SILCOPAC SPM
Control Kit & Control Box
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SILCOPAC SPDM
CONTROL KIT & CONTROL BOX
Code: IMSPD0BKI
Revision: 0.7
SW Version: 0.2 NRG
Date: Jan-08
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SPDM Control Kit & Control Box
The Control Kit and Control Box are based on SPDM control and it is designed for the control thyristor AC/DC converters.
They are used to revamp old thyristor AC/DC converter. The Control Kit includes loose parts only that must be mounted by the user according
to this manual.
In the Control Box all the components are already mounted.
A) CONTROL KIT
The following Control Kit are available:
CODE SAP
SPDMKITUGE IT09 1000074196
SPDMKITUKE IT09 1000074198
SPDMKITRGE IT09 1000074197
SPDMKITRKE IT09 1000074199
SPDMKITRWE IT09 1000074200
IDENTIFICATION CODE
SPDM KIT X X E
CONTROL KIT QUADRANT OPERATION SUPPLY VOLTAGE SOFTWARE
U = 2 quadrants G = 380-500 V E = enhanced
R = 4 quadrants K = 690 V *
W = 750 V
* SW "E" includes Profibus DP SW. For the availability of the Profibus DP field bus the user must install SPPB2 kit (see options).
NOTE: The electronic boards power supply is 380-400V. A transformer/autotransformer must be used with other power supply voltage. The
transformer is compulsory with power supply voltage > 500V
Kit composition
SAP CODE Description G IV Quadrant G II Quadrant
Quantity Quantity
ELC45244601 Control board "CONDBE" 1 1
ELC452441** Four quadrant power board.380/500V BPR 1
ELC452443** Two quadrant power board.380/500V BPU 1
ELC409351 CONDBE boards holder 1 1
ELC20640504 Pulse cable 1
ELC20640505 Pulse cable 1
ELC20640506 Pulse cable 1 1
ELC20640507 Pulse cable 1 1
ELC22223301 Current transducer cable 1 1
ELC206271 Boards insulating block 3 3
ELC206323 Copper bar 1 1
1000001317 Packing case 1 1
ELC409352 Insulating Spacer M4X31 M/F 4 4
ELC40859707 Insulating Spacer M4&5X53 mm 4 4
ELC409203 Insulating Spacer M4 F/F 15 mm 3 3
ELC20625508 FLAT CABLE 40P-90mm 1 1
ELC20625501 FLAT CABLE 14P-90mm 1 1
ELC20464206 Nylon grommet nuts M4/FAST H=15,9 4 4
ELC20571902 Nylon washer diameter=4,3 2 2
ELC218258 Auto-thread screw. 2.9X16 2 2
ELC218224 Screw TC M4X8 2 2
ELC206274 Insulation holder shield bar 2 2
ELC218217 Steel screw TC M3X8 2 2
ELC20565801 Nylon grommet nuts M4 4 4
1000000615 CD AC&DC DRIVES Manuals Summa 1 1
** Power board changeable according voltage power supply (see next page).
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SPDM Control Kit & Control Box
BPU/BPR power board.
SAP CODE K W
II Quadrant IV Quadrant II Quadrant IV Quadrant
ELC452444 1
ELC452444 1
1000002327 1
ELC452150 1
The following picture shows the connection between control and power boards and the cable for the thyristors gate connections
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SPDM Control Kit & Control Box
Assembled Kit example
SPDI1
SPDS
CONDBE board
BPU/R board
H=25
M4
M4x8
4xФM4
H=75 H=35
H=75
176,5
200
See SILCOPAC D HARDWARE AND SOFTWARE MANUAL for data and programming.
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SPDM Control Kit & Control Box
B) CONTROL BOX
IDENTIFICATION CODE
SPDM BXC X X E
CONTROL QUADRANT
SUPPLY VOLTAGE SOFTWARE BRIDGES CT
BOX OPERATION
U = 2 quadrants G = 380-500 V E = enhanced blank = 1 bridge blank = 2CT
R = 4 quadrants K = 690 V L = Ward Leonard 2 = 2 parallel bridges A = 3CT
W = 750 V
* SW "E" includes Profibus DP SW - For the availability of the Profibus field bus the user must install the SPPB2 kit (see options).
**CT = CURRENT TRANSDUCER (PARALLEL VERSION - DRIVE SLAVE ONLY)
NOTE: The power supply of electronic boards is always 380-400V. A transformer/autotransformer must be used with an other power supply.
The transformer is compulsory with power supply voltage > 500V
The following Control Box are available:
SPAE1
(option)
BPU/R board
SPDS1
(option)
CONDAE board
SPDI1
(option)
Identification Code SAP Code Power Supply Quadrants
SINGLE BRIDGE
SPDMBXCUGE 380-500V 2q
SPDMBXCRGE 1000019888 380-500V 4q
SPDMBXCUKE 1000029697 525-690V 2q
SPDMBXCRKE 525-690V 4q
SPDMBXCUWE 700-850V 2q
SPDMBXCRWE 1000012259 700-850V 4q
PARALLEL BRIDGES
SPDMBXCRGE2A 1000058194 500V 4q
SPDMBXCUKE2A 1000029698 525-690V 2q
SPDMBXCRKE2A 1000058192 525-690V 4q
SPDMBXCUWE2A 1000012260 700-850V 2q
SPDMBXCRWE2A 1000012261 700-850V 4q
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SPDM Control Kit & Control Box
Dimensions
SPDMBXCRWE
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SPDM Control Kit & Control Box
SPDMBXCUWE2A without cover SPDMBXCUWE2A with cover
For data and programming and for Parallel Bridges see SILCOPAC D HARDWARE AND SOFTWARE MANUAL.
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SPDM Control Kit & Control Box
C) Control Kit and Control Box composition
Note: The red components are included in the KIT
The green components are of third parts manifactures
The bleu components are options
Two quadrant
Field Exciter SPAE1
UVW XM4
SNUBBER board
-Va +Va
X2 X1 X11
CN1 CN2
X8A
CT1 CT2 ϑ X9
CN3 CN4
BPU board X8
CT
Load
resistors X10
XM2
SPDI1
SPDS1 (RS485)
mode
or
PROFIBUS SILCOPAC D enter
X5 X6 X7
RS232
X2
X9
XM3
X8
I/O Expansion board
X1 CONDBE board
XM1
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SPDM Control Kit & Control Box
Four Quadrant
Field Exciter SPAE1
UVW XM4
SNUBBER board
-Va +Va
X2 X1 X11
CN1 CN2
X8A
CT1 CT2 ϑ X9
CN3 CN4
BPR board X8
CT load
resistors
X10
XM2
SPDI1
SPDS1 (RS485)
mode
or
PROFIBUS SILCOPAC D enter
X5 X6 X7
RS232
X2
X9
XM3
X8
I/O Expansion board
X1 CONDAE board
XM1
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SPDM Control Kit & Control Box
D Connections between control BOX and thyristor bridge
The connections are: thyristors gate, current transducer, armature voltage transducer and bridge thermal protection.
• Thyristors Gate:
Two quadrant: 6 pairs of red/brown cable (length = 3m)
Four quadrant: 12 pairs of red/brown cable (length = 3mt)
Every pairs of cable is numbered from 1 to 6 with reference to forward bridge (F) or to reverse bridge (R) for four quadrant bridge (picture
1). Refer to the drawings in next pages for the proper connection of every pairs of cable.
Picture 1
• Current transducers (CT):
Two pairs of black cables (T1/R - T1/N for the first CT and T2/N - T2/R for the second CT) are available (length = 3m)
Picture 2
• Armature voltage transducer:
Two black cables (length = 3m) with faston termination and with identificatiion + and – (Picture 3).
• Bridge thermal protection (NC contact ):
Two black cables (length = 3m) with faston termination
If the bridge thermal protection is not present the two cables must be jumpered.
Picture 3
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SPDM Control Kit & Control Box
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SPDM Control Kit & Control Box
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E) OPTIONS:
•SPDI1 KEYPAD
ELC25908301
•SPDKS SPDI1 remote kit
ELC25908305
•SPDI2 KEYPAD with connector for printer
ELC28730316
•SPDS1 Serial Link RS485
ELC25908306
•SPPB2 Kit PROFIBUS
1000073579
•ATRS 22 Synchronism autotransformer ELC206698
•ATRS 50 Synchronism autotransformer ELC204699
•SPDIO Logics I/O Expansion ELC25908304
•SPAEO InternaL field bridge ELC25908820
•SPAE1 Interna field regulator ELC25908821
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