replace injector
Defective coil of injector.
3079 Cylinder 2 short-circuit high side to ground
Check the wiring and replace injector
Depending on the pattern, various reasons can
cause the defect, internal ECU problems also
3080 Cylinder 4 unclassified error in injector possible.
Check the wiring and the injection signals,
replace ECU
Cylinder 4 injector cable short-circuit low side Short circuit in wiring with external source.
3081
to battery Check the wiring or replace injector
Signal interrupted do to wiring problem, defective
or incorrectly installed crankshaft speed sensor.
3088 Crankshaft sensor lost synchronization Check wiring, sensor installation and proper
functioning of crankshaft sensor (evaluate raw
signals)
Check wiring, sensor installation and proper
3089 Crankshaft sensor defective functioning of crankshaft sensor (evaluate raw
signals).
Oil temperature sensor signal above normal Check oil temperature sensor for accuracy and
3147
range check oil system.
Short circuit of wiring to external source or inside
3154 Grid heater relay short-circuit to battery relay.
Check wiring or replace relay
Short circuit of wiring to ground or inside relay.
3155 Grid heater relay short-circuit to ground
Check wiring or replace relay
Broken or disconnected wiring or defective relay.
3156 Grid heater relay no load
Check wiring or replace relay
High pressure side: Leakage in high pressure
section, injection nozzle stuck in open position,
worn high pressure pump, worn injector, leaking
3171 Fuel rail/system pressure - too low pressure relieve valve
Low pressure side: Pressure before gear pump
too low, gear pump output too low (fuel filter
clogged, leakage in low pressure side).
DESCRIPTION AND POSSIBLE
CODE DEFINITION
STEPS FOR REPAIR
Check wiring
3856 Coolant temperature signal test failure
Check sensor
3998 Unknown engine error code with amber lamp Reset system by turning ignition off and starting
machined again.
3999 Unknown engine error code with red lamp If fault is recorded again contact TSS.
TRANSMISSION FAULT CODES
NOTE: All pin references for 4xxx fault codes, unless other wise stated, refer to the transmission controller.