Erq 125-250 0a7w1b Service

ESiEN09-06
Service Manual
ERQ Condensing Unit Three Phase
ERQ 125/200/250 A7W1B
EKEQD/F/MCBV3 (control box)
EKEXV 50/63/80/100/125/140/200/250
www.daikin.eu
ESiEN09-06
Service Manual
ERQ Condensing Unit Three Phase
ERQ 125/200/250 A7W1B
EKEQD/F/MCBV3 (control box)
EKEXV 50/63/80/100/125/140/200/250
www.daikin.eu
ESiEN09-06
1. Introduction .............................................................................................v
1.1 Safety Cautions ........................................................................................v
Part 1 General Information ........................................................... 1

1. Model Names of Outdoor Unit, Control Box and Expansion Valve Kit....2
1.1 Outdoor Units ...........................................................................................2
1.2 Control Box...............................................................................................3
1.3 Expansion Valve Kit .................................................................................4
2. Combination Table ..................................................................................5
Part 2 Specifications .................................................................... 7

1. Specifications ..........................................................................................8
1.1 Outdoor Units ...........................................................................................8
Part 3 Refrigerant Circuit ........................................................... 11

1. Refrigerant Circuit .................................................................................12
1.1 ERQ 125 A7W1B ...................................................................................12
1.2 ERQ 200 A7W1B ...................................................................................14
1.3 ERQ 250 A7W1B ...................................................................................16
2. Functional Parts Layout ........................................................................18
2.1 ERQ 125 A7W1B ...................................................................................18
2.2 ERQ 200 A7W1B ...................................................................................19
2.3 ERQ 250 A7W1B ...................................................................................20
Part 4 Function............................................................................ 21
1. Function general ...................................................................................22
1.1 Symbol ...................................................................................................22
1.2 Operation Mode......................................................................................23
2. Basic Control.........................................................................................24
2.1 Normal Operation ...................................................................................24
2.2 Compressor PI Control...........................................................................25
2.3 Step Control of Outdoor Unit Fans .........................................................27
2.4 Outdoor Unit Fan Control in Cooling Operation .....................................28
3. Special Control......................................................................................29
3.1 Startup Control .......................................................................................29
3.2 Oil Return Operation ..............................................................................30
3.3 Defrosting Operation ..............................................................................32
3.4 Pump-down Residual Operation ............................................................33
3.5 Standby ..................................................................................................34
3.6 Stopping Operation ................................................................................35
4. Protection Control .................................................................................36
4.1 High Pressure Protection Control...........................................................36
4.2 Low Pressure Protection Control............................................................37
4.3 Discharge Pipe Protection Control .........................................................38
4.4 Inverter Protection Control .....................................................................39
4.5 STD Compressor Overload Protection...................................................40
4.6 Injection Control (only for ERQ 125 A7W1B) .........................................40
5. Other Control.........................................................................................41
5.1 Emergency Operation (only for ERQ 250 A7W1B) ................................41
Table of Contents i
ESiEN09-06
5.2 Demand Operation .................................................................................43

5.3 Heating Operation Prohibition ................................................................43
6. Outline of Control ..................................................................................44
6.1 Thermostat Sensor in Remote Control (only for Z-control) ....................44
6.2 ....................................... Hot Start Control (In Heating Operation Only)45
6.3 Freeze Prevention ..................................................................................46
6.4 Low Outdoor Air Temperature Protection Control ..................................47
Part 5 Control Box EKEQ - CBV3 ................................................ 49

1. Different Systems with their Control Boxes...........................................50
1.1 System A: PAIR......................................................................................50
1.2 System B: MULTI ...................................................................................52
2. X, Y, Z Control.......................................................................................55
2.1 X-Control ................................................................................................55
2.2 Y-Control ................................................................................................56
2.3 Z-Control ................................................................................................57
3. Wiring Diagram of Control Box..............................................................58
3.1 D-box......................................................................................................58
3.2 F-box ......................................................................................................59
4. Attention Points .....................................................................................60
5. System A: EKEQF & EKEQD-box: Installation and Operation Manual.61
6. System B: EKEQM-box: Installation and Operation Manual .................76
Part 6 Test Operation ................................................................. 89

1. Test Operation ......................................................................................90
1.1 Installation Process ................................................................................90
1.2 Procedure and Outline ...........................................................................91
1.3 Operation When Power is Turned On ..................................................104
2. Outdoor Unit PC Board Layout ...........................................................105
3. Field Setting ........................................................................................106
3.1 Field Setting from Remote Control .......................................................106
3.2 Field Setting from Outdoor Unit............................................................114
Part 7 Installation and Operation Manual ................................ 137
Part 8 Troubleshooting ............................................................. 169

1. Symptom-based Troubleshooting .......................................................171
2. Troubleshooting by Remote Control ...................................................174
2.1 The INSPECTION / TEST Button.........................................................174
2.2 Self-diagnosis by Wired Remote Control .............................................175
2.3 Remote Control Service Mode .............................................................176
2.4 Remote Control Self-Diagnosis Function .............................................178
3. Troubleshooting by Indication on the Remote Control ........................185
3.1 “A0” AHU: Error of External Protection Device.....................................185
3.2 “A1” AHU: PC Board Defect .................................................................186
3.3 “A3” AHU: Malfunction of Drain Level Control System (S1L) ...............187
3.4 “A6” AHU: Fan Motor (M1F) Lock, Overload........................................189
3.5 “A9” AHU: Malfunction of Moving Part of Electronic Expansion Valve (Y1E) .190
ii Table of Contents
ESiEN09-06
3.6 “AF” AHU: Drain Level above Limit ......................................................192

3.7 “AJ” AHU: Malfunction of Capacity Determination Device ...................193
3.8 “C4” AHU: Malfunction of Thermistor (R2T) for Heat Exchanger .........194
3.9 “C5” AHU: Malfunction of Thermistor (R3T) for Gas Pipes ..................195
3.10 “C9” AHU: Malfunction of Thermistor (R1T) for Suction Air .................196
3.11 “CJ” AHU: Malfunction of Thermostat Sensor in Remote Control ........197
3.12 “E1” Outdoor Unit: PC Board Defect ....................................................198
3.13 “E3” Outdoor Unit: Actuation of High Pressure Switch.........................199
3.14 “E4” Outdoor Unit: Actuation of Low Pressure Sensor.........................201
3.15 “E5” Outdoor Unit: Inverter Compressor Motor Lock............................203
3.16 “E6” Outdoor Unit: STD Compressor Motor Overcurrent/Lock.............205
3.17 “E7” Outdoor Unit: Malfunction of Outdoor Unit Fan Motor ..................206
3.18 “E9” Outdoor Unit: Malfunction of Moving Part of Electronic Expansion
Valve (Y1E, Y2E) .................................................................................209
3.19 “F3” Outdoor Unit: Abnormal Discharge Pipe Temperature .................211
3.20 “F6” Outdoor Unit: Refrigerant Overcharged........................................212
3.21 “H7” Outdoor Unit: Abnormal Outdoor Fan Motor Signal .....................213
3.22 “H9” Outdoor Unit: Malfunction of Thermistor (R1T) for Outdoor Air....214
3.23 “J2” Outdoor Unit: Current Sensor Malfunction ....................................215
3.24 “J3” Outdoor Unit: Malfunction of Discharge Pipe Thermistor
(R3, R31~33T) .....................................................................................216
3.25 “J5” Outdoor Unit: Malfunction of Thermistor (R2T), (R7T) for Suction Pipe 217
3.26 “J6” Outdoor Unit: Malfunction of Thermistor (R4T) for Outdoor Unit Heat
Exchanger ............................................................................................218
3.27 “J7” Outdoor Unit: Malfunction of Liquid Pipe Thermistor (R6T) ..........219
3.28 “J9” Outdoor Unit: Malfunction of Subcooling Heat Exchanger Gas Pipe
Thermistor (R5T) ..................................................................................220
3.29 “JA” Outdoor Unit: Malfunction of High Pressure Sensor.....................221
3.30 “JC” Outdoor Unit: Malfunction of Low Pressure Sensor .....................222
3.31 “L4” Outdoor Unit: Malfunction of Inverter Radiating Fin Temperature Rise 223
3.32 “L5” Outdoor Unit: Inverter Compressor Abnormal ..............................225
3.33 “L8” Outdoor Unit: Inverter Current Abnormal ......................................227
3.34 “L9” Outdoor Unit: Inverter Start up Error.............................................229
3.35 “LC” Outdoor Unit: Malfunction of Transmission Between Inverter and
Control PC Board .................................................................................231
3.36 “P1” Outdoor Unit: Inverter Over-Ripple Protection..............................234
3.37 “P4” Outdoor Unit: Malfunction of Inverter Radiating Fin
Temperature Rise Sensor ....................................................................235
3.38 “PJ” Outdoor Unit: Faulty Field Setting after Replacing Main PC Board or
Faulty Combination of PC Board..........................................................237
3.39 “UO” Outdoor Unit: Low Pressure Drop Due to Refrigerant Shortage or
Electronic Expansion Valve Failure......................................................238
3.40 “U1” Reverse Phase, Open Phase.......................................................239
3.41 “U2” Outdoor Unit: Power Supply Insufficient or Instantaneous Failure .240
3.42 “U3” Outdoor Unit: Check Operation not Executed ..............................243
3.43 “U4” Malfunction of Transmission Between AHUs ...............................244
3.44 “U5” AHU: Malfunction of Transmission Between Remote Control and AHU.246
3.45 “U9” AHU: Malfunction of Transmission Between AHU and
Outdoor Units in the Same System ......................................................247
3.46 “UA” Improper Combination of AHU and Outdoor Units, AHUs and
Remote Control ....................................................................................248
3.47 “UF” System is not Set yet ...................................................................250
3.48 “UH” Malfunction of System, Refrigerant System Address Undefined .251
Table of Contents iii
ESiEN09-06
4. Troubleshooting (OP: Unified ON/OFF Controller) .............................253

4.1 Operation Lamp Blinks .........................................................................253
Part 9 Appendix......................................................................... 259

1. Piping Diagrams..................................................................................260
1.1 Outdoor Unit .........................................................................................260
2. Wiring Diagrams for Reference...........................................................263
2.1 Outdoor Unit .........................................................................................263
2.2 Field Wiring ..........................................................................................266
3. List of Electrical and Functional Parts .................................................267
3.1 Outdoor Unit .........................................................................................267
4. Option List ...........................................................................................269
5. Thermistor Resistance / Temperature Characteristics........................270
6. Pressure Sensor .................................................................................272
7. Method of Checking The Inverter’s Power Transistors and Diode Modules273
Part 10 Precautions for New Refrigerant (R-410A) .................... 275

1. Precautions for New Refrigerant (R-410A) .........................................276
1.1 Outline ..................................................................................................276
1.2 Refrigerant Cylinders............................................................................278
1.3 Service Tools........................................................................................279
Index ............................................................................................. i
Drawings & Flow Charts ............................................................... iii
iv Table of Contents
ESiEN09-06 Introduction
1. Introduction
1.1 Safety Cautions
Cautions and Be sure to read the following safety cautions before conducting repair work.
Warnings The caution items are classified into “ Warning” and “ Caution”. The “ Warning”
items are especially important since they can lead to death or serious injury if they are not
followed closely. The “ Caution” items can also lead to serious accidents under some
conditions if they are not followed. Therefore, be sure to observe all the safety caution items
described below.
About the pictograms
This symbol indicates an item for which caution must be exercised.
The pictogram shows the item to which attention must be paid.
This symbol indicates a prohibited action.
The prohibited item or action is shown inside or near the symbol.
This symbol indicates an action that must be taken, or an instruction.
The instruction is shown inside or near the symbol.
After the repair work is complete, be sure to conduct a test operation to ensure that the
equipment operates normally, and explain the cautions for operating the product to the
customer
1.1.1 Caution in Repair
Warning
Be sure to disconnect the power cable plug from the plug socket before
disassembling the equipment for a repair.
Working on the equipment that is connected to a power supply can cause an
electrical shook.
If it is necessary to supply power to the equipment to conduct the repair or
inspecting the circuits, do not touch any electrically charged sections of the
equipment.
If the refrigerant gas discharges during the repair work, do not touch the
discharging refrigerant gas.
The refrigerant gas can cause frostbite.
When disconnecting the suction or discharge pipe of the compressor at the

welded section, release the refrigerant gas completely at a well-ventilated
place first.
If there is a gas remaining inside the compressor, the refrigerant gas or
refrigerating machine oil discharges when the pipe is disconnected, and it can
cause injury.
If the refrigerant gas leaks during the repair work, ventilate the area. The
refrigerant gas can generate toxic gases when it contacts flames.
The step-up capacitor supplies high-voltage electricity to the electrical

components of the outdoor unit.
Be sure to discharge the capacitor completely before conducting repair work.
A charged capacitor can cause an electrical shock.
Do not start or stop the air conditioner operation by plugging or unplugging the
power cable plug.
Plugging or unplugging the power cable plug to operate the equipment can
cause an electrical shock or fire.
v
Introduction ESiEN09-06
Caution
Do not repair the electrical components with wet hands.
Working on the equipment with wet hands can cause an electrical shock.
Do not clean the air conditioner by splashing water.

Washing the unit with water can cause an electrical shock.
Be sure to provide the grounding when repairing the equipment in a humid or

wet place, to avoid electrical shocks.
Be sure to turn off the power switch and unplug the power cable when cleaning
the equipment.
The internal fan rotates at a high speed, and cause injury.
Do not tilt the unit when removing it.

The water inside the unit can spill and wet the furniture and floor.
Be sure to check that the refrigerating cycle section has cooled down
sufficiently before conducting repair work.
Working on the unit when the refrigerating cycle section is hot can cause burns.
Use the welder in a well-ventilated place.
Using the welder in an enclosed room can cause oxygen deficiency.
1.1.2 Cautions Regarding Products after Repair

Warning
Be sure to use parts listed in the service parts list of the applicable model and
appropriate tools to conduct repair work. Never attempt to modify the
equipment.
The use of inappropriate parts or tools can cause an electrical shock,
excessive heat generation or fire.
When relocating the equipment, make sure that the new installation site has
sufficient strength to withstand the weight of the equipment.
If the installation site does not have sufficient strength and if the installation
work is not conducted securely, the equipment can fall and cause injury.
Be sure to install the product correctly by using the provided standard For integral units
installation frame. only
Incorrect use of the installation frame and improper installation can cause the
equipment to fall, resulting in injury.
Be sure to install the product securely in the installation frame mounted on a For integral units
window frame. only
If the unit is not securely mounted, it can fall and cause injury.
Be sure to use an exclusive power circuit for the equipment, and follow the
technical standards related to the electrical equipment, the internal wiring
regulations and the instruction manual for installation when conducting
electrical work.
Insufficient power circuit capacity and improper electrical work can cause an
electrical shock or fire.
vi
ESiEN09-06 Introduction
Warning
Be sure to use the specified cable to connect between the AHU and outdoor
units. Make the connections securely and route the cable properly so that there
is no force pulling the cable at the connection terminals.
Improper connections can cause excessive heat generation or fire.
When connecting the cable between the AHU and outdoor units, make sure
that the terminal cover does not lift off or dismount because of the cable.
If the cover is not mounted properly, the terminal connection section can cause
an electrical shock, excessive heat generation or fire.
Do not damage or modify the power cable.
Damaged or modified power cable can cause an electrical shock or fire.
Placing heavy items on the power cable, and heating or pulling the power cable
can damage the cable.
Do not mix air or gas other than the specified refrigerant (R-410A) in the
refrigerant system.
If air enters the refrigerating system, an excessively high pressure results,
causing equipment damage and injury.
If the refrigerant gas leaks, be sure to locate the leak and repair it before
charging the refrigerant. After charging refrigerant, make sure that there is no
refrigerant leak.
If the leak cannot be located and the repair work must be stopped, be sure to
perform pump-down and close the service valve, to prevent the refrigerant gas
from leaking into the room. The refrigerant gas itself is harmless, but it can
generate toxic gases when it contacts flames, such as fan and other heaters,
stoves and ranges.
When replacing the coin battery in the remote control, be sure to disposed of
the old battery to prevent children from swallowing it.
If a child swallows the coin battery, see a doctor immediately.
Caution
Installation of a leakage breaker is necessary in some cases depending on the
conditions of the installation site, to prevent electrical shocks.
Do not install the equipment in a place where there is a possibility of
combustible gas leaks.
If a combustible gas leaks and remains around the unit, it can cause a fire.
Be sure to install the packing and seal on the installation frame properly. For integral units
If the packing and seal are not installed properly, water can enter the room and only
wet the furniture and floor.
1.1.3 Inspection after Repair

Warning
Check to make sure that the power cable plug is not dirty or loose, then insert
the plug into a power outlet all the way.
If the plug has dust or loose connection, it can cause an electrical shock or fire.
If the power cable and lead wires have scratches or deteriorated, be sure to
replace them.
Damaged cable and wires can cause an electrical shock, excessive heat
generation or fire.
Do not use a joined power cable or extension cable, or share the same power
outlet with other electrical appliances, since it can cause an electrical shock,
excessive heat generation or fire.
vii
Introduction ESiEN09-06
Caution
Check to see if the parts and wires are mounted and connected properly, and
if the connections at the soldered or crimped terminals are secure.
Improper installation and connections can cause excessive heat generation,
fire or an electrical shock.
If the installation platform or frame has corroded, replace it.
Corroded installation platform or frame can cause the unit to fall, resulting in
injury.
Check the grounding, and repair it if the equipment is not properly grounded.
Improper grounding can cause an electrical shock.
Be sure to measure the insulation resistance after the repair, and make sure
that the resistance is 1 Mohm or higher.
Faulty insulation can cause an electrical shock.
Be sure to check the drainage of the AHU after the repair.
Faulty drainage can cause the water to enter the room and wet the furniture
and floor.
1.1.4 Using Icons

Icons are used to attract the attention of the reader to specific information. The meaning of each
icon is described in the table below:
1.1.5 Using Icons List

Icon Type of Description
Information
Note A “note” provides information that is not indispensable, but may
nevertheless be valuable to the reader, such as tips and tricks.
Note:
Caution A “caution” is used when there is danger that the reader, through
incorrect manipulation, may damage equipment, loose data, get
Caution an unexpected result or has to restart (part of) a procedure.
Warning A “warning” is used when there is danger of personal injury.
Warning
Reference A “reference” guides the reader to other places in this binder or

in this manual, where he/she will find additional information on a
specific topic.
viii
ESiEN09-06
Part 1
General Information
1. Model Names of Outdoor Unit, Control Box and Expansion Valve Kit....2
1.1 Outdoor Units ...........................................................................................2
1.2 Control Box...............................................................................................3
1.3 Expansion Valve Kit .................................................................................4
2. Combination Table ..................................................................................5
General Information 1
Model Names of Outdoor Unit, Control Box and Expansion Valve Kit ESiEN09-06
1. Model Names of Outdoor Unit, Control Box and

Expansion Valve Kit
1.1 Outdoor Units
Outlook
Model name
Series Model Name Power Supply
Inverter Heat Pump ERQ 125A 200A 250A W1B
W1: 3 phase 380~415V, 50Hz
2 General Information
ESiEN09-06 Model Names of Outdoor Unit, Control Box and Expansion Valve Kit
1.2 Control Box

Outlook
Types We distinguish 3 types of control boxes:

EKEQD: Z-control
EKEQF: X,Y-control
EKEQM: Z-control (only with VRV outdoor unit, no ERQ)
Control type X
Control of air temperature (Td, Ts or Tr) by means of external device (DDC controller).
Control type Y
Control of evaporating and condensing temperature (Te, Tc) by Daikin control (no DDC needed).
Control type Z
Control of air temperature (Ts or Tr) by Daikin control (no DDC needed).
Legend:
Td Discharge air control
Ts Suction air control
Tr Room air control
Te Evaporating temperature control
Tc Condensing temperature control
AHU Air handling unit
DDC Digital controller
Model Names of Outdoor Unit, Control Box and Expansion Valve Kit ESiEN09-06
1.3 Expansion Valve Kit

Outlook Expansion valve kit installation drawing:
Model name Limits for outdoor unit (expansion valve kit).

Outdoor unit (class) EKEXV kit
125 EKEXV63~140
200 EKEXV100~250
250 EKEXV125~250
Depending on the heat exchanger, a connectable EKEXV (expansion valve kit) must be
selected to these limitations.
Allowed heat exchanger volume (dm3) Allowed heat exchanger capacity (kW)
EKEXV class Minimum Maximum Minimum Maximum
63 1.66 2.08 6.3 7.8
80 2.09 2.64 7.9 9.9
100 2.65 3.30 10.0 12.3
125 3.31 4.12 12.4 15.4
140 4.13 4.62 15.5 17.6
200 4.63 6.60 17.7 24.6
250 6.61 8.25 24.7 30.8
Saturated suction temperature (SST) = 6°C, SH (superheat) = 5 K, air temperature = 27°C DB /

19°C WB.
ESiEN09-06 Combination Table
2. Combination Table
Control box Expansion valve kit

Outdoor unit EKEQDCBV3 EKEQFCBV3 EKEXV63 EKEXV80 EKEXV100 EKEXV125 EKEXV140 EKEXV200 EKEXV250
three ERQ125 P P P P P P P - -
phase
ERQ200 P P - - P P P P P
ERQ250 P P - - - P P P P
Heat pump
P: Pair: Combination depending on AHU heat exchanger volume and capacity.
Allowed heat exchanger volume (dm3) Allowed heat exchanger capacity (kW)
EKEXV class Minimum Maximum Minimum Maximum
63 1.66 2.08 6.3 7.8
80 2.09 2.64 7.9 9.9
100 2.65 3.3 10 12.3
125 3.31 4.12 12.4 15.4
140 4.13 4.62 15.5 17.6
200 4.63 6.6 17.7 24.6
250 6.61 8.25 24.7 30.8
Saturated suction temperature (SST) = 6°C, SH (superheat) = 5 K, air temperature = 27°C DB /

19°C WB.
Note: If conflicting result occurs, capacity selection has priority over volume.
Combination Table ESiEN09-06
ESiEN09-06
Part 2
Specifications
1. Specifications ..........................................................................................8
1.1 Outdoor Units ...........................................................................................8
Specifications 7
Specifications ESiEN09-06
1. Specifications
1.1 Outdoor Units
Heat Pump 50Hz Standard Series ERQ 125/200/250 A7W1B
TECHNICAL SPECIFICATIONS ERQ125A7W1B ERQ200A7W1B ERQ250A7W1B
Nominal Cooling kW 14,0 22,4 28,0
capacity
Heating kW 16,0 25,0 31,5
COP Cooling 3,98 4,29 3,77
Heating 4,00 4,50 4,09
Capacity range HP 5 8 10
Nominal input Cooling kW 3,52 5,22 7,42
Heating kW 4,00 5,56 7,70
PED category 2
Casing Colour Daikin white
Material Painted galvanised steel
Dimensions Unit Height mm 1680
Width mm 635 930
Depth mm 765
Packing Height mm 1855
Width mm 796 1055
Depth mm 860
Weight Unit kg 159 187 240
Packed unit kg 182 217 273
Packing Carton kg 3,8 4,02
information
Wood kg 19,15 20,85
Plastic kg 0,215 0,265
Heat Specifications Length mm 1483 1778
exchanger
Nr of rows 54
Fin pitch 2
Nr of passes 8 18
Face area m² 1,762 2,112
Nr of stages 2
Empty tubeplate
0
hole
Tube type HI-XSS (8)
Fin Type Non-symmetric waffle louvre
Treatment Hydrophylic and anti corrosion resistant
Fan Type Propeller
Quantity 1
Air flow rate Cooling m³/min 95 171 185
(nominal at
230V) Heating m³/min 95 171 185
External static pressure Pa 78 Pa in high static pressure
Discharge direction Vertical
Motor Quantity 1
Model Brushless DC
Speed rpm
Output W 350 750
Speed
(nominal) rpm
Cooling
Speed rpm
(nominal)
Heating
Compressor Quantity 1 2
Motor Quantity 1
Model Inverter
Speed rpm 6300 7980 6300
Motor kW
2,8 3,8 1,2
output
Type Hermetically sealed scroll compressor
Crankcase W
33
heater
Quantity 0 1
Model ON - OFF
Speed rpm 2900
Motor kW
4,5
output
Type Hermetically sealed scroll compressor
Crankcase W 33
heater
8 Specifications
ESiEN09-06 Specifications
TECHNICAL SPECIFICATIONS ERQ125A7W1B ERQ200A7W1B ERQ250A7W1B

Operation Cooling Min °CDB -5
range
Max °CDB 43
Heating Min °CWB -20
Max °CWB 15
Sound level Sound power dBA 72 78
(nominal) Sound pressure dBA 54 57 58
Refrigerant Type R-410A
Charge kg 6,2 7,7 8,4
Control Electronic expansion valve
Nr of circuits 1
Refrigerant oil Type Synthetic (ether) oil
Charged volume l 1,7 2,1 4,3
Piping Liquid Type Brazing connection
connections
Diameter
mm 9,52
(OD)
Gas Type Brazing connection
Diameter
mm 15,9 19,1 22,2
(OD)
Discharge gas Type
Diameter
mm
(OD)
Drain Quantity
Diameter
mm
(OD)
Heat insulation Both liquid and gas
Max total length m 55
Defrost method Reversed cycle
Defrost control Sensor for outdoor heat exchanger temperature
Capacity control method Inverter controlled
Capacity control [%] ~ 100
Safety devices High pressure switch
Fan driver overload protector
Overcurrent relay
Inverter overload protector
PC board fuse
Standard Item Installation manual
accessories Quantity 1
Standard Item Operation manual
Standard Item Connection pipes
Notes Nominal cooling capacities are based on: indoor temperature: 27°CDB/19°CWB, outdoor temperature: 35°CDB,
equivalent refrigerant piping: 7,5m, level difference: 0m.
Nominal heating capacities are based on: indoor temperature: 20°CDB, outdoor temperature: 7°CDB/6°CWB,
equivalent refrigerant piping: 7,5m, level difference: 0m.
Sound power level is an absolute value that a sound generates.
Sound pressure level is a relative value, depending on the distance and acoustic environment. For more details,
please refer to sound level drawings.
Sound values are measured in a semi-anechoic room.
ELECTRICAL SPECIFICATIONS ERQ125A7W1B ERQ200A7W1B ERQ250A7W1B

Power supply Name W1
Phase 3N~
Frequency Hz 50
Voltage V 400
Current Nominal Cooling A 5,1 7,5 11,3
running
current (RLA) Heating A 5,8 8,2 11,1
Starting current (MSC) A 74
Zmax - 0,27
Minimum Ssc value kVA - 889 842
Min circuit amps (MCA) A 11,9 18,5 21,6
Max fuse amps (MFA) A 16 25
Total overcurrent amps A
15,6 16,5 31,5
(TOCA)
Full load amps (FLA) A 0,4 0,7 0,9
Voltage range V 400 ±10%
Wiring For power Quantity 5
connections supply
Remark Earth wire included
For Quantity 2
connection
with indoor Remark F1 - F2
Power supply intake Both AHU and outdoor unit
Specifications 9
Specifications ESiEN09-06
ELECTRICAL SPECIFICATIONS ERQ125A7W1B ERQ200A7W1B ERQ250A7W1B
Notes (1) European/international technical standard setting the limits for voltage changers, voltage fluctuations and flicker in public low-voltage supply systems for
equipment with rated ≤ 75A.
(2) European/international technical standard setting the limits for harmonic currents produced by equipment connected to public low-voltage system with
input current > 16A and ≤ 75A per phase.
(3) Short-circuit power.
(4) System impedance.
Notes:
- MFA is used to select the circuit breaker and the ground fault circuit interrupter (earth
leakage circuit breaker).
- MSC means the maximum current during start up of the compressor.
- Maximum allowable voltage range variation between phases is 2%.
- RLA is based on following conditions: indoor temperature: 27°CDB/19°CWB, outdoor
temperature: 35°CDB.
- Select wire size based on the value of MCA or TOCA.
- TOCA means the total value of each OC set.
- Voltage range: units are suitable for use on electrical systems where voltage supplied
to unit terminal is not below or above listed range limits.
- FLA means the full load amps of the fan motor.
- In accordance with EN/IEC 61000-3-11 (1), respectively EN/IEC 61000-3-12 (2), it may
be necessary to consult the distribution network operator to ensure that the equipment
is connected only to a supply with Zsys (4) ≤ Zmax, respectively Ssc (3) ≥ minimum Ssc
value.
10 Specifications
ESiEN09-06
Part 3
Refrigerant Circuit
1. Refrigerant Circuit .................................................................................12

1.1 ERQ 125 A7W1B ...................................................................................12
1.2 ERQ 200 A7W1B ...................................................................................14
1.3 ERQ 250 A7W1B ...................................................................................16
2. Functional Parts Layout ........................................................................18
2.1 ERQ 125 A7W1B ...................................................................................18
2.2 ERQ 200 A7W1B ...................................................................................19
2.3 ERQ 250 A7W1B ...................................................................................20
Refrigerant Circuit 11
Refrigerant Circuit ESiEN09-06
1. Refrigerant Circuit
1.1 ERQ 125 A7W1B
No. in
refrigerant
system Symbol Name Major Function
diagram
Inverter compressor is operated on frequencies between 52Hz and 188Hz by using
the inverter. The number of operating steps is as follows when Inverter compressor is
A M1C Inverter compressor (INV)
operated.
RXYQ5P: 18 steps
Since the system is of air heat exchanging type, the fan is operated at 9-step rotation
D M1F Inverter fan
speed by using the inverter.
Electronic expansion valve While in heating operation, PI control is applied to keep the outlet superheated degree
E Y1E (Main: EV1) of air heat exchanger constant.
G Y1S Solenoid valve (Hot gas: SVP) Used to prevent the low pressure from transient falling.
J Y2S Solenoid valve (Oil return: SVO) Used to return oil from the accumulator to the compressor.
Used to cool the compressor by injecting refrigerant when the compressor discharge
K Y4S Solenoid valve (Injection) SVT
temperature is high.
M Y3S 4-way valve Used to switch the operation mode between cooling and heating.
N S1NPH High pressure sensor Used to detect high pressure.
O S1NPL Low pressure sensor Used to detect low pressure.
In order to prevent the increase of high pressure when a malfunction occurs, this
P S1PH HP pressure switch (For INV switch is activated at high pressure of 4.0 MPa or more to stop the compressor
compressor)
operation.
This valve opens at a pressure of 4.0 MPa for prevention of pressure increase, thus
T — Pressure regulating valve 1 resulting in no damage of functional parts due to the increase of pressure in
transportation or storage.
Used to return the refrigerating oil separated through the oil separator to the
W — Capillary tube compressor.
1 R1T Thermistor (Outdoor air: Ta) Used to detect outdoor temperature, correct discharge pipe temperature, and others.
2 R2T Thermistor (Suction pipe: Ts) Used to detect suction pipe temperature.
Thermistor (INV discharge Used to detect discharge pipe temperature, make the temperature protection control of
3 R3T
pipe: Tdi) compressor, and others.
Thermistor (Heat exchanger Used to detect liquid pipe temperature of air heat exchanger, determine defrosting
4 R4T deicer: Tb) operation, and others.
5 R6T Thermistor (Liquid pipe Tl) Used to detect liquid pipe temperature.
Thermistor (Accumulator inlet Used to detect gas pipe temperature at the accumulator inlet. Keep the suction
6 R7T Ts1) superheated degree constant in heating operation, and others.
12 Refrigerant Circuit
ESiEN09-06 Refrigerant Circuit
ERQ 125 A7W1B
T
PRESSURE FILTER
REGULATING VALVE
5 (CHECK VALVE TYPE)
4
ELECTRONIC
SOLENOID EXPANSION VALVE
VALVE K E
SV
ACCUMULATOR CAPILLARY TUBE 6

D
M
FOUR WAY
VALVE
HIGH PRESSURE
SENPH
SENSOR
CHECK VALVE
N
1
FILTER
FILTER
SEPARATOR
CAPILLARY FILTER
TUBE
OIL
HIGH PRESSURE
SOLENOID SWITCH
SV
HPS
VALVE FILTER P
FILTER J 3
COMPRESSOR
INV
A
CAPILLARY W
G TUBE
SOLENOID
SV
VALVE
LOW PRESSURE SENPL
2 SENSOR
O
STOP VALVE (WITH SERVICE PORT ø7.9mm FLARE CONNECTION)
3D050782
1.2 ERQ 200 A7W1B

No. in
refrigerant Symbol Name Major Function
system
diagram
Inverter compressor is operated on frequencies between 52Hz and 266Hz by using
the inverter, while Standard compressor is operated with commercial power supply
A M1C Inverter compressor (INV) only. The number of operating steps is as follows when Inverter compressor is
operated in combination with Standard compressor.
RXYQ8P: 24 steps
D M1F Inverter fan
F Y2E Electronic expansion valve PI control is applied to keep the outlet superheated degree of subcooling heat
(Subcool: EV2) exchanger constant.
In order to prevent the increase of high pressure when a malfunction occurs, this
P S1PH HP pressure switch (For INV switch is activated at high pressure of 4.0 MPa or more to stop the compressor
compressor)
operation.
T — Pressure regulating valve resulting in no damage of functional parts due to the increase of pressure in
(Liquid pipe)
Used to subcool liquid refrigerant from the electronic expansion valve (cooling) or
V — Subcooling heat exchanger AHUs (heating).
W — Capillary tube Used to return the refrigerating oil separated through the oil separator to the INV
compressor.
Thermistor (INV discharge Used to detect discharge pipe temperature, make the temperature protection control of
3 R3T pipe: Tdi) compressor, and others.
4 R4T Thermistor (Heat exchanger Used to detect liquid pipe temperature of air heat exchanger, determine defrosting
deicer: Tb) operation, and others.
Used to detect gas pipe temperature on the evaporation side of subcooling heat
Thermistor (Subcooling heat
5 R5T exchanger gas pipe: Tsh) exchanger, keep the superheated degree at the outlet of subcooling heat exchanger
constant, and others.
Thermistor (Receiver outlet
6 R6T Used to detect receiver outlet liquid pipe temperature.
liquid pipe: Tl)
Used to detect gas pipe temperature at the accumulator inlet. Keep the suction
7 R7T Thermistor (Accumulator inlet) superheated degree constant in heating operation, and others.
ERQ 200 A7W1B
CHECK VALVE
ELECTRONIC EXPANSION VALVE

E
ELECTRONIC FILTER
V EXPANSION VALVE
F
PRESSURE
REGULATING VALVE T
(CHECK VALVE TYPE)
4
ACCUMULATOR 5
7
FILTER
D
M
6 SENPH
HIGH PRESSURE
SENSOR
N 1
SOLENOID
SV
VALVE CHECK VALVE

G FILTER
SEPARATOR
HIGH PRESSURE
SWITCH
OIL
HPS
CAPILLARY P
3
TUBE
FILTER
W
A
COMPRESSOR CAPILLARY TUBE
INV
FILTER
FILTER
O
SOLENOID
LOW PRESSURE
SV
VALVE SENPL
SENSOR
J
2
3D050783
1.3 ERQ 250 A7W1B

No. in
refrigerant Symbol Name Major Function
system
diagram
A M1C Inverter compressor (INV) Inverter compressor is operated on frequencies between 52Hz and 210Hz by using
the inverter, while Standard compressor is operated with commercial power supply
Standard compressor 1 only. The number of operating steps is as follows when Inverter compressor is
B M2C operated in combination with Standard compressor.
(STD1)
RXYQ10, 12P: 37 steps
D M1F Inverter fan
F Y2E Electronic expansion valve PI control is applied to keep the outlet superheated degree of subcooling heat
(Subcool: EV3) exchanger constant.
HP pressure switch (For INV
P S1PH compressor) In order to prevent the increase of high pressure when a malfunction occurs, this
switch is activated at high pressure of 4.0 MPa or more to stop the compressor
Q S2PH HP pressure switch (For STD operation.
compressor 1)
Pressure regulating valve
U — (Liquid pipe) resulting in no damage of functional parts due to the increase of pressure in
Used to subcool liquid refrigerant from the electronic expansion valve (cooling) or
V — Subcooling heat exchanger
AHUs (heating).
Used to return the refrigerating oil separated through the oil separator to the INV
W — Capillary tube compressor.
X — Capillary tube Used to return the refrigerating oil separated through the oil separator to the STD1
compressor.
Thermistor (INV discharge
3 R31T pipe: Tdi) Used to detect discharge pipe temperature, make the temperature protection control of
Thermistor (STD1 discharge compressor, and others.
4 R32T
pipe: Tds1)
Thermistor (Heat exchanger Used to detect liquid pipe temperature of air heat exchanger, determine defrosting
5 R4T
deicer: Tb) operation, and others.
Used to detect gas pipe temperature on the evaporation side of subcooling heat
6 R5T Thermistor (Subcooling heat exchanger, keep the superheated degree at the outlet of subcooling heat exchanger
exchanger gas pipe: Tsh)
constant, and others.
7 R6T Thermistor (Liquid pipe: Tl) Used to detect liquid pipe temperature.
8 R7T Thermistor (Accumulator inlet) Used to detect gas pipe temperature at the accumulator inlet. Keep the suction
superheated degree constant in heating operation, and others.
ERQ 250 A7W1B
CHECK VALVE
ELECTRONIC EXPANSION VALVE

E
FILTER
V F
PRESSURE REGULATING VALVE
ELECTRONIC U
6 EXPANSION VALVE 5
ACCUMULATOR 8
FILTER
D
M
FOUR WAY VALVE
7 SENPH HIGH PRESSURE SENSOR
N
SOLENOID 1
SV
VALVE
CHECK VALVE CHECK VALVE
G
FILTER FILTER
SEPARATOR
SEPARATOR
HIGH PRESSURE Q
HPS HPS
HIGH PRESSURE
SWITCH SENSOR
OIL
OIL
CAPILLARY P FILTER
TUBE 3 4
FILTER
COMPRESSOR
FILTER
A INV CAPILLARY TUBE CAPILLARY X
COMPRESSOR
B
STD1
FILTER W TUBE
SOLENOID VALVE
SV
LOW PRESSURE SENPL

J SENSOR O
3D050784
Functional Parts Layout ESiEN09-06
2. Functional Parts Layout

2.1 ERQ 125 A7W1B
Plan
Accumulator ass’y
Heat exchanger
Solenoid valve
(accumulatorACCUMULATOR
oil return)
(Y2S)
Solenoid valve (injection)
(Y4S)
4-Way valve
(Y3S)
Solenoid valve
Pressure switch (High
(Hot gas bypass)
pressure protection)
(Y1S)
(S1PH)
Pressure sensor
(Low pressure) Thermistor (M1C,
(S1NPL) Discharge pipe)
THERMISTOR
(R3T)
Front View
Fan motor
(M1F)
Thermistor (Accumulator)
Pressure switch (High pressure protection)
(R7T)
Pressure sensor (S1PH)
(High pressure)
(S1NPH)
4 way valve
Thermistor (Air)
(Y3S)
(R1T)
Solenoid valve (Hot gas bypass) Thermistor (Suction pipe)

(Y1S) (R2T)
Electronic
expansion valve
(Y1E)
Thermistor (Coil)
(R4T) Solenoid valve (Accumulator oil return)
(Y2S)
Thermistor (Liqite pipe) Crank case heater wire

(R6T) (E1HC)
Compressor (Inverter)
(M1C)
ESiEN09-06 Functional Parts Layout
2.2 ERQ 200 A7W1B

Plan
Heat exchanger
Accumulator
High pressure sensor

(S1NPH)
Thermistor (M1C, Pressure switch (High

Discharge pipe) pressure protection)
(R3T) (S1PH)
Front View
Fan motor
(M1F)
Thermistor (Sub cooling

heat-exchanger)
Thermistor (Inlet pipe of accumulator)

(R7T)
Pressure sensor
Electronic expansion valve (High pressure)
(Y2E)
(S1NPH)
Electronic expansion valve

(Y1E)
4-Way valve
(Y3S)
Thermistor (Air)
(R1T)
Solenoid valve (Hot gas bypass)

(Y1S)
Thermistor (Coil)
(R4T)
Thermistor (Liquid pipe)

(R6T)
Pressure sensor
(Low pressure) Compressor (Inverter)
(S1NPL) Solenoid valve (M1C)
(Accumulator oil return) Conp. lead wire (Inverter)
(Y2S) (M1C)
Thermistor (Suction pipe)

Crank case heater wire
(R2T)
(E1HC)
Functional Parts Layout ESiEN09-06
2.3 ERQ 250 A7W1B

Plan
Accumulator
Pressure switch (High Heat exchanger

(S1PH)
Pressure switch (High

(S2PH)
Thermistor (M1C, Discharge pipe) Thermistor (M2C, Discharge pipe)

(R31T) (R32T)
Front View
Fan motor
(M1F)
Thermistor (Sub cooling heat-exchanger)

(R5T)
Thermistor (Inlet pipe of accumulator) Pressure sensor
(R7T) (High pressure)
Electronic expansion valve (S1NPH)
(Y2E)

(Y1E)
4-Way valve
(Y3S)
Thermistor (Air)
(R1T)
Solenoid valve (Hot gas bypass)

(Y1S)
Thermistor (Coil)
(R4T)
Thermistor (Liquid pipe)
(R6T)
Conp. lead wire (STD1)

Pressure sensor (M2C)
(Low pressure)
Compressor (STD1)
(S1NPL) Solenoid valve Compressor (Inverter) (M2C)
(Accumulator oil return) (M1C) Crank case heater wire
(Y2S) Conp. lead wire (Inverter) (E2HC)
Thermistor (Suction pipe) (M1C)
Crank case heater wire
(R2T)
(E1HC)
ESiEN09-06
Part 4
Function
1. Function general ...................................................................................22

1.1 Symbol ...................................................................................................22
1.2 Operation Mode......................................................................................23
2. Basic Control.........................................................................................24
2.1 Normal Operation ...................................................................................24
2.2 Compressor PI Control...........................................................................25
2.3 Step Control of Outdoor Unit Fans .........................................................27
2.4 Outdoor Unit Fan Control in Cooling Operation .....................................28
3. Special Control......................................................................................29
3.1 Startup Control .......................................................................................29
3.2 Oil Return Operation ..............................................................................30
3.3 Defrosting Operation ..............................................................................32
3.4 Pump-down Residual Operation ............................................................33
3.5 Standby ..................................................................................................34
3.6 Stopping Operation ................................................................................35
4. Protection Control .................................................................................36
4.1 High Pressure Protection Control...........................................................36
4.2 Low Pressure Protection Control............................................................37
4.3 Discharge Pipe Protection Control .........................................................38
4.4 Inverter Protection Control .....................................................................39
4.5 STD Compressor Overload Protection...................................................40
4.6 Injection Control (only for ERQ 125 A7W1B) .........................................40
5. Other Control.........................................................................................41
5.1 Emergency Operation (only for ERQ 250 A7W1B) ................................41
5.2 Demand Operation .................................................................................43
5.3 Heating Operation Prohibition ................................................................43
6. Outline of Control ..................................................................................44
6.1 Thermostat Sensor in Remote Control (only for Z-control) ....................44
6.2 Hot Start Control (In Heating Operation Only)........................................45
6.3 Freeze Prevention ..................................................................................46
6.4 Low Outdoor Air Temperature Protection Control ..................................47
Function 21
Function general ESiEN09-06
1. Function general
1.1 Symbol
Symbol Electric symbol Description or function
20S1 Y3S Four way valve (Energize during heating)
DSH – Discharge pipe superheated degree
DSHi – Discharge pipe superheat of inverter compressor
DSHs – Discharge pipe superheat of standard compressor
EV – Opening of electronic expansion valve
EV1 Y1E Electronic expansion valve for main heat exchanger
EV2 Y2E Electronic expansion valve for sub-coolig heat exchanger
Value of INV compressor discharge pipe temperature (R31T) compensated with
HTDi – outdoor air temperature
Value of STD compressor discharge pipe temperature (R32T, R33T) compensated
HTDs – with outdoor air temperature
Pc S1NPH Value detected by high pressure sensor
Pe S1NPL Value detected by low pressure sensor
SH – Evaporator outlet superheat
SHS – Target evaporator outlet superheat
SVO Y2S Solenoid valve for oil return
SVP Y1S Solenoid valve for hot gas bypass
SVT Y4S Solenoid valve for injection
Ta R1T (A1P) Outdoor air temperature
Tb R4T Heat exchanger outlet temperature at cooling
Ts2 R2T Suction pipe temperature detected with the suction pipe thermistor (R2T)
Tsh R5T (–) Temperature detected with the subcooling heat exchanger outlet thermistor (R5T)
Tc – High pressure equivalent saturation temperature
TcS – Target temperature of Tc
Te – Low pressure equivalent saturation temperature
TeS – Target temperature of Te
Tfin R1T Inverter fin temperature
Tl R6T Liquid pipe temperature detected with the liquid pipe thermistor (R6T)
Tp – Calculated value of compressor port temperature
Ts1 R7T Suction pipe temperature detected with the accumulator inlet thermistor
22 Function
ESiEN09-06 Function general
1.2 Operation Mode

Operation in
stop mode
AHU stop or AHU thermostat ON

thermostat OFF
Malfunction/Standby (Retry)
Restart standby
Pressure (Compressor stop)
equalization
prior to startup
Malfunction/
Standby
(Retry)
AHU stop or
Startup control thermostat OFF Pump-down
Operation mode • Cooling startup control residual
changeover AHU thermostat ON operation
(After completion of • Heating startup control
startup control)
Malfunction/Standby
Operation After completion of (Retry) AHU stop or
mode startup control thermostat off (After
changeover completion of oil return
AHU stop or or defrost control)
Normal operation thermostat OFF
• Compressor PI control
• Motorized valve PI control Heating
• Protection control Large capacity
startup
Cooling
in operation
Malfunction/Standby
(Retry)
Oil
return IN Yes
conditions are met. Oil return operation
No
Outdoor unit
rotation
Defrost IN Yes
conditions are met. Defrosting operation
No
Operation mode changeover
(after completion of oil return
or defrost control)
*)
In the event AHU stops or the
thermostat turns OFF while in oil
return operation or defrosting
operation, pump-down residual
operation is performed on
completion of the oil return
operation or defrosting operation.
Function 23
Basic Control ESiEN09-06
2. Basic Control
2.1 Normal Operation
2.1.1 List of Functions in Normal Operation
(Electric Function of Functional Part
Part Name Symbol Symbol) Normal Cooling Normal Heating
PI control, High pressure PI control, High pressure
(M1C, M2C) protection, Low pressure protection, Low pressure
Compressor ⎯ protection, Td protection, protection, Td protection,
INV protection, INV protection,
Outdoor unit fan (M1F) Cooling fan control Step 7 or 8
Four way valve 20S1 (Y1R) OFF ON
Main motorized valve EV1 (Y1E) 480 pls PI control
Subcool heat exchanger EV2 (Y2E) PI control PI control
electronic expansion valve
Energized when the system is set
Hot gas bypass valve SVP (Y1S) OFF to low pressure control mode
Accumulator oil return valve SV0 (Y2S) ON ON
AHU actuator Normal cooling Normal heating

Thermostat ON unit ON ON
Fan
Stopping unit OFF OFF
24 Function
ESiEN09-06 Basic Control
2.2 Compressor PI Control

2.2.1 For Z-Control
Carries out the compressor capacity PI control to maintain Te at constant during cooling
operation and Tc at constant during heating operation to ensure stable unit performance.
[Cooling operation]
Controls compressor capacity to adjust Te to Te : Low pressure equivalent saturation
achieve target value (TeS). temperature (°C)
Te set value (Make this setting while in Setting TeS : Target Te value
mode 2.) (Varies depending on Te setting, operating
frequency, etc.)
Te setting
L M (Normal) H
(factory
setting)
3 6 9
[Heating operation]
Controls compressor capacity to adjust Tc to Tc : High pressure equivalent saturation
achieve target value (TcS). temperature (°C)
Te set value (Make this setting while in Setting TcS : Target Tc value
mode 2.) (Varies depending on Tc setting, operating
frequency, etc.)
Tc setting
L M (Normal) H
(factory
setting)
43 46 49
2.2.2 For X-, Y-Control

See chapter “Field Setting”.
Function 25
Compressor Step Control

Compressor operations vary with the following steps.
Stand-alone installation
ERQ 125 ERQ 200 ERQ 250
STEP STEP STEP
INV INV INV STD1
No. No. No.
52 Hz 1 52 Hz 1 52 Hz OFF
1
56 Hz 2 56 Hz 2 56 Hz OFF
2
62 Hz 3 62 Hz 3 62 Hz OFF
3
68 Hz 4 68 Hz 4 68 Hz OFF
4
74 Hz 5 74 Hz 5 74 Hz OFF
5
80 Hz 6 80 Hz 6 80 Hz OFF
6
88 Hz 7 88 Hz 7 88 Hz OFF
7
96 Hz 8 96 Hz 8 96 Hz OFF
8
104 Hz 9 104 Hz 9 104 Hz OFF
9
110 Hz 10 110 Hz 10 110 Hz OFF
10
116 Hz 11 116 Hz 11 116 Hz OFF
11
124 Hz 12 124 Hz 12 124 Hz OFF
12
132 Hz 13 132 Hz 13 132 Hz OFF
13
144 Hz 14 144 Hz 14 144 Hz OFF
14
158 Hz 15 158 Hz 15 158 Hz OFF
15
166 Hz 16 166 Hz 16 166 Hz OFF
16
176 Hz 17 176 Hz 17 176 Hz OFF
17
188 Hz 18 188 Hz 18 188 Hz OFF
18
19 202 Hz 19 202 Hz OFF
20 210 Hz 20 210 Hz OFF
21 218 Hz 21 52 Hz ON
22 232 Hz 22 62 Hz ON
23 248 Hz 23 68 Hz ON
24 266 Hz 24 74 Hz ON
25 80 Hz ON
26 88 Hz ON
27 96 Hz ON
28 104 Hz ON
29 116 Hz ON
30 124 Hz ON
31 132 Hz ON
32 144 Hz ON
33 158 Hz ON
34 176 Hz ON
35 188 Hz ON
36 202 Hz ON
37 210 Hz ON
Notes:
1. INV : Inverter compressor
STD1 : Standard compressor 1
2. Depending on the operating conditions of compressors, the compressors may run in patterns
other than those aforementioned.
26 Function
ESiEN09-06 Basic Control
2.3 Step Control of Outdoor Unit Fans

Used to control the revolutions of outdoor unit fans in the steps listed in table below, according
to condition changes.
STEP Fan revolutions (rpm)
No. ERQ 125 ERQ 200 ERQ 250
0 0 0 0
1 285 350 350
2 315 370 370
3 360 400 400
4 450 450 460
5 570 540 560
6 710 670 680
Cooling: 951 Cooling: 821
7 760
Heating: 941 Heating: 800
Cooling: 951 Cooling: 796 Cooling: 821
8 Heating: 941 Heating: 780 Heating: 800
* Figures listed above are all those controlled while in standard mode, which vary when the
system is set to high static pressure or capacity precedence mode.
Function 27
2.4 Outdoor Unit Fan Control in Cooling Operation

While in cooling operation, if the outdoor temperature is low, this mode provides high-pressure
control using the outdoor unit fan to retain appropriate liquid pressure, thus ensuring refrigerant
circulation rate to be supplied to AHU.
Upper limit of fan

revolutions: Step 8
Pc<2.75MPa Pc>3.24MPa
*For fan revolutions in each step,
Upper limit of outdoor unit refer to information on page 107.
fan revolutions
Step 7
PI control
Lapse of 20 sec.
PI control
-1 step on Hold the +1 step on
outdoor unit fan current step on outdoor unit fan
outdoor unit fan
PI control Lapse of 20 sec.
28 Function
ESiEN09-06 Special Control
3. Special Control
3.1 Startup Control
This control is used to equalize the pressure in the front and back of the compressor prior to the startup of the
compressor, thus reducing startup loads. Furthermore, the inverter is turned ON to charge the capacitor.
In addition, to avoid stresses to the compressor due to oil return or else after the startup, the following control is made
and the position of the four way valve is also determined. To position the four way valve, the master and slave units
simultaneously start up.
3.1.1 Startup Control in Cooling Operation
Thermostat ON
Pressure equalization Startup control

control prior to startup STEP1 STEP2
124 Hz + OFF + OFF
52 Hz
Compressor 0 Hz +2 steps/20 sec.
+ OFF + OFF (until Pc - Pe>0.39MPa is achieved)
Ta<20°C: OFF +1 step/15 sec. (when Pc>2.16MPa)
Outdoor unit fan STEP4 Ta≥20°C: STEP4 -1 step/15 sec. (when Pc<1.77MPa)
Four way valve (20S1) Holds OFF OFF
Main motorized valve (EV1) 0 pls 480 pls 480 pls
Subcooling motorized valve 0 pls 0 pls 0 pls
(EV2) (RXYQ8~)
Hot gas bypass valve OFF OFF OFF
(SVP)
Accumulator oil return valve OFF OFF OFF
(SVO)
Injection (SVT) (RXYQ5P OFF OFF OFF
model)
Ending conditions A lapse of one minute A lapse of 10 sec. • A lapse of 130 sec.
OR • Pc - Pe>0.39MPa
3.1.2 Startup Control in Heating Operation

Thermostat ON
Pressure equalization Startup control

control prior to startup STEP1 STEP2
124 Hz + OFF + OFF
52 Hz
Compressor 0 Hz +2 steps/20 sec.
+ OFF + OFF (until Pc - Pe>0.39MPa is achieved)
Outdoor unit fan STEP4 STEP8 STEP8
Four way valve Holds ON ON
Subcooling motorized valve 0 pls 0 pls 0 pls
(EV2) (RXYQ8~)
Hot gas bypass valve OFF OFF OFF
(SVP)
Accumulator oil return valve OFF OFF OFF
(SVO)
Injection (SVT) (RXYQ5P OFF OFF OFF
model)
• A lapse of 130 sec.

Ending conditions A lapse of one minute A lapse of 10 sec. OR • Pc>2.70MPa
• Pc-Pe>0.39MPa
Function 29
Special Control ESiEN09-06
3.2 Oil Return Operation

In order to prevent the compressor from running out of oil, the oil return operation is conducted to recover oil flown out
from the compressor to the system side.
3.2.1 Oil Return Operation in Cooling Operation
[Start conditions]
Referring to the set conditions for the following items, start the oil return operation in cooling.
• Cumulative oil feed rate
• Timer setting (Make this setting so as to start the oil return operation when the initial cumulative operating time
reaches two hours after power supply is turned ON and then every eight hours.)
Furthermore, the cumulative oil feed rate is computed from Tc, Te, and compressor loads.
Oil return preparation
Outdoor unit actuator Oil return operation Post-oil-return operation
operation
5 HP: 52 Hz
(→ Low pressure constant
control)
Other model:
52 Hz + ON + ON
Take the current step as the (→ Low pressure Same as the “oil return
Compressor upper limit. constant control) operation” mode.
↓
Maintain number of
compressors in oil
return preparation
operation ON
Outdoor unit fan Fan control (Normal cooling) Fan control (Normal cooling) Fan control (Normal cooling)
Four way valve OFF OFF OFF
Subcooling motorized valve (EV2) SH control 0 pls 0 pls
Hot gas bypass valve (SVP) OFF OFF OFF
Accumulator oil return valve (SVO) ON ON ON
• 3 min. • 3 min.
Ending conditions 20 sec. or • Ts - Te<5°C or • Pe<0.6MPa
• HTdi>110°C
AHU actuator Cooling oil return operation

Thermostat ON unit ON
Fan
Stopping unit OFF
30 Function
3.2.2 Oil Return Operation in Heating Operation

Oil return preparation
Outdoor Unit Actuator Oil return operation Post-oil-return operation
operation
124 Hz + OFF + OFF
Compressor Upper limit control 176 Hz + ON + ON 2-steps increase/20sec.
till Pc - Pe>0.4 MPa
STEP7
Outdoor unit fan or OFF STEP8
STEP8
Four way valve ON OFF ON
Main motorized valve (EV1) SH control → 480 pls 480 pls 55 pls
Subcooling motorized valve (EV2) SH control 0 pls 0 pls
Injection (SVT) (RXYQ5P model only) OFF OFF OFF
• 4 min. • 10 sec.
Ending conditions 170 sec. or or
• Ts - Te<5°C • Pc - Pe>0.4MPa
AHU actuator Heating oil return operation

Thermostat ON unit Field setting
Fan
Stopping unit OFF
Function 31
3.3 Defrosting Operation

To defrost the outdoor unit heat exchanger while in Evaporator, the defrost operation is conducted to recover the
heating capacity.
[Start conditions]
Referring to the set conditions for the following items, start the defrosting operation.
• Heat transfer coefficient of the outdoor unit heat exchanger
• Heat exchange temperature (Tb)
• Timer (Set to two hours at minimum.)
Furthermore, the heat transfer coefficient of the outdoor unit Evaporator is computed from Tc, Te, and compressor
loads.
Defrost preparation
Outdoor unit actuator Defrost operation Post Defrost operation
operation
124 Hz + OFF + OFF
Compressor Upper limit control 176 Hz + ON + ON 2-steps increase/20sec.
till Pc - Pe>0.4 MPa
STEP7
Outdoor unit fan or OFF STEP8
STEP8
Four way valve ON OFF ON
Main motorized valve (EV1) SH control → 480 pls 480 pls 55 pls
Subcooling motorized valve (EV2) 0 pls 0 pls 0 pls
Injection (SVT) (RXYQ5P model only) OFF OFF OFF
• 10 min. • 10 sec.
Ending conditions 170 sec. or • Tb>11°C or • Pc - Pe>0.4MPa
* In the case of multi-outdoor-unit system,

Master unit: Performs the operations listed in the table above.
Slave units: Operating units perform the operations listed in the table above.
Non-operating units perform the operations listed in the table above from the Defrost operation.
(Non-operating unit stops during “Defrost preparation operation”.)
* Actuators are based on RXYQ14~18P.
AHU actuator During defrost

Thermostat ON unit Field setting
Fan
Stopping unit OFF
32 Function
3.4 Pump-down Residual Operation

3.4.1 Pump-down Residual Operation in Cooling Operation
If the liquid refrigerant stays in the Evaporator at the startup of a compressor, this liquid refrigerant enters the
compressor, thus resulting in diluted oil in the compressor and then degraded lubrication performance.
Consequently, in order to recover the refrigerant in the Evaporator while the compressor stops, the pump-down residual
operation is conducted.
Actuator Master unit operation
Compressor 124 Hz + OFF + OFF
Outdoor unit fan Fan control
Four way valve OFF
Main motorized valve (EV1) 480 pls
Subcooling motorized valve (EV2) 0 pls
Hot gas bypass valve (SVP) OFF
Accumulator oil return valve (SVO) ON
Ending conditions 5 min.
3.4.2 Pump-down Residual Operation in Heating Operation

Actuator Master unit operation
Compressor 124 Hz + OFF + OFF
Outdoor unit fan STEP7
Four way valve ON
Accumulator oil return valve (SVO) ON
Function 33
3.5 Standby
3.5.1 Restart Standby
Used to forcedly stop the compressor for a period of 3 minutes, in order to prevent the frequent ON/OFF of the
compressor and equalize the pressure within the refrigerant system.
Actuator Operation
Compressor OFF
Ta>30°C: STEP4
Outdoor unit fan Ta≤ 30°C: OFF
Four way valve Holds
Subcooling motorized (EV2) 0 pls
Accumulator oil return valve (SVO) OFF
Injection (SVT) (ERQ 125 A7W1B model) OFF
3.5.2 Crankcase Heater Control

In order to prevent the refrigerant from melting in the compressor oil in the stopped mode, this mode is used to control
the crankcase heater.
Discharge pipe
temperature < 70°C
Crankcase heater Crankcase heater
OFF ON
Discharge pipe
temperature > 75°C
34 Function
3.6 Stopping Operation

3.6.1 When System is in Stop Mode (Normal operation stop)
This mode is used to define actuator operations when the system stops.
Actuator Operation
Compressor OFF
Outdoor unit fan OFF
Four way valve Holds
Accumulator oil return valve (SVO) OFF
Injection (SVT) (ERQ 125 model only) OFF
Ending conditions AHU thermostat is turned ON.
3.6.2 Stop due to Malfunction

In order to protect compressors, if any of the following items has an abnormal value, the system will make "stop with
thermostat OFF" and the malfunction will be determined according to the number of retry times.
Item Judgment Criteria Malfunction Code
1. Abnormal low pressure level 0.07MPa E4
2. Abnormal high pressure level 4.0MPa E3
3. Abnormal discharge pipe temperature level 135°C F3
4. Abnormal power supply voltage Reverse-phase power supply U1
5. Abnormal inverter current level 16.1A: 260 sec. L8
6. Abnormal radiator fin temperature level 93°C L4
Function 35
Protection Control ESiEN09-06
4. Protection Control
4.1 High Pressure Protection Control
This high pressure protection control is used to prevent the activation of protection devices due
to abnormal increase of high pressure and to protect compressors against the transient
increase of high pressure.
[In cooling operation]
High pressure not limited

Pc: HP pressure sensor detection
value for each outdoor unit
Pc>3.43MPa
INV upper limit frequency:

INV upper limit rps = max
3-step down from current
compressor rps
After 10 sec.
Pc>3.43MPa
INV upper limit frequency:
Pc<3.24MPa
Current step maintained 1-step up from current
Pc>3.55MPa compressor frequency
After 15 sec.
After 10 sec.
STD compressor Pc>3.64MPa
standby
When occurring 3 times within 30 min.,

HPS is activated without high pressure
High pressure standby standby, thus outputting the
malfunction code “E3”.
[In heating operation]
High pressure not limited Pc: HP pressure sensor detection

value for master unit
Pc>3.10MPa
Pc<2.9MPa
System load down 1 step
After 10 sec.
Pc>3.10MPa
Pc<3.0MPa
Current step maintained INV upper limit rps:
Pc>3.49MPa 1-step up
After 60 sec.
Pc<2.52MPa
EV1 opening adjustment Pc>3.64MPa

(Reducing low pressure to
make high pressure lower.)
HPS is activated without high pressure
High pressure standby standby, thus outputting the
malfunction code “E3”.
36 Function
ESiEN09-06 Protection Control
4.2 Low Pressure Protection Control

This low pressure protection control is used to protect compressors against the transient
decrease of low pressure.
[In cooling operation]
Low pressure not limited Pe: LP pressure sensor detection

value for master unit
Pe<0.34MPa Pe>0.39MPa
Low pressure limited Hot gas SVP = OFF
All STD compressors

stop. Pe<0.15MPa Pe>0.30MPa
Pe<0.25MPa
Hot gas SVP = ON

Unit: 52 Hz + OFF + OFF
Pe<0.07MPa

Low pressure standby
the malfunction code “E4” is output.
[In heating operation]
Pe: LP pressure sensor detection

Low pressure not limited value for outdoor unit
Hot gas SVP = OFF

Pe<0.17MPa
INV upper limit frequency: Pe >0.23 MPa Pe<0.12MPa Pe>0.17MPa

& INV upper limit Hz = MAX
compressor frequency
Hot gas SVP = ON
After 10 sec.
Pe<0.17MPa
Pe>0.20MPa
Low pressure limited INV upper limit frequency: 1-step
Pe<0.13MPa up from current compressor
After 15 sec. frequency
After 10 sec.
52 Hz + OFF + OFF Pe<0.07MPa

Low pressure standby
Function 37
4.3 Discharge Pipe Protection Control

This discharge pipe protection control is used to protect the compressor internal temperature
against a malfunction or transient increase of discharge pipe temperature.
[INV compressor]
Normal operation HTdi : Value of INV compressor discharge pipe

temperature (Tdi) compensated with
HTdi>115°C outdoor air temperature
or
Tp>135°C Tp : Value of compressor port temperature
HTdi<100°C calculated by Tc and Te, and suction
&
INV upper limit frequency: Tp<110°C superheated degree.
compressor rps
After 30 sec.
HTdi>115°C
or
Tp>135°C
HTdi<110°C
&
Tp<125°C
HTdi>130°C In discharge pipe temp.
INV upper limit frequency: 1-step up
HTdi>120°C protection control
from current compressor frequency
or for 90 sec. After 20 sec.
or more.
Tp>130°C
ERQ 125 A7: 52 Hz or HTdi>135°C

Other models: HTdi>120°C for 10 min. or more.
INV62 Hz + OFF + OFF
Discharge pipe When occurring 3 times within 100 minutes,

temperature standby (for the malfunction code “F3” is output.
a period of 10 minutes)
[STD compressor]
HTds : Value of STD compressor discharge

pipe temperature (Tds) compensated
with outdoor air temperature
Tp : Value of compressor port temperature
calculated by Tc and Te, and suction
superheated degree.
• HTds>120°C continues for 5 min. or more.

• HTds>135°C
or
• Tp>135°C continues for 10 min. or more.
• Tp>145°C
Discharge pipe temp. Applicable STD

protection control not limited compressor stops.
After 10 min.
38 Function
ESiEN09-06 Protection Control
4.4 Inverter Protection Control

Inverter current protection control and inverter fin temperature control are performed to prevent
tripping due to a malfunction, or transient inverter overcurrent, and fin temperature increase.
[Inverter overcurrent protection control]
Nomal operation
Inverter current >14.7A

Inverter current <14.7A
&
INV upper limit frequency: 1-step down INV upper limit frequency = max
from current compressor frequency
Inverter current >14.7A

Inverter current<14.7A continues
for 20 sec. or more.
Under inverter current INV upper limit frequency: 1-step up from
protection control current compressor frequency
Inverter current > 16.1A continues for 260 sec.
• When occurring 4 times within 60 min.,

Inverter current standby the malfunction code “L8” is output.
[Inverter fin temperature control]
Nomal operation
Tfin>84°C
Tfin<81°C
INV upper limit frequency: 1-step / & INV upper limit rps = max
1 min down from current
compressor rps
Tfin>84°C Inverter fin temp.<81°C continues

for 3 min. or more.
Under fin temperature
protection control INV upper limit frequency: 1-step / 1 min up
from current compressor frequency Interval
Tfin>93°C
Fin temp. standby • When occurring 4 times within 60 min.,

the malfunction code “L4” is output.
Function 39
4.5 STD Compressor Overload Protection

This control is used to prevent abnormal heating due to overcurrent to the compressor resulting
from failures of STD compressor such as locking.
STD compressor ON
*If the power supply is reset while in

Demand to operate. CT detection current value>15.0A operation prohibition mode, the prohibition
timer will continue counting when the
power supply is turned ON.
STD compressor OFF for 30 min.*
When occurring 3 times within 90 minutes,

4.6 Injection Control (only for ERQ 125 A7W1B)

For transitional rise in discharge pipe temperature, have the liquid refrigerant flow into the
suction side to reduce the discharge pipe temperature for the compressor protection.
SVT = OFF
HTdi: Correction value of the discharge pipe

HTdi>112°C HTdi<107°C temperature on the INV compressor.
SVT = ON
40 Function
ESiEN09-06 Other Control
5. Other Control
5.1 Emergency Operation (only for ERQ 250 A7W1B)
If the compressor cannot operate, this control inhibits any applicable compressor or outdoor unit
from operating to perform emergency operation only with the operative compressor or outdoor
unit.
Caution
In order to disable the compressor operation due to a failure or else, be sure to do so
in emergency operation mode.
NEVER attempt to disconnect power supply wires from magnetic contactors or else.
(Doing so will operate compressors in combination that disables oil equalization
between the compressors, thus resulting in malfunctions of other normal
compressors.)
5.1.1 Restrictions for Emergency Operation

• In the case of system with 1 outdoor unit installed, only when thermostats of AHUs having a
capacity of 50% or more of the outdoor unit capacity turn ON, the emergency operation is
functional. (If the total capacity of units with thermostat ON is small, the outdoor unit cannot
operate.)
• If the emergency operation is set while the outdoor unit is in operation, the outdoor unit stops
once after pump-down residual operation (a maximum of 5 minutes elapsed).
Function 41
Other Control ESiEN09-06
5.1.2 Principle
[Set the system to operation prohibition mode by compressor]
• In order to set an INV compressor to operation
prohibition mode, set No. 42 of Setting mode 2 to LED display (7:ON 7:OFF 9:Blink)
"EMERGENCY OPERATION". H1P----H7P
(Procedure)
(1) Press and hold the MODE button (BS1) for a 7777777
777777
period of 5 seconds or more.
(2) Press the SET button (BS2) 42 times. 777
777
777
7 (Factory set)
(3) Press the RETURN button (BS3) once. 7777779
77777
(4) Press the SET button (BS2) once. 7777797
7777
(5) Press the RETURN button (BS3) twice. 7777777
777777
(6) Press the MODE button (BS1) once. 7777777
77 7777
• In order to set STD1 compressor to operation
prohibition mode, set No. 19 of Setting mode 2 to LED display (7:ON 7:OFF 9:Blink)
"STD1 OPERATION PROHIBITION". (ERQ 250 H1P----H7P
A7W1B)
(Procedure) 7777777
777777
(1) Press and hold the MODE button (BS1) for a
period of 5 seconds or more. 77
7777
7777
(2) Press the SET button (BS2) 19 times. 777777 (Factory set)
7777777
(3) Press the RETURN button (BS3) once. 777797
77777
(4) Press the SET button (BS2) once. 777777
7777777
(5) Press the RETURN button (BS3) twice.
7777777
77 7777
(6) Press the MODE button (BS1) once.
42 Function
ESiEN09-06 Other Control
5.2 Demand Operation

In order to save the power consumption, the capacity of outdoor unit is saved with control
forcibly by using “Demand 1 Setting” or “Demand 2 Setting”.
To operate the unit with this mode, additional setting of “Continuous Demand Setting” or
external input by external control adapter is required.
Set item Condition Content

Demand 1 Mode 1 The compressor operates at approx. 60% or less of rating.
Mode 2 The compressor operates at approx. 70% or less of rating.
Demand 2 ⎯ The compressor operates at approx. 40% or less of rating.
5.3 Heating Operation Prohibition

Heating operation is prohibited above 24°C ambient temperature.
Function 43
Outline of Control ESiEN09-06
6. Outline of Control
6.1 Thermostat Sensor in Remote Control (only for Z-
control)
Temperature is controlled by both the thermostat sensor in remote control and air suction
thermostat in the AHU. (This is however limited to when the field setting for the thermostat
sensor in remote control is set to “Use.”)
Cooling If there is a significant difference in the preset temperature and the suction temperature, fine
adjustment control is carried out using a body thermostat sensor, or using the sensor in the
remote control near the position of the user when the suction temperature is near the preset
temperature.
°C
Preset temperature
(Ts)
°C
Suction temperature (TH1)
Range in which thermostat sensor Range in which body Differential

in remote control can be used thermostat sensor can be used
(VG003)
Ex: When cooling

Assuming the preset temperature in the figure above is 24°C, and the suction
temperature has changed from 18°C to 30°C (A → F):
Body thermostat sensor is used for temperatures from 18°C to 23°C (A → C).
Remote control thermostat sensor is used for temperatures from 23°C to 27°C (C → E).
Body thermostat sensor is used for temperatures from 27°C to 30°C (E → F).
And, assuming suction temperature has changed from 30°C to 18°C (F → A):
Body thermostat sensor is used for temperatures from 30°C to 25°C (F → D).
Remote control thermostat sensor is used for temperatures from 25°C to 21°C (D → B).
Body thermostat sensor is used for temperatures from 21°C to 18°C (B → A).
44 Function
ESiEN09-06 Outline of Control
Heating When heating, the hot air rises to the top of the room, resulting in the temperature being lower
near the floor where the occupants are. When controlling by body thermostat sensor only, the
unit may therefore be turned off by the thermostat before the lower part of the room reaches the
preset temperature. The temperature can be controlled so the lower part of the room where the
occupants are doesn’t become cold by widening the range in which thermostat sensor in remote
control can be used so that suction temperature is higher than the preset temperature.
°C
Preset temperature
(Ts)
°C
Suction temperature (TH1)

Range in which body
Range in which thermostat sensor thermostat sensor can
Differential
in remote control can be used be used
(V2769)
Ex: When heating Assuming the preset temperature in the figure above is 24°C, and
the suction temperature has changed from 18°C to 28°C (A → D):
Body thermostat sensor is used for temperatures from 18°C to 25°C (A → C).
Remote control thermostat sensor is used for temperatures from 25°C to 28°C (C → D).
And, assuming suction temperature has changed from 28°C to 18°C (D → A):
Remote control thermostat sensor is used for temperatures from 28°C to 23°C (D → B).
Body thermostat sensor is used for temperatures from 23°C to 18°C (B → A).
6.2 Hot Start Control (In Heating Operation Only)

At startup with thermostat ON or after the completion of defrosting in heating operation, the AHU
fan is controlled to prevent cold air from blasting out and ensure startup capacity.
[Detail of operation]
For more information refer to the chapter “Field Setting”.
Function 45
6.3 Freeze Prevention

Freeze When the temperature detected by liquid pipe temperature thermistor (R2T) of the AHU heat
Prevention by Off exchanger drops too low, the unit enters freeze prevention operation in accordance with the
Cycle (AHU) following conditions, and is also set in accordance with the conditions given below.
Conditions for starting freeze prevention: Temperature is -1°C or less for total of 40 min., or
temperature is -5°C or less for total of 10 min.
Conditions for stopping freeze prevention: Temperature is +7°C or more for 10 min.
continuously
Ex: Case where temperature is -5°C or less for total of 10 min.
10 min.
Freeze prevention operation
10 min. Forced OFF by thermostat
46 Function
ESiEN09-06 Outline of Control
6.4 Low Outdoor Air Temperature Protection Control
Objective In cooling (or fan operation) or heating, if outdoor air is low in temperature, stop the fan forcibly.
Details [Cooling and fan operation]

Turn OFF the fan for a period of 60 minutes at a suction temperature of 5°C or lower.
In order to monitor the outdoor air temperature, however, turn ON the fan for a period of one
minute and turn OFF the fan again at a temperature of 5°C or lower after the said timer
completes the operative period.
Reset the 60-minute timer when the fan stops running.
[Heating]
Turn OFF the fan for a period of 60 minutes at a suction temperature of –5°C or lower.
In order to monitor the outdoor air temperature, however, turn ON the fan for a period of one
minute and turn OFF the fan again at a temperature of –5°C or lower after the said timer
completes the operative period.
Reset the 60-minute timer when the fan stops running.
* The thermostat will not turn ON in one minute due to the temperature while the fan stops.
This control shall be disabled at test run both in cooling and heating. (The test run shall be
conducted first.)
Function 47
48 Function
ESiEN09-06
Part 5
Control Box EKEQ - CBV3
1. Different Systems with their Control Boxes...........................................50

1.1 System A: PAIR......................................................................................50
1.2 System B: MULTI ...................................................................................52
2. X, Y, Z Control.......................................................................................55
2.1 X-Control ................................................................................................55
2.2 Y-Control ................................................................................................56
2.3 Z-Control ................................................................................................57
3. Wiring Diagram of Control Box..............................................................58
3.1 D-box......................................................................................................58
3.2 F-box ......................................................................................................59
4. Attention Points .....................................................................................60
5. System A: EKEQF & EKEQD-box: Installation and Operation Manual.61
6. System B: EKEQM-box: Installation and Operation Manual .................76
Control Box EKEQ - CBV3 49

Different Systems with their Control Boxes ESiEN09-06
1. Different Systems with their Control Boxes

For steering a field supply AHU by an outdoor inverter heat pump, 2 systems can be used:
System A: PAIR application (ERQ-outdoor)
System B: MULTI application (VRV-outdoor)
1.1 System A: PAIR

System A = PAIR : ERQ + EXV-Kit
EKEQDCB
ERQ Or AHU
EKEQFCB
EKEXV-kit Field supply
Pair application here means 1 outdoor unit + 1 AHU.

In pair application, there’s the choice between 2 control boxes: EKEQD or EKEQF.
50 Control Box EKEQ - CBV3

ESiEN09-06

System A: ERQ - Unit + EXV-kit Gas pipe
Liquid pipe EXV - Kit Liquid pipe

(Pair application only)
Dedicated power supply

power supply
1~/230V/50Hz (4,5,6 Hp)
(1~/230V/50Hz)
ERQ
power supply
(depend on AHU)
Attention:
Need software block to prevent
EKEQFCB / EKEQDCB Air Thermistor AHU
VRV AHUs to be connected on
(Pair application only) (only needed for (Third party Air handling unit)
control type Z)
ERX condensing unit.
* 2 types depending on Can be both on air or water control
control type H/E thermistor 1
Communication
2 lines (F1,F2) H/E thermistor 2
Remocon connection
EKEQFCB => BRC1D = service tool
EKEQDCB => BRC1D = required option
control
cool/heat
ON/OFF
remarks:
0-10V DC
selection Control
Fan status
(*1) Compressor running

Error Status
Capacity step
Defrost status
Unit ON/OFF (*1)
(only in combination with DDC

EKEQFCB & X-control) power supply (depend
on Controller) distances:
A,B,C,D,E,F : see below
(Field supplied Digital controller)
DDC has temperature sensor for
target (e.g. air discharge temp.)
51
Different Systems with their Control Boxes
Allowable lengths and heights

System A:
EXV-kit
Control Box AHU

ERQ
(D or F - type)
DDC
Allowable height:
AHU
≤ 5m
Total system: ≤ 30 m
EXV-kit (outdoor unit can be above
or below the AHU)
outdoor
Piping Communication
A B C D E F
125
ERQ depend on
3 phase 200 length: 5 < A ≤ 50 m length: ≤ 5 m ≤ 100 m ≤ 20 m ≤ 20 m DDC
250
1.2 System B: MULTI

Only for combining VRV + AHU + indoors. No ERQ!
System B = MULTI (suction control) : VRV + EXV-Kit

VRV
EKEQMCB AHU
H/P
EKEXV-KIT
Field supply
EKEQMCB AHU
EKEXV-KIT
Qty of
EKEXV - kits
VRV indoor 1 is limited by
connection
ratio.
VRV indoor n
Multi application with VRV means the ability to combine 1 outdoor unit + several AHU, as well
as VRV indoors (minimum 1 is required). The required control box for this application is
EKEQM.

ESiEN09-06

System B: VRV + EXV-kit
Dedicated power supply Number of EXV-kits (n) which can be connected is
1~/230V/50Hz determined by connection ratio or max number of AHUs
Or VRV AHU n
on VRV-system (EXV-kit B is 1 if AHUs.)
3~/400V/50Hz
Gas pipe VRV AHU 1
Gas pipe
EXV - kit n AHU n

VRV
H/P
EKEQMCB n
Gas pipe
Liquid pipe Liquid pipe
EXV - kit 1
AHU
(Third party Air handling
unit)
power supply Air thermistor

(1~/230V/50Hz) (only needed for Can be both on air or
control type Z) water control. power supply
(depend on AHU)
EKEQMCB
H/E thermistor 1
(multi application only)
H/E thermistor 2
Communication
2 lines (F1,F2)
Remocon connection
(required option) distances:
A,B,C,D,E : see below
53
Different Systems with their Control Boxes
Allowable lengths and heights

System B:
EXV-kit
VRV Control Box

AHU
H/P & VRV (M-type)
KIT n
Indoor 1
Indoor n
Allowable height:
AHU1
≤ 5m
Total system: ≤ 40 m
EXV-kit 1
≤ 15 m (outdoor unit can be above
AHU n or below the AHU)
≤ 5m
EXV-kit n
outdoor
Piping Communication
A+B B C D E
follow std.
consider same as 1
VRV indoor unit length: ≤ 5 m VRV wiring ≤ 50 m ≤ 50 m
length policy
Connection ratio: 50-110%

ESiEN09-06 X, Y, Z Control
2. X, Y, Z Control
The D, F, M boxes have different types of control, giving the ability to control different
temperatures (Td, Ts, Tr, Te or Tc).
Schematic:
AHU
Te
Ts
Td
Tr
DDC ROOM
Legend:
Td Discharge air control
Ts Suction air control
Tr Room air control
Te Evaporating temperature control
Tc Condensing temperature control
AHU Air handling unit
DDC Digital controller
EKEQD: Z-control
EKEQF: X, Y-control
EKEQM: Z-control
2.1 X-Control
Control of air temperature (Td, Ts or Tr) by means of an external device (DDC controller, 0-10V
control).
output
10V Tmeasured 0~10 V
5V DDC
0V
-∆T Tset +∆ ∆T Tset
∆T = Tset - Tmeasured
Tmeasured = Td, Ts or Tr
Components for control:

DDC (field supply)
Air thermistor (field supply)
BRC1D (only for servicing)
++ Possibility for Td control

Flexibility in applications
-- Higher cost (DDC needed)
In case of X-control, a DDC-controller is needed to operate the unit. This DDC-controller is field
supply but in order to connect it to our ERQ-system, it is required that it emits a 0-10 VDC signal
towards the control box.

X, Y, Z Control ESiEN09-06
2.1.1 Different levels

level 1
0-10V level 2
Control Box level 3
DDC
X-control
level 4
level 5
Inside the control box, this 0-10 VDC signal is converted into a voltage level.
The output voltage increase gives the voltage at which the level increases.
The output voltage decrease gives the voltage at which the level decreases.
Output level Level 1 Level 2 Level 3 Level 4 Level 5

1.8 3.8 6.8 8.8
Output voltage increasing
DDC --> --> --> -->
1.2 3.2 6.2 8.2
Output voltage decreasing <-- <-- <-- <--
Example:
Room temperature = 20°C, set temperature = 25°C. Heating operation: DDC controller,
calculates the difference and sends a 3 VDC signal (fictive value) to the control box. This is
between 1,8 and 3,8 so in level 2. When the room temperature rises to 23°C, the DDC controller
detects a smaller temperature difference and will send out a higher signal, ex. 5 VDC. The
output voltage has increased so you have to use the highest line, indicating that you are now in
level 3. When the window is opened, the room temperature drops and the difference with the set
temperature is higher. The DDC sends a 1 V signal. According to the “output voltage
decreasing” line, we are now in level 1.
2.1.2 Refrigerant target temperature

refrigerant
target temp. cooling heating
level 1 +2 Te+2 Tc+2
0-10V level 2 +1 Te+1 Tc+1
Control Box level 3 0
DDC Te Tc
X-control
level 4 -1 Te-1 Tc-1
level 5 -2 Te-2 Tc-2
Example, continued:
3 VDC = level 2, thus meaning an increase of the refrigerant target temperature. In heating
mode, this means Tc + 1°C. Logically, the room temperature will rise so at the next signal, we
are in level 3, where Tc is kept even.
Cooling Heating
T < 0 level 1 + level 2 DDC asks less capacity DDC asks more capacity
T = 0 level 3 no change no change
T > 0 level 4 + level 5 DDC asks more capacity DDC asks less capacity
T = room temp. - set temp.
2.2 Y-Control
Control of evaporating and condensing temperature (Te and Tc) by Daikin control (no DDC
needed).
Fixed Te or Tc
Te = user setting: -3 ~ 10°C
Tc = user setting: 43 ~ 49°C

ESiEN09-06 X, Y, Z Control

BRC1D (only for servicing)
++ Low cost
No BRC needed
-- No air temperature control
With Y-control, there is no external input to change Te/Tc value. Their values can only be
changed by local setup with a Daikin remote control (during installation). We refer to the chapter
“Field Setting” for further information.
2.3 Z-Control
Control of air temperature (Ts or Tr) by Daikin control (no DDC needed).

Air thermistor (Daikin)
BRC1D (Daikin)
KRP4A (Daikin option, remote on/off)
++ Low cost
-- BRC needed
No possibility for Td control
Item Name User Z BP M BM

1 On/off button Customer 0 0 0 0
28 Inspection/test operation button Installer 0 0 0 0
29 Programming button Installer 0 0 0 0
30 Schedule timer button Customer 0 0 0 0
31 Time adjust buttons Customer 0 0 0 0
32 Temperature adjust buttons Customer 0 0 0 0
33 Operation change/min-max button Customer 0 0 0 0
34 Setpoint/limit button Customer 0 0 0 0
35 Fan speed button Customer x 0 x x
36 Air flow direction adjust button Customer x x x x
37 Air filter cleaning time icon reset button Customer x 0 x x

58
3.1
D-box
~50Hz
230V
A1P : Printed circuit board
Wiring Diagram of Control Box
A2P : Printed circuit board (Option KRP4)

F1U : Fuse (250V, F5A) (A1P)
F3U : Field fuse
HAP : Light emitting diode (service monitor green)
K1R : Magnetic relay
K4R : Magnetic relay (Fan) AC
Q1DI : Earth leakage breaker
R7 : Capacity adapter
R1T : Thermistor (Air)
R2T : Thermistor (Liquid)
R3T : Thermistor (Gas)
T1R : Transformer (220V/21.8V)
X1M : Terminal block
X1M-R1/R2 : Thermistor Liquid
X1M-R3/R4 : Thermistor Gas
X1M-R5/R6 : Thermistor Air
X1M-Y1~6 : Expansion valve
X1M-C1/C2 : Output: Fan ON/OFF
X1M-P1/P2 : Communication remote control
X1M-F1/F2 : Communication outdoor
X1M-T1/T2 : Input: ON/OFF
Y1E : Electronic expansion valve
1 Use copper conductors only.

2 BLK: Black / WHT: White / RED: Red / BLU: Blue /
BRN: Brown / GRY: Grey / GRN: Green / ORG: Orange /
PINK: Pink / YLW: Yellow
: Live
: Neutral
3. Wiring Diagram of Control Box
: Connector
Outdoor
: Wire clamp
: Protective earth (Screw)
: Seperate component
: Optional accessory
: Field wiring
Wired remote control

Position in switch box
ESiEN09-06

3.2
ESiEN09-06
F-box

~50Hz
Only for 0-10V input
230V
A1P : Printed circuit board
A2P : Printed circuit board (for voltage conversion)
A3P : Printed circuit board (Power supply)
F1U : Fuse (250V, F5A) (A1P)
F2U : Fuse (250V, T1A) (A3P)
F3U : Field fuse
HAP : Light emitting diode (service monitor green)
K2R : Magnetic relay (error status) AC
K3R : Magnetic relay (Operation / Compressor ON/OFF) AC
K4R : Magnetic relay (Fan) AC
K5R : Magnetic relay (Defrost signal) DC
K1R, KAR, KPR : Magnetic relay
Q1DI : Earth leakage breaker
R5 : Resistance (DC 120 OHM)
R6 : Capacity adapter
R2T : Thermistor (Liquid)
R3T : Thermistor (Gas)
T1R : Transformer (220V/21.8V)
X1E : Electronic expansion valve
X1M-R1/R2 : Thermistor Liquid
X1M-R3/R4 : Thermistor Gas
X1M-Y1~6 : Expansion valve
X2M-P1/P2 : Communication remote control
X2M-C1/C2 : Output: error status
X2M-C3/C4 : Output: Operation / Compressor ON/OFF
X2M-C5/C6 : Input: 0-10V DC capacity control
X1M-C7/C8 : Output: Fan ON/OFF
X1M-C9/C10 : Output: Defrost signal
X2M-F1/F2 : Communication outdoor
X2M-T1/T2 : Input: ON/OFF
1 Use copper conductors only.

2 BLK: Black / WHT: White / RED: Red / BLU: Blue /
BRN: Brown / GRY: Grey / GRN: Green / ORG: Orange /
PINK: Pink / YLW: Yellow
: Live
: Neutral Outdoor
: Connector
: Wire clamp
: Protective earth (Screw)
: Seperate component
: Optional accessory
: Field wiring
Wired remote control

59
Wiring Diagram of Control Box
Attention Points ESiEN09-06
4. Attention Points
Do not forget to place the capacity setting adapter. Otherwise, you’ll get UA or PJ error.
All capacity setting adapters are delivered with the control box.
Polarity of the C5/C6-contact (F-box, X-control) C5 = ”-”, C6 = ”+”

ESiEN09-06 System A: EKEQF & EKEQD-box: Installation and Operation Manual
5. System A: EKEQF & EKEQD-box: Installation and

Operation Manual

INSTALLATION AND
OPERATION MANUAL
Option kit for combination of Daikin condensing units with

field supplied air handling units
Installation and operation manual

Option kit for combination of Daikin condensing units English
with field supplied air handling units
Installations- und Bedienungsanleitung
Erweiterungsbausatz für die Verbindung von Daikin-Verflüssigern mit Deutsch
bauseitigen Luftbehandlungsgeräten
Manuel d'installation et d'utilisation
Kit d’options pour combinaison de groupes condenseur Daikin Français
et unités de traitement de l’air non fournies
Montagehandleiding en gebruiksaanwijzing
Optiekit voor combinatie van condensorunits van Daikin Nederlands
met lokaal geleverde luchtbehandelingsunits
Manual de instalación y operación
Kit de opciones para la combinación de unidades de condensación Español
Daikin con unidades de tratamiento de aire suministradas
Manuale di installazione e d'uso
Kit opzioni per la combinazione di unità di condensazione Daikin Italiano
con unità per il trattamento dell’aria non in dotazione
Manual de instalação e de funcionamento
Kit de opções para combinação de unidades de condensação Daikin Portugues
com unidades de tratamento de ar existentes no local

Daikin
Instrukcja montau i instrukcja obs#ugi

EKEQFCBV3 Zestaw opcji dla agregatów skraplaj$cych Daikin polski
EKEQDCBV3 w konfiguracji z centralami klimatyzacyjnymi dostarczanymi osobno
1 2
3 6 5 1 3 6 5 1
2 2
4
7 7
11 10 9 8 13 12 9 8 13
1 EKEQFCBV3 2 EKEQDCBV3
2 4 11 8 9 10 5 7 3 5 1 X24A 6
FAN expansion valve gas liquid defrost remocon outdoor ON/OFF error operation 0-10 V
L N C7 C8 Y1 Y2 Y3 Y4 Y5 Y6 R3 R4 R1 R2 C9 C10 P1 P2 F1 F2 T1 T2 C1 C2 C3 C4 C5 C6
F1 F2
R3T
R2T
L N Y1 Y2 Y3 Y4 Y5 Y6 0 +10
H1 H3 H2 H4 H4 H7 H7 H5 H6
H1 H2 H4 H5 H6
H3 H7
3 EKEQFCBV3 4 EKEQFCBV3
expansion valve gas liquid air remocon outdoor ON/OFF FAN

L N Y1 Y2 Y3 Y4 Y5 Y6 R3 R4 R1 R2 R5 R6 P1 P2 F1 F2 T1 T2 C1 C2
2 4 10 5 3 1 X24A 12
F1 F2
R3T
R2T
R1T
L N Y1 Y2 Y3 Y4 Y5 Y6
H5
H1 H2 H3 H4 H4 H8 H6
H7 H1 H2 H4 H6 H7 H8
H3 H5
5 EKEQDCBV3 6 EKEQDCBV3
EKEQFCBV3 Option kit for combination of Daikin condensing units Installation and
EKEQDCBV3 with field supplied air handling units operation manual
CONTENTS Page INTRODUCTION

Introduction ............................................................. 64
■ Do only use this system in combination with a field
supplied air handling unit. Do not connect this system
Installation ............................................................... 65 to other indoor units.
Accessories ............................................................... 65 ■ Only optional controls as listed in the optional
accessories list can be used.
Name and function of parts ....................................... 65
We distinguish 2 different control boxes, each with its own application
Before installation...................................................... 65
and installation requirements.
Selecting the installation site ..................................... 66 ■ EKEQFCB control box (2 possible operation modes)
Valve kit installation ................................................... 67 ■ Operation with 0–10 V input to control the capacity
An external controller is needed to control the capacity. For
Installation of the electrical control box ..................... 68 details of the necessary functions of the external controller
Electric wiring work ................................................... 68 refer to paragraph "Operation with 0–10 V capacity
Installation of thermistors .......................................... 71 control". It can be used to control the room temperature or
air discharge temperature.
Refrigerant piping work ............................................. 72 ■ Operation with fixed Te/Tc temperature control
Test operation............................................................ 72 This system operates on a fixed evaporating temperature.
■ EKEQDCB control box
The system will operate as a standard indoor unit to control the
Operation and maintenance ................................... 72 room temperature. This system does not require a specific
external controller.
What to do before operation...................................... 72
■ Do NOT connect the system to DIII-net devices:
Operation and display signals ................................... 74
Troubleshooting......................................................... 74
Maintenance.............................................................. 75
Disposal requirements............................................... 75
READ THESE INSTRUCTIONS CAREFULLY BEFORE This could result in malfunction or breakdown of the total
INSTALLATION AND OPERATION. system.
■ This equipment is not designed for year-round cooling
IMPROPER INSTALLATION OR ATTACHMENT OF
applications with low indoor humidity conditions, such as
EQUIPMENT OR ACCESSORIES COULD RESULT IN
Electronic Data Processing rooms.
ELECTRIC SHOCK, SHORT-CIRCUIT, LEAKS, FIRE OR
OTHER DAMAGE TO THE EQUIPMENT. BE SURE ONLY ■ This appliance is not intended for use by persons, including
TO USE ACCESSORIES MADE BY DAIKIN WHICH ARE children, with reduced physical, sensory or mental capabilities,
SPECIFICALLY DESIGNED FOR USE WITH THE or lack of experience and knowledge, unless they have been
EQUIPMENT AND HAVE THEM INSTALLED BY A given supervision or instruction concerning use of the appliance
PROFESSIONAL. by a person responsible for their safety.
Children should be supervised to ensure that they do not play
IF UNSURE OF INSTALLATION PROCEDURES OR USE,
with the appliance.
ALWAYS CONTACT YOUR DAIKIN DEALER FOR
ADVICE AND INFORMATION.
The English text is the original instruction. Other languages are

translations of the original instructions.
EKEQFCBV3 + EKEQDCBV3
Installation and operation manual Option kit for combination of Daikin condensing units
64 with field supplied air handling units
4PW52446-1
INSTALLATION NAME AND FUNCTION OF PARTS (See figure 1 and
figure 2)
■ For installation of the air handling unit, refer to the air handling
unit installation manual. Parts and components
■ Never operate the air conditioner with the discharge pipe 1 Outdoor unit
thermistor (R3T), suction pipe thermistor (R2T) and pressure 2 Control box (EKEQFCB / EKEQDCB)
sensors (S1NPH, S1NPL) removed. Such operation may burn 3 Air handling unit (field supply)
out the compressor.
4 Controller (field supply)
■ The equipment is not intended for use in a potentially explosive
5 Field piping (field supply)
atmosphere.
6 Expansion valve kit
Wiring connections
ACCESSORIES 7 Outdoor unit power supply
8 Control box wiring
EKEQFCB EKEQDCB (Power supply and communication between control box and
outdoor unit)
Thermistor (R1T) — 1
9 Air handling unit thermistors
Thermistor (R3T/R2T) 10 Communication between controller and control box
2
(2.5 m cable)
11 Power supply and control wiring for air handling unit and controller
Insulation sheet 2 (power supply is separate from the outdoor unit)
12 Air thermistor control for air handling unit
Rubber sheet 2
13 Remote control ( = for service only)
Wire to wire splice 4 6
BEFORE INSTALLATION
Installation and
1
operation manual
Cautions for selection of the air handling unit

Screw nut 7 8
See table below for applicable units.
Tie wrap 6
Select the air handling unit (field supply) according to the technical
Capacity setting data and limitations mentioned below.
7
adapter
The design pressure of the air handling unit is at least 40 bar.
Stopper (closing cup) 2 —
Lifetime of the outdoor unit, operation range or operation reliability
may be influenced if you neglect these limitations.
Obligatory accessory
Limits for outdoor unit (expansion valve kit)
EKEQFCB EKEQDCB Outdoor Outdoor
unit (class) EKEXV kit unit (class) EKEXV kit
Expansion valve kit EKEXV
100 EKEXV63~125 200 EKEXV100~250
Refer to chapter "Valve kit installation" on page 67 for installation 125 EKEXV63~140 250 EKEXV125~250
instructions.
140 EKEXV80~140
Depending on the heat exchanger, a connectable EKEXV (expansion

Optional accessories
valve kit) must be selected to these limitations.
EKEQFCB EKEQDCB Allowed heat exchanger Allowed heat exchanger

volume (dm3) capacity (kW)
EKEXV
Remote control 1(*) 1 class Minimum Maximum Minimum Maximum
63 1.66 2.08 6.3 7.8
(*) Not required for operation, only useful accessory tool for service and installation.
80 2.09 2.64 7.9 9.9
100 2.65 3.30 10.0 12.3
125 3.31 4.12 12.4 15.4
140 4.13 4.62 15.5 17.6
200 4.63 6.60 17.7 24.6
250 6.61 8.25 24.7 30.8
Saturated suction temperature (SST) = 6°C, SH (superheat) = 5 K,

air temperature = 27°C DB / 19°C WB.
1 Selecting the condensing unit

Depending on necessary capacity of the combination an outdoor
unit needs to be selected (see "Engineering databook" for
capacity).
■ Each outdoor unit can be connected to a range of air
handling units.
■ The range is determined by the allowed expansion valve kits.
Option kit for combination of Daikin condensing units Installation and operation manual
with field supplied air handling units 65
4PW52446-1
2 Selecting the expansion valve SELECTING THE INSTALLATION SITE
The corresponding expansion valve needs to be selected for
your air handling unit. Select the expansion valve according to This is a class A product. In a domestic environment this product may
the above limitations. cause radio interference in which case the user may be required to
take adequate measures.
NOTE ■ If conflicting result, capacity selection has Select an installation site where the following conditions are fulfilled
priority over volume. and that meets your customer’s approval.
■ The expansion valve is an electronic type, it is ■ The option boxes (expansion valve and electrical control box)
controlled by the thermistors that are added in can be installed inside and outside).
the circuit. Each expansion valve can control a
range of air handling units sizes. ■ Do not install the option boxes in or on the outdoor unit.
■ Do not put the option boxes in direct sunlight. Direct sunlight will
■ The selected air handling unit must be
increase the temperature inside the option boxes and may
designed for R410A.
reduce its lifetime and influence its operation.
■ Extraneous substances (including mineral oils
■ Choose a flat and strong mounting surface.
or moisture) must be prevented from getting
mixed into the system. ■ Operating temperature of the control box is between –10°C and
■ SST: saturated suction temperature at exit of 40°C.
air handling unit. ■ Keep the space in front of the boxes free for future maintenance.
■ Keep air handling unit, power supply wiring and transmission
3 Selecting the capacity setting adapter (see accessories) wiring at least 1 m away from televisions and radios. This is to
■ The corresponding capacity setting adapter needs to be prevent image interference and noise in those electrical
selected depending on the expansion valve. appliances. (Noise may be generated depending on the
conditions under which the electric wave is generated, even if
■ Connect the correct selected capacity setting adapter to
1 m is kept.)
X24A (A1P). (See figure 4 and figure 6)
■ Make sure the control box is installed horizontally. Screw nuts
Capacity Capacity position must be downwards.
setting adapter setting adapter
label label
EKEXV kit (indication) EKEXV kit (indication)
Precautions
63 J71 140 J160
80 J90 200 J224 Do not install or operate the unit in rooms mentioned below.
100 J112 250 J280 ■ Where mineral oil, like cutting oil is present.
125 J140 ■ Where the air contains high levels of salt such as air near the
ocean.
For the following items, take special care during construction ■ Where sulphurous gas is present such as that in areas of hot
and check after installation is finished spring.
■ In vehicles or vessels.
Tick ✓ ■ Where voltage fluctuates a lot such as that in factories.
when
checked ■ Where high concentration of vapor or spray are present.
■ Are the thermistors fixed firmly? ■ Where machines generating electromagnetic waves are
Thermistor may come loose. present.
■ Is the freeze-up setting done correctly? ■ Where acidic or alkaline vapor is present.
The air handling unit may freeze up.
■ The option boxes must be installed with entrances downward.
■ Is the control box fixed firmly?
The unit may drop, vibrate or make noise.
■ Do electrical connections comply with specifications?
The unit may malfunction or components may burn out.
■ Are wiring and piping correct?
■ Is the unit safely grounded?
Dangerous at electric leakage.
4PW52446-1
VALVE KIT INSTALLATION Cautions for brazing
Mechanical installation ■ Be sure to carry out a nitrogen blow when brazing.

Brazing without carrying out nitrogen replacement or releasing
1 Remove the valve kit box cover by unscrewing 4x M5. nitrogen into the piping will create large quantities of oxidized
film on the inside of the pipes, adversely affecting valves and
2 Drill 4 holes on correct position (measurements as indicated in compressors in the refrigerating system and preventing normal
figure below) and fix the valve kit box securely with 4 screws operation.
through the provided holes Ø9 mm.
■ When brazing while inserting nitrogen into the piping, nitrogen
must be set to 0.02 MPa with a pressure-reducing valve (=just
NOTE ■ Make sure that the expansion valve is installed enough so that it can be felt on the skin).
vertically.
1 2 3 4 5
■ Make sure there is enough free space for future
maintenance.
Brazing work
6 6
For details, see manual of the outdoor unit.
1 Refrigerant piping
3 Prepare the inlet/outlet field piping just in front of the connection
2 Part to be brazed
(do not braze yet).
3 Taping
192.5 mm 4 Hands valve
5 Pressure-reducing valve
6 Nitrogen
■ For details, see manual of the outdoor unit.
Electrical work
1 Open the electrical box cover (A).

340 mm
2 Push out ONLY the second lower wire intake hole (B) from
inside to outside. Do not damage the membrane.
3 Pass valve cable (with wires Y1 ... Y6) from the control box
C through that membrane wire intake hole and connect the cable
wires into the terminal connector (C) following instructions as
described in step 4. Route the cable out of the valve kit box
according to figure below and fix with the tie wrap (D). See
"Electric wiring work" on page 68 for more details.
B A AC
B
A Inlet coming from the outdoor unit
B Outlet to air handling unit
C Pipe fixing clamp
4 Remove the pipe fixing clamp (C) by unscrewing 2x M5.

D
5 Remove the upper and lower pipe insulations.
6 Braze the field piping.
■ Make sure to cool the filters and valve body with

a wet cloth and make sure the body temperature
does not exceed 120°C during brazing.
■ Make sure that the other parts such as electrical
box, tie wraps and wires are protected from direct
brazing flames during brazing.
7 After brazing, put the lower pipe insulation back in place and
close it with the upper insulation cover (after pealing off the
liner).
8 Secure the pipe fixing clamp (C) in place again (2x M5).
9 Make sure that field pipes are fully insulated.

Field pipe insulation must reach up to the insulation you have
put back in place as per procedure step 7. Make sure that there
is no gap between both ends in order to avoid condensation
dripping (finish the connection with tape eventually).
4PW52446-1
4 Use a small screwdriver and follow indicated instructions for ELECTRIC WIRING WORK
connecting cable wires into the terminal connector according to
the wiring diagram. ■ All field supplied parts and materials and electric works must be
conform to local codes.
■ Use copper wire only.
3 ■ All wiring must be performed by an authorized electrician.
■ A main switch or other means for disconnection, having a
contact separation in all poles, must be incorporated in the fixed
wiring in accordance with relevant local and national legislation.
■ Refer to the installation manual attached to the outdoor unit for
the size of power supply electric wire connected to the outdoor
unit, the capacity of the circuit breaker and switch, wiring and
1 wiring instructions.
■ Attach the earth leakage circuit breaker and fuse to the power
4
supply line.
2
Connection of the wires inside the control box
5 Make sure that field wiring and insulation is not squeezed when 1 For connection to outdoor unit and to controller (field supply):
closing the valve kit box cover. Pull the wires inside through the screw nut and close the nut
6 Close the valve kit box cover (4x M5). firmly in order to ensure a good pull relieve and water protection.
2 The cables require an additional pull-

relief. Strap the cable with the installed
INSTALLATION OF THE ELECTRICAL CONTROL tie wrap.
BOX (See figure 4 and figure 6)
1 Control box
2 Hanger brackets
3 Main PCB
4 Transformer
5 Terminal
6 PCB (for voltage conversion)
7 PCB (power supply)
8 Magnetic relay (operation / compressor ON/OFF)
9 Magnetic relay (error status)
10 Magnetic relay (fan)
11 Magnetic relay (defrost)
Precautions
12 Optional PCB (KRP4)
■ Thermistor cable and remote control wire should be located at
Mechanical installation least 50 mm away from power supply wires and from wires to
the controller. Not following this guideline may result in
1 Fix the control box with its hanger brackets to the mounting malfunction due to electrical noise.
surface. ■ Use only specified wires, and tightly connect wires to the
Use 4 screws (for holes of Ø6 mm). terminals. Keep wiring in neat order so that it does not obstruct
other equipment. Incomplete connections could result in
2 Open the lid of the control box.
overheating, and in worse case electric shock or fire.
3 For electrical wiring: refer to paragraph "Electric wiring work" on
page 68.
4 Install the screw nuts.
5 Close the unnecessary openings with stoppers (closing cups).
6 Close the lid securely after installation to ensure that the control
box is watertight.
4PW52446-1
Connecting the wiring: EKEQFCBV3
■ Connect the wires to the terminal board according to the wiring ■ Connect cables according to specifications of the next table.
diagram in figure 3. See figure 4 for wiring intake in the
control box. The wiring intake hole indication H1 refers to the H1 Take special precaution for connection to the controller
cable of the corresponding wiring diagram. (field supply). Do not miswire the output signals nor the
input signal (ON/OFF). This mistake could damage the
entire system.
Table connection and application
Cross section Maximum length

Description Connect to Type of cable (mm2)(*) (m) Specifications
L, N,
Power supply Power supply H05VV-F3G2.5 2.5 — Power supply 230 V 1~ 50 Hz
earth
Expansion valve
Y1~Y6 Expansion valve kit LIYCY3 x 2 x 0.75 20 Digital output 12 V DC
connection
Thermistor R2T
R1,R2
(liquid pipe) Standard 2.5
Analog input 16 V DC
Thermistor R3T Maximum 20
R3,R4 —
(gas pipe)
H05VV-F2 x 0.75
Remote control
P1,P2
(optional) 0.75
100 Communication line 16 V DC
Communication to
F1,F2 Outdoor unit
outdoor unit
T1,T2 ON/OFF Digital input 16 V DC
C1,C2 Error signal Digital output: voltage free.
Controller field supply LIYCY4 x 2 x 0.75 (†)
C3,C4 Operation signal(‡) Maximum 230 V, maximum 0,5 A
C5,C6 Capacity step(#) Analog input: 0–10 V

Air handling unit fan Digital output: voltage free.
C7,C8 Fan signal H05VV-F3G2.5 2.5 —
field supply Maximum 230 V, maximum 2 A
Digital output: voltage free.
C9,C10 Defrost signal Controller field supply LIYCY4 x 2 x 0.75 0.75 (†)
Maximum 230 V, maximum 0,5 A
(*) Recommended size (all wiring must comply with local codes).
(†) The maximum length depends on the external device that is connected (controller/relay,....)
(‡) Operation signal: indicates compressor operation.
(#) Only necessary for capacity controlled system.
Wiring diagram
A1P.....................Printed circuit board X2M-C3/C4 ........ Output: operation / compressor ON/OFF
A2P.....................Printed circuit board (for voltage conversion) X2M-C5/C6 ........ Input: 0-10 V DC capacity control
A3P.....................Printed circuit board (power supply) X2M-F1/F2......... Communication outdoor unit
F1U.....................Fuse (250 V, F5A)(A1P) X2M-P1/P2 ........ Communication remote control
F2U.....................Fuse (250 V, T1A)(A3P) X2M-T1/T2......... Input: ON/OFF
F3U.....................Field fuse ........... Field wiring
HAP ....................Light emitting diode (service monitor-green) L......................... Live
K2R.....................Magnetic relay (error status) N ........................ Neutral
K3R.....................Magnetic relay (operation / compressor ON/OFF) , ......... Connector
K4R.....................Magnetic relay (fan) ......................... Wire clamp
K5R.....................Magnetic relay (defrost signal)
..................... Protective earth (screw)
K1R,KAR,KPR....Magnetic relay
............... Separate component
Q1DI ...................Earth leakage breaker
............... Optional accessory
R2T.....................Thermistor (liquid)
BLK.................... Black
R3T.....................Thermistor (gas)
BLU.................... Blue
R5 .......................Resistance (120 )
BRN ................... Brown
R6 .......................Capacity adapter
GRN................... Green
T1R.....................Transformer (220 V/21.8 V)
GRY ................... Gray
X1M,X2M,X3M ...Terminal block
ORG .................. Orange
Y1E.....................Electronic expansion valve
PNK ................... Pink
X1M-C7/C8.........Output: fan ON/OFF
RED ................... Red
X1M-C9/C10.......Output: defrost signal
WHT .................. White
X1M-R1/R2.........Thermistor liquid
YLW ................... Yellow
X1M-R3/R4.........Thermistor gas
X1M-Y1~6 ..........Expansion valve
X2M-C1/C2.........Output: error status
4PW52446-1
Connecting the wiring: EKEQDCBV3
■ Connect the wires to the terminal board according to the wiring
diagram in figure 5. See figure 6 for wiring intake in the control
box. The wiring intake hole indication H1 refers to the H1 cable
of the corresponding wiring diagram.
■ Connect cables according to specifications of the next table.

L, N,
earth
Expansion valve
connection
Thermistor R2T
R1,R2
(liquid pipe)
Standard: 2.5
Thermistor R3T Analog input 16 V DC
R3,R4 — Max.: 20
(gas pipe)
0.75
R5,R6 Thermistor R1T (air) H05VV-F2 x 0.75
P1,P2 Remote control
Communication to 100 Communication line 16 V DC
F1,F2 Outdoor unit
outdoor unit
T1,T2 ON/OFF — Digital input 16 V DC
— Capacity step
Controller field supply Optional connection: when the function of the switch box needs to be
— Error signal LIYCY4 x 2 x 0.75
extended: see KRP4A51 for details of settings and instructions.
— Operation signal
Wiring diagram
A1P .................... Printed circuit board ............Field wiring
A2P .................... Printed circuit board (option KRP4) L .........................Live
F1U .................... Fuse (250 V, F5A)(A1P) N.........................Neutral
F3U .................... Field fuse , ..........Connector
HAP.................... Light emitting diode (service monitor-green) .........................Wire clamp
K1R .................... Magnetic relay
......................Protective earth (screw)
K4R .................... Magnetic relay (fan)
...............Separate component
Q1DI................... Earth leakage breaker
...............Optional accessory
R1T..................... Thermistor (air)
BLK.....................Black
R2T .................... Thermistor (liquid)
BLU ....................Blue
R3T .................... Thermistor (gas)
BRN....................Brown
R7....................... Capacity adapter
GRN ...................Green
T1R .................... Transformer (220 V/21.8 V)
GRY....................Gray
X1M,X3M ...........Terminal block
ORG ...................Orange
Y1E .................... Electronic expansion valve
PNK ....................Pink
X1M-C1/C2 ........Output: fan ON/OFF
RED....................Red
X1M-F1/F2 .........Communication outdoor unit
WHT ...................White
X1M-P1/P2.........Communication remote control
YLW....................Yellow
X1M-R1/R2 ........Thermistor liquid
X1M-R3/R4 ........Thermistor gas
X1M-R5/R6 ........Thermistor air
X1M-T1/T2 .........Input: ON/OFF
4PW52446-1
INSTALLATION OF THERMISTORS Fixation of the thermistor
■ Put the thermistor wire slightly down to avoid water

Refrigerant thermistors
accumulation on top of the thermistor.
Location of the thermistor
A correct installation of the thermistors is required to ensure a good

operation:
1. Liquid (R2T)
■ Make good contact between thermistor and air
Install the thermistor behind the distributor on the coldest pass of
handling unit. Put the top of the thermistors on the air
the heat exchanger (contact your heat exchanger dealer).
handling unit, this is the most sensitive point of the
2. Gas (R3T) thermistor.
Install the thermistor at the outlet of the heat exchanger as close
as possible to the heat exchanger.
12
Evaluation must be done to check if the air handling unit is protected
against freeze-up.
Execute test operation and check for freeze-up.
45
°
1 Most sensitive point of the thermistor

2 Maximize the contact
1 Fix the thermistor with insulating aluminum tape (field supply) in

order to ensure a good heat transference.
1
2 2 Put the supplied piece of rubber around the thermistor
(R2T/R3T) in order to avoid loosening of the thermistor
after some years.
1 Liquid R2T
2 Gas R3T
Installation of the thermistor cable
1 Put the thermistor cable in a separate protective tube.
2 Always add a pull-relief to the thermistor cable to avoid strain on

the thermistor cable and loosening of the thermistor. Strain on 3 Fasten the thermistor with 2 tie wraps.
the thermistor cable or loosening of the thermistor may result in
bad contact and incorrect temperature measurement.
1 2
4 Insulate the thermistor with the supplied insulation sheet.
45
°
Air thermistor (only for EKEQDCB)

The air thermistor (R1T) can be installed either in the room that
needs temperature control or in the suction area of the air handling
unit.
NOTE For room temperature control the delivered thermistor

(R1T) can be replaced by an optional remote sensor kit
KRCS01-1(A) (to be ordered separately).
4PW52446-1
Installation of longer thermistor cable (R1T/R2T/R3T)
■ In case of poor distribution in the air handling unit, 1 or
The thermistor is supplied with a standard cable of 2.5 m. This cable more passes of the air handling unit may freeze-up
can be made longer to up to 20 m. (collect ice) ➞ put the thermistor (R2T) on this
position.
Install the longer thermistor cable with the delivered wire to wire
splices ■ Depending on operation conditions (e.g.: outdoor
ambient temperature) it is possible that the settings
1 Cut the wire or bundle the remainder of the thermistor cable. must be changed after commissioning.
Keep at least 1 m of the original thermistor cable.
Do not bundle the cable inside the control box.
2 Strip the wire ±7 mm at both ends and insert these ends into the OPERATION AND MAINTENANCE
wire to wire splice.
If T1/T2 is applicable:
3 Pinch the splice with the correct crimp tool (pliers).
■ Closing the T1/T2 signal starts operation of the air handling unit.
4 After connection, heat up the shrink-insulation of the wire to wire ■ Opening the T1/T2 signal stops operation of the air handling
splice with a shrink-heater to make a water tight connection. unit.
5 Wrap electrical insulation tape around the connection.
6 Put a pull-relief in front of and behind the connection. WHAT TO DO BEFORE OPERATION
■ The connection must be made on an accessible
■ Before initiating operation, contact your dealer to get
location.
the operation manual that corresponds to your
■ To make the connection waterproof, the connection system.
can also be made in a switch box or connector box.
■ Refer to the dedicated manual of the controller (field
■ The thermistor cable should be located at least supply) and air handling unit (field supply).
50 mm away from power supply wire. Not following
this guideline may result in malfunction due to ■ Make sure that the air handling unit fan is ON when
electrical noise. the outdoor unit is in normal operation.
Field settings for EKEQDCB

REFRIGERANT PIPING WORK
Refer to the installation manuals of both the outdoor unit and the
remote control.
All field piping must be provided by a licensed refrigeration
technician and must comply with the relevant local and
Field settings for EKEQFCB
national codes.
When changing the settings:
■ For refrigerant piping of outdoor unit, refer to the installation
manual supplied with the outdoor unit. 1 Make the required settings.
■ Follow the outdoor unit specifications for additional charging, 2 Turn power OFF.
piping diameter and installation.
■ The maximum allowed piping length depends on the connected 3 Remove the remote control after servicing and checking the
outdoor model. system in cooling mode. Operating the remote control may
disturb the normal operation of the system.
4 Do not change T1/T2 during power failure.

TEST OPERATION
5 Put power of indoor and outdoor unit ON.
Before executing "test operation" as well as before operating the unit,
Setting the temperature control system
you must check the following:
■ Refer to the section of "For the following items, take special care Mode No. Code No. Description of setting
during construction and check after installation is finished" on Operation with 0–10 V capacity
01
page 66. control (= factory setting)
13(23)–0
■ After finishing the construction of refrigerant piping, drain piping 02
Operation with fixed Te/Tc
temperature control
and electric wiring, conduct test operation accordingly to protect
the unit.
Te or SST = evaporating temperature or saturated suction
■ Open the gas side stop valve. temperature. Tc = condensing temperature.
■ Open the liquid side stop valve.
Executing the test operation
1 Close the contact T1/T2 (ON/OFF).
2 Confirm function of the unit according to the manual and check if

the air handling unit has collected ice (freeze-up).
If the unit collects ice: see "Troubleshooting" on page 74.
3 Confirm that the fan of the air handling unit is ON.
4PW52446-1
Operation with 0–10 V capacity control Operation with fixed Te/Tc temperature control
The 0–10 V input is only used for this system of operation and is the The evaporating temperature (Te)/condensing temperature (Tc) at
base of the capacity control. which the application has to operate can be set by code numbers as
This system needs a field supplied controller with a temperature listed below.
sensor. The temperature sensor can be used to control any
Mode No. Code No. Description of setting(*)
temperature:
01 Te = 3°C
■ Suction air of the air handling unit
02 Te = 4°C
■ Room air
03 Te = 5°C
■ Discharge air of the air handling unit
04 Te = 6°C (factory setting)
Program the field supplied controller to generate a 0–10 V signal 13(23)–1
within conditions as listed. Also refer to the graphic and further data 05 Te = 7°C
in this paragraph for more details. 06 Te = 8°C
■ When target temperature is reached: 5 V 07 Te = 9°C
■ When lower refrigerant temperature is needed: 5–10 V 08 Te = 10°C
■ When higher refrigerant temperature is needed: 0–5 V Tc = 43°C
01
C 02 Tc = 44°C
03 Tc = 45°C
+ΔTmax
13(23)–2 04 Tc = 46°C (factory setting)
05 Tc = 47°C
ΔT=0 06 Tc = 48°C
07 Tc = 49°C
(*) Depending on the operating temperature condition or on selection of the air
handling unit, operation or safety activation of the outdoor unit may take priority
and actual Te/Tc will be different from the set Te/Tc .
–ΔTmax
0 5 10 V A Operation setting in case of power failure
A Controller voltage output to EKEQFCB Measures must be taken to ensure that after power failure,
Capacity increase area T1/T2 is according to the setting of your preference.
Neglecting this caution will result in improper operation.
Capacity decrease area
Voltage output = linear function with T
Mode No. Code No. Description of setting
T = [actual measured temperature] – [target temperature]
When T=0, the target temperature is reached. T1/T2 must be open at power
01
restore.(*)
Tmax = maximum temperature variation as defined by installation
Recommended value for Tmax=[1°C~5°C]. 12(22)–5 After power failure, the status of
T1/T2 must remain identical to the
02
initial T1/T2 status prior to the power
ǻT (°C) –ǻTmax 0 +ǻTmax failure.
Voltage output from controller (*) After power failure, T1/T2 must be changed to open (no cooling/heating
0V 5V 10 V requested).
(field supply)
4PW52446-1
OPERATION AND DISPLAY SIGNALS Trouble shooting
If one of the following malfunctions occurs, take the measures shown
For EKEQF only below and contact your dealer.
Abnormal operation on
condenser or control system The system must be repaired by a qualified service person.
Error: open
Power failure ■ If a safety device such as a fuse, a breaker, or an earth leakage
C1/C2 error
signal breaker frequently actuates, or ON/OFF switch does not
Normal operation
No error: closed properly work.
(relay activated) T1/T2 is open: no error Turn off the main power switch.
detection anymore
Output C3/C4 Open Compressor not operating ■ If the display , the unit number and the operation lamp
operation flash and the malfunction code appears;
signal Closed Compressor operating
Notify your dealer and report the malfunction code.
C7/C8 fan Open Fan off
If the system does not operate properly, and none of the above
output Closed Fan on
mentioned malfunctions is evident, investigate the system according
C9/C10 defrost Open No defrost operation to the following procedures.
output Closed Defrost operation
If the system does not operate at all
Only necessary for field
C5/C6:
0–10 V setting 13(23)–0 = 01
■ Check if there is a power failure.
capacity step Wait until power is restored. If power failure occurs during
0–10 V capacity control(*)
Input operation, the system automatically restarts immediately after
No cooling/heating
Open the power supply recovers.
T1/T2(†) requested
Closed Cooling/heating requested ■ Check if the fuse has blown or breaker has been tripped.
(*) Refer to paragraph "Operation with 0–10 V capacity control" on page 73.
Change the fuse or set the breaker.
(†) See field setting 12(22)–5.
If the system stops operating after operation is complete
■ Check if the air inlet or outlet of outdoor or air handling unit is
For EKEQD only
blocked by obstacles.
C1/C2 fan Open Fan off Remove the obstacle and make it well-ventilated.
Output
output Closed Fan on ■ Check if the air filter is clogged.
No cooling/heating Ask a qualified service person to clean the air filter.
Open
T1/T2(*) requested
Input ■ The error signal is given and the system stops.
Closed Cooling/heating requested If the error resets after 5-10 minutes, the unit safety device was
(*) See field setting 12(22)–5. activated but the unit restarted after evaluation time.
If the error persists, contact your dealer.
■ The fan of the air handling unit must operate before If the system operates but it does not sufficiently cool/heat
cooling operation is required to the outdoor unit. ■ Check if the air inlet or outlet of the air handling unit or the
■ When the operation signal is activated, the air outdoor unit is blocked with obstacles.
handling unit and fan must operate. Failure to this will Remove the obstacle and make it well-ventilated.
cause a safety to operate or freezing up of the air ■ Check if the air filter is clogged.
handling unit. Ask a qualified service person to clean the air filter.
■ Check if the doors or the windows are open.
TROUBLESHOOTING Shut doors or windows to prevent wind from coming in.
■ Check if direct sunlight enters the room.
To set up the system and make trouble shooting possible, it is Use curtains or blinds.
required to connect the remote control to the option kit.
■ Check if there are too many inhabitants in the room.
Cooling effect decreases if heat gain of the room is too large.
Not a malfunction of the air conditioner ■ Check if the heat source of the room is excessive.
The system does not operate
The air handling unit is freezing up
■ The system does not restart immediately after the cooling/
heating is requested. ■ The liquid thermistor (R2T) is not put on the coldest position and
If the operation lamp lights, the system is in normal operating part of the air handling unit is freezing up.
condition. Thermistor must be put on the coldest position.
It does not restart immediately because one of its safety devices ■ The thermistor has come loose.
actuates to prevent the system from being overloaded. The The thermistor must be fixed.
system will turn on again automatically after 3 minutes. ■ The air handling unit fan is not operating continuously.
■ The system does not restart immediately after the power supply When the outdoor unit stops operating, the air handling unit fan
is turned on. must continue operation to melt the ice that was accumulated
Wait 1 minute until the micro computer is prepared for operation. during outdoor unit operation.
Ensure that the air handling unit fan keeps operating.
In these cases, contact your dealer.
4PW52446-1
MAINTENANCE NOTES
■ Only a qualified service person is allowed to perform

maintenance.
■ Before obtaining access to terminal devices, all power
supply circuits must be interrupted.
■ Water or detergent may deteriorate the insulation of
electronic components and result in burn-out of these
components.
DISPOSAL REQUIREMENTS
Dismantling of the unit, treatment of the refrigerant, of oil and of other
parts must be done in accordance with relevant local and national
legislation.
4PW52446-1
System B: EKEQM-box: Installation and Operation Manual ESiEN09-06
6. System B: EKEQM-box: Installation and

Operation Manual

INSTALLATION AND
OPERATION MANUAL
Option kit for combination of Daikin condensing units with

field supplied air handling units
Installation and operation manual

Option kit for combination of Daikin condensing units English
with field supplied air handling units
Installations- und Bedienungsanleitung
Erweiterungsbausatz für die Verbindung von Daikin-Verflüssigern Deutsch
mit bauseitigen Luftbehandlungsgeräten
Manuel d'installation et d'utilisation
Kit d’options pour combinaison de groupes condenseur Daikin Français
et unités de traitement de l’air non fournies
Montagehandleiding en gebruiksaanwijzing
Optiekit voor combinatie van condensorunits van Daikin Nederlands
met lokaal geleverde luchtbehandelingsunits
Manual de instalación y operación
Kit de opciones para la combinación de unidades de condensación Español
Daikin con unidades de tratamiento de aire suministradas
Manuale di installazione e d'uso
Kit opzioni per la combinazione di unità di condensazione Daikin Italiano
con unità per il trattamento dell’aria non in dotazione
Manual de instalação e de funcionamento
Kit de opções para combinação de unidades de condensação Daikin Portugues
com unidades de tratamento de ar existentes no local

Daikin
Instrukcja montau i instrukcja obs#ugi

Zestawy opcji dla agregatów skraplaj$cych Daikin polski
EKEQMCBV3 w konfiguracji z centralami klimatyzacyjnymi dostarczanymi osobno
1 3 5 4 1 NOTES
2 11
9 8 10 7 6
expansion valve gas liquid air remocon outdoor ON/OFF FAN

L N Y1 Y2 Y3 Y4 Y5 Y6 R3 R4 R1 R2 R5 R6 P1 P2 F1 F2 T1 T2 C1 C2
F1 F2
R3T
R2T
R1T
L N Y1 Y2 Y3 Y4 Y5 Y6
H5
H1 H2 H3 H4 H4 H8 H6
H7
2 4 10 5 3 1 X24A 6
H1 H2 H4 H6 H7 H8
H3 H5 H5
3
Option kit for combination of Daikin condensing units Installation and
EKEQMCBV3
with field supplied air handling units operation manual
CONTENTS Page INTRODUCTION

Introduction...................................................................................... 79
Before installation ............................................................................ 79 ■ Do only use this system in combination with a field
supplied air handling unit. Do not connect this system
to other appliances.
Installation ....................................................................................... 80 ■ Only optional controls as listed in the optional
accessories list can be used.
Accessories ..................................................................................... 80
Name and function of parts ............................................................. 80
Before installation ............................................................................ 80
BEFORE INSTALLATION
Selecting the installation site ........................................................... 81 The system will operate as a standard indoor unit to control the room
temperature. This system does not require a specific external
Piping installation............................................................................. 81
controller but take below cautions into account.
Valve kit installation ......................................................................... 83 ■ Multiple outdoor unit connections are not allowed in 1 refrigerant
Installation of the electrical control box............................................ 84 system.
Electric wiring work.......................................................................... 84 ■ The automatic refrigerant charging and leak detection function
are not possible when the EKEQMCB is used.
Installation of thermistors................................................................. 86
■ The manufacturer of this outdoor unit has limited responsibility
Refrigerant piping work.................................................................... 87 for total performance of the system because performance is
Test operation .................................................................................. 87 determined by the total system. The discharge air may fluctuate
depending on selected air handling unit and depending on the
installation configuration.
Operation and maintenance ............................................................ 87 ■ Do NOT connect the system to DIII-net devices:
What to do before operation ............................................................ 87
Operation and display signals ......................................................... 87
Troubleshooting ............................................................................... 88
Maintenance .................................................................................... 88
Disposal requirements..................................................................... 88
This could result in malfunction or breakdown of the total

READ THESE INSTRUCTIONS CAREFULLY BEFORE system.
INSTALLATION AND OPERATION. ■ This equipment is not designed for year-round cooling
IMPROPER INSTALLATION OR ATTACHMENT OF applications with low indoor humidity conditions, such as
EQUIPMENT OR ACCESSORIES COULD RESULT IN Electronic Data Processing rooms.
ELECTRIC SHOCK, SHORT-CIRCUIT, LEAKS, FIRE OR ■ This appliance is not intended for use by persons, including
OTHER DAMAGE TO THE EQUIPMENT. BE SURE ONLY children, with reduced physical, sensory or mental capabilities,
TO USE ACCESSORIES MADE BY DAIKIN WHICH ARE or lack of experience and knowledge, unless they have been
SPECIFICALLY DESIGNED FOR USE WITH THE given supervision or instruction concerning use of the appliance
EQUIPMENT AND HAVE THEM INSTALLED BY A by a person responsible for their safety.
PROFESSIONAL. Children should be supervised to ensure that they do not play
with the appliance.
ALWAYS CONTACT YOUR DAIKIN DEALER FOR
ADVICE AND INFORMATION.

EKEQMCBV3
4PW52447-1
INSTALLATION BEFORE INSTALLATION
■ For installation of the air handling unit, refer to the air handling ■ Refer to the installation manual of the outdoor unit for details on
refrigerant piping, additional refrigerant charging, and inter-unit
unit installation manual.
wiring.
■ Never operate the air conditioner with the discharge pipe
thermistor (R3T), suction pipe thermistor (R2T) and pressure
sensors (S1NPH, S1NPL) removed. Such operation may burn Since design pressure is 4 MPa or 40 bar, pipes of larger
out the compressor. wall thickness may be required. Refer to paragraph
"Selection of piping material" on page 82.
■ The equipment is not intended for use in a potentially explosive
atmosphere.
■ Precautions for R410A
■ The refrigerant requires strict cautions for keeping the
ACCESSORIES system clean, dry and tight.
- Clean and dry
Foreign materials (including mineral oils or moisture)
Quantity
should be prevented from getting mixed into the system.
Thermistor (R1T) 1 - Tight
Read "Piping installation" on page 81 carefully and follow
Thermistor (R3T/R2T)
(2.5 m cable)
2 these procedures correctly.
■ Since R410A is a mixed refrigerant, the required additional
Insulation sheet 2
refrigerant must be charged in its liquid state. (If the
Rubber sheet 2 refrigerant is in state of gas, its composition changes and the
system will not work properly).
Wire to wire splice 6
■ The connected air handling units must have heat exchangers
designed exclusively for R410A.
Installation and operation
1
manual
Cautions for selection of the air handling unit

Screw nut 9
Select the air handling unit (field supply) according to the technical
Tie wrap 6 data and limitations mentioned in Table 1.
Capacity setting adapter 8 Lifetime of the outdoor unit, operation range or operation reliability
may be influenced if you neglect these limitations.
Stopper (closing cup) 1
This control box can only be used in heat pump applications.
Obligatory accessory NOTE ■ For maximum number of indoor units, see the
outdoor unit specifications.
EKEQMCB ■ If the total capacity of the connected indoor units
exceeds the capacity of the outdoor unit, cooling
Expansion valve kit EKEXV
and heating performance may drop when running
Refer to chapter "Valve kit installation" for installation instructions. the indoor units.
Refer to the section on performance charac-
teristics in the Engineering Data Book for details.
Optional accessories ■ The capacity class of the air handling unit is
determined by the selection of the expansion
EKEQMCB valve kit according to Table 1.
Remote control 1 Depending on the heat exchanger, a connectable EKEXV (expansion

valve kit) must be selected to these limitations.
Table 1
NAME AND FUNCTION OF PARTS (See figure 1)
Allowed heat exchanger Allowed heat exchanger
Parts and components volume (dm3) capacity (kW)
EKEXV
1 Outdoor unit class Minimum Maximum Minimum Maximum
2 Control box 50 0.76 1.65 5.0 6.2
3 Air handling unit (field supply) 63 1.66 2.08 6.3 7.8
4 Field piping (field supply) 80 2.09 2.64 7.9 9.9
5 Expansion valve kit 100 2.65 3.30 10.0 12.3
Wiring connections 125 3.31 4.12 12.4 15.4
6 Outdoor unit power supply 140 4.13 4.62 15.5 17.6
7 Control box wiring 200 4.63 6.60 17.7 24.6

(Power supply and communication between control box and 250 6.61 8.25 24.7 30.8
outdoor unit)
8 Air handling unit thermistors Saturated suction temperature (SST) = 6°C, SH (superheat) = 5 K,
9 Power supply and control wiring for air handling unit and controller
air temperature = 27°C DB / 19°C WB.
(power supply is separate from the outdoor unit)
10 Air thermistor control for air handling unit
11 Remote control
EKEQMCBV3
4PW52447-1
1 The air handling unit can be connected as a standard indoor unit SELECTING THE INSTALLATION SITE
to the outdoor unit. The limitations of connection are determined
by the outdoor unit. This is a class A product. In a domestic environment this product may
cause radio interference in which case the user may be required to
Additional limits exist when connecting the EKEQMCB take adequate measures.
control box. These can be found in the technical data
Select an installation site where the following conditions are fulfilled
book of the EKEQMCB and in this manual.
and that meets your customer’s approval.
2 Selecting the expansion valve ■ The option boxes (expansion valve and electrical control box)
can be installed inside and outside.
The corresponding expansion valve needs to be selected for
your air handling unit. Select the expansion valve according to ■ Do not install the option boxes in or on the outdoor unit.
the above limitations. ■ Do not put the option boxes in direct sunlight. Direct sunlight will
increase the temperature inside the option boxes and may
NOTE ■ If conflicting result, capacity selection has reduce its lifetime and influence its operation.
priority over volume.
■ Choose a flat and strong mounting surface.
■ The expansion valve is an electronic type, it is
■ Operating temperature of the control box is between –10°C and
controlled by the thermistors that are added in
40°C.
the circuit. Each expansion valve can control a
range of air handling units sizes. ■ Keep the space in front of the boxes free for future maintenance.
■ The selected air handling unit must be ■ Keep air handling unit, power supply wiring and transmission
designed for R410A. wiring at least 1 m away from televisions and radios. This is to
prevent image interference and noise in those electrical
■ Extraneous substances (including mineral oils
appliances. (Noise may be generated depending on the
or moisture) must be prevented from getting
conditions under which the electric wave is generated, even if
mixed into the system.
1 m is kept.)
■ SST: saturated suction temperature at exit of
■ Make sure the control box is installed horizontally. Screw nuts
air handling unit.
position must be downwards.
3 Selecting the capacity setting adapter (see accessories)
■ The corresponding capacity setting adapter needs to be Precautions
selected depending on the expansion valve.
Do not install or operate the unit in rooms mentioned below.
■ Connect the correct selected capacity setting adapter to
X24A (A1P). (See figure 3) ■ Where mineral oil, like cutting oil is present.
■ Where the air contains high levels of salt such as air near the
Capacity Capacity
setting adapter setting adapter
ocean.
label label ■ Where sulphurous gas is present such as that in areas of hot
EKEXV kit (indication) EKEXV kit (indication)
spring.
50 J56 125 J140
■ In vehicles or vessels.
63 J71 140 J160
■ Where voltage fluctuates a lot such as that in factories.
80 J90 200 J224
■ Where high concentration of vapor or spray are present.
100 J112 250 J280
■ Where machines generating electromagnetic waves are
present.
For the following items, take special care during
■ Where acidic or alkaline vapor is present.
construction and check after installation is finished
■ The option boxes must be installed with entrances downward.
Tick ✓
when
checked PIPING INSTALLATION
■ Are the thermistors fixed firmly?
Thermistor may come loose. Piping limits
■ Is the freeze-up setting done correctly?
The air handling unit may freeze up. 1
■ Is the control box fixed firmly? 2
A
The unit may drop, vibrate or make noise. 3 L
■ Do electrical connections comply with specifications?
4
5
■ Are wiring and piping correct?
1 Air handling unit
■ Is the unit safely grounded?
Dangerous at electric leakage. 2 Connection pipe from expansion valve kit to air handling unit
3 Valve kit
4 Liquid pipe
5 Gas pipe
Max (m)
A –5/+5(*)
L 5
(*) Below or above the valve kit.
L is to be considered as a part of the total maximum piping length.

See installation manual of the outdoor unit for piping installation.
EKEQMCBV3
4PW52447-1
Piping connections Cautions for brazing
Make sure to install gas and liquid pipe diameters in function of the ■ Be sure to carry out a nitrogen blow when brazing.
air handling unit capacity class. Brazing without carrying out nitrogen replacement or releasing
nitrogen into the piping will create large quantities of oxidized
Connection pipe film on the inside of the pipes, adversely affecting valves and
Air handling unit capacity class Gas pipe Liquid pipe
compressors in the refrigerating system and preventing normal
50 Ø12.7 Ø6.4 operation.
63 ■ When brazing while inserting nitrogen into the piping, nitrogen
80 must be set to 0.02 MPa with a pressure-reducing valve (=just
100 Ø15.9 enough so that it can be felt on the skin).
125 Ø9.52 1 2 3 4 5
140
200 Ø19.1
250 Ø22.2
6 6
Selection of piping material
1 Refrigerant piping
1. Foreign materials inside pipes (including oils for fabrication) 2 Part to be brazed
must be 30 mg/10 m or less.
3 Taping
2. Use the following material specification for refrigerant piping:
4 Hands valve
■ Construction material: phosphoric acid deoxidized seamless 5 Pressure-reducing valve
copper for refrigerant.
6 Nitrogen
■ Temper grade: use piping with temper grade in function of the
pipe diameter as listed in the table below. ■ For details, see manual of the outdoor unit.
Pipe Ø Temper grade of piping material
≤ 15.9 O
≥ 19.1 1/2H
O = Annealed
1/2H = Half hard
■ The pipe thickness of the refrigerant piping should comply

with relevant local and national regulations. The minimal pipe
thickness for R410A piping must be in accordance with the
table below.
Pipe Ø Minimal thickness t (mm)
6.4 0.80
9.5 0.80
12.7 0.80
15.9 0.99
19.1 0.80
22.2 0.80
3. In case the required pipe sizes (inch sizes) are not available, it is
also allowed to use other diameters (mm sizes), taken the
following into account:
■ select the pipe size nearest to the required size.
■ use the suitable adapters for the change-over from inch to
mm pipes (field supply).
EKEQMCBV3
4PW52447-1
VALVE KIT INSTALLATION Electrical work
Mechanical installation 1 Open the electrical box cover (A).
1 Remove the valve kit box cover by unscrewing 4x M5. 2 Push out ONLY the second lower wire intake hole (B) from
inside to outside. Do not damage the membrane.
2 Drill 4 holes on correct position (measurements as indicated in
3 Pass valve cable (with wires Y1 ... Y6) from the control box
figure below) and fix the valve kit box securely with 4 screws
through the provided holes Ø9 mm. through that membrane wire intake hole and connect the cable
wires into the terminal connector (C) following instructions as
described in step 4. Route the cable out of the valve kit box
NOTE ■ Make sure that the expansion valve is installed
according to figure below and fix with the tie wrap (D). See
vertically. "Electric wiring work" on page 84 for more details.
■ Make sure there is enough free space for future
maintenance. AC
Brazing work
B
For details, see manual of the outdoor unit.
3 Prepare the inlet/outlet field piping just in front of the connection

(do not braze yet).
192.5 mm
D
340 mm
C 4 Use a small screwdriver and follow indicated instructions for

connecting cable wires into the terminal connector according to
the wiring diagram.
3
B A
A Inlet coming from the outdoor unit

B Outlet to air handling unit
C Pipe fixing clamp
1
4
4 Remove the pipe fixing clamp (C) by unscrewing 2x M5.

2
5 Remove the upper and lower pipe insulations.
6 Braze the field piping. 5 Make sure that field wiring and insulation is not squeezed when
closing the valve kit box cover.
■ Make sure to cool the filters and valve body with
a wet cloth and make sure the body temperature 6 Close the valve kit box cover (4x M5).
does not exceed 120°C during brazing.
■ Make sure that the other parts such as electrical
box, tie wraps and wires are protected from direct
brazing flames during brazing.
7 After brazing, put the lower pipe insulation back in place and
close it with the upper insulation cover (after pealing off the
liner).
8 Secure the pipe fixing clamp (C) in place again (2x M5).
9 Make sure that field pipes are fully insulated.

Field pipe insulation must reach up to the insulation you have
put back in place as per procedure step 7. Make sure that there
is no gap between both ends in order to avoid condensation
dripping (finish the connection with tape eventually).
EKEQMCBV3
4PW52447-1
INSTALLATION OF THE ELECTRICAL CONTROL Precautions
BOX (See figure 3) ■ Thermistor cable and remote control wire should be located at
least 50 mm away from power supply wires and from wires to
1 Control box
the controller. Not following this guideline may result in
2 Hanger brackets malfunction due to electrical noise.
3 Main PCB ■ Use only specified wires, and tightly connect wires to the
4 Transformer terminals. Keep wiring in neat order so that it does not obstruct
5 Terminal other equipment. Incomplete connections could result in
overheating, and in worse case electric shock or fire.
6 Optional PCB (KRP4)
Mechanical installation
1 Fix the control box with its hanger brackets to the mounting
surface.
Use 4 screws (for holes of Ø6 mm).
2 Open the lid of the control box.
3 For electrical wiring: refer to paragraph "Electric wiring work" on

page 84.
4 Install the screw nuts.
5 Close the unnecessary openings with stoppers (closing cups).
6 Close the lid securely after installation to ensure that the control
box is watertight.
ELECTRIC WIRING WORK

■ All field supplied parts and materials and electric works must be
conform to local codes.
■ Use copper wire only.
■ All wiring must be performed by an authorized electrician.
■ A main switch or other means for disconnection, having a
contact separation in all poles, must be incorporated in the fixed
wiring in accordance with relevant local and national legislation.
■ Refer to the installation manual attached to the outdoor unit for
the size of power supply electric wire connected to the outdoor
unit, the capacity of the circuit breaker and switch, wiring and
wiring instructions.
■ Attach the earth leakage circuit breaker and fuse to the power
supply line.
Connection of the wires inside the control box
1 For connection to outdoor unit and to controller (field supply):

Pull the wires inside through the screw nut and close the nut
firmly in order to ensure a good pull relieve and water protection.
2 The cables require an additional pull-

relief. Strap the cable with the installed tie
wrap.
EKEQMCBV3
4PW52447-1
Connecting the wiring: EKEQMCBV3
■ Connect the wires to the terminal board according to the wiring
diagram in figure 2. See figure 3 for wiring intake in the control
box. The wiring intake hole indication H1 refers to the H1 cable
of the corresponding wiring diagram. There are 2 wiring intake
holes to allow for branching of the communication wire.
■ Connect cables according to specifications of the next table.

L, N,
earth
Expansion valve
connection
Thermistor R2T
R1,R2
(liquid pipe)
Standard: 2.5
Thermistor R3T Analog input 16 V DC
R3,R4 — Max.: 20
(gas pipe)
0.75
R5,R6 Thermistor R1T (air) H05VV-F2 x 0.75
P1,P2 Remote control
Communication to 100 Communication line 16 V DC
F1,F2 Outdoor unit
outdoor unit
T1,T2 ON/OFF — Digital input 16 V DC
— Capacity step
Controller field supply Optional connection: when the function of the switch box needs to be
— Error signal LIYCY4 x 2 x 0.75
extended: see KRP4A51 for details of settings and instructions.
— Operation signal
Wiring diagram
A1P.....................Printed circuit board ........... Field wiring
A2P.....................Printed circuit board (option KRP4) L......................... Live
F1U.....................Fuse (250 V, F5A)(A1P) N ........................ Neutral
F3U.....................Field fuse , .......... Connector
HAP ....................Light emitting diode (service monitor-green) ......................... Wire clamp
K1R.....................Magnetic relay
...................... Protective earth (screw)
K4R.....................Magnetic relay (fan)
............... Separate component
Q1DI ...................Earth leakage breaker
............... Optional accessory
R1T .....................Thermistor (air)
BLK.................... Black
R2T.....................Thermistor (liquid)
BLU.................... Blue
R3T.....................Thermistor (gas)
BRN ................... Brown
R7 .......................Capacity adapter
GRN................... Green
T1R.....................Transformer (220 V/21.8 V)
GRY ................... Gray
X1M,X3M............Terminal block
ORG .................. Orange
Y1E.....................Electronic expansion valve
PNK ................... Pink
X1M-C1/C2.........Output: fan ON/OFF
RED ................... Red
X1M-F1/F2..........Communication outdoor unit
WHT .................. White
X1M-P1/P2 .........Communication remote control
YLW ................... Yellow
X1M-R1/R2.........Thermistor liquid
X1M-R3/R4.........Thermistor gas
X1M-R5/R6.........Thermistor air
X1M-T1/T2..........Input: ON/OFF
EKEQMCBV3
4PW52447-1
INSTALLATION OF THERMISTORS Fixation of the thermistor
■ Put the thermistor wire slightly down to avoid water

Refrigerant thermistors
accumulation on top of the thermistor.
Location of the thermistor
A correct installation of the thermistors is required to ensure a good

operation:
1. Liquid (R2T)
■ Make good contact between thermistor and air
Install the thermistor behind the distributor on the coldest pass of
handling unit. Put the top of the thermistors on the air
the heat exchanger (contact your heat exchanger dealer).
handling unit, this is the most sensitive point of the
2. Gas (R3T) thermistor.
Install the thermistor at the outlet of the heat exchanger as close
as possible to the heat exchanger.
12
Evaluation must be done to check if the air handling unit is protected
against freeze-up.
Execute test operation and check for freeze-up.
45
°
1 Most sensitive point of the thermistor

2 Maximize the contact
1 Fix the thermistor with insulating aluminum tape (field supply) in

order to ensure a good heat transference.
1
2 2 Put the supplied piece of rubber around the thermistor
(R2T/R3T) in order to avoid loosening of the thermistor after
some years.
1 Liquid R2T
2 Gas R3T
Installation of the thermistor cable
1 Put the thermistor cable in a separate protective tube.
2 Always add a pull-relief to the thermistor cable to avoid strain on

the thermistor cable and loosening of the thermistor. Strain on 3 Fasten the thermistor with 2 tie wraps.
the thermistor cable or loosening of the thermistor may result in
bad contact and incorrect temperature measurement.
1 2
4 Insulate the thermistor with the supplied insulation sheet.
45
°
Air thermistor
The air thermistor (R1T) can be installed either in the room that needs
temperature control or in the suction area of the air handling unit.
NOTE For room temperature control the delivered thermistor

(R1T) can be replaced by an optional remote sensor kit
KRCS01-1(A) (to be ordered separately).
EKEQMCBV3
4PW52447-1
Installation of longer thermistor cable (R1T/R2T/R3T)
■ In case of poor distribution in the air handling unit, 1 or
The thermistor is supplied with a standard cable of 2.5 m. This cable more passes of the air handling unit may freeze-up
can be made longer to up to 20 m. (collect ice) ➞ put the thermistor (R2T) on this
position.
Install the longer thermistor cable with the delivered wire to wire
splices ■ Depending on operation conditions (e.g.: outdoor
ambient temperature) it is possible that the settings
1 Cut the wire or bundle the remainder of the thermistor cable. must be changed after commissioning.
Keep at least 1 m of the original thermistor cable.
Do not bundle the cable inside the control box.
2 Strip the wire ±7 mm at both ends and insert these ends into the OPERATION AND MAINTENANCE
wire to wire splice.
If T1/T2 is applicable:
3 Pinch the splice with the correct crimp tool (pliers).
■ Closing the T1/T2 signal starts operation of the air handling unit.
4 After connection, heat up the shrink-insulation of the wire to wire ■ Opening the T1/T2 signal stops operation of the air handling
splice with a shrink-heater to make a water tight connection. unit.
5 Wrap electrical insulation tape around the connection.
6 Put a pull-relief in front of and behind the connection. WHAT TO DO BEFORE OPERATION
■ The connection must be made on an accessible
■ Before initiating operation, contact your dealer to get
location.
the operation manual that corresponds to your
■ To make the connection waterproof, the connection system.
can also be made in a switch box or connector box.
■ Refer to the dedicated manual of the controller (field
■ The thermistor cable should be located at least supply) and air handling unit (field supply).
50 mm away from power supply wire. Not following ■ Make sure that the air handling unit fan is ON when
this guideline may result in malfunction due to
the outdoor unit is in normal operation.
electrical noise.
Field settings for EKEQMCB

REFRIGERANT PIPING WORK
Refer to the installation manuals of both the outdoor unit and the
remote control.
All field piping must be provided by a licensed refrigeration
technician and must comply with the relevant local and Operation setting in case of power failure
national codes.
■ For refrigerant piping of outdoor unit, refer to the installation Measures must be taken to ensure that after power failure,
manual supplied with the outdoor unit. T1/T2 is according to the setting of your preference.
Neglecting this caution will result in improper operation.
■ Follow the outdoor unit specifications for additional charging,
piping diameter and installation.
Mode No. Code No. Description of setting
■ The maximum allowed piping length depends on the connected
outdoor model. T1/T2 must be open at power
01
restore.(*)
12(22)–5 After power failure, the status of

T1/T2 must remain identical to the
TEST OPERATION 02
initial T1/T2 status prior to the power
failure.
Before executing "test operation" as well as before operating the unit,
(*) After power failure, T1/T2 must be changed to open (no cooling/heating
you must check the following: requested).
■ Refer to the section of "For the following items, take special care
during construction and check after installation is finished" on
page 81. OPERATION AND DISPLAY SIGNALS
■ After finishing the construction of refrigerant piping, drain piping
and electric wiring, conduct test operation accordingly to protect Open No cooling/heating requested
Input T1/T2(*)
the unit. Closed Cooling/heating requested
■ Open the gas side stop valve. (*) See field setting 12(22)–5.
■ Open the liquid side stop valve.

NOTE ■ See the remote control display for output.
Executing the test operation
■ See optional kit KRP4A51 for additional possible
signals.
1 Close the contact T1/T2 (ON/OFF).
2 Confirm function of the unit according to the manual and check if

the air handling unit has collected ice (freeze-up). When the operation signal is activated, the air handling unit
and fan must operate. Failure to this will cause a safety to
If the unit collects ice: see "Troubleshooting" on page 88.
operate or freezing up of the air handling unit.
3 Confirm that the fan of the air handling unit is ON.
EKEQMCBV3
4PW52447-1
TROUBLESHOOTING The air handling unit is freezing up
■ The liquid thermistor (R2T) is not put on the coldest position and
To set up the system and make trouble shooting possible, it is part of the air handling unit is freezing up.
required to connect the remote control to the option kit. Thermistor must be put on the coldest position.
■ The thermistor has come loose.
Not a malfunction of the air conditioner The thermistor must be fixed.
■ The air handling unit fan is not operating continuously.
The system does not operate When the outdoor unit stops operating, the air handling unit fan
■ The system does not restart immediately after the must continue operation to melt the ice that was accumulated
cooling/heating is requested. during outdoor unit operation.
If the operation lamp lights, the system is in normal operating Ensure that the air handling unit fan keeps operating.
condition.
In these cases, contact your dealer.
It does not restart immediately because one of its safety devices
actuates to prevent the system from being overloaded. The
system will turn on again automatically after 3 minutes.
MAINTENANCE
■ The system does not restart immediately after the power supply
is turned on.
Wait 1 minute until the micro computer is prepared for operation. ■ Only a qualified service person is allowed to perform
maintenance.
■ Before obtaining access to terminal devices, all power
Trouble shooting supply circuits must be interrupted.
If one of the following malfunctions occurs, take the measures shown ■ Water or detergent may deteriorate the insulation of
below and contact your dealer. electronic components and result in burn-out of these
components.
The system must be repaired by a qualified service person.
■ If a safety device such as a fuse, a breaker, or an earth leakage
breaker frequently actuates, or ON/OFF switch does not DISPOSAL REQUIREMENTS
properly work.
Turn off the main power switch.
parts must be done in accordance with relevant local and national
■ If the display , the unit number and the operation lamp legislation.
flash and the malfunction code appears;
Notify your dealer and report the malfunction code.
If the system does not operate properly, and none of the above
mentioned malfunctions is evident, investigate the system according
to the following procedures.
If the system does not operate at all
■ Check if there is a power failure.
Wait until power is restored. If power failure occurs during
operation, the system automatically restarts immediately after
the power supply recovers.
■ Check if the fuse has blown or breaker has been tripped.
Change the fuse or set the breaker.
If the system stops operating after operation is complete
■ Check if the air inlet or outlet of outdoor or air handling unit is
blocked by obstacles.
Remove the obstacle and make it well-ventilated.
■ Check if the air filter is clogged.
Ask a qualified service person to clean the air filter.
■ The error signal is given and the system stops.
If the error resets after 5-10 minutes, the unit safety device was
activated but the unit restarted after evaluation time.
If the error persists, contact your dealer.
If the system operates but it does not sufficiently cool/heat
■ Check if the air inlet or outlet of the air handling unit or the
outdoor unit is blocked with obstacles.
Remove the obstacle and make it well-ventilated.
■ Check if the air filter is clogged.
Ask a qualified service person to clean the air filter.
■ Check if the doors or the windows are open.
Shut doors or windows to prevent wind from coming in.
■ Check if direct sunlight enters the room.
Use curtains or blinds.
■ Check if there are too many inhabitants in the room.
■ Check if the heat source of the room is excessive.
EKEQMCBV3
4PW52447-1
ESiEN09-06
Part 6
Test Operation
1. Test Operation ......................................................................................90

1.1 Installation Process ................................................................................90
1.2 Procedure and Outline ...........................................................................91
1.3 Operation When Power is Turned On ..................................................104
2. Outdoor Unit PC Board Layout ...........................................................105
3. Field Setting ........................................................................................106
3.1 Field Setting from Remote Control .......................................................106
3.2 Field Setting from Outdoor Unit............................................................114
Test Operation 89
Test Operation ESiEN09-06
1. Test Operation
1.1 Installation Process
Below Figure shows the installation process. Install in the order of the steps shown.
1. Selection of Location
2. Inspecting and Handling the Unit
3. Placing the Unit
5. Field Wiring 4. Refrigerant Piping
6. Airtight Test and Vacuum Drying
7. Pipe Insulation
8. Checking of Device and Installation Conditions
9. Additional Refrigerant Charge and Check Operation

Operations which require the
power to be turned on.
10. Test Run
90 Test Operation
ESiEN09-06 Test Operation
1.2 Procedure and Outline

Follow the following procedure to conduct the initial test operation after installation.
1.2.1 Check work prior to turn power supply on

Is the wiring performed as specified?
Check the below items.
Is the designated wire used?
Power wiring
Is the wiring screw of wiring not loose?
Control transmission wiring
Is the grounding work completed?
between units
Is the insulation of the main power supply circuit deteriorated?
Earth wire
Use a 500V megger tester to measure the insulation. (*1)
Do not use a megger tester for other circuits than 380V (or
415V) circuit.
*1:Measure to be taken against decreased insulation resistance in
the compressor
If the compressor is left to stand for
Terminal
an extended period of time after the
refrigerant charge with the stop valve
open and the power supply OFF, the Dryer
refrigerant may be mixed in the (1000W)
5cm
compressor, thus decreasing the
insulation resistance. Heat the left side of the
Heat the compressor as shown on terminal for a period of
approximately 15 minutes.
the right and then recheck the
insulation.
Check on refrigerant piping / Is the pipe size proper?

insulation materials Is the pipe insulation material installed securely?
Liquid and gas pipes need to be insulated. (Otherwise causes
water leak.)
Have the airtight test and the vacuum drying been conducted
Check airtight test and vacuum according to the procedure in the Installation Manual?
drying.
Is a proper quantity of refrigerant refilled?

Check on amount of refrigerant The following two methods are available for refilling of the
charge refrigerant.
(1) Use the automatic refrigerant refilling function.
(2) Calculate a refrigerant refilling quantity.
Check to be sure the stop valves are under the following

Check the stop valves for conditions.
conditions.
Liquid-side stop valve Gas-side stop valve
Open Open
Test Operation 91
1.2.2 Turn power on

Turn outdoor unit and AHU Be sure to turn the power on 6 hours before starting operation to protect
power on. compressors. (to power on clankcase heater)
Check the LED display of the Check to be sure the transmission is normal.
outdoor unit PC board. The transmission is normal if the LEDs display conditions as shown in
table below.
LED display ON OFF Blinking
COOL / HEAT select
Micro-
LED display computer MODE TEST Low
Demand Multi
(Default status before operation noise
monitor IND MASTER SLAVE
delivery)
HAP H1P H2P H3P H4P H5P H6P H7P H8P
One outdoor unit installed
Make field settings with outdoor

unit PC board.
The check operations shown below will be automatically initiated.

Conduct check operations.
• Check for erroneous wirings
• Check for failure to open stop valves
• Check for excessive refrigerant refilling
• Automatic judgment of piping length
Before starting the normal operation after the completion of check

Check for normal operation. operations, make sure AHU and outdoor unit normally operate.
92 Test Operation
1.2.3 Air Tight Test and Vacuum Drying

Note:
Always use nitrogen gas for the airtightness test.
Absolutely do not open the shutoff valve until the main power circuit insulation measurement
has been completed. (measuring after the shutoff valve is opened will cause the insulation
value to drop.)
1.2.3.1 Preparations
<Needed tools>
• To prevent entry of any impurities and insure sufficient
pressure resistance, always use the special tools
Gauge manifold dedicated for R-410A.
Charge hose valve • Use charge hose that have pushing stick for connecting
to service port of shutoff valves or refrigerant charge
port.
• The vacuum pump for vacuum drying should be able to
lower the pressure to –100.7kPa
Vacuum pump (5 Torr –755mm Hg).
• Take care the pump oil never flow backward into the
refrigerant pipe during the pump stops.
<The system for air tight test and vacuum drying>
• Referring to figure 28, connect an nitrogen tank, refrigerant tank, and a vacuum pump to the
outdoor unit.
• The shutoff valve and valve A~C in figure 28 should be open or closed as shown in the table
below.
Liquid side
shutoff valve
Refrigerant charge port
Gas side
shutoff valve Outdoor
Charge Shutoff valve unit
hose service port
Measuring device
Gouge manifold
Valve B
Nitrogen
Valve C
To indoor unit
R-410A cylinder Vacuum pump Valve A
(with siphon) Interunit pipings
Gas flow
fig. 28
Valve shutoff valve

of valve A, B and C and shutoff valves
A B C Liquid side Gas side
Air tight test, Vacuum drying
(Close valve A and shutoff valves certainly. Otherwise the Close Open Open Close Close
refrigerant in the unit are released.)
Note:
The airtightness test and vacuum drying should be done using the liquid side and gas side
shutoff valve service ports.
See the [R-410A] Label attached to the front plate of the outdoor unit for details on the
location of the service port (see figure at right).
See [Shutoff valve operation procedure] for details on handling the shutoff valve.
The refrigerant charge port is connected to unit pipe.
When shipped, the unit contains refrigerant, so use caution when attaching the charge hose.
Test Operation 93
1.2.3.2 Air Tight Test and Vacuum Drying Method

After finished piping work, carry out air tight test and vacuum drying.
<Air tight test>
Pressurize the liquid and gas pipes to 4.0MPa (40bar) (do not pressurize more than 4.0MPa
(40bar)). If the pressure does not drop within 24 hours, the system passes the test.
If there is a pressure drop, check for leaks, make repairs, and perform the airtight test again.
<Vacuum drying>
Evacuate the system from the liquid and gas pipes by using a vacuum pump for more than 2
hours and bring the system to –100.7kPa or less. After keeping the system under that condition
for more than 1 hour, check if the vacuum gauge rises or not. If it rises, the system may either
contain moisture inside or have leaks.
Note:
If moisture might enter the piping, follow belows.
(I.e., if doing work during the rainy season, if the actual work takes long enough that
condensation may form on the inside of the pipes, if rain might enter the pipes during
work, etc.)
1. After performing the vacuum drying for two hours, pressurize to 0.05 MPa (i.e., vacuum
breakdown) with nitrogen gas, then depressurize down to –100.7 kPa for an hour using the
vacuum pump (vacuum drying).
2. If the pressure does not reach –100.7 kPa even after depressurizing for at least two hours,
repeat the vacuum breakdown - vacuum drying process.
After vacuum drying, maintain the vacuum for an hour and make sure the pressure does not rise
by monitoring with a vacuum gauge.
1.2.4 Additional Refrigerant Charge and Check Operation

Maximum piping length is 55 m. For calculation of additional refrigerant charge, we refer to the
installation manual.
1.2.4.1 Before Working

[About the refrigerant cylinder]
Check whether the cylinder has a siphon pipe before charging and place the cylinder so that the
refrigerant is charged in liquid form. (See the figure below.)
With siphon pipe
Stand the cylinder upright and charge.
(The siphon pipe goes all the way inside,
so the cylinder does not need be put
upside-down charge in liquid form.)
Other tanks
Stand the cylinder upside-down and charge.
Caution Always use the proper refrigerant (R-410A). If charged with the refrigerant containing an
improper material, it may cause an explosion or accident.
R-410A is a mixed refrigerant, so charging it as a gas will cause the refrigerant composition
to change, which may prevent normal operation.
94 Test Operation
[Shutoff Valve Operation Procedure]

When operating the shutoff valve, follow the procedure instructed below.
Note:
Do not open the shutoff valve until “1.2.1 Check work prior to turn power supply on” in page
91 are completed. If the shutoff valve is left open without turning on the power, it may cause
refrigerant to buildup in the compressor, leading insulation degradation.
Be sure to use the correct tools.
The shutoff valve is not a back-seat type. If forced it to open, it might break the valve body.
When using a service port, use the charge hose.
After tightening the cap, make sure no refrigerant gas is leaking.
[Tightening torque]
The sizes of the shutoff valves on each model and the tightening torque for each size are listed
in the table below.
<Size of Shutoff Valve>
5HP type 8HP type 10HP type 12HP type 14HP type 16HP type 18HP type
φ 12.7
φ 9.5
Liquid side The 12HP type corresponds The 18HP type corresponds to the
to the 12.7-diameter 15.9-diameter onsite
shutoff valve onsite piping using the included piping using the
piping. accessory pipe.
φ 25.4
The 10HP type corresponds to the
Gas side φ 15.9 φ 19.1 22.2-diameter onsite piping using the accessory pipe.
shutoff valve The 12 ~ 18HP type corresponds to the 28.6-diameter onsite
piping using the accessory pipe.
<Tightening torque>
Tightening torque N·m (Turn clockwise to close)
Shutoff valve size Cap
Shaft (valve body) Service port
(valve lid)
φ 9.5 5.4 - 6.6 13.5 - 16.5
Hexagonal wrench
4 mm
φ 12.7 8.1 - 9.9 18.0 - 22.0
Hexagonal wrench 11.5 - 13.9
φ 15.9 13.5 - 16.5 6 mm
φ 19.1 22.5 - 27.5
Hexagonal wrench
27.0 - 33.0
φ 25.4 8 mm
Service port
Cap
Seal section Hex holes

Shaft (valve body)
fig 34
[To open]
1. Remove the cap and turn the shaft counterclockwise with the hexagon wrench (JISB4648).
2. Turn it until the shaft stops.
3. Make sure to tighten the cap securely.
(For the tightening torque, refer to the item <Tightening Torque>.)
[To close]
1. Remove the cap and turn the shaft clockwise with the hexagon wrench (JISB4648).
2. Securely tighten the valve until the shaft contacts the main body seal.
(For the tightening torque, refer to the item <Tightening Torque>.)
Test Operation 95
1.2.4.2 Procedure of Adding Refrigerant Charging and Check Operation
Warning Electric Shock Warning

Make sure to close the EL. COMPO. BOX lid before turning on the power when performing
the refrigerant charging operation.
Perform the setting on the PC-board (A1P) of the outdoor unit and check the LED display
after the power is on via the inspection door which is in the EL. COMPO. BOX lid.
Use an insulated rod to operate the push buttons via the EL. COMPO. BOX’s inspection
door.
There is a risk of electric shock if you touch any live parts, since this operation must be
performed with the power on.
Caution Make sure to use the protect tool (protective groves and goggles) when charging the
refrigerant.
Due to a danger of liquid hammer, the refrigerant must not be charged over the allowable
maximum amount when charging the refrigerant.
Do not perform the refrigerant charging operation under working for the AHU.
When opening the front panel, make sure to take caution to the fan rotation during the
working.
After the outdoor unit stops operating, the fan may keep rotation for a while.
Note:
If operation is performed within 12 minutes after the AHU and outdoor units are turned on,
H2P will be lit on and the compressor will not operate.
In order to ensure uniform refrigerant distribution, it may take up to around 10 minutes for the
compressor to start up after the unit starting operating. This is not a malfunction.
<About refrigerant charging>
The refrigerant charge port is connected to the piping inside the unit.
When the unit is shipped from the factory, the unit’s internal piping is already charged with
refrigerant, so be careful when connecting the charge hose.
After adding the refrigerant, make sure to close the lid of the refrigerant charging port.
The tightening torque for the lid is 11.5 to 13.9 Nm.
See [Shutoff valve operation procedure] in 1.2.4.1 for details on how to handle shutoff
valves.
When done or when pausing the refrigerant charging operation, close the valve of the
refrigerant tank immediately. If the tank is left with the valve open, the amount of refrigerant
which is properly charged may be off the point. More refrigerant may be charged by any
remaining pressure after the machine is stopped.
<About check operation>
Make sure to perform the check operation after installation. Otherwise, the malfunction code
“U3” will be displayed and normal operation cannot be performed.
And the failure of “Check of miswiring” may also cause abnormal operation. Performance
may drop due to the failure of “Judgment of piping length”.
The check operation cannot be performed in recovery or other service modes.
1. Make sure the following works are complete in accordance with the installation manual.
Piping work
Wiring work
Air tight test
Vacuum drying
Installation work for AHU
2. Calculate the “additional charging amount” using the installation manual.
96 Test Operation
3. Open the valve C (See the figure 31. The valve A, B and the liquid and gas side shutout
valve must be left closed), and charge the refrigerant of the “additional charging amount”
from the liquid side shutout valve service port.
If the “additional charging amount” was charged fully, close the valve C and go to step 5.
If the “additional charging amount” was not charged fully, go to step 4.
Liquid side Outdoor unit

shutoff valve Refrigerant
Charge hose Gus side charg port
shutoff valve
shutoff valve
service port
Valve B
Measuring device
Valve C
To indoor unit
Valve A Field pipings
R-410A cylinder
Refrigerant flow
(with siphon)
fig 31
4. Perform the refrigerant charging operation following [Refrigerant charging operation

procedure], and charge the remaining refrigerant of the “additional charging amount”. For
performing the refrigerant charging operation the push button on the PC-board (A1P) of
outdoor unit are use. (See the figure 32) In addition, the refrigerant are charged from the
refrigerant charge port via the valve A.
For operating the push button and opening and closing the valve, follow the work procedure.
Note:
The refrigerant will be charged about 22kg in one hour at outdoor temp. 30°C DB (6kg at 0°C
DB).
Lift the protruding

EL. COMPO. BOX lid part to open the cover
Inspection door LED(H1~8P)
Label "Service Push button
EL. COMPO. BOX lid Precaution" (BS1~5)
Inspection door
Pipe intake
fig 32
Test Operation 97
[Refrigerant Charging Operation Procedure]

STEP1 Open the liquid and gas side shutoff valves (The valve A~C must be closed. The valve
A~C means the valves in the figure 33.)
[Display of normal system]
SERV. C/H SELECTOR
MONI- MODE TEST/ DE- MULTI
LED display L.N.O.P MAND
HWL IND MASTER SLAVE
(Default status of shipped) TOR
Single system c x x w x x x x x
LED display: x...OFF, w...ON, c...Blinking
STEP2 If necessary, set the field setting by using the dip switch on the outdoor unit PC-
board(A1P).
STEP3 • Close the EL. COMPO. BOX lid and all front panel except on the side of the EL.
COMPO. BOX (*1) and turn the power to the outdoor unit and all connected AHU. (*2)
• After H2P stop blinking (about 12 minutes after turning on the power), check LED
displays as shown in the table [Display of normal system] and the system is normal
state.
If H2P is blinking, check the malfunction code in the remote control, and correct the
malfunction in accordance with [Remote control display malfunction code] in page
100.
(*1) Lead the refrigerant charge hose etc from the pipe intake. All front panels must be
closed at the procedure (9).
(*2) • If you perform the refrigerant charging operation within the refrigerant system that
have
the power off unit, the operation cannot finish properly.
For confirming the number of the outdoor and AHUs with the power on, see
[How to check how many units are connected] in chapter 1.2.4.1. In case of a multi
system,
turn on the power to all outdoor units in the refrigerant system.
• To energize the crankcase heater, make sure to turn on for 6 hours before starting
operation.
STEP4 Start the additional refrigerant charge operation.
(About the system settings for additional refrigerant charge operation, refer to the
[Service Precaution] label attached on the EL. COMPO. BOX lid in the outdoor unit.)
Open valve A immediately after starting the compressor.
STEP5 Close the valve A if the “additional charging amount” of refrigerant was charged, and
push the RETURN button (BS3) once.
STEP6 Record the charging amount on the accessory “REQUEST FOR THE INDICATION”
label and attach it to the back side of the front panel.
5. After completing the additional refrigerant charging perform the check operation following
below
98 Test Operation
NOTE:
• For check operation, the following work will be performed.
Check of shutoff valve opening
Check of miswiring
Judgment of piping length
Check of refrigerant overcharge
• It takes about 40 minutes to complete the check operation.
[Check Operation Procedure]

STEP1 Make the onsite setting as needed using the dip switches on the outdoor unit PC-board
(A1P) with the power off
STEP2 Close the EL. COMPO. BOX lid and all front panels except as the side of the EL.
COMPO. BOX and turn on the power to the outdoor unit and all connected AHUs.
(Be sure to turn the power on at least 6 hours before operation in order to have power
running to the crank case heater.)
STEP3 Check the LED display on the outdoor unit PC-board (A1P) is as shown in the table
below and transmission is normal.
SERV. C/H SELECTOR

MONI- MODE TEST/ DE-
LED display HWL L.N.O.P MAND MULTI
IND MASTER SLAVE
(Default status of shipped) TOR
Single system c x x w x x x x x
LED display: x...OFF, w...ON, c...Blinking
STEP4 Make the onsite settings as needed using the push button (BS1-BS5) on the outdoor
unit PC-board (A1P) with the power on.
STEP5 Perform the check operation following the Check Operation Method of the [Service
Precautions] label on the EL. COMPO. BOX lid. The system operation for about 40
minutes and automatically stops the check operation.
If the malfunction code is not displayed in the remote control after the system stop,
check operation is completed. Normal operation will be possible after 5 minutes. If the
malfunction code is displayed in the remote control, correct the malfunction following
[Remote control displays malfunction code] and perform the check operation again.
Test Operation 99
[Remote control displays malfunction code]

Malfunction Installation error Remedial action
code
E3, E4
The shutoff valve of the outdoor
F3, F6 Open the shutoff valve.
unit is left closed.
UF
The phases of the power to the Exchange two of the three phases (L1, L2, L3) to
U1 outdoor unit is reversed. make a proper connection.
U1 No power is supplied to an outdoor Make sure the power source wire is properly
U4 or AHU (including phase connected to the outdoor unit and revise if
LC interruption). necessary.
There is conflict on the connection Check if the refrigerant piping line and the
UF of transmission wiring in the transmission wiring are consistent with each other.
system.
Recalculate the additional amount refrigerant from
E3 the piping length and correct the refrigerant charge
F6 Refrigerant overcharge. level by recovering any excessive refrigerant with
UF a refrigerant recovery machine.
• Check if the additional refrigerant charge has
been finished correctly.
E4 Insufficient refrigerant. • Recalculate the additional amount refrigerant
F3 from the piping length and add the adequate
amount.
If the outdoor unit terminal is
U7, U4 Remove the line from the outdoor multi terminals
connected when there is one
UF, UH (Q1 and Q2).
outdoor unit installed.
If any malfunction codes other than the above are displayed, check the service manual for how
to respond.
100 Test Operation

1.2.5 Onsite Settings

1.2.5.1 Onsite Settings with the Power Off
If the COOL/HEAT selector was connected to the outdoor unit, set the dip switch (DS1) on the
outdoor unit PC-board (A1P) to “ON” (it is set to “OFF” when shipped from the factory).
For the position of the dip switch (DS1), see the “Service Precautions” label (see at right) which
is attached to the EL. COMPO. BOX lid.
Never perform with the power on.

There is a serious risk of electric shock if any live part is touched.
1.2.5.2 Onsite Settings with the Power On

Use the push button switches (BS1 through BS5) on the outdoor unit PC-board (A1P) to make
the necessary onsite settings.
See the “Service Precautions” label on the EL. COMPO. BOX lid for details on the positions and
operating method of the push button switches and on the onsite setting.
Make sure to record the setting on the accessory “REQUEST FOR THE INDICATION” label.
Use an insulated rod to operate the push buttons via the inspection door of EL. COMPO. BOX
lid.
There is a risk of electric shock if you touch any live parts, since this operation must be
performed with the power on.
Test Operation 101

1.2.6 Test Run

1.2.6.1 Before Test Run
• Make sure the following works are completed in accordance with the installation manual.
Piping work
Wiring work
Air tight test
Vacuum drying
Additional refrigerant charge
• Check that all work for the AHU is finished and there is no danger to operate.
1.2.6.2 Test Run
After check operation is completed, operate the unit normally and check the following.
(1) Make sure the AHU and outdoor units are operating normally.
(2) Operate the AHU and make sure the corresponding outdoor unit is also operating.
(3) Check to see if cold (or hot) air is coming out from the AHU.
NOTE:
• Heating is not possible if the outdoor temperature is 24°C or higher. Refer to the Operation
manual.
• If a knocking sound can be heard in the liquid compression of the compressor, stop the unit
immediately and then energize the crank case heater for a sufficient length of time before
restarting the operation.
• Once stopping, the compressor will not restart in about 5 minutes even if the On/Off button of
the remote control is pushed.
• When the system operation is stopped by the remote control, the outdoor units may continue
operating for further 5 minutes at maximum.
• The outdoor unit fan may rotate at low speeds if the Night-time low noise setting or the
External low noise level setting is made, but this is not a malfunction.
102 Test Operation

1.2.6.3 Checks after Test Run

Perform the following checks after the test run is complete.
• Record the contents of field setting.
→ Record them on the accessory “REQUEST FOR THE INDICATION” label.
And attach the label on the back side of the front panel.
• Record the installation date.
→ Record the installation date on the accessory “REQUEST FOR THE INDICATION” label in
accordance with the IEC60335-2-40.
And attach the label on the back side of the front panel.
NOTE:
After the test run, when handing the unit over to the customer, make sure the EL.COMPO.BOX
lid, the inspection door, and the unit casing are all attached.
Test Operation 103

1.3 Operation When Power is Turned On

1.3.1 When Turning On Power First Time
The unit cannot be run for up to 12 minutes to automatically set the master power and address.
Status
Outdoor unit Test lamp H2P .... Blinks
Can also be set during operation described above.
AHU If ON button is pushed during operation described above, the "UH"

malfunction indicator blinks.
(Returns to normal when automatic setting is complete.)
1.3.2 When Turning On Power The Second Time and Subsequent

Tap the RESET button on the outdoor unit PC board. Operation becomes possible for about 2
minutes. If you do not push the RESET button, the unit cannot be run for up to 10 minutes to
automatically set master power.
Status
Outdoor unit Test lamp H2P .... Blinks
AHU If ON button is pushed during operation described above, the operation lamp
lights but the compressor does not operate. (Returns to normal when
automatic setting is complete.)
1.3.3 When an AHU or Outdoor unit Has Been Added, or AHU or Outdoor
Unit PC Board Has Been Changed
Be sure to push and hold the RESET button for 5 seconds. If not, the addition cannot be
recognized. In this case, the unit cannot be run for up to 12 minutes to automatically set the
address.
Status
Outdoor unit Test lamp H2P .... ON
AHU If ON button is pushed during operation described above, the "UH" or "U4"
malfunction indicator blinks. (Returns to normal when automatic setting is
complete.)
Lift this protruding

EL. COMPO. portion to open the
BOX cover inspection door
LED (H1~8P)
Push button
switch (BS1~5)
Service cover Inspection door

[Service Precautions] label DIP switch2
(DS2-1~4)
Switch box cover
DIP switch1
(DS1-1~4)
Switch box
(the upper right)
Caution When the 400 volt power supply is applyed to "N" phase by mistake,
replace Inverter P.C.B (A2P) and control transformer (T1R, T2R) in
switch box together.
(V0847)
104 Test Operation

ESiEN09-06 Outdoor Unit PC Board Layout
2. Outdoor Unit PC Board Layout

Outdoor unit PC board
(2) Set mode display (LED)
HAP
(3) Mode setting switch H1P H2P H3P H4P H5P H6P H7P H8P
BS1 BS2 BS3 BS4 BS5 1 2 3 4 1 2 3 4
DS1 DS2
MODE SET RETURN TEST RESET
(1) Microcomputer normal monitor

(4) Local setting switch
Connection terminal for transmission use
F1 F2 F1 F2 Q1 Q2
Indoor – Outdoor −
Outdoor Outdoor Multi outdoor
(V3054)
(1) Microcomputer normal monitor
This monitor blinks while in normal operation, and turns on or off when a malfunction occurs.
(2) Set mode display (LED)

LEDs display mode according to the setting.
(3) Mode setting switch

Used to change mode.
(4) Local setting switch

Used to make field settings.
Test Operation 105

Field Setting ESiEN09-06
3. Field Setting
3.1 Field Setting from Remote Control
Individual function of AHU can be changed from the remote control. At the time of installation or
after service inspection / repair, make the local setting in accordance with the following
description.
Wrong setting may cause malfunction.
3.1.1 Wired Remote Control

BRC1D528
FIRST MODE NO.

CODE NO. UNIT No.
SECOND GROUP
SETTING
FIELD
CODE NO. SET
3 MODE
1
6
5 4 2
1. When in the normal mode, press the “ ” button for a minimum of four seconds, and the
FIELD SET MODE is entered.
2. Select the desired MODE NO. with the “ ” button.
3. Push the “ ” upper button and select FIRST CODE NO.
4. Push the “ ” lower button and select the SECOND CODE NO.
5. Push the “ ” button once and the present settings are SET.
6. Push the “ ” button to return to the NORMAL MODE.
Notes : 1. Do not make any settings not given in the table.

2. Not displayed if the AHU is not equipped with that function.
3. When returning to the normal mode, “88” may be displayed in the LCD in order for the
remote control to initialize itself.
106 Test Operation

ESiEN09-06 Field Setting
3.1.2 Simplified Remote Control

BRC2A51
BRC2C51
MODE NO.
FIRST
CODE NO.
UNIT NO.
SECOND
CODE NO.
1. Remove the upper part of remote control.

2. When in the normal mode, press the [BS6] BUTTON (2) (field set), and the FIELD SET
MODE is entered.
3. Select the desired MODE No. with the [BS2] BUTTON (3) (temperature setting s) and the
[BS3] BUTTON (3) (temperature setting t).
4. Push the [BS9] BUTTON (4) (set A) and select FIRST CODE NO.
5. Push the [BS10] BUTTON (5) (set B) and select SECOND CODE NO.
6. Push the [BS7] BUTTON (6) (set/cancel) once and the present settings are SET.
7. Push the [BS6] BUTTON (7) (field set) to return to the NORMAL MODE.
Test Operation 107

3.1.3 Field Settings - Overview

Note : In the table below, the factory settings are indicated in bold.
Mode Setting Contents Second Code n° Remark

n° 00 01 02 03
Renewal of target
20 4 refrigerant control 60 120 180 1)
(10) (x-control) (s)
8 System setting hp c/o h/o
3 Fan at thermo off (heating) ON ON OFF
T1T2
stays
22 T1T2 identical
(12) Auto-restart after power open at
5 to status
failure power prior to
restore power
failure
Control setting EKEQF-
0 x-control y-control
box
Target refrigerant
1 temperature setting Te 5 6 7 1)
(y-control, cooling)
23 Target refrigerant
(13) 2 temperature setting Tc 43 44 45 1)
(y-control, heating)
6 Hot start B (min) 0 1 3 1)
7 Hot start A (°C) 34 37 40 1)
Fan at defrost & oil return
8 OFF ON ON
(heating)
0 ΔTc control (x-control) 30-55 35-55 40-55 43-55 1)
1 ΔTe control (x-control) -7-20 -3-20 0-20 3-20 1)
Thermo off (y-control,
2 2-3 4-3 6-3 8-3 1)
heating) B (min), C (min)
Thermo on (x-control) E
5 3 5 10
(min)
Thermo off (x-control) B
6 3-3 5-3 7-3 -- 1)
(min), C (min)
51
7 Thermo on (x-control, 1 -- 2 -- 1)
cooling) D (level)
Thermo off (x-control,
8 1 1 or 2
cooling) A (level)
Thermo off (x-control,
9 5 1)
heating) A (level)
Thermo on (x-control,
b 1 2 3 4 1)
cooling) D (level)
Remark 1) more settings possible, see “Field Settings”.
3.1.4 Field Settings - Details

(1) System Setting
The ERQ is a heat pump but can be limited to “cooling only” or “heating only” by a setting.
Mode n° Setting switch n° Setting position n° Setting
20 (10) 8 01 Heat pump
02 Cooling only
03 Heating only
108 Test Operation

(2) Control Setting for EKEQF-Box

With the EKEQF-box, 2 types of control are possible:
x-control: with DDC-controller
y-control: no DDC-controller.
For more information about x-, y-control, refer to “Part 5 Control Box EKEQ - CBV3”.
23 (13) 0 01 x-control
02 y-control
(3) Indoor Fan Control

In cooling and fan only mode, the indoor fan is in ON-mode when the unit is working.
In heating, different situations are possible.
22 (12) 3 01 Fan ON at thermo off
02 Fan ON at thermo off
03 Fan OFF at thermo off
23 (13) 8 01 Fan OFF at defrost and oil return
02 Fan ON at defrost and oil return
03 Fan ON at defrost and oil return
Fan off during thermo off and fan on during defrost/oil return will result in fan on during thermo
off.
(4) Hot Start

During hot start, fan on is carried out when Tc is A°C or after B minutes.
23 (13) 7 01 A = 34°C
02 A = 37°C
03 A = 40°C
04 A = 43°C
6 01 B = 0 min
02 B = 1 min
03 B = 3 min
04 B = 5 min
Test Operation 109

(5) Thermostat Control

(5.1) X-control
Thermo off
When the DDC controller maintains level A for more than B minutes, and the thermostat is on,
thermo off is carried out for at least C minutes. After C minutes, thermostat on-conditions are
checked.
Mode n° setting Setting switch n° Setting position n° Setting
51 8 00 level A = 1 (cooling)
01 level A = 1 or 2 (cooling)
6 00 B = 3 min, C = 3 min
01 B = 5 min, C = 3 min
02 B = 7 min, C = 3 min
03 --
04 B = 3 min, C = 5 min
05 B = 5 min, C = 5 min
06 B = 7 min, C = 5 min
07 --
08 B = 3 min, C = 10 min
09 B = 5 min, C = 10 min
10 B = 7 min, C = 10 min
9 00 level A = 5 (heating)
04 level A = 4 or 5 (heating)
Thermo on
When the DDC controller reaches level D or higher (lower for heating) and the thermostat is off
for at least C minutes (refer to thermo off conditions), thermostat on is carried out for at least E
minutes.
51 7 00 D = level 1 (cooling)
02 D = level 2 (cooling)
5 00 E = 3 min
01 E = 5 min
02 E = 10 min
b 00 D = level 1 (heating)
01 D = level 2 (heating)
110 Test Operation

(5.2) Y-control
Cooling: Te set - Te real = A

If A > B for C minutes, thermo off is applied for C minutes.
Heating: Tc real - Tc set = A
If A > B for C minutes, thermo off is applied for C minutes.
After C minutes, the units starts to operate.

B (°C) C (min)
51 2 00 2 3
01 4 3
02 6 3
03 8 3
04 2 5
05 4 5
06 6 5
07 8 5
08 2 7
09 4 7
10 6 7
11 8 7
12 2 10
13 4 10
14 6 10
15 8 10
(5.3) Z-control
Standard Daikin thermostat on/off control.
(6) Target Refrigerant Temperature Setting

(6.1) X-control
Cooling: Upper & lower limit of Te can be chosen

Lower limit Te Upper limit Te
(°C) (°C)
51 1 00 -7 20
01 -3 20
02 0 20
03 3 20
04 -7 15
05 -3 15
06 0 15
07 3 15
08 -7 10
09 -3 10
10 0 10
11 3 10
12 -7 8
13 -3 8
14 0 8
15 3 8
Test Operation 111

Heating: Upper & lower limit of Tc can be chosen

Lower limit Tc Upper limit Tc
(°C) (°C)
51 0 00 30 55
01 35 55
02 40 55
03 43 55
04 30 50
05 35 50
06 40 50
07 43 50
08 30 49
09 35 49
10 40 49
11 43 49
12 30 45
13 35 45
14 40 45
15 43 45
(6.2) Y-control
Since there is no external input to change the Te/Tc value, their values can only be changed by
local setup by means of the Daikin remote control (during installation).
Cooling: Te setting
Heating: Tc setting

23 (13) 1 01 Te = 5°C
02 Te = 6°C
03 Te = 7°C
04 Te = 8°C
05 Te = 9°C
06 Te = 10°C
07 Te = 11°C
08 Te = 12°C
2 01 Tc = 43°C
02 Tc = 44°C
03 Tc = 45°C
04 Tc = 46°C
05 Tc = 47°C
06 Tc = 48°C
07 Tc = 49°C
(7) Renewal of Target Refrigerant Temperature (X-control)

When a level of the main pcb is updated, the Te/Tc value of the outdoor is updated
simultaneously, otherwise the Te/Tc value remains constant.
When the DDC level remains constant for A seconds, a level update is executed in the main
pcb.
20 (10) 4 01 A = 60 sec
02 A = 120 sec
03 A = 180 sec
04 A = 240 sec
112 Test Operation

3.1.5 Setting of Operation Control Mode from Remote Control

(Local Setting)
The operation control mode is compatible with a variety of controls and operations by limiting
the functions of the operation remote control. Furthermore, operations such as remote control
ON/OFF can be limited in accordance with the combination conditions.
Test Operation 113

3.2 Field Setting from Outdoor Unit

3.2.1 Field Setting from Outdoor Unit
List of Field Setting Items
This following section indicates the list of field setting items. For the lists of dip switch contents,
Setting mode 1, and Setting mode 2, refer to information in tables shown on the following page
onward.
For setting items of (*1), refer to detailed information provided on page 106 onward.
Setting item Content and objective of setting Overview of setting procedure
COOL/HEAT selection methods are
possible to select from the following
(1) Control by each outdoor unit using the In
Setting of COOL/ order to use the COOL/HEAT selection
1 HEAT selection remote control, set the DS1-1 on the
Daikin remote control
(*1) outdoor unit PC board to OUT.
(2) Control by each outdoor unit using the
COOL/HEAT selection remote control
A. Use external input to step down the upper Use the "External control adapter for
limit of the fan (factory set to Step 8), outdoor unit". KRP 58
providing low noise level. Set to "External control adapter for outdoor
(1) Mode 1: Step 6 or lower unit" with No. 12 of "Setting mode 2" and
(2) Mode 2: Step 5 or lower select the mode with No. 25.
(3) Mode 3: Step 4 or lower If necessary, set the "Capacity priority
setting" to ON with No. 29.
Setting of low noise B. The low noise operation aforementioned is
2 enabled in nighttime automatic low noise Make this setting while in "Setting mode 2".
operation (*1)
operation mode. Select a mode with No. 22 of "Setting mode
Function setting
Start time: Possible to select in the range of 2".

20:00 to 24:00 hours. Select the start time with No. 26 and the
End time: Possible to select in the range of
end time with No. 27.
06:00 to 08:00 hours. If necessary, set the "Capacity priority
(Use the said time as a guide since the setting" to ON with No. 29.
start time and the end time are estimated
according to outdoor temperatures.)
Used to place limits on the compressor For setting with the use of "external control
operating frequency to control the upper adapter":
limit of power consumption. Set the system to "External control adapter
(1) Mode 1 of Demand 1: 60% or less of for outdoor unit" with No. 12 of Setting
Setting of demand rating mode 2" and select the mode with No. 30.
3 operation (*1) (2) Mode 2 of Demand 1: 70% or less of
rating For setting only in "Setting mode 2":
(3) Mode 3 of Demand 1: 80% or less of Set the system to Normal demand mode
rating with No. 32 of "Setting mode 2" and select
(4) Demand 2: 40% or less of rating the mode with No. 30.
Make this setting to operate a system with
diffuser duct while in high static pressure
Setting of high mode. (Use this setting mode when shields Set No. 18 of "Setting mode 2" to ON.
6 static pressure are installed on upper floors or balconies.)
* In order to mount the diffuser duct, remove
the cover from the outdoor unit fan.
114 Test Operation

Setting item Content and objective of setting Overview of setting procedure

AHU fan forced Used to operate the AHU in the stopped Set No. 5 of "Setting mode 2" to AHU
1 operation state in forced operation mode. forced fan.
AHU forced Used to operate the AHU in forced Set No. 6 of "Setting mode 2" to AHU
2 operation operation mode. forced operation mode.
Change of targeted
evaporating In cooling operation, used to change the Select high side or low side with No. 8 of
3 temperature targeted evaporating temperature for "Setting mode 2".
(in cooling) Z- compressor capacity control.
control
Change of targeted
condensing In heating operation, used to change the Select high side or low side with No. 9 of
4 temperature targeted condensing temperature for "Setting mode 2".
(in heating) Z- compressor capacity control.
control
Used to change a temperature at which the
Setting of defrost Select fast side or slow side with No. 10 of
5 defrost operation is initiated, thus making
selection "Setting mode 2".
the initiation easy or hard.
Setting of Used to start units not in sequence but
6 Set No. 11 of "Setting mode 2" to NONE.
sequential startup simultaneously.
If the compressor has a failure, used to
Service setting
prohibit the operation of compressor(s) Make this setting while in "Setting mode 2".
Emergency concerned or outdoor unit(s) concerned
7 For system with a single outdoor unit: Set
operation (*1) and to conduct emergency operation of the with No. 19 or 42.
system only with operable compressor(s)
or outdoor unit(s).
If a necessary amount of refrigerant cannot
Additional be charged due to the stop of outdoor unit, Set No. 20 of "Setting mode 2" to ON and
8 refrigerant operate the outdoor unit and then refill then charge refrigerant.
charging (*1) refrigerant.
Used to recover refrigerant on site.
Refrigerant With operations of AHU and outdoor units
9 Set No. 21 of "Setting mode 2" to ON.
recovery mode (*1) prohibited, fully open the expansion valve
of the AHU and outdoor units.
Used to conduct vacuuming on site.
Fully open the expansion valves of the
Vacuuming mode
10 AHU and outdoor units, and energize part Set No. 21 of "Setting mode 2" to ON.
(*1) of solenoid valves. Use a vacuum pump to
conduct vacuuming.
Used for the troubleshooting of DC
compressors.
Power transistor
12 Inverter waveform output makes it possible Set No. 28 of "Setting mode 2" to ON.
check mode to judge whether a malfunction results from
the compressor or the PC board.
Setting of model In order to replace the PC board by a spare For this setting, set the DS2-2, -3, and-4
13 with spare PC switches on the PC board to the model
board one, be sure to make model setting. concerned.
For setting items of (*1), refer to detailed information provided on previous page.
Test Operation 115

Setting by dip switches

Using dip switches on the PC board enables field setting shown below. However, make no
changes of factory settings except for DS1-1.
Dipswitch
Setting item Description
No. Setting
ON
Cool / Heat select Used to set cool / heat select by Cool/Heat selector
DS1-1
OFF (Factory set) equipped with outdoor unit.
DS1-2 ON
Not used Do not change the factory settings.
~DS1-4 OFF (Factory set)
DS2-1 ON
Not used Do not change the factory settings.
~4 OFF (Factory set)
Setting at replacement by spare PC board
Caution DIP switch Setting after changing the main P.C.Board(A1P) to spare parts P.C.B.
After the replacement by the spare PC board, be sure to make settings shown below.
When you change the main P.C.Board(A1P) to spare parts P.C.B., please carry out the following
setting.
ON ON
Initial conditions of dip switches OFF OFF
1 2 3 4 1 2 3 4
DS1 DS2
DIP Switch Detail

DS No. Item Contents
DS1-1 Cool/Heat change COOL/HEAT setting is made with the use of a
ON
over setting Cool/Heat selector mounted to the outdoor unit.
OFF (Factory COOL/HEAT setting is not made with the use of a
setting of spare Cool/Heat selector mounted to the outdoor unit.
PC board)
DS1-2 Power supply ON 200V class (220V)
specification
OFF (Factory 400V class (380V)
setting of spare
PC board)
DS1-3 Cooling only/Heat- ON Cooling only setting
pump setting
OFF (Factory Heat pump setting
setting of spare
PC board)
DS1-4 Unit allocation ON Make the following settings according to allocation of
setting unit. (All models are set to OFF at factory.)
Domestic Overseas
Europe
DS2-1 Japan General
OFF (Factory DS1-4 OFF OFF ON
setting of spare DS2-1 OFF ON OFF
PC board)
DS2-2 Model setting Make the following settings according to models of outdoor units.
(All models are set to OFF at factory.)
ERQ 125 ERQ 200 ERQ 250
DS2-3
DS2-2 OFF OFF ON
DS2-3 OFF ON ON
DS2-4 DS2-4 OFF OFF OFF
∗ If the DS1-1~1-4, DS2-2~2-4 setting has not been carried out, error code “UA” are displayed
and unit can not be operated.
Refer “DS1-1~4, DS2-1~4 setting detail” on next page.
116 Test Operation

“Detail of DS1-1~4, DS2-1~4 setting” (for Overseas general)

Unit Setting method ( represents the position of switches)
DS1 DS2
HEAT PUMP(5HP) ON
Set DS2-1 to ON.
ERQ 125 OFF
1 2 3 4 1 2 3 4
DS1 DS2
HEAT PUMP(8HP) ON
Set DS2-1 and DS2-3 to ON.
ERQ 200 OFF
1 2 3 4 1 2 3 4
DS1 DS2
HEAT PUMP(10HP) ON Set DS2-1, DS2-2 and DS2-3
ERQ 250 OFF to ON.
1 2 3 4 1 2 3 4
Test Operation 117

Setting by pushbutton switches

The following settings are made by pushbutton switches on PC board.
LED display COOL/HEAT select Low Demand Multi
MODE TEST
H1P IND MASTER SLAVE noise
H2P
H3P H4P H5P H6P H7P H8P
Single-outdoor-unit
system x x w x x x x x
(Factory setting)
BS1 BS2 BS3 BS4 BS5

(V2760)
There are the following three setting modes.

c Setting mode 1 (H1P off)
Initial status (when normal): Used to select the cool/heat setting. Also indicates during
“abnormal”, “low noise control” and “demand control”.
d Setting mode 2 (H1P on)
Used to modify the operating status and to set program addresses, etc. Usually used in
servicing the system.
e Monitor mode (H1P blinks)
Used to check the program made in Setting mode 2.
Mode changing procedure 1
Using the MODE button, the modes can be changed as follows.
Push and hold the BS1 (Normal) Push the BS1(MODE button)
(MODE button) for 5 seconds. one time.
Setting mode 2 Setting mode 1 Monitor mode
MODE Push the BS1(MODE button) one time. MODE MODE
On Off Blinking
H1P H1P H1P

(V2761)
Mode changing procedure 2

(Set): Select mode with BS2 (SET button) in each selection step.
Press BS1 (MODE button) for more than 5 sec. Setting mode 1 Press BS1(MODE button).
(Initial condition)
Setting mode 2 Monitor mode
Setting item selection Check item selection

(SET button) (SET button)
Press BS3 Press BS3
(RETURN button). (RETURN button).
Setting condition
Contents display
selection (SET button)
Press BS3 Press BS3
(RETURN button). (RETURN button).
Setting condition
(Contents) display
Press BS3
(RETURN button). Press BS1
(MODE button).
Press BS1
(MODE button).
(V2762)
118 Test Operation

a. “Setting mode 1”
This mode is used to set and check the following items.
1. Set items ············ In order to make COOL/HEAT selection in a batch of outdoor unit group, change the setting.
• COOL/HEAT selection (IND) ·····················Used to select COOL or HEAT by individual outdoor
unit (factory set).
2. Check items ······· The following items can be checked.
(1) Current operating conditions (Normal / Abnormal / In check operation)
(2) Setting conditions of COOL/HEAT selection (Individual / Batch master / Batch slave)
(3) Low noise operating conditions (In normal operation / In low noise operation)
(4) Demand operating conditions (In normal operation / In demand operation)
Procedure for changing COOL/HEAT selection setting

Normally, “Setting mode 1” is set. In
case of other status, push MODE (BS1)
button one time and set to “Setting
mode 1”.
w ON
x OFF
c Blink
Setting (displaying) item COOL/HEAT select Low

Push the SET (BS2) button to set the MODE TEST Demand
blinking of LED to any of conditions H1P H2P IND MASTER SLAVE noise H7P
shown on the right. H3P H4P H5P H6P
For selection by individual outdoor unit (factory set) x x c x x x x
Pushing the RETURN (BS3) button will return the system to the initial condition of "Setting
Push the RETURN (BS3) button to
determine the setting. mode 1".
Procedure for checking check items
The system is normally set to "Setting

mode 1".
Should the system be set to any mode COOL/HEAT select Low
other than that, push the MODE (BS1) MODE TEST Demand
IND MASTER SLAVE noise
button to set the system to "Setting H1P H2P H7P
H3P H4P H5P H6P
mode 1". x x w x x x x
Current operating conditions

xNormal wAbnormal
cIn preparation or in
check operation
Check the system for each condition Setting of COO/HEAT selection
through LED displays. (Refer to
wxxBy individual outdoor unit
information in table on the right.)
xwxIn a batch of outdoor unit
group with master unit
xxwIn a batch of outdoor unit
group with slave unit
Low noise operating conditions
xIn normal operation
Pushing the RETURN (BS3) button will
wIn low noise operation
bring the system to the initial state of
"Setting mode 1". Demand operating conditions
xIn normal operation
(V2763) wIn demand operation
Test Operation 119

No. Setting item Description

b. “Setting mode 2”
Digital pressure Used to make setting of contents to display on the digital
0 gauge kit display pressure gauges (e.g. pressure sensors and temperature
Push and hold the MODE (BS1) sensors)
button for 5 seconds and set to Cool/heat unified
“Setting mode 2”. 1 address Sets address for cool/heat unified operation.
2 Low noise/demand Address for low noise/demand operation

address
Test operation Used to conduct test operation without making changes
3 settings to the PCB and replacing the refrigerant, after the
completion of maintenance.
<Selection of setting items> 5 AHU forced fan Allows forced operation of AHU fan while unit is stopped.
Push the SET (BS2) button and set 6 AHU forced Allows forced operation of AHU.
the LED display to a setting item operation
shown in the table on the right. Defrost changeover Changes the temperature condition for defrost and sets to
↓
10 setting quick defrost or slow defrost.
Push the RETURN (BS3) button and External low noise
decide the item. (The present setting 12 setting / Demand Reception of external low noise or demand signal
condition is blinked.) setting
Make this setting in the case of operating in high static
18 High static pressure pressure mode with diffuser duct mounted.
setting (In order to mount the diffuser duct, remove the cover
from the outdoor unit fan.)
Emergency Used to operate system only with inverter compressor
operation when STD compressor malfunctions. This is a temporary
19 (STD compressor operation extremely impairing comfortable environment.
operation Therefore, prompt replacement of the compressor is
prohibited) required.
<Selection of setting conditions> ! only for ERQ 250 (This operation, however, is not set with ERQ 125, 200.)
Push the SET (BS2) button and set Additional
to the setting condition you want. 20 refrigerant charge Carries out additional refrigerant charge operation.
↓ operation setting
Push the RETURN (BS3) button and Refrigerant recovery/
decide the condition. 21 vacuuming mode Sets to refrigerant recovery or vacuuming mode.
setting
Sets automatic nighttime low noise operation in a simple
22 Night-time low way.
noise setting The operating time is based on “Starting set” and “Ending
set”.
25 Setting of external Sets low noise level when the low noise signal is input
low noise level from outside.
Night-time low Sets starting time of nighttime low noise operation.
Push the RETURN (BS3) button and 26 noise operation (Night-time low noise setting is also required.)
set to the initial status of “Setting start setting
mode 2”. Night-time low
27 noise operation end Sets ending time of nighttime low noise operation.
setting (Night-time low noise setting is also required.)
Power transistor Used for trouble diagnosis of DC compressor. Since the
∗ If you become unsure of how to check mode
proceed, push the MODE (BS1) 28 ∗Check after waveform of inverter is output without wiring to the
disconnection of compressor, it is convenient to probe whether the trouble
button and return to setting mode 1. comes from the compressor or PC board.
compressor wires
(V2764) Capacity If the capacity control is required, the low noise control is
29 precedence setting automatically released by this setting during carrying out
low noise operation and nighttime low noise operation.
30 Demand setting 1 Changes target value of power consumption when
demand control 1 is input.
Normal demand Normally enables demand control 1 without external
32 setting input. (Effective to prevent a problem that circuit breaker
of small capacity is shut down due to large load.)
120 Test Operation

No. Setting item Description

Setting of difference Make the setting when the outdoor unit is installed 40 m
35 in elevation for the or more below the AHU.
outdoor unit
Used to temporarily prohibit the applicable outdoor unit
Emergency from operating should there be any faulty part. Since the
38 operation comfortable environment is extremely impaired, prompt
replacement of the part is required.
If the INV compressor has a failure, used to run the
Emergency system only with STD compressor. This is a temporary
operation running of the system until the compressor is replaced,
42 (prohibition of INV thus making comfort extremely worse. Therefore, it is
compressor recommended to replace the compressor as soon as
operation) possible.
(Be noted this setting is not available on model ERQ 125.)
Test Operation 121

Setting item display

No. C/H selection Low Setting condition display
MODE TEST Demand
Setting item IND Master Slave noise
H1P H2P H7P
H3P H4P H5P H6P ∗ Factory set
Address 0 wxxxxxx
Binary number 1 wxxxxxw
0 Digital pressure
gauge kit display w x x x x x x
(4 digits) ~
15 wxxwwww
Address 0 wxxxxxx ∗
1
Cool / Heat
w x x x x x w
Unified address (6 digits) ~
31 wxwwwww
Address 0 wxxxxxx ∗
2
Low noise/demand
w x x x x w x
address (6 digits) ~
31 wxwwwww
3
Test operation
(Refer to the description w x x x x w w
Test operation: ON wxxxxxw
on page 180) Test operation: OFF wxxxxwx ∗
5 AHU forced fan w x x x w x w
Normal operation wxxxxxw ∗
Indoor forced fan H wxxxxwx
6
AHU forced
w x x x w w x
operation Indoor forced operation wxxxxwx
Quick defrost wxxxwxx
10 Defrost
setting
changeover
w x x w x w x Normal (factory setting) wxxxxwx ∗
Slow defrost wxxxxxw
External low noise/demand:
NO wxxxxxw ∗
12 External low noise/ w x x w w x x
wxxxxwx
demand setting External low noise/demand:
YES
High static pressure setting:
OFF wxxxxxw ∗
18 High
static pressure
w x w x x w x
setting High static pressure setting:
ON
wxxxxwx
Emergency OFF wxxxxxx ∗
19 operation
(STD compressor is w x w x x w w STD 1, 2 operation: Inhibited wxxxxxw
inhibited to operate.) STD 2 operation: Inhibited wxxxxwx
Additional refrigerant
20 charging operation w x w x w x x
Refrigerant charging: OFF wxxxxxw ∗
setting Refrigerant charging: ON wxxxxwx
Refrigerant
21 recovery/vacuuming w x w x w x w
Refrigerant recovery / vacuuming: OFF wxxxxxw ∗
mode setting Refrigerant recovery / vacuuming: ON wxxxxwx
OFF wxxxxxx ∗
22 Night-time low noise w x w x w w x
Level 1 (outdoor fan with 6 step or lower) wxxxxxw
setting Level 2 (outdoor fan with 5 step or lower) wxxxxwx
Level 3 (outdoor fan with 4 step or lower) wxxxxww
122 Test Operation

Setting item display

No. C/H selection Low Setting condition display
MODE TEST Demand
Setting item IND Master Slave noise
H1P H2P H7P
H3P H4P H5P H6P ∗ Factory set
Level 1 (outdoor fan with 6 step or lower) wxxxxxw
25 Low noise setting w x w w x x w Level 2 (outdoor fan with 5 step or lower) wxxxxwx ∗
Level 3 (outdoor fan with 4 step or lower) wxxxwxx
Night-time low noise
About 20:00 wxxxxxw
26 operation start w x w w x w x About 22:00 (factory setting) wxxxxwx∗
setting
About 24:00 wxxxwxx
Night-time low noise
About 6:00 wxxxxxw
27 operation end w x w w x w w About 7:00 wxxxxwx
setting
About 8:00 (factory setting) wxxxwxx ∗
28
Power transistor
w x w w w x x
OFF wxxxxxw ∗
check mode ON wxxxxwx
Capacity
29 precedence setting w x w w w x w
OFF wxxxxxw ∗
ON wxxxxwx
60 % demand wxxxxxw
30 Demand setting 1 w x w w w w x 70 % demand wxxxxwx ∗
80 % demand wxxxwxx
32 Normal demand w w x x x x x
OFF wxxxxxw ∗
setting ON wxxxxwx
Setting of difference
Normal wxxxxxx
35 in elevation for the w w x x x w w 65 m or less wxxxwwx
outdoor unit
90 m or less wxxxwww
Emergency
operation OFF wxxxxxw ∗
38 w w x x w w x
Master unit operation: Inhibited wxxxxwx
Emergency
operation
42 (prohibition of INV w w x w x w x Emergency operation
compressor
operation) (prohibition of INV compressor wxxxxwx
operation)
Test Operation 123

c. Monitor mode LED display

No. Setting item Data display
H1P H2P H3P H4P H5P H6P H7P
To enter the monitor mode, push the
MODE (BS1) button when in
0 Various settings c x x x x x x Lower 4 digits
“Setting mode 1”. 1 C/H unified address c x x x x x w

2 Low noise/demand address c x x x x w x
3 Not used c x x x x w w
4 Airnet address c x x x w x x
Lower 6 digits
5 Number of connected AHUs c x x x w x w
<Selection of setting item> 6 Number of connected BS units c x x x w w x
Push the SET (BS2) button and set
the LED display to a setting item. 7
Number of connected zone units
(excluding outdoor and BS unit) c x x x w w w
8 Number of outdoor units c x x w x x x
9 Number of connected BS units c x x w x x w Lower 4 digits:
upper
10 Number of connected BS units c x x w x w x Lower 4 digits:

lower
<Confirmation on setting contents> 11

Number of zone units (excluding
outdoor and BS unit) c x x w x w w Lower 6 digits
Push the RETURN (BS3) button to

display different data of set items. 12 Number of terminal blocks c x x w w x x Lower 4 digits:
upper
13 Number of terminal blocks c x x w w x w Lower 4 digits:

lower
14
Contents of malfunction (the
latest) c x x w w w x Malfunction
code table
15
Contents of malfunction
(1 cycle before) c x x w w w w Refer page
181.
16
Contents of malfunction
(2 cycle before) c x w x x x x
20 Contents of retry (the latest) c x w x w x x
Push the RETURN (BS3) button and
switches to the initial status of 21 Contents of retry (1 cycle before) c x w x w x w
“Monitor mode”. 22 Contents of retry (2 cycle before) c x w x w w x
25 Number of multi connection
outdoor units c x w w x x w Lower 6 digits
∗ Push the MODE (BS1) button and The numbers in the "No." column represent the number of times to press the
returns to “Setting mode 1”. SET (BS2) button.
(V2765)
Setting item 0 Display contents of “Number of units for various settings”
EMG operation / ON c x x w x x x
backup operation
setting OFF c x x x x x x
Defrost select setting Short c x x x w x x
Medium c x x x c x x
Long c x x x x x x
Te setting H c x x x x w x
M c x x x x c x
L c x x x x x x
Tc setting H c x x x x x w
M c x x x x x c
L c x x x x x x
124 Test Operation

Push the SET button and match with the LEDs No. 1 - 15, push the RETURN button, and
confirm the data for each setting.
H Data such as addresses and number of units is expressed as binary numbers; the two
ways of expressing are as follows:
The No. 1 cool/heat unified address is expressed as a binary

9 797997 number consisting of the lower 6 digits. (0 - 63)
16 4 1
32 8 2 In c the address is 010110 (binary number), which translates to
16 + 4 + 2 = 22 (base 10 number). In other words, the address is
22.
977 7979
The number of terminal blocks for No. 12 and 13 is expressed as
64 16
No.12 128 32 an 8-digit binary number, which is the combination of four upper,
and four lower digits for No. 12 and 13 respectively. (0 - 128)
977 7997 In d the address for No. 12 is 0101, the address for No. 13 is
4 1 0110, and the combination of the two is 01010110 (binary
No.13 8 2 number), which translates to 64 + 16 + 4 + 2 = 86 (base 10
number). In other words, the number of terminal block is 86.
H See the preceding page for a list of data, etc. for No. 0 - 25.
Test Operation 125

3.2.2 Cool / Heat Mode Switching

There are the following 2 cool/heat switching modes.
c Set cool/heat separately for each outdoor unit system by AHU remote control (only for Z-
control).
d Set cool/heat separately for each outdoor unit system by cool/heat selector (X, Y and Z-
control).
c Set Cool / Heat for Outdoor Unit System by AHU Remote Control
Set outdoor unit PC board DS1-1 to IN (factory set).
Set cool/heat switching to IND (individual) for “Setting mode 1” (factory set).
TEST C/H SELECT

MODE L.N.O.P. DEMAND
MALFNC. IND MASTER SLAVE
OUT O C/H SELECT
Dip SW.
DS1-1
IN I
C/H SELECTOR I-O
A B C F1 F2
control box
remote control
126 Test Operation

d Set Cool / Heat for Outdoor Unit System by Cool / Heat Selector
Set outdoor unit PC board DS1-1 to OUT (factory set).
Set cool/heat switching to IND (individual) for “Setting mode 1” (factory set).
TEST
C/H SELECT
MODE L.N.O.P. DEMAND
MALFNC. IND MASTER SLAVE
OUT O C/H SELECT
Dip SW.
DS1-1 IN I
C/H SELECT R.C. I-O
A B C F1 F2
control box
remote control
Cool/Heat
selector
Test Operation 127

3.2.3 Setting of Low Noise Operation and Demand Operation

Setting of Low Noise Operation
By connecting the external contact input to the low noise input of the outdoor unit external
control adapter (optional), you can lower operating noise.
Be aware that this setting may cause a slight capacity drop.
Setting Content
Mode 1 Set the outdoor unit fan to Step 6 or lower.
A. When the low noise operation is carried out by external instructions (with the use
of the external control adapter for outdoor unit)
1. While in "Setting mode 2", set the setting condition for set item No. 12 (Setting of external
low noise/demand operation) to "YES".
2. If necessary, while in "Setting mode 2", select the setting condition (i.e., "Mode 1", "Mode 2",
or "Mode 3") for set item No. 25 (Setting of external low noise level).
3. If necessary, while in "Setting mode 2", set the setting condition for the set item No. 29
(Setting of capacity precedence) to "ON".
(If the condition is set to "ON", when the air-conditioning load reaches a high level, the low
noise operation command will be ignored to put the system into normal operation mode.)
B. When the low noise operation is carried out automatically at night (The external
control adapter for outdoor unit is not required)
1. While in "Setting mode 2", select the setting condition (i.e., "Mode 1", "Mode 2", or "Mode 3")
for set item No. 22 (Setting of nighttime low noise level).
2. If necessary, while in "Setting mode 2", select the setting condition (i.e., "20:00", "22:00", or
"24:00") for set item No. 26 (Setting of start time of nighttime low noise operation).
(Use the start time as a guide since it is estimated according to outdoor temperatures.)
3. If necessary, while in "Setting mode 2", select the setting condition (i.e., "06:00", "07:00", or
"08:00") for set item No. 27 (Setting of end time of nighttime low noise operation).
(Use the end time as a guide since it is estimated according to outdoor temperatures.)
4. If necessary, while in "Setting mode 2", set the setting condition for set item No. 29 (Setting
of capacity precedence) to "ON".
(If the condition is set to "ON", when the air-conditioning load reaches a high level, the
system will be put into normal operation mode even during nighttime.)
128 Test Operation

Image of operation in the case of A
Operation sound If capacity precedence is set in

“Capacity precedence setting”,
the fan speed will be increased
according to the load of air
Rated operation conditioning when load is heavier.
sound
Operation sound during low
Low noise mode instructing noise mode is instructed can
Operation sound of
Approx. 55 db (target) (The be set with “External low
mode 1
power consumption may be noise level setting” (Factory
Operation sound of increased by about 10%) setting is “Mode 2”.)
Approx. 50 db (target) (The
mode 2 power consumption may be
Operation sound of increased by about 20%)
mode 3 Approx. 45 db (target) (The Operation sound level set with “External low noise setting”
power consumption may be
increased by about 30%)
Image of operation in the case of B
If capacity precedence is set in “Capacity

Operation sound precedence setting”, the fan speed will be
increased according to the load of air
Time set with “Night-time low noise start setting” conditioning when load is heavier. Time set with “Night-time low noise end setting”
Rated operation
sound Operation sound during
Night time night-time low noise mode is
Operation sound instructed can be set with
of mode 1 “Night-time low noise level
setting”. (Factory setting is
Operation sound “OFF”.)
of mode 2
Operation sound
of mode 3 Operation sound level set with
“Night-time low noise setting”
PM 8:00 PM 10:00 PM 0:00 AM 6:00 AM 7:00 AM 8:00
Set with “Night-time low noise start setting”. Set with “Night-time low noise end setting”.
(Factory setting is “PM 10:00”.) (Factory setting is “AM 8:00”.)
Image of operation in the case of A and B
If capacity precedence is set in “Capacity

Operation sound precedence setting”, the fan speed will be
increased according to the load of air
Time set with “Night-time low noise start setting” conditioning when load is heavier. Time set with “Night-time low noise end setting”
Rated operation Operation sound during low noise

mode is instructed can be set with
sound
* Night time “External low noise level setting”.
Operation sound (Factory setting is “Mode2”.)
Operation sound during night-time
of mode 1 low noise mode is instructed can
* Low noise mode
Operation sound * Operation sound instructing be set with “Night-time low noise
level set with level setting”. (Factory setting is
of mode 2
“Night-time low noise “OFF”.)
Operation sound Low noise mode instructing setting” * Operation sound set with
of mode 3 Operation sound set with “External low noise setting” When external low noise
“External low noise setting” instruction is received during
the operation with night-time
PM 8:00 PM 10:00 PM 0:00 AM 6:00 AM 7:00 AM 8:00 low noise mode, Mode 2
precedes Mode 1 and Mode 3
precedes Mode 2.
Set with “Night-time low noise start setting”. Set with “Night-time low noise end setting”.
(Factory setting is “PM 10:00”.) (Factory setting is “AM 8:00”.)
Test Operation 129

Setting of Demand Operation

By connecting the external contact input to the demand input of the outdoor unit external control
adapter (optional), the power consumption of unit operation can be saved suppressing the
compressor operating condition.
Set item Condition Content

Demand 1 Mode 1 The compressor operates at approx. 60% or less of rating.
Demand 2 ⎯ The compressor operates at approx. 40% or less of rating.
A. When the demand operation is carried out by external instructions (with the use of the
external control adapter for outdoor unit).
1. While in "Setting mode 2", set the setting condition for set item No. 12 (Setting of external
low noise/demand operation) to "YES".
2. If necessary, while in "Setting mode 2", select the set item No. 30 (Setting of Demand 1
level) and then set the setting condition to targeted mode.
B. When the normal demand operation is carried out. (Use of the external control
adapter for outdoor unit is not required.)
1. While in "Setting mode 2", make setting of the set item No. 32 (Setting of constant demand)
to "ON".
2. While in "Setting mode 2", select the set item No. 30 (Setting of Demand 1 level) and then
set the setting condition to targeted mode.
130 Test Operation

Image of operation in the case of A

Power consumption
Rated power consumption The power

consumption during
80 % of rated power consumption Demand level 1 instructing Demand level 2 instructing Demand level 3 instructing the demand level 1
70 % of rated power consumption instructing can be
60 % of rated power consumption set with the
Power consumption set by "Demand 1 level
40 % of rated power consumption "Demand 1 level setting". setting". ("70 % of
rated power
consumption" has
Forced thermostat OFF been set at factory.)
(Fan operation)
(V3081)
Image of operation in the case of B
Power consumption When the "Normal

demand setting" is
set to ON ("OFF"
has been set at
Rated power consumption factory.), the power
consumption can be
80 % of rated power consumption set with the
70 % of rated power consumption "Demand 1 level
60 % of rated power consumption setting". ("70 % of
The power consumption set with "Demand 1 level setting". rated power
consumption" has
been set at factory.)
(V3082)
Image of operation in the case of A and B
Power consumption The power

consumption can be
set with the
"Demand 1 level
Rated power consumption setting". ("70 % of
rated power
80 % of rated power consumption consumption" has
70 % of rated power consumption been set at factory.)
60 % of rated power consumption
The power consumption set with "Demand 1 level setting".
40 % of rated power consumption HDemand level 2 instructing HDemand level 3 instructing
HDuring continuous demand operation,
when the external demand instruction is
Forced thermostat OFF received repeatedly, the instruction with
(Fan operation) higher demand level has the precedence.
(V3083)
Test Operation 131

Detailed Setting Procedure of Low Noise Operation and Demand Control
1. Setting mode 1 (H1P off)

c In setting mode 2, push the BS1 (MODE button) one time. → Setting mode 2 is entered and
H1P lights.
During the setting mode 1 is displayed, “In low noise operation” and “In demand control” are
displayed.
2. Setting mode 2 (H1P on)

c In setting 1, push and hold the BS1 (MODE button) for more than 5 seconds. → Setting
mode 2 is entered and H1P lights.
d Push the BS2 (SET button) several times and match the LED display with the Setting No.
you want.
e Push the BS3 (RETURN button) one time, and the present setting content is displayed.
→ Push the BS2 (SET button) several times and match the LED display with the setting
content (as shown below) you want.
f Push the BS3 (RETURN button) two times. → Returns to c.
g Push the BS1 (MODE button) one time. → Returns to the setting mode 1 and turns H1P off.
132 Test Operation

{: ON z: OFF c: Blink
c d e
Setting Setting Setting No. indication Setting No. indication Setting Setting contents indication (Initial setting)
No. contents contents
H1P H2P H3P H4P H5P H6P H7P H1P H2P H3P H4P H5P H6P H7P H1P H2P H3P H4P H5P H6P H7P
12 External NO
low noise / { z z z z z z { z z { { z z (Factory { z z z z z c
Demand setting)
setting
YES { z z z z c z
22 Night-time OFF
low noise { z { z { { z (Factory { z z z z z z
setting setting)
Mode 1 { z z z z z c
Mode 2 { z z z z c z
Mode 3 { z z z z c c
25 External { z { { z z { Mode 1 { z z z z z c
low noise
setting Mode 2
(Factory { z z z z c z
setting)
Mode 3 { z z z c z z
26 Night-time { z { { z { z PM 8:00 { z z z z z c
low noise
start setting PM 10:00
(Factory { z z z z c z
setting)
PM 0:00 { z z z c z z
27 Night-time { z { { z { { AM 6:00 { z z z z z c
low noise
end setting AM 7:00 { z z z z c z
AM 8:00
(Factory { z z z c z z
setting)
29 Capacity Low noise
precedence precedence
setting
{ z { { { z { (Factory
{ z z z z z c
setting)
Capacity
precedence
{ z z z z c z
30 Demand 60 % of
setting 1 { z { { { { z rated power { z z z z z c
consumption
70 % of
rated power
consumption { z z z z c z
(Factory
setting)
80 % of
rated power { z z z c z z
consumption
32 Normal OFF
demand { z z z z z z (Factory { z z z z z c
setting setting)
ON { z z z z c z
Setting mode indication section Setting No. indication section Set contents indication section
Test Operation 133

3.2.4 Setting of Refrigerant Recovery Mode

When carrying out the refrigerant collection on site, fully open the respective expansion valve.
All unit operation is prohibited.
[Operation procedure]
c In setting mode 2 with units in stop mode, set “Refrigerant Recovery / Vacuuming mode” to
ON. The respective expansion valve of the units are fully opened. (H2P turns to display
“TEST OPERATION” (blinks), “TEST OPERATION” is displayed on the remote control, and
the all outdoor unit operation is prohibited.
After setting, do not cancel “Setting Mode 2” until completion of refrigerant recovery
operation.
d Collect the refrigerant using a refrigerant recovery unit. (See the instruction attached to the
refrigerant recovery unit for more detal.)
e Press Mode button “BS1” once and reset “Setting Mode 2”.
134 Test Operation

3.2.5 Setting of Vacuuming Mode

In order to perform vacuuming operation at site, fully open the expansion valves of the units and
turn on some solenoid valves.
[Operating procedure]
c With Setting Mode 2 while the unit stops, set “Refrigerant recovery / Vacuuming mode” to
ON. The expansion valves of the units fully open and some of solenoid valves open.
(H2P blinks to indicate the test operation, and the remote control displays "Test Operation",
thus prohibiting operation.)
After setting, do not cancel “Setting Mode 2” until completion of Vacuuming operation.
d Use the vacuum pump to perform vacuuming operation.
e Press Mode button “BS1” once and reset “Setting Mode 2”.
3.2.6 Check Operation Detail

CHECK OPERATION FUNCTION
(Press the MODE button BS1 once and set to SETTING MODE 1 (H1P: OFF))
LED display (H1P~H7P) (8:ON 3:OFF 9:BLINK)
Unit stopping
3383333
Press the TEST button for 5 seconds.
Step 1 Pressure equalizing 3933338
10 sec to 10 minutes
Step 2 Cooling start control 3933383

20 sec to 2 minutes
Step 3 Stability waiting operation 3933388
10 minutes
Step4~8 Judgement function
• Stop valve close check
3933833
• Wrong wiring check 3933838
• Correct Refrigerant charge check
• Piping length check

3933883
3933888
3938333
Step 9 Pump down residual operation 3938338
5 minutes
Step 10 Standby for restarting 3938383
5 minutes
Completion
Test Operation 135

136 Test Operation

ESiEN09-06
Part 7
Installation and Operation
Manual
Installation and Operation Manual 137

INSTALLATION MANUAL
Inverter condensing unit
Installation manual
English
Installationsanleitung
Deutsch
Invertierer Verflüssiger
Manuel d'installation
Français
Groupe condenseur à inverter
Montagehandleiding
Nederlands
Condensorunit met inverter
Manual de instalación
Español
Unidad condensadora Inverter
Manuale d'installazione
Italiano
Unità di condensazione a inverter
Manual de instalação
Portugues
Unidade de condensação com inversor

\ \
ERQ125A7W1B Instrukcja montau

ERQ200A7W1B Skraplacz typu Inverter polski
ERQ250A7W1B
2
1
ERQ125 ERQ200+250
1 2 3
B B B
b b b
A a cC Aa e e cC Aa e c C
d d f
D D
d
D
A+B+C+D A+B
1+2 1 2 1 a ≥10 mm a ≥50 mm a ≥200 mm 4
b ≥300 mm b ≥100 mm b ≥300 mm
1 c ≥10 mm c ≥50 mm B
d ≥500 mm d ≥500 mm b
3
8 2 a ≥10 mm
b ≥300 mm
a ≥50 mm
b ≥100 mm
a ≥200 mm
b ≥300 mm
Aa e c C
5 7 3 c ≥10 mm c ≥50 mm
2 d ≥500 mm d ≥500 mm d
e ≥20 mm e ≥100 mm e ≥400 mm
2 a ≥10 mm a ≥50 mm
3 4 3
00
b ≥300 mm b ≥100 mm
≥10 1000
b
0
c ≥10 mm c ≥50 mm
≥1
h2
d ≥500 mm d ≥500 mm D
≥1000
6
00
≥1500
e ≥20 mm e ≥100 mm
00
f ≥600 mm f ≥500 mm
0
≥1
1500
a ≥10 mm a ≥50 mm
≥1500 4
b ≥300 mm b ≥100 mm
h1
≥1500
1 c ≥10 mm c ≥50 mm
500
d ≥500 mm d ≥500 mm
e ≥20 mm e ≥100 mm
(mm)
3 2
4
5
3 3 3 ERQ125 ERQ200+250
5 5 5
5 3
1 5 1 1
2 2 4
4 5
6 7
A
B
1 2 4 5 6
≥67 ≥67
722-737
67
765
≥100 ≥100
67
3 7
6 7 8
10
A B
9
2 3
3 2 11
1 3 1
2
2
8
4 8 8 7
4 8 8
1 4 6 5
11
1 10
5 9 1
8
B
A
8 9
A
2
9 10
1
10
A
12
D
9 8
C
7
3
90
14
1 15
25
16 11
150
4 4
2 3 5 6 12 13
12 11
13 14 15
1 9
1 7 8 1
4 8
L1 L2 L3 N
5 2 2
2 6 7
A1P TO IN-D
3 7 F1 F2
L N F1 F2 P1 P2
8 3 6 3
L1 L2
4
9
2
10 6 3
11 5 5 4
13 14 15
17 18
1 3 2 5 4
3 18
19
1 O
U
16 TO IN/D T
2 UNIT ON DS1
4
F1 F2 OFF
A1P
1 2 3 4
A B C F1 F2 A B C F1 F2 I
ABC N
C/H SELECTOR TO IN/D UNIT
1 3 6 4 2 2
F1 F2
4 F1 F2 P1 P2 P1 P2
5 1
16 17 19
23
1 2
20
O
U
T 22
ON DS1
1 2
OFF 3
ABC 1 2 3 4
I 4 4
N
5 5
ABC 6
1 6 5 4 3
20 22 23
21
1 10 2 3 5
10
24
5 4
11
6 6
7
8
9 12
2
9 4 13
11 1 3 6 14
6
24
25
10
7 7 5 4
8 11
9 2
12 7
8
9 12
2
13
1 3 6 14
14 13 15 16
21 25
ERQ125A7W1B
ERQ200A7W1B Inverter condensing unit Installation manual
ERQ250A7W1B
CONTENTS Page
The refrigerant R410A requires strict cautions for keeping
1. Introduction........................................................................................... 142 the system clean, dry and tight.
1.1. Combination ............................................................................. 142 ■ Clean and dry
1.2. Standard supplied accessories ................................................ 142
1.3. Technical and Electrical specifications ..................................... 142 Foreign materials (including mineral oils such as
2. Main components ................................................................................. 142 SUNISO oil or moisture) should be prevented from
getting mixed into the system.
3. Selection of location ............................................................................. 142
■ Tight
4. Inspecting and handling the unit........................................................... 143
R410A does not contain any chlorine, does not
5. Unpacking and placing the unit ............................................................ 143
destroy the ozone layer, and does not reduce the
6. Refrigerant piping ................................................................................. 144 earth’s protection against harmful ultraviolet radiation.
6.1. Installation tools ....................................................................... 144 R410A can contribute slightly to the greenhouse effect
6.2. Selection of piping material ...................................................... 144
6.3. Pipe connection ....................................................................... 144
if it is released. Therefore we should take special
6.4. Connecting the refrigerant piping ............................................. 144 attention to check the tightness of the installation.
6.5. Protection against contamination when installing pipes........... 146
Read "6. Refrigerant piping" on page 144 carefully and
7. Leak test and vacuum drying ............................................................... 147
follow these procedures correctly.
8. Field wiring ........................................................................................... 147
8.1. Internal wiring – Parts table...................................................... 148
8.2. Optional parts cool/heat selector.............................................. 148 Since design pressure is 4.0 MPa or 40 bar, pipes of larger
8.3. Power circuit and cable requirements ...................................... 149
8.4. General cautions ...................................................................... 149
wall thickness may be required. The wall thickness of
8.5. System examples..................................................................... 150 piping must be carefully selected, refer to paragraph
8.6. Leading power line and transmission line ................................ 150 "6.2. Selection of piping material" on page 144 for more
8.7. Field line connection: cool/heat selection................................. 150 details.
8.8. Field line connection: power wiring .......................................... 151
8.9. Wiring example for wiring inside unit........................................ 152
Do NOT connect the system to DIII-net devices:
9. Pipe insulation ...................................................................................... 152
10. Checking of unit and installation conditions.......................................... 152
11. Charging refrigerant ............................................................................. 152
11.1. Important information regarding the refrigerant used............... 152
11.2. Precautions when adding R410A............................................. 153
11.3. Stop valve operation procedure ............................................... 153
11.4. Additional refrigerant charge .................................................... 154
11.5. Checks after adding refrigerant................................................ 154
12. Before operation ................................................................................... 155
12.1. Service precautions ................................................................. 155 This could result in malfunction or breakdown of the total system.
12.2. Checks before initial start-up.................................................... 155
12.3. Field setting.............................................................................. 155
12.4. Test operation .......................................................................... 157
13. Service mode operation ....................................................................... 158
14. Caution for refrigerant leaks ................................................................. 159
15. Disposal requirements.......................................................................... 159
READ THIS MANUAL ATTENTIVELY BEFORE STARTING

UP THE UNIT. DO NOT THROW IT AWAY. KEEP IT IN
YOUR FILES FOR FUTURE REFERENCE.
IMPROPER INSTALLATION OR ATTACHMENT OF
EQUIPMENT OR ACCESSORIES COULD RESULT IN
ELECTRIC SHOCK, SHORT-CIRCUIT, LEAKS, FIRE OR
OTHER DAMAGE TO THE EQUIPMENT. BE SURE ONLY
TO USE ACCESSORIES MADE BY DAIKIN WHICH ARE
SPECIFICALLY DESIGNED FOR USE WITH THE
EQUIPMENT AND HAVE THEM INSTALLED BY A
PROFESSIONAL.
DAIKIN EQUIPMENT IS DESIGNED FOR COMFORT
APPLICATIONS. FOR USE IN OTHER APPLICATIONS,
PLEASE CONTACT YOUR LOCAL DAIKIN DEALER.
ALWAYS CONTACT YOUR DEALER FOR ADVICE AND
INFORMATION.
THIS AIR CONDITIONER COMES UNDER THE TERM
"APPLIANCES NOT ACCESSIBLE TO THE GENERAL
PUBLIC".

ERQ125~250A7W1B Installation manual

Inverter condensing unit 141
4PW51323-1
1. INTRODUCTION 3. SELECTION OF LOCATION
1.1. Combination ■ Make sure to provide for adequate measures in order

to prevent that the outdoor unit be used as a shelter
The air handling units can be installed in the following range. by small animals.
■ Always use appropriate air handling units compatible with ■ Small animals making contact with electrical parts can
R410A. cause malfunctions, smoke or fire. Please instruct the
To learn which models of air handling units are compatible with customer to keep the area around the unit clean.
R410A, refer to the product catalogs.
■ The manufacturer of this outdoor unit has limited responsibility Obtain the customer’s permission before installing.
for total capacity of the system because performance is The inverter units should be installed in a location that meets the
determined by the total system. The discharge air may fluctuate following requirements:
depending on selected air handling unit and depending on the
installation configuration. 1 The foundation is strong enough to support the weight of the unit
■ Both air handling unit, digital controller software and hardware and the floor is flat to prevent vibration and noise generation.
are field supply and are to be selected by the installer. Refer to
the manual "Option kit for combination of Daikin condensing If not, the unit may fall over and cause damage or
units with field supplied air handling units" for more details. injury.
The recommended temperature setting on the field supplied
2 The space around the unit is adequate for servicing and the
controller is between 16°C and 25°C.
minimum space for air inlet and air outlet is available. (Refer to
■ Refer to the installation and operation manual of the control box figure 2 and choose one of the possibilities).
or to the Technical Data for allowed heat exchanger
combinations. ABCD Sides along the installation site with obstacles
Suction side
1.2. Standard supplied accessories ■ In case of an installation site where sides A+B+C+D have
obstacles, the wall heights of sides A+C have no impact on
See location 1 in figure 1 for reference to where following accessories service space dimensions. Refer to figure 2 for impact of wall
are supplied with the unit. heights of sides B+D on service space dimensions.
Installation manual 1 ■ In case of an installation site where only the sides A+B have
Operation manual 1 obstacles, the wall heights have no influence on any
Fluorinated greenhouse gases label 1 indicated service space dimensions.
Multilingual fluorinated greenhouse
1
gases label NOTE The service space dimensions in figure 2 are
based on cooling operation at 35°C.
See location 2 in figure 1 for reference to where following accessories
are supplied with the unit.
3 Make sure that there is no danger of fire due to leakage of
Gas side accessory pipe
inflammable gas.
Item Quantity
4 Ensure that water can not cause any damage to the location in
1
case it drips out the unit (e.g. in case of a blocked drain pipe).
1
5 The piping length may not exceed the allowable piping length
Liquid side accessory pipe
(see "4 Piping length restrictions" on page 146)
Item Quantity
6 Select the location of the unit in such a way that neither the
1
discharged air nor the sound generated by the unit disturbs
1 anyone.
7 Make sure that the air inlet and outlet of the unit are not
1.3. Technical and Electrical specifications positioned towards the main wind direction. Frontal wind will
disturb the operation of the unit. If necessary, use a windscreen
Refer to the Engineering Data Book for the complete list of to block the wind.
specifications.
8 Do not install or operate the unit on locations where air contains
high levels of salt, like e.g. in the vicinity of oceans. (Refer for
further information to the engineering databook).
2. MAIN COMPONENTS 9 During installation, avoid the possibility that anybody can climb
on the unit or place objects on the unit.
For main components and function of the main components, refer to
the Engineering Data Book. Falls may result in injury.
10 When installing the unit in a small room, take measures in order
to keep the refrigerant concentration from exceeding allowable
safety limits in the event of a refrigerant leak.
Excessive refrigerant concentrations in a closed room

can lead to oxygen deficiency.
11 The equipment is not intended for use in a potentially explosive

atmosphere.
Installation manual ERQ125~250A7W1B

142 Inverter condensing unit
4PW51323-1
4. INSPECTING AND HANDLING THE UNIT
■ The equipment described in this manual may cause
electronic noise generated from radio-frequency
At delivery, the package should be checked and any damage should
energy. The equipment complies to specifications that be reported immediately to the carrier claims agent.
are designed to provide reasonable protection against
such interference. However, there is no guarantee that When handling the unit, take into account the following:
interference will not occur in a particular installation.
1 Fragile, handle the unit with care.
It is therefore recommended to install the equipment
and electric wires keeping proper distances away from Keep the unit upright in order to avoid compressor
stereo equipment, personal computers, etc... damage.
(See figure 3).
2 Choose on beforehand the path along which the unit is to be
1 Personal computer or radio
brought in.
2 Fuse 3 Bring the unit as close as possible to its final installation position
in its original package to prevent damage during transport. (See
3 Earth leakage breaker
figure 4)
4 Remote control
5 Cool/heat selector 1 Packaging material
6 Air handling unit 2 Opening (large)
7 Control box 3 Belt sling
8 Expansion valve kit 4 Opening (small) (40x45)
5 Protector
In places with weak reception, keep distances of 3 m
or more to avoid electromagnetic disturbance of other 4 Lift the unit preferably with a crane and 2 belts of at least 8 m
equipment and use conduit tubes for power and long. (See figure 4)
transmission lines.
Always use protectors to prevent belt damage and pay attention
■ In heavy snowfall areas, select an installation site to the position of the unit’s centre of gravity.
where snow will not affect the operation of the unit.
■ The refrigerant R410A itself is nontoxic, nonflammable NOTE Use a belt sling of ≤ 20 mm wide that adequately
and is safe. If the refrigerant should leak however, its bears the weight of the unit.
concentration may exceed the allowable limit
depending on room size. Due to this, it could be 5 If a forklift is to be used, preferably transport the unit with pallet
necessary to take measures against leakage. Refer to first, then pass the forklift arms through the large rectangular
the chapter "Caution for refrigerant leaks". openings on the bottom of the unit. (See figure 5)
■ Do not install in the following locations. 5.1 From the moment you use a forklift to move the unit to its final
• Locations where sulfurous acids and other position, lift the unit under the pallet.
corrosive gases may be present in the
atmosphere. 5.2 Once at final position, unpack the unit and pass the forklift arms
Copper piping and soldered joints may corrode, through the large rectangular openings on the bottom of the unit.
causing refrigerant to leak.
• Locations where a mineral oil mist, spray or vapour
NOTE Use filler cloth on the forklift arms to prevent
may be present in the atmosphere. damaging the unit. If the paint on the bottom
frame peels off, the anti corrosion effect may
Plastic parts may deteriorate and fall off or causing
decrease.
water leakage.
• Locations where equipment that produces electro-
magnetic waves is found.
The electromagnetic waves may cause the control 5. UNPACKING AND PLACING THE UNIT
system to malfunction, preventing normal
operation. ■ Remove the four screws fixing the unit to the pallet.
• Locations where flammable gases may leak, where ■ Make sure the unit is installed level on a sufficiently strong base
thinner, gasoline, and other volatile substances are to prevent vibration and noise.
handled, or where carbon dust and other
incendiary substances are found in the Do not use stands to only support the corners. (See figure 6)
atmosphere.
Leaked gas may accumulate around the unit, X Not allowed (except for ERQ125)
causing an explosion. O Allowed (units: mm)
■ When installing, take strong winds, typhoons or
earthquakes into account. ■ Make sure the base under the unit is larger than the 765 mm of
Improper installation may result in fall over of the unit. the unit depth. (See figure 7)
■ The height of the foundation must at least be 150 mm from the
floor.
■ The unit must be installed on a solid longitudinal foundation
(steelbeam frame or concrete) as indicated in figure 7.
Model A B
ERQ125 635 497
ERQ200+250 930 792

4PW51323-1
■ Support the unit with a foundation of 67 mm wide or more. (The 6.2. Selection of piping material
support leg of the unit is 67 mm wide, see figure 7).
1. Foreign materials inside pipes (including oils for fabrication)
■ Fasten the unit in place using four
must be 30 mg/10 m or less.
20 mm
foundation bolts M12. It is best to screw in
the foundation bolts until their length 2. Use the following material specification for refrigerant piping:
remains 20 mm above the foundation ■ Construction material: phosphoric acid deoxidized seamless
surface. copper for refrigerant.
■ Prepare a water drainage channel around the ■ Temper grade: use piping with temper grade in function of
foundation to drain waste water from around the unit. the pipe diameter as listed in the table below.
■ If the unit is to be installed on a roof, check the Pipe Ø Temper grade of piping material
strength of the roof and its drainage facilities first. ≤ 15.9 O
■ If the unit is to be installed on a frame, install the ≥ 19.1 1/2H
waterproofing board within a distance of 150 mm O = Annealed
under the unit in order to prevent infiltration of water 1/2H = Half hard
coming from under the unit.
■ The pipe thickness of the refrigerant piping should comply
■ When installed in a corrosive with relevant local and national regulations. The minimal pipe
environment, use a nut with thickness for R410A piping must be in accordance with the
plastic washer (1) to protect the table below.
nut tightening part from rust.
Minimal thickness
1 Pipe Ø t (mm)
9.5 0.80
15.9 0.99
6. REFRIGERANT PIPING 19.1 0.80
22.2 0.80
Do not insert fingers, rods or other objects into the air 3. In case the required pipe sizes (inch sizes) are not available, it is
inlet or outlet. When the fan is rotating at high speed, it also allowed to use other diameters (mm sizes), taken the
will cause injury. following into account:
■ select the pipe size nearest to the required size.
Use R410A to add refrigerant. ■ use the suitable adapters for the change-over from inch to
All field piping must be installed by a licensed refrigeration mm pipes (field supply).
technician and must comply with relevant local and
national regulations.
6.3. Pipe connection
Caution to be taken when brazing refrigerant piping
Be sure to perform a nitrogen blow when brazing and to read the
Do not use flux when brazing copper-to-copper refrigerant
paragraph " Caution to be taken when brazing refrigerant piping" on
piping. (Particularly for the HFC refrigerant piping)
page 144 first.
Therefore, use the phosphor copper brazing filler metal
(BCuP) which does not require flux. NOTE The pressure regulator for the nitrogen released when
Flux has extremely harmful influence on refrigerant piping doing the brazing should be set to 0.02 MPa or less.
systems. For instance, if the chlorine based flux is used, it (See figure 8)
will cause pipe corrosion or, in particular, if the flux contains
fluorine, it will damage the refrigerant oil. 1 Refrigerant piping
Be sure to perform a nitrogen blow when brazing. Brazing 2 Location to be brazed
without performing nitrogen replacement or releasing 3 Nitrogen
nitrogen into the piping will create large quantities of 4 Taping
oxidized film on the inside of the pipes, adversely affecting
5 Manual valve
valves and compressors in the refrigerating system and
preventing normal operation. 6 Regulator
After completing the installation work, check that the 7 Nitrogen

refrigerant gas does not leak.
Toxic gas may be produced if the refrigerant gas leaks into
the room and comes in contact with a source of fire. Do not use anti-oxidants when brazing the pipe joints.
Ventilate the area immediately in the event of a leak. Residue can clog pipes and break equipment.
In the event of a leak, do not touch the leaked refrigerant

directly. Frostbite may be caused. 6.4. Connecting the refrigerant piping
1 Front connection or side connection
6.1. Installation tools Installation of refrigerant piping is possible as front connection or
side connection (when taken out from the bottom) as shown in
Make sure to use installation tools (gauge manifold charge hose,
the figure.
etc.) that are exclusively used for R410A installations to withstand the
pressure and to prevent foreign materials (e.g. mineral oils such as
SUNISO and moisture) from mixing into the system.
Use a 2-stage vacuum pump with a non-return valve which can
evacuate to –100.7 kPa (5 Torr, –755 mm Hg).
NOTE Make sure the pump oil does not flow oppositely into
the system while the pump is not working.

4PW51323-1
2 Removing the pinched piping (See figure 9)
Any gas or oil remaining inside the stop valve may

blow off the pinched piping. Failure to observe the
instructions in procedure below properly may result in
property damage or personal injury, which may be
serious depending on the circumstances.
1 2 3 Use the following procedure to remove the pinched

1 Left-side connection piping:
2 Front connection 1. Remove the valve lid and make sure
3 Right-side connection
that the stop valves are fully closed.
NOTE Precautions when knocking out knock holes

■ Be sure to avoid damaging the casing 2. Connect a charge hose to service ports of all stop
■ After knocking out the holes, we recommend you valves.
remove the burrs and paint the edges and areas 3. Recover gas and oil from the pinched piping by
around the edges using the repair paint to prevent using a recovery unit.
rusting.
■ When passing electrical wiring through the knock Do not vent gases into the
holes, wrap the wiring with protective tape to atmosphere.
prevent damage.
4. When all gas and oil is recovered from the
pinched piping, disconnect the charge hose and
close the service ports.
5. In case the pinched piping lower parts looks like
detail A in figure 9, proceed with procedure step 8.
In case the pinched piping lower part looks like
detail B in figure 9, follow instructions as per
procedure steps 6-7-8.
6. Cut off the lower part of the smaller pinched
piping with an appropriate tool (e.g. a pipe cutter,
a pair of nippers,...) so that a cross-section is
open allowing remaining oil to drip out in case the
recovery was not complete.
7. Wait until all oil is dripped out.
8. Dissolve the brazing using a burner and remove
the pinched piping or cut the pinched piping off
with a pipe cutter.
See figure 9.
1 Pinched piping
2 Stop valve
3 Service port
4 Point of melting the brazing metal
5 Small lower piece of pipe
Precautions when connecting field piping.

■ Perform brazing at the gas stop valve before
brazing at the liquid stop valve.
■ Add brazing material as shown in the figure.
■ Be sure to use the supplied accessory pipes

when carrying out piping work in the field.
■ Be sure that the field installed piping does not
touch other pipes, the bottom panel or side panel.
Especially for the bottom and side connection, be
sure to protect the piping with suitable insulation,
to prevent it from coming into contact with the
casing.

4PW51323-1
3 Piping connections 4.2 How to calculate the additional refrigerant to be charged
(See figure 10) Additional refrigerant to be charged R (kg)
■ Front connection: R should be rounded off in units of 0.1 kg
Remove the stop valve cover to connect. R=(Total length (m) of liquid piping size at Ø9.5)x0.059
■ Bottom connection: Determine the weight of refrigerant to be charged additionally
Remove the knock holes on the bottom frame and route the referring to the item "Additional refrigerant charge" on page 154
piping under the bottom frame. and fill in the amount on the fluorinated greenhouse gas label.
A Front connection 4.3 Diameters
Remove the stop valve cover to connect.
B Bottom connection: Piping size (mm)
Remove the knock holes on the bottom frame and route the piping Outdoor unit type Gas Liquid
under the bottom frame
125 Ø15.9 Ø9.5
1 Gas pipe stop valve
2 Liquid pipe stop valve 200 Ø19.1 Ø9.5
3 Service port for adding refrigerant 250 Ø22.2 Ø9.5

4 Gas side accessory pipe (1)
5 Gas side accessory pipe (2) 6.5. Protection against contamination when installing
6 Liquid side accessory pipe (1) pipes
7 Liquid side accessory pipe (2)
- Take measures to prevent foreign materials like moisture and
8 Brazing
contamination from mixing into the system.
9 Gas side piping (field supply)
Installation period Protection method
10 Liquid side piping (field supply)
More than a month Pinch the pipe
11 Punch the knockout holes (use a hammer) Less than a month Pinch or tape the pipe
Regardless of the period
■ Processing the gas side accessory pipe (2)
Only in case of connecting at lateral side, cut the gas side
accessory pipe (2) as shown in figure 11. - Great caution is needed when passing copper tubes through
walls.
1 Gas side accessory pipe - Block all gaps in the holes for passing out piping and wiring
2 Cutting location using sealing material (field supply). (The capacity of the unit
3 Gas side piping (field supply) will drop and small animals may enter the machine.)
4 Base Example: passing piping out through the front
Model A B C D 1 Plug the areas marked with " ".

ERQ125 (mm) 166 16 199 246 (When the piping is routed from the
front panel.)
ERQ200 (mm) 156 17 188 247
ERQ250 (mm) 156 23 192 247 2 Gas side piping
3 Liquid side piping
NOTE ■ When connecting the piping on site, be sure to 1 2 3
use the accessory piping.
■ Make sure the onsite piping does not come into After all the piping has been connected, make sure there is
contact with other piping, the bottom frame or side no gas leak. Use nitrogen to perform a gas leak check.
panels of the unit.
4 Piping length restrictions

4.1 Installation limitations
3
2 A
L2
1
L1 B
1 Outdoor unit
3 Air handling unit
Max (m) Min (m)

L1 50 5
L2 5 —
A –5 / +5(*) —
B (*) —
–30 / +30
(*) Below or above the outdoor unit.

4PW51323-1
7. LEAK TEST AND VACUUM DRYING ■ Vacuum drying: Use a vacuum pump which can evacuate to
–100.7 kPa (5 Torr, –755 mm Hg)
The units were checked for leaks by the manufacturer. 1. Evacuate the system from the liquid and gas pipes by using a
vacuum pump for more than 2 hours and bring the system to
After connecting the field piping, perform the following inspections.
–100.7 kPa. After keeping the system under that condition for
1 Preparations more than 1 hour, check if the vacuum gauge rises or not. If it
Referring to figure 12, connect a nitrogen tank, a cooling tank, rises, the system may either contain moisture inside or have
and a vacuum pump to the outdoor unit and perform the leaks.
airtightness test and the vacuum drying. The stop valve and 2. Following should be executed if there is a possibility of moisture
valves A and B in figure 12 should be open and closed as shown remaining inside the pipe (if piping work is carried out during the
in the table below when performing the airtightness test and raining season or over a long period of time, rainwater may enter
vacuum drying. the pipe during work).
After evacuating the system for 2 hours, pressurize the system
1 Pressure reducing valve
to 0.05 MPa (vacuum break) with nitrogen gas and evacuate the
2 Nitrogen system again using the vacuum pump for 1 hour to –100.7 kPa
3 Measuring instrument (vacuum drying). If the system can not be evacuated to
4 Tank (siphon system)
–100.7 kPa within 2 hours, repeat the operation of vacuum
break and vacuum drying.
5 Vacuum pump
Then, after leaving the system in vacuum for 1 hour, confirm that
6 Charge hose the vacuum gauge does not rise.
7 Service port for adding refrigerant
8 Liquid line stop valve
9 Gas line stop valve 8. FIELD WIRING
10 Outdoor unit
11 To air handling unit
All field wiring and components must be installed by a
12 Stop valve service port licensed electrician and must comply with relevant local
13 Dotted lines represent on site piping and national regulations.
14 Valve B The field wiring must be carried out in accordance with the
15 Valve C wiring diagrams and the instructions given below.
16 Valve A Be sure to use a dedicated power circuit. Never use a
power supply shared by another appliance. This can lead
Liquid Gas to electric shock or fire.
State side side
of the valves A and B Valve Valve Valve stop stop Be sure to install an earth leakage circuit breaker.
and the stop valve A B C valve valve (Because this unit uses an inverter, install an earth leakage
Performing the circuit breaker that is capable of handling high harmonics
airtightness test and in order to prevent malfunctioning of the earth leakage
vacuum drying breaker itself.)
(Valve A must always be Close Open Open Close Close
shut. Otherwise the Do not operate until refrigerant piping work is completed.
refrigerant in the unit will (If operated before completion of the piping work, the
pour out.)
compressor may break down.)
2 Airtightness test and vacuum drying Never remove a thermistor, sensor, etc., when connecting
power wiring and transmission wiring.
NOTE Make sure to perform airtightness test (If operated without thermistor, sensor, etc., the
and vacuum drying using the service compressor may break down.)
ports of the stop valves of the liquid The reversed phase protection detector of this product only
side and of the gas side. (For the functions when the product starts up. Consequently,
service port location, refer to the reversed phase detection is not performed during normal
"Caution" label attached on the front operation of the product.
panel of the outdoor unit.)
The reversed phase protection detector is designed to stop
■ See "11.3. Stop valve operation
the product in the event of an abnormality when the
procedure" on page 153 for product is started up.
details on handling the stop valve.
Replace two of the three phases (L1, L2, and L3) during
■ To prevent entry of any contamination and to
reverse-phase protection circuit operation.
prevent insufficient pressure resistance, always
use the special tools dedicated for working with If the possibility of reversed phase exists after a
R410A refrigerant. momentary blackout and the power goes on and off while
the product is operating, attach a reversed phase
■ Airtightness test: protection circuit locally. Running the product in reversed
phase can break the compressor and other parts.
NOTE Make sure to use nitrogen gas.
Means for disconnection must be incorporated in the field
wiring in accordance with the wiring rules.
(An all-pole disconnection switch must be available on the
Pressurize the liquid and gas pipes to 4.0 MPa (40 bar) (do not unit.)
pressurize more than 4.0 MPa (40 bar)). If the pressure does not
drop within 24 hours, the system passes the test. If the pressure
drops, check where the nitrogen leaks from.

4PW51323-1
8.1. Internal wiring – Parts table L1,L2,L3 .............. Live
N.......................... Neutral
Refer to the wiring diagram sticker on the unit. The abbreviations
used are listed below: ............ Field wiring
A1P~A7P ............ Printed circuit board ............... Terminal strip
BS1~BS5 ............ Push button switch (mode, set, return, test, reset) ....................... Connector
C1,C63,C66 ........ Capacitor ...................... Terminal
DS1,DS2 ............. Dip switch
....................... Protective earth (screw)
E1HC~E3HC ....... Crankcase heater
BLK...................... Black
F1U ..................... Fuse (650 V, 8 A, B) (A4P) (A8P)
BLU ..................... Blue
F1U,F2U.............. Fuse (250 V, 3.15 A, T) (A1P)
BRN..................... Brown
F5U ..................... Field fuse
GRN .................... Green
F400U ................. Fuse (250 V, 6.3 A, T) (A2P)
GRY..................... Grey
H1P~H8P ............ Pilot lamp (service monitor - orange)
ORG .................... Orange
H2P: Under preparation or in test operation when
PNK ..................... Pink
blinking
RED..................... Red
H2P: Malfunction detection when light up
WHT .................... White
HAP..................... Pilot lamp (service monitor - green)
YLW..................... Yellow
K1........................ Magnetic relay
K2........................ Magnetic contactor (MIC) NOTE ■ This wiring diagram only applies to the outdoor
K2M,K3M ............ Magnetic contactor (M2C,M3C) (only for ERQ250) unit.
K1R,K2R ............. Magnetic relay (K2M,K3M) ■ When using the option adapter, refer to the
installation manual.
K3R~K5R ............ Magnetic relay (Y1S~Y3S)
■ Refer to the installation manual, for connection
K6R~K9R ............ Magnetic relay (E1HC~E3HC)
wiring to indoor-outdoor transmission F1-F2, and
L1R...................... Reactor on how to use BS1~BS5 and DS1, DS2 switch.
M1C~M3C ........... Motor (compressor) ■ Do not operate the unit by short-circuiting
M1F,M2F ............. Motor (fan) protection device S1PH.
PS ....................... Switching power supply (A1P,A3P)
Q1DI.................... Earth leakage breaker (field supply) 8.2. Optional parts cool/heat selector
Q1RP .................. Phase reversal detection circuit S1S...................... Selector switch (fan, cool/heat)
R1T...................... Thermistor (fin) (A2P) S2S...................... Selector switch (cool/heat)
R1T...................... Thermistor (air) (A1P)
R2T ..................... Thermistor (suction)
NOTE ■ Use copper conductors only.
R4T ..................... Thermistor (coil-deicer) ■ For connection wiring to the central remote
control, refer to the installation manual of the
R5T ..................... Thermistor (coil-outlet) central remote control.
R6T ..................... Thermistor (liquid-pipe receiver) ■ Use insulated wire for the power cord.
R7T ..................... Thermistor (accumulator)
R10...................... Resistor (current sensor) (A4P) (A8P)
R31T~R33T......... Thermistor (discharge) (M1C~M3C)
R50,R59 .............. Resistor
R95...................... Resistor (current limiting)
S1NPH ................ Pressure sensor (high)
S1NPL................. Pressure sensor (low)
S1PH,S3PH ........ Pressure switch (high)
SD1 ..................... Safety devices input
T1A...................... Current sensor (A6P,A7P)
V1R ..................... Power module (A4P,A8P)
V1R,V2R ............. Power module (A3P)
X1A,X4A.............. Connector (M1F,M2F)
X1M..................... Terminal strip (power supply)
X1M..................... Terminal strip (control) (A1P)
X1M..................... Terminal strip (A5P)
Y1E,Y2E.............. Expansion valve (electronic type) (main, subcool)
Y1S ..................... Solenoid valve (hotgas bypass)
Y2S ..................... Solenoid valve (oil return)
Y3S ..................... Solenoid valve (4 way valve)
Y4S ..................... Solenoid valve (injection)
Z1C~Z7C............. Noise filter (ferrite core)
Z1F...................... Noise filter (with surge absorber)

4PW51323-1
8.3. Power circuit and cable requirements ■ Keep power imbalance within 2% of the supply rating.
• Large imbalance will shorten the life of the smoothing
A power circuit (see table below) must be provided for connection of capacitor.
the unit. This circuit must be protected with the required safety
• As a protective measure, the product will stop operating and
devices, i.e. a main switch, a slow blow fuse on each phase and an an error indication will be made, when power imbalance
earth leakage breaker.
exceeds 4% of the supply rating.
Minimum ■ Follow the "electrical wiring diagram" supplied with the unit when
Phase and circuit Recommended Transmission
frequency Voltage ampere fuses line section
carrying out any electrical wiring.
ERQ125 3N~ 50 Hz 400 V 11.9 A 16 A 0.75~1.25 mm2 ■ Only proceed with wiring work after all power is shut off.
ERQ200 3N~ 50 Hz 400 V 18.5 A 25 A 0.75~1.25 mm2 ■ Always ground wires. (In accordance with national regulations of
ERQ250 3N~ 50 Hz 400 V 21.6 A 25 A 0.75~1.25 mm2 the pertinent country.)
When using residual current operated circuit breakers, be sure to use ■ Do not connect the ground wire to gas pipes, sewage pipes,
a high-speed type 300 mA rated residual operating current. lightning rods, or telephone ground wires. This may cause
electric shock.
Point for attention regarding quality of the public electric power
• Combustion gas pipes: can explode or catch fire if there is a
supply
gas leak.
This equipment complies with respectively: • Sewage pipes: no grounding effect is possible if hard plastic
■ EN/IEC 61000-3-11(1) provided that the system impedance Zsys piping is used.
is less than or equal to Zmax and • Telephone ground wires and lightning rods: dangerous when
■ EN/IEC 61000-3-12(2) provided that the short-circuit power Ssc struck by lightning due to abnormal rise in electrical potential
is greater than or equal to the minimum Ssc value in the grounding.
■ This unit uses an inverter, and therefore generates noise, which
at the interface point between the user’s supply and the public will have to be reduced to avoid interfering with other devices.
system. It is the responsibility of the installer or user of the equipment The outer casing of the product may take on an electrical charge
to ensure, by consultation with the distribution network operator if due to leaked electrical current, which will have to be discharged
necessary, that the equipment is connected only to a supply with with the grounding.
respectively:
■ Be sure to install an earth leakage breaker. (One that can
■ Zsys less than or equal to Zmax and handle high-frequency electrical noise.)
■ Ssc greater than or equal to the minimum Ssc value. (This unit uses an inverter, which means that an earth leakage
breaker capable of handling high-frequency electrical noise
Zmax () Minimum Ssc value
must be used in order to prevent malfunctioning of the earth
ERQ125 — — leakage breaker itself.)
ERQ200 — 889 kVA ■ Earth leakage breakers that are especially designed for
ERQ250 0.27 842 kVA protecting ground-faults must be used in conjunction with main
switch and fuse for use with wiring.
Be sure to install a main switch for the complete system. ■ Never connect the power supply in reversed phase.
The unit can not operate normally in reversed phase. If you
NOTE ■ Select the power supply cable in accordance with connect in reversed phase, replace two of the three phases.
relevant local and national regulations.
■ This unit has a reverse phase detection circuit. (If it is activated,
■ Wire size must comply with the applicable local only operate the unit after correcting the wiring.)
and national code.
■ Specifications for local wiring power cord and A main switch or other means for disconnection, having a
branch wiring are in compliance with IEC60245. contact separation in all poles, must be incorporated in the
fixed wiring in accordance with relevant local and national
■ WIRE TYPE H05VV(*)
legislation.
*Only in protected pipes (use H07RN-F when
protected pipes are not used). ■ Power supply wires must be attached securely.
■ If the power supply has a missing or wrong N-phase, equipment
8.4. General cautions will break down.
■ Make sure that all wiring is secure, the specified wires are used,
■ Up to 3 units can be connected by crossover power source
and no external forces act on the terminal connection or wires.
wiring between outdoor units. However, units of smaller capacity
must be connected downstream. For details, refer to the ■ Improper connections or installation may result in fire.
technical data. ■ When wiring the power supply and connecting the remote
■ Make sure to connect the power source wire to the power control wiring and transmission wiring, position the wires so that
source terminal block and to clamp it as shown in figure 13 and the control box lid can be securely fastened.
described in chapter "8.8. Field line connection: power wiring" Improper positioning of the control box lid may result in electric
on page 151. shocks, fire, or overheating of the terminals.
■ For conditional connections, refer to the Technical Data.
■ As this unit is equipped with an inverter, installing a phase
advancing capacitor not only will deteriorate power factor
improvement effect, but also may cause capacitor abnormal
heating accident due to high-frequency waves. Therefore, never
install a phase advancing capacitor.
(1) European/International Technical Standard setting the limits for voltage changes,
voltage fluctuations and flicker in public low-voltage supply systems for equipment
with rated current ≤ 75 A.
(2) European/International Technical Standard setting the limits for harmonic
currents produced by equipment connected to public low-voltage systems with
input current >16 A and ≤ 75 A per phase.

4PW51323-1
8.5. System examples
■ Use a power wire pipe for the power wiring.
(See figure 14)
■ Outside the unit, make sure the weak low voltage
1 Field power supply outdoor unit (400 V) electric wiring (i.e. for the remote control, between
2 Fuse units, etc.) and the high voltage electric wiring do not
pass near each other, keeping them at least 50 mm
apart. Proximity may cause electrical interference,
4 Outdoor unit malfunctions, and breakage.
5 To control box ■ Be sure to connect the power wiring to the power
Use the conductor of sheathed wire (2 wire) (16 V, no polarity)
wiring terminal block and secure it as described under
6 Power supply terminal "8.8. Field line connection: power wiring" on
7 Outdoor unit PC board (A1P) page 151.
8 Control box ■ Inter-unit wiring should be secured as described in
9 Field power supply control box (sheathed wire) (230 V) "8.7. Field line connection: cool/heat selection" on
page 150.
• Secure the wiring with the accessory clamps so
8.6. Leading power line and transmission line that it does not touch the piping and no external
■ Be sure to let the power line and the transmission line pass force can be applied to the terminal.
through a conduit hole. • Make sure the wiring and the electric box lid do not
stick up above the structure, and close the cover
■ Lead the power line from the upper hole on the left side plate,
firmly.
from the front position of the main unit (through the conduit hole
of the wiring mounting plate) or from a knock out hole to be
made in the unit’s bottom plate. (See figure 15) 8.7. Field line connection: cool/heat selection
1 Electric wiring diagram. Printed on the back of the electric box lid. (See figure 16)
2 Power wiring and ground wiring between outdoor units (inside 1 Cool/heat selector
conduit)
(When the wiring is routed out through the lateral panel.) 2 Outdoor unit PC board (A1P)
3 Transmission wiring 3 Take care of the polarity
4 Pipe opening 4 Use the conductor of sheathed wire (2 wire) (no polarity)
5 Conduit 5 Control box
6 Power wiring and ground wiring 6 Outdoor unit
7 Cut off the shaded zones before use.
8 Through cover Fixing transmission wiring (See figure 17)
Precautions when knocking out knockout holes Inside switchbox
■ To punch a knockout hole, hit on it with a hammer.
1 Heating/cooling switching remote control cord (when a heating/
■ After knocking out the holes, we recommend you paint the cooling switch remote control (optional) or field supplied control
edges and areas around the edges using the repair paint to box is connected) (ABC)
prevent rusting. 2 Fix to the indicated plastic brackets using field supplied clamping
■ When passing electrical wiring through the knockout holes, material.
remove any burrs from the knockout hole edges. Wrap the 3 Wiring between the units (control box - outdoor) (F1+F2 left)
wiring with protective tape in order to prevent damage to the 4 Plastic bracket
wires, put the wires through field supplied protective wire
conduits at that location, or install suitable field supplied wire Outside unit
nipples or rubber bushings into the knockout holes.
■ Never connect the power supply to transmission
wiring terminal block. Otherwise the entire system
may break down.
■ Never connect 400 V to the terminal block of the
interconnecting wiring. Doing so will break the entire
system.
- The wiring from the control box must be connected
1 2 3 to the F1/F2 (In-Out) terminals on the PC board in
1 Knockout hole the outdoor unit.
2 Burr
- After installing the interconnecting wires inside the
unit, wrap them along with the on-site refrigerant
3 If there are any possibilities that small animals enter the system
pipes using finishing tape, as shown in figure 18.
through the knockout holes, plug the holes with packing materials
(to be prepared on-site).
1 Liquid pipe
2 Gas pipe
3 Insulator
4 Interconnecting wiring
5 Finishing tape
For the above wiring, always use vinyl cords with 0.75
to 1.25 mm2 sheath or cables (2-core wires). (3-core
wire cables are allowable for the cooler/heater
changeover remote control only.)

4PW51323-1
■ Be sure to keep the power line and transmission line ■ When routing ground wires, secure clearance of
apart from each other. 50 mm or more away from compressor lead wires.
■ Be careful about polarity of the transmission line. Failure to observe this instruction properly may
■ Make sure that the transmission line is clamped as adversely effect correct operation of other units
shown in figure 20. connected to the same ground.
■ Check that wiring lines do not make contact with ■ When connecting the power supply cord, the earth
refrigerant piping. connection must be made before the current-carrying
connections are established. When disconnecting the
■ Firmly close the lid and arrange the electrical wires so
as to prevent the lid or other parts from coming loose. power supply cord, the current-carrying connections
must be separated before the earth connection is.
■ When you do not use a wire conduit, be sure to
Length of the conductors between the power supply
protect the wires with vinyl tubes etc, to prevent the
cord anchorage and the terminal block itself must be
edge of the knock-out hole from cutting the wires.
such that the current-carrying conductors are
tautened before the earthing conductor is in case the
Setting the cool/heat operation power supply cord is pulled loose from the cord
anchorage.
1 Performing cool/heat setting with the remote control connected
to the control box. Precautions when laying power wiring
Keep the cool/heat selector switch (DS1) on the outdoor unit PC ■ Do not connect wiring of different thicknesses to the
board at the factory setting position IN/D UNIT. (See figure 19) power terminal block. (Slack in the power wiring may
1 Remote control cause abnormal heat.)
■ When connecting wiring which is the same thickness,
2 Performing cool/heat setting with the cool/heat selector.
do as shown in the figure below.
Connect the cool/heat selector remote control (optional) to the
A/B/C terminals and set the cool/heat selector switch (DS1) on
the outdoor unit PC board (A1P) to OUT/D UNIT. (See figure 20)
1 Cool/heat selector
3 Perform cool/heat setting with the field supplied controller.

■ For wiring, use the designated power wire and
Set the cool/heat selector switch (DS1) on the outdoor unit PC
connect firmly, then secure to prevent outside
board (A1P) to OUT/D UNIT. (See figure 20).
pressure being exerted on the terminal board.
Connect the A/B/C terminals with the field supplied controller so
that: ■ Use an appropriate screwdriver for tightening the
- A/B/C terminals are not connected for cooling operation terminal screws. A screwdriver with a small head will
strip the head and make proper tightening impossible.
- A and C terminals are short-circuited for heating operation
- B and C are short-circuited for fan only operation ■ Over-tightening the terminal screws may break them.
■ See the table below for tightening torque for the
For low-noise operation, it is necessary to get the optional terminal screws.
’External control adapter for outdoor unit’ (DTA104A61/
62). Tightening torque (N•m)
For details, see the installation manual attached to the M8 (Power terminal block)
5.5~7.3
adapter. M8 (Ground)
M3 (Inter-unit wiring terminal block) 0.8~0.97
8.8. Field line connection: power wiring
The power cord must be clamped to the plastic bracket using field Recommendations when connecting the ground
supplied clamp material.
When pulling the ground wire out, wire it so that it comes
The green and yellow striped wrapped wires must be used for through the cut out section of the cup washer. (An
grounding. (See figure 13) improper ground connection may prevent a good ground
from being achieved.) (See figure 13)
1 Power supply (400 V, 3N~ 50 Hz)
2 Fuse
4 Grounding wire
5 Power supply terminal block
6 Connect each power wire
RED to L1, WHT to L2, BLK to L3 and BLU to N
7 Ground wire (GRN/YLW)
8 Clamp the power wire to the plastic bracket using a field supplied
clamp to prevent external force being applied to the terminal.
9 Clamp (field supply)
10 Cup washer
11 When connecting the earth wire, it is recommended to perform
curling.

4PW51323-1
8.9. Wiring example for wiring inside unit 10. CHECKING OF UNIT AND INSTALLATION
See figure 21. CONDITIONS
1 Electric wiring Be sure to check the following:
2 Wiring between outdoor unit and control box
The piping work
3 Clamp to the electric box with field supplied clamps.
4 When routing out the power/ground wires from the right side:
1 Make sure piping size is correct.
See "6.2. Selection of piping material" on page 144.
5 When routing the remote control cord and inter-unit wiring, secure
clearance of 50 mm or more from the power wiring. Ensure that 2 Make sure insulation work is done.
the power wiring does not contact any heated sections ( ).
See "9. Pipe insulation" on page 152.
6 Clamp to the back of the column support with field supplied 3 Make sure there is no faulty refrigerant piping.
clamps.
See "6. Refrigerant piping" on page 144.
7 When routing out the inter-unit wirings from the opening for piping:
8 When routing out the power/ground wires from the front: The electrical work
9 When routing out the ground wires from the left side: 1 Make sure there is no faulty power wiring or loose nuts.
10 Grounding wire See "8. Field wiring" on page 147.
11 When wiring, pay attention not to detach the acoustic insulators 2 Make sure there is no faulty transmission wiring or loose nuts.
from the compressor.
See "8. Field wiring" on page 147.
12 Power supply
13 Fuse
3 Make sure the insulation resistance of the main power circuit is
not deteriorated.
Using a megatester for 500 V, check that the insulation
15 Ground wire
resistance of 2 M or more is attained by applying a voltage of
16 Outdoor unit 500 V DC between the power terminals and earth. Never use
the megatester for the transmission wiring (between outdoor and
air handling unit, outdoor and COOL/HEAT selector, etc.).
9. PIPE INSULATION
After finishing the leak test and vacuum drying, the piping must be
insulated. Take into account the following points:
11. CHARGING REFRIGERANT
■ Make sure to insulate the connection piping and refrigerant The outdoor unit is factory charged, but depending on the length of
branch kits entirely. the piping when installed, the outdoor unit may require additional
■ Be sure to insulate liquid and gas piping (for all units). charging.
■ Use heat resistant polyethylene foam which can withstand a For charging the additional refrigerant follow the procedure as
temperature of 70°C for liquid side piping and polyethylene foam described in this chapter.
which can withstand a temperature of 120°C for gas side piping.
Refrigerant can not be charged until all field wiring and
■ Reinforce the insulation on the refrigerant piping according to
field piping has been completed.
the installation environment.
Refrigerant may only be charged after performing the leak
Ambient temperature Humidity Minimum thickness test and the vacuum drying.
≤ 30°C 75% to 80% RH 15 mm
>30°C ≥ 80 RH 20 mm 11.1. Important information regarding the refrigerant
Condensation might form on the surface of the insulation. used
■ If there is a possibility that condensation on the stop valve might This product contains fluorinated greenhouse gases covered by the
drip down into the air handling unit through gaps in the insulation Kyoto Protocol. Do not vent gases into the atmosphere.
and piping because the outdoor unit is located higher than the
air handling unit this must be prevented by sealing up the Refrigerant type: R410A
connections. See figure 22. GWP(1) value: 1975
(1) GWP = global warming potential
1 Gas line stop valve
2 Liquid line stop valve Please fill in with indelible ink,
3 Service port for adding refrigerant ■ ➀ the factory refrigerant charge of the product,
4 Sealing up treatment ■ ➁ the additional refrigerant amount charged in the field and
5 Insulation ■ ➀+➁ the total refrigerant charge
6 Air handling unit - outdoor interconnection piping on the fluorinated greenhouse gases label supplied with the product.
■ For cooling only units, insulation which can withstand 70°C is
also sufficient for gas side piping.
Be sure to insulate local pipes, as touching them can

cause burns.

4PW51323-1
The filled out label must be adhered on the inside of the product and 11.3. Stop valve operation procedure
in the proximity of the product charging port (e.g. on the inside of the
service cover).
■ Do not open the stop valve until all piping and
1 factory refrigerant electrical steps of "10. Checking of unit and
Contains fluorinated greenhouse gases covered by the Kyoto Protocol 4
charge of the product: installation conditions" on page 152 are completed. If
kg see unit name plate the stop valve is left open without turning on the
1
2 additional refrigerant power, it may cause refrigerant to build up in the
kg amount charged in the compressor, leading to insulation degradation.
2
field
■ Always use a charge hose for service port connection.
kg 3 total refrigerant charge ■ After tightening the cap, check that no refrigerant
3
4 Contains fluorinated leaks are present.
6 5 greenhouse gases
covered by the Kyoto Size of stop valve
Protocol
5 outdoor unit The sizes of the stop valves connected to the system are as listed in
the table below.
6 refrigerant cylinder
and manifold for ERQ125 ERQ200 ERQ250
charging
Liquid line stop valve Ø9.5
NOTE National implementation of EU regulation on certain Gas line stop valve Ø15.9 Ø19.1 Ø25.4(*)
fluorinated greenhouse gases may require to provide
(*) The model ERQ250 supports field piping of Ø22.2 on the accessory pipe
the appropriate official national language on the unit. supplied with the unit.
Therefore, an additional multilingual fluorinated
greenhouse gases label is supplied with the unit. Opening stop valve (See figure 23)
Sticking instructions are illustrated on the backside of 1 Service port
that label.
2 Cap
3 Hexagon hole
11.2. Precautions when adding R410A 4 Shaft
Be sure to charge the specified amount of refrigerant in liquid state to 5 Seal
the liquid pipe. 1. Remove the cap and turn the valve counterclockwise with the
Since this refrigerant is a mixed refrigerant, adding it in gas form may hexagon wrench.
cause the refrigerant composition to change, preventing normal 2. Turn it until the shaft stops.
operation.
■ Before charging, check whether the refrigerant cylinder is Do not apply excessive force to the stop valve. Doing
equipped with a siphon tube or not. so may break the valve body, as the valve is not a
backseat type. Always use the special tool.
Charge the liquid Charge the liquid
refrigerant with the refrigerant with the
cylinder in upright cylinder in up-side-down 3. Make sure to tighten the cap securely. Refer to the table below
position. position.
Tightening torque N•m (Turn clockwise to close)
Shaft
■ Be sure to use tools exclusively for R410A to ensure required Hexagonal
pressure resistance and to prevent foreign materials from mixing Stop valve size Valve body wrench Cap (valve lid) Service port
into the system. Ø9.5 5.4~6.6 4 mm 13.5~16.5

Ø15.9 13.5~16.5 6 mm 23.0~27.0
Charging with an unsuitable substance may cause 11.5~13.9
Ø19.1
explosions and accidents, so always make sure that the 27.0~33.0 8 mm 22.5~27.5
appropriate refrigerant (R410A) is charged. Ø25.4
Refrigerant containers must be opened slowly. Closing stop valve (See figure 23)
1. Remove the cap and turn the valve clockwise with the hexagon
wrench.
2. Securely tighten the valve until the shaft contacts the main body
seal.
For the tightening torque, refer to the table above.

4PW51323-1
11.4. Additional refrigerant charge 2 Normal system display
The refrigerant leak detection function can not be used. LED display Cooling/Heating
Micro-
(Default changeover
computer
status
operation Ready Indi- Bulk Bulk Low
before
monitor Mode /Error vidual (master) (slave) noise Demand Multi
Follow the procedures below. delivery)
Single
When charging a system, charging over
permissible quantity can cause liquid hammer.
the
outdoor unit c x x w x x x x x
system
Always use protective gloves and protect your eyes
when charging refrigerant. 3 Remote control malfunction code display
When the refrigerant charging procedure is done or
when pausing, close the valve of the refrigerant tank Remote control heating mode malfunction codes
immediately. If the tank is left with the valve open, the
Error
amount of refrigerant which is properly charged may code
get off point. More refrigerant may be charged by any
P8 Close valve A immediately and press the TEST OPERATION
remaining pressure after the unit has stopped. recharge button once.
operation The operation will restart from the charging mode judgement
Electric shock warning onwards.
P2 Close valve A immediately. Check
Close the electric box lid before turning on the main
charge following items:
power. After correcting the
hold - Check if the gas side stop valve is
abnormality, restart
Perform the settings on the circuit board (A1P) of the opened correctly
the automatic
- Check if the valve of the refrigerant
outdoor unit and check the LED display after the cylinder is opened
charging procedure
power is on via the service lid which is in the lid of the again.
- Check if the air inlet and outlet of the
electric box. air handling unit are not obstructed
Operate switches with an insulated
stick (such as a ball-point pen) to Remote control cooling mode malfunction codes
avoid touching the life parts. Error code
Make sure to re-attach the
Close valve A and replace the empty cylinder. When renewed,
inspection cover into the switch box cover after the job open valve A (the outdoor unit will not stop operating).
is finished. The code on the display shows the unit where a cylinder is to be
PA, PH, PC
renewed:
replace
PA = master unit, PH = slave unit 1, PC = slave unit 2, flashing PA,
Make sure to turn ON the power 6 hours before cylinder
PH and PC = all units
starting the operation. This is necessary to warm the After recplacing the cylinder, open valve A again and continue the
crankcase by the electric heater. work.
If operation is performed within 12 minutes after the air P8 Close valve A immediately.
handling unit and outdoor units are turned on, the recharge Restart the automatic charging procedure again.
operation
H2P-LED will be lit and the compressor will not
operate. Close valve A immediately. Check
following items:
- Check if the gas side stop valve is
NOTE See "11.3. Stop valve operation procedure" on P2
opened correctly
page 153 for details on how to handle stop valves. - Check if the valve of the refrigerant
charge
cylinder is opened After correcting the
The refrigerant charging port is connected to the hold
- Check if the air inlet and outlet of the abnormality, restart
piping inside the unit. air handling unit are not obstructed the automatic
The unit’s internal piping is already factory - Check if the indoor temperature is not charging procedure
lower than 20°C DB again.
charged with refrigerant, so be careful when
connecting the charge hose. Close valve A immediately. Confirm the
* malfunction code by the remote control
After adding the refrigerant, do not forget to close abnormal and correct the abnormality by following
the lid of the refrigerant charging port. stop the "Correcting after abnormal completion
of the test operation".
The tightening torque for the lid is 11.5 to
13.9 N•m.
In order to ensure uniform refrigerant distribution, 11.5. Checks after adding refrigerant
it may take the compressor ±10 minutes to start
Are the stop valves for both liquid and gas open?
up after the unit has started operation. This is not
a malfunction. Is the amount of refrigerant, that has been added, recorded?
Make sure to open the stop valves after charging the

1 Charge with the outdoor unit at standstill refrigerant.
1. Calculate how much refrigerant to be added using the formula Operating with the stop valves closed will damage the
explained in the chapter "4.2 How to calculate the additional compressor.
refrigerant to be charged" on page 146.
2. Open valve C (valves A and B and the stop valves must be left
closed) and charge the required amount of refrigerant through
the liquid side stop valve service port.
■ When the required amount of refrigerant is fully charged,
close valve C. Record the amount of refrigerant that was
added on the additional refrigerant charge label provided with
the unit and attach it on the back side of the front panel.
Perform the test procedure as described in "Test operation
procedure".

4PW51323-1
12. BEFORE OPERATION 12.2. Checks before initial start-up
NOTE Remark that during the first running period of the unit,
12.1. Service precautions required power input may be higher than stated on the
nameplate of the unit. This phenomenon originates
from the compressor that needs elapse of a 50 hours
run in period before reaching smooth operation and
stable power consumption.
WARNING: ELECTRIC SHOCK
Caution when performing service to inverter Make sure that the circuit breaker on the power supply
equipment panel of the installation is switched off.
Attach the power wire securely.
1 Do not open the electric box cover for 10 minutes after
the power supply is turned off. Introducing power with a missing N-phase or with a
mistaken N-phase will break the equipment.
2 Measure the voltage between terminals on the
terminal block for power supply with a tester and After the installation, check the following before switching on the
confirm that the power supply is shut off. circuit breaker:
In addition, measure the points, as shown in the figure
1 The position of the switches that require an initial setting
below, with a tester and confirm that the voltage of the
capacitor in the main circuit is less than 50 V DC. Make sure that switches are set according to your application
needs before turning the power supply on.
A2P 2 Power supply wiring and transmission wiring
A1P
TP1 TP2 Use a designated power supply and transmission wiring and
make sure that it has been carried out according to the
A3P instructions described in this manual, according to the wiring
diagrams and according to local and national regulations.
3 Pipe sizes and pipe insulation
Make sure that correct pipe sizes are installed and that the
3 To prevent damaging the PC-board, touch a insulation work is properly executed.
noncoated metal part to eliminate static electricity
4 Air tight test and vacuum drying
before pulling out or plugging in connectors.
Make sure the air tight test and vacuum drying were completed.
4 The performing of the service to the inverter
equipment must be started after the junction 5 Additional refrigerant charge
connectors X1A and X2A for the fan motors in the The amount of refrigerant to be added to the unit should be
outdoor unit are been pulled out. Be carefull not to written on the included "Added Refrigerant" plate and attached
touch the live parts. to the rear side of the front cover.
(If a fan rotates due to strong wind, it may store 6 Insulation test of the main power circuit
electricity in the capacitor or in the main circuit and
Using a megatester for 500 V, check that the insulation
cause electric shock.)
resistance of 2 M or more is attained by applying a voltage of
5 After the service is finished, plug the junction 500 V DC between power terminals and earth. Never use the
connecter back in. Otherwise the error code E7 will be megatester for the transmission wiring.
displayed on the remote control and normal operation
7 Installation date and field setting
will not be performed.
Be sure to keep record of the installation date on the sticker on
For details refer to the wiring diagram labeled on the back the rear of the upper front panel according to EN60335-2-40.
of the electric box cover. and keep record of the contents of the field setting.
Pay attention to the fan. It is dangerous to inspect the unit while the
fan is running. Be sure to turn off the main switch and to remove the 12.3. Field setting
fuses from the control circuit located in the outdoor unit.
If required, carry out field settings according to the following
NOTE Play it safe! instructions. Refer to the service manual for more details.
For protection of the PCB, touch the switch box casing
by hand in order to eliminate static electricity from your Opening the switch box and handling the switches
body before performing service.
When carrying out field settings, remove
the inspection cover (1).
1
Operate the switches with an insulated
stick (such as a ball-point pen) to avoid 2
touching live parts.
Make sure to re-attach the inspection cover (1) into the switch box
cover (2) after the job is finished.
NOTE Make sure that all outside panels, except for the panel
on the electric box, are closed while working.
Close the lid of the electric box firmly before turning on
the power.

4PW51323-1
Location of the dip switches, LEDs and buttons Check operation procedure
1 LED H1~8P 1 Turn the power on for the outdoor unit, the control box and air
2 Push button switches handling unit.
BS1~BS5
Be sure to turn the power on at least 6 hours before operation
3 Dip switch 1 (DS1: 1~4) inorder to have power running to the crank case heater.
4 Dip switch 2 (DS2: 1~4) 1 2 Make sure that transmission is normal by checking the LED
5 Dip switch 3 (DS3: 1~2) 2
display on the outdoor unit circuit board (A1P). (If transmission is
4 normal, each LED will be displayed as shown below.)
3
5 LED display Micro- Cooling/Heating
(Default computer changeover
status
operation Ready Indivi- Bulk Bulk Low
before
LED state delivery)
monitor Mode /Error dual (master) (slave) noise Demand Multi
Throughout the manual the state of the LEDs is indicated as follows: Single
outdoor unit c x x w x x x x x
x OFF system
w ON
Setting the mode
c Blinking
The set mode can be changed with the BS1 MODE button according
to the following procedure:
Setting the dip switches (only in case of a heat pump unit) For setting mode 1: Press the BS1 MODE button once, the
What to set with dip switch DS1 H1P LED is off x.
1 COOL/HEAT selector (refer to "8.7. Field line connection: cool/ For setting mode 2: Press the BS1 MODE button for
heat selection" on page 150) 5 seconds, the H1P LED is on w.
( OFF = not installed = factory setting)
If the H1P LED is blinking c and the BS1 MODE button is pushed
2~4 NOT USED once, the setting mode will change to setting mode 1.
DO NOT CHANGE THE FACTORY SETTING.
What to set with dip switch DS2 NOTE If you get confused in the middle of the setting
1~4 NOT USED process, push the BS1 MODE button. Then it returns
DO NOT CHANGE THE FACTORY SETTING. to setting mode 1 (H1P LED is off).
What to set with dip switch DS3
1+2 NOT USED
Setting mode 1
DO NOT CHANGE THE FACTORY SETTING.
(not in case of cooling only unit)
Setting the push button switch (BS1~5) The H1P LED is off (COOL/HEAT selection setting).
Setting procedure
Function of the push button switch which is located on the outdoor
unit PCB (A1P): 1 Push the BS2 SET button and adjust the LED indication to
either one of the possible settings as shown below in the field
TEST: C/H SELECT marked :
MODE L.N.O.P DEMAND MULTI
HWL: IND MASTER SLAVE
1 In case of COOL/HEAT setting by each individual outdoor unit
circuit.
H1P H2P H3P H4P H5P H6P H7P H8P
BS1 BS2 BS3 BS4 BS5
1 x x c x x x x
For changing the set mode

2 Push the BS3 RETURN button and the setting is defined.
BS1 MODE
BS2 SET For field setting
BS3 RETURN For field setting
BS4 TEST For test operation
BS5 RESET For resetting the address when the wiring is changed
The figure shows state of the LED indications when the unit is
shipped from the factory.

4PW51323-1
4 Push the BS3 RETURN button and the setting is defined.
Setting mode 2
5 When the BS3 RETURN button is pushed again, the operation
The H1P LED is on. starts according to the setting.
Setting procedure Refer to the service manual for more details and for other settings.
1 Push the BS2 SET button according to the required function Confirmation of the set mode
(A~H). The LED indication that matches the required function is
shown below in the field marked : The following items can be confirmed by setting mode 1 (H1P
LED is off)
Possible functions
A additional refrigerant charging operation (not applicable). Check the LED indication in the field marked .
B refrigerant recovery operation/vacuuming operation. 1 Indication of the present operation state
C setting of high static pressure.
- x, normal
D automatic low noise operation setting at nighttime.
E low noise operation level setting ( L.N.O.P ) via the external
- w, abnormal
control adapter. - c, under preparation or under test operation
F power consumption limitation setting ( DEMAND ) via the external
control adapter. H1P H2P H3P H4P H5P H6P H7P
G enabling function of the low noise operation level setting x x w x x x x

( L.N.O.P ) and/or power consumption limitation setting
( DEMAND ) via the external control adapter (DTA104A61/62). 2 Indication of COOL/HEAT selection setting
H check operation (without initial refrigerant decision)
1 When set to COOL/HEAT change-over by each individual outdoor
unit circuit (= factory setting).
A w x w x w x x H1P H2P H3P H4P H5P H6P H7P
B w x w x w x w 1(*) x x w x x x x
C w x w x x w x (*) This setting = factory setting.
D w x w x w w x 3 Indication of low noise operation state L.N.O.P
w x w w x x w - x standard operation (= factory setting)

w L.N.O.P operation
E
-
F w x w w w w x
G w x x w w x x
x x w x x x x
H w x x x x w w
4 Indication of power consumption limitation setting DEMAND
2 When the BS3 RETURN button is pushed, the current setting is
defined. - x standard operation (= factory setting)
3 Push the BS2 SET button according to the required setting - w DEMAND operation
possibility as shown below in the field marked . H1P H2P H3P H4P H5P H6P H7P
3.1 Possible settings for function A, B, C, G and H are ON (ON) or x x w x x x x
OFF (OFF).
H1P H2P H3P H4P H5P H6P H7P 12.4. Test operation
ON w x x x x c x
w x x x x x c
(*)
Do not insert fingers, rods or other objects into the air
OFF
inlet or outlet. When the fan is rotating at high speed, it
(*) This setting = factory setting
will cause injury.
3.2 Possible settings for function D
The noise of level 3 < level 2 < level 1 ( 1 ). Do not perform the test operation while working on the
air handling units.
OFF (*)
w x x x x x x When performing the test operation, not only the outdoor
unit, but the connected air handling unit will operate as
1 w x x x x x c well. Working on a air handling unit while performing a test
2 w x x x x c x operation is dangerous.
3 w x x x x c c In the check operation, the following checks and judgement will
(*) This setting = factory setting be performed:
3.3 Possible settings for function E and F Check of the stop valve opening
For function E ( L.N.O.P ) only: the noise of level 3 < level 2 Check for wrong wiring
< level 1 ( 1 ).
For function F ( DEMAND ) only: the power consumption of Judgement of piping length
level 1< level 2 < level 3 ( 3 ). It takes ±30 minutes to complete the check operation.
1 w x x x x x c
2 (*)
w x x x x c x
3 w x x x c x x
(*) This setting = factory setting

4PW51323-1
Check operation procedure Correcting after abnormal completion of the test operation
1 Close the electric box lid and all front panels except the one on The test operation is only completed if there is no malfunction code
the side of the electric box. displayed on the remote control. In case of a displayed malfunction
code, perform the following actions to correct the abnormality:
2 Turn on the power to the outdoor unit, control box and air
handling units. Be sure to turn the power ON at least 6 hours Confirm the malfunction code on the remote control
before operation in order to have power running to the crank Installation error Error code Remedial action
case heater.
The stop valve of an E3 Check referring to the table in
3 Make the field setting as needed using the push buttons on the outdoor unit is left E4 "11.4. Additional refrigerant charge"
closed. F3 on page 152
PCB (A1P) of the outdoor unit. Refer to "12.3. Field setting" on
UF
page 155.
The phases of the U1 Exchange two of the three phases
4 Set the check operation (without initial refrigerant decision) power to the outdoor (L1, L2, L3) to make a positive
following setting mode 2 in the field setting and perform the units are reversed. phase connection.
check operation. No power is supplied U1 Check if the power wiring for the
to an outdoor unit, U4 outdoor units are connected
The system operates for ±30 minutes and automatically stops control box or air correctly.
the check operation. handling unit (If the power wire is not connected
(including phase to L2 phase, no malfunction display
If no malfunction code is displayed on the remote control interruption). will appear and the compressor will
after the system has stopped, check if the operation is not work.)
completed. Normal operation will be possible after 5 minutes. Incorrect UF Check if the refrigerant line piping
interconnections and the unit wiring are consistent
If a malfunction code is displayed on the remote control, between units with each other.
correct the malfunction and perform the check operation
Refrigerant E3 Recalculate the required amount of
again as decribed in "Correcting after abnormal completion of overcharge F6 refrigerant from the piping length
the test operation" on page 156 UF and correct the refrigerant charge
level by recovering any excessive
Test operation procedure refrigerant with a refrigerant
recovery machine.
1 Close all front panels except the front panel of the electric box.
Insufficient refrigerant E4 Check if the additional refrigerant
2 Turn ON the power to all outdoor units and the connected air F3 charge has been finished correctly.
handling units. Recalculate the required amount of
refrigerant from the piping length
Be sure to turn on the power 6 hours before operation in order to and add an adequate amount of
have power running to the crank case heater and to protect the refrigerant.
compressor.
After correcting the abnormality, press the BS3 RETURN button
3 Make the field setting as described in the paragraph "12.3. Field and reset the malfunction code.
setting" on page 155.
Carry out the test operation again and confirm that the
4 Press the BS1 MODE button once, and set to the SETTING abnormality is properly corrected.
MODE (H1P LED = OFF).
5 Press and hold the BS4 TEST button down for 5 seconds or
more. The unit will start the test operation.
13. SERVICE MODE OPERATION
The test operation is automatically carried out in cooling
mode, the H2P LED will light up and the messages "Test Vacuuming method
operation" and "Under centralized control" will display on the
At the first installation, this vacuuming is not required. It is required
remote control.
only for repair purposes.
It may take 10 minutes to bring the state of the refrigerant
uniform before the compressor starts. 1 When the unit is at standstill and under the setting mode 2, set
the required function B (refrigerant recovery operation/
During the test operation, the refrigerant running sound or the
vacuuming operation) to ON (ON).
magnetic sound of a solenoid valve may become loud and
- After this is set, do not reset the setting mode 2 until the
the LED display may change, but these are not malfunctions.
vacuuming is finished.
During the test operation, it is not possible to stop the unit - The H1P LED is on and the remote control indicates
operation from a remote control. To abort the operation, (test operation) and (external control) and the
press the BS3 RETURN button. The unit will stop after operation will be prohibited.
±30 seconds.
2 Evacuate the system with a vacuum pump.
6 Close the front panel in order to let it not be the cause of
misjudgement. 3 Press the BS1 MODE button and reset the setting mode 2.
7 Check the test operation results by the LED display on the Refrigerant recovery operation method
outdoor unit. by a refrigerant reclaimer
H1P H2P H3P H4P H5P H6P H7P 1 When the unit is at standstill and under the setting mode 2, set
Normal completion x x w x x x x the required function B (refrigerant recovery operation/
vacuuming operation) to ON (ON).
Abnormal completion x w w x x x x - The air handling unit and the outdoor unit expansion valves
8 When the test operation is fully completed, normal operation will will fully open and some solenoid valves will be turned on.
be possible after 5 minutes. - The H1P LED is on and the remote control indicates
(test operation) and (external control) and the
Otherwise, refer to " Correcting after abnormal completion of the
operation will be prohibited.
test operation" on page 158 to take actions for correcting the
abnormality.

4PW51323-1
2 Cut off the power supply to the control box, air handling unit and 2 Calculate the smallest room volume (m3)
the outdoor unit with the circuit breaker. After the power supply In a case such as the following, calculate the volume of (A), (B)
to one side is cut off, cut off the power supply to the other side as a single room or as the smallest room.
within 10 minutes. Otherwise, the communication between the
air handling and outdoor unit may become abnormal and the A. Where there are no smaller room divisions
expansion valves will be completely closed again.
3 Recover the refrigerant by a refrigerant reclaimer. For details,
see the operation manual delivered with the refrigerant
reclaimer.
14. CAUTION FOR REFRIGERANT LEAKS

Introduction
B. Where there is a room division but there is an
The installer and system specialist shall secure safety against opening between the rooms sufficiently large to
leakage according to local regulations or standards. The permit a free flow of air back and forth.
following standards may be applicable if local regulations are
not available.
This system uses R410A as refrigerant. R410A itself is an entirely
safe non-toxic, non-combustible refrigerant. Nevertheless care must
be taken to ensure that air conditioning facilities are installed in a
room which is sufficiently large. This assures that the maximum
concentration level of refrigerant gas is not exceeded, in the unlikely 1
event of major leak in the system and this in accordance to the local 2
applicable regulations and standards.
1 opening between rooms

Maximum concentration level 2 partition
(Where there is an opening without a door or where there
The maximum charge of refrigerant and the calculation of the are openings above and below the door which are each
maximum concentration of refrigerant is directly related to the equivalent in size to 0.15% or more of the floor area.)
humanly occupied space in to which it could leak.
3 Calculating the refrigerant density using the results of the
The unit of measurement of the concentration is kg/m3 (the weight in calculations in steps 1 and 2 above.
kg of the refrigerant gas in 1 m3 volume of the occupied space).
Compliance to the local applicable regulations and standards for the total volume of
refrigerant in the
maximum allowable concentration level is required.
≤
refrigerant system
According to the appropriate European Standard, the maximum maximum concentration level
size (m3) of smallest (kg/m3)
allowed concentration level of refrigerant to a humanly space for
room in which there is
R410A is limited to 0.44 kg/m3. an air handling unit
installed
If the result of the above calculation exceeds the maximum

concentration level then make similar calculations for the second
then third smallest room and so until the result falls short of the
maximum concentration.
4 Dealing with the situations where the result exceeds the
maximum concentration level.
Where the installation of a facility results in a concentration in
excess of the maximum concentration level then it will be
Pay special attention to places, such as a basements, etc. where necessary to revise the system.
refrigerant can stay, since refrigerant is heavier than air. Please consult your supplier.
Procedure for checking maximum concentration

Check the maximum concentration level in accordance with steps 1
15. DISPOSAL REQUIREMENTS
to 4 below and take whatever action is necessary to comply.
1 Calculate the amount of refrigerant (kg) charged to each system parts must be done in accordance with relevant local and national
separately. legislation.
amount of
refrigerant in a
single unit system
+ additional charging
amount (amount of
refrigerant added
= total amount of
refrigerant (kg) in
the system
(amount of locally in
refrigerant with accordance with
which the system the length or
is charged before diameter of the
leaving the factory) refrigerant piping)
NOTE Where a single refrigerant facility is divided into

2 entirely independent refrigerant systems, use the
amount of refrigerant with which each separate system
is charged.

4PW51323-1
OPERATION MANUAL
Operation manual
English
Bedienungsanleitung
Deutsch
Invertierer Verflüssiger
Manuel d'utilisation
Français
Groupe condenseur à inverter
Gebruiksaanwijzing
Nederlands
Condensorunit met inverter
Manual de operación
Español
Unidad condensadora Inverter
Manuale d'uso
Italiano
Unità di condensazione a inverter
ERQ100A7V1B
Manual de operações
ERQ125A7V1B Unidade de condensação com inversor
Portugues
ERQ140A7V1B

\ \
ERQ125A7W1B
ERQ200A7W1B Instrukcja obs³ugi
polski
ERQ250A7W1B Skraplacz typu Inverter
1 2
3 6 5 1 3 6 5 1
2 2
13
7 7
12 9 8 4 11 10 9 8 14
1 2
1 4 2 3
3 4
1
2
UNIT NO.
3 4 5
6 7 8
2+3 2+3 2+3

1 1 1
1 1
6 7 8
NOTES
ERQ100A7V1B ERQ125A7W1B
ERQ125A7V1B
ERQ140A7V1B
ERQ200A7W1B
ERQ250A7W1B
Inverter condensing unit Operation manual
CONTENTS Page
Warnings
1. Safety cautions..................................................................................... 162
■ It is not good for your health to expose your body to the air flow
2. Important information regarding the refrigerant used ........................... 163 for a long time.
3. What to do before operation................................................................. 163 ■ In order to avoid electric shock, fire or injury, or if you detect any
4. Remote control..................................................................................... 164 abnormality such as smell of fire, turn off the power supply and
5. Changeover switch: Name and function of each switch....................... 164 call your dealer for instructions.
6. Operation range ................................................................................... 164 ■ Ask your dealer for installation of the air conditioner.
7. Operation procedure ............................................................................ 164 Incomplete installation performed by yourself may result in a
7.1. Cooling, heating, and fan only operation ................................. 164 water leakage, electric shock, and fire.
8. Energy saving and optimum operation................................................. 165 ■ Do not place objects in direct proximity of the outdoor unit and
9. Maintenance......................................................................................... 165 do not let leaves and other debris accumulate around the unit.
9.1. Maintenance after a long stop period....................................... 165 Leaves are a hotbed for small animals which can enter the unit.
9.2. Maintenance before a long stop period ................................... 165 Once in the unit, such animals can cause malfunctions, smoke
10. Following symptoms are not air conditioner troubles ........................... 165 or fire when making contact with electrical parts.
11. Troubleshooting.................................................................................... 166 ■ Ask your dealer for improvement, repair, and maintenance.
12. After-sales service and warranty .......................................................... 167 Incomplete improvement, repair, and maintenance may result in
12.1. After-sales service ................................................................... 167
a water leakage, electric shock and fire.
12.2. Shortening of "maintenance cycle" and "replacement cycle" ■ Do not insert fingers, rods or other objects into the air inlet or
needs to be considered in following situations ........................ 167 outlet. When the fan is rotating at high speed, it will cause injury.
■ Never let the air handling unit or the remote control get wet.
Thank you for purchasing this Daikin air conditioner. It may cause an electric shock or a fire.
Carefully read this operation manual before using the air ■ Never use a flammable spray such as hair spray, lacquer or
conditioner. It will tell you how to use the unit properly and paint near the unit.
help you if any trouble occurs. After reading the manual, It may cause a fire.
file it away for future reference. ■ Never replace a fuse with that of wrong ampere ratings or other
wires when a fuse blows out.
Use of wire or copper wire may cause the unit to break down or
cause a fire.
■ Never put any objects into the air inlet or outlet.
Objects touching the fan at high operating speed can be
1. SAFETY CAUTIONS dangerous.
■ Never press the button of the remote control with a hard, pointed
Read the following cautions carefully and use your equipment object.
properly. The remote control may be damaged.
WARNING ■ Never pull or twist the electric wire of the remote control.
It may cause the unit to malfunction.
Improper handling can lead to such serious consequences
as death, severe injury or damage to the equipment. ■ Never inspect or service the unit by yourself.
Ask a qualified service person to perform this work.
■ To prevent refrigerant leak, contact your dealer.
NOTE These instructions will ensure proper use of the When the system is installed and runs in a small room, it is
equipment. required to keep the concentration of the refrigerant, if by any
Be sure to follow these important safety cautions. chance coming out, below the limit. Otherwise, oxygen in the
room may be affected, resulting in a serious accident.
Keep these warning sheets handy so that you can refer to them ■ The refrigerant in the air conditioner is safe and normally does
if needed. not leak. If the refrigerant leaks in the room, contact with a fire of
Also, if this equipment is transferred to a new user, make sure to a burner, a heater or a cooker may result in a harmful gas.
hand over this user’s manual to the new user. Turn off any combustible heating devices, ventilate the room
and contact the dealer where you purchased the unit.
Do not use the air conditioner until a service person confirms
that the portion where the refrigerant leaks is repaired.
■ Improper installation or attachment of equipment or accessories
could result in electric shock, short-circuit, leaks, fire or other
damage to the equipment. Be sure to use only accessories
made by Daikin which are specifically designed for use with the
equipment and have them installed by a professional.
■ Ask your dealer to move and reinstall the air conditioner.
Incomplete installation may result in a water leakage, electric
shock, and fire.
Operation manual ERQ100~140A7V1B + ERQ125~250A7W1B

162 4PW51322-1
■ Do not operate the air conditioner when using a room fumigation
Cautions
- type insecticide.
■ Do not use the air conditioner for other purposes. Failure to observe could cause the chemicals to become
In order to avoid any quality deterioration, do not use the unit for deposited in the unit, which could endanger the health of those
cooling precision instruments, food, plants, animals or works of who are hypersensitive to chemicals.
art. ■ Do not touch the heat exchanger fins.
■ In order to avoid injury, do not remove the fan guard of the These fins are sharp and could result in cutting injuries.
outdoor unit. ■ This appliance is not intended for use by persons, including
■ To avoid oxygen deficiency, ventilate the room sufficiently if children, with reduced physical, sensory or mental capabilities,
equipment with burner is used together with the air conditioner. or lack of experience and knowledge, unless they have been
given supervision or instruction concerning use of the appliance
■ After a long use, check the unit stand and fitting for damage.
by a person responsible for their safety.
If damaged, the unit may fall and result in injury. Children should be supervised to ensure that they do not play
■ Do not place a flammable spray bottle near the air conditioner with the appliance.
and do not use sprays.
Doing so may result in a fire.
■ Before cleaning, be sure to stop the operation, turn the breaker 2. IMPORTANT INFORMATION REGARDING THE
off or pull out the supply cord. REFRIGERANT USED
Otherwise, an electric shock and injury may result.
■ Do not operate the air conditioner with a wet hand. This product contains fluorinated greenhouse gases covered by the
An electric shock may result. Kyoto Protocol.
■ Do not place items which might be damaged by moisture under Refrigerant type: R410A
the air handling unit. GWP(1) value: 1975
Condensation may form if the humidity is above 80%, if the drain (1)
GWP = global warming potential
outlet is blocked or the filter is polluted.
■ Do not place appliances which produce open fire in places Periodical inspections for refrigerant leaks may be required
exposed to the air flow from the unit or under the air handling depending on European or local legislation. Please contact your local
unit. It may cause incomplete combustion or deformation of the dealer for more information.
unit due to the heat.
■ Do not allow anyone to mount on the outdoor unit or avoid 3. WHAT TO DO BEFORE OPERATION
placing any object on it.
Falling or tumbling may result in injury. This operation manual is for the following systems with standard
■ Never expose little children, plants or animals directly to the air control. Before initiating operation, contact your dealer for the
flow. operation that corresponds to your system type and mark.
Adverse influence to little children, animals and plants may
If your installation has a customized control system, ask your dealer
result.
for the operation that corresponds to your system.
■ Do not wash the air conditioner with water.
Electric shock or fire may result. Cool/heat
changeover
■ Do not install the air conditioner at any place where flammable remote control
gas may leak out. switch Operation modes
If the gas leaks out and stays around the air conditioner, a fire Heat pumps ERQ_V1 series ❏ yes ❏ no
may break out.
■ In order to avoid electric shock or fire, make sure that an earth Heat pumps ERQ_W1 series ❏ yes ❏ no
leak detector is installed.
■ Be sure the air conditioner is electrically earthed. Example of installation
In order to avoid electric shock, make sure that the unit is Names and functions of parts, figure 1 shows the standard control
grounded and that the earth wire is not connected to gas or system, figure 2 shows the customized control system.
water pipe, lightning conductor or telephone earth wire.
Parts and components
■ Arrange the drain hose to ensure smooth drainage. Incomplete
drainage may cause wetting of the building, furniture etc. 1 Outdoor unit
■ Do not let children play on and around the outdoor unit. 2 Control box
If they touch the unit carelessly, it may result in injury. 3 Air handling unit (field supply)
■ Do not place a flower vase or anything containing water on the 4 Remote control (standard)
unit. 5 Field piping (field supply)
Water may enter the unit, causing an electric shock or fire.
■ Do not place the controller exposed to direct sunlight.
Wiring connections
The LCD display may get discolored, failing to display the data.
7 Outdoor unit power supply
■ Do not wipe the controller operation panel with benzine, thinner,
chemical dustcloth, etc. 8 Control box wiring
(Power supply and communication between control box and
The panel may get discolored or the coating peeled off. If it is outdoor unit)
heavily dirty, soak a cloth in water-diluted neutral detergent,
9 Air handling unit thermistors
squeeze it well and wipe the panel clean. Wipe it with another
dry cloth. 10 Communication between controller and control box
■ Never touch the internal parts of the controller. 11 Power supply and control wiring for air handling unit and controller
(power supply is separate from the outdoor unit)
Do not remove the front panel. Some parts inside are dangerous
to touch and a machine trouble may happen. For checking and 12 Air thermistor control for air handling unit
adjusting the internal parts, contact your dealer. 13 Controller (field supply)
■ Avoid placing the controller in a spot splashed with water. 14 Remote control (optional, for service only)
Water coming inside the machine may cause an electric leak or
may damage the internal electronic parts. For more details, refer to the manual of the control box.
ERQ100~140A7V1B + ERQ125~250A7W1B Operation manual

4PW51322-1
163
4. REMOTE CONTROL For systems with cool/heat changeover remote control switch
Refer to the operation manual of the remote control. 1 Select operation mode with the cool/heat changeover remote
control switch as follows:
5. CHANGEOVER SWITCH: NAME AND Cooling operation (figure 6)
FUNCTION OF EACH SWITCH (See figure 3)
Heating operation (figure 7)
1 FAN ONLY/AIR CONDITIONING SELECTOR SWITCH
Set the switch to for fan only operation or to for heating or Fan only operation (figure 8)
cooling operation.
2 Press the on/off button or close T1/T2.
2 COOL/HEAT CHANGEOVER SWITCH
The operation lamp lights up and the system starts operation.
Set the switch to for cooling or to for heating operation.
For systems without Daikin remote control, without cool/heat

changeover remote control swith and with a field supplied
6. OPERATION RANGE controller
Operation range 1 Select operation mode with the field supplied controller.
2 Close T1/T2.
Use the system in the following temperature and humidity ranges for
safe and effective operation. The operation lamp lights up and the system starts operation.
ERQ125~250_W1 ERQ100~140_V1 Adjustment

For programming temperature refer to the operation manual of the
–5~43°C DB –20~21°C DB –5~46°C DB –20~24°C DB(*) remote control.
Outdoor
temperature –20~15.5°C WB –20~15.5°C WB Stopping the system
Indoor 21~32°C DB 15~27°C DB 21~32°C DB 15~27°C DB
3 Press the on/off button once again or open T1/T2.
temperature 14~25°C WB 14~25°C WB
The operation lamp goes off and the system stops operation.
Indoor
humidity ≤ 80%(†) ≤ 80%(†)
NOTE Do not turn off power immediately after the unit stops,
(*) Range for operation: –20~–15°C WB. Range for continuous operation: but wait for at least 5 minutes.
–15~15.5°C WB.
(†) to avoid condensation and water dripping out the unit.
If the temperature or the humidity is beyond these conditions, safety devices may
work and the air conditioner may not operate.
Explanation of heating operation
It may take longer to reach the set temperature for general heating
7. OPERATION PROCEDURE operation than for cooling operation.
The following operation is performed in order to prevent the heating
■ Operation procedure varies according to the combination of
capacity from dropping or cold air from blowing.
outdoor unit and remote control. Read "3. What to do before
operation" on page 163. Defrost operation
■ To protect the unit, turn on the main power switch 6 hours before ■ In heating operation, freezing of the outdoor unit coil increases.
operation. Heating capability decreases and the system goes into defrost
■ If the main power supply is turned off during operation, operation operation.
will restart automatically after the power turns back on again. ■ The air handling unit fan stops and the remote control displays
■ Refer to the manual supplied with the control box for operation .
and functionality. ■ In case no remote control is installed, a defrost signal is
■ Refer to the manual supplied with the remote control for outputted from the control box.
operation and functionality. ■ After maximum 10 minutes of defrost operation, the system
returns to heating operation again.
7.1. Cooling, heating, and fan only operation (See figure 4 Hot start
and figure 6) In order to prevent cold air from blowing out of an air handling unit at
The fan may keep on running for a while after the heating operation the start of heating operation, the air handling unit fan can be
stops. stopped, depending on the control of the air handling unit.
In case a remote control is installed, the remote control displays
For systems with Daikin remote control and without cool/heat . It may take some time before the fan starts. This is not a
changeover remote control switch (See figure 4) malfunction.
1 Press the operation mode selector button several times and

select the operation mode of your choice.
Cooling operation
Heating operation
Fan only operation
2 Press the on/off button.

The operation lamp lights up and the system starts operation.

164 4PW51322-1
9. MAINTENANCE
NOTE ■ The heating capacity drops when the outside
temperature falls. If this happens, use another
heating device together with the unit. (When using Pay attention to the fan.
together with appliances that produce open fire,
ventilate the room constantly.) It is dangerous to inspect the unit while the fan is running.
Do not place appliances that produce open fire in Be sure to turn off the main switch and to remove the fuses
places exposed to the air flow from the unit or from the control circuit located in the outdoor unit.
under the unit.
■ It takes some time to heat up the room from the 9.1. Maintenance after a long stop period (e.g. at the
time the unit is started since the unit uses a hot-air beginning of the season)
circulating system to heat the entire room. ■ Check and remove everything that might be blocking inlet and
■ If the hot air rises to the ceiling, leaving the area outlet vents of air handling units and outdoor units.
above the floor cold, we recommend that you use ■ Clean air filters and casings of air handling units. Refer to the
the circulator (the indoor fan for circulating air). operation manual supplied with the air handling units for details
Contact your dealer for details. on how to proceed and make sure to install cleaned air filters
back in the same position.
■ Turn on the power at least 6 hours before operating the unit in
8. ENERGY SAVING AND OPTIMUM OPERATION order to ensure smoother operation. As soon as the power is
turned on, the remote control displays appear.
Observe the following precautions to ensure the system operates
properly.
■ Adjust the air outlet properly and avoid direct air flow to room 9.2. Maintenance before a long stop period (e.g. at the end
inhabitants. of the season)
■ Adjust the room temperature properly for a comfortable ■ Let the air handling units run in fan only operation for about half
environment. Avoid excessive heating or cooling. a day in order to dry the interior of the units. Refer to
"7.1. Cooling, heating, and fan only operation" on page 164 for
■ Prevent direct sunlight from entering a room during cooling
details on fan only operation.
operation by using curtains or blinds.
■ Turn off the power. The remote control displays disappear.
■ Ventilate often.
Extended use requires special attention to ventilation. ■ Clean air filters and casings of air handling units. Refer to the
operation manual supplied with the air handling units for details
■ Keep doors and windows closed. If the doors and windows
on how to proceed and make sure to install cleaned air filters
remain open, air will flow out of your room causing a decrease in
back in the same position.
the cooling or heating effect.
■ Be careful not to cool or heat too much. To save energy, keep
the temperature setting at a moderate level.
10. FOLLOWING SYMPTOMS ARE NOT AIR
Recommended temperature setting
CONDITIONER TROUBLES
For cooling 26~28°C
For heating 20~24°C
Symptom 1: The system does not operate
■ Never place objects near the air inlet or the air outlet of the unit. ■ The air conditioner does not start immediately after the ON/OFF
It may cause deterioration in the effect or stop the operation. button on the remote control is pushed or T1/T2 is closed.
If the operation lamp lights, the system is in normal condition.
■ Turn off the main power supply switch to the unit when the unit is
To prevent overloading of the compressor motor, the air
not used for longer periods of time. If the switch is on, it uses
conditioner starts 5 minutes after it is turned ON again in case it
electricity. Before restarting the unit, turn on the main power
was turned OFF just before. The same starting delay occurs
supply switch 6 hours before operation to ensure smooth
after the operation mode selector button was used.
running. (Refer to "Maintenance" in the air handling unit
manual.) ■ If "Centralized Control" is displayed on the remote control and
pressing the operation button causes the display to blink for a
■ Keep the air handling unit and remote control at least 1 m away
few seconds.
from televisions, radios, stereos, and other similar equipment.
This indicates that the central device is controlling the unit.
Failing to do so may cause static or distorted pictures.
The blinking display indicates that the remote control cannot be
■ Do not place items under the air handling unit which may be used.
damaged by water.
■ The system does not start immediately after the power supply is
Condensation may form if the humidity is above 80% or if the
turned on.
drain outlet gets blocked.
Wait one minute until the micro computer is prepared for
operation.
Symptom 2: Cool/Heat cannot be changed over

■ When the display shows " " (change-over under
centralized control), it shows that this is a slave remote control.
■ When the cool/heat changeover remote control switch is
installed and the display shows " ".
This is because cool/heat changeover is controlled by the cool/
heat changeover remote control switch. Ask your dealer where
the remote control switch is installed.

4PW51322-1
165
Symptom 3: Fan operation is possible, but cooling and heating do not Symptom 12: The inside of an outdoor unit is warm even when the unit
work. has stopped
■ Immediately after the power is turned on. ■ This is because the crankcase heater is warming the
The micro computer is getting ready to operate. Wait 10 compressor so that the compressor can start smoothly.
minutes.
Symptom 4: White mist comes out of a unit

11. TROUBLESHOOTING
Symptom 4.1: Air handling unit
■ When humidity is high during cooling operation If one of the following malfunctions occur, take the measures shown
If the interior of an air handling unit is extremely contaminated, below and contact your dealer.
the temperature distribution inside a room becomes uneven. It is
necessary to clean the interior of the air handling unit. Ask your WARNING
dealer for details on cleaning the unit. This operation requires a Stop operation and shut off the power if anything
qualified service person. unusual occurs (burning smells, etc.)
■ Immediately after the cooling operation stops and if the room Leaving the unit running under such circumstances may
temperature and humidity are low.
cause breakage, electric shock or fire.
This is because warm refrigerant gas flows back into the air
handling unit and generates steam. Contact your dealer.
Symptom 4.2: Air handling unit, outdoor unit The system must be repaired by a qualified service person.
■ When the system is changed over to heating operation after ■ If a safety device such as a fuse, a breaker or an earth leakage
defrost operation breaker frequently actuates or the ON/OFF switch does not
Moisture generated by defrost becomes steam and is properly work.
exhausted. Measure: Turn off the main power switch.
■ If water leaks from the unit
Symptom 5: The remote control display reads "U4" or "U5" and stops, but
then restarts after a few minutes Measure: Stop the operation.
■ This is because the remote control is intercepting noise from ■ The operation switch does not work well.
electric appliances other than the air conditioner. This prevents Measure: Turn off the power.
communication between the units, causing them to stop.
■ If the display TEST , the unit number and the operation lamp
Operation automatically restarts when the noise ceases.
flash and the malfunction code appears. (Only when a remote
control is connected) (See figure 5)
Symptom 6: Noise of air conditioners
Symptom 6.1: Air handling unit, outdoor unit

1 Inspection display
■ A continuous low hissing sound is heard when the system is in 2 Air handling unit number in which a malfunction occurs
cooling or defrost operation. 3 Operation lamp
This is the sound of refrigerant gas flowing through both indoor 4 Malfunction code
and outdoor units.
■ A hissing sound which is heard at the start or immediately after Measure: Notify your dealer and report the malfunction code.
stopping operation or defrost operation. If the system does not properly operate except for the above
This is the noise of refrigerant caused by flow stop or flow mentioned cases and none of the above mentioned malfunctions is
change. evident, investigate the system according to the following
Symptom 6.2: Outdoor unit procedures.
■ When the tone of operating noise changes. 1 If the system does not operate at all
This noise is caused by the change of frequency.
■ Check if there is no power failure.
Wait until power is restored. If power failure occurs during
Symptom 7: Dust comes out of the unit
operation, the system automatically restarts immediately after
■ When the unit is used for the first time in a long time. the power supply is recovered.
This is because dust has gotten into the unit.
■ Check if no fuse has blown or breaker has worked. Change the
fuse or reset the breaker if necessary.
Symptom 8: The units can give off odours
■ The unit can absorb the smell of rooms, furniture, cigarettes, 2 If the system goes into fan only operation, but as soon as it
etc., and then emit it again. goes into heating or cooling operation, the system stops
■ Check if air inlet or outlet of outdoor or air handling unit is not
Symptom 9: The outdoor unit fan does not spin. blocked by obstacles. Remove any obstacle and make it well-
■ During operation. ventilated.
The speed of the fan is controlled in order to optimize product
operation.
Symptom 10: The display shows " " . (Only when a remote control is
connected)
■ This is the case immediately after the main power supply switch
is turned on and means that the remote control is in normal
condition. This continues for one minute.
Symptom 11: The compressor in the outdoor unit does not stop after a
short heating operation
■ This is to prevent oil and refrigerant from remaining in the
compressor. The unit will stop after 5 to 10 minutes.

166 4PW51322-1
3 The system operates but cooling or heating is insufficient ■ Recommended inspection and maintenance cycles
■ Check if air inlet or outlet of outdoor or air handling unit is not Be aware that the mentioned maintenance and replacement cycles
blocked by obstacles. do not relate to the warranty period of the components.
■ Remove any obstacle and make it well-ventilated.
Table 1: "Inspection Cycle" and "Maintenance Cycle" list
■ Check if the air filter is not clogged. (Refer to "Maintenance" in
the air handling unit manual.) Maintenance cycle
(replacements and/
■ Check the temperature setting. Component Inspection cycle or repairs)
■ Check the fan speed setting on your remote control. Electric motor 20,000 hours
■ Check for open doors or windows. Shut doors and windows to PCB 25,000 hours
prevent wind from coming in. Heat exchanger 5 years
■ Check if there are too many occupants in the room during Sensor (thermistor, etc.) 5 years
1 year
cooling operation Remote control and switches 25,000 hours
■ Check if the heat source of the room is excessive. Drain pan 8 years
■ Check if direct sunlight enters the room. Use curtains or blinds. Expansion valve 20,000 hours
■ Check if the air flow angle is proper. Electromagnetic valve 20,000 hours
If after checking all above items, it is impossible to fix the problem Table 1 assumes the following conditions of use:
yourself, contact your dealer and state the symptoms, the complete
model name of the air conditioner (with manufacturing number if 1. Normal use without frequent starting and stopping of the unit.
possible) and the installation date (possibly listed on the warranty card). Depending on the model, we recommend not starting and
stopping the machine more than 6 times/hour.
2. Operation of the unit is assumed to be 10 hours/day and 2,500
hours/year.
12. AFTER-SALES SERVICE AND WARRANTY
NOTE 1. Table 1 indicates main components.
Warranty period Refer to your maintenance and inspection contract
■ This product includes a warranty card that was filled out by the for more details.
dealer at the time of installation. The completed card was 2. Table 1 indicates recommended intervals of
checked by the customer and stored carefully. maintenance cycles. However, in order to keep
■ If repairs to the air conditioner are necessary within the warranty the unit operational as long as possible,
period, contact your dealer and keep the warranty card at hand. maintenance work may be required sooner.
Recommended intervals can be used for
appropriate maintenance design in terms of
12.1. After-sales service budgetting maintenance and inspection fees.
Depending on the content of the maintenance and
■ Recommendations for maintenance and inspection inspection contract, inspection and maintenance
Since dust collects when using the unit for several years, cycles may in reality be shorter than listed.
performance of the unit will deteriorate to some extent.
As taking apart and cleaning interiors of units requires technical
expertise and in order to ensure the best possible maintenance 12.2. Shortening of "maintenance cycle" and "replacement
of your units, we recommend to enter into a maintenance and cycle" needs to be considered in following situations
inspection contract on top of normal maintenance activities.
Our network of dealers has access to a permanent stock of ■ The unit is used in locations where:
essential components in order to keep your air conditioner in 1. heat and humidity fluctuate out of the ordinary
operation as long as possible. 2. power fluctuation is high (voltage, frequency, wave distortion,
Contact your dealer for more information. etc.)
■ When asking your dealer for an intervention, always state: (The unit cannot be used if power fluctuation is outside the
• the complete model name of the air conditioner allowable range.)
• the manufacturing number (stated on the nameplate of the 3. bumps and vibrations are frequent
unit) 4. dust, salt, harmful gas or oil mist such as sulfurous acid and
• the installation date hydrogen sulfide may be present in the air
• the symptoms or malfunction, and details of the defect.
5. the machine is started and stopped frequently or operation time
is long (sites with 24 hour air-conditioning).
WARNING
■ Do not modify, disassemble, remove, reinstall or
repair the unit yourself as incorrect dismantling or
installation may cause an electric shock or fire.
Contact your dealer.
■ In case of accidental refrigerant leaks, make sure
there are no naked flames. The refrigerant itself is
entirely safe, non-toxic and non-combustible, but it will
generate toxic gas when it accidentally leaks into a
room where combustible air from fan heaters, gas
cookers, etc. ... is present.
Always have qualified service personnel confirm that
the point of leakage has been repaired or corrected
before resuming operation.

4PW51322-1
167
■ Recommended replacement cycle of wear parts NOTES
Table 2: "Replacement Cycle" list
Maintenance cycle
(replacements and/
Component Inspection cycle or repairs)
Air filter 5 years
High efficiency filter (Optional) 1 year
1 year
Fuse 10 years
Crankcase heater 8 years
NOTE 1. Table 2 indicates main components.

Refer to your maintenance and inspection contract
for more details.
2. Table 2 indicates recommended intervals of
replacement cycles. However, in order to keep the
unit operational as long as possible, maintenance
work may be required sooner.
Recommended intervals can be used for
appropriate maintenance design in terms of
budgetting maintenance and inspection fees.
Contact your dealer for details.
NOTE Damage due to taking apart or cleaning interiors of

units by anyone other than our authorised dealers may
not be included in the warranty.
■ Moving and discarding the unit

■ Contact your dealer for removing and reinstalling the total
unit. Moving units requires technical expertise.
■ This unit uses hydrofluorocarbon.
Contact your dealer when discarding this unit. It is required
by law to collect, transport and discard the refrigerant in
accordance with the "hydrofluorocarbon collection and
destruction" regulations.

168 4PW51322-1
ESiEN09-06
Part 8
Troubleshooting
1. Symptom-based Troubleshooting .......................................................171

2. Troubleshooting by Remote Control ...................................................174
2.1 The INSPECTION / TEST Button.........................................................174
2.2 Self-diagnosis by Wired Remote Control .............................................175
2.3 Remote Control Service Mode .............................................................176
2.4 Remote Control Self-Diagnosis Function .............................................178
3. Troubleshooting by Indication on the Remote Control ........................185
3.1 “A0” AHU: Error of External Protection Device.....................................185
3.2 “A1” AHU: PC Board Defect .................................................................186
3.3 “A3” AHU: Malfunction of Drain Level Control System (S1L) ...............187
3.4 “A6” AHU: Fan Motor (M1F) Lock, Overload........................................189
3.5 “A9” AHU: Malfunction of Moving Part of Electronic Expansion Valve
(Y1E) ....................................................................................................190
3.6 “AF” AHU: Drain Level above Limit ......................................................192
3.7 “AJ” AHU: Malfunction of Capacity Determination Device ...................193
3.8 “C4” AHU: Malfunction of Thermistor (R2T) for Heat Exchanger .........194
3.9 “C5” AHU: Malfunction of Thermistor (R3T) for Gas Pipes ..................195
3.10 “C9” AHU: Malfunction of Thermistor (R1T) for Suction Air .................196
3.11 “CJ” AHU: Malfunction of Thermostat Sensor in Remote Control ........197
3.12 “E1” Outdoor Unit: PC Board Defect ....................................................198
3.13 “E3” Outdoor Unit: Actuation of High Pressure Switch.........................199
3.14 “E4” Outdoor Unit: Actuation of Low Pressure Sensor.........................201
3.15 “E5” Outdoor Unit: Inverter Compressor Motor Lock............................203
3.16 “E6” Outdoor Unit: STD Compressor Motor Overcurrent/Lock.............205
3.17 “E7” Outdoor Unit: Malfunction of Outdoor Unit Fan Motor ..................206
3.18 “E9” Outdoor Unit: Malfunction of Moving Part of Electronic Expansion
Valve (Y1E, Y2E) .................................................................................209
3.19 “F3” Outdoor Unit: Abnormal Discharge Pipe Temperature .................211
3.20 “F6” Outdoor Unit: Refrigerant Overcharged........................................212
3.21 “H7” Outdoor Unit: Abnormal Outdoor Fan Motor Signal .....................213
3.22 “H9” Outdoor Unit: Malfunction of Thermistor (R1T) for Outdoor Air....214
3.23 “J2” Outdoor Unit: Current Sensor Malfunction ....................................215
3.24 “J3” Outdoor Unit: Malfunction of Discharge Pipe Thermistor (R3,
R31~33T) .............................................................................................216
3.25 “J5” Outdoor Unit: Malfunction of Thermistor (R2T), (R7T) for Suction
Pipe ......................................................................................................217
3.26 “J6” Outdoor Unit: Malfunction of Thermistor (R4T) for Outdoor Unit Heat
Exchanger ............................................................................................218
3.27 “J7” Outdoor Unit: Malfunction of Liquid Pipe Thermistor (R6T) ..........219
3.28 “J9” Outdoor Unit: Malfunction of Subcooling Heat Exchanger Gas Pipe
Thermistor (R5T) ..................................................................................220
3.29 “JA” Outdoor Unit: Malfunction of High Pressure Sensor.....................221
3.30 “JC” Outdoor Unit: Malfunction of Low Pressure Sensor .....................222
Troubleshooting 169
ESIE09-06
3.31 “L4” Outdoor Unit: Malfunction of Inverter Radiating Fin Temperature

Rise ......................................................................................................223
3.32 “L5” Outdoor Unit: Inverter Compressor Abnormal ..............................225
3.33 “L8” Outdoor Unit: Inverter Current Abnormal ......................................227
3.34 “L9” Outdoor Unit: Inverter Start up Error.............................................229
3.35 “LC” Outdoor Unit: Malfunction of Transmission Between Inverter and
Control PC Board .................................................................................231
3.36 “P1” Outdoor Unit: Inverter Over-Ripple Protection..............................234
3.37 “P4” Outdoor Unit: Malfunction of Inverter Radiating Fin Temperature Rise
Sensor ..................................................................................................235
3.38 “PJ” Outdoor Unit: Faulty Field Setting after Replacing Main PC Board or
Faulty Combination of PC Board..........................................................237
3.39 “UO” Outdoor Unit: Low Pressure Drop Due to Refrigerant Shortage or
Electronic Expansion Valve Failure......................................................238
3.40 “U1” Reverse Phase, Open Phase.......................................................239
3.41 “U2” Outdoor Unit: Power Supply Insufficient or Instantaneous
Failure ..................................................................................................240
3.42 “U3” Outdoor Unit: Check Operation not Executed ..............................243
3.43 “U4” Malfunction of Transmission Between AHUs ...............................244
3.44 “U5” AHU: Malfunction of Transmission Between Remote Control and
AHU......................................................................................................246
3.45 “U9” AHU: Malfunction of Transmission Between AHU and Outdoor Units
in the Same System .............................................................................247
3.46 “UA” Improper Combination of AHU and Outdoor Units, AHUs and
Remote Control ....................................................................................248
3.47 “UF” System is not Set yet ...................................................................250
3.48 “UH” Malfunction of System, Refrigerant System Address Undefined .251
4. Troubleshooting (OP: Unified ON/OFF Controller) .............................253
4.1 Operation Lamp Blinks .........................................................................253
170 Troubleshooting
ESiEN09-06 Symptom-based Troubleshooting
1. Symptom-based Troubleshooting
Symptom Supposed Cause Countermeasure
1 The system does not start operation at all. Blowout of fuse(s) Turn Off the power supply and
then replace the fuse(s).
Cutout of breaker(s) • If the knob of any breaker is in
its OFF position, turn ON the
power supply.
• If the knob of any circuit
breaker is in its tripped position,
do not turn ON the power
supply.
ON
Knob
Tripped
OFF
Circuit breaker
Power failure After the power failure is reset,

restart the system.
2 The system starts operation but makes an Blocked air inlet or outlet of AHU Remove obstacle(s).
immediate stop. or outdoor unit
Clogged air filter(s) Clean the air filter(s).
3 The system does not cool or heat air well. Blocked air inlet or outlet of AHU Remove obstacle(s).
or outdoor unit
Clogged air filter(s) Clean the air filter(s).
Enclosed outdoor unit(s) Remove the enclosure.
Improper set temperature Set the temperature to a proper
degree.
Airflow rate set to "LOW" Set it to a proper airflow rate.
Improper direction of air diffusion Set it to a proper direction.
Open window(s) or door(s) Shut it tightly.
[In cooling] Direct sunlight received Hang curtains or shades on
windows.
[In cooling] Too many persons staying in a
room
[In cooling] Too many heat sources (e.g. OA
equipment) located in a room
4 The system does The system stops and If the OPERATION lamp on the Normal operation. The system will
not operate. immediately restarts operation. remote control turns ON, the automatically start operation after
system will be normal. These a lapse of five minutes.
Pressing the TEMP ADJUST symptoms indicate that the
button immediately resets the system is controlled so as not to
system. put unreasonable loads on the
system.
The system stops immediately The system is in preparation Wait for a period of approximately
after turning ON the power mode of micro computer one minute.
supply. operation.
5 The system The remote control displays The system stops due to an Remove causes of electrical
makes malfunction codes "U4" and interruption in communication noises.
intermittent "U5", and the system stops but between units caused by If these causes are removed, the
stops. restarts after a lapse of several electrical noises coming from system will automatically restart
minutes. equipment other than air operation.
conditioners.
7 The system This symptom occurs The system is in preparation Wait for a period of approximately
conducts fan immediately after turning ON mode of operation. 10 minutes.
operation but not the power supply.
cooling or
heating
operation.
Troubleshooting 171
Symptom-based Troubleshooting ESiEN09-06

8 The airflow rate Even pressing the AIRFLOW In heating operation, when the Normal operation.
is not RATE SET button makes no room temperature reaches the set
reproduced changes in the airflow rate. degree, the outdoor unit will stop
according to the while the AHU is brought to fan LL
setting. operation so that no one gets cold
air.
Furthermore, if fan operation
mode is selected when other AHU
is in heating operation, the system
will be brought to fan LL
operation.
(The fan LL operation is also
enabled while in oil return mode in
cooling operation.)
9 The airflow The airflow direction is not Automatic control Normal operation.
direction is not corresponding to that
reproduced displayed on the remote
according to the control.
setting. The flap does not swing.
10 A white mist <AHU> Uneven temperature distribution Clean the inside of the AHU.
comes out from In cooling operation, the due to heavy stain of the inside of
the system. ambient humidity is high. the AHU.
(This AHU is installed in a
place with much oil or dust.)
<AHU> Hot gas (refrigerant) flown in the Normal operation.
Immediately after cooling AHU results to be vapor from the
operation stopping, the unit.
ambient temperature and
humidity are low.
<AHU and outdoor units> Defrosted moisture turns to be Normal operation.
After the completion of vapor and comes out from the
defrosting operation, the units.
system is switched to heating
operation.
11 The system <AHU> These are operating sounds of Normal operation.
produces Immediately after turning ON the electronic expansion valve ofThis sound becomes low after a
sounds. the power supply, AHU the AHU. lapse of approximately one
produces "ringing" sounds. minute.
<AHU and outdoor units> These sounds are produced from Normal operation.
"Hissing" sounds are gas (refrigerant) flowing
continuously produced while in respectively through the AHU and
cooling or defrosting operation. outdoor units.
<AHU and outdoor units> These sounds are produced Normal operation.
"Hissing" sounds are produced when the gas (refrigerant) stops
immediately after the startup or or changes flowing.
stop of the system, or the
startup or stop of defrosting
operation.
<AHU> These sounds are produced from Normal operation.
Faint sounds are continuously the drain discharge device in
produced while in cooling operation.
operation or after stopping the
operation.
<AHU> These sounds are produced from Normal operation.
"Creaking" sounds are resin parts expanding and
produced while in heating contracting with temperature
operation or after stopping the changes.
operation.
<AHU> On VRV systems, these sounds Normal operation.
Sounds like "trickling" or the are produced when other AHUs in
like are produced from AHUs operation. The reason is that the
in the stopped state. system runs in order to prevent oil
or refrigerant from dwelling.
<Outdoor unit> The reason is that the compressor Normal operation.
Pitch of operating sounds changes the operating frequency.
changes.
12 Dust comes out Dust comes out from the Dust, which has deposited on the Normal operation.
from the system. system when it restarts after inside of AHU, is blown out from
the stop for an extended period the system.
of time.
13 Odors come out In operation Odors of room, cigarettes or else The inside of the AHU should be
from the system. adsorbed to the inside of AHU are cleaned.
blown out.
172 Troubleshooting
ESiEN09-06 Symptom-based Troubleshooting

14 Outdoor unit fan In operation The reason is that fan revolutions Normal operation.
does not rotate. are controlled to put the operation
to the optimum state.
15 LCD display "88" Immediately after turning ON The reason is that the system is Normal operation.
appears on the the power supply checking to be sure the remote This code is displayed for a period
remote control. control is normal. of approximately one minute at
maximum.
16 The outdoor unit After stopping operation It stops in order to prevent oil or Normal operation.
compressor or refrigerant from dwelling. It stops after a lapse of
the outdoor unit approximately 5 to 10 minutes.
fan does not
stop.
17 The outdoor gets While stopping operation The reason is that the compressor Normal operation.
hot. is warmed up to provide smooth
startup of the system.
18 Hot air comes Hot air is felt while the system On VRV systems, small quantity Normal operation.
out from the stops. of refrigerant is fed to AHUs in the
system even stopped state when other AHUs
though it stops. are in operation.
19 The system does The system is in dry operation. The reason is that the dry Change the system to cooling
not cool air well. operation serves not to reduce operation.
the room temperature where
possible.
Troubleshooting 173
Troubleshooting by Remote Control ESiEN09-06
2. Troubleshooting by Remote Control

2.1 The INSPECTION / TEST Button
The following modes can be selected by using the [Inspection/Test Operation] button on the
remote control.
Press Inspection/Test Operation button

for more than 4 seconds.
AHU settings can be made Service data can be obtained.
Local
• Others
setting Service • Malfunction code history
mode • Temperature data of various sections
mode Service settings can be made.
• Forced fan ON
Press Inspection/Test Operation button

Press Inspection/Test Operation button once.
for more than 4 seconds.
Normal
mode
Press Inspection/Test Operation button once.
Press Inspection/Test Operation
Or after 30 minutes
button once.
After 10 seconds
Following codes can be checked.

• Malfunction codes Test
Inspection operation Thermostat is forcibly turned on.
mode mode
Press Inspection/Test Operation

(V0815)
button once.
174 Troubleshooting
ESiEN09-06 Troubleshooting by Remote Control
2.2 Self-diagnosis by Wired Remote Control

Explanation If operation stops due to malfunction, the remote control’s operation LED blinks, and
malfunction code is displayed. (Even if stop operation is carried out, malfunction contents are
displayed when the inspection mode is entered.) The malfunction code enables you to tell what
kind of malfunction caused operation to stop. See page 179 for malfunction code and
malfunction contents.
Operation LED
ON/OFF button
Display of AHU for which a

malfunction has been
detected
Inspection display
Malfunction code
Inspection/Test button
Note:
1. Pressing the INSPECTION/TEST button will blink the check indication.
2. While in check mode, pressing and holding the ON/OFF button for a period of five seconds or
more will clear the failure history indication shown above. In this case, on the codes display,
the malfunction code will blink twice and then change to “00” (=Normal), the Unit No. will
change to “0”, and the operation mode will automatically switch from check mode to normal
mode (displaying the set temperature).
Troubleshooting 175
2.3 Remote Control Service Mode

How to Enter the
Service Mode
Normal operation Field set Service

mode mode mode
Push the button for 4 seconds or longer. Push the button for 4 seconds or longer.
Service Mode 1. Select the mode No.

Operation Set the desired mode No. with the button.
Method (For infrared remote control, Mode 43 only can be set.)
2. Return to the normal operation mode.
Push the button one time.
176 Troubleshooting
Mode Function Contents and operation method Remote control display example
No
40 Malfunction history
display
Display malfunction history.
The history No. can be changed with the Unit 1
button.
Malfunction code 40
2-U4
Malfunction code
Hystory No: 1 - 9
1: Latest
(VE007)
41 Display of sensor
and address data
Display various types of data.
Select the data to be displayed with the Sensor data display
button. Sensor data
0: Thermostat sensor in remote control. Unit No. Sensor type
1: Suction or level (if DDC-control: 0 = level 1
etc.)
41
2: Liquid pipe 1 1
3: Gas pipe 27
Temperature °C
Address display
Unit No. Address type
41
1 8
1
Address
(VE008)
43 Forced fan ON Manually turn the fan ON by each unit. (When

you want to search for the unit No.)
Unit 1
By selecting the unit No. with the button,
you can turn the fan of each AHU on (forced ON)
individually. 43
(VE009)
Troubleshooting 177
2.4 Remote Control Self-Diagnosis Function

The remote control switches are equipped with a self diagnosis function so that more
appropriate maintenance can be carried out. If a malfunction occurs during operation, the
operation lamp, malfunction code and display of malfunctioning unit No. let you know the
contents and location of the malfunction.
When there is a stop due to malfunction, the contents of the malfunction given below can be
diagnosed by a combination of operation lamp, INSPECTION display of the liquid crystal display
and display of malfunction code.
Operation lamp
ON/OFF button
Inspection display Malfunction code
(VL050)
178 Troubleshooting
w: ON x: OFF c: Blink
Malfunction Operation Inspection Unit No. Malfunction contents Page
code lamp display Referred
AHU A0 c c c Error of external protection device 185
A1 c c c PC board defect, E2 PROM defect 186
A3 c c c Malfunction of drain level control system (S1L) 187
A6 c c c Fan motor (M1F) lock, overload 189
A9 c c c Malfunction of moving part of electronic expansion 190
valve (20E)
AF w x c Drain level about limit 192
AH w x c Malfunction of air filter maintenance —
AJ c c c Malfunction of capacity setting 193
C4 c c c Malfunction of thermistor (R2T) for heat exchange 194
(loose connection, disconnection, short circuit, failure)
C5 c c c Malfunction of thermistor (R3T) for gas pipes (loose 195
connection, disconnection, short circuit, failure)
C9 c c c Malfunction of thermistor (R1T) for air inlet (loose 196
CJ w w w Malfunction of thermostat sensor in remote control 197
Outdoor Unit E1 c c c PC board defect 198
E3 c c c Actuation of high pressure switch 199
E4 c c c Actuation of low pressure sensor 201
E5 c c c Compressor motor lock 203
E6 c c c Standard compressor lock or over current 205
E7 c c c Malfunction of outdoor unit fan motor 206
E9 c c c Malfunction of moving part of electronic expansion 209
valve (Y1E, Y2E)
F3 c c c Abnormal discharge pipe temperature 211
F6 c c c Refrigerant overcharged 212
H7 c c c Abnormal outdoor fan motor signal 213
H9 c c c Malfunction of thermistor (R1T) for outdoor air (loose 214
J2 c c c Current sensor malfunction 215
J3 c c c Malfunction of discharge pipe thermistor (R31~33T) 216
(loose connection, disconnection, short circuit,
failure)
J5 c c c Malfunction of thermistor (R2T) for suction pipe 217
failure)
J6 c c c Malfunction of thermistor (R4T) for heat exchanger 218
failure)
J7 c c c Malfunction of receiver outlet liquid pipe thermistor (R6T) 219
J9 c c c Malfunction of subcooling heat exchanger gas pipe 220
thermistor (R5T)
JA c c c Malfunction of discharge pipe pressure sensor 221
JC c c c Malfunction of suction pipe pressure sensor 222
L0 c c c Inverter system error —
L4 c c c Malfunction of inverter radiating fin temperature rise 223
L5 c c c DC output overcurrent of inverter compressor 225
L8 c c c Inverter current abnormal 227
L9 c c c Inverter start up error 229
Troubleshooting 179
w: ON x: OFF c: Blink
Malfunction Operation Inspection Unit No. Malfunction contents Page
code lamp display Referred
Outdoor Unit LA c c c Malfunction of power unit —
LC c c c Malfunction of transmission between inverter and 231
control PC board
P1 c c c Inverter over-ripple protection 234
P4 c c c Malfunction of inverter radiating fin temperature rise 235
sensor
PJ c c c Faulty field setting after replacing main PC board or 237
faulty combination of PC board
System U0 w x c Low pressure drop due to refrigerant shortage or 238
electronic expansion valve failure
U1 c c c Reverse phase / open phase 239
U2 c c c Power supply insufficient or instantaneous failure 240
U3 c c c Check operation is not completed. 243
U3 w x c Check operation is not completed. 243
U4 c c c Malfunction of transmission between AHU and 244
outdoor units
U5 c c c Malfunction of transmission between remote control 246
and AHU
U5 x w x Failure of remote control PC board or setting during 246
control by remote control
U9 c c c Malfunction of transmission between AHU and 247
outdoor unit in the same system
UA c c c Improper combination of AHU and outdoor units, 248
AHUs and remote control
UE c c c Malfunction of transmission between central remote —
control and AHU
UF c c c Refrigerant system not set, incompatible wiring / 250
piping
UH c c c Malfunction of system, refrigerant system address 251
undefined
The system operates for malfunction codes indicated in black squares, however, be sure to check and repair.
180 Troubleshooting
Malfunction code indication by outdoor unit PC board
<Monitor mode> Contents of malfunction Malfunction

To enter the monitor mode, push the code
MODE (BS1) button when in Abnormal discharge pressure HPS activated E3
“Setting mode 1”. Abnormal suction pressure Abnormal Pe E4
Compressor lock Detection of INV compressor lock E5
Activation of OC Detection of STD1 compressor lock E6
* Refer to P.184 for Monitor mode. Detection of STD2 compressor lock
Over load, over current, Instantaneous over current of DC fan 1 motor E7
abnormal lock of outdoor unit fan motor
<Selection of setting item> Detection of DC fan 1 motor lock
Instantaneous over current of DC fan 2 motor
Push the SET (BS2) button and set
the LED display to a setting item. Detection of DC fan 2 motor lock
Malfunction of electronic expansion EV1 E9
valve
EV2
* Refer to P.184 for Monitor mode. EV3
Abnormal position signal of outdoor Abnormal position signal of DC fan 1 motor H7
unit fan motor
Abnormal position signal of DC fan 2 motor
<Confirmation of malfunction 1>
Faulty sensor of outdoor air Faulty Ta sensor (short) H9
Push the RETURN (BS3) button temperature
Faulty Ta sensor (open)
once to display "First digit" of
Abnormal discharge pipe temperature Abnormal Td F3
malfunction code.
Abnormal heat exchanger temperature Refrigerant over charge F6
Faulty current sensor Faulty CT1 sensor J2
Faulty CT2 sensor
Faulty sensor of discharge pipe Faulty Tdi sensor (short) J3
temperature
Faulty Tds1 sensor (short)
<Confirmation of malfunction 2> Faulty Tds2 sensor (short)
Push the SET (BS2) button once to Faulty Tdi sensor (open)
Detail
display "Second digit" of malfunction description Faulty Tds1 sensor (open)
code. on next Faulty Tds2 sensor (open)
page. Faulty sensor of suction pipe Faulty Ts1 sensor (short) J5
temperature
Faulty Ts1 sensor (open)
Faulty Ts2 sensor (short)
Faulty Ts2 sensor (open)
<Confirmation of malfunction 3> Faulty sensor of heat exchanger Faulty Tb sensor (short) J6
temperature
Faulty Tb sensor (open)
Push the SET (BS2) button once to
display "malfunction location". Malfunction of the liquid pipe Faulty TI sensor (short) J7
temperature sensor
Faulty TI sensor (open)
Faulty sensor of subcool heat Faulty Tsh sensor (short) J9
exchanger temperature
Faulty Tsh sensor (open)
Faulty sensor of discharge pressure Faulty Pc sensor (short) JA
Faulty Pc sensor (open)
<Confirmation of malfunction 4> Faulty sensor of suction pressure Faulty Pe sensor (short) JC
Faulty Pe sensor (open)
Instantaneous power failure ∗NO display on remote control (Judge (L2)
display "master or slave 1 or slave 2" during compressor operation)
and "malfunction location".
Inverter radiation fin temperature rising Over heating of inverter radiation fin temperature L4
DC output over current Inverter instantaneous over current L5
IGBT malfunction L5
Electronic thermal Electronic thermal switch 1 L8
Electronic thermal switch 2
Out-of-step
Speed down after startup
Push the RETURN (BS3) button
and switch to the initial status of Lightening detection
“Monitor mode”. Stall prevention (Limit time) Stall prevention (Current increasing) L9
Stall prevention (Faulty start up)
Abnormal wave form in startup
∗ Push the MODE (BS1) button and Out-of-step
return to “Setting mode 1”. Transmission error between inverter Inverter transmission error LC
and outdoor unit
Troubleshooting 181
w: ON x: OFF c:Blink
Malfunction Confirmation of malfunction 1 Confirmation of malfunction 2 Confirmation of malfunction 3 Confirmation of malfunction 4
code H1P H2P H3P H4P H5P H6P H7P H1P H2P H3P H4P H5P H6P H7P H1P H2P H3P H4P H5P H6P H7P H1P H2P H3P H4P H5P H6P H7P
E3 c x x c c c x x c c c x x x x c x x
E4 c x c x x c x x x x c x x
E5 c x c x c c x x x x c x x
E6 c x c c x c x x x x c x x
c x x x x c x c
E7 c x c c c c x x x x c x x
∗1
c x x x x c x c
c x x x c c x x
c x x x c c x c
E9 c c x x c c x x x x c x x
c x x x x c x c
c x x x x c c x
H7 c x c x x c x c c c c x x x x c x x
c x x x c c x x
∗1
H9 c c x x c c x x x x c x x
c x x x c c x x
F3 c x c x c c x x c c c x x x x c x x ∗1
F6 c x c c x c x x x x c x x c c
J2 c x c c x c x x c x c x x x x c x x
c x x x x c x c
J3 c x x c c c x x x x c x x
c x x x x c x c
c x x x x c c x
c x x x c c x x
c x x x c c x c
c x x x c c c x
J5 c x c x c c x x x x c x x
c x x x c c x x
c x x x x c x c
∗1
c x x x c c x c
J6 c x c c x c x x x x c x x
c x x x c c x x
J7 c x c c c c x x x x c x x
c x x x c c x x
J9 c c x x c c x x x x c x x
c x x x c c x x
JA c c x c x c x x x x c x x
c x x x c c x x
JC c c c x x c x x x x c x x
c x x x c c x x
(L2) c x c c c c x x c x c x x x x c x x
L4 c x c x x c x x x x c x x
L5 c x c x c c x x x x c x x
L5 c x x x x c x c
L8 c c x x x c x x x x c x x
c x x x x c x c
c x x x x c
∗1
c x x x x c c x
c x x x c c x x
L9 c c x x c c x x x x c x x
c x x x x c x x
c x x x x c x c
c x x x x c c x
LC c c c x x c x x x x c x c
Display of contents of Display of contents of Display 1 of Display 2 of

malfunction (first digit) malfunction (second digit) malfunction in detail malfunction in detail
∗1 x x Master
x c Slave1
c x Slave2
c c System
182 Troubleshooting
<Monitor mode> Contents of malfunction Malfunction

code
To enter the monitor mode, push the
Open phase/Power supply imbalance Imbalance of inverter power supply P1
MODE (BS1) button when in voltage
“Setting mode 1”.
Faulty temperature sensor inside Faulty thermistor of inverter box P3
switch box
Faulty temperature sensor of inverter Faulty thermistor of inverter fin P4
radiation fin
* Refer to P.184 for Monitor mode.
Incorrect combination of Inverter and Incorrect combination of inverter PJ
fan driver
Incorrect combination of fan driver 1
<Selection of setting item> Incorrect combination of fan driver 2
Push the SET (BS2) button and set Gas shortage Gas shortage alarm U0
the LED display to a setting item. Reverse phase Reverse phase error U1
Abnormal power supply voltage Insufficient Inverter voltage U2
Inverter open phase (phase T)
* Refer to P.184 for Monitor mode.
Charging error of capacitor in inverter
main circuit
No implementation of test-run U3
Push the RETURN (BS3) button Transmission error between AHU and I/O transmission error U4
once to display "First digit" of outdoor unit
I/O transmission error
malfunction code.
Transmission error between outdoor Sequential startup ADP alarm U7
units, transmission error between
thermal storage units, duplication of IC Sequential startup ADP malfunction U7
address Malfunction of transmission between
multi units (Multi 1)
Malfunction of transmission between
multi units (Multi 2)
Abnormal multi horsepower setting
Push the SET (BS2) button once to Detail Abnormal multi address setting
display "Second digit" of malfunction description Excessive multi connections
code. on next Multi system malfunction
page.
Transmission error of other system AHU system abnormal in other system U9
or other AHU system abnormal in own
system
Erroneous field setting System transmission malfunction UA
Overconnection malfunction of AHUs
Malfunction of field setting
Push the SET (BS2) button once to Refrigerant abnormal
display "malfunction location".
Multi-ID abnormal
Alarm of TSS field setting UA
Alarm of CT address setting
Faulty system malfunction Wiring error (Auto-address error) UH
Transmission error in accessory Malfunction of multi-level connection UJ
devices
Alarm of multi-level connection UJ
Conflict in wiring and piping, no setting Conflict in wiring and piping UF
for system
display "master or slave 1 or slave 2"
and "malfunction location".
Push the RETURN (BS3) button

and switch to the initial status of
“Monitor mode”.
∗ Push the MODE (BS1) button and

return to “Setting mode 1”.
Troubleshooting 183
w: ON x: OFF c:Blink
Malfunction Confirmation of malfunction 1 Confirmation of malfunction 2 Confirmation of malfunction 3 Confirmation of malfunction 4
code H1P H2P H3P H4P H5P H6P H7P H1P H2P H3P H4P H5P H6P H7P H1P H2P H3P H4P H5P H6P H7P H1P H2P H3P H4P H5P H6P H7P
P1 c c x x x c x x x c c x x x x c x x
P3 c x x c c c x x x x c x x
P4 c x c x x c x x x x c x x ∗1
PJ c c c x c c x x x x c x x
c x x x x c x c
c x x x x c c x
U0 c c x x c c x x x x c x x x x c x x c c
U1 c x x x c c x x x x c x x
U2 c x x c x c x x x x c x x
c x x x x c x c
U3 c x x c c c x x x x c x x c c
c x x x x c x c c c
U4 c x c x x c x x x x c x x c c
c x x x x c x c c c
U7 c x c c c c x x x x c x c c c
U7 c x x x x c x x c c
c x x x x c c x c c
c x x x x c c c c c
c x x x c c x x c c
c x x x c c x c c c
c x x x c c c x c c
c x x x c c c c c c
U9 c c x x c c x x x x c x x c c
UA c c x c x c x x x x c x x c c
c x x x x c x c c c
c x x x x c c x c c
c x x x c c x x c c
c x x x c c x c c c
UA c x x x c c c x c c
c x x x c c c c c c
UH c c x c c c x x x x c x x c c
UJ c c c x c c x x x x c x x
∗1
UJ c x x x x c x c
UF c c c c c c x x x x c x x c c
Display of contents of Display of contents of Display 1 of Display 2 of

malfunction (first digit) malfunction (second digit) malfunction in detail malfunction in detail
∗1 x x Master
x c Slave1
c x Slave2
c c System
184 Troubleshooting
ESiEN09-06 Troubleshooting by Indication on the Remote Control
3. Troubleshooting by Indication on the Remote

Control
3.1 “A0” AHU: Error of External Protection Device
Remote Control A0
Display
Applicable All AHU models

Models
Method of Detect open or short circuit between external input terminals in AHU.
Malfunction
Detection
Malfunction When an open circuit occurs between external input terminals with the remote control set to
Decision "external ON/OFF terminal".
Conditions
Supposed Actuation of external protection device

Causes Improper field set
Defect of AHU PC board
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
External
protection device is YES
connected to terminals T1 and
T2 of the AHU terminal Actuation of external protection
block. device.
NO
ON/OFF
input from
outside (mode No.
12, first code No. 1) has YES
been set to external Change the second code No. to
protection device input "01" or "02" .
(second code No. 03)
by remote
control.
NO
AHU PC board replacement.
(V2776)
Troubleshooting 185
Troubleshooting by Indication on the Remote Control ESiEN09-06
3.2 “A1” AHU: PC Board Defect

Remote Control A1
Display

Models
Method of Check data from E²PROM.

Malfunction
Detection
Malfunction When data could not be correctly received from the E²PROM
Decision E²PROM: Type of nonvolatile memory. Maintains memory contents even when the power
Conditions supply is turned off.
Supposed Defect of AHU PC board

Causes
Troubleshooting

Turn power supply OFF, then

power ON again.
Does the YES The AHU PC board is normal.

system return to External factor other than
normal? malfunction (for example,
noise etc.).
NO
Replace the AHU PC board.

(V2777)
186 Troubleshooting
3.3 “A3” AHU: Malfunction of Drain Level Control System

(S1L)
Remote Control A3
Display
Applicable AHU
Models
Method of By float switch OFF detection

Malfunction
Detection
Malfunction When rise of water level is not a condition and the float switch goes OFF.
Decision
Conditions
Supposed 220~240V power supply is not provided

Causes Defect of float switch or short circuit connector
Defect of drain pump
Drain clogging, upward slope, etc.
Loose connection of connector
Troubleshooting 187
Troubleshooting
Is power supply NO
220~240V provided? Provide 220~240V power
supply.
YES
The float switch is NO A short circuit NO

connected to X8A of the AHU PC connector is connected to Connect either a short circuit
board. X8A. connector or float switch and
turn on again.
YES YES
The
float switch Becomes
contact is forming a normal when X8A of NO
short circuit (continuity check YES
the AHU PC board is short Defect of AHU PC board.
with X8A or X15A circuited
disconnected)
NO YES
Loose connection of connector.
Water builds NO The float NO

up in the drain pan. switch functions normally. Replace float switch.
YES YES
Modify the float switch’s
connection and turn on again.
The
drain pump is
connected to X25A or NO
terminals Y1 and Y2 of Connect the drain pump and
the AHU PC turn on again.
board.
YES
The drain
pump works when YES
the power supply is reset Check the drain piping for
for the AHU. clogging or upward slope, etc.
NO
The
voltage of
terminals Y1 and
Y2 or X25A is 220~240 V NO
(within 5 minutes of Replace AHU PC board.
resetting the power
supply).
YES
Replace the drain pump or
check for dirt, etc.
(V2778)
188 Troubleshooting
3.4 “A6” AHU: Fan Motor (M1F) Lock, Overload

Remote Control A6
Display
Applicable All AHUs

Models
Method of Detection by failure of signal for detecting number of turns to come from the fan motor
Malfunction
Detection
Malfunction When number of turns can’t be detected even when output voltage to the fan is maximum
Decision
Conditions
Supposed Fan motor lock

Causes Disconnected or faulty wiring between fan motor and PC board
Troubleshooting
Is the
wiring from the
fan motor securely NO
connected to connectors on Connect the wiring and turn on
the AHU PC again.
board?
YES
Wiring
between the AHU YES
PC board and fan motor is Fix the wiring and turn on again.
disconnected.
NO
Does the fan YES

motor run? Replace the AHU PC board.
NO
Replace the fan motor.
(V2779)
Troubleshooting 189
3.5 “A9” AHU: Malfunction of Moving Part of Electronic

Expansion Valve (Y1E)
Remote Control A9
Display

Models
Method of Use a microcomputer to check the electronic expansion valve for coil conditions.
Malfunction
Detection
Malfunction When the pin input of the electronic expansion valve is not normal while in the initialization of
Decision the microcomputer.
Conditions
Supposed Malfunction of moving part of electronic expansion valve

Causes Defect of AHU PC board
Defect of connecting cable
Troubleshooting
The
electronic
expansion valve is NO
connected to X7A of the After connecting, turn the power
AHU PC board. supply off and then back on.
YES
Normal
when coil
check (∗1) of the NO
moving part of the electronic Replace the moving part of the
expansion valve is electronic expansion valve.
checked.
YES
The
connecting cable is YES
short-circuited or Replace the connecting cable.
disconnected.
NO
If you turn the power supply off
and turn on again, and it still does
not help, replace the AHU PC
board.
(V2781)
190 Troubleshooting
∗1: Coil check method for the moving part of the electronic expansion valve
Disconnect the electronic expansion valve from the PC board and check the continuity between
the connector pins.
(Normal)
Pin No. 1. White 2. Yellow 3. Orange 4. Blue 5. Red 6. Brown
1. White × { × { ×
Approx. Approx.
300Ω 150Ω
2. Yellow × { × {
Approx. Approx.
300Ω 150Ω
3. Orange × { ×
Approx.
150Ω
4. Blue × {
Approx.
150Ω
5. Red ×
6. Brown
{: Continuity
×: No continuity
Troubleshooting 191
3.6 “AF” AHU: Drain Level above Limit

Remote Control AF
Display
Applicable AHU
Models
Method of Water leakage is detected based on float switch ON/OFF operation while the compressor is in
Malfunction non-operation.
Detection
Malfunction When the float switch changes from ON to OFF while the compressor is in non-operation.
Decision
Conditions
Supposed Humidifier unit (optional accessory) leaking

Causes Defect of drain pipe (upward slope, etc.)
Troubleshooting

Field drain
piping has a defect YES
such as upward Modify the drain piping.
sloping.
NO
A
humidifier unit YES
(optional accessory) is Check if the humidifier unit is
installed on the leaking.
AHU.
NO
Defect of AHU PC board.
(V2782)
192 Troubleshooting
3.7 “AJ” AHU: Malfunction of Capacity Determination Device

Remote control AJ
display

Models
Method of Capacity is determined according to resistance of the capacity setting adapter and the memory
Malfunction inside the IC memory on the AHU PC board, and whether the value is normal or abnormal is
Detection determined.
Malfunction Operation and:

Decision When the capacity code is not contained in the PC board’s memory, and the capacity setting
Conditions adapter is not connected.
Supposed You have forgotten to install the capacity setting adapter.

Troubleshooting
The AHU PC NO
board was replaced with a
replacement PC Replace the AHU PC board.
board.
YES
Was the
capacity setting
adapter mounted when YES
replacing the PC board? Replace the AHU PC board.
NO
Install a capacity setting adapter.
(V2783)
Troubleshooting 193
3.8 “C4” AHU: Malfunction of Thermistor (R2T) for Heat

Exchanger
Remote Control C4
Display

Models
Method of Malfunction detection is carried out by temperature detected by heat exchanger thermistor.
Malfunction
Detection
Malfunction When the heat exchanger thermistor becomes disconnected or shorted while the unit is running.
Decision
Conditions
Supposed Defect of thermistor (R2T) for liquid pipe

Troubleshooting
Remove the thermistor from

the AHU PC board, and then
insert it again.
Is the YES
thermistor normal? Normal (The malfunction is
caused by faulty contact.)
NO
make resistance measurement
of the thermistor using a
multiple meter.
* NO
5 kΩ to 90 kΩ Replace the thermistor (R2T).
YES
∗ Refer to “Thermistor Resistance / Temperature Characteristics” table on P270.
194 Troubleshooting
3.9 “C5” AHU: Malfunction of Thermistor (R3T) for Gas Pipes

Remote Control C5
Display

Models
Method of Malfunction detection is carried out by temperature detected by gas pipe thermistor.
Malfunction
Detection
Malfunction When the gas pipe thermistor becomes disconnected or shorted while the unit is running.
Decision
Conditions
Supposed Defect of AHU thermistor (R3T) for gas pipe

Troubleshooting

insert it again.
Is the YES
NO
multiple meter.
* NO
YES
Troubleshooting 195
3.10 “C9” AHU: Malfunction of Thermistor (R1T) for Suction

Air
Remote Control C9
Display
Applicable AII AHU models

Models
Method of Malfunction detection is carried out by temperature detected by suction air temperature
Malfunction thermistor.
Detection
Malfunction When the suction air temperature thermistor becomes disconnected or shorted while the unit is
Decision running.
Conditions
Supposed Defect of AHU thermistor (R1T) for air inlet

Troubleshooting

insert it again.
Is the YES
NO
multiple meter.
* NO
YES
196 Troubleshooting
3.11 “CJ” AHU: Malfunction of Thermostat Sensor in Remote

Control
Remote Control CJ
Display
Applicable AII AHU models

Models
Method of Malfunction detection is carried out by temperature detected by remote control air temperature
Malfunction thermistor. (Note:)
Detection
Malfunction When the remote control air temperature thermistor becomes disconnected or shorted while the
Decision unit is running.
Conditions
Supposed Defect of remote control thermistor

Causes Defect of remote control PC board
Troubleshooting
Clear the malfunction code

history. (While in inspection
mode, press and hold the
“ON/OFF” button for a period of
five seconds or more.)
Is "CJ" YES
displayed on the remote Replace remote control.
control?
NO
External factor other than
equipment malfunction.
(for example, noise etc.)
(V2787)
Note: In case of remote control thermistor malfunction, unit is still operable by suction air thermistor on
AHU.
Troubleshooting 197
3.12 “E1” Outdoor Unit: PC Board Defect

Remote Control E1
Display
Applicable ERQ 125 ~ 250 A7W1

Models
Method of Check data from E²PROM

Malfunction
Detection
Malfunction When data could not be correctly received from the E²PROM
Decision E²PROM: Type of nonvolatile memory. Maintains memory contents even when the power
Conditions supply is turned off.
Supposed Defect of outdoor unit PC board (A1P)

Causes
Troubleshooting

Turn off the power once and

turn on again.
Return to YES
normal? External factor other than
malfunction (for example,
NO noise etc.).
Replace the outdoor unit
main PC Board (A1P).
(V3064)
198 Troubleshooting
3.13 “E3” Outdoor Unit: Actuation of High Pressure Switch

Remote Control E3
Display

Models
Method of Abnormality is detected when the contact of the high pressure protection switch opens.
Malfunction
Detection
Malfunction Error is generated when the HPS activation count reaches the number specific to the operation
Decision mode.
Conditions (Reference) Operating pressure of high pressure switch
Operating pressure: 4.0MPa
Reset pressure: 2.85MPa
Supposed Actuation of outdoor unit high pressure switch

Causes Defect of High pressure switch
Defect of outdoor unit PC board
Instantaneous power failure
Faulty high pressure sensor
Troubleshooting 199
Troubleshooting
Check for the points shown below.

1 Is the stop valve open?
2 Is the HPS connector properly connected to the
main PCB?
3 Does the high pressure switch have continuity?
Are the three NO

points above OK? Rectify defective points, if any.
YES
· Mount a pressure gauge on the high-pressure service port.
· Connect the Service Checker.
· Reset the operation using the remote control,
and then restart the operation.
Does the stop YES Is the HPS NO

due to malfunction (E3) operating value normal Replace the HPS.
recur? (i.e., 4.0MPa)?
NO YES
Are the
characteristics of the high NO
Replace the high pressure sensor.
pressure sensor normal?
(See *1.)
YES
Is the pressure
NO
detected with the PCB Replace the main PCB.
normal? (See *2.)
YES
· The high pressure sensor is normal, and the pressure detected with the PCB is also normal.
· The high pressure has really become high.
Referring to information on page 268, remove the causes by

CHECK 3 which the high pressure has become high.
*1: Make a comparison between the voltage of the pressure sensor and that read by the
pressure gauge.
(As to the voltage of the pressure sensor, make measurement of voltage at the connector,
and then convert it to pressure according to information on “Pressure Sensor”.)
*2: Make a comparison between the high pressure value checked with the Service Checker
and the voltage of the pressure sensor (see *1).
*3: Make measurement of voltage of the pressure sensor.
+5V
Connector for high
pressure sensor (Red)
(4) Red
(3) High
Black
pressure
(2) sensor
Micro controller
A/D input (1) White
Make measurement of DC
voltage between these wires.
200 Troubleshooting
3.14 “E4” Outdoor Unit: Actuation of Low Pressure Sensor

Remote Control E4
Display

Models
Method of Abnormality is detected by the pressure value with the low pressure sensor.
Malfunction
Detection
Malfunction Error is generated when the low pressure is dropped under specific pressure.
Decision Operating pressure:0.07MPa
Conditions
Supposed Abnormal drop of low pressure (Lower than 0.07MPa)

Causes Defect of low pressure sensor
Stop valve is not opened.
Troubleshooting 201
Troubleshooting
Is the stop
NO
valve open? Open the stop valve.
YES
1 Mount a pressure gauge on the low-pressure service port.

2 Connect the Service Checker.
3 Reset the operation using the remote control, and then
restart the operation.
Are the
characteristics of the
low pressure sensor NO
Replace the low pressure sensor.
normal? (See *1.)
YES
Is the
pressure detected NO
with the PCB normal? Replace the main PCB.
(See *2.)
YES
· The low pressure sensor is normal, and the pressure
detected with the PCB is also normal.
· The low pressure has really become low.
CHECK 4 Referring to information on page 270, remove the

causes by which the low pressure has become low.
*1: Make a comparison between the voltage of the pressure sensor and that read by the
pressure gauge.
(As to the voltage of the pressure sensor, make measurement of voltage at the connector,
and then convert it to pressure according to information on “Pressure Sensor”.)
*2: Make a comparison between the low pressure value checked with the Service Checker
and the voltage of the pressure sensor (see *1).
*3: Make measurement of voltage of the pressure sensor.
+5V
Connector for low pressure sensor
(Blue)
(4) Red
(3) Black Low

pressure
Micro controller
(2) White sensor
A/D input
(1)
Make measurement of DC voltage between these wires.
202 Troubleshooting
3.15 “E5” Outdoor Unit: Inverter Compressor Motor Lock

Remote Control E5
Display

Models
Method of Inverter PC board takes the position signal from UVW line connected between the inverter and
Malfunction compressor, and the malfunction is detected when any abnormality is observed in the phase-
Detection current waveform.
Malfunction This malfunction will be output when the inverter compressor motor does not start up even in
Decision forced startup mode.
Conditions
Supposed Inverter compressor lock

Causes High differential pressure (0.5MPa or more)
Incorrect UVW wiring
Faulty inverter PC board
Stop valve is left in closed.
Troubleshooting 203
Troubleshooting
Is the stop NO
valve open? On-site causes.
Open the stop valve.
Power OFF YES
Check the compressor cable
for disconnection and flaws.
The
compressor cable has a YES
Replace the cable, and
defect. then securely connect
the connectors.
NO
Are wire
connections made
to phases U, V, and W in NO
Make wire connections
the proper order and without a mistake.
manner? W
NO
U
Are wire
connections NO V
properly made (according Make wire connections
to the Wiring Are the wire connections without a mistake.
Diagram)? mixed up with those for
non-inverter compressor?
YES
Disconnect the cable from the
compressor, and then check
the compressor for the
insulation resistance.
NO
The
insulation resistance YES
is low (i.e., not more than Replace the
100kW.) compressor.
NO
Check the compressor motor
coil for any broken wire.
NO
Some phase YES
has a broken wire.
NO
Restart
the compressor,
and then check whether or NO
End of work
not the malfunction Faulty pressure
recurs. equalization or else
may have occurred.
Power ON YES Check the refrigerant
system.
Has the
compressor
started up at high YES
differential pressure (not Faulty pressure
less than equalization:
0.5MPa)? Check the refrigerant
system.
NO
Replace the
compressor.
· Conduct checks and
diagnosis of the
compressor.
204 Troubleshooting
3.16 “E6” Outdoor Unit: STD Compressor Motor Overcurrent/

Lock
Remote Control E6
Display

Models
Method of Detects the overcurrent with current sensor (CT).

Malfunction
Detection
Malfunction Malfunction is decided when the detected current value exceeds the below mentioned value for
Decision 2 seconds.
Conditions 400 V unit: 15.0 A
Supposed Closed stop value

Causes Obstacles at the air outlet
Improper power voltage
Faulty magnetic switch
Faulty compressor
Faulty current sensor (A6P, A7P)
Troubleshooting
Is the stop NO
valve open? Open the stop valve.
YES
Obstacle exists YES

around the air outlet. Remove the obstacle.
NO
Is the power NO
supply voltage normal? Correct the power voltage.
YES
Is the
magnetic switch (K2M, NO
Replace the magnetic
K3M) normal? switch.
YES
Check the wiring from power supply ~ current sensor (A6P, A7P) ~
MgS (K2M, K3M) ~ compressor
Is above wiring NO
Correct wiring.
correct?
YES
Is current NO
sensor correct? ∗1 Replace the corresponding
current sensor (A6P or
A7P).
YES
Replace compressor.
(V3051)
Note: ∗1 Abnormal case

The current sensor value is 0 during STD compressor operation.
The current sensor value is more than 15.0A during STD compressor stop.
Troubleshooting 205
3.17 “E7” Outdoor Unit: Malfunction of Outdoor Unit Fan

Motor
Remote Control E7
Display

Models
Method of Malfunction of fan motor system is detected according to the fan speed detected by hall IC
Malfunction when the fan motor runs.
Detection
Malfunction When the fan runs with speed less than a specified one for 6 seconds or more when the fan
Decision motor running conditions are met
Conditions When connector detecting fan speed is disconnected
When malfunction is generated 4 times, the system shuts down.
Supposed Malfunction of fan motor

Causes The harness connector between fan motor and PC board is left in disconnected, or faulty
connector
Fan does not run due to foreign matters tangled
Clearing condition: Operate for 5 minutes (normal)
206 Troubleshooting
Troubleshooting
Turn OFF the power supply,

and then wait for a period of
10 minutes.
Are there any YES

foreign matters around Remove the foreign matters.
the fan?
NO
Any of the
fan motor
connectors X1A and X3A or YES
the relay harness connectors Z5C, Insert the connector
Z9C, and X1A is disconnected.
disconnected.
NO
Different
power supply
cable connector and
signal cable connector have
been connected to the relay YES
harness. (Power supply and signal Use connectors of the same
cable connectors of different color in combination for the
colors are connected for power supply and signal
one and the same cables for the relay harness
motor.) (e.g. natural color to natural
color, or red to red).
NO
Connectors of
harness between the
compressor inverter PCB YES
Insert the connectors in the
and the fan inverter PCB harness.
(A4P and A8P) are
disconnected.
NO
The fuse
(white tubular fuse) YES
on the fan inverter PCB has a Replace the fan inverter
broken wire (has no PCB.
continuity).
NO
With the
connector
disconnected from the YES
fan motor, the fan cannot Replace the outdoor unit fan
be rotated by motor.
hand.
NO
Resistance
between the fan motor YES
power supply cable terminal and Replace the outdoor unit fan
the motor frame (metal motor.
part) is not more
than 1MΩ.
NO
A
(V3076)
Troubleshooting 207
Troubleshooting
Check 1
Check for the fan motor
connector (Power supply cable)
Resistance of
the U, V and W phases
of the fan motor has got YES
imbalanced or short circuits have Replace the outdoor unit fan
been established among the motor.
U, V and W phases.
NO
Check 2
Check for the fan motor
connector (Signal cable)
Has a
short circuit
been established
between the fan motor signal YES
Replace the outdoor unit fan
cables Vcc and GND, and UVW motor.
and GND,
respectively?
NO
Turn ON the power supply.
The
LED (HAP) on
the compressor
inverter PCB is blinking, but YES
Replace the fan inverter
the LED (HAP) on the fan PCB.
inverter PCB is not
blinking.
NO
Replace the outdoor unit fan
motor.
(V3077)
Note: Refer check 1 and 2 to P.255.
208 Troubleshooting
3.18 “E9” Outdoor Unit: Malfunction of Moving Part of

Electronic Expansion Valve (Y1E, Y2E)
Remote Control E9
Display

Models
Method of Check disconnection of connector

Malfunction Check continuity of expansion valve coil
Detection
Malfunction Error is generated under no common power supply when the power is on.
Decision
Conditions
Supposed Defect of moving part of electronic expansion valve

Causes Defect of outdoor unit PC board (A1P)
Defect of connecting cable
Troubleshooting 209
Troubleshooting
Turn power supply off, and

turn power supply on again.
YES
Return to normal? External factor other than
malfunction (for example, noise
NO etc.).
Electronic
expansion valve is NO
connected to X21A and X23A of After connecting, turn the power
outdoor unit PC board off and then back on again.
(A1P). * X26A only for RXYQ5M
YES
Normal
when coil
check (∗1) of the NO
moving part of the electronic Replace the moving part of the
expansion valve is electronic expansion valve.
checked.
YES
The
connecting cable is YES
short-circuited or Replace the connecting cable.
disconnected.
NO
Replace outdoor unit PC board
(A1P).
(V3067)
∗Make measurement of resistance

between the connector pins, and
then make sure the resistance
falls in the range of 40 to 50Ω.
(Orange) 1
(Red) 2
Measuring points
(Yellow) 3 1-6
2-6
(Black) 4
3-6
4-6
5
(Gray) 6
(V3067)
210 Troubleshooting
3.19 “F3” Outdoor Unit: Abnormal Discharge Pipe

Temperature
Remote Control F3
Display

Models
Method of Abnormality is detected according to the temperature detected by the discharge pipe
Malfunction temperature sensor.
Detection
Malfunction When the discharge pipe temperature rises to an abnormally high level
Decision When the discharge pipe temperature rises suddenly
Conditions
Supposed Faulty discharge pipe temperature sensor

Causes Faulty connection of discharge pipe temperature sensor
Faulty outdoor unit PC board
Troubleshooting

Discharge
pipetemperature is YES
115°C or higher when the unit Refrigerant shortage, compression
stop by malfunction. defect, etc. Defect of the
refrigerant system.
NO
Pull out the discharge pipe
thermistor from the outdoor
PCB, and then make
measurement of resistance
using a multiple meter.
Are the
characteristics of
the discharge pipe NO
thermistor normal? Replace the discharge pipe
(3.5~400KΩ) ∗ thermistor.
YES
(A1P).
(V3068)
Troubleshooting 211
3.20 “F6” Outdoor Unit: Refrigerant Overcharged

Remote Control F6
Display

Models
Method of Excessive charging of refrigerant is detected by using the outside air temperature, heat
Malfunction exchanging deicer temperature and liquid pipe temperature during a check run.
Detection
Malfunction When the amount of refrigerant, which is calculated by using the outside air temperature, heat
Decision exchanging deicer temperature and liquid pipe temperature during a check run, exceeds the
Conditions standard.
Supposed Refrigerant overcharge

Causes Misalignment of the outside air thermistor
Misalignment of the heat exchanging deicer thermistor
Misalignment of the liquid pipe thermistor
Troubleshooting
Check the mounting condition of

the temperature sensors of the
outside air thermistor, heat
exchanging deicer thermistor and
liquid pipe thermistor in the piping.
Are the
above thermistor NO
installed on pipes correctly? Install thermistor correctly.
YES
Remove the outside air
thermistor, heat exchanging
deicer thermister and the liquid
pipe thermistor from the outdoor PCB
and measure resistance with a tester.
Is the
characteristic of the NO
above thermistor normal? Replace thermistor.
YES
Refrigerant overcharged.
(V2797)
212 Troubleshooting
3.21 “H7” Outdoor Unit: Abnormal Outdoor Fan Motor Signal

Remote Control H7
Display

Models
Method of Detection of abnormal signal from fan motor.

Malfunction
Detection
Malfunction In case of detection of abnormal signal at starting fan motor.

Decision
Conditions
Supposed Abnormal fan motor signal (circuit malfunction)

Causes Broken, short or disconnection connector of fan motor connection cable
Fan Inverter PC board malfunction
Troubleshooting
Turn power off.
Is the fan
motor connector NO
X2A connected to PC Connect correctly.
board for Fan inverter
correctly?
YES
Check of fan motor connector.
(H1)
The
resistance of fan
motor read wire NO
connector pins between Replace fan motor.
Vcc-UVW and GND-UVW
balanced?
YES
Replace fan inverter PC Board.
(A3P)
(V3069)
H1: Disconnect connector (X2A) and measure the following resistance.

X2A
5 Gray GND
4 Pink Vcc
Measure the
resistance
between
3 Orange W Vcc-UVW and
GND-UVW.
2 Blue V
1 Yellow U
(V2799)
Troubleshooting 213
3.22 “H9” Outdoor Unit: Malfunction of Thermistor (R1T) for

Outdoor Air
Remote Control H9
Display

Models
Method of Malfunction is detected from the temperature detected by the outdoor air thermistor.
Malfunction
Detection
Malfunction When the outside air temperature thermistor has short circuit or open circuit.
Decision
Conditions
Supposed Defect of thermistor (R1T) for outdoor air

Troubleshooting

Connector is NO
connected to X18A of Connect the connector and turn on
outdoor PC board again.
(A1P).
YES
Resistance
is normal when
measured after
disconnecting the thermistor NO
(R1T) from the outdoor Replace the thermistor (R1T)
unit PC board.
(1.8kΩ to
800kΩ)
YES
(A1P).
(V3070)
214 Troubleshooting
3.23 “J2” Outdoor Unit: Current Sensor Malfunction

Remote Control J2
Display

Models
Method of Malfunction is detected according to the current value detected by current sensor.
Malfunction
Detection
Malfunction When the current value detected by current sensor becomes 5A or lower, or 40A or more during
Decision standard compressor operation.
Conditions
Supposed Faulty current sensor (A6P, A7P)

Causes Faulty outdoor unit PC board
Troubleshooting
Is the
connector for
current sensor NO
connected to X25A, X26A Connect the connector, and
on outdoor unit PC operate unit again.
board (A1P)?
YES
Are the current
sensors inversely connected to YES
two STD compressors? Correct the connections between
the current sensors and the STD
compressors.
NO
Is the
current sensor NO
mounted on the T-phase Mount the current sensor
(A6P) and R-phase correctly, and operate unit again.
(A7P) wire?
YES
Replace current sensor and
outdoor unit PC board.
(V3071)
Troubleshooting 215
3.24 “J3” Outdoor Unit: Malfunction of Discharge Pipe

Thermistor (R3, R31~33T)
Remote Control J3
Display

Models
Method of Malfunction is detected from the temperature detected by discharge pipe temperature
Detection
Malfunction When a short circuit or an open circuit in the discharge pipe temperature thermistor is detected.
Decision
Conditions
Supposed Defect of thermistor (R31T, R32T or R33T) for outdoor unit discharge pipe
Defect of thermistor connection
Troubleshooting
Confirm which discharge

thermistor is abnormal using
outdoor unit "monitor mode".
(Refer page 172 and 173)
Connector is
connected to X29A of NO
outdoor unit PC board Connect the connector and turn on
(A1P). again.
YES
Resistance
is normal when
measured after
disconnecting the NO
thermistor R31, 32T or R33T Replace the thermistor (R31, 32T
from the outdoor unit or R33T)
PC board. (2.5kΩ
to 1.3kΩ)
YES
(A1P).
(V3072)
The alarm indicator is displayed when the fan is being used also.
Note: 5 HP class ··· R3T

8~12 HP class ··· R31T, R32T
14, 16Hp class ··· R31T, R32T and R33T
216 Troubleshooting
3.25 “J5” Outdoor Unit: Malfunction of Thermistor (R2T),

(R7T) for Suction Pipe
Remote Control J5
Display

Models
Method of Malfunction is detected from the temperature detected by the suction pipe temperature
Detection
Malfunction When a short circuit or an open circuit in the suction pipe temperature thermistor is detected.
Decision
Conditions
Supposed Defect of thermistor (R2T), (R7T) for outdoor unit suction pipe
Troubleshooting

Connector
is connected to NO
X30A, of outdoor unit PC Connect the connector and turn on
board. (A1P) again.
YES
Resistance is
normal when
measured after NO
disconnecting the thermistor Replace the thermistor R2T.
(R2T), (R7T) from the
outdoor unit PC board.
(1.8kΩ to
800kΩ)
YES
(A1P).
(V3073)
Troubleshooting 217
3.26 “J6” Outdoor Unit: Malfunction of Thermistor (R4T) for

Outdoor Unit Heat Exchanger
Remote Control J6
Display

Models
Method of Malfunction is detected from the temperature detected by the heat exchanger thermistor.
Malfunction
Detection
Malfunction When a short circuit or an open circuit in the heat exchange thermistor is detected.
Decision
Conditions
Supposed Defect of thermistor (R4T) for outdoor unit coil

Troubleshooting

Connector
is connected to NO
X30A of outdoor unit PC Connect the connector and turn on
board (A1P). again.
YES
Resistance
is normal when
measured after
disconnecting the thermistor NO
Replace the thermistor R4T.
R4T from the indoor unit
PC board. (1.8kΩ
to 800kΩ)
YES
(A1P).
(V3074)
218 Troubleshooting
3.27 “J7” Outdoor Unit: Malfunction of Liquid Pipe

Thermistor (R6T)
Remote Control J7
Display

Models
Method of Malfunction is detected according to the temperature detected by liquid pipe thermistor.
Malfunction
Detection
Malfunction When the liquid pipe thermistor is short circuited or open.

Decision
Conditions
Supposed Faulty liquid pipe thermistor (R6T)

Troubleshooting
Is the
connector for
liquid pipe
thermistor connected to NO
Connect the connector and
X30A on outdoor unit PC operate unit again.
board (A1P)?
YES
Is the
resistance
measured after
removing the thermistor NO
(R6T) from outdoor unit PC Replace thermistor (R6T).
board normal? (1.8kΩ
to 800kΩ)
YES
(A1P).
(V3075)
Troubleshooting 219
3.28 “J9” Outdoor Unit: Malfunction of Subcooling Heat

Exchanger Gas Pipe Thermistor (R5T)
Remote Control J9
Display

Models
Method of Malfunction is detected according to the temperature detected by subcooling heat exchanger
Malfunction gas pipe thermistor.
Detection
Malfunction When the subcooling heat exchanger gas pipe thermistor is short circuited or open.
Decision
Conditions
Supposed Faulty subcooling heat exchanger gas pipe thermistor (R5T)

Troubleshooting
Is the
connector
for subcooling
heat exchanger gas pipe NO
thermistor connected to Connect the connector and
X30A on outdoor unit operate unit again.
PC board
(A1P)?
YES
Is the
resistance
measured after
removing the thermistor NO
(R5T) from outdoor unit PC Replace thermistor (R5T).
board normal? (1.8kΩ
to 800kΩ)
YES
(A1P).
(V3075)
220 Troubleshooting
3.29 “JA” Outdoor Unit: Malfunction of High Pressure Sensor

Remote Control JA
Display

Models
Method of Malfunction is detected from the pressure detected by the high pressure sensor.
Malfunction
Detection
Malfunction When the high pressure sensor is short circuit or open circuit.
Decision
Conditions
Supposed Defect of high pressure sensor system

Causes Connection of low pressure sensor with wrong connection.
Defect of outdoor unit PC board.
Troubleshooting
The high
pressure sensor is NO
connected to X32A of Connect the high pressure sensor
outdoor unit PC and turn on again.
board (A1P).
YES
The
relationship
between the ∗1 VH
and high pressure is
normal (see ∗2) when voltage is YES
measured between X32A pins Replace outdoor unit PC board
(1) and (3) of outdoor unit (A1P).
PC board (A1P)
(see ∗1).
NO
Replace the high pressure sensor.
(V2806)
∗1: Voltage measurement point
Outdoor unit PC board (A2P)
+5V
X32A
Red
High pressure sensor
GND Black
Microcomputer White
A/D input
*2 Measure DC voltage here.
∗2: Refer to “Pressure Sensor, Pressure / Voltage Characteristics” table on P272.
Troubleshooting 221
3.30 “JC” Outdoor Unit: Malfunction of Low Pressure Sensor

Remote Control JC
Display

Models
Method of Malfunction is detected from pressure detected by low pressure sensor.

Malfunction
Detection
Malfunction When the low pressure sensor is short circuit or open circuit.
Decision
Conditions
Supposed Defect of low pressure sensor system

Causes Connection of high pressure sensor with wrong connection.
Defect of outdoor unit PC board.
Troubleshooting
The low
pressure sensor is NO
connected to X31A of outdoor Connect low pressure sensor
unit PC board (A1P). properly and restart system.
YES
The
relationship
between the ∗1
VL and low pressure is
normal (see ∗2) when YES
voltage is measured between Replace outdoor unit PC board
X31A pins (2) and (3) of (A1P).
outdoor unit PC
board (A1P)
(see ∗1).
NO
Replace the low pressure sensor.
(V2808)
∗1: Voltage measurement point
Outdoor unit PC board (A2P)

+5V
X31A
Red
Low pressure sensor
GND Black
Microcomputer White
A/D input
*2 Measure voltage here.
222 Troubleshooting
3.31 “L4” Outdoor Unit: Malfunction of Inverter Radiating Fin

Temperature Rise
Remote Control L4
Display

Models
Method of Fin temperature is detected by the thermistor of the radiation fin.

Malfunction
Detection
Malfunction When the temperature of the inverter radiation fin increases above 93°C.
Decision
Conditions
Supposed Actuation of fin thermal (Actuates above 93°C)

Causes Defect of inverter PC board
Defect of fin thermistor
Troubleshooting
Fin
temperature of the YES
compressor inverter is Faulty radiation from the
high. If the fin reaches a switch box:
Power OFF temperature of 93°C, the Conduct the checks
NO malfunction will occur. shown below.
• Radiation fin for stains
Remove and insert the fin
• Airflow for interference
thermistor connector "X111A".
• Fan propeller for damage
• Whether or not outdoor
Turn temperature is too high

ON the power
supply, and then check YES
Replace the inverter
whether or not the PCB.
Power ON malfunction
recurs.
NO
End of measures
•It is supposed that
radiation fin
temperature has risen
due to on-site causes.
Conduct the checks
shown below.
• Radiation fin for
stains
• Airflow for interference
• Fan propeller for
damage
• Whether or not
outdoor temperature
is too high
Troubleshooting 223
XIIIA: EH CONNECTOR WHITE
Inverter PCB for compressor
224 Troubleshooting
3.32 “L5” Outdoor Unit: Inverter Compressor Abnormal

Remote Control L5
Display

Models
Method of Malfunction is detected from current flowing in the power transistor.

Malfunction
Detection
Malfunction When an excessive current flows in the power transistor.

Decision (Instantaneous overcurrent also causes activation.)
Conditions
Supposed Defect of compressor coil (disconnected, defective insulation)

Causes Compressor start-up malfunction (mechanical lock)
Defect of inverter PC board
Troubleshooting
Compressor inspection
Is the stop valve NO

On-site causes.
open? Open the stop valve.
YES
Power OFF
Check the compressor cable
for disconnection and flaws.
The YES
compressor cable has a Replace the cable, and
defect. then securely connect the
connectors.
NO
Troubleshooting 225
Troubleshooting
Power OFF The

insulation resistance is YES
low (i.e. not more than Replace the compressor.
100kΩ.)
NO
Check the compressor motor
coil for any broken wire.
NO
Some phase has a YES

broken wire.
Check the power transistor on

the inverter PC board using a
multiple tester. [For details,
refer to information in the
"Check for power transistor" on
Page 204, 205.
The power YES

transistor has an A3P: Replace the inverter
abnormality. PCB.
NO
Make wire connections
according to the Wiring Diagram.
Restart the
compressor, and then NO
check whether or not the Normal
Power ON · On-site causes such as
malfunction
recurs. instantaneous power
failure or open phase
YES · Conduct checks and
diagnosis of the
Replace the inverter PCB. compressor.
Power OFF
Restart the
compressor, and then NO
Power ON End of work
check whether or not the
malfunction
recurs.
YES Replace the compressor.
· Conduct checks and
diagnosis of the
compressor.
226 Troubleshooting
3.33 “L8” Outdoor Unit: Inverter Current Abnormal

Remote Control L8
Display

Models
Method of Malfunction is detected by current flowing in the power transistor.

Malfunction
Detection
Malfunction When overload in the compressor is detected. (Inverter secondary current 16.1A)
Decision
Conditions
Supposed Compressor overload

Causes Compressor coil disconnected
Faulty compressor
Troubleshooting Output current check

Power ON A current of
not less than 15A flows YES
through the compressor. Overcurrent:
Check the compressor
and refrigerant system
NO (in the same manner as
that for E3).
NO
Is the stop valve Open the stop valve.
open?
YES
Are wire
connections properly NO
made (according to the Wiring Rectify the wire
Diagram)? Check the compressor cable for connections.
any disconnection or flaws.
YES
Power OFF
NO
The
low, i.e., not more Replace the
than 100kΩ.) compressor.
NO
multiple tester.
NO
Does the power YES
transistor have any Replace the inverter
abnormalities? PCB.
The inverter is likely
NO to have got faulty due
Connect the compressor cable, to the malfunction of
and then restart the operation. the compressor. After
the completion of
replacement, be sure
A to check the
compresssor.
Troubleshooting 227
Troubleshooting
A
Is a
difference NO
between high pressure
and low pressure prior Faulty pressure
to startup equalization:
0.2MPa? Check the refrigerant
system.
YES
Power ON Does the NO

malfunction L8 recur? End of measures:
It can take a maximum of 60 minutes Check the refrigerant
to determine the malfunction. system.
YES
Check of compressor:
for abnormal sounds,
vibration, operating
conditions, and others
according to the
Compressor Diagnosis
Procedure.
228 Troubleshooting
3.34 “L9” Outdoor Unit: Inverter Start up Error

Remote Control L9
Display

Models
Method of This malfunction code will be output if overcurrent occurs at the time of startup.
Malfunction
Detection
Malfunction When the startup control is failed.

Decision When an overcurrent is passed to the inverter due to the malfunction of a compressor or
Conditions electrical system.
Supposed Defect of compressor Failure to open the stop valve

Causes Pressure differential start Faulty compressor connection
Troubleshooting
Is the stop valve NO

Open the stop valve.
open?
YES
Are wire
connections properly NO
made (according to the Rectify the wire
Wiring Diagram)? Check the compressor cable for connections.
any disconnection or flaws.
YES
Power OFF
NO
The
is low (i.e., not more Replace the
NO
multiple tester.
NO
Does the power YES
transistor have any Replace the inverter
abnormalities? PCB.
The inverter is likely
NO to have got faulty due
to the malfunction of
Connect the compressor cable, the compressor. After
and then restart the operation. the completion of
replacement, be sure
A to check the
compresssor.
Troubleshooting 229
Troubleshooting
A
Is a
difference between NO
high pressure and low pressure Faulty pressure
prior to startup equalization:
0.2MPa? Check the refrigerant
system.
YES
Power ON Does the NO

malfunction L9 recur? End of measures:
It can take a maximum of 60 minutes Check the refrigerant
to determine the malfunction. system.
YES
Check of compressor:
for abnormal sounds,
vibration, operating
conditions, and others
according to the
Compressor Diagnosis
Procedure.
230 Troubleshooting
3.35 “LC” Outdoor Unit: Malfunction of Transmission

Between Inverter and Control PC Board
Remote Control LC
Display

Models
Method of Check the communication state between inverter PC board and control PC board by micro-
Malfunction computer.
Detection
Malfunction When the correct communication is not conducted in certain period.

Decision
Conditions
Supposed Malfunction of connection between the inverter PC board and outdoor control PC board
Causes Defect of outdoor control PC board (transmission section)
Defect of noise filter
Faulty fan inverter
Incorrect type of fan inverter
Faulty compressor
Faulty fan motor
Troubleshooting 231
Troubleshooting
Are the
fan transmission
wire connectors (X3A: Black, NO
X4A: Yellow) wrongly Connect the connectors
connected? to the corresponding
color (black or yellow).
YES
Power ON
Check
whether or not
the power supply voltage NO
between L2 and N falls in the On-site cause.
range of 220 to Correct the wiring.
240VAC?
YES
Is the type (PC NO

No.) of the fan inverter Mount the correct type
correct? of fan inverter.
FAN1 FAN2
YES RXYQ5P PC0511-3 -
RXYQ8P PC0511-1 -
Disconnect the cable from the RXYQ10P PC0511-1 -
compressor, and then check RXYQ12P PC0511-3 PC0511-4
Power OFF the compressor for the RXYQ16P PC0511-3 PC0511-4
insulation resistance. RXYQ18P PC0511-1 PC0511-2
NO
The
low (i.e., not more than Replace the
100kΩ.) compressor.
NO
fan, and then check the fan
motor for the insulation
resistance.
NO
The
is low (i.e., not more Replace the fan motor.
than 1MΩ.) Replace the fan driver
PC board.
NO
Check for connector connections: Remove and insert the
connectors shown below.
[Fan 1] [Fan 2]
• A1P X28A ⇔ X6A A3P • A4P X51A ⇔ X5A A8P
• A1P X20A ⇔ X4A A3P • A4P X4A ⇔ X3A A8P
• A3P X61A ⇔ X402A A2P • A8P X4A Short connector
• A3P X1A ⇔ X403A A2P
• A3P X5A ⇔ X5A A4P Note) X3A: black
• A3P X41A ⇔ X3A A4P X4A: yellow
• A4P X4A Short connector
F400U of the YES

Replace the noise
A2P has been molten. filter of the A2P.
NO
F400U
A
232 Troubleshooting
Troubleshooting
Is the micro
controller normal NO
monitor (green) of the A1P This is not LC.
blinking? Recheck for the
malfunction code.
YES
Check 10 or more seconds after
the power supply is turned ON.
Power ON The A3P, YES
A4P, and A8P do not A3P: Replace the
blink. inverter PCB.
∗If the PCB replaced is
badly damaged, the
NO compressor is likely to
get faulty. To make
sure, recheck the
compressor.
The A4P or YES

A8P does not blink. A4P/A8P: Replace the
fan driver
PC board.
NO
The LC YES
malfunction recurs. Replace the control
PC board.
NO
End of measures:
The malfunction may
temporarily result from
on-site causes.
Causes: Instantaneous
power failure (open
phase), noises, or
else.
Troubleshooting 233
3.36 “P1” Outdoor Unit: Inverter Over-Ripple Protection

Remote Control P1
Display

Models
Method of Imbalance in supply voltage is detected in PC board.

Malfunction Imbalance in the power supply voltage causes increased ripple of voltage of the main circuit
Detection capacitor in the inverter. Consequently, the increased ripple is detected.
Malfunction When the resistance value of thermistor becomes a value equivalent to open or short circuited
Decision status.
Conditions H Malfunction is not decided while the unit operation is continued.
"P1" will be displayed by pressing the inspection button.
When the amplitude of the ripple exceeding a certain value is detected for consecutive 4
minutes.
Supposed Open phase

Causes Voltage imbalance between phases
Defect of main circuit capacitor
Defect of K2 relay in inverter PC board
Improper main circuit wiring
Troubleshooting
Imbalance
in supplied voltage is YES Open YES
in excess of 14 V (Y1). phase? Open phase
∗1 Normalize field cause.
NO NO
Fix power supply voltage
imbalance.
Part or wiring defect
Is the After turning the power supply
voltage OFF, check and repair the
imbalance applied to the YES
main circuit wiring or parts.
inverter in excess of 14 (1) Loose or disconnected
V (Y1)? ∗2 wiring between power
supply and inverter
NO <When voltage monitoring is possible:> (2) K2 contact disposition,
fusion or contact is poor.
(3) Loose or disconnected
Using a device capable of noise filter
constant recording of power
supply voltage record
power supply voltage ∗1. Measure voltage at the X1M power supply
between 3 phases (L1 ~ L2, terminal block.
L2 ~ L3, L3~L1) for about ∗2. Measure voltage at terminals L1, L2 and L3 of
one continuous week. the diode module inside the inverter while the
compressor is running.
No abnormalities are
observed in the power Power supply voltage imbalance
supply, but the imbalance
in voltage recurs. measure
Replace the inverter PC board.
Explanation for users ∗In accordance with "notification of inspection results" accompanying spare parts.
Give the user a copy of "notification of inspection results"and leave Be sure to explain to the user that
it up to him to improve the imbalance. there is a "power supply imbalance"
for which DAIKIN is not responsible.
(V2816)
234 Troubleshooting
3.37 “P4” Outdoor Unit: Malfunction of Inverter Radiating Fin

Temperature Rise Sensor
Remote Control P4
Display

Models
Method of Resistance of radiation fin thermistor is detected when the compressor is not operating.
Malfunction
Detection
Malfunction When the resistance value of thermistor becomes a value equivalent to open or short circuited
Decision status.
Conditions H Malfunction is not decided while the unit operation is continued.
"P4" will be displayed by pressing the inspection button.
Supposed Defect of radiator fin temperature sensor

Causes Defect of inverter PC board
Troubleshooting

Power OFF compressor, and then check
The insulation YES

resistance is low (i.e., not more Replace the
NO
resistance.
The insulation YES

resistance is low (i.e., not more Replace the fan motor.
than 1MΩ.) Replace the fan driver
PC board.
NO
Remove and insert the fin

thermistor connector [X111A].
Turn ON the YES

Power ON power supply, and then check
whether or not the malfunction Replace the inverter
recurs. PC board.
NO
End
Troubleshooting 235
XIIIA: EH CONNECTOR WHITE
Inverter PCB for compressor
236 Troubleshooting
3.38 “PJ” Outdoor Unit: Faulty Field Setting after Replacing

Main PC Board or Faulty Combination of PC Board
Remote Control PJ
Display

Models
Method of The faulty (or no) field setting after replacing PC board or faulty PC board combination is
Malfunction detected through communications with the inverter.
Detection
Malfunction Whether or not the field setting or the type of the PC board is correct through the communication
Decision date is judged.
Conditions
Supposed Faulty (or no) field setting after replacing main PC board
Causes Mismatching of type of PC board
Troubleshooting
Has the PC NO
board been replaced?
YES
When
replacing the main PC NO
board, were field settings Correct the field
properly made? settings.
YES
Is the type of PC NO
board correct? ∗ Replace with a correct
PC board.
YES
Reset, and then restart.
∗Note) Type of PC board mismatching includes:

Main PC board
Inverter PC board (for compressor)
Fan driver PC board
Troubleshooting 237
3.39 “UO” Outdoor Unit: Low Pressure Drop Due to

Refrigerant Shortage or Electronic Expansion Valve
Failure
Remote Control U0
Display

Models
Method of Short of gas malfunction is detected by discharge pipe temperature thermistor.

Malfunction
Detection
Malfunction Microcomputer judge and detect if the system is short of refrigerant.

Decision HMalfunction is not decided while the unit operation is continued.
Conditions
Supposed Out of gas or refrigerant system clogging (incorrect piping)

Causes Defect of pressure sensor
Defect of outdoor unit PC board (A1P)
Defect of thermistor R7T or R4T
Troubleshooting
YES Low pressure is YES

Cooling Out of gas, closing of stop
0.1 MPa or less.
valve or refrigerant system is
clogged. Requires check of
NO NO refrigerant system.
The
voltage of
X31A pins (2)
and (3) on main YES
outdoor unit PC board Replace main outdoor unit
(A1P) is 0.8 VDC or less. PC board (A1P).
(Low pressure
sensor output
voltage)
∗2
The NO
suction pipe Replace low pressure sensor.
temperature minus coil YES
temperature is 20 °C Out of gas or refrigerant
or higher. system is clogged. Requires
check of refrigerant system.
NO
Resistance
is normal when
measured with the
suction pipe thermistor NO
(R7T) and coil thermistor (R4T) Replace the thermistor.
disconnected from the
outdoor unit PC
board. ∗1
YES
Replace the outdoor unit PC
board (A1P).
(V2819)
∗1: Refer to “Thermistor Resistance / Temperature Characteristics” table on P270.

238 Troubleshooting
3.40 “U1” Reverse Phase, Open Phase

Remote Control U1
Display

Models
Method of The phase of each phase is detected by reverse phase detection circuit and right phase or
Malfunction reverse phase are judged.
Detection
Malfunction When a significant phase difference is made between phases.

Decision
Conditions
Supposed Power supply reverse phase

Causes Power supply open phase
Defect of outdoor PC board (A1P)
Troubleshooting

There is
an open phase
at the power supply YES
terminal section (X1M) of Fix the open phase. Requires
the outdoor unit. inspection of field power supply
section.
NO
Operation is YES
normal if one place of power Reverse phase
supply line phase is Counter measure of the problem is
replaced. completed by phase replacement.
NO
(A1P).
(V2820)
Troubleshooting 239
3.41 “U2” Outdoor Unit: Power Supply Insufficient or

Instantaneous Failure
Remote Control U2
Display

Models
Method of Detection of voltage of main circuit capacitor built in the inverter and power supply voltage.
Malfunction
Detection
Malfunction When the voltage aforementioned is not less than 780V or not more than 320V, or when the
Decision current-limiting voltage does not reach 200V or more or exceeds 740V.
Conditions
Supposed Power supply insufficient

Causes Instantaneous power failure
Open phase
Defect of outdoor control PC board
Main circuit wiring defect
Faulty compressor
Faulty fan motor
Faulty connection of signal cable
240 Troubleshooting
Troubleshooting
Check
for power supply
voltage. Voltage NO
between phases: 380 to 415V On-site causes.
Phase voltage: 220 Make proper wire connections
to 240V without open phase, erroneous
connections, or erroneous order of
phases.
Power ON YES
Unbalanced power NO
supply? (Not more than 2%:
Phase voltage of not more On-site causes
than approx. Correct the unbalanced loads to
5V) eliminate the unbalanced state.
YES Unbalanced voltage will cause
extremely unbalanced current,
Disconnect the cable from the thus impairing the service life of or
compressor, and then check resulting in the malfunction of the
Power OFF the compressor for the equipment.
NO
The insulation YES
resistance is low (i.e., not more Replace the compressor.
than 100kΩ.)
NO
resistance.
NO
The insulation YES
resistance is low (i.e., not more Replace the fan motor.
than 1MΩ.) Replace the fan driver.
NO
Check the inverter power
transistor.
Has the power YES

Replace the inverter PC board.
transistor got faulty? Observe the conditions of the
PC board.
In the case of a serious failure, a
NO compressor failure may cause
the failure of the PC board. Even
if the PC board is replaced, it
may cause failure again.
To avoid that, recheck the
compressor for ground and for
Check the fan driver power any broken wires. Furthermore,
transistor. even after the completion of PC
board replacement, check the
compressor.
Has the power YES
Replace the fan driver PC board.
transistor got faulty? Observe the conditions of the
NO PC board.
Troubleshooting 241
Troubleshooting
A
Check for connector connections: Remove

and insert the connectors shown below.
Furthermore, check the connectors for
terminal conditions and continuity. If any wiring has damage, replace
• X1M power receiving terminal ⇔ X400A A2P
the harness.
• A2P X401A ⇔ X10A A3P
Power OFF • A1P X28A ⇔ X6A A3P
• A3P X61A ⇔ X402A A2P
• A3P X1A ⇔ X403A A2P
• A3P P1,P2 ⇔ Reactor terminal L1R
• A3P P3,N3 ⇔ P1,N1 A4P
• A4P P2,N2 ⇔ P1,N1 A8P
Has the YES

inverter PC board caused A3P: Replace the inverter PC board.
damage? ∗If the PC board replaced is badly
damaged, the compressor is
NO likely to get faulty. To make sure,
recheck the compressor.
Has the fan YES
driver caused damage? A4P/A8P: Replace the fan driver
PC board.
∗If the PCB replaced is badly
NO damaged, the fan motor is likely
to get faulty. To make sure,
recheck the compressor.
Turn ON the power supply.
Stop (standby) before YES Recheck for the power supply. If

the fan rotates. there is no problem with the power
supply, replace the A2P noise filter
PC board.
NO If the malfunction recurs, replace
the inverter PC board.
Stop YES
Power ON (standby) when the Recheck for the power supply. If
compressor starts there is no problem with the power
up. supply, replace the A3P inverter
NO PC board.
∗If the PC board replaced is badly
damaged, compressor is likely to
get faulty. To make sure, recheck
the compressor.
The U2 YES
malfunction recurs. Check the harness, and then
replace it if necessary.
NO
End of measures:
The malfunction may temporarily
result from on-site causes.
Causes: Instantaneous power
failure (open phase), noises, or
else.
242 Troubleshooting
3.42 “U3” Outdoor Unit: Check Operation not Executed

Remote Control U3
Display

Models
Method of Check operation is executed or not

Malfunction
Detection
Malfunction Malfunction is decided when the unit starts operation without check operation.
Decision
Conditions
Supposed Check operation is not executed.

Causes
Troubleshooting

Has the
check operation NO
performed on Outdoor unit Press and hold BS4 on the
PC board? outdoor master PCB for 5
seconds or more, or turn ON the
YES local setting mode 2-3 to conduct
a check operation.
Performs the chech operation
again and completes the check
operation.
When a leakage detection

function is needed, normal
operation of charging refrigerant
must be completed. And then,
start once again and complete a
check operation.
(V3052)
Troubleshooting 243
3.43 “U4” Malfunction of Transmission Between AHUs

Remote Control U4
Display
Applicable All model of AHU

Models ERQ 125 ~ 250 A7W1
Method of Microcomputer checks if transmission between AHU and outdoor units is normal.
Malfunction
Detection
Malfunction When transmission is not carried out normally for a certain amount of time
Decision
Conditions
Supposed Indoor to outdoor, outdoor to outdoor transmission wiring F1, F2 disconnection, short circuit
Causes or wrong wiring
Outdoor unit power supply is OFF
System address doesn’t match
244 Troubleshooting
Troubleshooting
Has
the AHU or
outdoor unit PC
board been replaced,
or has the AHU - outdoor or YES
Push and hold the RESET
outdoor - outdoor unit button on the master outdoor
transmission wiring unit PC Board for 5 seconds.
been modified? * The unit will not operate for
up to 12 minutes.
NO
All AHU Is AHU -
remote controls outdoor and YES
of the same refrigerant NO
outdoor - outdoor unit Replace the AHU PC Board
system display "U4." transmission wiring indicated by the malfunction
normal? code U4.
NO
YES Fix the AHU/outdoor or
outdoor/outdoor unit
Reset the power supply. transmission wiring.
The
Outdoor voltage between
unit PC board NO terminals L1 and N of the NO
microcomputer monitor outdoor unit PC board is Supply 220~240 V.
(HAP) blinks. 220~240 V ±10%.
YES
YES
The fuse on YES
the outdoor unit’s PC Replace the fuse.
board is burnt.
Operation
NO ready lamp (H2P) is
blinking.
YES
Lamp does YES
not go off for 12 minutes Push and hold the RESET
or more. button on the outdoor unit PC
board for 5 seconds.
NO
Is AHU -
outdoor and outdoor - NO
outdoor unit transmission Fix the AHU/outdoor or
wiring normal? outdoor/outdoor unit
transmission wiring.
YES
Disconnect
the outdoor -
outdoor unit transmission NO
wiring, and then check with a Replace the outdoor unit PC
single system whether Board (A1P).
or not it is normal.
YES
Mount the DIII NET extended
adapter.
(V2822)
Troubleshooting 245
3.44 “U5” AHU: Malfunction of Transmission Between

Remote Control and AHU
Remote Control U5
Display
Applicable All models of AHUs

Models
Method of In case of controlling with 2-remote control, check the system using microcomputer is signal
Malfunction transmission between AHU and remote control (main and sub) is normal.
Detection
Malfunction Normal transmission does not continue for specified period.

Decision
Conditions
Supposed Malfunction of AHU remote control transmission

Causes Connection of two main remote controls (when using 2 remote controls)
Defect of remote control PC board
Malfunction of transmission caused by noise
Troubleshooting
Using YES SS1 of both YES

2-remote controls remote controls is set to Set one remote control to
control. "MAIN." "SUB"; turn the power supply
off once and then back on.
NO NO
Operation
All indoor PC returns to normal
board microcomputer NO NO
when the power is turned Replace AHU PC board.
monitors blink. off momentarily.
YES YES
There is possibility of
Replace the remote control malfunction caused by noise.
Check the surrounding area
and turn on again.
YES
Normal Normal
NO
YES
Normal Normal
NO
There is possibility of
malfunction caused by noise.
Check the surrounding area
and turn on again.
(V2823)
246 Troubleshooting
3.45 “U9” AHU: Malfunction of Transmission Between AHU

and Outdoor Units in the Same System
Remote Control U9
Display

Models
Method of Detect the malfunction signal of any other AHU within the system concerned.
Malfunction
Detection
Malfunction When the malfunction decision is made on any other AHU within the system concerned.
Decision
Conditions
Supposed Malfunction of transmission within or outside of other system

Causes Malfunction of electronic expansion valve in AHU of other system
Defect of PC board of AHU in other system
Improper connection of transmission wiring between AHU and outdoor unit
Troubleshooting
Turn on all AHUs.
"U9" has
been displayed for 2 NO
Re-diagnose by display after
minutes or more. passage of 2 minutes or more.
YES
The outdoor unit PC board
indicated by the malfunction code
U9 is normal.
Check for the AHU of other
system, and then conduct
troubleshooting by diagnosis
according to the Malfunction
Code Flowchart.
Troubleshooting 247
3.46 “UA” Improper Combination of AHU and Outdoor Units,

AHUs and Remote Control
Remote Control UA
Display
Applicable All models of AHU

Method of A difference occurs in data by the type of refrigerant between AHU and outdoor units.
Malfunction The number of AHUs is out of the allowable range.
Detection
Malfunction The malfunction decision is made as soon as either of the abnormalities aforementioned is
Decision detected.
Conditions
Supposed Excess of connected AHUs

Mismatching of the refrigerant type of AHU and outdoor unit.
Setting of outdoor PC board was not conducted after replacing to spare parts PC board.
248 Troubleshooting
Troubleshooting
Reset all power supplies for

AHU and outdoor units
connected to one and the
same system.
Is the NO
malfunction code "UA" Normal
displayed? (It is assumed that the code is
displayed due to temporary
YES external cause (e.g. noises).
Is the
malfunction
code "UA" displayed YES
for all AHUs connected to
one and the same
system?
Is the
NO outdoor PC board YES
replaced to spare parts PC The setting after replacing spare
board? PC board has not been set yet.
Is the Please set as per page 109, 110.
type of
refrigerant for the NO
AHUs with "UA" displayed NO
Correct the combination of indoor
corresponding to that units with "UA" displayed.
for the outdoor
units? The
total of
AHUs displaying
YES "UA" and AHUs NO
connected to the same The number of AHUs that can be
refrigerant system is connected to a single outdoor unit
within connectable system is excess of allowable
number of range.
unit*
YES
Does the
refrigerant type of NO
AHU and outdoor unit Matches the refrigerant type of
match? AHU and outdoor unit.
YES
Is it a
multi outdoor unit NO
Replace the outdoor unit main PC
connection system? board.
YES
Is the
combination of master NO
Change to a correct combination.
unit and slave unit
correct?
YES
Replace the outdoor unit main PC
board.
(V2827)
∗ The number of AHUs that can be connected to a single outdoor unit system depends on the
model of outdoor unit.
Troubleshooting 249
3.47 “UF” System is not Set yet

Remote Control UF
Display

Method of On check operation, the number of AHUs in terms of transmission is not corresponding to that
Malfunction of AHUs that have made changes in temperature.
Detection
Malfunction The malfunction is determined as soon as the abnormality aforementioned is detected through
Decision checking the system for any erroneous connection of units on the check operation.
Conditions
Supposed Improper connection of transmission wiring between AHU-outdoor units and outdoor-
Causes outdoor units
Failure to execute check operation
Stop valve is left in closed
Troubleshooting

Are the stop NO

valves opened? Open stop valve.
YES
Is
Is the AHU-outdoor and
check operation NO YES
outdoor-outdoor unit Replace AHU PC board.
carried out? transmission wiring
normal?
YES
NO
Is AHU -
outdoor and NO
outdoor - outdoor unit After fixing incorrect wiring,
transmission wiring push and hold the RESET
normal? button on the master outdoor
unit PC board for 5 seconds.
YES * The unit will not run for up to
12 minutes.
Wiring check operation may

not have been carried out
successfully.
(V2830)
Note: Wiring check operation may not be successful if carried out after the outdoor unit has been off
for more than 12 hours, or if it is not carried out after running all connected AHUs in the fan
mode for at least an hour.
250 Troubleshooting
3.48 “UH” Malfunction of System, Refrigerant System

Address Undefined
Remote Control UH
Display

Method of Detect an AHU with no address setting.

Malfunction
Detection
Malfunction The malfunction decision is made as soon as the abnormality aforementioned is detected.
Decision
Conditions
Supposed Improper connection of transmission wiring between AHU-outdoor units and outdoor-
Causes outdoor units
Defect of outdoor unit PC board (A1P)
Troubleshooting 251
Troubleshooting
Does
Is a
electricity malfunction
being introduced occur even after 12
for the first time after YES NO
minutes elapses from the Normal
installation or after an AHU time when electricity is
or outdoor unit PC introduced to AHU
board has been and outdoor
replaced? units?
NO YES
Is AHU -
outdoor and NO
outdoor - outdoor unit After fixing incorrect wiring,
transmission wiring push and hold the RESET
normal? button on the master outdoor
unit PC board for 5 seconds.
YES * The unit will not run for up to
12 minutes.
Push and hold the RESET
button on the outdoor unit
PC board for 5 seconds
Does a
malfunction occur? NO
Normal
YES
Disconnect the
outdoor-outdoor
unit transmission wiring YES
to create the one-system Mount the DIII NET extension
status, and then check adapter.
whether or not
the system is
normal.
NO
Does a
"UH" malfunction NO
occur for all AHUs in the Replace AHU PC board.
system?
YES
Replace outdoor unit PC
board (A1P).
(V2831)
252 Troubleshooting
ESiEN09-06 Troubleshooting (OP: Unified ON/OFF Controller)
4. Troubleshooting (OP: Unified ON/OFF Controller)

4.1 Operation Lamp Blinks
Remote Control Operation lamp blinks
Display
Applicable All model of AHUs

Models Unified ON/OFF controller
Method of Detect the malfunction according to DIII-NET transmission data.

Malfunction
Detection
Malfunction
Decision
Conditions
Supposed Malfunction of transmission between optional central controller and AHU

Causes Connector for setting master controller is disconnected
Defect of unified ON/OFF controller PC board
Malfunction of air conditioner
Troubleshooting 253
Troubleshooting (OP: Unified ON/OFF Controller) ESiEN09-06
Troubleshooting
Is a
malfunction code YES
displayed on the remote Diagnose the cause with the
control? air conditioner’s failure
diagnosis manual.
NO
Has a
once connected YES
AHU been removed or its Reset power supply for all
address changed? optional controllers for
centralized control
simultaneously.
NO
Is the
power supply for
the AHU displaying a NO
malfunction turned Turn the power supply of the
on? AHU on.
YES
Is
transmission wiring YES
disconnected or wired Fix the wiring correctly.
incorrectly?
NO
Is Is the
transmission with all NO group No. of NO
AHUs malfunctioning? malfunctioning AHUs Set the group No.
set? correctly.
YES YES
Is the Replace the central PC board.

transmission
wiring with the master NO
controller disconnected or Fix the wiring correctly.
wired incorrectly?
YES
Is the
master controller’s YES
connector for setting master Connect the connector
controller disconnected. correctly.
NO
Replace the central PC board.
(V2841)
254 Troubleshooting
Check No. 1 Check on connector of fan motor (Power supply cable)

(1) Turn off the power supply.
Measure the resistance between phases of U,V,W at the motor side connectors (three-core
wire) to check that the values are balanced and there is no short circuiting, while connector
or relay connector is disconnected.
Red U
Measure the resistance

White V values between phases
U,V,W.
Black W
Check No. 2 (1) Turn off the power supply.

(2) Measure the resistance between Vcc and each phase of U,V,W, and GND and each phase
at the motor side connectors (five-core wire) to check that the values are balanced within the
range of ± 20 %, while connector or relay connector is disconnected.
Furthermore, to use a multiple meter for measurement, connect the probe of negative pole
to Vcc and that of positive pole to GND.
5 Gray GND
4 Pink Vcc
Measure the resistance
3 Orange W values between Vcc
and U,V,W, and GND
and U,V,W.
2 Blue V
1 Yellow U
Troubleshooting 255
[CHECK 3] Check for causes of rise in high pressure

Referring to the Fault Tree Analysis (FTA) shown below, probe the faulty points.
Stop valve closed Check to be sure the stop valve is open.

Local High pipe
pressure Bent or crashed pipe Conduct visual checks for pipe conditions.
rise resistance
Clogging of foreign Is there any temperature difference caused before and
particles after the filter or branch pipe?
[In cooling]
If the outdoor unit electronic Faulty outdoor Are the coil resistance and insulation normal?
Faulty valve coil
expansion valve is throttled: unit motorized
(See *1.) valve Faulty valve body
A temperature difference in excess of 10°C between
Rise in high the inlet and the outlet is deemed to be abnormal.
pressure Faulty high pressure sensor Are the electrical characteristics normal?
Faulty
control Is the pressure value checked with the Service Checker
Faulty control PCB
Faulty high corresponding to the measurement of the pressure sensor?
pressure Faulty valve coil Are the coil resistance and insulation
control Faulty AHU
motorized normal?
valve Faulty valve body
Faulty high pressure sensor Are the electrical characteristics normal?

[In heating]
If the AHU electronic Faulty Faulty AHU liquid Is the connector properly connected?
control pipe thermistor Are the thermistor resistance characteristics normal?
expansion valve excessively
throttled: (See *2.)
Faulty control PCB Is the pressure value checked with the Service
Checker corresponding to the measurement of the
pressure sensor?
[In cooling] Is the suction air temperature not more than 43°C?
Short circuit
High suction air
temperature of Is the outdoor temperature not more than 43°C?
High suction
air outdoor unit High ambient temperature
temperature
of the High suction Short circuit Is the suction air temperature not more than 27°C?
condenser air temperature
of AHU High ambient temperature Is the indoor temperature not more than 27°C?
Is the connector properly connected?
Faulty suction air thermistor of AHU Are the thermistor resistance characteristics normal?
[In heating]
High suction air temperature of outdoor unit Is the outdoor temperature not more than 16°CWB?
Faulty outdoor temperature thermistor of outdoor unit Is the connector properly connected?
Are the thermistor resistance characteristics normal?
Degradation Dirty condenser Is the heat exchanger clogged? (In cooling)
in condensing
capacity
Mixing of non-condensable gas Is air or else mixed in the refrigerant system?
Faulty fan Can the fan motor be rotated with hands?

Decreased motor Are the motor coil resistance and
fan insulation normal?
Decreased output Faulty control
fan airflow PC board
(Including If a spare PC board is mounted, is the
rate
capacity setting) capacity setting properly made?
High air Dirty filter Is the air filter clogged?

passage
resistance
Obstacle Is there any obstacle in the air passage?
Excessive refrigerant charging Refer to “F6” Outdoor unit: Refrigerant Overcharged.

Is the AHU too small compared to
Improper model selection [In heating] the large-sized outdoor unit?
*1: In cooling, it is normal if the outdoor unit electronic expansion valve (EV1) is fully open.
*2: In heating, the AHU electronic expansion valve is used for “subcooled degree control”.
SDK04009
256 Troubleshooting
[CHECK 4] Check for causes of drop in low pressure

Referring to the Fault Tree Analysis (FTA) shown below, probe the faulty points.
[In cooling]
(See *1.) Faulty low pressure sensor Are the electrical characteristics normal?
Faulty
Faulty low compressor Is the pressure value checked with the Service Checker
capacity Faulty control PCB
pressure corresponding to the measurement of the pressure sensor?
control control
Faulty low pressure sensor Are the electrical characteristics normal?
Faulty low
pressure
protection Faulty hot gas solenoid valve Are the coil resistance and insulation normal?
[In both cooling control
and heating] Is the pressure value checked with the Service Checker
Faulty control PCB
(See *2.) corresponding to the measurement of the pressure sensor?
Abnormally low Faulty AHU
low-pressure [In cooling] electronic Faulty valve coil Are the coil resistance and insulation normal?
(Low evaporating If the AHU expansion valve
temperature) electronic Faulty valve body
expansion valve is
throttled too much: Faulty gas pipe Check for the thermistor resistance and connection.
(See *3.) thermistor of AHU
Faulty
control
Faulty electronic Faulty liquid pipe thermistor Check for the thermistor resistance and connection.
expansion valve of AHU
control Is the pressure value checked with the Service Checker
Faulty control PCB corresponding to the measurement of the pressure sensor?
Faulty outdoor Faulty valve coil Are the coil resistance and insulation normal?
unit electronic
expansion valve Faulty valve body
[In heating]
If the outdoor unit Faulty low pressure sensor Are the electrical characteristics normal?
electronic
expansion valve Faulty
Faulty suction pipe thermistor Check for the thermistor resistance and
excessively control
throttled: connection.
(See *4.) Faulty control PCB
[In cooling]
Low suction air Short circuit Is the suction air temperature not less than 14°C?
temperature of
AHU Low ambient temperature Is the indoor temperature not more than 14°C?
Low suction air Is the connector properly connected?

temperature of Faulty suction air thermistor of AHU
Are the thermistor resistance characteristics normal?
the evaporator
Low suction air temperature of outdoor unit Is the outdoor temperature not less than -20°C?
Is the connector properly connected?
Faulty outdoor temperature thermistor of outdoor unit Are the thermistor resistance characteristics normal?
[In heating]
Abnormal piping length Does the piping length fall in the permissible range?
High pipe Conduct visual checks for pipe conditions.
Bent or crashed pipe
resistance
Clogging of foreign particles Is there any temperature difference caused before
and after the filter or branch pipe?
Stop valve closed
Less Check to be sure the stop valve is open.
circulation
quantity of Inadequate refrigerant quantity Refer to “U0” Outdoor unit: Low Pressure Drop Due to Refrigerant
refrigerant Shortage or Electronic Expansion Valve Failure.
Moisture choke Eliminate moisture by vacuum operation.
Dirty
evaporator Is the heat exchanger clogged?
Degradation
in condensing Faulty fan motor Can the fan motor be rotated with hands?
capacity Decreased Are the motor coil resistance and insulation normal?
fan output
Decreased Faulty control PCB If a spare PCB is mounted, is the capacity
fan airflow (Including capacity setting) setting properly made?
rate High air
passage Dirty filter Is the air filter clogged?
resistance
Obstacle Is there any obstacle in the air passage?
*1: For details of the compressor capacity control while in cooling, refer to “Compressor PI Control”.
*2: The “low pressure protection control” includes low pressure protection control and hot gas bypass control. For details, refer to “Low Pressure Protection Control”.
*3: In cooling, the AHU electronic expansion valve is used for “superheated degree control”.
*4: In heating, the outdoor unit electronic expansion valve (EV1) is used for “superheated degree control of outdoor unit heat exchanger”.
SDK04009
Troubleshooting 257
258 Troubleshooting
ESiEN09-06
Part 9
Appendix
1. Piping Diagrams..................................................................................260
1.1 Outdoor Unit .........................................................................................260
2. Wiring Diagrams for Reference...........................................................263
2.1 Outdoor Unit .........................................................................................263
2.2 Field Wiring ..........................................................................................266
3. List of Electrical and Functional Parts .................................................267
3.1 Outdoor Unit .........................................................................................267
4. Option List ...........................................................................................269
5. Thermistor Resistance / Temperature Characteristics........................270
6. Pressure Sensor .................................................................................272
7. Method of Checking The Inverter’s Power Transistors and Diode
Modules...............................................................................................273
Appendix 259
Piping Diagrams ESiEN09-06
1. Piping Diagrams
1.1 Outdoor Unit
ERQ 125 A7W1B
Pressure Filter
regulating valve
(check valve type)
Electronic
expansion valve
Solenoid
SV
valve
Accumulator Capillary tube
Four way
valve
SENPH
High pressure
sensor
Check valve
Filter
Filter
separator
Capillary tube Filter
Oil
Solenoid High pressure
SV
HPS
valve Filter switch
Filter
COMPRESSOR
INV
Capillary tube
Solenoid
SV
valve
Low pressure SENPL
sensor
Stop valve (with service port ø7.9mm flare connection)
3D050782
260 Appendix
ESiEN09-06 Piping Diagrams
ERQ 200 A7W1B
Check valve
Electronic Filter
expansion valve
Pressure
regulating valve
(check valve type)
Accumulator
Filter
SENPH
High pressure
sensor
Solenoid
SV
valve Check valve

Filter
separator
High pressure
Oil
HPS
switch
Capillary tube
Filter
COMPRESSOR
Capillary tube
INV
Filter
Filter
Solenoid Low pressure

SV
valve sensor
SENPL
3D050783
Appendix 261
Piping Diagrams ESiEN09-06
ERQ 250 A7W1B
Check valve
Filter
Pressure regulating valve

Electronic
expansion valve
Accumulator
Filter
Four way valve
SENPH High pressure sensor
Solenoid
SV
valve
Check valve Check valve
Filter Filter
separator
separator
High pressure HPS HPS
High pressure
switch sensor
Oil
Oil
Capillary tube Filter
Filter
COMPRESSOR COMPRESSOR
Filter INV Capillary tube Capillary tube STD1
Filter
Solenoid
SV
valve Low pressure sensor SENPL
3D050784
262 Appendix
2.1
Appendix
ESiEN09-06
ERQ 125 A7W1B

Printed circuit board POWER SUPPLY
A1P: Main A4P: Fan 3/N ~ 400/230V 50Hz
A1P~A5P
A2P: Noise filter A5P: ABC I/P
A3P: Inverter
Push button switch
BS1~BS2
(Mode, Set, Return, Test, Reset)
C1 Capacitor
C63, C66 Capacitor
DS1, DS2 DIP switch
E1HC Crankcase heater
F1U Fuse (250V, 8A B ) (A4P)
Outdoor Unit
F1U, F2U Fuse (250V, 3.15A T ) (A1P)

F5U Field fuse
F400U Fuse (250V, 3.15A T ) (A2P)
Pilotlamp (service monitor - orange)
H1P~H8P [H2P] Prepare, Test - - - - - - - - - Flickering
Malfunction detection - - - Light up
HAP Pilotlamp (service monitor - green)
K1 Magnetic relay
K2 Magnetic contactor (M1C)
K3R: Y1S K7R: E1HC
K3R~K11R K4R: Y2S K11R: Y4S
K5R: Y3S
L1R Reactor
M1C Motor (compressor)
M1F Motor (fan)
PS Switching power supply (A1P, A3P)
Q1RP Phase reversal detect circuit
Q1DI Earth leakage breaker
Cool/heat selector
R10 Resistor (current sensor) (A4P)
R50, R59 Resistor
R59 Resistor (Current limiting)
Thermistor
R1T: Air (A1P) R4T: Heat exch. deicer
(Note 5)
R1T~R6T R1T: Fin (A3P) R5T: Liquid pipe
R2T: Suction R6T: Accumulator
R3T: M1C Discharge Cool Heat
S1NPH Pressure sensor (high) Cool
S1NPL Pressure sensor (low) Heat
S1PH Pressure switch (high)
indoor
SD1 Safety devices input (F1xF2)
V1R Power module (A4P)
Cool/heat selector (option)
V1R, V2R Power module (A3P)
X1A, X2A Connector (M1F)
X1M Terminal strip (power supply)
Notes:
X1M Terminal strip (control)(A1P) 1. This wiring diagram only applies to the outdoor units
X1M Terminal strip (control)(A5P)
Y1E Electronic expansion valve (main)
2. : Field wiring : Indication of parts outside switchbox Front
Position of M1C, M1F layer
Solenoid valve 3. : Terminal strip : Connector : Terminal : Protective earth (screw)
2. Wiring Diagrams for Reference
Y1S~Y4S Y1S: Hot gas Y3S: 4 Way valve

Y2S: Oil return Y4S: Injection
4. When using the option adapter, refer to the installation manual.
Z1C~Z5C Noise filter (ferrite core) M1F 5. Refer to the installation manual, for connection wiring to indoor-outdoor transmission F1-F2
Z1F Noise filter (with surge absorber) El. compo. box
and on how to use BS1~BS5 and DS1, DS2 switch.
Cool/heat selector
6. Do not operate the unit by short-circuit protection device S1PH.
Rear
S1S Selector switch (fan/cool - heat) 7. BLK = black, RED = red, BLU = blue, WHT = white, PNK = pink, YLW = Yellow, BRN = brown, layer
S2S Selector switch (Cool - heat) M1C
GRY = Grey, GRN = Green, ORG = Orange

Outer shell
M1C Detail of M1C
Wiring Diagrams for Reference
263
264
ERQ 200 A7W1B
Printed circuit board POWER SUPPLY

A1P: Main A4P: Fan 3/N ~ 400/230V 50Hz
A1P~A5P
A3P: Inverter
Push button switch
BS1~BS2
C1 Capacitor
C63, C66 Capacitor
DS1, DS2 DIP switch

E1HC Crankcase heater
F1U Fuse (250V, 8A B ) (A4P)
(Note 4)
F1U, F2U Fuse (250V, 3.15A T ) (A1P)
F5U Field fuse
F400U Fuse (250V, 3.15A T ) (A2P)
K1 Magnetic relay
K3R: Y1S K5R: Y3S
K3R~K11R K4R: Y2S K7R: E1HC
L1R Reactor
M1F Motor (fan)
Q1RP Phase reversal detect circuit
Cool/heat selector
R50, R59 Resistor
Thermistor
R1T~R6T R1T: Fin (A3P) R5T: Heat exch. outlet
(Note 5)
R2T: Suction R6T: Liquid pipe
Male connector: BLU
R3T: M1C Discharge R7T: Accumulator
Female connector: WHT
S1NPH Pressure sensor (high) Cool Heat
S1NPL Pressure sensor (low)
Cool
S1PH Pressure switch (high) Heat
SD1 Safety devices input
indoor
V1R Power module (A4P) (F1xF2)
X1M Terminal strip (power supply)
Notes:
X1M Terminal strip (control)(A5P) 1. This wiring diagram only applies to the outdoor units
Y1E Electronic expansion valve (main)
2. : Field wiring : Indication of parts outside switchbox Front
Y2E Electronic expansion valve (subcool)
Position of M1C, M1F layer
Solenoid valve 3. : Terminal strip : Connector : Terminal : Protective earth (screw)
Y1S~Y4S Y1S: Hot gas Y3S: 4 Way valve
4. When using the option adapter, refer to the installation manual.
Y2S: Oil return Y4S: Injection
Z1C~Z5C Noise filter (ferrite core) M1F 5. Refer to the installation manual, for connection wiring to indoor-outdoor transmission F1-F2
Z1F Noise filter (with surge absorber) El. compo. box and on how to use BS1~BS5 and DS1, DS2 switch.
Cool/heat selector
6. Do not operate the unit by short-circuit protection device S1PH.
S1S Selector switch (fan/cool - heat) 7. BLK = black, RED = red, BLU = blue, WHT = white, PNK = pink, YLW = Yellow, BRN = brown,
Rear
S2S Selector switch (Cool - heat) M1C GRY = Grey, GRN = Green, ORG = Orange layer

Outer shell
M1C Detail of M1C M1F
Appendix
ESiEN09-06
Appendix
ESiEN09-06
ERQ 250 A7W1B
Printed circuit board

A1P: Main A4P: Fan
POWER SUPPLY
A1P~A5P 3/N ~ 400/230V 50Hz
A3P: Inverter
Push button switch
BS1~BS5
C1 Capacitor
C63, C66 Capacitor
DS1, DS2 DIP switch
E1HC, E2HC Crankcase heater
F1U Fuse (250V, 8A B ) (A4P)
F1U, F2U Fuse (250V, 3.15A T ) (A1P) (Note 4)
F5U Field fuse
F400U Fuse (250V, 3.15A T ) (A2P)
K1 Magnetic relay
K2M Magnetic contactor (M2C)
K1R Magnetic relais (K2M)
K3R: Y1S K7R: E1HC
K3R~K11R K4R: Y2S K8R: E1HC
K5R: Y3S
L1R Reactor
M1F Motor (fan)
Q1RP Phase reversal detect circuit Cool/heat selector

R50, R59 Resistor
(Note 5)
Thermistor
Male connector: BLU
R1T~R7T R1T: Fin (A3P) R5T: Heat exch. outlet
Cool Heat Female connector: WHT
R31T~R32T R2T: Suction R6T: Liquid pipe Cool
R31T: M1C Discharge R7T: Accumulator Heat
R32T: M2C Discharge indoor
S1NPH Pressure sensor (high) (F1xF2)
S1NPL Pressure sensor (low)
S1PH, S2PH Pressure switch (high)
T1A Current sensor (A6P)
SD1 Safety devices input
Notes:
V1R Power module (A4P) 1. This wiring diagram only applies to the outdoor unit
2. : Field wiring Front
layer
X1M Terminal strip (power supply) 3. : Terminal strip : Connector : Terminal : Protective earth (screw)
Position of M1C, M1F 4. When using the option adapter, refer to the installation manual.
Y1E Electronic expansion valve (main) 5. Refer to the installation manual, for connection wiring to indoor-outdoor transmission F1-F2
Y2E Electronic expansion valve (subcool)
M1F and on how to use BS1~BS5 and DS1, DS2 switch.
Solenoid valve
Y1S~Y3S Y1S: Hot gas Y3S: 4 Way valve El. compo. box 6. Do not operate the unit by short-circuit protection device S1PH.
Y2S: Oil return Y4S: Injection 7. BLK = black, RED = red, BLU = blue, WHT = white, PNK = pink, YLW = Yellow, BRN = brown,
Z1C~Z5C Rear
Noise filter (ferrite core) M1C GRY = Grey, GRN = Green, ORG = Orange layer
Z1F Noise filter (with surge absorber)
M2C
Cool/heat selector
S1S Selector switch (fan/cool - heat) Outer shell
S2S Selector switch (Cool - heat) Detail of M1C
M1C M1F
265
266
2.2
POWER SUPPLY
L N
OUTDOOR UNIT
MAIN SWITCH
ERQ 125/200/250 A7W1B
Field Wiring
L N
F1F2
SWITCH
LN
FUSE
NOTES:
1. ALL WIRING, COMPONENTS AND MATERIALS TO BE PROCURED ON THE SITE

MUST COMPLY WITH THE APPLICABLE LOCAL AND NATIONAL CODES.
2. USE COPPER CONDUCTORS ONLY.
TRANSMISSION LINE 3. FOR DETAILS, SEE WIRING DIAGRAM.
4. INSTALL A CIRCUIT BREAKER FOR SAFETY.
5. ALL FIELD WIRING AND COMPONENTS MUST BE PROVIDED BY A LICENCED

ELECTRICIAN.
6. UNIT SHALL BE GROUNDED IN COMPLIANCE WITH THE APPLICABLE LOCAL

AND NATIONAL CODES.
L N
SWITCH 7. WIRING SHOWN ARE GENERAL POINTS-OF-CONNECTION GUIDES ONLY AND
ARE NOT INTENDED FOR OR TO INCLUDE ALL DETAILS FOR A SPECIFIC
INSTALLATION.
FUSE
POWER LINE 8. BE SURE TO INSTALL THE SWITCH AND THE FUSE TO THE POWER LINE OF
EACH EQUIPMENT.
9. INSTALL THE MAIN SWITCH THAT CAN INTERRUPT ALL THE POWER SOURCES
L IN AN INTEGRATED MANNER BECAUSE THIS SYSTEM CONSISTS OF THE
N F2F1 EQUIPMENT UTILIZING THE MULTIPLE POWER SOURCES.
10. FOR DETAILED CONTROL BOX SIDE CONNECTION, SEE CONTROL BOX
MANUAL AND WIRING DIAGRAM.
CONTROL BOX
Appendix
ESiEN09-06
ESiEN09-06 List of Electrical and Functional Parts
3. List of Electrical and Functional Parts

3.1 Outdoor Unit
3.1.1 ERQ 125/200 A7W1B
Model
Item Name Symbol
ERQ 125 ERQ 200
Type JT1GCVDKYR@S
Inverter OC protection M1C
14.7A
device
Compressor
Type
STD 1 OC protection M2C —
device
OC protection
Fan motor M1F 1.15A 3A
device
Electronic expansion valve (Main) Y1E Fully closed: 0pls Fully open: 480pls
Fully closed: 0pls
Electronic expansion valve (Subcool) Y2E — Fully open: 480pls
+0
For M1C S1PH OFF: 4.0 − 0.12 MPa ON: 3.0±0.15MPa
High pressure
Pressure switch For M2C S2PH —
protection
For M3C S3PH —
Low pressure sensor SLNPL OFF: 0.07MPa
Discharge gas temperature
protection R3T OFF: 135°C
Temperature (Discharge pipe thermistor)
protection Inverter fin temperature
(Radiator fin thermistor)
For main PC F1U 250V AC 10A Class B Time-lag 3.15A AC 250V
board F2U 250V AC 10A Class B Time-lag 3.15A AC 250V
Others Fuse
For Noise filter F1U 250V AC 5A Class B
PC board
Appendix 267
List of Electrical and Functional Parts ESiEN09-06
3.1.2 ERQ 250 A7W1B

Model
Item Name Symbol
ERQ 250
Type JT1GCVDKYR@S
Inverter OC protection M1C
14.7A
device
Compressor
Type JT170G-KYE@T
STD 1 OC protection M2C
15.0A
device
OC protection
Fan motor M1F 3A
device
Electronic expansion valve (Main) Y1E Fully closed: 0pls Fully open: 480pls
Electronic expansion valve (Subcool) Y2E Fully closed: 0pls Fully open: 480pls
+0
For M1C S1PH OFF: 4.0 −0.12 MPa ON: 3.0±0.15MPa
High pressure + 0
Pressure switch For M2C S2PH OFF: 4.0 − 0.12 MPa ON: 3.0±0.15MPa
protection
For M3C S3PH —
Low pressure sensor SLNPL OFF: 0.07MPa
Discharge gas temperature
Temperature (Discharge pipe thermistor)
protection Inverter fin temperature
(Radiator fin thermistor)
For main PC F1U 250V AC 10A Class B Time-lag 3.15A AC 250V
board F2U 250V AC 10A Class B Time-lag 3.15A AC 250V
Others Fuse
For Noise filter F1U 250V AC 5A Class B
PC board
268 Appendix
ESiEN09-06 Option List
4. Option List
No Item
COOL/HEAT SELECTOR
FIXING BOX
CENTRAL DRAIN PAN KIT
Notes:
1. All options are kits.

2. Only 1 option per installation is needed.
3. One option per module is required.
4. The option should be installed inside the outdoor unit.
Appendix 269
Thermistor Resistance / Temperature Characteristics ESiEN09-06
5. Thermistor Resistance / Temperature

Characteristics
AHU For air suction R1T
For liquid pipe R2T
For gas pipe R3T
Outdoor unit for fin thermistor R1T Outdoor unit For outdoor air R1T
For coil R2T
For suction pipe R4T
For Receiver gas pipe R5T
For Receiver outlet liquid pipe R6T
(kΩ)
TºC 0.0 T°C 0.0 0.5 T°C 0.0 0.5
-10 - -20 197.81 192.08 30 16.10 15.76
-8 - -19 186.53 181.16 31 15.43 15.10
-6 88.0 -18 175.97 170.94 32 14.79 14.48
-4 79.1 -17 166.07 161.36 33 14.18 13.88
-2 71.1 -16 156.80 152.38 34 13.59 13.31
0 64.1 -15 148.10 143.96 35 13.04 12.77
2 57.8
-14 139.94 136.05 36 12.51 12.25
4 52.3
6 47.3 -13 132.28 128.63 37 12.01 11.76
8 42.9 -12 125.09 121.66 38 11.52 11.29
10 38.9 -11 118.34 115.12 39 11.06 10.84
12 35.3 -10 111.99 108.96 40 10.63 10.41
14 32.1 -9 106.03 103.18 41 10.21 10.00
16 29.2 -8 100.41 97.73 42 9.81 9.61
18 26.6 -7 95.14 92.61 43 9.42 9.24
20 24.3 -6 90.17 87.79 44 9.06 8.88
22 22.2 -5 85.49 83.25 45 8.71 8.54
24 20.3 -4 81.08 78.97 46 8.37 8.21
26 18.5
-3 76.93 74.94 47 8.05 7.90
28 17.0
-2 73.01 71.14 48 7.75 7.60
30 15.6
-1 69.32 67.56 49 7.46 7.31
32 14.2
34 13.1 0 65.84 64.17 50 7.18 7.04
36 12.0 1 62.54 60.96 51 6.91 6.78
38 11.1 2 59.43 57.94 52 6.65 6.53
40 10.3 3 56.49 55.08 53 6.41 6.53
42 9.5 4 53.71 52.38 54 6.65 6.53
44 8.8 5 51.09 49.83 55 6.41 6.53
46 8.2 6 48.61 47.42 56 6.18 6.06
48 7.6 7 46.26 45.14 57 5.95 5.84
50 7.0 8 44.05 42.98 58 5.74 5.43
52 6.7 9 41.95 40.94 59 5.14 5.05
54 6.0
10 39.96 39.01 60 4.96 4.87
56 5.5
58 5.2 11 38.08 37.18 61 4.79 4.70
60 4.79 12 36.30 35.45 62 4.62 4.54
62 4.46 13 34.62 33.81 63 4.46 4.38
64 4.15 14 33.02 32.25 64 4.30 4.23
66 3.87 15 31.50 30.77 65 4.16 4.08
68 3.61 16 30.06 29.37 66 4.01 3.94
70 3.37 17 28.70 28.05 67 3.88 3.81
72 3.15 18 27.41 26.78 68 3.75 3.68
74 2.94 19 26.18 25.59 69 3.62 3.56
76 2.75 20 25.01 24.45 70 3.50 3.44
78 2.51
21 23.91 23.37 71 3.38 3.32
80 2.41
22 22.85 22.35 72 3.27 3.21
82 2.26
23 21.85 21.37 73 3.16 3.11
84 2.12
86 1.99 24 20.90 20.45 74 3.06 3.01
88 1.87 25 20.00 19.56 75 2.96 2.91
90 1.76 26 19.14 18.73 76 2.86 2.82
92 1.65 27 18.32 17.93 77 2.77 2.72
94 1.55 28 17.54 17.17 78 2.68 2.64
96 1.46 29 16.80 16.45 79 2.60 2.55
98 1.38 30 16.10 15.76 80 2.51 2.47
270 Appendix
ESiEN09-06 Thermistor Resistance / Temperature Characteristics
Outdoor Unit
Thermistors for
Discharge Pipe
(R3T, R31∼ 33T)
(kΩ)
T°C 0.0 0.5 T°C 0.0 0.5 T°C 0.0 0.5
0 640.44 624.65 50 72.32 70.96 100 13.35 13.15
1 609.31 594.43 51 69.64 68.34 101 12.95 12.76
2 579.96 565.78 52 67.06 65.82 102 12.57 12.38
3 552.00 538.63 53 64.60 63.41 103 12.20 12.01
4 525.63 512.97 54 62.24 61.09 104 11.84 11.66
5 500.66 488.67 55 59.97 58.87 105 11.49 11.32
6 477.01 465.65 56 57.80 56.75 106 11.15 10.99
7 454.60 443.84 57 55.72 54.70 107 10.83 10.67
8 433.37 423.17 58 53.72 52.84 108 10.52 10.36
9 413.24 403.57 59 51.98 50.96 109 10.21 10.06
10 394.16 384.98 60 49.96 49.06 110 9.92 9.78
11 376.05 367.35 61 48.19 47.33 111 9.64 9.50
12 358.88 350.62 62 46.49 45.67 112 9.36 9.23
13 342.58 334.74 63 44.86 44.07 113 9.10 8.97
14 327.10 319.66 64 43.30 42.54 114 8.84 8.71
15 312.41 305.33 65 41.79 41.06 115 8.59 8.47
16 298.45 291.73 66 40.35 39.65 116 8.35 8.23
17 285.18 278.80 67 38.96 38.29 117 8.12 8.01
18 272.58 266.51 68 37.63 36.98 118 7.89 7.78
19 260.60 254.72 69 36.34 35.72 119 7.68 7.57
20 249.00 243.61 70 35.11 34.51 120 7.47 7.36
21 238.36 233.14 71 33.92 33.35 121 7.26 7.16
22 228.05 223.08 72 32.78 32.23 122 7.06 6.97
23 218.24 213.51 73 31.69 31.15 123 6.87 6.78
24 208.90 204.39 74 30.63 30.12 124 6.69 6.59
25 200.00 195.71 75 29.61 29.12 125 6.51 6.42
26 191.53 187.44 76 28.64 28.16 126 6.33 6.25
27 183.46 179.57 77 27.69 27.24 127 6.16 6.08
28 175.77 172.06 78 26.79 26.35 128 6.00 5.92
29 168.44 164.90 79 25.91 25.49 129 5.84 5.76
30 161.45 158.08 80 25.07 24.66 130 5.69 5.61
31 154.79 151.57 81 24.26 23.87 131 5.54 5.46
32 148.43 145.37 82 23.48 23.10 132 5.39 5.32
33 142.37 139.44 83 22.73 22.36 133 5.25 5.18
34 136.59 133.79 84 22.01 21.65 134 5.12 5.05
35 131.06 128.39 85 21.31 20.97 135 4.98 4.92
36 125.79 123.24 86 20.63 20.31 136 4.86 4.79
37 120.76 118.32 87 19.98 19.67 137 4.73 4.67
38 115.95 113.62 88 19.36 19.05 138 4.61 4.55
39 111.35 109.13 89 18.75 18.46 139 4.49 4.44
40 106.96 104.84 90 18.17 17.89 140 4.38 4.32
41 102.76 100.73 91 17.61 17.34 141 4.27 4.22
42 98.75 96.81 92 17.07 16.80 142 4.16 4.11
43 94.92 93.06 93 16.54 16.29 143 4.06 4.01
44 91.25 89.47 94 16.04 15.79 144 3.96 3.91
45 87.74 86.04 95 15.55 15.31 145 3.86 3.81
46 84.38 82.75 96 15.08 14.85 146 3.76 3.72
47 81.16 79.61 97 14.62 14.40 147 3.67 3.62
48 78.09 76.60 98 14.18 13.97 148 3.58 3.54
49 75.14 73.71 99 13.76 13.55 149 3.49 3.45
50 72.32 70.96 100 13.35 13.15 150 3.41 3.37
Appendix 271
Pressure Sensor ESiEN09-06
6. Pressure Sensor
PH = 1.38V-0.69 PH : Detected Pressure [High Side] MP
PL = 0.57V-0.28 PL : Detected Pressure [Low Side] MPa
Detected Pressure PH : High pressure (MPa) VH : Output Voltage [High Side] VDC
VL : Low pressure (MPa) VL : Output Voltage [Low Side] VDC
V : Voltage (V)
High Pressure (PH)
Low Pressure (PL)
Output Voltage (VH, VL)

(V3053)
272 Appendix
ESiEN09-06 Method of Checking The Inverter’s Power Transistors and Diode Modules
7. Method of Checking The Inverter’s Power

Transistors and Diode Modules
7.1 Method of Checking The Inverter’s Power Transistors and Diode
Modules
Checking failures in power semiconductors mounted on inverter PC board
Check the power semiconductors mounted on the inverter PC board by the use of a multiple
tester.
<Items to be prepared>
• Multiple tester : Prepare the analog type of multiple tester.
For the digital type of multiple tester, those with diode check function are
available for the checking.
<Test points>
• Turn OFF the power supply. Then, after a lapse of 10 minutes or more, make measurement
of resistance.
<Preparation>
• To make measurement, disconnect all connectors and terminals.
Inverter PC board
J1
J2
J3
P1 P3 N3 U V W
Electronic circuit
DM P1 P2 P3 IGBT
X10A K2
J1
L1
J2
L2
L3 J3
N3
U V W
X11A
(V2895)
According to the checking aforementioned, it is probed that the malfunction results from the
faulty inverter.The following section describes supposed causes of the faulty inverter.
• Faulty compressor (ground leakage)
• Faulty fan motor (ground leakage)
• Entry of conductive foreign particles
• Abnormal voltage (e.g. overvoltage, surge (thunder), or unbalanced voltage)
In order to replace the faulty inverter, be sure to check for the points aforementioned.
Appendix 273
Method of Checking The Inverter’s Power Transistors and Diode Modules ESiEN09-06
1. Power module checking

When using the analog type of multiple When using the digital type of multiple
tester, make measurement in resistance tester, make measurement in diode check
measurement mode in the x1kΩ range. mode ( ).
Measuring Measuring
No. point Criterion Remark No. point Criterion Remark
+ - + -
1 P3 U 1 P3 U Not less It may take time to
than determine the voltage
2 P3 V 2 to 15kΩ 2 P3 V 1.2V due to capacitor
3 P3 W 3 P3 W (including) charge or else.
4 U P3 4 U P3
5 V P3 It may take 5 V P3
Not less time to
6 W P3 than determine the 6 W P3
0.3 to 0.7V
7 N3 U 15kΩ resistance due 7 N3 U
(including) to capacitor
8 N3 V charge or else. 8 N3 V
9 N3 W 9 N3 W
10 U N3 10 U N3 Not less It may take time to
11 V N3 2 to 15kΩ 11 V N3 1.2V due to capacitor
12 W N3 12 W N3 (including) charge or else.
2. Diode module checking

When using the analog type of multiple When using the digital type of multiple
tester, make measurement in resistance tester, make measurement in diode check
measurement mode in the x1kΩ range. mode ( ).
Measuring Measuring
No. point Criterion Remark No. point Criterion Remark
+ - + -
1 P1 J1 1 P1 J1 Not less It may take time to
2 P1 J2 2 to 15kΩ 2 P1 J2 1.2V due to capacitor
3 P1 J3 3 P1 J3 (including) charge or else.
4 J1 P1 4 J1 P1
5 J2 P1 It may take 5 J2 P1
Not less time to
6 J3 P1 than determine the 6 J3 P1
0.3 to 0.7V
7 N3 J1 15kΩ resistance due 7 N3 J1
(including) to capacitor
8 N3 J2 charge or else. 8 N3 J2
9 N3 J3 9 N3 J3
10 J1 N3 10 J1 N3 Not less It may take time to
11 J2 N3 2 to 15kΩ 11 J2 N3 1.2V due to capacitor
12 J3 N3 12 J3 N3 (including) charge or else.
274 Appendix
ESiEN09-06
Part 10
Precautions for New
Refrigerant (R-410A)
1. Precautions for New Refrigerant (R-410A) .........................................276
1.1 Outline ..................................................................................................276
1.2 Refrigerant Cylinders............................................................................278
1.3 Service Tools........................................................................................279
Precautions for New Refrigerant (R-410A) 275

Precautions for New Refrigerant (R-410A) ESiEN09-06
1. Precautions for New Refrigerant (R-410A)

1.1 Outline
1.1.1 About Refrigerant R-410A
Characteristics of new refrigerant, R-410A
1. Performance
Almost the same performance as R-22 and R-407C
2. Pressure
Working pressure is approx. 1.4 times more than R-22 and R-407C.
3. Refrigerant composition
Few problems in composition control, since it is a Quasi-azeotropic mixture refrigerant.
HFC units (Units using new refrigerants) HCFC units

Refrigerant name R-407C R-410A R-22
Non-azeotropic mixture Quasi-azeotropic mixture
Composing Single-component
of HFC32, HFC125 and of HFC32 and JFC125
substances refrigerant
HFC134a (*1) (*1)
3.2 MPa (gauge pressure) 4.0 MPa (gauge pressure) 2.75MPa (gauge pressure)
Design pressure
= 32.6 kgf/cm2 = 40.8 kgf/cm2 = 28.0 kgf/cm2
Refrigerant oil Synthetic oil (Ether) Mineral oil (Suniso)
Ozone destruction 0 0 0.05
factor (ODP)
Combustibility None None None
Toxicity None None None
H1. Non-azeotropic mixture refrigerant: mixture of two or more refrigerants having different
boiling points.
H2. Quasi-azeotropic mixture refrigerant: mixture of two or more refrigerants having similar
boiling points.
H3. The design pressure is different at each product. Please refer to the installation manual for
each product.
(Reference) 1 MPa 10.19716 kgf / cm2
Pressure-Enthalpy curves of HFC-32/125 (50/50wt%)
276 Precautions for New Refrigerant (R-410A)

ESiEN09-06 Precautions for New Refrigerant (R-410A)
Thermodynamic characteristic of R-410A
Temperature Steam pressure Density Specific heat at constant Specific enthalpy Specific entropy
(°C) (kPa) (kg/m3 ) pressure (kJ/kgK) (kJ/kg) (kJ/KgK)
Liquid Vapor Liquid Vapor Liquid Vapor Liquid Vapor Liquid Vapor

1.2 Refrigerant Cylinders

Cylinder specifications
• The cylinder is painted refrigerant color (pink).
• The cylinder valve is equipped with a siphon tube.
Cylinder
Siphon tube
Refrigerant can be charged in liquid state with cylinder in
upright position.
Caution: Do not lay cylinder on its side during charging, since

it causes refrigerant in gas state to enter the system.
Handling of cylinders
(1) Laws and regulations
R-410A is liquefied gas, and the High-Pressure Gas Safety Law must be observed in
handling them. Before using, refer to the High-Pressure Gas Safety Law.
The Law stipulates standards and regulations that must be followed to prevent accidents
with high-pressure gases. Be sure to follow the regulations.
(2) Handing of vessels

Since R-410A is high-pressure gas, it is contained in high-pressure vessels.
Although those vessels are durable and strong, careless handling can cause damage that
can lead to unexpected accidents. Do not drop vessels, let them fall, apply impact or roll
them on the ground.
(3) Storage
Although R-410A is not flammable, it must be stored in a well-ventilated, cool and dark place
in the same way as any other high-pressure gases.
It should also be noted that high-pressure vessels are equipped with safety devices that
releases gas when the ambient temperature reaches more than a certain level (fusible plug
melts) and when the pressure exceeds a certain level (spring-type safety valve operates).

1.3 Service Tools

R-410A is used under higher working pressure, compared to previous refrigerants
(R-22,R-407C). Furthermore, the refrigerating machine oil has been changed from Suniso oil to
Ether oil, and if oil mixing is occurred, sludge results in the refrigerants and causes other
problems. Therefore, gauge manifolds and charge hoses that are used with a previous
refrigerant (R-22,R-407C) can not be used for products that use new refrigerants.
Be sure to use dedicated tools and devices.
Tool compatibility
Compatibility
Tool HFC HCFC Reasons for change
R-410A R-407C R-22
•Do not use the same tools for R-22 and
Gauge manifold R-410A.
5
Charge hose •Thread specification differs for
R-410A and R-407C.
Charging cylinder 5 { •Weighting instrument used for HFCs.
Gas detector { 5 •The same tool can be used for HFCs.
Vacuum pump •To use existing pump for HFCs,
(pump with reverse flow { vacuum pump adapter must be
preventive function) installed.
Weighting instrument {
•Seal material is different between
Charge mouthpiece 5 R-22 and HFCs.
•Thread specification is different
between R-410A and others.
Flaring tool (Clutch type) { •For R-410A, flare gauge is necessary.
Torque wrench { •Torque-up for 1/2 and 5/8
Pipe cutter {
Pipe expander {
Pipe bender {
Pipe assembling oil 5 •Due to refrigerating machine oil

change. (No Suniso oil can be used.)
Refrigerant recovery Check your recovery device.
device
Refrigerant piping See the chart below. •Only φ19.1 is changed to 1/2H material
while the previous material is "O".
As for the charge mouthpiece and packing, 1/2UNF20 is necessary for mouthpiece size of
charge hose.
Copper tube material and thickness

Ve-up Ve-up11
R-407C R-410A
Pipe size Thickness Thickness
Material Material
t (mm) t (mm)
φ6.4 O 0.8 O 0.8
φ9.5 O 0.8 O 0.8
φ12.7 O 0.8 O 0.8
φ15.9 O 1.0 O 1.0
φ19.1 O 1.0 1/2H 1.0
φ22.2 1/2H 1.0 1/2H 1.0
φ25.4 1/2H 1.0 1/2H 1.0
φ28.6 1/2H 1.0 1/2H 1.0
φ31.8 1/2H 1.2 1/2H 1.1
φ38.1 1/2H 1.4 1/2H 1.4
φ44.5 1/2H 1.6 1/2H 1.6
* O: Soft (Annealed)
H: Hard (Drawn)

1. Flaring tool
Flare gauge
Specifications
• Dimension A
Unit:mm
Nominal size
Tube O.D. A +0
-0.4
Do Class-2 (R-410A) Class-1 (Conventional)

1/4 6.35 9.1 9.0
3/8 9.52 13.2 13.0
1/2 12.70 16.6 16.2
5/8 15.88 19.7 19.4
3/4 19.05 24.0 23.3
Differences
• Change of dimension A
Dimension A
For class-1: R-407C

For class-2: R-410A
Conventional flaring tools can be used when the work process is changed.
(change of work process)
Previously, a pipe extension margin of 0 to 0.5mm was provided for flaring. For R-410A air
conditioners, perform pipe flaring with a pipe extension margin of 1.0 to 1.5mm.
(For clutch type only)
Conventional tool with pipe extension margin adjustment can be used.

2. Torque wrench
Specifications
• Dimension B Unit:mm
Nominal size Class-1 Class-2 Previous
1/2 24 26 24
5/8 27 29 27
No change in tightening torque
No change in pipes of other sizes
Differences
• Change of dimension B
Only 1/2", 5/8" are extended
For class-1: R-407C

For class-2: R-410A
Dimension B
3. Vacuum pump with check valve
Vacuum pump adapter

Reverse flow preventive
vacuum adapter
Specifications
• Discharge speed z Maximum degree of vacuum
50 l/min (50Hz) Select a vacuum pump which is able to keep
60 l/min (60Hz) the vacuum degree of the system in excess of
• Suction port UNF7/16-20(1/4 Flare) –100.7 kPa (5 torr – 755 mmHg).
UNF1/2-20(5/16 Flare) with adapter
Differences
• Equipped with function to prevent reverse oil flow
• Previous vacuum pump can be used by installing adapter.

4. Leak tester
Specifications
• Hydrogen detecting type, etc.
• Applicable refrigerants
R-410A, R-407C, R-404A, R-507A, R-134a, etc.
Differences
• Previous testers detected chlorine. Since HFCs do not contain chlorine, new tester detects
hydrogen.
5. Refrigerant oil (Air compal)
Specifications
• Contains synthetic oil, therefore it can be used for piping work of every refrigerant cycle.
• Offers high rust resistance and stability over long period of time.
Differences
• Can be used for R-410A and R-22 units.
6. Gauge manifold for R-410A
Specifications
• High pressure gauge
- 0.1 to 5.3 MPa (-76 cmHg to 53 kg/cm2)
• Low pressure gauge
- 0.1 to 3.8 MPa (-76 cmHg to 38 kg/cm2)
• 1/4" → 5/16" (2min → 2.5min)
• No oil is used in pressure test of gauges.
→ For prevention of contamination

• Temperature scale indicates the relationship between pressure and temperature in gas
saturated state.
Differences
• Change in pressure
• Change in service port diameter
7. Charge hose for R-410A
(Hose with ball valve)
Specifications
• Working pressure 5.08 MPa (51.8 kg/cm2)
• Rupture pressure 25.4 MPa (259 kg/cm2)
• Available with and without hand-operate valve that prevents refrigerant from outflow.
Differences
• Pressure proof hose
• Change in service port diameter
• Use of nylon coated material for HFC resistance
8. Charging cylinder
Can not be used
Specifications
• Use weigher for refrigerant charge listed below to charge directly from refrigerant cylinder.
Differences
• The cylinder can not be used for mixed refrigerant since mixing ratio is changed during
charging.
When R-410A is charged in liquid state using charging cylinder, foaming phenomenon is
generated inside charging cylinder.

9. Weigher for refrigerant charge
Specifications
• High accuracy
TA101A (for 10-kg cylinder) = ± 2g
TA101B (for 20-kg cylinder) = ± 5g
• Equipped with pressure-resistant sight glass to check liquid refrigerant charging.
• A manifold with separate ports for HFCs and previous refrigerants is equipped as standard
accessories.
Differences
• Measurement is based on weight to prevent change of mixing ratio during charging.
10. Charge mouthpiece
Specifications
• For R-410A, 1/4"→ 5/16" (2min → 2.5min)
• Material is changed from CR to H-NBR.
Differences
• Change of thread specification on hose connection side (For the R-410A use)
• Change of sealer material for the HFCs use.

ESiEN09-06
Index
A Setting by pushbutton switches .................... 118
A0 .........................................................................185 Field Setting from Remote Controller .................. 106
A1 .........................................................................186 Freeze Prevention ................................................. 46
A3 .........................................................................187 Functional Parts Layout ........................................ 18
A6 .........................................................................189 RXYQ10P, 12P ............................................... 20
A9 .........................................................................190 RXYQ5P ......................................................... 18
Abnormal Discharge Pipe Temperature ...............211 RXYQ8P ......................................................... 19
Abnormal Outdoor Fan Motor Signal ...................213
About Refrigerant R-410A ....................................276 H
Actuation of High Pressure Switch .......................199 H7 ........................................................................ 213
Actuation of Low Pressure Sensor .......................201 H9 ........................................................................ 214
AF .........................................................................192 Heating Operation Prohibition ............................... 43
AJ .........................................................................193 High Pressure Protection Control .......................... 36
B I
Basic Control ..........................................................24 Improper Combination of AHU and Outdoor Units,
AHUs and Remote Controller ....................... 248
C Injection Control (only for RXYQ5P) ...................... 40
C4 .........................................................................194 Inverter Compressor Abnormal ........................... 225
C5 .........................................................................195 Inverter Compressor Motor Lock ......................... 203
C9 .........................................................................196 Inverter Current Abnormal ................................... 227
Check No. 2 .........................................................255 Inverter Over-Ripple Protection ........................... 234
Check Operation not Executed ............................243 Inverter Protection Control .................................... 39
CJ .........................................................................197 Inverter Start up Error ......................................... 229
Compressor Motor Overcurrent/Lock ...................205
Compressor PI Control ...........................................25 J
Contents of Control Modes ..................................113 J2 ........................................................................ 215
Cool / Heat Mode Switching .................................126 J3 ........................................................................ 216
Current Sensor Malfunction .................................215 J5 ........................................................................ 217
J6 ........................................................................ 218
D J7 ........................................................................ 219
Defrosting Operation ..............................................32 J9 ........................................................................ 220
Demand Operation .................................................43 JA ........................................................................ 221
Discharge Pipe Protection Control .........................38 JC ........................................................................ 222
Display “Under Centralized Control” Blinks (Repeats
Single Blink) ..................................................255 L
Drain Level above Limit ........................................192 L4 ........................................................................ 223
L5 ........................................................................ 225
E L8 ........................................................................ 227
E1 .........................................................................198 L9 ........................................................................ 229
E3 .........................................................................199 LC ........................................................................ 231
E4 .........................................................................201 List of Electrical and Functional Parts ................. 267
E5 .........................................................................203 Outdoor Unit ................................................. 267
E6 .........................................................................205 Low Pressure Drop Due to Refrigerant Shortage or
E7 .........................................................................206 Electronic Expansion Valve Failure .............. 238
E9 .........................................................................209 Low Pressure Protection Control .......................... 37
Emergency Operation ............................................41
Error of External Protection Device ......................185 M
Malfunction code indication by outdoor unit PC board
F ...................................................................... 181
F3 .........................................................................211 Malfunction of Capacity Determination Device .... 193
F6 .........................................................................212 Malfunction of Discharge Pipe Thermistor (R3,
Fan Motor (M1F) Lock, Overload .........................189 R31~33T) ..................................................... 216
Faulty Field Setting after Replacing Main PC Board or Malfunction of Drain Level Control System (S1L) 187
Faulty Combination of PC Board ..................237 Malfunction of High Pressure Sensor .................. 221
Field Setting .........................................................106 Malfunction of Inverter Radiating Fin Temperature
Field Setting from Outdoor Unit ............................114 Rise .............................................................. 223
List of Field Setting Items ..............................114 Malfunction of Inverter Radiating Fin Temperature
Index i
ESiEN09-06
Rise Sensor ..................................................235 Refrigerant Cylinders .......................................... 278

Malfunction of Liquid Pipe Thermistor (R6T) ........219 Refrigerant Overcharged ..................................... 212
Malfunction of Low Pressure Sensor ...................222 Restart Standby .................................................... 34
Malfunction of Moving Part of Electronic Expansion Reverse Phase, Open Phase .............................. 239
Valve (Y1E) ...................................................190
Malfunction of Moving Part of Electronic Expansion S
Valve (Y1E, Y2E) ..........................................209 Service Tools ...................................................... 279
Malfunction of Outdoor Unit Fan Motor ................206 Setting by pushbutton switches ........................... 118
Malfunction of Subcooling Heat Exchanger Gas Pipe Setting of Low Noise Operation and Demand
Thermistor (R5T) ...........................................220 Operation ..................................................... 128
Malfunction of System, Refrigerant System Address Special Control ...................................................... 29
Undefined ......................................................251 Specifications .......................................................... 8
Malfunction of Thermistor (R1T) for Suction Air ...196 Outdoor Units .................................................... 8
Malfunction of Thermistor (R2T) for Heat Exchanger Standby ................................................................. 34
194 Startup Control ...................................................... 29
Malfunction of Thermistor (R2T), (R7T) for Suction STD Compressor Overload Protection .................. 40
Pipe ...............................................................217 Step Control of Outdoor Unit Fans ........................ 27
Malfunction of Thermistor (R3T) for Gas Pipes ....195 Stopping Operation ............................................... 35
Malfunction of Thermistor (R4T) for Outdoor Unit Heat Symptom-based Troubleshooting ....................... 171
Exchanger .....................................................218 System is not Set yet .......................................... 250
Malfunction of Thermostat Sensor in Remote
Controller ......................................................197 T
Malfunction of Transmission Between AHU and Test Operation ...................................................... 90
Outdoor Units in the Same System ...............247 Procedure and Outline .................................... 91
Malfunction of Transmission Between AHUs .......244 Thermistor Resistance / Temperature Characteristics
Malfunction of Transmission Between Inverter and ...................................................................... 270
Control PC Board ..........................................231 Thermostat Sensor in Remote Controller .............. 44
Malfunction of Transmission Between Remote Troubleshooting (OP: Unified ON/OFF Controller) ....
Controller and AHU .......................................246 253
Method of Checking The Inverter’s Power Transistors
and Diode Modules .......................................273 U
U0 ........................................................................ 238
O U1 ........................................................................ 239
Oil Return Operation ..............................................30 U2 ........................................................................ 240
Operation Lamp Blinks .........................................253 U3 ........................................................................ 243
Operation Mode .....................................................23 U4 ........................................................................ 244
Operation When Power is Turned On ..................104 U5 ........................................................................ 246
Option List ............................................................269 U9 ........................................................................ 247
Other Control ..........................................................41 UA ....................................................................... 248
Outdoor Unit Fan Control in Cooling Operation .....28 UF ....................................................................... 250
Outdoor Unit PC Board Layout ............................105 UH ....................................................................... 251
Outdoor Unit Thermistors for Discharge Pipe ......271
P
P1 .........................................................................234
P4 .........................................................................235
PC Board Defect ..........................................186, 198
PJ .........................................................................237
Power Supply Insufficient or Instantaneous Failure ...
240
Precautions for New Refrigerant (R-410A) ..........276
Pressure Sensor ..................................................272
Procedure and Outline ...........................................91
Protection Control ..................................................36
Pump-down Residual Operation ............................33
R
Refrigerant Circuit ..................................................12
RXYQ10P, 12P ................................................16
RXYQ5P ..........................................................12
RXYQ8P ..........................................................14
ii Index
ESiEN09-06
Drawings & Flow Charts

A Malfunction of Low Pressure Sensor .................. 222
Abnormal Discharge Pipe Temperature ...............211 Malfunction of Moving Part of Electronic Expansion
Abnormal Outdoor Fan Motor Signal ...................213 Valve (Y1E) .................................................. 190
Actuation of High Pressure Switch .......................199 Malfunction of Moving Part of Electronic Expansion
Actuation of Low Pressure Sensor .......................201 Valve (Y1E, Y2E) ......................................... 209
Malfunction of Outdoor Unit Fan Motor ............... 206
C Malfunction of Subcooling Heat Exchanger Gas Pipe
Check No. 1 .........................................................255 Thermistor (R5T) .......................................... 220
Check No. 2 .........................................................255 Malfunction of System, Refrigerant System Address
Check Operation not Executed ............................243 Undefined ..................................................... 251
Compressor Motor Overcurrent/Lock ...................205 Malfunction of Thermistor (R1T) for Outdoor Air . 214
Contents of Control Modes Malfunction of Thermistor (R1T) for Suction Air .. 196
How to Select Operation Mode ......................114 Malfunction of Thermistor (R2T) for Heat Exchanger
Current Sensor Malfunction .................................215 194
Malfunction of Thermistor (R2T), (R7T) for Suction
D Pipe .............................................................. 217
Display “Under Centralized Control” Blinks (Repeats Malfunction of Thermistor (R3T) for Gas Pipes ... 195
Single Blink) ..................................................255 Malfunction of Thermistor (R4T) for Outdoor Unit Heat
Display of sensor and address data .....................177 Exchanger .................................................... 218
Drain Level above Limit ........................................192 Malfunction of Thermostat Sensor in Remote
Controller ...................................................... 197
E Malfunction of Transmission Between AHU and
Error of External Protection Device ......................185 Outdoor Units in the Same System .............. 247
Malfunction of Transmission Between AHUs ...... 244
F Malfunction of Transmission Between Inverter and
Fan Motor (M1F) Lock, Overload .........................189 Control PC Board ......................................... 231
Faulty Field Setting after Replacing Main PC Board or Malfunction of Transmission Between Remote
Faulty Combination of PC Board ..................237 Controller and AHU ...................................... 246
Field Setting from Outdoor Unit ............................114 Method of Checking The Inverter’s Power Transistors
Mode changing procedure .............................118 and Diode Modules ...................................... 273
Setting by dip switches ..................................116
Freeze Prevention ..................................................46 O
Functional Parts Layout .........................................18 Operation Lamp Blinks ........................................ 253
Outdoor Unit PC Board Layout ........................... 105
I
Improper Combination of AHU and Outdoor Units, P
AHUs and Remote Controller .......................248 PC Board Defect ......................................... 186, 198
Inverter Compressor Abnormal ............................225 Piping Diagrams .................................................. 260
Inverter Compressor Motor Lock ..........................203 Outdoor Unit ................................................. 260
Inverter Current Abnormal ....................................227 Power Supply Insufficient or Instantaneous Failure ..
Inverter Over-Ripple Protection ............................234 240
Inverter Start up Error ..........................................229 Pressure Sensor ................................................. 272
L R
Low Pressure Drop Due to Refrigerant Shortage or Refrigerant Overcharged ..................................... 212
Electronic Expansion Valve Failure ..............238 Remote Controller Self-Diagnosis Function ........ 178
Remote Controller Service Mode ........................ 176
M Reverse Phase, Open Phase .............................. 239
Malfunction of Capacity Determination Device ....193 RXYQ10P, 12P ..................................................... 20
Malfunction of Discharge Pipe Thermistor (R3, RXYQ5P ................................................................ 18
R31~33T) ......................................................216 RXYQ8P ................................................................ 19
Malfunction of Drain Level Control System (S1L) 187
Malfunction of High Pressure Sensor ...................221 S
Malfunction of Inverter Radiating Fin Temperature Self-diagnosis by Wired Remote Controller ........ 175
Rise ...............................................................223 Setting of Low Noise Operation and Demand
Malfunction of Inverter Radiating Fin Temperature Operation ..................................................... 128
Rise Sensor ..................................................235 Image of operation in the case of A ...... 129, 131
Malfunction of Liquid Pipe Thermistor (R6T) ........219 Image of operation in the case of A and B ... 129,
Drawings & Flow Charts iii

ESiEN09-06
131
Image of operation in the case of B .......129, 131
Simplified Remote Controller ...............................107
BRC2A51, BRC2C51 ....................................107
System is not Set yet ...........................................250
T
Test Operation .......................................................90
Thermostat Sensor in Remote Controller ...............44
Cooling ............................................................44
Heating ............................................................45
Torque wrench .....................................................281
Troubleshooting (OP: Unified ON/OFF Controller) ....
253
Troubleshooting by Remote Controller ................174
W
Weigher for refrigerant charge .............................284
Wired Remote Controller ......................................106
Wiring Diagrams for Reference ............................263
Field Wiring ....................................................266
Outdoor Unit ..................................................263
iv Drawings & Flow Charts

Daikin’s unique position as a manufacturer of air Daikin Europe N.V. is approved by LRQA for its Quality "The present publication is drawn up by way of information only and does
conditioning equipment, compressors and Management System in accordance with the ISO9001 not constitute an offer binding upon Daikin Europe N.V.. Daikin Europe N.V.
refrigerants has led to its close involvement in standard. ISO9001 pertains to quality assurance regarding has compiled the content of this publication to the best of its knowledge. No
environmental issues. For several years Daikin has design, development, manufacturing as well as to services express or implied warranty is given for the completeness, accuracy,
had the intension to become a leader in the provision related to the product. reliability or fitness for particular purpose of its content and the products and
of products that have limited impact on the services presented therein. Specifications are subject to change without
environment. This challenge demands the eco design prior notice. Daikin Europe N.V. explicitly rejects any liability for any direct or
and development of a wide range of products and an indirect damage, In the broadest sense, arising from or related to the use
energy management system, resulting in energy and/or interpretation of this publication. All content is copyrighted by Daikin
conservation and a reduction of waste. Europe N.V.."
Prepared in Belgium by Lannoo (www.lannooprint.be), a company whose concern for
ISO14001 assures an effective environmental

Responsible Editor: Daikin Europe N.V., Zandvoordestraat 300, B- 8400 Oostende
management system in order to help protect human health

and the environment from the potential impact of our
activities, products and services and to assist in
maintaining and improving the quality of the environment.
the environmont is set in the EMAS and ISO 14001 systems.
Daikin units comply with the European regulations that

guarantee the safety of the product.
ESiEN09-06 • 02/2010 • Copyright Daikin
Naamloze Vennootschap
Zandvoordestraat 300 Daikin Europe N.V. is participating in the EUROVENT
Certification Programme. Products are as listed in the
B-8400 Oostende - Belgium EUROVENT Directory of Certified Products.
www.daikin.eu
BE 0412 120 336
RPR Oostende
ÉESiEN09-06BËÍ

Erq 125-250 0a7w1b Service

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ESiEN09-06

Part 1 General Information ........................................................... 1

Part 2 Specifications .................................................................... 7

Part 3 Refrigerant Circuit ........................................................... 11

5.2 Demand Operation .................................................................................43

Part 5 Control Box EKEQ - CBV3 ................................................ 49

Part 6 Test Operation ................................................................. 89

Part 7 Installation and Operation Manual ................................ 137

Part 8 Troubleshooting ............................................................. 169

3.6 “AF” AHU: Drain Level above Limit ......................................................192

4. Troubleshooting (OP: Unified ON/OFF Controller) .............................253

Part 9 Appendix......................................................................... 259

Part 10 Precautions for New Refrigerant (R-410A) .................... 275

Drawings & Flow Charts ............................................................... iii

When disconnecting the suction or discharge pipe of the compressor at the

The step-up capacitor supplies high-voltage electricity to the electrical

Do not clean the air conditioner by splashing water.

Be sure to provide the grounding when repairing the equipment in a humid or

Do not tilt the unit when removing it.

1.1.2 Cautions Regarding Products after Repair

1.1.3 Inspection after Repair

1.1.4 Using Icons

1.1.5 Using Icons List

Warning A “warning” is used when there is danger of personal injury.

Reference A “reference” guides the reader to other places in this binder or

1. Model Names of Outdoor Unit, Control Box and

W1: 3 phase 380~415V, 50Hz

1.2 Control Box

Types We distinguish 3 types of control boxes:

1.3 Expansion Valve Kit

Model name Limits for outdoor unit (expansion valve kit).

Saturated suction temperature (SST) = 6°C, SH (superheat) = 5 K, air temperature = 27°C DB /

Control box Expansion valve kit

Saturated suction temperature (SST) = 6°C, SH (superheat) = 5 K, air temperature = 27°C DB /

TECHNICAL SPECIFICATIONS ERQ125A7W1B ERQ200A7W1B ERQ250A7W1B

ELECTRICAL SPECIFICATIONS ERQ125A7W1B ERQ200A7W1B ERQ250A7W1B

ELECTRICAL SPECIFICATIONS ERQ125A7W1B ERQ200A7W1B ERQ250A7W1B

(3) Short-circuit power.

(4) System impedance.

1. Refrigerant Circuit .................................................................................12

ERQ 125 A7W1B

ACCUMULATOR CAPILLARY TUBE 6

STOP VALVE (WITH SERVICE PORT ø7.9mm FLARE CONNECTION)

1.2 ERQ 200 A7W1B

ERQ 200 A7W1B

ELECTRONIC EXPANSION VALVE

VALVE CHECK VALVE

STOP VALVE (WITH SERVICE PORT ø7.9mm FLARE CONNECTION)

1.3 ERQ 250 A7W1B

ERQ 250 A7W1B

ELECTRONIC EXPANSION VALVE

LOW PRESSURE SENPL

STOP VALVE (WITH SERVICE PORT ø7.9mm FLARE CONNECTION)

2. Functional Parts Layout

Solenoid valve (Hot gas bypass) Thermistor (Suction pipe)

Thermistor (Liqite pipe) Crank case heater wire

2.2 ERQ 200 A7W1B

High pressure sensor

Thermistor (M1C, Pressure switch (High

Compressor Step Control