TOOL TALK

BJV
Rotary Cleaning for Straight Pipes

3 in. 76 mm Designed for a wide range of pipe diameters, pressures,

flows, and configurations, BJV controlled rotary nozzles
are the industry standard for cleaning medium to large
pipes and vessels.

The customizability of the BJV and its extensive range of

accessories make it one of the most versatile nozzles in
the industry. The tool can be configured for any pump/
pressure/flow by swapping heads and modifying jet
patterns and then combining with extensions, pull rings,
centralizers or cages to accommodate a huge array of
7.3–8.8 in. 180–213 mm

cleaning applications including pipes, stacks, tanks, rail

cars, conveyors, tunnels, etc.

The BJV can be paired with the AutoBox ABX-500 for a

hands-free solution to many cleaning jobs.

COMPETITIVE ADVANTAGES
• Most versatile nozzle in the industry
• Compatible with a wide range of heads and jetting
configurations for any pump up to 40k psi/2800 bar
or up to 200 gpm/757 LPM
• Can be customized and accessorized for clean-
ing pipes and vessels from 4” up to 60” in diameter
under the most adverse conditions
• 10K, 15K, and 22K models run 3X longer between
1 NPT, 3/4 NPT,
M24, 3/4 MP, service intervals saving considerable service cost
9/16 HP with less downtime

FEATURES BENEFITS
• 2019 redesign extends performance life • Speed control guaranteed to be maintenance-free
three times longer between service intervals for three years
across 10K, 15K, and 22K tools

• Easy to access high pressure seal • When field maitenance becomes necessary, seal
replacement is fast and easy — under 3 minutes

• Quick inlet cartridge and head change • Swap from 15K to 22K on the fly

• Variable speed control • Maximize cleaning by chosing slower speeds for

hard to clean or plugged pipes, and faster speeds
for polishing easy to clean pipes with a single tool

StoneAge, Inc.  •  Phone: +1-970-259-2869  • www.stoneagetools.com • 08/2019 1

 BJV TOOL OVERVIEW

QUESTIONS TO ASK THE CUSTOMER

• What size and length of hose are you using?
• Do you need an adapter?
• Do you need a backout preventer?
You should always use a backout preventer with high pressure pipe cleaning tools.
• Do you need a stinger or centralizer?
A stinger or centering device is required when the ID of the pipe is 1.5 times larger the diameter of the tool be-
ing used, as described in the WJTA Recommended Guide.
• Are extensions required?

TOOL SPECIFICATIONS
PART ID BJVE-P16 BJVE-P12 BJVE-M24 BJVE-MP12 BJV-H9
2–10k psi 2–15k psi 2–22k psi 2–22k psi 20–40k psi
Pressure Range
140–700 bar 140–1000 bar 140–1500 bar 140–1500 bar 1400–2800 bar
20–200 gpm 12–100 gpm 12–100 gpm 12–100 gpm 3.4–20 gpm
Flow Range
76–757 l/min 45–380 l/min 45–380 l/min 45–380 l/min 13–76 l/min
Flow Coefficient 7.5 Cv 4.6 Cv 4.6 Cv 4.6 Cv 0.67 Cv
25–95 rpm (Slow) 20–95 rpm (Slow) 20–95 rpm (Slow) 20–95 rpm (Slow)
20–60 rpm (Slow Fluid)
Rotation Speed 50–200 rpm (Medium) 40–190 rpm (Medium) 40–190 rpm (Medium) 40–190 rpm (Medium)
90–250 rpm (Fast Fluid)
85–300 rpm (Fast) 70–275 rpm (Fast) 70–275 rpm (Fast) 70–275 rpm (Fast)
Inlet Connection 1 NPT 3/4 NPT M24 3/4 MP 9/16 HP
1/4 NPT (P4), 1/4 NPT (P4),
Port Size 1/4 NPT (P4), G12 1/4 NPT (P4), G12 3/8-24 UNF (S6)
1/2 NPT (P8) 1/2 NPT (P8)
AP4, APF4, OC8-P8, AP4, APF4, OC8-P8,
Nozzle Type AP4, APF4 AP4, APF4 OS6
OC8-P12 OC8-P12
GP 025-P4SS, GP 025-P4SS, GP 025-P4SS,
Port Plug GP 025-P4SS OS6 002
GP 025-P8SS GP 025-P8SS SA 058-G12
Swivel Diameter 3 in. 76 mm 3 in. 76 mm 3 in. 76 mm 3 in. 76 mm 3 in. 76 mm
Swivel Length 8.8 in. 224 mm 8.8 in. 224 mm 8.8 in. 224 mm 8.8 in. 224 mm 8.4 in. 213 mm
Swivel Weight 8.5 lb 3.9 kg 8.5 lb 3.9 kg 8.5 lb 3.9 kg 8.5 lb 3.9 kg 9.8 lb 4.4 kg
Head Weight 3.3 lb 1.5 kg 3.3 lb 1.5 kg 3.3 lb 1.5 kg 3.3 lb 1.5 kg 3.3 lb 1.5 kg
Maximum Water
160 ºF 70 ºC 160 ºF 70 ºC 160 ºF 70 ºC 160 ºF 70 ºC 160 ºF 70 ºC
Temperature

Visit our website for tool resources including

operation and maintenance videos:
WWW.STONEAGETOOLS.COM

2 StoneAge, Inc.  •  Phone: +1-970-259-2869  • www.stoneagetools.com • 08/2019

BJV TOOL CONFIGURATION

Hose Adapter, Swivel Head Nozzle

if required

A complete BJV tool configuration requires the following components:

1. Swivel for required working pressure and appropriate inlet connection
2. Head for the required pressure, flow and application
3. Nozzles/plugs of the appropriate number and size

The following items may also be required:

• Suitable hose adapter
• Centralizer, extension nipples, pulling ring
• Stinger
• Backout preventer

To configure a BJV tool, the following information should be obtained:

• Pump pressure and flow
• Hose length and ID
• Hose end fitting

StoneAge, Inc.  •  Phone: +1-970-259-2869  • www.stoneagetools.com • 08/2019 3

 BJV TOOL CONFIGURATION

ORDERING A STANDARD PACKAGE

StoneAge offers standardized BJV tool packages for the most commonly used configurations. All BJV packages
come fully assembled and include 1. Swivel, 2. Head, and 3. Nozzles specified to jetting, 4. Case.

The following table shows the configurations of standard BJV tool packages:

MAXIMUM INLET HEAD PACKAGE CONTENTS PACKAGE PART ID

PRESSURE CONNECTION
1 x BJVE-P16-M swivel
1 x BJ 144-P4-6-R?? head
6 x P4 ports BJVE-P16-P4-6-PKG
6 x AP4 or APF4 nozzles/plugs
10k psi 1 x BJ 080 case
1 NPT
690 bar 1 x BJVE-P16-M swivel
1 x BJ 144-P4-7-R?? head
7 x P4 ports BJVE-P16-P4-7-PKG
7 x AP4 or APF4 nozzles/plugs
1 x BJ 080 case
1 x BJVE-P12-M swivel
1 x BJ 144-P4-6-R?? head
6 x P4 ports BJVE-P12-P4-6-PKG
6 x AP4 or APF4 nozzles/plugs
15k psi 1 x BJ 080 case
3/4 NPT
1000 bar 1 x BJVE-P12-M swivel
1 x BJ 144-P4-7-R?? head
7 x P4 ports BJVE-P12-P4-7-PKG
7 x AP4 or APF4 nozzles/plugs
1 x BJ 080 case
1 x BJVE-MP12-M swivel
1 x BJ 144-P4-6-R?? head
6 x P4 ports BJVE-MP12-P4-6-PKG
6 x AP4 or APF4 nozzles/plugs
1 x BJ 080 case
3/4 MP
1 x BJVE-MP12-M swivel
1 x BJ 144-P4-7-R?? head
7 x P4 ports BJVE-MP12-P4-7-PKG
7 x AP4 or APF4 nozzles/plugs
22k psi 1 x BJ 080 case
1500 bar 1 x BJVE-M24-M swivel
1 x BJ 144-P4-6-R?? head
6 x P4 ports BJVE-M24-P4-6-PKG
6 x AP4 or APF4 nozzles/plugs
1 x BJ 080 case
M24
1 x BJVE-M24-M swivel
1 x BJ 144-P4-7-R?? head
7 x P4 ports BJVE-M24-P4-7-PKG
7 x AP4 or APF4 nozzles/plugs
1 x BJ 080 case
1 x BJV-H9-? swivel
1 x BJ 444-S6-R70 head
6 x S6 ports BJV-H9-S6-6-PKG
6 x O S6 nozzles/plugs
44k psi 1 x BJ 080 case
9/16 HP
3000 bar 1 x BJV-H9-? swivel
1 x BJ 444-S6-?? head
8 x S6 ports BJV-H9-S6-8-PKG
8 x O S6 nozzles/plugs
1 x BJ 080 case

?? Specify desired R-value — See head options on following page

4 StoneAge, Inc.  •  Phone: +1-970-259-2869  • www.stoneagetools.com • 08/2019

BJV TOOL CONFIGURATION

PACKAGE HEAD OPTIONS

The following table shows head selection by desired flow for each package:

PRESSURE PACKAGE FLOW R-VALUE HEAD

15–25 gpm 57–95 LPM R60 BJ 144-P4-6-R60
20–45 gpm 76–170 LPM R35 BJ 144-P4-6-R35
BJVE-P16-P4-6-PKG
35–80 gpm 133–303 LPM R20 BJ 144-P4-6-R20

10k psi 55–140 gpm 208–530 LPM R12 BJ 144-P4-6-R12

690 bar 15–25 gpm 57–95 LPM R60 BJ 144-P4-7-R6
20–45 gpm 76–170 LPM R35 BJ 144-P4-7-R35
BJVE-P16-P4-7-PKG
35–80 gpm 133–303 LPM R20 BJ 144-P4-7-R20
55–140 gpm 208–530 LPM R12 BJ 144-P4-7-R12
10–20 gpm 38–76 LPM R60 BJ 144-P4-6-R60
20–40 gpm 76–151 LPM R35 BJ 144-P4-6-R35
BJVE-P12-P4-6-PKG
30–70 gpm 114–265 LPM R20 BJ 144-P4-6-R20

15k psi 50–120 gpm 189–454 LPM R12 BJ 144-P4-6-R12

1000 bar 10–20 gpm 38–76 LPM R60 BJ 144-P4-7-R6
20–40 gpm 76–151 LPM R35 BJ 144-P4-7-R35
BJVE-P12-P4-7-PKG
30–70 gpm 114–265 LPM R20 BJ 144-P4-7-R20
50–120 gpm 189–454 LPM R12 BJ 144-P4-7-R12
10–20 gpm 38–76 LPM R60 BJ 144-P4-6-R60
20–35 gpm 76–133 LPM R35 BJ 144-P4-6-R35
BJVE-MP12-P4-6-PKG
30–65 gpm 114–246 LPM R20 BJ 144-P4-6-R20
50–110 gpm 189–416 LPM R12 BJ 144-P4-6-R12
10–20 gpm 38–76 LPM R60 BJ 144-P4-7-R6
20–35 gpm 76–133 LPM R35 BJ 144-P4-7-R35
BJVE-MP12-P4-7-PKG
30–65 gpm 114–246 LPM R20 BJ 144-P4-7-R20
22k psi 50–110 gpm 189–416 LPM R12 BJ 144-P4-7-R12
1500 bar 10–20 gpm 38–76 LPM R60 BJ 144-P4-6-R60
20–35 gpm 76–133 LPM R35 BJ 144-P4-6-R35
BJVE-M24-P4-6-PKG
30–65 gpm 114–246 LPM R20 BJ 144-P4-6-R20
50–110 gpm 189–416 LPM R12 BJ 144-P4-6-R12
10–20 gpm 38–76 LPM R60 BJ 144-P4-7-R6
20–35 gpm 76–133 LPM R35 BJ 144-P4-7-R35
BJVE-M24-P4-7-PKG
30–65 gpm 114–246 LPM R20 BJ 144-P4-7-R20
50–110 gpm 189–416 LPM R12 BJ 144-P4-7-R12

44k psi 6–10 gpm 23–38 LPM R40 BJ 444-S6-R40

BJV-H9-S6-8-PKG
3000 bar 9–17 gpm 34–64 LPM R25 BJ 444-S6-R25

StoneAge, Inc.  •  Phone: +1-970-259-2869  • www.stoneagetools.com • 08/2019 5

 BJV TOOL CONFIGURATION

ORDERING BY LINE ITEM

Complete tools can be configured by following the steps outlined below.
Contact your StoneAge Account Representative for questions about specific applications.

STEP 1 SWIVEL SELECTION

There are multiple swivel options available. The correct swivel is selected based on the maximum working pres-
sure, inlet connection, and required rotation speed.

MAXIMUM PRESSURE INLET CONNECTION SWIVEL PART ID

BJVE-P16-M
10k psi 700 bar 1 NPT Female
50–200 rpm
BJVE-P12-M
15k psi 1000 bar 3/4 NPT Female
40–190 rpm
BJV-MP12-M
3/4 MP Female
40–190 rpm
22k psi 1500 bar
BJVE-M24-M
M24 Female
40–190 rpm
BJV-H9-F BJV-H9-S
40k psi 2800 bar 9/16 HP Female
90–250 rpm 20–60 rpm

STEP 2 HOSE/LANCE CONNECTION

A hose adapter may be required depending on the inlet connection of your swivel.
See Fittings and Adapters or ask your StoneAge Representative for available options.

6 StoneAge, Inc.  •  Phone: +1-970-259-2869  • www.stoneagetools.com • 08/2019

BJV TOOL CONFIGURATION

STEP 3 HEAD SELECTION

There are different head options for each BJV swivel: 6-port standard, 7-port standard, and 6-port extension. An
8-port option is available for 40K. The correct head specification is based on the pressure and flow of the pump
and the required port size.
90º
135º 90º
135º 45º
45º 6-PORT 6-PORT
2 @ 45º 2 @ 45º
2 @ 90º 2 @ 90º
2 @ 135º 2 @ 135º
45º 135º 45º

135º
90º 90º

135º 90º 100º 80º

7-PORT 135º 45º 8-PORT

45º
1 @ 15º 2 @ 45º
15º 2 @ 45º 2 @ 80º
2 @ 90º 2 @ 100º
45º 45º 2 @ 135º
2 @ 135º 135º

135º 100º 80º

90º

Head Options by Swivel:

HEAD HEAD NOZZLES HEAD PART ID R-VALUE OPTIONS PACKAGE PART ID
SWIVEL TYPE SIZE
6 x AP4 or APF4 BJ 144-P4-6-R?? R12, R20, R35, R60 BJVE-P16-P4-6-PKG
Standard P4
BJVE-P16 7 x AP4 or APF4 BJ 144-P4-7-R?? R12, R20, R35 BJVE-P16-P4-7-PKG
Extension P8 6 x AP4 or APF4 BJVE 145-P8-6-R?? R12, R20, R35, R60 N/A
6 x AP4 or APF4 BJ 144-P4-6-R?? R12, R20, R35, R60 BJVE-P12-P4-6-PKG
Standard P4
BJVE-P12 7 x AP4 or APF4 BJ 144-P4-7-R?? R12, R20, R35 BJVE-P12-P4-7-PKG
Extension P8 6 x AP4 or APF4 BJVE 145-P8-6-R?? R12, R20, R35, R60 N/A
6 x AP4 or APF4 BJ 144-P4-6-R?? R12, R20, R35, R60 BJVE-MP12-P4-6-PKG
Standard P4
BJVE-MP12 7 x AP4 or APF4 BJ 144-P4-7-R?? R12, R20, R35 BJVE-MP12-P4-7-PKG
Extension G12 6 x AP4 or APF4 BJ 145-G12-6-R?? R12, R20, R35, R60 N/A
6 x AP4 or APF4 BJ 144-P4-6-R?? R12, R20, R35, R60 BJVE-M24-P4-6-PKG
Standard P4
BJVE-M24 7 x AP4 or APF4 BJ 144-P4-7-R?? R12, R20, R35 BJVE-M24-P4-7-PKG
Extension G12 6 x AP4 or APF4 BJ 145-G12-6-R?? R12, R20, R35, R60 N/A
6 x OS6 BJ 444-S6-R70 R70 BJV-H9-S6-6-PKG
BJ-H9 Standard S6
8 x OS6 BJ 444-S6-?? R25, R40 BJV-H9-S6-8-PKG

?? Specify desired R-value

For most accurate head selection, use the StoneAge Jetting App:
JETTING.STONEAGETOOLS.COM

StoneAge, Inc.  •  Phone: +1-970-259-2869  • www.stoneagetools.com • 08/2019 7

 BJV TOOL CONFIGURATION

STEP 4 NOZZLES AND PLUGS

BJV tool heads can be jetted in different configurations depending on the application. Here are the most
commonly used nozzle/plug configurations:

HEAD TYPE 45º PORTS 90º PORTS 135º PORTS

2 x Nozzle 2 x Nozzle 2 x Nozzle
2 x Plug 2 x Nozzle 2 x Nozzle
6-Port
2 x Plug 2 x Nozzle 2 x Plug
2 x Plug 2 x Plug 2 x Nozzle
HEAD TYPE 80º PORTS 100º PORTS 135º PORTS
2 x Extension 2 x Extension 2 x Extension
2 x Plug 2 x Extension 2 x Extension
6-Port
2 x Extension 2 x Extension 2 x Plug*
2 x Plug 2 x Extension 2 x Plug*
HEAD TYPE 15º PORT 45º PORTS 90º PORTS 135º PORTS
1 x Plug 2 x Nozzle 2 x Nozzle 2 x Nozzle
1 x Nozzle 2 x Plug 2 x Nozzle 2 x Nozzle
7-Port
1 x Nozzle 2 x Plug 2 x Nozzle 2 x Plug
1 x Nozzle 2 x Plug 2 x Plug 2 x Nozzle
HEAD TYPE 45º PORTS 80º PORT 100º PORT 135º PORTS
2 x Nozzle 2 x Nozzle 2 x Nozzle 2 x Nozzle
2 x Plug 2 x Nozzle 2 x Nozzle 2 x Nozzle
8-Port
2 x Plug 2 x Plug 2 x Nozzle 2 x Nozzle
2 x Plug 2 x Nozzle 2 x Nozzle 2 x Plug

*When used with pull ring or rigid lance

Once you have confirmed the jetting configuration, use the StoneAge Jetting App to determine nozzle sizes:
JETTING.STONEAGETOOLS.COM

8 StoneAge, Inc.  •  Phone: +1-970-259-2869  • www.stoneagetools.com • 08/2019

 BJV TOOL CONFIGURATION

STEP 5 CENTRALIZER OPTIONS

A centralizer helps to protect the tool as it passes through the pipe and balances jet standoff distance for more
consistent cleaning. In cases where pipe size is more than 1.5 times the diameter of the tool, a centralizer is an
important safety device, preventing the tool from turning around and thrusting backwards out of the pipe.

CENTRALIZER WITH SKIDS AND COLLARS

CENTRALIZER
PIPE SIZE WEIGHT COLLAR* SKID**
(COMPLETE)
6 in. 152 mm BJ 070-6 3.8 lb 1.7 kg BJ 070.2 BJ 070.1-6

8 in. 203 mm BJ 070-8 4.8 lb 2.2 kg BJ 070.2 BJ 070.1-8

10 in. 254 mm BJ 070-10 6.2 lb 2.8 kg BJ 070.2 BJ 070.1-10

12 in. 305 mm BJ 070-12 8.0 lb 3.6 kg BJ 070.2 BJ 070.1-12

*Set of 2 collars **Set of 3 skids with 6 screws

BJ 408
BJ 100

CAGE CENTRALIZERS
We offer two types of cage-style centralizers for BJV tools.

BJ 408-MP12/H9 BJ 100-SS
BJ 408-P12/M24 BJ 100-SS-MP
© 07/30/2014 StoneAge®, All Rights Reserved

PART ID BJ 408-MP12/H9 BJ 408-P12/M24* BJ 100-SS BJ 100-SS-MP

© 07/30/2014 StoneAge®, All Rights Reserved BJV-P16
BJV-MP12
Tool BJVE-MP12 BJV-H9 BJV-P12 BJV-M24 BJV-P12
BJV-M24
BJV-H9
Maximum
3 in. 76 mm 3 in. 76 mm 3 in. 76 mm 3 in. 76 mm 6 in. 152 mm 6 in. 152 mm
Extension
Required Inlet SA 366-P12P12-6 SA 368-M24M24-6
N/A N/A N/A N/A
Extension* (3/4 NPT Male) (M24 Male)
Diameter 12 in. 300 mm 12 in. 300 mm 12 in. 300 mm 12 in. 300 mm 20 in. 510 mm 20 in. 510 mm
Length 20 in. 510 mm 20 in. 510 mm 20 in. 510 mm 20 in. 510 mm 24 in. 610 mm 24 in. 610 mm
Weight 10 lb 4.5 kg 10 lb 4.5 kg 10 lb 4.5 kg 10 lb 4.5 kg 11 lb 5.0 kg 11 lb 5.0 kg

*Requires specified extension nipple on the inlet

StoneAge, Inc.  •  Phone: +1-970-259-2869  • www.stoneagetools.com • 08/2019 9

 BJV TOOL CONFIGURATION

6-WHEEL CENTRALIZER Swivel Inlet

6-wheel BJV centralizers utilize a scissor style aluminium

frame for diameter adjustment. These centralizers come
in three sizes — Small, Medium, and Large — and are
suitable for straight pipes as large as 5 feet (1.5 m).
Larger custom sizes are available.
Centralizer

TOOL THREAD SIZE Ø RANGE CENTRALIZER WEIGHT

9–18 in. 230–460 mm BJ 286-S-P12 22 lb 10 kg
BJVE-P12 3/4 NPT Male x 3/4 NPT Male 13–40 in. 330–1000 mm BJ 286-M-P12 34 lb 15 kg
16–60 in. 410–1500 mm BJ 286-L-P12 45 lb 20 kg
9–18 in. 230–460 mm BJ 286-S-M24 22 lb 10 kg
BJVE-M24 M24 Male x M24 Female 13–40 in. 330–1000 mm BJ 286-M-M24 34 lb 15 kg
16–60 in. 410–1500 mm BJ 286-L-M24 45 lb 20 kg
9–18 in. 230–460 mm BJ 286-S-MP12 20 lb 9 kg
BJVE-MP12 3/4 MP Male x 3/4 MP Male 13–40 in. 330–1000 mm BJ 286-M-MP12 32 lb 15 kg
16–60 in. 410–1500 mm BJ 286-L-MP12 40 lb 18 kg
9–18 in. 230–460 mm BJ 286-S-H9 19 lb 9 kg
BJV-H9 9/16 HP Male x 9/16 HP Male 13–40 in. 330–1000 mm BJ 286-M-H9 30 lb 14 kg
16–60 in. 410–1500 mm BJ 286-L-H9 40 lb 18 kg

SMALL 6-WHEEL CENTRALIZER (BJ 286-S) COMPONENT PARTS

10 StoneAge, Inc.  •  Phone: +1-970-259-2869  • www.stoneagetools.com • 08/2019

BJV TOOL CONFIGURATION
MEDIUM 6-WHEEL CENTRALIZER (BJ 286-M) COMPONENT PARTS

LARGE 6-WHEEL CENTRALIZER (BJ 286-L) COMPONENT PARTS

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 BJV TOOL CONFIGURATION
Inlet
8-WHEEL CENTRALIZER
8-wheel BJV centralizers are suitable for pipes with
bends as well as straight pipes. These centralizers
come in three sizes — Small, Medium, and Large
— and feature telescopic steel legs for fine-tuning Swivel
diameter adjustment.
Centralizer

TOOL THREAD SIZE Ø RANGE CENTRALIZER PART ID WEIGHT

16–21 in. 410–530 mm BJ 288-S-P12 19 lb 9 kg
BJVE-P12 3/4 NPT Male x 3/4 NPT Male 22–29 in. 560–740 mm BJ 288-M-P12 27 lb 12 kg
30–37 in. 770–940 mm BJ 288-L-P12 36 lb 16 kg
16–21 in. 410–530 mm BJ 288-S-M24 20 lb 9 kg
BJVE-M24 M24 Male x M24 Female 22–29 in. 560–740 mm BJ 288-M-M24 28 lb 13 kg
30–37 in. 770–940 mm BJ 288-L-M24 37 lb 17 kg
16–21 in. 410–530 mm BJ 288-S-MP12 18 lb 8 kg
BJVE-MP12 3/4 MP Male x 3/4 MP Male 22–29 in. 560–740 mm BJ 288-M-MP12 25 lb 11 kg
30–37 in. 770–940 mm BJ 288-L-MP12 28 lb 13 kg
16–21 in. 410–530 mm BJ 288-S-H9 18 lb 8 kg
BJV-H9 9/16 HP Male x 9/16 HP Male 22–29 in. 560–740 mm BJ 288-M-H9 25 lb 11 kg
30–37 in. 770–940 mm BJ 288-L-H9 28 lb 13 kg

SMALL 8-WHEEL CENTRALIZER (BJ 288-S) COMPONENT PARTS

12 StoneAge, Inc.  •  Phone: +1-970-259-2869  • www.stoneagetools.com • 08/2019

BJV TOOL CONFIGURATION
MEDIUM 8-WHEEL CENTRALIZER (BJ 288-M) COMPONENT PARTS

LARGE 8-WHEEL CENTRALIZER (BJ 288-L) COMPONENT PARTS

StoneAge, Inc.  •  Phone: +1-970-259-2869  • www.stoneagetools.com • 08/2019 13

 BJV TOOL CONFIGURATION

STEP 6 EXTENSION NIPPLES

Extension nipples are available for use with all BJV
tools. See Nozzles and Extensions for a complete list of
extension options.

STEP 7 PULLING RING

A pulling ring is available for 6-port and 8-port BJV heads.

DESCRIPTION PART ID WEIGHT

Pulling ring for 6-port or 8-port BJV head HC 090 2.0 lb 0.9 kg

STEP 8 BACKOUT PREVENTER

Backout preventers increase operator safety by keeping
the tool from backing out of the pipe. Several options
are available including fixtures for small diameter pipes,
pipes with various flange bolt circle diameters, and
BJ 310
adapters for pipes with no-flange entry.

BACKOUT
PIPE SIZE HOSE OD DESCRIPTION WEIGHT
PREVENTER
4–8 in. 0.3–1.5 in. Backout preventer for 7.6 lb
BJ 310 BJ 320
100–200 mm 8–38 mm small to medium pipes 3.4 kg
shown with BJ 325
5–17 in. 0.3–1.5 in. Backout preventer for 6.3 lb extension kit and
BJ 320
130–430 mm 8–38 mm medium to large pipes 2.6 kg BJ 340 No-flange
15–36 in. Extension kit for BJ 320 8.5 lb attachment kit
N/A BJ 325
380–910 mm backout preventer 3.6 kg
8–36 in. No-flange kit for BJ 320 17 lb
N/A BJ 340
130–910 mm backout preventer 7.7 kg

BJ 320

STEP 9 ACCESSORIES
A PelicanTM brand protection/carrying case with custom cut foam insert is
available for BJV tool models.

EXTERIOR DIMENSIONS INTERIOR DIMENSIONS COLOR CASE PART ID

(L X W X D) (L X W X D)
17.5 x 11.7 x 7.1 in. 16.9 x 10.0 x 6.5 in.
Black BJ 080
44.5 x 29.7 x 18.0 cm 42.9 x 25.4 x 16.5 cm

14 StoneAge, Inc.  •  Phone: +1-970-259-2869  • www.stoneagetools.com • 08/2019

BJV TOOL CONFIGURATION

STEP 10 MAINTENANCE RESOURCES

ROTATION KIT
TOOL KIT PART ID KIT CONTENTS
SPEED DESCRIPTION
1 x BJVE 006 Seal
1 x WGR 006 Shaft Seal, Small
1 x GP 049.2 Cap, Syringe, Lock Cap
1 x BJ 007 Bearing, Angle Contact, BECBY
1 x BJVE 008 O-Ring, 2.629 x 2.489, 70D
BJVE-P16 1 x WHR 006 Seal, Shaft
BJVE-P12 1 x SC212 007 Bearing
Overhaul Kit BJVE 610
BJVE-M24 Medium 1 x GP 049.1 Syringe, Plastic, .68oz
BJVE-MP12 1 x BJ 026 Port Plug
1 x BJVE 010 Seal
1 x WHR 014 Wave Spring for Bearing
1 x GP 043 Blue Goop, 2 oz.
1 x BJ 048-M Viscous Fluid, Medium - 6oz
1 x PL 677 BJVE Family User Manual
1 x BJ 007 Bearing, Angle Contact, BECBY
1 x BJ 008 O-Ring
1 x BJ 010-D Seal, Shaft
1 x BJ 014-D Wave Spring
1 x BJ 021-S Weep Seal
1 x BJ 026 Port Plug
1 x BJ 030 O-Ring
1 x BJ 032 Retaining Ring, Internal 2.125
1 x BJ 048-S Viscous Fluid, Slow - 6oz.
1 x BJ 062-S Antiseize, 2g
BJV-H9 Slow Overhaul Kit BJ 610-H9-S
1 x BJ 071 Backup O-Ring
1 x BJ 072 O-Ring
1 x BJ 411 H.P. Seat - 40k psi
1 x BJ 412-O H.P. Seal & Oring - 40k psi
1 x BJ 417 O-Ring
1 x BJ 420 H.P. Seal Holder - 40k psi
1 x GO 123 O-Ring
1 x RJ 029 Seal, Piston
1 x SG 009 Bearing, Ball
1 x PL 519 BJV-H9 Manual Insert 40k psi
1 x BJ 007 Bearing, Angle Contact, BECBY
1 x BJ 008 O-Ring
1 x BJ 010-D Seal, Shaft
1 x BJ 014-D Wave Spring
1 x BJ 021-S Weep Seal
1 x BJ 026 Port Plug
1 x BJ 030 O-Ring
1 x BJ 032 Retaining Ring, Internal 2.125
1 x BJ 048-F Viscous Fluid, Slow - 6oz.
1 x BJ 062-S Antiseize, 2g
BJV-H9 Fast Overhaul Kit BJ 610-H9-F
1 x BJ 071 Backup O-Ring
1 x BJ 072 O-Ring
1 x BJ 411 H.P. Seat - 40k psi
1 x BJ 412-O H.P. Seal & Oring - 40k psi
1 x BJ 417 O-Ring
1 x BJ 420 H.P. Seal Holder - 40k psi
1 x GO 123 O-Ring
1 x RJ 029 Seal, Piston
1 x SG 009 Bearing, Ball
1 x PL 519 BJV-H9 Manual Insert 40k psi

StoneAge, Inc.  •  Phone: +1-970-259-2869  • www.stoneagetools.com • 08/2019 15

 BJV TOOL CONFIGURATION

Continued from previous page:

ROTATION KIT
TOOL KIT PART ID KIT CONTENTS
SPEED DESCRIPTION
1 x BJVE 016-HF-O Seat Face, High Flow Assembly
1 x BJ 072 O-Ring
1 x BJVE 015-P16 Inlet Cartridge, P16, Engraved
BJVE-P16 Medium Seal Overhaul Kit BJVE 605 1 x BJ 211 Brass Seat
1 x BJVE 212-TO H.P. Seal W O-Ring Assembly
1 x BJ 071 Backup O-Ring
1 x PL 677 BJVE Family User Manual
1 x BJ 071 Backup O-Ring
1 x BJ 072 O-Ring
1 x BJVE 212-TO H.P. Seal W O-Ring Assembly
1 x BJVE 015-P12 Inlet Cartridge, P12, Engraved
BJVE-P12 Medium Seal Overhaul Kit BJVE 604-P12
1 x BJVE 016-O Seat Face with O-Ring/Back Up
Ring Assembly
1 x MJ 011-C Carbide Seat (Coated)
1 x PL 677 BJVE Family User Manual
1 x BJ 071 Backup O-Ring
1 x BJ 072 O-Ring
1 x BJVE 212-TO H.P. Seal W O-Ring Assembly
1 x BJVE 015-M24 Inlet Cartridge, M24, Engraved
BJVE-M24 Medium Seal Overhaul Kit BJVE 604-M24
1 x BJVE 016-O Seat Face with O-Ring/Back Up
Ring Assembly
1 x MJ 011-C Carbide Seat (Coated)
1 x PL 677 BJVE Family User Manual
1 x BJ 071 Backup O-Ring
1 x BJ 072 O-Ring
1 x BJVE 212-TO H.P. Seal W O-Ring Assembly
1 x BJVE 015-MP12 Inlet Cartridge, MP12,
BJVE-MP12 Medium Seal Overhaul Kit BJVE 604-MP12 Engraved
1 x BJVE 016-O Seat Face with O-Ring/Back Up
Ring Assembly
1 x MJ 011-C Carbide Seat (Coated)
1 x PL 677 BJVE Family User Manual
1 x BC 410.15 Syringe, 20CC
1 x BC 415 Syringe Tube Assembly
1 x BJ 048-S Viscous Fluid, Slow - 6oz.
1 x BJ 062-S Antiseize, 2g
1 x BJ 071 Backup O-Ring
1 x BJ 072 O-Ring
BJV-H9 Slow Service Kit, Sow BJ 600-H9-S
1 x BJ 411 H.P. Seat - 40k psi
1 x BJ 412-O H.P. Seal & Oring - 40k psi
1 x BJ 417 O-Ring
1 x BJ 420 H.P. Seal Holder - 40k psi
1 x GO 123 O-Ring
1 x PL 519 BJV-H9 Manual Insert 40k psi
1 x BC 410.15 Syringe, 20CC
1 x BC 415 Syringe Tube Assembly
1 x BJ 048-F Viscous Fluid, Slow - 6oz.
1 x BJ 062-S Antiseize, 2g
1 x BJ 071 Backup O-Ring
1 x BJ 072 O-Ring
BJV-H9 Fast Service Kit, Fast BJ 600-H9-F
1 x BJ 411 H.P. Seat - 40k psi
1 x BJ 412-O H.P. Seal & Oring - 40k psi
1 x BJ 417 O-Ring
1 x BJ 420 H.P. Seal Holder - 40k psi
1 x GO 123 O-Ring
1 x PL 519 BJV-H9 Manual Insert 40k psi

16 StoneAge, Inc.  •  Phone: +1-970-259-2869  • www.stoneagetools.com • 08/2019

BJV TOOL CONFIGURATION

Continued from previous page:

ROTATION KIT
TOOL KIT PART ID KIT CONTENTS
SPEED DESCRIPTION
1 x BJ 072 O-Ring
1 x BJVE 212-TO H.P. Seal with O-Ring Assembly
BJVE-P16 Medium Seal Kit BJVE 603 1 x BJ 211 Brass Seat
1 x BJ 071 Backup O-Ring
1 x PL 677 BJVE Family User Manual
1 x BJ 071 Backup O-Ring
BJVE-P12
1 x BJVE 212-TO H.P. Seal with O-Ring Assembly
BJVE-M24 Medium Seal Kit BJVE 602
1 x BJ 072 O-Ring
BJVE-MP12
1 x MJ 011-C Carbide Seat (Coated)
1 x BJ 071 Backup O-Ring
1 x BJ 072 O-Ring
1 x BJ 411 H.P. Seat - 40k psi
1 x BJ 412-O H.P. Seal & Oring - 40k psi
BJV-H9 Slow, Fast Seal Kit BJ 602-H9
1 x BJ 417 O-Ring
1 x BJ 420 H.P. Seal Holder - 40k psi
1 x GO 123 O-Ring
1 x PL 519 BJV-H9 Manual Insert 40k psi
BJVE-P16
1 x BJVE 180 Shaft Seal Installation Press Tube
BJVE-P12
Medium Tool Kit BJVE 612 1 x WGR 186 HP Seal Puller
BJVE-M24
1 x PL 677 BJVE Family User Manual
BJVE-MP12
1 x BJ 105 Tool
BJ H9 Slow, Fast Tool Kit BJV 612-H9
1 x RJ 105 Assembly Tool

Tool maintenance and assembly videos are available on our website:

WWW.STONEAGETOOLS.COM

For questions or help with a specific application, configuration or tool repairs,

please contact StoneAge Customer Service.

StoneAge, Inc.  •  Phone: +1-970-259-2869  • www.stoneagetools.com • 08/2019 17

 When ordering a BJV tool by line item, you should specify:
1. Swivel Part ID
2. Head Part ID
3. Nozzle/Plug Part IDs
4. Part ID of hose/lance adapter, if required
5. Part IDs for any accessories or maintenance items

EXAMPLE 1:
BJV tool for 15,000 psi 40 gpm with 100 ft 3/4 in. ID hose. Fast rotation speed. Centralizer for 12-inch ID pipe. 45°
ports plugged and nozzles in the 90° and 135° ports. Overhaul kit.

QTY PART ID DESCRIPTION

1 BJVE-P12-M BJV swivel
1 BJ 144-P4-6-R20 6 port head. 6 x 1/4 NPT ports
2 GP 025-P4SS Port plug 1/4 NPT
2 AP4 057 Attack tip 1/4 NPT
2 AP4 063 Attack tip 1/4 NPT
1 BJ 070-12 Centralizer for 12” pipe
1 BJ 610-P12-F Overhaul kit

EXAMPLE 2:
BJV tool for 1200 Bar 75 l/min with 46 m 1/2” ID hose with M24 end. Slow rotation speed. Centralizer and
extension nipples for 600 mm ID pipe. Nozzles only in 90° ports. Pulling ring.

QTY PART ID DESCRIPTION

1 BJVE-M24-M BJV swivel
1 BJ 144-P4-6-R60 6 port head. 6 x 1/4 NPT ports
2 SA 058-G12 Port Plug w/ O-ring
2 SA 577-G12P4-8 Ext Nipple, w/O-Ring 3/4 MP
2 AP4 052 Attack tip 1/4 NPT
1 BJ 286-M-M24 Centralizer for 12” pipe
1 GP 255-M24OM24C Metric hose adapter
1 HC 090 Pulling ring for BJV head

18 StoneAge, Inc.  •  Phone: +1-970-259-2869  • www.stoneagetools.com • 08/2019