Electrical Wiring

Download as pdf or txt
Download as pdf or txt
You are on page 1of 86

Black plate (1,1)

Electrical Wiring
BULLETIN
4.0

CM
00 OUTLINE OF CHANGES

2 WIRING HARNESS CONFIGURATION DIAGRAMS

3 SINGLE PART INSTALLATION POSITION

6 POWER UNIT

7 ENGINE & TRANSMISSION MANAGEMENT


SYSTEM

8 EXTERIOR LIGHTING & SIGNALING

10 DRIVER INFORMATION

12 ASSISTANT MECHANISM

14 DRIVING COMFORT

Model YR 2009
English Edition RDWE-03DA031-02
Destination: MHR
December 2009 Printed in Malaysia

Copyright

Perusahaan Otomobil
Nasional Berhad
(Company No.: 100995-U)
Black plate (2,1)

Printed in Malaysia 31 December 2009 Eng


Black plate (3,1)

BULLETIN PL
Content /I

00 OUTLINE OF CHANGES

OUT LINE OF CHANGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00/1


DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00/1
APPLICABLE MODEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00/1
OUTLINE OF CHANGES ITEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00/1

TABLE OF WIRING HARNESS CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . 00/2


TABLE OF CIRCUIT DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00/3

MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00/5
[Enhacement] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00/5

INSPECTION OF HARNESS CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00/5


What is Wire Harness? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00/6
Wire Harness Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00/6
Electric Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00/6
Terminal and Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00/7
CONTINUITY AND VOLTAGE TEST FOR CONNECTOR . . . . . . . . . . . . . . . . . . . 00/7
CONVENTIONAL (NON-WATERPROOF) CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00/7
WATERPROOF CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00/7
CHECK FOR IMPROPER ENGAGEMENT OF TERMINAL . . . . . . . . . . . . . . . . . 00/7
ENGAGING AND DISENGAGING OF CONNECTOR TERMINAL . . . . . . . . . . 00/8
Engine ECU CONNECTOR [32 bit ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00/8
Engine ECU CONNECTOR [16 bit ECU] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00/10
OXYGEN SENSOR CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00/12
ROUND WATERPROOF CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00/12
RECTANGULAR WATERPROOF CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00/13
INJECTOR CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00/13
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00/13
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00/13
COMPONENT CHECKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00/14
Cables & wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00/14
Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00/15
Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00/15
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00/16
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00/16
TROUBLESHOOTING HINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00/16
Open circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00/17
Short circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00/18

Copyright

Perusahaan Otomobil
Nasional Berhad
(Company No.: 100995-U)

Printed in Malaysia 31 December 2009 Eng


Black plate (4,1)

PL BULLETIN
/II Content

Voltage drop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00/19

2 WIRING HARNESS CONFIGURATION DIAGRAMS

DASH PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/1


[Connector symbol B-01 thru B-30x] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/1
[Connector symbol B-31x thru B-51x] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/3

DOOR ................................................................. 2/5

LUGGAGE COMPARTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/7

3 SINGLE PART INSTALLATION POSITION

CONTROL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/1


Engine Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/1
Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/1
Luggage Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/2

6 POWER UNIT

STARTING SYSTEM [ With Immobiliser ] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/1


OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/2
TROUBLESHOOTING HINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/2

IGNITION SYSTEM [IAFM] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/3


IGNITION SYSTEM [IAFM] (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/4
IGNITION SYSTEM [IAFM] (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/5

IMMOBILISER SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/6


OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/7
TROUBLESHOOTING HINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/7

7 ENGINE & TRANSMISSION MANAGEMENT SYSTEM

MPI SYSTEM M/T [ IAFM ] ............................................. 7/1


MPI SYSTEM M/T [ IAFM ] (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/2
MPI SYSTEM M/T [ IAFM ] (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/3
MPI SYSTEM M/T [ IAFM ] (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/4
MPI SYSTEM M/T [ IAFM ] (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/5
MPI SYSTEM M/T [ IAFM ] (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/6
MPI SYSTEM M/T [ IAFM ] (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/7

MPI SYSTEM A/T [ IAFM ] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/8


MPI SYSTEM A/T [ IAFM ] (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/9
MPI SYSTEM A/T [ IAFM ] (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/10
MPI SYSTEM A/T [ IAFM ] (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/11
MPI SYSTEM A/T [ IAFM ] (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/12
MPI SYSTEM A/T [ IAFM ] (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/13
MPI SYSTEM A/T [ IAFM ] (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/14
MPI SYSTEM A/T [ IAFM ] (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/15
MPI SYSTEM A/T [ IAFM ] (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/16

COOLING SYSTEM [IAFM] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/17

Printed in Malaysia 31 December 2009 Eng


Black plate (5,1)

BULLETIN PL
Content /III

8 EXTERIOR LIGHTING & SIGNALING

TAIL LAMP & LICENCE PLATE LAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/1


TAIL LAMP & LICENCE PLATE LAMP (Continued) . . . . . . . . . . . . . . . . . . . . . . 8/2
TAIL LAMP & LICENCE PLATE LAMP (Continued) . . . . . . . . . . . . . . . . . . . . . . 8/3
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/4
TROUBLESHOOTING HINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/4

STOP LAMP @ HMSL [Sedan] .......................................... 8/5

TURN SIGNAL LAMP & HAZARD LAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/6


TURN SIGNAL LAMP & HAZARD LAMP (Continued) . . . . . . . . . . . . . . . . . . . 8/7
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/8
<Turn-signal lamp> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/8
<Hazard lamp> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/8
TROUBLESHOOTING HINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/8

10 DRIVER INFORMATION

METER & GAUGE [IAFM] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10/1


METER & GAUGE [IAFM] (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10/2
METER & GAUGE [IAFM] (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10/3

12 ASSISTANT MECHANISM

REMOTE CONTROLLED MIRROR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12/1


REMOTE CONTROLLED MIRROR [ Continued ] . . . . . . . . . . . . . . . . . . . . . . . . 12/2

AUTO CRUISE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12/3


OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12/4
TROUBLESHOOTING HINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12/4

14 DRIVING COMFORT

COOLING AND AIR-CONDITIONER [MANUAL] . . . . . . . . . . . . . . . . . . . . . . . . . . 14/1


COOLING AND AIR-CONDITIONER [MANUAL] (Continued) . . . . . . . . . . . . 14/2
COOLING AND AIR-CONDITIONER [MANUAL] (Continued) . . . . . . . . . . . . 14/3
COOLING AND AIR-CONDITIONER [MANUAL] (Continued) . . . . . . . . . . . . 14/4
COOLING AND AIR-CONDITIONER [MANUAL] (Continued) . . . . . . . . . . . . 14/5

All information, illustrations and product descriptions contained in this manual are correct at time of publication. We however reserve the
right to make changes at any time without prior notice or obligation.

Printed in Malaysia 31 December 2009 Eng


Black plate (6,1)

00 OUTLINE OF CHANGES
/1 OUT LINE OF CHANGES

OUT LINE OF CHANGES WEW000FWORD049

DESCRIPTION
This bulletin is a supplement to the Electrical Wiring Manual Pub. No. RDWE-03DA031 (Basic) and
RDWE -03DA031-01 (Bulletin) contains only additions and changes to the original issue due to
introduction of 32-bit engine ECU and Persona Enhancement model.
It is recommended that all service mechanics engaged in the servicing of the vehicle refer to the
following publications as well as this manual

WORKSHOP MANUAL
CHASSIS
Basic (Module 1.1 to 1.12) RDWE – 03DA011
Supplement RDWE – 03DA011–03
ENGINE OVERHAUL
Basic RDCE –090S4P000
TRANSMISSION AND CLUTCH OVERHAUL
Basic RDCE – 09MTSU000

APPLICABLE MODEL
This bulletin is applicable for and PERSONA [ ENHANCEMENT ] DOM base model.
OUTLINE OF CHANGES ITEMS
1. GENERAL

Group Name Ref. Page Description of Changes


 Add new models code for
MODELS 00/5 SEDAN.
00
INSPECTION OF  New inspection information for
00/5 harness connector
HARNESS CONNECTOR
2. WIRING HARNESS CONFIGURATION DIAGRAMS

Connector
Name Ref. Page Description of Changes
Symbol
 Add new harness connector for
B DASH PANEL 2/21 32–bit ECU B-34a,B-35a.
 Up date harness connector
remote controlled mirror [With
E DOOR 2/5 Side turn signal] lamp E-04,E-11
for Persona Enhancement
model.
 Update harness connector rear
LUGGAGE combi F-06 and F-11 for Persona
F 2/7
COMPARTMENT Enhancement model.
3. SINGLE PART INSTALLATION POSITION
 Single part installation position that have not been changed from previous models are not
listed. For details on these positions refer to the Basic manual (Pub. No.: RDWE-03DA031).

Printed in Malaysia 31 December 2009 Eng


Black plate (7,1)

OUTLINE OF CHANGES 00
TABLE OF WIRING HARNESS CONFIGURATION /2

Single Part Installation Position Ref. Page Description of Changes


New circuit diagram for the new
 CONTROL UNIT 3/9  32–bit ECU.
4. CIRCUIT DIAGRAM

Circuit Diagrams Ref. Page Description of Changes


 STARTING SYSTEM 6/5  New circuit diagram for
the new 32–bit ECU.
 IGNITION SYSTEM [IAFM] 6/3  New circuit diagram for
the new 32–bit ECU.
 IMMOBILISER SYSTEM 6/6  New circuit diagram for
the new 32–bit ECU.
 MPI SYSTEM <M/T – [IAFM] 7/9  New circuit diagram for
the new 32–bit ECU.
 MPI SYSTEM <A/T – [IAFM] 7/8  New circuit diagram for
the new 32–bit ECU.
 COOLING SYSTEM [IAFM] 7/17  New circuit diagram for
the new 32–bit ECU.
8/5  New circuit diagram for
 STOP LAMP & HMSL the new 32–bit ECU.
8/6  The circuit has been up
 TURN SIGNAL LAMP & HAZARD date from the previouse
LAMP circuit due to new Side
Turn Lamp location.
10/9  New circuit diagram for
 METER & GAUGE [IAFM] the new 32–bit ECU.
12/5  New circuit diagram for
 REMOTE CONTROLLED MIRROR Remote Control Mirror
[with side turn lamp].
12/3  New circuit diagram for
 AUTO CRUISE the new 32–bit ECU.
 COOLING AND AIR-CONDITIONER 14/5  New circuit diagram for
SYSTEM the new 32–bit ECU.

TABLE OF WIRING HARNESS CONFIGURATION WEW000HREAD228

This table of circuit diagrams indicates those circuit in which changes and/or addition, ets, have been
made, the circuit are here listed in the sequence in which they are presented in the wiring diagrams.
Please use this table for reference when following maintenance or repair procedures.

NOTE:

1) :The symbol indicates a circuit in which no change has been made and the circuit is not in
this supplement manual. The respective circuit should be referred to the basic manual
(RDWE -03DA031) and supplement manual (RDWE -03DA031-01).
2) : The symbol indicates a circuit in which a change and/or addition has been made and the
circuit is presented in this supplement manual.
3) : The symbol indicates the circuit of the system is not equipped in the vehicle of the
respective manual (basic or supplement).

Printed in Malaysia 31 December 2009 Eng


Black plate (8,1)

00 OUTLINE OF CHANGES
/3 TABLE OF WIRING HARNESS CONFIGURATION

TABLE OF CIRCUIT DIAGRAMS

PUB.NO: RDWE- PUB.NO: RDWE- PUB.NO: RDWE-


CLASSIFI- PUB.NO: RDWE-
ITEM 03DA031 03DA031–01 03DA031–02
CATION 03DA030 (BASIC)
(SUPPLEMENT) (SUPPLEMENT) (SUPPLEMENT)
JUNCTION

BLOCK
FUSIBLE

LINK
CENTRALIZ-

ED FUSE
RW BEC

RELAY
POWER
DISTRIBUTI- —
ON SYSTEM
STARTING
SYSTEM
[WITH —
IMMOBILIS-
ER]
CHARGING

SYSTEM
CAMPRO
IGNITION
IAFM
SYSTEM
CPS
IMMOBILIS-

ER SYSTEM
CAMPRO
MPI
SYSTEM [M/ IAFM
T]
CPS

CAMPRO
MPI
SYSTEM [A/ IAFM
T]
CPS

CAMPRO
COOLING
IAFM
SYSTEM
CPS
BUZZER

ASSY
HEADLAMP —

Printed in Malaysia 31 December 2009 Eng


Black plate (9,1)

OUTLINE OF CHANGES 00
TABLE OF WIRING HARNESS CONFIGURATION /4

PUB.NO: RDWE- PUB.NO: RDWE- PUB.NO: RDWE-


CLASSIFI- PUB.NO: RDWE-
ITEM 03DA031 03DA031–01 03DA031–02
CATION 03DA030 (BASIC)
(SUPPLEMENT) (SUPPLEMENT) (SUPPLEMENT)
HEADLAMP

LEVELLING
TAIL LAMP
& LICENCE

PLATE
LAMP
FRONT FOG

LAMP
REAR FOG

LAMP
Sedan
STOP LAMP
& HMSL Hatchba-
ck
TURN
SIGNAL
LAMP & —
HAZARD
LAMP
BACK-UP
LAMP &

REVERSE
SENSOR
HORN —
ROOM Sedan
LAMP AND
LUGGAGE
COMPART- Hatchba-
MENT ck
LAMP
CAMPRO
METER &
IAFM
GAUGE
CPS
REAR
WIPER AND —
WASHER
SUPPLEME-
NT
RESTRAINT- —
S SYSTEM
[SRS]
POWER

WINDOW
AUTO
DOOR —
LOCK

Printed in Malaysia 31 December 2009 Eng


Black plate (10,1)

00 OUTLINE OF CHANGES
/5 MODELS / INSPECTION OF HARNESS CONNECTOR

PUB.NO: RDWE- PUB.NO: RDWE- PUB.NO: RDWE-


CLASSIFI- PUB.NO: RDWE-
ITEM 03DA031 03DA031–01 03DA031–02
CATION 03DA030 (BASIC)
(SUPPLEMENT) (SUPPLEMENT) (SUPPLEMENT)
REMOTE
CONTROLL- —
ED MIRROR
AUTO
CRUISE —
SYSTEM
ABS —
RADIO, CD
PLAYER & —
ANTENNA
DEFOGGER —
CIGARETTE

LIGHTER
Sedan
ALARM
SYSTEM Hatchba-
ck
COOLING
AND AIR-
CONDITIO- —
NER
[MANUAL]
COOLING
AND AIR-
CONDITIO- —
NER [FULL-
AUTO]
CLOCK —

MODELS WEW000HREAD229

[Enhacement]

Model code Engine model Transmission Fuel supply system


model
SNSFRMAA F5M41
SNJFRMAA (2WD - 5 M/T)
S4PH–DOHC
CM6 SRJFRMAA MPI
(1597 cm3 (97.448 cu.in)) F4A4A
SRSFRMAA
(2WD - 4A/T)
SRHFRMAA

INSPECTION OF HARNESS
CONNECTOR WEW000HREAD329

This sectronl provides the instructions for the


following repairs:

Printed in Malaysia 31 December 2009 Eng


Black plate (11,1)

OUTLINE OF CHANGES 00
INSPECTION OF HARNESS CONNECTOR /6

1– General information of wiring harness and


compmnents
2– Terminals and connectors repair procedure
3– Basic troubleshooting guideline
What is Wire Harness?
Wire harness is a system of electric wires which
connect all the electrical and electronic parts in
a vehicle and work them. As more electronic
part are introduced in automobiles, the electric
wires used are increasing in number and the
structure is becoming more complicated.
Therefore, various types and numbers of con-
nector has been designed to meet these
purposes.

Wire Harness Components


Wire harness mainly consists of wires, terminals,
or housings.
There are many types of wire harness compo-
nent such as one with high resistance, water-
resistance, or ones are hardly infuenced by
electromagnetic noise.

DOIKH001R09045

Electric Wire
The electric wires used for the wire harness
consists of the conductor made from numbers
of twisted mild copper wire with a diameter of
less than 0.5mm and the insulator surrounding
the connector.
The insulator is generally made from vinyl
chloride and covers the conductor with even
thickness. The insulators are calour coded in
order to distinguish each wire. The base calours
or the stripe patterns i used to differentiate the
harness. Each calour of wires is indicated by the
DOIKH001R09046
abbreviation in the repair manual and the
electrical wiring diagram.
The first letter indicated the basic wire colour
and the second letter indicated the the stripe
colour (refer to group group 1 How To Read
Circut Diagram for detail information)

Printed in Malaysia 31 December 2009 Eng


Black plate (12,1)

00 OUTLINE OF CHANGES
/7 INSPECTION OF HARNESS CONNECTOR

Terminal and Housing


The terminal connects wires and the housing
insulates the connecting parts. There are male
terminal and female terminal. The types of
terminals are decided by tab width of male
terminal.
Terminal with the rubber plug or the rubber
ring is used especially in the engine compart-
ment to protect the terminal and circuit from
water.
As the number of the circuit is increasing
recently, there are new types of part intro-
DOIKH001R09047
duced. For example, there is the hybrid type
housing, which is a combination of terminals
with different tab width, such as the power
source terminal or the signal terminal. Also new
type of connector such as the double lock
housing which is designed with a retainer in
addition to the lance to prevent terminal from
slipping off, is available. The new type of
connectors are produced to realize higher
product reliabilities and utilized widely recently.

There are two types of lances: housing lance


which is inside the housing, and terminal lance
which is inside the terminal.
CONTINUITY AND VOLTAGE TEST FOR
CONNECTOR WEW000HREAD328

Following procedures shall be followed for


testing continuity and voltage at connector in
order to prevent improper contact and dete-
rioration of waterproofing in connector.

DOIKH001R09055

CONVENTIONAL (NON-WATERPROOF)
CONNECTOR
Check shall be done by inserting a probing
needle from harness side.
WATERPROOF CONNECTOR

CAUTION
Do not insert probing needle from harness side
as it will deteriorates waterproof and cause
rusting.

DOIKH001R09049 CHECK FOR IMPROPER ENGAGEMENT OF


TERMINAL
When the terminal stopper of a connector is out
of order, engagement of male and female
terminals becomes improper even when con-
nector itself is engaged perfectly. The terminal
may slip out to rear side of the connector.

Printed in Malaysia 31 December 2009 Eng


Black plate (13,1)

OUTLINE OF CHANGES 00
INSPECTION OF HARNESS CONNECTOR /8

Check that the terminal does not come off the


connector by pulling each harness wire.
ENGAGING AND DISENGAGING OF
CONNECTOR TERMINAL
Connector with loose engagement shall be
rectified by removing female terminal from
connector housing and raise its lance to estab-
lish a more secure engagement. Removal of
connector terminal shall be done in the follow-
ing manner.
NOTE
Many connectors are double locking type con-
nector . The locking device must be disengaged
before the housing cover can be released and
the terminal can be removed from the con-
nector.

Engine ECU CONNECTOR [32 bit ECU]


1. By push the lever lock to up direction, the
connector assy is lifted up. Then disengage
the ECU connector.

DOIKH001R09069

2. Using the same method as in (1), disengage


the second ECU connector.

DOIKH001R09070

Printed in Malaysia 31 December 2009 Eng


Black plate (14,1)

00 OUTLINE OF CHANGES
/9 INSPECTION OF HARNESS CONNECTOR

3. Release the lever lock from connector assy.

DOIKH001R09071

4. Insert the tip of the screwdriver as shown in


the illustsration to release the terminal
cover.

DOIKH001R09072

5. Remove the terminal cover.

DOIKH001R09065

6. Using tip of the screwdriver, release the


dress cover lock (on RH and LH).
7. Remove the dress cover.

DOIKH001R09064

Printed in Malaysia 31 December 2009 Eng


Black plate (15,1)

OUTLINE OF CHANGES 00
INSPECTION OF HARNESS CONNECTOR /10

DOIKH001R09066

8. Insert the tip of the screwdriver as shown in


the illustration to release the terminal.

DOIKH001R09068

9. Remove the terminal.

DOIKH001R09067

Engine ECU CONNECTOR [16 bit ECU]


1. Insert the tip of screwdriver at the housing
cover as shown in the figure to disengage
connector locking.
NOTE
Make sure both RH and LH lance is fully
detached. Always careful not to damage
the housing cover lance.

DOIKH001R09004

Printed in Malaysia 31 December 2009 Eng


Black plate (16,1)

00 OUTLINE OF CHANGES
/11 INSPECTION OF HARNESS CONNECTOR

2. Remove the connector locking.

DOIKH001R09006

3. Insert the tip of the screwdriver as shown in


the figure to release the dress cover.

DOIKH001R09009

4. Remove the dress cover.

DOIKH001R09010

5. Detach the upper terminal housing from


the lower terminal housing.

DOIKH001R09015

Printed in Malaysia 31 December 2009 Eng


Black plate (17,1)

OUTLINE OF CHANGES 00
INSPECTION OF HARNESS CONNECTOR /12

6. Insert tip of screwdriver in a manner as


shown in the figure, push terminal lance
slightly with it and pull out harness to
outwards direction.

DOIKH001R09016

OXYGEN SENSOR CONNECTOR


1. Remove the terminal locking by using the
tip of the srewdriver as shown in the
illustration.

DOIKH001R09028

2. Insert the tip of the srewdriver as shown in


the illustration. Slightly raise the housing
lance from the terminal and pull out the
harness to release the terminal.

DOIKH001R09033

ROUND WATERPROOF CONNECTOR


1. Insert tip of the screw driver as shown in the
figure to remove the connector locking
2. Remove waterproof cap by using screwdri-
ver.
Insert tip of screwdriver as shown in the
figure, raise housing lance slightly with it
and pull out harness.
3. Insert tip of screwdriver through a hole
provided on terminal and raise contact poin
of male terminal.

DOIKH001R09021

Printed in Malaysia 31 December 2009 Eng


Black plate (18,1)

00 OUTLINE OF CHANGES
/13 INSPECTION OF HARNESS CONNECTOR

RECTANGULAR WATERPROOF CONNECTOR


1. Disengage front holder by using a screw-
driver and remove it.
2. Insert tip of screwdriver into connector in a
manner as shown in the figure, push it
lightly to raise housing lancer and pull out
harness.
* If right size screwdriver is not available,
convert a conventional driver to suit the
size.
3. Press contact point of male terminal down
by holding a screwdriver in a manner as
shown in the figure.
INJECTOR CONNECTOR
1. Remove waterproof cap.
2. Insert tip of screwdriver into connector in a
manner as shown in the figure, press in
terminal lance pull out harness.
3. Press contact point of male terminal down
by holding a screwdriver in a manner as
shown in the figure.
* If the right size screwdriver is not avail-
able, convert a conventional driver to suit
the size.

TROUBLESHOOTING WEW000HREAD336

These four steps should be followed in trouble-


shooting procedure;
1. Observe Problem Symptoms
Observe all symptoms. The symptoms must
be carefully checked where affected area or
parts associated with the symptom is recog-
nized .
2. Determine Probable Causes
Check wiring diagram to understand the
system. Switches, relays, grounding etc. can
be the probable causes in the problem
symptom. Always determine the problem
causes based on theory and facts.
3. Check Parts Associated with the Probable
Causes
Troubleshooting must be carried out step-
by-step until the problem is solved.
4. Repair and Reconfirm Problem
Check to ensure the system operates nor-
mally after repair is made. Also reconfirm
that the repair does not cause problem to
other systems.
The key step in troubleshooting is to
determine the ‘‘ Probable Causes’’. It can
eliminate unnecessary check, and thus
reduce repair works.
DOIKH001R09051 INSPECTION
Use the appropriate, instrument and tool to
ensure the correct procedure has been carry
out.

Printed in Malaysia 31 December 2009 Eng


Black plate (19,1)

OUTLINE OF CHANGES 00
INSPECTION OF HARNESS CONNECTOR /14

1. Test lamp
A test lamp consist of 12 V bulb and lead
wires. It is used to check voltage existance
or short circuit.

DOIKH001R09057

2. Multimeter
A multimeter is a combined function of a
voltmeter, an ohmmeter and an ammeter. It
can be used to check circuit voltage,
ampere, resistance and continuity. The
positive probe (red lead) is applied to the
positive signal of the circuit and negative
probe (black lead) is applied to negative
signal of the circuit.

DOIKH001R09049

3. VMI (PADT-07)
VMI (Vehicle Measurement Interface) is a
sub-tool of the PADT-07. It has the function
of a multimeter and an oscilloscope. Please
refer to your PADT-07 User Guide for
further information.
COMPONENT CHECKING
Cables & wires
These are guidelines when checking the cables
and wires in a vehicle;
1. Check the connections for looseness, rust &
DOIMC13AR07130 stain.
2. Check the terminal wires for corrosion
caused by battery electrolyte.
3. Check terminals and wires for open circuit
or impeding open circuit.
4. Check wire insulation and coating for
damage, cracks and degrading.
5. Check conductive parts of terminals not to
contact with other metallic parts (vehicle
body and other parts)
6. Check grounding parts to verify the con-
tinuity between attaching bolts and vehicle
body.
7. Check for incorrect wiring.

Printed in Malaysia 31 December 2009 Eng


Black plate (20,1)

00 OUTLINE OF CHANGES
/15 INSPECTION OF HARNESS CONNECTOR

8. Check wiring clamps not to contact with


sharp corners of the vehicle body or hot
parts.
9. Check that wiring are clamped firmlys
securely and has enough clearance from
the fan pulley, fan belt and other rotating
or moving parts.
10. Check that the wiring between the fixed
parts (such as the vehicle body) and the
vibrating parts (such as the engine) has
adequate allowance for vibrations.

Switches
In a circuit diagram, a switch is represented by a
symbol in its idle state.
For NO type switch (normally open), the switch
idle state is open. When the switch is Off, the
circuit is opened and when the switch is turn On
then the circuit is closed.
For NC type switch (normally close), the switch
idle state is close. When the switch is Off, the
circuit is closed and when the switch is turn On
then the circuit is opened.

DOIKH001R09061

Relays
By using a relay, a heavy current can be turned
On and Off by a switch of small capacity.
When current flows through the coil of the
relay, its core is magnetized to attract the iron
piece,closing the contact at the tip of the iron
piece.The current now flow from the relays
contact switch to the illumination lamp. When
the coil current is turned of, the iron piece is
made to return to its original position by a
spring, opening the contact.

DOIKH001R09058

Printed in Malaysia 31 December 2009 Eng


Black plate (21,1)

OUTLINE OF CHANGES 00
INSPECTION OF HARNESS CONNECTOR /16

DOIKH001R09056

Fuses
Test taps are provided on top of the fuse to
allow checking without removing it. Use a test
lamp for the test.
Visual check can also be conducted to deter-
mine the fuse condition
1. Blown fuse due to exceeded current
In this case, the current flow is greater than
the fuse rating. Do not use higher fuse
rating as the problem may cause from a
short circuit. Check and repair the problem.
Replace the fuse with the same fuse rating
only when the correction is done.
2. Blown fuse due to repeated on/off function
This problem occurs after a long period of
use. Replace the fuse with the same fuse
capacity.

DOIKH001R09059

Battery
When checking or servicing that does not
require power from the on-vehicle battery,
disconnect the cable from the battery negative
terminal. This is to prevent short circuit from
occurring during service.
Disconnect the negative terminal first and
reconnect it last.

TROUBLESHOOTING HINTS
Below guideline can be followed to determine
the problem causes during troubleshooting;
DOIKH001R09060
1. Blown fuse

Printed in Malaysia 31 December 2009 Eng


Black plate (22,1)

00 OUTLINE OF CHANGES
/17 INSPECTION OF HARNESS CONNECTOR

2. Low battery voltage or open lead from


battery to fuse
3. Bad grounding connection
4. Motor inoperative due to missing power
signal
5. Control unit inoperative due to missing
power signal
6. Faulty switch/motor/control unit
7. Disconnected, damaged or corroded con-
nector.

Open circuit
If a voltmeter isconnected to point where the
open circuit has occured, the circuit will be
completed and the bulb will lights up.
A simple method to check for open circuit is to
check with voltmeter from point to point to
determine where the open circuit had occurred.

DOIKH001R09052

Printed in Malaysia 31 December 2009 Eng


Black plate (23,1)

OUTLINE OF CHANGES 00
INSPECTION OF HARNESS CONNECTOR /18

Short circuit
A short circuit can cause overheat and can melt
wiring harness, where in certain cases it can also
damage connectors and parts. Fuses are used to
protect the circuit from a short circuit. A blown
fuse is an often signed of a short circuit.
Therefore never replace the fuse and leave the
problem unattended.
Remove the blown fuse and replace with a test
lamp to check for a short circuit.
1. Remove the relay
- If the test lamp still illuminates when the
relay has been remove, then there is a short
circuit a short circuit between the fuse and
the relay. The illumination lamp will not
turn on in this case.
2. Remove the switch
- If the test lamp still illuminates when the
switch has been remove, then there is a
short circuit a short circuit between the
relay and the switch. The illumination lamp
will turn on in this case
NOTE
Check the contact of the switch. In this case,
the if the switch contact is faulty, it can also
cause the test lamp to illuminate.
3. Check the illumination lamp
DOIKH001R09053
-Turn the switch to ’ON’ position. If the
illuminations lamp does not turn ’ON’, then
there is a short circuit between the relay
and the illumination lamp.

Printed in Malaysia 31 December 2009 Eng


Black plate (24,1)

00 OUTLINE OF CHANGES
/19 INSPECTION OF HARNESS CONNECTOR

Voltage drop
The standard value for voltage drop is as
follows;
A- From connector to connector, the voltage
drop should be less than 0.1 V.
B- From load to ground, the volage drop should
be less than 0.01 V.
NOTE
To check the voltage drop at the illumination
lamp, turn the switch ’ON’’ to energized the
relay and complete the illumination lamp
circuit.

DOIKH001R09054

Printed in Malaysia 31 December 2009 Eng


Black plate (25,1)

OUTLINE OF CHANGES 00
INSPECTION OF HARNESS CONNECTOR /20

Printed in Malaysia 31 December 2009 Eng


Black plate (26,1)

2 WIRING HARNESS CONFIGURATION DIAGRAMS


/1 WEW002CONFG244 DASH PANEL

DOIKH002R09001 @91%
[Connector symbol B-01 thru B-30x]
DASH PANEL

Printed in Malaysia 31 December 2009 Eng


Connector no Connector description Connector no Connector description
B-01 Steering lock switch B-15 Clutch switch (1.3M/T only)
B-02 B-16 Dash wiring harness and Satellite fuse box
B-03 B-17 wiring harness combination
Clock spring
B-04 B-18 Door lock control unit
B-05 B-19 Buzzer assembly
B-06 Key ring antenna B-20 —
B-07 Column switch (A) B-21x ACC relay
Floor wiring harness and Front door
B-08 Column switch (B) B-22
wiring harness (LH) combination
Airbag inflator (driver) — (on steering
B-09 Column switch (C) B-23
wheel)
B-10 Ignition switch B-24 Airbag inflator (assistant)
Dash wiring harness and Air-cond sub harness
B-11 B-25 Air-cond power
HVAC wiring combination
B-12 Dash wiring harness and Control wiring harness B-26
combination Floor wiring harness and Dash wiring
B-12a B-27
harness combination
B-13 Photo sensor (Full auto only) B-28
B-14a B-29 —
ICM relay box

Printed in Malaysia 31 December 2009 Eng


B-14b Radio B-30x
B-14c
Black plate (27,1)

WIRING HARNESS CONFIGURATION DIAGRAMS


DASH PANEL
/2
2
Black plate (28,1)

2 WIRING HARNESS CONFIGURATION DIAGRAMS


/3 DASH PANEL

DOIKH002R09002 @95%
[Connector symbol B-31x thru B-51x]

Printed in Malaysia 31 December 2009 Eng


Connector no Connector description Connector no Connector description
B-31x Flasher unit B-41 Air bag safety connector
Floor wiring harness and Front door
B-32 Accelerator pedal sensor B-42
wiring harness (RH) combination
B-33 Stop lamp switch B-43 Air-cond control assembly
B-34 B-44 Intake sensor
Engine control unit (ECU A)
B-34a B-45 Mode actuator
B-35 B-46 Air mix actuator
Engine control unit (ECU B) Air-cond subharness HVAC and Air-cond
B-35a B-47
subharness Blower wiring combination
B-36 Transmission Control Unit (A) B-48 Blower motor
B-37 Transmission Control Unit (B) B-49 Z/MOS
B-38 Transmission Control Unit (C) B-50 Intake actuator
B-39 MUT 1 B-51x Fuel cut off relay
B-40 Diagnostic connector
* If equipped

Printed in Malaysia 31 December 2009 Eng


Black plate (29,1)

WIRING HARNESS CONFIGURATION DIAGRAMS


DASH PANEL
/4
2
Black plate (30,1)

2 WIRING HARNESS CONFIGURATION DIAGRAMS


/5 WEW002CONFG246 DOOR

DOIKH002R09004 @91%
[ Connector symbol E-01 thru E-18 ]
DOOR

Printed in Malaysia 31 December 2009 Eng


Connector no Connector description Connector no Connector description
E-01 Front door lock actuator (RH) E-10 Front power window motor (LH)
E-02 Front door lock actuator (RH) E-11 Remote-controlled mirror (LH) *
E-03 Front power window motor (RH) E-12 Front door speaker (LH)
E-04 Remote-controlled mirror (RH) * E-13 Rear power window motor (LH)
E-05 Front door speaker (RH) E-14 Rear power window switch (LH)
E-06 Rear power window motor (RH) E-15 Rear door lock actuator (LH)
E-07 Rear power window switch (RH) E-16 Power window switch (MAIN) [Sedan]
E-08 Rear door lock actuator (RH) E-17 Remote control mirror switch [Sedan]
E-09 Front door lock actuator (LH) E-18 Power window switch (SUB) [Sedan]
* If equipped

Printed in Malaysia 31 December 2009 Eng


Black plate (31,1)

WIRING HARNESS CONFIGURATION DIAGRAMS


DOOR
/6
2
Black plate (32,1)

2 WIRING HARNESS CONFIGURATION DIAGRAMS


/7 WEW002CONFG247 LUGGAGE COMPARTMENT

DOIKH002R09005 @91%
[ Connector symbol F-01 thru F-22 ]
LUGGAGE COMPARTMENT

Printed in Malaysia 31 December 2009 Eng


Connector no Connector description Connector no Connector description
F-01 Reverse sensor buzzer F-12 Rear speaker (RH)
F-02 — F-13 Rear door switch (RH)
F-03 Rear door switch (LH) F-14 High mounted stop lamp (HMSL)
F-04 Rear speaker (LH) F-15 Defogger (+ve)
F-05 Reverse sensor control unit F-16 Trunk room lamp switch
F-06 Rear combination lamp (LH) F-17 —
F-07 Trunk room/luggage compartment lamp F–18 Defogger (-ve)
Floor wiring harness and Trunk lid wiring
F-08 — F–19
harness combination
Alarm control unit
F-09 Licence plate lamp (LH) F–20
(Sedan)
Alarm control unit
F-10 Licence plate lamp (RH) F–21
(Sedan)
F-11 Rear combination Lamp (RH) F–22 Trunk lid actuator

Printed in Malaysia 31 December 2009 Eng


Black plate (33,1)

WIRING HARNESS CONFIGURATION DIAGRAMS


LUGGAGE COMPARTMENT
/8
2
Black plate (34,1)

3 SINGLE PART INSTALLATION POSITION


/1 CONTROL UNIT

CONTROL UNIT WEW003SPART143

Name Indication Location


Antilock Braking System control unit ABSCU A
ELC-4A/T control unit ELC-4A/T
B
Engine control unit ECU
Door Lock control unit DCU C
Air Bag control unit SRSCU D
Alarm control unit ACU
E
Reverse sensor control unit RCU

Engine Compartment

DOIKH002R03019

Interior

DOIKH003R09002

Printed in Malaysia 31 December 2009 Eng


Black plate (35,1)

SINGLE PART INSTALLATION POSITION 3


CONTROL UNIT /2

Luggage Compartment

DOIKH003R09003

A B

DOIKH003R03013 DOIKH003R09001

C D

DOIKH003R03020 DOIKH003R09006

Printed in Malaysia 31 December 2009 Eng


Black plate (36,1)

3 SINGLE PART INSTALLATION POSITION


/3 CONTROL UNIT

DOIKH003R09004

Printed in Malaysia 31 December 2009 Eng


Black plate (37,1)

SINGLE PART INSTALLATION POSITION 3


CONTROL UNIT /4
NOTE

Printed in Malaysia 31 December 2009 Eng


Black plate (38,1)

6 POWER UNIT
/1 STARTING SYSTEM [ With Immobiliser ]

STARTING SYSTEM [ With Immobiliser ] WEW006POWER117

DOIKH006R09004

Printed in Malaysia 31 December 2009 Eng


Black plate (39,1)

POWER UNIT 6
STARTING SYSTEM [ With Immobiliser ] /2

OPERATION
On vehicles with automatic transmission, placing the ignition switch in the ‘‘ST’’ position with the
selector lever in ‘‘P’’ position causes the starter contacts (magnet switch) to close and energizing the
starter motor.
TROUBLESHOOTING HINTS
1. Starter motor does not turn over at all.
 Check starter (coil)
 Check battery terminals for proper contact.
 Check inhibitor switch <A/T>
 Check Fuse No.1 (10A) in SF Fuse box
 Check Fusible Link No.6 (30A) in RW BEC. box
 Check starter relay (A-11x)
2. Starter motor does not stop rotating.
 Check starter (magnet switch).

Printed in Malaysia 31 December 2009 Eng


Black plate (40,1)

6 POWER UNIT
/3 IGNITION SYSTEM [IAFM]

IGNITION SYSTEM [IAFM] WEW006POWER115

DOIKH006R09001

Printed in Malaysia 31 December 2009 Eng


Black plate (41,1)

POWER UNIT 6
IGNITION SYSTEM [IAFM] /4

IGNITION SYSTEM [IAFM] (Continued)

DOIKH006R09002

Printed in Malaysia 31 December 2009 Eng


Black plate (42,1)

6 POWER UNIT
/5 IGNITION SYSTEM [IAFM]

IGNITION SYSTEM [IAFM] (Continued)

DOIKH006R09003

Printed in Malaysia 31 December 2009 Eng


Black plate (43,1)

POWER UNIT 6
IMMOBILISER SYSTEM /6

IMMOBILISER SYSTEM WEW006POWER118

DOIKH006R09005

Printed in Malaysia 31 December 2009 Eng


Black plate (44,1)

6 POWER UNIT
/7 IMMOBILISER SYSTEM

OPERATION
 When the ignition switch is turned to the ‘‘ON’’ position, the ECU supplies power to the ignition key
via the key ring antenna.
 The energized transponder outputs an ID code to the ECU via the key ring antenna.
 The ECU compares the input ID code with the registered ID code. If they are same, the ECU sends a
starting permission and the engine can start.
TROUBLESHOOTING HINTS
1. Communication with transponder missing.
 Check the Fuse No. 4 (10A) in SF Fuse box.
 Check the SF. fuse No. 15 (15A) in RW BEC box.
 Check key ring antenna.
 Replace the ECU

Printed in Malaysia 31 December 2009 Eng


Black plate (45,1)

POWER UNIT 6
IMMOBILISER SYSTEM /8
NOTE

Printed in Malaysia 31 December 2009 Eng


Black plate (46,1)

7 ENGINE & TRANSMISSION MANAGEMENT SYSTEM


/1 MPI SYSTEM M/T [ IAFM ]

MPI SYSTEM M/T [ IAFM ] WEW007EMSYS103

DOIKH007R08020

Printed in Malaysia 31 December 2009 Eng


Black plate (47,1)

ENGINE & TRANSMISSION MANAGEMENT SYSTEM 7


MPI SYSTEM M/T [ IAFM ] /2

MPI SYSTEM M/T [ IAFM ] (Continued)

DOIKH007R08021

Printed in Malaysia 31 December 2009 Eng


Black plate (48,1)

7 ENGINE & TRANSMISSION MANAGEMENT SYSTEM


/3 MPI SYSTEM M/T [ IAFM ]

MPI SYSTEM M/T [ IAFM ] (Continued)

DOIKH007R08022

Printed in Malaysia 31 December 2009 Eng


Black plate (49,1)

ENGINE & TRANSMISSION MANAGEMENT SYSTEM 7


MPI SYSTEM M/T [ IAFM ] /4

MPI SYSTEM M/T [ IAFM ] (Continued)

DOIKH007R08023

Printed in Malaysia 31 December 2009 Eng


Black plate (50,1)

7 ENGINE & TRANSMISSION MANAGEMENT SYSTEM


/5 MPI SYSTEM M/T [ IAFM ]

MPI SYSTEM M/T [ IAFM ] (Continued)

DOIKH007R08024

Printed in Malaysia 31 December 2009 Eng


Black plate (51,1)

ENGINE & TRANSMISSION MANAGEMENT SYSTEM 7


MPI SYSTEM M/T [ IAFM ] /6

MPI SYSTEM M/T [ IAFM ] (Continued)

DOIKH007R08025

Printed in Malaysia 31 December 2009 Eng


Black plate (52,1)

7 ENGINE & TRANSMISSION MANAGEMENT SYSTEM


/7 MPI SYSTEM M/T [ IAFM ]

MPI SYSTEM M/T [ IAFM ] (Continued)

DOIKH007R08026

Printed in Malaysia 31 December 2009 Eng


Black plate (53,1)

ENGINE & TRANSMISSION MANAGEMENT SYSTEM 7


MPI SYSTEM A/T [ IAFM ] /8

MPI SYSTEM A/T [ IAFM ] WEW007EMSYS104

DOIKH007R09002

Printed in Malaysia 31 December 2009 Eng


Black plate (54,1)

7 ENGINE & TRANSMISSION MANAGEMENT SYSTEM


/9 MPI SYSTEM A/T [ IAFM ]

MPI SYSTEM A/T [ IAFM ] (Continued)

DOIKH007R09003

Printed in Malaysia 31 December 2009 Eng


Black plate (55,1)

ENGINE & TRANSMISSION MANAGEMENT SYSTEM 7


MPI SYSTEM A/T [ IAFM ] /10

MPI SYSTEM A/T [ IAFM ] (Continued)

DOIKH007R09004

Printed in Malaysia 31 December 2009 Eng


Black plate (56,1)

7 ENGINE & TRANSMISSION MANAGEMENT SYSTEM


/11 MPI SYSTEM A/T [ IAFM ]

MPI SYSTEM A/T [ IAFM ] (Continued)

DOIKH007R09005

Printed in Malaysia 31 December 2009 Eng


Black plate (57,1)

ENGINE & TRANSMISSION MANAGEMENT SYSTEM 7


MPI SYSTEM A/T [ IAFM ] /12

MPI SYSTEM A/T [ IAFM ] (Continued)

DOIKH007R09006

Printed in Malaysia 31 December 2009 Eng


Black plate (58,1)

7 ENGINE & TRANSMISSION MANAGEMENT SYSTEM


/13 MPI SYSTEM A/T [ IAFM ]

MPI SYSTEM A/T [ IAFM ] (Continued)

DOIKH007R09007

Printed in Malaysia 31 December 2009 Eng


Black plate (59,1)

ENGINE & TRANSMISSION MANAGEMENT SYSTEM 7


MPI SYSTEM A/T [ IAFM ] /14

MPI SYSTEM A/T [ IAFM ] (Continued)

DOIKH007R09008

Printed in Malaysia 31 December 2009 Eng


Black plate (60,1)

7 ENGINE & TRANSMISSION MANAGEMENT SYSTEM


/15 MPI SYSTEM A/T [ IAFM ]

MPI SYSTEM A/T [ IAFM ] (Continued)

DOIKH007R09009

Printed in Malaysia 31 December 2009 Eng


Black plate (61,1)

ENGINE & TRANSMISSION MANAGEMENT SYSTEM 7


MPI SYSTEM A/T [ IAFM ] /16

MPI SYSTEM A/T [ IAFM ] (Continued)

DOIKH007R09010

Printed in Malaysia 31 December 2009 Eng


Black plate (62,1)

7 ENGINE & TRANSMISSION MANAGEMENT SYSTEM


/17 COOLING SYSTEM [IAFM]

COOLING SYSTEM [IAFM] WEW007EMSYS102

DOIKH007R09001

Printed in Malaysia 31 December 2009 Eng


Black plate (63,1)

ENGINE & TRANSMISSION MANAGEMENT SYSTEM 7


COOLING SYSTEM [IAFM] /18
NOTE

Printed in Malaysia 31 December 2009 Eng


Black plate (64,1)

8 EXTERIOR LIGHTING & SIGNALING


/1 TAIL LAMP & LICENCE PLATE LAMP

TAIL LAMP & LICENCE PLATE LAMP WEW008XRIOR201

DOIKH008R09005

Printed in Malaysia 31 December 2009 Eng


Black plate (65,1)

EXTERIOR LIGHTING & SIGNALING 8


TAIL LAMP & LICENCE PLATE LAMP /2

TAIL LAMP & LICENCE PLATE LAMP (Continued)

DOIKH008R09007

Printed in Malaysia 31 December 2009 Eng


Black plate (66,1)

8 EXTERIOR LIGHTING & SIGNALING


/3 TAIL LAMP & LICENCE PLATE LAMP

TAIL LAMP & LICENCE PLATE LAMP (Continued)

DOIKH008R09006

Printed in Malaysia 31 December 2009 Eng


Black plate (67,1)

EXTERIOR LIGHTING & SIGNALING 8


TAIL LAMP & LICENCE PLATE LAMP /4

OPERATION
 Placing the lighting switch in the ‘‘TAIL’’ or ‘‘HEAD’’ position causes the tail lamp relay to be
energized.
 As a result, current flows by way of dedicated fuse No. 2 and No. 3 to each lamp, causing the lamp
to go on.
TROUBLESHOOTING HINTS
1. No lamp go on. (Headlamp go ON)
 Check dedicated fuse No.10 and No.13 in RW BEC. box.
 Check tail lamp relay.

Printed in Malaysia 31 December 2009 Eng


Black plate (68,1)

8 EXTERIOR LIGHTING & SIGNALING


/5 STOP LAMP @ HMSL [Sedan]

STOP LAMP @ HMSL [Sedan] WEW008XRIOR199

DOIKH008R09001

Printed in Malaysia 31 December 2009 Eng


Black plate (69,1)

EXTERIOR LIGHTING & SIGNALING 8


TURN SIGNAL LAMP & HAZARD LAMP /6

TURN SIGNAL LAMP & HAZARD LAMP WEW008XRIOR202

DOIKH008R07010

Printed in Malaysia 31 December 2009 Eng


Black plate (70,1)

8 EXTERIOR LIGHTING & SIGNALING


/7 TURN SIGNAL LAMP & HAZARD LAMP

TURN SIGNAL LAMP & HAZARD LAMP (Continued)

DOIKH008R09002

Printed in Malaysia 31 December 2009 Eng


Black plate (71,1)

EXTERIOR LIGHTING & SIGNALING 8


TURN SIGNAL LAMP & HAZARD LAMP /8

OPERATION
<Turn-signal lamp>
1. In normal operating condition
 When the ignition switch is placed in the ‘‘ON’’ position, battery voltage is applied through the
fuse No 6 (10A) SF Box and hazard switch to the turn-signal and hazard flasher unit.
 When the turn signal switch is turned to the ‘‘LH’’ or ‘‘RH’’ position, the relay contact turns ‘‘ON’’
and ‘‘OFF’’ repeatedly due to the switching operation of the condenser and transistor inside the
flasher unit, and the turn signal lamp and the ‘‘LH’’ or ‘‘RH’’ of the turn signal indicator lamp
flash.
2. When one bulb is burnt
 When either one of the turn signal lamps is burnt, the resistance of the entire lamp circuit
increases, so that the time required for charging and discharging of the condenser is shortened,
causing the ‘‘ON’’ ‘‘OFF’’ cycle of the relay to become faster than normal and the number of
flasher to increase.
<Hazard lamp>
 When the hazard switch is turned to the ‘‘ON’’ position, current flows via fuse No. 7 (15A) RWBEC
box to the flasher unit, the flasher unit relay contacts repeatedly close and open, which results in the
RH and LH turn-signal lamps, turn-signal indicator lamp, and hazard warning indicator lamps flashing
on and off at the same time.
REMARK
 The number of times the lamps flash on and off does not change even when one bulb is out.
TROUBLESHOOTING HINTS
1. Neither the turn-signal lamps nor hazard lamps operate.
 Check hazard switch contacts (on power source end).
 Check flasher unit.
2. All LH or RH turn-signal lamps do not operate.
(1) Hazard lamp is fully operational.
 Check turn-signal switch.
3. Flashing cycle of turn signal lamps is shorter.
 Check the lamp bulb.
4. Hazard lamp does not operate.
(1) Turn-signal lamps are operational.
 Check hazard switch contacts (on hazard lamp end).

Printed in Malaysia 31 December 2009 Eng


Black plate (72,1)

10 DRIVER INFORMATION
/1 METER & GAUGE [IAFM]

METER & GAUGE [IAFM] WEW010DINFO049

DOIKH010R09001

Printed in Malaysia 31 December 2009 Eng


Black plate (73,1)

DRIVER INFORMATION 10
METER & GAUGE [IAFM] /2

METER & GAUGE [IAFM] (Continued)

DOIKH010R09002

Printed in Malaysia 31 December 2009 Eng


Black plate (74,1)

10 DRIVER INFORMATION
/3 METER & GAUGE [IAFM]

METER & GAUGE [IAFM] (Continued)

DOIKH010R09003

Printed in Malaysia 31 December 2009 Eng


Black plate (75,1)

DRIVER INFORMATION 10
METER & GAUGE [IAFM] /4
NOTE

Printed in Malaysia 31 December 2009 Eng


Black plate (76,1)

12 ASSISTANT MECHANISM
/1 REMOTE CONTROLLED MIRROR

REMOTE CONTROLLED MIRROR WEW012AMECH141

DOIKH012R09001

Printed in Malaysia 31 December 2009 Eng


Black plate (77,1)

ASSISTANT MECHANISM 12
REMOTE CONTROLLED MIRROR /2

REMOTE CONTROLLED MIRROR [ Continued ]

DOIKH012R09003

Printed in Malaysia 31 December 2009 Eng


Black plate (78,1)

12 ASSISTANT MECHANISM
/3 AUTO CRUISE

AUTO CRUISE WEW012AMECH142

DOIKH012R09002

Printed in Malaysia 31 December 2009 Eng


Black plate (79,1)

ASSISTANT MECHANISM 12
AUTO CRUISE /4

OPERATION
 The cruise control function is to set up a constant speed of car set by users.
 It enables the car to move at the setting speed without pressing accelerator pedal.
 There are 4 switches integrated with control switch, which are main, coast, set and cancel. Each of
them has its own function.
TROUBLESHOOTING HINTS
1. Auto-cruise control cannot be set.
 Check fuse No 4 in SF fuse box.
 Check Auto-cruise main switch.
 Check ECU unit.
2. Auto-cruise control is cannot cancelled.
 Check stop lamp switch.
 Check ECU unit.
 Check inoperative power window switch.
3. Auto-cruise indicator lamp does not illuminate.
 Check bulb.

Printed in Malaysia 31 December 2009 Eng


Black plate (80,1)

14 DRIVING COMFORT
/1 COOLING AND AIR-CONDITIONER [MANUAL]

COOLING AND AIR-CONDITIONER [MANUAL] WEW014DCOMF199

DOIKH014R09001

Printed in Malaysia 31 December 2009 Eng


Black plate (81,1)

DRIVING COMFORT 14
COOLING AND AIR-CONDITIONER [MANUAL] /2

COOLING AND AIR-CONDITIONER [MANUAL] (Continued)

DOIKH014R07022

Printed in Malaysia 31 December 2009 Eng


Black plate (82,1)

14 DRIVING COMFORT
/3 COOLING AND AIR-CONDITIONER [MANUAL]

COOLING AND AIR-CONDITIONER [MANUAL] (Continued)

DOIKH014R07009

Printed in Malaysia 31 December 2009 Eng


Black plate (83,1)

DRIVING COMFORT 14
COOLING AND AIR-CONDITIONER [MANUAL] /4

COOLING AND AIR-CONDITIONER [MANUAL] (Continued)

DOIKH014R09002

Printed in Malaysia 31 December 2009 Eng


Black plate (84,1)

14 DRIVING COMFORT
/5 COOLING AND AIR-CONDITIONER [MANUAL]

COOLING AND AIR-CONDITIONER [MANUAL] (Continued)

DOIKH014R09003

Printed in Malaysia 31 December 2009 Eng


Black plate (85,1)

BULLETIN PL
INDEX /1

Printed in Malaysia 31 December 2009 Eng


3
Content

Printed in Malaysia 31 December 2009 Eng


Black plate (86,1)

CM Model YR 2009 English Edition RDWE-03DA031-02 December 2009 Printed in Malaysia

You might also like